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ducer with Root Extracted Output Type P 82 R

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halstrup<br />

wa cher<br />

halstrup-walcher GmbH<br />

Stegener Straße 10<br />

D-79199 Kirchzarten<br />

Phone: [49] (0) 7661 /39 63-0<br />

Fax: [49] (0) 7661 /39 63 99<br />

e-mail: info@halstrup-walcher.de<br />

Internet: www.halstrup.de<br />

Operating Instructions for the Pressure Trans<strong>ducer</strong><br />

<strong>with</strong> <strong>Root</strong> <strong>Extracted</strong> <strong>Output</strong> <strong>Type</strong> P <strong>82</strong> R<br />

List of contents<br />

1 General.........................................................................................................................2<br />

2 Safety notices ...............................................................................................................2<br />

3 Installation ....................................................................................................................2<br />

4 Electrical connections ...................................................................................................3<br />

5 Analogue outputs..........................................................................................................4<br />

6 Calibration of the zero point..........................................................................................5<br />

7 Adjustment of the creeping suppression volume ..........................................................5<br />

8 What to do in the event of a fault ..................................................................................6<br />

9 Technical data (in accordance <strong>with</strong> DIN16086) ............................................................7<br />

10 Dimensional drawing (not to scale)...............................................................................9


1 General<br />

The pressure trans<strong>ducer</strong> P <strong>82</strong> R is a pneumatic electrical sensor designed to measure pressure<br />

(positive gauge pressure or differential pressure). Due to the root extracted output characteristic<br />

curve this particular trans<strong>ducer</strong> is often employed <strong>with</strong>in air conditioning and ventilation technology<br />

in which it is used to measure volume flow or the velocity of air in a ventilation shaft. The<br />

key part is a pressure measuring canister which contains a diaphragm made of beryllium bronze.<br />

Differences in pressure between the two chambers in the pressure canister cause the diaphragm<br />

to deflect correspondingly. These deflections are measured via an inductive displacement trans<strong>ducer</strong><br />

<strong>with</strong>out any contact taking place.<br />

2 Safety notices<br />

Please read before use<br />

The electrical connections may only be made by suitably qualified personnel.<br />

Please observe the rated power supply (see equipment label).<br />

Observe the permitted pressure ranges (measuring ranges).<br />

Observe the storage and transport temperature as well as the operating temperature.<br />

Do not allow the instrument to be exposed to direct sunlight as errors caused by the sun's<br />

influence will occur.<br />

The measuring cell is not suitable for measuring aggressive gases.<br />

Do not close off the pressure ports during transportation (barometric pressure changes may<br />

otherwise damage low range instruments).<br />

Please do not use air lines or exhalation as a means of functional testing.<br />

Opening of the instrument, improper handling as well as non-compliance <strong>with</strong> the operating<br />

instructions renders the guarantee as null and void.<br />

3 Installation<br />

The pressure trans<strong>ducer</strong> P <strong>82</strong> R is a precision measuring instrument and should, in spite of its robustness,<br />

be treated <strong>with</strong> care. The installation in the immediate vicinity of heat and radiation<br />

sources, such as radiators for example, should be avoided as inaccurate readings may otherwise<br />

be obtained. For best results the instrument should be mounted vertically on a wall free from<br />

vibration. To prevent any condensation entering the pressure measuring cell the trans<strong>ducer</strong> must<br />

be mounted so that the pressure ports are facing downwards. The hoses are to be attached as<br />

follows: for positive gauge pressure ⊕ and negative gauge pressure - .<br />

halstrup-walcher GmbH, 79199 Kirchzarten Operating instructions P <strong>82</strong> R Page 2 of 9


4 Electrical connections<br />

Not all components are shown<br />

U0<br />

UA<br />

I0<br />

S<br />

SMU<br />

lin<br />

C7<br />

IA<br />

D8<br />

D9<br />

SI<br />

√<br />

+ 1 2 3 4 11 13<br />

Fig. 1<br />

pin<br />

power supply<br />

pin<br />

analogue output<br />

11<br />

24/115/230 V~ 50/60 Hz<br />

1<br />

0...10 V<br />

13<br />

24/115/230 V~ 50/60 Hz<br />

2<br />

ground connection (GND)<br />

11<br />

ground connection (GND)<br />

3<br />

0...20 mA / 4...20 mA<br />

13<br />

+20,5 V...28,5 VDC<br />

4<br />

ground connection (GND)<br />

Observe rated power supply (see equipment label)<br />

Observe additional connection plan enclosed in housing lid.<br />

halstrup-walcher GmbH, 79199 Kirchzarten Operating instructions P <strong>82</strong> R Page 3 of 9


5 Analogue outputs<br />

The trans<strong>ducer</strong>'s outputs are protected against short circuit. Instruments <strong>with</strong> a direct current<br />

power supply are protected against reverse polarity of the supply voltage.<br />

The inadvertent connection of the power supply<br />

onto the output connections leads to permanent<br />

damage of the trans<strong>ducer</strong>.<br />

The flow speed or volume flow can be obtained from the so called differential pressure pro<strong>ducer</strong>.<br />

