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Application Capacities English Metric Fuel Tank Standard Tank (Passenger and Cargo) 31.0 gal 117.3 L Standard Tank (Cab and Chassis) 33.0 gal 124.9 L Optional Tank (Cab and Chassis)* 57.0 gal 215.7 L * 159 inch (4 039 mm) wheelbase or 177 inch (4 496 mm) wheelbase only Transmission Fluid 4-SPD 4L60-E 5.0 qt 4.7 L 4-SPD 4L80-E (Standard and Heavy Duty) 7.7 qt 7.3 L Wheel Nut Torque 140 ft lb 190 Y All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this manual. Recheck fluid level after filling. Engine Specifications Engine VIN Code Transmission Spark Plug Gap 4.3L V6 X Automatic 0.060 in (1.52 mm) 4.8L V8 C Automatic 0.040 in (1.01 mm) 5.3L V8 4 Automatic 0.040 in (1.01 mm) 6.0L V8 K Automatic 0.040 in (1.01 mm) 5-112
Section 6 Maintenance Schedule Maintenance Schedule ......................................6-2 Introduction ...................................................6-2 Maintenance Requirements ..............................6-2 Your Vehicle and the Environment ....................6-2 Using the Maintenance Schedule ......................6-3 Scheduled Maintenance ...................................6-4 Additional Required Services ............................6-6 Maintenance Footnotes (Gasoline Engine) ..........6-8 Owner Checks and Services ..........................6-10 At the First 100, 1,000 and 6,000 Miles (160, 1 600 and 10 000 km) .......................6-10 At Each Fuel Fill ..........................................6-10 At Least Once a Month .................................6-11 At Least Once a Year ...................................6-11 Recommended Fluids and Lubricants ...............6-13 Maintenance Replacement Parts .....................6-15 Engine Drive Belt Routing ..............................6-16 Maintenance Record .....................................6-17 6-1
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2009 Chevrolet Express Owner Manual
Page 3 and 4:
Index To quickly locate information
Page 5 and 6:
Section 1 Seats and Restraint Syste
Page 7 and 8:
Power Seat Reclining Seatbacks { CA
Page 9 and 10:
{ CAUTION: CAUTION: (Continued) Sit
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3. Pull the pin handle up to diseng
Page 13 and 14:
Three Passenger Seat Shown 4. Push
Page 15 and 16:
In most states and in all Canadian
Page 17 and 18:
The person keeps going until stoppe
Page 19 and 20:
Q: If my vehicle has airbags, why s
Page 21 and 22:
Q: What is wrong with this? { CAUTI
Page 23 and 24:
Page 25 and 26:
Page 27 and 28:
Page 29 and 30:
5. To make the lap part tight, pull
Page 31 and 32:
Rear Safety Belt Comfort Guides Rea
Page 33 and 34:
Safety Belt Use During Pregnancy Sa
Page 35 and 36:
The manufacturer’s instructions t
Page 37 and 38:
{ CAUTION: Children can be seriousl
Page 39 and 40:
{ CAUTION: Never do this. Children
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Securing an Add-On Child Restraint
Page 44 and 45:
A label on the sun visor says, “N
Page 46 and 47:
Top Tether Anchor Your child restra
Page 48 and 49:
The second, third and fourth row wi
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{ CAUTION: Children can be seriousl
Page 52 and 53:
Securing a Child Restraint in a Rea
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6. If the child restraint has a top
Page 56 and 57:
If the child restraint has the LATC
Page 58 and 59:
7. If the vehicle does not have a r
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You will be using the lap-shoulder
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7. If the vehicle does not have a r
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{ CAUTION: Where Are the Airbags? C
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For passenger vans with a sliding d
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In addition, the vehicle may have d
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The parts of the airbag that come i
Page 72 and 73:
Medical Condition. A passenger has
Page 74 and 75:
Passenger Sensing System If the ins
Page 76 and 77:
The passenger sensing system is des
Page 78 and 79:
If the Off Indicator is Lit for an
Page 80 and 81:
Servicing Your Airbag-Equipped Vehi
Page 82 and 83:
Restraint System Check Checking the
Page 84 and 85:
✍ NOTES 1-80
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Keys { CAUTION: Leaving children in
Page 88 and 89:
Remote Keyless Entry (RKE) System O
Page 90 and 91:
Doors and Locks Door Locks { CAUTIO
Page 92 and 93:
Automatic Door Lock The doors will
