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Product Guide for Design Engineers - Quadrant

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Effective Selection & <strong>Design</strong> Techniques<br />

Step 2<br />

Consider the thermal requirements of your application using both typical and extreme operating<br />

conditions.<br />

A thermoplastic material’s temperature resistance is broadly characterised by both its ‘temperature of<br />

defl ection under load’ and its ‘max. continuously allowable service temperature’.<br />

The ‘temperature of defl ection under load’, <strong>for</strong>merly called ‘Heat Defl ection Temperature [HDT]’, is related to<br />

a certain level of stiffness at elevated temperature and it is often considered as the max. temperature limit <strong>for</strong><br />

moderately to highly stressed, unconstrained components.<br />

The ‘max. continuously allowable service temperature’ is generally reported as the temperature above which<br />

signifi cant, permanent physical property degradation occurs after long term exposure. Depending on the<br />

environment [air, oil, …], the property considered, the degradation criterion used and the exposure time taken<br />

into consideration, there can be several max. allowable service temperatures <strong>for</strong> one and the same material.<br />

As such we can e.g. have the temperature at which there is a decrease in tensile strength of 50 % [measured<br />

at 23 °C] as compared with the original value after 20.000 hours of exposure to hot air, the temperature at<br />

which there is a decrease in impact strength of 50 % [measured at 23 °C] as compared with the original value<br />

after 10.000 hours of exposure to hot oil.<br />

The melting point of semi-crystalline plastic materials and the glass transition temperature of amorphous ones<br />

are the short-term temperature extremes to which <strong>for</strong>m stability is maintained. For most engineering plastics,<br />

using them at or above these temperatures is to be avoided.<br />

Note, however, that the maximum allowable service temperature depends in many cases essentially on the<br />

duration and the magnitude of the mechanical stresses to which the material is subjected i.e. on the max.<br />

de<strong>for</strong>mation one can allow in a given application [see fi g. 6].<br />

Fig. 6:<br />

Examples of Thermal Per<strong>for</strong>mance<br />

Temperature of defl ection under load<br />

acc. to ISO 75/Method A: 1.8 MPa [°C]<br />

C 450°<br />

400°<br />

350°<br />

300°<br />

250°<br />

200°<br />

150°<br />

100°<br />

50°<br />

0<br />

Ertalon ® 66SA<br />

Nylatron ® NSM<br />

Ertacetal ® C<br />

Ertalyte ®<br />

Fluorosint ® 500<br />

<strong>Quadrant</strong> ® PPSU<br />

Techtron ® HPV PPS<br />

Ketron ® 1000 PEEK<br />

Duratron ® T4203 PAI<br />

Duratron ® CU60 PBI<br />

450° C<br />

400°<br />

350°<br />

300°<br />

250°<br />

200°<br />

150°<br />

100°<br />

50°<br />

0<br />

Max. allowable service temperature in air<br />

continuously <strong>for</strong> min. 20.000 h [°C]<br />

10

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