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D-Subminiature Catalog - Positronic Industries Inc

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<strong>Catalog</strong> C-001 Rev. F


Experience<br />

• Founded in 1966<br />

• Involvement in the development of international connector<br />

specifications through EIA ® , IEC and ISO as well as PICMG ® and VITA.<br />

• Introduction of new and unique connector products to the electronics industry.<br />

• Patent holder for many unique connector features and manufacturing techniques.<br />

• Vertically integrated manufacturing – raw materials to finished connectors.<br />

Technology<br />

• Expertise with solid machined contacts provides a variety of high reliability<br />

connectors including high current density power connectors.<br />

• Quality Assurance lab is capable of testing to IEC, EIA, UL, C.UL, military<br />

and customer-specified requirements.<br />

• In-house design and development of connectors based on market need or<br />

individual customer requirements.<br />

• Internal manufacturing capabilities include automatic precision contact machining,<br />

injection molding, stamping, plating operations and connector assembly.<br />

• Manufacturing locations in southwest Missouri, U.S.A. (headquarters);<br />

Puerto Rico, France, China, Singapore, and India. Total square footage: 369,000.<br />

Support<br />

<strong>Positronic</strong> Provides Complete Capability<br />

Mission Statement<br />

“To utilize product flexibility and application<br />

assistance to present interconnect solutions<br />

which represent value to customers worldwide.”<br />

• Quality Systems: Select locations qualified to ISO9001:2000, ISO14001,<br />

AS9100, MIL-STD-790 and customer “dock to stock” programs. Applicable<br />

products qualified to MIL-DTL-24308, SAE AS39029, DSCC 85039,<br />

MIL-DTL-28748, Space D32, GSFC S-311-P-4 and GSFC S-311-P-10.<br />

• Compliance to a variety of international and customer specific<br />

environmental requirements.<br />

• Large in-house inventory of finished connectors. Customer<br />

specific stocking programs.<br />

• Factory direct technical sales support in major cities worldwide.<br />

• One-on-one customer support from worldwide factory locations.<br />

• World class web site.<br />

• Value-added solutions and willingness to develop custom products with reasonable price and delivery.<br />

Regional Headquarters<br />

Products described within this catalog may be<br />

protected by one or more of the following US patents:<br />

#4,900,261 #5,255,580 #5,329,697<br />

#6,260,268 #6,835,079 #7,115,002<br />

Patented in Canada, 1992 Other Patents Pending<br />

POSITRONIC ® IS AN ITAR REGISTERED COMPANY<br />

Springfield, MO Auch, France Singapore<br />

<strong>Positronic</strong> <strong>Industries</strong>’ FEDERAL SUPPLY CODE (Cage Code)<br />

FOR MANUFACTURERS is 28198<br />

Unless otherwise specified, dimensional tolerances are:<br />

1) ±0.001 inches [0.03 mm] for male contact mating diameters.<br />

2) ±0.003 inches [0.08 mm] for contact termination diameters.<br />

3) ±0.005 inches [0.13 mm] for all other diameters.<br />

4) ±0.015 inches [0.38 mm] for all other dimensions.<br />

Information in this catalog is proprietary to <strong>Positronic</strong> and its subsidiaries. <strong>Positronic</strong> believes the data contained herein to be reliable. Since the technical information is given free of charge,<br />

the user employs such information at his own discretion and risk. <strong>Positronic</strong> <strong>Industries</strong> assumes no responsibility for results obtained or damages incurred from use of such information in<br />

whole or in part.<br />

<strong>Positronic</strong>®, <strong>Positronic</strong> <strong>Industries</strong>, <strong>Inc</strong>.®, P+ logo, <strong>Positronic</strong> Global Connector Solutions®, Connector Excellence® and their logo designs are registered trademarks of <strong>Positronic</strong> <strong>Industries</strong>, <strong>Inc</strong>.


CONNECTOR DESCRIPTIONS<br />

MELO-D and EURO-D CONNECTORS<br />

MD series and ED series, professional level, fixed contacts.<br />

Solder cup, wrap post, and printed board contact terminations<br />

for inch and metric printed board hole patterns. Six connector<br />

variants, 9 through 50 contacts. Female open entry contacts.<br />

Connectors conform to IEC 60807-2, Performance Level Two.<br />

MDX SERIES CONNECTORS<br />

MDX series, industrial level, fixed contacts. Solder cup, straight<br />

and right angle (90°) printed board mount contact terminations.<br />

Five connector variants, 9 through 50 contacts. PosiBand<br />

closed entry female contacts. Connectors conform to<br />

IEC 60807-2, Performance Level One.<br />

SOLI-D CONNECTORS<br />

SD series, professional level, removable contacts. Solder cup,<br />

crimp and straight printed board mount contact terminations.<br />

Five connector variants, 9 through 50 contacts. PosiBand ®<br />

closed entry female contacts. Connectors conform to IEC 807-<br />

3, Performance Level Two.<br />

ORD SERIES CONNECTORS<br />

ORD series, professional and industrial levels, removable<br />

contacts. Crimp contact terminations. Thermocouple contact<br />

options available. Six connector variants, 9 through 50 contacts.<br />

IEC 60807-3, Performance Level One or Two.<br />

HARMO-D CONNECTORS<br />

HDC series, MIL-DTL-24308 level, fixed contact. Solder cup,<br />

wrap post and straight and right angle (90°) printed board<br />

contact terminations. Thermocouple contact options available.<br />

Five connector variants, 9 through 50 contacts.<br />

RHAPSO-D CONNECTORS<br />

RD series, MIL-DTL-24308 / SAE AS39029 levels, removable<br />

contacts. Crimp contact terminations. Thermocouple contact<br />

options available. Six connector variants, 9 through 50 contacts.<br />

ODD SERIES CONNECTORS<br />

ODD series, professional and industrial levels, removable contacts.<br />

Solder cup, crimp and straight and right angle (90°) printed board<br />

contact terminations. Thermocouple contact options available. Six<br />

connector variants, 15 through 104 contacts.<br />

DENSI-D CONNECTORS<br />

DD series, MIL-DTL-24308 / SAE AS39029 levels, removable contacts.<br />

Solder cup, crimp and straight and right angle (90°) printed<br />

board contact terminations. Thermocouple contact options available.<br />

Six connector variants, 15 through 104 contacts.<br />

STANDARD DENSITY<br />

COMPLIANT PRESS-FIT CONNECTORS<br />

PCD series, professional, industrial and military levels,<br />

machined contact, compliant termination. Five connector<br />

variants, 9 through 50 contacts. IEC 60807-2, Performance<br />

Levels One or Two. Military contact plating optional.<br />

HIGH DENSITY<br />

COMPLIANT PRESS-FIT CONNECTORS<br />

PCDD series, professional, industrial and military levels, machined<br />

contact, compliant termination. Five connector variants, 15<br />

through 104 contacts. Military contact plating optional.<br />

i


GENERAL INFORMATION MD SERIES MDX SERIES ED SERIES SD SERIES<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

TABLE OF CONTENTS<br />

G E N E R A L I N F O R M A T I O N<br />

What Makes <strong>Positronic</strong>’s New “PosiBand ® ” Contact Interface a Significant Improvement? . . . . . . . . . . . . . . . . 1<br />

The PosiBand ® contact system has many advantages over the legacy split tine design . . . . . . . . . . . . . . . . . . 2<br />

Exploded Views of Typical Mated D-subminiature Connector Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

Connector Component Description and Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />

M D S E R I E S<br />

Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5<br />

Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />

Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32 and 33; Ferrite Inductor<br />

Bar For EMI/RFI Noise Suppression - Code F and Q; and Wrap Post Termination - Code 6 . . . . . . . . . . . . . . 7<br />

Right Angle (90°) Printed Board Mount Termination - Code 5 and Code 59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8<br />

Right Angle (90°) Printed Board Mount Termination - Code 4; and Right Angle (90°) and<br />

Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9<br />

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10<br />

M D X S E R I E S<br />

Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11<br />

Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12<br />

Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32 and 33; and<br />

Right Angle (90°) Printed Board Mount Termination - Code 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13<br />

Right Angle (90°) Printed Board Mount Termination - Code 5; and<br />

Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14<br />

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15<br />

E D S E R I E S<br />

Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16<br />

Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17<br />

Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 36; and<br />

and Right Angle (90°) Printed Board Mount Termination - Code 42 and 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . 18<br />

Right Angle (90°) Printed Board Mount Termination - Code 44; and<br />

Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19<br />

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20<br />

S D S E R I E S<br />

D-Sub<br />

Connector Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i<br />

<strong>Positronic</strong> Cablized Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v<br />

Other D-subminiature Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95<br />

Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21<br />

Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22<br />

Removable Crimp Contacts - Code 1 and 12; and Removable Crimp Contacts - 18 AWG . . . . . . . . . . . . . . . . 23<br />

Straight Printed Board Mount Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24<br />

Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25<br />

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />

ii continued on next page . . . .


D-Sub<br />

TABLE OF CONTENTS<br />

H D C S E R I E S<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

HDC SERIES<br />

Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27<br />

Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />

Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32, 33 and 36;<br />

and Wrap Post Termination - Code 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />

Right Angle (90°) Printed Board Mount Termination - Code 5 and Code 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />

Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31<br />

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />

R D S E R I E S<br />

Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33<br />

Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34<br />

Removable Crimp Contacts - Code 1 and 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />

Removable Crimp Contacts - 18 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . . 36<br />

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37<br />

RD SERIES<br />

O R D S E R I E S<br />

Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38<br />

Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39<br />

Removable Crimp Contacts - Code 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40<br />

Removable Crimp Contacts - 18 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . . 41<br />

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42<br />

O D D S E R I E S<br />

Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43<br />

Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44<br />

Removable Crimp Contacts - Code 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45<br />

Removable Crimp Contacts - 20 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . . 46<br />

Removable Solder Cup Contacts - Code 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47<br />

Fixed Solder Cup Termination - Code 21; and<br />

Straight Printed Board Mount Termination - Code 3 and 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48<br />

Right Angle (90°) Printed Board Mount Termination - Code 5 and Code 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49<br />

Right Angle (90°) Printed Board Mount Termination - Contact Variant 104 - Code 5 and Code 4 . . . . . . . . . . . 50<br />

Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51<br />

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52<br />

ORD SERIES<br />

ODD SERIES<br />

D D S E R I E S<br />

Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53<br />

Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54<br />

Removable Crimp Contacts - Code 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55<br />

Removable Crimp Contacts - 20 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . . 56<br />

Removable Solder Cup Contacts - Code 2; and<br />

Straight Printed Board Mount Contacts - Code 3, 32 and 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57<br />

Right Angle (90°) Printed Board Mount Termination - Code 4; and Contact Variant 104 - Code 4 . . . . . . . . . . . 58<br />

Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59<br />

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60<br />

DD SERIES<br />

continued on next page . . . . iii


PCD SERIES PCDD SERIES CONNECTOR SAVERS APPLICATION TOOLS QPL LISTING<br />

D-Sub<br />

TABLE OF CONTENTS<br />

P C D S E R I E S<br />

P C D D S E R I E S<br />

Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66<br />

Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67<br />

Right Angle (90°) Compliant Press-Fit Termination - Code 62; and<br />

Straight Compliant Press-Fit Termination - Code 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68<br />

Right Angle (90°) and Straight Compliant Press-Fit Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . 69<br />

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70<br />

CONNECTOR SAVERS/ GENDER CHANGERS<br />

AD and HAD Series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71<br />

AD and HAD Series Contact Variants and Standard Shell Assembly Dimensions . . . . . . . . . . . . . . . . . . . . . . . 72<br />

Jackscrew Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73<br />

AD and HAD Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74<br />

DAD Series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75<br />

DAD Series Contact Variants and Standard Shell Assembly Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76<br />

DAD Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77<br />

APPLICATION TOOLS<br />

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78<br />

Reels for Automatic Pneumatic Crimp Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78<br />

Contact Application Tools Cross Reference List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79<br />

Compliant Press-fit Connectors Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80<br />

Suggested Printed Hole Sizes for Compliant Press-Fit Termination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81<br />

Q P L L I S T I N G<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

Technical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61<br />

Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62<br />

Right Angle (90°) Compliant Press-Fit Termination - Code 62; and<br />

Straight Compliant Press-Fit Termination - Code 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63<br />

Right Angle (90°) and Straight Compliant Press-Fit Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . 64<br />

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65<br />

<strong>Positronic</strong> offers a wide variety of QPL connector products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82<br />

Visit our website for the latest catalog updates and supplements at<br />

http://www.connectpositronic.com/products/45/StandardDensityD-subminiature/catalogs/<br />

iv


Puerto Rico Cable Assembly<br />

POSITRONIC CABLIZED CONNECTORS<br />

SAVE TIME AND MONEY!<br />

Let <strong>Positronic</strong> support you by cablizing your<br />

SD / RD / ORD / ODD / DD connector selection.<br />

Cable Assembly Design Support<br />

We work closely with customers to:<br />

1. Design assemblies in accordance<br />

with customer specifications.<br />

2. Prepare cablized connector<br />

configuration and performance<br />

specifications.<br />

3. Design each system in accordance<br />

with applicable customer, domestic,<br />

and international standards.<br />

Technical Sales Support<br />

4. Define and conduct performance and<br />

verification testing.<br />

Engineering Support<br />

FOR MORE DETAILS CONTACT TECHNICAL SALES<br />

OR VISIT OUR WEB SITE AT:<br />

HTTP://WWW.CONNECTPOSITRONIC.COM/<br />

PRODUCTS/47/CABLEASSEMBLIES<br />

Quality Assurance<br />

v


GENERAL INFORMATION<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

NEW!<br />

GENERAL INFORMATION<br />

What Makes <strong>Positronic</strong>’s<br />

New “PosiBand ® ” Contact<br />

Interface a Significant Improvement?<br />

D-Sub<br />

High reliability connectors utilize female closed entry contacts that provide<br />

an unbroken ring of solid material at the face of the contact. The closed entry<br />

feature is crucial in preventing damage to female contacts used in harsh<br />

environments, repeated mating cycles, blind mate applications and applications<br />

requiring highest reliability.<br />

“Split tine” contact design<br />

F I G U R E 1<br />

Sleeve<br />

The most common closed<br />

entry design utilized by<br />

connector manufacturers is<br />

a split tine and sleeve concept.<br />

See figure 1. With this design,<br />

both the mechanical forces<br />

Sleeve placed on contact<br />

Front view<br />

F I G U R E 2<br />

and electrical interface are provided<br />

only at the tip of the female contact.<br />

“True closed entry” contact design<br />

PosiBand ®<br />

<strong>Positronic</strong>’s new PosiBand<br />

technology takes a unique approach<br />

to closed entry female contacts.<br />

PosiBand ® placed on contact<br />

PosiBand contacts utilize a two-piece<br />

contact design. See figure 2. Each piece serves a separate function, providing a<br />

more mechanically robust contact and more consistent electrical performance.<br />

Front view<br />

The main body of the PosiBand contact provides a true closed entry opening<br />

to enhance robustness. The PosiBand spring clip provides normal force on the<br />

male contact. Consistent electrical performance is supported through a larger<br />

area of contact interface between the male and female contact along the entire<br />

“floor” of the contact body. PosiBand contacts are QPL listed under SAE<br />

AS39029 and qualified under GSFC S-311-P4.<br />

continued on next page . . .<br />

1<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

continued from previous page . . .<br />

GENERAL INFORMATION<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

The PosiBand ® contact system has many advantages<br />

over the legacy split tine design.<br />

7<br />

7<br />

7<br />

7<br />

7<br />

PosiBand is more robust than the split tine contact, which can be pried open in harsh<br />

environments, resulting in reduced normal force and degradation of electrical performance.<br />

PosiBand has greater surface area at the male and female contact interface, resulting in<br />

more consistent electrical performance.<br />

PosiBand has lower average insertion forces, resulting in greater ease in mating,<br />

especially in larger high density connectors. The average lower insertion force is<br />

accomplished while meeting or exceeding performance requirements.<br />

The PosiBand’s contact body does not require annealing of the crimp barrels,<br />

as does the split tine design. This eliminates concern of unintentionally heat-treating<br />

the mating end of the contact, which can cause electrical failure.<br />

PosiBand is qualified under SAE AS39029 specification. PosiBand is also qualified<br />

under GSFC S-311-P4/08 Rev C and GSFC S-311-P4/10 Rev C.<br />

For more details about the advantages of the PosiBand ® system, please view the<br />

detailed white paper at www.connectpositronic.com/content/37/ or visit our web<br />

site at www.connectpositronic.com.<br />

GENERAL INFORMATION<br />

RATED CURRENT (AMPERES)<br />

RATED CURRENT (AMPERES)<br />

14<br />

12<br />

10<br />

8<br />

6<br />

4<br />

2<br />

0<br />

0<br />

14<br />

12<br />

10<br />

8<br />

6<br />

4<br />

2<br />

0<br />

0<br />

10<br />

10<br />

20<br />

20<br />

30<br />

30<br />

Size 22 PosiBand Contacts<br />

Initial Contact Resistance: 0.005 ohms, maximum.<br />

Curve developed using High Density D-subminiature connectors loaded<br />

with size 22 crimp contacts terminated to size 22 AWG wire.<br />

40<br />

50<br />

60<br />

70<br />

80<br />

TEMPERATURE RISE (ºC)<br />

40<br />

50<br />

60<br />

70<br />

TEMPERATURE RISE (ºC)<br />

90 100 110 120 130 140<br />

80 90 100 110 120 130<br />

TEMPERATURE RISE CURVES<br />

Test conducted in accordance with UL1977.<br />

CONTACTS<br />

LOADED IN<br />

POSITIONS<br />

1 - 6<br />

CONTACTS<br />

LOADED IN<br />

POSITIONS<br />

1 - 2<br />

CONTACTS<br />

LOADED IN<br />

POSITIONS<br />

1 - 26<br />

CONTACTS<br />

LOADED IN<br />

POSITIONS<br />

1 - 62<br />

CONTACTS<br />

LOADED IN<br />

POSITIONS<br />

1 - 104<br />

Initial Contact Resistance:<br />

RATED CURRENT (AMPERES)<br />

RATED CURRENT (AMPERES)<br />

20<br />

18<br />

16<br />

14<br />

12<br />

10<br />

8<br />

6<br />

4<br />

2<br />

0<br />

0<br />

8<br />

6<br />

4<br />

2<br />

0<br />

0<br />

10<br />

10<br />

20<br />

20<br />

Size 20 PosiBand Contacts<br />

30<br />

30<br />

40<br />

50<br />

60<br />

70<br />

80<br />

90<br />

TEMPERATURE RISE (ºC)<br />

40<br />

50<br />

60<br />

70<br />

80<br />

TEMPERATURE RISE (ºC)<br />

0.004 ohms, maximum.<br />

Curve developed using Standard Density D-subminiature connectors<br />

loaded with size 20 crimp contacts terminated to size 20 AWG wire.<br />

100 110 120 130<br />

90 100 110 120 130<br />

CONTACTS<br />

LOADED IN<br />

POSITIONS<br />

1 - 6<br />

CONTACTS<br />

LOADED IN<br />

POSITIONS<br />

1 - 2<br />

14 CONTACTS<br />

12<br />

LOADED IN<br />

POSITIONS<br />

10<br />

1 - 15<br />

CONTACTS<br />

LOADED IN<br />

POSITIONS<br />

1 - 25<br />

CONTACTS<br />

LOADED IN<br />

POSITIONS<br />

1 - 50<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

2


GENERAL INFORMATION<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

GENERAL INFORMATION<br />

EXPLODED VIEWS OF TYPICAL MATED<br />

D-SUBMINIATURE CONNECTOR ASSEMBLIES<br />

D-Sub<br />

C8<br />

B1<br />

A1<br />

B1<br />

C2<br />

C4<br />

C7<br />

DD62M000E6X<br />

A1<br />

DD62F0S50T6X<br />

C5<br />

A2<br />

B2<br />

B1<br />

B2<br />

C5<br />

RD25M10LVL0<br />

HDC25F5R7NV30<br />

B1<br />

A2<br />

B2<br />

A2<br />

C1<br />

C3<br />

M24308/25-6<br />

M24308/4-3F<br />

M24308/26-1<br />

B1<br />

M24308/23-39F<br />

A1<br />

C6<br />

C6<br />

B2<br />

2<br />

DD44M0000X-759.1<br />

3<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

DD44F3S000-759.0


D-Sub<br />

GENERAL INFORMATION<br />

EXPLODED VIEWS OF TYPICAL MATED<br />

D-SUBMINIATURE CONNECTOR ASSEMBLIES<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

GENERAL INFORMATION<br />

C3<br />

SD9M00Z0Z<br />

A2<br />

B2<br />

C1<br />

B1<br />

MD9F5R80TX<br />

C7<br />

A2<br />

CONNECTOR COMPONENT DESCRIPTION AND TERMINOLOGY<br />

A1<br />

A2<br />

B1<br />

B2<br />

C1<br />

C2<br />

C3<br />

C4<br />

C5<br />

C6<br />

C7<br />

C8<br />

- Male and female signal contacts, size 22. Terminations may be crimp, solder cup<br />

and printed board mount.<br />

- Male and female signal contacts, size 20. Terminations may be crimp, solder cup,<br />

wrap post, compliant press-fit and printed board mount.<br />

- Unloaded connector insulators, male and female. Insulator retention system retains<br />

all contact termination types. Insulator may be used as a free or fixed connector.<br />

- Loaded connector insulators, male and female. Insulators may be preloaded per<br />

customer requirements with contacts having terminations of right angle (90°) or<br />

straight solder printed board mount, wrap post, solder cup and press-fit. Insulator<br />

contact positions may be selectively loaded with contacts. Connectors are normally<br />

fixed panel or printed board connectors.<br />

- Fixed female jackscrews are the stationary threaded members of the non-polarized<br />

jackscrew system.<br />

- Fixed male and female jackscrews are the stationary threaded members of the<br />

polarized jackscrew system.<br />

- Rotating male jackscrews and screwlocks are the rotating threaded members of the<br />

non-polarized jackscrew system.<br />

- Rotating male and female jackscrews are the rotating threaded members of the<br />

polarized jackscrew system.<br />

- Vibration locking system consists of lock tabs on fixed connector and slide lock<br />

lever on free cable connector.<br />

- Blind mating connector system with pilot probes on free connector and receptacle<br />

guides on panel mounted fixed connector.<br />

- Cable adapters [Hoods] are used on the free cable connector to provide cable<br />

support and contact protection.<br />

- Knobs of the polarized rotating jackscrew system are affixed to the rotating<br />

jackscrew by a set screw.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

4


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

Size 20 Contacts, Fixed<br />

IEC Publication 60807-2<br />

Performance Level Two<br />

MD SERIES<br />

UL Recognized<br />

File #E49351<br />

Telecommunication<br />

UL File #14098<br />

CSA Recognized<br />

File #LR54219<br />

Melo-D series connectors are professional quality connectors<br />

recommended for use in sheltered, non-corrosive indoor or<br />

outdoor environments having normal ventilation, but without<br />

emperature or humidity controls. These fixed contact connectors<br />

meet the dimensional and performance requirements of IEC<br />

60807-2, Performance Level Two.<br />

Melo-D series connectors utilize precision machined contacts<br />

which are fixed within the connector body. The female contact is<br />

an open entry design contact, precision machined of high tensile<br />

phosphor bronze.<br />

Six standard connector variants are offered in arrangements of 9,<br />

15, 25, 29, 37 and 50 contacts. Each Melo-D connector variant is<br />

available with contact terminations for solder cup, wrap post, and<br />

straight and right angle (90°) printed board mount terminations<br />

featuring a choice of three printed board footprints. Melo-D series<br />

connectors are mateable and compatible with all D-subminiature<br />

connectors conforming to IEC 60807-2, IEC 60807-3 and<br />

MIL-DTL-24308.<br />

A wide assortment of printed board mounting hardware, cable<br />

support hoods and locking systems is available from stock.<br />

RoHS<br />

P O S I T R O N I C I N D U S T R I E S<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

For RoHS options<br />

see page 10.<br />

MELO-D SERIES TECHNICAL CHARACTERISTICS<br />

5<br />

MATERIALS AND FINISHES:<br />

Insulator:<br />

Contacts:<br />

Contact Plating:<br />

Shells:<br />

Mounting Spacers<br />

and Brackets:<br />

Push-On Fasteners:<br />

Jackscrew Systems:<br />

Vibration Lock Systems:<br />

Hoods:<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

Nylon resin, UL 94V-0, black color.<br />

Precision machined copper alloy.<br />

Professional performance Gold flash over<br />

nickel plate. Other finishes available upon<br />

request.<br />

Steel with tin plate; zinc plate with chromate<br />

seal, stainless steel passivated. Other materials<br />

and finishes available upon request.<br />

Nylon; copper alloy or steel with zinc plate<br />

and chromate seal or tin plate; phosphor<br />

bronze with tin plate; stainless steel,<br />

passivated; polyester.<br />

Phosphor bronze or beryllium copper with<br />

tin plate.<br />

Brass or steel with zinc plate and chromate<br />

seal or clear zinc plate or tin plate; stainless<br />

steel, passivated.<br />

Slide lock and lock tabs, steel with nickel<br />

plate.<br />

Composite and plastic, UL 94V-0; brass or<br />

steel with zinc plate and chromate seal.<br />

Aluminum; aluminum with electroless nickel<br />

plate. For aluminum hoods, zinc content is<br />

1% maximum. Die cast zinc.<br />

Low magnetic versions are available, contact Technical Sales.<br />

MECHANICAL CHARACTERISTICS:<br />

Fixed Contacts:<br />

Size 20 contact, male - 0.040 inch [1.02mm]<br />

mating diameter. Female contact - rugged<br />

open entry design.<br />

Contact Retention<br />

In Insulator:<br />

6 lbs. [27N]<br />

Resistance To Solder 500°F [260°C] for 10 seconds duration per<br />

Iron Heat: IEC 60512-6.<br />

Contact Terminations: Solder cup contacts - 0.042 inch [1.06mm]<br />

minimum hole diameter for 20 AWG<br />

[0.5mm 2 ] wire maximum.<br />

Straight Printed Board Mount - 0.028 inch<br />

[0.71mm] termination diameter.<br />

Right Angle (90°) Printed Board Mount -<br />

0.028 inch [0.71mm] termination diameter<br />

for all printed board footprints.<br />

Wrap Post - 0.025 inch [0.64mm] square.<br />

Shells:<br />

Male shells may be dimpled for EMI/ESD<br />

ground paths.<br />

Polarization:<br />

Trapezoidally shaped shells and polarized<br />

jackscrews.<br />

Mounting To Angle Brackets: Jackscrews and riveted fasteners with a<br />

0.120 inch [3.05mm] clearance hole, and<br />

threaded riveted fasteners with 4-40 threads<br />

and polyster lock inserts.<br />

Mounting To Printed Board: Rapid installation push-on fasteners and<br />

threaded posts.<br />

Locking Systems: Jackscrews and vibration locking systems.<br />

Mechanical Operations: 500 operations minimum per IEC 60512-5.<br />

ELECTRICAL CHARACTERISTICS:<br />

Contact Current Rating:<br />

Initial Contact<br />

Resistance:<br />

Insulator Resistance:<br />

Proof Voltage:<br />

Clearance and Creepage<br />

Distance [minimum]:<br />

Working Voltage:<br />

7.5 amperes nominal.<br />

0.008 ohms maximum.<br />

5 G ohms.<br />

1000 V r.m.s.<br />

0.039 inch [1.0mm].<br />

300 V r.m.s.<br />

CLIMATIC CHARACTERISTICS:<br />

Temperature Range:<br />

Damp Heat, Steady<br />

State:<br />

-55°C to +125°C.<br />

10 days.<br />

MD series connectors can be supplied with interfacial seals<br />

and sealed between shell and insulator. This provides an additional<br />

degree of moisture resistance. See Accessories catalog for details.


D-Sub<br />

PROFESSIONAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

CONTACT VARIANTS<br />

FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />

1 2 3 4 5<br />

1 2 3 4 5 6 7 8<br />

1 2<br />

3 4 5 6 7 8 9 10 11 12 13<br />

6<br />

7<br />

8<br />

9<br />

9 10 11 12 13 14 15<br />

14<br />

15 16 17 18 19<br />

MD 9 MD 15 MD 25<br />

20 21 22<br />

23 24 25<br />

1<br />

2<br />

3 4 5 6 7 8 9 10<br />

11 12 13 14 15 16 17 18 19<br />

20 21 22 23 24 25 26 27 28 29<br />

1 2<br />

3<br />

20 21 22<br />

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />

23 24 25 26 27 28 29 30 31 32 33<br />

34 35 36 37<br />

1 2 3 4<br />

18 19 20 21<br />

34 35 37<br />

5<br />

6 7 8 9 10 11 12 13 14 15 16 17<br />

22 23 24 25 26 27<br />

36 38 39 40 41 42 43<br />

MD 29 MD 37 MD 50<br />

B<br />

B1<br />

STANDARD SHELL ASSEMBLY<br />

M<br />

K<br />

0.050±0.010<br />

[1.27±0.25]<br />

G<br />

28 29 30 31 32<br />

33<br />

44 45 46 47 48 49 50<br />

10° Typ.<br />

MD SERIES<br />

E<br />

D1<br />

D<br />

H<br />

C<br />

A<br />

0.036±0.008<br />

[0.91±0.20]<br />

0.220 [5.59]<br />

Max.<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

OPTIONAL SHELL ASSEMBLY (0, 02)<br />

OPTIONAL SHELL ASSEMBLY<br />

WITH UNIVERSAL FLOAT MOUNTS (F)<br />

0.120±0.010 [3.05±0.25]<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

for stainless steel shell (0 option)<br />

Ø0.154 [3.91] Mounting hole,<br />

two places (02 option)<br />

0.032 [0.81]<br />

Total diametral float<br />

Ø0.086 +0.005<br />

-0.000 [ Ø2.18+0.13 -0.00]<br />

Mounting hole, two places<br />

CONNECTOR<br />

VARIANT SIZES<br />

A<br />

±0.015<br />

[0.38]<br />

B<br />

±0.005<br />

[0.13]<br />

B1<br />

±0.005<br />

[0.13]<br />

C<br />

±0.005<br />

[0.13]<br />

D<br />

±0.005<br />

[0.13]<br />

D1<br />

±0.005<br />

[0.13]<br />

E<br />

±0.015<br />

[0.38]<br />

G<br />

±0.010<br />

[0.25]<br />

H<br />

±0.010<br />

[0.25]<br />

K<br />

±0.005<br />

[0.13]<br />

M<br />

±0.010<br />

[0.25]<br />

9 M<br />

9 F<br />

15 M<br />

15 F<br />

25 M<br />

25 F<br />

29 M<br />

29 F<br />

37 M<br />

37 F<br />

50 M<br />

50 F<br />

1.213<br />

[30.81]<br />

1.213<br />

[30.81]<br />

1.541<br />

[39.14]<br />

1.541<br />

[39.14]<br />

2.088<br />

[53.04]<br />

2.088<br />

[53.04]<br />

1.770<br />

[44.96]<br />

1.770<br />

[44.96]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

2.635<br />

[66.93]<br />

2.635<br />

[66.93]<br />

0.643<br />

[16.33]<br />

0.971<br />

[24.66]<br />

1.511<br />

[38.38]<br />

1.251<br />

[31.78]<br />

2.159<br />

[54.84]<br />

2.064<br />

[52.43]<br />

0.666<br />

[16.92]<br />

0.994<br />

[25.25]<br />

1.534<br />

[38.96]<br />

1.274<br />

[32.36]<br />

2.182<br />

[55.42]<br />

2.079<br />

[52.81]<br />

0.984<br />

[24.99]<br />

0.984<br />

[24.99]<br />

1.312<br />

[33.32]<br />

1.312<br />

[33.32]<br />

1.852<br />

[47.04]<br />

1.852<br />

[47.04]<br />

1.534<br />

[38.96]<br />

1.534<br />

[38.96]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

2.406<br />

[61.11]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.431<br />

[10.95]<br />

0.311<br />

[7.90]<br />

0.423<br />

[10.74]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.450<br />

[11.43]<br />

0.329<br />

[8.36]<br />

0.441<br />

[11.20]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.759<br />

[19.28]<br />

0.759<br />

[19.28]<br />

1.083<br />

[27.51]<br />

1.083<br />

[27.51]<br />

1.625<br />

[41.28]<br />

1.625<br />

[41.28]<br />

1.322<br />

[33.58]<br />

1.322<br />

[33.58]<br />

2.272<br />

[57.71]<br />

2.272<br />

[57.71]<br />

2.178<br />

[55.32]<br />

2.178<br />

[55.32]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.539<br />

[13.69]<br />

0.539<br />

[13.69]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.534<br />

[13.56]<br />

0.534<br />

[13.56]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.217<br />

[5.51]<br />

0.237<br />

[6.02]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

6


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

Fixed female jackscrews<br />

SOLDER CUP TERMINATION<br />

CODE 2<br />

20 AWG max.<br />

2<br />

[0.5 mm ]<br />

Fixed female<br />

jackscrew<br />

Fixed male<br />

jackscrew<br />

MD SERIES<br />

0.135 [3.43]<br />

0.352 [8.94]<br />

Typical Part Number: MD15M200T2Z<br />

CODE<br />

NUMBER<br />

L<br />

For solder cup contacts, specify<br />

code 2 in step 4<br />

of ordering information.<br />

Swaged spacer with<br />

push-on fastener<br />

phosphor bronze<br />

Fixed male and female polarized jackscrews available.<br />

Specify code T6 in step 7 of ordering information.<br />

Typical Part Number: MD15M200T6Z<br />

STRAIGHT PRINTED BOARD MOUNT TERMINATION<br />

CODE 3, 32 AND 33<br />

ØD<br />

3 0.150 [3.81] 0.028 [0.71]<br />

Fixed female jackscrews<br />

32 0.375 [9.53] 0.028 [0.71]<br />

33 0.500 [12.70] 0.028 [0.71]<br />

For straight printed board mount<br />

contacts, specify code number in<br />

step 4 of ordering information.<br />

0.010 [0.25]<br />

NOMINAL<br />

L<br />

ØD<br />

Typical Part Number: MD25F3S60T0<br />

0.225 [5.71]<br />

FERRITE INDUCTOR BAR FOR EMI/RFI NOISE SUPPRESSION<br />

FILTERING CHARACTERISTICS<br />

CODE F AND Q<br />

Swaged spacer with push-on<br />

fastener phosphor bronze<br />

STRAIGHT PRINTED BOARD MOUNT CONNECTOR<br />

Fixed female jackscrews<br />

0.010 [0.25] Nominal<br />

ATTENUATION [dB]<br />

IMPEDANCE<br />

ATTENUATION*<br />

IMPEDANCE [OHMS]<br />

SERIES<br />

MD, MDX, HDC<br />

CODE<br />

NO.<br />

A<br />

L<br />

0.375 [9.53] 0.240 [6.10]<br />

ODD 32 0.375 [9.53] 0.165 [4.19]<br />

DD 0.515 [13.08] 0.165 [4.19]<br />

ED, HDC 36 0.375 [9.53] 0.101 [2.57]<br />

MD, MDX 4 ---------- ----------<br />

ODD 5 ---------- ----------<br />

L<br />

Ferrite Inductor Bar<br />

RIGHT ANGLE (90°)<br />

PRINTED BOARD MOUNT CONNECTOR<br />

0.135±0.005<br />

Ferrite inductor bar<br />

[3.43±0.13]<br />

A<br />

MD 59 ---------- ----------<br />

FREQUENCY<br />

* NO-LOAD CONDITION<br />

MATERIAL: Nickel zinc ceramic<br />

Fixed<br />

female<br />

jackscrews<br />

Specify code F or Q in step 6 of ordering<br />

information. F for ferrite inductor and Q<br />

for ferrite inductor with push-on fastener.<br />

0.025 [0.64] Sq.<br />

MD, HDC 6 0.375 [9.53] 0.360 [9.14]<br />

WRAP POST TERMINATION<br />

CODE 6<br />

0.495 [12.57]<br />

For wrap post contacts,<br />

specify code 6 in step 4<br />

of ordering information.<br />

7<br />

0.720 [18.29]<br />

Typical Part Number: MD15F600T20<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

MD25M6S50T0


D-Sub<br />

PROFESSIONAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />

CODE 5, 0.283 [7.19] CONTACT EXTENSION<br />

C<br />

MD**5**** 0.283 [7.19] CONTACT EXTENSION<br />

PART NUMBER A* 1 B C D<br />

MD9*5****<br />

1.204<br />

[30.58]<br />

0.984<br />

[24.99]<br />

0.339<br />

[8.61]<br />

0.283<br />

[7.19]<br />

Fixed<br />

female<br />

jackscrews<br />

B<br />

±0.008<br />

[0.20]<br />

1.532 1.312 0.339 0.283<br />

MD15*5****<br />

[38.91] [33.32] [8.61] [7.19]<br />

NOTE:<br />

2.072 1.852 0.339 0.283<br />

MD25*5****<br />

[52.63] [47.04] [8.61] [7.19]<br />

A<br />

* 1 MD29*5****<br />

MD37*5****<br />

MD50*5****<br />

1.754<br />

[44.55]<br />

2.720<br />

[69.09]<br />

2.626<br />

[66.70]<br />

1.534<br />

[38.96]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

0.395<br />

[10.03]<br />

0.339<br />

[8.61]<br />

0.395<br />

[10.03]<br />

0.283<br />

[7.19]<br />

0.283<br />

[7.19]<br />

0.283<br />

[7.19]<br />

* 1 “A” dimension applies for<br />

metal angle brackets only.<br />

Consult Accessories<br />

D-subminiature catalog for<br />

“A” dimension when plastic<br />

brackets are used.<br />

MD SERIES<br />

0.112 [2.84] Typ.<br />

Specify code 5<br />

in step 4 of<br />

ordering information<br />

D<br />

0.112 [2.84]<br />

Typ.<br />

Numbering shown is rear view<br />

of male and face view of female.<br />

D<br />

0.112 [2.84] Typ.<br />

13 12 11 10 9 8 7 6<br />

25 24 23 22 21 20 19<br />

18<br />

5<br />

17<br />

4<br />

16<br />

3<br />

15<br />

2<br />

14<br />

1<br />

0.160 [4.06]<br />

Nominal<br />

Typical Part Number:<br />

MD25M5R4NT2X<br />

Push-on fastener<br />

beryllium copper<br />

Ø0.028 [0.71]<br />

Typical Part Number:<br />

MD50M5R4NT2X<br />

0.125 [3.18]<br />

X 0.233 [5.92]<br />

Oval hole Typ.<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />

CODE 59, 0.545 [13.84] CONTACT EXTENSION<br />

Fixed<br />

female<br />

jackscrews<br />

Specify code 59<br />

in step 4 of<br />

C<br />

B<br />

±0.008<br />

[0.20]<br />

D<br />

ordering information 0.112 [2.84]<br />

Typ.<br />

E<br />

MD**59**** 0.545 [13.84] CONTACT EXTENSION<br />

PART NUMBER A* 1 B C D<br />

1.204 0.984 0.275 0.545 0.601<br />

MD9*59****<br />

NOTE:<br />

[30.58] [24.99] [6.99] [13.84] [15.27]<br />

1.532 1.312 0.275 0.545 0.601 * 1 “A” dimension applies for<br />

MD15*59****<br />

[38.91] [33.32] [6.99] [13.84] [15.27]<br />

A* 1 2.072 1.852 0.275 0.545 0.601<br />

MD25*59****<br />

[52.63] [47.04] [6.99] [13.84] [15.27]<br />

MD29*59****<br />

MD37*59****<br />

MD50*59****<br />

Numbering shown is rear view<br />

of male and face view of female.<br />

13 12 11 10 9 8<br />

25 24<br />

23<br />

1.754<br />

[44.55]<br />

2.720<br />

[69.09]<br />

2.626<br />

[66.70]<br />

22<br />

21<br />

20<br />

7<br />

19<br />

1.534<br />

[38.96]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

6 5 4 3 2 1<br />

18<br />

17<br />

16<br />

15<br />

0.275<br />

[6.99]<br />

0.275<br />

[6.99]<br />

0.275<br />

[6.99]<br />

14<br />

0.545<br />

[13.84]<br />

0.545<br />

[13.84]<br />

0.545<br />

[13.84]<br />

E<br />

0.657<br />

[16.69]<br />

0.601<br />

[15.27]<br />

0.657<br />

[16.69]<br />

0.125 [3.18]<br />

Nominal<br />

metal angle brackets only.<br />

Consult Accessories<br />

D-subminiature catalog for<br />

“A” dimension when plastic<br />

brackets are used.<br />

Typical Part Number:<br />

MD29M59B0T2X<br />

D<br />

0.112 [2.84] Typ.<br />

0.112 [2.84] Typ.<br />

Typical Part Number:<br />

MD25M59B0T2X<br />

Ø0.028 [0.71]<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

8


<strong>Positronic</strong> <strong>Industries</strong><br />

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PROFESSIONAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

MD SERIES<br />

Fixed<br />

female<br />

jackscrews<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />

C<br />

Ø0.125<br />

[3.18]<br />

Typ.<br />

B<br />

±0.008<br />

[0.20]<br />

CODE 4, 0.450 [11.43] CONTACT EXTENSION<br />

MD**4**** 0.450 [11.43] CONTACT EXTENSION<br />

PART NUMBER A* 1 B C D<br />

MD9*4****<br />

1.532 1.312 0.506 0.450 NOTE:<br />

MD15*4****<br />

[38.91] [33.32] [12.85] [11.43]<br />

2.072 1.852 0.506 0.450<br />

A* 1 MD25*4****<br />

[52.63] [47.04] [12.85] [11.43]<br />

MD29*4****<br />

MD37*4****<br />

1.204<br />

[30.58]<br />

1.754<br />

[44.55]<br />

2.720<br />

[69.09]<br />

0.984<br />

[24.99]<br />

1.534<br />

[38.96]<br />

2.500<br />

[63.50]<br />

0.506<br />

[12.85]<br />

0.562<br />

[14.27]<br />

0.506<br />

[12.85]<br />

0.450<br />

[11.43]<br />

0.450<br />

[11.43]<br />

0.450<br />

[11.43]<br />

* 1 “A” dimension applies for<br />

metal angle brackets only.<br />

Consult Accessories<br />

D-subminiature catalog for<br />

“A” dimension when plastic<br />

brackets are used.<br />

Specify code 4<br />

in step 4 of D<br />

ordering information 0.112 [2.84]<br />

Typ.<br />

MD50*4****<br />

2.626<br />

[66.70]<br />

Numbering shown is rear view<br />

of male and face view of female.<br />

2.406<br />

[61.11]<br />

0.562<br />

[14.27]<br />

0.450<br />

[11.43]<br />

D<br />

0.112 [2.84] Typ.<br />

0.112 [2.84] Typ.<br />

13 12 11 10 9 8<br />

25 24<br />

23<br />

22<br />

21<br />

20<br />

7<br />

19<br />

6 5 4 3 2 1<br />

18<br />

17<br />

16<br />

15<br />

14<br />

0.160 [4.06]<br />

Nominal<br />

Typical Part Number:<br />

MD25M4B0T20<br />

Ø0.028 [0.71]<br />

Typical Part Number:<br />

MD50M4B0T20<br />

RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN<br />

MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.<br />

0.492<br />

[12.50]<br />

Sym. Sym.<br />

0.656<br />

0.216 [5.49]<br />

[16.66]<br />

0.108 [2.74]<br />

Typ.<br />

0.378 [9.60]<br />

0.054 [1.37]<br />

Typ.<br />

Sym.<br />

0.926 [23.52] 0.652 [16.56]<br />

0.109 [2.77]<br />

Typ.<br />

0.054 [1.37]<br />

Typ.<br />

0.112<br />

[2.84]<br />

0.162 [4.11]<br />

0.108 [2.74]<br />

Typ.<br />

0.112<br />

[2.84]<br />

0.324 [8.23]<br />

0.055 [1.40]<br />

Typ.<br />

0.598 [15.19]<br />

0.112<br />

[2.84]<br />

MD9 MD15 MD25<br />

0.224<br />

[5.69]<br />

0.767<br />

[19.48]<br />

Sym.<br />

0.432<br />

[10.97]<br />

0.108 [2.74]<br />

Typ.<br />

Sym.<br />

1.250 [31.75] 0.978 [24.84]<br />

0.109<br />

[2.77]<br />

Typ.<br />

1.203<br />

[30.56]<br />

0.109<br />

[2.77]<br />

Typ.<br />

Sym.<br />

0.870<br />

[22.10]<br />

0.224<br />

[5.69]<br />

0.112<br />

[2.84]<br />

9<br />

0.054<br />

[1.37]<br />

Typ.<br />

MD29<br />

0.486<br />

[12.34]<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

0.055 [1.40]<br />

Typ.<br />

MD37<br />

0.924 [23.47]<br />

0.112<br />

[2.84]<br />

0.055 [1.40]<br />

Typ.<br />

0.815 [20.70]<br />

MD50<br />

SUGGESTED PRINTED BOARD HOLE SIZES:<br />

0.112<br />

[2.84]<br />

Suggest 0.045 [1.14] Ø hole for contact termination positions.<br />

Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.


