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High performance multi-purpose vessels - Germanischer Lloyd

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<strong>High</strong> <strong>performance</strong> <strong>multi</strong>-<strong>purpose</strong> <strong>vessels</strong>:<br />

a synergy of expertise and innovation


Introduction<br />

Customised expertise<br />

<strong>Germanischer</strong> <strong>Lloyd</strong> (GL) has provided a wide range of services<br />

to the maritime industry for over 145 years: traditional classification<br />

services as well as expert advice, consultancy, advanced<br />

engineering solutions, certification and training. From our Head<br />

Office in Hamburg, Germany, the global GL network spans<br />

across 200 locations in 80 countries, putting a worldwide<br />

network at your service wherever and whenever you need it.<br />

Meeting MPV challenges<br />

When dealing with the challenges posed by <strong>multi</strong>-<strong>purpose</strong> <strong>vessels</strong><br />

(MPVs), our expertise in evaluating the future <strong>performance</strong><br />

of a particular MPV design, our ability to develop tailor-made<br />

solutions, and our comprehensive fleet-in-service solutions<br />

make us your partner of choice. GL has provided classification<br />

services to more than 1500 seagoing <strong>multi</strong>-<strong>purpose</strong> <strong>vessels</strong> for<br />

clients all over the world, and we have classified more dock<br />

ships and ice-strengthened <strong>vessels</strong> than any other classification<br />

society. After container <strong>vessels</strong>, this type of vessel forms the<br />

second largest ship segment within the GL-classed fleet. The<br />

deep knowledge gained from the many MPV <strong>vessels</strong> we have<br />

classified are an important factor in developing efficient solutions<br />

for current MPV challenges.<br />

Diverse requirements<br />

Multi-<strong>purpose</strong> <strong>vessels</strong> must fulfil a wide range of very different<br />

requirements. They are complex in design and need to be<br />

highly flexible in their deployment. They may be required to<br />

transport:<br />

ÂÂsemi-submersible vessel design<br />

ÂÂhelideck<br />

ÂÂtween hatch cover and main hatch cover as foldable<br />

or pontoon type<br />

Specialised demands<br />

The <strong>multi</strong>ple transportation demands that MPVs must fulfil lead<br />

to highly specialised design and construction issues. MPVs<br />

are often the result of unique designs and complex technical<br />

solutions. They are constructed as one-off <strong>vessels</strong> or, at most,<br />

in small series. For the design engineers and the shipyards this<br />

uniqueness poses a serious challenge as it often does not allow<br />

for solutions based on past experience.<br />

This is where GL’s long-standing experience and operational<br />

know-how come in. As a classification society we have<br />

accompanied the design and construction of a great number<br />

of MPVs, enabling us to establish an extensive pool of knowledge<br />

that covers all aspects from design approval through<br />

construction to inspections during operation. We provide<br />

expert advice on special cargo transportation as well as<br />

support in matters of flag state consultation.<br />

Close collaboration between designers, shipyards and the GL<br />

classification service leads to a cost-effective construction<br />

process for the shipyard and to high performing <strong>vessels</strong> for<br />