The differential pressure ∆p which occurs at the pro<strong>ducer</strong> is registered by the pressure trans<strong>ducer</strong><br />

type P <strong>82</strong> R. The following relationship is true:<br />

v ∼ q v ∼ √∆p<br />

v.....flow speed<br />

q v ...volume flow<br />

∆p...measured differential pressure<br />

The output of a P <strong>82</strong> R <strong>with</strong> a square root characteristic ("root extracted “) is directly<br />

proportional to the flow speed / volume flow. Three possible output types are available:<br />

Voltage output 0...10 V<br />

U<br />

10 V<br />

0 V<br />

U root<br />

U lin<br />

100% p<br />

U root = √ 10 V • √ U lin<br />

Current output 0...20 mA<br />

Current output 4...20 mA<br />

I<br />

I<br />

20 mA 20 mA<br />

I root<br />

I root<br />

I lin I root = √ 20 mA • √ I lin I l in I root = √ 16 mA • √ I lin - 4 mA + 4 mA<br />

4 mA<br />

0 mA<br />

100 % p 100 % P<br />

<strong>with</strong> the aid of the slide switch S (see fig. 1) it is possible to change the characteristic from "rooted"<br />

to "linear": Please note that the rooted position is indicated in German (radiziert)<br />

linear<br />

rooted √<br />

Switch S<br />

halstrup-walcher GmbH, 79199 Kirchzarten Operating instructions P <strong>82</strong> R Page 4 of 9


6 Calibration of the zero point<br />

Please note that after switching on the trans<strong>ducer</strong> requires a warm up<br />

time of approximately 30…60 minutes. During this time the output signal may<br />

be unstable.<br />

Before calibrating set the slide switch S to "Linear".<br />

The trimmer SMU (creeping suppression volume) is to be turned fully anticlockwise.<br />

After the trans<strong>ducer</strong>'s warm up time has passed the zero point can be calibrated using the trimmer<br />

U0 or trimmer I0 <strong>with</strong> current output (see fig. 1)<br />

Here it is important to ensure that no pressure is connected to the trans<strong>ducer</strong>. Likewise the pressure<br />

hoses are also to be disconnected.<br />

After calibration of the zero point the switch S must be placed back in the "rooted √" position.<br />

7 Adjustment of the creeping suppression volume<br />

U/I<br />

0...10% 100% p<br />

The creeping suppression volume provides a means of suppressing the trans<strong>ducer</strong>'s output in<br />

spite of a pressure being present, in other words the output will be held at zero. The creeping suppression<br />

volume can be set <strong>with</strong> the aid of the trimmer SMU between a value of 0…10 % of the<br />

measuring range. The use of this facility is advisable in certain applications as the repeatability<br />

of readings <strong>with</strong>in the region of very small flow speeds / volume flows is almost unachievable.<br />

Using the creeping suppression volume limits the trans<strong>ducer</strong>'s measuring<br />

range in the lower scale depending on the setting of between 0…10 %. The<br />

output will be held at "0" in spite of pressure being present.<br />

halstrup-walcher GmbH, 79199 Kirchzarten Operating instructions P <strong>82</strong> R Page 5 of 9


8 What to do in the event of a fault<br />

description of fault possible cause cure<br />

no output signal<br />

• power supply not connected<br />

• connect the correct power<br />

supply<br />

output signal remains<br />

constant in spite of<br />

changing pressure<br />

faulty output signal<br />

zero point can no longer<br />

be adjusted <strong>with</strong> U0 / I0<br />

• incorrect power supply<br />

connected<br />

• fuse blown<br />

• defective input protection diode<br />

• defective output protection diodes<br />

• pressure connections crossed<br />

over<br />

• creeping suppression volume set<br />

too high<br />

• defective output protection diode<br />

• defective pressure measurement<br />

canister<br />

• <strong>with</strong> current output load to large<br />

• <strong>with</strong> voltage output load<br />

resistance to small<br />

• defective pressure measurement<br />

canister<br />

• connect the correct power supply<br />

(see rating label)<br />

• replace fuse SI (type TR5 200 mAT<br />

from the company Wickmann)<br />

• replace diode D12( type ZPY 33)<br />

• replace D8 / D9 (type ZPY18)<br />

• connect pressure in accordance<br />

<strong>with</strong> “3. Installation“<br />

• turn the trimmer SMU anti-clock<br />

wise until the output<br />

signal ≠ 0 V / 0/4 mA<br />

• replace D8 / D9 (type ZPY18)<br />

• return instrument for repair at<br />

factory<br />

• observe maximum load of 500 Ω<br />

• minimum load resistance of 5 kΩ<br />

• return instrument for repair at<br />

factory<br />

Table 2<br />

Never perform a functional test using exhalation as this can lead to<br />

permanent damage of the pressure measuring cell.<br />

Simple functional test of the trans<strong>ducer</strong>:<br />

Connect a hose to the pressure port for positive gauge pressure + . Taking the hose<br />

between thumb and fore finger, squeeze it and then carefully move the volume of air<br />

trapped <strong>with</strong>in the hose in the direction of the trans<strong>ducer</strong>.<br />

halstrup-walcher GmbH, 79199 Kirchzarten Operating instructions P <strong>82</strong> R Page 6 of 9