P O S I T R O N I C I N D U S T R I E S<br />

D-Sub<br />

PROFESSIONAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

STEP<br />

EXAMPLE<br />

ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />

Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />

1 2 3 4 5 6 7 8 9<br />

MD 25 F 59 R7 N T6 X /AA<br />

10<br />

-14<br />

STEP 1 - BASIC SERIES<br />

MD series.<br />

STEP 2 - CONNECTOR VARIANTS<br />

9, 15, 25, 29, 37, 50<br />

STEP 3 - CONNECTOR GENDER<br />

M - Male<br />

F - Female<br />

STEP 4 - CONTACT TERMINATION TYPE<br />

2 - Solder cup.<br />

3 - Solder, Straight Printed Board Mount with 0.150<br />

[3.81] Tail Length.<br />

32 - Solder, Straight Printed Board Mount with 0.375<br />

[9.52] Tail Length.<br />

33 - Solder, Straight Printed Board Mount with 0.500<br />

[12.70] tail length.<br />

4 - Solder, Right Angle (90°) Printed Board Mount with<br />

0.450 [11.43] Contact Extension.<br />

5 - Solder, Right Angle (90°) Printed Board Mount with<br />

0.283 [7.19] Contact Extension.<br />

59 - Solder, Right Angle (90°) Printed Board Mount with<br />

0.545 [13.84] Contact Extension.<br />

6 - Wrap Post.<br />

* 1 STEP 5 - MOUNTING STYLE<br />

0 - Mounting Hole, 0.120 [3.05] Ø.<br />

02 - Mounting Hole, 0.154 [3.91] Ø.<br />

B - Bracket, Mounting, Right Angle (90°) Metal.<br />

B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.<br />

B7 - Bracket, Mounting, Right Angle (90°) Plastic.<br />

B8 - Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.<br />

F - Float Mounts, Universal.<br />

P - Threaded Post, Brass, 0.225 [5.71] Length.<br />

P2 - Threaded Post, Nylon, 0.225 [5.71] Length.<br />

R - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Thread Fixed Female Jackscrews.<br />

R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Thread Fixed Female Jackscrews with<br />

Cross Bar.<br />

R3 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 0.120 [3.05] Ø Mounting Hole.<br />

R4 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Threads.<br />

R5 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Locknut.<br />

R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.<br />

R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Threads with Cross Bar.<br />

R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Locknut with Cross Bar.<br />

S - Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length.<br />

S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />

S5 - Swaged Locknut, 4-40 Threads.<br />

S6 - Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.225<br />

[5.71] Length.<br />

S7 - Swaged Spacer with Push-on Fastener for use with Ferrite<br />

Inductor, 4-40 Threads, 0.375 [9.53] Length.<br />

* 1 For additional information on accessories listed in steps 5, 6 and 7,<br />

see Accessory <strong>Catalog</strong>.<br />

* 2 Ferrite inductor is available on contact types 32, 33, 4, 59 and 6 only.<br />

For more information on ferrite inductors, see page 7.<br />

* 3 VL, V3 and V5 locking systems are not available for connector variants<br />

37 and 50. Jackscrews are highly recommended to minimize damage<br />

to contacts on variants with high mating forces.<br />

* 4 For stainless steel dimpled male versions contact Technical Sales.<br />

* 5 AN and AC hood are not available for connector variant 29. Consult<br />

Technical Sales for availability.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

STEP 10 - SPECIAL OPTIONS<br />

-14 - 0.000030 [0.76µ] gold over<br />

nickel.<br />

-15 - 0.000050 [1.27µ] gold over<br />

nickel.<br />

CONTACT TECHNICAL SALES<br />

FOR SPECIAL OPTIONS<br />

STEP 9 - ENVIRONMENTAL<br />

COMPLIANCE<br />

OPTIONS<br />

/AA - Compliant per EU Directive<br />

2002/95/EC (RoHS)<br />

STEP 8 - Shell Options<br />

0 - Zinc plated, with chromate seal.<br />

* 4 S - Stainless steel, passivated.<br />

X - Tin plated.<br />

Z - Tin plated and dimpled (male connectors only).<br />

* 1 STEP 6 - HOODS AND PUSH-ON FASTENERS<br />

•<br />

NOTE: If compliance to environmental<br />

legislation is not required, this step will not<br />

be used. Example: MD25F59R7NT6X<br />

* 1 STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />

0 - None.<br />

* 3 V3 - Lock Tab, connector front panel mounted.<br />

* 3 V5 - Lock Tab, connector rear panel mounted.<br />

* 3 VL - Lock Lever, used with Hoods only.<br />

T - Fixed Female Jackscrews.<br />

T2 - Fixed Female Jackscrews.<br />

T6 - Fixed Male and Female Polarized Jackscrews.<br />

E - Rotating Male Jackscrews.<br />

E2 - Rotating Male Screw Locks.<br />

E3 - Rotating Male with Internal Hex for 3/32 Hex Drives<br />

E6 - Rotating Male and Female Polarized Jackscrews.<br />

0 - None.<br />

J - Hood, Top Opening, Plastic.<br />

L - Hood, Side Opening, Plastic.<br />

Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />

Available in size 50 only.<br />

Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />

Polarized Jackscrews. Available in size 50 only.<br />

Z - Hood, Top or Side Opening, Robust and Extended Height,<br />

Composite and Plastic with Rotating Male Jackscrews. Available<br />

in size 9, 15, 25, 37, and 50 only.<br />

H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only.<br />

G - Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37, and<br />

50 only.<br />

* 5 AN - Lightweight Aluminum Hood, nickel finish.<br />

* 5 AC - Lightweight Aluminum Hood, no finish.<br />

W - Hood, Top or Side Opening, Plastic. Available in size 9, 15, and<br />

25 only.<br />

N - Push-on fastener for right angle (90°) mounting brackets.<br />

* 2 F - Ferrite inductor.<br />

* 2 Q - Ferrite inductor for use with push-on fastener and right angle<br />

(90°) mounting brackets.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

10<br />

MD SERIES


P O S I T R O N I C I N D U S T R I E S<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

INDUSTRIAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

Size 20 Contacts, Fixed<br />

PosiBand ® Closed Entry<br />

IEC Publication 60807-2<br />

Performance Level One<br />

Consult Technical Sales for<br />

UL Recognition<br />

MDX SERIES<br />

11<br />

MDX series connectors are industrial quality connectors<br />

recommended for use in sheltered, non-corrosive indoor or<br />

outdoor environments having normal ventilation, but without<br />

temperature or humidity controls. These fixed contact<br />

connectors meet the dimensional and performance<br />

requirements of IEC 60807-2, Performance Level One.<br />

MDX series connectors utilize precision machined contacts<br />

which are fixed within the connector body. The female utilizes<br />

<strong>Positronic</strong>’s unique PosiBand closed entry contact system,<br />

see page 1 for details.<br />

Five standard connector variants are offered in arrangements<br />

of 9, 15, 25, 37 and 50 contacts. Each variant is available with<br />

MATERIALS AND FINISHES:<br />

Insulator:<br />

Contacts:<br />

Contact Plating:<br />

Shells:<br />

Mounting Spacers<br />

and Brackets:<br />

Push-On Fasteners:<br />

Jackscrew Systems:<br />

Vibration Lock Systems:<br />

Hoods:<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

Glass filled polyester per ASTM D5927, UL<br />

94V-0, blue color.<br />

Precision machined copper alloy.<br />

Professional performance Gold flash over<br />

nickel plate. Other finishes available upon<br />

request.<br />

Steel with tin plate; zinc plate with chromate<br />

seal, stainless steel passivated. Other<br />

materials and finishes available upon<br />

request.<br />

Nylon; copper alloy or steel with zinc plate<br />

and chromate seal or tin plate; phosphor<br />

bronze with tin plate; stainless steel,<br />

passivated; polyester.<br />

Phosphor bronze or beryllium copper with<br />

tin plate.<br />

Brass or steel with zinc plate and chromate<br />

seal or clear zinc plate or tin plate; stainless<br />

steel, passivated.<br />

Slide lock and lock tabs, steel with nickel<br />

plate.<br />

Composite and plastic, UL 94V-0; brass or<br />

steel with zinc plate and chromate seal.<br />

Aluminum; aluminum with electroless nickel<br />

plate. For aluminum hoods, zinc content is<br />

1% maximum. Die cast zinc.<br />

Low magnetic versions are available, contact Technical Sales.<br />

MECHANICAL CHARACTERISTICS:<br />

Fixed Contacts:<br />

Contact Retention<br />

In Insulator:<br />

MDX SERIES TECHNICAL CHARACTERISTICS<br />

Size 20 contact, female contact - PosiBand<br />

closed entry design, see page 1 for details.<br />

6 lbs. [27N]<br />

contact terminations for solder cup and straight and right angle<br />

(90°) printed board mount terminations. MDX series connectors<br />

are mateable and compatible with all D-subminiature connectors<br />

conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308.<br />

A wide assortment of printed board mounting hardware, cable<br />

support hoods and locking systems is available from stock.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

Contact<br />

Solder cup contacts - 0.042 inch [1.06mm]<br />

Terminations:<br />

minimum hole diameter for 20 AWG<br />

[0.5mm 2 ] wire maximum.<br />

Straight Printed Board Mount - 0.028 inch<br />

[0.71mm] termination diameter.<br />

Right Angle (90°) Printed Board Mount -<br />

0.028 inch [0.71mm] termination diameter<br />

for all printed board footprints.<br />

Polarization:<br />

Trapezoidally shaped shells and polarized<br />

jackscrews.<br />

Mounting To<br />

Jackscrews and riveted fasteners with a<br />

Angle Brackets:<br />

0.120 inch [3.05mm] clearance hole, and<br />

threaded riveted fasteners with 4-40 threads<br />

and polyster lock inserts.<br />

Mounting To Printed Board: Rapid installation push-on fasteners and<br />

threaded posts.<br />

Locking Systems: Jackscrews and vibration locking systems.<br />

Mechanical Operations: 1000 operations minimum per IEC 60512-5.<br />

ELECTRICAL CHARACTERISTICS:<br />

Contact Current Rating, Tested per UL 1977:<br />

18 amperes, 2 contacts energized.<br />

14 amperes, 6 contacts energized.<br />

11 amperes, 15 contacts energized.<br />

10 amperes, 25 contacts energized.<br />

9 amperes, 50 contacts energized.<br />

See temperature rise curves on page 2 for details.<br />

Initial Contact<br />

Resistance:<br />

Insulator Resistance:<br />

Proof Voltage:<br />

Clearance and Creepage<br />

Distance [minimum]:<br />

Working Voltage:<br />

0.004 ohms maximum.<br />

5 G ohms.<br />

1000 V r.m.s.<br />

0.039 inch [1.0mm].<br />

300 V r.m.s.<br />

CLIMATIC CHARACTERISTICS:<br />

Temperature Range:<br />

Damp Heat, Steady State:<br />

•<br />

For RoHS options<br />

see page 15.<br />

-55°C to +125°C.<br />

10 days.


D-Sub<br />

INDUSTRIAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

CONTACT VARIANTS<br />

FACE VIEW OF FEMALE<br />

5 4 3 2 1<br />

8 7 6 5 4 3 2 1<br />

13 12 11 10 9 8 7 6 5 4 3 2 1<br />

9<br />

8<br />

7<br />

6<br />

15 14 13 12 11 10<br />

9<br />

25<br />

24 23 22 21 20 19 18 17 16 15 14<br />

MDX 9 MDX 15 MDX 25<br />

10 9 8 7<br />

6 5 4<br />

3 2 1<br />

19 18 17 16 15 14 13 12 11<br />

29 28 27 26<br />

25<br />

24 23 22 21 20<br />

19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1<br />

37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20<br />

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1<br />

33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18<br />

50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34<br />

MDX 29 MDX 37 MDX 50<br />

STANDARD SHELL ASSEMBLY<br />

B<br />

M<br />

K<br />

0.050±0.010<br />

[1.27±0.25]<br />

G<br />

10° Typ.<br />

E<br />

D<br />

C<br />

A<br />

OPTIONAL SHELL ASSEMBLY (0, 02)<br />

0.036±0.008<br />

[0.91±0.20]<br />

0.220 [5.59]<br />

Max.<br />

H<br />

0.120±0.010 [3.05±0.25]<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

OPTIONAL SHELL ASSEMBLY<br />

WITH UNIVERSAL FLOAT MOUNTS (F)<br />

MDX SERIES<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

for stainless steel shell (0 option)<br />

Ø0.154 [3.91] Mounting hole,<br />

two places (02 option)<br />

0.032 [0.81]<br />

Total diametral float<br />

Ø0.086 +0.005<br />

-0.000 [<br />

Ø2.18<br />

+0.13<br />

-0.00]<br />

Mounting hole, two places<br />

CONNECTOR<br />

VARIANT SIZES<br />

A<br />

±0.015<br />

[0.38]<br />

B<br />

±0.005<br />

[0.13]<br />

C<br />

±0.005<br />

[0.13]<br />

D<br />

±0.005<br />

[0.13]<br />

E<br />

±0.015<br />

[0.38]<br />

G<br />

±0.010<br />

[0.25]<br />

H<br />

±0.010<br />

[0.25]<br />

K<br />

±0.005<br />

[0.13]<br />

M<br />

±0.010<br />

[0.25]<br />

9 S<br />

1.213<br />

[30.81]<br />

0.643<br />

[16.33]<br />

0.984<br />

[24.99]<br />

0.311<br />

[7.90]<br />

0.494<br />

[12.55]<br />

0.759<br />

[19.28]<br />

0.422<br />

[10.72]<br />

0.243<br />

[6.17]<br />

0.429<br />

[10.90]<br />

15 S<br />

1.541<br />

[39.14]<br />

0.971<br />

[24.66]<br />

1.312<br />

[33.32]<br />

0.311<br />

[7.90]<br />

0.494<br />

[12.55]<br />

1.083<br />

[27.51]<br />

0.422<br />

[10.72]<br />

0.243<br />

[6.17]<br />

0.429<br />

[10.90]<br />

25 S<br />

2.088<br />

[53.04]<br />

1.511<br />

[38.38]<br />

1.852<br />

[47.04]<br />

0.311<br />

[7.90]<br />

0.494<br />

[12.55]<br />

1.625<br />

[41.28]<br />

0.422<br />

[10.72]<br />

0.243<br />

[6.17]<br />

0.429<br />

[10.90]<br />

37 S<br />

2.729<br />

[69.32]<br />

2.159<br />

[54.84]<br />

2.500<br />

[63.50]<br />

0.311<br />

[7.90]<br />

0.494<br />

[12.55]<br />

2.272<br />

[57.71]<br />

0.422<br />

[10.72]<br />

0.243<br />

[6.17]<br />

0.429<br />

[10.90]<br />

50 S<br />

2.635<br />

[66.93]<br />

2.064<br />

[52.43]<br />

2.406<br />

[61.11]<br />

0.423<br />

[10.74]<br />

0.605<br />

[15.37]<br />

2.178<br />

[55.32]<br />

0.534<br />

[13.56]<br />

0.243<br />

[6.17]<br />

0.429<br />

[10.90]<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

12


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

INDUSTRIAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

Fixed female jackscrews<br />

SOLDER CUP TERMINATION<br />

CODE 2<br />

20 AWG max.<br />

2<br />

[0.5 mm ]<br />

Fixed female<br />

jackscrew<br />

Fixed male<br />

jackscrew<br />

0.135 [3.43]<br />

0.352 [8.94]<br />

For solder cup contacts, specify<br />

code 2 in step 4<br />

of ordering information.<br />

Typical Part Number: MDX15S200T2Z<br />

Fixed male and female polarized jackscrews available.<br />

Specify code T6 in step 7 of ordering information.<br />

Typical Part Number: MDX15S200T6Z<br />

MDX SERIES<br />

CODE<br />

NUMBER<br />

Fixed<br />

female<br />

jackscrews<br />

L<br />

C<br />

ØD<br />

3 0.170 [4.32] 0.028 [0.71]<br />

32 0.375 [9.53] 0.028 [0.71]<br />

33 0.500 [12.70] 0.028 [0.71]<br />

For straight printed board mount<br />

contacts, specify code number in<br />

step 4 of ordering information.<br />

STRAIGHT PRINTED BOARD MOUNT TERMINATION<br />

CODE 3, 32 AND 33<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />

Ø0.125<br />

[3.18]<br />

Typ.<br />

B<br />

±0.008<br />

[0.20]<br />

Swaged spacer with<br />

push-on fastener<br />

phosphor bronze<br />

0.010 [0.25]<br />

NOMINAL<br />

CODE 4, 0.450 [11.43] CONTACT EXTENSION<br />

MDX**4**** 0.450 [11.43] CONTACT EXTENSION<br />

PART NUMBER A* 1 B C D<br />

1.204 0.984 0.506 0.450<br />

MDX9S4****<br />

[30.58] [24.99] [12.85] [11.43]<br />

NOTE:<br />

1.532 1.312 0.506 0.450<br />

MDX15S4****<br />

[38.91] [33.32] [12.85] [11.43]<br />

A* 1 MDX25S4****<br />

MDX37S4****<br />

MDX50S4****<br />

L<br />

2.072<br />

[52.63]<br />

2.720<br />

[69.09]<br />

2.626<br />

[66.70]<br />

1.852<br />

[47.04]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

0.506<br />

[12.85]<br />

0.506<br />

[12.85]<br />

0.562<br />

[14.27]<br />

Fixed female jackscrews<br />

ØD<br />

Typical Part Number: MDX25S3S60T0<br />

0.450<br />

[11.43]<br />

0.450<br />

[11.43]<br />

0.450<br />

[11.43]<br />

0.225 [5.71]<br />

* 1 “A” dimension applies for<br />

metal angle brackets only.<br />

Consult Accessories<br />

D-subminiature catalog for<br />

“A” dimension when plastic<br />

brackets are used.<br />

Specify code 4<br />

in step 4 of D<br />

ordering information 0.112 [2.84]<br />

Typ.<br />

Numbering shown is<br />

rear view of female.<br />

1 2 3 4 5 6 7 8 9 10 11 12<br />

14 15 16 17 18 19 20 21 22 23 24 25<br />

13<br />

0.170 [4.32]<br />

Nominal<br />

D<br />

0.112 [2.84] Typ.<br />

0.112 [2.84] Typ.<br />

Typical Part Number:<br />

MDX25S4B0T20<br />

Ø0.028 [0.71]<br />

Typical Part Number:<br />

MDX50S4B0T20<br />

13<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

INDUSTRIAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />

C<br />

CODE 5, 0.283 [7.19] CONTACT EXTENSION<br />

MDX**5**** 0.283 [7.19] CONTACT EXTENSION<br />

PART NUMBER A* 1 B C D<br />

Fixed<br />

female<br />

jackscrews<br />

B<br />

±0.008<br />

[0.20]<br />

1.204 0.984 0.339 0.283<br />

MDX9S5****<br />

[30.58] [24.99] [8.61] [7.19] NOTE:<br />

1.532 1.312 0.339 0.283<br />

MDX15S5****<br />

[38.91] [33.32] [8.61] [7.19]<br />

A * 1<br />

MDX25S5****<br />

MDX37S5****<br />

2.072<br />

[52.63]<br />

2.720<br />

[69.09]<br />

1.852<br />

[47.04]<br />

2.500<br />

[63.50]<br />

0.339<br />

[8.61]<br />

0.339<br />

[8.61]<br />

0.283<br />

[7.19]<br />

0.283<br />

[7.19]<br />

* 1 “A” dimension applies for<br />

metal angle brackets only.<br />

Consult Accessories<br />

D-subminiature catalog for<br />

“A” dimension when plastic<br />

brackets are used.<br />

MDX50S5****<br />

2.626<br />

[66.70]<br />

2.406<br />

[61.11]<br />

0.395<br />

[10.03]<br />

0.283<br />

[7.19]<br />

0.112 [2.84] Typ.<br />

Specify code 5<br />

in step 4 of<br />

ordering information<br />

D<br />

0.112 [2.84]<br />

Typ.<br />

Numbering shown is<br />

rear view of female.<br />

D<br />

0.112 [2.84] Typ.<br />

Typical Part Number:<br />

MDX25S5R4NT2X<br />

Push-on fastener<br />

beryllium copper<br />

1 2 3 4 5 6 7 8<br />

14 15 16 17 18 19 20<br />

21<br />

9<br />

22<br />

Ø0.028 [0.71]<br />

10<br />

23<br />

11<br />

24<br />

12<br />

25<br />

13<br />

0.170 [4.32]<br />

Nominal<br />

Typical Part Number:<br />

MDX50S5R4NT2X<br />

MDX SERIES<br />

RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN<br />

MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.<br />

0.492<br />

[12.50]<br />

Sym. Sym.<br />

0.656<br />

0.216 [5.49]<br />

[16.66]<br />

0.108 [2.74]<br />

Typ.<br />

0.378 [9.60]<br />

0.054 [1.37]<br />

Typ.<br />

Sym.<br />

0.926 [23.52] 0.652 [16.56]<br />

0.109 [2.77]<br />

Typ.<br />

0.054 [1.37]<br />

Typ.<br />

0.112<br />

[2.84]<br />

0.162 [4.11]<br />

0.108 [2.74]<br />

Typ.<br />

0.112<br />

[2.84]<br />

0.324 [8.23]<br />

0.055 [1.40]<br />

Typ.<br />

0.598 [15.19]<br />

MDX9 MDX15 MDX25<br />

0.112<br />

[2.84]<br />

SUGGESTED PRINTED<br />

BOARD HOLE SIZES:<br />

Sym.<br />

1.250 [31.75] 0.978 [24.84]<br />

0.109<br />

[2.77]<br />

Typ.<br />

1.203<br />

[30.56]<br />

0.109<br />

[2.77]<br />

Typ.<br />

Sym.<br />

0.870<br />

[22.10]<br />

0.224<br />

[5.69]<br />

Suggest 0.045 [1.14] Ø hole for contact<br />

termination positions.<br />

Suggest 0.123 ±0.003 [3.12 ±0.08] Ø<br />

hole for mounting connector with pushon<br />

fasteners.<br />

0.055 [1.40]<br />

Typ.<br />

MDX37<br />

0.924 [23.47]<br />

0.112<br />

[2.84]<br />

0.055 [1.40]<br />

Typ.<br />

MDX50<br />

0.815 [20.70]<br />

0.112<br />

[2.84]<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

14


P O S I T R O N I C I N D U S T R I E S<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

INDUSTRIAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

MDX SERIES<br />

STEP<br />

EXAMPLE<br />

STEP 1 - BASIC SERIES<br />

MDX series.<br />

ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />

Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />

STEP 2 - CONNECTOR VARIANTS<br />

9, 15, 25, 37, 50<br />

STEP 3 - CONNECTOR GENDER<br />

S - Female - Industrial Level<br />

PosiBand closed entry contacts<br />

1 2 3 4 5 6 7 8 9<br />

MDX 25 S 5 R7 N T6 X /AA<br />

STEP 4 - CONTACT TERMINATION TYPE<br />

2 - Solder cup.<br />

3 - Solder, Straight Printed Board Mount with 0.170<br />

[4.32] Tail Length.<br />

* 4 32 - Solder, Straight Printed Board Mount with 0.375<br />

[9.52] Tail Length.<br />

* 4 33 - Solder, Straight Printed Board Mount with 0.500<br />

[12.70] tail length.<br />

* 4 4 - Solder, Right Angle (90°) Printed Board Mount<br />

with 0.450 [11.43] Contact Extension.<br />

5 - Solder, Right Angle (90°) Printed Board Mount<br />

with 0.283 [7.19] Contact Extension.<br />

* 1 STEP 5 - MOUNTING STYLE<br />

0 - Mounting Hole, 0.120 [3.05] Ø.<br />

02 - Mounting Hole, 0.154 [3.91] Ø.<br />

B - Bracket, Mounting, Right Angle (90°) Metal.<br />

B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.<br />

B7 - Bracket, Mounting, Right Angle (90°) Plastic.<br />

B8 - Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.<br />

F - Float Mounts, Universal.<br />

P - Threaded Post, Brass, 0.225 [5.71] Length.<br />

P2 - Threaded Post, Nylon, 0.225 [5.71] Length.<br />

R - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Thread Fixed Female Jackscrews.<br />

R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Thread Fixed Female Jackscrews with<br />

Cross Bar.<br />

R3 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 0.120 [3.05] Ø Mounting Hole.<br />

R4 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Threads.<br />

R5 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Locknut.<br />

R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.<br />

R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Threads with Cross Bar.<br />

R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Locknut with Cross Bar.<br />

S - Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length.<br />

S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />

S5 - Swaged Locknut, 4-40 Threads.<br />

S6 - Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.225<br />

[5.71] Length.<br />

S7 - Swaged Spacer with Push-on Fastener for use with Ferrite<br />

Inductor, 4-40 Threads, 0.375 [9.53] Length.<br />

* 1 For additional information on accessories listed in steps 5, 6 and 7,<br />

see Accessory <strong>Catalog</strong>.<br />

* 2 Ferrite inductor is available on contact types 32, 33, 4, 59 and 6 only.<br />

For more information on ferrite inductors, see page 7.<br />

* 3 VL, V3 and V5 locking systems are not available for connector variants<br />

37 and 50. Jackscrews are highly recommended to minimize damage<br />

to contacts on variants with high mating forces.<br />

* 4 Consult technical sales for availability.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

10<br />

-14<br />

STEP 10 - SPECIAL OPTIONS<br />

-14 - 0.000030 [0.76µ] gold over<br />

nickel.<br />

-15 - 0.000050 [1.27µ] gold over<br />

nickel.<br />

CONTACT TECHNICAL SALES<br />

FOR SPECIAL OPTIONS<br />

STEP 9 - ENVIRONMENTAL<br />

COMPLIANCE<br />

OPTIONS<br />

/AA - Compliant per EU Directive<br />

2002/95/EC (RoHS)<br />

STEP 8 - Shell Options<br />

0 - Zinc plated, with chromate seal.<br />

S - Stainless steel, passivated.<br />

X - Tin plated.<br />

Z - Tin plated and dimpled (male connectors only).<br />

* 1 STEP 6 - HOODS AND PUSH-ON FASTENERS<br />

•<br />

NOTE: If compliance to environmental<br />

legislation is not required, this step will not<br />

be used. Example: MDX25S5R7NT6X<br />

* 1 STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />

0 - None.<br />

* 3 V3 - Lock Tab, connector front panel mounted.<br />

* 3 V5 - Lock Tab, connector rear panel mounted.<br />

* 3 VL - Lock Lever, used with Hoods only.<br />

T - Fixed Female Jackscrews.<br />

T2 - Fixed Female Jackscrews.<br />

T6 - Fixed Male and Female Polarized Jackscrews.<br />

E - Rotating Male Jackscrews.<br />

E2 - Rotating Male Screw Locks.<br />

E3 - Rotating Male with Internal Hex for 3/32 Hex Drives<br />

E6 - Rotating Male and Female Polarized Jackscrews.<br />

0 - None.<br />

J - Hood, Top Opening, Plastic.<br />

L - Hood, Side Opening, Plastic.<br />

Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />

Available in size 50 only.<br />

Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />

Polarized Jackscrews. Available in size 50 only.<br />

Z - Hood, Top or Side Opening, Robust and Extended Height,<br />

Composite and Plastic with Rotating Male Jackscrews. Available<br />

in size 9, 15, 25, 37, and 50 only.<br />

H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only.<br />

G - Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37, and<br />

50 only.<br />

AN - Lightweight Aluminum Hood, nickel finish.<br />

AC - Lightweight Aluminum Hood, no finish.<br />

W - Hood, Top or Side Opening, Plastic. Available in size 9, 15, and 25<br />

only.<br />

N - Push-on fastener for right angle (90°) mounting brackets.<br />

* 2 F - Ferrite inductor.<br />

* 2 Q - Ferrite inductor for use with push-on fastener and right angle (90°)<br />

mounting brackets.<br />

15<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


P O S I T R O N I C I N D U S T R I E S<br />

D-Sub<br />

PROFESSIONAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

Size 20 Contacts, Fixed<br />

European Standard<br />

Printed Circuit Board Layout<br />

IEC Publication 60807-2<br />

Performance Level Two<br />

UL Recognized<br />

File #E49351<br />

Telecommunication<br />

UL File #14098<br />

CSA Recognized<br />

File #LR54219<br />

Euro-D series connectors are professional quality connectors<br />

recommended for use in sheltered, non-corrosive indoor or<br />

outdoor environments having normal ventilation, but without<br />

temperature or humidity controls. These fixed contact<br />

connectors meet the dimensional and performance requirements<br />

of IEC 60807-2, Performance Level Two.<br />

Euro-D series connectors utilize precision machined contacts<br />

which are fixed within the connector body. The female contact is<br />

an open entry design contact, precision machined of high tensile<br />

phosphor bronze.<br />

Six standard connector variants are offered in arrangements of<br />

9, 15, 25, 29, 37 and 50 contacts. Each Euro-D connector variant<br />

is available with contact terminations for solder cup, wrap post and<br />

straight and right angle (90°) printed board mount terminations per<br />

standard European metric footprints. Euro-D series connectors are<br />

mateable and compatible with all D-subminiature connectors<br />

conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308.<br />

A wide assortment of printed board mounting hardware, cable<br />

support hoods and locking systems is available from stock.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

