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Sustainable Environmental Management - Ricoh

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Top Message About us Our Activities<br />

Data<br />

<strong>Sustainable</strong> <strong>Environmental</strong> <strong>Management</strong><br />

Recyclable design<br />

■ Recyclable design front cover<br />

Incorporating the ease of recycling into<br />

product design<br />

Recyclable design is an essential approach to promoting resource<br />

conservation and product recycling. To introduce recyclable design, an<br />

organization that is now known as the Design for Environment Workshop<br />

was established in 1993. The workshop formulated the company’s first<br />

recyclable design policy based on the Comet Circle, and has built up<br />

know-how in various areas, such as the grading of plastic mould parts,<br />

strength design considering future reuse as well as the reduction of<br />

packaging materials, the reuse of high value-added parts, recycling of<br />

high-quality materials, and improvement in the ease of disassembling<br />

and sorting.<br />

After designing MFPs and printers, designers carry out recyclable<br />

design self-assessments to make necessary improvements, and in doing<br />

so, the consideration that designers impart to recycling has already<br />

become a part of their core design process.<br />

Comet Circle See page 62<br />

● Label positioned on<br />

one part<br />

It is more difficult to<br />

dismantle the unit if the label<br />

covers more than one part.<br />

● Compatible label<br />

Compatible labels do not have<br />

to be removed for recycling.<br />

● The spot on the cover where the<br />

product name decal (sticker) is<br />

attached<br />

By making a hole on the front cover at the<br />

spot where the product name label is<br />

attached, the label can be easily removed<br />

by inserting a screwdriver through the hole.<br />

Cover<br />

Decal<br />

Screwdriver<br />

● Surface of the outer cover<br />

The surface must be designed for easy<br />

cleaning and drying for recycling. The<br />

ditch on the covering and operation<br />

surfaces must be 2 mm or larger in width<br />

and 2 mm or smaller in depth with a<br />

bottom round with R0.5 mm or larger<br />

(except for figures and letter inscriptions).<br />

2 mm or<br />

smaller<br />

(depth)<br />

2 mm or larger<br />

(width of the ditch)<br />

R0.5 mm<br />

or larger<br />

Recycling technologies<br />

● Technology for forecasting used product<br />

collection volumes<br />

Making contributions to well-planned sales<br />

of recycled copiers<br />

<strong>Ricoh</strong> has developed a new technique for forecasting the volume of<br />

used products to be collected from the market. Given the nature of the<br />

products and the fact that recycled copiers are made from collected used<br />

copiers, an accurate collection volume forecast is particularly important<br />

to conduct this business in a well-planned manner. Using related data<br />

in our customer data base such as headcounts and numbers of copies<br />

printed, we prepare detailed forecasts, e.g., number of units, types of<br />

models, how many copies printed and which region they will be collected<br />

from, and during which period (monthly, semi-annually, annually). Such<br />

forecasts allow us to develop and implement plans on product design,<br />

development, production, and sales.<br />

■ Collection volume forecast<br />

Actual volume<br />

Forecast<br />

Accurate forecast even<br />

for large variance<br />

● Dry washing technology<br />

Stain removal without the use of water<br />

Recycling can never be labeled effective if it generates a significant<br />

impact on the environment. Based on this recognition, <strong>Ricoh</strong> has been<br />

making solid progress in developing resource-recirculating production<br />

systems. The development of original dry washing technology is among<br />

the latest examples of these systems.<br />

To recycle parts stained with toner, we previously employed an<br />

ultrasonic cleaning process that required the use of water, which<br />

inevitably involved wastewater treatment and energy consumption to dry<br />

the washed parts. With the newly developed technology, which cleans<br />

to a quality comparable to ultrasonic cleaning processes, toner stains<br />

are scraped off the parts by blasting them with tiny sheets of film, rather<br />

than water, at high speed. This new technology has been in practical use<br />

since 2007, mainly in the organic photoconductor unit cartridge recycling<br />

process both in Japan and overseas, and has led to considerably shorter<br />

operation times and less energy use than wastewater treatment and<br />

drying processes.<br />

Collection volume<br />

Residue<br />

Resin film<br />

Residue<br />

Resin film<br />

Residue<br />

collection<br />

port<br />

Discharge<br />

Removal of residue using resin film<br />

Separation and discharge of residue<br />

Period after product launch (months)<br />

For more details<br />

WEB www.ricoh.com/about/company/technology/tech/006.html<br />

<strong>Ricoh</strong> Group Sustainability Report 2012 68

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