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Computer Exercise 3 - Division of Solid Mechanics - Linköping ...

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Linköping University<br />

Dept <strong>of</strong> Mechanical Engineering<br />

<strong>Solid</strong> <strong>Mechanics</strong><br />

Bo Torstenfelt<br />

COMPUTER TASK 3<br />

The Finite Element Method<br />

Advanced Course; TMHL62<br />

2013-03-18<br />

How to use the finite element method in a transient heat<br />

transfer and stress analysis<br />

Major Objective<br />

The major objective <strong>of</strong> this task is to simulate a situation you have to deal with as a<br />

solid mechanics expert at a company manufacturing turbines. You are supposed to be<br />

responsible, from a solid mechanics point <strong>of</strong> view, for the geometry <strong>of</strong> the first high<br />

pressure turbine disc in a GT35C gas turbine developed and manufactured by<br />

SIEMENS AB in Finspång.<br />

In the perspective to limit your amount <strong>of</strong> work, your task will be to correctly<br />

calculate the tangential stress as function <strong>of</strong> time at the innermost radius <strong>of</strong> the disc<br />

from start <strong>of</strong> a cold machinery until it reaches steady conditions.<br />

You have to calculate temperatures, displacements, strains and stresses as function <strong>of</strong><br />

time. You are encouraged to try different approximation levels to be sure that your<br />

model <strong>of</strong> reality is sufficient.<br />

All necessary data are enclosed in this PM.<br />

Proposed work procedure<br />

The following items should be covered in the report:<br />

1. An analytical solution <strong>of</strong> a rotating disc with a constant thickness (select a<br />

good mean value). You should mainly focus on the tangential stress variation.<br />

This analysis can be done without any influence from the temperature.<br />

2. Solve the same problem with the finite element method. Compare the two<br />

solutions in the same graph as function <strong>of</strong> an R-coordinate.<br />

3. Model the disc and apply the mechanical loads due to the speed <strong>of</strong> rotation at<br />

steady state. Compare with the result from above. Comment the result!<br />

4. Apply thermal boundary conditions and solve the temperature field at steady<br />

state. A plot should be included in the report.<br />

5. Calculate the tangential stresses due to only the temperature variations at<br />

steady state. Compare this stress variation with the previously calculated and<br />

discuss the result.<br />

6. Calculate the tangential stress variation due to both the mechanical loads and<br />

the temperature variation. Compare this stress variation with the previously<br />

calculated and discuss the result.<br />

7. Calculate the temperature as function <strong>of</strong> time until steady state conditions have<br />

been reached. Compare with the steady state solution and discuss the result. A<br />

plot <strong>of</strong> the temperature as function <strong>of</strong> time at the innermost radius <strong>of</strong> the disc<br />

should be included.


Linköping University<br />

Dept <strong>of</strong> Mechanical Engineering<br />

<strong>Solid</strong> <strong>Mechanics</strong><br />

Bo Torstenfelt<br />

COMPUTER TASK 3<br />

The Finite Element Method<br />

Advanced Course; TMHL62<br />

2013-03-18<br />

8. Calculate the tangential stress as function <strong>of</strong> time due to both the mechanical<br />

loads and the temperature variation. You have to select the positions in time<br />

carefully. Hint: They must not be equally space in time over the entire time<br />

domain. A plot <strong>of</strong> the tangential stress as function <strong>of</strong> time at the innermost<br />

radius <strong>of</strong> the disc should be included.<br />

9. A final discussion including reason for why your analysis is so accurate with<br />

respect to modelled geometry, choice <strong>of</strong> number and type <strong>of</strong> elements and<br />

application <strong>of</strong> mechanical and thermal boundary conditions.


Linköping University<br />

Dept <strong>of</strong> Mechanical Engineering<br />

<strong>Solid</strong> <strong>Mechanics</strong><br />

Bo Torstenfelt<br />

COMPUTER TASK 3<br />

The Finite Element Method<br />

Advanced Course; TMHL62<br />

2013-03-18


Linköping University<br />

Dept <strong>of</strong> Mechanical Engineering<br />

<strong>Solid</strong> <strong>Mechanics</strong><br />

Bo Torstenfelt<br />

COMPUTER TASK 3<br />

The Finite Element Method<br />

Advanced Course; TMHL62<br />

2013-03-18


Linköping University<br />

Dept <strong>of</strong> Mechanical Engineering<br />

<strong>Solid</strong> <strong>Mechanics</strong><br />

Bo Torstenfelt<br />

COMPUTER TASK 3<br />

The Finite Element Method<br />

Advanced Course; TMHL62<br />

2013-03-18


Linköping University<br />

Dept <strong>of</strong> Mechanical Engineering<br />

<strong>Solid</strong> <strong>Mechanics</strong><br />

Bo Torstenfelt<br />

COMPUTER TASK 3<br />

The Finite Element Method<br />

Advanced Course; TMHL62<br />

2013-03-18


Linköping University<br />

Dept <strong>of</strong> Mechanical Engineering<br />

<strong>Solid</strong> <strong>Mechanics</strong><br />

Bo Torstenfelt<br />

COMPUTER TASK 3<br />

The Finite Element Method<br />

Advanced Course; TMHL62<br />

2013-03-18


Linköping University<br />

Dept <strong>of</strong> Mechanical Engineering<br />

<strong>Solid</strong> <strong>Mechanics</strong><br />

Bo Torstenfelt<br />

COMPUTER TASK 3<br />

The Finite Element Method<br />

Advanced Course; TMHL62<br />

2013-03-18

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