For RoHS options<br />

see page 20.<br />

EURO-D SERIES TECHNICAL CHARACTERISTICS<br />

MATERIALS AND FINISHES:<br />

Insulator:<br />

Contacts:<br />

Contact Plating:<br />

Shells:<br />

Mounting Spacers<br />

and Brackets:<br />

Push-On Fasteners:<br />

Jackscrew Systems:<br />

Vibration Lock Systems:<br />

Hoods:<br />

Nylon resin, UL 94V-0, black color.<br />

Precision machined copper alloy.<br />

Professional performance Gold flash over<br />

nickel plate. Other finishes available upon<br />

request.<br />

Steel with tin plate; zinc plate with chromate<br />

seal, stainless steel passivated. Other materials<br />

and finishes available upon request.<br />

Nylon; copper alloy or steel with zinc plate<br />

and chromate seal or tin plate; phosphor<br />

bronze with tin plate; stainless steel,<br />

passivated; polyester.<br />

Phosphor bronze or beryllium copper with<br />

tin plate.<br />

Brass or steel with zinc plate and chromate<br />

seal or clear zinc plate or tin plate; stainless<br />

steel, passivated.<br />

Slide lock and lock tabs, steel with nickel<br />

plate.<br />

Composite and plastic, UL 94V-0; brass or<br />

steel with zinc plate and chromate seal.<br />

Aluminum; aluminum with electroless nickel<br />

plate. For aluminum hoods, zinc content is<br />

1% maximum. Die cast zinc.<br />

Low magnetic versions are available, contact Technical Sales.<br />

MECHANICAL CHARACTERISTICS:<br />

Fixed Contacts:<br />

Size 20 contact, male - 0.040 inch [1.02mm]<br />

mating diameter. Female contact - rugged<br />

open entry design.<br />

Contact Retention<br />

In Insulator:<br />

6 lbs. [27N]<br />

Resistance To Solder 500°F [260°C] for 10 seconds duration per<br />

Iron Heat: IEC 60512-6.<br />

Contact<br />

Solder cup contacts - 0.042 inch [1.06mm]<br />

Terminations:<br />

minimum hole diameter for 20 AWG<br />

[0.5mm 2 ] wire maximum.<br />

Straight Printed Board Mount - 0.024 inch<br />

[0.61mm] termination diameter.<br />

Right Angle (90°) Printed Board Mount -<br />

0.024 inch [0.61mm] termination diameter<br />

for European Metric Footprints.<br />

Shells:<br />

Male shells may be dimpled for EMI/ESD<br />

ground paths.<br />

Polarization:<br />

Trapezoidally shaped shells and polarized<br />

jackscrews.<br />

Mounting To<br />

Jackscrews and riveted fasteners with a<br />

Angle Brackets: 0.120 inch [3.05mm] clearance hole, and<br />

threaded riveted fasteners with 4-40 threads<br />

and polyster lock inserts.<br />

Mounting To<br />

Rapid installation push-on fasteners and<br />

Printed Board:<br />

threaded posts.<br />

Locking Systems: Jackscrews and vibration locking systems.<br />

Mechanical Operations: 500 operations minimum per IEC 60512-5.<br />

ELECTRICAL CHARACTERISTICS:<br />

Contact Current Rating:<br />

Initial Contact<br />

Resistance:<br />

Insulator Resistance:<br />

Proof Voltage:<br />

Clearance and Creepage<br />

Distance [minimum]:<br />

Working Voltage:<br />

7.5 amperes nominal.<br />

0.008 ohms maximum.<br />

5 G ohms.<br />

1000 V r.m.s.<br />

0.039 inch [1.0mm].<br />

300 V r.m.s.<br />

CLIMATIC CHARACTERISTICS:<br />

Temperature Range:<br />

Damp Heat, Steady State:<br />

-55°C to +125°C.<br />

10 days.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

16<br />

ED SERIES


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

CONTACT VARIANTS<br />

FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />

1 2 3 4 5<br />

1 2 3 4 5 6 7 8<br />

1 2<br />

3 4 5 6 7 8 9 10 11 12 13<br />

6<br />

7<br />

8<br />

9<br />

9 10 11 12 13 14 15<br />

14<br />

15 16 17 18 19<br />

ED 9 ED 15 ED 25<br />

20 21 22<br />

23 24 25<br />

1<br />

2<br />

3 4 5 6 7 8 9 10<br />

11 12 13 14 15 16 17 18 19<br />

20 21 22 23 24 25 26 27 28 29<br />

1 2<br />

3<br />

20 21 22<br />

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />

23 24 25 26 27 28 29 30 31 32 33<br />

34 35 36 37<br />

1 2 3 4<br />

18 19 20 21<br />

34 35 37<br />

5<br />

6 7 8 9 10 11 12 13 14 15 16 17<br />

22 23 24 25 26 27<br />

36 38 39 40 41 42 43<br />

ED 29 ED 37 ED 50<br />

28 29 30 31 32<br />

33<br />

44 45 46 47 48 49 50<br />

STANDARD SHELL ASSEMBLY<br />

B<br />

B1<br />

M<br />

K<br />

0.050±0.010<br />

[1.27±0.25]<br />

G<br />

10° Typ.<br />

E<br />

D1<br />

D<br />

H<br />

C<br />

A<br />

0.036±0.008<br />

[0.91±0.20]<br />

0.220 [5.59]<br />

Max.<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

OPTIONAL SHELL ASSEMBLY (0, 02)<br />

OPTIONAL SHELL ASSEMBLY<br />

WITH UNIVERSAL FLOAT MOUNTS (F)<br />

0.120±0.010 [3.05±0.25]<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

for stainless steel shell (0 option)<br />

Ø0.154 [3.91] Mounting hole,<br />

two places (02 option)<br />

0.032 [0.81]<br />

Total diametral float<br />

Ø0.086 +0.005<br />

-0.000 [ Ø2.18+0.13 -0.00]<br />

Mounting hole, two places<br />

CONNECTOR<br />

VARIANT SIZES<br />

A<br />

±0.015<br />

[0.38]<br />

B<br />

±0.005<br />

[0.13]<br />

B1<br />

±0.005<br />

[0.13]<br />

C<br />

±0.005<br />

[0.13]<br />

D<br />

±0.005<br />

[0.13]<br />

D1<br />

±0.005<br />

[0.13]<br />

E<br />

±0.015<br />

[0.38]<br />

G<br />

±0.010<br />

[0.25]<br />

H<br />

±0.010<br />

[0.25]<br />

K<br />

±0.005<br />

[0.13]<br />

M<br />

±0.010<br />

[0.25]<br />

ED SERIES<br />

9 M<br />

9 F<br />

15 M<br />

15 F<br />

25 M<br />

25 F<br />

29 M<br />

29 F<br />

37 M<br />

37 F<br />

50 M<br />

50 F<br />

1.213<br />

[30.81]<br />

1.213<br />

[30.81]<br />

1.541<br />

[39.14]<br />

1.541<br />

[39.14]<br />

2.088<br />

[53.04]<br />

2.088<br />

[53.04]<br />

1.770<br />

[44.96]<br />

1.770<br />

[44.96]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

2.635<br />

[66.93]<br />

2.635<br />

[66.93]<br />

0.643<br />

[16.33]<br />

0.971<br />

[24.66]<br />

1.511<br />

[38.38]<br />

1.251<br />

[31.78]<br />

2.159<br />

[54.84]<br />

2.064<br />

[52.43]<br />

0.666<br />

[16.92]<br />

0.994<br />

[25.25]<br />

1.534<br />

[38.96]<br />

1.274<br />

[32.36]<br />

2.182<br />

[55.42]<br />

2.079<br />

[52.81]<br />

0.984<br />

[24.99]<br />

0.984<br />

[24.99]<br />

1.312<br />

[33.32]<br />

1.312<br />

[33.32]<br />

1.852<br />

[47.04]<br />

1.852<br />

[47.04]<br />

1.534<br />

[38.96]<br />

1.534<br />

[38.96]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

2.406<br />

[61.11]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.431<br />

[10.95]<br />

0.311<br />

[7.90]<br />

0.423<br />

[10.74]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.450<br />

[11.43]<br />

0.329<br />

[8.36]<br />

0.441<br />

[11.20]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.759<br />

[19.28]<br />

0.759<br />

[19.28]<br />

1.083<br />

[27.51]<br />

1.083<br />

[27.51]<br />

1.625<br />

[41.28]<br />

1.625<br />

[41.28]<br />

1.322<br />

[33.58]<br />

1.322<br />

[33.58]<br />

2.272<br />

[57.71]<br />

2.272<br />

[57.71]<br />

2.178<br />

[55.32]<br />

2.178<br />

[55.32]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.539<br />

[13.69]<br />

0.539<br />

[13.69]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.534<br />

[13.56]<br />

0.534<br />

[13.56]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.217<br />

[5.51]<br />

0.237<br />

[6.02]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

17<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

PROFESSIONAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

20 AWG max.<br />

2<br />

[0.5 mm ]<br />

Fixed female jackscrews<br />

SOLDER CUP TERMINATION<br />

CODE 2<br />

Fixed female<br />

jackscrew<br />

Fixed male<br />

jackscrew<br />

0.135 [3.43]<br />

0.352 [8.94]<br />

For solder cup contacts, specify<br />

code 2 in step 4<br />

of ordering information.<br />

Typical Part Number: ED15M200T2Z<br />

Fixed male and female polarized jackscrews available.<br />

Specify code T6 in step 7 of ordering information.<br />

Typical Part Number: ED15M200T6Z<br />

CODE<br />

NUMBER<br />

36<br />

STRAIGHT PRINTED BOARD MOUNT TERMINATION<br />

L<br />

0.236<br />

[5.99]<br />

ØD<br />

0.024<br />

[0.61]<br />

For straight printed board mount<br />

contacts, specify code number in<br />

step 4 of ordering information.<br />

CODE 36<br />

Swaged spacer with<br />

push-on fastener<br />

phosphor bronze<br />

0.010 [0.25]<br />

NOMINAL<br />

L<br />

Fixed female jackscrews<br />

ØD<br />

Typical Part Number: ED25F36S60T0<br />

0.225 [5.71]<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />

CODE 42 AND 52, 0.370 [9.40] CONTACT EXTENSION<br />

Fixed<br />

female<br />

jackscrews<br />

Specify code 42<br />

or 52 in step 4 of<br />

ordering information<br />

C<br />

D<br />

Ø0.125<br />

[3.18]<br />

Typ.<br />

B<br />

±0.008<br />

[0.20]<br />

NOTE:<br />

PART NUMBER A* 1 B C D<br />

2.072 1.852 0.420 0.370<br />

“A” dimension when plastic<br />

ED25*(42 or 52)****<br />

A<br />

[52.63] [47.04] [10.67] [9.40]<br />

* 1 brackets are used.<br />

ED9*(42 or 52)****<br />

1.204 0.984 0.420 0.370<br />

[30.58] [24.99] [10.67] [9.40] * 1 “A” dimension applies for<br />

metal angle brackets only.<br />

ED15*(42 or 52)****<br />

1.532 1.312 0.420 0.370<br />

Consult Accessories<br />

[38.91] [33.32] [10.67] [9.40]<br />

D-subminiature catalog for<br />

0.100 [2.54] Typ.<br />

for code 42 contacts<br />

0.112 [2.84] Typ.<br />

for code 52 contacts<br />

ED**(42 or 52)**** 0.370 [9.40] CONTACT EXTENSION<br />

ED29*(42 or 52)****<br />

ED37*(42 or 52)****<br />

ED50*(42 or 52)****<br />

1.754<br />

[44.55]<br />

2.720<br />

[69.09]<br />

2.626<br />

[66.70]<br />

Numbering shown is<br />

rear view of male and face<br />

view of female.<br />

13 12 11 10 9 8<br />

25 24<br />

1.534<br />

[38.96]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

23<br />

22<br />

21<br />

20<br />

7<br />

19<br />

0.470<br />

[11.94]<br />

0.420<br />

[10.67]<br />

0.470<br />

[11.94]<br />

6 5 4 3 2 1<br />

18<br />

17<br />

16<br />

15<br />

0.370<br />

[9.40]<br />

0.370<br />

[9.40]<br />

0.370<br />

[9.40]<br />

14<br />

0.100 [2.54] Typ.<br />

for code 42<br />

contacts<br />

0.112 [2.84] Typ.<br />

for code 52<br />

contacts<br />

0.197 [5.01]<br />

Max.<br />

0.100 [2.54] Typ.<br />

for code 42 contacts<br />

0.112 [2.84] Typ.<br />

for code 52 contacts<br />

D<br />

ED SERIES<br />

Typical Part Number:<br />

ED25M42B0T2X<br />

Ø0.024 [0.60]<br />

Typical Part Number:<br />

ED50M52B0T2X<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

18


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

C<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />

CODE 44, 0.370 [9.40] CONTACT EXTENSION<br />

Fixed<br />

female<br />

jackscrews<br />

Specify code 44<br />

in step 4 of<br />

ordering information<br />

D<br />

B<br />

±0.008<br />

[0.20]<br />

0.100 [2.54]<br />

Typ.<br />

ED**44**** 0.370 [9.40] CONTACT EXTENSION<br />

PART NUMBER A* 1 B C D<br />

1.204 0.984 0.420 0.370<br />

ED9*44****<br />

[30.58] [24.99] [10.67] [9.40]<br />

NOTE:<br />

1.532 1.312 0.420 0.370<br />

ED15*44****<br />

[38.91] [33.32] [10.67] [9.40]<br />

A* 1<br />

ED25*44****<br />

ED29*44****<br />

ED37*44****<br />

ED50*44****<br />

2.072<br />

[52.63]<br />

1.754<br />

[44.55]<br />

2.720<br />

[69.09]<br />

2.626<br />

[66.70]<br />

Push-on fastener<br />

beryllium copper<br />

1.852<br />

[47.04]<br />

1.534<br />

[38.96]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

0.420<br />

[10.67]<br />

0.470<br />

[11.94]<br />

0.420<br />

[10.67]<br />

0.470<br />

[11.94]<br />

0.370<br />

[9.40]<br />

0.370<br />

[9.40]<br />

0.370<br />

[9.40]<br />

0.370<br />

[9.40]<br />

Ø0.024 [0.60] 0.197 [5.01]<br />

Max.<br />

* 1 “A” dimension applies for<br />

metal angle brackets only.<br />

Consult Accessories<br />

D-subminiature catalog for<br />

“A” dimension when plastic<br />

brackets are used.<br />

0.100 [2.54] Typ.<br />

0.100 [2.54] Typ.<br />

D<br />

13 12 11 10<br />

9 8 6<br />

7 5<br />

4 3 2 1<br />

25 24 23 22<br />

21 20 19 18<br />

17 16 15 14<br />

Typical Part Number:<br />

ED25M44B0NT2X<br />

Numbering shown is rear view<br />

of male and face view of female.<br />

Typical Part Number:<br />

ED29M44B0NT2X<br />

RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN<br />

FOR CODE 42 AND 52 CONTACTS, MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.<br />

FOR CODE 44 CONTACTS, MOUNT CONNECTOR WITH MATING FACE POSITIONED TO OPPOSE DIRECTION OF ARROW.<br />

0.492<br />

[12.50]<br />

Sym. Sym.<br />

0.656<br />

0.216 [5.49]<br />

[16.66]<br />

0.108 [2.74]<br />

Typ.<br />

0.378 [9.60]<br />

0.054 [1.37]<br />

Typ.<br />

Sym.<br />

0.926 [23.52] 0.652 [16.56]<br />

0.109 [2.77]<br />

Typ.<br />

ED SERIES<br />

Y<br />

0.054 [1.37]<br />

Typ.<br />

0.767<br />

[19.48]<br />

Sym.<br />

0.055 [1.40]<br />

X 0.108 [2.74]<br />

X X<br />

Typ.<br />

Typ.<br />

0.162 [4.11]<br />

0.324 [8.23]<br />

0.598 [15.19]<br />

ED9 ED15 ED25<br />

0.432<br />

[10.97]<br />

0.108 [2.74]<br />

Typ.<br />

Sym.<br />

1.250 [31.75] 0.978 [24.84]<br />

0.109<br />

[2.77]<br />

Typ.<br />

1.203<br />

[30.56]<br />

0.109<br />

[2.77]<br />

Typ.<br />

Sym.<br />

0.870<br />

[22.10]<br />

Y<br />

X<br />

0.054<br />

[1.37]<br />

Typ.<br />

0.486<br />

[12.34]<br />

0.055 [1.40]<br />

Typ.<br />

0.924 [23.47]<br />

X<br />

0.055 [1.40]<br />

Typ.<br />

0.815 [20.70]<br />

X<br />

ED29<br />

ED37<br />

ED50<br />

19<br />

SUGGESTED PRINTED BOARD HOLE SIZES:<br />

Suggest 0.040 [1.02] Ø hole for contact termination positions.<br />

Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

CODE<br />

NUMBER<br />

X Y<br />

36 0.112 [2.84] 0.224 [5.69]<br />

42 0.100 [2.54] 0.200 [5.08]<br />

44 0.100 [2.54] 0.200 [5.08]<br />

52 0.112 [2.84] 0.224 [5.69]


P O S I T R O N I C I N D U S T R I E S<br />

D-Sub<br />

PROFESSIONAL QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />

Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />

STEP<br />

EXAMPLE<br />

1 2 3 4 5 6 7 8 9<br />

ED 9 M 36 0 0 0 0 /AA<br />

10<br />

-14<br />

STEP 1 - BASIC SERIES<br />

ED series.<br />

STEP 2 - CONNECTOR VARIANTS<br />

9, 15, 25, 29, 37, 50<br />

STEP 3 - CONNECTOR GENDER<br />

M - Male<br />

F - Female<br />

STEP 4 - CONTACT TERMINATION TYPE<br />

2 - Solder cup.<br />

36 - Solder, Straight Printed Board Mount with 0.236<br />

[5.99] Tail Length.<br />

42 - Solder, Right Angle (90°) Printed Board Mount with<br />

0.370 [9.40] Contact Extension.<br />

44 - Solder, Inverted Right Angle (90°) Printed Board<br />

Mount with 0.370 [9.40] Contact Extension.<br />

52 - Solder, Right Angle (90°) Printed Board Mount with<br />

0.370 [9.40] Contact Extension.<br />

* 1 STEP 5 - MOUNTING STYLE<br />

0 - Mounting Hole, 0.120 [3.05] Ø.<br />

02 - Mounting Hole, 0.154 [3.91] Ø.<br />

B - Bracket, Mounting, Right Angle (90°) Metal.<br />

B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.<br />

B7 - Bracket, Mounting, Right Angle (90°) Plastic.<br />

B8 - Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.<br />

F - Float Mounts, Universal.<br />

P - Threaded Post, Brass, 0.225 [5.71] Length.<br />

P2 - Threaded Post, Nylon, 0.225 [5.71] Length.<br />

R - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Thread Fixed Female Jackscrews.<br />

R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Thread Fixed Female Jackscrews with<br />

Cross Bar.<br />

R3 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 0.120 [3.05] Ø Mounting Hole.<br />

R4 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Threads.<br />

R5 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Locknut.<br />

R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 0.120 [3.05] Ø Mounting Hole with Cross<br />

Bar.<br />

R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Threads with Cross Bar.<br />

R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Locknut with Cross Bar.<br />

S - Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length.<br />

S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />

S5 - Swaged Locknut, 4-40 Threads.<br />

S6 - Swaged Spacer with Push-on Fastener,<br />

4-40 Threads, 0.225 [5.71] Length.<br />

S7 - Swaged Spacer with Push-on Fastener for use with Ferrite<br />

Inductor, 4-40 Threads, 0.375 [9.53] Length.<br />

* 1 For additional information on accessories listed in steps 5, 6 and 7,<br />

see Accessory <strong>Catalog</strong>.<br />

* 2 Ferrite inductor is available on contact types 36 only. For more information<br />

on ferrite inductors, see page 7.<br />

* 3 VL, V3 and V5 locking systems are not available for connector variants<br />

37 and 50. Jackscrews are highly recommended to minimize<br />

damage to contacts on variants with high mating forces.<br />

* 4 For stainless steel dimpled male versions contact Technical Sales.<br />

* 5 AN and AC hood are not available for connector variant 29. Consult<br />

Technical Sales for availability.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

STEP 10 - SPECIAL OPTIONS<br />

-14 - 0.000030 [0.76µ] gold over<br />

nickel.<br />

-15 - 0.000050 [1.27µ] gold over<br />

nickel.<br />

CONTACT TECHNICAL SALES<br />

FOR SPECIAL OPTIONS<br />

STEP 9 - ENVIRONMENTAL<br />

COMPLIANCE<br />

OPTIONS<br />

/AA - Compliant per EU Directive<br />

2002/95/EC (RoHS)<br />

STEP 8 - Shell Options<br />

0 - Zinc plated with chromate seal.<br />

* 4 S - Stainless steel, passivated.<br />

X - Tin plated.<br />

Z - Tin plated and dimpled (male connectors only).<br />

* 1 STEP 6 - HOODS AND PUSH-ON FASTENERS<br />

0 - None.<br />

J - Hood, Top Opening, Plastic.<br />

L - Hood, Side Opening, Plastic.<br />

Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />

Available in size 50 only.<br />

Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />

Polarized Jackscrews. Available in size 50 only.<br />

Z - Hood, Top or Side Opening, Robust and Extended Height,<br />

Composite and Plastic with Rotating Male Jackscrews.<br />

Available in size 9, 15, 25, 37, and 50 only.<br />

H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and<br />

50 only.<br />

G - Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37,<br />

and 50 only.<br />

* 5 AN - Lightweight Aluminum Hood, nickel finish.<br />

* 5 AC - Lightweight Aluminum Hood, no finish.<br />

W - Hood, Top or Side Opening, Plastic. Available in size 9, 15,<br />

and 25 only.<br />

N - Push-on Fastener, for Right Angle (90°) Mounting Brackets.<br />

* 2 F - Ferrite inductor.<br />

* 2 Q - Ferrite inductor for use with Push-on Fastener and Right<br />

Angle (90°) Mounting Brackets.<br />

•<br />

NOTE: If compliance to environmental<br />

legislation is not required, this step will not<br />

be used. Example: ED9M360000<br />

* 1 STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />

0 - None.<br />

* 3 V3 - Lock Tab, connector front panel mounted.<br />

* 3 V5 - Lock Tab, connector rear panel mounted.<br />

* 3 VL - Lock Lever, used with Hoods only.<br />

T - Fixed Female Jackscrews.<br />

T2 - Fixed Female Jackscrews.<br />

T6 - Fixed Male and Female Polarized Jackscrews.<br />

E - Rotating Male Jackscrews.<br />

E2 - Rotating Male Screw Locks.<br />

E3 - Rotating Male with Internal Hex for 3/32 Hex Drives<br />

E6 - Rotating Male and Female Polarized Jackscrews.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

20<br />

ED SERIES


P O S I T R O N I C I N D U S T R I E S<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL QUALITY<br />

REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

Size 20 Contacts,<br />

Removable<br />

IEC Publication 60807-3<br />

Performance Level Two<br />

UL Recognized CSA Recognized<br />

File #E49351<br />

File #LR54219<br />

Telecommunication<br />

UL File #14098<br />

Soli-D series connectors are professional quality connectors<br />

recommended for use in sheltered, non-corrosive indoor or<br />

outdoor environments having normal ventilation, but without<br />

temperature or humidity controls. This crimp removable contact<br />

connector will meet the Performance Level Two requirements of<br />

IEC 60807-3.<br />

Soli-D series connectors utilize precision machined contacts<br />

with closed barrel, crimp terminations. The female contact<br />

features the Robi-Contact open entry design. Other contact<br />

terminations such as solder cup and printed board terminations<br />

are also available. The removable contact feature provides for<br />

rapid assembly and permits contact repairs or wiring changes.<br />

Five standard contact variants are offered in arrangements of<br />

9, 15, 25, 37 and 50 contacts. Soli-D series connectors are<br />

mateable and compatible with all D-subminiature connectors<br />

conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308.<br />

A wide assortment of cable support hoods and locking<br />

systems is available from stock.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

For RoHS options<br />

see page 26.<br />

SD SERIES<br />

21<br />

MATERIALS AND FINISHES:<br />

Insulator:<br />

Glass filled nylon resin, UL 94V-0, black<br />

color.<br />

Contacts:<br />

Precision machined copper alloy.<br />

Contact Plating: Professional performance - gold flash over<br />

nickel plate. Other finishes available upon<br />

request.<br />

Shells:<br />

Steel with tin plate; zinc plate with chromate<br />

seal, stainless steel passivated.<br />

Other materials and finishes available<br />

upon request.<br />

Mounting Spacers: Nylon; copper alloy or steel with zinc<br />

plate and chromate seal or tin plate;<br />

phosphor bronze with tin plate; stainless<br />

steel, passivated.<br />

Push-On Fasteners: Phosphor bronze with tin plate.<br />

Jackscrew Systems: Brass or steel with zinc plate and chromate<br />

seal or clear zinc plate or tin plate;<br />

stainless steel, passivated.<br />

Vibration Lock Systems: Slide lock and lock tabs, steel with nickel<br />

plate.<br />

Hoods:<br />

Composite and plastic, UL 94V-0; brass or<br />

steel with zinc plate and chromate seal.<br />

Aluminum; aluminum with electroless nickel<br />

plate. For aluminum hoods, zinc content is<br />

1% maximum. Die cast zinc.<br />

Low magnetic versions are available, contact Technical Sales.<br />

CLIMATIC CHARACTERISTICS:<br />

Temperature Range: -55°C to +125°C.<br />

Damp Heat, Steady State: 10 days.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

SOLI-D SERIES TECHNICAL CHARACTERISTICS<br />

MECHANICAL CHARACTERISTICS:<br />

Removable Contacts:<br />

Contact Retention<br />

In Insulator:<br />

Contact Terminations:<br />

Shells:<br />

Polarization:<br />

Printed Board Mount:<br />

Locking Systems:<br />

Mechanical Operations:<br />

Insert contact to rear face of insulator and<br />

release from rear face of insulator. Size 20<br />

contacts, male - 0.040 inch [1.02mm]<br />

mating diameter. Female - Robi-D contact<br />

open entry design.<br />

6 lbs. [27 N].<br />

Closed barrel crimp, wire sizes 18 AWG<br />

[1.0mm 2 ] through 32 AWG [0.03mm 2 ].<br />

Straight printed board mount terminations.<br />

Male shells may be dimpled for EMI/ESD<br />

ground paths.<br />

Trapezoidally shaped shells and polarized<br />

jackscrews.<br />

Rapid installation push-on fasteners.<br />

Jackscrews and vibration locking<br />

systems.<br />

500 operations minimum per IEC<br />

60512-5.<br />

ELECTRICAL CHARACTERISTICS:<br />

Contact Current Rating: 7.5 amperes nominal.<br />

Initial Contact Resistance: 0.008 ohms maximum.<br />

Proof Voltage:<br />

1000 V r.m.s.<br />

Insulator Resistance: 5 G ohms.<br />

Clearance and Creepage<br />

Distance [minimum]: 0.039 inch [1.0mm].<br />

Working Voltage:<br />

300 V r.m.s.


D-Sub<br />

PROFESSIONAL QUALITY<br />

REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

CONTACT VARIANTS<br />

FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />

1 2 3 4 5<br />

1 2 3 4 5 6 7 8<br />

1 2<br />

3 4 5 6 7 8 9 10 11 12 13<br />

6<br />

7<br />

8<br />

9<br />

9 10 11 12 13 14 15<br />

14<br />

15 16 17 18 19<br />

20 21 22<br />

23 24 25<br />

SD 9 SD 15 SD 25<br />

1 2<br />

3<br />

20 21 22<br />

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />

23 24 25 26 27 28 29 30 31 32 33<br />

34 35 36 37<br />

1 2 3 4<br />

18 19 20 21<br />

34 35 37<br />

5<br />

6 7 8 9 10 11 12 13 14 15 16 17<br />

22 23 24 25 26 27<br />

36 38 39 40 41 42 43<br />

28 29 30 31 32<br />

33<br />

44 45 46 47 48 49 50<br />

SD 37 SD 50<br />

STANDARD SHELL ASSEMBLY<br />

B<br />

B1<br />

M<br />

K<br />

0.050±0.010<br />

[1.27±0.25]<br />

G<br />

10° Typ.<br />

E<br />

D1<br />

D<br />

H<br />

C<br />

A<br />

0.036±0.008<br />

[0.91±0.20]<br />

0.437 [11.10]<br />

Max.<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

OPTIONAL SHELL ASSEMBLY (0, 02)<br />

OPTIONAL SHELL ASSEMBLY<br />

WITH UNIVERSAL FLOAT MOUNTS (F)<br />

0.120±0.010 [3.05±0.25]<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

for stainless steel shell (0 option) 0.032 [0.81]<br />

Ø0.086 +0.005<br />

Ø0.154 [3.91] Mounting hole,<br />

Total diametral float<br />

-0.000 [<br />

Ø2.18<br />

+0.13<br />

-0.00]<br />

two places (02 option)<br />

Mounting hole, two places<br />

CONNECTOR<br />

VARIANT SIZES<br />

A<br />

±0.015<br />

[0.38]<br />

B<br />

±0.005<br />

[0.13]<br />

B1<br />

±0.005<br />

[0.13]<br />

C<br />

±0.005<br />

[0.13]<br />

D<br />

±0.005<br />

[0.13]<br />

D1<br />

±0.005<br />

[0.13]<br />

E<br />

±0.015<br />

[0.38]<br />

G<br />

±0.010<br />

[0.25]<br />

H<br />

±0.010<br />

[0.25]<br />

K<br />

±0.005<br />

[0.13]<br />

M<br />

±0.010<br />

[0.25]<br />

SD 9 M<br />

SD 9 F<br />

SD 15 M<br />

SD 15 F<br />

SD 25 M<br />

SD 25 F<br />

SD 37 M<br />

SD 37 F<br />

SD 50 M<br />

SD 50 F<br />

1.213<br />

[30.81]<br />

1.213<br />

[30.81]<br />

1.541<br />

[39.14]<br />

1.541<br />

[39.14]<br />

2.088<br />

[53.04]<br />

2.088<br />

[53.04]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

2.635<br />

[66.93]<br />

2.635<br />

[66.93]<br />

0.643<br />

[16.33]<br />

0.971<br />

[24.66]<br />

1.511<br />

[38.38]<br />

2.159<br />

[54.84]<br />

2.064<br />

[52.43]<br />

0.666<br />

[16.92]<br />

0.994<br />

[25.25]<br />

1.534<br />

[38.96]<br />

2.182<br />

[55.42]<br />

2.079<br />

[52.81]<br />

0.984<br />

[24.99]<br />

0.984<br />

[24.99]<br />

1.312<br />

[33.32]<br />

1.312<br />

[33.32]<br />

1.852<br />

[47.04]<br />

1.852<br />

[47.04]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

2.406<br />

[61.11]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.423<br />

[10.74]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.441<br />

[11.20]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.759<br />

[19.28]<br />

0.759<br />

[19.28]<br />

1.083<br />

[27.51]<br />

1.083<br />

[27.51]<br />

1.625<br />

[41.28]<br />

1.625<br />

[41.28]<br />

2.272<br />

[57.71]<br />

2.272<br />

[57.71]<br />

2.178<br />

[55.32]<br />

2.178<br />

[55.32]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.534<br />

[13.56]<br />

0.534<br />

[13.56]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

SD SERIES<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

22


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL QUALITY<br />

REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

REMOVABLE CRIMP CONTACTS<br />

CODE 1 AND 12<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

FEMALE CONTACT<br />

MALE CONTACT<br />

A<br />

A<br />

øC<br />

øC<br />

øB<br />

0.170<br />

[4.32]<br />

Ø0.040<br />

[1.02]<br />

0.170<br />

[4.32]<br />

øB<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

A ØB ØC<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

A ØB ØC<br />

FC7520D<br />

20 / 22 / 24<br />

[0.5/0.3/0.25]<br />

0.612<br />

[15.54]<br />

0.045<br />

[1.14]<br />

0.066<br />

[1.68]<br />

MC7520D<br />

20 / 22 / 24<br />

[0.5/0.3/0.25]<br />

0.618<br />

[15.70]<br />

0.045<br />

[1.14]<br />

0.066<br />

[1.68]<br />

FC7526D<br />

26 / 28 / 30<br />

[0.12/0.08/0.05]<br />

0.612<br />

[15.54]<br />

0.026<br />

[0.66]<br />

0.066<br />

[1.68]<br />

MC7526D<br />

26 / 28 / 30<br />

[0.12/0.08/0.05]<br />

0.618<br />

[15.70]<br />

0.026<br />

[0.66]<br />

0.066<br />

[1.68]<br />

Note: *C75**D contacts can not be used in the RD series.<br />

PLATING:<br />

STANDARD FINISH: Gold flash over nickel plate.<br />

OPTIONAL FINISHES: 0.000030 [0.76 µ] gold over nickel by adding “-14” suffix onto part number. Example: FC7520D-14<br />

0.000050 inch [1.27µ] gold over nickel by adding “-15” suffix onto part number. Example: MC7526D-15<br />

The crimp area of this contact is not<br />

protected when fully seated in the connector<br />

molding. These contacts require shrink tubing<br />

after installation. Wire cannot be removed<br />

from molding after insertion. Not suitable for<br />

fully loaded connector.<br />

REMOVABLE CRIMP CONTACTS<br />

18 AWG CRIMP CONTACTS<br />

18 AWG [1.0mm 2 ]<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

FEMALE CONTACT<br />

MALE CONTACT<br />

Ø0.086<br />

[2.18]<br />

0.915 [23.25]<br />

0.927 [23.55]<br />

Ø0.086<br />

[2.18]<br />

Ø0.055<br />

[1.40]<br />

0.170<br />

[4.32]<br />

FC7518D<br />

Ø0.040<br />

[1.02]<br />

MC7518D<br />

0.170<br />

[4.32]<br />

Ø0.055<br />

[1.40]<br />

SD SERIES<br />

PLATING:<br />

STANDARD FINISH: Gold flash over nickel plate.<br />

OPTIONAL FINISHES: 0.000030 [0.76 µ] gold over nickel by adding “-14” suffix onto part number. Example: FC7518D-14<br />

0.000050 inch [1.27µ] gold over nickel by adding “-15” suffix onto part number. Example: MC7518D-15<br />

For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />

23<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

PROFESSIONAL QUALITY<br />

REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

STRAIGHT PRINTED BOARD MOUNT TERMINATION<br />

CODE 3 AND 32<br />

CODE<br />

NUMBER<br />

3<br />

32<br />

For straight printed board<br />

mount contacts specify<br />

code number in Step 4 of<br />

ordering information.<br />

L<br />

0.125<br />

[3.18]<br />

0.188<br />

[4.78]<br />

Swaged spacer with<br />

push-on fastener<br />

phosphor bronze.<br />

L Nominal<br />

0.024 [0.61]<br />

Typical Part Number:<br />

SD37F3S60T2X<br />

Fixed female jackscrews<br />

0.437 [11.10]<br />

Connectors Designed To Customer Specifications<br />

<strong>Positronic</strong> D-subminiature connectors<br />

can be modified to customer specifications.<br />

Examples: select loading of contacts for cost savings or to gain creepage and clearance distances;<br />

longer printed circuit board terminations; customer specified hardware; sealing for water resistance.<br />

Contact Technical Sales with your particular requirements.<br />

SD SERIES<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

24


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL QUALITY<br />

REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN<br />

0.492<br />

[12.50]<br />

Sym. Sym.<br />

0.656<br />

0.216 [5.49]<br />

[16.66]<br />

0.108 [2.74]<br />

Typ.<br />

0.378 [9.60]<br />

0.054 [1.37]<br />

Typ.<br />

Sym.<br />

0.926 [23.52] 0.652 [16.56]<br />

0.109 [2.77]<br />

Typ.<br />

0.054 [1.37]<br />

Typ.<br />

0.112<br />

[2.84]<br />

0.162 [4.11]<br />

0.108 [2.74]<br />

Typ.<br />

0.112<br />

[2.84]<br />

0.324 [8.23]<br />

0.055 [1.37]<br />

Typ.<br />

0.598 [15.19]<br />

SD9 SD15 SD25<br />

0.112<br />

[2.84]<br />

Sym.<br />

1.250 [31.75] 0.978 [24.84]<br />

0.109<br />

[2.77]<br />

Typ.<br />

1.203<br />

[30.56]<br />

0.109<br />

[2.77]<br />

Typ.<br />

Sym.<br />

0.870<br />

[22.10]<br />

0.224<br />

[5.69]<br />

0.055 [1.40]<br />

Typ.<br />

0.924 [23.47]<br />

0.112<br />

[2.84]<br />

0.055 [1.40]<br />

Typ.<br />

0.815 [21.70]<br />

0.112<br />

[2.84]<br />

SD37<br />

SD50<br />

SUGGESTED PRINTED BOARD HOLE SIZES:<br />

Suggest 0.045 [1.14] Ø hole for contact termination positions.<br />

Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.<br />

SD37M3S600Z<br />

SD25F3S600X<br />

SD SERIES<br />

25<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


P O S I T R O N I C I N D U S T R I E S<br />

D-Sub<br />

PROFESSIONAL QUALITY<br />

REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />

Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />

STEP<br />

EXAMPLE<br />

1 2 3 4 5 6 7 8 9<br />

SD 15 F 0 0 0 0 X /AA<br />

10<br />

-14<br />

STEP 1 - BASIC SERIES<br />

SD series.<br />

STEP 2 - CONNECTOR VARIANTS<br />

9, 15, 25, 37, 50<br />

STEP 3 - CONNECTOR GENDER<br />

M - Male<br />

F - Female<br />

STEP 4 - CONTACT TERMINATION TYPE<br />

0 - Contacts ordered separately, see page 23.<br />

1 - Crimp, 20 AWG-24 AWG [0.5mm 2 -0.25mm 2 ].<br />

12 - Crimp, 26 AWG-30 AWG [0.12mm 2 -0.05mm 2 ].<br />

3 - Solder, Straight Printed Board Mount with 0.125<br />

[3.18] Tail Length.<br />

32 - Solder, Straight Printed Board Mount with 0.188<br />

[4.78] Tail Length.<br />

* 1 STEP 5 - MOUNTING STYLE<br />

0 - Mounting Hole, 0.120 [3.05] Ø.<br />

02 - Mounting Hole, 0.154 [3.91] Ø.<br />

F - Float Mounts, Universal.<br />

P - Threaded Post, Brass, 0.437 [11.10] Length.<br />

P2 - Threaded Post, Nylon, 0.437 [11.10] Length.<br />

S - Swaged Spacer, 4-40 Threads, 0.437 [11.10] Length.<br />

S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />

S5 - Swaged Locknut, 4-40 Threads.<br />

S6 - Swaged Spacer with Push-on Fastener, 4-40 Threads,<br />

0.437 [11.10] Length.<br />

* 1 STEP 6 - HOODS<br />

0 - None.<br />

J - Hood, Top Opening, Plastic.<br />

L - Hood, Side Opening, Plastic.<br />

Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />

Available in size 50 only.<br />

Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />

Polarized Jackscrews. Available in size 50 only.<br />

Z - Hood, Top or Side Opening, Robust and Extended Height,<br />

Composite and Plastic with Rotating Male Jackscrews.<br />

H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and<br />

50 only.<br />

G - Hood, EMI/RFI, Die Cast Zinc.<br />

AN - Lightweight Aluminum Hood, nickel finish.<br />

AC - Lightweight Aluminum Hood, no finish.<br />

W - Hood, Top or Side Opening, Plastic. Available in size 9,15,<br />

and 25 only.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

STEP 10 - SPECIAL OPTIONS<br />

-14 - 0.000030 [0.76µ] gold over<br />

nickel.<br />

-15 - 0.000050 [1.27µ] gold over<br />

nickel.<br />

CONTACT TECHNICAL SALES<br />

FOR SPECIAL OPTIONS<br />

STEP 9 - ENVIRONMENTAL<br />

COMPLIANCE<br />

OPTIONS<br />

/AA - Compliant per EU Directive<br />

2002/95/EC (RoHS)<br />

NOTE: If compliance to environmental<br />

legislation is not required, this step will not<br />

be used. Example: SD15F0000X<br />

STEP 8 - Shell Options<br />

0 - Zinc Plated, with Chromate Seal.<br />

* 3 S - Stainless steel, passivated.<br />

X - Tin Plated.<br />

Z - Tin Plated and Dimpled (male connectors only).<br />

* 1 STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />

0 - None.<br />

* 2 V3- Lock Tab, connector front panel mounted.<br />

* 2 V5- Lock Tab, connector rear panel mounted.<br />

* 2 VL - Lock Lever, used with Hoods Only.<br />

T - Fixed Female Jackscrews.<br />

T2 - Fixed Female Jackscrews.<br />

T6 - Fixed Male and Female Polarized Jackscrews.<br />

E - Rotating Male Jackscrews.<br />

E2 - Rotating Male Screw Locks.<br />

E3 - Rotating Male with internal hex for 3/32 hex drives<br />

E6 - Rotating Male and Female Polarized Jackscrews.<br />

NOTE: Once you have made a connector selection, contact<br />

Technical Sales if you would like to receive a drawing in DXF, PDF<br />

format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />

* 1 For additional information on accessories listed in steps 5, 6 and 7, see<br />

Accessory <strong>Catalog</strong>.<br />

* 2 VL, V3 and V5 locking systems are not available for connector variants 37<br />

and 50. Jackscrews are highly recommended to minimize damage to contacts<br />

on variants with high mating forces.<br />

* 3 For stainless steel dimpled male versions contact Technical Sales.<br />

For information regarding CRIMP TOOLS &<br />

CRIMPING TOOL TECHNIQUES, see page 78.<br />

2-D Drawing 3-D Model<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

26<br />

SD SERIES


P O S I T R O N I C I N D U S T R I E S<br />

HDC SERIES<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

Size 20 Signal and<br />

Thermocouple Contacts, Fixed<br />

PosiBand ® Closed Entry<br />

IEC Publication 60807-2<br />

Performance Level One<br />

MIL-DTL-24308<br />

UL Recognized<br />

File #E49351<br />

Telecommunication<br />

UL File #14098<br />

MILITARY QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

CSA Recognized<br />

File #LR54219<br />

D-Sub<br />

Harmo-D series connectors are military quality connectors designed for<br />

use in sheltered, mildly corrosive environments having a wide range of<br />

temperature, pressure and humidity changes. Applicable fixed contact<br />

connectors are qualified to MIL-DTL-24308 (see page 82 for more<br />

information) and meet the performance requirements of IEC 60807-2,<br />

Performance Level One.<br />

Harmo-D series connectors utilize precision machined contacts which<br />

are fixed within the connector body. The female contact features<br />

<strong>Positronic</strong>’s unique PosiBand closed entry design, see page 1 for details.<br />

Five standard connector variants are offered in arrangements of 9, 15,<br />

25, 37 and 50 contacts. Each connector variant is available with contact<br />

terminations for solder cup, wrap post and straight and right angle (90°)<br />

printed board mount terminations with <strong>Inc</strong>h and Metric footprints. Harmo-<br />

D series connectors are mateable and compatible with all D-subminiature<br />

connectors conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308.<br />

A wide assortment of printed board mounting hardware, cable support<br />

hoods and locking systems is available from stock.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

For RoHS options<br />

see page 32.<br />

27<br />

MATERIALS AND FINISHES:<br />

Insulator:<br />

Glass filled DAP per ASTM-D-5948, SDG-F, UL<br />

94V-0, green color.<br />

Contacts:<br />

Precision machined copper alloy.<br />

Contact Plating:<br />

Military performance - 0.000050 inch [1.27 microns]<br />

gold over copper plate. IEC 60807-2, Performance<br />

Level One - gold flash over nickel plate. Other<br />

finishes available upon request.<br />

Shells:<br />

Steel with tin plate; zinc and cadmium plate with<br />

chromate seal, stainless steel passivated. Other<br />

materials and finishes available upon request.<br />

Mounting Spacers<br />

and Brackets:<br />

Push-On Fasteners:<br />

Jackscrew Systems:<br />

Vibration Lock Systems:<br />

Hoods:<br />

HARMO-D SERIES TECHNICAL CHARACTERISTICS<br />

Nylon; copper alloy or steel with zinc plate and<br />

chromate seal or tin plate; phosphor bronze with tin<br />

plate; stainless steel, passivated; polyester.<br />

Phosphor bronze or beryllium copper with tin plate.<br />

Brass or steel with zinc plate and chromate seal<br />

or clear zinc plate or tin plate; stainless steel,<br />

passivated.<br />

Slide lock and lock tabs, steel with nickel plate.<br />

Composite and plastic, UL 94V-0; brass or steel<br />

with zinc plate and chromate seal. Aluminum;<br />

aluminum with electroless nickel plate. For<br />

aluminum hoods, zinc content is 1% maximum. Die<br />

cast zinc.<br />

Low magnetic versions are available, contact Technical Sales.<br />

MECHANICAL CHARACTERISTICS:<br />

Fixed Contacts:<br />

Size 20 contact, male - 0.040 inch [1.02mm] mating<br />

diameter. Female contact - PosiBand closed entry<br />

design, see page 1 for details.<br />

Contact Retention<br />

In Insulator:<br />

9 lbs. [40 N].<br />

Resistance To Solder 650°F [350°C] for 10 seconds duration per<br />

Iron Heat: IEC 60512-6.<br />

Contact Terminations: Solder cup contacts - 0.042 inch [1.06mm] minimum<br />

hole diameter in solder style contact for 20<br />

AWG [0.5mm 2 ] wire maximum.<br />

Straight Printed Board Mount - 0.028 inch [0.71mm]<br />

termination diameter and 0.024 inch [0.61mm] termination<br />

diameter.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

Right Angle (90°) Printed Board Mount - 0.028<br />

[0.71mm] termination diameter for <strong>Inc</strong>h System footprint,<br />

and 0.024 [0.61mm] termination diameter for<br />

European Metric footprint.<br />

Wrap Post - 0.025 inch [0.64mm] square<br />

Shells:<br />

Male shells may be dimpled for EMI/ESD ground paths.<br />

Polarization: Trapezoidally shaped shells and polarized<br />

jackscrews.<br />

Mounting To Angle Jackscrews and riveted fasteners with<br />

Brackets:<br />

0.120 inch [3.05mm] clearance hole, and threaded<br />

riveted fasteners with 4-40 threads and polyster<br />

lock inserts.<br />

Mounting To<br />

Rapid installation push-on fasteners an<br />

Printed Board:<br />

mounting posts.<br />

Locking Systems: Jackscrews and vibration locking systems.<br />

Mechanical Operations: 1000 operations minimum per IEC 60512-5.<br />

ELECTRICAL CHARACTERISTICS:<br />

Contact Current Rating, Tested per UL 1977:<br />

18 amperes, 2 contacts energized.<br />

14 amperes, 6 contacts energized.<br />

11 amperes, 15 contacts energized.<br />

10 amperes, 25 contacts energized.<br />

9 amperes, 50 contacts energized.<br />

See temperature rise curves on page 2 for details.<br />

Initial Contact Resistance: 0.004 ohms maximum.<br />

Proof Voltage:<br />

1000 V r.m.s.<br />

Insulator Resistance:<br />

5 G ohms.<br />

Clearance and Creepage<br />

Distance [minimum]: 0.039 inch [1.0mm].<br />

Working Voltage:<br />

300 V r.m.s.<br />

CLIMATIC CHARACTERISTICS:<br />

Temperature Range:<br />

-55°C to +125°C.<br />

Damp Heat, Steady State: 56 days.<br />

THERMOCOUPLE CONTACTS:<br />

Straight and right angle (90°) printed circuit board mount contacts are available,<br />

please contact Technical Sales for details.<br />

Size 20 crimp contacts are available in RD series, see page 36 for details.


