D-Subminiature Catalog - Positronic Industries Inc
D-Subminiature Catalog - Positronic Industries Inc
D-Subminiature Catalog - Positronic Industries Inc
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<strong>Catalog</strong> C-001 Rev. F
Experience<br />
• Founded in 1966<br />
• Involvement in the development of international connector<br />
specifications through EIA ® , IEC and ISO as well as PICMG ® and VITA.<br />
• Introduction of new and unique connector products to the electronics industry.<br />
• Patent holder for many unique connector features and manufacturing techniques.<br />
• Vertically integrated manufacturing – raw materials to finished connectors.<br />
Technology<br />
• Expertise with solid machined contacts provides a variety of high reliability<br />
connectors including high current density power connectors.<br />
• Quality Assurance lab is capable of testing to IEC, EIA, UL, C.UL, military<br />
and customer-specified requirements.<br />
• In-house design and development of connectors based on market need or<br />
individual customer requirements.<br />
• Internal manufacturing capabilities include automatic precision contact machining,<br />
injection molding, stamping, plating operations and connector assembly.<br />
• Manufacturing locations in southwest Missouri, U.S.A. (headquarters);<br />
Puerto Rico, France, China, Singapore, and India. Total square footage: 369,000.<br />
Support<br />
<strong>Positronic</strong> Provides Complete Capability<br />
Mission Statement<br />
“To utilize product flexibility and application<br />
assistance to present interconnect solutions<br />
which represent value to customers worldwide.”<br />
• Quality Systems: Select locations qualified to ISO9001:2000, ISO14001,<br />
AS9100, MIL-STD-790 and customer “dock to stock” programs. Applicable<br />
products qualified to MIL-DTL-24308, SAE AS39029, DSCC 85039,<br />
MIL-DTL-28748, Space D32, GSFC S-311-P-4 and GSFC S-311-P-10.<br />
• Compliance to a variety of international and customer specific<br />
environmental requirements.<br />
• Large in-house inventory of finished connectors. Customer<br />
specific stocking programs.<br />
• Factory direct technical sales support in major cities worldwide.<br />
• One-on-one customer support from worldwide factory locations.<br />
• World class web site.<br />
• Value-added solutions and willingness to develop custom products with reasonable price and delivery.<br />
Regional Headquarters<br />
Products described within this catalog may be<br />
protected by one or more of the following US patents:<br />
#4,900,261 #5,255,580 #5,329,697<br />
#6,260,268 #6,835,079 #7,115,002<br />
Patented in Canada, 1992 Other Patents Pending<br />
POSITRONIC ® IS AN ITAR REGISTERED COMPANY<br />
Springfield, MO Auch, France Singapore<br />
<strong>Positronic</strong> <strong>Industries</strong>’ FEDERAL SUPPLY CODE (Cage Code)<br />
FOR MANUFACTURERS is 28198<br />
Unless otherwise specified, dimensional tolerances are:<br />
1) ±0.001 inches [0.03 mm] for male contact mating diameters.<br />
2) ±0.003 inches [0.08 mm] for contact termination diameters.<br />
3) ±0.005 inches [0.13 mm] for all other diameters.<br />
4) ±0.015 inches [0.38 mm] for all other dimensions.<br />
Information in this catalog is proprietary to <strong>Positronic</strong> and its subsidiaries. <strong>Positronic</strong> believes the data contained herein to be reliable. Since the technical information is given free of charge,<br />
the user employs such information at his own discretion and risk. <strong>Positronic</strong> <strong>Industries</strong> assumes no responsibility for results obtained or damages incurred from use of such information in<br />
whole or in part.<br />
<strong>Positronic</strong>®, <strong>Positronic</strong> <strong>Industries</strong>, <strong>Inc</strong>.®, P+ logo, <strong>Positronic</strong> Global Connector Solutions®, Connector Excellence® and their logo designs are registered trademarks of <strong>Positronic</strong> <strong>Industries</strong>, <strong>Inc</strong>.
CONNECTOR DESCRIPTIONS<br />
MELO-D and EURO-D CONNECTORS<br />
MD series and ED series, professional level, fixed contacts.<br />
Solder cup, wrap post, and printed board contact terminations<br />
for inch and metric printed board hole patterns. Six connector<br />
variants, 9 through 50 contacts. Female open entry contacts.<br />
Connectors conform to IEC 60807-2, Performance Level Two.<br />
MDX SERIES CONNECTORS<br />
MDX series, industrial level, fixed contacts. Solder cup, straight<br />
and right angle (90°) printed board mount contact terminations.<br />
Five connector variants, 9 through 50 contacts. PosiBand<br />
closed entry female contacts. Connectors conform to<br />
IEC 60807-2, Performance Level One.<br />
SOLI-D CONNECTORS<br />
SD series, professional level, removable contacts. Solder cup,<br />
crimp and straight printed board mount contact terminations.<br />
Five connector variants, 9 through 50 contacts. PosiBand ®<br />
closed entry female contacts. Connectors conform to IEC 807-<br />
3, Performance Level Two.<br />
ORD SERIES CONNECTORS<br />
ORD series, professional and industrial levels, removable<br />
contacts. Crimp contact terminations. Thermocouple contact<br />
options available. Six connector variants, 9 through 50 contacts.<br />
IEC 60807-3, Performance Level One or Two.<br />
HARMO-D CONNECTORS<br />
HDC series, MIL-DTL-24308 level, fixed contact. Solder cup,<br />
wrap post and straight and right angle (90°) printed board<br />
contact terminations. Thermocouple contact options available.<br />
Five connector variants, 9 through 50 contacts.<br />
RHAPSO-D CONNECTORS<br />
RD series, MIL-DTL-24308 / SAE AS39029 levels, removable<br />
contacts. Crimp contact terminations. Thermocouple contact<br />
options available. Six connector variants, 9 through 50 contacts.<br />
ODD SERIES CONNECTORS<br />
ODD series, professional and industrial levels, removable contacts.<br />
Solder cup, crimp and straight and right angle (90°) printed board<br />
contact terminations. Thermocouple contact options available. Six<br />
connector variants, 15 through 104 contacts.<br />
DENSI-D CONNECTORS<br />
DD series, MIL-DTL-24308 / SAE AS39029 levels, removable contacts.<br />
Solder cup, crimp and straight and right angle (90°) printed<br />
board contact terminations. Thermocouple contact options available.<br />
Six connector variants, 15 through 104 contacts.<br />
STANDARD DENSITY<br />
COMPLIANT PRESS-FIT CONNECTORS<br />
PCD series, professional, industrial and military levels,<br />
machined contact, compliant termination. Five connector<br />
variants, 9 through 50 contacts. IEC 60807-2, Performance<br />
Levels One or Two. Military contact plating optional.<br />
HIGH DENSITY<br />
COMPLIANT PRESS-FIT CONNECTORS<br />
PCDD series, professional, industrial and military levels, machined<br />
contact, compliant termination. Five connector variants, 15<br />
through 104 contacts. Military contact plating optional.<br />
i
GENERAL INFORMATION MD SERIES MDX SERIES ED SERIES SD SERIES<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
TABLE OF CONTENTS<br />
G E N E R A L I N F O R M A T I O N<br />
What Makes <strong>Positronic</strong>’s New “PosiBand ® ” Contact Interface a Significant Improvement? . . . . . . . . . . . . . . . . 1<br />
The PosiBand ® contact system has many advantages over the legacy split tine design . . . . . . . . . . . . . . . . . . 2<br />
Exploded Views of Typical Mated D-subminiature Connector Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />
Connector Component Description and Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />
M D S E R I E S<br />
Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5<br />
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />
Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32 and 33; Ferrite Inductor<br />
Bar For EMI/RFI Noise Suppression - Code F and Q; and Wrap Post Termination - Code 6 . . . . . . . . . . . . . . 7<br />
Right Angle (90°) Printed Board Mount Termination - Code 5 and Code 59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8<br />
Right Angle (90°) Printed Board Mount Termination - Code 4; and Right Angle (90°) and<br />
Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9<br />
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10<br />
M D X S E R I E S<br />
Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11<br />
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12<br />
Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32 and 33; and<br />
Right Angle (90°) Printed Board Mount Termination - Code 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13<br />
Right Angle (90°) Printed Board Mount Termination - Code 5; and<br />
Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14<br />
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15<br />
E D S E R I E S<br />
Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16<br />
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17<br />
Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 36; and<br />
and Right Angle (90°) Printed Board Mount Termination - Code 42 and 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . 18<br />
Right Angle (90°) Printed Board Mount Termination - Code 44; and<br />
Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19<br />
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20<br />
S D S E R I E S<br />
D-Sub<br />
Connector Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i<br />
<strong>Positronic</strong> Cablized Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v<br />
Other D-subminiature Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95<br />
Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21<br />
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22<br />
Removable Crimp Contacts - Code 1 and 12; and Removable Crimp Contacts - 18 AWG . . . . . . . . . . . . . . . . 23<br />
Straight Printed Board Mount Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24<br />
Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25<br />
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />
ii continued on next page . . . .
D-Sub<br />
TABLE OF CONTENTS<br />
H D C S E R I E S<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
HDC SERIES<br />
Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27<br />
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />
Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32, 33 and 36;<br />
and Wrap Post Termination - Code 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
Right Angle (90°) Printed Board Mount Termination - Code 5 and Code 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />
Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31<br />
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />
R D S E R I E S<br />
Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33<br />
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34<br />
Removable Crimp Contacts - Code 1 and 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />
Removable Crimp Contacts - 18 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . . 36<br />
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37<br />
RD SERIES<br />
O R D S E R I E S<br />
Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38<br />
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39<br />
Removable Crimp Contacts - Code 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40<br />
Removable Crimp Contacts - 18 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . . 41<br />
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42<br />
O D D S E R I E S<br />
Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43<br />
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44<br />
Removable Crimp Contacts - Code 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45<br />
Removable Crimp Contacts - 20 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . . 46<br />
Removable Solder Cup Contacts - Code 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47<br />
Fixed Solder Cup Termination - Code 21; and<br />
Straight Printed Board Mount Termination - Code 3 and 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48<br />
Right Angle (90°) Printed Board Mount Termination - Code 5 and Code 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49<br />
Right Angle (90°) Printed Board Mount Termination - Contact Variant 104 - Code 5 and Code 4 . . . . . . . . . . . 50<br />
Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51<br />
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52<br />
ORD SERIES<br />
ODD SERIES<br />
D D S E R I E S<br />
Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53<br />
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54<br />
Removable Crimp Contacts - Code 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55<br />
Removable Crimp Contacts - 20 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . . 56<br />
Removable Solder Cup Contacts - Code 2; and<br />
Straight Printed Board Mount Contacts - Code 3, 32 and 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57<br />
Right Angle (90°) Printed Board Mount Termination - Code 4; and Contact Variant 104 - Code 4 . . . . . . . . . . . 58<br />
Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59<br />
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60<br />
DD SERIES<br />
continued on next page . . . . iii
PCD SERIES PCDD SERIES CONNECTOR SAVERS APPLICATION TOOLS QPL LISTING<br />
D-Sub<br />
TABLE OF CONTENTS<br />
P C D S E R I E S<br />
P C D D S E R I E S<br />
Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66<br />
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67<br />
Right Angle (90°) Compliant Press-Fit Termination - Code 62; and<br />
Straight Compliant Press-Fit Termination - Code 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68<br />
Right Angle (90°) and Straight Compliant Press-Fit Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . 69<br />
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70<br />
CONNECTOR SAVERS/ GENDER CHANGERS<br />
AD and HAD Series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71<br />
AD and HAD Series Contact Variants and Standard Shell Assembly Dimensions . . . . . . . . . . . . . . . . . . . . . . . 72<br />
Jackscrew Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73<br />
AD and HAD Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74<br />
DAD Series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75<br />
DAD Series Contact Variants and Standard Shell Assembly Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76<br />
DAD Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77<br />
APPLICATION TOOLS<br />
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78<br />
Reels for Automatic Pneumatic Crimp Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78<br />
Contact Application Tools Cross Reference List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79<br />
Compliant Press-fit Connectors Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80<br />
Suggested Printed Hole Sizes for Compliant Press-Fit Termination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81<br />
Q P L L I S T I N G<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61<br />
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62<br />
Right Angle (90°) Compliant Press-Fit Termination - Code 62; and<br />
Straight Compliant Press-Fit Termination - Code 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63<br />
Right Angle (90°) and Straight Compliant Press-Fit Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . 64<br />
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65<br />
<strong>Positronic</strong> offers a wide variety of QPL connector products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82<br />
Visit our website for the latest catalog updates and supplements at<br />
http://www.connectpositronic.com/products/45/StandardDensityD-subminiature/catalogs/<br />
iv
Puerto Rico Cable Assembly<br />
POSITRONIC CABLIZED CONNECTORS<br />
SAVE TIME AND MONEY!<br />
Let <strong>Positronic</strong> support you by cablizing your<br />
SD / RD / ORD / ODD / DD connector selection.<br />
Cable Assembly Design Support<br />
We work closely with customers to:<br />
1. Design assemblies in accordance<br />
with customer specifications.<br />
2. Prepare cablized connector<br />
configuration and performance<br />
specifications.<br />
3. Design each system in accordance<br />
with applicable customer, domestic,<br />
and international standards.<br />
Technical Sales Support<br />
4. Define and conduct performance and<br />
verification testing.<br />
Engineering Support<br />
FOR MORE DETAILS CONTACT TECHNICAL SALES<br />
OR VISIT OUR WEB SITE AT:<br />
HTTP://WWW.CONNECTPOSITRONIC.COM/<br />
PRODUCTS/47/CABLEASSEMBLIES<br />
Quality Assurance<br />
v
GENERAL INFORMATION<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
NEW!<br />
GENERAL INFORMATION<br />
What Makes <strong>Positronic</strong>’s<br />
New “PosiBand ® ” Contact<br />
Interface a Significant Improvement?<br />
D-Sub<br />
High reliability connectors utilize female closed entry contacts that provide<br />
an unbroken ring of solid material at the face of the contact. The closed entry<br />
feature is crucial in preventing damage to female contacts used in harsh<br />
environments, repeated mating cycles, blind mate applications and applications<br />
requiring highest reliability.<br />
“Split tine” contact design<br />
F I G U R E 1<br />
Sleeve<br />
The most common closed<br />
entry design utilized by<br />
connector manufacturers is<br />
a split tine and sleeve concept.<br />
See figure 1. With this design,<br />
both the mechanical forces<br />
Sleeve placed on contact<br />
Front view<br />
F I G U R E 2<br />
and electrical interface are provided<br />
only at the tip of the female contact.<br />
“True closed entry” contact design<br />
PosiBand ®<br />
<strong>Positronic</strong>’s new PosiBand<br />
technology takes a unique approach<br />
to closed entry female contacts.<br />
PosiBand ® placed on contact<br />
PosiBand contacts utilize a two-piece<br />
contact design. See figure 2. Each piece serves a separate function, providing a<br />
more mechanically robust contact and more consistent electrical performance.<br />
Front view<br />
The main body of the PosiBand contact provides a true closed entry opening<br />
to enhance robustness. The PosiBand spring clip provides normal force on the<br />
male contact. Consistent electrical performance is supported through a larger<br />
area of contact interface between the male and female contact along the entire<br />
“floor” of the contact body. PosiBand contacts are QPL listed under SAE<br />
AS39029 and qualified under GSFC S-311-P4.<br />
continued on next page . . .<br />
1<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
continued from previous page . . .<br />
GENERAL INFORMATION<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
The PosiBand ® contact system has many advantages<br />
over the legacy split tine design.<br />
7<br />
7<br />
7<br />
7<br />
7<br />
PosiBand is more robust than the split tine contact, which can be pried open in harsh<br />
environments, resulting in reduced normal force and degradation of electrical performance.<br />
PosiBand has greater surface area at the male and female contact interface, resulting in<br />
more consistent electrical performance.<br />
PosiBand has lower average insertion forces, resulting in greater ease in mating,<br />
especially in larger high density connectors. The average lower insertion force is<br />
accomplished while meeting or exceeding performance requirements.<br />
The PosiBand’s contact body does not require annealing of the crimp barrels,<br />
as does the split tine design. This eliminates concern of unintentionally heat-treating<br />
the mating end of the contact, which can cause electrical failure.<br />
PosiBand is qualified under SAE AS39029 specification. PosiBand is also qualified<br />
under GSFC S-311-P4/08 Rev C and GSFC S-311-P4/10 Rev C.<br />
For more details about the advantages of the PosiBand ® system, please view the<br />
detailed white paper at www.connectpositronic.com/content/37/ or visit our web<br />
site at www.connectpositronic.com.<br />
GENERAL INFORMATION<br />
RATED CURRENT (AMPERES)<br />
RATED CURRENT (AMPERES)<br />
14<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
14<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
10<br />
10<br />
20<br />
20<br />
30<br />
30<br />
Size 22 PosiBand Contacts<br />
Initial Contact Resistance: 0.005 ohms, maximum.<br />
Curve developed using High Density D-subminiature connectors loaded<br />
with size 22 crimp contacts terminated to size 22 AWG wire.<br />
40<br />
50<br />
60<br />
70<br />
80<br />
TEMPERATURE RISE (ºC)<br />
40<br />
50<br />
60<br />
70<br />
TEMPERATURE RISE (ºC)<br />
90 100 110 120 130 140<br />
80 90 100 110 120 130<br />
TEMPERATURE RISE CURVES<br />
Test conducted in accordance with UL1977.<br />
CONTACTS<br />
LOADED IN<br />
POSITIONS<br />
1 - 6<br />
CONTACTS<br />
LOADED IN<br />
POSITIONS<br />
1 - 2<br />
CONTACTS<br />
LOADED IN<br />
POSITIONS<br />
1 - 26<br />
CONTACTS<br />
LOADED IN<br />
POSITIONS<br />
1 - 62<br />
CONTACTS<br />
LOADED IN<br />
POSITIONS<br />
1 - 104<br />
Initial Contact Resistance:<br />
RATED CURRENT (AMPERES)<br />
RATED CURRENT (AMPERES)<br />
20<br />
18<br />
16<br />
14<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
8<br />
6<br />
4<br />
2<br />
0<br />
0<br />
10<br />
10<br />
20<br />
20<br />
Size 20 PosiBand Contacts<br />
30<br />
30<br />
40<br />
50<br />
60<br />
70<br />
80<br />
90<br />
TEMPERATURE RISE (ºC)<br />
40<br />
50<br />
60<br />
70<br />
80<br />
TEMPERATURE RISE (ºC)<br />
0.004 ohms, maximum.<br />
Curve developed using Standard Density D-subminiature connectors<br />
loaded with size 20 crimp contacts terminated to size 20 AWG wire.<br />
100 110 120 130<br />
90 100 110 120 130<br />
CONTACTS<br />
LOADED IN<br />
POSITIONS<br />
1 - 6<br />
CONTACTS<br />
LOADED IN<br />
POSITIONS<br />
1 - 2<br />
14 CONTACTS<br />
12<br />
LOADED IN<br />
POSITIONS<br />
10<br />
1 - 15<br />
CONTACTS<br />
LOADED IN<br />
POSITIONS<br />
1 - 25<br />
CONTACTS<br />
LOADED IN<br />
POSITIONS<br />
1 - 50<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
2
GENERAL INFORMATION<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
GENERAL INFORMATION<br />
EXPLODED VIEWS OF TYPICAL MATED<br />
D-SUBMINIATURE CONNECTOR ASSEMBLIES<br />
D-Sub<br />
C8<br />
B1<br />
A1<br />
B1<br />
C2<br />
C4<br />
C7<br />
DD62M000E6X<br />
A1<br />
DD62F0S50T6X<br />
C5<br />
A2<br />
B2<br />
B1<br />
B2<br />
C5<br />
RD25M10LVL0<br />
HDC25F5R7NV30<br />
B1<br />
A2<br />
B2<br />
A2<br />
C1<br />
C3<br />
M24308/25-6<br />
M24308/4-3F<br />
M24308/26-1<br />
B1<br />
M24308/23-39F<br />
A1<br />
C6<br />
C6<br />
B2<br />
2<br />
DD44M0000X-759.1<br />
3<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
DD44F3S000-759.0
D-Sub<br />
GENERAL INFORMATION<br />
EXPLODED VIEWS OF TYPICAL MATED<br />
D-SUBMINIATURE CONNECTOR ASSEMBLIES<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
GENERAL INFORMATION<br />
C3<br />
SD9M00Z0Z<br />
A2<br />
B2<br />
C1<br />
B1<br />
MD9F5R80TX<br />
C7<br />
A2<br />
CONNECTOR COMPONENT DESCRIPTION AND TERMINOLOGY<br />
A1<br />
A2<br />
B1<br />
B2<br />
C1<br />
C2<br />
C3<br />
C4<br />
C5<br />
C6<br />
C7<br />
C8<br />
- Male and female signal contacts, size 22. Terminations may be crimp, solder cup<br />
and printed board mount.<br />
- Male and female signal contacts, size 20. Terminations may be crimp, solder cup,<br />
wrap post, compliant press-fit and printed board mount.<br />
- Unloaded connector insulators, male and female. Insulator retention system retains<br />
all contact termination types. Insulator may be used as a free or fixed connector.<br />
- Loaded connector insulators, male and female. Insulators may be preloaded per<br />
customer requirements with contacts having terminations of right angle (90°) or<br />
straight solder printed board mount, wrap post, solder cup and press-fit. Insulator<br />
contact positions may be selectively loaded with contacts. Connectors are normally<br />
fixed panel or printed board connectors.<br />
- Fixed female jackscrews are the stationary threaded members of the non-polarized<br />
jackscrew system.<br />
- Fixed male and female jackscrews are the stationary threaded members of the<br />
polarized jackscrew system.<br />
- Rotating male jackscrews and screwlocks are the rotating threaded members of the<br />
non-polarized jackscrew system.<br />
- Rotating male and female jackscrews are the rotating threaded members of the<br />
polarized jackscrew system.<br />
- Vibration locking system consists of lock tabs on fixed connector and slide lock<br />
lever on free cable connector.<br />
- Blind mating connector system with pilot probes on free connector and receptacle<br />
guides on panel mounted fixed connector.<br />
- Cable adapters [Hoods] are used on the free cable connector to provide cable<br />
support and contact protection.<br />
- Knobs of the polarized rotating jackscrew system are affixed to the rotating<br />
jackscrew by a set screw.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
4
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
Size 20 Contacts, Fixed<br />
IEC Publication 60807-2<br />
Performance Level Two<br />
MD SERIES<br />
UL Recognized<br />
File #E49351<br />
Telecommunication<br />
UL File #14098<br />
CSA Recognized<br />
File #LR54219<br />
Melo-D series connectors are professional quality connectors<br />
recommended for use in sheltered, non-corrosive indoor or<br />
outdoor environments having normal ventilation, but without<br />
emperature or humidity controls. These fixed contact connectors<br />
meet the dimensional and performance requirements of IEC<br />
60807-2, Performance Level Two.<br />
Melo-D series connectors utilize precision machined contacts<br />
which are fixed within the connector body. The female contact is<br />
an open entry design contact, precision machined of high tensile<br />
phosphor bronze.<br />
Six standard connector variants are offered in arrangements of 9,<br />
15, 25, 29, 37 and 50 contacts. Each Melo-D connector variant is<br />
available with contact terminations for solder cup, wrap post, and<br />
straight and right angle (90°) printed board mount terminations<br />
featuring a choice of three printed board footprints. Melo-D series<br />
connectors are mateable and compatible with all D-subminiature<br />
connectors conforming to IEC 60807-2, IEC 60807-3 and<br />
MIL-DTL-24308.<br />
A wide assortment of printed board mounting hardware, cable<br />
support hoods and locking systems is available from stock.<br />
RoHS<br />
P O S I T R O N I C I N D U S T R I E S<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
For RoHS options<br />
see page 10.<br />
MELO-D SERIES TECHNICAL CHARACTERISTICS<br />
5<br />
MATERIALS AND FINISHES:<br />
Insulator:<br />
Contacts:<br />
Contact Plating:<br />
Shells:<br />
Mounting Spacers<br />
and Brackets:<br />
Push-On Fasteners:<br />
Jackscrew Systems:<br />
Vibration Lock Systems:<br />
Hoods:<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
Nylon resin, UL 94V-0, black color.<br />
Precision machined copper alloy.<br />
Professional performance Gold flash over<br />
nickel plate. Other finishes available upon<br />
request.<br />
Steel with tin plate; zinc plate with chromate<br />
seal, stainless steel passivated. Other materials<br />
and finishes available upon request.<br />
Nylon; copper alloy or steel with zinc plate<br />
and chromate seal or tin plate; phosphor<br />
bronze with tin plate; stainless steel,<br />
passivated; polyester.<br />
Phosphor bronze or beryllium copper with<br />
tin plate.<br />
Brass or steel with zinc plate and chromate<br />
seal or clear zinc plate or tin plate; stainless<br />
steel, passivated.<br />
Slide lock and lock tabs, steel with nickel<br />
plate.<br />
Composite and plastic, UL 94V-0; brass or<br />
steel with zinc plate and chromate seal.<br />
Aluminum; aluminum with electroless nickel<br />
plate. For aluminum hoods, zinc content is<br />
1% maximum. Die cast zinc.<br />
Low magnetic versions are available, contact Technical Sales.<br />
MECHANICAL CHARACTERISTICS:<br />
Fixed Contacts:<br />
Size 20 contact, male - 0.040 inch [1.02mm]<br />
mating diameter. Female contact - rugged<br />
open entry design.<br />
Contact Retention<br />
In Insulator:<br />
6 lbs. [27N]<br />
Resistance To Solder 500°F [260°C] for 10 seconds duration per<br />
Iron Heat: IEC 60512-6.<br />
Contact Terminations: Solder cup contacts - 0.042 inch [1.06mm]<br />
minimum hole diameter for 20 AWG<br />
[0.5mm 2 ] wire maximum.<br />
Straight Printed Board Mount - 0.028 inch<br />
[0.71mm] termination diameter.<br />
Right Angle (90°) Printed Board Mount -<br />
0.028 inch [0.71mm] termination diameter<br />
for all printed board footprints.<br />
Wrap Post - 0.025 inch [0.64mm] square.<br />
Shells:<br />
Male shells may be dimpled for EMI/ESD<br />
ground paths.<br />
Polarization:<br />
Trapezoidally shaped shells and polarized<br />
jackscrews.<br />
Mounting To Angle Brackets: Jackscrews and riveted fasteners with a<br />
0.120 inch [3.05mm] clearance hole, and<br />
threaded riveted fasteners with 4-40 threads<br />
and polyster lock inserts.<br />
Mounting To Printed Board: Rapid installation push-on fasteners and<br />
threaded posts.<br />
Locking Systems: Jackscrews and vibration locking systems.<br />
Mechanical Operations: 500 operations minimum per IEC 60512-5.<br />
ELECTRICAL CHARACTERISTICS:<br />
Contact Current Rating:<br />
Initial Contact<br />
Resistance:<br />
Insulator Resistance:<br />
Proof Voltage:<br />
Clearance and Creepage<br />
Distance [minimum]:<br />
Working Voltage:<br />
7.5 amperes nominal.<br />
0.008 ohms maximum.<br />
5 G ohms.<br />
1000 V r.m.s.<br />
0.039 inch [1.0mm].<br />
300 V r.m.s.<br />
CLIMATIC CHARACTERISTICS:<br />
Temperature Range:<br />
Damp Heat, Steady<br />
State:<br />
-55°C to +125°C.<br />
10 days.<br />
MD series connectors can be supplied with interfacial seals<br />
and sealed between shell and insulator. This provides an additional<br />
degree of moisture resistance. See Accessories catalog for details.
D-Sub<br />
PROFESSIONAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
CONTACT VARIANTS<br />
FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />
1 2 3 4 5<br />
1 2 3 4 5 6 7 8<br />
1 2<br />
3 4 5 6 7 8 9 10 11 12 13<br />
6<br />
7<br />
8<br />
9<br />
9 10 11 12 13 14 15<br />
14<br />
15 16 17 18 19<br />
MD 9 MD 15 MD 25<br />
20 21 22<br />
23 24 25<br />
1<br />
2<br />
3 4 5 6 7 8 9 10<br />
11 12 13 14 15 16 17 18 19<br />
20 21 22 23 24 25 26 27 28 29<br />
1 2<br />
3<br />
20 21 22<br />
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />
23 24 25 26 27 28 29 30 31 32 33<br />
34 35 36 37<br />
1 2 3 4<br />
18 19 20 21<br />
34 35 37<br />
5<br />
6 7 8 9 10 11 12 13 14 15 16 17<br />
22 23 24 25 26 27<br />
36 38 39 40 41 42 43<br />
MD 29 MD 37 MD 50<br />
B<br />
B1<br />
STANDARD SHELL ASSEMBLY<br />
M<br />
K<br />
0.050±0.010<br />
[1.27±0.25]<br />
G<br />
28 29 30 31 32<br />
33<br />
44 45 46 47 48 49 50<br />
10° Typ.<br />
MD SERIES<br />
E<br />
D1<br />
D<br />
H<br />
C<br />
A<br />
0.036±0.008<br />
[0.91±0.20]<br />
0.220 [5.59]<br />
Max.<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
OPTIONAL SHELL ASSEMBLY (0, 02)<br />
OPTIONAL SHELL ASSEMBLY<br />
WITH UNIVERSAL FLOAT MOUNTS (F)<br />
0.120±0.010 [3.05±0.25]<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
for stainless steel shell (0 option)<br />
Ø0.154 [3.91] Mounting hole,<br />
two places (02 option)<br />
0.032 [0.81]<br />
Total diametral float<br />
Ø0.086 +0.005<br />
-0.000 [ Ø2.18+0.13 -0.00]<br />
Mounting hole, two places<br />
CONNECTOR<br />
VARIANT SIZES<br />
A<br />
±0.015<br />
[0.38]<br />
B<br />
±0.005<br />
[0.13]<br />
B1<br />
±0.005<br />
[0.13]<br />
C<br />
±0.005<br />
[0.13]<br />
D<br />
±0.005<br />
[0.13]<br />
D1<br />
±0.005<br />
[0.13]<br />
E<br />
±0.015<br />
[0.38]<br />
G<br />
±0.010<br />
[0.25]<br />
H<br />
±0.010<br />
[0.25]<br />
K<br />
±0.005<br />
[0.13]<br />
M<br />
±0.010<br />
[0.25]<br />
9 M<br />
9 F<br />
15 M<br />
15 F<br />
25 M<br />
25 F<br />
29 M<br />
29 F<br />
37 M<br />
37 F<br />
50 M<br />
50 F<br />
1.213<br />
[30.81]<br />
1.213<br />
[30.81]<br />
1.541<br />
[39.14]<br />
1.541<br />
[39.14]<br />
2.088<br />
[53.04]<br />
2.088<br />
[53.04]<br />
1.770<br />
[44.96]<br />
1.770<br />
[44.96]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
2.635<br />
[66.93]<br />
2.635<br />
[66.93]<br />
0.643<br />
[16.33]<br />
0.971<br />
[24.66]<br />
1.511<br />
[38.38]<br />
1.251<br />
[31.78]<br />
2.159<br />
[54.84]<br />
2.064<br />
[52.43]<br />
0.666<br />
[16.92]<br />
0.994<br />
[25.25]<br />
1.534<br />
[38.96]<br />
1.274<br />
[32.36]<br />
2.182<br />
[55.42]<br />
2.079<br />
[52.81]<br />
0.984<br />
[24.99]<br />
0.984<br />
[24.99]<br />
1.312<br />
[33.32]<br />
1.312<br />
[33.32]<br />
1.852<br />
[47.04]<br />
1.852<br />
[47.04]<br />
1.534<br />
[38.96]<br />
1.534<br />
[38.96]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
2.406<br />
[61.11]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.431<br />
[10.95]<br />
0.311<br />
[7.90]<br />
0.423<br />
[10.74]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.450<br />
[11.43]<br />
0.329<br />
[8.36]<br />
0.441<br />
[11.20]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.759<br />
[19.28]<br />
0.759<br />
[19.28]<br />
1.083<br />
[27.51]<br />
1.083<br />
[27.51]<br />
1.625<br />
[41.28]<br />
1.625<br />
[41.28]<br />
1.322<br />
[33.58]<br />
1.322<br />
[33.58]<br />
2.272<br />
[57.71]<br />
2.272<br />
[57.71]<br />
2.178<br />
[55.32]<br />
2.178<br />
[55.32]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.539<br />
[13.69]<br />
0.539<br />
[13.69]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.534<br />
[13.56]<br />
0.534<br />
[13.56]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.217<br />
[5.51]<br />
0.237<br />
[6.02]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
6
<strong>Positronic</strong> <strong>Industries</strong><br />
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PROFESSIONAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
Fixed female jackscrews<br />
SOLDER CUP TERMINATION<br />
CODE 2<br />
20 AWG max.<br />
2<br />
[0.5 mm ]<br />
Fixed female<br />
jackscrew<br />
Fixed male<br />
jackscrew<br />
MD SERIES<br />
0.135 [3.43]<br />
0.352 [8.94]<br />
Typical Part Number: MD15M200T2Z<br />
CODE<br />
NUMBER<br />
L<br />
For solder cup contacts, specify<br />
code 2 in step 4<br />
of ordering information.<br />
Swaged spacer with<br />
push-on fastener<br />
phosphor bronze<br />
Fixed male and female polarized jackscrews available.<br />
Specify code T6 in step 7 of ordering information.<br />
Typical Part Number: MD15M200T6Z<br />
STRAIGHT PRINTED BOARD MOUNT TERMINATION<br />
CODE 3, 32 AND 33<br />
ØD<br />
3 0.150 [3.81] 0.028 [0.71]<br />
Fixed female jackscrews<br />
32 0.375 [9.53] 0.028 [0.71]<br />
33 0.500 [12.70] 0.028 [0.71]<br />
For straight printed board mount<br />
contacts, specify code number in<br />
step 4 of ordering information.<br />
0.010 [0.25]<br />
NOMINAL<br />
L<br />
ØD<br />
Typical Part Number: MD25F3S60T0<br />
0.225 [5.71]<br />
FERRITE INDUCTOR BAR FOR EMI/RFI NOISE SUPPRESSION<br />
FILTERING CHARACTERISTICS<br />
CODE F AND Q<br />
Swaged spacer with push-on<br />
fastener phosphor bronze<br />
STRAIGHT PRINTED BOARD MOUNT CONNECTOR<br />
Fixed female jackscrews<br />
0.010 [0.25] Nominal<br />
ATTENUATION [dB]<br />
IMPEDANCE<br />
ATTENUATION*<br />
IMPEDANCE [OHMS]<br />
SERIES<br />
MD, MDX, HDC<br />
CODE<br />
NO.<br />
A<br />
L<br />
0.375 [9.53] 0.240 [6.10]<br />
ODD 32 0.375 [9.53] 0.165 [4.19]<br />
DD 0.515 [13.08] 0.165 [4.19]<br />
ED, HDC 36 0.375 [9.53] 0.101 [2.57]<br />
MD, MDX 4 ---------- ----------<br />
ODD 5 ---------- ----------<br />
L<br />
Ferrite Inductor Bar<br />
RIGHT ANGLE (90°)<br />
PRINTED BOARD MOUNT CONNECTOR<br />
0.135±0.005<br />
Ferrite inductor bar<br />
[3.43±0.13]<br />
A<br />
MD 59 ---------- ----------<br />
FREQUENCY<br />
* NO-LOAD CONDITION<br />
MATERIAL: Nickel zinc ceramic<br />
Fixed<br />
female<br />
jackscrews<br />
Specify code F or Q in step 6 of ordering<br />
information. F for ferrite inductor and Q<br />
for ferrite inductor with push-on fastener.<br />
0.025 [0.64] Sq.<br />
MD, HDC 6 0.375 [9.53] 0.360 [9.14]<br />
WRAP POST TERMINATION<br />
CODE 6<br />
0.495 [12.57]<br />
For wrap post contacts,<br />
specify code 6 in step 4<br />
of ordering information.<br />
7<br />
0.720 [18.29]<br />
Typical Part Number: MD15F600T20<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
MD25M6S50T0
D-Sub<br />
PROFESSIONAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
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RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />
CODE 5, 0.283 [7.19] CONTACT EXTENSION<br />
C<br />
MD**5**** 0.283 [7.19] CONTACT EXTENSION<br />
PART NUMBER A* 1 B C D<br />
MD9*5****<br />
1.204<br />
[30.58]<br />
0.984<br />
[24.99]<br />
0.339<br />
[8.61]<br />
0.283<br />
[7.19]<br />
Fixed<br />
female<br />
jackscrews<br />
B<br />
±0.008<br />
[0.20]<br />
1.532 1.312 0.339 0.283<br />
MD15*5****<br />
[38.91] [33.32] [8.61] [7.19]<br />
NOTE:<br />
2.072 1.852 0.339 0.283<br />
MD25*5****<br />
[52.63] [47.04] [8.61] [7.19]<br />
A<br />
* 1 MD29*5****<br />
MD37*5****<br />
MD50*5****<br />
1.754<br />
[44.55]<br />
2.720<br />
[69.09]<br />
2.626<br />
[66.70]<br />
1.534<br />
[38.96]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
0.395<br />
[10.03]<br />
0.339<br />
[8.61]<br />
0.395<br />
[10.03]<br />
0.283<br />
[7.19]<br />
0.283<br />
[7.19]<br />
0.283<br />
[7.19]<br />
* 1 “A” dimension applies for<br />
metal angle brackets only.<br />
Consult Accessories<br />
D-subminiature catalog for<br />
“A” dimension when plastic<br />
brackets are used.<br />
MD SERIES<br />
0.112 [2.84] Typ.<br />
Specify code 5<br />
in step 4 of<br />
ordering information<br />
D<br />
0.112 [2.84]<br />
Typ.<br />
Numbering shown is rear view<br />
of male and face view of female.<br />
D<br />
0.112 [2.84] Typ.<br />
13 12 11 10 9 8 7 6<br />
25 24 23 22 21 20 19<br />
18<br />
5<br />
17<br />
4<br />
16<br />
3<br />
15<br />
2<br />
14<br />
1<br />
0.160 [4.06]<br />
Nominal<br />
Typical Part Number:<br />
MD25M5R4NT2X<br />
Push-on fastener<br />
beryllium copper<br />
Ø0.028 [0.71]<br />
Typical Part Number:<br />
MD50M5R4NT2X<br />
0.125 [3.18]<br />
X 0.233 [5.92]<br />
Oval hole Typ.<br />
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />
CODE 59, 0.545 [13.84] CONTACT EXTENSION<br />
Fixed<br />
female<br />
jackscrews<br />
Specify code 59<br />
in step 4 of<br />
C<br />
B<br />
±0.008<br />
[0.20]<br />
D<br />
ordering information 0.112 [2.84]<br />
Typ.<br />
E<br />
MD**59**** 0.545 [13.84] CONTACT EXTENSION<br />
PART NUMBER A* 1 B C D<br />
1.204 0.984 0.275 0.545 0.601<br />
MD9*59****<br />
NOTE:<br />
[30.58] [24.99] [6.99] [13.84] [15.27]<br />
1.532 1.312 0.275 0.545 0.601 * 1 “A” dimension applies for<br />
MD15*59****<br />
[38.91] [33.32] [6.99] [13.84] [15.27]<br />
A* 1 2.072 1.852 0.275 0.545 0.601<br />
MD25*59****<br />
[52.63] [47.04] [6.99] [13.84] [15.27]<br />
MD29*59****<br />
MD37*59****<br />
MD50*59****<br />
Numbering shown is rear view<br />
of male and face view of female.<br />
13 12 11 10 9 8<br />
25 24<br />
23<br />
1.754<br />
[44.55]<br />
2.720<br />
[69.09]<br />
2.626<br />
[66.70]<br />
22<br />
21<br />
20<br />
7<br />
19<br />
1.534<br />
[38.96]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
6 5 4 3 2 1<br />
18<br />
17<br />
16<br />
15<br />
0.275<br />
[6.99]<br />
0.275<br />
[6.99]<br />
0.275<br />
[6.99]<br />
14<br />
0.545<br />
[13.84]<br />
0.545<br />
[13.84]<br />
0.545<br />
[13.84]<br />
E<br />
0.657<br />
[16.69]<br />
0.601<br />
[15.27]<br />
0.657<br />
[16.69]<br />
0.125 [3.18]<br />
Nominal<br />
metal angle brackets only.<br />
Consult Accessories<br />
D-subminiature catalog for<br />
“A” dimension when plastic<br />
brackets are used.<br />
Typical Part Number:<br />
MD29M59B0T2X<br />
D<br />
0.112 [2.84] Typ.<br />
0.112 [2.84] Typ.<br />
Typical Part Number:<br />
MD25M59B0T2X<br />
Ø0.028 [0.71]<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
8
<strong>Positronic</strong> <strong>Industries</strong><br />
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PROFESSIONAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
MD SERIES<br />
Fixed<br />
female<br />
jackscrews<br />
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />
C<br />
Ø0.125<br />
[3.18]<br />
Typ.<br />
B<br />
±0.008<br />
[0.20]<br />
CODE 4, 0.450 [11.43] CONTACT EXTENSION<br />
MD**4**** 0.450 [11.43] CONTACT EXTENSION<br />
PART NUMBER A* 1 B C D<br />
MD9*4****<br />
1.532 1.312 0.506 0.450 NOTE:<br />
MD15*4****<br />
[38.91] [33.32] [12.85] [11.43]<br />
2.072 1.852 0.506 0.450<br />
A* 1 MD25*4****<br />
[52.63] [47.04] [12.85] [11.43]<br />
MD29*4****<br />
MD37*4****<br />
1.204<br />
[30.58]<br />
1.754<br />
[44.55]<br />
2.720<br />
[69.09]<br />
0.984<br />
[24.99]<br />
1.534<br />
[38.96]<br />
2.500<br />
[63.50]<br />
0.506<br />
[12.85]<br />
0.562<br />
[14.27]<br />
0.506<br />
[12.85]<br />
0.450<br />
[11.43]<br />
0.450<br />
[11.43]<br />
0.450<br />
[11.43]<br />
* 1 “A” dimension applies for<br />
metal angle brackets only.<br />
Consult Accessories<br />
D-subminiature catalog for<br />
“A” dimension when plastic<br />
brackets are used.<br />
Specify code 4<br />
in step 4 of D<br />
ordering information 0.112 [2.84]<br />
Typ.<br />
MD50*4****<br />
2.626<br />
[66.70]<br />
Numbering shown is rear view<br />
of male and face view of female.<br />
2.406<br />
[61.11]<br />
0.562<br />
[14.27]<br />
0.450<br />
[11.43]<br />
D<br />
0.112 [2.84] Typ.<br />
0.112 [2.84] Typ.<br />
13 12 11 10 9 8<br />
25 24<br />
23<br />
22<br />
21<br />
20<br />
7<br />
19<br />
6 5 4 3 2 1<br />
18<br />
17<br />
16<br />
15<br />
14<br />
0.160 [4.06]<br />
Nominal<br />
Typical Part Number:<br />
MD25M4B0T20<br />
Ø0.028 [0.71]<br />
Typical Part Number:<br />
MD50M4B0T20<br />
RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN<br />
MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.<br />
0.492<br />
[12.50]<br />
Sym. Sym.<br />
0.656<br />
0.216 [5.49]<br />
[16.66]<br />
0.108 [2.74]<br />
Typ.<br />
0.378 [9.60]<br />
0.054 [1.37]<br />
Typ.<br />
Sym.<br />
0.926 [23.52] 0.652 [16.56]<br />
0.109 [2.77]<br />
Typ.<br />
0.054 [1.37]<br />
Typ.<br />
0.112<br />
[2.84]<br />
0.162 [4.11]<br />
0.108 [2.74]<br />
Typ.<br />
0.112<br />
[2.84]<br />
0.324 [8.23]<br />
0.055 [1.40]<br />
Typ.<br />
0.598 [15.19]<br />
0.112<br />
[2.84]<br />
MD9 MD15 MD25<br />
0.224<br />
[5.69]<br />
0.767<br />
[19.48]<br />
Sym.<br />
0.432<br />
[10.97]<br />
0.108 [2.74]<br />
Typ.<br />
Sym.<br />
1.250 [31.75] 0.978 [24.84]<br />
0.109<br />
[2.77]<br />
Typ.<br />
1.203<br />
[30.56]<br />
0.109<br />
[2.77]<br />
Typ.<br />
Sym.<br />
0.870<br />
[22.10]<br />
0.224<br />
[5.69]<br />
0.112<br />
[2.84]<br />
9<br />
0.054<br />
[1.37]<br />
Typ.<br />
MD29<br />
0.486<br />
[12.34]<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
0.055 [1.40]<br />
Typ.<br />
MD37<br />
0.924 [23.47]<br />
0.112<br />
[2.84]<br />
0.055 [1.40]<br />
Typ.<br />
0.815 [20.70]<br />
MD50<br />
SUGGESTED PRINTED BOARD HOLE SIZES:<br />
0.112<br />
[2.84]<br />
Suggest 0.045 [1.14] Ø hole for contact termination positions.<br />
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.
