TPG 4140 Natural Gas 2010 Hammerfest LNG (Snøhvit)
TPG 4140 Natural Gas 2010 Hammerfest LNG (Snøhvit)
TPG 4140 Natural Gas 2010 Hammerfest LNG (Snøhvit)
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<strong>TPG</strong> <strong>4140</strong> <strong>Natural</strong> <strong>Gas</strong> – Fall <strong>2010</strong><br />
<strong>Hammerfest</strong> <strong>LNG</strong> (Snøhvit)<br />
Jostein Pettersen
Outline<br />
• Overview – Snøhvit field development and <strong>Hammerfest</strong> <strong>LNG</strong> plant<br />
• Subsea installations, pipeline<br />
• Land plant<br />
• Plant construction<br />
• <strong>LNG</strong> shipment<br />
• <strong>LNG</strong> receiving terminal<br />
<strong>2010</strong>-09-26
Snøhvit <strong>LNG</strong> Project - <strong>Hammerfest</strong><br />
Made possible through technology development<br />
• First gas development project in the Barents sea<br />
(<strong>Hammerfest</strong>: 70 o north)<br />
• First base load <strong>LNG</strong> plant in Europe (4.3 Mtpa)<br />
• Key technologies<br />
– Full subsea field with remote operation<br />
– Record-distance multiphase flow (143 km)<br />
– Path-breaking <strong>LNG</strong> process technology<br />
– Sequestration and storage of CO 2 separated from<br />
feedgas (700 000 tons annually)<br />
Sakhalin 2<br />
,<br />
,<br />
Brunei<br />
,<br />
NORWAY<br />
<strong>LNG</strong><br />
ADGAS<br />
Oman <strong>LNG</strong><br />
<strong>2010</strong>-09-26
<strong>Hammerfest</strong> – Melkøya (May 2006)<br />
<strong>2010</strong>-09-26
Snøhvit facts<br />
The first gas development project in the Barents Sea<br />
Discovered: 1981 – 84<br />
<br />
<br />
<br />
<br />
Fields: Snøhvit, Albatross and Askeladd fields in<br />
the Barents Sea<br />
Water depth: 250 – 340 m<br />
Distance to shore: 140 km<br />
<strong>Gas</strong> in place (GIIP): 317 GSm 3 or<br />
11.2 TCF (terra cubic feet)<br />
Condensate: 34 MSm 3<br />
<br />
Owners:<br />
Statoil ASA (Operator) 33.53 %<br />
Petoro AS 30.00 %<br />
Total E&P Norge AS 18.40 %<br />
GdF SUEZ Norge AS 12.00 %<br />
Amerada Hess Norge AS 3.26 %<br />
RWE Dea Norge AS 2.81 %<br />
<strong>2010</strong>-09-26
Snøhvit <strong>LNG</strong><br />
Value chain<br />
Field<br />
development<br />
Pipeline <strong>LNG</strong> plant Shipping Receiving<br />
terminal<br />
<strong>2010</strong>-09-26
Slug catcher<br />
Inlet facilities<br />
SNØHVIT<br />
Simplified overview<br />
Pretreatment<br />
Carbon dioxide<br />
MEG<br />
recovery<br />
<strong>LNG</strong> production<br />
Precooling cycle<br />
Liquefaction cycle<br />
Subcooling cycle<br />
Snøhvit<br />
Production wells<br />
Production wells<br />
Fractionation<br />
Plem<br />
CO 2 Injection well<br />
Condensate production<br />
CDU<br />
LPG production<br />
Storage and loading:<br />
<strong>LNG</strong>, LPG, condensate<br />
Production wells<br />
Albatross<br />
CO 2 Injection<br />
well<br />
Production well<br />
Seabed<br />
Reservoir<br />
<strong>2010</strong>-09-26<br />
Prepared by Petrolink
Snøhvit offshore – a subsea development<br />
Snøhvit 8 wells + 1 CO 2 injector<br />
6 wells + CO 2 in 2004/2005, 2 wells in 2011<br />
Albatross 4 wells<br />
3 wells in 2005/2006, 1 well in 2014<br />
Askeladd 8 wells<br />
All wells in 2014/2015<br />
<strong>2010</strong>-09-26
<strong>Hammerfest</strong> <strong>LNG</strong> plant - block flow diagram<br />