D-Sub<br />

MILITARY QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

CONTACT VARIANTS<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

HDC SERIES<br />

FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />

1 2 3 4 5<br />

1 2 3 4 5 6 7 8<br />

1 2<br />

3 4 5 6 7 8 9 10 11 12 13<br />

6<br />

7<br />

8<br />

9<br />

9 10 11 12 13 14 15<br />

14<br />

15 16 17 18 19<br />

20 21 22<br />

23 24 25<br />

HDC 9 HDC 15 HDC 25<br />

1 2<br />

3<br />

20 21 22<br />

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />

23 24 25 26 27 28 29 30 31 32 33<br />

HDC 37<br />

34 35 36 37<br />

1 2 3 4<br />

18 19 20 21<br />

34 35 37<br />

5<br />

6 7 8 9 10 11 12 13 14 15 16 17<br />

22 23 24 25 26 27<br />

36 38 39 40 41 42 43<br />

HDC 50<br />

28 29 30 31 32<br />

33<br />

44 45 46 47 48 49 50<br />

STANDARD SHELL ASSEMBLY<br />

B<br />

B1<br />

M<br />

K<br />

0.050±0.010<br />

[1.27±0.25]<br />

G<br />

10° Typ.<br />

E<br />

D1<br />

D<br />

H<br />

C<br />

A<br />

0.036±0.008<br />

[0.91±0.20]<br />

0.220 [5.59]<br />

Max.<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

OPTIONAL SHELL ASSEMBLY (0, 02)<br />

OPTIONAL SHELL ASSEMBLY<br />

WITH UNIVERSAL FLOAT MOUNTS (F)<br />

0.120±0.010 [3.05±0.25]<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

for stainless steel shell (0 option)<br />

Ø0.154 [3.91] Mounting hole,<br />

two places (02 option)<br />

0.032 [0.81]<br />

Total diametral float<br />

Ø0.086 +0.005<br />

-0.000 [ Ø2.18+0.13 -0.00]<br />

Mounting hole, two places<br />

CONNECTOR<br />

VARIANT SIZES<br />

A<br />

±0.015<br />

[0.38]<br />

B<br />

±0.005<br />

[0.13]<br />

B1<br />

±0.005<br />

[0.13]<br />

C<br />

±0.005<br />

[0.13]<br />

D<br />

±0.005<br />

[0.13]<br />

D1<br />

±0.005<br />

[0.13]<br />

E<br />

±0.015<br />

[0.38]<br />

G<br />

±0.010<br />

[0.25]<br />

H<br />

±0.010<br />

[0.25]<br />

K<br />

±0.005<br />

[0.13]<br />

M<br />

±0.010<br />

[0.25]<br />

HDC 9 M<br />

HDC 9 S<br />

HDC 15 M<br />

HDC 15 S<br />

HDC 25 M<br />

HDC 25 S<br />

HDC 37 M<br />

HDC 37 S<br />

HDC 50 M<br />

HDC 50 S<br />

1.213<br />

[30.81]<br />

1.213<br />

[30.81]<br />

1.541<br />

[39.14]<br />

1.541<br />

[39.14]<br />

2.088<br />

[53.04]<br />

2.088<br />

[53.04]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

2.635<br />

[66.93]<br />

2.635<br />

[66.93]<br />

0.643<br />

[16.33]<br />

0.971<br />

[24.66]<br />

1.511<br />

[38.38]<br />

2.159<br />

[54.84]<br />

2.064<br />

[52.43]<br />

0.666<br />

[16.92]<br />

0.994<br />

[25.25]<br />

1.534<br />

[38.96]<br />

2.182<br />

[55.42]<br />

2.079<br />

[52.81]<br />

0.984<br />

[24.99]<br />

0.984<br />

[24.99]<br />

1.312<br />

[33.32]<br />

1.312<br />

[33.32]<br />

1.852<br />

[47.04]<br />

1.852<br />

[47.04]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

2.406<br />

[61.11]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.423<br />

[10.74]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.441<br />

[11.20]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.759<br />

[19.28]<br />

0.759<br />

[19.28]<br />

1.083<br />

[27.51]<br />

1.083<br />

[27.51]<br />

1.625<br />

[41.28]<br />

1.625<br />

[41.28]<br />

2.272<br />

[57.71]<br />

2.272<br />

[57.71]<br />

2.178<br />

[55.32]<br />

2.178<br />

[55.32]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.534<br />

[13.56]<br />

0.534<br />

[13.56]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

28


HDC SERIES<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

MILITARY QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

SOLDER CUP TERMINATION<br />

CODE 2<br />

D-Sub<br />

For solder cup contacts,<br />

specify code 2 in step 4 of<br />

ordering information.<br />

Typical Part Number: HDC15M200T2Z<br />

Fixed male and female polarized jackscrews available.<br />

Specify code T6 in step 7 of ordering information.<br />

Typical Part Number: HDC15M200T6Z<br />

CODE<br />

NUMBER<br />

L<br />

STRAIGHT PRINTED BOARD MOUNT TERMINATION<br />

CODE 3, 32, 33, AND 36<br />

ØD<br />

3 0.170 [4.32] 0.028 [0.71]<br />

32 0.375 [9.53] 0.028 [0.71]<br />

Swaged spacer with<br />

push-on fastener<br />

phosphor bronze<br />

Fixed female jackscrews<br />

33 0.500 [12.70] 0.028 [0.71]<br />

36 0.236 [6.00] 0.024 [0.61]<br />

For straight printed board<br />

mount contacts, specify code no. in<br />

step 4 of ordering information.<br />

0.010 [0.25]<br />

NOMINAL<br />

L<br />

ØD<br />

Typical Part Number: HDC25S3S60T0<br />

0.225 [5.71]<br />

WRAP POST TERMINATION<br />

CODE 6<br />

Fixed<br />

female<br />

jackscrews<br />

0.025 [0.64] Sq.<br />

For wrap post contacts,<br />

specify code 6 in step 4<br />

of ordering information.<br />

0.720 [18.29]<br />

0.495 [12.57]<br />

Typical part number: HDC15S600T0<br />

29<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

HDC25M6S50T0


D-Sub<br />

C<br />

MILITARY QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />

CODE 5, 0.283 [7.19] CONTACT EXTENSION<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

HDC SERIES<br />

HDC**5**** 0.283 [7.19] CONTACT EXTENSION<br />

PART NUMBER A* 1 B C D<br />

E<br />

Fixed<br />

female<br />

jackscrews<br />

B<br />

±0.008<br />

[0.20]<br />

1.204 0.984 0.339 0.283 0.112<br />

HDC9*5****<br />

[30.58] [24.99] [8.61] [7.19] [2.84]<br />

NOTE:<br />

1.532 1.312 0.339 0.283 0.112<br />

HDC15*5****<br />

[38.91] [33.32] [8.61] [7.19] [2.84]<br />

A * 1 2.072 1.852 0.339 0.283 0.112<br />

HDC25*5****<br />

[52.63] [47.04] [8.61] [7.19] [2.84]<br />

HDC37*5****<br />

HDC50*5****<br />

2.720<br />

[69.09]<br />

2.626<br />

[66.70]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

0.339<br />

[8.61]<br />

0.395<br />

[10.03]<br />

0.283<br />

[7.19]<br />

0.283<br />

[7.19]<br />

0.112<br />

[2.84]<br />

0.112<br />

[2.84]<br />

* 1 “A” dimension applies for<br />

metal angle brackets only.<br />

Consult Accessories<br />

D-subminiature catalog for<br />

“A” dimension when plastic<br />

brackets are used.<br />

0.112 [2.84] Typ.<br />

Specify code 5<br />

in step 4 of<br />

ordering information<br />

D<br />

0.112 [2.84]<br />

Typ.<br />

Numbering shown is rear view<br />

of male and face view of female.<br />

D<br />

0.112 [2.84] Typ.<br />

13 12 11 10 9 8 7 6<br />

25 24 23 22 21 20 19<br />

18<br />

5<br />

17<br />

4<br />

16<br />

3<br />

15<br />

2<br />

14<br />

1<br />

0.160 [4.06]<br />

Nominal<br />

Typical Part Number:<br />

HDC25M5R7NT2X<br />

Push-on fastener<br />

beryllium copper<br />

Ø0.028 [0.71]<br />

Typical Part Number:<br />

HDC50S5R7NTX<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />

C<br />

Ø0.125<br />

[3.18]<br />

Typ.<br />

CODE 42, 0.370 [9.40] CONTACT EXTENSION<br />

HDC**42**** 0.370 [9.40] CONTACT EXTENSION<br />

PART NUMBER A* 1 B C D<br />

E<br />

HDC9*42****<br />

1.204<br />

[30.58]<br />

0.984<br />

[24.99]<br />

0.420<br />

[10.67]<br />

0.370<br />

[9.40]<br />

0.100<br />

[2.54]<br />

Fixed<br />

female<br />

jackscrews<br />

B<br />

±0.008<br />

[0.20]<br />

1.532 1.312 0.420 0.370 0.100<br />

HDC15*42****<br />

NOTE:<br />

[38.91] [33.32] [10.67] [9.40] [2.54]<br />

2.072 1.852 0.420 0.370 0.100<br />

A HDC25*42****<br />

* 1 [52.63] [47.04] [10.67] [9.40] [2.54]<br />

HDC37*42****<br />

HDC50*42****<br />

2.720<br />

[69.09]<br />

2.626<br />

[66.70]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

0.420<br />

[10.67]<br />

0.470<br />

[11.94]<br />

0.370<br />

[9.40]<br />

0.370<br />

[9.40]<br />

0.100<br />

[2.54]<br />

0.100<br />

[2.54]<br />

* 1 “A” dimension applies for<br />

metal angle brackets only.<br />

Consult Accessories<br />

D-subminiature catalog for<br />

“A” dimension when plastic<br />

brackets are used.<br />

Specify code 42<br />

in step 4 of<br />

ordering information<br />

D<br />

E<br />

Numbering shown is rear view<br />

of male and face view of female.<br />

E<br />

E<br />

D<br />

15 1<br />

0.197 [5.00]<br />

Nominal<br />

Typical Part Number:<br />

HDC25M42B30T2X<br />

Ø0.024 [0.61]<br />

Typical Part Number:<br />

HDC50M42B30T2X<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

30


HDC SERIES<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

MILITARY QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN<br />

MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.<br />

D-Sub<br />

0.492<br />

[12.50]<br />

Sym. Sym.<br />

0.656<br />

0.216 [5.49]<br />

[16.66]<br />

0.108 [2.74]<br />

Typ.<br />

0.378 [9.60]<br />

0.054 [1.37]<br />

Typ.<br />

Sym.<br />

0.926 [23.52] 0.652 [16.56]<br />

0.109 [2.77]<br />

Typ.<br />

0.054 [1.37]<br />

Typ.<br />

X 0.108 [2.74]<br />

X<br />

0.055 [1.40]<br />

X<br />

Typ.<br />

Typ.<br />

0.162 [4.11]<br />

0.324 [8.23]<br />

0.598 [15.19]<br />

HDC 9 HDC 15 HDC 25<br />

Sym.<br />

1.250 [31.75] 0.978 [24.84]<br />

0.109<br />

[2.77]<br />

Typ.<br />

1.203<br />

[30.56]<br />

0.109<br />

[2.77]<br />

Typ.<br />

Sym.<br />

0.870<br />

[22.10]<br />

Y<br />

0.055 [1.40]<br />

Typ.<br />

0.924 [23.47]<br />

X<br />

0.055 [1.40]<br />

Typ.<br />

0.815 [20.70]<br />

X<br />

HDC 37<br />

HDC 50<br />

SUGGESTED PRINTED BOARD HOLE SIZES:<br />

Suggest 0.039 [0.99] Ø hole for 0.024 [0.61] Ø contact termination positions.<br />

Suggest 0.045 [1.14] Ø hole for 0.028 [0.71] Ø contact termination positions.<br />

Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.<br />

CODE<br />

NUMBER<br />

X<br />

Y<br />

3, 5,<br />

32, 33, 36<br />

0.112<br />

[2.84]<br />

0.224<br />

[5.69]<br />

*Metric system,<br />

European contact<br />

hole pattern.<br />

*42<br />

0.100<br />

[2.54]<br />

0.200<br />

[5.08]<br />

NOTE: Once you have made a connector selection, contact<br />

Technical Sales if you would like to receive a drawing in DXF, PDF<br />

format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />

31<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

2-D Drawing 3-D Model


P O S I T R O N I C I N D U S T R I E S<br />

D-Sub<br />

MILITARY QUALITY<br />

FIXED CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />

Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

HDC SERIES<br />

STEP<br />

EXAMPLE<br />

1 2 3 4 5 6 7 8 9<br />

HDC 37 S 5 B3 0 T 0 /AA<br />

10<br />

-50<br />

STEP 1 - BASIC SERIES<br />

HDC series.<br />

STEP 2 - CONNECTOR VARIANTS<br />

9, 15, 25, 37, 50<br />

STEP 3 - CONNECTOR GENDER<br />

M - Male<br />

S - Female - PosiBand closed entry contacts<br />

STEP 4 - CONTACT TERMINATION TYPE<br />

2 - Solder cup.<br />

3 - Solder, Straight Printed Board Mount with 0.170<br />

[4.32] Tail Length.<br />

32 - Solder, Straight Printed Board Mount with 0.375<br />

[9.52] Tail Length.<br />

33 - Solder, Straight Printed Board Mount with 0.500<br />

[12.70] tail length.<br />

36 - Solder, Straight Printed Board Mount with 0.236<br />

[5.99] Tail Length.<br />

42 - Solder, Metric System Right Angle (90°) Printed<br />

Board Mount with 0.370 [9.40] Contact Extension.<br />

5 - Solder, Right Angle (90°) Printed Board Mount with<br />

0.283 [7.19] Contact Extension.<br />

6 - Wrap Post.<br />

* 1 STEP 5 - MOUNTING STYLE<br />

0 - Mounting Hole, 0.120 [3.05] Ø.<br />

02 - Mounting Hole, 0.154 [3.91] Ø.<br />

B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.<br />

B8 - Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.<br />

F - Float Mounts, Universal.<br />

P - Threaded Post, Brass, 0.225 [5.71] Length.<br />

P2 - Threaded Post, Nylon, 0.225 [5.71] Length.<br />

R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Thread Fixed Female Jackscrews with<br />

Cross Bar.<br />

R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 0.120 [3.05] Ø Mounting Hole with Cross<br />

Bar.<br />

R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Threads with Cross Bar.<br />

R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Locknut with Cross Bar.<br />

S - Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length.<br />

S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />

S5 - Swaged Locknut, 4-40 Threads.<br />

S6 - Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.225<br />

[5.71] Length.<br />

S7 - Swaged Spacer with Push-on Fastener for use with Ferrite<br />

Inductor, 4-40 Threads, 0.375 [9.53] Length.<br />

* 1 For additional information on accessories listed in steps 5, 6 and 7,<br />

see Accessory <strong>Catalog</strong>.<br />

* 2 Ferrite inductor is available on contact types 32, 33, 36 and 6 only. For<br />

more information on ferrite inductors, see page 7.<br />

* 3 For stainless steel dimpled male versions contact Technical Sales.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

STEP 10 - SPECIAL OPTIONS<br />

-14 - 0.000030 [0.76µ] gold over nickel.<br />

-15 - 0.000050 [1.27µ] gold over nickel.<br />

-50 - 0.000050 [1.27µ] gold over<br />

copper.<br />

CONTACT TECHNICAL SALES<br />

FOR ORDERING DETAILS OF<br />

THE FOLLOWING:<br />

Other Special Requirements.<br />

Straight and Right Angle (90°)<br />

Thermocouple printed circuit board<br />

mount contacts<br />

STEP 9 - ENVIRONMENTAL<br />

COMPLIANCE<br />

OPTIONS<br />

/AA - Compliant per EU Directive<br />

2002/95/EC (RoHS)<br />

NOTE: If compliance to environmental<br />

legislation is not required, this step will not<br />

be used. Example: HDC37S5B30T0<br />

STEP 8 -SHELL OPTIONS<br />

0 - Zinc Plated with Chromate Seal.<br />

* 3 S - Stainless steel, passivated.<br />

X - Tin Plated.<br />

Z - Tin Plated and Dimpled (male connectors only).<br />

C - Cadmium plated with Chromate Seal<br />

* 1 STEP 7 -LOCKING AND POLARIZING SYSTEMS<br />

0 - None.<br />

V3 - Lock Tab, connector front panel mounted.<br />

V5 - Lock Tab, connector rear panel mounted.<br />

VL - Lock Lever, used with Hoods Only.<br />

T - Fixed Female Jackscrews.<br />

T2 - Fixed Female Jackscrews.<br />

T6 - Fixed Male and Female Polarized Jackscrews.<br />

E - Rotating Male Jackscrews.<br />

E2 - Rotating Male Screw Locks.<br />

E3 - Rotating Male with internal hex for 3/32 hex drives<br />

E6 - Rotating Male and Female Polarized Jackscrews.<br />

* 1 STEP 6 - HOODS AND PUSH-ON FASTENERS<br />

0 - None.<br />

J - Hood, Top Opening, Plastic.<br />

L - Hood, Side Opening, Plastic.<br />

Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />

Available in size 50 only.<br />

Y6 - Hood, Top Opening, Plastic with Rotating Male and Female Polarized<br />

Jackscrews. Available in size 50 only.<br />

Z - Hood, Top or Side Opening, Robust and Extended Height,<br />

Composite and Plastic with Rotating Male Jackscrews.<br />

H - Hood, Top Opening, Metal. Available in size 15, 25, 37 and 50 only.<br />

G - Hood, EMI/RFI, Die Cast Zinc.<br />

AN - Lightweight Aluminum Hood, nickel finish.<br />

AC - Lightweight Aluminum Hood, no finish.<br />

W - Hood, Top or Side Opening, Plastic. Available is size 9, 15, and 25 only.<br />

N - Push-on Fastener, for Right Angle (90°) Mounting Brackets.<br />

* 2 F - Ferrite Inductor.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

32


P O S I T R O N I C I N D U S T R I E S<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

MILITARY QUALITY<br />

CRIMP REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

RD SERIES<br />

Size 20 Signal and<br />

Thermocouple Contacts,<br />

Crimp Removable<br />

PosiBand ® Closed Entry<br />

IEC Publication 60807-3<br />

Performance Level One,<br />

MIL-DTL-24308 & SAE AS39029<br />

UL Recognized CSA Recognized<br />

File #E49351<br />

File #LR54219<br />

Telecommunication<br />

UL File #14098<br />

Rhapso-D series connectors are military quality connectors<br />

designed for use in sheltered, mildly corrosive environments having a<br />

wide range of temperature, pressure and humidity changes.<br />

Applicable crimp removable contact connectors are qualified to MIL-<br />

DTL-24308 and SAE AS39029 (see page 82 for more information), and<br />

will meet the performance requirements of IEC 60807-3, Performance<br />

Level One.<br />

Rhapso-D series connectors utilize precision machined contacts<br />

with closed barrel, crimp terminations. The female utilizes <strong>Positronic</strong>’s<br />

unique PosiBand closed entry system, see page 1 for details. “Robi-<br />

D” open entry female contacts are also available.<br />

Six standard connector variants are offered in arrangements of 9,<br />

15, 25, 29, 37 and 50 contacts. Rhapso-D series connectors are<br />

mateable and compatible with all D-subminiature connectors conforming<br />

to MIL-DTL-24308, IEC 60807-2 and IEC 60807-3.<br />

A wide assortment of cable support hoods and locking systems is<br />

available from stock.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

For RoHS options<br />

see page 37.<br />

33<br />

RHAPSO-D SERIES TECHNICAL CHARACTERISTICS<br />

MATERIALS AND FINISHES:<br />

Insulator:<br />

Glass filled DAP per ASTM-D-5948, SDG-F,<br />

UL 94V-0, green color.<br />

Contacts:<br />

Precision machined copper alloy.<br />

Contact Plating: Military performance - 0.000050 inch [1.27<br />

microns] gold over nickel plate. IEC<br />

60807-3, Performance Level One - gold<br />

flash over nickel plate. Other finishes<br />

available upon request.<br />

Shells:<br />

Steel with tin plate; zinc and cadmium<br />

plate with chromate seal, stainless steel<br />

passivated. Other materials and finishes<br />

available upon request.<br />

Mounting Spacers: Nylon; copper alloy or steel with zinc plate<br />

and chromate seal or tin plate; phosphor<br />

bronze with tin plate; stainless steel, passivated.<br />

Jackscrew Systems: Brass or steel with zinc plate and chromate<br />

seal or clear zinc plate or tin plate;<br />

stainless steel, passivated.<br />

Vibration Lock Systems: Slide lock and lock tabs, steel with nickel<br />

plate.<br />

Hoods:<br />

Composite and plastic, UL 94V-0; brass or<br />

steel with zinc plate and chromate seal.<br />

Aluminum; aluminum with electroless nickel<br />

plate. For aluminum hoods, zinc content is<br />

1% maximum. Die cast zinc.<br />

Low magnetic versions are available, contact Technical Sales.<br />

MECHANICAL CHARACTERISTICS:<br />

Removable Contacts: Insert contact to rear face of insulator and<br />

release from rear face of insulator. Size 20<br />

contact, male - 0.040 inch [1.02mm] mating<br />

diameter. Female - PosiBand closed<br />

entry design, see page 1 for details.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

Contact Retention<br />

In Insulator:<br />

9 lbs. [40 N].<br />

Contact Terminations: Closed barrel crimp, wire sizes 18 AWG<br />

[1.0mm 2 ] through 30 AWG [0.05mm 2 ].<br />

Shells:<br />

Male shells may be dimpled for EMI/ESD<br />

ground paths.<br />

Polarization:<br />

Trapezoidally shaped shells and polarized<br />

jackscrews.<br />

Locking Systems: Jackscrews and vibration locking<br />

systems.<br />

Mechanical Operations: 1000 operations minimum per IEC 60512-5<br />

for PosiBand closed entry female contact.<br />

ELECTRICAL CHARACTERISTICS:<br />

Contact Current Rating, Tested per UL 1977:<br />

18 amperes, 2 contacts energized.<br />

14 amperes, 6 contacts energized.<br />

11 amperes, 15 contacts energized.<br />

10 amperes, 25 contacts energized.<br />

9 amperes, 50 contacts energized.<br />

See temperature rise curves on page 2 for details.<br />

Initial Contact Resistance: 0.004 ohms maximum.<br />

Proof Voltage:<br />

1000 V r.m.s.<br />

Insulator Resistance: 5 G ohms.<br />

Clearance and Creepage<br />

Distance [minimum]: 0.039 inch [1.0mm].<br />

Working Voltage:<br />

300 V r.m.s.<br />

CLIMATIC CHARACTERISTICS:<br />

Temperature Range: -55°C to +125°C.<br />

Damp Heat, Steady State: 21 days.<br />

THERMOCOUPLE CONTACTS:<br />

Size 20 crimp contacts are available, see page 36 for details.<br />

Printed circuit board mount contacts are available in HDC series, see<br />

page 27 for details.


D-Sub<br />

MILITARY QUALITY<br />

CRIMP REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

CONTACT VARIANTS<br />

FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />

1 2 3 4 5<br />

1 2 3 4 5 6 7 8<br />

1 2<br />

3 4 5 6 7 8 9 10 11 12 13<br />

6<br />

7<br />

8<br />

9<br />

9 10 11 12 13 14 15<br />

14<br />

15 16 17 18 19<br />

20 21 22<br />

23 24 25<br />

RD 9 RD 15 RD 25<br />

1<br />

2<br />

3 4 5 6 7 8 9 10<br />

1 2<br />

3<br />

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />

1 2 3 4<br />

5<br />

6 7 8 9 10 11 12 13 14 15 16 17<br />

11 12 13 14 15 16 17 18 19<br />

18 19 20 21<br />

22 23 24 25 26 27<br />

28 29 30 31 32<br />

33<br />

20<br />

21 22 23 24 25 26 27 28 29<br />

RD 29<br />

20 21 22<br />

23 24 25 26 27 28 29 30 31 32 33<br />

RD 37<br />

34 35 36 37<br />

STANDARD SHELL ASSEMBLY<br />

34 35 37<br />

36 38 39 40 41 42 43<br />

RD 50<br />

44 45 46 47 48 49 50<br />

RD SERIES<br />

B<br />

B1<br />

M<br />

K<br />

0.050±0.010<br />

[1.27±0.25]<br />

G<br />

10° Typ.<br />

E<br />

D1<br />

D<br />

H<br />

C<br />

A<br />

0.036±0.008<br />

[0.91±0.20]<br />

0.375 [9.53]<br />

Max.<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

OPTIONAL SHELL ASSEMBLY (0, 02)<br />

OPTIONAL SHELL ASSEMBLY<br />

WITH UNIVERSAL FLOAT MOUNTS (F)<br />

0.120±0.010 [3.08±0.25]<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

for stainless steel shell (0 option)<br />

Ø0.154 [3.91] Mounting hole,<br />

two places (02 option)<br />

0.032 [0.81]<br />

Total diametral float<br />

Ø0.086 +0.005<br />

-0.000 [<br />

Ø2.18<br />

+0.13<br />

-0.00]<br />

Mounting hole, two places<br />

CONNECTOR<br />

VARIANT SIZES<br />

A<br />

±0.015<br />

[0.38]<br />

B<br />

±0.005<br />

[0.13]<br />

B1<br />

±0.005<br />

[0.13]<br />

C<br />

±0.005<br />

[0.13]<br />

D<br />

±0.005<br />

[0.13]<br />

D1<br />

±0.005<br />

[0.13]<br />

E<br />

±0.015<br />

[0.38]<br />

G<br />

±0.010<br />

[0.25]<br />

H<br />

±0.010<br />

[0.25]<br />

K<br />

±0.005<br />

[0.13]<br />

M<br />

±0.010<br />

[0.25]<br />

RD 9 M<br />

RD 9 S<br />

RD 15 M<br />

RD 15 S<br />

RD 25 M<br />

RD 25 S<br />

RD 29 M<br />

RD 29 S<br />

RD 37 M<br />

RD 37 S<br />

RD 50 M<br />

RD 50 S<br />

1.213<br />

[30.81]<br />

1.213<br />

[30.81]<br />

1.541<br />

[39.14]<br />

1.541<br />

[39.14]<br />

2.088<br />

[53.04]<br />

2.088<br />

[53.04]<br />

1.770<br />

[44.96]<br />

1.770<br />

[44.96]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

2.635<br />

[66.93]<br />

2.635<br />

[66.93]<br />

0.643<br />

[16.33]<br />

0.971<br />

[24.66]<br />

1.511<br />

[38.38]<br />

1.251<br />

[31.78]<br />

2.159<br />

[54.84]<br />

2.064<br />

[52.43]<br />

0.666<br />

[16.92]<br />

0.994<br />

[25.25]<br />

1.534<br />

[38.96]<br />

1.274<br />

[32.36]<br />

2.182<br />

[55.42]<br />

2.079<br />

[52.81]<br />

0.984<br />

[24.99]<br />

0.984<br />

[24.99]<br />

1.312<br />

[33.32]<br />

1.312<br />

[33.32]<br />

1.852<br />

[47.04]<br />

1.852<br />

[47.04]<br />

1.534<br />

[38.96]<br />

1.534<br />

[38.96]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

2.406<br />

[61.11]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.431<br />

[10.95]<br />

0.311<br />

[7.90]<br />

0.423<br />

[10.74]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.450<br />

[11.43]<br />

0.329<br />

[8.36]<br />

0.441<br />

[11.20]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.759<br />

[19.28]<br />

0.759<br />

[19.28]<br />

1.083<br />

[27.51]<br />

1.083<br />

[27.51]<br />

1.625<br />

[41.28]<br />

1.625<br />

[41.28]<br />

1.322<br />

[33.58]<br />

1.322<br />

[33.58]<br />

2.272<br />

[57.71]<br />

2.272<br />

[57.71]<br />

2.178<br />

[55.32]<br />

2.178<br />

[55.32]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.539<br />

[13.69]<br />

0.539<br />

[13.69]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.534<br />

[13.56]<br />

0.534<br />

[13.56]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.217<br />

[5.51]<br />

0.237<br />

[6.02]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

34


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

MILITARY QUALITY<br />

CRIMP REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

*MILITARY<br />

SPECIFICATION CONTACTS<br />

REMOVABLE CRIMP CONTACTS<br />

CODE 1 AND 12<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

QUALIFIED TO SAE AS39029<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

RD SERIES<br />

STANDARD FINISH:<br />

per SAE AS39029 specifications<br />

COLOR CODE:<br />

MALE CONTACT:<br />

ORANGE/BLUE/WHITE<br />

FEMALE CONTACT:<br />

ORANGE/BLUE/GRAY<br />

FEMALE CONTACT<br />

“CLOSED ENTRY” DESIGN<br />

0.066<br />

[1.68]<br />

* Color Code<br />

MALE CONTACT<br />

0.538 [13.67] 0.550 [13.97]<br />

* Color Code<br />

0.066<br />

[1.68]<br />

0.045<br />

[1.14]<br />

Stainless Steel Shroud Ø0.040 [1.02]<br />

0.170+0.015-0.020<br />

[4.32+0.38-0.51]<br />

0.170+0.015-0.020<br />

[4.32+0.38-0.51]<br />

0.045<br />

[1.14]<br />

FEMALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

MALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

*M39029/63-368<br />

20 / 22 / 24<br />

[0.5/0.3/0.25]<br />

*M39029/64-369<br />

20 / 22 / 24<br />

[0.5/0.3/0.25]<br />

REMOVABLE CRIMP CONTACTS<br />

CODE 1 AND 12<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

PLATING:<br />

STANDARD FINISH:<br />

Gold flash over nickel plate.<br />

OPTIONAL FINISHES:<br />

0.000030 [0.76] gold over nickel<br />

by adding “-14” suffix onto<br />

part number. Example:<br />

FC6020D2-14<br />

0.000050 inch [1.27] gold over<br />

nickel by adding “-15” suffix<br />

onto part number. Example:<br />

MC6026D-15<br />

ØA<br />

FEMALE CONTACT<br />

“CLOSED ENTRY” DESIGN<br />

0.066<br />

[1.68]<br />

0.170+0.015-0.020<br />

[4.32+0.38-0.51]<br />

MALE CONTACT<br />

0.538 [13.67] 0.550 [13.97]<br />

Ø0.040 [1.02]<br />

0.170+0.015-0.020<br />

[4.32+0.38-0.51]<br />

ØA<br />

0.066<br />

[1.68]<br />

FEMALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

ØA<br />

MALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

ØA<br />

FC6020D2<br />

20 / 22 / 24<br />

[0.5/0.3/0.25]<br />

0.045<br />

[1.14]<br />

MC6020D<br />

20 / 22 / 24<br />

[0.5/0.3/0.25]<br />

0.045<br />

[1.14]<br />

FC6026D2<br />

26 / 28 / 30<br />

[0.12/0.08/0.05]<br />

0.027<br />

[0.69]<br />

MC6026D<br />

26 / 28 / 30<br />

[0.12/0.08/0.05]<br />

0.027<br />

[0.69]<br />

Note: FC602*D2 and MC602*D contacts can be used in the SD series.<br />

For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />

35<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

MILITARY QUALITY<br />

CRIMP REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

Ø0.055<br />

[1.40]<br />

Ø0.086<br />

[2.18]<br />

FEMALE CONTACT<br />

“CLOSED ENTRY” DESIGN<br />

0.915 [23.24]<br />

0.179 [4.55]<br />

REMOVABLE CRIMP CONTACTS<br />

18 AWG CRIMP CONTACTS<br />

18 AWG [1.0mm 2 ]<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

Note: FC6018D2<br />

and MC6018D contacts<br />

can be used<br />

in the ORD series.<br />

Ø0.040 [1.02]<br />

The crimp area of this contact is not<br />

protected when fully seated in the connector<br />

molding. These contacts require shrink tubing<br />

after installation. Wire cannot be removed<br />

from molding after insertion. Not suitable for<br />

fully loaded connector.<br />

MALE CONTACT<br />

0.927 [23.55]<br />

0.179 [4.55]<br />

Ø0.055<br />

[1.40]<br />

Ø0.086<br />

[2.18]<br />

RD SERIES<br />

FEMALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

MALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

FC6018D2<br />

18 [1.0] max<br />

MC6018D<br />

18 [1.0] max<br />

PLATING:<br />

STANDARD FINISH: Gold flash over nickel plate.<br />

OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14”<br />

suffix onto part number. Example: FC6018D2-14<br />

0.000050 inch [1.27] gold over nickel by adding “-15”<br />

suffix onto part number. Example: MC6018D-15<br />

REMOVABLE THERMOCOUPLE CRIMP CONTACT<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

FEMALE CONTACT<br />

“CLOSED ENTRY” DESIGN<br />

0.538 [13.67] 0.550 [13.97]<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

MALE CONTACT<br />

ØA<br />

* Color Code<br />

* Color Code<br />

ØA<br />

TYPE<br />

K<br />

T<br />

E<br />

MATERIAL<br />

CHROMEL (+)<br />

ALUMEL (-)<br />

COPPER (+)<br />

CONSTANTAN (-)<br />

CHROMEL (+)<br />

CONSTANTAN (-)<br />

FEMALE<br />

PART NUMBER<br />

ØB<br />

MALE<br />

PART NUMBER<br />

0.170+0.015-0.020<br />

[4.32+0.38-0.51]<br />

COLOR<br />

CODE<br />

Ø0.040 [1.02]<br />

0.170+0.015-0.020<br />

[4.32+0.38-0.51]<br />

WIRE SIZE<br />

AWG [mm 2 ]<br />

ØA ØB<br />

20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />

FC6020D2CH †† MC6020DCH † WHITE<br />

FC6026D2CH MC6026DCH 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />

FC6020D2AL †† MC6020DAL † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />

GREEN<br />

FC6026D2AL MC6026DAL 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />

FC6020D2CU †† MC6020DCU † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />

RED<br />

FC6026D2CU MC6026DCU 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />

FC6020D2CO †† MC6020DCO † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />

YELLOW<br />

FC6026D2CO MC6026DCO 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />

FC6020D2CH †† MC6020DCH † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />

WHITE<br />

FC6026D2CH MC6026DCH 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />

FC6020D2CO †† MC6020DCO † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />

YELLOW<br />

FC6026D2CO MC6026DCO 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />

†<br />

Dimensionally equivalent to M39029/64-369<br />

††<br />

Dimensionally equivalent to M39029/63-368<br />

Chromel ® and<br />

Alumel ® are registered<br />

trademarks of<br />

Hoskins<br />

Manufacturing<br />

Company.<br />

ØB<br />

For more information on<br />

the availability of Type J<br />

thermocouple contacts,<br />

and information about<br />

thermocouple contacts<br />

with printed circuit board<br />

solder termination, please<br />

contact Technical Sales.<br />

For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

36


P O S I T R O N I C I N D U S T R I E S<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

MILITARY QUALITY<br />

CRIMP REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />

Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />

STEP<br />

EXAMPLE<br />

1 2 3 4 5 6 7 8 9<br />

RD 25 S 1 0 J VL 0 /AA<br />

10<br />

-50<br />

RD SERIES<br />

STEP 1 - BASIC SERIES<br />

RD series.<br />

STEP 2 - CONNECTOR VARIANTS<br />

9, 15, 25, 29, 37, 50<br />

STEP 3 - CONNECTOR GENDER<br />

M - Male<br />

S - Female - PosiBand closed entry contacts<br />

STEP 4 - CONTACT TERMINATION TYPE<br />

0 - Contacts ordered separately, see pages 35-36.<br />

1 - Crimp, 20 AWG-24 AWG [0.5mm 2 -0.25mm 2 ].<br />

12 - Crimp, 26 AWG-30 AWG [0.12mm 2 -0.05mm 2 ].<br />

* 1 STEP 5 - MOUNTING STYLE<br />

0 - Mounting Hole, 0.120 [3.05] Ø.<br />

02 - Mounting Hole, 0.154 [3.91] Ø.<br />

F - Float Mounts, Universal.<br />

S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />

S5 - Swaged Locknut, 4-40 Threads.<br />

* 1 STEP 6 - HOODS<br />

0 - None.<br />

J - Hood, Top Opening, Plastic.<br />

L - Hood, Side Opening, Plastic.<br />

Y - Hood, Top Opening, Plastic with Rotating Male<br />

Jackscrews. Available in size 50 only.<br />

Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />

Polarized Jackscrews. Available in size 50 only.<br />

Z - Hood, Top or Side Opening, Robust Extended Height,<br />

Composite and Plastic with Rotating Male Jackscrews.<br />

Available in size 9, 15, 25, 37, and 50 only.<br />

H - Hood, Top Opening, Metal. Available in size 15, 25, 37,<br />

and 50 only.<br />

G - Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25,<br />

37, and size 50 only.<br />

* 3 AN - Lightweight Aluminum Hood, nickel finish.<br />

* 3 AC - Lightweight Aluminum Hood, no finish.<br />

W - Hood, Top or Side Opening, Plastic. Available in size 9,15,<br />

and 25 only.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

STEP 10 - SPECIAL OPTIONS<br />

-14 - 0.000030 [0.76µ] gold over<br />

nickel.<br />

-15 - 0.000050 [1.27µ] gold over<br />

nickel.<br />

-50 - 0.000050 [1.27µ] gold over<br />

copper.<br />

CONTACT TECHNICAL SALES<br />

FOR SPECIAL OPTIONS<br />

STEP 9 - ENVIRONMENTAL<br />

COMPLIANCE<br />

OPTIONS<br />

/AA - Compliant per EU Directive<br />

2002/95/EC (RoHS)<br />

NOTE: If compliance to environmental<br />

legislation is not required, this step will not<br />

be used. Example: RD25S10JVLO<br />

STEP 8 -SHELL OPTIONS<br />

0 - Zinc Plated with Chromate Seal.<br />

* 2 S - Stainless steel, passivated.<br />

X - Tin Plated.<br />

Z - Tin Plated and Dimpled (male connectors only).<br />

C - Cadmium plated with Chromate Seal.<br />

* 1 STEP 7 -LOCKING AND POLARIZING SYSTEMS<br />

0 - None.<br />

V3 - Lock Tab, connector front panel mounted.<br />

V5 - Lock Tab, connector rear panel mounted.<br />

VL - Lock Lever, used with Hoods Only.<br />

T - Fixed Female Jackscrews.<br />

T2 - Fixed Female Jackscrews.<br />

T6 - Fixed Male and Female Polarized Jackscrews.<br />

E - Rotating Male Jackscrews.<br />

E2 - Rotating Male Screw Locks.<br />

E3 - Rotating Male with internal hex for 3/32 hex drives<br />

E6 - Rotating Male and Female Polarized Jackscrews.<br />

* 1 For additional information on accessories listed in steps 5, 6 and 7,<br />

see Accessory <strong>Catalog</strong>.<br />

* 2 For stainless steel dimpled male versions contact Technical Sales.<br />

* 3 AN and AC hood are not available for connector variant 29. Consult<br />

Technical Sales for availability.<br />

NOTE: Once you have made a connector selection, contact<br />

Technical Sales if you would like to receive a drawing in DXF, PDF<br />

format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />

For information regarding CRIMP TOOLS &<br />

CRIMPING TOOL TECHNIQUES, see page 78.<br />

37<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

2-D Drawing 3-D Model


P O S I T R O N I C I N D U S T R I E S<br />

D-Sub<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

Size 20 Signal and<br />

Thermocouple Contacts,<br />

Crimp Removable<br />

Two Performance Levels<br />

For Best Cost /<br />

Performance Ratio<br />

IEC Publication 60807-3<br />

Performance Level Two - Professional<br />

Performance Level One - Industrial<br />

ORD series connectors are professional / industrial quality<br />

connectors with closed barrel crimp removable contacts. ORD<br />

series connectors are recommended for use in sheltered, mildly<br />

corrosive environments having a wide range of temperatures<br />

with normal ventilation where high performance is required.<br />

ORD series connectors utilize precision-machined contacts<br />

to provide durability. Female contacts feature the low cost,<br />

high performance Robi-D open entry design, meeting the performance<br />

requirements of IEC 60807-3, Performance Level<br />

Two. Female PosiBand closed entry contacts are optional and<br />

meet IEC 807-3, Performance Level One.<br />

MATERIALS AND FINISHES:<br />

ORD SERIES TECHNICAL CHARACTERISTICS<br />

Insulators:<br />

Glass filled DAP per ASTM-D-5948, SDG-F,<br />

UL 94V-0, green color.<br />

Contacts:<br />

Precision machined copper alloy.<br />

Contact Plating:<br />

Industrial performance - gold flash over nickel<br />

plate. Other finishes available upon request.<br />

Shells:<br />

Steel with tin plate; zinc plate with chromate<br />

seal, stainless steel passivated. Other materials<br />

and finishes available upon request.<br />

Mounting Spacers: Nylon; copper alloy or steel with zinc plate<br />

and chromate seal or tin plate; phosphor<br />

bronze with tin plate; stainless steel, passivated.<br />

Vibration Lock Systems: Slide lock and lock tabs, steel with nickel<br />

plate.<br />

Jackscrew Systems: Brass or steel with zinc plate and chromate<br />

seal or clear zinc plate or tin plate; stainless<br />

steel, passivated.<br />

Hoods:<br />

Composite and plastic, UL 94V-0; brass or<br />

steel with zinc plate and chromate seal.<br />

Aluminum; aluminum with electroless nickel<br />

plate. For aluminum hoods, zinc content is<br />

1% maximum. Die cast zinc.<br />

Low magnetic versions are available, contact Technical Sales.<br />

MECHANICAL CHARACTERISTICS:<br />

Removable Contacts:<br />

Contact Retention<br />

In Insulator:<br />

Contact Terminations:<br />

Shells:<br />

Insert contact to rear face of insulator and<br />

release from rear face of insulator. Size 20<br />

contact, male - 0.040 inch [1.02mm] mating<br />

diameter. Female contacts - rugged “Robi-<br />

D” open entry design or PosiBand closed<br />

entry design, see page 1 for details.<br />

9 lbs. [40 N].<br />

Closed barrel crimp, wire sizes 18 AWG<br />

[1.0mm 2 ] through 24 AWG [0.25mm 2 ].<br />

Tin-plated male shells may be dimpled for<br />

EMI/ESD ground paths.<br />

Six standard contact variants are offered in arrangements of<br />

9, 15, 25, 29, 37, and 50 contacts. ORD series connectors are<br />

mateable and compatible with all D-<strong>Subminiature</strong> connectors<br />

