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17 - Index - The Old Car Manual Project

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INDEX<br />

Description<br />

A<br />

AIR CONDITIONER<br />

Coil, Actuating Clutch,<br />

Removal and Installation<br />

Coil, Cooling, Replace<br />

Compressor installation<br />

Compressor Removal<br />

Condenser, Replace<br />

Dehydrator Receiver Assembly,<br />

Replace<br />

Evacuating the System<br />

Filter, Removal and Installation<br />

Freon 12, Precautions in Handling<br />

Gage Set, Installation<br />

General Description<br />

Lines, Precautions in Handling<br />

Maintenance and inspection.<br />

Motor, Blower, Replace<br />

Oil, Checking and Adding<br />

Pulley, Clutch Compressor,<br />

Assembly and Installation .<br />

Pulley, Compressor Clutch,<br />

Removal and Disassembly.<br />

Purging Air or Excess Refrig<br />

erant from the System<br />

Purging the System<br />

Reeds, Compressor Discharge<br />

Valve Checking Operation .<br />

Refrigerant, Adding<br />

Seal and Seat, Compressor Shaft,<br />

Removal and Installation<br />

Service Diagnosis<br />

Service Information<br />

Service Precautions<br />

Sight Glass, Replace<br />

Special Tools<br />

<strong>The</strong>rmostat, Replace<br />

Valve, Expansion, Adjustment<br />

Valve, Expansion, Replace .<br />

AUTOMATIC HEATING SYSTEM.<br />

General Description<br />

Heater Unit, Removal and<br />

Installation<br />

Levers, Control, Operation of<br />

"Heat" and "Defr"<br />

Lever, "Defr" Control Adjustment<br />

Service Information<br />

Water Flow<br />

Valve, <strong>The</strong>rmostatic Control,<br />

Removal and Installation<br />

AUTRONIC EYE<br />

Dim Sensitivity Adjustment.<br />

Dim Sensitivity Test<br />

General Description<br />

Note<br />

No.<br />

Page<br />

No.<br />

16-A-i<br />

13 16-A-9<br />

21 16-A-14<br />

16 16-A-12<br />

II 16-A-s BODY<br />

25 16-A-is<br />

23 16-A-IS<br />

7 l6-A-6<br />

22 16-A-14<br />

I 16-A-i<br />

5 16-A-5<br />

16-A-I<br />

2 16-A-3<br />

3 l6-A-3<br />

20 16-A-14<br />

9 16-A-8<br />

14 16-A-to<br />

12 l6-A-9<br />

10 16-A-s<br />

6 16-A-s<br />

<strong>17</strong> 16-A-13<br />

8 16-A-7<br />

is<br />

16-A-il<br />

16-A-16, <strong>17</strong><br />

16-A-i<br />

4 16-A-4<br />

24 16-A-is<br />

16-A- 18<br />

26 16-A-16<br />

18 l6-A-13<br />

19 16-A-14<br />

16-B-i<br />

16-B-i<br />

4 16-5-2<br />

2 16-B-i<br />

3 16-B-2<br />

16-B-i<br />

1 16-B-I<br />

5 16-B-2<br />

16-C-I<br />

4 16-C-2<br />

3 16-C-2<br />

16-C-i<br />

Description<br />

AUTRONIC EYE Cont’d.<br />

hold Sensitivity Adjustment<br />

Hold Sensitivity Test<br />

Service Information<br />

Circuit Diagram<br />

Frame, Door Window,<br />

Removal and Installation<br />

General Description<br />

Handle, Door Outside, Removal<br />

and Installation 605 and 6219.<br />

Hinge, Door Rear,<br />

Adjustments, 60S<br />

Hinge, Rear Door Assembly<br />

Removal and Installation 60S.<br />

Lacquer, Metallic,<br />

Repair and Maintenance<br />

Lock Assembly, Front Door,<br />

Removal and Installation<br />

Moldings, Eldorado Exterior,<br />

Remove and Install<br />

Molding, Rear Door Window Rear<br />

Reveal, Remove and Install .<br />

Molding, Rear Quarter Window<br />

Reveal, Removal and<br />

Installation 6219 and 605<br />

Service Information<br />

Specifications<br />

Top Boot Replacement<br />

Weatherstrip, Front Door Hinge<br />

Pillar Auxiliary, Removal<br />

and installation<br />

Windshield Assembly,<br />

Removal and Installation<br />

Windshield Wiper Arm and Cam,<br />

Removal and Installation<br />

BRAKES<br />

Brake Assembly, Power,<br />

Disassemble<br />

Brake Assembly, Power, Removal<br />

Brake, Power, Assemble<br />