P O S I T R O N I C I N D U S T R I E S<br />
D-Sub<br />
PROFESSIONAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
STEP<br />
EXAMPLE<br />
ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />
Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />
1 2 3 4 5 6 7 8 9<br />
MD 25 F 59 R7 N T6 X /AA<br />
10<br />
-14<br />
STEP 1 - BASIC SERIES<br />
MD series.<br />
STEP 2 - CONNECTOR VARIANTS<br />
9, 15, 25, 29, 37, 50<br />
STEP 3 - CONNECTOR GENDER<br />
M - Male<br />
F - Female<br />
STEP 4 - CONTACT TERMINATION TYPE<br />
2 - Solder cup.<br />
3 - Solder, Straight Printed Board Mount with 0.150<br />
[3.81] Tail Length.<br />
32 - Solder, Straight Printed Board Mount with 0.375<br />
[9.52] Tail Length.<br />
33 - Solder, Straight Printed Board Mount with 0.500<br />
[12.70] tail length.<br />
4 - Solder, Right Angle (90°) Printed Board Mount with<br />
0.450 [11.43] Contact Extension.<br />
5 - Solder, Right Angle (90°) Printed Board Mount with<br />
0.283 [7.19] Contact Extension.<br />
59 - Solder, Right Angle (90°) Printed Board Mount with<br />
0.545 [13.84] Contact Extension.<br />
6 - Wrap Post.<br />
* 1 STEP 5 - MOUNTING STYLE<br />
0 - Mounting Hole, 0.120 [3.05] Ø.<br />
02 - Mounting Hole, 0.154 [3.91] Ø.<br />
B - Bracket, Mounting, Right Angle (90°) Metal.<br />
B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.<br />
B7 - Bracket, Mounting, Right Angle (90°) Plastic.<br />
B8 - Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.<br />
F - Float Mounts, Universal.<br />
P - Threaded Post, Brass, 0.225 [5.71] Length.<br />
P2 - Threaded Post, Nylon, 0.225 [5.71] Length.<br />
R - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Thread Fixed Female Jackscrews.<br />
R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Thread Fixed Female Jackscrews with<br />
Cross Bar.<br />
R3 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 0.120 [3.05] Ø Mounting Hole.<br />
R4 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Threads.<br />
R5 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Locknut.<br />
R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.<br />
R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Threads with Cross Bar.<br />
R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Locknut with Cross Bar.<br />
S - Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length.<br />
S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />
S5 - Swaged Locknut, 4-40 Threads.<br />
S6 - Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.225<br />
[5.71] Length.<br />
S7 - Swaged Spacer with Push-on Fastener for use with Ferrite<br />
Inductor, 4-40 Threads, 0.375 [9.53] Length.<br />
* 1 For additional information on accessories listed in steps 5, 6 and 7,<br />
see Accessory <strong>Catalog</strong>.<br />
* 2 Ferrite inductor is available on contact types 32, 33, 4, 59 and 6 only.<br />
For more information on ferrite inductors, see page 7.<br />
* 3 VL, V3 and V5 locking systems are not available for connector variants<br />
37 and 50. Jackscrews are highly recommended to minimize damage<br />
to contacts on variants with high mating forces.<br />
* 4 For stainless steel dimpled male versions contact Technical Sales.<br />
* 5 AN and AC hood are not available for connector variant 29. Consult<br />
Technical Sales for availability.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
STEP 10 - SPECIAL OPTIONS<br />
-14 - 0.000030 [0.76µ] gold over<br />
nickel.<br />
-15 - 0.000050 [1.27µ] gold over<br />
nickel.<br />
CONTACT TECHNICAL SALES<br />
FOR SPECIAL OPTIONS<br />
STEP 9 - ENVIRONMENTAL<br />
COMPLIANCE<br />
OPTIONS<br />
/AA - Compliant per EU Directive<br />
2002/95/EC (RoHS)<br />
STEP 8 - Shell Options<br />
0 - Zinc plated, with chromate seal.<br />
* 4 S - Stainless steel, passivated.<br />
X - Tin plated.<br />
Z - Tin plated and dimpled (male connectors only).<br />
* 1 STEP 6 - HOODS AND PUSH-ON FASTENERS<br />
•<br />
NOTE: If compliance to environmental<br />
legislation is not required, this step will not<br />
be used. Example: MD25F59R7NT6X<br />
* 1 STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />
0 - None.<br />
* 3 V3 - Lock Tab, connector front panel mounted.<br />
* 3 V5 - Lock Tab, connector rear panel mounted.<br />
* 3 VL - Lock Lever, used with Hoods only.<br />
T - Fixed Female Jackscrews.<br />
T2 - Fixed Female Jackscrews.<br />
T6 - Fixed Male and Female Polarized Jackscrews.<br />
E - Rotating Male Jackscrews.<br />
E2 - Rotating Male Screw Locks.<br />
E3 - Rotating Male with Internal Hex for 3/32 Hex Drives<br />
E6 - Rotating Male and Female Polarized Jackscrews.<br />
0 - None.<br />
J - Hood, Top Opening, Plastic.<br />
L - Hood, Side Opening, Plastic.<br />
Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />
Available in size 50 only.<br />
Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />
Polarized Jackscrews. Available in size 50 only.<br />
Z - Hood, Top or Side Opening, Robust and Extended Height,<br />
Composite and Plastic with Rotating Male Jackscrews. Available<br />
in size 9, 15, 25, 37, and 50 only.<br />
H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only.<br />
G - Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37, and<br />
50 only.<br />
* 5 AN - Lightweight Aluminum Hood, nickel finish.<br />
* 5 AC - Lightweight Aluminum Hood, no finish.<br />
W - Hood, Top or Side Opening, Plastic. Available in size 9, 15, and<br />
25 only.<br />
N - Push-on fastener for right angle (90°) mounting brackets.<br />
* 2 F - Ferrite inductor.<br />
* 2 Q - Ferrite inductor for use with push-on fastener and right angle<br />
(90°) mounting brackets.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
10<br />
MD SERIES
P O S I T R O N I C I N D U S T R I E S<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
INDUSTRIAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
Size 20 Contacts, Fixed<br />
PosiBand ® Closed Entry<br />
IEC Publication 60807-2<br />
Performance Level One<br />
Consult Technical Sales for<br />
UL Recognition<br />
MDX SERIES<br />
11<br />
MDX series connectors are industrial quality connectors<br />
recommended for use in sheltered, non-corrosive indoor or<br />
outdoor environments having normal ventilation, but without<br />
temperature or humidity controls. These fixed contact<br />
connectors meet the dimensional and performance<br />
requirements of IEC 60807-2, Performance Level One.<br />
MDX series connectors utilize precision machined contacts<br />
which are fixed within the connector body. The female utilizes<br />
<strong>Positronic</strong>’s unique PosiBand closed entry contact system,<br />
see page 1 for details.<br />
Five standard connector variants are offered in arrangements<br />
of 9, 15, 25, 37 and 50 contacts. Each variant is available with<br />
MATERIALS AND FINISHES:<br />
Insulator:<br />
Contacts:<br />
Contact Plating:<br />
Shells:<br />
Mounting Spacers<br />
and Brackets:<br />
Push-On Fasteners:<br />
Jackscrew Systems:<br />
Vibration Lock Systems:<br />
Hoods:<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
Glass filled polyester per ASTM D5927, UL<br />
94V-0, blue color.<br />
Precision machined copper alloy.<br />
Professional performance Gold flash over<br />
nickel plate. Other finishes available upon<br />
request.<br />
Steel with tin plate; zinc plate with chromate<br />
seal, stainless steel passivated. Other<br />
materials and finishes available upon<br />
request.<br />
Nylon; copper alloy or steel with zinc plate<br />
and chromate seal or tin plate; phosphor<br />
bronze with tin plate; stainless steel,<br />
passivated; polyester.<br />
Phosphor bronze or beryllium copper with<br />
tin plate.<br />
Brass or steel with zinc plate and chromate<br />
seal or clear zinc plate or tin plate; stainless<br />
steel, passivated.<br />
Slide lock and lock tabs, steel with nickel<br />
plate.<br />
Composite and plastic, UL 94V-0; brass or<br />
steel with zinc plate and chromate seal.<br />
Aluminum; aluminum with electroless nickel<br />
plate. For aluminum hoods, zinc content is<br />
1% maximum. Die cast zinc.<br />
Low magnetic versions are available, contact Technical Sales.<br />
MECHANICAL CHARACTERISTICS:<br />
Fixed Contacts:<br />
Contact Retention<br />
In Insulator:<br />
MDX SERIES TECHNICAL CHARACTERISTICS<br />
Size 20 contact, female contact - PosiBand<br />
closed entry design, see page 1 for details.<br />
6 lbs. [27N]<br />
contact terminations for solder cup and straight and right angle<br />
(90°) printed board mount terminations. MDX series connectors<br />
are mateable and compatible with all D-subminiature connectors<br />
conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308.<br />
A wide assortment of printed board mounting hardware, cable<br />
support hoods and locking systems is available from stock.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
Contact<br />
Solder cup contacts - 0.042 inch [1.06mm]<br />
Terminations:<br />
minimum hole diameter for 20 AWG<br />
[0.5mm 2 ] wire maximum.<br />
Straight Printed Board Mount - 0.028 inch<br />
[0.71mm] termination diameter.<br />
Right Angle (90°) Printed Board Mount -<br />
0.028 inch [0.71mm] termination diameter<br />
for all printed board footprints.<br />
Polarization:<br />
Trapezoidally shaped shells and polarized<br />
jackscrews.<br />
Mounting To<br />
Jackscrews and riveted fasteners with a<br />
Angle Brackets:<br />
0.120 inch [3.05mm] clearance hole, and<br />
threaded riveted fasteners with 4-40 threads<br />
and polyster lock inserts.<br />
Mounting To Printed Board: Rapid installation push-on fasteners and<br />
threaded posts.<br />
Locking Systems: Jackscrews and vibration locking systems.<br />
Mechanical Operations: 1000 operations minimum per IEC 60512-5.<br />
ELECTRICAL CHARACTERISTICS:<br />
Contact Current Rating, Tested per UL 1977:<br />
18 amperes, 2 contacts energized.<br />
14 amperes, 6 contacts energized.<br />
11 amperes, 15 contacts energized.<br />
10 amperes, 25 contacts energized.<br />
9 amperes, 50 contacts energized.<br />
See temperature rise curves on page 2 for details.<br />
Initial Contact<br />
Resistance:<br />
Insulator Resistance:<br />
Proof Voltage:<br />
Clearance and Creepage<br />
Distance [minimum]:<br />
Working Voltage:<br />
0.004 ohms maximum.<br />
5 G ohms.<br />
1000 V r.m.s.<br />
0.039 inch [1.0mm].<br />
300 V r.m.s.<br />
CLIMATIC CHARACTERISTICS:<br />
Temperature Range:<br />
Damp Heat, Steady State:<br />
•<br />
For RoHS options<br />
see page 15.<br />
-55°C to +125°C.<br />
10 days.
D-Sub<br />
INDUSTRIAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
CONTACT VARIANTS<br />
FACE VIEW OF FEMALE<br />
5 4 3 2 1<br />
8 7 6 5 4 3 2 1<br />
13 12 11 10 9 8 7 6 5 4 3 2 1<br />
9<br />
8<br />
7<br />
6<br />
15 14 13 12 11 10<br />
9<br />
25<br />
24 23 22 21 20 19 18 17 16 15 14<br />
MDX 9 MDX 15 MDX 25<br />
10 9 8 7<br />
6 5 4<br />
3 2 1<br />
19 18 17 16 15 14 13 12 11<br />
29 28 27 26<br />
25<br />
24 23 22 21 20<br />
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1<br />
37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20<br />
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1<br />
33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18<br />
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34<br />
MDX 29 MDX 37 MDX 50<br />
STANDARD SHELL ASSEMBLY<br />
B<br />
M<br />
K<br />
0.050±0.010<br />
[1.27±0.25]<br />
G<br />
10° Typ.<br />
E<br />
D<br />
C<br />
A<br />
OPTIONAL SHELL ASSEMBLY (0, 02)<br />
0.036±0.008<br />
[0.91±0.20]<br />
0.220 [5.59]<br />
Max.<br />
H<br />
0.120±0.010 [3.05±0.25]<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
OPTIONAL SHELL ASSEMBLY<br />
WITH UNIVERSAL FLOAT MOUNTS (F)<br />
MDX SERIES<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
for stainless steel shell (0 option)<br />
Ø0.154 [3.91] Mounting hole,<br />
two places (02 option)<br />
0.032 [0.81]<br />
Total diametral float<br />
Ø0.086 +0.005<br />
-0.000 [<br />
Ø2.18<br />
+0.13<br />
-0.00]<br />
Mounting hole, two places<br />
CONNECTOR<br />
VARIANT SIZES<br />
A<br />
±0.015<br />
[0.38]<br />
B<br />
±0.005<br />
[0.13]<br />
C<br />
±0.005<br />
[0.13]<br />
D<br />
±0.005<br />
[0.13]<br />
E<br />
±0.015<br />
[0.38]<br />
G<br />
±0.010<br />
[0.25]<br />
H<br />
±0.010<br />
[0.25]<br />
K<br />
±0.005<br />
[0.13]<br />
M<br />
±0.010<br />
[0.25]<br />
9 S<br />
1.213<br />
[30.81]<br />
0.643<br />
[16.33]<br />
0.984<br />
[24.99]<br />
0.311<br />
[7.90]<br />
0.494<br />
[12.55]<br />
0.759<br />
[19.28]<br />
0.422<br />
[10.72]<br />
0.243<br />
[6.17]<br />
0.429<br />
[10.90]<br />
15 S<br />
1.541<br />
[39.14]<br />
0.971<br />
[24.66]<br />
1.312<br />
[33.32]<br />
0.311<br />
[7.90]<br />
0.494<br />
[12.55]<br />
1.083<br />
[27.51]<br />
0.422<br />
[10.72]<br />
0.243<br />
[6.17]<br />
0.429<br />
[10.90]<br />
25 S<br />
2.088<br />
[53.04]<br />
1.511<br />
[38.38]<br />
1.852<br />
[47.04]<br />
0.311<br />
[7.90]<br />
0.494<br />
[12.55]<br />
1.625<br />
[41.28]<br />
0.422<br />
[10.72]<br />
0.243<br />
[6.17]<br />
0.429<br />
[10.90]<br />
37 S<br />
2.729<br />
[69.32]<br />
2.159<br />
[54.84]<br />
2.500<br />
[63.50]<br />
0.311<br />
[7.90]<br />
0.494<br />
[12.55]<br />
2.272<br />
[57.71]<br />
0.422<br />
[10.72]<br />
0.243<br />
[6.17]<br />
0.429<br />
[10.90]<br />
50 S<br />
2.635<br />
[66.93]<br />
2.064<br />
[52.43]<br />
2.406<br />
[61.11]<br />
0.423<br />
[10.74]<br />
0.605<br />
[15.37]<br />
2.178<br />
[55.32]<br />
0.534<br />
[13.56]<br />
0.243<br />
[6.17]<br />
0.429<br />
[10.90]<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
12
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
INDUSTRIAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
Fixed female jackscrews<br />
SOLDER CUP TERMINATION<br />
CODE 2<br />
20 AWG max.<br />
2<br />
[0.5 mm ]<br />
Fixed female<br />
jackscrew<br />
Fixed male<br />
jackscrew<br />
0.135 [3.43]<br />
0.352 [8.94]<br />
For solder cup contacts, specify<br />
code 2 in step 4<br />
of ordering information.<br />
Typical Part Number: MDX15S200T2Z<br />
Fixed male and female polarized jackscrews available.<br />
Specify code T6 in step 7 of ordering information.<br />
Typical Part Number: MDX15S200T6Z<br />
MDX SERIES<br />
CODE<br />
NUMBER<br />
Fixed<br />
female<br />
jackscrews<br />
L<br />
C<br />
ØD<br />
3 0.170 [4.32] 0.028 [0.71]<br />
32 0.375 [9.53] 0.028 [0.71]<br />
33 0.500 [12.70] 0.028 [0.71]<br />
For straight printed board mount<br />
contacts, specify code number in<br />
step 4 of ordering information.<br />
STRAIGHT PRINTED BOARD MOUNT TERMINATION<br />
CODE 3, 32 AND 33<br />
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />
Ø0.125<br />
[3.18]<br />
Typ.<br />
B<br />
±0.008<br />
[0.20]<br />
Swaged spacer with<br />
push-on fastener<br />
phosphor bronze<br />
0.010 [0.25]<br />
NOMINAL<br />
CODE 4, 0.450 [11.43] CONTACT EXTENSION<br />
MDX**4**** 0.450 [11.43] CONTACT EXTENSION<br />
PART NUMBER A* 1 B C D<br />
1.204 0.984 0.506 0.450<br />
MDX9S4****<br />
[30.58] [24.99] [12.85] [11.43]<br />
NOTE:<br />
1.532 1.312 0.506 0.450<br />
MDX15S4****<br />
[38.91] [33.32] [12.85] [11.43]<br />
A* 1 MDX25S4****<br />
MDX37S4****<br />
MDX50S4****<br />
L<br />
2.072<br />
[52.63]<br />
2.720<br />
[69.09]<br />
2.626<br />
[66.70]<br />
1.852<br />
[47.04]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
0.506<br />
[12.85]<br />
0.506<br />
[12.85]<br />
0.562<br />
[14.27]<br />
Fixed female jackscrews<br />
ØD<br />
Typical Part Number: MDX25S3S60T0<br />
0.450<br />
[11.43]<br />
0.450<br />
[11.43]<br />
0.450<br />
[11.43]<br />
0.225 [5.71]<br />
* 1 “A” dimension applies for<br />
metal angle brackets only.<br />
Consult Accessories<br />
D-subminiature catalog for<br />
“A” dimension when plastic<br />
brackets are used.<br />
Specify code 4<br />
in step 4 of D<br />
ordering information 0.112 [2.84]<br />
Typ.<br />
Numbering shown is<br />
rear view of female.<br />
1 2 3 4 5 6 7 8 9 10 11 12<br />
14 15 16 17 18 19 20 21 22 23 24 25<br />
13<br />
0.170 [4.32]<br />
Nominal<br />
D<br />
0.112 [2.84] Typ.<br />
0.112 [2.84] Typ.<br />
Typical Part Number:<br />
MDX25S4B0T20<br />
Ø0.028 [0.71]<br />
Typical Part Number:<br />
MDX50S4B0T20<br />
13<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
INDUSTRIAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />
C<br />
CODE 5, 0.283 [7.19] CONTACT EXTENSION<br />
MDX**5**** 0.283 [7.19] CONTACT EXTENSION<br />
PART NUMBER A* 1 B C D<br />
Fixed<br />
female<br />
jackscrews<br />
B<br />
±0.008<br />
[0.20]<br />
1.204 0.984 0.339 0.283<br />
MDX9S5****<br />
[30.58] [24.99] [8.61] [7.19] NOTE:<br />
1.532 1.312 0.339 0.283<br />
MDX15S5****<br />
[38.91] [33.32] [8.61] [7.19]<br />
A * 1<br />
MDX25S5****<br />
MDX37S5****<br />
2.072<br />
[52.63]<br />
2.720<br />
[69.09]<br />
1.852<br />
[47.04]<br />
2.500<br />
[63.50]<br />
0.339<br />
[8.61]<br />
0.339<br />
[8.61]<br />
0.283<br />
[7.19]<br />
0.283<br />
[7.19]<br />
* 1 “A” dimension applies for<br />
metal angle brackets only.<br />
Consult Accessories<br />
D-subminiature catalog for<br />
“A” dimension when plastic<br />
brackets are used.<br />
MDX50S5****<br />
2.626<br />
[66.70]<br />
2.406<br />
[61.11]<br />
0.395<br />
[10.03]<br />
0.283<br />
[7.19]<br />
0.112 [2.84] Typ.<br />
Specify code 5<br />
in step 4 of<br />
ordering information<br />
D<br />
0.112 [2.84]<br />
Typ.<br />
Numbering shown is<br />
rear view of female.<br />
D<br />
0.112 [2.84] Typ.<br />
Typical Part Number:<br />
MDX25S5R4NT2X<br />
Push-on fastener<br />
beryllium copper<br />
1 2 3 4 5 6 7 8<br />
14 15 16 17 18 19 20<br />
21<br />
9<br />
22<br />
Ø0.028 [0.71]<br />
10<br />
23<br />
11<br />
24<br />
12<br />
25<br />
13<br />
0.170 [4.32]<br />
Nominal<br />
Typical Part Number:<br />
MDX50S5R4NT2X<br />
MDX SERIES<br />
RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN<br />
MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.<br />
0.492<br />
[12.50]<br />
Sym. Sym.<br />
0.656<br />
0.216 [5.49]<br />
[16.66]<br />
0.108 [2.74]<br />
Typ.<br />
0.378 [9.60]<br />
0.054 [1.37]<br />
Typ.<br />
Sym.<br />
0.926 [23.52] 0.652 [16.56]<br />
0.109 [2.77]<br />
Typ.<br />
0.054 [1.37]<br />
Typ.<br />
0.112<br />
[2.84]<br />
0.162 [4.11]<br />
0.108 [2.74]<br />
Typ.<br />
0.112<br />
[2.84]<br />
0.324 [8.23]<br />
0.055 [1.40]<br />
Typ.<br />
0.598 [15.19]<br />
MDX9 MDX15 MDX25<br />
0.112<br />
[2.84]<br />
SUGGESTED PRINTED<br />
BOARD HOLE SIZES:<br />
Sym.<br />
1.250 [31.75] 0.978 [24.84]<br />
0.109<br />
[2.77]<br />
Typ.<br />
1.203<br />
[30.56]<br />
0.109<br />
[2.77]<br />
Typ.<br />
Sym.<br />
0.870<br />
[22.10]<br />
0.224<br />
[5.69]<br />
Suggest 0.045 [1.14] Ø hole for contact<br />
termination positions.<br />
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø<br />
hole for mounting connector with pushon<br />
fasteners.<br />
0.055 [1.40]<br />
Typ.<br />
MDX37<br />
0.924 [23.47]<br />
0.112<br />
[2.84]<br />
0.055 [1.40]<br />
Typ.<br />
MDX50<br />
0.815 [20.70]<br />
0.112<br />
[2.84]<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
14
P O S I T R O N I C I N D U S T R I E S<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
INDUSTRIAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
MDX SERIES<br />
STEP<br />
EXAMPLE<br />
STEP 1 - BASIC SERIES<br />
MDX series.<br />
ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />
Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />
STEP 2 - CONNECTOR VARIANTS<br />
9, 15, 25, 37, 50<br />
STEP 3 - CONNECTOR GENDER<br />
S - Female - Industrial Level<br />
PosiBand closed entry contacts<br />
1 2 3 4 5 6 7 8 9<br />
MDX 25 S 5 R7 N T6 X /AA<br />
STEP 4 - CONTACT TERMINATION TYPE<br />
2 - Solder cup.<br />
3 - Solder, Straight Printed Board Mount with 0.170<br />
[4.32] Tail Length.<br />
* 4 32 - Solder, Straight Printed Board Mount with 0.375<br />
[9.52] Tail Length.<br />
* 4 33 - Solder, Straight Printed Board Mount with 0.500<br />
[12.70] tail length.<br />
* 4 4 - Solder, Right Angle (90°) Printed Board Mount<br />
with 0.450 [11.43] Contact Extension.<br />
5 - Solder, Right Angle (90°) Printed Board Mount<br />
with 0.283 [7.19] Contact Extension.<br />
* 1 STEP 5 - MOUNTING STYLE<br />
0 - Mounting Hole, 0.120 [3.05] Ø.<br />
02 - Mounting Hole, 0.154 [3.91] Ø.<br />
B - Bracket, Mounting, Right Angle (90°) Metal.<br />
B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.<br />
B7 - Bracket, Mounting, Right Angle (90°) Plastic.<br />
B8 - Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.<br />
F - Float Mounts, Universal.<br />
P - Threaded Post, Brass, 0.225 [5.71] Length.<br />
P2 - Threaded Post, Nylon, 0.225 [5.71] Length.<br />
R - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Thread Fixed Female Jackscrews.<br />
R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Thread Fixed Female Jackscrews with<br />
Cross Bar.<br />
R3 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 0.120 [3.05] Ø Mounting Hole.<br />
R4 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Threads.<br />
R5 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Locknut.<br />
R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.<br />
R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Threads with Cross Bar.<br />
R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Locknut with Cross Bar.<br />
S - Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length.<br />
S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />
S5 - Swaged Locknut, 4-40 Threads.<br />
S6 - Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.225<br />
[5.71] Length.<br />
S7 - Swaged Spacer with Push-on Fastener for use with Ferrite<br />
Inductor, 4-40 Threads, 0.375 [9.53] Length.<br />
* 1 For additional information on accessories listed in steps 5, 6 and 7,<br />
see Accessory <strong>Catalog</strong>.<br />
* 2 Ferrite inductor is available on contact types 32, 33, 4, 59 and 6 only.<br />
For more information on ferrite inductors, see page 7.<br />
* 3 VL, V3 and V5 locking systems are not available for connector variants<br />
37 and 50. Jackscrews are highly recommended to minimize damage<br />
to contacts on variants with high mating forces.<br />
* 4 Consult technical sales for availability.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
10<br />
-14<br />
STEP 10 - SPECIAL OPTIONS<br />
-14 - 0.000030 [0.76µ] gold over<br />
nickel.<br />
-15 - 0.000050 [1.27µ] gold over<br />
nickel.<br />
CONTACT TECHNICAL SALES<br />
FOR SPECIAL OPTIONS<br />
STEP 9 - ENVIRONMENTAL<br />
COMPLIANCE<br />
OPTIONS<br />
/AA - Compliant per EU Directive<br />
2002/95/EC (RoHS)<br />
STEP 8 - Shell Options<br />
0 - Zinc plated, with chromate seal.<br />
S - Stainless steel, passivated.<br />
X - Tin plated.<br />
Z - Tin plated and dimpled (male connectors only).<br />
* 1 STEP 6 - HOODS AND PUSH-ON FASTENERS<br />
•<br />
NOTE: If compliance to environmental<br />
legislation is not required, this step will not<br />
be used. Example: MDX25S5R7NT6X<br />
* 1 STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />
0 - None.<br />
* 3 V3 - Lock Tab, connector front panel mounted.<br />
* 3 V5 - Lock Tab, connector rear panel mounted.<br />
* 3 VL - Lock Lever, used with Hoods only.<br />
T - Fixed Female Jackscrews.<br />
T2 - Fixed Female Jackscrews.<br />
T6 - Fixed Male and Female Polarized Jackscrews.<br />
E - Rotating Male Jackscrews.<br />
E2 - Rotating Male Screw Locks.<br />
E3 - Rotating Male with Internal Hex for 3/32 Hex Drives<br />
E6 - Rotating Male and Female Polarized Jackscrews.<br />
0 - None.<br />
J - Hood, Top Opening, Plastic.<br />
L - Hood, Side Opening, Plastic.<br />
Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />
Available in size 50 only.<br />
Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />
Polarized Jackscrews. Available in size 50 only.<br />
Z - Hood, Top or Side Opening, Robust and Extended Height,<br />
Composite and Plastic with Rotating Male Jackscrews. Available<br />
in size 9, 15, 25, 37, and 50 only.<br />
H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only.<br />
G - Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37, and<br />
50 only.<br />
AN - Lightweight Aluminum Hood, nickel finish.<br />
AC - Lightweight Aluminum Hood, no finish.<br />
W - Hood, Top or Side Opening, Plastic. Available in size 9, 15, and 25<br />
only.<br />
N - Push-on fastener for right angle (90°) mounting brackets.<br />
* 2 F - Ferrite inductor.<br />
* 2 Q - Ferrite inductor for use with push-on fastener and right angle (90°)<br />
mounting brackets.<br />
15<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
P O S I T R O N I C I N D U S T R I E S<br />
D-Sub<br />
PROFESSIONAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
Size 20 Contacts, Fixed<br />
European Standard<br />
Printed Circuit Board Layout<br />
IEC Publication 60807-2<br />
Performance Level Two<br />
UL Recognized<br />
File #E49351<br />
Telecommunication<br />
UL File #14098<br />
CSA Recognized<br />
File #LR54219<br />
Euro-D series connectors are professional quality connectors<br />
recommended for use in sheltered, non-corrosive indoor or<br />
outdoor environments having normal ventilation, but without<br />
temperature or humidity controls. These fixed contact<br />
connectors meet the dimensional and performance requirements<br />
of IEC 60807-2, Performance Level Two.<br />
Euro-D series connectors utilize precision machined contacts<br />
which are fixed within the connector body. The female contact is<br />
an open entry design contact, precision machined of high tensile<br />
phosphor bronze.<br />
Six standard connector variants are offered in arrangements of<br />
9, 15, 25, 29, 37 and 50 contacts. Each Euro-D connector variant<br />
is available with contact terminations for solder cup, wrap post and<br />
straight and right angle (90°) printed board mount terminations per<br />
standard European metric footprints. Euro-D series connectors are<br />
mateable and compatible with all D-subminiature connectors<br />
conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308.<br />
A wide assortment of printed board mounting hardware, cable<br />
support hoods and locking systems is available from stock.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
For RoHS options<br />
see page 20.<br />
EURO-D SERIES TECHNICAL CHARACTERISTICS<br />
MATERIALS AND FINISHES:<br />
Insulator:<br />
Contacts:<br />
Contact Plating:<br />
Shells:<br />
Mounting Spacers<br />
and Brackets:<br />
Push-On Fasteners:<br />
Jackscrew Systems:<br />
Vibration Lock Systems:<br />
Hoods:<br />
Nylon resin, UL 94V-0, black color.<br />
Precision machined copper alloy.<br />
Professional performance Gold flash over<br />
nickel plate. Other finishes available upon<br />
request.<br />
Steel with tin plate; zinc plate with chromate<br />
seal, stainless steel passivated. Other materials<br />
and finishes available upon request.<br />
Nylon; copper alloy or steel with zinc plate<br />
and chromate seal or tin plate; phosphor<br />
bronze with tin plate; stainless steel,<br />
passivated; polyester.<br />
Phosphor bronze or beryllium copper with<br />
tin plate.<br />
Brass or steel with zinc plate and chromate<br />
seal or clear zinc plate or tin plate; stainless<br />
steel, passivated.<br />
Slide lock and lock tabs, steel with nickel<br />
plate.<br />
Composite and plastic, UL 94V-0; brass or<br />
steel with zinc plate and chromate seal.<br />
Aluminum; aluminum with electroless nickel<br />
plate. For aluminum hoods, zinc content is<br />
1% maximum. Die cast zinc.<br />
Low magnetic versions are available, contact Technical Sales.<br />
MECHANICAL CHARACTERISTICS:<br />
Fixed Contacts:<br />
Size 20 contact, male - 0.040 inch [1.02mm]<br />
mating diameter. Female contact - rugged<br />
open entry design.<br />
Contact Retention<br />
In Insulator:<br />
6 lbs. [27N]<br />
Resistance To Solder 500°F [260°C] for 10 seconds duration per<br />
Iron Heat: IEC 60512-6.<br />
Contact<br />
Solder cup contacts - 0.042 inch [1.06mm]<br />
Terminations:<br />
minimum hole diameter for 20 AWG<br />
[0.5mm 2 ] wire maximum.<br />
Straight Printed Board Mount - 0.024 inch<br />
[0.61mm] termination diameter.<br />
Right Angle (90°) Printed Board Mount -<br />
0.024 inch [0.61mm] termination diameter<br />
for European Metric Footprints.<br />
Shells:<br />
Male shells may be dimpled for EMI/ESD<br />
ground paths.<br />
Polarization:<br />
Trapezoidally shaped shells and polarized<br />
jackscrews.<br />
Mounting To<br />
Jackscrews and riveted fasteners with a<br />
Angle Brackets: 0.120 inch [3.05mm] clearance hole, and<br />
threaded riveted fasteners with 4-40 threads<br />
and polyster lock inserts.<br />
Mounting To<br />
Rapid installation push-on fasteners and<br />
Printed Board:<br />
threaded posts.<br />
Locking Systems: Jackscrews and vibration locking systems.<br />
Mechanical Operations: 500 operations minimum per IEC 60512-5.<br />
ELECTRICAL CHARACTERISTICS:<br />
Contact Current Rating:<br />
Initial Contact<br />
Resistance:<br />
Insulator Resistance:<br />
Proof Voltage:<br />
Clearance and Creepage<br />
Distance [minimum]:<br />
Working Voltage:<br />
7.5 amperes nominal.<br />
0.008 ohms maximum.<br />
5 G ohms.<br />
1000 V r.m.s.<br />
0.039 inch [1.0mm].<br />
300 V r.m.s.<br />
CLIMATIC CHARACTERISTICS:<br />
Temperature Range:<br />
Damp Heat, Steady State:<br />
-55°C to +125°C.<br />
10 days.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
16<br />
ED SERIES
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
CONTACT VARIANTS<br />
FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />
1 2 3 4 5<br />
1 2 3 4 5 6 7 8<br />
1 2<br />
3 4 5 6 7 8 9 10 11 12 13<br />
6<br />
7<br />
8<br />
9<br />
9 10 11 12 13 14 15<br />
14<br />
15 16 17 18 19<br />
ED 9 ED 15 ED 25<br />
20 21 22<br />
23 24 25<br />
1<br />
2<br />
3 4 5 6 7 8 9 10<br />
11 12 13 14 15 16 17 18 19<br />
20 21 22 23 24 25 26 27 28 29<br />
1 2<br />
3<br />
20 21 22<br />
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />
23 24 25 26 27 28 29 30 31 32 33<br />
34 35 36 37<br />
1 2 3 4<br />
18 19 20 21<br />
34 35 37<br />
5<br />
6 7 8 9 10 11 12 13 14 15 16 17<br />
22 23 24 25 26 27<br />
36 38 39 40 41 42 43<br />
ED 29 ED 37 ED 50<br />
28 29 30 31 32<br />
33<br />
44 45 46 47 48 49 50<br />
STANDARD SHELL ASSEMBLY<br />
B<br />
B1<br />
M<br />
K<br />
0.050±0.010<br />
[1.27±0.25]<br />
G<br />
10° Typ.<br />
E<br />
D1<br />
D<br />
H<br />
C<br />
A<br />
0.036±0.008<br />
[0.91±0.20]<br />
0.220 [5.59]<br />
Max.<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
OPTIONAL SHELL ASSEMBLY (0, 02)<br />
OPTIONAL SHELL ASSEMBLY<br />
WITH UNIVERSAL FLOAT MOUNTS (F)<br />
0.120±0.010 [3.05±0.25]<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
for stainless steel shell (0 option)<br />
Ø0.154 [3.91] Mounting hole,<br />
two places (02 option)<br />
0.032 [0.81]<br />
Total diametral float<br />
Ø0.086 +0.005<br />
-0.000 [ Ø2.18+0.13 -0.00]<br />
Mounting hole, two places<br />
CONNECTOR<br />
VARIANT SIZES<br />
A<br />
±0.015<br />
[0.38]<br />
B<br />
±0.005<br />
[0.13]<br />
B1<br />
±0.005<br />
[0.13]<br />
C<br />
±0.005<br />
[0.13]<br />
D<br />
±0.005<br />
[0.13]<br />
D1<br />
±0.005<br />
[0.13]<br />
E<br />
±0.015<br />
[0.38]<br />
G<br />
±0.010<br />
[0.25]<br />
H<br />
±0.010<br />
[0.25]<br />
K<br />
±0.005<br />
[0.13]<br />
M<br />
±0.010<br />
[0.25]<br />
ED SERIES<br />
9 M<br />
9 F<br />
15 M<br />
15 F<br />
25 M<br />
25 F<br />
29 M<br />
29 F<br />
37 M<br />
37 F<br />
50 M<br />
50 F<br />
1.213<br />
[30.81]<br />
1.213<br />
[30.81]<br />
1.541<br />
[39.14]<br />
1.541<br />
[39.14]<br />
2.088<br />
[53.04]<br />
2.088<br />
[53.04]<br />
1.770<br />
[44.96]<br />
1.770<br />
[44.96]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
2.635<br />
[66.93]<br />
2.635<br />
[66.93]<br />
0.643<br />
[16.33]<br />
0.971<br />
[24.66]<br />
1.511<br />
[38.38]<br />
1.251<br />
[31.78]<br />
2.159<br />
[54.84]<br />
2.064<br />
[52.43]<br />
0.666<br />
[16.92]<br />
0.994<br />
[25.25]<br />
1.534<br />
[38.96]<br />
1.274<br />
[32.36]<br />
2.182<br />
[55.42]<br />
2.079<br />
[52.81]<br />
0.984<br />
[24.99]<br />
0.984<br />
[24.99]<br />
1.312<br />
[33.32]<br />
1.312<br />
[33.32]<br />
1.852<br />
[47.04]<br />
1.852<br />
[47.04]<br />
1.534<br />
[38.96]<br />
1.534<br />
[38.96]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
2.406<br />
[61.11]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.431<br />
[10.95]<br />
0.311<br />
[7.90]<br />
0.423<br />
[10.74]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.450<br />
[11.43]<br />
0.329<br />
[8.36]<br />
0.441<br />
[11.20]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.759<br />
[19.28]<br />
0.759<br />
[19.28]<br />
1.083<br />
[27.51]<br />
1.083<br />
[27.51]<br />
1.625<br />
[41.28]<br />
1.625<br />
[41.28]<br />
1.322<br />
[33.58]<br />
1.322<br />
[33.58]<br />
2.272<br />
[57.71]<br />
2.272<br />
[57.71]<br />
2.178<br />
[55.32]<br />
2.178<br />
[55.32]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.539<br />
[13.69]<br />
0.539<br />
[13.69]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.534<br />
[13.56]<br />
0.534<br />
[13.56]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.217<br />
[5.51]<br />
0.237<br />
[6.02]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
17<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
PROFESSIONAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
20 AWG max.<br />
2<br />
[0.5 mm ]<br />
Fixed female jackscrews<br />
SOLDER CUP TERMINATION<br />
CODE 2<br />
Fixed female<br />
jackscrew<br />
Fixed male<br />
jackscrew<br />
0.135 [3.43]<br />
0.352 [8.94]<br />
For solder cup contacts, specify<br />
code 2 in step 4<br />
