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PROXXON-MICROMOT Motorized Carver MOS - Proxxon Tools

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ch<br />

22 V~ 5 0 Hz<br />

100<br />

att n = 1<br />

max<br />

00<br />

0<br />

<strong>Proxxon</strong><strong>Tools</strong>.com<br />

<strong>MOS</strong><br />

D-54518 54518 Niersbach<br />

220 V~<br />

50/60 50/600 Hz Hz<br />

100 100 00 Wa<br />

Watt<br />

n max= x= 13.00/min<br />

Nr.: 5800-0203 5800-0203<br />

54518 N<br />

<strong>PROXXON</strong>-<strong>MICROMOT</strong><br />

<strong>Motorized</strong> <strong>Carver</strong> <strong>MOS</strong>


ch<br />

8N<br />

22 V~<br />

50/ 0 Hz<br />

00 at att n = 1 00<br />

max<br />

0<br />

<br />

<br />

1<br />

2<br />

3<br />

<strong>MOS</strong><br />

D-54518 4518 N Nier Niersbach<br />

220 V~<br />

50/600 Hz Hz<br />

100 100 Wa<br />

Watt<br />

n max= x= 13.00/min<br />

Nr.:5800-02035800-0203<br />

4<br />

6<br />

5<br />

7<br />

Fig. 1<br />

<br />

<br />

Fig. 2<br />

<br />

- 2 -


Fig. 3<br />

Fig. 4<br />

- 3 -


Operating Instructions<br />

<strong>PROXXON</strong>-<strong>MICROMOT</strong><br />

<strong>Motorized</strong> <strong>Carver</strong> <strong>MOS</strong><br />

Dear customer,<br />

Congratulations on your purchase of a <strong>PROXXON</strong><br />

<strong>MICROMOT</strong> <strong>Motorized</strong> <strong>Carver</strong> <strong>MOS</strong>. Here you have<br />

