Needle Roller Bearings - Ntn-snr.com
Needle Roller Bearings - Ntn-snr.com
Needle Roller Bearings - Ntn-snr.com
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Shaft Bearing and Fits Housing Design<br />
NTN<br />
7.3 Shaft and housing accuracy<br />
Because of its thin wall, the raceway surface accuracy<br />
of needle roller bearing ring is influenced by the<br />
respective fitting surface accuracy of a shaft /a housing<br />
on/in which the needle roller bearing is installed. In the<br />
case of general operating conditions, the fitting surfaces<br />
of shaft and housing may be finished by lathe-turning, but<br />
those must be finished by grinding where the acting load<br />
is great and, in addition, the requirements for accuracy<br />
and sound are strict.<br />
Table 7.3 shows the fitting surface accuracy, profile<br />
accuracy, surface roughness, and shoulder<br />
perpendicularity to fitting surface of each of shaft and<br />
housing under ordinary operating conditions.<br />
Table 7.3 Shaft and housing accuracy<br />
Characteristic item Shaft Housing<br />
Dimensional accuracy<br />
Roundness<br />
(max)<br />
cylindricality<br />
Shoulder perpendicularity (max)<br />
IT6IT5<br />
IT3IT2<br />
IT5IT4<br />
IT7IT6<br />
IT4IT3<br />
IT5IT4<br />
Fitting surface roughness<br />
0.8a 1.6a<br />
Remarks: The parenthesized values are applied to the bearings of accuracy<br />
class 5 and higher.<br />
Where a two-split housing is used, deformation of outer<br />
ring by housing clamping can be minimized by providing a<br />
relief on the mating surface at bore side.<br />
7.4 Raceway surface accuracy<br />
For needle roller bearings, shaft and housing are used<br />
as the raceway surface on application. The raceway<br />
dimensional accuracy, profile accuracy and surface<br />
roughness of shaft/housing must be equivalent to the<br />
raceway accuracy of bearing itself. Table 7.4 shows the<br />
specified surface accuracy and surface roughness of<br />
shaft/housing raceway.<br />
Table 7.4 Raceway surface accuracy (re<strong>com</strong>mendation)<br />
Characteristic item Shaft Housing<br />
Dimensional accuracy IT5IT4 IT6IT5<br />
Roundness<br />
(max)<br />
cylindricality<br />
IT3IT2 IT4IT3<br />
Shoulder perpendicularity<br />
(max)<br />
Axial run-out<br />
Thrust bearing<br />
(max)<br />
IT3IT2<br />
IT5IT4<br />
IT3IT2<br />
7.5 Material and hardness of raceway surface<br />
When the outer surface or bore surface of<br />
shaft(hollowed) or housing is used as raceway, it must be<br />
hardened to HRC58 to 64 for getting sufficient load<br />
capacity. For that, the materials shown in Table 7.5 are<br />
used after heat-treated properly.<br />
Table 7.5 Materials used for raceway<br />
When steel is surface-hardened by carburizing or<br />
carbonitriding, JIS Standard as applicable defines the<br />
depth from surface up to HV550 as an effective hardened<br />
layer. The minimum value of effective hardened layer<br />
depth is approximately expressed in formula (7.1).<br />
Eht min0.8Dw0.1+0.002 Dw (7.1)<br />
Where,<br />
Kinds of steel<br />
High carbon chrome bearing steel<br />
Carbon tool steel<br />
Nickel chrome molybdenum steel<br />
Chrome steel<br />
Chrome molybdenum steel<br />
Nickel chrome steel<br />
Representative<br />
example<br />
Related standards<br />
SUJ2 JIS G 4805<br />
SK3 JIS G 4401<br />
SNCM420 JIS G 4103<br />
SCr420 JIS G 4104<br />
SCM420 JIS G 4105<br />
SNC420 JIS G 4102<br />
Eht min : Minimum effective hardened layer depth mm<br />
Dw : <strong>Roller</strong> diameter mm<br />
7.6 Allowable bearing inclination<br />
The inner ring and outer ring of bearing incline a little<br />
eventually against one another depending on shaft<br />
deflection, shaft /housing machining accuracy, fitting<br />
deviation, etc. Although this allowable inclination differs<br />
depending on bearing type, bearing load, internal<br />
clearance, etc., the inclination degree shown in Table 7.6<br />
must be used as a guideline in the case of general<br />
applications because even minor inclination of inner ring<br />
and outer ring could cause reduction of bearing life and<br />
damage of cage.<br />
Table 7.6<br />
Bearing type Allowable inclination<br />
Radial needle roller bearing 1/2 000<br />
Thrust bearing 1/10 000<br />
Surface roughness<br />
For shaft diameter of 80 and less :0.2a<br />
For shaft diameter of over 80 to 120 :0.3a<br />
For shaft diameter of over 120 :0.4a<br />
Note) The parenthesized values are applied where high rotational accuracy is<br />
required.<br />
A-39