of ordering information.<br />
Typical Part Number: ED15M200T2Z<br />
Fixed male and female polarized jackscrews available.<br />
Specify code T6 in step 7 of ordering information.<br />
Typical Part Number: ED15M200T6Z<br />
CODE<br />
NUMBER<br />
36<br />
STRAIGHT PRINTED BOARD MOUNT TERMINATION<br />
L<br />
0.236<br />
[5.99]<br />
ØD<br />
0.024<br />
[0.61]<br />
For straight printed board mount<br />
contacts, specify code number in<br />
step 4 of ordering information.<br />
CODE 36<br />
Swaged spacer with<br />
push-on fastener<br />
phosphor bronze<br />
0.010 [0.25]<br />
NOMINAL<br />
L<br />
Fixed female jackscrews<br />
ØD<br />
Typical Part Number: ED25F36S60T0<br />
0.225 [5.71]<br />
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />
CODE 42 AND 52, 0.370 [9.40] CONTACT EXTENSION<br />
Fixed<br />
female<br />
jackscrews<br />
Specify code 42<br />
or 52 in step 4 of<br />
ordering information<br />
C<br />
D<br />
Ø0.125<br />
[3.18]<br />
Typ.<br />
B<br />
±0.008<br />
[0.20]<br />
NOTE:<br />
PART NUMBER A* 1 B C D<br />
2.072 1.852 0.420 0.370<br />
“A” dimension when plastic<br />
ED25*(42 or 52)****<br />
A<br />
[52.63] [47.04] [10.67] [9.40]<br />
* 1 brackets are used.<br />
ED9*(42 or 52)****<br />
1.204 0.984 0.420 0.370<br />
[30.58] [24.99] [10.67] [9.40] * 1 “A” dimension applies for<br />
metal angle brackets only.<br />
ED15*(42 or 52)****<br />
1.532 1.312 0.420 0.370<br />
Consult Accessories<br />
[38.91] [33.32] [10.67] [9.40]<br />
D-subminiature catalog for<br />
0.100 [2.54] Typ.<br />
for code 42 contacts<br />
0.112 [2.84] Typ.<br />
for code 52 contacts<br />
ED**(42 or 52)**** 0.370 [9.40] CONTACT EXTENSION<br />
ED29*(42 or 52)****<br />
ED37*(42 or 52)****<br />
ED50*(42 or 52)****<br />
1.754<br />
[44.55]<br />
2.720<br />
[69.09]<br />
2.626<br />
[66.70]<br />
Numbering shown is<br />
rear view of male and face<br />
view of female.<br />
13 12 11 10 9 8<br />
25 24<br />
1.534<br />
[38.96]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
23<br />
22<br />
21<br />
20<br />
7<br />
19<br />
0.470<br />
[11.94]<br />
0.420<br />
[10.67]<br />
0.470<br />
[11.94]<br />
6 5 4 3 2 1<br />
18<br />
17<br />
16<br />
15<br />
0.370<br />
[9.40]<br />
0.370<br />
[9.40]<br />
0.370<br />
[9.40]<br />
14<br />
0.100 [2.54] Typ.<br />
for code 42<br />
contacts<br />
0.112 [2.84] Typ.<br />
for code 52<br />
contacts<br />
0.197 [5.01]<br />
Max.<br />
0.100 [2.54] Typ.<br />
for code 42 contacts<br />
0.112 [2.84] Typ.<br />
for code 52 contacts<br />
D<br />
ED SERIES<br />
Typical Part Number:<br />
ED25M42B0T2X<br />
Ø0.024 [0.60]<br />
Typical Part Number:<br />
ED50M52B0T2X<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
18
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
C<br />
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />
CODE 44, 0.370 [9.40] CONTACT EXTENSION<br />
Fixed<br />
female<br />
jackscrews<br />
Specify code 44<br />
in step 4 of<br />
ordering information<br />
D<br />
B<br />
±0.008<br />
[0.20]<br />
0.100 [2.54]<br />
Typ.<br />
ED**44**** 0.370 [9.40] CONTACT EXTENSION<br />
PART NUMBER A* 1 B C D<br />
1.204 0.984 0.420 0.370<br />
ED9*44****<br />
[30.58] [24.99] [10.67] [9.40]<br />
NOTE:<br />
1.532 1.312 0.420 0.370<br />
ED15*44****<br />
[38.91] [33.32] [10.67] [9.40]<br />
A* 1<br />
ED25*44****<br />
ED29*44****<br />
ED37*44****<br />
ED50*44****<br />
2.072<br />
[52.63]<br />
1.754<br />
[44.55]<br />
2.720<br />
[69.09]<br />
2.626<br />
[66.70]<br />
Push-on fastener<br />
beryllium copper<br />
1.852<br />
[47.04]<br />
1.534<br />
[38.96]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
0.420<br />
[10.67]<br />
0.470<br />
[11.94]<br />
0.420<br />
[10.67]<br />
0.470<br />
[11.94]<br />
0.370<br />
[9.40]<br />
0.370<br />
[9.40]<br />
0.370<br />
[9.40]<br />
0.370<br />
[9.40]<br />
Ø0.024 [0.60] 0.197 [5.01]<br />
Max.<br />
* 1 “A” dimension applies for<br />
metal angle brackets only.<br />
Consult Accessories<br />
D-subminiature catalog for<br />
“A” dimension when plastic<br />
brackets are used.<br />
0.100 [2.54] Typ.<br />
0.100 [2.54] Typ.<br />
D<br />
13 12 11 10<br />
9 8 6<br />
7 5<br />
4 3 2 1<br />
25 24 23 22<br />
21 20 19 18<br />
17 16 15 14<br />
Typical Part Number:<br />
ED25M44B0NT2X<br />
Numbering shown is rear view<br />
of male and face view of female.<br />
Typical Part Number:<br />
ED29M44B0NT2X<br />
RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN<br />
FOR CODE 42 AND 52 CONTACTS, MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.<br />
FOR CODE 44 CONTACTS, MOUNT CONNECTOR WITH MATING FACE POSITIONED TO OPPOSE DIRECTION OF ARROW.<br />
0.492<br />
[12.50]<br />
Sym. Sym.<br />
0.656<br />
0.216 [5.49]<br />
[16.66]<br />
0.108 [2.74]<br />
Typ.<br />
0.378 [9.60]<br />
0.054 [1.37]<br />
Typ.<br />
Sym.<br />
0.926 [23.52] 0.652 [16.56]<br />
0.109 [2.77]<br />
Typ.<br />
ED SERIES<br />
Y<br />
0.054 [1.37]<br />
Typ.<br />
0.767<br />
[19.48]<br />
Sym.<br />
0.055 [1.40]<br />
X 0.108 [2.74]<br />
X X<br />
Typ.<br />
Typ.<br />
0.162 [4.11]<br />
0.324 [8.23]<br />
0.598 [15.19]<br />
ED9 ED15 ED25<br />
0.432<br />
[10.97]<br />
0.108 [2.74]<br />
Typ.<br />
Sym.<br />
1.250 [31.75] 0.978 [24.84]<br />
0.109<br />
[2.77]<br />
Typ.<br />
1.203<br />
[30.56]<br />
0.109<br />
[2.77]<br />
Typ.<br />
Sym.<br />
0.870<br />
[22.10]<br />
Y<br />
X<br />
0.054<br />
[1.37]<br />
Typ.<br />
0.486<br />
[12.34]<br />
0.055 [1.40]<br />
Typ.<br />
0.924 [23.47]<br />
X<br />
0.055 [1.40]<br />
Typ.<br />
0.815 [20.70]<br />
X<br />
ED29<br />
ED37<br />
ED50<br />
19<br />
SUGGESTED PRINTED BOARD HOLE SIZES:<br />
Suggest 0.040 [1.02] Ø hole for contact termination positions.<br />
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
CODE<br />
NUMBER<br />
X Y<br />
36 0.112 [2.84] 0.224 [5.69]<br />
42 0.100 [2.54] 0.200 [5.08]<br />
44 0.100 [2.54] 0.200 [5.08]<br />
52 0.112 [2.84] 0.224 [5.69]
P O S I T R O N I C I N D U S T R I E S<br />
D-Sub<br />
PROFESSIONAL QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />
Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />
STEP<br />
EXAMPLE<br />
1 2 3 4 5 6 7 8 9<br />
ED 9 M 36 0 0 0 0 /AA<br />
10<br />
-14<br />
STEP 1 - BASIC SERIES<br />
ED series.<br />
STEP 2 - CONNECTOR VARIANTS<br />
9, 15, 25, 29, 37, 50<br />
STEP 3 - CONNECTOR GENDER<br />
M - Male<br />
F - Female<br />
STEP 4 - CONTACT TERMINATION TYPE<br />
2 - Solder cup.<br />
36 - Solder, Straight Printed Board Mount with 0.236<br />
[5.99] Tail Length.<br />
42 - Solder, Right Angle (90°) Printed Board Mount with<br />
0.370 [9.40] Contact Extension.<br />
44 - Solder, Inverted Right Angle (90°) Printed Board<br />
Mount with 0.370 [9.40] Contact Extension.<br />
52 - Solder, Right Angle (90°) Printed Board Mount with<br />
0.370 [9.40] Contact Extension.<br />
* 1 STEP 5 - MOUNTING STYLE<br />
0 - Mounting Hole, 0.120 [3.05] Ø.<br />
02 - Mounting Hole, 0.154 [3.91] Ø.<br />
B - Bracket, Mounting, Right Angle (90°) Metal.<br />
B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.<br />
B7 - Bracket, Mounting, Right Angle (90°) Plastic.<br />
B8 - Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.<br />
F - Float Mounts, Universal.<br />
P - Threaded Post, Brass, 0.225 [5.71] Length.<br />
P2 - Threaded Post, Nylon, 0.225 [5.71] Length.<br />
R - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Thread Fixed Female Jackscrews.<br />
R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Thread Fixed Female Jackscrews with<br />
Cross Bar.<br />
R3 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 0.120 [3.05] Ø Mounting Hole.<br />
R4 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Threads.<br />
R5 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Locknut.<br />
R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 0.120 [3.05] Ø Mounting Hole with Cross<br />
Bar.<br />
R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Threads with Cross Bar.<br />
R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Locknut with Cross Bar.<br />
S - Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length.<br />
S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />
S5 - Swaged Locknut, 4-40 Threads.<br />
S6 - Swaged Spacer with Push-on Fastener,<br />
4-40 Threads, 0.225 [5.71] Length.<br />
S7 - Swaged Spacer with Push-on Fastener for use with Ferrite<br />
Inductor, 4-40 Threads, 0.375 [9.53] Length.<br />
* 1 For additional information on accessories listed in steps 5, 6 and 7,<br />
see Accessory <strong>Catalog</strong>.<br />
* 2 Ferrite inductor is available on contact types 36 only. For more information<br />
on ferrite inductors, see page 7.<br />
* 3 VL, V3 and V5 locking systems are not available for connector variants<br />
37 and 50. Jackscrews are highly recommended to minimize<br />
damage to contacts on variants with high mating forces.<br />
* 4 For stainless steel dimpled male versions contact Technical Sales.<br />
* 5 AN and AC hood are not available for connector variant 29. Consult<br />
Technical Sales for availability.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
STEP 10 - SPECIAL OPTIONS<br />
-14 - 0.000030 [0.76µ] gold over<br />
nickel.<br />
-15 - 0.000050 [1.27µ] gold over<br />
nickel.<br />
CONTACT TECHNICAL SALES<br />
FOR SPECIAL OPTIONS<br />
STEP 9 - ENVIRONMENTAL<br />
COMPLIANCE<br />
OPTIONS<br />
/AA - Compliant per EU Directive<br />
2002/95/EC (RoHS)<br />
STEP 8 - Shell Options<br />
0 - Zinc plated with chromate seal.<br />
* 4 S - Stainless steel, passivated.<br />
X - Tin plated.<br />
Z - Tin plated and dimpled (male connectors only).<br />
* 1 STEP 6 - HOODS AND PUSH-ON FASTENERS<br />
0 - None.<br />
J - Hood, Top Opening, Plastic.<br />
L - Hood, Side Opening, Plastic.<br />
Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />
Available in size 50 only.<br />
Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />
Polarized Jackscrews. Available in size 50 only.<br />
Z - Hood, Top or Side Opening, Robust and Extended Height,<br />
Composite and Plastic with Rotating Male Jackscrews.<br />
Available in size 9, 15, 25, 37, and 50 only.<br />
H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and<br />
50 only.<br />
G - Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37,<br />
and 50 only.<br />
* 5 AN - Lightweight Aluminum Hood, nickel finish.<br />
* 5 AC - Lightweight Aluminum Hood, no finish.<br />
W - Hood, Top or Side Opening, Plastic. Available in size 9, 15,<br />
and 25 only.<br />
N - Push-on Fastener, for Right Angle (90°) Mounting Brackets.<br />
* 2 F - Ferrite inductor.<br />
* 2 Q - Ferrite inductor for use with Push-on Fastener and Right<br />
Angle (90°) Mounting Brackets.<br />
•<br />
NOTE: If compliance to environmental<br />
legislation is not required, this step will not<br />
be used. Example: ED9M360000<br />
* 1 STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />
0 - None.<br />
* 3 V3 - Lock Tab, connector front panel mounted.<br />
* 3 V5 - Lock Tab, connector rear panel mounted.<br />
* 3 VL - Lock Lever, used with Hoods only.<br />
T - Fixed Female Jackscrews.<br />
T2 - Fixed Female Jackscrews.<br />
T6 - Fixed Male and Female Polarized Jackscrews.<br />
E - Rotating Male Jackscrews.<br />
E2 - Rotating Male Screw Locks.<br />
E3 - Rotating Male with Internal Hex for 3/32 Hex Drives<br />
E6 - Rotating Male and Female Polarized Jackscrews.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
20<br />
ED SERIES
P O S I T R O N I C I N D U S T R I E S<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL QUALITY<br />
REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
Size 20 Contacts,<br />
Removable<br />
IEC Publication 60807-3<br />
Performance Level Two<br />
UL Recognized CSA Recognized<br />
File #E49351<br />
File #LR54219<br />
Telecommunication<br />
UL File #14098<br />
Soli-D series connectors are professional quality connectors<br />
recommended for use in sheltered, non-corrosive indoor or<br />
outdoor environments having normal ventilation, but without<br />
temperature or humidity controls. This crimp removable contact<br />
connector will meet the Performance Level Two requirements of<br />
IEC 60807-3.<br />
Soli-D series connectors utilize precision machined contacts<br />
with closed barrel, crimp terminations. The female contact<br />
features the Robi-Contact open entry design. Other contact<br />
terminations such as solder cup and printed board terminations<br />
are also available. The removable contact feature provides for<br />
rapid assembly and permits contact repairs or wiring changes.<br />
Five standard contact variants are offered in arrangements of<br />
9, 15, 25, 37 and 50 contacts. Soli-D series connectors are<br />
mateable and compatible with all D-subminiature connectors<br />
conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308.<br />
A wide assortment of cable support hoods and locking<br />
systems is available from stock.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
For RoHS options<br />
see page 26.<br />
SD SERIES<br />
21<br />
MATERIALS AND FINISHES:<br />
Insulator:<br />
Glass filled nylon resin, UL 94V-0, black<br />
color.<br />
Contacts:<br />
Precision machined copper alloy.<br />
Contact Plating: Professional performance - gold flash over<br />
nickel plate. Other finishes available upon<br />
request.<br />
Shells:<br />
Steel with tin plate; zinc plate with chromate<br />
seal, stainless steel passivated.<br />
Other materials and finishes available<br />
upon request.<br />
Mounting Spacers: Nylon; copper alloy or steel with zinc<br />
plate and chromate seal or tin plate;<br />
phosphor bronze with tin plate; stainless<br />
steel, passivated.<br />
Push-On Fasteners: Phosphor bronze with tin plate.<br />
Jackscrew Systems: Brass or steel with zinc plate and chromate<br />
seal or clear zinc plate or tin plate;<br />
stainless steel, passivated.<br />
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel<br />
plate.<br />
Hoods:<br />
Composite and plastic, UL 94V-0; brass or<br />
steel with zinc plate and chromate seal.<br />
Aluminum; aluminum with electroless nickel<br />
plate. For aluminum hoods, zinc content is<br />
1% maximum. Die cast zinc.<br />
Low magnetic versions are available, contact Technical Sales.<br />
CLIMATIC CHARACTERISTICS:<br />
Temperature Range: -55°C to +125°C.<br />
Damp Heat, Steady State: 10 days.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
SOLI-D SERIES TECHNICAL CHARACTERISTICS<br />
MECHANICAL CHARACTERISTICS:<br />
Removable Contacts:<br />
Contact Retention<br />
In Insulator:<br />
Contact Terminations:<br />
Shells:<br />
Polarization:<br />
Printed Board Mount:<br />
Locking Systems:<br />
Mechanical Operations:<br />
Insert contact to rear face of insulator and<br />
release from rear face of insulator. Size 20<br />
contacts, male - 0.040 inch [1.02mm]<br />
mating diameter. Female - Robi-D contact<br />
open entry design.<br />
6 lbs. [27 N].<br />
Closed barrel crimp, wire sizes 18 AWG<br />
[1.0mm 2 ] through 32 AWG [0.03mm 2 ].<br />
Straight printed board mount terminations.<br />
Male shells may be dimpled for EMI/ESD<br />
ground paths.<br />
Trapezoidally shaped shells and polarized<br />
jackscrews.<br />
Rapid installation push-on fasteners.<br />
Jackscrews and vibration locking<br />
systems.<br />
500 operations minimum per IEC<br />
60512-5.<br />
ELECTRICAL CHARACTERISTICS:<br />
Contact Current Rating: 7.5 amperes nominal.<br />
Initial Contact Resistance: 0.008 ohms maximum.<br />
Proof Voltage:<br />
1000 V r.m.s.<br />
Insulator Resistance: 5 G ohms.<br />
Clearance and Creepage<br />
Distance [minimum]: 0.039 inch [1.0mm].<br />
Working Voltage:<br />
300 V r.m.s.
D-Sub<br />
PROFESSIONAL QUALITY<br />
REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
CONTACT VARIANTS<br />
FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />
1 2 3 4 5<br />
1 2 3 4 5 6 7 8<br />
1 2<br />
3 4 5 6 7 8 9 10 11 12 13<br />
6<br />
7<br />
8<br />
9<br />
9 10 11 12 13 14 15<br />
14<br />
15 16 17 18 19<br />
20 21 22<br />
23 24 25<br />
SD 9 SD 15 SD 25<br />
1 2<br />
3<br />
20 21 22<br />
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />
23 24 25 26 27 28 29 30 31 32 33<br />
34 35 36 37<br />
1 2 3 4<br />
18 19 20 21<br />
34 35 37<br />
5<br />
6 7 8 9 10 11 12 13 14 15 16 17<br />
22 23 24 25 26 27<br />
36 38 39 40 41 42 43<br />
28 29 30 31 32<br />
33<br />
44 45 46 47 48 49 50<br />
SD 37 SD 50<br />
STANDARD SHELL ASSEMBLY<br />
B<br />
B1<br />
M<br />
K<br />
0.050±0.010<br />
[1.27±0.25]<br />
G<br />
10° Typ.<br />
E<br />
D1<br />
D<br />
H<br />
C<br />
A<br />
0.036±0.008<br />
[0.91±0.20]<br />
0.437 [11.10]<br />
Max.<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
OPTIONAL SHELL ASSEMBLY (0, 02)<br />
OPTIONAL SHELL ASSEMBLY<br />
WITH UNIVERSAL FLOAT MOUNTS (F)<br />
0.120±0.010 [3.05±0.25]<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
for stainless steel shell (0 option) 0.032 [0.81]<br />
Ø0.086 +0.005<br />
Ø0.154 [3.91] Mounting hole,<br />
Total diametral float<br />
-0.000 [<br />
Ø2.18<br />
+0.13<br />
-0.00]<br />
two places (02 option)<br />
Mounting hole, two places<br />
CONNECTOR<br />
VARIANT SIZES<br />
A<br />
±0.015<br />
[0.38]<br />
B<br />
±0.005<br />
[0.13]<br />
B1<br />
±0.005<br />
[0.13]<br />
C<br />
±0.005<br />
[0.13]<br />
D<br />
±0.005<br />
[0.13]<br />
D1<br />
±0.005<br />
[0.13]<br />
E<br />
±0.015<br />
[0.38]<br />
G<br />
±0.010<br />
[0.25]<br />
H<br />
±0.010<br />
[0.25]<br />
K<br />
±0.005<br />
[0.13]<br />
M<br />
±0.010<br />
[0.25]<br />
SD 9 M<br />
SD 9 F<br />
SD 15 M<br />
SD 15 F<br />
SD 25 M<br />
SD 25 F<br />
SD 37 M<br />
SD 37 F<br />
SD 50 M<br />
SD 50 F<br />
1.213<br />
[30.81]<br />
1.213<br />
[30.81]<br />
1.541<br />
[39.14]<br />
1.541<br />
[39.14]<br />
2.088<br />
[53.04]<br />
2.088<br />
[53.04]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
2.635<br />
[66.93]<br />
2.635<br />
[66.93]<br />
0.643<br />
[16.33]<br />
0.971<br />
[24.66]<br />
1.511<br />
[38.38]<br />
2.159<br />
[54.84]<br />
2.064<br />
[52.43]<br />
0.666<br />
[16.92]<br />
0.994<br />
[25.25]<br />
1.534<br />
[38.96]<br />
2.182<br />
[55.42]<br />
2.079<br />
[52.81]<br />
0.984<br />
[24.99]<br />
0.984<br />
[24.99]<br />
1.312<br />
[33.32]<br />
1.312<br />
[33.32]<br />
1.852<br />
[47.04]<br />
1.852<br />
[47.04]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
2.406<br />
[61.11]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.423<br />
[10.74]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.441<br />
[11.20]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.759<br />
[19.28]<br />
0.759<br />
[19.28]<br />
1.083<br />
[27.51]<br />
1.083<br />
[27.51]<br />
1.625<br />
[41.28]<br />
1.625<br />
[41.28]<br />
2.272<br />
[57.71]<br />
2.272<br />
[57.71]<br />
2.178<br />
[55.32]<br />
2.178<br />
[55.32]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.534<br />
[13.56]<br />
0.534<br />
[13.56]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
SD SERIES<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
22
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL QUALITY<br />
REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
REMOVABLE CRIMP CONTACTS<br />
CODE 1 AND 12<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
FEMALE CONTACT<br />
MALE CONTACT<br />
A<br />
A<br />
øC<br />
øC<br />
øB<br />
0.170<br />
[4.32]<br />
Ø0.040<br />
[1.02]<br />
0.170<br />
[4.32]<br />
øB<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
A ØB ØC<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
A ØB ØC<br />
FC7520D<br />
20 / 22 / 24<br />
[0.5/0.3/0.25]<br />
0.612<br />
[15.54]<br />
0.045<br />
[1.14]<br />
0.066<br />
[1.68]<br />
MC7520D<br />
20 / 22 / 24<br />
[0.5/0.3/0.25]<br />
0.618<br />
[15.70]<br />
0.045<br />
[1.14]<br />
0.066<br />
[1.68]<br />
FC7526D<br />
26 / 28 / 30<br />
[0.12/0.08/0.05]<br />
0.612<br />
[15.54]<br />
0.026<br />
[0.66]<br />
0.066<br />
[1.68]<br />
MC7526D<br />
26 / 28 / 30<br />
[0.12/0.08/0.05]<br />
0.618<br />
[15.70]<br />
0.026<br />
[0.66]<br />
0.066<br />
[1.68]<br />
Note: *C75**D contacts can not be used in the RD series.<br />
PLATING:<br />
STANDARD FINISH: Gold flash over nickel plate.<br />
OPTIONAL FINISHES: 0.000030 [0.76 µ] gold over nickel by adding “-14” suffix onto part number. Example: FC7520D-14<br />
0.000050 inch [1.27µ] gold over nickel by adding “-15” suffix onto part number. Example: MC7526D-15<br />
The crimp area of this contact is not<br />
protected when fully seated in the connector<br />
molding. These contacts require shrink tubing<br />
after installation. Wire cannot be removed<br />
from molding after insertion. Not suitable for<br />
fully loaded connector.<br />
REMOVABLE CRIMP CONTACTS<br />
18 AWG CRIMP CONTACTS<br />
18 AWG [1.0mm 2 ]<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
FEMALE CONTACT<br />
MALE CONTACT<br />
Ø0.086<br />
[2.18]<br />
0.915 [23.25]<br />
0.927 [23.55]<br />
Ø0.086<br />
[2.18]<br />
Ø0.055<br />
[1.40]<br />
0.170<br />
[4.32]<br />
FC7518D<br />
Ø0.040<br />
[1.02]<br />
MC7518D<br />
0.170<br />
[4.32]<br />
Ø0.055<br />
[1.40]<br />
SD SERIES<br />
PLATING:<br />
STANDARD FINISH: Gold flash over nickel plate.<br />
OPTIONAL FINISHES: 0.000030 [0.76 µ] gold over nickel by adding “-14” suffix onto part number. Example: FC7518D-14<br />
0.000050 inch [1.27µ] gold over nickel by adding “-15” suffix onto part number. Example: MC7518D-15<br />
For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />
23<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
PROFESSIONAL QUALITY<br />
REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
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STRAIGHT PRINTED BOARD MOUNT TERMINATION<br />
CODE 3 AND 32<br />
CODE<br />
NUMBER<br />
3<br />
32<br />
For straight printed board<br />
mount contacts specify<br />
code number in Step 4 of<br />
ordering information.<br />
L<br />
0.125<br />
[3.18]<br />
0.188<br />
[4.78]<br />
Swaged spacer with<br />
push-on fastener<br />
phosphor bronze.<br />
L Nominal<br />
0.024 [0.61]<br />
Typical Part Number:<br />
SD37F3S60T2X<br />
Fixed female jackscrews<br />
0.437 [11.10]<br />
Connectors Designed To Customer Specifications<br />
<strong>Positronic</strong> D-subminiature connectors<br />
can be modified to customer specifications.<br />
Examples: select loading of contacts for cost savings or to gain creepage and clearance distances;<br />
longer printed circuit board terminations; customer specified hardware; sealing for water resistance.<br />
Contact Technical Sales with your particular requirements.<br />
SD SERIES<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
24
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL QUALITY<br />
REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN<br />
0.492<br />
[12.50]<br />
Sym. Sym.<br />
0.656<br />
0.216 [5.49]<br />
[16.66]<br />
0.108 [2.74]<br />
Typ.<br />
0.378 [9.60]<br />
0.054 [1.37]<br />
Typ.<br />
Sym.<br />
0.926 [23.52] 0.652 [16.56]<br />
0.109 [2.77]<br />
Typ.<br />
0.054 [1.37]<br />
Typ.<br />
0.112<br />
[2.84]<br />
0.162 [4.11]<br />
0.108 [2.74]<br />
Typ.<br />
0.112<br />
[2.84]<br />
0.324 [8.23]<br />
0.055 [1.37]<br />
Typ.<br />
0.598 [15.19]<br />
SD9 SD15 SD25<br />
0.112<br />
[2.84]<br />
Sym.<br />
1.250 [31.75] 0.978 [24.84]<br />
0.109<br />
[2.77]<br />
Typ.<br />
1.203<br />
[30.56]<br />
0.109<br />
[2.77]<br />
Typ.<br />
Sym.<br />
0.870<br />
[22.10]<br />
0.224<br />
[5.69]<br />
0.055 [1.40]<br />
Typ.<br />
0.924 [23.47]<br />
0.112<br />
[2.84]<br />
0.055 [1.40]<br />
Typ.<br />
0.815 [21.70]<br />
0.112<br />
[2.84]<br />
SD37<br />
SD50<br />
SUGGESTED PRINTED BOARD HOLE SIZES:<br />
Suggest 0.045 [1.14] Ø hole for contact termination positions.<br />
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.<br />
SD37M3S600Z<br />
SD25F3S600X<br />
SD SERIES<br />
25<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
P O S I T R O N I C I N D U S T R I E S<br />
D-Sub<br />
PROFESSIONAL QUALITY<br />
REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />
Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />
STEP<br />
EXAMPLE<br />
1 2 3 4 5 6 7 8 9<br />
SD 15 F 0 0 0 0 X /AA<br />
10<br />
-14<br />
STEP 1 - BASIC SERIES<br />
SD series.<br />
STEP 2 - CONNECTOR VARIANTS<br />
9, 15, 25, 37, 50<br />
STEP 3 - CONNECTOR GENDER<br />
M - Male<br />
F - Female<br />
STEP 4 - CONTACT TERMINATION TYPE<br />
0 - Contacts ordered separately, see page 23.<br />
1 - Crimp, 20 AWG-24 AWG [0.5mm 2 -0.25mm 2 ].<br />
12 - Crimp, 26 AWG-30 AWG [0.12mm 2 -0.05mm 2 ].<br />
3 - Solder, Straight Printed Board Mount with 0.125<br />
[3.18] Tail Length.<br />
32 - Solder, Straight Printed Board Mount with 0.188<br />
[4.78] Tail Length.<br />
* 1 STEP 5 - MOUNTING STYLE<br />
0 - Mounting Hole, 0.120 [3.05] Ø.<br />
02 - Mounting Hole, 0.154 [3.91] Ø.<br />
F - Float Mounts, Universal.<br />
P - Threaded Post, Brass, 0.437 [11.10] Length.<br />
P2 - Threaded Post, Nylon, 0.437 [11.10] Length.<br />
S - Swaged Spacer, 4-40 Threads, 0.437 [11.10] Length.<br />
S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />
S5 - Swaged Locknut, 4-40 Threads.<br />
S6 - Swaged Spacer with Push-on Fastener, 4-40 Threads,<br />
0.437 [11.10] Length.<br />
* 1 STEP 6 - HOODS<br />
0 - None.<br />
J - Hood, Top Opening, Plastic.<br />
L - Hood, Side Opening, Plastic.<br />
Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />
Available in size 50 only.<br />
Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />
Polarized Jackscrews. Available in size 50 only.<br />
Z - Hood, Top or Side Opening, Robust and Extended Height,<br />
Composite and Plastic with Rotating Male Jackscrews.<br />
H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and<br />
50 only.<br />
G - Hood, EMI/RFI, Die Cast Zinc.<br />
AN - Lightweight Aluminum Hood, nickel finish.<br />
AC - Lightweight Aluminum Hood, no finish.<br />
W - Hood, Top or Side Opening, Plastic. Available in size 9,15,<br />
and 25 only.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
STEP 10 - SPECIAL OPTIONS<br />
-14 - 0.000030 [0.76µ] gold over<br />
nickel.<br />
-15 - 0.000050 [1.27µ] gold over<br />
nickel.<br />
CONTACT TECHNICAL SALES<br />
FOR SPECIAL OPTIONS<br />
STEP 9 - ENVIRONMENTAL<br />
COMPLIANCE<br />
OPTIONS<br />
/AA - Compliant per EU Directive<br />
2002/95/EC (RoHS)<br />
NOTE: If compliance to environmental<br />
legislation is not required, this step will not<br />
be used. Example: SD15F0000X<br />
STEP 8 - Shell Options<br />
0 - Zinc Plated, with Chromate Seal.<br />
* 3 S - Stainless steel, passivated.<br />
X - Tin Plated.<br />
Z - Tin Plated and Dimpled (male connectors only).<br />
* 1 STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />
0 - None.<br />
* 2 V3- Lock Tab, connector front panel mounted.<br />
* 2 V5- Lock Tab, connector rear panel mounted.<br />
* 2 VL - Lock Lever, used with Hoods Only.<br />
T - Fixed Female Jackscrews.<br />
T2 - Fixed Female Jackscrews.<br />
T6 - Fixed Male and Female Polarized Jackscrews.<br />
E - Rotating Male Jackscrews.<br />
E2 - Rotating Male Screw Locks.<br />
E3 - Rotating Male with internal hex for 3/32 hex drives<br />
E6 - Rotating Male and Female Polarized Jackscrews.<br />
NOTE: Once you have made a connector selection, contact<br />
Technical Sales if you would like to receive a drawing in DXF, PDF<br />
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />
* 1 For additional information on accessories listed in steps 5, 6 and 7, see<br />
Accessory <strong>Catalog</strong>.<br />
* 2 VL, V3 and V5 locking systems are not available for connector variants 37<br />
and 50. Jackscrews are highly recommended to minimize damage to contacts<br />
on variants with high mating forces.<br />
* 3 For stainless steel dimpled male versions contact Technical Sales.<br />
For information regarding CRIMP TOOLS &<br />
CRIMPING TOOL TECHNIQUES, see page 78.<br />
2-D Drawing 3-D Model<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
26<br />
SD SERIES
P O S I T R O N I C I N D U S T R I E S<br />
HDC SERIES<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
Size 20 Signal and<br />
Thermocouple Contacts, Fixed<br />
PosiBand ® Closed Entry<br />
IEC Publication 60807-2<br />
Performance Level One<br />
MIL-DTL-24308<br />
UL Recognized<br />
File #E49351<br />
Telecommunication<br />
UL File #14098<br />
MILITARY QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
CSA Recognized<br />
File #LR54219<br />
D-Sub<br />
Harmo-D series connectors are military quality connectors designed for<br />
use in sheltered, mildly corrosive environments having a wide range of<br />
temperature, pressure and humidity changes. Applicable fixed contact<br />
connectors are qualified to MIL-DTL-24308 (see page 82 for more<br />
information) and meet the performance requirements of IEC 60807-2,<br />
Performance Level One.<br />
Harmo-D series connectors utilize precision machined contacts which<br />
are fixed within the connector body. The female contact features<br />
<strong>Positronic</strong>’s unique PosiBand closed entry design, see page 1 for details.<br />
Five standard connector variants are offered in arrangements of 9, 15,<br />
25, 37 and 50 contacts. Each connector variant is available with contact<br />
terminations for solder cup, wrap post and straight and right angle (90°)<br />
printed board mount terminations with <strong>Inc</strong>h and Metric footprints. Harmo-<br />
D series connectors are mateable and compatible with all D-subminiature<br />
connectors conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308.<br />
A wide assortment of printed board mounting hardware, cable support<br />
hoods and locking systems is available from stock.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
For RoHS options<br />
see page 32.<br />
27<br />
MATERIALS AND FINISHES:<br />
Insulator:<br />
Glass filled DAP per ASTM-D-5948, SDG-F, UL<br />
94V-0, green color.<br />
Contacts:<br />
Precision machined copper alloy.<br />
Contact Plating:<br />
Military performance - 0.000050 inch [1.27 microns]<br />
gold over copper plate. IEC 60807-2, Performance<br />
Level One - gold flash over nickel plate. Other<br />
finishes available upon request.<br />
Shells:<br />
Steel with tin plate; zinc and cadmium plate with<br />
chromate seal, stainless steel passivated. Other<br />
materials and finishes available upon request.<br />
Mounting Spacers<br />
and Brackets:<br />
Push-On Fasteners:<br />
Jackscrew Systems:<br />
Vibration Lock Systems:<br />
Hoods:<br />
HARMO-D SERIES TECHNICAL CHARACTERISTICS<br />
Nylon; copper alloy or steel with zinc plate and<br />
chromate seal or tin plate; phosphor bronze with tin<br />
plate; stainless steel, passivated; polyester.<br />
Phosphor bronze or beryllium copper with tin plate.<br />
Brass or steel with zinc plate and chromate seal<br />
or clear zinc plate or tin plate; stainless steel,<br />
passivated.<br />
Slide lock and lock tabs, steel with nickel plate.<br />
Composite and plastic, UL 94V-0; brass or steel<br />
with zinc plate and chromate seal. Aluminum;<br />
aluminum with electroless nickel plate. For<br />
aluminum hoods, zinc content is 1% maximum. Die<br />
cast zinc.<br />
Low magnetic versions are available, contact Technical Sales.<br />
MECHANICAL CHARACTERISTICS:<br />
Fixed Contacts:<br />
Size 20 contact, male - 0.040 inch [1.02mm] mating<br />
diameter. Female contact - PosiBand closed entry<br />
design, see page 1 for details.<br />
Contact Retention<br />
In Insulator:<br />
9 lbs. [40 N].<br />
Resistance To Solder 650°F [350°C] for 10 seconds duration per<br />
Iron Heat: IEC 60512-6.<br />
Contact Terminations: Solder cup contacts - 0.042 inch [1.06mm] minimum<br />
hole diameter in solder style contact for 20<br />
AWG [0.5mm 2 ] wire maximum.<br />
Straight Printed Board Mount - 0.028 inch [0.71mm]<br />
termination diameter and 0.024 inch [0.61mm] termination<br />
diameter.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
Right Angle (90°) Printed Board Mount - 0.028<br />
[0.71mm] termination diameter for <strong>Inc</strong>h System footprint,<br />
and 0.024 [0.61mm] termination diameter for<br />
European Metric footprint.<br />
Wrap Post - 0.025 inch [0.64mm] square<br />
Shells:<br />
Male shells may be dimpled for EMI/ESD ground paths.<br />
Polarization: Trapezoidally shaped shells and polarized<br />
jackscrews.<br />
Mounting To Angle Jackscrews and riveted fasteners with<br />
Brackets:<br />
0.120 inch [3.05mm] clearance hole, and threaded<br />
riveted fasteners with 4-40 threads and polyster<br />
lock inserts.<br />
Mounting To<br />
Rapid installation push-on fasteners an<br />
Printed Board:<br />
mounting posts.<br />
Locking Systems: Jackscrews and vibration locking systems.<br />
Mechanical Operations: 1000 operations minimum per IEC 60512-5.<br />
ELECTRICAL CHARACTERISTICS:<br />
Contact Current Rating, Tested per UL 1977:<br />
18 amperes, 2 contacts energized.<br />
14 amperes, 6 contacts energized.<br />
11 amperes, 15 contacts energized.<br />
10 amperes, 25 contacts energized.<br />
9 amperes, 50 contacts energized.<br />
See temperature rise curves on page 2 for details.<br />
Initial Contact Resistance: 0.004 ohms maximum.<br />
Proof Voltage:<br />
1000 V r.m.s.<br />
Insulator Resistance:<br />
5 G ohms.<br />
Clearance and Creepage<br />
Distance [minimum]: 0.039 inch [1.0mm].<br />
Working Voltage:<br />
300 V r.m.s.<br />
CLIMATIC CHARACTERISTICS:<br />
Temperature Range:<br />
-55°C to +125°C.<br />
Damp Heat, Steady State: 56 days.<br />
THERMOCOUPLE CONTACTS:<br />
Straight and right angle (90°) printed circuit board mount contacts are available,<br />
please contact Technical Sales for details.<br />
Size 20 crimp contacts are available in RD series, see page 36 for details.
