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Background<br />
The plant was originally producing 4000<br />
tons pa of mainly grey and SG iron<br />
castings. Due to the restructuring of<br />
Hattersleys manufacturing operations,<br />
the Ormskirk plant will close at the end<br />
of December 2003.<br />
Briefly, the Assets Comprise:-<br />
Melting<br />
5 tonne cab controlled overhead furnace<br />
charging crane with Salter DC3 crane scales<br />
Inductotherm 6 tonne Medium Frequency<br />
Induction Melting Furnace (1993) with (2) 6<br />
ton tilting furnace bodies<br />
Inductotherm Dual-Trak 4500 CR 4500 kW,<br />
250 MHz VIP unit, (2) 2500kVA furnace<br />
transformers, (2) 6 tonne vibratory furnace<br />
chargers on rails<br />
Water cooling installation with BAC type<br />
VPL963P cooling tower, secondary cooling<br />
circuit to VIP unit, pumps and connections<br />
Neotechnik 135,000 m3/hr dust collector unit<br />
with high temperature bags, dust knock out<br />
vessels, induced draught fan & flue<br />
Moulding<br />
Pneulec Moldmaster Automatic Moulding<br />
Line for Boxes 800 mm x 600 mm x<br />
250/250mm, 100 complete moulds / hr<br />
with (2) box filling stations each with sand<br />
hopper and feeder and in-cycle pattern<br />
changer, Hydraulic compaction press with<br />
pattern draw unit, (2) combined strickle<br />
and turn over units, (2) coring stations,<br />
Mould closing station, Lowerator unit to<br />
156 car box transfer conveyor with<br />
cleaning station mould weight transfer<br />
unit with brush, cleaner pouring station<br />
with fume extraction cooling section,<br />
Mould elevator with push out station, 16<br />
ft x 3 1 ⁄2ft shakout unit - 100 tonnes/hr with<br />
steel plate casting conveyor, Box return<br />
conveyor with box splitting station, (2)<br />
spillage sand hoppers with vibratory<br />
conveyors, 60 tonnes/hr sand reclamation<br />
plant, Vibratory discharge conveyor,<br />
Return sand conveyor with cross belt<br />
magnetic separator, Belt & bucket elevator,<br />
15 tonne return sand surge hopper with<br />
drag out conveyor, Inclined belt conveyor<br />
to (3) 60 tonne return sand hoppers each<br />
with drag out conveyors, Horizontal belt<br />
conveyor with 40 ton new sand silo, Belt<br />
& bucket elevator, Eirich DEV 22 2250lt<br />
sand mixer with rotary table discharge<br />
with Clay & Coal feed hoppers and Hartley<br />
moisture control, (2) inclined belt<br />
conveyors to moulding machine feed, 40<br />
tonne clay silo and 40 tonne coal silo each<br />
with Macawber blower unit, AAF 50,000<br />
m3/hr dust extraction unit with induced<br />
draught fan and flue, Integrated Sand<br />
Systems TS5 5tons/hr radial arm sand<br />
mixer. Serial No. C261/B (1992) With<br />
Ashland Advantage resin system,<br />
Integrated Sand Systems TS20LR 20tons/hr<br />
radial arm sand mixer Serial No. C261/A<br />
(1992) With 1800 mm x 1200 mm, 1.5<br />
tonne vibratory compaction table, Ashland<br />
1<br />
Inductotherm Melting Furnaces with Vibratory Chargers<br />
17<br />
Inductotherm Dual Trak ‘4500CR’ 4500kW<br />
250MHz VIP Unit<br />
13 14<br />
2 Combined Strickle and Turn Over Units<br />
20<br />
Hydraulic Compaction Press with Pattern<br />
Draw Unit<br />
Eirich DEV 2250lt Sand Mixer with Rotary<br />
Table Discharge<br />
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1992<br />
Integrated Sand Systems ‘TS20LR’ Radial Arm<br />
Sand Mixed<br />
12<br />
21<br />
Shakeout Unit with Steel Plate Casting<br />
Conveyor