9 Technical data (in accordance <strong>with</strong> DIN16086)<br />

Manufacturer:<br />

<strong>Type</strong>:<br />

Calibrated pressure<br />

forms:<br />

Measuring principle:<br />

halstrup-walcher GmbH<br />

P <strong>82</strong> R<br />

positive gauge pressure of non-aggressive gases<br />

Deflection of a copper-beryllium diaphragm is registered<br />

via an inductive pick-up<br />

Input magnitudes:<br />

Measuring ranges:<br />

Excess pressure:<br />

Maximum system<br />

pressure:<br />

0…100 Pa to 0…20 kPa (others upon request)<br />

5 times the end of scale value<br />

100 kPa<br />

Dead volume:<br />

approx. 2000 mm 3 (measuring range ≥ 250 Pa)<br />

approx. 9000 mm 3 (measuring range < 250 Pa)<br />

Control volume:<br />

200 mm 3 maximum<br />

Materials in contact <strong>with</strong> measured medium see annex A<br />

<strong>Output</strong> characteristics of the pressure sensor:<br />

Temperature coefficient<br />

of the zero signal:<br />

0,4 % / 10 K (<strong>with</strong>in the range + 10 °C to + 50 °C)<br />

Temperature coefficient<br />

of the output span: 0,4 % / 10 K (<strong>with</strong>in the range + 10 °C to + 50 °C)<br />

Deviation of the output 1 % of the output span, rooted characteristic curve<br />

characteristic curve: (best straight line)<br />

Hysteresis:<br />

Warm up time:<br />

Response time:<br />

Load resistance R L :<br />

Load R B :<br />

Power supply<br />

Supply voltage:<br />

< 0,1 % of the output span<br />

approx. 30 min.<br />

20 ms, 1s, 2s or 5s optional<br />

R L ≥ 5 kΩ (voltage output)<br />

R B < 500 Ω (current output)<br />

Power consumption:<br />

Environmental conditions<br />

Nominal temperature range: + 10 °C…+ 50 °C<br />

Operating temperature<br />

range: 0 °C…+ 60 °C<br />

Storage temperature range: - 10 °C…+ 70 °C<br />

24 V = + 20 % / - 15 % filtered permitted ripple 1000 mV<br />

24 V / 115 V / 230 V ~ + 6 % / - 15 % 50 / 60 Hz<br />

0,9 W<br />

halstrup-walcher GmbH, 79199 Kirchzarten Operating instructions P <strong>82</strong> R Page 7 of 9


EMC (electro-magnetic<br />

compatibility): corresponds to EN 50 081 part 1 and EN 50 0<strong>82</strong><br />

part 1<br />

Mechanical data<br />

Pressure connections: ∅ 6,5 mm for hose <strong>with</strong> a nominal width of 5 mm<br />

Electrical connection: screwed clamps for cable up to ∅ 2,5 mm<br />

Orientation of installation: vertical (for horizontal installation please mention on<br />

ordering, otherwise zero point to be calibrated by user)<br />

Housing dimensions: (B x L x H): 120 x 122 x 75 mm<br />

Weight:<br />

0,8 kg<br />

Enclosure protection: IP 54<br />

Annex A: Materials in contact <strong>with</strong> measured medium<br />

- Beryllium bronze CuBe2 - Araldite CY236 / HY988<br />

- Mu-metal (nickel compound) - Loctite 242e<br />

- Brass CUZn39Pb3 - Carbonised iron<br />

- Aluminium AlCuMgPb / AlMg3 - KEL (FKM: Fe[Co]5<br />

- Silicon (tubing) - Wepuran Wu 4457/51<br />

- (PTBP) - UHU-plus endfest ® 300<br />

Options<br />

• 3½ digit LCD-display<br />

• 4½ digit LCD-display<br />

• certificate of calibration (issued by the German<br />

Calibration Service {DKD})<br />

• locally issued certificate of linearity • wetted components silicone free<br />

• damping of the output signal up to 5 s<br />

halstrup-walcher GmbH, 79199 Kirchzarten Operating instructions P <strong>82</strong> R Page 8 of 9


10 Dimensional drawing (not to scale)<br />

Fig. 2<br />

- subject to technical alterations -<br />

7100.001874 REV C P<strong>82</strong>R_E.DOC Su/km 26 October 2001<br />

halstrup-walcher GmbH, 79199 Kirchzarten Operating instructions P <strong>82</strong> R Page 9 of 9

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