D-Sub<br />
MILITARY QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
CONTACT VARIANTS<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
HDC SERIES<br />
FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />
1 2 3 4 5<br />
1 2 3 4 5 6 7 8<br />
1 2<br />
3 4 5 6 7 8 9 10 11 12 13<br />
6<br />
7<br />
8<br />
9<br />
9 10 11 12 13 14 15<br />
14<br />
15 16 17 18 19<br />
20 21 22<br />
23 24 25<br />
HDC 9 HDC 15 HDC 25<br />
1 2<br />
3<br />
20 21 22<br />
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />
23 24 25 26 27 28 29 30 31 32 33<br />
HDC 37<br />
34 35 36 37<br />
1 2 3 4<br />
18 19 20 21<br />
34 35 37<br />
5<br />
6 7 8 9 10 11 12 13 14 15 16 17<br />
22 23 24 25 26 27<br />
36 38 39 40 41 42 43<br />
HDC 50<br />
28 29 30 31 32<br />
33<br />
44 45 46 47 48 49 50<br />
STANDARD SHELL ASSEMBLY<br />
B<br />
B1<br />
M<br />
K<br />
0.050±0.010<br />
[1.27±0.25]<br />
G<br />
10° Typ.<br />
E<br />
D1<br />
D<br />
H<br />
C<br />
A<br />
0.036±0.008<br />
[0.91±0.20]<br />
0.220 [5.59]<br />
Max.<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
OPTIONAL SHELL ASSEMBLY (0, 02)<br />
OPTIONAL SHELL ASSEMBLY<br />
WITH UNIVERSAL FLOAT MOUNTS (F)<br />
0.120±0.010 [3.05±0.25]<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
for stainless steel shell (0 option)<br />
Ø0.154 [3.91] Mounting hole,<br />
two places (02 option)<br />
0.032 [0.81]<br />
Total diametral float<br />
Ø0.086 +0.005<br />
-0.000 [ Ø2.18+0.13 -0.00]<br />
Mounting hole, two places<br />
CONNECTOR<br />
VARIANT SIZES<br />
A<br />
±0.015<br />
[0.38]<br />
B<br />
±0.005<br />
[0.13]<br />
B1<br />
±0.005<br />
[0.13]<br />
C<br />
±0.005<br />
[0.13]<br />
D<br />
±0.005<br />
[0.13]<br />
D1<br />
±0.005<br />
[0.13]<br />
E<br />
±0.015<br />
[0.38]<br />
G<br />
±0.010<br />
[0.25]<br />
H<br />
±0.010<br />
[0.25]<br />
K<br />
±0.005<br />
[0.13]<br />
M<br />
±0.010<br />
[0.25]<br />
HDC 9 M<br />
HDC 9 S<br />
HDC 15 M<br />
HDC 15 S<br />
HDC 25 M<br />
HDC 25 S<br />
HDC 37 M<br />
HDC 37 S<br />
HDC 50 M<br />
HDC 50 S<br />
1.213<br />
[30.81]<br />
1.213<br />
[30.81]<br />
1.541<br />
[39.14]<br />
1.541<br />
[39.14]<br />
2.088<br />
[53.04]<br />
2.088<br />
[53.04]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
2.635<br />
[66.93]<br />
2.635<br />
[66.93]<br />
0.643<br />
[16.33]<br />
0.971<br />
[24.66]<br />
1.511<br />
[38.38]<br />
2.159<br />
[54.84]<br />
2.064<br />
[52.43]<br />
0.666<br />
[16.92]<br />
0.994<br />
[25.25]<br />
1.534<br />
[38.96]<br />
2.182<br />
[55.42]<br />
2.079<br />
[52.81]<br />
0.984<br />
[24.99]<br />
0.984<br />
[24.99]<br />
1.312<br />
[33.32]<br />
1.312<br />
[33.32]<br />
1.852<br />
[47.04]<br />
1.852<br />
[47.04]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
2.406<br />
[61.11]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.423<br />
[10.74]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.441<br />
[11.20]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.759<br />
[19.28]<br />
0.759<br />
[19.28]<br />
1.083<br />
[27.51]<br />
1.083<br />
[27.51]<br />
1.625<br />
[41.28]<br />
1.625<br />
[41.28]<br />
2.272<br />
[57.71]<br />
2.272<br />
[57.71]<br />
2.178<br />
[55.32]<br />
2.178<br />
[55.32]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.534<br />
[13.56]<br />
0.534<br />
[13.56]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
28
HDC SERIES<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
MILITARY QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
SOLDER CUP TERMINATION<br />
CODE 2<br />
D-Sub<br />
For solder cup contacts,<br />
specify code 2 in step 4 of<br />
ordering information.<br />
Typical Part Number: HDC15M200T2Z<br />
Fixed male and female polarized jackscrews available.<br />
Specify code T6 in step 7 of ordering information.<br />
Typical Part Number: HDC15M200T6Z<br />
CODE<br />
NUMBER<br />
L<br />
STRAIGHT PRINTED BOARD MOUNT TERMINATION<br />
CODE 3, 32, 33, AND 36<br />
ØD<br />
3 0.170 [4.32] 0.028 [0.71]<br />
32 0.375 [9.53] 0.028 [0.71]<br />
Swaged spacer with<br />
push-on fastener<br />
phosphor bronze<br />
Fixed female jackscrews<br />
33 0.500 [12.70] 0.028 [0.71]<br />
36 0.236 [6.00] 0.024 [0.61]<br />
For straight printed board<br />
mount contacts, specify code no. in<br />
step 4 of ordering information.<br />
0.010 [0.25]<br />
NOMINAL<br />
L<br />
ØD<br />
Typical Part Number: HDC25S3S60T0<br />
0.225 [5.71]<br />
WRAP POST TERMINATION<br />
CODE 6<br />
Fixed<br />
female<br />
jackscrews<br />
0.025 [0.64] Sq.<br />
For wrap post contacts,<br />
specify code 6 in step 4<br />
of ordering information.<br />
0.720 [18.29]<br />
0.495 [12.57]<br />
Typical part number: HDC15S600T0<br />
29<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
HDC25M6S50T0
D-Sub<br />
C<br />
MILITARY QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />
CODE 5, 0.283 [7.19] CONTACT EXTENSION<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
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HDC SERIES<br />
HDC**5**** 0.283 [7.19] CONTACT EXTENSION<br />
PART NUMBER A* 1 B C D<br />
E<br />
Fixed<br />
female<br />
jackscrews<br />
B<br />
±0.008<br />
[0.20]<br />
1.204 0.984 0.339 0.283 0.112<br />
HDC9*5****<br />
[30.58] [24.99] [8.61] [7.19] [2.84]<br />
NOTE:<br />
1.532 1.312 0.339 0.283 0.112<br />
HDC15*5****<br />
[38.91] [33.32] [8.61] [7.19] [2.84]<br />
A * 1 2.072 1.852 0.339 0.283 0.112<br />
HDC25*5****<br />
[52.63] [47.04] [8.61] [7.19] [2.84]<br />
HDC37*5****<br />
HDC50*5****<br />
2.720<br />
[69.09]<br />
2.626<br />
[66.70]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
0.339<br />
[8.61]<br />
0.395<br />
[10.03]<br />
0.283<br />
[7.19]<br />
0.283<br />
[7.19]<br />
0.112<br />
[2.84]<br />
0.112<br />
[2.84]<br />
* 1 “A” dimension applies for<br />
metal angle brackets only.<br />
Consult Accessories<br />
D-subminiature catalog for<br />
“A” dimension when plastic<br />
brackets are used.<br />
0.112 [2.84] Typ.<br />
Specify code 5<br />
in step 4 of<br />
ordering information<br />
D<br />
0.112 [2.84]<br />
Typ.<br />
Numbering shown is rear view<br />
of male and face view of female.<br />
D<br />
0.112 [2.84] Typ.<br />
13 12 11 10 9 8 7 6<br />
25 24 23 22 21 20 19<br />
18<br />
5<br />
17<br />
4<br />
16<br />
3<br />
15<br />
2<br />
14<br />
1<br />
0.160 [4.06]<br />
Nominal<br />
Typical Part Number:<br />
HDC25M5R7NT2X<br />
Push-on fastener<br />
beryllium copper<br />
Ø0.028 [0.71]<br />
Typical Part Number:<br />
HDC50S5R7NTX<br />
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />
C<br />
Ø0.125<br />
[3.18]<br />
Typ.<br />
CODE 42, 0.370 [9.40] CONTACT EXTENSION<br />
HDC**42**** 0.370 [9.40] CONTACT EXTENSION<br />
PART NUMBER A* 1 B C D<br />
E<br />
HDC9*42****<br />
1.204<br />
[30.58]<br />
0.984<br />
[24.99]<br />
0.420<br />
[10.67]<br />
0.370<br />
[9.40]<br />
0.100<br />
[2.54]<br />
Fixed<br />
female<br />
jackscrews<br />
B<br />
±0.008<br />
[0.20]<br />
1.532 1.312 0.420 0.370 0.100<br />
HDC15*42****<br />
NOTE:<br />
[38.91] [33.32] [10.67] [9.40] [2.54]<br />
2.072 1.852 0.420 0.370 0.100<br />
A HDC25*42****<br />
* 1 [52.63] [47.04] [10.67] [9.40] [2.54]<br />
HDC37*42****<br />
HDC50*42****<br />
2.720<br />
[69.09]<br />
2.626<br />
[66.70]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
0.420<br />
[10.67]<br />
0.470<br />
[11.94]<br />
0.370<br />
[9.40]<br />
0.370<br />
[9.40]<br />
0.100<br />
[2.54]<br />
0.100<br />
[2.54]<br />
* 1 “A” dimension applies for<br />
metal angle brackets only.<br />
Consult Accessories<br />
D-subminiature catalog for<br />
“A” dimension when plastic<br />
brackets are used.<br />
Specify code 42<br />
in step 4 of<br />
ordering information<br />
D<br />
E<br />
Numbering shown is rear view<br />
of male and face view of female.<br />
E<br />
E<br />
D<br />
15 1<br />
0.197 [5.00]<br />
Nominal<br />
Typical Part Number:<br />
HDC25M42B30T2X<br />
Ø0.024 [0.61]<br />
Typical Part Number:<br />
HDC50M42B30T2X<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
30
HDC SERIES<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
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MILITARY QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN<br />
MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.<br />
D-Sub<br />
0.492<br />
[12.50]<br />
Sym. Sym.<br />
0.656<br />
0.216 [5.49]<br />
[16.66]<br />
0.108 [2.74]<br />
Typ.<br />
0.378 [9.60]<br />
0.054 [1.37]<br />
Typ.<br />
Sym.<br />
0.926 [23.52] 0.652 [16.56]<br />
0.109 [2.77]<br />
Typ.<br />
0.054 [1.37]<br />
Typ.<br />
X 0.108 [2.74]<br />
X<br />
0.055 [1.40]<br />
X<br />
Typ.<br />
Typ.<br />
0.162 [4.11]<br />
0.324 [8.23]<br />
0.598 [15.19]<br />
HDC 9 HDC 15 HDC 25<br />
Sym.<br />
1.250 [31.75] 0.978 [24.84]<br />
0.109<br />
[2.77]<br />
Typ.<br />
1.203<br />
[30.56]<br />
0.109<br />
[2.77]<br />
Typ.<br />
Sym.<br />
0.870<br />
[22.10]<br />
Y<br />
0.055 [1.40]<br />
Typ.<br />
0.924 [23.47]<br />
X<br />
0.055 [1.40]<br />
Typ.<br />
0.815 [20.70]<br />
X<br />
HDC 37<br />
HDC 50<br />
SUGGESTED PRINTED BOARD HOLE SIZES:<br />
Suggest 0.039 [0.99] Ø hole for 0.024 [0.61] Ø contact termination positions.<br />
Suggest 0.045 [1.14] Ø hole for 0.028 [0.71] Ø contact termination positions.<br />
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.<br />
CODE<br />
NUMBER<br />
X<br />
Y<br />
3, 5,<br />
32, 33, 36<br />
0.112<br />
[2.84]<br />
0.224<br />
[5.69]<br />
*Metric system,<br />
European contact<br />
hole pattern.<br />
*42<br />
0.100<br />
[2.54]<br />
0.200<br />
[5.08]<br />
NOTE: Once you have made a connector selection, contact<br />
Technical Sales if you would like to receive a drawing in DXF, PDF<br />
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />
31<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
2-D Drawing 3-D Model
P O S I T R O N I C I N D U S T R I E S<br />
D-Sub<br />
MILITARY QUALITY<br />
FIXED CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />
Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
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HDC SERIES<br />
STEP<br />
EXAMPLE<br />
1 2 3 4 5 6 7 8 9<br />
HDC 37 S 5 B3 0 T 0 /AA<br />
10<br />
-50<br />
STEP 1 - BASIC SERIES<br />
HDC series.<br />
STEP 2 - CONNECTOR VARIANTS<br />
9, 15, 25, 37, 50<br />
STEP 3 - CONNECTOR GENDER<br />
M - Male<br />
S - Female - PosiBand closed entry contacts<br />
STEP 4 - CONTACT TERMINATION TYPE<br />
2 - Solder cup.<br />
3 - Solder, Straight Printed Board Mount with 0.170<br />
[4.32] Tail Length.<br />
32 - Solder, Straight Printed Board Mount with 0.375<br />
[9.52] Tail Length.<br />
33 - Solder, Straight Printed Board Mount with 0.500<br />
[12.70] tail length.<br />
36 - Solder, Straight Printed Board Mount with 0.236<br />
[5.99] Tail Length.<br />
42 - Solder, Metric System Right Angle (90°) Printed<br />
Board Mount with 0.370 [9.40] Contact Extension.<br />
5 - Solder, Right Angle (90°) Printed Board Mount with<br />
0.283 [7.19] Contact Extension.<br />
6 - Wrap Post.<br />
* 1 STEP 5 - MOUNTING STYLE<br />
0 - Mounting Hole, 0.120 [3.05] Ø.<br />
02 - Mounting Hole, 0.154 [3.91] Ø.<br />
B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.<br />
B8 - Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.<br />
F - Float Mounts, Universal.<br />
P - Threaded Post, Brass, 0.225 [5.71] Length.<br />
P2 - Threaded Post, Nylon, 0.225 [5.71] Length.<br />
R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Thread Fixed Female Jackscrews with<br />
Cross Bar.<br />
R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 0.120 [3.05] Ø Mounting Hole with Cross<br />
Bar.<br />
R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Threads with Cross Bar.<br />
R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Locknut with Cross Bar.<br />
S - Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length.<br />
S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />
S5 - Swaged Locknut, 4-40 Threads.<br />
S6 - Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.225<br />
[5.71] Length.<br />
S7 - Swaged Spacer with Push-on Fastener for use with Ferrite<br />
Inductor, 4-40 Threads, 0.375 [9.53] Length.<br />
* 1 For additional information on accessories listed in steps 5, 6 and 7,<br />
see Accessory <strong>Catalog</strong>.<br />
* 2 Ferrite inductor is available on contact types 32, 33, 36 and 6 only. For<br />
more information on ferrite inductors, see page 7.<br />
* 3 For stainless steel dimpled male versions contact Technical Sales.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
STEP 10 - SPECIAL OPTIONS<br />
-14 - 0.000030 [0.76µ] gold over nickel.<br />
-15 - 0.000050 [1.27µ] gold over nickel.<br />
-50 - 0.000050 [1.27µ] gold over<br />
copper.<br />
CONTACT TECHNICAL SALES<br />
FOR ORDERING DETAILS OF<br />
THE FOLLOWING:<br />
Other Special Requirements.<br />
Straight and Right Angle (90°)<br />
Thermocouple printed circuit board<br />
mount contacts<br />
STEP 9 - ENVIRONMENTAL<br />
COMPLIANCE<br />
OPTIONS<br />
/AA - Compliant per EU Directive<br />
2002/95/EC (RoHS)<br />
NOTE: If compliance to environmental<br />
legislation is not required, this step will not<br />
be used. Example: HDC37S5B30T0<br />
STEP 8 -SHELL OPTIONS<br />
0 - Zinc Plated with Chromate Seal.<br />
* 3 S - Stainless steel, passivated.<br />
X - Tin Plated.<br />
Z - Tin Plated and Dimpled (male connectors only).<br />
C - Cadmium plated with Chromate Seal<br />
* 1 STEP 7 -LOCKING AND POLARIZING SYSTEMS<br />
0 - None.<br />
V3 - Lock Tab, connector front panel mounted.<br />
V5 - Lock Tab, connector rear panel mounted.<br />
VL - Lock Lever, used with Hoods Only.<br />
T - Fixed Female Jackscrews.<br />
T2 - Fixed Female Jackscrews.<br />
T6 - Fixed Male and Female Polarized Jackscrews.<br />
E - Rotating Male Jackscrews.<br />
E2 - Rotating Male Screw Locks.<br />
E3 - Rotating Male with internal hex for 3/32 hex drives<br />
E6 - Rotating Male and Female Polarized Jackscrews.<br />
* 1 STEP 6 - HOODS AND PUSH-ON FASTENERS<br />
0 - None.<br />
J - Hood, Top Opening, Plastic.<br />
L - Hood, Side Opening, Plastic.<br />
Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />
Available in size 50 only.<br />
Y6 - Hood, Top Opening, Plastic with Rotating Male and Female Polarized<br />
Jackscrews. Available in size 50 only.<br />
Z - Hood, Top or Side Opening, Robust and Extended Height,<br />
Composite and Plastic with Rotating Male Jackscrews.<br />
H - Hood, Top Opening, Metal. Available in size 15, 25, 37 and 50 only.<br />
G - Hood, EMI/RFI, Die Cast Zinc.<br />
AN - Lightweight Aluminum Hood, nickel finish.<br />
AC - Lightweight Aluminum Hood, no finish.<br />
W - Hood, Top or Side Opening, Plastic. Available is size 9, 15, and 25 only.<br />
N - Push-on Fastener, for Right Angle (90°) Mounting Brackets.<br />
* 2 F - Ferrite Inductor.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
32
P O S I T R O N I C I N D U S T R I E S<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
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MILITARY QUALITY<br />
CRIMP REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
RD SERIES<br />
Size 20 Signal and<br />
Thermocouple Contacts,<br />
Crimp Removable<br />
PosiBand ® Closed Entry<br />
IEC Publication 60807-3<br />
Performance Level One,<br />
MIL-DTL-24308 & SAE AS39029<br />
UL Recognized CSA Recognized<br />
File #E49351<br />
File #LR54219<br />
Telecommunication<br />
UL File #14098<br />
Rhapso-D series connectors are military quality connectors<br />
designed for use in sheltered, mildly corrosive environments having a<br />
wide range of temperature, pressure and humidity changes.<br />
Applicable crimp removable contact connectors are qualified to MIL-<br />
DTL-24308 and SAE AS39029 (see page 82 for more information), and<br />
will meet the performance requirements of IEC 60807-3, Performance<br />
Level One.<br />
Rhapso-D series connectors utilize precision machined contacts<br />
with closed barrel, crimp terminations. The female utilizes <strong>Positronic</strong>’s<br />
unique PosiBand closed entry system, see page 1 for details. “Robi-<br />
D” open entry female contacts are also available.<br />
Six standard connector variants are offered in arrangements of 9,<br />
15, 25, 29, 37 and 50 contacts. Rhapso-D series connectors are<br />
mateable and compatible with all D-subminiature connectors conforming<br />
to MIL-DTL-24308, IEC 60807-2 and IEC 60807-3.<br />
A wide assortment of cable support hoods and locking systems is<br />
available from stock.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
For RoHS options<br />
see page 37.<br />
33<br />
RHAPSO-D SERIES TECHNICAL CHARACTERISTICS<br />
MATERIALS AND FINISHES:<br />
Insulator:<br />
Glass filled DAP per ASTM-D-5948, SDG-F,<br />
UL 94V-0, green color.<br />
Contacts:<br />
Precision machined copper alloy.<br />
Contact Plating: Military performance - 0.000050 inch [1.27<br />
microns] gold over nickel plate. IEC<br />
60807-3, Performance Level One - gold<br />
flash over nickel plate. Other finishes<br />
available upon request.<br />
Shells:<br />
Steel with tin plate; zinc and cadmium<br />
plate with chromate seal, stainless steel<br />
passivated. Other materials and finishes<br />
available upon request.<br />
Mounting Spacers: Nylon; copper alloy or steel with zinc plate<br />
and chromate seal or tin plate; phosphor<br />
bronze with tin plate; stainless steel, passivated.<br />
Jackscrew Systems: Brass or steel with zinc plate and chromate<br />
seal or clear zinc plate or tin plate;<br />
stainless steel, passivated.<br />
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel<br />
plate.<br />
Hoods:<br />
Composite and plastic, UL 94V-0; brass or<br />
steel with zinc plate and chromate seal.<br />
Aluminum; aluminum with electroless nickel<br />
plate. For aluminum hoods, zinc content is<br />
1% maximum. Die cast zinc.<br />
Low magnetic versions are available, contact Technical Sales.<br />
MECHANICAL CHARACTERISTICS:<br />
Removable Contacts: Insert contact to rear face of insulator and<br />
release from rear face of insulator. Size 20<br />
contact, male - 0.040 inch [1.02mm] mating<br />
diameter. Female - PosiBand closed<br />
entry design, see page 1 for details.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
Contact Retention<br />
In Insulator:<br />
9 lbs. [40 N].<br />
Contact Terminations: Closed barrel crimp, wire sizes 18 AWG<br />
[1.0mm 2 ] through 30 AWG [0.05mm 2 ].<br />
Shells:<br />
Male shells may be dimpled for EMI/ESD<br />
ground paths.<br />
Polarization:<br />
Trapezoidally shaped shells and polarized<br />
jackscrews.<br />
Locking Systems: Jackscrews and vibration locking<br />
systems.<br />
Mechanical Operations: 1000 operations minimum per IEC 60512-5<br />
for PosiBand closed entry female contact.<br />
ELECTRICAL CHARACTERISTICS:<br />
Contact Current Rating, Tested per UL 1977:<br />
18 amperes, 2 contacts energized.<br />
14 amperes, 6 contacts energized.<br />
11 amperes, 15 contacts energized.<br />
10 amperes, 25 contacts energized.<br />
9 amperes, 50 contacts energized.<br />
See temperature rise curves on page 2 for details.<br />
Initial Contact Resistance: 0.004 ohms maximum.<br />
Proof Voltage:<br />
1000 V r.m.s.<br />
Insulator Resistance: 5 G ohms.<br />
Clearance and Creepage<br />
Distance [minimum]: 0.039 inch [1.0mm].<br />
Working Voltage:<br />
300 V r.m.s.<br />
CLIMATIC CHARACTERISTICS:<br />
Temperature Range: -55°C to +125°C.<br />
Damp Heat, Steady State: 21 days.<br />
THERMOCOUPLE CONTACTS:<br />
Size 20 crimp contacts are available, see page 36 for details.<br />
Printed circuit board mount contacts are available in HDC series, see<br />
page 27 for details.
D-Sub<br />
MILITARY QUALITY<br />
CRIMP REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
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CONTACT VARIANTS<br />
FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />
1 2 3 4 5<br />
1 2 3 4 5 6 7 8<br />
1 2<br />
3 4 5 6 7 8 9 10 11 12 13<br />
6<br />
7<br />
8<br />
9<br />
9 10 11 12 13 14 15<br />
14<br />
15 16 17 18 19<br />
20 21 22<br />
23 24 25<br />
RD 9 RD 15 RD 25<br />
1<br />
2<br />
3 4 5 6 7 8 9 10<br />
1 2<br />
3<br />
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />
1 2 3 4<br />
5<br />
6 7 8 9 10 11 12 13 14 15 16 17<br />
11 12 13 14 15 16 17 18 19<br />
18 19 20 21<br />
22 23 24 25 26 27<br />
28 29 30 31 32<br />
33<br />
20<br />
21 22 23 24 25 26 27 28 29<br />
RD 29<br />
20 21 22<br />
23 24 25 26 27 28 29 30 31 32 33<br />
RD 37<br />
34 35 36 37<br />
STANDARD SHELL ASSEMBLY<br />
34 35 37<br />
36 38 39 40 41 42 43<br />
RD 50<br />
44 45 46 47 48 49 50<br />
RD SERIES<br />
B<br />
B1<br />
M<br />
K<br />
0.050±0.010<br />
[1.27±0.25]<br />
G<br />
10° Typ.<br />
E<br />
D1<br />
D<br />
H<br />
C<br />
A<br />
0.036±0.008<br />
[0.91±0.20]<br />
0.375 [9.53]<br />
Max.<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
OPTIONAL SHELL ASSEMBLY (0, 02)<br />
OPTIONAL SHELL ASSEMBLY<br />
WITH UNIVERSAL FLOAT MOUNTS (F)<br />
0.120±0.010 [3.08±0.25]<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
for stainless steel shell (0 option)<br />
Ø0.154 [3.91] Mounting hole,<br />
two places (02 option)<br />
0.032 [0.81]<br />
Total diametral float<br />
Ø0.086 +0.005<br />
-0.000 [<br />
Ø2.18<br />
+0.13<br />
-0.00]<br />
Mounting hole, two places<br />
CONNECTOR<br />
VARIANT SIZES<br />
A<br />
±0.015<br />
[0.38]<br />
B<br />
±0.005<br />
[0.13]<br />
B1<br />
±0.005<br />
[0.13]<br />
C<br />
±0.005<br />
[0.13]<br />
D<br />
±0.005<br />
[0.13]<br />
D1<br />
±0.005<br />
[0.13]<br />
E<br />
±0.015<br />
[0.38]<br />
G<br />
±0.010<br />
[0.25]<br />
H<br />
±0.010<br />
[0.25]<br />
K<br />
±0.005<br />
[0.13]<br />
M<br />
±0.010<br />
[0.25]<br />
RD 9 M<br />
RD 9 S<br />
RD 15 M<br />
RD 15 S<br />
RD 25 M<br />
RD 25 S<br />
RD 29 M<br />
RD 29 S<br />
RD 37 M<br />
RD 37 S<br />
RD 50 M<br />
RD 50 S<br />
1.213<br />
[30.81]<br />
1.213<br />
[30.81]<br />
1.541<br />
[39.14]<br />
1.541<br />
[39.14]<br />
2.088<br />
[53.04]<br />
2.088<br />
[53.04]<br />
1.770<br />
[44.96]<br />
1.770<br />
[44.96]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
2.635<br />
[66.93]<br />
2.635<br />
[66.93]<br />
0.643<br />
[16.33]<br />
0.971<br />
[24.66]<br />
1.511<br />
[38.38]<br />
1.251<br />
[31.78]<br />
2.159<br />
[54.84]<br />
2.064<br />
[52.43]<br />
0.666<br />
[16.92]<br />
0.994<br />
[25.25]<br />
1.534<br />
[38.96]<br />
1.274<br />
[32.36]<br />
2.182<br />
[55.42]<br />
2.079<br />
[52.81]<br />
0.984<br />
[24.99]<br />
0.984<br />
[24.99]<br />
1.312<br />
[33.32]<br />
1.312<br />
[33.32]<br />
1.852<br />
[47.04]<br />
1.852<br />
[47.04]<br />
1.534<br />
[38.96]<br />
1.534<br />
[38.96]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
2.406<br />
[61.11]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.431<br />
[10.95]<br />
0.311<br />
[7.90]<br />
0.423<br />
[10.74]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.450<br />
[11.43]<br />
0.329<br />
[8.36]<br />
0.441<br />
[11.20]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.759<br />
[19.28]<br />
0.759<br />
[19.28]<br />
1.083<br />
[27.51]<br />
1.083<br />
[27.51]<br />
1.625<br />
[41.28]<br />
1.625<br />
[41.28]<br />
1.322<br />
[33.58]<br />
1.322<br />
[33.58]<br />
2.272<br />
[57.71]<br />
2.272<br />
[57.71]<br />
2.178<br />
[55.32]<br />
2.178<br />
[55.32]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.539<br />
[13.69]<br />
0.539<br />
[13.69]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.534<br />
[13.56]<br />
0.534<br />
[13.56]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.217<br />
[5.51]<br />
0.237<br />
[6.02]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
34
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
MILITARY QUALITY<br />
CRIMP REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
*MILITARY<br />
SPECIFICATION CONTACTS<br />
REMOVABLE CRIMP CONTACTS<br />
CODE 1 AND 12<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
QUALIFIED TO SAE AS39029<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
RD SERIES<br />
STANDARD FINISH:<br />
per SAE AS39029 specifications<br />
COLOR CODE:<br />
MALE CONTACT:<br />
ORANGE/BLUE/WHITE<br />
FEMALE CONTACT:<br />
ORANGE/BLUE/GRAY<br />
FEMALE CONTACT<br />
“CLOSED ENTRY” DESIGN<br />
0.066<br />
[1.68]<br />
* Color Code<br />
MALE CONTACT<br />
0.538 [13.67] 0.550 [13.97]<br />
* Color Code<br />
0.066<br />
[1.68]<br />
0.045<br />
[1.14]<br />
Stainless Steel Shroud Ø0.040 [1.02]<br />
0.170+0.015-0.020<br />
[4.32+0.38-0.51]<br />
0.170+0.015-0.020<br />
[4.32+0.38-0.51]<br />
0.045<br />
[1.14]<br />
FEMALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
MALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
*M39029/63-368<br />
20 / 22 / 24<br />
[0.5/0.3/0.25]<br />
*M39029/64-369<br />
20 / 22 / 24<br />
[0.5/0.3/0.25]<br />
REMOVABLE CRIMP CONTACTS<br />
CODE 1 AND 12<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
PLATING:<br />
STANDARD FINISH:<br />
Gold flash over nickel plate.<br />
OPTIONAL FINISHES:<br />
0.000030 [0.76] gold over nickel<br />
by adding “-14” suffix onto<br />
part number. Example:<br />
FC6020D2-14<br />
0.000050 inch [1.27] gold over<br />
nickel by adding “-15” suffix<br />
onto part number. Example:<br />
MC6026D-15<br />
ØA<br />
FEMALE CONTACT<br />
“CLOSED ENTRY” DESIGN<br />
0.066<br />
[1.68]<br />
0.170+0.015-0.020<br />
[4.32+0.38-0.51]<br />
MALE CONTACT<br />
0.538 [13.67] 0.550 [13.97]<br />
Ø0.040 [1.02]<br />
0.170+0.015-0.020<br />
[4.32+0.38-0.51]<br />
ØA<br />
0.066<br />
[1.68]<br />
FEMALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
ØA<br />
MALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
ØA<br />
FC6020D2<br />
20 / 22 / 24<br />
[0.5/0.3/0.25]<br />
0.045<br />
[1.14]<br />
MC6020D<br />
20 / 22 / 24<br />
[0.5/0.3/0.25]<br />
0.045<br />
[1.14]<br />
FC6026D2<br />
26 / 28 / 30<br />
[0.12/0.08/0.05]<br />
0.027<br />
[0.69]<br />
MC6026D<br />
26 / 28 / 30<br />
[0.12/0.08/0.05]<br />
0.027<br />
[0.69]<br />
Note: FC602*D2 and MC602*D contacts can be used in the SD series.<br />
For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />
35<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
MILITARY QUALITY<br />
CRIMP REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
Ø0.055<br />
[1.40]<br />
Ø0.086<br />
[2.18]<br />
FEMALE CONTACT<br />
“CLOSED ENTRY” DESIGN<br />
0.915 [23.24]<br />
0.179 [4.55]<br />
REMOVABLE CRIMP CONTACTS<br />
18 AWG CRIMP CONTACTS<br />
18 AWG [1.0mm 2 ]<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
Note: FC6018D2<br />
and MC6018D contacts<br />
can be used<br />
in the ORD series.<br />
Ø0.040 [1.02]<br />
The crimp area of this contact is not<br />
protected when fully seated in the connector<br />
molding. These contacts require shrink tubing<br />
after installation. Wire cannot be removed<br />
from molding after insertion. Not suitable for<br />
fully loaded connector.<br />
MALE CONTACT<br />
0.927 [23.55]<br />
0.179 [4.55]<br />
Ø0.055<br />
[1.40]<br />
Ø0.086<br />
[2.18]<br />
RD SERIES<br />
FEMALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
MALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
FC6018D2<br />
18 [1.0] max<br />
MC6018D<br />
18 [1.0] max<br />
PLATING:<br />
STANDARD FINISH: Gold flash over nickel plate.<br />
OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14”<br />
suffix onto part number. Example: FC6018D2-14<br />
0.000050 inch [1.27] gold over nickel by adding “-15”<br />
suffix onto part number. Example: MC6018D-15<br />
REMOVABLE THERMOCOUPLE CRIMP CONTACT<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
FEMALE CONTACT<br />
“CLOSED ENTRY” DESIGN<br />
0.538 [13.67] 0.550 [13.97]<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
MALE CONTACT<br />
ØA<br />
* Color Code<br />
* Color Code<br />
ØA<br />
TYPE<br />
K<br />
T<br />
E<br />
MATERIAL<br />
CHROMEL (+)<br />
ALUMEL (-)<br />
COPPER (+)<br />
CONSTANTAN (-)<br />
CHROMEL (+)<br />
CONSTANTAN (-)<br />
FEMALE<br />
PART NUMBER<br />
ØB<br />
MALE<br />
PART NUMBER<br />
0.170+0.015-0.020<br />
[4.32+0.38-0.51]<br />
COLOR<br />
CODE<br />
Ø0.040 [1.02]<br />
0.170+0.015-0.020<br />
[4.32+0.38-0.51]<br />
WIRE SIZE<br />
AWG [mm 2 ]<br />
ØA ØB<br />
20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />
FC6020D2CH †† MC6020DCH † WHITE<br />
FC6026D2CH MC6026DCH 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />
FC6020D2AL †† MC6020DAL † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />
GREEN<br />
FC6026D2AL MC6026DAL 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />
FC6020D2CU †† MC6020DCU † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />
RED<br />
FC6026D2CU MC6026DCU 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />
FC6020D2CO †† MC6020DCO † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />
YELLOW<br />
FC6026D2CO MC6026DCO 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />
FC6020D2CH †† MC6020DCH † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />
WHITE<br />
FC6026D2CH MC6026DCH 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />
FC6020D2CO †† MC6020DCO † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />
YELLOW<br />
FC6026D2CO MC6026DCO 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />
†<br />
Dimensionally equivalent to M39029/64-369<br />
††<br />
Dimensionally equivalent to M39029/63-368<br />
Chromel ® and<br />
Alumel ® are registered<br />
trademarks of<br />
Hoskins<br />
Manufacturing<br />
Company.<br />
ØB<br />
For more information on<br />
the availability of Type J<br />
thermocouple contacts,<br />
and information about<br />
thermocouple contacts<br />
with printed circuit board<br />
solder termination, please<br />
contact Technical Sales.<br />
For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
36
P O S I T R O N I C I N D U S T R I E S<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
MILITARY QUALITY<br />
CRIMP REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />
Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />
STEP<br />
EXAMPLE<br />
1 2 3 4 5 6 7 8 9<br />
RD 25 S 1 0 J VL 0 /AA<br />
10<br />
-50<br />
RD SERIES<br />
STEP 1 - BASIC SERIES<br />
RD series.<br />
STEP 2 - CONNECTOR VARIANTS<br />
9, 15, 25, 29, 37, 50<br />
STEP 3 - CONNECTOR GENDER<br />
M - Male<br />
S - Female - PosiBand closed entry contacts<br />
STEP 4 - CONTACT TERMINATION TYPE<br />
0 - Contacts ordered separately, see pages 35-36.<br />
1 - Crimp, 20 AWG-24 AWG [0.5mm 2 -0.25mm 2 ].<br />
12 - Crimp, 26 AWG-30 AWG [0.12mm 2 -0.05mm 2 ].<br />
* 1 STEP 5 - MOUNTING STYLE<br />
0 - Mounting Hole, 0.120 [3.05] Ø.<br />
02 - Mounting Hole, 0.154 [3.91] Ø.<br />
F - Float Mounts, Universal.<br />
S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />
S5 - Swaged Locknut, 4-40 Threads.<br />
* 1 STEP 6 - HOODS<br />
0 - None.<br />
J - Hood, Top Opening, Plastic.<br />
L - Hood, Side Opening, Plastic.<br />
Y - Hood, Top Opening, Plastic with Rotating Male<br />
Jackscrews. Available in size 50 only.<br />
Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />
Polarized Jackscrews. Available in size 50 only.<br />
Z - Hood, Top or Side Opening, Robust Extended Height,<br />
Composite and Plastic with Rotating Male Jackscrews.<br />
Available in size 9, 15, 25, 37, and 50 only.<br />
H - Hood, Top Opening, Metal. Available in size 15, 25, 37,<br />
and 50 only.<br />
G - Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25,<br />
37, and size 50 only.<br />
* 3 AN - Lightweight Aluminum Hood, nickel finish.<br />
* 3 AC - Lightweight Aluminum Hood, no finish.<br />
W - Hood, Top or Side Opening, Plastic. Available in size 9,15,<br />
and 25 only.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
STEP 10 - SPECIAL OPTIONS<br />
-14 - 0.000030 [0.76µ] gold over<br />
nickel.<br />
-15 - 0.000050 [1.27µ] gold over<br />
nickel.<br />
-50 - 0.000050 [1.27µ] gold over<br />
copper.<br />
CONTACT TECHNICAL SALES<br />
FOR SPECIAL OPTIONS<br />
STEP 9 - ENVIRONMENTAL<br />
COMPLIANCE<br />
OPTIONS<br />
/AA - Compliant per EU Directive<br />
2002/95/EC (RoHS)<br />
NOTE: If compliance to environmental<br />
legislation is not required, this step will not<br />
be used. Example: RD25S10JVLO<br />
STEP 8 -SHELL OPTIONS<br />
0 - Zinc Plated with Chromate Seal.<br />
* 2 S - Stainless steel, passivated.<br />
X - Tin Plated.<br />
Z - Tin Plated and Dimpled (male connectors only).<br />
C - Cadmium plated with Chromate Seal.<br />
* 1 STEP 7 -LOCKING AND POLARIZING SYSTEMS<br />
0 - None.<br />
V3 - Lock Tab, connector front panel mounted.<br />
V5 - Lock Tab, connector rear panel mounted.<br />
VL - Lock Lever, used with Hoods Only.<br />
T - Fixed Female Jackscrews.<br />
T2 - Fixed Female Jackscrews.<br />
T6 - Fixed Male and Female Polarized Jackscrews.<br />
E - Rotating Male Jackscrews.<br />
E2 - Rotating Male Screw Locks.<br />
E3 - Rotating Male with internal hex for 3/32 hex drives<br />
E6 - Rotating Male and Female Polarized Jackscrews.<br />
* 1 For additional information on accessories listed in steps 5, 6 and 7,<br />
see Accessory <strong>Catalog</strong>.<br />
* 2 For stainless steel dimpled male versions contact Technical Sales.<br />
* 3 AN and AC hood are not available for connector variant 29. Consult<br />
Technical Sales for availability.<br />
NOTE: Once you have made a connector selection, contact<br />
Technical Sales if you would like to receive a drawing in DXF, PDF<br />
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />
For information regarding CRIMP TOOLS &<br />
CRIMPING TOOL TECHNIQUES, see page 78.<br />
37<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
2-D Drawing 3-D Model
P O S I T R O N I C I N D U S T R I E S<br />
D-Sub<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
Size 20 Signal and<br />
Thermocouple Contacts,<br />
Crimp Removable<br />
Two Performance Levels<br />
For Best Cost /<br />
Performance Ratio<br />
IEC Publication 60807-3<br />
Performance Level Two - Professional<br />
Performance Level One - Industrial<br />
ORD series connectors are professional / industrial quality<br />
connectors with closed barrel crimp removable contacts. ORD<br />
series connectors are recommended for use in sheltered, mildly<br />
corrosive environments having a wide range of temperatures<br />
with normal ventilation where high performance is required.<br />
ORD series connectors utilize precision-machined contacts<br />
to provide durability. Female contacts feature the low cost,<br />
high performance Robi-D open entry design, meeting the performance<br />
requirements of IEC 60807-3, Performance Level<br />
Two. Female PosiBand closed entry contacts are optional and<br />
meet IEC 807-3, Performance Level One.<br />
MATERIALS AND FINISHES:<br />
ORD SERIES TECHNICAL CHARACTERISTICS<br />
Insulators:<br />
Glass filled DAP per ASTM-D-5948, SDG-F,<br />
UL 94V-0, green color.<br />
Contacts:<br />
Precision machined copper alloy.<br />
Contact Plating:<br />
Industrial performance - gold flash over nickel<br />
plate. Other finishes available upon request.<br />
Shells:<br />
Steel with tin plate; zinc plate with chromate<br />
seal, stainless steel passivated. Other materials<br />
and finishes available upon request.<br />
Mounting Spacers: Nylon; copper alloy or steel with zinc plate<br />
and chromate seal or tin plate; phosphor<br />
bronze with tin plate; stainless steel, passivated.<br />
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel<br />
plate.<br />
Jackscrew Systems: Brass or steel with zinc plate and chromate<br />
seal or clear zinc plate or tin plate; stainless<br />
steel, passivated.<br />
Hoods:<br />
Composite and plastic, UL 94V-0; brass or<br />
steel with zinc plate and chromate seal.<br />
Aluminum; aluminum with electroless nickel<br />
plate. For aluminum hoods, zinc content is<br />
1% maximum. Die cast zinc.<br />
Low magnetic versions are available, contact Technical Sales.<br />
MECHANICAL CHARACTERISTICS:<br />
Removable Contacts:<br />
Contact Retention<br />
In Insulator:<br />
Contact Terminations:<br />
Shells:<br />
Insert contact to rear face of insulator and<br />
release from rear face of insulator. Size 20<br />
contact, male - 0.040 inch [1.02mm] mating<br />
diameter. Female contacts - rugged “Robi-<br />
D” open entry design or PosiBand closed<br />
entry design, see page 1 for details.<br />
9 lbs. [40 N].<br />
Closed barrel crimp, wire sizes 18 AWG<br />
[1.0mm 2 ] through 24 AWG [0.25mm 2 ].<br />
Tin-plated male shells may be dimpled for<br />
EMI/ESD ground paths.<br />
Six standard contact variants are offered in arrangements of<br />