the ideal unit to cut all types of wood, to carry out renovation<br />

and general work with furniture and antiques, to<br />

carve wood, sculptures or plaster, to cut linoleum, and<br />

many more applications as well.<br />

Before putting the machine into operation, read the following<br />

safety rules and operating instructions.<br />

For your safety: Never connect the plug to the power<br />

source receptacle until the assembly and adjustment<br />

steps are completed, and you have read and understood<br />

the safety and operating instructions.<br />

To avoid injury from unexpected starting or electrical<br />

shock, do not plug the power cord into a power source<br />

receptacle during unpacking and assembly. This cord<br />

must remain unplugged whenever you are working on<br />

the <strong>MOS</strong>.<br />

These instructions include:<br />

1. Safety regulations<br />

2. Operating information<br />

3. Lists of spare parts with exploded diagrams<br />

The scope of supply includes:<br />

1 pc. <strong>MOS</strong> motorized carver for 115 V<br />

1 pc. Chuck key<br />

1 pc Blade inserts (3 shapes, bimetallic): U, V<br />

and flat blade<br />

The <strong>MOS</strong> offers you:<br />

1. Maximum operating comfort and convenience<br />

thanks to an ergonomically shaped case.<br />

2. Low weight for optimum handling and to minimize<br />

tiredness when working.<br />

3. A gearbox casing made of diecast aluminium for<br />

precise locations of the ball bearings and more<br />

stability under extreme loading.<br />

4. Quiet, powerful and maintenance-free motor.<br />

5. Electrical safety to protection class 2.<br />

Please read these safety instructions and operating<br />

instructions thoroughly before using the unit for the first<br />

time.<br />

So you will be able to:<br />

1. get to know your motorized carver better<br />

2. avoid problems due to incorrect handling<br />

3. increase the life of your motorized carver<br />

4. minimize the risk of injuries, and<br />

5. use your <strong>MOS</strong> motorized carver more effectively.<br />

- 4 -<br />

Before putting the machine into operation, read the enclosed<br />

safety rules and operating instructions. Warning!<br />

Read and understand all instructions. Failure to follow<br />

all instructions listed below, may result in electric<br />

shock, fire and/or serious personal injury.<br />

Save these instructions.<br />

SAFETY REGULATIONS:<br />

1. Avoid untidiness in the working area.<br />

2. Check the unit for damage each time before it is<br />

used (connecting cable, protective devices, etc.),<br />

and have defective parts replaced by a technician.<br />

3. This unit complies with the relevant safety instructions.<br />

Repairs (such as replacing the mains cable)<br />

should only be done by an electrician.<br />

4. Never work without the safety devices provided.<br />

5. Do not operate electric tools in the rain, in a damp<br />

environment, or in the vicinity of inflammable liquids<br />

or gases.<br />

6. Only use the tool, if the handle is dry and free of<br />

grease.<br />

7. Avoid body contact with earthed parts such as<br />

pipes, radiators, electric stoves and refrigerators.<br />

8. Protect the connecting cable against heat and<br />

sharp edges and run it along the ground in such a<br />

way that it does not get damaged.<br />

9. Do not pull the plug out of the socket by pulling on<br />

the cable.<br />

10. Do not lift the unit by the cable.<br />

11. Keep children and unauthorized persons away from<br />

the working area.<br />

12. Keep unused tools away from children.<br />

13. Do not overload the tool.<br />

14. Do not use the tool for work for which it is not intended.<br />

15. Change blunt tools in good time.<br />

16. Check the tools used each time before starting<br />

work by means of a visual check to ensure they are<br />

undamaged and suitable for the intended purpose.<br />

17. Firmly attach or clamp the work piece.<br />

18. Thoroughly clean the unit after work (unplug it from<br />

the mains first).<br />

19. Pull out the mains plug if the unit is not being used,<br />

before maintenance, before changing the tool or<br />

making repairs.<br />

20. Only insert the mains plug when the unit is switched<br />

off.<br />

21. Always wear protective glasses (danger of the tool<br />

breaking).<br />

22. Wear a dust mask, if necessary.<br />

23. Only wear suitable work clothing (no loose sleeves,<br />

ties, jewelry).<br />

24. Wear a hair net, if you have long hair.<br />

25. Only use accessories and spare parts that have<br />

been recommended by <strong>PROXXON</strong><br />

26. Use a dust extraction device if necessary (but only<br />

use suitable dust extraction devices, in such a case<br />

due to the danger of fire from sparks).<br />

27. Do not use the tool if you cannot concentrate properly<br />

or if you have been drinking.


