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Catalogue of Luminaires 57

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glass causes problems in wall thickness, too little glass leads to problems in the stability <strong>of</strong> the glass<br />

product. Square or asymmetrical shapes require very special precision when the glass is<br />

withdrawn.Once removed, the glass post is blocked again in a much larger wet shaping block,<br />

evened out and accordingly »adjusted« to its final shape. This is the moment where skilful<br />

craftsmanship and highest concentration are required as this process has to be completed in just a<br />

few seconds.<br />

The hot, still workable glass is set in an iron mould which is closed and bolted by the mould<br />

operating assistant. At the same time, by pressure <strong>of</strong> breath or pneumatic air, the glassmaker<br />

blows the glass. When the glass touches the walls <strong>of</strong> the cast iron mould, it cools down very<br />

quickly to about 600 °C and solidifies. The mould is unbolted and the glass removed still fused to<br />

the blowing iron.<br />

To separate the glass from the blowing iron, a few drops <strong>of</strong> water are trickled onto the link where<br />

glass and metal meet using a wooden stick. The water hisses where the drops fall and chills the<br />

hot glass. Small cracks suddenly appear on the glass surface. They are sufficient to separate<br />

the glass precisely in this area from the blowing iron with one slight knock.<br />

This concludes the manufacturing and forming process <strong>of</strong> the raw glass.<br />

9

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