9, 15, 25, 29, 37, and 50 contacts. ORD series connectors are<br />
mateable and compatible with all D-<strong>Subminiature</strong> connectors<br />
conforming to MIL-DTL-24308, IEC 60807-2, and IEC 60807-3.<br />
A wide assortment of cable support hoods and locking systems<br />
is available from stock.<br />
Polarization:<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
Locking Systems:<br />
Mechanical Operations:<br />
ELECTRICAL CHARACTERISTICS:<br />
Trapezoidally shaped shells and polarized<br />
jackscrews.<br />
Jackscrews and vibration locking systems.<br />
500 operations minimum per IEC 60512-5 for<br />
“Robi-D” Open Entry” design.<br />
1000 operations minimum per IEC 60512-5<br />
for PosiBand closed entry female contact.<br />
Contact Current Rating:<br />
Open Entry Contacts: 7.5 amperes nominal<br />
Closed Entry Contacts, tested per UL 1977:<br />
18 amperes, 2 contacts energized.<br />
14 amperes, 6 contacts energized.<br />
11 amperes, 15 contacts energized.<br />
10 amperes, 25 contacts energized.<br />
9 amperes, 50 contacts energized.<br />
See temperature rise curves on page 2 for details.<br />
Initial Contact Resistance: 0.008 ohms maximum for open entry<br />
0.004 ohms maximum for closed entry<br />
Proof Voltage:<br />
1000 V r.m.s.<br />
Insulator Resistance: 5 G ohms.<br />
Clearance and Creepage<br />
Distance [minimum]: 0.039 inch [1.0mm].<br />
Working Voltage:<br />
300 V r.m.s.<br />
CLIMACTIC CHARACTERISTICS:<br />
Temperature Range:<br />
Damp Heat, Steady State:<br />
•<br />
For RoHS options<br />
see page 42.<br />
-55°C to +125°C.<br />
10 days.<br />
THERMOCOUPLE CONTACTS:<br />
Size 20 crimp contacts are available. See page 41 for details.<br />
Printed circuit board mount contacts are available in HDC series, see<br />
page 27 for details.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
38<br />
ORD SERIES
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
CONTACT VARIANTS<br />
FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />
1 2 3 4 5<br />
1 2 3 4 5 6 7 8<br />
1 2<br />
3 4 5 6 7 8 9 10 11 12 13<br />
6<br />
7<br />
8<br />
9<br />
9 10 11 12 13 14 15<br />
14<br />
15 16 17 18 19<br />
20 21 22<br />
23 24 25<br />
ORD 9 ORD 15<br />
ORD 25<br />
1 2<br />
3 4 5 6 7 8 9 10<br />
11 12 13 14 15 16 17 18 19<br />
20 21 22 23 24 25 26 27 28 29<br />
ORD 29<br />
1 2<br />
3<br />
20 21 22<br />
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />
23 24 25 26 27 28 29 30 31 32 33<br />
34 35 36 37<br />
1 2 3 4<br />
18 19 20 21<br />
34 35 37<br />
5<br />
6 7 8 9 10 11 12 13 14 15 16 17<br />
22 23 24 25 26 27<br />
36 38 39 40 41 42 43<br />
ORD 37 ORD 50<br />
28 29 30 31 32<br />
33<br />
44 45 46 47 48 49 50<br />
STANDARD SHELL ASSEMBLY<br />
B<br />
B1<br />
M<br />
K<br />
0.050±0.010<br />
[1.27±0.25]<br />
G<br />
10° Typ.<br />
E<br />
D1<br />
D<br />
H<br />
ORD SERIES<br />
C<br />
A<br />
OPTIONAL SHELL ASSEMBLY (0, 02)<br />
0.036±0.008<br />
[0.91±0.20]<br />
0.375 [9.53]<br />
Max.<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
OPTIONAL SHELL ASSEMBLY<br />
WITH UNIVERSAL FLOAT MOUNTS (F)<br />
0.120±0.010 [3.08±0.25]<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
for stainless steel shell (0 option) 0.032 [0.81]<br />
Ø0.086 +0.005<br />
[<br />
Ø0.154 [3.91] Mounting hole,<br />
Total diametral float<br />
-0.000<br />
Ø2.18<br />
+0.13<br />
-0.00]<br />
two places (02 option)<br />
Mounting hole, two places<br />
CONNECTOR<br />
VARIANT SIZES<br />
A<br />
±0.015<br />
[0.38]<br />
B<br />
±0.005<br />
[0.13]<br />
B1<br />
±0.005<br />
[0.13]<br />
C<br />
±0.005<br />
[0.13]<br />
D<br />
±0.005<br />
[0.13]<br />
D1<br />
±0.005<br />
[0.13]<br />
E<br />
±0.015<br />
[0.38]<br />
G<br />
±0.010<br />
[0.25]<br />
H<br />
±0.010<br />
[0.25]<br />
K<br />
±0.005<br />
[0.13]<br />
M<br />
±0.010<br />
[0.25]<br />
ORD 9 M<br />
ORD 9 F<br />
ORD 9 S<br />
ORD 15 M<br />
ORD 15 F<br />
ORD 15 S<br />
ORD 25 M<br />
ORD 25 F<br />
ORD 25 S<br />
ORD 29 M<br />
ORD 29 F<br />
ORD 29 S<br />
ORD 37 M<br />
ORD 37 F<br />
ORD 37 S<br />
ORD 50 M<br />
ORD 50 F<br />
ORD 50 S<br />
1.213<br />
[30.81]<br />
1.213<br />
[30.81]<br />
1.541<br />
[39.14]<br />
1.541<br />
[39.14]<br />
2.088<br />
[53.04]<br />
2.088<br />
[53.04]<br />
1.770<br />
[44.96]<br />
1.770<br />
[44.96]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
2.635<br />
[66.93]<br />
2.635<br />
[66.93]<br />
0.643<br />
[16.33]<br />
0.971<br />
[24.66]<br />
1.511<br />
[38.38]<br />
1.251<br />
[31.78]<br />
2.159<br />
[54.84]<br />
2.064<br />
[52.43]<br />
0.666<br />
[16.92]<br />
0.994<br />
[25.25]<br />
1.534<br />
[38.96]<br />
1.274<br />
[32.36]<br />
2.182<br />
[55.42]<br />
2.079<br />
[52.81]<br />
0.984<br />
[24.99]<br />
0.984<br />
[24.99]<br />
1.312<br />
[33.32]<br />
1.312<br />
[33.32]<br />
1.852<br />
[47.04]<br />
1.852<br />
[47.04]<br />
1.534<br />
[38.96]<br />
1.534<br />
[38.96]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
2.406<br />
[61.11]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.431<br />
[10.95]<br />
0.311<br />
[7.90]<br />
0.423<br />
[10.74]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.450<br />
[11.43]<br />
0.329<br />
[8.36]<br />
0.441<br />
[11.20]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.759<br />
[19.28]<br />
0.759<br />
[19.28]<br />
1.083<br />
[27.51]<br />
1.083<br />
[27.51]<br />
1.625<br />
[41.28]<br />
1.625<br />
[41.28]<br />
1.322<br />
[33.58]<br />
1.322<br />
[33.58]<br />
2.272<br />
[57.71]<br />
2.272<br />
[57.71]<br />
2.178<br />
[55.32]<br />
2.178<br />
[55.32]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.539<br />
[13.69]<br />
0.539<br />
[13.69]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.534<br />
[13.56]<br />
0.534<br />
[13.56]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.217<br />
[5.51]<br />
0.237<br />
[6.02]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
39<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
REMOVABLE CRIMP CONTACTS<br />
CODE 1<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
FEMALE CONTACT<br />
“CLOSED ENTRY” DESIGN<br />
MALE CONTACT<br />
0.066<br />
[1.68]<br />
0.538 [13.67] 0.550 [13.97]<br />
0.066<br />
[1.68]<br />
ØA<br />
Ø0.040 [1.02]<br />
ØA<br />
0.170+0.015-0.020<br />
[4.32+0.38-0.51]<br />
0.170+0.015-0.020<br />
[4.32+0.38-0.51]<br />
FEMALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
ØA<br />
MALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
ØA<br />
FC6020D2<br />
20 / 22 / 24<br />
[0.5/0.3/0.25]<br />
0.045<br />
[1.14]<br />
MC6020D<br />
20 / 22 / 24<br />
[0.5/0.3/0.25]<br />
0.045<br />
[1.14]<br />
FC6026D2<br />
26 / 28 / 30<br />
[0.12/0.08/0.05]<br />
0.027<br />
[0.69]<br />
MC6026D<br />
26 / 28 / 30<br />
[0.12/0.08/0.05]<br />
PLATING:<br />
STANDARD FINISH: Gold flash over nickel plate.<br />
OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC6120D2-14<br />
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC6026D-15<br />
0.027<br />
[0.69]<br />
ORD SERIES<br />
REMOVABLE CRIMP CONTACTS<br />
CODE 1<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
FEMALE CONTACT<br />
“ROBI-D OPEN ENTRY” DESIGN<br />
Ø0.045<br />
[1.14]<br />
0.538 [13.67]<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
Ø0.066<br />
[1.68]<br />
0.170+0.015-0.020<br />
[4.32+0.38-0.51]<br />
FEMALE<br />
PART NUMBER<br />
FC6120D<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
20 / 22 / 24<br />
[0.5/0.3/0.25]<br />
PLATING:<br />
STANDARD FINISH: Gold flash over nickel plate.<br />
OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC6120D-14<br />
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: FC6120D-15<br />
For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
40
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
The crimp area of this contact is not<br />
protected when fully seated in the connector<br />
molding. These contacts require shrink tubing<br />
after installation. Wire cannot be removed<br />
from molding after insertion. Not suitable for<br />
fully loaded connector.<br />
*FEMALE CONTACT<br />
“ROBI-D OPEN ENTRY” DESIGN<br />
REMOVABLE CRIMP CONTACTS<br />
18 AWG CRIMP CONTACTS<br />
18 AWG [1.0mm 2 ]<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
MALE CONTACT<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
FC6118D<br />
MC6018D<br />
* FEMALE POSIBAND CLOSED ENTRY CONTACTS ARE AVAILABLE, SEE PAGE 36 FOR DETAILS.<br />
PLATING:<br />
STANDARD FINISH: Gold flash over nickel plate.<br />
OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC6118D-14<br />
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC6018D-15<br />
ORD SERIES<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
REMOVABLE THERMOCOUPLE CRIMP CONTACTS<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
FEMALE CONTACT<br />
“CLOSED ENTRY” DESIGN<br />
MALE CONTACT<br />
0.538 [13.67] 0.550 [13.97]<br />
ØA<br />
* Color Code<br />
* Color Code<br />
ØA<br />
ØB<br />
Ø0.040 [1.02]<br />
ØB<br />
0.170+0.015-0.020<br />
[4.32+0.38-0.51]<br />
0.170+0.015-0.020<br />
[4.32+0.38-0.51]<br />
TYPE<br />
K<br />
T<br />
E<br />
MATERIAL<br />
CHROMEL (+)<br />
ALUMEL (-)<br />
COPPER (+)<br />
CONSTANTAN (-)<br />
CHROMEL (+)<br />
CONSTANTAN (-)<br />
FEMALE<br />
PART NUMBER<br />
MALE<br />
PART NUMBER<br />
COLOR<br />
CODE<br />
WIRE SIZE<br />
AWG [mm 2 ]<br />
ØA ØB<br />
20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />
FC6020D2CH †† MC6020DCH † WHITE<br />
FC6026D2CH MC6026DCH 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />
FC6020D2AL †† MC6020DAL † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />
GREEN<br />
FC6026D2AL MC6026DAL 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />
FC6020D2CU †† MC6020DCU † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />
RED<br />
FC6026D2CU MC6026DCU 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />
FC6020D2CO †† MC6020DCO † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />
YELLOW<br />
FC6026D2CO MC6026DCO 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />
FC6020D2CH †† MC6020DCH † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />
WHITE<br />
FC6026D2CH MC6026DCH 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />
FC6020D2CO †† MC6020DCO † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />
YELLOW<br />
FC6026D2CO MC6026DCO 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />
†<br />
Dimensionally equivalent to M39029/64-369<br />
††<br />
Dimensionally equivalent to M39029/63-368<br />
For more information on<br />
the availability of Type J<br />
thermocouple contacts,<br />
and information about<br />
thermocouple contacts<br />
with printed circuit board<br />
solder termination, please<br />
contact Technical Sales.<br />
Chromel ® and<br />
Alumel ® are registered<br />
trademarks of<br />
Hoskins<br />
Manufacturing<br />
Company.<br />
For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />
41<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
P O S I T R O N I C I N D U S T R I E S<br />
D-Sub<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
REMOVABLE CONTACT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />
Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />
STEP<br />
EXAMPLE<br />
1 2 3 4 5 6 7 8 9<br />
ORD 9 M 0 0 0 0 Z /AA<br />
10<br />
-14<br />
STEP 1 - BASIC SERIES<br />
ORD series<br />
STEP 2 - CONNECTOR VARIANTS<br />
9, 15, 25, 29, 37, 50<br />
STEP 3 - CONNECTOR GENDER<br />
M - Male<br />
F - Female - Professional Level<br />
open entry contacts<br />
S - Female - Industrial Level<br />
PosiBand closed entry contacts<br />
STEP 4 - CONTACT TERMINATION TYPE<br />
0 - Contacts ordered separately, see pages 40-41.<br />
1 - Crimp, 20 AWG-24 AWG [0.5mm 2 -0.25mm 2 ].<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
STEP 10 - SPECIAL OPTIONS<br />
-14 - 0.000030 [0.76µ] gold over<br />
nickel.<br />
-15 - 0.000050 [1.27µ] gold over<br />
nickel.<br />
CONTACT TECHNICAL SALES<br />
FOR SPECIAL OPTIONS<br />
STEP 9 - ENVIRONMENTAL<br />
COMPLIANCE<br />
OPTIONS<br />
/AA - Compliant per EU Directive<br />
2002/95/EC (RoHS)<br />
NOTE: If compliance to environmental<br />
legislation is not required, this step will not<br />
be used. Example: ORD9M0000Z<br />
* 1 STEP 5 - MOUNTING STYLE<br />
0 - Mounting Hole, 0.120 [3.05] Ø.<br />
02 - Mounting Hole, 0.154 [3.91] Ø.<br />
F - Float Mounts, Universal.<br />
S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />
S5 - Swaged Locknut, 4-40 Threads.<br />
STEP 8 - Shell Options<br />
0 - Zinc plated, with chromate seal.<br />
C - Cadmium plated with chromate seal.<br />
* 3 S - Stainless steel, passivated.<br />
X - Tin plated.<br />
Z - Tin plated and dimpled (male connectors only).<br />
ORD SERIES<br />
* 1 STEP 6 - HOODS<br />
0 - None.<br />
J - Hood, Top Opening, Plastic.<br />
L - Hood, Side Opening, Plastic.<br />
Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />
Available in size 50 only.<br />
Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />
Polarized Jackscrews. Available in size 50 only.<br />
Z - Hood, Top or Side Opening, Robust Extended Height,<br />
Composite and Plastic with Rotating Male Jackscrews.<br />
Available in size 9, 15, 25, 37, and 50 only.<br />
H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50<br />
only.<br />
G - Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37,<br />
and 50 only.<br />
* 4 AN - Lightweight Aluminum Hood, nickel finish.<br />
* 4 AC - Lightweight Aluminum Hood, no finish.<br />
W - Hood, Top or Side Opening, Plastic. Available in size 9, 15,<br />
and 25 only.<br />
* 1 For additional information on accessories listed in steps<br />
5, 6 and 7, see Accessory <strong>Catalog</strong>.<br />
* 2 VL, V3 and V5 locking systems are not available for connector variants<br />
37 and 50. Jackscrews are highly recommended to minimize damage to<br />
contacts on variants with high mating forces.<br />
* 3 For stainless steel dimpled male versions contact Technical Sales.<br />
* 4 AN and AC hood are not available for connector variant 29. Consult<br />
Technical Sales for availability.<br />
* 1 STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />
0 - None.<br />
* 2 V3 - Lock Tab, connector front panel mounted.<br />
* 2 V5 - Lock Tab, connector rear panel mounted.<br />
* 2 VL - Lock Lever, used with Hoods Only.<br />
T - Fixed Female Jackscrews.<br />
T2 - Fixed Female Jackscrews.<br />
T6 - Fixed Male and Female Polarized Jackscrews.<br />
E - Rotating Male Jackscrews.<br />
E2 - Rotating Male Screw Locks.<br />
E3 - Rotating Male with internal hex for 3/32 hex drives<br />
E6 - Rotating Male and Female Polarized Jackscrews.<br />
NOTE: Once you have made a connector selection, contact<br />
Technical Sales if you would like to receive a drawing in DXF, PDF<br />
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />
For information regarding CRIMP TOOLS &<br />
CRIMPING TOOL TECHNIQUES, see page 78.<br />
2-D Drawing 3-D Model<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
42
P O S I T R O N I C I N D U S T R I E S<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
D-Sub<br />
Size 22 Contacts,<br />
Removable Crimp and<br />
Solder Printed Board Mount<br />
Two Performance Levels For<br />
Best Cost / Performance Ratio<br />
UL Recognized CSA Recognized<br />
File #E49351 File #LR54219<br />
Telecommunication<br />
UL File #14098<br />
ODD series connectors are professional / industrial quality<br />
high density connectors recommended for use in sheltered,<br />
non-corrosive indoor environments having normal ventilation.<br />
ODD series connectors utilize precision machined,<br />
removable contacts having closed barrel crimp terminations<br />
and solder cup wire terminations. For printed board mount<br />
application, straight solder printed board mount and right<br />
angle (90°) angled solder terminations are available.<br />
Six standard contact variants are offered in arrangements of<br />
15, 26, 44, 62, 78, and 104 contacts. ODD series connectors<br />
are mateable and compatible with other high density<br />
D-subminiature connectors conforming to MIL-DTL-24308,<br />
and are UL and CSA recognized.<br />
A wide variety of unique accessories are available.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
For RoHS options<br />
see page 52.<br />
ODD SERIES<br />
MATERIALS AND FINISHES:<br />
Insulators: Glass filled polyester per ASTM D5927,<br />
UL 94V-0, black color.<br />
Contacts:<br />
Precision machined copper alloy.<br />
Contact Plating: Professional quality - gold flash over nickel plate.<br />
Other finishes available upon request.<br />
Shells:<br />
Steel with tin plate; zinc plate with chromate<br />
seal, stainless steel passivated. Other materials<br />
and finishes available upon request.<br />
Mounting Spacers: Nylon; copper alloy or steel with zinc plate and<br />
chromate seal or tin plate; phosphor bronze<br />
with tin plate; stainless steel, passivated.<br />
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel<br />
plate.<br />
Push-On Fasteners: Phosphor bronze or beryllium copper with tin plate.<br />
Jackscrew Systems: Brass or steel with zinc plate and chromate<br />
seal or clear zinc plate or tin plate; stainless<br />
steel, passivated.<br />
Hoods:<br />
Composite and plastic, UL 94V-0; brass or<br />
steel with zinc plate and chromate seal.<br />
Aluminum; aluminum with electroless nickel<br />
plate. For aluminum hoods, zinc content is<br />
1% maximum. Die cast zinc.<br />
Low magnetic versions are available, contact Technical Sales.<br />
43<br />
MECHANICAL CHARACTERISTICS:<br />
Removable Contacts:<br />
Fixed Contacts, Board<br />
Mounted Applications:<br />
Contact Retention<br />
In Insulator:<br />
Insert contact to rear face of insulator and<br />
release from rear face of insulator. Size 22<br />
contact, male - 0.030 inch [0.76mm] mating<br />
diameter. Female contacts - rugged “Robi-D”<br />
open entry design or PosiBand closed entry<br />
design, see page 1 for details.<br />
Female open entry contacts - both rugged<br />
Robi-D design and standard design available<br />
to customer requirements. Closed entry contacts<br />
are PosiBand design, see page 1 for<br />
details.<br />
9 lbs. [40 N].<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
ODD SERIES TECHNICAL CHARACTERISTICS<br />
Contact Terminations: Closed barrel crimp, wire sizes 22 AWG<br />
[0.3mm 2 ] through 30 AWG [0.05mm 2 ]. Solder<br />
cup wire, 0.035 inch [0.89mm] hole diameter<br />
for 22 AWG [0.3mm 2 ] wire maximum.<br />
0.020 inch [0.5mm] or 0.030 inch [0.76mm] termination<br />
diameter straight and Right Angle (90°)<br />
printed board mount contact terminations.<br />
Shells:<br />
Male shells may be dimpled for EMI/ESD ground<br />
paths.<br />
Polarization:<br />
Trapezoidally shaped shells and polarized<br />
jackscrews.<br />
Mounting To Jackscrews and riveted fasteners with 0.120<br />
Angle Brackets: inch [3.05mm] clearance hole, and threaded<br />
riveted fasteners with 4-40 threads and polyster<br />
lock inserts.<br />
Mounting To Printed Board: Rapid installation push-on fasteners and<br />
mounting posts.<br />
Locking Systems: Jackscrews and vibration locking systems.<br />
Mechanical Operations: 500 operations minimum per IEC 60512-5 for<br />
open entry female contact.<br />
1000 operations minimum per IEC 60512-5 for<br />
PosiBand closed entry female contact.<br />
ELECTRICAL CHARACTERISTICS:<br />
Contact Current Rating:<br />
Open Entry Contacts: 5 amperes nominal<br />
Closed Entry Contacts, tested per UL 1977:<br />
12 amperes, 2 contacts energized.<br />
10 amperes, 6 contacts energized.<br />
7.5 amperes, 26 contacts energized.<br />
6.5 amperes, 65 contacts energized.<br />
5.0 amperes, 104 contacts energized.<br />
See temperature rise curves on page 2 for details.<br />
Initial Contact Resistance: 0.010 ohms maximum for open entry.<br />
0.005 ohms maximum for closed entry.<br />
Proof Voltage:<br />
1000 V r.m.s.<br />
Insulator Resistance: 5 G ohms.<br />
Clearance and Creepage Distance [minimum]: 0.042 inch [1.06mm].<br />
Working Voltage: 300 V r.m.s.<br />
CLIMATIC CHARACTERISTICS:<br />
Temperature Range: -55°C to +125°C.<br />
Damp Heat, Steady State:10 days.
D-Sub<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
CONTACT VARIANTS<br />
FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />
1 5<br />
6<br />
10<br />
11 15 19<br />
1 9<br />
10<br />
18<br />
26<br />
1<br />
16<br />
31<br />
44<br />
15<br />
30<br />
ODD 15 ODD 26 ODD 44<br />
1<br />
22 21<br />
42<br />
43<br />
62<br />
1<br />
21<br />
40<br />
60<br />
20<br />
39<br />
59<br />
78<br />
22<br />
1<br />
43<br />
64<br />
85<br />
21<br />
42<br />
63<br />
84<br />
104<br />
ODD 62<br />
ODD 78<br />
ODD 104<br />
STANDARD SHELL ASSEMBLY<br />
B<br />
B1<br />
M<br />
K<br />
0.050±0.010<br />
[1.27±0.25]<br />
G<br />
10° Typ.<br />
E<br />
D1<br />
D<br />
H<br />
C<br />
0.036±0.008<br />
[0.91±0.20]<br />
0.375 [9.53]*<br />
Max.<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
A<br />
* This dimension is for crimp removable connectors. 0.220 [5.59] maximum for all other connectors.<br />
OPTIONAL SHELL ASSEMBLY [0, 02]<br />
OPTIONAL SHELL ASSEMBLY<br />
WITH UNIVERSAL FLOAT MOUNTS [F]<br />
0.120±0.010 [3.08±0.25]<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
for stainless steel shell (0 option) 0.032 [0.81]<br />
Ø0.086 +0.005<br />
Ø0.154 [3.91] Mounting hole,<br />
Total diametral float<br />
-0.000 [<br />
Ø2.18<br />
+0.13<br />
-0.00]<br />
two places (02 option)<br />
Mounting hole, two places<br />
CONNECTOR<br />
VARIANT SIZES<br />
ODD 15 M<br />
ODD 15 F<br />
ODD 15 S<br />
ODD 26 M<br />
ODD 26 F<br />
ODD 26 S<br />
ODD 44 M<br />
ODD 44 F<br />
ODD 44 S<br />
ODD 62 M<br />
ODD 62 F<br />
ODD 62 S<br />
ODD 78 M<br />
ODD 78 F<br />
ODD 78 S<br />
ODD 104 M<br />
ODD 104 F<br />
ODD 104 S<br />
A<br />
±0.015<br />
[0.38]<br />
1.213<br />
[30.81]<br />
1.213<br />
[30.81]<br />
1.541<br />
[39.14]<br />
1.541<br />
[39.14]<br />
2.088<br />
[53.04]<br />
2.088<br />
[53.04]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
2.635<br />
[66.93]<br />
2.635<br />
[66.93]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
B<br />
±0.005<br />
[0.13]<br />
0.643<br />
[16.33]<br />
0.971<br />
[24.66]<br />
1.511<br />
[38.38]<br />
2.159<br />
[54.84]<br />
2.064<br />
[52.43]<br />
2.189<br />
[55.60]<br />
B1<br />
±0.005<br />
[0.13]<br />
0.666<br />
[16.92]<br />
0.994<br />
[25.25]<br />
1.534<br />
[38.96]<br />
2.182<br />
[55.42]<br />
2.079<br />
[52.81]<br />
2.212<br />
[56.18]<br />
C<br />
±0.005<br />
[0.13]<br />
0.984<br />
[24.99]<br />
0.984<br />
[24.99]<br />
1.312<br />
[33.32]<br />
1.312<br />
[33.32]<br />
1.852<br />
[47.04]<br />
1.852<br />
[47.04]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
2.406<br />
[61.11]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
D<br />
±0.005<br />
[0.13]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.423<br />
[10.74]<br />
0.485<br />
[12.32]<br />
D1<br />
±0.005<br />
[0.13]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.441<br />
[11.20]<br />
0.503<br />
[12.78]<br />
E<br />
±0.015<br />
[0.38]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.668<br />
[16.97]<br />
0.668<br />
[16.97]<br />
G<br />
±0.010<br />
[0.25]<br />
0.759<br />
[19.28]<br />
0.759<br />
[19.28]<br />
1.083<br />
[27.51]<br />
1.083<br />
[27.51]<br />
1.625<br />
[41.28]<br />
1.625<br />
[41.28]<br />
2.272<br />
[57.71]<br />
2.272<br />
[57.71]<br />
2.178<br />
[55.32]<br />
2.178<br />
[55.32]<br />
2.302<br />
[58.47]<br />
2.302<br />
[58.47]<br />
H<br />
±0.010<br />
[0.25]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.534<br />
[13.56]<br />
0.534<br />
[13.56]<br />
0.596<br />
[15.14]<br />
0.596<br />
[15.14]<br />
K<br />
±0.005<br />
[0.13]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
M<br />
±0.010<br />
[0.25]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
ODD SERIES<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
44
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
D-Sub<br />
REMOVABLE CRIMP CONTACTS<br />
CODE 1<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
FEMALE CONTACT<br />
A<br />
MALE CONTACT<br />
A<br />
ØC<br />
ØB<br />
ØB<br />
0.150 [3.81]<br />
Ø0.030<br />
[0.76]<br />
0.150 [3.81]<br />
ØC<br />
Part Number: FC8122D<br />
Part Number: MC8122D<br />
FEMALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
A ØB ØC<br />
MALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
A ØB ØC<br />
FC8122D<br />
22 / 24 / 26 / 28 / 30<br />
[0.3/0.25/0.12/0.08/0.05]<br />
0.529<br />
[13.44]<br />
0.035<br />
[0.89]<br />
0.047<br />
[1.19]<br />
MC8122D<br />
22 / 24 / 26 / 28 / 30<br />
[0.3/0.25/0.12/0.08/0.05]<br />
0.531<br />
[13.49]<br />
0.035<br />
[0.89]<br />
0.047<br />
[1.19]<br />
PLATING:<br />
STANDARD FINISH: Gold flash over nickel plate.<br />
OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8122D-14<br />
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC8122D-15<br />
REMOVABLE CRIMP CONTACTS<br />
CODE 1<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
ODD SERIES<br />
Ø0.035<br />
[0.89]<br />
FEMALE CONTACT<br />
“CLOSED ENTRY” DESIGN<br />
Ø0.047<br />
[1.19]<br />
0.520 [13.21]<br />
0.150 [3.81]<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
FEMALE<br />
PART NUMBER<br />
FC8022D2<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
22 / 24 / 26 / 28 / 30<br />
[0.3/0.25/0.12/0.08/0.05]<br />
PLATING:<br />
STANDARD FINISH: Gold flash over nickel plate.<br />
OPTIONAL FINISHES: 0.000030 [0.76 Ì] gold over nickel by adding “-14” suffix onto part number. Example: FC8022D2-14<br />
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: FC8022D2-15<br />
For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />
45<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
The crimp area of this contact is not<br />
protected when fully seated in the connector<br />
molding. These contacts require shrink tubing<br />
after installation. Wire cannot be removed<br />
from molding after insertion. Not suitable for<br />
fully loaded connector.<br />
REMOVABLE CRIMP CONTACTS<br />
20 AWG CONTACTS<br />
20 AWG [0.5 mm 2 ]<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
*FEMALE CONTACT<br />
A<br />
MALE CONTACT<br />
A<br />
ØC<br />
ØB<br />
ØB<br />
0.179<br />
[4.55]<br />
Part Number: FC8120D<br />
Ø0.030±0.001<br />
[0.75±0.03]<br />
Part Number: MC8020D<br />
0.179<br />
[4.55]<br />
ØC<br />
FEMALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
A ØB ØC<br />
MALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
A ØB ØC<br />
FC8120D<br />
20<br />
[0.5] max 0.852<br />
[21.64]<br />
0.045<br />
[1.14]<br />
0.066<br />
[1.68]<br />
MC8020D<br />
20<br />
[0.5] max 0.853<br />
[21.66]<br />
0.045<br />
[1.14]<br />
0.066<br />
[1.68]<br />
* FEMALE POSIBAND CLOSED ENTRY CONTACTS ARE AVAILABLE, SEE PAGE 56 FOR DETAILS.<br />
PLATING:<br />
STANDARD FINISH: Gold flash over nickel plate.<br />
OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8120D-14<br />
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC8020D-15<br />
REMOVABLE THERMOCOUPLE CRIMP CONTACTS<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
FEMALE CONTACT<br />
“CLOSED ENTRY” DESIGN<br />
Ø0.047<br />
[1.19]<br />
0.520 [13.21]<br />
* Color Code<br />
MALE CONTACT<br />
0.531 [13.49]<br />
* Color Code<br />
Ø0.047<br />
[1.19]<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
TYPE<br />
K<br />
T<br />
E<br />
MATERIAL<br />
FEMALE<br />
PART NUMBER<br />
Ø0.035<br />
[0.89]<br />
MALE<br />
PART NUMBER<br />
0.150 [3.81]<br />
COLOR<br />
CODE*<br />
CHROMEL (+) FC8022D2CH MC8022DCH WHITE<br />
ALUMEL (-) FC8022D2AL MC8022DAL GREEN<br />
COPPER (+) FC8022D2CU MC8022DCU RED<br />
CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW<br />
CHROMEL (+) FC8022D2CH MC8022DCH WHITE<br />
CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW<br />
Ø0.030<br />
[0.76] 0.150 [3.81]<br />
WIRE SIZE<br />
AWG [mm 2 ]<br />
22 / 24 / 26<br />
[ 0.3 / 0.25 / 0.12]<br />
22 / 24 / 26<br />
[ 0.3 / 0.25 / 0.12]<br />
22 / 24 / 26<br />
[ 0.3 / 0.25 / 0.12]<br />
22 / 24 / 26<br />
[ 0.3 / 0.25 / 0.12]<br />
22 / 24 / 26<br />
[ 0.3 / 0.25 / 0.12]<br />
22 / 24 / 26<br />
[ 0.3 / 0.25 / 0.12]<br />
Ø0.035<br />
[0.89]<br />
For more information on the availability<br />
of Type J thermocouple contacts,<br />
please contact Technical Sales.<br />
For more information about<br />
thermocouple contacts with printed<br />
circuit board solder termination, please<br />
contact Technical Sales.<br />
Chromel ® and Alumel ® are registered trademarks<br />
of Hoskins Manufacturing Company<br />
ODD SERIES<br />
For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
46
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
D-Sub<br />
REMOVABLE SOLDER CUP CONTACTS<br />
CODE 2<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
FEMALE CONTACT<br />
MALE CONTACT<br />
0.529 [13.44]<br />
0.531 [13.48]<br />
ø0.047<br />
[1.20]<br />
Ø0.047<br />
[1.20]<br />
Ø0.035<br />
[0.90]<br />
0.150 [3.81]<br />
ø0.030<br />
[0.77]<br />
0.150 [3.81]<br />
ø0.035<br />
[0.88]<br />
Part Number: FS8122D<br />
Part Number: MS8122D<br />
PLATING:<br />
STANDARD FINISH: Gold flash over nickel plate.<br />
OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FS8122D-14<br />
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MS8122D-15<br />
REMOVABLE SOLDER CUP CONTACTS<br />
CODE 2<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
ODD SERIES<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
Ø0.035<br />
[0.89]<br />
Ø0.047<br />
[1.19]<br />
FEMALE CONTACT<br />
“CLOSED ENTRY” DESIGN<br />
0.520 [13.21]<br />
0.150 [3.81]<br />
FEMALE<br />
PART NUMBER<br />
FS8022D2<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
22 [0.3] max<br />
PLATING:<br />
STANDARD FINISH: Gold flash over nickel plate.<br />
OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FS8022D2-14<br />
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: FS8022D2-15<br />
For information regarding INSERTION & REMOVAL TOOLS, see page 78.<br />
47<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
FIXED SOLDER CUP TERMINATION<br />
CODE 21<br />
0.220 [5.59]<br />
Max.<br />
22 AWG max.<br />
[0.5 mm ]<br />
Fixed female<br />
jackscrews<br />
9<br />
18<br />
26<br />
1<br />
10<br />
19<br />
0.082 [2.08]<br />
0.145 [3.68]<br />
Typical Part Number:<br />
ODD26F2100T2X<br />
Fixed female<br />
jackscrew<br />
Fixed male<br />
jackscrew<br />
9<br />
1<br />
18<br />
10<br />
26<br />
19<br />
Fixed male and female polarized jackscrews available.<br />
Specify code T6 in step 7 of ordering information.<br />
Typical Part Number: ODD26F2100T6X<br />
STRAIGHT PRINTED BOARD MOUNT TERMINATION<br />
CODE 3 AND 32<br />
Code<br />
No.<br />
3<br />
32<br />
Swaged spacer with<br />
push-on fastener<br />
phosphor bronze.<br />
L<br />
0.150<br />
[3.81]<br />
0.300<br />
[7.62]<br />
0.010 [0.25]<br />
Nominal<br />
L<br />
Fixed female<br />
jackscrew<br />
Ø0.020 [0.51]<br />
Typical Part Number: ODD62F3S60T6X<br />
Fixed male<br />
jackscrew<br />
0.225 [5.72]<br />
ODD SERIES<br />
For straight printed<br />
board mount contacts<br />
specify code no. in step<br />
4 of ordering information<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
48
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
D-Sub<br />
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />
0.220 [5.59] Max.<br />
C<br />
CODE 5, 0.450 [11.43] CONTACT EXTENSION<br />
Fixed<br />
female<br />
jackscrews<br />
B<br />
±0.008<br />
[0.20]<br />
ODD**5**** 0.450 [11.43] CONTACT EXTENSION<br />
PART NUMBER A* 1 B C D<br />
1.204 0.984 0.528 0.450<br />
ODD15*5****<br />
[30.58] [24.99] [13.41] [11.43] NOTE:<br />
1.532 1.312 0.528 0.450<br />
ODD26*5****<br />
A* 1 [38.91] [33.32] [13.41] [11.43]<br />
ODD44*5****<br />
ODD62*5****<br />
2.072<br />
[52.63]<br />
2.720<br />
[69.09]<br />
1.852<br />
[47.04]<br />
2.500<br />
[63.50]<br />
0.528<br />
[13.41]<br />
0.528<br />
[13.41]<br />
0.450<br />
[11.43]<br />
0.450<br />
[11.43]<br />
See next page for size 104<br />
Right Angle (90°) Connectors.<br />
* 1 “A” dimension applies for<br />
metal angle brackets only.<br />
Consult Accessories<br />
D-subminiature catalog for<br />
“A” dimension when plastic<br />
brackets are used.<br />
Specify code 5<br />
in step 4 of<br />
ordering information<br />
D<br />
ODD78*5****<br />
2.626<br />
[66.70]<br />
Numbering shown is rear view<br />
of male and face view of female.<br />
2.406<br />
[61.11]<br />
0.573<br />
[14.55]<br />
0.450<br />
[11.43]<br />
0.082 [2.08] Typ.<br />
0.082 [2.08] Typ.<br />
0.082 [2.08] Typ.<br />
D<br />
Typical<br />
Part Number:<br />
ODD44M5R7NT2X<br />
0.078 [1.98] Typ.<br />
0.078 [1.98] Typ.<br />
Push-on fastener<br />
beryllium copper<br />
15 1<br />
Ø0.020 [0.51]<br />
0.125 [3.18]<br />
Nominal<br />
Typical Part Number:<br />
ODD78M5R7NT20<br />
0.220 [5.59] Max.<br />
C<br />
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />
CODE 4, 0.314 [7.98] CONTACT EXTENSION<br />
ODD SERIES<br />
Fixed<br />
female<br />
jackscrews<br />
B<br />
±0.008<br />
[0.20]<br />
ODD**4**** 0.314 [7.98] CONTACT EXTENSION<br />
PART NUMBER A* 1 B C D<br />
1.204 0.984 0.414 0.314<br />
ODD15*4****<br />
[30.58] [24.99] [10.52] [7.98] NOTE:<br />
A* 1 1.532 1.312 0.414 0.314<br />
ODD26*4****<br />
[38.91] [33.32] [10.52] [7.98]<br />
ODD44*4****<br />
ODD62*4****<br />
2.072<br />
[52.63]<br />
2.720<br />
[69.09]<br />
1.852<br />
[47.04]<br />
2.500<br />
[63.50]<br />
0.414<br />
[10.52]<br />
0.414<br />
[10.52]<br />
0.314<br />
[7.98]<br />
0.314<br />
[7.98]<br />
See next page for size 104<br />
Right Angle (90°) Connectors.<br />
* 1 “A” dimension applies for<br />
metal angle brackets only.<br />
Consult Accessories<br />
D-subminiature catalog for<br />
“A” dimension when plastic<br />
brackets are used.<br />
Specify code 4<br />
in step 4 of<br />
ordering information<br />
D<br />
ODD78*4****<br />
2.626<br />
[66.70]<br />
Numbering shown is rear view<br />
of male and face view of female.<br />
2.406<br />
[61.11]<br />
0.414<br />
[10.52]<br />
0.314<br />
[7.98]<br />
0.100 [2.54] Typ.<br />
0.100 [2.54] Typ.<br />
0.100 [2.54] Typ.<br />
D<br />
Typical<br />
Part Number:<br />
ODD44S4R7NT2X<br />
15 1<br />
0.100 [2.54] Typ.<br />
0.100 [2.54] Typ.<br />
Push-on fastener<br />
beryllium copper<br />
Ø0.030 [0.76] 0.125 [3.18]<br />
Nominal<br />
Typical Part Number:<br />
ODD78M4R7NT20<br />
49<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />
CODE 5, 0.450 [11.43] CONTACT EXTENSION<br />
CONTACT VARIANT 104<br />
Fixed female jackscrews<br />
Typical Part Number:<br />
ODD104M5R7NT2X<br />
0.614 [15.60]<br />
0.220 [5.59] Max.<br />
Specify code 5 in step 4<br />
of ordering information<br />
0.450 [11.43]<br />
2.500±0.008 [63.50±0.20]<br />
2.720 [69.09]<br />
* 1 NOTE:<br />
Numbering shown is<br />
rear view of male and<br />
face view of female<br />
21<br />
42<br />
1<br />
22<br />
0.082 [2.08] Typ.<br />
0.125 [3.18]<br />
Nominal<br />
Push-on fastener,<br />
beryllium copper<br />
Ø0.020 [0.51]<br />
* 1 Dimension applies for<br />
metal angle brackets only.<br />
Consult Accessories<br />
D-subminiature catalog for<br />
dimension when plastic<br />
brackets are used.<br />
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />
CODE 4, 0.314 [7.98] CONTACT EXTENSION<br />
CONTACT VARIANT 104<br />
Fixed female jackscrews<br />
Specify code 4 in step 4<br />
of ordering information<br />
Typical Part Number:<br />
ODD104M4R7NT2X<br />
0.314 [7.98]<br />
0.514 [13.06]<br />
2.500±0.008 [63.50±0.20]<br />
2.720 [69.09]<br />
0.220 [5.59] Max.<br />
* 1 NOTE:<br />
Numbering shown is<br />
rear view of male and<br />
face view of female<br />
ODD SERIES<br />
21<br />
42<br />
1<br />
22<br />
0.100 [2.54]<br />
Typ.<br />
0.125 [3.18]<br />
Nominal Ø0.030 [0.76]<br />
Push-on fastener,<br />
beryllium copper<br />
* 1 Dimension applies for<br />
metal angle brackets only.<br />
Consult Accessories<br />
D-subminiature catalog for<br />
dimension when plastic<br />
brackets are used.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
50
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
D-Sub<br />
ODD15 MALE<br />
RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN<br />
MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.<br />
0.984 [24.99]<br />
0.492 [12.50] 0.190 [4.83]<br />
0.984 [24.99]<br />
0.492 [12.50] 0.215 [5.46]<br />
ODD15 FEMALE<br />
A<br />
A<br />
ODD26 MALE<br />
0.090 [2.29] Typ.<br />