Page 94 and 95:
60/40 Swing-Out Side Door To open t
Page 96 and 97:
Rear Doors To open the rear doors f
Page 98 and 99:
Manual Windows Operate the manual w
Page 100 and 101:
Enhanced Technology Glass The vehic
Page 102 and 103:
If the engine still does not start,
Page 104 and 105:
B (ACC/ACCESSORY): This is the posi
Page 106 and 107:
Engine Coolant Heater If the vehicl
Page 108 and 109:
R (Reverse): Use this gear to back
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While activated, the indicator ligh
Page 112 and 113:
Leaving the Vehicle With the Engine
Page 114 and 115:
Engine Exhaust CAUTION: (Continued)
Page 116 and 117:
Mirrors Manual Rearview Mirror Hold
Page 118 and 119:
Outside Heated Mirrors Vehicles wit
Page 121 and 122:
✍ NOTES 3-3
Page 123 and 124:
The main components of the instrume
Page 125 and 126:
Turn Signal/Multifunction Lever The
Page 127 and 128:
Windshield Washer The windshield wi
Page 129 and 130:
Resuming a Set Speed If the cruise
Page 131 and 132:
The exterior lamps control has four
Page 133 and 134:
Automatic Headlamp System When it i
Page 135 and 136:
Electric Power Management The vehic
Page 137 and 138:
Climate Controls Climate Control Sy
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Outlet Adjustment Use the outlets l
Page 141 and 142:
9 (Fan Control): Turn clockwise or
Page 143 and 144:
Speedometer and Odometer The speedo
Page 145 and 146:
Airbag Readiness Light The system c
Page 147 and 148:
{ CAUTION: If the airbag readiness
Page 149 and 150:
Voltmeter Gage When the engine is n
Page 151 and 152:
StabiliTrak ® Indicator Light Engi
Page 153 and 154:
Notice: If the vehicle is continual
Page 155 and 156:
Emissions Inspection and Maintenanc
Page 157 and 158:
This light comes on briefly while s
Page 159 and 160:
Driver Information Center (DIC) You
Page 161 and 162:
Fuel Range Press the trip/fuel butt
Page 163 and 164:
Units Press the vehicle information
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To adjust for compass variance, use
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AUTOMATIC LIGHT CONTROL OFF This me
Page 169 and 170:
ENGINE OVERHEATED STOP ENGINE Notic
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SERVICE A/C SYSTEM This message dis
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STABILITRAK OFF If your vehicle has
Page 175 and 176:
WAIT TO START This message displays
Page 177 and 178:
AUTO DOOR UNLOCK This feature allow
Page 179 and 180:
EXIT LIGHTING This feature allows y
Page 181 and 182:
EXIT FEATURE SETTINGS This feature
Page 183 and 184:
MP3 Radio with a Single CD Player I
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Radio(s) AM-FM Radio shown, Radio w
Page 187 and 188:
Speed Compensated Volume (SCV): Rad
Page 189 and 190:
The number of favorites pages can b
Page 191 and 192:
Playing a CD(s) (Six-Disc CD Player
Page 193 and 194:
To use random on the Base Radio wit
Page 195 and 196:
Using the Auxiliary Input Jack Your
Page 197 and 198:
Root Directory The root directory o
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c T (Next Folder): Press the pushbu
Page 201 and 202:
Audio Steering Wheel Controls Vehic
Page 203 and 204:
Section 4 Driving Your Vehicle Your
Page 205 and 206:
Police records show that almost 40
Page 207 and 208:
ABS can change the brake pressure t
Page 209 and 210:
StabiliTrak System Operation The St
Page 211 and 212:
Steering in Emergencies There are t
Page 213 and 214:
Loss of Control Let us review what
Page 215 and 216:
Driving in Rain and on Wet Roads Ra
Page 217 and 218:
Hill and Mountain Roads Driving on
Page 219 and 220:
{ CAUTION: CAUTION: (Continued) Sno
Page 221 and 222:
Rocking Your Vehicle to Get It Out
Page 223 and 224:
4. The resulting figure equals the
Page 225 and 226:
Certification/Tire Label the inflat
Page 227 and 228:
Towing Towing Your Vehicle To avoid
Page 229 and 230:
All-Wheel-Drive Vehicles The vehicl
Page 231 and 232:
Use the following chart to determin
Page 233 and 234:
Weight of the Trailer Tongue The to
Page 235 and 236:
If the vehicle has many options and
Page 237 and 238:
If a step-bumper hitch will be used
Page 239 and 240:
Driving with a Trailer { CAUTION: W
Page 241 and 242:
Driving On Grades Reduce speed and
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The seven-wire harness connector co
Page 245 and 246:
Section 5 Service and Appearance Ca
Page 247 and 248:
Service For service and parts needs
Page 249 and 250:
If doing some of your own service w
Page 251 and 252:
Additives To provide cleaner air, a
Page 253 and 254:
