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Download the July/August 2003 Issue in PDF format - Gear ...

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spend<strong>in</strong>g m<strong>in</strong>eral-based oil, However. <strong>the</strong> FZG<br />

<strong>in</strong>vestigations show significantly better results<br />

for pitt<strong>in</strong>g re i lance for <strong>the</strong> vegetable-ba ed oils<br />

and synLl1eti.c e ters.<br />

The vegetable-based oils and syn<strong>the</strong>tic esters<br />

exhibit very good lubricity <strong>in</strong> boundarylubrication<br />

conditions. because <strong>the</strong> syn<strong>the</strong>tic esters con-<br />

La<strong>in</strong> organic straight cha<strong>in</strong> compounds with polar<br />

end groups=fauy acid (see Table 2). The polar<br />

nature of <strong>the</strong> biodegradable oils gives <strong>the</strong>m a<br />

greater aff<strong>in</strong>ity for metal surfaces than nonpolar<br />

m<strong>in</strong>eral oil . The need for anti wear additives is<br />

reduced. Therefore, with lower concentration of<br />

<strong>the</strong> additive , both <strong>the</strong> vegetable- arid syn<strong>the</strong>ticba<br />

ed oil how lower fri.cLion coefficients than<br />

<strong>the</strong> m<strong>in</strong>eral test oil (see Figs. 1-2).<br />

The FZG Lest results <strong>in</strong>dicate that oil viscosity<br />

has 3. strong <strong>in</strong>fluence on cuff<strong>in</strong>g performance<br />

and pitt<strong>in</strong>g resistance (Ref. 13). The best results<br />

are obta<strong>in</strong>ed with <strong>the</strong> yn<strong>the</strong>tic-ba ed gear oil,<br />

which has a vi cosity two ISO grades higher than<br />

<strong>the</strong> UTTO te t oils. At <strong>the</strong> arne time. this syn<strong>the</strong>tic<br />

ester has <strong>the</strong> lowe t concentration of additive<br />

. The gear oils are generally of higher vi -<br />

cosity than hydraulic oils. but UITO oil is a multipurpose<br />

lubricant that has 10 meet both<strong>the</strong> gear<br />

protection and hydraulic system requirements.<br />

Vegetable- and syn<strong>the</strong>tic-based oil have<br />

excellent viscosity propertie . Their viscosity<br />

<strong>in</strong>dexes (VI) exceed 1.95. while <strong>the</strong> V] for m<strong>in</strong>eraI<br />

UITO cil equals ISO (see Table I),. The higher<br />

VI allow- for <strong>the</strong> <strong>format</strong>ion of <strong>the</strong> thicker<br />

lubrication film and for better separation of <strong>the</strong><br />

contact surfaces at work<strong>in</strong>g temperatures (Ref.<br />

~4-15). The UTIO oils are of <strong>the</strong> arne ISO<br />

grade vis co ity, but tests=-e pecially for pitt<strong>in</strong>g<br />

resistance-show a great. differentiation <strong>in</strong> <strong>the</strong><br />

results. Besides <strong>the</strong> lubricant viscosity. <strong>the</strong> lubricant<br />

base stock: has a great <strong>in</strong>fluence on pitt<strong>in</strong>g<br />

resistance, while <strong>the</strong> additive type and concentration<br />

have onty a m<strong>in</strong>or <strong>in</strong>fluence. The fZjG pitt<strong>in</strong>g<br />

test conditions corre pond to a Henzian contact<br />

po<strong>in</strong>t pre sure of 1.65 GPa. while contact<br />

pres 1IIfe at <strong>the</strong> SRV te ti 2.0 GPa. The pitt<strong>in</strong>g<br />

test results elo ely follow <strong>the</strong> SRV <strong>in</strong>ve tigations.<br />

Measured friction coefficient (Figure 2), <strong>the</strong> fatty<br />

acid content {Table 2). and antiwear propertie of<br />

fatty acids (Figure 3) determ<strong>in</strong>e <strong>the</strong> p<strong>in</strong><strong>in</strong>g performance<br />

..The higher number ofcycles until failure<br />

is thus a function of<strong>the</strong> lower slid<strong>in</strong>g friction<br />

at <strong>the</strong> po<strong>in</strong>t. of contact and. consequeruly, [ower<br />

tangential stresses on <strong>the</strong> surface. which can efficiently<br />

prevent fatigue failure associated w.ith<br />

Summary<br />

The vegetable-based lJITO oil formulations have<br />

<strong>the</strong> advantages of hav<strong>in</strong>g a green ouree of oil and<br />

lower cost than a biodegradable<br />

yn<strong>the</strong>tic UTfO oils.<br />

Agricultural equipment. is ideally uited to lise vegetable-based<br />

oil because <strong>the</strong> tractor is lubricated by oiI<br />

derived from a plant grow<strong>in</strong>g <strong>in</strong> '<strong>the</strong> field that has been<br />

cultivated by tile<br />

arne equipment.<br />

The vegetable-based oil formulations exhibit<br />

[ow changes of viscosity with temperature, The<br />

vi co it)' <strong>in</strong>dex improvers<br />

<strong>the</strong> viscosity<br />

can be used to enhance<br />

<strong>in</strong>dex of m<strong>in</strong>eral-based oil • but it is<br />

advantageous to have a high viscosity <strong>in</strong>dex "buill.<br />

<strong>in</strong>to" <strong>the</strong> base oil molecule<br />

itself.<br />

The te ts how that <strong>the</strong> pitt<strong>in</strong>g resistance of<br />

vegetable- and syn<strong>the</strong>tic ester-based UTIO oil<br />

formulations is significantly better compared with<br />

<strong>the</strong> m<strong>in</strong>eral UITO oil.<br />

The <strong>in</strong>vestigations on <strong>the</strong> helical gear te t rig<br />

have shown that <strong>the</strong> test high-oleic uaflowerbased<br />

UITO oil formulation derived from <strong>the</strong><br />

genetically modified plant. provides ufflcient<br />

gearbox lubricationfor 600 operation hours at. a<br />

ma<strong>in</strong>ta<strong>in</strong>ed oil temperature <strong>in</strong> <strong>the</strong> range of<br />

78-82°C·O<br />

R Ierences<br />

I, Kabuja, 1\.. and J.I... Bozet, "Comparative Analysis of <strong>the</strong><br />

Lubricat<strong>in</strong>g<br />

Oils oflhe<br />

Power Between (l Pure<br />

Same Mean tSOGrnde."<br />

MUlCraI Oil and Biodegmdable<br />

whrirum, and uwrirnrwll. 1995.<br />

pp.25-3O.<br />

2. Gap<strong>in</strong> ki, RE,. LE. Joseph, and B,D, Layzell. "A Vegetable Oil<br />

Bused Tractor Lubricant." lntemational Off-Highway

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