C<br />
A<br />
0.090 [2.29] Typ.<br />
C<br />
A<br />
ODD26 FEMALE<br />
0.656 [16.66]<br />
1.312 [33.32]<br />
0.380 [9.65]<br />
A<br />
1.312 [33.32]<br />
0.656 [16.66] 0.385 [9.78]<br />
A<br />
0.090 [2.29] Typ.<br />
ODD44 MALE<br />
C<br />
A<br />
0.090 [2.29] Typ.<br />
C<br />
A<br />
ODD44 FEMALE<br />
1.852 [47.04]<br />
1.852 [47.04]<br />
0.926 [23.52] 0.650 [16.51]<br />
0.926 [23.52] 0.655 [16.64]<br />
A<br />
A<br />
ODD62 MALE<br />
0.090 [2.29] Typ.<br />
C<br />
A<br />
0.090 [2.29] Typ.<br />
C<br />
A<br />
ODD62 FEMALE<br />
2.500 [63.50]<br />
1.250 [31.75] 0.973 [24.71]<br />
1.250 [31.75]<br />
2.500 [63.50]<br />
0.975 [24.77]<br />
A<br />
A<br />
ODD78 MALE<br />
0.095 [2.41] Typ.<br />
C<br />
A<br />
0.095 [2.41] Typ.<br />
A<br />
C<br />
ODD78 FEMALE<br />
2.406 [61.11]<br />
2.406 [61.11]<br />
ODD SERIES<br />
D<br />
ODD104 MALE<br />
1.203 [30.56] 0.903 [22.94]<br />
0.095 [2.41] Typ.<br />
C<br />
B<br />
B<br />
B<br />
D<br />
1.203 [30.56]<br />
0.095 [2.41] Typ.<br />
0.903 [22.94]<br />
C<br />
B<br />
B<br />
B<br />
ODD104 FEMALE<br />
2.500 [63.50]<br />
2.500 [63.50]<br />
1.250 [31.75] 0.981 [24.92]<br />
1.250 [31.75] 0.967 [24.56]<br />
B Typ.<br />
0.095 [2.41] Typ.<br />
C<br />
B Typ.<br />
0.095 [2.41] Typ.<br />
C<br />
51<br />
SUGGESTED PRINTED BOARD HOLE SIZES:<br />
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
CODE NUMBER A B ØC<br />
4<br />
3, 32, 5<br />
0.100<br />
[2.54]<br />
0.078<br />
[1.98]<br />
0.100<br />
[2.54]<br />
0.082<br />
[2.08]<br />
0.045<br />
[1.14]<br />
0.035<br />
[0.89]<br />
D<br />
0.100<br />
[2.54]<br />
0.123<br />
[3.12]
P O S I T R O N I C I N D U S T R I E S<br />
D-Sub<br />
PROFESSIONAL / INDUSTRIAL QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />
Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />
STEP<br />
EXAMPLE<br />
1 2 3 4 5 6 7 8 9<br />
ODD 62 F 5 R7 N T6 S /AA<br />
10<br />
-14<br />
STEP 1 - BASIC SERIES<br />
ODD series<br />
STEP 2 - CONNECTOR VARIANTS<br />
15, 26, 44, 62, 78, 104<br />
STEP 3 - CONNECTOR GENDER<br />
M - Male<br />
F - Female - Professional Level<br />
open entry contacts<br />
S - Female - Industrial Level<br />
PosiBand closed entry contacts<br />
STEP 4 - CONTACT TERMINATION TYPE<br />
0 - Contacts ordered separately, see pages 45-47.<br />
1 - Crimp, 22 AWG-30 AWG [0.3mm 2 -0.05mm 2 ].<br />
2 - Removable, solder cup, 22 AWG-30 AWG<br />
[0.3mm 2 -0.05mm 2 ].<br />
21 - Fixed , solder cup, 22 AWG-30 AWG<br />
[0.3mm 2 -0.05mm 2 ].<br />
3 - Solder, Straight Printed Board Mount with 0.150<br />
[3.81] Tail Length.<br />
32 - Solder, Straight Printed Board Mount with 0.300 [7.62]<br />
Tail Length.<br />
4 - Solder, Right Angle (90°) Printed Board Mount with<br />
0.314 [7.98] Contact Extension.<br />
5 - Solder, Right Angle (90°) Printed Board Mount with<br />
0.450 [11.43] Contact Extension.<br />
* 1 STEP 5 - MOUNTING STYLE<br />
0 - Mounting Hole, 0.120 [3.05] Ø.<br />
02 - Mounting Hole, 0.154 [3.91] Ø.<br />
B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.<br />
B8 - Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.<br />
F - Float Mounts, Universal.<br />
P - Threaded Post, Brass, 0.225 [5.71] Length.<br />
P2 - Threaded Post, Nylon, 0.225 [5.71] Length.<br />
R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Thread Fixed Female Jackscrews with<br />
Cross Bar.<br />
R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.<br />
R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Threads with Cross Bar.<br />
R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Locknut with Cross Bar.<br />
S - Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length.<br />
S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />
S5 - Swaged Locknut, 4-40 Threads.<br />
S6 - Swaged Spacer with Push-on Fasteners, 4-40 Threads,<br />
0.225 [5.71] Length.<br />
S7 - Swaged Spacer with Push-on Fastener for use with Ferrite<br />
Inductor, 4-40 Threads, 0.375 [9.53] Length.<br />
* 1 For additional information on accessories listed in steps 5, 6 and 7,<br />
see Accessory <strong>Catalog</strong>.<br />
* 2 Ferrite inductor is available on contact types 32 and 5 only.<br />
For more information on ferrite inductors, see page 7.<br />
* 3 VL, V3 and V5 locking systems are not available for connector variants<br />
62, 78 and 104. Jackscrews are highly recommended to minimize<br />
damage to contacts on variants with high mating forces.<br />
* 4 For stainless steel dimpled male versions contact Technical Sales.<br />
For information regarding CRIMP TOOLS &<br />
CRIMPING TOOL TECHNIQUES, see page 78.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
STEP 10 - SPECIAL OPTIONS<br />
-14 - 0.000030 [0.76µ] gold over<br />
nickel.<br />
-15 - 0.000050 [1.27µ] gold over<br />
nickel.<br />
CONTACT TECHNICAL SALES<br />
FOR SPECIAL OPTIONS<br />
STEP 9 - ENVIRONMENTAL<br />
COMPLIANCE<br />
OPTIONS<br />
/AA - Compliant per EU Directive<br />
2002/95/EC (RoHS)<br />
NOTE: If compliance to environmental<br />
legislation is not required, this step will not<br />
be used. Example: ODD62F5R7NT6S<br />
STEP 8 - Shell Options<br />
0 - Zinc plated with chromate seal.<br />
* 4 S - Stainless steel, passivated.<br />
X - Tin plated.<br />
Z - Tin plated and dimpled (male connectors only).<br />
* 1 STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />
0 - None.<br />
* 3 V3 - Lock Tab, connector front panel mounted.<br />
* 3 V5 - Lock Tab, connector rear panel mounted.<br />
* 3 VL - Lock Lever, used with Hoods Only.<br />
T - Fixed Female Jackscrews.<br />
T2 - Fixed Female Jackscrews.<br />
T6 - Fixed Male and Female Polarized Jackscrews.<br />
E - Rotating Male Jackscrews.<br />
E2 - Rotating Male Screw Locks.<br />
E3 - Rotating Male with internal hex for 3/32 hex drives<br />
E6 - Rotating Male and Female Polarized Jackscrews.<br />
* 1 STEP 6 - HOODS<br />
0 - None.<br />
J - Hood, Top Opening, Plastic.<br />
L - Hood, Side Opening, Plastic.<br />
Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />
Available in size 78 and 104 only.<br />
Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />
Polarized Jackscrews. Available in size 78 and 104 only.<br />
Z - Hood, Top or Side Opening, Robust Extended Height, Composite<br />
and Plastic with Rotating Male Jackscrews. Available in size 15,<br />
26, 44, 62 and 78 only.<br />
H - Hood, Top Opening, Metal. Available in size 26, 44, 62, and 78<br />
only.<br />
G - Hood, EMI/RFI, Die Cast Zinc.<br />
AN - Lightweight Aluminum Hood, nickel finish.<br />
AC - Lightweight Aluminum Hood, no finish.<br />
W - Hood, Top or Side Opening, Plastic. Available in size 15, 26, and<br />
44 only.<br />
N - Push-on Fastener, for Right Angle (90°) Mounting.<br />
* 2 F - Ferrite Inductor.<br />
* 2 Q - Ferrite Inductor with Push-on Fastener, for Right Angle (90°)<br />
Mounting Brackets.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
52<br />
ODD SERIES
P O S I T R O N I C I N D U S T R I E S<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
MILITARY QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
D-Sub<br />
Size 22 Signal and<br />
Thermocouple Contacts,<br />
Removable Crimp and<br />
Printed Board Mount<br />
PosiBand ® Closed Entry<br />
MIL-DTL-24308 and SAE AS39029<br />
UL Recognized CSA Recognized<br />
File #E49351<br />
File #LR54219<br />
Telecommunication<br />
UL File #14098<br />
Densi-D series connectors are military quality, high density<br />
connectors designed for use in sheltered, mildly corrosive<br />
environments having a wide range of temperature, pressure and<br />
humidity changes. Applicable connectors are qualified to MIL-DTL-<br />
24308 and SAE AS39029 (see page 82 for more information).<br />
Densi-D series connectors utilize precision machined contacts with<br />
closed barrel crimp terminations, solder cup terminations, straight and<br />
right angle (90°) printed board mount. All female contacts utilize<br />
<strong>Positronic</strong>'s unique PosiBand closed entry design, see page 1 for<br />
details.<br />
Six standard contact variants are offered in arrangements of 15, 26,<br />
44, 62, 78 and 104 contacts. Densi-D series connectors are mateable<br />
and compatible with other high density D-subminiature connectors<br />
conforming to MIL-DTL-24308.<br />
A wide variety of unique accessories are available.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
For RoHS options<br />
see page 60.<br />
DD SERIES<br />
53<br />
MATERIALS AND FINISHES:<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
DENSI-D SERIES TECHNICAL CHARACTERISTICS<br />
Insulators:<br />
Glass filled polyester per ASTM D5927, UL<br />
94V-0, blue color.<br />
Contacts:<br />
Precision machined copper alloy.<br />
Contact Plating: Military performance - 0.000050 inch [1.27<br />
microns] gold over nickel plate. Industrial<br />
performance - gold flash over nickel plate.<br />
Other finishes available upon request.<br />
Shells:<br />
Steel with tin plate; zinc plate with chromate<br />
seal, stainless steel passivated. Other<br />
materials and finishes available upon<br />
request.<br />
Mounting Spacers: Nylon; copper alloy or steel with zinc plate and<br />
chromate seal or tin plate; phosphor bronze with<br />
tin plate; stainless steel, passivated.<br />
Push-On Fastener: Phosphor bronze or beryllium copper with tin<br />
plate.<br />
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel<br />
plate.<br />
Jackscrew Systems: Brass or steel with zinc plate and chromate<br />
seal or clear zinc plate or tin plate; stainless<br />
steel, passivated.<br />
Hoods:<br />
Composite and plastic, UL 94V-0; brass or<br />
steel with zinc plate and chromate seal.<br />
Aluminum; aluminum with electroless nickel<br />
plate. For aluminum hoods, zinc content is<br />
1% maximum. Die cast zinc.<br />
Low magnetic versions are available, contact Technical Sales.<br />
MECHANICAL CHARACTERISTICS:<br />
Removable Contacts:<br />
Contact Retention<br />
In Insulator:<br />
Insert contact to rear face of insulator and<br />
release from rear face of insulator. Size 22<br />
contacts, male - 0.030 inch [0.76mm] mating<br />
diameter. Female contacts - PosiBand closed<br />
entry design, see page 1 for details.<br />
9 lbs. [40 N].<br />
Contact Terminations: Closed barrel crimp, wire sizes 22 AWG<br />
[0.3mm 2 ] through 30 AWG [0.05mm 2 ] per IEC<br />
352-2.<br />
Right Angle (90°) Printed Board Mount contact<br />
terminations.<br />
Shells:<br />
Male shells may be dimpled for EMI/ESD<br />
ground paths.<br />
Polarization:<br />
Trapezoidally shaped shells and polarized<br />
jackscrews.<br />
Mounting To<br />
Jackscrews and riveted fasteners with<br />
Angle Brackets: 0.120 inch [3.05mm] clearance hole, and<br />
threaded riveted fasteners with 4-40 threads<br />
and polyster lock inserts.<br />
Mounting To<br />
Rapid installation push-on fasteners and<br />
Printed Board: mounting posts.<br />
Locking Systems: Jackscrews and vibration locking systems.<br />
Mechanical Operations: 1000 operations minimum per IEC 60512-5.<br />
ELECTRICAL CHARACTERISTICS:<br />
Contact Current Rating, Tested per UL 1977:<br />
12 amperes, 2 contacts energized.<br />
10 amperes, 6 contacts energized.<br />
7.5 amperes, 26 contacts energized.<br />
6.5 amperes, 65 contacts energized.<br />
5.0 amperes, 104 contacts energized.<br />
See temperature rise curves on page 2 for details.<br />
Initial Contact Resistance: 0.005 ohms maximum.<br />
Proof Voltage:<br />
1000 V r.m.s.<br />
Insulator Resistance: 5 G ohms.<br />
Clearance and Creepage<br />
Distance [minimum]: 0.042 inch [1.06mm].<br />
Working Voltage: 300 V r.m.s.<br />
CLIMATIC CHARACTERISTICS:<br />
Temperature Range: -55°C to +125°C.<br />
Damp Heat, Steady State: 21 days.<br />
THERMOCOUPLE CONTACTS:<br />
Size 22 crimp contacts are available, see page 56 for details.<br />
Printed circuit board mount contacts are available, please Consult Accessories<br />
D-subminiature catalog for details.
D-Sub<br />
MILITARY QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
CONTACT VARIANTS<br />
FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />
1 5<br />
1 9<br />
6<br />
10<br />
10<br />
18<br />
11 15 19<br />
26<br />
DD 15 DD 26 DD 44<br />
1<br />
16<br />
31<br />
44<br />
15<br />
30<br />
1<br />
22 21<br />
42<br />
43<br />
62<br />
1<br />
21<br />
40<br />
60<br />
20<br />
39<br />
59<br />
78<br />
22<br />
1<br />
43<br />
64<br />
85<br />
21<br />
42<br />
63<br />
84<br />
104<br />
DD 62<br />
DD 78<br />
DD 104<br />
B<br />
B1<br />
STANDARD SHELL ASSEMBLY<br />
M<br />
K<br />
0.050±0.010<br />
[1.27±0.25]<br />
G<br />
10° Typ.<br />
E<br />
D1<br />
D<br />
H<br />
C<br />
A<br />
0.036±0.008<br />
[0.91±0.020]<br />
0.375 [9.53]<br />
Max.<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
OPTIONAL SHELL ASSEMBLY (0, 02)<br />
OPTIONAL SHELL ASSEMBLY<br />
WITH UNIVERSAL FLOAT MOUNTS (F)<br />
0.120±0.010 [3.08±0.25]<br />
Ø0.120±0.005 [Ø3.05±0.13]<br />
Mounting hole, two places<br />
for stainless steel shell (0 option)<br />
Ø0.154 [3.91] Mounting hole,<br />
two places (02 option)<br />
0.032 [0.81]<br />
Total diametral float<br />
Ø0.086 +0.005<br />
-0.000 [<br />
Ø2.18<br />
+0.13<br />
-0.00]<br />
Mounting hole, two places<br />
CONNECTOR<br />
VARIANT SIZES<br />
A<br />
±0.015<br />
[0.38]<br />
B<br />
±0.005<br />
[0.13]<br />
B1<br />
±0.005<br />
[0.13]<br />
C<br />
±0.005<br />
[0.13]<br />
D<br />
±0.005<br />
[0.13]<br />
D1<br />
±0.005<br />
[0.13]<br />
E<br />
±0.015<br />
[0.38]<br />
G<br />
±0.010<br />
[0.25]<br />
H<br />
±0.010<br />
[0.25]<br />
K<br />
±0.005<br />
[0.13]<br />
M<br />
±0.010<br />
[0.25]<br />
DD 15 M<br />
DD 15 S<br />
DD 26 M<br />
DD 26 S<br />
DD 44 M<br />
DD 44 S<br />
DD 62 M<br />
DD 62 S<br />
DD 78 M<br />
DD 78 S<br />
DD 104 M<br />
DD 104 S<br />
1.213<br />
[30.81]<br />
1.213<br />
[30.81]<br />
1.541<br />
[39.14]<br />
1.541<br />
[39.14]<br />
2.088<br />
[53.04]<br />
2.088<br />
[53.04]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
2.635<br />
[66.93]<br />
2.635<br />
[66.93]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
0.643<br />
[16.33]<br />
0.971<br />
[24.66]<br />
1.511<br />
[38.38]<br />
2.159<br />
[54.84]<br />
2.064<br />
[52.43]<br />
2.189<br />
[55.60]<br />
0.666<br />
[16.92]<br />
0.994<br />
[25.25]<br />
1.534<br />
[38.96]<br />
2.182<br />
[55.42]<br />
2.079<br />
[52.81]<br />
2.212<br />
[56.18]<br />
0.984<br />
[24.99]<br />
0.984<br />
[24.99]<br />
1.312<br />
[33.32]<br />
1.312<br />
[33.32]<br />
1.852<br />
[47.04]<br />
1.852<br />
[47.04]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
2.406<br />
[61.11]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.423<br />
[10.74]<br />
0.485<br />
[12.32]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.441<br />
[11.20]<br />
0.503<br />
[12.78]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.668<br />
[16.97]<br />
0.668<br />
[16.97]<br />
0.759<br />
[19.28]<br />
0.759<br />
[19.28]<br />
1.083<br />
[27.51]<br />
1.083<br />
[27.51]<br />
1.625<br />
[41.28]<br />
1.625<br />
[41.28]<br />
2.272<br />
[57.71]<br />
2.272<br />
[57.71]<br />
2.178<br />
[55.32]<br />
2.178<br />
[55.32]<br />
2.302<br />
[58.47]<br />
2.302<br />
[58.47]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.534<br />
[13.56]<br />
0.534<br />
[13.56]<br />
0.596<br />
[15.14]<br />
0.596<br />
[15.14]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
DD SERIES<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
54
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
MILITARY QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
D-Sub<br />
*MILITARY<br />
SPECIFICATION CONTACTS<br />
STANDARD FINISH:<br />
per SAE AS39029 specifications<br />
COLOR CODE:<br />
MALE CONTACT:<br />
ORANGE/BLUE/BLACK<br />
FEMALE CONTACT:<br />
ORANGE/GREEN/YELLOW<br />
REMOVABLE CRIMP CONTACT<br />
CODE 1<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
QUALIFIED TO SAE AS39029<br />
Ø0.035<br />
[0.89]<br />
FEMALE CONTACT<br />
“CLOSED ENTRY” DESIGN<br />
Ø0.047<br />
[1.19]<br />
0.518 [13.16]<br />
* Color Code<br />
Stainless Steel<br />
Shroud<br />
0.150 [3.81]<br />
MALE CONTACT<br />
0.531 [13.49]<br />
* Color Code<br />
Ø0.030<br />
[0.76] 0.150 [3.81]<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
Ø0.035<br />
[0.89]<br />
Ø0.047<br />
[1.19]<br />
FEMALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
MALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
*M39029/57-354<br />
22 / 24 / 26 / 28<br />
[0.3/0.25/0.12/0.08]<br />
*M39029/58-360<br />
22 / 24 / 26 / 28<br />
[0.3/0.25/0.12/0.08]<br />
REMOVABLE CRIMP CONTACT<br />
CODE 1<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
FEMALE CONTACT<br />
“CLOSED ENTRY” DESIGN<br />
Ø0.047<br />
[1.19]<br />
0.520 [13.21]<br />
MALE CONTACT<br />
0.531 [13.49]<br />
Ø0.047<br />
[1.19]<br />
Ø0.035<br />
[0.89]<br />
0.150 [3.81]<br />
Ø0.030<br />
[0.76] 0.150 [3.81]<br />
Ø0.035<br />
[0.89]<br />
FEMALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
MALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
FC8022D2<br />
22 / 24 / 26 / 28 / 30<br />
[0.3/0.25/0.12/0.08/0.05]<br />
MC8022D<br />
22 / 24 / 26 / 28 / 30<br />
[0.3/0.25/0.12/0.08/0.05]<br />
DD SERIES<br />
PLATING:<br />
STANDARD FINISH: Gold flash over nickel plate.<br />
OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8022D2-14<br />
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC8022D-15<br />
For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />
55<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
MILITARY QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
REMOVABLE CRIMP CONTACT<br />
20 AWG CONTACTS<br />
20 AWG [0.5 mm 2 ]<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
The crimp area of this contact is not<br />
protected when fully seated in the connector<br />
molding. These contacts require shrink tubing<br />
after installation. Wire cannot be removed<br />
from molding after insertion. Not suitable for<br />
fully loaded connector.<br />
Note: FC8020D2<br />
and MC8020D<br />
contacts can<br />
be used in the<br />
ODD series.<br />
Ø0.066<br />
[1.68]<br />
FEMALE CONTACT<br />
“CLOSED ENTRY” DESIGN<br />
0.843 [21.41]<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
MALE CONTACT<br />
0.853 [21.67]<br />
Ø0.066<br />
[1.68]<br />
Ø0.045<br />
[1.14]<br />
0.179 [4.55]<br />
Ø0.030<br />
[0.76]<br />
0.179 [4.55]<br />
Crimp area extends above connector molding.<br />
Ø0.045<br />
[1.14]<br />
FEMALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
MALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
FC8020D2<br />
20 [0.5] max<br />
MC8020D<br />
20 [0.5] max<br />
PLATING:<br />
STANDARD FINISH: Gold flash over nickel plate.<br />
OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8020D2-14<br />
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC8020D-15<br />
REMOVABLE THERMOCOUPLE CRIMP CONTACT<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
FEMALE CONTACT<br />
“CLOSED ENTRY” DESIGN<br />
Ø0.047<br />
[1.19]<br />
0.520 [13.21]<br />
* Color Code<br />
MALE CONTACT<br />
0.531 [13.49]<br />
* Color Code<br />
Ø0.047<br />
[1.19]<br />
Ø0.035<br />
[0.89]<br />
0.150 [3.81]<br />
Ø0.030<br />
[0.76] 0.150 [3.81]<br />
Ø0.035<br />
[0.89]<br />
TYPE<br />
K<br />
T<br />
E<br />
MATERIAL<br />
FEMALE<br />
PART NUMBER<br />
MALE<br />
PART NUMBER<br />
COLOR<br />
CODE*<br />
CHROMEL (+) FC8022D2CH MC8022DCH WHITE<br />
ALUMEL (-) FC8022D2AL MC8022DAL GREEN<br />
COPPER (+) FC8022D2CU MC8022DCU RED<br />
CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW<br />
CHROMEL (+) FC8022D2CH MC8022DCH WHITE<br />
CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW<br />
WIRE SIZE<br />
AWG [mm 2 ]<br />
22 / 24 / 26<br />
[ 0.3 / 0.25 / 0.12]<br />
22 / 24 / 26<br />
[ 0.3 / 0.25 / 0.12]<br />
22 / 24 / 26<br />
[ 0.3 / 0.25 / 0.12]<br />
22 / 24 / 26<br />
[ 0.3 / 0.25 / 0.12]<br />
22 / 24 / 26<br />
[ 0.3 / 0.25 / 0.12]<br />
22 / 24 / 26<br />
[ 0.3 / 0.25 / 0.12]<br />
For more information on the availability<br />
of Type J thermocouple contacts,<br />
please contact Technical Sales.<br />
For more information about<br />
thermocouple contacts with printed<br />
circuit board solder termination, please<br />
contact Technical Sales.<br />
Chromel ® and Alumel ® are registered trademarks<br />
of Hoskins Manufacturing Company<br />
For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />
DD SERIES<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
56
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
MILITARY QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
D-Sub<br />
REMOVABLE SOLDER CUP CONTACTS<br />
CODE 2<br />
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />
Note: Connectors can be kitted with<br />
all applicable crimp contacts,<br />
contact Technical Sales for<br />
connector part number.<br />
Ø0.047<br />
[1.19]<br />
FEMALE CONTACT<br />
“CLOSED ENTRY” DESIGN<br />
0.520 [13.21]<br />
MALE CONTACT<br />
0.531 [13.49]<br />
Ø0.047<br />
[1.19]<br />
Ø0.035<br />
[0.89]<br />
0.150 [3.81]<br />
Ø0.030<br />
[0.76]<br />
0.150 [3.81]<br />
Ø0.035<br />
[0.89]<br />
FEMALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
MALE<br />
PART NUMBER<br />
WIRE SIZE<br />
AWG/[mm 2 ]<br />
FS8022D2<br />
22 [0.3] max<br />
MS8022D<br />
22 [0.3]max<br />
PLATING:<br />
STANDARD FINISH: Gold flash over nickel plate.<br />
OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FS8022D2-14<br />
0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MS8022D-15<br />
For information regarding INSERTION & REMOVAL TOOLS, see page 78.<br />
STRAIGHT PRINTED BOARD MOUNT TERMINATION<br />
CODE 3, 32 AND 33<br />
CODE<br />
NUMBER<br />
L<br />
Fixed female jackscrews<br />
3<br />
32<br />
33<br />
0.150<br />
[3.81]<br />
0.300<br />
[7.62]<br />
0.500<br />
(12.70]<br />
Swaged spacer with<br />
push-on fastener<br />
phosphor bronze.<br />
0.047 [1.19]<br />
Nominal<br />
0.375 [9.53]<br />
DD SERIES<br />
For straight printed<br />
board mount contacts<br />
specify code no. in<br />
step 4 of<br />
ordering information.<br />
L<br />
0.020 [0.51]<br />
Typical Part Number: DD62S3S60T2X<br />
57<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
MILITARY QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
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C<br />
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />
CODE 4, 0.450 [11.43] CONTACT EXTENSION<br />
Fixed<br />
female<br />
jackscrews<br />
B<br />
±0.008<br />
[0.20]<br />
DD**4**** 0.450 [11.43] CONTACT EXTENSION<br />
PART NUMBER A* 1 B C D<br />
1.204 0.984 0.528 0.450<br />
DD15*4****<br />
[30.58] [24.99] [13.41] [11.43]<br />
NOTE:<br />
1.532 1.312 0.528 0.450<br />
DD26*4****<br />
[38.91] [33.32] [13.41] [11.43]<br />
A* 1 DD44*4****<br />
DD62*4****<br />
DD78*4****<br />
2.072<br />
[52.63]<br />
2.720<br />
[69.09]<br />
2.626<br />
[66.70]<br />
1.852<br />
[47.04]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
0.528<br />
[13.41]<br />
0.528<br />
[13.41]<br />
0.573<br />
[14.55]<br />
0.450<br />
[11.43]<br />
0.450<br />
[11.43]<br />
0.450<br />
[11.43]<br />
* 1 “A” dimension applies for<br />
metal angle brackets only.<br />
Consult Accessories<br />
D-subminiature catalog for<br />
“A” dimension when plastic<br />
brackets are used.<br />
Specify code 4<br />
in step 4 of<br />
ordering information<br />
D<br />
Numbering shown is rear view<br />
of male and face view of female.<br />
0.082 [2.08] Typ.<br />
0.082 [2.08] Typ.<br />
0.082 [2.08] Typ.<br />
D<br />
20 1<br />
21<br />
Typical<br />
Part Number:<br />
DD44M4R7NT2X<br />
0.078 [1.98] Typ.<br />
0.078 [1.98] Typ.<br />
Push-on fastener<br />
beryllium copper<br />
Ø0.020 [0.51]<br />
0.125 [3.18]<br />
Nominal<br />
Typical Part Number:<br />
DD78M4R7NT2X<br />
RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION, SIZE 104<br />
CODE 4, 0.450 [11.43] CONTACT EXTENSION<br />
Fixed female jackscrews<br />
NOTE:<br />
* 1 Dimension applies for<br />
metal angle brackets only.<br />
Consult Accessories<br />
D-subminiature catalog for<br />
dimension when plastic<br />
brackets are used.<br />
0.614 [15.60]<br />
0.375 [9.52]<br />
Max.<br />
Typical Part Number: DD104M4R7NT20<br />
Specify code 4<br />
in step 4 of<br />
ordering information<br />
0.450 [11.43]<br />
2.500±0.008 [63.50±0.20]<br />
2.720 [69.09] * 1<br />
Numbering<br />
shown is rear view<br />
of male and face view<br />
of female<br />
0.082 [2.08]<br />
Typ.<br />
0.125 [3.17]<br />
Nominal<br />
21 1<br />
22<br />
42<br />
Ø0.020 [0.51]<br />
Push-on fastener<br />
beryllium copper<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
58<br />
DD SERIES
<strong>Positronic</strong> <strong>Industries</strong><br />
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MILITARY QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
D-Sub<br />
DD15 MALE<br />
RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN<br />
MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.<br />
DD15 FEMALE<br />
0.984 [24.99]<br />
0.492 [12.50] 0.190 [4.83]<br />
0.078 [1.98]<br />
0.984 [24.99]<br />
0.492 [12.50] 0.215 [5.46]<br />
0.078 [1.98]<br />
0.090 [2.29] Typ.<br />
0.078 [1.98]<br />
0.090 [2.29] Typ.<br />
0.078 [1.98]<br />
DD 26 MALE<br />
DD 26 FEMALE<br />
1.312 [33.32]<br />
1.312 [33.32]<br />
0.656 [16.66]<br />
0.380 [9.65]<br />
0.078 [1.98]<br />
0.656 [16.66] 0.385 [9.78]<br />
0.078 [1.98]<br />
0.090 [2.29] Typ.<br />
0.078 [1.98]<br />
0.090 [2.29] Typ.<br />
0.078 [1.98]<br />
DD44 MALE<br />
DD44 FEMALE<br />
1.852 [47.04]<br />
1.852 [47.04]<br />
0.926 [23.52] 0.650 [16.51]<br />
0.926 [23.52] 0.655 [16.64]<br />
0.078 [1.98]<br />
0.078 [1.98]<br />
0.090 [2.29] Typ.<br />
0.078 [1.98]<br />
0.090 [2.29] Typ.<br />
0.078 [1.98]<br />
DD62 MALE<br />
DD62 FEMALE<br />
2.500 [63.50]<br />
2.500 [63.50]<br />
1.250 [31.75] 0.973 [24.71]<br />
1.250 [31.75]<br />
0.975 [24.77]<br />
0.078 [1.98]<br />
0.078 [1.98]<br />
0.078 [1.98]<br />
0.078 [1.98]<br />
0.095 [2.41] Typ.<br />
0.095 [2.41] Typ.<br />
DD78 MALE<br />
DD78 FEMALE<br />
2.406 [61.11]<br />
2.406 [61.11]<br />
1.203 [30.56] 0.903 [22.94]<br />
0.082 [2.08]<br />
1.203 [30.56]<br />
0.903 [22.94]<br />
0.082 [2.08]<br />
0.082 [2.08]<br />
0.082 [2.08]<br />
0.041<br />
[1.04]<br />
0.082 [2.08]<br />
0.041<br />
[1.04]<br />
0.082 [2.08]<br />
DD104 MALE<br />
0.095 [2.41] Typ.<br />
0.095 [2.41] Typ.<br />
DD104 FEMALE<br />
2.500 [63.50]<br />
2.500 [63.50]<br />
1.250 [31.75] 0.981 [24.92]<br />
1.250 [31.75] 0.967 [24.56]<br />
0.082 [2.08] Typ.<br />
DD SERIES<br />
0.095 [2.41] Typ.<br />
0.082 [2.08] Typ.<br />
0.095 [2.41] Typ.<br />
SUGGESTED PRINTED BOARD HOLE SIZES:<br />
59<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
Suggest 0.035 [0.89] Ø hole for contact termination positions.<br />
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.
P O S I T R O N I C I N D U S T R I E S<br />
D-Sub<br />
MILITARY QUALITY<br />
FIXED AND REMOVABLE CONTACTS<br />
HIGH DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
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ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />
Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />
STEP<br />
EXAMPLE<br />
1 2 3 4 5 6 7 8 9<br />
DD 62 S 4 R7 N T6 S /AA<br />
10<br />
-50<br />
STEP 1 - BASIC SERIES<br />
DD series<br />
STEP 2 - CONNECTOR VARIANTS<br />
15, 26, 44, 62, 78, 104<br />
STEP 3 - CONNECTOR GENDER<br />
M - Male<br />
S - Female - PosiBand closed entry contacts<br />
STEP 4 - CONTACT TERMINATION TYPE<br />
0 - Contacts ordered separately, see pages 55-57.<br />
1 - Crimp, 22 AWG-30 AWG [0.3mm 2 -0.05mm 2 ].<br />
2 - Removable, Solder cup, 22 AWG-30 AWG<br />
[0.3mm 2 -0.05mm 2 ].<br />
3 - Solder, Straight Printed Board Mount with 0.150<br />
[3.81] Tail Length.<br />
32 - Solder, Straight Printed Board Mount with 0.300 [7.62]<br />
Tail Length.<br />
33 - Solder, Straight Printed Board Mount with 0.500<br />
[12.70] Tail Length.<br />
4 - Solder, Right Angle (90°) Printed Board Mount with<br />
0.450 [11.43] Contact Extension.<br />
* 1 STEP 5 - MOUNTING STYLE<br />
0 - Mounting Hole, 0.120 [3.05] Ø.<br />
02 - Mounting Hole, 0.154 [3.91] Ø.<br />
B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.<br />
B8 - Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.<br />
F - Float Mounts, Universal.<br />
P - Threaded Post, Brass, 0.375 [9.53] Length.<br />
P2 - Threaded Post, Nylon, 0.375 [9.53] Length.<br />
R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Thread Fixed Female Jackscrews with<br />
Cross Bar.<br />
R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.<br />
R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Threads with Cross Bar.<br />
R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Locknut with Cross Bar.<br />
S - Swaged Spacer, 4-40 Threads, 0.375 [9.53] Length.<br />
S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />
S5 - Swaged Locknut, 4-40 Threads.<br />
S6 - Swaged Spacer with Push-on Fasteners, 4-40 Threads, 0.375<br />
[9.53] Length.<br />
S7 - Swaged Spacer with Push-on Fastener for use with Ferrite<br />
Inductor, 4-40 Threads, 0.515 [13.08] Length.<br />
* 1 For additional information on accessories listed in steps 5, 6 and 7, see<br />
Accessory <strong>Catalog</strong>.<br />
* 2 Ferrite inductor is available on contact types 32 and 33 only. For more<br />
information on ferrite inductors, see page 7.<br />
* 3 VL, V3 and V5 locking systems are not available for connector variants<br />
62, 78 and 104. Jackscrews are highly recommended to minimize<br />
damage to contacts on variants with high mating forces.<br />
* 4 For stainless steel dimpled male versions contact Technical Sales.<br />
For information regarding CRIMP TOOLS &<br />
CRIMPING TOOL TECHNIQUES, see page 78.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
STEP 10 - SPECIAL OPTIONS<br />
-14 - 0.000030 [0.76µ] gold over nickel.<br />
-15 - 0.000050 [1.27µ] gold over nickel.<br />
-50 - 0.000050 [1.27µ] gold over<br />
copper.<br />
CONTACT TECHNICAL SALES<br />
FOR ORDERING DETAILS OF<br />
THE FOLLOWING:<br />
Other Special Requirements.<br />
Straight and Right Angle (90°)<br />
Thermocouple printed circuit board<br />
mount contacts<br />
STEP 9 - ENVIRONMENTAL<br />
COMPLIANCE<br />
OPTIONS<br />
/AA - Compliant per EU Directive<br />
2002/95/EC (RoHS)<br />
NOTE: If compliance to environmental<br />
legislation is not required, this step will not<br />
be used. Example: DD62S4R7NT6S<br />
STEP 8 -SHELL OPTIONS<br />
0 - Zinc plated with chromate seal.<br />
* 4 S - Stainless steel, passivated.<br />
X - Tin plated.<br />
Z - Tin plated and dimpled (male connectors only).<br />
C - Cadmium with chromate seal.<br />
* 1 STEP 7 -LOCKING AND POLARIZING SYSTEMS<br />
0 - None.<br />
* 3 V3 - Lock Tab, connector front panel mounted.<br />
* 3 V5 - Lock Tab, connector rear panel mounted.<br />
* 3 VL - Lock Lever, used with Hoods only.<br />
T - Fixed Female Jackscrews.<br />
T2 - Fixed Female Jackscrews.<br />
T6 - Fixed Male and Female Polarized Jackscrews.<br />
E - Rotating Male Jackscrews.<br />
E2 - Rotating Male Screw Locks.<br />
E3 - Rotating Male with internal hex for 3/32 hex drives<br />
E6 - Rotating Male and Female Polarized Jackscrews.<br />
* 1 STEP 6 - HOODS AND PUSH-ON FASTENERS<br />
0 - None.<br />
J - Hood, Top Opening, Plastic.<br />
L - Hood, Side Opening, Plastic.<br />
Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />
Available in size 78 and 104 only.<br />
Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />
Polarized Jackscrews. Available in size 78 and 104 only.<br />
Z - Hood, Top or Side Opening, Robust and Extended Height,<br />
Composite and Plastic with Rotating Male Jackscrews. Available in<br />
size 15, 26, 44, 62, and 78 only.<br />
H - Hood, Top Opening, Metal. Available in size 26, 44, 62, and 78 only.<br />
G - Hood, EMI/RFI, Die Cast Zinc.<br />
AN - Lightweight Aluminum Hood, nickel finish.<br />
AC - Lightweight Aluminum Hood, no finish.<br />
W - Hood, Top or Side Opening, Plastic. Available in size 15, 26, and 44 only.<br />
N - Push-on Fastener, for Right Angle (90°) Mounting Brackets.<br />
* 2 F - Ferrite Inductor<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
60<br />
DD SERIES
P O S I T R O N I C I N D U S T R I E S<br />
PCD SERIES<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
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Size 20 Contacts, Fixed<br />
Machined Compliant Press-Fit<br />
Three Performance Levels For<br />
Best Cost / Performance Ratio<br />
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />
COMPLIANT PRESS-FIT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
D-Sub<br />
Professional Quality<br />
IEC 60807-2 & IEC 60352-5<br />
UL Recognized Telecommunication<br />
File #E49351 UL File #140980<br />
PCD series connectors are quality connectors with<br />
compliant terminations. The low press-in force required to<br />
install the contacts into the board eliminates printed board<br />
pressure-warp and twisting stresses which can result in<br />
expensive repair or replacement of printed boards and back<br />
panels.<br />
Five standard connector variants are offered in arrangement<br />
of 9, 15, 25, 37, and 50 contacts. PCD connectors<br />
are mateable and compatible with all D-subminiature<br />
connectors conforming to IEC 60807-2, IEC 60807-3, and<br />
dimensional requirements of MIL-DTL-24308.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
For RoHS options<br />
see page 65.<br />
PCD COMPLIANT PRESS-D CONNECTOR TECHNICAL CHARACTERISTICS<br />
MATERIALS AND FINISHES:<br />
Insulator: Glass filled polyester per ASTM D5927,<br />
UL 94V-0, blue color.<br />
Contacts:<br />
Precision machined copper alloy.<br />
Contact Plating:<br />
Professional performance - Gold flash<br />
over nickel plate. Other finishes available<br />
upon request.<br />
Shells:<br />
Steel with tin plate; zinc plate with chromate<br />
seal, stainless steel passivated.<br />
Other materials and finishes available<br />
upon request.<br />
Mounting Spacers<br />
Copper alloy or steel with zinc plate and<br />
and Brackets:<br />
chromate seal or tin plate; stainless<br />
steel, passivated.<br />
Jackscrew System: Brass or steel with zinc plate and chromate<br />
seal or clear zinc plate or tin plate;<br />
stainless steel, passivated.<br />
Vibration Lock Systems: Lock tabs, nickel plated steel.<br />
Low magnetic versions are available, contact Technical Sales.<br />
MECHANICAL CHARACTERISTICS:<br />
Contacts Solid Metal Size 20 contact, male - 0.040 inch<br />
Construction:<br />
[1.02mm] mating diameter. Female contact<br />
- rugged open entry design or<br />
PosiBand closed entry design, see page 1<br />
for details.<br />
Contact Retention<br />
In Insulator:<br />
5 lbs. [21 N] minimum.<br />
Connector Polarization: Trapezoidal shaped shells and polarized<br />
jackscrews.<br />
Locking System: Jackscrews and vibration locking<br />
systems.<br />
Mechanical Operations: 500 operations per IEC 60512-5 for open<br />
entry<br />
1000 operations per IEC 60512-5 for<br />
closed entry<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
61 ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
ELECTRICAL CHARACTERISTICS:<br />
Contact Current Rating:<br />
Open Entry Contacts: 7.5 amperes nominal<br />
Closed Entry Contacts, tested per UL 1977:<br />
18 amperes, 2 contacts energized.<br />
14 amperes, 6 contacts energized.<br />
11 amperes, 15 contacts energized.<br />
10 amperes, 25 contacts energized.<br />
9 amperes, 50 contacts energized.<br />
See temperature rise curves on page 2 for details.<br />
Initial Contact Resistance: 0.008 ohms maximum per IEC<br />
60512-2, Test 2a for open entry.<br />
0.004 ohms maximum for closed<br />
entry.<br />
Proof Voltage:<br />
1000 V r.m.s.<br />
Insulator Resistance:<br />
5 G ohms.<br />
Clearance and Creepage<br />
Distance [minimum]:<br />
0.039 inch [1.0mm].<br />
Working Voltage: 300 V.<br />
ELECTRICAL CHARACTERISTICS OF COMPLIANT<br />
CONNECTION TO PLATED-THROUGH-HOLE OF<br />
PRINTED BOARD:<br />
Initial Contact Resistance<br />
of Connection: Less than 0.001 ohms per IEC 60512-<br />
2, Test 2a.<br />
Change in Contact<br />
Resistance of Connection<br />
after Mechanical, Electrical Less than 0.001 ohms increase per<br />
or Climatic Conditioning: IEC 60512-2, Test 2a.<br />
Gas-tight<br />
Less than 0.001 ohms increase in<br />
Connections Test: contact resistance after 1 hour per<br />
EIA 364, TP36, Method One.<br />
CLIMATIC CHARACTERISTICS:<br />
Temperature Range:<br />
-55°C to +125°C.