the shipowner.<br />

ÂÂminor bulks e.g. forest products or fertilisers<br />

ÂÂnon-containerised general cargo e.g. steel coils or<br />

construction commodities<br />

ÂÂmajor bulks e.g. iron ore or coal<br />

ÂÂproject cargo originating from the infrastructure, energy<br />

supply and mining sectors e.g. delivering facilities to improve<br />

port infrastructure in emerging markets<br />

Further requirements for MPVs may include:<br />

Jan Rüde<br />

Ship Type Expert<br />

MPV<br />

Phone: +49 40 36149-4172<br />

jan.ruede@gl-group.com<br />

ÂÂstrengthening for operation in ice conditions<br />

ÂÂdynamic positioning<br />

ÂÂthe ability to navigate in adverse conditions<br />

ÂÂoperating in the growing offshore market<br />

ÂÂcranes with low or very high safe working load (SWL)<br />

ÂÂposition of the deck house<br />

“We are proud of our extensive experience in the MPV<br />

sector. Today we can truly say that no MPV project is too<br />

challenging or unusual for us. Both shipowners and shipyards<br />

know they can rely on our experts to find customised<br />

solutions that meet specialised transportation needs<br />

and ensure a competitive advantage.”<br />

3


Unique MPV<br />

solutions for<br />

shipowners<br />

Pre-design<br />

An exact definition of your transportation requirements is of<br />

paramount importance to the future efficiency of your MPV.<br />

These requirements should be identified during the pre-design<br />

phase to determine the specific demands on the ship structure.<br />

One decisive issue that must be addressed at this stage is the<br />

actual extent of abilities which the vessel must fulfil. When<br />

this has been established, the information is incorporated<br />

into the planning and design so that throughout its lifecycle<br />

the ship will satisfy the highest technical and safety standards.<br />

Recently, there has been a trend towards pre-design feasibility<br />

studies to investigate issues such as stability pontoons that<br />

enlarge the SWL, or movable grain bulkheads. In a challenging<br />

market situation faced with a large variety of cargoes, this is<br />

the deciding factor for later operation and cargo handling.<br />

A GL study can be of great help when seeking the greatest<br />

loading flexibility of the vessel. GL’s market know-how and<br />

experience as a leading MPV classification society are key<br />

factors when providing the kind of independent approval<br />

that will convince potential shippers.<br />

HANSA HEAVY LIFT RHINE<br />

GT: 9,616<br />

Overall length: 138.03 m<br />

Cranes: 2 x 180 t<br />

Combinable to 360 t<br />

Class notation: 8 GL 100 A5 E3<br />

(ICE CLASS), STRENGTHENED FOR<br />

HEAVY CARGOES<br />

4


Unique MPV solutions for shipowners<br />

MPVs in service<br />

We offer a holistic line of services to boost <strong>performance</strong>,<br />

enhance fuel-efficiency and ensure environmentally-friendly,<br />

profitable shipping. The GL fleet-in-service portfolio includes:<br />

ÂÂGL SeaScout, a software solution to help ships stay clear<br />

of adverse seaway and weather conditions, thus avoiding<br />

costly delays or damage to the ship.<br />

ÂÂCondition-based maintenance (CBM) systems which prevent<br />

unexpected breakdowns of critical components, ensure higher<br />

machinery availability, longer periods between overhauls and<br />

reduced fuel consumption. GL provides expert advice in<br />

selecting the most suitable CBM for a <strong>multi</strong>-<strong>purpose</strong> vessel.<br />

