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Background<br />

The plant was originally producing 4000<br />

tons pa of mainly grey and SG iron<br />

castings. Due to the restructuring of<br />

Hattersleys manufacturing operations,<br />

the Ormskirk plant will close at the end<br />

of December 2003.<br />

Briefly, the Assets Comprise:-<br />

Melting<br />

5 tonne cab controlled overhead furnace<br />

charging crane with Salter DC3 crane scales<br />

Inductotherm 6 tonne Medium Frequency<br />

Induction Melting Furnace (1993) with (2) 6<br />

ton tilting furnace bodies<br />

Inductotherm Dual-Trak 4500 CR 4500 kW,<br />

250 MHz VIP unit, (2) 2500kVA furnace<br />

transformers, (2) 6 tonne vibratory furnace<br />

chargers on rails<br />

Water cooling installation with BAC type<br />

VPL963P cooling tower, secondary cooling<br />

circuit to VIP unit, pumps and connections<br />

Neotechnik 135,000 m3/hr dust collector unit<br />

with high temperature bags, dust knock out<br />

vessels, induced draught fan & flue<br />

Moulding<br />

Pneulec Moldmaster Automatic Moulding<br />

Line for Boxes 800 mm x 600 mm x<br />

250/250mm, 100 complete moulds / hr<br />

with (2) box filling stations each with sand<br />

hopper and feeder and in-cycle pattern<br />

changer, Hydraulic compaction press with<br />

pattern draw unit, (2) combined strickle<br />

and turn over units, (2) coring stations,<br />

Mould closing station, Lowerator unit to<br />

156 car box transfer conveyor with<br />

cleaning station mould weight transfer<br />

unit with brush, cleaner pouring station<br />

with fume extraction cooling section,<br />

Mould elevator with push out station, 16<br />

ft x 3 1 ⁄2ft shakout unit - 100 tonnes/hr with<br />

steel plate casting conveyor, Box return<br />

conveyor with box splitting station, (2)<br />

spillage sand hoppers with vibratory<br />

conveyors, 60 tonnes/hr sand reclamation<br />

plant, Vibratory discharge conveyor,<br />

Return sand conveyor with cross belt<br />

magnetic separator, Belt & bucket elevator,<br />

15 tonne return sand surge hopper with<br />

drag out conveyor, Inclined belt conveyor<br />

to (3) 60 tonne return sand hoppers each<br />

with drag out conveyors, Horizontal belt<br />

conveyor with 40 ton new sand silo, Belt<br />

& bucket elevator, Eirich DEV 22 2250lt<br />

sand mixer with rotary table discharge<br />

with Clay & Coal feed hoppers and Hartley<br />

moisture control, (2) inclined belt<br />

conveyors to moulding machine feed, 40<br />

tonne clay silo and 40 tonne coal silo each<br />

with Macawber blower unit, AAF 50,000<br />

m3/hr dust extraction unit with induced<br />

draught fan and flue, Integrated Sand<br />

Systems TS5 5tons/hr radial arm sand<br />

mixer. Serial No. C261/B (1992) With<br />

Ashland Advantage resin system,<br />

Integrated Sand Systems TS20LR 20tons/hr<br />

radial arm sand mixer Serial No. C261/A<br />

(1992) With 1800 mm x 1200 mm, 1.5<br />

tonne vibratory compaction table, Ashland<br />

1<br />

Inductotherm Melting Furnaces with Vibratory Chargers<br />

17<br />

Inductotherm Dual Trak ‘4500CR’ 4500kW<br />

250MHz VIP Unit<br />

13 14<br />

2 Combined Strickle and Turn Over Units<br />

20<br />

Hydraulic Compaction Press with Pattern<br />

Draw Unit<br />

Eirich DEV 2250lt Sand Mixer with Rotary<br />

Table Discharge<br />

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1992<br />

Integrated Sand Systems ‘TS20LR’ Radial Arm<br />

Sand Mixed<br />

12<br />

21<br />

Shakeout Unit with Steel Plate Casting<br />

Conveyor

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