D-Sub<br />
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />
COMPLIANT PRESS-FIT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
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PCD SERIES<br />
CONTACT VARIANTS<br />
FACE VIEW OF MALE CONNECTOR OR REAR VIEW OF FEMALE CONNECTOR<br />
1 2 3 4 5<br />
1 2 3 4 5 6 7 8<br />
1 2<br />
3 4 5 6 7 8 9 10 11 12 13<br />
6<br />
7<br />
8<br />
9<br />
9 10 11 12 13 14 15<br />
14<br />
15 16 17 18 19 20 21 22 23 24 25<br />
PCD 9 PCD 15 PCD 25<br />
1 2<br />
3<br />
20 21 22<br />
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />
23 24 25 26 27 28 29 30 31 32 33<br />
PCD 37<br />
34 35 36 37<br />
1 2 3 4<br />
18 19 20 21<br />
34 35 37<br />
5<br />
6 7 8 9 10 11 12 13 14 15 16 17<br />
22 23 24 25 26 27<br />
36 38 39 40 41 42 43<br />
PCD 50<br />
28 29 30 31 32<br />
33<br />
44 45 46 47 48 49 50<br />
STANDARD SHELL ASSEMBLY<br />
B<br />
B1<br />
K<br />
M<br />
G<br />
10°<br />
Typ.<br />
E<br />
D1<br />
D<br />
H<br />
C<br />
A<br />
0.036±0.008<br />
[0.91±0.20]<br />
0.220 [5.59] Max.<br />
0.265 [6.73]<br />
CONNECTOR<br />
VARIANT SIZES<br />
A<br />
±0.015<br />
[0.38]<br />
B<br />
±0.005<br />
[0.13]<br />
B1<br />
±0.005<br />
[0.13]<br />
C<br />
±0.005<br />
[0.13]<br />
D<br />
±0.005<br />
[0.13]<br />
D1<br />
±0.005<br />
[0.13]<br />
E<br />
±0.015<br />
[0.38]<br />
G<br />
±0.010<br />
[0.25]<br />
H<br />
±0.010<br />
[0.25]<br />
K<br />
±0.005<br />
[0.13]<br />
M<br />
±0.010<br />
[0.25]<br />
PCD 9 M<br />
PCD 9 F<br />
PCD 9 S<br />
PCD 15 M<br />
PCD 15 F<br />
PCD 15 S<br />
PCD 25 M<br />
PCD 25 F<br />
PCD 25 S<br />
PCD 37 M<br />
PCD 37 F<br />
PCD 37 S<br />
PCD 50 M<br />
PCD 50 F<br />
PCD 50 S<br />
1.213<br />
[30.81]<br />
1.213<br />
[30.81]<br />
1.541<br />
[39.14]<br />
1.541<br />
[39.14]<br />
2.088<br />
[53.04]<br />
2.088<br />
[53.04]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
2.635<br />
[66.93]<br />
2.635<br />
[66.93]<br />
0.643<br />
[16.33]<br />
0.971<br />
[24.66]<br />
1.511<br />
[38.38]<br />
2.159<br />
[54.84]<br />
2.064<br />
[52.43]<br />
0.666<br />
[16.92]<br />
0.994<br />
[25.25]<br />
1.534<br />
[38.96]<br />
2.182<br />
[55.42]<br />
2.079<br />
[52.81]<br />
0.984<br />
[24.99]<br />
0.984<br />
[24.99]<br />
1.312<br />
[33.32]<br />
1.312<br />
[33.32]<br />
1.852<br />
[47.04]<br />
1.852<br />
[47.04]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
2.406<br />
[61.11]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.423<br />
[10.74]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.441<br />
[11.20]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.759<br />
[19.28]<br />
0.759<br />
[19.28]<br />
1.083<br />
[27.51]<br />
1.083<br />
[27.51]<br />
1.625<br />
[41.28]<br />
1.625<br />
[41.28]<br />
2.272<br />
[57.71]<br />
2.272<br />
[57.71]<br />
2.178<br />
[55.32]<br />
2.178<br />
[55.32]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.534<br />
[13.56]<br />
0.534<br />
[13.56]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
62
PCD SERIES<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />
COMPLIANT PRESS-FIT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
RIGHT ANGLE (90°) COMPLIANT PRESS-FIT TERMINATION<br />
CODE 62* 1<br />
<strong>Positronic</strong> recommends the practice of using mounting hardware to secure connector to printed circuit board.<br />
D-Sub<br />
0.112 [2.84]<br />
D<br />
Typical Part Number:<br />
PCD25S62R7000<br />
A<br />
B<br />
±0.008<br />
[0.20]<br />
0.146 [3.71] Nominal<br />
PCD*S62**** 0.283 [7.19] CONTACT EXTENSION<br />
PART NUMBER* 1 A* 2 B C D<br />
PCD25S62****<br />
PCD50S62****<br />
NOTE:<br />
2.072<br />
[52.63]<br />
2.626<br />
[66.70]<br />
1.852<br />
[47.04]<br />
2.406<br />
[61.11]<br />
0.339<br />
[8.61]<br />
0.395<br />
[10.03]<br />
0.283<br />
[7.19]<br />
0.283<br />
[7.19]<br />
* 1 Currently available in 25 and 50 female variants only,<br />
contact Technical Sales for availability of other variants.<br />
0.112 [2.84]<br />
D 0.112 [2.84]<br />
Typical Part Number:<br />
PCD50S62R7000<br />
For right angle (90°) compliant<br />
press-fit contacts, specify<br />
code 62 in step 4 of<br />
ordering information.<br />
C<br />
STRAIGHT COMPLIANT PRESS-FIT TERMINATION<br />
CODE 98<br />
0.225 [5.72] max.<br />
thread length in<br />
mounting post<br />
* 2 * 1<br />
* 2 “A” dimension applies for metal angle brackets only.<br />
Consult Accessories D-subminiature <strong>Catalog</strong> for “A”<br />
dimension when plastic brackets are used.<br />
SUGGESTED PRINTED BOARD HOLE SIZES:<br />
For right angle (90°) printed board contact hole pattern, see page 64.<br />
<strong>Positronic</strong> recommends the practice of using mounting hardware to secure connector to printed circuit board.<br />
Fixed female jackscrews<br />
Swage mounting post,<br />
4-40 threads<br />
For straight compliant press-fit<br />
contacts, specify code 98 in<br />
step 4 of ordering information.<br />
0.265 [6.73]<br />
Screw, 4-40 threads,<br />
customer supplied<br />
Ø0.049 [1.24]<br />
contact termination<br />
Ø0.027 [0.69]<br />
lead-in<br />
Typical Part Number: PCD25F98S0T20<br />
*0.167 [4.24]<br />
NOTE:<br />
* 1 The effective length of the compliant section may<br />
also be varied (longer or shorter) and can be<br />
selectively positioned and centered at several<br />
points along the contact termination length,<br />
permitting high or low profile mounting of the<br />
connector on printed boards.<br />
Detail of<br />
Omega contacts<br />
SUGGESTED PRINTED BOARD HOLE SIZES:<br />
For right angle (90°) printed board contact hole pattern, see page 64.<br />
63<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />
COMPLIANT PRESS-FIT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
RIGHT ANGLE (90°) AND STRAIGHT COMPLIANT PRESS-FIT<br />
PRINTED BOARD CONTACT HOLE PATTERN<br />
MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PCD SERIES<br />
0.492<br />
[12.50]<br />
Sym. Sym.<br />
0.656<br />
0.216 [5.49]<br />
[16.66]<br />
0.108 [2.74]<br />
Typ.<br />
0.378 [9.60]<br />
0.054 [1.37]<br />
Typ.<br />
Sym.<br />
0.926 [23.52] 0.652 [16.56]<br />
0.109 [2.77]<br />
Typ.<br />
0.054 [1.37]<br />
Typ.<br />
0.112<br />
[2.84]<br />
0.162 [4.11]<br />
0.108 [2.74]<br />
Typ.<br />
0.112<br />
[2.84]<br />
0.324 [8.23]<br />
0.054 [1.37]<br />
Typ.<br />
0.598 [15.19]<br />
PCD 9 PCD 15 PCD 25<br />
Sym.<br />
Sym.<br />
1.203<br />
0.870<br />
1.250 [31.75] 0.978 [24.84]<br />
[30.56]<br />
[22.10]<br />
0.109<br />
0.109<br />
[2.77]<br />
[2.77]<br />
Typ.<br />
Typ.<br />
0.112<br />
[2.84]<br />
0.224<br />
[5.69]<br />
0.055 [1.40]<br />
Typ.<br />
PCD 37<br />
0.924 [23.47]<br />
0.112<br />
[2.84]<br />
0.055 [1.40]<br />
Typ.<br />
PCD 50<br />
0.815 [20.70]<br />
0.112<br />
[2.84]<br />
SUGGESTED PRINTED BOARD HOLE SIZES:<br />
Suggest 0.120 [3.05] Ø hole for connector mounting holes<br />
NOTE: For suggested printed board recommended drill hole sizes, plating and<br />
finished hole sizes for compliant contact termination positions, see page 81.<br />
For compliant press-fit connector installation tools, see page 80.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
64
P O S I T R O N I C I N D U S T R I E S<br />
PCD SERIES<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />
COMPLIANT PRESS-FIT<br />
STANDARD DENSITY D-SUBMINIATURE<br />
ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />
Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />
D-Sub<br />
STEP<br />
EXAMPLE<br />
1 2 3 4 5 6 7 8 9<br />
PCD 25 F 98 S 0 0 X /AA<br />
10<br />
-14<br />
STEP 1 - BASIC SERIES<br />
PCD series<br />
STEP 2 - CONNECTOR VARIANTS<br />
9, 15, 25, 37, 50<br />
STEP 3 - CONNECTOR GENDER<br />
M - Male<br />
F - Female - Professional Level<br />
open entry contacts<br />
S - Female - Industrial Level<br />
PosiBand closed entry contacts<br />
Military plating options available.<br />
STEP 4 - CONTACT TERMINATION TYPE<br />
* 1 62 - Right angle (90°) printed circuit board mount,<br />
compliant press-fit<br />
98 - Straight printed circuit board mount, compliant<br />
press-fit<br />
STEP 5 - MOUNTING STYLE<br />
B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross<br />
Bar.<br />
R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Thread Fixed Female Jackscrews<br />
with Cross Bar.<br />
R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 0.120 [3.05] Ø Mounting Hole with Cross<br />
Bar.<br />
R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Threads with Cross Bar.<br />
R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Locknut with Cross Bar.<br />
S - Swaged Mounting Post 4-40 Threads<br />
0.265 [6.73] Length.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
STEP 10 - SPECIAL OPTIONS<br />
-14 - 0.000030 [0.76µ] gold over<br />
nickel.<br />
-15 - 0.000050 [1.27µ] gold over<br />
nickel.<br />
CONTACT TECHNICAL SALES<br />
FOR SPECIAL OPTIONS<br />
STEP 9 - ENVIRONMENTAL<br />
COMPLIANCE<br />
OPTIONS<br />
/AA - Compliant per EU Directive<br />
2002/95/EC (RoHS)<br />
NOTE: If compliance to environmental<br />
legislation is not required, this step will not<br />
be used. Example: PCD25F98S00X<br />
STEP 8 - Shell Options<br />
0 - Zinc plated, with chromate seal.<br />
* 3 S - Stainless steel, passivated.<br />
X - Tin plated.<br />
Z - Tin plated and dimpled (male connectors only).<br />
STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />
0 - None.<br />
* 2 V3 - Lock Tab.<br />
T6 - Fixed Male and Female Polarized Jackscrews.<br />
T2 - Fixed Female Jackscrews, 4-40 Thread.<br />
Note: These options must be ordered with connector and<br />
cannot be ordered separately.<br />
STEP 6 - HOODS<br />
0 - None.<br />
NOTE: Once you have made a connector selection, contact<br />
Technical Sales if you would like to receive a drawing in DXF, PDF<br />
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />
* 1 Available in 25 and 50 female variants only, contact Technical Sales for<br />
availability of other variants.<br />
* 2 V3 locking systems are not available for connector variants 37 and 50.<br />
Jackscrews are highly recommended to minimize damage to contacts on<br />
variants with high mating forces.<br />
* 3 For stainless steel dimpled male versions contact Technical Sales.<br />
2-D Drawing 3-D Model<br />
For information regarding COMPLIANT<br />
PRESSFIT INSTALLATION TOOLS, see pages 80.<br />
65<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
P O S I T R O N I C I N D U S T R I E S<br />
D-Sub<br />
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />
COMPLIANT PRESS-FIT<br />
HIGH DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
Size 22 Contacts<br />
Machined Compliant Press-Fit<br />
Three Performance<br />
Levels For Best Cost /<br />
Performance Ratio<br />
UL & CUL Recognized Telecommunication<br />
File #E49351 UL File #140980<br />
PCDD SERIES<br />
PCDD series connectors are quality connectors with<br />
compliant terminations. The low press-in force<br />
required to install the contacts into the board<br />
eliminates printed board pressure-warp and twisting<br />
stresses which can result in expensive repair or<br />
replacement of printed boards and back panels.<br />
Six standard connector variants are offered in<br />
arrangements of 15, 26, 44, 62, 72, and 104 contacts.<br />
PCDD connectors are mateable and compatible with all<br />
D-subminiature connectors conforming to dimensional<br />
requirements of MIL-DTL-24308.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
For RoHS options<br />
see page 70.<br />
PCDD COMPLIANT PRESS-D CONNECTOR TECHNICAL CHARACTERISTICS<br />
MATERIALS AND FINISHES:<br />
Insulator: Glass filled polyester per ASTM D5927,<br />
UL 94V-0, blue color.<br />
Contacts:<br />
Precision machined copper alloy.<br />
Contact Plating:<br />
Professional performance - Gold flash over<br />
nickel plate. Other finishes available upon<br />
request.<br />
Shells:<br />
Steel with tin plate; zinc plate with<br />
chromate seal, stainless steel passivated.<br />
Other materials and finishes available<br />
upon request.<br />
Mounting Spacers<br />
Copper alloy or steel with zinc plate and<br />
and Brackets:<br />
chromate seal or tin plate; stainless<br />
steel, passivated.<br />
Jackscrew System: Brass or steel with zinc plate and chromate<br />
seal or clear zinc plate or tin plate; stainless<br />
steel, passivated.<br />
Vibration Lock Systems: Lock tabs, nickel plated steel.<br />
Low magnetic versions are available, contact Technical Sales.<br />
MECHANICAL CHARACTERISTICS:<br />
Contacts Solid Metal<br />
Construction:<br />
Contact Retention<br />
In Insulator:<br />
Connector Polarization:<br />
Locking System:<br />
Mechanical Operations:<br />
CLIMATIC CHARACTERISTICS:<br />
Temperature Range:<br />
-55°C to +125°C.<br />
Size 22 contact, male - 0.030 inch<br />
[0.76 mm] mating diameter. Female<br />
contact - rugged open entry design or<br />
PosiBand closed entry design, see page 1<br />
for details.<br />
5 lbs. [21 N] minimum.<br />
Trapezoidal shaped shells and polarized<br />
jackscrews.<br />
Jackscrews and vibration locking systems.<br />
500 operations per IEC 60512-5 for<br />
open entry contacts. 1,000 operations<br />
per IEC 60512-5 for PosiBand closed<br />
entry contacts.<br />
ELECTRICAL CHARACTERISTICS OF CONNECTOR:<br />
Contact Current Rating:<br />
Open Entry Contacts: 5 amperes nominal<br />
Closed Entry Contacts, tested per UL 1977:<br />
12 amperes, 2 contacts energized.<br />
10 amperes, 6 contacts energized.<br />
7.5 amperes, 26 contacts energized.<br />
6.5 amperes, 65 contacts energized.<br />
5.0 amperes, 104 contacts energized.<br />
See temperature rise curves on page 2 for details.<br />
Initial Contact Resistance: 0.010 ohms maximum per IEC 60512-2,<br />
Test 2a for open entry.<br />
0.005 ohms maximum for closed entry.<br />
Proof Voltage:<br />
1000 V r.m.s.<br />
Insulator Resistance: 5 G ohms.<br />
Clearance and Creepage<br />
Distance [minimum]: 0.042 inch [1.02 mm].<br />
Working Voltage: 300 V.<br />
ELECTRICAL CHARACTERISTICS OF COMPLIANT<br />
CONNECTION TO PLATED-THROUGH-HOLE OF<br />
PRINTED BOARD:<br />
Initial Contact Resistance<br />
of Connection: Less than 0.001 ohms per IEC 60512-2,<br />
Test 2a.<br />
Change in Contact<br />
Resistance of Connection<br />
after Mechanical, Electrical<br />
or Climatic Conditioning:<br />
Gas-tight<br />
Connections Test:<br />
Less than 0.001 ohms increase per IEC<br />
60512-2, Test 2a.<br />
Less than 0.001 ohms increase in contact<br />
resistance after 1 hour per EIA 364,<br />
TP36, Method One.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
66
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />
COMPLIANT PRESS-FIT<br />
HIGH DENSITY D-SUBMINIATURE<br />
D-Sub<br />
CONTACT VARIANTS<br />
FACE VIEW OF MALE AND REAR VIEW OF FEMALE<br />
1 5<br />
6<br />
10<br />
11 15<br />
1 9<br />
10<br />
18<br />
19<br />
26<br />
PCDD 15 PCDD 26<br />
PCDD 44<br />
1<br />
16<br />
31<br />
44<br />
15<br />
30<br />
PCDD SERIES<br />
1<br />
22 21<br />
42<br />
43<br />
62<br />
PCDD 62<br />
1<br />
21<br />
40<br />
60<br />
PCDD 78<br />
20<br />
39<br />
59<br />
78<br />
22<br />
1<br />
43<br />
64<br />
85<br />
PCDD 104<br />
21<br />
42<br />
63<br />
84<br />
104<br />
STANDARD SHELL ASSEMBLY<br />
B<br />
B1<br />
K<br />
M<br />
G<br />
10°<br />
Typ.<br />
E<br />
D1<br />
D<br />
H<br />
C<br />
A<br />
0.036±0.008<br />
[0.91±0.20]<br />
0.220 [5.59] Max.<br />
0.265 [6.73]<br />
CONNECTOR<br />
VARIANT SIZES<br />
A<br />
±0.015<br />
[0.38]<br />
B<br />
±0.005<br />
[0.13]<br />
B1<br />
±0.005<br />
[0.13]<br />
C<br />
±0.005<br />
[0.13]<br />
D<br />
±0.005<br />
[0.13]<br />
D1<br />
±0.005<br />
[0.13]<br />
E<br />
±0.015<br />
[0.38]<br />
G<br />
±0.010<br />
[0.25]<br />
H<br />
±0.010<br />
[0.25]<br />
K<br />
±0.005<br />
[0.13]<br />
M<br />
±0.010<br />
[0.25]<br />
PCDD 15 M<br />
PCDD 15 F<br />
PCDD 15 S<br />
PCDD 26 M<br />
PCDD 26 F<br />
PCDD 26 S<br />
PCDD 44 M<br />
PCDD 44 F<br />
PCDD 44 S<br />
PCDD 62 M<br />
PCDD 62 F<br />
PCDD 62 S<br />
PCDD 78 M<br />
PCDD 78 F<br />
PCDD 78 S<br />
PCDD 104 M<br />
PCDD 104 F<br />
PCDD 104 S<br />
1.213<br />
[30.81]<br />
1.213<br />
[30.81]<br />
1.541<br />
[39.14]<br />
1.541<br />
[39.14]<br />
2.088<br />
[53.04]<br />
2.088<br />
[53.04]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
2.635<br />
[66.93]<br />
2.635<br />
[66.93]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
0.643<br />
[16.33]<br />
0.971<br />
[24.66]<br />
1.511<br />
[38.38]<br />
2.159<br />
[54.84]<br />
2.064<br />
[52.43]<br />
2.189<br />
[55.60]<br />
0.666<br />
[16.92]<br />
0.994<br />
[25.25]<br />
1.534<br />
[38.96]<br />
2.182<br />
[55.42]<br />
2.079<br />
[52.81]<br />
2.212<br />
[56.18]<br />
0.984<br />
[24.99]<br />
0.984<br />
[24.99]<br />
1.312<br />
[33.32]<br />
1.312<br />
[33.32]<br />
1.852<br />
[47.04]<br />
1.852<br />
[47.04]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
2.406<br />
[61.11]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.423<br />
[10.74]<br />
0.485<br />
[12.32]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.441<br />
[11.20]<br />
0.503<br />
[12.78]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.668<br />
[16.97]<br />
0.668<br />
[16.97]<br />
0.759<br />
[19.28]<br />
0.759<br />
[19.28]<br />
1.083<br />
[27.51]<br />
1.083<br />
[27.51]<br />
1.625<br />
[41.28]<br />
1.625<br />
[41.28]<br />
2.272<br />
[57.71]<br />
2.272<br />
[57.71]<br />
2.178<br />
[55.32]<br />
2.178<br />
[55.32]<br />
2.302<br />
[58.47]<br />
2.302<br />
[58.47]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.422<br />
[10.72]<br />
0.534<br />
[13.56]<br />
0.534<br />
[13.56]<br />
0.596<br />
[15.14]<br />
0.596<br />
[15.14]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.233<br />
[5.92]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.230<br />
[5.84]<br />
0.243<br />
[6.17]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.422<br />
[10.72]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
0.426<br />
[10.82]<br />
0.429<br />
[10.90]<br />
67<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />
COMPLIANT PRESS-FIT<br />
HIGH DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
RIGHT ANGLE (90°) COMPLIANT PRESS-FIT TERMINATION<br />
CODE 62* 1<br />
<strong>Positronic</strong> recommends the practice of using mounting hardware to secure connector to printed circuit board.<br />
78X 0.146 [3.71]<br />
0.314 [7.98]<br />
0.100 [2.54]<br />
0.100 [2.54]<br />
0.100 [2.54]<br />
PCDD SERIES<br />
0.414<br />
[10.52]<br />
For right angle (90°) compliant<br />
press-fit contacts, specify<br />
code 62 in step 4 of ordering<br />
information.<br />
2.406 [61.11]<br />
Typical Part Number:<br />
PCDD78S62R7000<br />
NOTE:<br />
* 1 Currently available in 78 female variants only, contact<br />
Technical Sales for availability of other variants.<br />
STRAIGHT COMPLIANT PRESS-FIT TERMINATION<br />
CODE 98<br />
0.225 [5.72] max.<br />
thread length in<br />
mounting post<br />
* 2 * 1<br />
SUGGESTED PRINTED BOARD HOLE SIZES:<br />
For right angle (90°) printed board contact hole pattern, see page 69.<br />
* 2 Dimension applies for metal angle brackets only.<br />
Consult Accessories D-subminiature <strong>Catalog</strong> for<br />
dimension when plastic brackets are used.<br />
<strong>Positronic</strong> recommends the practice of using mounting hardware to secure connector to printed circuit board.<br />
Fixed female jackscrews<br />
Swage mounting post,<br />
4-40 threads<br />
For straight compliant<br />
press-fit contacts, specify<br />
code 98 in step 4 of<br />
ordering information.<br />
0.265 [6.73]<br />
Screw, 4-40 threads,<br />
customer supplied<br />
Ø0.049 [1.24]<br />
contact termination<br />
Typical Part Number:<br />
PCDD44F98S0T20<br />
Ø0.027 [0.69]<br />
lead-in<br />
*0.167 [4.24]<br />
NOTE:<br />
* 1 The effective length of the compliant section may<br />
also be varied (longer or shorter) and can be<br />
selectively positioned and centered at several<br />
points along the contact termination length,<br />
permitting high or low profile mounting of the<br />
connector on printed boards.<br />
Detail of<br />
Omega contacts<br />
SUGGESTED PRINTED BOARD HOLE SIZES:<br />
For right angle (90°) printed board contact hole pattern, see page 69.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
68
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />
COMPLIANT PRESS-FIT<br />
HIGH DENSITY D-SUBMINIATURE<br />
D-Sub<br />
PCDD15 MALE<br />
RIGHT ANGLE (90°) AND STRAIGHT COMPLIANT PRESS-FIT<br />
PRINTED BOARD CONTACT HOLE PATTERN<br />
MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.<br />
0.984 [24.99]<br />
0.492 [12.50] 0.190 [4.83]<br />
0.984 [24.99]<br />
0.492 [12.50] 0.215 [5.46]<br />
PCDD15 FEMALE<br />
A<br />
A<br />
PCDD SERIES<br />
0.090 [2.29] Typ.<br />
PCDD26 MALE<br />
1.312 [33.32]<br />
0.656 [16.66]<br />
A<br />
0.380 [9.65]<br />
A<br />
0.090 [2.29] Typ.<br />
A<br />
C<br />
PCDD26 FEMALE<br />
1.312 [33.32]<br />
0.656 [16.66] 0.385 [9.78]<br />
A<br />
0.090 [2.29] Typ.<br />
A<br />
0.090 [2.29] Typ.<br />
A<br />
PCDD44 MALE<br />
1.852 [47.04]<br />
1.852 [47.04]<br />
PCDD44 FEMALE<br />
0.926 [23.52] 0.650 [16.51]<br />
0.926 [23.52] 0.655 [16.64]<br />
A<br />
A<br />
0.090 [2.29] Typ.<br />
A<br />
0.090 [2.29] Typ.<br />
A<br />
PCDD62 MALE<br />
2.500 [63.50]<br />
2.500 [63.50]<br />
PCDD62 FEMALE<br />
1.250 [31.75] 0.973 [24.71]<br />
1.250 [31.75]<br />
0.975 [24.77]<br />
A<br />
A<br />
A<br />
A<br />
PCDD78 MALE<br />
0.095 [2.41] Typ.<br />
2.406 [61.11]<br />
0.095 [2.41] Typ.<br />
2.406 [61.11]<br />
PCDD78 FEMALE<br />
1.203 [30.56] 0.903 [22.94]<br />
B<br />
B<br />
1.203 [30.56]<br />
0.903 [22.94]<br />
B<br />
B<br />
C<br />
B<br />
C<br />
B<br />
PCDD104 MALE<br />
0.095 [2.41] Typ.<br />
2.500 [63.50]<br />
0.095 [2.41] Typ.<br />
2.500 [63.50]<br />
PCDD104 FEMALE<br />
1.250 [31.75] 0.981 [24.92]<br />
1.250 [31.75] 0.967 [24.56]<br />
B Typ.<br />
0.095 [2.41] Typ.<br />
B Typ.<br />
0.095 [2.41] Typ.<br />
69<br />
CODE<br />
NUMBER<br />
A B C<br />
62 0.100 [2.54] 0.100 [2.54] 0.100 [2.54]<br />
98 0.078 [1.98] 0.082 [2.08] 0.123 [3.12]<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
SUGGESTED PRINTED BOARD HOLE SIZES:<br />
Suggest 0.120 [3.05] Ø hole for connector mounting holes.<br />
NOTE: For suggested printed board recommended drill hole sizes, plating and<br />
finished hole sizes for compliant contact termination positions, see page 81.<br />
For compliant press-fit connector installation tools, see page 80.
P O S I T R O N I C I N D U S T R I E S<br />
D-Sub<br />
PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />
COMPLIANT PRESS-FIT<br />
HIGH DENSITY D-SUBMINIATURE<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />
Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />
STEP<br />
EXAMPLE<br />
1 2 3 4 5 6 7 8 9<br />
PCDD 15 M 98 S 0 T2 0 /AA<br />
10<br />
-14<br />
STEP 1 - BASIC SERIES<br />
PCDD series<br />
STEP 2 - CONNECTOR VARIANTS<br />
15, 26, 44, 62, 78, 104<br />
STEP 3 - CONNECTOR GENDER<br />
M - Male<br />
F - Female - Professional Level<br />
open entry contacts<br />
S - Female - Industrial Level<br />
PosiBand closed entry contacts.<br />
Military plating options available.<br />
STEP 4 - CONTACT TERMINATION TYPE<br />
* 1 62 - Right angle (90°) printed circuit board mount,<br />
compliant press-fit<br />
98 - Straight printed circuit board mount, compliant<br />
press-fit<br />
STEP 5 - MOUNTING STYLE<br />
B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.<br />
R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Thread Fixed Female Jackscrews with<br />
Cross Bar.<br />
R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.<br />
R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Threads with Cross Bar.<br />
R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />
Connector with 4-40 Locknut with Cross Bar.<br />
S - Swaged Mounting Post 4-40 Threads<br />
0.265 [6.73] Length.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
STEP 10 - SPECIAL OPTIONS<br />
-14 - 0.000030 [0.76µ] gold over<br />
nickel.<br />
-15 - 0.000050 [1.27µ] gold over<br />
nickel.<br />
CONTACT TECHNICAL SALES<br />
FOR SPECIAL OPTIONS<br />
STEP 9 - ENVIRONMENTAL<br />
COMPLIANCE<br />
OPTIONS<br />
/AA - Compliant per EU Directive<br />
2002/95/EC (RoHS)<br />
NOTE: If compliance to environmental<br />
legislation is not required, this step will not<br />
be used. Example: PCDD15M98S0T20<br />
STEP 8 - Shell Options<br />
0 - Zinc plated, with chromate seal.<br />
* 3 S - Stainless steel, passivated.<br />
X - Tin plated.<br />
Z - Tin plated and dimpled (male connectors only).<br />
STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />
0 - None.<br />
* 2 V3 - Lock Tab.<br />
T6 - Fixed Male and Female Polarized Jackscrews.<br />
T2 - Fixed Female Jackscrews, 4-40 Thread.<br />
Note: These options must be ordered with connector and<br />
cannot be ordered separately.<br />
PCDD SERIES<br />
STEP 6 - HOODS<br />
0 - None.<br />
NOTE: Once you have made a connector selection, contact<br />
Technical Sales if you would like to receive a drawing in DXF, PDF<br />
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />
* 1 Available in 78 female variant only, contact Technical Sales for availability<br />
of other variants.<br />
* 2 V3 locking systems are not available for connector variants 62 and 78.<br />
Jackscrews are highly recommended to minimize damage to contacts on<br />
variants with high mating forces.<br />
* 3 For stainless steel dimpled male versions contact Technical Sales.<br />
2-D Drawing 3-D Model<br />
For information regarding COMPLIANT<br />
PRESSFIT INSTALLATION TOOLS, see pages 80.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
70
P O S I T R O N I C I N D U S T R I E S<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
STANDARD DENSITY<br />
CONNECTOR SAVERS / GENDER CHANGERS<br />
D-Sub<br />
AD Series<br />
Size 20 “Open Entry”<br />
Contact Design<br />
HAD Series<br />
Size 20 PosiBand ® “Closed<br />
Entry” Contact Design<br />
Connector Saver<br />
CONNECTOR SAVERS<br />
AD and HAD series connectors are suitable for use in<br />
any applications requiring high performance characteristic.<br />
The normal density AD and HAD series are available<br />
in five standard connector variants of 9, 15, 25, 37 and 50<br />
contacts.<br />
AD and HAD series connectors utilize precision<br />
machined contacts for strength and durability. AD series<br />
female contact features a rugged open entry design.<br />
HAD series female contact features the PosiBand closed<br />
entry design for even higher reliability, see page 1 for<br />
details.<br />
AD and HAD series connectors can be mated to a<br />
connector which would normally experience high<br />
TECHNICAL CHARACTERISTICS<br />
numbers of mating cycles. The AD/HAD connector<br />
can be easily replaced, “saving” a connector which is<br />
not easily replaced.<br />
These connectors can also be used as a “gender<br />
changer”. Connectors are available in high density<br />
versions, see page 75.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
For RoHS options<br />
see page 74.<br />
71<br />
MATERIALS AND FINISHES:<br />
Insulator:<br />
AD series:<br />
Nylon resin, UL 94V-0, black color.<br />
HAD series:<br />
Glass-filled DAP per ASTM-D-5948,<br />
UL 94V-0.<br />
Contacts:<br />
Precision machined copper alloy.<br />
Contact Plating:<br />
Gold flash over nickel plate. Other<br />
finishes available upon request.<br />
Shells:<br />
Steel with tin plate; zinc plate with<br />
chromate seal, stainless steel passivated.<br />
Other materials and finishes available<br />
upon request.<br />
Low magnetic versions are available, contact Technical Sales.<br />
MECHANICAL CHARACTERISTICS:<br />
Fixed Contacts:<br />
Size 20 contacts, male - 0.040 inch<br />
[1.02 mm] mating diameter. AD series<br />
female contact offers open entry<br />
design. HAD series female contact<br />
features PoisBand closed entry design,<br />
see page 1 for details.<br />
Connector Saver:<br />
Male to female or male to male.<br />
Contact Retention: 9 lbs. [40 N].<br />
Shells:<br />
Male shells may be dimpled for<br />
EMI/ESD ground paths.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
Polarization:<br />
Trapezoidally shaped shells.<br />
Mechanical Operations:<br />
AD series: 500 operations, minimum, per IEC 60512-5.<br />
HAD series: 1,000 operations, minimum, per IEC 60512-5.<br />
ELECTRICAL CHARACTERISTICS:<br />
Contact Current Rating:<br />
Open Entry Contacts: 7.5 amperes nominal<br />
Closed Entry Contacts, tested per UL 1977:<br />
18 amperes, 2 contacts energized.<br />
14 amperes, 6 contacts energized.<br />
11 amperes, 15 contacts energized.<br />
10 amperes, 25 contacts energized.<br />
9 amperes, 50 contacts energized.<br />
See temperature rise curves on page 2 for details.<br />
Initial Contact Resistance: 0.008 ohms, maximum for AD series.<br />
0.004 ohms, maximum for HAD series.<br />
Proof Voltage:<br />
Insulator Resistance:<br />
Clearance and<br />
Creepage Distance:<br />
Working Voltage:<br />
1,000 V r.m.s.<br />
5 G ohms.<br />
0.039 inch [1.0 mm], minimum.<br />
300 V r.m.s.<br />
CLIMATIC CHARACTERISTICS:<br />
Temperature Range: -55˚C to +125˚C.