E85 has less energy per gallon than
Page 255 and 256:
{ CAUTION: Fuel can spray out on yo
Page 257 and 258:
Hood Release To open the hood: 1. P
Page 259 and 260:
A. Battery. See Battery on page 5-3
Page 261 and 262:
What Kind of Engine Oil to Use Look
Page 264 and 265:
Engine Air Cleaner/Filter If your v
Page 266 and 267:
How to Check Automatic Transmission
Page 268 and 269:
How to Add Automatic Transmission F
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What to Use { CAUTION: Adding only
Page 272 and 273:
How to Add Coolant to the Radiator
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4. Then fill the coolant recovery t
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If Steam Is Coming From The Engine
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Power Steering Fluid The power stee
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Brakes Brake Fluid The brake master
Page 282 and 283:
Brake Wear This vehicle has disc br
Page 284 and 285:
Jump Starting If the vehicle batter
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{ CAUTION: Using a match near a bat
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Notice: If the jumper cables are co
Page 290 and 291:
If you have the 1500 Series, the pr
Page 292 and 293:
Bulb Replacement For the proper typ
Page 294 and 295:
Front Turn Signal, Sidemarker and P
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12. Push the taillamp straight forw
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Tires Your new vehicle comes with h
Page 300 and 301:
(G) Maximum Cold Inflation Load Lim
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(A) Light Truck (LT-Metric) Tire: T
Page 304 and 305:
Intended Outboard Sidewall: The sid
Page 306 and 307: Inflation - Tire Pressure Tires nee
Page 308 and 309: Tire Pressure Monitor System The Ti
Page 310 and 311: The low tire pressure warning light
Page 312 and 313: The TPMS sensor matching process is
Page 314 and 315: { CAUTION: Dual Rear Wheels If the
Page 316 and 317: Buying New Tires GM has developed a
Page 318 and 319: Uniform Tire Quality Grading Qualit
Page 320 and 321: Wheel Alignment and Tire Balance Th
Page 322 and 323: Tire Chains CAUTION: (Continued) {
Page 324 and 325: Changing a Flat Tire If a tire goes
Page 326 and 327: To access the equipment, remove the
Page 328 and 329: Removing the Flat Tire and Installi
Page 330 and 331: Front Position Rear Position 5-86
Page 332 and 333: 6. Remove all the wheel nuts. 7. Ta
Page 334 and 335: 10. Lower the vehicle by turning th
Page 336 and 337: Secondary Latch System Your vehicle
Page 338 and 339: 6. Lower the jack by turning the wh
Page 340 and 341: Spare Tire 6. Make sure the tire is
Page 342 and 343: Do not clean the vehicle using: •
Page 344 and 345: Care of Safety Belts Keep belts cle
Page 346 and 347: Windshield and Wiper Blades Clean t
Page 348 and 349: Vehicle Identification Vehicle Iden
Page 350 and 351: Fuse Usage 1 Climate Control 2 (HVA
Page 352 and 353: Fuse Usage 1 Left High-Beam Headlam
Page 354 and 355: Fuse Usage 47 Transmission Control
Page 358 and 359: Maintenance Schedule Introduction T
Page 360 and 361: To purchase service information, se
Page 362 and 363: Additional Required Services This m
Page 364 and 365: Maintenance Footnotes (Gasoline Eng
Page 366 and 367: Owner Checks and Services These own
Page 368 and 369: Automatic Transmission Shift Lock C
Page 370 and 371: Usage Windshield Washer Parking Bra
Page 372 and 373: Engine Drive Belt Routing V6 Engine
Page 374 and 375: Maintenance Record (cont’d) Date
Page 376 and 377: Maintenance Record (cont’d) Date
Page 378 and 379: Customer Assistance and Information
Page 380 and 381: STEP THREE — Canadian Owners: In
Page 382 and 383: Customer Assistance for Text Teleph
Page 384 and 385: Calling for Assistance When calling
Page 386 and 387: • Trip Interruption Benefits and
Page 388 and 389: Collision Damage Repair If your veh
Page 390 and 391: • Gather the important informatio
Page 392 and 393: Reporting Safety Defects to General
Page 394 and 395: Vehicle Data Recording and Privacy
Page 396 and 397: ✍ NOTES 7-20
Page 398 and 399: Automatic Headlamp System .........
Page 400 and 401: Door 60/40 Swing-Out Side Door ....
Page 402 and 403: H Hazard Warning Flashers .........
Page 404 and 405: Message DIC Warnings and Messages .
Page 406 and 407:
S Safety Belt Reminders ...........
Page 408:
V Vehicle Control .................
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caution - GM Canada

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