Cylinder Assembly, Hydraulic,<br />

Disassemble<br />

Cylinder, Hydraulic, Assemble.<br />

Cylinder, Power, Installation .<br />

General Description<br />

Parts, Cleaning and inspection of.<br />

Piston, Vacuum, Assemble<br />

Piston, Vacuum, Disassemble. .<br />

Service Information<br />

Specifications<br />

Torque Tightness<br />

Valve, Check, Assemble<br />

B<br />

Note<br />

No.<br />

Page<br />

No.<br />

2 16-C-i<br />

1 16-C-i<br />

16-C - I<br />

3-1<br />

3-10<br />

5 3-3<br />

3-1<br />

2 3-1<br />

6 3-4<br />

7 3-4<br />

13 3-9<br />

3 3-2<br />

10 3-5<br />

9 3-5<br />

8 3-5<br />

3-1<br />

3-10<br />

ii 3-6<br />

4 3-4<br />

12 3-7<br />

1 3-i<br />

9-1<br />

2 9-3<br />

1 9-1<br />

4 9-4<br />

2a 9-3<br />

4c 9-4<br />

5 9-5<br />

9-1<br />

3 9-4<br />

4a 9-4<br />

2c 9-3<br />

9-1<br />

9-6<br />

9-s<br />

4d 9-5


2-12,1-1-1-1-1-1<br />

INDEX<br />

Description<br />

BRAKES Cont’d.<br />

Bulb Data Chart<br />

Buth Replacement<br />

Circuit Diagram<br />

Cluster, Instrument Panel,<br />

Assembly and Installation<br />

Cluster, Instrument Panel,<br />

Disassembly and Assembly<br />

Cluster, lnstrument Panel, Removal<br />

Fuse Locations<br />

General Description<br />

Headlamp Unit, Replacement.<br />

Service Information<br />

Speedometer Pinion<br />

Appilcation Chart<br />

Switch, Directional Signal<br />

Assembly and Installation<br />

Switch Directional Signal,<br />

Removal and Disassembly<br />

CHASSIS SHEET METAL<br />

Bumper Assembly, Front, Removal<br />

Bumper, Front,<br />

Disassembly and Assembly<br />

Bumper Sections, Front,<br />

Removal and Installation<br />

Fender, Left Front, Install<br />

Fender, Left Front, Remove<br />

Fender, Right Front,<br />

Remove and Install<br />

General Description<br />

Grille, Radiator,<br />

Disassembly and Assembly<br />

Grille, Radiator, Removal<br />

Service Information<br />

Support Assembly, Radiator<br />

CHASSLS<br />

SUSPENSION<br />

Ge..eral Description<br />

Rear Spring Data Chart<br />

Service Information<br />

Spring Heights<br />

Tires, Removal and Installation<br />

Tires, Tubeless, Checking<br />

and Repairing Leaks<br />

Torque Tightness<br />

Note<br />

No.<br />

Page<br />

No.<br />

Description<br />

Valve, Check, Disassemble<br />

2d 9-4<br />

ENGINE COOLING<br />

13-1<br />

Valve, Vacuum Control, Assemble. 4b 9-4<br />

General Description<br />

13-1<br />

Valve, Vacuum Control Assembly,<br />

Pump, Water,<br />

Disassemble<br />

2b<br />

Removal and Installation<br />

2<br />

C<br />

Radiator Assembly,<br />

Removal and Installation<br />

13-1<br />

Service Information.<br />

13-1<br />

CHASSIS ELECTRICAL<br />

Specifications<br />

13-2<br />

15 1<br />

- Torque Tightness.<br />

13-2<br />

15-5<br />

2 15-1<br />

11-1<br />

15-2<br />

ENGINE ELECTRICAL<br />

Distributor<br />

Advance Curves.<br />

7 15-4 General Description<br />

Service Information.<br />

6 15-3 Specifications<br />

5 15-3 Torque Tightness.<br />

15-5<br />

15-1 ENGINE MECHANICAL<br />

15-1 General Description<br />

15-1 Service Information.<br />

Specifications<br />

15-5 Torque Tightness.<br />

4 15-1<br />

F<br />

3 15-1<br />

FRAME<br />

4-1<br />

Body Bolt Locations,<br />

Checking Dimensions.<br />

1 4-1 General Description<br />

4 4-2 FUEL AND EXhAUST<br />

Accelerator Pump Adjustment<br />

5 4-2 General Description<br />

8 44 Idle Speed Adjustment<br />

7 4-3 Service Information<br />

Special Tools<br />

9 4-4 Specifications<br />

4-1 Torque Tightness<br />

3 4-1<br />

G<br />

2 4-1<br />

4-1<br />

6 4-2<br />

6-1<br />

6-1<br />

6-4<br />

6-1<br />

6-4<br />

2 6-2<br />

GENERAL INFORMATION<br />

Arrangement of Supplement<br />

Autronic-Eye Serial Number<br />