conforming to MIL-DTL-24308, IEC 60807-2, and IEC 60807-3.<br />

A wide assortment of cable support hoods and locking systems<br />

is available from stock.<br />

Polarization:<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

Locking Systems:<br />

Mechanical Operations:<br />

ELECTRICAL CHARACTERISTICS:<br />

Trapezoidally shaped shells and polarized<br />

jackscrews.<br />

Jackscrews and vibration locking systems.<br />

500 operations minimum per IEC 60512-5 for<br />

“Robi-D” Open Entry” design.<br />

1000 operations minimum per IEC 60512-5<br />

for PosiBand closed entry female contact.<br />

Contact Current Rating:<br />

Open Entry Contacts: 7.5 amperes nominal<br />

Closed Entry Contacts, tested per UL 1977:<br />

18 amperes, 2 contacts energized.<br />

14 amperes, 6 contacts energized.<br />

11 amperes, 15 contacts energized.<br />

10 amperes, 25 contacts energized.<br />

9 amperes, 50 contacts energized.<br />

See temperature rise curves on page 2 for details.<br />

Initial Contact Resistance: 0.008 ohms maximum for open entry<br />

0.004 ohms maximum for closed entry<br />

Proof Voltage:<br />

1000 V r.m.s.<br />

Insulator Resistance: 5 G ohms.<br />

Clearance and Creepage<br />

Distance [minimum]: 0.039 inch [1.0mm].<br />

Working Voltage:<br />

300 V r.m.s.<br />

CLIMACTIC CHARACTERISTICS:<br />

Temperature Range:<br />

Damp Heat, Steady State:<br />

•<br />

For RoHS options<br />

see page 42.<br />

-55°C to +125°C.<br />

10 days.<br />

THERMOCOUPLE CONTACTS:<br />

Size 20 crimp contacts are available. See page 41 for details.<br />

Printed circuit board mount contacts are available in HDC series, see<br />

page 27 for details.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

38<br />

ORD SERIES


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

CONTACT VARIANTS<br />

FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />

1 2 3 4 5<br />

1 2 3 4 5 6 7 8<br />

1 2<br />

3 4 5 6 7 8 9 10 11 12 13<br />

6<br />

7<br />

8<br />

9<br />

9 10 11 12 13 14 15<br />

14<br />

15 16 17 18 19<br />

20 21 22<br />

23 24 25<br />

ORD 9 ORD 15<br />

ORD 25<br />

1 2<br />

3 4 5 6 7 8 9 10<br />

11 12 13 14 15 16 17 18 19<br />

20 21 22 23 24 25 26 27 28 29<br />

ORD 29<br />

1 2<br />

3<br />

20 21 22<br />

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />

23 24 25 26 27 28 29 30 31 32 33<br />

34 35 36 37<br />

1 2 3 4<br />

18 19 20 21<br />

34 35 37<br />

5<br />

6 7 8 9 10 11 12 13 14 15 16 17<br />

22 23 24 25 26 27<br />

36 38 39 40 41 42 43<br />

ORD 37 ORD 50<br />

28 29 30 31 32<br />

33<br />

44 45 46 47 48 49 50<br />

STANDARD SHELL ASSEMBLY<br />

B<br />

B1<br />

M<br />

K<br />

0.050±0.010<br />

[1.27±0.25]<br />

G<br />

10° Typ.<br />

E<br />

D1<br />

D<br />

H<br />

ORD SERIES<br />

C<br />

A<br />

OPTIONAL SHELL ASSEMBLY (0, 02)<br />

0.036±0.008<br />

[0.91±0.20]<br />

0.375 [9.53]<br />

Max.<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

OPTIONAL SHELL ASSEMBLY<br />

WITH UNIVERSAL FLOAT MOUNTS (F)<br />

0.120±0.010 [3.08±0.25]<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

for stainless steel shell (0 option) 0.032 [0.81]<br />

Ø0.086 +0.005<br />

[<br />

Ø0.154 [3.91] Mounting hole,<br />

Total diametral float<br />

-0.000<br />

Ø2.18<br />

+0.13<br />

-0.00]<br />

two places (02 option)<br />

Mounting hole, two places<br />

CONNECTOR<br />

VARIANT SIZES<br />

A<br />

±0.015<br />

[0.38]<br />

B<br />

±0.005<br />

[0.13]<br />

B1<br />

±0.005<br />

[0.13]<br />

C<br />

±0.005<br />

[0.13]<br />

D<br />

±0.005<br />

[0.13]<br />

D1<br />

±0.005<br />

[0.13]<br />

E<br />

±0.015<br />

[0.38]<br />

G<br />

±0.010<br />

[0.25]<br />

H<br />

±0.010<br />

[0.25]<br />

K<br />

±0.005<br />

[0.13]<br />

M<br />

±0.010<br />

[0.25]<br />

ORD 9 M<br />

ORD 9 F<br />

ORD 9 S<br />

ORD 15 M<br />

ORD 15 F<br />

ORD 15 S<br />

ORD 25 M<br />

ORD 25 F<br />

ORD 25 S<br />

ORD 29 M<br />

ORD 29 F<br />

ORD 29 S<br />

ORD 37 M<br />

ORD 37 F<br />

ORD 37 S<br />

ORD 50 M<br />

ORD 50 F<br />

ORD 50 S<br />

1.213<br />

[30.81]<br />

1.213<br />

[30.81]<br />

1.541<br />

[39.14]<br />

1.541<br />

[39.14]<br />

2.088<br />

[53.04]<br />

2.088<br />

[53.04]<br />

1.770<br />

[44.96]<br />

1.770<br />

[44.96]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

2.635<br />

[66.93]<br />

2.635<br />

[66.93]<br />

0.643<br />

[16.33]<br />

0.971<br />

[24.66]<br />

1.511<br />

[38.38]<br />

1.251<br />

[31.78]<br />

2.159<br />

[54.84]<br />

2.064<br />

[52.43]<br />

0.666<br />

[16.92]<br />

0.994<br />

[25.25]<br />

1.534<br />

[38.96]<br />

1.274<br />

[32.36]<br />

2.182<br />

[55.42]<br />

2.079<br />

[52.81]<br />

0.984<br />

[24.99]<br />

0.984<br />

[24.99]<br />

1.312<br />

[33.32]<br />

1.312<br />

[33.32]<br />

1.852<br />

[47.04]<br />

1.852<br />

[47.04]<br />

1.534<br />

[38.96]<br />

1.534<br />

[38.96]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

2.406<br />

[61.11]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.431<br />

[10.95]<br />

0.311<br />

[7.90]<br />

0.423<br />

[10.74]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.450<br />

[11.43]<br />

0.329<br />

[8.36]<br />

0.441<br />

[11.20]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.759<br />

[19.28]<br />

0.759<br />

[19.28]<br />

1.083<br />

[27.51]<br />

1.083<br />

[27.51]<br />

1.625<br />

[41.28]<br />

1.625<br />

[41.28]<br />

1.322<br />

[33.58]<br />

1.322<br />

[33.58]<br />

2.272<br />

[57.71]<br />

2.272<br />

[57.71]<br />

2.178<br />

[55.32]<br />

2.178<br />

[55.32]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.539<br />

[13.69]<br />

0.539<br />

[13.69]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.534<br />

[13.56]<br />

0.534<br />

[13.56]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.217<br />

[5.51]<br />

0.237<br />

[6.02]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

39<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

REMOVABLE CRIMP CONTACTS<br />

CODE 1<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

FEMALE CONTACT<br />

“CLOSED ENTRY” DESIGN<br />

MALE CONTACT<br />

0.066<br />

[1.68]<br />

0.538 [13.67] 0.550 [13.97]<br />

0.066<br />

[1.68]<br />

ØA<br />

Ø0.040 [1.02]<br />

ØA<br />

0.170+0.015-0.020<br />

[4.32+0.38-0.51]<br />

0.170+0.015-0.020<br />

[4.32+0.38-0.51]<br />

FEMALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

ØA<br />

MALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

ØA<br />

FC6020D2<br />

20 / 22 / 24<br />

[0.5/0.3/0.25]<br />

0.045<br />

[1.14]<br />

MC6020D<br />

20 / 22 / 24<br />

[0.5/0.3/0.25]<br />

0.045<br />

[1.14]<br />

FC6026D2<br />

26 / 28 / 30<br />

[0.12/0.08/0.05]<br />

0.027<br />

[0.69]<br />

MC6026D<br />

26 / 28 / 30<br />

[0.12/0.08/0.05]<br />

PLATING:<br />

STANDARD FINISH: Gold flash over nickel plate.<br />

OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC6120D2-14<br />

0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC6026D-15<br />

0.027<br />

[0.69]<br />

ORD SERIES<br />

REMOVABLE CRIMP CONTACTS<br />

CODE 1<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

FEMALE CONTACT<br />

“ROBI-D OPEN ENTRY” DESIGN<br />

Ø0.045<br />

[1.14]<br />

0.538 [13.67]<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

Ø0.066<br />

[1.68]<br />

0.170+0.015-0.020<br />

[4.32+0.38-0.51]<br />

FEMALE<br />

PART NUMBER<br />

FC6120D<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

20 / 22 / 24<br />

[0.5/0.3/0.25]<br />

PLATING:<br />

STANDARD FINISH: Gold flash over nickel plate.<br />

OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC6120D-14<br />

0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: FC6120D-15<br />

For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

40


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

The crimp area of this contact is not<br />

protected when fully seated in the connector<br />

molding. These contacts require shrink tubing<br />

after installation. Wire cannot be removed<br />

from molding after insertion. Not suitable for<br />

fully loaded connector.<br />

*FEMALE CONTACT<br />

“ROBI-D OPEN ENTRY” DESIGN<br />

REMOVABLE CRIMP CONTACTS<br />

18 AWG CRIMP CONTACTS<br />

18 AWG [1.0mm 2 ]<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

MALE CONTACT<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

FC6118D<br />

MC6018D<br />

* FEMALE POSIBAND CLOSED ENTRY CONTACTS ARE AVAILABLE, SEE PAGE 36 FOR DETAILS.<br />

PLATING:<br />

STANDARD FINISH: Gold flash over nickel plate.<br />

OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC6118D-14<br />

0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC6018D-15<br />

ORD SERIES<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

REMOVABLE THERMOCOUPLE CRIMP CONTACTS<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

FEMALE CONTACT<br />

“CLOSED ENTRY” DESIGN<br />

MALE CONTACT<br />

0.538 [13.67] 0.550 [13.97]<br />

ØA<br />

* Color Code<br />

* Color Code<br />

ØA<br />

ØB<br />

Ø0.040 [1.02]<br />

ØB<br />

0.170+0.015-0.020<br />

[4.32+0.38-0.51]<br />

0.170+0.015-0.020<br />

[4.32+0.38-0.51]<br />

TYPE<br />

K<br />

T<br />

E<br />

MATERIAL<br />

CHROMEL (+)<br />

ALUMEL (-)<br />

COPPER (+)<br />

CONSTANTAN (-)<br />

CHROMEL (+)<br />

CONSTANTAN (-)<br />

FEMALE<br />

PART NUMBER<br />

MALE<br />

PART NUMBER<br />

COLOR<br />

CODE<br />

WIRE SIZE<br />

AWG [mm 2 ]<br />

ØA ØB<br />

20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />

FC6020D2CH †† MC6020DCH † WHITE<br />

FC6026D2CH MC6026DCH 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />

FC6020D2AL †† MC6020DAL † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />

GREEN<br />

FC6026D2AL MC6026DAL 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />

FC6020D2CU †† MC6020DCU † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />

RED<br />

FC6026D2CU MC6026DCU 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />

FC6020D2CO †† MC6020DCO † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />

YELLOW<br />

FC6026D2CO MC6026DCO 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />

FC6020D2CH †† MC6020DCH † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />

WHITE<br />

FC6026D2CH MC6026DCH 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />

FC6020D2CO †† MC6020DCO † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]<br />

YELLOW<br />

FC6026D2CO MC6026DCO 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]<br />

†<br />

Dimensionally equivalent to M39029/64-369<br />

††<br />

Dimensionally equivalent to M39029/63-368<br />

For more information on<br />

the availability of Type J<br />

thermocouple contacts,<br />

and information about<br />

thermocouple contacts<br />

with printed circuit board<br />

solder termination, please<br />

contact Technical Sales.<br />

Chromel ® and<br />

Alumel ® are registered<br />

trademarks of<br />

Hoskins<br />

Manufacturing<br />

Company.<br />

For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />

41<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


P O S I T R O N I C I N D U S T R I E S<br />

D-Sub<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

REMOVABLE CONTACT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />

Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />

STEP<br />

EXAMPLE<br />

1 2 3 4 5 6 7 8 9<br />

ORD 9 M 0 0 0 0 Z /AA<br />

10<br />

-14<br />

STEP 1 - BASIC SERIES<br />

ORD series<br />

STEP 2 - CONNECTOR VARIANTS<br />

9, 15, 25, 29, 37, 50<br />

STEP 3 - CONNECTOR GENDER<br />

M - Male<br />

F - Female - Professional Level<br />

open entry contacts<br />

S - Female - Industrial Level<br />

PosiBand closed entry contacts<br />

STEP 4 - CONTACT TERMINATION TYPE<br />

0 - Contacts ordered separately, see pages 40-41.<br />

1 - Crimp, 20 AWG-24 AWG [0.5mm 2 -0.25mm 2 ].<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

STEP 10 - SPECIAL OPTIONS<br />

-14 - 0.000030 [0.76µ] gold over<br />

nickel.<br />

-15 - 0.000050 [1.27µ] gold over<br />

nickel.<br />

CONTACT TECHNICAL SALES<br />

FOR SPECIAL OPTIONS<br />

STEP 9 - ENVIRONMENTAL<br />

COMPLIANCE<br />

OPTIONS<br />

/AA - Compliant per EU Directive<br />

2002/95/EC (RoHS)<br />

NOTE: If compliance to environmental<br />

legislation is not required, this step will not<br />

be used. Example: ORD9M0000Z<br />

* 1 STEP 5 - MOUNTING STYLE<br />

0 - Mounting Hole, 0.120 [3.05] Ø.<br />

02 - Mounting Hole, 0.154 [3.91] Ø.<br />

F - Float Mounts, Universal.<br />

S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />

S5 - Swaged Locknut, 4-40 Threads.<br />

STEP 8 - Shell Options<br />

0 - Zinc plated, with chromate seal.<br />

C - Cadmium plated with chromate seal.<br />

* 3 S - Stainless steel, passivated.<br />

X - Tin plated.<br />

Z - Tin plated and dimpled (male connectors only).<br />

ORD SERIES<br />

* 1 STEP 6 - HOODS<br />

0 - None.<br />

J - Hood, Top Opening, Plastic.<br />

L - Hood, Side Opening, Plastic.<br />

Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />

Available in size 50 only.<br />

Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />

Polarized Jackscrews. Available in size 50 only.<br />

Z - Hood, Top or Side Opening, Robust Extended Height,<br />

Composite and Plastic with Rotating Male Jackscrews.<br />

Available in size 9, 15, 25, 37, and 50 only.<br />

H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50<br />

only.<br />

G - Hood, EMI/RFI, Die Cast Zinc. Available in size 9, 15, 25, 37,<br />

and 50 only.<br />

* 4 AN - Lightweight Aluminum Hood, nickel finish.<br />

* 4 AC - Lightweight Aluminum Hood, no finish.<br />

W - Hood, Top or Side Opening, Plastic. Available in size 9, 15,<br />

and 25 only.<br />

* 1 For additional information on accessories listed in steps<br />

5, 6 and 7, see Accessory <strong>Catalog</strong>.<br />

* 2 VL, V3 and V5 locking systems are not available for connector variants<br />

37 and 50. Jackscrews are highly recommended to minimize damage to<br />

contacts on variants with high mating forces.<br />

* 3 For stainless steel dimpled male versions contact Technical Sales.<br />

* 4 AN and AC hood are not available for connector variant 29. Consult<br />

Technical Sales for availability.<br />

* 1 STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />

0 - None.<br />

* 2 V3 - Lock Tab, connector front panel mounted.<br />

* 2 V5 - Lock Tab, connector rear panel mounted.<br />

* 2 VL - Lock Lever, used with Hoods Only.<br />

T - Fixed Female Jackscrews.<br />

T2 - Fixed Female Jackscrews.<br />

T6 - Fixed Male and Female Polarized Jackscrews.<br />

E - Rotating Male Jackscrews.<br />

E2 - Rotating Male Screw Locks.<br />

E3 - Rotating Male with internal hex for 3/32 hex drives<br />

E6 - Rotating Male and Female Polarized Jackscrews.<br />

NOTE: Once you have made a connector selection, contact<br />

Technical Sales if you would like to receive a drawing in DXF, PDF<br />

format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />

For information regarding CRIMP TOOLS &<br />

CRIMPING TOOL TECHNIQUES, see page 78.<br />

2-D Drawing 3-D Model<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

42


P O S I T R O N I C I N D U S T R I E S<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

D-Sub<br />

Size 22 Contacts,<br />

Removable Crimp and<br />

Solder Printed Board Mount<br />

Two Performance Levels For<br />

Best Cost / Performance Ratio<br />

UL Recognized CSA Recognized<br />

File #E49351 File #LR54219<br />

Telecommunication<br />

UL File #14098<br />

ODD series connectors are professional / industrial quality<br />

high density connectors recommended for use in sheltered,<br />

non-corrosive indoor environments having normal ventilation.<br />

ODD series connectors utilize precision machined,<br />

removable contacts having closed barrel crimp terminations<br />

and solder cup wire terminations. For printed board mount<br />

application, straight solder printed board mount and right<br />

angle (90°) angled solder terminations are available.<br />

Six standard contact variants are offered in arrangements of<br />

15, 26, 44, 62, 78, and 104 contacts. ODD series connectors<br />

are mateable and compatible with other high density<br />

D-subminiature connectors conforming to MIL-DTL-24308,<br />

and are UL and CSA recognized.<br />

A wide variety of unique accessories are available.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

For RoHS options<br />

see page 52.<br />

ODD SERIES<br />

MATERIALS AND FINISHES:<br />

Insulators: Glass filled polyester per ASTM D5927,<br />

UL 94V-0, black color.<br />

Contacts:<br />

Precision machined copper alloy.<br />

Contact Plating: Professional quality - gold flash over nickel plate.<br />

Other finishes available upon request.<br />

Shells:<br />

Steel with tin plate; zinc plate with chromate<br />

seal, stainless steel passivated. Other materials<br />

and finishes available upon request.<br />

Mounting Spacers: Nylon; copper alloy or steel with zinc plate and<br />

chromate seal or tin plate; phosphor bronze<br />

with tin plate; stainless steel, passivated.<br />

Vibration Lock Systems: Slide lock and lock tabs, steel with nickel<br />

plate.<br />

Push-On Fasteners: Phosphor bronze or beryllium copper with tin plate.<br />

Jackscrew Systems: Brass or steel with zinc plate and chromate<br />

seal or clear zinc plate or tin plate; stainless<br />

steel, passivated.<br />

Hoods:<br />

Composite and plastic, UL 94V-0; brass or<br />

steel with zinc plate and chromate seal.<br />

Aluminum; aluminum with electroless nickel<br />

plate. For aluminum hoods, zinc content is<br />

1% maximum. Die cast zinc.<br />

Low magnetic versions are available, contact Technical Sales.<br />

43<br />

MECHANICAL CHARACTERISTICS:<br />

Removable Contacts:<br />

Fixed Contacts, Board<br />

Mounted Applications:<br />

Contact Retention<br />

In Insulator:<br />

Insert contact to rear face of insulator and<br />

release from rear face of insulator. Size 22<br />

contact, male - 0.030 inch [0.76mm] mating<br />

diameter. Female contacts - rugged “Robi-D”<br />

open entry design or PosiBand closed entry<br />

design, see page 1 for details.<br />

Female open entry contacts - both rugged<br />

Robi-D design and standard design available<br />

to customer requirements. Closed entry contacts<br />

are PosiBand design, see page 1 for<br />

details.<br />

9 lbs. [40 N].<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

ODD SERIES TECHNICAL CHARACTERISTICS<br />

Contact Terminations: Closed barrel crimp, wire sizes 22 AWG<br />

[0.3mm 2 ] through 30 AWG [0.05mm 2 ]. Solder<br />

cup wire, 0.035 inch [0.89mm] hole diameter<br />

for 22 AWG [0.3mm 2 ] wire maximum.<br />

0.020 inch [0.5mm] or 0.030 inch [0.76mm] termination<br />

diameter straight and Right Angle (90°)<br />

printed board mount contact terminations.<br />

Shells:<br />

Male shells may be dimpled for EMI/ESD ground<br />

paths.<br />

Polarization:<br />

Trapezoidally shaped shells and polarized<br />

jackscrews.<br />

Mounting To Jackscrews and riveted fasteners with 0.120<br />

Angle Brackets: inch [3.05mm] clearance hole, and threaded<br />

riveted fasteners with 4-40 threads and polyster<br />

lock inserts.<br />

Mounting To Printed Board: Rapid installation push-on fasteners and<br />

mounting posts.<br />

Locking Systems: Jackscrews and vibration locking systems.<br />

Mechanical Operations: 500 operations minimum per IEC 60512-5 for<br />

open entry female contact.<br />

1000 operations minimum per IEC 60512-5 for<br />

PosiBand closed entry female contact.<br />

ELECTRICAL CHARACTERISTICS:<br />

Contact Current Rating:<br />

Open Entry Contacts: 5 amperes nominal<br />

Closed Entry Contacts, tested per UL 1977:<br />

12 amperes, 2 contacts energized.<br />

10 amperes, 6 contacts energized.<br />

7.5 amperes, 26 contacts energized.<br />

6.5 amperes, 65 contacts energized.<br />

5.0 amperes, 104 contacts energized.<br />

See temperature rise curves on page 2 for details.<br />

Initial Contact Resistance: 0.010 ohms maximum for open entry.<br />

0.005 ohms maximum for closed entry.<br />

Proof Voltage:<br />

1000 V r.m.s.<br />

Insulator Resistance: 5 G ohms.<br />

Clearance and Creepage Distance [minimum]: 0.042 inch [1.06mm].<br />

Working Voltage: 300 V r.m.s.<br />

CLIMATIC CHARACTERISTICS:<br />

Temperature Range: -55°C to +125°C.<br />

Damp Heat, Steady State:10 days.


D-Sub<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

CONTACT VARIANTS<br />

FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />

1 5<br />

6<br />

10<br />

11 15 19<br />

1 9<br />

10<br />

18<br />

26<br />

1<br />

16<br />

31<br />

44<br />

15<br />

30<br />

ODD 15 ODD 26 ODD 44<br />

1<br />

22 21<br />

42<br />

43<br />

62<br />

1<br />

21<br />

40<br />

60<br />

20<br />

39<br />

59<br />

78<br />

22<br />

1<br />

43<br />

64<br />

85<br />

21<br />

42<br />

63<br />

84<br />

104<br />

ODD 62<br />

ODD 78<br />

ODD 104<br />

STANDARD SHELL ASSEMBLY<br />

B<br />

B1<br />

M<br />

K<br />

0.050±0.010<br />

[1.27±0.25]<br />

G<br />

10° Typ.<br />

E<br />

D1<br />

D<br />

H<br />

C<br />

0.036±0.008<br />

[0.91±0.20]<br />

0.375 [9.53]*<br />

Max.<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

A<br />

* This dimension is for crimp removable connectors. 0.220 [5.59] maximum for all other connectors.<br />

OPTIONAL SHELL ASSEMBLY [0, 02]<br />

OPTIONAL SHELL ASSEMBLY<br />

WITH UNIVERSAL FLOAT MOUNTS [F]<br />

0.120±0.010 [3.08±0.25]<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

for stainless steel shell (0 option) 0.032 [0.81]<br />

Ø0.086 +0.005<br />

Ø0.154 [3.91] Mounting hole,<br />

Total diametral float<br />

-0.000 [<br />

Ø2.18<br />

+0.13<br />

-0.00]<br />

two places (02 option)<br />

Mounting hole, two places<br />

CONNECTOR<br />

VARIANT SIZES<br />

ODD 15 M<br />

ODD 15 F<br />

ODD 15 S<br />

ODD 26 M<br />

ODD 26 F<br />

ODD 26 S<br />

ODD 44 M<br />

ODD 44 F<br />

ODD 44 S<br />

ODD 62 M<br />

ODD 62 F<br />

ODD 62 S<br />

ODD 78 M<br />

ODD 78 F<br />

ODD 78 S<br />

ODD 104 M<br />

ODD 104 F<br />

ODD 104 S<br />

A<br />

±0.015<br />

[0.38]<br />

1.213<br />

[30.81]<br />

1.213<br />

[30.81]<br />

1.541<br />

[39.14]<br />

1.541<br />

[39.14]<br />

2.088<br />

[53.04]<br />

2.088<br />

[53.04]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

2.635<br />

[66.93]<br />

2.635<br />

[66.93]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

B<br />

±0.005<br />

[0.13]<br />

0.643<br />

[16.33]<br />

0.971<br />

[24.66]<br />

1.511<br />

[38.38]<br />

2.159<br />

[54.84]<br />

2.064<br />

[52.43]<br />

2.189<br />

[55.60]<br />

B1<br />

±0.005<br />

[0.13]<br />

0.666<br />

[16.92]<br />

0.994<br />

[25.25]<br />

1.534<br />

[38.96]<br />

2.182<br />

[55.42]<br />

2.079<br />

[52.81]<br />

2.212<br />

[56.18]<br />

C<br />

±0.005<br />

[0.13]<br />

0.984<br />

[24.99]<br />

0.984<br />

[24.99]<br />

1.312<br />

[33.32]<br />

1.312<br />

[33.32]<br />

1.852<br />

[47.04]<br />

1.852<br />

[47.04]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

2.406<br />

[61.11]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

D<br />

±0.005<br />

[0.13]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.423<br />

[10.74]<br />

0.485<br />

[12.32]<br />

D1<br />

±0.005<br />

[0.13]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.441<br />

[11.20]<br />

0.503<br />

[12.78]<br />

E<br />

±0.015<br />

[0.38]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.668<br />

[16.97]<br />

0.668<br />

[16.97]<br />

G<br />

±0.010<br />

[0.25]<br />

0.759<br />

[19.28]<br />

0.759<br />

[19.28]<br />

1.083<br />

[27.51]<br />

1.083<br />

[27.51]<br />

1.625<br />

[41.28]<br />

1.625<br />

[41.28]<br />

2.272<br />

[57.71]<br />

2.272<br />

[57.71]<br />

2.178<br />

[55.32]<br />

2.178<br />

[55.32]<br />

2.302<br />

[58.47]<br />

2.302<br />

[58.47]<br />

H<br />

±0.010<br />

[0.25]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.534<br />

[13.56]<br />

0.534<br />

[13.56]<br />

0.596<br />

[15.14]<br />

0.596<br />

[15.14]<br />

K<br />

±0.005<br />

[0.13]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

M<br />

±0.010<br />

[0.25]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

ODD SERIES<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

44


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

D-Sub<br />

REMOVABLE CRIMP CONTACTS<br />

CODE 1<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

FEMALE CONTACT<br />

A<br />

MALE CONTACT<br />

A<br />

ØC<br />

ØB<br />

ØB<br />

0.150 [3.81]<br />

Ø0.030<br />

[0.76]<br />

0.150 [3.81]<br />

ØC<br />

Part Number: FC8122D<br />

Part Number: MC8122D<br />

FEMALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

A ØB ØC<br />

MALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

A ØB ØC<br />

FC8122D<br />

22 / 24 / 26 / 28 / 30<br />

[0.3/0.25/0.12/0.08/0.05]<br />

0.529<br />

[13.44]<br />

0.035<br />

[0.89]<br />

0.047<br />

[1.19]<br />

MC8122D<br />

22 / 24 / 26 / 28 / 30<br />

[0.3/0.25/0.12/0.08/0.05]<br />

0.531<br />

[13.49]<br />

0.035<br />

[0.89]<br />

0.047<br />

[1.19]<br />

PLATING:<br />

STANDARD FINISH: Gold flash over nickel plate.<br />

OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8122D-14<br />

0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC8122D-15<br />

REMOVABLE CRIMP CONTACTS<br />

CODE 1<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

ODD SERIES<br />

Ø0.035<br />

[0.89]<br />

FEMALE CONTACT<br />

“CLOSED ENTRY” DESIGN<br />

Ø0.047<br />

[1.19]<br />

0.520 [13.21]<br />

0.150 [3.81]<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

FEMALE<br />

PART NUMBER<br />

FC8022D2<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

22 / 24 / 26 / 28 / 30<br />

[0.3/0.25/0.12/0.08/0.05]<br />

PLATING:<br />

STANDARD FINISH: Gold flash over nickel plate.<br />

OPTIONAL FINISHES: 0.000030 [0.76 Ì] gold over nickel by adding “-14” suffix onto part number. Example: FC8022D2-14<br />

0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: FC8022D2-15<br />

For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />

45<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

The crimp area of this contact is not<br />

protected when fully seated in the connector<br />

molding. These contacts require shrink tubing<br />

after installation. Wire cannot be removed<br />

from molding after insertion. Not suitable for<br />

fully loaded connector.<br />

REMOVABLE CRIMP CONTACTS<br />

20 AWG CONTACTS<br />

20 AWG [0.5 mm 2 ]<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

*FEMALE CONTACT<br />

A<br />

MALE CONTACT<br />

A<br />

ØC<br />

ØB<br />

ØB<br />

0.179<br />

[4.55]<br />

Part Number: FC8120D<br />

Ø0.030±0.001<br />

[0.75±0.03]<br />

Part Number: MC8020D<br />

0.179<br />

[4.55]<br />

ØC<br />

FEMALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

A ØB ØC<br />

MALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

A ØB ØC<br />

FC8120D<br />

20<br />

[0.5] max 0.852<br />

[21.64]<br />

0.045<br />

[1.14]<br />

0.066<br />

[1.68]<br />

MC8020D<br />

20<br />

[0.5] max 0.853<br />

[21.66]<br />

0.045<br />

[1.14]<br />

0.066<br />

[1.68]<br />

* FEMALE POSIBAND CLOSED ENTRY CONTACTS ARE AVAILABLE, SEE PAGE 56 FOR DETAILS.<br />

PLATING:<br />

STANDARD FINISH: Gold flash over nickel plate.<br />

OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8120D-14<br />

0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC8020D-15<br />

REMOVABLE THERMOCOUPLE CRIMP CONTACTS<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

FEMALE CONTACT<br />

“CLOSED ENTRY” DESIGN<br />

Ø0.047<br />

[1.19]<br />

0.520 [13.21]<br />

* Color Code<br />

MALE CONTACT<br />

0.531 [13.49]<br />

* Color Code<br />

Ø0.047<br />

[1.19]<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

TYPE<br />

K<br />

T<br />

E<br />

MATERIAL<br />

FEMALE<br />

PART NUMBER<br />

Ø0.035<br />

[0.89]<br />

MALE<br />

PART NUMBER<br />

0.150 [3.81]<br />

COLOR<br />

CODE*<br />

CHROMEL (+) FC8022D2CH MC8022DCH WHITE<br />

ALUMEL (-) FC8022D2AL MC8022DAL GREEN<br />

COPPER (+) FC8022D2CU MC8022DCU RED<br />

CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW<br />

CHROMEL (+) FC8022D2CH MC8022DCH WHITE<br />

CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW<br />

Ø0.030<br />

[0.76] 0.150 [3.81]<br />

WIRE SIZE<br />

AWG [mm 2 ]<br />

22 / 24 / 26<br />

[ 0.3 / 0.25 / 0.12]<br />

22 / 24 / 26<br />

[ 0.3 / 0.25 / 0.12]<br />

22 / 24 / 26<br />

[ 0.3 / 0.25 / 0.12]<br />

22 / 24 / 26<br />

[ 0.3 / 0.25 / 0.12]<br />

22 / 24 / 26<br />

[ 0.3 / 0.25 / 0.12]<br />

22 / 24 / 26<br />

[ 0.3 / 0.25 / 0.12]<br />

Ø0.035<br />

[0.89]<br />

For more information on the availability<br />

of Type J thermocouple contacts,<br />

please contact Technical Sales.<br />

For more information about<br />

thermocouple contacts with printed<br />

circuit board solder termination, please<br />

contact Technical Sales.<br />

Chromel ® and Alumel ® are registered trademarks<br />

of Hoskins Manufacturing Company<br />

ODD SERIES<br />

For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

46


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

D-Sub<br />

REMOVABLE SOLDER CUP CONTACTS<br />

CODE 2<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

FEMALE CONTACT<br />

MALE CONTACT<br />

0.529 [13.44]<br />

0.531 [13.48]<br />

ø0.047<br />

[1.20]<br />

Ø0.047<br />

[1.20]<br />

Ø0.035<br />

[0.90]<br />

0.150 [3.81]<br />

ø0.030<br />

[0.77]<br />

0.150 [3.81]<br />

ø0.035<br />

[0.88]<br />

Part Number: FS8122D<br />

Part Number: MS8122D<br />

PLATING:<br />

STANDARD FINISH: Gold flash over nickel plate.<br />

OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FS8122D-14<br />

0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MS8122D-15<br />

REMOVABLE SOLDER CUP CONTACTS<br />

CODE 2<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

ODD SERIES<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

Ø0.035<br />

[0.89]<br />

Ø0.047<br />

[1.19]<br />

FEMALE CONTACT<br />

“CLOSED ENTRY” DESIGN<br />

0.520 [13.21]<br />

0.150 [3.81]<br />

FEMALE<br />

PART NUMBER<br />

FS8022D2<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

22 [0.3] max<br />

PLATING:<br />

STANDARD FINISH: Gold flash over nickel plate.<br />

OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FS8022D2-14<br />

0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: FS8022D2-15<br />

For information regarding INSERTION & REMOVAL TOOLS, see page 78.<br />

47<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

FIXED SOLDER CUP TERMINATION<br />

CODE 21<br />

0.220 [5.59]<br />

Max.<br />

22 AWG max.<br />

[0.5 mm ]<br />

Fixed female<br />

jackscrews<br />

9<br />

18<br />

26<br />

1<br />

10<br />

19<br />

0.082 [2.08]<br />

0.145 [3.68]<br />

Typical Part Number:<br />

ODD26F2100T2X<br />

Fixed female<br />

jackscrew<br />

Fixed male<br />

jackscrew<br />

9<br />

1<br />

18<br />

10<br />

26<br />

19<br />

Fixed male and female polarized jackscrews available.<br />

Specify code T6 in step 7 of ordering information.<br />

Typical Part Number: ODD26F2100T6X<br />

STRAIGHT PRINTED BOARD MOUNT TERMINATION<br />

CODE 3 AND 32<br />

Code<br />

No.<br />

3<br />

32<br />

Swaged spacer with<br />

push-on fastener<br />

phosphor bronze.<br />

L<br />

0.150<br />

[3.81]<br />

0.300<br />

[7.62]<br />

0.010 [0.25]<br />

Nominal<br />

L<br />

Fixed female<br />

jackscrew<br />

Ø0.020 [0.51]<br />

Typical Part Number: ODD62F3S60T6X<br />

Fixed male<br />

jackscrew<br />

0.225 [5.72]<br />

ODD SERIES<br />

For straight printed<br />

board mount contacts<br />

specify code no. in step<br />

4 of ordering information<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

48


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

D-Sub<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />

0.220 [5.59] Max.<br />

C<br />

CODE 5, 0.450 [11.43] CONTACT EXTENSION<br />

Fixed<br />

female<br />

jackscrews<br />

B<br />

±0.008<br />

[0.20]<br />

ODD**5**** 0.450 [11.43] CONTACT EXTENSION<br />

PART NUMBER A* 1 B C D<br />

1.204 0.984 0.528 0.450<br />

ODD15*5****<br />

[30.58] [24.99] [13.41] [11.43] NOTE:<br />

1.532 1.312 0.528 0.450<br />

ODD26*5****<br />

A* 1 [38.91] [33.32] [13.41] [11.43]<br />

ODD44*5****<br />

ODD62*5****<br />

2.072<br />

[52.63]<br />

2.720<br />

[69.09]<br />

1.852<br />

[47.04]<br />

2.500<br />

[63.50]<br />

0.528<br />

[13.41]<br />

0.528<br />

[13.41]<br />

0.450<br />

[11.43]<br />

0.450<br />

[11.43]<br />

See next page for size 104<br />

Right Angle (90°) Connectors.<br />

* 1 “A” dimension applies for<br />

metal angle brackets only.<br />

Consult Accessories<br />

D-subminiature catalog for<br />

“A” dimension when plastic<br />

brackets are used.<br />

Specify code 5<br />

in step 4 of<br />

ordering information<br />

D<br />

ODD78*5****<br />

2.626<br />

[66.70]<br />

Numbering shown is rear view<br />

of male and face view of female.<br />

2.406<br />

[61.11]<br />

0.573<br />

[14.55]<br />

0.450<br />

[11.43]<br />

0.082 [2.08] Typ.<br />

0.082 [2.08] Typ.<br />

0.082 [2.08] Typ.<br />

D<br />

Typical<br />

Part Number:<br />

ODD44M5R7NT2X<br />

0.078 [1.98] Typ.<br />

0.078 [1.98] Typ.<br />

Push-on fastener<br />

beryllium copper<br />

15 1<br />

Ø0.020 [0.51]<br />

0.125 [3.18]<br />

Nominal<br />

Typical Part Number:<br />

ODD78M5R7NT20<br />

0.220 [5.59] Max.<br />

C<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />

CODE 4, 0.314 [7.98] CONTACT EXTENSION<br />

ODD SERIES<br />

Fixed<br />

female<br />

jackscrews<br />

B<br />

±0.008<br />

[0.20]<br />

ODD**4**** 0.314 [7.98] CONTACT EXTENSION<br />

PART NUMBER A* 1 B C D<br />

1.204 0.984 0.414 0.314<br />

ODD15*4****<br />

[30.58] [24.99] [10.52] [7.98] NOTE:<br />

A* 1 1.532 1.312 0.414 0.314<br />

ODD26*4****<br />

[38.91] [33.32] [10.52] [7.98]<br />

ODD44*4****<br />

ODD62*4****<br />

2.072<br />

[52.63]<br />

2.720<br />

[69.09]<br />

1.852<br />

[47.04]<br />

2.500<br />

[63.50]<br />

0.414<br />

[10.52]<br />

0.414<br />

[10.52]<br />

0.314<br />

[7.98]<br />

0.314<br />

[7.98]<br />

See next page for size 104<br />

Right Angle (90°) Connectors.<br />

* 1 “A” dimension applies for<br />

metal angle brackets only.<br />

Consult Accessories<br />

D-subminiature catalog for<br />

“A” dimension when plastic<br />

brackets are used.<br />

Specify code 4<br />

in step 4 of<br />

ordering information<br />

D<br />

ODD78*4****<br />

2.626<br />

[66.70]<br />

Numbering shown is rear view<br />

of male and face view of female.<br />

2.406<br />

[61.11]<br />

0.414<br />

[10.52]<br />

0.314<br />

[7.98]<br />

0.100 [2.54] Typ.<br />

0.100 [2.54] Typ.<br />

0.100 [2.54] Typ.<br />

D<br />

Typical<br />

Part Number:<br />

ODD44S4R7NT2X<br />

15 1<br />

0.100 [2.54] Typ.<br />

0.100 [2.54] Typ.<br />

Push-on fastener<br />

beryllium copper<br />

Ø0.030 [0.76] 0.125 [3.18]<br />

Nominal<br />

Typical Part Number:<br />

ODD78M4R7NT20<br />

49<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />

CODE 5, 0.450 [11.43] CONTACT EXTENSION<br />

CONTACT VARIANT 104<br />

Fixed female jackscrews<br />

Typical Part Number:<br />

ODD104M5R7NT2X<br />

0.614 [15.60]<br />

0.220 [5.59] Max.<br />

Specify code 5 in step 4<br />

of ordering information<br />

0.450 [11.43]<br />

2.500±0.008 [63.50±0.20]<br />

2.720 [69.09]<br />

* 1 NOTE:<br />

Numbering shown is<br />

rear view of male and<br />

face view of female<br />

21<br />

42<br />

1<br />

22<br />

0.082 [2.08] Typ.<br />

0.125 [3.18]<br />

Nominal<br />

Push-on fastener,<br />

beryllium copper<br />

Ø0.020 [0.51]<br />

* 1 Dimension applies for<br />

metal angle brackets only.<br />

Consult Accessories<br />

D-subminiature catalog for<br />

dimension when plastic<br />

brackets are used.<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />

CODE 4, 0.314 [7.98] CONTACT EXTENSION<br />

CONTACT VARIANT 104<br />

Fixed female jackscrews<br />

Specify code 4 in step 4<br />

of ordering information<br />

Typical Part Number:<br />

ODD104M4R7NT2X<br />

0.314 [7.98]<br />

0.514 [13.06]<br />

2.500±0.008 [63.50±0.20]<br />

2.720 [69.09]<br />

0.220 [5.59] Max.<br />

* 1 NOTE:<br />

Numbering shown is<br />

rear view of male and<br />

face view of female<br />

ODD SERIES<br />

21<br />

42<br />

1<br />

22<br />

0.100 [2.54]<br />

Typ.<br />

0.125 [3.18]<br />

Nominal Ø0.030 [0.76]<br />

Push-on fastener,<br />

beryllium copper<br />

* 1 Dimension applies for<br />

metal angle brackets only.<br />

Consult Accessories<br />

D-subminiature catalog for<br />

dimension when plastic<br />

brackets are used.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

50


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

D-Sub<br />

ODD15 MALE<br />

RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN<br />

MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.<br />

0.984 [24.99]<br />

0.492 [12.50] 0.190 [4.83]<br />

0.984 [24.99]<br />

0.492 [12.50] 0.215 [5.46]<br />

ODD15 FEMALE<br />

A<br />

A<br />

ODD26 MALE<br />

0.090 [2.29] Typ.<br />

C<br />

A<br />

0.090 [2.29] Typ.<br />

C<br />

A<br />

ODD26 FEMALE<br />

0.656 [16.66]<br />

1.312 [33.32]<br />

0.380 [9.65]<br />

A<br />

1.312 [33.32]<br />

0.656 [16.66] 0.385 [9.78]<br />

A<br />

0.090 [2.29] Typ.<br />

ODD44 MALE<br />

C<br />

A<br />

0.090 [2.29] Typ.<br />

C<br />

A<br />

ODD44 FEMALE<br />

1.852 [47.04]<br />

1.852 [47.04]<br />

0.926 [23.52] 0.650 [16.51]<br />

0.926 [23.52] 0.655 [16.64]<br />

A<br />

A<br />

ODD62 MALE<br />

0.090 [2.29] Typ.<br />

C<br />

A<br />

0.090 [2.29] Typ.<br />

C<br />

A<br />

ODD62 FEMALE<br />

2.500 [63.50]<br />

1.250 [31.75] 0.973 [24.71]<br />

1.250 [31.75]<br />

2.500 [63.50]<br />

0.975 [24.77]<br />

A<br />

A<br />

ODD78 MALE<br />

0.095 [2.41] Typ.<br />

C<br />

A<br />

0.095 [2.41] Typ.<br />

A<br />

C<br />

ODD78 FEMALE<br />

2.406 [61.11]<br />

2.406 [61.11]<br />

ODD SERIES<br />

D<br />

ODD104 MALE<br />

1.203 [30.56] 0.903 [22.94]<br />

0.095 [2.41] Typ.<br />

C<br />

B<br />

B<br />

B<br />

D<br />

1.203 [30.56]<br />

0.095 [2.41] Typ.<br />

0.903 [22.94]<br />

C<br />

B<br />

B<br />

B<br />

ODD104 FEMALE<br />

2.500 [63.50]<br />

2.500 [63.50]<br />

1.250 [31.75] 0.981 [24.92]<br />

1.250 [31.75] 0.967 [24.56]<br />

B Typ.<br />

0.095 [2.41] Typ.<br />

C<br />

B Typ.<br />

0.095 [2.41] Typ.<br />

C<br />

51<br />

SUGGESTED PRINTED BOARD HOLE SIZES:<br />

Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

CODE NUMBER A B ØC<br />

4<br />

3, 32, 5<br />

0.100<br />

[2.54]<br />

0.078<br />

[1.98]<br />

0.100<br />

[2.54]<br />

0.082<br />

[2.08]<br />

0.045<br />

[1.14]<br />

0.035<br />

[0.89]<br />

D<br />

0.100<br />

[2.54]<br />

0.123<br />

[3.12]