ÂÂHull condition assessment using the GL Hull Lifecycle Programme<br />

(HLP) to monitor and assess ship structures during<br />

the entire lifecycle, as well as GL Pegasus, a tool designed<br />

to accelerate the thickness-measurement process.<br />

Design<br />

During the design phase it is equally important that calculations<br />

ensure the greatest possible loading flexibility for the final vessel.<br />

At GL we draw on our experience to find solutions that combine<br />

flexibility and efficiency.<br />

Ship design that ensures energy-efficient operations is a crucial<br />

factor to building ships with a true competitive advantage.<br />

FutureShip, a GL company, helps you choose the right size and<br />

design of ship to suit your requirements and market conditions.<br />

FutureShip optimises the hull for energy-efficient operations<br />

and implements new technologies at an early stage to boost<br />

profitability and lessen the environmental impact of shipping.<br />

GL expertise during the design phase plays an important<br />

role in ensuring that your ships retain a high long-term<br />

value, and frequently GL class ships have an above-average<br />

resale value.<br />

ÂÂGL’s Environmental Passport, which is backed by the comprehensive<br />

software suite GL EmissionManager as well as<br />

a full set of services. They help to overcome environmental<br />

hurdles, ensure green, fuel-efficient shipping and demonstrate<br />

compliancy with MARPOL regulations.<br />

ÂÂFutureShip’s portfolio of Energy Consumption Optimisation<br />

(ECO) services which offers systematic improvement of an<br />

MPV’s fuel and energy efficiency. These include ECO-Chances,<br />

which identifies areas of optimisation for retrofitting<br />

in-service ships. ECO-Lines provides detailed studies of those<br />

areas offering the greatest return on investment, and ECO-<br />

Assistant, an easy-to-use, stand-alone software tool that<br />

allows ships to operate at optimum trim – cutting fuel consumption<br />

and ultimately costs.<br />

ÂÂGL provides the opportunity of extending the dry-docking<br />

period from five to seven-and-a-half years.<br />

The deployment of <strong>multi</strong>-<strong>purpose</strong> <strong>vessels</strong> frequently requires<br />