28. Keep your hands away from rotating or fast-moving<br />

tools (saw blade, etc.).<br />

29. Always keep the operating instructions close at<br />

hand.<br />

GENERAL SAFETY RULES<br />

Warning! Read and understand all instructions. Failure<br />

to follow all instructions listed below, may result in<br />

electric shock, fire and/or serious personal injury.<br />

SAFE THESE INSTRUCTIONS<br />

Work Area<br />

Keep your work area clean and well lit. Cluttered benches<br />

and dark areas invite accidents.<br />

Do not operate power tools in explosive atmospheres,<br />

such as in the presence of flammable liquids, gases, or<br />

dust. Power tools create sparks, which may ignite the<br />

dust or fumes.<br />

Keep bystanders, children, and visitors away while<br />

operating a power tool. Distractions can cause you to<br />

lose<br />

control.<br />

Electrical Safety<br />

Double Insulated tools are equipped with a polarized<br />

plug (one blade is wider than the other.) This plug will<br />

fit in a polarized outlet only one way. If the plug does<br />

not fit fully in the outlet, reverse the plug. If it still does<br />

not fit, contact a qualified electrician to install a polarized<br />

outlet. Do not change the plug in any way. Double<br />

Insulation eliminates the need for the three wire<br />

grounded power cord and grounded power supply<br />

system.<br />

Avoid body contact with grounded surfaces such as<br />

pipes, radiators, ranges and refrigerators. There is an<br />

increased risk of electric shock if your body is grounded.<br />

Do not expose power tools to rain or wet conditions.<br />

Water entering a power tool will increase the risk of<br />

electric shock.<br />

Do not abuse the cord. Never use the cord to carry the<br />

tools or pull the plug from an outlet. Keep cord away<br />

from heat, oil, sharp edges or moving parts. Replace<br />

damaged cords immediately. Damaged cords increase<br />

the risk of electric shock.<br />

When operating a power tool outside, use an outdoor<br />

extension cord marked "W-A" or "W." These cords are<br />

rated for outdoor use and reduce the risk of electric<br />

shock.<br />

Personal Safety<br />

Stay alert, watch what you are doing and use common<br />

sense when operating a power tool. Do not use tool<br />

while tired or under the influence of drugs, alcohol, or<br />

medication. A moment of inattention while operating<br />

power tools may result in serious personal injury.<br />

Dress properly. Do not wear loose clothing or jewelry.<br />

Contain long hair. Keep your hair, clothing, and gloves<br />

away from moving parts. Loose clothes, jewelry, or<br />

long hair can be caught in moving parts.<br />

Avoid accidental starting. Be sure switch is off before<br />

plugging in. Carrying tools with your finger on the<br />

switch or plugging in tools that have the switch on invites<br />

accidents.<br />

Remove adjusting keys or wrenches before turning the<br />

tool on. A wrench or a key that is left attached to a<br />

rotating part of the tool may result in personal injury.<br />

Do not overreach. Keep proper footing and balance at<br />

all times. Proper footing and balance enables better<br />

control of the tool in unexpected situations.<br />

Use safety equipment. Always wear eye protection.<br />

Dust mask, skid defied safety shoes, hard hat, or hearing<br />

protection must be used for appropriate conditions.<br />

Tool Use and Care<br />

Use clamps or other practical way to secure and support<br />

the work piece to a stable platform. Holding the<br />

work by hand or against your body is unstable and<br />

may lead to loss of control.<br />

Do not force tool. Use the correct tool for your application.<br />

The correct tool will do the job better and safer at the<br />

rate for which it is designed.<br />

Do not use tool if switch does not turn it on or off.<br />

Any tool that cannot be controlled with the switch is<br />

dangerous and must be repaired.<br />

Disconnect the plug from the power source before<br />

making any adjustments, changing accessories, or storing<br />

the tool.<br />

Such preventive safety measures reduce the risk of<br />

starting the tool accidentally.<br />

Store idle tools out of reach of children and other<br />

untrained persons. <strong>Tools</strong> are dangerous in the hands of<br />

untrained users.<br />

Maintain tools with care. Keep cutting tools sharp and<br />

clean. Properly maintained tools, with sharp cutting<br />

edges are less likely to bind and are easier to control.<br />

Check for misalignment or binding of moving parts, breakage<br />

of parts, and any other condition that may affect the<br />

tool’s operation. If damaged, have the tool serviced before<br />

using. Many accidents are caused by poorly main -<br />

tained tools.<br />

Use only accessories that are recommended by the<br />

manufacturer for your model.<br />

Accessories that may be suitable for one tool, may<br />

become hazardous when used on another tool.<br />

- 5 -


Service:<br />

Tool service must be performed only by qualified repair<br />

personnel. Service or maintenance performed by<br />

unqualified personnel could result in a risk of injury.<br />

When servicing a tool, use only identical replacement<br />

parts. Follow instructions in the Maintenance section of<br />

this manual. Use of unauthorized parts or failure to follow<br />

Maintenance Instructions may create a risk of electric<br />

shock or injury. Certain cleaning agents such as<br />

gasoline, carbon tetrachloride, ammonia etc. may<br />

damage plastic parts.<br />

SPECIFIC SAFETY RULES<br />

Hold tool by insulated gripping surfaces when performing<br />

an operation where the cutting tool may contact<br />

hidden wiring or its own cord. Contact with a „live“ wire<br />

will make exposed metal parts of the tool „live“ and<br />

shock the ope rator.<br />

Some material may produce harmful or toxie dust (i. o.<br />

lead containing paint, some kinds of wood or metal).<br />

Symbols<br />

Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning.<br />

Proper interpretation of these symbols will allow you to operate the tool better and safer.<br />

Symbol Name Designation/Explanation<br />

V Volts Voltage (potential)<br />

A Amperes Current<br />

Hz Hertz Frequency (cycles per second)<br />

W Watt Power<br />

kg Kilograms Weight<br />

min Minutes Time<br />

s Seconds Time<br />

Ø Diameter Size of drill bits, grinding wheels, etc.<br />

n 0 No load speed Rotational speed, at no load<br />

…/min Revolutions or reciprocation per minute Revolutions, strokes, surface speed, orbits etc. per minute<br />

1, 2, 3, … Selector settings Speed, torque or position settings. Higher number means<br />

greater speed<br />

Infinitely variable selector<br />

Speed is increasing from narrow end<br />

➞ Arrow Action in the direction of arrow<br />

Alternating current Type or a characteristic of current<br />

Class II construction Designates Double Insulated Construction tools.<br />

Only use accessories and spare parts recommended<br />

by <strong>PROXXON</strong> (Observe the max. permitted rotational<br />

speed).<br />

Please note the following in addition:<br />

<strong>PROXXON</strong> is not liable for any damage occurring as a<br />

result of:<br />

1. Handling that is not done in the normal way<br />

2. Using the unit for purposes that are not listed in the<br />

instructions<br />

3. Failure to comply with the safety instructions<br />

Any claim to warranty shall be null and void in the<br />

event of<br />

1. Errors in the use of the unit<br />

2. Inappropriate operation<br />

3. Manipulation or opening-up of the unit<br />

Only use <strong>PROXXON</strong> original spare parts. Only these<br />

can guarantee maximum quality and reliability.<br />

We reserve the right to make changes and improvements<br />

without notice.<br />

- 6 -<br />

The <strong>MOS</strong> motorized carver:<br />

Captions: (Fig. 1)<br />

1. ON-OFF switch<br />

2. Device clamp<br />

3. Connecting cable with mains plug<br />

4. Coupling ring to attach the blade<br />

5. Ventilation slots<br />

6. Chuck key<br />

7. Set of blade inserts<br />

Technical data<br />

Motor:<br />

Voltage<br />

115 V, 60 Hz<br />

Rating<br />

0,4 Amps<br />

Strokes<br />

11,000 strokes/min<br />

Weight<br />

approx. 1,4 lb<br />

Noise<br />

typically 74 dB(A)<br />

Vibration at the handle ≤ 2.5 m/s 2<br />

Class II Equipment<br />

For indoor-use only!<br />

The noise level can exceed 85 dB(A) during work.<br />

Wear ear protection!