P O S I T R O N I C I N D U S T R I E S<br />

D-Sub<br />

PROFESSIONAL / INDUSTRIAL QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />

Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />

STEP<br />

EXAMPLE<br />

1 2 3 4 5 6 7 8 9<br />

ODD 62 F 5 R7 N T6 S /AA<br />

10<br />

-14<br />

STEP 1 - BASIC SERIES<br />

ODD series<br />

STEP 2 - CONNECTOR VARIANTS<br />

15, 26, 44, 62, 78, 104<br />

STEP 3 - CONNECTOR GENDER<br />

M - Male<br />

F - Female - Professional Level<br />

open entry contacts<br />

S - Female - Industrial Level<br />

PosiBand closed entry contacts<br />

STEP 4 - CONTACT TERMINATION TYPE<br />

0 - Contacts ordered separately, see pages 45-47.<br />

1 - Crimp, 22 AWG-30 AWG [0.3mm 2 -0.05mm 2 ].<br />

2 - Removable, solder cup, 22 AWG-30 AWG<br />

[0.3mm 2 -0.05mm 2 ].<br />

21 - Fixed , solder cup, 22 AWG-30 AWG<br />

[0.3mm 2 -0.05mm 2 ].<br />

3 - Solder, Straight Printed Board Mount with 0.150<br />

[3.81] Tail Length.<br />

32 - Solder, Straight Printed Board Mount with 0.300 [7.62]<br />

Tail Length.<br />

4 - Solder, Right Angle (90°) Printed Board Mount with<br />

0.314 [7.98] Contact Extension.<br />

5 - Solder, Right Angle (90°) Printed Board Mount with<br />

0.450 [11.43] Contact Extension.<br />

* 1 STEP 5 - MOUNTING STYLE<br />

0 - Mounting Hole, 0.120 [3.05] Ø.<br />

02 - Mounting Hole, 0.154 [3.91] Ø.<br />

B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.<br />

B8 - Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.<br />

F - Float Mounts, Universal.<br />

P - Threaded Post, Brass, 0.225 [5.71] Length.<br />

P2 - Threaded Post, Nylon, 0.225 [5.71] Length.<br />

R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Thread Fixed Female Jackscrews with<br />

Cross Bar.<br />

R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.<br />

R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Threads with Cross Bar.<br />

R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Locknut with Cross Bar.<br />

S - Swaged Spacer, 4-40 Threads, 0.225 [5.71] Length.<br />

S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />

S5 - Swaged Locknut, 4-40 Threads.<br />

S6 - Swaged Spacer with Push-on Fasteners, 4-40 Threads,<br />

0.225 [5.71] Length.<br />

S7 - Swaged Spacer with Push-on Fastener for use with Ferrite<br />

Inductor, 4-40 Threads, 0.375 [9.53] Length.<br />

* 1 For additional information on accessories listed in steps 5, 6 and 7,<br />

see Accessory <strong>Catalog</strong>.<br />

* 2 Ferrite inductor is available on contact types 32 and 5 only.<br />

For more information on ferrite inductors, see page 7.<br />

* 3 VL, V3 and V5 locking systems are not available for connector variants<br />

62, 78 and 104. Jackscrews are highly recommended to minimize<br />

damage to contacts on variants with high mating forces.<br />

* 4 For stainless steel dimpled male versions contact Technical Sales.<br />

For information regarding CRIMP TOOLS &<br />

CRIMPING TOOL TECHNIQUES, see page 78.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

STEP 10 - SPECIAL OPTIONS<br />

-14 - 0.000030 [0.76µ] gold over<br />

nickel.<br />

-15 - 0.000050 [1.27µ] gold over<br />

nickel.<br />

CONTACT TECHNICAL SALES<br />

FOR SPECIAL OPTIONS<br />

STEP 9 - ENVIRONMENTAL<br />

COMPLIANCE<br />

OPTIONS<br />

/AA - Compliant per EU Directive<br />

2002/95/EC (RoHS)<br />

NOTE: If compliance to environmental<br />

legislation is not required, this step will not<br />

be used. Example: ODD62F5R7NT6S<br />

STEP 8 - Shell Options<br />

0 - Zinc plated with chromate seal.<br />

* 4 S - Stainless steel, passivated.<br />

X - Tin plated.<br />

Z - Tin plated and dimpled (male connectors only).<br />

* 1 STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />

0 - None.<br />

* 3 V3 - Lock Tab, connector front panel mounted.<br />

* 3 V5 - Lock Tab, connector rear panel mounted.<br />

* 3 VL - Lock Lever, used with Hoods Only.<br />

T - Fixed Female Jackscrews.<br />

T2 - Fixed Female Jackscrews.<br />

T6 - Fixed Male and Female Polarized Jackscrews.<br />

E - Rotating Male Jackscrews.<br />

E2 - Rotating Male Screw Locks.<br />

E3 - Rotating Male with internal hex for 3/32 hex drives<br />

E6 - Rotating Male and Female Polarized Jackscrews.<br />

* 1 STEP 6 - HOODS<br />

0 - None.<br />

J - Hood, Top Opening, Plastic.<br />

L - Hood, Side Opening, Plastic.<br />

Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />

Available in size 78 and 104 only.<br />

Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />

Polarized Jackscrews. Available in size 78 and 104 only.<br />

Z - Hood, Top or Side Opening, Robust Extended Height, Composite<br />

and Plastic with Rotating Male Jackscrews. Available in size 15,<br />

26, 44, 62 and 78 only.<br />

H - Hood, Top Opening, Metal. Available in size 26, 44, 62, and 78<br />

only.<br />

G - Hood, EMI/RFI, Die Cast Zinc.<br />

AN - Lightweight Aluminum Hood, nickel finish.<br />

AC - Lightweight Aluminum Hood, no finish.<br />

W - Hood, Top or Side Opening, Plastic. Available in size 15, 26, and<br />

44 only.<br />

N - Push-on Fastener, for Right Angle (90°) Mounting.<br />

* 2 F - Ferrite Inductor.<br />

* 2 Q - Ferrite Inductor with Push-on Fastener, for Right Angle (90°)<br />

Mounting Brackets.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

52<br />

ODD SERIES


P O S I T R O N I C I N D U S T R I E S<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

MILITARY QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

D-Sub<br />

Size 22 Signal and<br />

Thermocouple Contacts,<br />

Removable Crimp and<br />

Printed Board Mount<br />

PosiBand ® Closed Entry<br />

MIL-DTL-24308 and SAE AS39029<br />

UL Recognized CSA Recognized<br />

File #E49351<br />

File #LR54219<br />

Telecommunication<br />

UL File #14098<br />

Densi-D series connectors are military quality, high density<br />

connectors designed for use in sheltered, mildly corrosive<br />

environments having a wide range of temperature, pressure and<br />

humidity changes. Applicable connectors are qualified to MIL-DTL-<br />

24308 and SAE AS39029 (see page 82 for more information).<br />

Densi-D series connectors utilize precision machined contacts with<br />

closed barrel crimp terminations, solder cup terminations, straight and<br />

right angle (90°) printed board mount. All female contacts utilize<br />

<strong>Positronic</strong>'s unique PosiBand closed entry design, see page 1 for<br />

details.<br />

Six standard contact variants are offered in arrangements of 15, 26,<br />

44, 62, 78 and 104 contacts. Densi-D series connectors are mateable<br />

and compatible with other high density D-subminiature connectors<br />

conforming to MIL-DTL-24308.<br />

A wide variety of unique accessories are available.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

For RoHS options<br />

see page 60.<br />

DD SERIES<br />

53<br />

MATERIALS AND FINISHES:<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

DENSI-D SERIES TECHNICAL CHARACTERISTICS<br />

Insulators:<br />

Glass filled polyester per ASTM D5927, UL<br />

94V-0, blue color.<br />

Contacts:<br />

Precision machined copper alloy.<br />

Contact Plating: Military performance - 0.000050 inch [1.27<br />

microns] gold over nickel plate. Industrial<br />

performance - gold flash over nickel plate.<br />

Other finishes available upon request.<br />

Shells:<br />

Steel with tin plate; zinc plate with chromate<br />

seal, stainless steel passivated. Other<br />

materials and finishes available upon<br />

request.<br />

Mounting Spacers: Nylon; copper alloy or steel with zinc plate and<br />

chromate seal or tin plate; phosphor bronze with<br />

tin plate; stainless steel, passivated.<br />

Push-On Fastener: Phosphor bronze or beryllium copper with tin<br />

plate.<br />

Vibration Lock Systems: Slide lock and lock tabs, steel with nickel<br />

plate.<br />

Jackscrew Systems: Brass or steel with zinc plate and chromate<br />

seal or clear zinc plate or tin plate; stainless<br />

steel, passivated.<br />

Hoods:<br />

Composite and plastic, UL 94V-0; brass or<br />

steel with zinc plate and chromate seal.<br />

Aluminum; aluminum with electroless nickel<br />

plate. For aluminum hoods, zinc content is<br />

1% maximum. Die cast zinc.<br />

Low magnetic versions are available, contact Technical Sales.<br />

MECHANICAL CHARACTERISTICS:<br />

Removable Contacts:<br />

Contact Retention<br />

In Insulator:<br />

Insert contact to rear face of insulator and<br />

release from rear face of insulator. Size 22<br />

contacts, male - 0.030 inch [0.76mm] mating<br />

diameter. Female contacts - PosiBand closed<br />

entry design, see page 1 for details.<br />

9 lbs. [40 N].<br />

Contact Terminations: Closed barrel crimp, wire sizes 22 AWG<br />

[0.3mm 2 ] through 30 AWG [0.05mm 2 ] per IEC<br />

352-2.<br />

Right Angle (90°) Printed Board Mount contact<br />

terminations.<br />

Shells:<br />

Male shells may be dimpled for EMI/ESD<br />

ground paths.<br />

Polarization:<br />

Trapezoidally shaped shells and polarized<br />

jackscrews.<br />

Mounting To<br />

Jackscrews and riveted fasteners with<br />

Angle Brackets: 0.120 inch [3.05mm] clearance hole, and<br />

threaded riveted fasteners with 4-40 threads<br />

and polyster lock inserts.<br />

Mounting To<br />

Rapid installation push-on fasteners and<br />

Printed Board: mounting posts.<br />

Locking Systems: Jackscrews and vibration locking systems.<br />

Mechanical Operations: 1000 operations minimum per IEC 60512-5.<br />

ELECTRICAL CHARACTERISTICS:<br />

Contact Current Rating, Tested per UL 1977:<br />

12 amperes, 2 contacts energized.<br />

10 amperes, 6 contacts energized.<br />

7.5 amperes, 26 contacts energized.<br />

6.5 amperes, 65 contacts energized.<br />

5.0 amperes, 104 contacts energized.<br />

See temperature rise curves on page 2 for details.<br />

Initial Contact Resistance: 0.005 ohms maximum.<br />

Proof Voltage:<br />

1000 V r.m.s.<br />

Insulator Resistance: 5 G ohms.<br />

Clearance and Creepage<br />

Distance [minimum]: 0.042 inch [1.06mm].<br />

Working Voltage: 300 V r.m.s.<br />

CLIMATIC CHARACTERISTICS:<br />

Temperature Range: -55°C to +125°C.<br />

Damp Heat, Steady State: 21 days.<br />

THERMOCOUPLE CONTACTS:<br />

Size 22 crimp contacts are available, see page 56 for details.<br />

Printed circuit board mount contacts are available, please Consult Accessories<br />

D-subminiature catalog for details.


D-Sub<br />

MILITARY QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

CONTACT VARIANTS<br />

FACE VIEW OF MALE OR REAR VIEW OF FEMALE<br />

1 5<br />

1 9<br />

6<br />

10<br />

10<br />

18<br />

11 15 19<br />

26<br />

DD 15 DD 26 DD 44<br />

1<br />

16<br />

31<br />

44<br />

15<br />

30<br />

1<br />

22 21<br />

42<br />

43<br />

62<br />

1<br />

21<br />

40<br />

60<br />

20<br />

39<br />

59<br />

78<br />

22<br />

1<br />

43<br />

64<br />

85<br />

21<br />

42<br />

63<br />

84<br />

104<br />

DD 62<br />

DD 78<br />

DD 104<br />

B<br />

B1<br />

STANDARD SHELL ASSEMBLY<br />

M<br />

K<br />

0.050±0.010<br />

[1.27±0.25]<br />

G<br />

10° Typ.<br />

E<br />

D1<br />

D<br />

H<br />

C<br />

A<br />

0.036±0.008<br />

[0.91±0.020]<br />

0.375 [9.53]<br />

Max.<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

OPTIONAL SHELL ASSEMBLY (0, 02)<br />

OPTIONAL SHELL ASSEMBLY<br />

WITH UNIVERSAL FLOAT MOUNTS (F)<br />

0.120±0.010 [3.08±0.25]<br />

Ø0.120±0.005 [Ø3.05±0.13]<br />

Mounting hole, two places<br />

for stainless steel shell (0 option)<br />

Ø0.154 [3.91] Mounting hole,<br />

two places (02 option)<br />

0.032 [0.81]<br />

Total diametral float<br />

Ø0.086 +0.005<br />

-0.000 [<br />

Ø2.18<br />

+0.13<br />

-0.00]<br />

Mounting hole, two places<br />

CONNECTOR<br />

VARIANT SIZES<br />

A<br />

±0.015<br />

[0.38]<br />

B<br />

±0.005<br />

[0.13]<br />

B1<br />

±0.005<br />

[0.13]<br />

C<br />

±0.005<br />

[0.13]<br />

D<br />

±0.005<br />

[0.13]<br />

D1<br />

±0.005<br />

[0.13]<br />

E<br />

±0.015<br />

[0.38]<br />

G<br />

±0.010<br />

[0.25]<br />

H<br />

±0.010<br />

[0.25]<br />

K<br />

±0.005<br />

[0.13]<br />

M<br />

±0.010<br />

[0.25]<br />

DD 15 M<br />

DD 15 S<br />

DD 26 M<br />

DD 26 S<br />

DD 44 M<br />

DD 44 S<br />

DD 62 M<br />

DD 62 S<br />

DD 78 M<br />

DD 78 S<br />

DD 104 M<br />

DD 104 S<br />

1.213<br />

[30.81]<br />

1.213<br />

[30.81]<br />

1.541<br />

[39.14]<br />

1.541<br />

[39.14]<br />

2.088<br />

[53.04]<br />

2.088<br />

[53.04]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

2.635<br />

[66.93]<br />

2.635<br />

[66.93]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

0.643<br />

[16.33]<br />

0.971<br />

[24.66]<br />

1.511<br />

[38.38]<br />

2.159<br />

[54.84]<br />

2.064<br />

[52.43]<br />

2.189<br />

[55.60]<br />

0.666<br />

[16.92]<br />

0.994<br />

[25.25]<br />

1.534<br />

[38.96]<br />

2.182<br />

[55.42]<br />

2.079<br />

[52.81]<br />

2.212<br />

[56.18]<br />

0.984<br />

[24.99]<br />

0.984<br />

[24.99]<br />

1.312<br />

[33.32]<br />

1.312<br />

[33.32]<br />

1.852<br />

[47.04]<br />

1.852<br />

[47.04]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

2.406<br />

[61.11]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.423<br />

[10.74]<br />

0.485<br />

[12.32]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.441<br />

[11.20]<br />

0.503<br />

[12.78]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.668<br />

[16.97]<br />

0.668<br />

[16.97]<br />

0.759<br />

[19.28]<br />

0.759<br />

[19.28]<br />

1.083<br />

[27.51]<br />

1.083<br />

[27.51]<br />

1.625<br />

[41.28]<br />

1.625<br />

[41.28]<br />

2.272<br />

[57.71]<br />

2.272<br />

[57.71]<br />

2.178<br />

[55.32]<br />

2.178<br />

[55.32]<br />

2.302<br />

[58.47]<br />

2.302<br />

[58.47]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.534<br />

[13.56]<br />

0.534<br />

[13.56]<br />

0.596<br />

[15.14]<br />

0.596<br />

[15.14]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

DD SERIES<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

54


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

MILITARY QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

D-Sub<br />

*MILITARY<br />

SPECIFICATION CONTACTS<br />

STANDARD FINISH:<br />

per SAE AS39029 specifications<br />

COLOR CODE:<br />

MALE CONTACT:<br />

ORANGE/BLUE/BLACK<br />

FEMALE CONTACT:<br />

ORANGE/GREEN/YELLOW<br />

REMOVABLE CRIMP CONTACT<br />

CODE 1<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

QUALIFIED TO SAE AS39029<br />

Ø0.035<br />

[0.89]<br />

FEMALE CONTACT<br />

“CLOSED ENTRY” DESIGN<br />

Ø0.047<br />

[1.19]<br />

0.518 [13.16]<br />

* Color Code<br />

Stainless Steel<br />

Shroud<br />

0.150 [3.81]<br />

MALE CONTACT<br />

0.531 [13.49]<br />

* Color Code<br />

Ø0.030<br />

[0.76] 0.150 [3.81]<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

Ø0.035<br />

[0.89]<br />

Ø0.047<br />

[1.19]<br />

FEMALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

MALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

*M39029/57-354<br />

22 / 24 / 26 / 28<br />

[0.3/0.25/0.12/0.08]<br />

*M39029/58-360<br />

22 / 24 / 26 / 28<br />

[0.3/0.25/0.12/0.08]<br />

REMOVABLE CRIMP CONTACT<br />

CODE 1<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

FEMALE CONTACT<br />

“CLOSED ENTRY” DESIGN<br />

Ø0.047<br />

[1.19]<br />

0.520 [13.21]<br />

MALE CONTACT<br />

0.531 [13.49]<br />

Ø0.047<br />

[1.19]<br />

Ø0.035<br />

[0.89]<br />

0.150 [3.81]<br />

Ø0.030<br />

[0.76] 0.150 [3.81]<br />

Ø0.035<br />

[0.89]<br />

FEMALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

MALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

FC8022D2<br />

22 / 24 / 26 / 28 / 30<br />

[0.3/0.25/0.12/0.08/0.05]<br />

MC8022D<br />

22 / 24 / 26 / 28 / 30<br />

[0.3/0.25/0.12/0.08/0.05]<br />

DD SERIES<br />

PLATING:<br />

STANDARD FINISH: Gold flash over nickel plate.<br />

OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8022D2-14<br />

0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC8022D-15<br />

For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />

55<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

MILITARY QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

REMOVABLE CRIMP CONTACT<br />

20 AWG CONTACTS<br />

20 AWG [0.5 mm 2 ]<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

The crimp area of this contact is not<br />

protected when fully seated in the connector<br />

molding. These contacts require shrink tubing<br />

after installation. Wire cannot be removed<br />

from molding after insertion. Not suitable for<br />

fully loaded connector.<br />

Note: FC8020D2<br />

and MC8020D<br />

contacts can<br />

be used in the<br />

ODD series.<br />

Ø0.066<br />

[1.68]<br />

FEMALE CONTACT<br />

“CLOSED ENTRY” DESIGN<br />

0.843 [21.41]<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

MALE CONTACT<br />

0.853 [21.67]<br />

Ø0.066<br />

[1.68]<br />

Ø0.045<br />

[1.14]<br />

0.179 [4.55]<br />

Ø0.030<br />

[0.76]<br />

0.179 [4.55]<br />

Crimp area extends above connector molding.<br />

Ø0.045<br />

[1.14]<br />

FEMALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

MALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

FC8020D2<br />

20 [0.5] max<br />

MC8020D<br />

20 [0.5] max<br />

PLATING:<br />

STANDARD FINISH: Gold flash over nickel plate.<br />

OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FC8020D2-14<br />

0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MC8020D-15<br />

REMOVABLE THERMOCOUPLE CRIMP CONTACT<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

FEMALE CONTACT<br />

“CLOSED ENTRY” DESIGN<br />

Ø0.047<br />

[1.19]<br />

0.520 [13.21]<br />

* Color Code<br />

MALE CONTACT<br />

0.531 [13.49]<br />

* Color Code<br />

Ø0.047<br />

[1.19]<br />

Ø0.035<br />

[0.89]<br />

0.150 [3.81]<br />

Ø0.030<br />

[0.76] 0.150 [3.81]<br />

Ø0.035<br />

[0.89]<br />

TYPE<br />

K<br />

T<br />

E<br />

MATERIAL<br />

FEMALE<br />

PART NUMBER<br />

MALE<br />

PART NUMBER<br />

COLOR<br />

CODE*<br />

CHROMEL (+) FC8022D2CH MC8022DCH WHITE<br />

ALUMEL (-) FC8022D2AL MC8022DAL GREEN<br />

COPPER (+) FC8022D2CU MC8022DCU RED<br />

CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW<br />

CHROMEL (+) FC8022D2CH MC8022DCH WHITE<br />

CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW<br />

WIRE SIZE<br />

AWG [mm 2 ]<br />

22 / 24 / 26<br />

[ 0.3 / 0.25 / 0.12]<br />

22 / 24 / 26<br />

[ 0.3 / 0.25 / 0.12]<br />

22 / 24 / 26<br />

[ 0.3 / 0.25 / 0.12]<br />

22 / 24 / 26<br />

[ 0.3 / 0.25 / 0.12]<br />

22 / 24 / 26<br />

[ 0.3 / 0.25 / 0.12]<br />

22 / 24 / 26<br />

[ 0.3 / 0.25 / 0.12]<br />

For more information on the availability<br />

of Type J thermocouple contacts,<br />

please contact Technical Sales.<br />

For more information about<br />

thermocouple contacts with printed<br />

circuit board solder termination, please<br />

contact Technical Sales.<br />

Chromel ® and Alumel ® are registered trademarks<br />

of Hoskins Manufacturing Company<br />

For information regarding CRIMP TOOLS & CRIMPING TOOL TECHNIQUES, see page 78.<br />

DD SERIES<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

56


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

MILITARY QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

D-Sub<br />

REMOVABLE SOLDER CUP CONTACTS<br />

CODE 2<br />

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.<br />

Note: Connectors can be kitted with<br />

all applicable crimp contacts,<br />

contact Technical Sales for<br />

connector part number.<br />

Ø0.047<br />

[1.19]<br />

FEMALE CONTACT<br />

“CLOSED ENTRY” DESIGN<br />

0.520 [13.21]<br />

MALE CONTACT<br />

0.531 [13.49]<br />

Ø0.047<br />

[1.19]<br />

Ø0.035<br />

[0.89]<br />

0.150 [3.81]<br />

Ø0.030<br />

[0.76]<br />

0.150 [3.81]<br />

Ø0.035<br />

[0.89]<br />

FEMALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

MALE<br />

PART NUMBER<br />

WIRE SIZE<br />

AWG/[mm 2 ]<br />

FS8022D2<br />

22 [0.3] max<br />

MS8022D<br />

22 [0.3]max<br />

PLATING:<br />

STANDARD FINISH: Gold flash over nickel plate.<br />

OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix onto part number. Example: FS8022D2-14<br />

0.000050 inch [1.27] gold over nickel by adding “-15” suffix onto part number. Example: MS8022D-15<br />

For information regarding INSERTION & REMOVAL TOOLS, see page 78.<br />

STRAIGHT PRINTED BOARD MOUNT TERMINATION<br />

CODE 3, 32 AND 33<br />

CODE<br />

NUMBER<br />

L<br />

Fixed female jackscrews<br />

3<br />

32<br />

33<br />

0.150<br />

[3.81]<br />

0.300<br />

[7.62]<br />

0.500<br />

(12.70]<br />

Swaged spacer with<br />

push-on fastener<br />

phosphor bronze.<br />

0.047 [1.19]<br />

Nominal<br />

0.375 [9.53]<br />

DD SERIES<br />

For straight printed<br />

board mount contacts<br />

specify code no. in<br />

step 4 of<br />

ordering information.<br />

L<br />

0.020 [0.51]<br />

Typical Part Number: DD62S3S60T2X<br />

57<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

MILITARY QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

C<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION<br />

CODE 4, 0.450 [11.43] CONTACT EXTENSION<br />

Fixed<br />

female<br />

jackscrews<br />

B<br />

±0.008<br />

[0.20]<br />

DD**4**** 0.450 [11.43] CONTACT EXTENSION<br />

PART NUMBER A* 1 B C D<br />

1.204 0.984 0.528 0.450<br />

DD15*4****<br />

[30.58] [24.99] [13.41] [11.43]<br />

NOTE:<br />

1.532 1.312 0.528 0.450<br />

DD26*4****<br />

[38.91] [33.32] [13.41] [11.43]<br />

A* 1 DD44*4****<br />

DD62*4****<br />

DD78*4****<br />

2.072<br />

[52.63]<br />

2.720<br />

[69.09]<br />

2.626<br />

[66.70]<br />

1.852<br />

[47.04]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

0.528<br />

[13.41]<br />

0.528<br />

[13.41]<br />

0.573<br />

[14.55]<br />

0.450<br />

[11.43]<br />

0.450<br />

[11.43]<br />

0.450<br />

[11.43]<br />

* 1 “A” dimension applies for<br />

metal angle brackets only.<br />

Consult Accessories<br />

D-subminiature catalog for<br />

“A” dimension when plastic<br />

brackets are used.<br />

Specify code 4<br />

in step 4 of<br />

ordering information<br />

D<br />

Numbering shown is rear view<br />

of male and face view of female.<br />

0.082 [2.08] Typ.<br />

0.082 [2.08] Typ.<br />

0.082 [2.08] Typ.<br />

D<br />

20 1<br />

21<br />

Typical<br />

Part Number:<br />

DD44M4R7NT2X<br />

0.078 [1.98] Typ.<br />

0.078 [1.98] Typ.<br />

Push-on fastener<br />

beryllium copper<br />

Ø0.020 [0.51]<br />

0.125 [3.18]<br />

Nominal<br />

Typical Part Number:<br />

DD78M4R7NT2X<br />

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION, SIZE 104<br />

CODE 4, 0.450 [11.43] CONTACT EXTENSION<br />

Fixed female jackscrews<br />

NOTE:<br />

* 1 Dimension applies for<br />

metal angle brackets only.<br />

Consult Accessories<br />

D-subminiature catalog for<br />

dimension when plastic<br />

brackets are used.<br />

0.614 [15.60]<br />

0.375 [9.52]<br />

Max.<br />

Typical Part Number: DD104M4R7NT20<br />

Specify code 4<br />

in step 4 of<br />

ordering information<br />

0.450 [11.43]<br />

2.500±0.008 [63.50±0.20]<br />

2.720 [69.09] * 1<br />

Numbering<br />

shown is rear view<br />

of male and face view<br />

of female<br />

0.082 [2.08]<br />

Typ.<br />

0.125 [3.17]<br />

Nominal<br />

21 1<br />

22<br />

42<br />

Ø0.020 [0.51]<br />

Push-on fastener<br />

beryllium copper<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

58<br />

DD SERIES


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

MILITARY QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

D-Sub<br />

DD15 MALE<br />

RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN<br />

MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.<br />

DD15 FEMALE<br />

0.984 [24.99]<br />

0.492 [12.50] 0.190 [4.83]<br />

0.078 [1.98]<br />

0.984 [24.99]<br />

0.492 [12.50] 0.215 [5.46]<br />

0.078 [1.98]<br />

0.090 [2.29] Typ.<br />

0.078 [1.98]<br />

0.090 [2.29] Typ.<br />

0.078 [1.98]<br />

DD 26 MALE<br />

DD 26 FEMALE<br />

1.312 [33.32]<br />

1.312 [33.32]<br />

0.656 [16.66]<br />

0.380 [9.65]<br />

0.078 [1.98]<br />

0.656 [16.66] 0.385 [9.78]<br />

0.078 [1.98]<br />

0.090 [2.29] Typ.<br />

0.078 [1.98]<br />

0.090 [2.29] Typ.<br />

0.078 [1.98]<br />

DD44 MALE<br />

DD44 FEMALE<br />

1.852 [47.04]<br />

1.852 [47.04]<br />

0.926 [23.52] 0.650 [16.51]<br />

0.926 [23.52] 0.655 [16.64]<br />

0.078 [1.98]<br />

0.078 [1.98]<br />

0.090 [2.29] Typ.<br />

0.078 [1.98]<br />

0.090 [2.29] Typ.<br />

0.078 [1.98]<br />

DD62 MALE<br />

DD62 FEMALE<br />

2.500 [63.50]<br />

2.500 [63.50]<br />

1.250 [31.75] 0.973 [24.71]<br />

1.250 [31.75]<br />

0.975 [24.77]<br />

0.078 [1.98]<br />

0.078 [1.98]<br />

0.078 [1.98]<br />

0.078 [1.98]<br />

0.095 [2.41] Typ.<br />

0.095 [2.41] Typ.<br />

DD78 MALE<br />

DD78 FEMALE<br />

2.406 [61.11]<br />

2.406 [61.11]<br />

1.203 [30.56] 0.903 [22.94]<br />

0.082 [2.08]<br />

1.203 [30.56]<br />

0.903 [22.94]<br />

0.082 [2.08]<br />

0.082 [2.08]<br />

0.082 [2.08]<br />

0.041<br />

[1.04]<br />

0.082 [2.08]<br />

0.041<br />

[1.04]<br />

0.082 [2.08]<br />

DD104 MALE<br />

0.095 [2.41] Typ.<br />

0.095 [2.41] Typ.<br />

DD104 FEMALE<br />

2.500 [63.50]<br />

2.500 [63.50]<br />

1.250 [31.75] 0.981 [24.92]<br />

1.250 [31.75] 0.967 [24.56]<br />

0.082 [2.08] Typ.<br />

DD SERIES<br />

0.095 [2.41] Typ.<br />

0.082 [2.08] Typ.<br />

0.095 [2.41] Typ.<br />

SUGGESTED PRINTED BOARD HOLE SIZES:<br />

59<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

Suggest 0.035 [0.89] Ø hole for contact termination positions.<br />

Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.


P O S I T R O N I C I N D U S T R I E S<br />

D-Sub<br />

MILITARY QUALITY<br />

FIXED AND REMOVABLE CONTACTS<br />

HIGH DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />

Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />

STEP<br />

EXAMPLE<br />

1 2 3 4 5 6 7 8 9<br />

DD 62 S 4 R7 N T6 S /AA<br />

10<br />

-50<br />

STEP 1 - BASIC SERIES<br />

DD series<br />

STEP 2 - CONNECTOR VARIANTS<br />

15, 26, 44, 62, 78, 104<br />

STEP 3 - CONNECTOR GENDER<br />

M - Male<br />

S - Female - PosiBand closed entry contacts<br />

STEP 4 - CONTACT TERMINATION TYPE<br />

0 - Contacts ordered separately, see pages 55-57.<br />

1 - Crimp, 22 AWG-30 AWG [0.3mm 2 -0.05mm 2 ].<br />

2 - Removable, Solder cup, 22 AWG-30 AWG<br />

[0.3mm 2 -0.05mm 2 ].<br />

3 - Solder, Straight Printed Board Mount with 0.150<br />

[3.81] Tail Length.<br />

32 - Solder, Straight Printed Board Mount with 0.300 [7.62]<br />

Tail Length.<br />

33 - Solder, Straight Printed Board Mount with 0.500<br />

[12.70] Tail Length.<br />

4 - Solder, Right Angle (90°) Printed Board Mount with<br />

0.450 [11.43] Contact Extension.<br />

* 1 STEP 5 - MOUNTING STYLE<br />

0 - Mounting Hole, 0.120 [3.05] Ø.<br />

02 - Mounting Hole, 0.154 [3.91] Ø.<br />

B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.<br />

B8 - Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar.<br />

F - Float Mounts, Universal.<br />

P - Threaded Post, Brass, 0.375 [9.53] Length.<br />

P2 - Threaded Post, Nylon, 0.375 [9.53] Length.<br />

R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Thread Fixed Female Jackscrews with<br />

Cross Bar.<br />

R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.<br />

R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Threads with Cross Bar.<br />

R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Locknut with Cross Bar.<br />

S - Swaged Spacer, 4-40 Threads, 0.375 [9.53] Length.<br />

S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.<br />

S5 - Swaged Locknut, 4-40 Threads.<br />

S6 - Swaged Spacer with Push-on Fasteners, 4-40 Threads, 0.375<br />

[9.53] Length.<br />

S7 - Swaged Spacer with Push-on Fastener for use with Ferrite<br />

Inductor, 4-40 Threads, 0.515 [13.08] Length.<br />

* 1 For additional information on accessories listed in steps 5, 6 and 7, see<br />

Accessory <strong>Catalog</strong>.<br />

* 2 Ferrite inductor is available on contact types 32 and 33 only. For more<br />

information on ferrite inductors, see page 7.<br />

* 3 VL, V3 and V5 locking systems are not available for connector variants<br />

62, 78 and 104. Jackscrews are highly recommended to minimize<br />

damage to contacts on variants with high mating forces.<br />

* 4 For stainless steel dimpled male versions contact Technical Sales.<br />

For information regarding CRIMP TOOLS &<br />

CRIMPING TOOL TECHNIQUES, see page 78.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

STEP 10 - SPECIAL OPTIONS<br />

-14 - 0.000030 [0.76µ] gold over nickel.<br />

-15 - 0.000050 [1.27µ] gold over nickel.<br />

-50 - 0.000050 [1.27µ] gold over<br />

copper.<br />

CONTACT TECHNICAL SALES<br />

FOR ORDERING DETAILS OF<br />

THE FOLLOWING:<br />

Other Special Requirements.<br />

Straight and Right Angle (90°)<br />

Thermocouple printed circuit board<br />

mount contacts<br />

STEP 9 - ENVIRONMENTAL<br />

COMPLIANCE<br />

OPTIONS<br />

/AA - Compliant per EU Directive<br />

2002/95/EC (RoHS)<br />

NOTE: If compliance to environmental<br />

legislation is not required, this step will not<br />

be used. Example: DD62S4R7NT6S<br />

STEP 8 -SHELL OPTIONS<br />

0 - Zinc plated with chromate seal.<br />

* 4 S - Stainless steel, passivated.<br />

X - Tin plated.<br />

Z - Tin plated and dimpled (male connectors only).<br />

C - Cadmium with chromate seal.<br />

* 1 STEP 7 -LOCKING AND POLARIZING SYSTEMS<br />

0 - None.<br />

* 3 V3 - Lock Tab, connector front panel mounted.<br />

* 3 V5 - Lock Tab, connector rear panel mounted.<br />

* 3 VL - Lock Lever, used with Hoods only.<br />

T - Fixed Female Jackscrews.<br />

T2 - Fixed Female Jackscrews.<br />

T6 - Fixed Male and Female Polarized Jackscrews.<br />

E - Rotating Male Jackscrews.<br />

E2 - Rotating Male Screw Locks.<br />

E3 - Rotating Male with internal hex for 3/32 hex drives<br />

E6 - Rotating Male and Female Polarized Jackscrews.<br />

* 1 STEP 6 - HOODS AND PUSH-ON FASTENERS<br />

0 - None.<br />

J - Hood, Top Opening, Plastic.<br />

L - Hood, Side Opening, Plastic.<br />

Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.<br />

Available in size 78 and 104 only.<br />

Y6 - Hood, Top Opening, Plastic with Rotating Male and Female<br />

Polarized Jackscrews. Available in size 78 and 104 only.<br />

Z - Hood, Top or Side Opening, Robust and Extended Height,<br />

Composite and Plastic with Rotating Male Jackscrews. Available in<br />

size 15, 26, 44, 62, and 78 only.<br />

H - Hood, Top Opening, Metal. Available in size 26, 44, 62, and 78 only.<br />

G - Hood, EMI/RFI, Die Cast Zinc.<br />

AN - Lightweight Aluminum Hood, nickel finish.<br />

AC - Lightweight Aluminum Hood, no finish.<br />

W - Hood, Top or Side Opening, Plastic. Available in size 15, 26, and 44 only.<br />

N - Push-on Fastener, for Right Angle (90°) Mounting Brackets.<br />

* 2 F - Ferrite Inductor<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

60<br />

DD SERIES


P O S I T R O N I C I N D U S T R I E S<br />

PCD SERIES<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

Size 20 Contacts, Fixed<br />

Machined Compliant Press-Fit<br />

Three Performance Levels For<br />

Best Cost / Performance Ratio<br />

PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />

COMPLIANT PRESS-FIT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

D-Sub<br />

Professional Quality<br />

IEC 60807-2 & IEC 60352-5<br />

UL Recognized Telecommunication<br />

File #E49351 UL File #140980<br />

PCD series connectors are quality connectors with<br />

compliant terminations. The low press-in force required to<br />

install the contacts into the board eliminates printed board<br />

pressure-warp and twisting stresses which can result in<br />

expensive repair or replacement of printed boards and back<br />

panels.<br />

Five standard connector variants are offered in arrangement<br />

of 9, 15, 25, 37, and 50 contacts. PCD connectors<br />

are mateable and compatible with all D-subminiature<br />

connectors conforming to IEC 60807-2, IEC 60807-3, and<br />

dimensional requirements of MIL-DTL-24308.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

For RoHS options<br />

see page 65.<br />

PCD COMPLIANT PRESS-D CONNECTOR TECHNICAL CHARACTERISTICS<br />

MATERIALS AND FINISHES:<br />

Insulator: Glass filled polyester per ASTM D5927,<br />

UL 94V-0, blue color.<br />

Contacts:<br />

Precision machined copper alloy.<br />

Contact Plating:<br />

Professional performance - Gold flash<br />

over nickel plate. Other finishes available<br />

upon request.<br />

Shells:<br />

Steel with tin plate; zinc plate with chromate<br />

seal, stainless steel passivated.<br />

Other materials and finishes available<br />

upon request.<br />

Mounting Spacers<br />

Copper alloy or steel with zinc plate and<br />

and Brackets:<br />

chromate seal or tin plate; stainless<br />

steel, passivated.<br />

Jackscrew System: Brass or steel with zinc plate and chromate<br />

seal or clear zinc plate or tin plate;<br />

stainless steel, passivated.<br />

Vibration Lock Systems: Lock tabs, nickel plated steel.<br />

Low magnetic versions are available, contact Technical Sales.<br />

MECHANICAL CHARACTERISTICS:<br />

Contacts Solid Metal Size 20 contact, male - 0.040 inch<br />

Construction:<br />

[1.02mm] mating diameter. Female contact<br />

- rugged open entry design or<br />

PosiBand closed entry design, see page 1<br />

for details.<br />

Contact Retention<br />

In Insulator:<br />

5 lbs. [21 N] minimum.<br />

Connector Polarization: Trapezoidal shaped shells and polarized<br />

jackscrews.<br />

Locking System: Jackscrews and vibration locking<br />

systems.<br />

Mechanical Operations: 500 operations per IEC 60512-5 for open<br />

entry<br />

1000 operations per IEC 60512-5 for<br />

closed entry<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

61 ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

ELECTRICAL CHARACTERISTICS:<br />

Contact Current Rating:<br />

Open Entry Contacts: 7.5 amperes nominal<br />

Closed Entry Contacts, tested per UL 1977:<br />

18 amperes, 2 contacts energized.<br />

14 amperes, 6 contacts energized.<br />

11 amperes, 15 contacts energized.<br />

10 amperes, 25 contacts energized.<br />

9 amperes, 50 contacts energized.<br />

See temperature rise curves on page 2 for details.<br />

Initial Contact Resistance: 0.008 ohms maximum per IEC<br />

60512-2, Test 2a for open entry.<br />

0.004 ohms maximum for closed<br />

entry.<br />

Proof Voltage:<br />

1000 V r.m.s.<br />

Insulator Resistance:<br />

5 G ohms.<br />

Clearance and Creepage<br />

Distance [minimum]:<br />

0.039 inch [1.0mm].<br />

Working Voltage: 300 V.<br />

ELECTRICAL CHARACTERISTICS OF COMPLIANT<br />

CONNECTION TO PLATED-THROUGH-HOLE OF<br />

PRINTED BOARD:<br />

Initial Contact Resistance<br />

of Connection: Less than 0.001 ohms per IEC 60512-<br />

2, Test 2a.<br />

Change in Contact<br />

Resistance of Connection<br />

after Mechanical, Electrical Less than 0.001 ohms increase per<br />

or Climatic Conditioning: IEC 60512-2, Test 2a.<br />

Gas-tight<br />

Less than 0.001 ohms increase in<br />

Connections Test: contact resistance after 1 hour per<br />

EIA 364, TP36, Method One.<br />

CLIMATIC CHARACTERISTICS:<br />

Temperature Range:<br />

-55°C to +125°C.