special consultation with flag states for permission to operate<br />

such a vessel. GL is highly experienced at handling these<br />

consultations and finding solutions that are acceptable to<br />

both flag state administrations and shipowners.<br />

INDUSTRIAL FORCE<br />

GT: 12,810<br />

Overall length: 153.52 m<br />

Cranes: 2 x 400 t heavy lift crane,<br />

combined up to 800 t, 1 x 80 t crane<br />

Class notation: 8 GL 100 A5 E3 MULTI-PURPOSE<br />

DRY CARGO SHIP, IW, BWM, SOLAS-II-2, REG.19<br />

DBC C2P51, EQUIPPED FOR CARRIAGE OF CON-<br />

TAINERS, STRENGTHENED FOR HEAVY CARGO,<br />

MC E3 AUT EP<br />

RICKMERS TIANJIN<br />

GT: 12,772<br />

Overall length: 144.00 m<br />

Cranes: 1 x 80 t, 2 x 150 t<br />

Class notation: 8 GL 100 A5, G, IW, BWM,<br />

SOLAS II-2 Reg. 19, MULTI-PURPOSE DRY<br />

CARGO SHIP, STRENGTHENED FOR HEAVY<br />

CARGO, MC AUT<br />

5


MPV support for shipyards<br />

Pre-design<br />

GL supports shipyards from the earliest stages right through<br />

to construction and delivery. Our advanced engineering<br />

know-how and tools drive innovation and minimise costs.<br />

GL acts as advisor to governments, the IMO, flag states and<br />

port states. We are therefore ideally placed to provide guidance<br />

on compliancy with all current and upcoming regulations, and<br />

to make sure that these requirements are addressed as early<br />

as possible to avoid costly refits later. This ensures a smooth<br />

shipbuilding process all the way down the line.<br />

During the pre-design phase we work with the yard and the<br />

owner to precisely identify and define which cargo require-<br />

ments the completed vessel will need to fulfil. This is vital<br />

information in determining which materials are used for certain<br />

parts of the ship. We arrange a personal kick-off meeting where<br />

the approval process will be determined and first important<br />

issues regarding the overall project can be addressed.<br />

Significant technical challenges must be taken into account<br />

when planning a newbuilding. These may include:<br />

ÂÂcombined gear for port facilities in emerging markets<br />

ÂÂfeasibility studies to ensure hatch cover and tween deck<br />

hatch cover operation at any loading condition as well as<br />

crane operation<br />

MS COMBI DOCK III<br />

GT: 17,341<br />

Overall length: 169.06 m<br />

Cranes: 3, combinable up to 700 t<br />

Class notation: 8 GL 100 A5 E WITH<br />

FREEBORD 3,410M INF3 IW NAV-OC,<br />

BWM, SOLAS-II-2, REG. 19 DBC C2P52<br />

MULTI-PURPOSE DRY CARGO SHIP,<br />

EQUIPPED FOR CARRIAGE OF CONTAIN-<br />

ERS, EQUIPPED FOR CARRIAGE OF RO-RO<br />

CARGO, SEMI-SUBMERSIBLE, STRENGTH-<br />

ENED FOR HEAVY CARGO, MC E AUT<br />

46


MPV support for shipyards<br />

Design<br />

Advanced engineering and integrated knowledge at the design<br />

stage eliminate obstacles and lead the way to finding unique<br />

solutions for a wide range of shipowner requirements and<br />

demands.<br />

Our experts take into account global design aspects such as<br />

longitudinal and torsional strength of the hull as well as local<br />

strength and deformation of cargo hold structures. Careful<br />

consideration has to be given to interactive forces in the design<br />

of hatch covers and hatch ways. An optimised crane and<br />

crane foundation design helps to maximise the stowage area<br />

for product cargo and for the size of transportable items.<br />

GL offers a number of state-of-the-art design and simulation<br />

tools to assist shipyards:<br />

ÂÂPOSEIDON is a structural design and analysis tool that<br />

facilitates the fast development of hull structures.<br />

ÂÂGL ShipModel, a pre-processor for generating FE models<br />

for global strength and vibration analysis, significantly<br />

speeds up modelling processes and enhances model quality.<br />

ÂÂGL ShipLoad is the fastest tool available to help generate,<br />

select and apply loads for global FE analysis of ship structures<br />

at the design stage.<br />

ÂÂAn integrated calculation of crane in operation and intersection<br />

with the hull structure.<br />

ÂÂBlock loading calculation.<br />

As a market leader in the MPV sector, GL has engineered many<br />

successful innovations. Our experience delivers concrete benefits<br />

that facilitate highly specific, tailor-made MPV design and that<br />

allow for a streamlined, speedy plan approval process.<br />

Construction<br />

The MPV segment demands a faster time-to-market in development,<br />

design and construction. We help shipyards gain<br />

a competitive advantage by providing a one-stop shop that<br />

ensures an efficient, smooth and cost-effective shipbuilding<br />

process from start to finish.<br />

Moreover, GL provides expert advice during the outfitting<br />

process. This may include:<br />

ÂÂcrane in side position for enlarged deck area and<br />

project cargo<br />

ÂÂinstallation of further cranes or tandem operation<br />

in case of reduced SWL<br />

ÂÂstabilisation pontoon to increase the SWL<br />

ÂÂcrane test procedure<br />

GL’s material and components experts ensure that components<br />

will continue to function reliably even when the technical<br />

framework changes.<br />

Compliancy<br />

GL customers are kept up to date on all the latest flag state<br />

requirements via the GL Rules Pilot. We offer expert advice<br />

on how to interpret regulations, and on upcoming changes<br />

to international rules. Our maritime certification service offers<br />

combined certifications or audits to save you time and money.<br />

GL guarantees outstanding <strong>performance</strong><br />

As a world-leading classification society for <strong>multi</strong>-<strong>purpose</strong><br />