CO 2 reinjection<br />
(to pipeline)<br />
N 2 to atm.<br />
Fuel gas<br />
system<br />
CO 2 drying<br />
and<br />
recompression<br />
Nitrogen<br />
removal<br />
<strong>LNG</strong><br />
Storage<br />
Feed from<br />
pipeline<br />
Slug<br />
catcher<br />
Inlet facilities/<br />
Metering<br />
CO 2<br />
removal<br />
Dehydration<br />
Mercury<br />
removal<br />
<strong>Natural</strong> gas<br />
liquefaction<br />
<strong>LNG</strong><br />
Storage<br />
MEG<br />
Recovery<br />
C 1 / C 2 / C 3 Refrig. Make -up<br />
Fractionation<br />
(Refrigerant<br />
Make-up)<br />
LPG<br />
Storage<br />
Lean MEG<br />
(to pipeline)<br />
Utility<br />
Systems<br />
Flare<br />
Facilities<br />
Control<br />
room<br />
Condensate<br />
treatment<br />
Condensate<br />
Storage<br />
<strong>2010</strong>-09-26
Area 1<br />
Area 2 Area 3<br />
LAYOUT - HAMMERFEST <strong>LNG</strong> PLANT<br />
HP flare<br />
Subsea road tunnel<br />
Grid substation<br />
LP flare<br />
Camp area<br />
Administration building / control room<br />
Sea water outlet /sea water inlet<br />
Holding basin / waste water treatment<br />
Utility substation<br />
MDEA storage / fuel gas<br />
Compressed air and inert gas facilities<br />
Landfall<br />
Offshore utility substation<br />
MEG process area<br />
MEG substation<br />
MEG storage tank area<br />
Hot oil and chemical<br />
storage tanks<br />
Pig receiver<br />
Condensate storage<br />
tank<br />
<strong>LNG</strong> storage tanks<br />
Product jetty<br />
LPG storage tank<br />
Storage & loading substation<br />
N 2 cold box<br />
NG Cold box<br />
Process substation<br />
Electrical power generation<br />
Compression area, barge<br />
Process area, barge<br />
Construction jetty<br />
Slug catcher<br />
<strong>2010</strong>-09-26
HAMMERFEST <strong>LNG</strong> – Process barge<br />
1<br />
2<br />
3<br />
<strong>Natural</strong> gas Cold<br />
Box<br />
Nitrogen Removal<br />
Cold Box<br />
Process<br />
substation<br />
Process area<br />
Compressor area<br />
Electric power<br />
generation
Work of liquefaction - effect of cooling sink temperature<br />
Basis sink temperature is 30 °C<br />
% Reduction in Compressor<br />
Work<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32<br />
Heat sink temperature<br />
Power input to refrigeration process is reduced by 1% per degree<br />
reduction in cooling air or water temperature<br />
<strong>2010</strong>-09-26
Mixed Fluid Cascade (MFC ® ) Liquefaction process and<br />
power/heat generation at <strong>Hammerfest</strong><br />
Cold box<br />
Unit 25<br />
Cycle compression and<br />
seawater cooling<br />
Unit 25<br />
Electric power generation<br />
waste heat recovery,<br />
hot oil cycle<br />
Unit 81 and 50<br />
NG<br />
Electric<br />
Power<br />
Gener.<br />
5 x GE LM 6000 GT<br />
with waste heat recovery<br />
Plate Fin<br />
Heat<br />
Exchangers<br />
Precooling<br />
Cycle<br />
65 MW<br />
Sea<br />
water<br />
cooling<br />
M<br />
G<br />
G<br />
Air<br />
Fuel gas<br />
NGL<br />
Spiral Wound<br />
Heat<br />
Exchangers<br />
Generator<br />
Liquefaction<br />
Cycle<br />
Subcooling<br />
Cycle<br />
PCC Compressor<br />
32 MW<br />
LCC Compressor<br />
M<br />
G<br />
G<br />
Hot<br />
oil<br />
cycle<br />
<strong>LNG</strong> Expander/<br />
Generator<br />
<strong>LNG</strong><br />
G<br />
G<br />
SCC<br />
Exp./<br />
Gener.<br />
65<br />
MW<br />