D-Sub<br />

PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />

COMPLIANT PRESS-FIT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PCD SERIES<br />

CONTACT VARIANTS<br />

FACE VIEW OF MALE CONNECTOR OR REAR VIEW OF FEMALE CONNECTOR<br />

1 2 3 4 5<br />

1 2 3 4 5 6 7 8<br />

1 2<br />

3 4 5 6 7 8 9 10 11 12 13<br />

6<br />

7<br />

8<br />

9<br />

9 10 11 12 13 14 15<br />

14<br />

15 16 17 18 19 20 21 22 23 24 25<br />

PCD 9 PCD 15 PCD 25<br />

1 2<br />

3<br />

20 21 22<br />

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />

23 24 25 26 27 28 29 30 31 32 33<br />

PCD 37<br />

34 35 36 37<br />

1 2 3 4<br />

18 19 20 21<br />

34 35 37<br />

5<br />

6 7 8 9 10 11 12 13 14 15 16 17<br />

22 23 24 25 26 27<br />

36 38 39 40 41 42 43<br />

PCD 50<br />

28 29 30 31 32<br />

33<br />

44 45 46 47 48 49 50<br />

STANDARD SHELL ASSEMBLY<br />

B<br />

B1<br />

K<br />

M<br />

G<br />

10°<br />

Typ.<br />

E<br />

D1<br />

D<br />

H<br />

C<br />

A<br />

0.036±0.008<br />

[0.91±0.20]<br />

0.220 [5.59] Max.<br />

0.265 [6.73]<br />

CONNECTOR<br />

VARIANT SIZES<br />

A<br />

±0.015<br />

[0.38]<br />

B<br />

±0.005<br />

[0.13]<br />

B1<br />

±0.005<br />

[0.13]<br />

C<br />

±0.005<br />

[0.13]<br />

D<br />

±0.005<br />

[0.13]<br />

D1<br />

±0.005<br />

[0.13]<br />

E<br />

±0.015<br />

[0.38]<br />

G<br />

±0.010<br />

[0.25]<br />

H<br />

±0.010<br />

[0.25]<br />

K<br />

±0.005<br />

[0.13]<br />

M<br />

±0.010<br />

[0.25]<br />

PCD 9 M<br />

PCD 9 F<br />

PCD 9 S<br />

PCD 15 M<br />

PCD 15 F<br />

PCD 15 S<br />

PCD 25 M<br />

PCD 25 F<br />

PCD 25 S<br />

PCD 37 M<br />

PCD 37 F<br />

PCD 37 S<br />

PCD 50 M<br />

PCD 50 F<br />

PCD 50 S<br />

1.213<br />

[30.81]<br />

1.213<br />

[30.81]<br />

1.541<br />

[39.14]<br />

1.541<br />

[39.14]<br />

2.088<br />

[53.04]<br />

2.088<br />

[53.04]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

2.635<br />

[66.93]<br />

2.635<br />

[66.93]<br />

0.643<br />

[16.33]<br />

0.971<br />

[24.66]<br />

1.511<br />

[38.38]<br />

2.159<br />

[54.84]<br />

2.064<br />

[52.43]<br />

0.666<br />

[16.92]<br />

0.994<br />

[25.25]<br />

1.534<br />

[38.96]<br />

2.182<br />

[55.42]<br />

2.079<br />

[52.81]<br />

0.984<br />

[24.99]<br />

0.984<br />

[24.99]<br />

1.312<br />

[33.32]<br />

1.312<br />

[33.32]<br />

1.852<br />

[47.04]<br />

1.852<br />

[47.04]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

2.406<br />

[61.11]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.423<br />

[10.74]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.441<br />

[11.20]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.759<br />

[19.28]<br />

0.759<br />

[19.28]<br />

1.083<br />

[27.51]<br />

1.083<br />

[27.51]<br />

1.625<br />

[41.28]<br />

1.625<br />

[41.28]<br />

2.272<br />

[57.71]<br />

2.272<br />

[57.71]<br />

2.178<br />

[55.32]<br />

2.178<br />

[55.32]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.534<br />

[13.56]<br />

0.534<br />

[13.56]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

62


PCD SERIES<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />

COMPLIANT PRESS-FIT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

RIGHT ANGLE (90°) COMPLIANT PRESS-FIT TERMINATION<br />

CODE 62* 1<br />

<strong>Positronic</strong> recommends the practice of using mounting hardware to secure connector to printed circuit board.<br />

D-Sub<br />

0.112 [2.84]<br />

D<br />

Typical Part Number:<br />

PCD25S62R7000<br />

A<br />

B<br />

±0.008<br />

[0.20]<br />

0.146 [3.71] Nominal<br />

PCD*S62**** 0.283 [7.19] CONTACT EXTENSION<br />

PART NUMBER* 1 A* 2 B C D<br />

PCD25S62****<br />

PCD50S62****<br />

NOTE:<br />

2.072<br />

[52.63]<br />

2.626<br />

[66.70]<br />

1.852<br />

[47.04]<br />

2.406<br />

[61.11]<br />

0.339<br />

[8.61]<br />

0.395<br />

[10.03]<br />

0.283<br />

[7.19]<br />

0.283<br />

[7.19]<br />

* 1 Currently available in 25 and 50 female variants only,<br />

contact Technical Sales for availability of other variants.<br />

0.112 [2.84]<br />

D 0.112 [2.84]<br />

Typical Part Number:<br />

PCD50S62R7000<br />

For right angle (90°) compliant<br />

press-fit contacts, specify<br />

code 62 in step 4 of<br />

ordering information.<br />

C<br />

STRAIGHT COMPLIANT PRESS-FIT TERMINATION<br />

CODE 98<br />

0.225 [5.72] max.<br />

thread length in<br />

mounting post<br />

* 2 * 1<br />

* 2 “A” dimension applies for metal angle brackets only.<br />

Consult Accessories D-subminiature <strong>Catalog</strong> for “A”<br />

dimension when plastic brackets are used.<br />

SUGGESTED PRINTED BOARD HOLE SIZES:<br />

For right angle (90°) printed board contact hole pattern, see page 64.<br />

<strong>Positronic</strong> recommends the practice of using mounting hardware to secure connector to printed circuit board.<br />

Fixed female jackscrews<br />

Swage mounting post,<br />

4-40 threads<br />

For straight compliant press-fit<br />

contacts, specify code 98 in<br />

step 4 of ordering information.<br />

0.265 [6.73]<br />

Screw, 4-40 threads,<br />

customer supplied<br />

Ø0.049 [1.24]<br />

contact termination<br />

Ø0.027 [0.69]<br />

lead-in<br />

Typical Part Number: PCD25F98S0T20<br />

*0.167 [4.24]<br />

NOTE:<br />

* 1 The effective length of the compliant section may<br />

also be varied (longer or shorter) and can be<br />

selectively positioned and centered at several<br />

points along the contact termination length,<br />

permitting high or low profile mounting of the<br />

connector on printed boards.<br />

Detail of<br />

Omega contacts<br />

SUGGESTED PRINTED BOARD HOLE SIZES:<br />

For right angle (90°) printed board contact hole pattern, see page 64.<br />

63<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />

COMPLIANT PRESS-FIT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

RIGHT ANGLE (90°) AND STRAIGHT COMPLIANT PRESS-FIT<br />

PRINTED BOARD CONTACT HOLE PATTERN<br />

MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PCD SERIES<br />

0.492<br />

[12.50]<br />

Sym. Sym.<br />

0.656<br />

0.216 [5.49]<br />

[16.66]<br />

0.108 [2.74]<br />

Typ.<br />

0.378 [9.60]<br />

0.054 [1.37]<br />

Typ.<br />

Sym.<br />

0.926 [23.52] 0.652 [16.56]<br />

0.109 [2.77]<br />

Typ.<br />

0.054 [1.37]<br />

Typ.<br />

0.112<br />

[2.84]<br />

0.162 [4.11]<br />

0.108 [2.74]<br />

Typ.<br />

0.112<br />

[2.84]<br />

0.324 [8.23]<br />

0.054 [1.37]<br />

Typ.<br />

0.598 [15.19]<br />

PCD 9 PCD 15 PCD 25<br />

Sym.<br />

Sym.<br />

1.203<br />

0.870<br />

1.250 [31.75] 0.978 [24.84]<br />

[30.56]<br />

[22.10]<br />

0.109<br />

0.109<br />

[2.77]<br />

[2.77]<br />

Typ.<br />

Typ.<br />

0.112<br />

[2.84]<br />

0.224<br />

[5.69]<br />

0.055 [1.40]<br />

Typ.<br />

PCD 37<br />

0.924 [23.47]<br />

0.112<br />

[2.84]<br />

0.055 [1.40]<br />

Typ.<br />

PCD 50<br />

0.815 [20.70]<br />

0.112<br />

[2.84]<br />

SUGGESTED PRINTED BOARD HOLE SIZES:<br />

Suggest 0.120 [3.05] Ø hole for connector mounting holes<br />

NOTE: For suggested printed board recommended drill hole sizes, plating and<br />

finished hole sizes for compliant contact termination positions, see page 81.<br />

For compliant press-fit connector installation tools, see page 80.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

64


P O S I T R O N I C I N D U S T R I E S<br />

PCD SERIES<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />

COMPLIANT PRESS-FIT<br />

STANDARD DENSITY D-SUBMINIATURE<br />

ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />

Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />

D-Sub<br />

STEP<br />

EXAMPLE<br />

1 2 3 4 5 6 7 8 9<br />

PCD 25 F 98 S 0 0 X /AA<br />

10<br />

-14<br />

STEP 1 - BASIC SERIES<br />

PCD series<br />

STEP 2 - CONNECTOR VARIANTS<br />

9, 15, 25, 37, 50<br />

STEP 3 - CONNECTOR GENDER<br />

M - Male<br />

F - Female - Professional Level<br />

open entry contacts<br />

S - Female - Industrial Level<br />

PosiBand closed entry contacts<br />

Military plating options available.<br />

STEP 4 - CONTACT TERMINATION TYPE<br />

* 1 62 - Right angle (90°) printed circuit board mount,<br />

compliant press-fit<br />

98 - Straight printed circuit board mount, compliant<br />

press-fit<br />

STEP 5 - MOUNTING STYLE<br />

B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross<br />

Bar.<br />

R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Thread Fixed Female Jackscrews<br />

with Cross Bar.<br />

R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 0.120 [3.05] Ø Mounting Hole with Cross<br />

Bar.<br />

R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Threads with Cross Bar.<br />

R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Locknut with Cross Bar.<br />

S - Swaged Mounting Post 4-40 Threads<br />

0.265 [6.73] Length.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

STEP 10 - SPECIAL OPTIONS<br />

-14 - 0.000030 [0.76µ] gold over<br />

nickel.<br />

-15 - 0.000050 [1.27µ] gold over<br />

nickel.<br />

CONTACT TECHNICAL SALES<br />

FOR SPECIAL OPTIONS<br />

STEP 9 - ENVIRONMENTAL<br />

COMPLIANCE<br />

OPTIONS<br />

/AA - Compliant per EU Directive<br />

2002/95/EC (RoHS)<br />

NOTE: If compliance to environmental<br />

legislation is not required, this step will not<br />

be used. Example: PCD25F98S00X<br />

STEP 8 - Shell Options<br />

0 - Zinc plated, with chromate seal.<br />

* 3 S - Stainless steel, passivated.<br />

X - Tin plated.<br />

Z - Tin plated and dimpled (male connectors only).<br />

STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />

0 - None.<br />

* 2 V3 - Lock Tab.<br />

T6 - Fixed Male and Female Polarized Jackscrews.<br />

T2 - Fixed Female Jackscrews, 4-40 Thread.<br />

Note: These options must be ordered with connector and<br />

cannot be ordered separately.<br />

STEP 6 - HOODS<br />

0 - None.<br />

NOTE: Once you have made a connector selection, contact<br />

Technical Sales if you would like to receive a drawing in DXF, PDF<br />

format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />

* 1 Available in 25 and 50 female variants only, contact Technical Sales for<br />

availability of other variants.<br />

* 2 V3 locking systems are not available for connector variants 37 and 50.<br />

Jackscrews are highly recommended to minimize damage to contacts on<br />

variants with high mating forces.<br />

* 3 For stainless steel dimpled male versions contact Technical Sales.<br />

2-D Drawing 3-D Model<br />

For information regarding COMPLIANT<br />

PRESS­FIT INSTALLATION TOOLS, see pages 80.<br />

65<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


P O S I T R O N I C I N D U S T R I E S<br />

D-Sub<br />

PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />

COMPLIANT PRESS-FIT<br />

HIGH DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

Size 22 Contacts<br />

Machined Compliant Press-Fit<br />

Three Performance<br />

Levels For Best Cost /<br />

Performance Ratio<br />

UL & CUL Recognized Telecommunication<br />

File #E49351 UL File #140980<br />

PCDD SERIES<br />

PCDD series connectors are quality connectors with<br />

compliant terminations. The low press-in force<br />

required to install the contacts into the board<br />

eliminates printed board pressure-warp and twisting<br />

stresses which can result in expensive repair or<br />

replacement of printed boards and back panels.<br />

Six standard connector variants are offered in<br />

arrangements of 15, 26, 44, 62, 72, and 104 contacts.<br />

PCDD connectors are mateable and compatible with all<br />

D-subminiature connectors conforming to dimensional<br />

requirements of MIL-DTL-24308.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

For RoHS options<br />

see page 70.<br />

PCDD COMPLIANT PRESS-D CONNECTOR TECHNICAL CHARACTERISTICS<br />

MATERIALS AND FINISHES:<br />

Insulator: Glass filled polyester per ASTM D5927,<br />

UL 94V-0, blue color.<br />

Contacts:<br />

Precision machined copper alloy.<br />

Contact Plating:<br />

Professional performance - Gold flash over<br />

nickel plate. Other finishes available upon<br />

request.<br />

Shells:<br />

Steel with tin plate; zinc plate with<br />

chromate seal, stainless steel passivated.<br />

Other materials and finishes available<br />

upon request.<br />

Mounting Spacers<br />

Copper alloy or steel with zinc plate and<br />

and Brackets:<br />

chromate seal or tin plate; stainless<br />

steel, passivated.<br />

Jackscrew System: Brass or steel with zinc plate and chromate<br />

seal or clear zinc plate or tin plate; stainless<br />

steel, passivated.<br />

Vibration Lock Systems: Lock tabs, nickel plated steel.<br />

Low magnetic versions are available, contact Technical Sales.<br />

MECHANICAL CHARACTERISTICS:<br />

Contacts Solid Metal<br />

Construction:<br />

Contact Retention<br />

In Insulator:<br />

Connector Polarization:<br />

Locking System:<br />

Mechanical Operations:<br />

CLIMATIC CHARACTERISTICS:<br />

Temperature Range:<br />

-55°C to +125°C.<br />

Size 22 contact, male - 0.030 inch<br />

[0.76 mm] mating diameter. Female<br />

contact - rugged open entry design or<br />

PosiBand closed entry design, see page 1<br />

for details.<br />

5 lbs. [21 N] minimum.<br />

Trapezoidal shaped shells and polarized<br />

jackscrews.<br />

Jackscrews and vibration locking systems.<br />

500 operations per IEC 60512-5 for<br />

open entry contacts. 1,000 operations<br />

per IEC 60512-5 for PosiBand closed<br />

entry contacts.<br />

ELECTRICAL CHARACTERISTICS OF CONNECTOR:<br />

Contact Current Rating:<br />

Open Entry Contacts: 5 amperes nominal<br />

Closed Entry Contacts, tested per UL 1977:<br />

12 amperes, 2 contacts energized.<br />

10 amperes, 6 contacts energized.<br />

7.5 amperes, 26 contacts energized.<br />

6.5 amperes, 65 contacts energized.<br />

5.0 amperes, 104 contacts energized.<br />

See temperature rise curves on page 2 for details.<br />

Initial Contact Resistance: 0.010 ohms maximum per IEC 60512-2,<br />

Test 2a for open entry.<br />

0.005 ohms maximum for closed entry.<br />

Proof Voltage:<br />

1000 V r.m.s.<br />

Insulator Resistance: 5 G ohms.<br />

Clearance and Creepage<br />

Distance [minimum]: 0.042 inch [1.02 mm].<br />

Working Voltage: 300 V.<br />

ELECTRICAL CHARACTERISTICS OF COMPLIANT<br />

CONNECTION TO PLATED-THROUGH-HOLE OF<br />

PRINTED BOARD:<br />

Initial Contact Resistance<br />

of Connection: Less than 0.001 ohms per IEC 60512-2,<br />

Test 2a.<br />

Change in Contact<br />

Resistance of Connection<br />

after Mechanical, Electrical<br />

or Climatic Conditioning:<br />

Gas-tight<br />

Connections Test:<br />

Less than 0.001 ohms increase per IEC<br />

60512-2, Test 2a.<br />

Less than 0.001 ohms increase in contact<br />

resistance after 1 hour per EIA 364,<br />

TP36, Method One.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

66


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />

COMPLIANT PRESS-FIT<br />

HIGH DENSITY D-SUBMINIATURE<br />

D-Sub<br />

CONTACT VARIANTS<br />

FACE VIEW OF MALE AND REAR VIEW OF FEMALE<br />

1 5<br />

6<br />

10<br />

11 15<br />

1 9<br />

10<br />

18<br />

19<br />

26<br />

PCDD 15 PCDD 26<br />

PCDD 44<br />

1<br />

16<br />

31<br />

44<br />

15<br />

30<br />

PCDD SERIES<br />

1<br />

22 21<br />

42<br />

43<br />

62<br />

PCDD 62<br />

1<br />

21<br />

40<br />

60<br />

PCDD 78<br />

20<br />

39<br />

59<br />

78<br />

22<br />

1<br />

43<br />

64<br />

85<br />

PCDD 104<br />

21<br />

42<br />

63<br />

84<br />

104<br />

STANDARD SHELL ASSEMBLY<br />

B<br />

B1<br />

K<br />

M<br />

G<br />

10°<br />

Typ.<br />

E<br />

D1<br />

D<br />

H<br />

C<br />

A<br />

0.036±0.008<br />

[0.91±0.20]<br />

0.220 [5.59] Max.<br />

0.265 [6.73]<br />

CONNECTOR<br />

VARIANT SIZES<br />

A<br />

±0.015<br />

[0.38]<br />

B<br />

±0.005<br />

[0.13]<br />

B1<br />

±0.005<br />

[0.13]<br />

C<br />

±0.005<br />

[0.13]<br />

D<br />

±0.005<br />

[0.13]<br />

D1<br />

±0.005<br />

[0.13]<br />

E<br />

±0.015<br />

[0.38]<br />

G<br />

±0.010<br />

[0.25]<br />

H<br />

±0.010<br />

[0.25]<br />

K<br />

±0.005<br />

[0.13]<br />

M<br />

±0.010<br />

[0.25]<br />

PCDD 15 M<br />

PCDD 15 F<br />

PCDD 15 S<br />

PCDD 26 M<br />

PCDD 26 F<br />

PCDD 26 S<br />

PCDD 44 M<br />

PCDD 44 F<br />

PCDD 44 S<br />

PCDD 62 M<br />

PCDD 62 F<br />

PCDD 62 S<br />

PCDD 78 M<br />

PCDD 78 F<br />

PCDD 78 S<br />

PCDD 104 M<br />

PCDD 104 F<br />

PCDD 104 S<br />

1.213<br />

[30.81]<br />

1.213<br />

[30.81]<br />

1.541<br />

[39.14]<br />

1.541<br />

[39.14]<br />

2.088<br />

[53.04]<br />

2.088<br />

[53.04]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

2.635<br />

[66.93]<br />

2.635<br />

[66.93]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

0.643<br />

[16.33]<br />

0.971<br />

[24.66]<br />

1.511<br />

[38.38]<br />

2.159<br />

[54.84]<br />

2.064<br />

[52.43]<br />

2.189<br />

[55.60]<br />

0.666<br />

[16.92]<br />

0.994<br />

[25.25]<br />

1.534<br />

[38.96]<br />

2.182<br />

[55.42]<br />

2.079<br />

[52.81]<br />

2.212<br />

[56.18]<br />

0.984<br />

[24.99]<br />

0.984<br />

[24.99]<br />

1.312<br />

[33.32]<br />

1.312<br />

[33.32]<br />

1.852<br />

[47.04]<br />

1.852<br />

[47.04]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

2.406<br />

[61.11]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.423<br />

[10.74]<br />

0.485<br />

[12.32]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.441<br />

[11.20]<br />

0.503<br />

[12.78]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.668<br />

[16.97]<br />

0.668<br />

[16.97]<br />

0.759<br />

[19.28]<br />

0.759<br />

[19.28]<br />

1.083<br />

[27.51]<br />

1.083<br />

[27.51]<br />

1.625<br />

[41.28]<br />

1.625<br />

[41.28]<br />

2.272<br />

[57.71]<br />

2.272<br />

[57.71]<br />

2.178<br />

[55.32]<br />

2.178<br />

[55.32]<br />

2.302<br />

[58.47]<br />

2.302<br />

[58.47]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.422<br />

[10.72]<br />

0.534<br />

[13.56]<br />

0.534<br />

[13.56]<br />

0.596<br />

[15.14]<br />

0.596<br />

[15.14]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.233<br />

[5.92]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.230<br />

[5.84]<br />

0.243<br />

[6.17]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.422<br />

[10.72]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

0.426<br />

[10.82]<br />

0.429<br />

[10.90]<br />

67<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />

COMPLIANT PRESS-FIT<br />

HIGH DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

RIGHT ANGLE (90°) COMPLIANT PRESS-FIT TERMINATION<br />

CODE 62* 1<br />

<strong>Positronic</strong> recommends the practice of using mounting hardware to secure connector to printed circuit board.<br />

78X 0.146 [3.71]<br />

0.314 [7.98]<br />

0.100 [2.54]<br />

0.100 [2.54]<br />

0.100 [2.54]<br />

PCDD SERIES<br />

0.414<br />

[10.52]<br />

For right angle (90°) compliant<br />

press-fit contacts, specify<br />

code 62 in step 4 of ordering<br />

information.<br />

2.406 [61.11]<br />

Typical Part Number:<br />

PCDD78S62R7000<br />

NOTE:<br />

* 1 Currently available in 78 female variants only, contact<br />

Technical Sales for availability of other variants.<br />

STRAIGHT COMPLIANT PRESS-FIT TERMINATION<br />

CODE 98<br />

0.225 [5.72] max.<br />

thread length in<br />

mounting post<br />

* 2 * 1<br />

SUGGESTED PRINTED BOARD HOLE SIZES:<br />

For right angle (90°) printed board contact hole pattern, see page 69.<br />

* 2 Dimension applies for metal angle brackets only.<br />

Consult Accessories D-subminiature <strong>Catalog</strong> for<br />

dimension when plastic brackets are used.<br />

<strong>Positronic</strong> recommends the practice of using mounting hardware to secure connector to printed circuit board.<br />

Fixed female jackscrews<br />

Swage mounting post,<br />

4-40 threads<br />

For straight compliant<br />

press-fit contacts, specify<br />

code 98 in step 4 of<br />

ordering information.<br />

0.265 [6.73]<br />

Screw, 4-40 threads,<br />

customer supplied<br />

Ø0.049 [1.24]<br />

contact termination<br />

Typical Part Number:<br />

PCDD44F98S0T20<br />

Ø0.027 [0.69]<br />

lead-in<br />

*0.167 [4.24]<br />

NOTE:<br />

* 1 The effective length of the compliant section may<br />

also be varied (longer or shorter) and can be<br />

selectively positioned and centered at several<br />

points along the contact termination length,<br />

permitting high or low profile mounting of the<br />

connector on printed boards.<br />

Detail of<br />

Omega contacts<br />

SUGGESTED PRINTED BOARD HOLE SIZES:<br />

For right angle (90°) printed board contact hole pattern, see page 69.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

68


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />

COMPLIANT PRESS-FIT<br />

HIGH DENSITY D-SUBMINIATURE<br />

D-Sub<br />

PCDD15 MALE<br />

RIGHT ANGLE (90°) AND STRAIGHT COMPLIANT PRESS-FIT<br />

PRINTED BOARD CONTACT HOLE PATTERN<br />

MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.<br />

0.984 [24.99]<br />

0.492 [12.50] 0.190 [4.83]<br />

0.984 [24.99]<br />

0.492 [12.50] 0.215 [5.46]<br />

PCDD15 FEMALE<br />

A<br />

A<br />

PCDD SERIES<br />

0.090 [2.29] Typ.<br />

PCDD26 MALE<br />

1.312 [33.32]<br />

0.656 [16.66]<br />

A<br />

0.380 [9.65]<br />

A<br />

0.090 [2.29] Typ.<br />

A<br />

C<br />

PCDD26 FEMALE<br />

1.312 [33.32]<br />

0.656 [16.66] 0.385 [9.78]<br />

A<br />

0.090 [2.29] Typ.<br />

A<br />

0.090 [2.29] Typ.<br />

A<br />

PCDD44 MALE<br />

1.852 [47.04]<br />

1.852 [47.04]<br />

PCDD44 FEMALE<br />

0.926 [23.52] 0.650 [16.51]<br />

0.926 [23.52] 0.655 [16.64]<br />

A<br />

A<br />

0.090 [2.29] Typ.<br />

A<br />

0.090 [2.29] Typ.<br />

A<br />

PCDD62 MALE<br />

2.500 [63.50]<br />

2.500 [63.50]<br />

PCDD62 FEMALE<br />

1.250 [31.75] 0.973 [24.71]<br />

1.250 [31.75]<br />

0.975 [24.77]<br />

A<br />

A<br />

A<br />

A<br />

PCDD78 MALE<br />

0.095 [2.41] Typ.<br />

2.406 [61.11]<br />

0.095 [2.41] Typ.<br />

2.406 [61.11]<br />

PCDD78 FEMALE<br />

1.203 [30.56] 0.903 [22.94]<br />

B<br />

B<br />

1.203 [30.56]<br />

0.903 [22.94]<br />

B<br />

B<br />

C<br />

B<br />

C<br />

B<br />

PCDD104 MALE<br />

0.095 [2.41] Typ.<br />

2.500 [63.50]<br />

0.095 [2.41] Typ.<br />

2.500 [63.50]<br />

PCDD104 FEMALE<br />

1.250 [31.75] 0.981 [24.92]<br />

1.250 [31.75] 0.967 [24.56]<br />

B Typ.<br />

0.095 [2.41] Typ.<br />

B Typ.<br />

0.095 [2.41] Typ.<br />

69<br />

CODE<br />

NUMBER<br />

A B C<br />

62 0.100 [2.54] 0.100 [2.54] 0.100 [2.54]<br />

98 0.078 [1.98] 0.082 [2.08] 0.123 [3.12]<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

SUGGESTED PRINTED BOARD HOLE SIZES:<br />

Suggest 0.120 [3.05] Ø hole for connector mounting holes.<br />

NOTE: For suggested printed board recommended drill hole sizes, plating and<br />

finished hole sizes for compliant contact termination positions, see page 81.<br />

For compliant press-fit connector installation tools, see page 80.


P O S I T R O N I C I N D U S T R I E S<br />

D-Sub<br />

PROFESSIONAL / INDUSTRIAL / MILITARY QUALITY<br />

COMPLIANT PRESS-FIT<br />

HIGH DENSITY D-SUBMINIATURE<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />

Specify Complete Connector By Selecting An Option From Step 1 Through 8<br />

STEP<br />

EXAMPLE<br />

1 2 3 4 5 6 7 8 9<br />

PCDD 15 M 98 S 0 T2 0 /AA<br />

10<br />

-14<br />

STEP 1 - BASIC SERIES<br />

PCDD series<br />

STEP 2 - CONNECTOR VARIANTS<br />

15, 26, 44, 62, 78, 104<br />

STEP 3 - CONNECTOR GENDER<br />

M - Male<br />

F - Female - Professional Level<br />

open entry contacts<br />

S - Female - Industrial Level<br />

PosiBand closed entry contacts.<br />

Military plating options available.<br />

STEP 4 - CONTACT TERMINATION TYPE<br />

* 1 62 - Right angle (90°) printed circuit board mount,<br />

compliant press-fit<br />

98 - Straight printed circuit board mount, compliant<br />

press-fit<br />

STEP 5 - MOUNTING STYLE<br />

B3 - Bracket, Mounting, Right Angle (90°) Metal with Cross Bar.<br />

R2 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Thread Fixed Female Jackscrews with<br />

Cross Bar.<br />

R6 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 0.120 [3.05] Ø Mounting Hole with Cross Bar.<br />

R7 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Threads with Cross Bar.<br />

R8 - Bracket, Mounting, Right Angle (90°) Metal, Swaged to<br />

Connector with 4-40 Locknut with Cross Bar.<br />

S - Swaged Mounting Post 4-40 Threads<br />

0.265 [6.73] Length.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

STEP 10 - SPECIAL OPTIONS<br />

-14 - 0.000030 [0.76µ] gold over<br />

nickel.<br />

-15 - 0.000050 [1.27µ] gold over<br />

nickel.<br />

CONTACT TECHNICAL SALES<br />

FOR SPECIAL OPTIONS<br />

STEP 9 - ENVIRONMENTAL<br />

COMPLIANCE<br />

OPTIONS<br />

/AA - Compliant per EU Directive<br />

2002/95/EC (RoHS)<br />

NOTE: If compliance to environmental<br />

legislation is not required, this step will not<br />

be used. Example: PCDD15M98S0T20<br />

STEP 8 - Shell Options<br />

0 - Zinc plated, with chromate seal.<br />

* 3 S - Stainless steel, passivated.<br />

X - Tin plated.<br />

Z - Tin plated and dimpled (male connectors only).<br />

STEP 7 - LOCKING AND POLARIZING SYSTEMS<br />

0 - None.<br />

* 2 V3 - Lock Tab.<br />

T6 - Fixed Male and Female Polarized Jackscrews.<br />

T2 - Fixed Female Jackscrews, 4-40 Thread.<br />

Note: These options must be ordered with connector and<br />

cannot be ordered separately.<br />

PCDD SERIES<br />

STEP 6 - HOODS<br />

0 - None.<br />

NOTE: Once you have made a connector selection, contact<br />

Technical Sales if you would like to receive a drawing in DXF, PDF<br />

format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />

* 1 Available in 78 female variant only, contact Technical Sales for availability<br />

of other variants.<br />

* 2 V3 locking systems are not available for connector variants 62 and 78.<br />

Jackscrews are highly recommended to minimize damage to contacts on<br />

variants with high mating forces.<br />

* 3 For stainless steel dimpled male versions contact Technical Sales.<br />

2-D Drawing 3-D Model<br />

For information regarding COMPLIANT<br />

PRESS­FIT INSTALLATION TOOLS, see pages 80.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

70


P O S I T R O N I C I N D U S T R I E S<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

STANDARD DENSITY<br />

CONNECTOR SAVERS / GENDER CHANGERS<br />

D-Sub<br />

AD Series<br />

Size 20 “Open Entry”<br />

Contact Design<br />

HAD Series<br />

Size 20 PosiBand ® “Closed<br />

Entry” Contact Design<br />

Connector Saver<br />

CONNECTOR SAVERS<br />

AD and HAD series connectors are suitable for use in<br />

any applications requiring high performance characteristic.<br />

The normal density AD and HAD series are available<br />

in five standard connector variants of 9, 15, 25, 37 and 50<br />

contacts.<br />

AD and HAD series connectors utilize precision<br />

machined contacts for strength and durability. AD series<br />

female contact features a rugged open entry design.<br />

HAD series female contact features the PosiBand closed<br />

entry design for even higher reliability, see page 1 for<br />

details.<br />

AD and HAD series connectors can be mated to a<br />

connector which would normally experience high<br />

TECHNICAL CHARACTERISTICS<br />

numbers of mating cycles. The AD/HAD connector<br />

can be easily replaced, “saving” a connector which is<br />

not easily replaced.<br />

These connectors can also be used as a “gender<br />

changer”. Connectors are available in high density<br />

versions, see page 75.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

For RoHS options<br />

see page 74.<br />

71<br />

MATERIALS AND FINISHES:<br />

Insulator:<br />

AD series:<br />

Nylon resin, UL 94V-0, black color.<br />

HAD series:<br />

Glass-filled DAP per ASTM-D-5948,<br />

UL 94V-0.<br />

Contacts:<br />

Precision machined copper alloy.<br />

Contact Plating:<br />

Gold flash over nickel plate. Other<br />

finishes available upon request.<br />

Shells:<br />

Steel with tin plate; zinc plate with<br />

chromate seal, stainless steel passivated.<br />

Other materials and finishes available<br />

upon request.<br />

Low magnetic versions are available, contact Technical Sales.<br />

MECHANICAL CHARACTERISTICS:<br />

Fixed Contacts:<br />

Size 20 contacts, male - 0.040 inch<br />

[1.02 mm] mating diameter. AD series<br />

female contact offers open entry<br />

design. HAD series female contact<br />

features PoisBand closed entry design,<br />

see page 1 for details.<br />

Connector Saver:<br />

Male to female or male to male.<br />

Contact Retention: 9 lbs. [40 N].<br />

Shells:<br />

Male shells may be dimpled for<br />

EMI/ESD ground paths.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

Polarization:<br />

Trapezoidally shaped shells.<br />

Mechanical Operations:<br />

AD series: 500 operations, minimum, per IEC 60512-5.<br />

HAD series: 1,000 operations, minimum, per IEC 60512-5.<br />

ELECTRICAL CHARACTERISTICS:<br />

Contact Current Rating:<br />

Open Entry Contacts: 7.5 amperes nominal<br />

Closed Entry Contacts, tested per UL 1977:<br />

18 amperes, 2 contacts energized.<br />

14 amperes, 6 contacts energized.<br />

11 amperes, 15 contacts energized.<br />

10 amperes, 25 contacts energized.<br />

9 amperes, 50 contacts energized.<br />

See temperature rise curves on page 2 for details.<br />

Initial Contact Resistance: 0.008 ohms, maximum for AD series.<br />

0.004 ohms, maximum for HAD series.<br />

Proof Voltage:<br />

Insulator Resistance:<br />

Clearance and<br />

Creepage Distance:<br />

Working Voltage:<br />

1,000 V r.m.s.<br />

5 G ohms.<br />

0.039 inch [1.0 mm], minimum.<br />

300 V r.m.s.<br />

CLIMATIC CHARACTERISTICS:<br />

Temperature Range: -55˚C to +125˚C.