<strong>vessels</strong>, the benefits of working with GL are manifold:<br />

ÂÂWe have classified more MPVs than any other<br />

classification society.<br />

ÂÂWe are experts in ice-strengthened <strong>vessels</strong> and<br />

dock ships.<br />

ÂÂWe offer tailored solutions for specific<br />

MPV challenges.<br />

ÂÂOur expertise offers high long-term value and<br />

an above-average resale value.<br />

ÂÂShip design classified by GL integrates safety,<br />

energy-efficiency and reliabilty.<br />

ÂÂGL has an international network of experts.<br />

MV SVENJA<br />

GT: 15,026<br />

Overall length: 160.6 m<br />

Cranes: 2 x 1,000 t, combinable up to 2,000 t<br />

Class notation: 8 GL 100 A5 MULTI-PURPOSE<br />

DRY CARGO SHIP, HEAVY LIFT SHIP, EP, BWM-S,<br />

HATCHCOVERLESS, DP-1, DG, MC AUT<br />

UBC MONTEGO BAY<br />

GT: 5,630<br />

Overall length: 108.16 m<br />

Cranes: 2 x 36 t<br />

Class notation: 8 GL 100 A5 E2, MULTI-PUR-<br />

POSE DRY CARGO SHIP, G, SOLAS-II-2,REG.19<br />

DBC, STRENGTHENED FOR HEAVY CARGO, USE<br />

OF GRABS, DANGEROUS GOODS, MC AUT, MC<br />

E2 AUT<br />

7


<strong>Germanischer</strong> <strong>Lloyd</strong> SE<br />

<strong>Germanischer</strong> <strong>Lloyd</strong> (China) Co., Ltd.<br />

Ship Type Expert MPV – Germany<br />

Jan Rüde<br />

Phone: +49 40 36149-4172<br />

jan.ruede@gl-group.com<br />

Ship Type Expert MPV – Shanghai<br />

Gang Liu<br />

Phone: +86 21 23308 722<br />

gang.liu@gl-group.com<br />

www.gl-group.com<br />

Copenhagen<br />

Hamburg<br />

Piraeus<br />

Houston<br />

Dubai<br />

Shanghai<br />

Singapore<br />

Global Sales Offices<br />

<strong>Germanischer</strong> <strong>Lloyd</strong> SE<br />

Global Sales<br />

North / East Europe<br />

<strong>Germanischer</strong> <strong>Lloyd</strong> Denmark A/S<br />

Middle East / Africa<br />

<strong>Germanischer</strong> <strong>Lloyd</strong> SE Branch Office Dubai<br />

Mainland China<br />

<strong>Germanischer</strong> <strong>Lloyd</strong> (China) Co., Ltd.<br />

Brooktorkai 18<br />

Amager Strandvej 390<br />

White Crown Bldg., Room No. 402<br />

Shanghai Central Plaza, Room 1201<br />

20457 Hamburg<br />

2770 Kastrup<br />

PO Box 8015, Sheikh Zayed Road<br />

381, Huaihai M. Road<br />

Germany<br />

Denmark<br />

Dubai, United Arab Emirates<br />

200020 Shanghai, China<br />

Phone: +49 40 36149 6397<br />

Phone: +48 91 4315302<br />

Phone: +97 14 3328842 200<br />

Phone: +86 21 23308 761<br />

www.gl-group.com<br />

gs-ne@gl-group<br />

gs-me@gl-group.com<br />

gs-cn@gl-group.com<br />

Americas<br />

Central Europe<br />

Southern Europe<br />

Asia / Pacific<br />

<strong>Germanischer</strong> <strong>Lloyd</strong> (USA), Inc<br />

1155 Dairy Ashford Rd., Suite 315<br />

Houston, TX USA 77079<br />

Phone: +1 83 23204 658<br />

gs-am@gl-group.com<br />

<strong>Germanischer</strong> <strong>Lloyd</strong> SE<br />

Brooktorkai 18<br />

20457 Hamburg, Germany<br />

Phone: +49 40 36149 3738<br />

gs-ce@gl-group.com<br />

<strong>Germanischer</strong> <strong>Lloyd</strong> Hellas M.E.P.E<br />

85 Akti Miaouli<br />

185 38 Piraeus, Greece<br />

Phone: +30 21 04290 373<br />

gs-se@gl-group.com<br />

<strong>Germanischer</strong> <strong>Lloyd</strong> Singapore Pte Ltd<br />

180 Clemenceau Avenue #03-01<br />

Haw Par Centre, Singapore 239922<br />

Phone: +65 6835 9610<br />

gs-ap@gl-group.com<br />

0E071 · 2013-05-01<br />

The GL Group does not warrant or assume any kind of liability for the accuracy, completeness or quality of the information provided. Liability claims against any member of the GL Group in<br />

relation to any loss or damage arising out of or in connection with the use or non-use of information provided, including the use of incorrect or incomplete information, are excluded to the<br />

fullest extent permissible by law. All presentations of services and products may be subject to alteration and are non-binding. Each GL Group member expressly reserves the right without<br />

notice to change, supplement or delete parts of the pages or the entire presentation of services and products or to stop the publication temporarily or definitively.

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