D-Sub<br />
STANDARD DENSITY<br />
CONNECTOR SAVERS / GENDER CHANGERS<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
AD AND HAD SERIES SIZE 20 CONTACT CONNECTOR SAVER<br />
CONTACT VARIANTS<br />
FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE<br />
1 2 3 4 5<br />
1 2 3 4 5 6 7 8<br />
1 2<br />
3 4 5 6 7 8 9 10 11 12 13<br />
6<br />
7<br />
8<br />
9<br />
9 10 11 12 13 14 15<br />
14<br />
15 16 17 18 19<br />
20 21 22<br />
23 24 25<br />
SIZE 9 SIZE 15 SIZE 25<br />
1 2<br />
3<br />
20 21 22<br />
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />
23 24 25 26 27 28 29 30 31 32 33<br />
34 35 36 37<br />
1 2 3 4<br />
18 19 20 21<br />
34 35 37<br />
5<br />
6 7 8 9 10 11 12 13 14 15 16 17<br />
22 23 24 25 26 27<br />
36 38 39 40 41 42 43<br />
28 29 30 31 32<br />
33<br />
44 45 46 47 48 49 50<br />
SIZE 37 SIZE 50<br />
STANDARD SHELL ASSEMBLY DIMENSIONS<br />
SIZE 20 CONTACTS<br />
D1<br />
B1<br />
A<br />
Male<br />
Contacts<br />
0.290[7.37]<br />
K1<br />
Molding<br />
Spacer<br />
0.020[0.51]<br />
Maximum<br />
Rollover<br />
K<br />
Female<br />
Contacts<br />
C<br />
±0.005<br />
0.120 [3.05] Ø<br />
Thru Hole,2 places<br />
D<br />
B<br />
CONNECTOR SAVERS<br />
E<br />
0.018[0.46]<br />
±0.008<br />
0.036[0.91]<br />
Typical Part Number:<br />
AD9F0X9M0X<br />
CONNECTOR<br />
VARIANT SIZES<br />
A<br />
±0.015<br />
[0.38]<br />
B<br />
±0.005<br />
[0.13]<br />
B1<br />
±0.005<br />
[0.13]<br />
C<br />
±0.005<br />
[0.13]<br />
D<br />
±0.005<br />
[0.13]<br />
D1<br />
±0.005<br />
[0.13]<br />
E<br />
±0.015<br />
[0.38]<br />
K<br />
±0.005<br />
[0.13]<br />
K1<br />
±0.005<br />
[0.13]<br />
9 M<br />
9 F<br />
15 M<br />
15 F<br />
25 M<br />
25 F<br />
37 M<br />
37 F<br />
50 M<br />
50 F<br />
1.213<br />
[30.81]<br />
1.213<br />
[30.81]<br />
1.541<br />
[39.14]<br />
1.541<br />
[39.14]<br />
2.088<br />
[53.04]<br />
2.088<br />
[53.04]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
2.635<br />
[66.93]<br />
2.635<br />
[66.93]<br />
0.643<br />
[16.33]<br />
0.971<br />
[24.66]<br />
1.511<br />
[38.38]<br />
2.159<br />
[54.84]<br />
2.064<br />
[52.43]<br />
0.666<br />
[16.92]<br />
0.994<br />
[25.25]<br />
1.534<br />
[38.96]<br />
2.182<br />
[55.42]<br />
2.079<br />
[52.81]<br />
0.984<br />
[24.99]<br />
0.984<br />
[24.99]<br />
1.312<br />
[33.32]<br />
1.312<br />
[33.32]<br />
1.852<br />
[47.04]<br />
1.852<br />
[47.04]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
2.406<br />
[61.11]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.423<br />
[10.74]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.441<br />
[11.20]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.243<br />
[6.17]<br />
0.243<br />
[6.17]<br />
0.243<br />
[6.17]<br />
0.243<br />
[6.17]<br />
0.243<br />
[6.17]<br />
0.233<br />
[5.92]<br />
0.233<br />
[5.92]<br />
0.230<br />
[5.84]<br />
0.230<br />
[5.84]<br />
0.230<br />
[5.84]<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
72
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
STANDARD DENSITY<br />
CONNECTOR SAVERS / GENDER CHANGERS<br />
D-Sub<br />
JACKSCREW SYSTEMS<br />
CODE E, E6, T AND T6<br />
ROTATING<br />
MALE AND FEMALE<br />
JACKSCREWS<br />
E<br />
ROTATING<br />
MALE AND FEMALE<br />
POLARIZED<br />
JACKSCREWS<br />
FIXED<br />
MALE AND FEMALE<br />
JACKSCREWS<br />
FIXED<br />
MALE AND FEMALE<br />
POLARIZED<br />
JACKSCREWS<br />
E6 T T6<br />
4-40UNC-2B<br />
4-40UNC-2A 4-40UNC-2A 4-40UNC-2A<br />
4-40UNC-2A<br />
Female<br />
contacts<br />
4-40UNC-2B<br />
Male<br />
contacts<br />
Female<br />
contacts<br />
4-40UNC-2B<br />
4-40UNC-2B<br />
Male<br />
contacts<br />
Female<br />
contacts<br />
4-40UNC-2B<br />
4-40UNC-2B<br />
Male<br />
contacts<br />
Female<br />
contacts<br />
4-40UNC-2A<br />
Male<br />
contacts<br />
4-40UNC-2B<br />
4-40UNC-2A<br />
4-40UNC-2A<br />
4-40UNC-2B<br />
4-40UNC-2A<br />
0.754 [19.15] 0.754 [19.15]<br />
0.754 [19.15]<br />
0.754 [19.15]<br />
CONNECTOR SAVERS<br />
Example Part Number:<br />
AD9FEX9M0X<br />
Example Part Number:<br />
AD9FE6X9M0X<br />
Example Part Number:<br />
AD9FTX9M0X<br />
MATERIAL: Brass or steel with zinc plate and chromate seal or clear zinc<br />
plate or tin plate; stainless steel, passivated.<br />
Example Part Number:<br />
AD9FT6X9M0X<br />
Connectors Designed To Customer Specifications<br />
<strong>Positronic</strong> D-subminiature connectors<br />
can be modified to customer specifications.<br />
Examples: select loading of contacts for cost savings or to gain creepage and clearance distances;<br />
longer printed circuit board terminations; customer specified hardware; sealing for water resistance.<br />
Contact Technical Sales with your particular requirements.<br />
73<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
P O S I T R O N I C I N D U S T R I E S<br />
D-Sub<br />
STANDARD DENSITY<br />
CONNECTOR SAVERS / GENDER CHANGERS<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />
Specify Complete Connector By Selecting An Option From Step 1 Through 9<br />
STEP<br />
EXAMPLE<br />
1 2 3 4 5 6 7 8 9 10<br />
AD 9 F S X 9 M S X /AA<br />
11<br />
-14<br />
STEP 1 - BASIC SERIES<br />
AD series - Open entry female<br />
contacts, nylon<br />
insulator<br />
HAD series - PosiBand closed<br />
entry female<br />
contacts, DAP<br />
insulator.<br />
Military plating options available.<br />
STEP 2 - CONNECTOR VARIANT<br />
9, 15, 25, 37, 50<br />
STEP 3 - 1 ST CONNECTOR GENDER<br />
M - Male<br />
F - Female<br />
* 1 STEP 4 - 1 ST CONNECTOR MATING STYLE<br />
0 - Swaged spacer 0.120 [3.05µ] mounting hole<br />
S - Swaged spacer 4-40 UNC-2B threads<br />
* 3 E - Rotating male and female jackscrews<br />
(Select 0 in Step 8)<br />
* 3 E6 - Rotating male and female polarized jackscrew<br />
(Select 0 in Step 8)<br />
* 3 T - Fixed male and female jackscrews<br />
(Select 0 in Step 8)<br />
* 3 T6 - Fixed male and female polarized jackscrew<br />
(Select 0 in Step 8)<br />
STEP 5 - 1 ST CONNECTOR SHELL OPTION<br />
0 - Zinc plated, with chromate seal.<br />
* 4 S - Stainless steel, passivated.<br />
X - Tin plated.<br />
Z - Tin plated and dimpled (male connectors only).<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
STEP 11 - SPECIAL OPTIONS<br />
-14 - 0.000030 [0.76µ] gold over<br />
nickel.<br />
-15 - 0.000050 [1.27µ] gold over<br />
nickel.<br />
CONTACT TECHNICAL SALES<br />
FOR SPECIAL OPTIONS<br />
STEP 10 -<br />
ENVIRONMENTAL<br />
COMPLIANCE OPTIONS<br />
/AA - Compliant per EU<br />
Directive 2002/95/EC<br />
(RoHS)<br />
NOTE: If compliance to environmental<br />
legislation is not required, this step will not<br />
be used. Example: AD9FSX9MSX<br />
STEP 9 - 2 ND CONNECTOR SHELL OPTION<br />
0 - Zinc plated, with chromate seal.<br />
* 4 S - Stainless steel, passivated.<br />
X - Tin plated.<br />
Z - Tin plated and dimpled (male connectors only).<br />
* 1 STEP 8 - 2 ND CONNECTOR MATING STYLE<br />
0 - Swaged spacer 0.120 [3.05µ] mounting hole<br />
S - Swaged spacer 4-40 UNC-2B threads<br />
* 3 E - Rotating male and female jackscrews<br />
(Select 0 in Step 4)<br />
* 3 E6 - Rotating male and female polarized jackscrew<br />
(Select 0 in Step 4)<br />
* 3 T - Fixed male and female jackscrews<br />
(Select 0 in Step 4)<br />
* 3 T6 - Fixed male and female polarized jackscrew<br />
(Select 0 in Step 4)<br />
CONNECTOR SAVERS<br />
NOTE: Once you have made a connector selection, contact<br />
Technical Sales if you would like to receive a drawing in DXF, PDF<br />
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />
STEP 7 - 2 ND CONNECTOR GENDER<br />
M - Male<br />
* 2 STEP 6 - 2 ND CONNECTOR VARIANT<br />
9, 15, 25, 37, 50<br />
2-D Drawing 3-D Model<br />
* 1 Connector mating style for both connectors must be the same if 0 or S is<br />
used. If E, E6, T or T6 is used in either Step 4 or 8 the other step must be 0.<br />
* 2 Connector variant for both connectors must be the same.<br />
* 3 For hardware information, see page 73.<br />
* 4 For stainless steel dimpled male versions contact Technical Sales.<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
74
P O S I T R O N I C I N D U S T R I E S<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
HIGH DENSITY<br />
CONNECTOR SAVERS / GENDER CHANGERS<br />
D-Sub<br />
DAD Series<br />
Size 22<br />
“Open Entry” or<br />
PosiBand ® “Closed Entry”<br />
Contact Design<br />
Connector Saver<br />
CONNECTOR SAVERS<br />
75<br />
DAD series connectors are suitable for use in any applications<br />
requiring high performance characteristic. The<br />
high density DAD series is available in six standard connector<br />
variants of 15, 26, 44, 62, 78 and 104 contacts.<br />
DAD series connectors utilize precision machined<br />
contacts for strength and durability. The female contact<br />
features a rugged open entry design. Female PosiBand<br />
closed entry contacts can be chosen for even higher<br />
reliability, see page 1 for details.<br />
DAD series connectors can be mated to a<br />
connector which would normally experience high<br />
MATERIALS AND FINISHES:<br />
Insulator: Polyester glass-filled per ASTM D5927,<br />
UL 94V-0.<br />
Contacts:<br />
Precision machined copper alloy.<br />
Contact Plating:<br />
Gold flash over nickel plate. Other<br />
finishes available upon request.<br />
Shells:<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
TECHNICAL CHARACTERISTICS<br />
Steel or brass with tin plate; zinc plate<br />
with chromate seal, stainless steel<br />
passivated. Other materials and finishes<br />
available upon request.<br />
Low magnetic versions are available, contact Technical Sales.<br />
MECHANICAL CHARACTERISTICS:<br />
Fixed Contacts:<br />
Size 22 contacts - male 0.030 inch<br />
[0.76 mm] mating diameter. Female<br />
Contact: open entry or PosiBand<br />
closed entry design, see page 1 for<br />
details.<br />
Connector Saver:<br />
Male to female.<br />
Contact Retention: 9 lbs. [40 N].<br />
Shells:<br />
Male shells may be dimpled for<br />
EMI/ESD ground paths.<br />
Polarization:<br />
Trapezoidally shaped shells.<br />
numbers of mating cycles. The DAD connector can be<br />
easily replaced, “saving” a connector which is not<br />
easily replaced.<br />
Connectors are available in standard density<br />
versions, see page 71.<br />
Mechanical Operations: 500 operations, minimum, per IEC<br />
60512-5 for open entry.<br />
1000 operations, minimum, per IEC<br />
60512-5 for closed entry.<br />
ELECTRICAL CHARACTERISTICS:<br />
Contact Current Rating:<br />
Open Entry Contacts: 5 amperes nominal<br />
Closed Entry Contacts, tested per UL 1977:<br />
12 amperes, 2 contacts energized.<br />
10 amperes, 6 contacts energized.<br />
7.5 amperes, 26 contacts energized.<br />
6.5 amperes, 65 contacts energized.<br />
5.0 amperes, 104 contacts energized.<br />
See temperature rise curves on page 2 for details.<br />
Initial Contact Resistance:<br />
Proof Voltage:<br />
Insulator Resistance:<br />
Clearance and<br />
Creepage Distance:<br />
Working Voltage:<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
0.010 ohms, maximum for open entry<br />
0.005 ohms, maximum for closed entry<br />
1,000 V r.m.s.<br />
5 G ohms.<br />
0.042 inch [1.06 mm], minimum.<br />
300 V r.m.s.<br />
CLIMATIC CHARACTERISTICS:<br />
Temperature Range: -55˚C to +125˚C.<br />
•<br />
For RoHS options<br />
see page 77.
D-Sub<br />
HIGH DENSITY<br />
CONNECTOR SAVERS / GENDER CHANGERS<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
DAD SERIES SIZE 22 CONTACT CONNECTOR SAVER<br />
CONTACT VARIANTS<br />
FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE<br />
1 5<br />
6<br />
10<br />
11 15 19<br />
1 9<br />
10<br />
18<br />
DAD 15 DAD 26 DAD 44<br />
26<br />
1<br />
16<br />
31<br />
44<br />
15<br />
30<br />
1<br />
22 21<br />
42<br />
43<br />
62<br />
1<br />
21<br />
40<br />
60<br />
20<br />
39<br />
59<br />
78<br />
22<br />
1<br />
43<br />
64<br />
85<br />
21<br />
42<br />
63<br />
84<br />
104<br />
DAD 62<br />
DAD 78<br />
DAD 104<br />
Typical Part Number:<br />
DAD15M0X15F0X<br />
A<br />
C<br />
D1<br />
STANDARD SHELL ASSEMBLY DIMENSIONS<br />
E<br />
B1<br />
±0.005<br />
0.120 [3.05] Ø<br />
Thru Hole,<br />
2 places<br />
SIZE 22 CONTACTS<br />
Male Contacts<br />
0.290[7.37]<br />
Molding<br />
Spacer<br />
K1<br />
0.018[0.46]<br />
±0.008<br />
0.036[0.91]<br />
K<br />
Female<br />
Contacts<br />
0.020[0.51]<br />
Maximum Rollover<br />
B<br />
D<br />
CONNECTOR SAVERS<br />
CONNECTOR<br />
VARIANT SIZES<br />
A<br />
±0.015<br />
[0.38]<br />
B<br />
±0.005<br />
[0.13]<br />
B1<br />
±0.005<br />
[0.13]<br />
C<br />
±0.005<br />
[0.13]<br />
D<br />
±0.005<br />
[0.13]<br />
D1<br />
±0.005<br />
[0.13]<br />
E<br />
±0.015<br />
[0.38]<br />
K<br />
±0.005<br />
[0.13]<br />
K1<br />
±0.005<br />
[0.13]<br />
15 M<br />
15 F<br />
15 S<br />
26 M<br />
26 F<br />
26 S<br />
44 M<br />
44 F<br />
44 S<br />
62 M<br />
62 F<br />
62 S<br />
78 M<br />
78 F<br />
78 S<br />
104 M<br />
104 F<br />
104 S<br />
1.213<br />
[30.81]<br />
1.213<br />
[30.81]<br />
1.541<br />
[39.14]<br />
1.541<br />
[39.14]<br />
2.088<br />
[53.04]<br />
2.088<br />
[53.04]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
2.635<br />
[66.93]<br />
2.635<br />
[66.93]<br />
2.729<br />
[69.32]<br />
2.729<br />
[69.32]<br />
0.643<br />
[16.33]<br />
0.971<br />
[24.66]<br />
1.511<br />
[38.38]<br />
2.159<br />
[54.84]<br />
2.064<br />
[52.43]<br />
2.189<br />
[55.60]<br />
0.666<br />
[16.92]<br />
0.994<br />
[25.25]<br />
1.534<br />
[38.96]<br />
2.182<br />
[55.42]<br />
2.079<br />
[52.81]<br />
2.212<br />
[56.18]<br />
0.984<br />
[24.99]<br />
0.984<br />
[24.99]<br />
1.312<br />
[33.32]<br />
1.312<br />
[33.32]<br />
1.852<br />
[47.04]<br />
1.852<br />
[47.04]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
2.406<br />
[61.11]<br />
2.406<br />
[61.11]<br />
2.500<br />
[63.50]<br />
2.500<br />
[63.50]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.311<br />
[7.90]<br />
0.423<br />
[10.74]<br />
0.485<br />
[12.32]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.329<br />
[8.36]<br />
0.441<br />
[11.20]<br />
0.503<br />
[12.78]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.494<br />
[12.55]<br />
0.605<br />
[15.37]<br />
0.605<br />
[15.37]<br />
0.668<br />
[16.97]<br />
0.668<br />
[16.97]<br />
0.243<br />
[6.17]<br />
0.243<br />
[6.17]<br />
0.243<br />
[6.17]<br />
0.243<br />
[6.17]<br />
0.243<br />
[6.17]<br />
0.243<br />
[6.17]<br />
0.233<br />
[5.92]<br />
0.233<br />
[5.92]<br />
0.230<br />
[5.84]<br />
0.230<br />
[5.84]<br />
0.230<br />
[5.84]<br />
0.230<br />
[5.84]<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
76
P O S I T R O N I C I N D U S T R I E S<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
HIGH DENSITY<br />
CONNECTOR SAVERS / GENDER CHANGERS<br />
D-Sub<br />
ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />
Specify Complete Connector By Selecting An Option From Step 1 Through 9<br />
STEP<br />
EXAMPLE<br />
1 2 3 4 5 6 7 8 9 10<br />
DAD 15 M S X 15 F S X /AA<br />
11<br />
-14<br />
STEP 1 - BASIC SERIES<br />
DAD series<br />
STEP 2 - CONNECTOR VARIANT<br />
15, 26, 44, 62, 78, 104<br />
STEP 11 - SPECIAL OPTIONS<br />
-14 - 0.000030 [0.76µ] gold over<br />
nickel.<br />
-15 - 0.000050 [1.27µ] gold over<br />
nickel.<br />
CONTACT TECHNICAL SALES<br />
FOR SPECIAL OPTIONS<br />
CONNECTOR SAVERS<br />
STEP 3 - 1 ST CONNECTOR GENDER<br />
M - Male<br />
* 2 STEP 4 - 1 ST CONNECTOR MATING STYLE<br />
0 - Swaged spacer 0.120 [3.05µ] mounting hole<br />
S - Swaged spacer 4-40 UNC-2B threads<br />
* 3 E - Rotating male and female jackscrews<br />
(Select 0 in Step 8)<br />
* 3 E6 - Rotating male and female polarized jackscrew<br />
(Select 0 in Step 8)<br />
* 3 T - Fixed male and female jackscrews<br />
(Select 0 in Step 8)<br />
* 3 T6 - Fixed male and female polarized jackscrew<br />
(Select 0 in Step 8)<br />
STEP 5 - 1 ST CONNECTOR SHELL OPTION<br />
0 - Zinc plated, with chromate seal.<br />
* 5 S - Stainless steel, passivated.<br />
X - Tin plated.<br />
Z - Tin plated and dimpled (male connectors only).<br />
* 1 Male option available only on connector variant 78.<br />
* 2 Connector mating style for both connectors must be the same if<br />
0 or S is used. If E, E6, T or T6 is used in either Step 4 or 8 the<br />
other step must be 0.<br />
* 3 For hardware information, see page 73.<br />
* 4 Connector variant for both connectors must be the same as in<br />
Step 2.<br />
* 5 For stainless steel dimpled male versions contact Technical<br />
Sales.<br />
NOTE: Once you have made a connector selection, contact<br />
Technical Sales if you would like to receive a drawing in DXF, PDF<br />
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />
RoHS<br />
Compliant<br />
• per EU Directive 2002/95/EC<br />
•<br />
STEP 10 - ENVIRONMENTAL<br />
COMPLIANCE<br />
OPTIONS<br />
/AA - Compliant per EU Directive<br />
2002/95/EC (RoHS)<br />
STEP 9 - 2 ND CONNECTOR SHELL OPTION<br />
0 - Zinc plated, with chromate seal.<br />
* 5 S - Stainless steel, passivated.<br />
X - Tin plated.<br />
Z - Tin plated and dimpled (male connectors only).<br />
**STEP 8 - 2 ND CONNECTOR MATING STYLE<br />
0 - Swaged spacer 0.120 [3.05µ] mounting hole<br />
S - Swaged spacer 4-40 UNC-2B threads<br />
* 3 E - Rotating male and female jackscrews<br />
(Select 0 in Step 4)<br />
* 3 E6 - Rotating male and female polarized jackscrew<br />
(Select 0 in Step 4)<br />
* 3 T - Fixed male and female jackscrews<br />
(Select 0 in Step 4)<br />
* 3 T6 - Fixed male and female polarized jackscrew<br />
(Select 0 in Step 4)<br />
STEP 7 - 2 ND CONNECTOR GENDER<br />
* 1 M - Male<br />
F - Female - Professional Level - open entry contacts<br />
S - Female - Industrial Level - PosiBand closed entry contacts<br />
Military plating options available.<br />
NOTE: If compliance to environmental<br />
legislation is not required, this step will not<br />
be used. Example: DAD15MSX15FSX<br />
* 4 STEP 6 - 2 ND CONNECTOR VARIANT<br />
15, 26, 44, 62, 78, 104<br />
2-D Drawing 3-D Model<br />
77<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
APPLICATION TOOLS<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
A P P L I C A T I O N T O O L S S E C T I O N<br />
SD / RD / ORD / ODD / DD connectors are offered with removable crimp contacts.<br />
<strong>Positronic</strong> <strong>Industries</strong> recognizes the importance of<br />
supplying application tooling to support our<br />
customers’ use of our products.<br />
Information on application tooling is<br />
available on our web site at<br />
http://www.connectpositronic.com/products/157/ApplicationTooling<br />
There you will find downloadable PDF cross reference<br />
charts for removable and compliant press-fit contacts. These charts<br />
will supply part numbers for insertion, removal and crimping tools,<br />
along with information regarding use of tools and techniques.<br />
REELS FOR AUTOMATIC PNEUMATIC CRIMP TOOLS<br />
Enlarged section of<br />
plastic contact carriers<br />
Contacts may be supplied in plastic carriers, packaged<br />
in reels holding 2,000 contacts for use with the<br />
automatic pneumatic crimp tools, catalog part number<br />
9550-1. The same type carrier is used for both male and<br />
female contacts.<br />
All male and female crimp contacts can be ordered in<br />
reels by adding letter “R” after the contact part number,<br />
such as MC6020DR for a male contact and FC6020D2R<br />
for female contact.<br />
APPLICATION TOOLS<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
78
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
APPLICATION TOOLS<br />
D-Sub<br />
CONTACT APPLICATION TOOLS CROSS REFERENCE LIST<br />
USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS<br />
APPLICATION TOOLS<br />
* 1 All male and female crimp contacts can be ordered on reels in quantities of 2,000 by<br />
adding letter “R” after the contact part number, see page 78 for more information.<br />
DD<br />
SERIES<br />
ODD<br />
SERIES<br />
ORD<br />
SERIES<br />
RD<br />
SERIES<br />
SD<br />
SERIES<br />
MC7520D 9507-0-0-0 AFM8 M22520/2-01 9502-10-0-0 K694 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
MC7526D 9507-0-0-0 AFM8 M22520/2-01 9502-10-0-0 K694 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
MC7518D 9507-0-0-0 AFM8 M22520/2-01 9502-11-0-0 K774 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />
FC7520D 9507-0-0-0 AFM8 M22520/2-01 9502-10-0-0 K694 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
FC7526D 9507-0-0-0 AFM8 M22520/2-01 9502-10-0-0 K694 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
FC7518D 9507-0-0-0 AFM8 M22520/2-01 9502-11-0-0 K774 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />
MC6020D 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
MC6026D 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
MC6018D 9507-0-0-0 AFM8 M22520/2-01 9502-11-0-0 K774 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />
M39029/63-368 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />
FC6020D2 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
FC6026D2 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
FC6018D2 9507-0-0-0 AFM8 M22520/2-01 9502-11-0-0 K774 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />
M39029/64-369 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />
MC602*D**<br />
thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
FC602*D2**<br />
thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
MC6020D 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
MC6018D 9507-0-0-0 AFM8 M22520/2-01 9502-11-0-0 K774 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />
MC6026D 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
FC6020D2 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
FC6026D2 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
FC6120D 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
FC6118D 9507-0-0-0 AFM8 M22520/2-01 9502-11-0-0 K774 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />
MC602*D**<br />
thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
FC602*D2**<br />
thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />
MC8122D 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K-42 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />
MC8020D 9507-0-0-0 AFM8 M22520/2-01 9502-29-0-0 K1665 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />
MS8122D M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />
FC8022D2 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />
FC8122D 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />
FC8120D 9507-0-0-0 AFM8 M22520/2-01 9502-29-0-0 K1665 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />
FS8022D2 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />
FS8122D M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />
MC8022D**<br />
thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K-42 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />
FC8022D2**<br />
thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />
MC8022D 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K-42 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />
MC8020D 9507-0-0-0 AFM8 M22520/2-01 9502-29-0-0 K1665 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />
MS8022D M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />
M39029/58-360 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K-42 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />
FC8022D2 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />
FC8020D2 9507-0-0-0 AFM8 M22520/2-01 9502-29-0-0 K1665<br />
FS8022D2 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />
M39029/57-354 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />
MC8022D**<br />
thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K-42 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />
FC8022D2**<br />
thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />
<strong>Positronic</strong><br />
Contact P/N<br />
Handle &<br />
Positioner<br />
P/N<br />
Hand<br />
Crimp<br />
Tool<br />
P/N<br />
Mfg.<br />
Cross<br />
Mil Equiv Positioner<br />
Mfg.<br />
Cross<br />
Mil Equiv<br />
Insertion<br />
Tool<br />
Mfg.<br />
Cross<br />
Mil Equiv<br />
Removal<br />
Tool<br />
Mfg.<br />
Cross<br />
Mil Equiv<br />
Automatic<br />
Crimp<br />
Tool<br />
* 1 See Note<br />
79<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D-Sub<br />
APPLICATION TOOLS<br />
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
COMPLIANT PRESS-FIT CONNECTORS INSTALLATION TOOLS<br />
USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS<br />
POSITRONIC RECOMMENDED TOOLS FOR<br />
PCD SERIES AND PCDD SERIES CONNECTORS AND CONTACTS<br />
SERIES<br />
MALE<br />
CONNECTOR SEATING<br />
FEMALE<br />
PCD 9 9512-1-0-41 9512-6-0-41<br />
PCD 15 9512-2-0-41 9512-7-0-41<br />
PCD 25 9512-3-0-41 9512-8-0-41<br />
PCD 37 9512-4-0-41 9512-9-0-41<br />
PCD 50 9512-5-0-41 9512-10-0-41<br />
PCDD 15 9512-1-0-41 9512-11-0-41<br />
PCDD 26 9512-2-0-41 9512-12-0-41<br />
PCDD 44 9512-3-0-41 9512-13-0-41<br />
PCDD 62 9512-4-0-41 9512-14-0-41<br />
APPLICATION TOOLS<br />
PCDD 78 9512-5-0-41 9512-15-0-41<br />
PCDD 104 9512-16-0-41 9512-17-0-41<br />
Arbor press for connector seating tools-9530-1-0 1 ton capacity 4 inch throat<br />
PCD series - Replacement pins for connector seating tools. Female - 855-658-0-41<br />
PCDD series - Replacement pins for connector seating tools. Female - 855-751-0-41<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />
80
<strong>Positronic</strong> <strong>Industries</strong><br />
connectpositronic.com<br />
APPLICATION TOOLS<br />
D-Sub<br />
SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-FIT TERMINATION<br />
Traditionally, tin-lead has been a popular plating for printed circuit board (PCB) holes. However, many PCB hole<br />
platings must now be RoHS compliant. <strong>Positronic</strong> is pleased to offer PCB HOLE SIZE FOR RoHS PCB plating as<br />
shown below.<br />
OMEGA COMPLIANT PRESS-FIT CONTACT HOLE<br />
“Omega” Termination<br />
BOARD<br />
TYPE<br />
CONTACT<br />
SIZE / TYPE<br />
RECOMMENDED<br />
DRILL HOLE SIZE<br />
RECOMMENDED<br />
PLATING<br />
FINISHED<br />
HOLE SIZES<br />
TIN-LEAD<br />
SOLDER<br />
PCB<br />
22<br />
OMEGA<br />
20<br />
OMEGA<br />
ø0.0453±0.0010<br />
[ø1.150±0.025]<br />
ø0.0453±0.0010<br />
[ø1.150±0.025]<br />
0.0006 [15µ]<br />
minimum solder<br />
over 0.0010 [25µ]<br />
min. copper<br />
ø0.0394+0.0035-0.0024<br />
[ø1.000+0.090-0.060]<br />
ø0.0394+0.0035-0.0024<br />
[ø1.000+0.090-0.060]<br />
RoHS PCB PLATING OPTIONS<br />
COMPLIANT<br />
PRESS-FIT TERMINATION<br />
CONTACT HOLE<br />
22<br />
OMEGA<br />
ø0.047±0.001<br />
[ø1.19±0.025]<br />
ø0.043±0.002<br />
[ø1.09±0.05]<br />
NOTE: For PCB plating compositions<br />
not shown, consult Technical Sales.<br />
COPPER<br />
PCB<br />
20<br />
OMEGA<br />
ø0.047±0.001<br />
[ø1.19±0.025]<br />
0.0010 [25µ]<br />
min. copper<br />
ø0.043±0.002<br />
[ø1.09±0.05]<br />
COMPLIANT PRESS-FIT<br />
USER INFORMATION<br />
APPLICATION TOOLS<br />
IMMERSION<br />
TIN<br />
PCB<br />
IMMERSION<br />
SILVER<br />
PCB<br />
ELECTROLESS<br />
NICKEL /<br />
IMMERSION<br />
GOLD<br />
PCB<br />
22<br />
OMEGA<br />
20<br />
OMEGA<br />
22<br />
OMEGA<br />
20<br />
OMEGA<br />
22<br />
OMEGA<br />
20<br />
OMEGA<br />
ø0.047±0.001<br />
[ø1.19±0.025] 0.000033±0.000006<br />
[0.85±0.15µ]<br />
immersion tin<br />
ø0.047±0.001<br />
[ø1.19±0.025]<br />
over 0.0010 [25µ]<br />
min. copper<br />
ø0.047±0.001<br />
[ø1.19±0.025] 0.000013±0.000007<br />
[0.34±0.17µ]<br />
immersion silver<br />
ø0.047±0.001<br />
[ø1.19±0.025]<br />
ø0.047±0.001<br />
[ø1.19±0.025]<br />
ø0.047±0.001<br />
[ø1.19±0.025]<br />
over 0.0010 [25µ]<br />
min. copper<br />
0.000002 [0.05µ] min.<br />
immersion gold over<br />
0.000177±0.000059<br />
[4.5±1.5µ] electroless<br />
nickel per IPC-4552<br />
over 0.0010 [25µ]<br />
min. copper<br />
ø0.043±0.002<br />
[ø1.09±0.05]<br />
ø0.043±0.002<br />
[ø1.09±0.05]<br />
ø0.043±0.002<br />
[ø1.09±0.05]<br />
ø0.043±0.002<br />
[ø1.09±0.05]<br />
ø0.043±0.002<br />
[ø1.09±0.05]<br />
ø0.043±0.002<br />
[ø1.09±0.05]<br />
When properly used, <strong>Positronic</strong><br />
<strong>Industries</strong> Omega signal compliant<br />
press-fit terminations provide<br />
reliable service even under severe<br />
conditions.<br />
Connectors utilizing this<br />
leading technology<br />
compliant press-fit contact<br />
are easy to install:<br />
1. Inexpensive installation tooling<br />
is available from <strong>Positronic</strong>, to<br />
choose the proper installation<br />
tool refer to page 83 for part<br />
number ordering information.<br />
2. Insert the connector into the<br />
printed circuit board or back -<br />
plane and seat connector fully.<br />
3. Secure the connector to the<br />
printed ciricuit board or back -<br />
plane using two self-tapping<br />
screws. The screws should<br />
be 4-40 threads supplied by<br />
customer.<br />
81<br />
DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
<strong>Positronic</strong> ® offers a<br />
variety of<br />
QPL connector products<br />
D-SUBMINIATURE CONNECTORS<br />
MIL PREFIX<br />
POSITRONIC SERIES<br />
MIL PREFIX<br />
POSITRONIC SERIES<br />
MIL-DTL-24308/1<br />
HDC<br />
MIL-DTL-24308/24<br />
HDC, DD<br />
MIL-DTL-24308/2<br />
RD, DD<br />
MIL-DTL-24308/25<br />
HDC, RD, DD<br />
MIL-DTL-24308/3<br />
HDC<br />
MIL-DTL-24308/26<br />
HDC, RD, DD<br />
MIL-DTL-24308/4<br />
RD, DD<br />
GSFC S-311-P4<br />
SND, SDD, SCBC, SCBM<br />
MIL-DTL-24308/5<br />
HDC<br />
GSFC S-311-P10<br />
SND, SCBM<br />
MIL-DTL-24308/6<br />
RD, DD<br />
SAE AS39029/57<br />
DD<br />
MIL-DTL-24308/7<br />
HDC<br />
SAE AS39029/58<br />
DD<br />
MIL-DTL-24308/8<br />
RD, DD<br />
SAE AS39029/63<br />
RD<br />
MIL-DTL-24308/23<br />
HDC, DD<br />
SAE AS39029/64<br />
RD<br />
RECTANGULAR CONNECTORS<br />
MIL PREFIX<br />
POSITRONIC SERIES<br />
MIL PREFIX<br />
POSITRONIC SERIES<br />
MIL-DTL-28748/3<br />
GMCT<br />
MIL-DTL-28748/8<br />
SGM<br />
MIL-DTL-28748/4<br />
GMCT<br />
MIL-C-28748/13<br />
SGMC<br />
MIL-DTL-28748/5<br />
GM<br />
MIL-C-28748/14<br />
SGMC<br />
MIL-DTL-28748/6<br />
GM<br />
SAE AS39029/34<br />
SGMC, GMCT<br />
MIL-DTL-28748/7<br />
SGM<br />
SAE AS39029/35<br />
SGMC, GMCT<br />
For a complete QPL listing available to download in PDF format, visit the desired connector family<br />
home page and click on link “Qualified Product Listing (PDF)” on our website at:<br />
www.connectpositronic.com<br />
or enter the URL link below to download the QPL PDF file immediately!<br />
http://www.connectpositronic.com/pdf_view/222/<br />
QPL LISTING<br />
82
Other D-subminiature Products<br />
<strong>Positronic</strong> <strong>Industries</strong> offers full line of D-subminiature connectors in a wide variety of<br />
contact variants and package sizes with compliant press-fit, solder and cable terminations.<br />
All <strong>Positronic</strong> connector products provide quality, reliability, and flexibility.<br />
HIGH PERFORMANCE<br />
D-SUBMINIATURE CONNECTORS<br />
Standard and high density connectors<br />
manufactured to MIL-PRF-24308, Class M;<br />
Goddard Space Flight Center S-311-P-4<br />
and Goddard Space Flight Center S-311-P-10.<br />
ENVIRONMENTAL-D CONNECTORS<br />
Standard and high density connectors<br />
with environmental protection features to<br />
IP67. Straight and right angle (90°), and<br />
cable terminations available.<br />
COMBO-D CONNECTORS<br />
Connectors with signal, shielded,<br />
power, thermocouple or high voltage<br />
contacts in a single package.<br />
Power compliant press-fit<br />
terminations now available.<br />
DUAL PORT CONNECTORS<br />
Right angle (90°) p.c. board mount<br />
connectors assembled stacked to<br />
maximize real estate; contact variants<br />
9 through 62; available in standard<br />
density, high density, and mixed density.<br />
83
<strong>Positronic</strong> HIGH RELIABILITY Products<br />
P O W E R<br />
FEATURES:<br />
• High current density • Energy saving -<br />
low contact resistance • Hot swap capability<br />
• AC/DC operation in a single connector<br />
• Signal contacts for hardware management<br />
• Blind mating • Sequential mating<br />
• Large surface area contact mating<br />
system • Wide variety of accessories<br />
• Customer-specified contact arrangements<br />
• Modular tooling which produces<br />
a single piece connector insert<br />
Contact Sizes: 0, 8, 12, 16, 20, 22 and 24<br />
Current Ratings: To 200 amperes per contact<br />
Terminations: Crimp and panel mount, straight solder, right angle (90°) solder,<br />
straight compliant press-in and right angle (90°) compliant press-in<br />
Configurations: Multiple variants in a variety of package sizes<br />
Compliance: PICMG 2.11, PICMG 3.0, VITA 41, DSCC, GSFC S-311-P-4,<br />
GSFC S-311-P-10<br />
R E C T A N G U L A R<br />
FEATURES:<br />
• Two performance levels available:<br />
industrial quality and military quality<br />
• A wide variety of accessories<br />
• Broad selection of contact variants and<br />
package sizes<br />
• Connector keying options<br />
Contact Sizes: 16, 20 and 22<br />
Current Ratings: To 13 amperes nominal<br />
Terminations: Crimp, wire solder, straight solder, right angle (90°) solder, and<br />
straight compliant press-in<br />
Configurations: Multiple variants in both standard and high densities,<br />
thirty package sizes<br />
Qualifications: MIL-DTL-28748, SAE AS39029, CCITT V.35<br />
C A B L E<br />
FEATURES:<br />
3Design assemblies in accordance with customer specifications.<br />
3Prepare cablized connector configuration and performance specifications.<br />
3Design each system in accordance with applicable customer, domestic, and international<br />
standards.<br />
3Define and conduct performance and verification testing.<br />
• Shorten the supply chain and reduce<br />
additional costs and delays by “cablizing”<br />
your <strong>Positronic</strong> connector selection<br />
• Overmolding available<br />
• Shielded and environmentally sealed<br />
versions available<br />
• Power cables and access boxes which<br />
meet the SAE J2496 specification<br />
D - S U B M I N I A T U R E<br />
Contact Sizes: 8, 16, 20 and 22<br />
Current Ratings: To 100 amperes<br />
FEATURES:<br />
• Four performance levels available for<br />
best cost/performance ratio: professional,<br />
industrial, military and space-flight quality<br />
• Options include high voltage, coax,<br />
thermocouple and air coupling contacts;<br />
environmentally sealed and dual port<br />
connector packages including mixed density<br />
• Broad selection of accessories<br />
• Size 20 and 22 contacts suitable for<br />
use in carrying power<br />
• IP65, IP67<br />
Terminations: Crimp, wire solder, straight solder, right angle (90°) solder, straight<br />
compliant press-in and right angle (90°) compliant press-in<br />
Configurations: Multiple variants in both standard and high densities, seven shell sizes<br />
Qualifications: MIL-DTL-24308, GSFC S-311-P-4, GSFC S-311-P-10,<br />
SAE AS39029, DSCC<br />
C I R C U L A R<br />
Contact Sizes: 12, 16, 20 and 22<br />
Current Ratings: To 25 amperes nominal<br />
Terminations: Crimp, wire solder, straight solder, and right angle (90°) solder<br />
Configurations: Multiple variants in four package sizes<br />
Qualifications: Environmental protection to IP67<br />
FEATURES:<br />
• Non-corrodible / lightweight composite<br />
construction<br />
• EMI/RFI shielded versions<br />
• Thermocouple contacts<br />
• Environmentally sealed versions<br />
• Rear insertion/ front release of removable<br />
contacts<br />
• Two level sequential mating<br />
• Overmolding available on full assemblies<br />
H E R M E T I C<br />
FEATURES:<br />
• Intended for use as an electrical<br />
feedthrough in high vacuum applications<br />
• Leakage rate: 5 x 10-9 mbar.l/s @ vacuum<br />
1.5 x 10-5 atm<br />
• Signal, power, coax and high voltage versions<br />
available<br />
• Connectors can be mounted on flange<br />
assembly per customer specification<br />
Contact Sizes: 8, 12, 16, 20 and 22<br />
Current Ratings: To 40 amperes nominal<br />
Terminations: Feedthrough is standard; flying leads and board mount available<br />
upon request<br />
Configurations: See D-subminiature and circular configurations above<br />
Compliance: Space-D32<br />
For more information, visit www.connectpositronic.com or call your nearest<br />
<strong>Positronic</strong> sales office listed on the back of this catalog.
NORTH AMERICAN LOCATIONS<br />
UNITED STATES, Springfield, Missouri, Corporate Headquarters<br />
Factory Sales and Engineering Offices 800 641 4054 info@connectpositronic.com<br />
PUERTO RICO, Ponce Factory<br />
Factory Sales and Engineering Offices 800 641 4054 info@connectpositronic.com<br />
MEXICO<br />
Factory Sales and Engineering Offices 800 872 7674 info@connectpositronic.com<br />
CANADA<br />
Factory Sales and Engineering Offices 800 327 8272 info@connectpositronic.com<br />
ASIA/PACIFIC LOCATIONS<br />
SINGAPORE, Asia/Pacific Headquarters<br />
Factory Sales and Engineering Offices 65 6842 1419 singapore@connectpositronic.com<br />
ASIA, Direct Sales Offices<br />
China -Zhuhai Factory and Sales Office 86 756 3626 466 zhuhai@connectpositronic.com<br />
China -Shenzhen Sales Office 86 755 2643 7578 shenzhen@connectpositronic.com<br />
China -Shanghai Sales Office 86 158 2907 9779 shanghai@connectpositronic.com<br />
China -Xian/Beijing Sales Office 86 29 8839 5306 xian@connectpositronic.com<br />
Korea Sales Office 82 31 909 8047 korea@connectpositronic.com<br />
Taiwan Sales Office 886 2 2937 8775 taiwan@connectpositronic.com<br />
JAPAN, Direct Sales Offices<br />
Sales and Engineering Offices 81 3 5619 8072 japan@connectpositronic.com<br />
INDIA, Direct Sales Offices<br />
Factory Sales and Engineering Offices 91 20 2439 4810 india@connectpositronic.com<br />
Bangalore Sales Office 91 94 4907 3251 bangalore@connectpositronic.com<br />
New Delhi Sales Office 91 80 1071 1175 delhi@connectpositronic.com<br />
ASIA/PACIFIC, Technical Agents<br />
Technical Agents in Malaysia, Australia, New Zealand, Philippines, Hong Kong, Vietnam, Thailand<br />
EUROPEAN LOCATIONS<br />
FRANCE, Auch Factory, European Headquarters<br />
Factory Sales and Engineering Offices 33 5 6263 4491 contact@connectpositronic.com<br />
EUROPE, Direct Sales Offices<br />
Northern France Sales Office 33 1 4588 1388 jchalaux@connectpositronic.com<br />
Southern France Sales Office 33 5 6263 4491 plafon@connectpositronic.com<br />
Eire + Northern Ireland 33 5 6263 4557 tauvin@connectpositronic.com<br />
Italy Sales Office 39 02 5411 6106 rmagni@connectpositronic.com<br />
Germany Sales Office 49 23 5163 4739 cbouche@connectpositronic.com<br />
UK Sales Office 44 7975 682 488 lbridwell@connectpositronic.com<br />
EUROPE, Technical Agents<br />
Technical Agents in Austria, Benelux, Eastern Europe Countries, Greece, Ireland, Russia, Scandinavia,<br />
Spain, Switzerland and the United Kingdom<br />
MIDEAST, Technical Agents<br />
Technical Agents in Israel and Turkey<br />
POSITRONIC INDUSTRIES, INC.<br />
423 N Campbell Avenue • PO Box 8247 • Springfield, MO 65801<br />
Tel 417 866 2322 • Fax 417 866 4115 • Toll Free 800 641 4054<br />
info@connectpositronic.com<br />
POSITRONIC INDUSTRIES, S.A.S.<br />
Zone Industrielle d’Engachies • 46 Route d’Engachies<br />
France 32020 Auch Cedex 9<br />
Telephone 33 5 6263 4491 • Fax 33 5 6263 5117<br />
contact@connectpositronic.com<br />
POSITRONIC ASIA PTE LTD.<br />
3014A Ubi Road 1 #07-01 • Singapore 408703<br />
Telephone 65 6842 1419 • Fax 65 6842 1421<br />
singapore@connectpositronic.com