WARNING!<br />

Please note the following:<br />

Pull out the mains plug before carrying out any work on<br />

the unit!<br />

In any case ensure that the switch is set to the "OFF"<br />

position in order to prevent the unit starting up again<br />

accidentally or unexpectedly.<br />

Operation of the <strong>Motorized</strong> <strong>Carver</strong> <strong>MOS</strong>:<br />

Inserting or replacing the blades (Fig. 2)<br />

WARNING:<br />

Always ensure that the mains plug has been pulled out<br />

when you insert or change the blade!<br />

Please note the following when handling the blades:<br />

DANGER OF INJURY: The blades have a sharp<br />

cutting edge!<br />

1. Loosen the coupling ring (1) with the chuck key (2)<br />

and pull the blade (3) out to the front.<br />

2. Push the new blade into the slot.<br />

3. Tighten up the coupling ring again.<br />

Please ensure that the blade has been securely tightened<br />

up. This is essential for safe and proper work. This<br />

will benefit both the work piece and the tool and will<br />

considerably reduce wear. In addition, the results of the<br />

work will be considerably better.<br />

Note:<br />

Blunt blades should be replaced in good time.<br />

The blades can be re-sharpened with sharpening stone<br />

No. 28 578 (is not part of this set).<br />

Working with the carver:<br />

WARNING!<br />

Do not switch on the unit when it is under load (axial<br />

pressure). Do not work without protective glasses.<br />

1. Firmly secure the work piece.<br />

2. Turn on the unit at the switch 1 (Fig. 1).<br />

3. Hold the unit such that the ventilation slots 5 (Fig. 1)<br />

are not covered.<br />

4. Guide the unit with light hand pressure (Fig. 3) and<br />

avoid strong pressure. You can achieve cleaner<br />

work results if you let the unit cut through the material<br />

by itself without much pressure.<br />

Immediately switch off the machine and allow it to<br />

cool down if it has overheated.<br />

WARNING!<br />

Always work moving away from the body and never<br />

hold your fingers or hand (Fig. 4) in the direction of cutting.<br />

You could hurt yourself if you slipped. Work as<br />

shown in Fig. 3!<br />

Note:<br />

Trace or draw the design motif before starting the work<br />

on the work piece and cut it out roughly. You can find<br />

technical books and templates at your bookstore.<br />

Care and maintenance<br />

Always pull out the mains plug before any work!<br />

Always ensure that the ventilation slots are clear.<br />

Check the mains cable at regular intervals for damage.<br />

Have it replaced by a technician if it is damaged.<br />

No special maintenance is required for your motorized<br />

carver apart from occasional cleaning. Clean the unit<br />

thoroughly, removing all shavings with a brush or a soft<br />

cloth. Ensure all ventilation slots are free from obstruction.<br />

If you follow the notes in these operating instructions,<br />

the unit will give you long, reliable, safe and valuable<br />

service.<br />

Important!<br />

To avoid fire or toxic reaction, never use gasoline,<br />

naphtha, acetone, lacquer thinner, or similar highly<br />

volatile solvents to clean the carver.<br />

Do not allow brake fluids, gasoline, or penetrating oils<br />

to come in contact with the plastic parts. They contain<br />

chemicals that can damage or destroy plastics.<br />

Turn switch OFF and always remove plug from power<br />

source before making any adjustments or repairs.<br />

All electrical or mechanical repairs should be done only<br />

by qualified service technicians.<br />

When servicing use only <strong>PROXXON</strong> replacement<br />

parts. Use of any other parts may create a hazard or<br />

cause product damage.<br />

Any attempt to repair or replace electrical parts on this<br />

carver may create a hazard unless repair is done by a<br />

qualified service technician. Repair service is available<br />

at your <strong>PROXXON</strong> service centre (You will find the<br />

address at the back of this manual).<br />

Accessories:<br />

You can find a <strong>PROXXON</strong> replacement set of blade<br />

inserts under the article number 28 572 in our catalog.<br />

Important!<br />

Only use <strong>PROXXON</strong> original spare parts and accessories.<br />

Only these can guarantee maximum quality and<br />

reliability. For your own safety, use only accessories<br />

and tools sized and recommended for this carver.<br />

Follow the instructions that accompany accessories.<br />

Use of improper accessories may cause hazards.<br />

- 7 -

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