SCC Compressor<br />
M<br />
Electric Power<br />
from the Grid<br />
G<br />
Process heat<br />
consumers<br />
<strong>2010</strong>-09-26
Cold box<br />
Containing cryogenic equipment<br />
<strong>2010</strong>-09-26
<strong>LNG</strong>/LPG/Condensate storage during construction<br />
Condensate<br />
75.000 m 3<br />
<strong>LNG</strong><br />
125.000<br />
m 3<br />
<strong>LNG</strong><br />
125.00<br />
0 m 3<br />
LPG<br />
45.000<br />
m 3<br />
Photo: Eiliv Leren<br />
<strong>2010</strong>-09-26
Product Jetty during construction<br />
<strong>2010</strong>-09-26
Melkøya before construction start-up…<br />
June 2001<br />
<strong>2010</strong>-09-26
Melkøya August 2006<br />
<strong>2010</strong>-09-26
During and after ”Narve” storm – Jan 2006<br />
<strong>2010</strong>-09-26
Prefabrication and use of<br />
large modules<br />
Why this very large extent of<br />
prefabrication?<br />
• Harsh weather conditions<br />
• Remoteness – lack of necessary infrastructure<br />
• Reduce the necessity of steel work at site<br />
• Higher productivity at construction yard<br />
• Reduce work at site in general -<br />
of the total estimate of 15 million man-hours to<br />
build the plant, 50 % is done at site.<br />
<strong>2010</strong>-09-26
<strong>2010</strong>-09-26<br />
Slug catcher
<strong>2010</strong>-09-26<br />
MEG tanks
<strong>2010</strong>-09-26<br />
Heat<br />
exchangers
Kuldeboks<br />
Cold box<br />
<strong>2010</strong>-09-26
Cold box<br />
<strong>2010</strong>-09-26
<strong>2010</strong>-09-26<br />
Process<br />
plant
Prefabrication – <strong>LNG</strong> plant on a barge<br />
Process systems on the barge<br />
Weight: 21.000 tonnes<br />
Height over deck: 60 m<br />
Barge<br />
Weight: 10.000 tonnes<br />
Size: 154 x 54 x 9m<br />
<strong>2010</strong>-09-26
Blue Marlin and process barge in Cadiz….<br />
<strong>2010</strong>-09-26
<strong>Hammerfest</strong> – here we are!<br />
<strong>2010</strong>-09-26
In-docking of process-barge….<br />
<strong>2010</strong>-09-26
21 August 2007: Production start<br />
13.09.07 First <strong>LNG</strong> to tank<br />
26.09.07 First condensate cargo<br />
20.10.07 First <strong>LNG</strong> cargo
900<br />
Continuous development of competence and<br />
improvement of operations<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
0<br />
21.08.2007 -<br />
24.09.2007<br />
06.10.2007 -<br />
28.10.2007<br />
25.01.2008 -<br />
27.01.2008<br />
12.04.2008 -<br />
13.04.2008<br />
10.07.2008 23.08.2008 30.10.2008 15.01.2009 06.05.2009<br />
CO2 emissions (ktons)
Heat exchangers in liquefaction system
<strong>LNG</strong> carriers<br />
4 new carriers built - Moss type<br />
(spherical tanks)<br />
L: 290 m, W: 49 m , H: 53 m<br />
145 000 m 3<br />
Made in Japan<br />
Delivery November 2005 to April<br />
2006<br />
<strong>LNG</strong>: 70 cargoes a year<br />
LPG:<br />
20 000 tons<br />
Condensate:<br />
40 000 tons<br />
LPG/Condensate:<br />
15-20 cargoes a year<br />
<strong>2010</strong>-09-26
Shipping and new markets…<br />
Melkøya - Cove Point: ca. 20 days ”return”<br />
Melkøya – Bilbao: ca. 12 days ”return”<br />
Cove Point<br />
annually 2.4<br />
billion cubic<br />
metres<br />
Iberdrola S.A.<br />
annually 1.6<br />
billion cubic<br />
metres<br />
<strong>2010</strong>-09-26
Arctic Shipping<br />
36 - <strong>2010</strong>-09-26
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