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Using Cumulative Count Of Conforming CCC-Chart to Study the ...

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2<br />

Cl =<br />

p<br />

And for np-chart, which is used for <strong>the</strong> moni<strong>to</strong>ring number of non-conforming items in<br />

samples of size n ,modified limits are as follows:.<br />

UCL, LCL = np ± 3 np(1<br />

− p)<br />

…2-3<br />

Cl = np<br />

When <strong>the</strong> sample size is fixed for all sample <strong>the</strong> p − chart and np − <strong>Chart</strong> are very<br />

similar and <strong>the</strong> different is only in <strong>the</strong> scale of <strong>the</strong> y-axis. Different p-charts can be easily<br />

compared as <strong>the</strong> center line for <strong>the</strong> process fraction nonconforming level .For np –<strong>Chart</strong><br />

<strong>the</strong> center line is affected by <strong>the</strong> sample size.<br />

When p or<br />

skewness of binomial distribution, <strong>the</strong> lower limit based on 3 sigma concept may not exist<br />

as it is usually a negative value, probability limit should be used when possible .On <strong>the</strong><br />

o<strong>the</strong>r hand, simple modification can be used <strong>to</strong> obtain better control limit for p<br />

or<br />

np − <strong>Chart</strong> .<br />

np − <strong>Chart</strong> are used it is important <strong>to</strong> use <strong>the</strong> appropriate limit, because of <strong>the</strong><br />

II- Modification <strong>Of</strong> Control <strong>Chart</strong><br />

Some improvement made on traditional p and np − <strong>Chart</strong> using some transformations<br />

so as <strong>to</strong> achieve high power in detecting np –words shift in a process, with a simple<br />

adjustments <strong>to</strong> <strong>the</strong> control limits of <strong>the</strong> p-chart one can achieve equal or even better results<br />

form of <strong>the</strong> available methods are as follows:<br />

3-1-Binomial Q chart:<br />

By transforming <strong>the</strong> binomial variable <strong>to</strong> standard normal variable, a Q-chart<br />

(Quesenberry 1997),could be drawn, with upper and lower control limits equal <strong>to</strong> 3 and -3<br />

respectively it is defined by:<br />

And<br />

u<br />

⎛ n ⎞<br />

i<br />

k n−k<br />

i<br />

= ∑ ⎜ ⎟p<br />

(1 − p)<br />

k = 0 p<br />

⎝<br />

⎠<br />

−1<br />

Q i<br />

= φ ( u i<br />

)<br />

−1<br />

Where (.)<br />

…3-1<br />

φ is <strong>the</strong> inverse function of <strong>the</strong> standard normal variable.<br />

Plotting φi<br />

s on <strong>the</strong> char, standard normal control chart with a uniform limit of (0 and 1)<br />

could be maintained.<br />

3-2- Arcsine p-chart<br />

This is ano<strong>the</strong>r nonlinear transformation like in <strong>the</strong> binomial Q chart with<br />

W<br />

i<br />

=<br />

⎡<br />

⎢<br />

⎢sin<br />

⎢<br />

⎢<br />

⎣<br />

⎛<br />

⎜<br />

⎜<br />

⎜<br />

⎜<br />

⎝<br />

3 ⎞<br />

x + ⎟<br />

8 ⎟ − sin<br />

3 ⎟<br />

ni<br />

+ ⎟<br />

8 ⎠<br />

⎤<br />

⎥<br />

⎥<br />

⎥<br />

⎥<br />

⎦<br />

( p )<br />

i<br />

−1<br />

−1<br />

2 ni<br />

…3-2

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