Plate Location<br />

Body Name Plate Location<br />

Engine Serial Number Location<br />

Engine Unit Number Chart<br />

Engine Unit Number Location . .<br />

Hydra-Matic Transmission<br />

Serial Number Location<br />

6-1 Radio Serial Number Plate Location<br />

6-4 Rear Axle Gear Ratio Chart<br />

E<br />

Note<br />

No.<br />

Page<br />

No.<br />

10-1<br />

10-1<br />

10-1<br />

10-1, 2, 3<br />

10-4<br />

5-1<br />

5-1<br />

5-2<br />

5-1<br />

12-1<br />

12-1<br />

12-1<br />

2 12-1<br />

12-1<br />

12-<br />

12-<br />

12-<br />

1-1<br />

1-1<br />

1-3<br />

1-2<br />

1-2<br />

1-2<br />

1-2<br />

1-2<br />

1-3<br />

1-3


INDEX<br />

Description<br />

HYDRA-MAT1C TRANSMISSION<br />

Band Adjustment<br />

Disassembly and Assembly<br />

General Information<br />

Identification<br />

Leaks, Correction at Fluid Coupling.<br />

Lever, Lower Shift,<br />

Removal and Installation<br />

Linkage, Throttle Control Adjustment<br />

Minor Changes<br />

Oil Cooler Assembly,<br />

Removal and Installation<br />

Pump Pressure, Check<br />

Removal and Installation<br />

Service Information<br />

Special Tools<br />

Specifications<br />

Torque Tightness<br />

Towing Instructions<br />

Tube, Shifter,<br />

Removal and Installation<br />

LUBRICATION<br />

Air Conditioner<br />

Body<br />

Body Hardware<br />

Body Weatherstrips<br />

Brakes<br />

Chassis Suspension<br />

Commercial Chassis<br />

Engine<br />

Engine Accessories<br />

Engine, Adding Oil<br />

Engine, Changing Oil<br />

Engine Oil Recommendations.<br />

Fluid, Hydra-Matic, Checking<br />

Fluid, Hydra-Matic, Replace.<br />

General Description<br />

Hydra-Matic Transmission.<br />

H<br />

L<br />

Level.<br />

Note Page<br />

No. No. Description<br />

14-1<br />

3 14-5<br />

lc 14-4<br />

14-I<br />

14-1<br />

la 14-4<br />

7b 14-7<br />

2 14-4<br />

1 14-4<br />

5 14-6<br />

4 14-6<br />

lb 14-4<br />

14-4<br />

14-9<br />

14-8<br />

14-8<br />

6 14-7<br />

LUBRICATION Cont’d.<br />

Hydro-Lectric System<br />

Inspections, 2000 and 4000 Mile<br />

Inspections, 2000 and 4000 Mile,<br />

Related Items<br />

Lube Chart<br />

Lubrication Agreement<br />

Operations, Miscellaneous<br />

Points Requiring None<br />

Rear Axle<br />

Schedule<br />

Series 75<br />

Service Information<br />

Steering Gear<br />

REAR AXLE<br />

General Description<br />

7 14-7 STEERING<br />

Bearing, Upper Steering Shaft Lower,<br />

Removal and Installation<br />

2-1<br />

11 2-9<br />

4 2-4<br />

4a 2-4<br />

4b 2-4<br />

8 2-6<br />

5 2-4<br />

12 2-9<br />

9 2-6<br />

9D 2-7<br />

9b 2-7<br />

9C 2-7<br />

9A 2-6<br />

iDa 2-8<br />

lOb 2-9<br />

2-I<br />

10 2-8<br />

Bearing, Upper Steering Shaft<br />

Removal and Installation<br />

Gear Adjustments<br />

Gear, Disassembly and Assembly<br />

Gear Installation<br />

General Description<br />

Guide, Power Rack, Adjuotmcnt<br />

Hydraulic System, Bleeding<br />

Linkage, Steering,<br />

Removal and Installation<br />

Pitman Shaft End Play Adjustment<br />

Preload Check, Off-Center<br />

Service Information<br />

Shaft, Upper Steering, Installation<br />

Shaft, Upper Steering, Removal<br />

Special Tools<br />

Specifications<br />

Torque Tightness<br />

R<br />

S<br />

Note<br />

No.<br />

Page<br />

No.<br />

4c 2-4<br />

2 2-4<br />

3 2-4<br />

2-2,3<br />

2-1<br />

1 2-1<br />

13 2-9<br />

7 2-6<br />

1 2-1<br />

12 2-9<br />

2-1<br />

6 2-6<br />

8-1<br />

8-1<br />

7-1<br />

8 7-4<br />

10 7-5<br />

1 7-2<br />

5 7-2<br />

4 7-2<br />

7-1<br />

Ic 7-2<br />

2 7-2<br />

3 7-2<br />

lb 7-2<br />

Wa 7-2<br />

7-2<br />

9 7-4<br />

7 7-4<br />

7-7<br />

7-6<br />

7-6

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