D-Sub<br />

STANDARD DENSITY<br />

CONNECTOR SAVERS / GENDER CHANGERS<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

AD AND HAD SERIES SIZE 20 CONTACT CONNECTOR SAVER<br />

CONTACT VARIANTS<br />

FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE<br />

1 2 3 4 5<br />

1 2 3 4 5 6 7 8<br />

1 2<br />

3 4 5 6 7 8 9 10 11 12 13<br />

6<br />

7<br />

8<br />

9<br />

9 10 11 12 13 14 15<br />

14<br />

15 16 17 18 19<br />

20 21 22<br />

23 24 25<br />

SIZE 9 SIZE 15 SIZE 25<br />

1 2<br />

3<br />

20 21 22<br />

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />

23 24 25 26 27 28 29 30 31 32 33<br />

34 35 36 37<br />

1 2 3 4<br />

18 19 20 21<br />

34 35 37<br />

5<br />

6 7 8 9 10 11 12 13 14 15 16 17<br />

22 23 24 25 26 27<br />

36 38 39 40 41 42 43<br />

28 29 30 31 32<br />

33<br />

44 45 46 47 48 49 50<br />

SIZE 37 SIZE 50<br />

STANDARD SHELL ASSEMBLY DIMENSIONS<br />

SIZE 20 CONTACTS<br />

D1<br />

B1<br />

A<br />

Male<br />

Contacts<br />

0.290[7.37]<br />

K1<br />

Molding<br />

Spacer<br />

0.020[0.51]<br />

Maximum<br />

Rollover<br />

K<br />

Female<br />

Contacts<br />

C<br />

±0.005<br />

0.120 [3.05] Ø<br />

Thru Hole,2 places<br />

D<br />

B<br />

CONNECTOR SAVERS<br />

E<br />

0.018[0.46]<br />

±0.008<br />

0.036[0.91]<br />

Typical Part Number:<br />

AD9F0X9M0X<br />

CONNECTOR<br />

VARIANT SIZES<br />

A<br />

±0.015<br />

[0.38]<br />

B<br />

±0.005<br />

[0.13]<br />

B1<br />

±0.005<br />

[0.13]<br />

C<br />

±0.005<br />

[0.13]<br />

D<br />

±0.005<br />

[0.13]<br />

D1<br />

±0.005<br />

[0.13]<br />

E<br />

±0.015<br />

[0.38]<br />

K<br />

±0.005<br />

[0.13]<br />

K1<br />

±0.005<br />

[0.13]<br />

9 M<br />

9 F<br />

15 M<br />

15 F<br />

25 M<br />

25 F<br />

37 M<br />

37 F<br />

50 M<br />

50 F<br />

1.213<br />

[30.81]<br />

1.213<br />

[30.81]<br />

1.541<br />

[39.14]<br />

1.541<br />

[39.14]<br />

2.088<br />

[53.04]<br />

2.088<br />

[53.04]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

2.635<br />

[66.93]<br />

2.635<br />

[66.93]<br />

0.643<br />

[16.33]<br />

0.971<br />

[24.66]<br />

1.511<br />

[38.38]<br />

2.159<br />

[54.84]<br />

2.064<br />

[52.43]<br />

0.666<br />

[16.92]<br />

0.994<br />

[25.25]<br />

1.534<br />

[38.96]<br />

2.182<br />

[55.42]<br />

2.079<br />

[52.81]<br />

0.984<br />

[24.99]<br />

0.984<br />

[24.99]<br />

1.312<br />

[33.32]<br />

1.312<br />

[33.32]<br />

1.852<br />

[47.04]<br />

1.852<br />

[47.04]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

2.406<br />

[61.11]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.423<br />

[10.74]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.441<br />

[11.20]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.243<br />

[6.17]<br />

0.243<br />

[6.17]<br />

0.243<br />

[6.17]<br />

0.243<br />

[6.17]<br />

0.243<br />

[6.17]<br />

0.233<br />

[5.92]<br />

0.233<br />

[5.92]<br />

0.230<br />

[5.84]<br />

0.230<br />

[5.84]<br />

0.230<br />

[5.84]<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

72


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

STANDARD DENSITY<br />

CONNECTOR SAVERS / GENDER CHANGERS<br />

D-Sub<br />

JACKSCREW SYSTEMS<br />

CODE E, E6, T AND T6<br />

ROTATING<br />

MALE AND FEMALE<br />

JACKSCREWS<br />

E<br />

ROTATING<br />

MALE AND FEMALE<br />

POLARIZED<br />

JACKSCREWS<br />

FIXED<br />

MALE AND FEMALE<br />

JACKSCREWS<br />

FIXED<br />

MALE AND FEMALE<br />

POLARIZED<br />

JACKSCREWS<br />

E6 T T6<br />

4-40UNC-2B<br />

4-40UNC-2A 4-40UNC-2A 4-40UNC-2A<br />

4-40UNC-2A<br />

Female<br />

contacts<br />

4-40UNC-2B<br />

Male<br />

contacts<br />

Female<br />

contacts<br />

4-40UNC-2B<br />

4-40UNC-2B<br />

Male<br />

contacts<br />

Female<br />

contacts<br />

4-40UNC-2B<br />

4-40UNC-2B<br />

Male<br />

contacts<br />

Female<br />

contacts<br />

4-40UNC-2A<br />

Male<br />

contacts<br />

4-40UNC-2B<br />

4-40UNC-2A<br />

4-40UNC-2A<br />

4-40UNC-2B<br />

4-40UNC-2A<br />

0.754 [19.15] 0.754 [19.15]<br />

0.754 [19.15]<br />

0.754 [19.15]<br />

CONNECTOR SAVERS<br />

Example Part Number:<br />

AD9FEX9M0X<br />

Example Part Number:<br />

AD9FE6X9M0X<br />

Example Part Number:<br />

AD9FTX9M0X<br />

MATERIAL: Brass or steel with zinc plate and chromate seal or clear zinc<br />

plate or tin plate; stainless steel, passivated.<br />

Example Part Number:<br />

AD9FT6X9M0X<br />

Connectors Designed To Customer Specifications<br />

<strong>Positronic</strong> D-subminiature connectors<br />

can be modified to customer specifications.<br />

Examples: select loading of contacts for cost savings or to gain creepage and clearance distances;<br />

longer printed circuit board terminations; customer specified hardware; sealing for water resistance.<br />

Contact Technical Sales with your particular requirements.<br />

73<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


P O S I T R O N I C I N D U S T R I E S<br />

D-Sub<br />

STANDARD DENSITY<br />

CONNECTOR SAVERS / GENDER CHANGERS<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />

Specify Complete Connector By Selecting An Option From Step 1 Through 9<br />

STEP<br />

EXAMPLE<br />

1 2 3 4 5 6 7 8 9 10<br />

AD 9 F S X 9 M S X /AA<br />

11<br />

-14<br />

STEP 1 - BASIC SERIES<br />

AD series - Open entry female<br />

contacts, nylon<br />

insulator<br />

HAD series - PosiBand closed<br />

entry female<br />

contacts, DAP<br />

insulator.<br />

Military plating options available.<br />

STEP 2 - CONNECTOR VARIANT<br />

9, 15, 25, 37, 50<br />

STEP 3 - 1 ST CONNECTOR GENDER<br />

M - Male<br />

F - Female<br />

* 1 STEP 4 - 1 ST CONNECTOR MATING STYLE<br />

0 - Swaged spacer 0.120 [3.05µ] mounting hole<br />

S - Swaged spacer 4-40 UNC-2B threads<br />

* 3 E - Rotating male and female jackscrews<br />

(Select 0 in Step 8)<br />

* 3 E6 - Rotating male and female polarized jackscrew<br />

(Select 0 in Step 8)<br />

* 3 T - Fixed male and female jackscrews<br />

(Select 0 in Step 8)<br />

* 3 T6 - Fixed male and female polarized jackscrew<br />

(Select 0 in Step 8)<br />

STEP 5 - 1 ST CONNECTOR SHELL OPTION<br />

0 - Zinc plated, with chromate seal.<br />

* 4 S - Stainless steel, passivated.<br />

X - Tin plated.<br />

Z - Tin plated and dimpled (male connectors only).<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

STEP 11 - SPECIAL OPTIONS<br />

-14 - 0.000030 [0.76µ] gold over<br />

nickel.<br />

-15 - 0.000050 [1.27µ] gold over<br />

nickel.<br />

CONTACT TECHNICAL SALES<br />

FOR SPECIAL OPTIONS<br />

STEP 10 -<br />

ENVIRONMENTAL<br />

COMPLIANCE OPTIONS<br />

/AA - Compliant per EU<br />

Directive 2002/95/EC<br />

(RoHS)<br />

NOTE: If compliance to environmental<br />

legislation is not required, this step will not<br />

be used. Example: AD9FSX9MSX<br />

STEP 9 - 2 ND CONNECTOR SHELL OPTION<br />

0 - Zinc plated, with chromate seal.<br />

* 4 S - Stainless steel, passivated.<br />

X - Tin plated.<br />

Z - Tin plated and dimpled (male connectors only).<br />

* 1 STEP 8 - 2 ND CONNECTOR MATING STYLE<br />

0 - Swaged spacer 0.120 [3.05µ] mounting hole<br />

S - Swaged spacer 4-40 UNC-2B threads<br />

* 3 E - Rotating male and female jackscrews<br />

(Select 0 in Step 4)<br />

* 3 E6 - Rotating male and female polarized jackscrew<br />

(Select 0 in Step 4)<br />

* 3 T - Fixed male and female jackscrews<br />

(Select 0 in Step 4)<br />

* 3 T6 - Fixed male and female polarized jackscrew<br />

(Select 0 in Step 4)<br />

CONNECTOR SAVERS<br />

NOTE: Once you have made a connector selection, contact<br />

Technical Sales if you would like to receive a drawing in DXF, PDF<br />

format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />

STEP 7 - 2 ND CONNECTOR GENDER<br />

M - Male<br />

* 2 STEP 6 - 2 ND CONNECTOR VARIANT<br />

9, 15, 25, 37, 50<br />

2-D Drawing 3-D Model<br />

* 1 Connector mating style for both connectors must be the same if 0 or S is<br />

used. If E, E6, T or T6 is used in either Step 4 or 8 the other step must be 0.<br />

* 2 Connector variant for both connectors must be the same.<br />

* 3 For hardware information, see page 73.<br />

* 4 For stainless steel dimpled male versions contact Technical Sales.<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

74


P O S I T R O N I C I N D U S T R I E S<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

HIGH DENSITY<br />

CONNECTOR SAVERS / GENDER CHANGERS<br />

D-Sub<br />

DAD Series<br />

Size 22<br />

“Open Entry” or<br />

PosiBand ® “Closed Entry”<br />

Contact Design<br />

Connector Saver<br />

CONNECTOR SAVERS<br />

75<br />

DAD series connectors are suitable for use in any applications<br />

requiring high performance characteristic. The<br />

high density DAD series is available in six standard connector<br />

variants of 15, 26, 44, 62, 78 and 104 contacts.<br />

DAD series connectors utilize precision machined<br />

contacts for strength and durability. The female contact<br />

features a rugged open entry design. Female PosiBand<br />

closed entry contacts can be chosen for even higher<br />

reliability, see page 1 for details.<br />

DAD series connectors can be mated to a<br />

connector which would normally experience high<br />

MATERIALS AND FINISHES:<br />

Insulator: Polyester glass-filled per ASTM D5927,<br />

UL 94V-0.<br />

Contacts:<br />

Precision machined copper alloy.<br />

Contact Plating:<br />

Gold flash over nickel plate. Other<br />

finishes available upon request.<br />

Shells:<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

TECHNICAL CHARACTERISTICS<br />

Steel or brass with tin plate; zinc plate<br />

with chromate seal, stainless steel<br />

passivated. Other materials and finishes<br />

available upon request.<br />

Low magnetic versions are available, contact Technical Sales.<br />

MECHANICAL CHARACTERISTICS:<br />

Fixed Contacts:<br />

Size 22 contacts - male 0.030 inch<br />

[0.76 mm] mating diameter. Female<br />

Contact: open entry or PosiBand<br />

closed entry design, see page 1 for<br />

details.<br />

Connector Saver:<br />

Male to female.<br />

Contact Retention: 9 lbs. [40 N].<br />

Shells:<br />

Male shells may be dimpled for<br />

EMI/ESD ground paths.<br />

Polarization:<br />

Trapezoidally shaped shells.<br />

numbers of mating cycles. The DAD connector can be<br />

easily replaced, “saving” a connector which is not<br />

easily replaced.<br />

Connectors are available in standard density<br />

versions, see page 71.<br />

Mechanical Operations: 500 operations, minimum, per IEC<br />

60512-5 for open entry.<br />

1000 operations, minimum, per IEC<br />

60512-5 for closed entry.<br />

ELECTRICAL CHARACTERISTICS:<br />

Contact Current Rating:<br />

Open Entry Contacts: 5 amperes nominal<br />

Closed Entry Contacts, tested per UL 1977:<br />

12 amperes, 2 contacts energized.<br />

10 amperes, 6 contacts energized.<br />

7.5 amperes, 26 contacts energized.<br />

6.5 amperes, 65 contacts energized.<br />

5.0 amperes, 104 contacts energized.<br />

See temperature rise curves on page 2 for details.<br />

Initial Contact Resistance:<br />

Proof Voltage:<br />

Insulator Resistance:<br />

Clearance and<br />

Creepage Distance:<br />

Working Voltage:<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

0.010 ohms, maximum for open entry<br />

0.005 ohms, maximum for closed entry<br />

1,000 V r.m.s.<br />

5 G ohms.<br />

0.042 inch [1.06 mm], minimum.<br />

300 V r.m.s.<br />

CLIMATIC CHARACTERISTICS:<br />

Temperature Range: -55˚C to +125˚C.<br />

•<br />

For RoHS options<br />

see page 77.


D-Sub<br />

HIGH DENSITY<br />

CONNECTOR SAVERS / GENDER CHANGERS<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

DAD SERIES SIZE 22 CONTACT CONNECTOR SAVER<br />

CONTACT VARIANTS<br />

FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE<br />

1 5<br />

6<br />

10<br />

11 15 19<br />

1 9<br />

10<br />

18<br />

DAD 15 DAD 26 DAD 44<br />

26<br />

1<br />

16<br />

31<br />

44<br />

15<br />

30<br />

1<br />

22 21<br />

42<br />

43<br />

62<br />

1<br />

21<br />

40<br />

60<br />

20<br />

39<br />

59<br />

78<br />

22<br />

1<br />

43<br />

64<br />

85<br />

21<br />

42<br />

63<br />

84<br />

104<br />

DAD 62<br />

DAD 78<br />

DAD 104<br />

Typical Part Number:<br />

DAD15M0X15F0X<br />

A<br />

C<br />

D1<br />

STANDARD SHELL ASSEMBLY DIMENSIONS<br />

E<br />

B1<br />

±0.005<br />

0.120 [3.05] Ø<br />

Thru Hole,<br />

2 places<br />

SIZE 22 CONTACTS<br />

Male Contacts<br />

0.290[7.37]<br />

Molding<br />

Spacer<br />

K1<br />

0.018[0.46]<br />

±0.008<br />

0.036[0.91]<br />

K<br />

Female<br />

Contacts<br />

0.020[0.51]<br />

Maximum Rollover<br />

B<br />

D<br />

CONNECTOR SAVERS<br />

CONNECTOR<br />

VARIANT SIZES<br />

A<br />

±0.015<br />

[0.38]<br />

B<br />

±0.005<br />

[0.13]<br />

B1<br />

±0.005<br />

[0.13]<br />

C<br />

±0.005<br />

[0.13]<br />

D<br />

±0.005<br />

[0.13]<br />

D1<br />

±0.005<br />

[0.13]<br />

E<br />

±0.015<br />

[0.38]<br />

K<br />

±0.005<br />

[0.13]<br />

K1<br />

±0.005<br />

[0.13]<br />

15 M<br />

15 F<br />

15 S<br />

26 M<br />

26 F<br />

26 S<br />

44 M<br />

44 F<br />

44 S<br />

62 M<br />

62 F<br />

62 S<br />

78 M<br />

78 F<br />

78 S<br />

104 M<br />

104 F<br />

104 S<br />

1.213<br />

[30.81]<br />

1.213<br />

[30.81]<br />

1.541<br />

[39.14]<br />

1.541<br />

[39.14]<br />

2.088<br />

[53.04]<br />

2.088<br />

[53.04]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

2.635<br />

[66.93]<br />

2.635<br />

[66.93]<br />

2.729<br />

[69.32]<br />

2.729<br />

[69.32]<br />

0.643<br />

[16.33]<br />

0.971<br />

[24.66]<br />

1.511<br />

[38.38]<br />

2.159<br />

[54.84]<br />

2.064<br />

[52.43]<br />

2.189<br />

[55.60]<br />

0.666<br />

[16.92]<br />

0.994<br />

[25.25]<br />

1.534<br />

[38.96]<br />

2.182<br />

[55.42]<br />

2.079<br />

[52.81]<br />

2.212<br />

[56.18]<br />

0.984<br />

[24.99]<br />

0.984<br />

[24.99]<br />

1.312<br />

[33.32]<br />

1.312<br />

[33.32]<br />

1.852<br />

[47.04]<br />

1.852<br />

[47.04]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

2.406<br />

[61.11]<br />

2.406<br />

[61.11]<br />

2.500<br />

[63.50]<br />

2.500<br />

[63.50]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.311<br />

[7.90]<br />

0.423<br />

[10.74]<br />

0.485<br />

[12.32]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.329<br />

[8.36]<br />

0.441<br />

[11.20]<br />

0.503<br />

[12.78]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.494<br />

[12.55]<br />

0.605<br />

[15.37]<br />

0.605<br />

[15.37]<br />

0.668<br />

[16.97]<br />

0.668<br />

[16.97]<br />

0.243<br />

[6.17]<br />

0.243<br />

[6.17]<br />

0.243<br />

[6.17]<br />

0.243<br />

[6.17]<br />

0.243<br />

[6.17]<br />

0.243<br />

[6.17]<br />

0.233<br />

[5.92]<br />

0.233<br />

[5.92]<br />

0.230<br />

[5.84]<br />

0.230<br />

[5.84]<br />

0.230<br />

[5.84]<br />

0.230<br />

[5.84]<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

76


P O S I T R O N I C I N D U S T R I E S<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

HIGH DENSITY<br />

CONNECTOR SAVERS / GENDER CHANGERS<br />

D-Sub<br />

ORDERING INFORMATION - CODE NUMBERING SYSTEM<br />

Specify Complete Connector By Selecting An Option From Step 1 Through 9<br />

STEP<br />

EXAMPLE<br />

1 2 3 4 5 6 7 8 9 10<br />

DAD 15 M S X 15 F S X /AA<br />

11<br />

-14<br />

STEP 1 - BASIC SERIES<br />

DAD series<br />

STEP 2 - CONNECTOR VARIANT<br />

15, 26, 44, 62, 78, 104<br />

STEP 11 - SPECIAL OPTIONS<br />

-14 - 0.000030 [0.76µ] gold over<br />

nickel.<br />

-15 - 0.000050 [1.27µ] gold over<br />

nickel.<br />

CONTACT TECHNICAL SALES<br />

FOR SPECIAL OPTIONS<br />

CONNECTOR SAVERS<br />

STEP 3 - 1 ST CONNECTOR GENDER<br />

M - Male<br />

* 2 STEP 4 - 1 ST CONNECTOR MATING STYLE<br />

0 - Swaged spacer 0.120 [3.05µ] mounting hole<br />

S - Swaged spacer 4-40 UNC-2B threads<br />

* 3 E - Rotating male and female jackscrews<br />

(Select 0 in Step 8)<br />

* 3 E6 - Rotating male and female polarized jackscrew<br />

(Select 0 in Step 8)<br />

* 3 T - Fixed male and female jackscrews<br />

(Select 0 in Step 8)<br />

* 3 T6 - Fixed male and female polarized jackscrew<br />

(Select 0 in Step 8)<br />

STEP 5 - 1 ST CONNECTOR SHELL OPTION<br />

0 - Zinc plated, with chromate seal.<br />

* 5 S - Stainless steel, passivated.<br />

X - Tin plated.<br />

Z - Tin plated and dimpled (male connectors only).<br />

* 1 Male option available only on connector variant 78.<br />

* 2 Connector mating style for both connectors must be the same if<br />

0 or S is used. If E, E6, T or T6 is used in either Step 4 or 8 the<br />

other step must be 0.<br />

* 3 For hardware information, see page 73.<br />

* 4 Connector variant for both connectors must be the same as in<br />

Step 2.<br />

* 5 For stainless steel dimpled male versions contact Technical<br />

Sales.<br />

NOTE: Once you have made a connector selection, contact<br />

Technical Sales if you would like to receive a drawing in DXF, PDF<br />

format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.<br />

RoHS<br />

Compliant<br />

• per EU Directive 2002/95/EC<br />

•<br />

STEP 10 - ENVIRONMENTAL<br />

COMPLIANCE<br />

OPTIONS<br />

/AA - Compliant per EU Directive<br />

2002/95/EC (RoHS)<br />

STEP 9 - 2 ND CONNECTOR SHELL OPTION<br />

0 - Zinc plated, with chromate seal.<br />

* 5 S - Stainless steel, passivated.<br />

X - Tin plated.<br />

Z - Tin plated and dimpled (male connectors only).<br />

**STEP 8 - 2 ND CONNECTOR MATING STYLE<br />

0 - Swaged spacer 0.120 [3.05µ] mounting hole<br />

S - Swaged spacer 4-40 UNC-2B threads<br />

* 3 E - Rotating male and female jackscrews<br />

(Select 0 in Step 4)<br />

* 3 E6 - Rotating male and female polarized jackscrew<br />

(Select 0 in Step 4)<br />

* 3 T - Fixed male and female jackscrews<br />

(Select 0 in Step 4)<br />

* 3 T6 - Fixed male and female polarized jackscrew<br />

(Select 0 in Step 4)<br />

STEP 7 - 2 ND CONNECTOR GENDER<br />

* 1 M - Male<br />

F - Female - Professional Level - open entry contacts<br />

S - Female - Industrial Level - PosiBand closed entry contacts<br />

Military plating options available.<br />

NOTE: If compliance to environmental<br />

legislation is not required, this step will not<br />

be used. Example: DAD15MSX15FSX<br />

* 4 STEP 6 - 2 ND CONNECTOR VARIANT<br />

15, 26, 44, 62, 78, 104<br />

2-D Drawing 3-D Model<br />

77<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

APPLICATION TOOLS<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

A P P L I C A T I O N T O O L S S E C T I O N<br />

SD / RD / ORD / ODD / DD connectors are offered with removable crimp contacts.<br />

<strong>Positronic</strong> <strong>Industries</strong> recognizes the importance of<br />

supplying application tooling to support our<br />

customers’ use of our products.<br />

Information on application tooling is<br />

available on our web site at<br />

http://www.connectpositronic.com/products/157/ApplicationTooling<br />

There you will find downloadable PDF cross reference<br />

charts for removable and compliant press-fit contacts. These charts<br />

will supply part numbers for insertion, removal and crimping tools,<br />

along with information regarding use of tools and techniques.<br />

REELS FOR AUTOMATIC PNEUMATIC CRIMP TOOLS<br />

Enlarged section of<br />

plastic contact carriers<br />

Contacts may be supplied in plastic carriers, packaged<br />

in reels holding 2,000 contacts for use with the<br />

automatic pneumatic crimp tools, catalog part number<br />

9550-1. The same type carrier is used for both male and<br />

female contacts.<br />

All male and female crimp contacts can be ordered in<br />

reels by adding letter “R” after the contact part number,<br />

such as MC6020DR for a male contact and FC6020D2R<br />

for female contact.<br />

APPLICATION TOOLS<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

78


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

APPLICATION TOOLS<br />

D-Sub<br />

CONTACT APPLICATION TOOLS CROSS REFERENCE LIST<br />

USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS<br />

APPLICATION TOOLS<br />

* 1 All male and female crimp contacts can be ordered on reels in quantities of 2,000 by<br />

adding letter “R” after the contact part number, see page 78 for more information.<br />

DD<br />

SERIES<br />

ODD<br />

SERIES<br />

ORD<br />

SERIES<br />

RD<br />

SERIES<br />

SD<br />

SERIES<br />

MC7520D 9507-0-0-0 AFM8 M22520/2-01 9502-10-0-0 K694 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

MC7526D 9507-0-0-0 AFM8 M22520/2-01 9502-10-0-0 K694 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

MC7518D 9507-0-0-0 AFM8 M22520/2-01 9502-11-0-0 K774 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />

FC7520D 9507-0-0-0 AFM8 M22520/2-01 9502-10-0-0 K694 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

FC7526D 9507-0-0-0 AFM8 M22520/2-01 9502-10-0-0 K694 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

FC7518D 9507-0-0-0 AFM8 M22520/2-01 9502-11-0-0 K774 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />

MC6020D 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

MC6026D 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

MC6018D 9507-0-0-0 AFM8 M22520/2-01 9502-11-0-0 K774 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />

M39029/63-368 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />

FC6020D2 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

FC6026D2 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

FC6018D2 9507-0-0-0 AFM8 M22520/2-01 9502-11-0-0 K774 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />

M39029/64-369 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />

MC602*D**<br />

thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

FC602*D2**<br />

thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

MC6020D 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

MC6018D 9507-0-0-0 AFM8 M22520/2-01 9502-11-0-0 K774 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />

MC6026D 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

FC6020D2 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

FC6026D2 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

FC6120D 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

FC6118D 9507-0-0-0 AFM8 M22520/2-01 9502-11-0-0 K774 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02<br />

MC602*D**<br />

thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

FC602*D2**<br />

thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0<br />

MC8122D 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K-42 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />

MC8020D 9507-0-0-0 AFM8 M22520/2-01 9502-29-0-0 K1665 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />

MS8122D M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />

FC8022D2 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />

FC8122D 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />

FC8120D 9507-0-0-0 AFM8 M22520/2-01 9502-29-0-0 K1665 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />

FS8022D2 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />

FS8122D M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />

MC8022D**<br />

thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K-42 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />

FC8022D2**<br />

thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />

MC8022D 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K-42 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />

MC8020D 9507-0-0-0 AFM8 M22520/2-01 9502-29-0-0 K1665 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />

MS8022D M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />

M39029/58-360 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K-42 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />

FC8022D2 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />

FC8020D2 9507-0-0-0 AFM8 M22520/2-01 9502-29-0-0 K1665<br />

FS8022D2 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />

M39029/57-354 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04<br />

MC8022D**<br />

thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K-42 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />

FC8022D2**<br />

thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<br />

<strong>Positronic</strong><br />

Contact P/N<br />

Handle &<br />

Positioner<br />

P/N<br />

Hand<br />

Crimp<br />

Tool<br />

P/N<br />

Mfg.<br />

Cross<br />

Mil Equiv Positioner<br />

Mfg.<br />

Cross<br />

Mil Equiv<br />

Insertion<br />

Tool<br />

Mfg.<br />

Cross<br />

Mil Equiv<br />

Removal<br />

Tool<br />

Mfg.<br />

Cross<br />

Mil Equiv<br />

Automatic<br />

Crimp<br />

Tool<br />

* 1 See Note<br />

79<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


D-Sub<br />

APPLICATION TOOLS<br />

<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

COMPLIANT PRESS-FIT CONNECTORS INSTALLATION TOOLS<br />

USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS<br />

POSITRONIC RECOMMENDED TOOLS FOR<br />

PCD SERIES AND PCDD SERIES CONNECTORS AND CONTACTS<br />

SERIES<br />

MALE<br />

CONNECTOR SEATING<br />

FEMALE<br />

PCD 9 9512-1-0-41 9512-6-0-41<br />

PCD 15 9512-2-0-41 9512-7-0-41<br />

PCD 25 9512-3-0-41 9512-8-0-41<br />

PCD 37 9512-4-0-41 9512-9-0-41<br />

PCD 50 9512-5-0-41 9512-10-0-41<br />

PCDD 15 9512-1-0-41 9512-11-0-41<br />

PCDD 26 9512-2-0-41 9512-12-0-41<br />

PCDD 44 9512-3-0-41 9512-13-0-41<br />

PCDD 62 9512-4-0-41 9512-14-0-41<br />

APPLICATION TOOLS<br />

PCDD 78 9512-5-0-41 9512-15-0-41<br />

PCDD 104 9512-16-0-41 9512-17-0-41<br />

Arbor press for connector seating tools-9530-1-0 1 ton capacity 4 inch throat<br />

PCD series - Replacement pins for connector seating tools. Female - 855-658-0-41<br />

PCDD series - Replacement pins for connector seating tools. Female - 855-751-0-41<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.<br />

80


<strong>Positronic</strong> <strong>Industries</strong><br />

connectpositronic.com<br />

APPLICATION TOOLS<br />

D-Sub<br />

SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-FIT TERMINATION<br />

Traditionally, tin-lead has been a popular plating for printed circuit board (PCB) holes. However, many PCB hole<br />

platings must now be RoHS compliant. <strong>Positronic</strong> is pleased to offer PCB HOLE SIZE FOR RoHS PCB plating as<br />

shown below.<br />

OMEGA COMPLIANT PRESS-FIT CONTACT HOLE<br />

“Omega” Termination<br />

BOARD<br />

TYPE<br />

CONTACT<br />

SIZE / TYPE<br />

RECOMMENDED<br />

DRILL HOLE SIZE<br />

RECOMMENDED<br />

PLATING<br />

FINISHED<br />

HOLE SIZES<br />

TIN-LEAD<br />

SOLDER<br />

PCB<br />

22<br />

OMEGA<br />

20<br />

OMEGA<br />

ø0.0453±0.0010<br />

[ø1.150±0.025]<br />

ø0.0453±0.0010<br />

[ø1.150±0.025]<br />

0.0006 [15µ]<br />

minimum solder<br />

over 0.0010 [25µ]<br />

min. copper<br />

ø0.0394+0.0035-0.0024<br />

[ø1.000+0.090-0.060]<br />

ø0.0394+0.0035-0.0024<br />

[ø1.000+0.090-0.060]<br />

RoHS PCB PLATING OPTIONS<br />

COMPLIANT<br />

PRESS-FIT TERMINATION<br />

CONTACT HOLE<br />

22<br />

OMEGA<br />

ø0.047±0.001<br />

[ø1.19±0.025]<br />

ø0.043±0.002<br />

[ø1.09±0.05]<br />

NOTE: For PCB plating compositions<br />

not shown, consult Technical Sales.<br />

COPPER<br />

PCB<br />

20<br />

OMEGA<br />

ø0.047±0.001<br />

[ø1.19±0.025]<br />

0.0010 [25µ]<br />

min. copper<br />

ø0.043±0.002<br />

[ø1.09±0.05]<br />

COMPLIANT PRESS-FIT<br />

USER INFORMATION<br />

APPLICATION TOOLS<br />

IMMERSION<br />

TIN<br />

PCB<br />

IMMERSION<br />

SILVER<br />

PCB<br />

ELECTROLESS<br />

NICKEL /<br />

IMMERSION<br />

GOLD<br />

PCB<br />

22<br />

OMEGA<br />

20<br />

OMEGA<br />

22<br />

OMEGA<br />

20<br />

OMEGA<br />

22<br />

OMEGA<br />

20<br />

OMEGA<br />

ø0.047±0.001<br />

[ø1.19±0.025] 0.000033±0.000006<br />

[0.85±0.15µ]<br />

immersion tin<br />

ø0.047±0.001<br />

[ø1.19±0.025]<br />

over 0.0010 [25µ]<br />

min. copper<br />

ø0.047±0.001<br />

[ø1.19±0.025] 0.000013±0.000007<br />

[0.34±0.17µ]<br />

immersion silver<br />

ø0.047±0.001<br />

[ø1.19±0.025]<br />

ø0.047±0.001<br />

[ø1.19±0.025]<br />

ø0.047±0.001<br />

[ø1.19±0.025]<br />

over 0.0010 [25µ]<br />

min. copper<br />

0.000002 [0.05µ] min.<br />

immersion gold over<br />

0.000177±0.000059<br />

[4.5±1.5µ] electroless<br />

nickel per IPC-4552<br />

over 0.0010 [25µ]<br />

min. copper<br />

ø0.043±0.002<br />

[ø1.09±0.05]<br />

ø0.043±0.002<br />

[ø1.09±0.05]<br />

ø0.043±0.002<br />

[ø1.09±0.05]<br />

ø0.043±0.002<br />

[ø1.09±0.05]<br />

ø0.043±0.002<br />

[ø1.09±0.05]<br />

ø0.043±0.002<br />

[ø1.09±0.05]<br />

When properly used, <strong>Positronic</strong><br />

<strong>Industries</strong> Omega signal compliant<br />

press-fit terminations provide<br />

reliable service even under severe<br />

conditions.<br />

Connectors utilizing this<br />

leading technology<br />

compliant press-fit contact<br />

are easy to install:<br />

1. Inexpensive installation tooling<br />

is available from <strong>Positronic</strong>, to<br />

choose the proper installation<br />

tool refer to page 83 for part<br />

number ordering information.<br />

2. Insert the connector into the<br />

printed circuit board or back -<br />

plane and seat connector fully.<br />

3. Secure the connector to the<br />

printed ciricuit board or back -<br />

plane using two self-tapping<br />

screws. The screws should<br />

be 4-40 threads supplied by<br />

customer.<br />

81<br />

DIMENSIONS ARE IN INCHES [MILLIMETERS].<br />

ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Positronic</strong> ® offers a<br />

variety of<br />

QPL connector products<br />

D-SUBMINIATURE CONNECTORS<br />

MIL PREFIX<br />

POSITRONIC SERIES<br />

MIL PREFIX<br />

POSITRONIC SERIES<br />

MIL-DTL-24308/1<br />

HDC<br />

MIL-DTL-24308/24<br />

HDC, DD<br />

MIL-DTL-24308/2<br />

RD, DD<br />

MIL-DTL-24308/25<br />

HDC, RD, DD<br />

MIL-DTL-24308/3<br />

HDC<br />

MIL-DTL-24308/26<br />

HDC, RD, DD<br />

MIL-DTL-24308/4<br />

RD, DD<br />

GSFC S-311-P4<br />

SND, SDD, SCBC, SCBM<br />

MIL-DTL-24308/5<br />

HDC<br />

GSFC S-311-P10<br />

SND, SCBM<br />

MIL-DTL-24308/6<br />

RD, DD<br />

SAE AS39029/57<br />

DD<br />

MIL-DTL-24308/7<br />

HDC<br />

SAE AS39029/58<br />

DD<br />

MIL-DTL-24308/8<br />

RD, DD<br />

SAE AS39029/63<br />

RD<br />

MIL-DTL-24308/23<br />

HDC, DD<br />

SAE AS39029/64<br />

RD<br />

RECTANGULAR CONNECTORS<br />

MIL PREFIX<br />

POSITRONIC SERIES<br />

MIL PREFIX<br />

POSITRONIC SERIES<br />

MIL-DTL-28748/3<br />

GMCT<br />

MIL-DTL-28748/8<br />

SGM<br />

MIL-DTL-28748/4<br />

GMCT<br />

MIL-C-28748/13<br />

SGMC<br />

MIL-DTL-28748/5<br />

GM<br />

MIL-C-28748/14<br />

SGMC<br />

MIL-DTL-28748/6<br />

GM<br />

SAE AS39029/34<br />

SGMC, GMCT<br />

MIL-DTL-28748/7<br />

SGM<br />

SAE AS39029/35<br />

SGMC, GMCT<br />

For a complete QPL listing available to download in PDF format, visit the desired connector family<br />

home page and click on link “Qualified Product Listing (PDF)” on our website at:<br />

www.connectpositronic.com<br />

or enter the URL link below to download the QPL PDF file immediately!<br />

http://www.connectpositronic.com/pdf_view/222/<br />

QPL LISTING<br />

82


Other D-subminiature Products<br />

<strong>Positronic</strong> <strong>Industries</strong> offers full line of D-subminiature connectors in a wide variety of<br />

contact variants and package sizes with compliant press-fit, solder and cable terminations.<br />

All <strong>Positronic</strong> connector products provide quality, reliability, and flexibility.<br />

HIGH PERFORMANCE<br />

D-SUBMINIATURE CONNECTORS<br />

Standard and high density connectors<br />

manufactured to MIL-PRF-24308, Class M;<br />

Goddard Space Flight Center S-311-P-4<br />

and Goddard Space Flight Center S-311-P-10.<br />

ENVIRONMENTAL-D CONNECTORS<br />

Standard and high density connectors<br />

with environmental protection features to<br />

IP67. Straight and right angle (90°), and<br />

cable terminations available.<br />

COMBO-D CONNECTORS<br />

Connectors with signal, shielded,<br />

power, thermocouple or high voltage<br />

contacts in a single package.<br />

Power compliant press-fit<br />

terminations now available.<br />

DUAL PORT CONNECTORS<br />

Right angle (90°) p.c. board mount<br />

connectors assembled stacked to<br />

maximize real estate; contact variants<br />

9 through 62; available in standard<br />

density, high density, and mixed density.<br />

83


<strong>Positronic</strong> HIGH RELIABILITY Products<br />

P O W E R<br />

FEATURES:<br />

• High current density • Energy saving -<br />

low contact resistance • Hot swap capability<br />

• AC/DC operation in a single connector<br />

• Signal contacts for hardware management<br />

• Blind mating • Sequential mating<br />

• Large surface area contact mating<br />

system • Wide variety of accessories<br />

• Customer-specified contact arrangements<br />

• Modular tooling which produces<br />

a single piece connector insert<br />

Contact Sizes: 0, 8, 12, 16, 20, 22 and 24<br />

Current Ratings: To 200 amperes per contact<br />

Terminations: Crimp and panel mount, straight solder, right angle (90°) solder,<br />

straight compliant press-in and right angle (90°) compliant press-in<br />

Configurations: Multiple variants in a variety of package sizes<br />

Compliance: PICMG 2.11, PICMG 3.0, VITA 41, DSCC, GSFC S-311-P-4,<br />

GSFC S-311-P-10<br />

R E C T A N G U L A R<br />

FEATURES:<br />

• Two performance levels available:<br />

industrial quality and military quality<br />

• A wide variety of accessories<br />

• Broad selection of contact variants and<br />

package sizes<br />

• Connector keying options<br />

Contact Sizes: 16, 20 and 22<br />

Current Ratings: To 13 amperes nominal<br />

Terminations: Crimp, wire solder, straight solder, right angle (90°) solder, and<br />

straight compliant press-in<br />

Configurations: Multiple variants in both standard and high densities,<br />

thirty package sizes<br />

Qualifications: MIL-DTL-28748, SAE AS39029, CCITT V.35<br />

C A B L E<br />

FEATURES:<br />

3Design assemblies in accordance with customer specifications.<br />

3Prepare cablized connector configuration and performance specifications.<br />

3Design each system in accordance with applicable customer, domestic, and international<br />

standards.<br />

3Define and conduct performance and verification testing.<br />

• Shorten the supply chain and reduce<br />

additional costs and delays by “cablizing”<br />

your <strong>Positronic</strong> connector selection<br />

• Overmolding available<br />

• Shielded and environmentally sealed<br />

versions available<br />

• Power cables and access boxes which<br />

meet the SAE J2496 specification<br />

D - S U B M I N I A T U R E<br />

Contact Sizes: 8, 16, 20 and 22<br />

Current Ratings: To 100 amperes<br />

FEATURES:<br />

• Four performance levels available for<br />

best cost/performance ratio: professional,<br />

industrial, military and space-flight quality<br />

• Options include high voltage, coax,<br />

thermocouple and air coupling contacts;<br />

environmentally sealed and dual port<br />

connector packages including mixed density<br />

• Broad selection of accessories<br />

• Size 20 and 22 contacts suitable for<br />

use in carrying power<br />

• IP65, IP67<br />

Terminations: Crimp, wire solder, straight solder, right angle (90°) solder, straight<br />

compliant press-in and right angle (90°) compliant press-in<br />

Configurations: Multiple variants in both standard and high densities, seven shell sizes<br />

Qualifications: MIL-DTL-24308, GSFC S-311-P-4, GSFC S-311-P-10,<br />

SAE AS39029, DSCC<br />

C I R C U L A R<br />

Contact Sizes: 12, 16, 20 and 22<br />

Current Ratings: To 25 amperes nominal<br />

Terminations: Crimp, wire solder, straight solder, and right angle (90°) solder<br />

Configurations: Multiple variants in four package sizes<br />

Qualifications: Environmental protection to IP67<br />

FEATURES:<br />

• Non-corrodible / lightweight composite<br />

construction<br />

• EMI/RFI shielded versions<br />

• Thermocouple contacts<br />

• Environmentally sealed versions<br />

• Rear insertion/ front release of removable<br />

contacts<br />

• Two level sequential mating<br />

• Overmolding available on full assemblies<br />

H E R M E T I C<br />

FEATURES:<br />

• Intended for use as an electrical<br />

feedthrough in high vacuum applications<br />

• Leakage rate: 5 x 10-9 mbar.l/s @ vacuum<br />

1.5 x 10-5 atm<br />

• Signal, power, coax and high voltage versions<br />

available<br />

• Connectors can be mounted on flange<br />

assembly per customer specification<br />

Contact Sizes: 8, 12, 16, 20 and 22<br />

Current Ratings: To 40 amperes nominal<br />

Terminations: Feedthrough is standard; flying leads and board mount available<br />

upon request<br />

Configurations: See D-subminiature and circular configurations above<br />

Compliance: Space-D32<br />

For more information, visit www.connectpositronic.com or call your nearest<br />

<strong>Positronic</strong> sales office listed on the back of this catalog.


NORTH AMERICAN LOCATIONS<br />

UNITED STATES, Springfield, Missouri, Corporate Headquarters<br />

Factory Sales and Engineering Offices 800 641 4054 info@connectpositronic.com<br />

PUERTO RICO, Ponce Factory<br />

Factory Sales and Engineering Offices 800 641 4054 info@connectpositronic.com<br />

MEXICO<br />

Factory Sales and Engineering Offices 800 872 7674 info@connectpositronic.com<br />

CANADA<br />

Factory Sales and Engineering Offices 800 327 8272 info@connectpositronic.com<br />

ASIA/PACIFIC LOCATIONS<br />

SINGAPORE, Asia/Pacific Headquarters<br />

Factory Sales and Engineering Offices 65 6842 1419 singapore@connectpositronic.com<br />

ASIA, Direct Sales Offices<br />

China -Zhuhai Factory and Sales Office 86 756 3626 466 zhuhai@connectpositronic.com<br />

China -Shenzhen Sales Office 86 755 2643 7578 shenzhen@connectpositronic.com<br />

China -Shanghai Sales Office 86 158 2907 9779 shanghai@connectpositronic.com<br />

China -Xian/Beijing Sales Office 86 29 8839 5306 xian@connectpositronic.com<br />

Korea Sales Office 82 31 909 8047 korea@connectpositronic.com<br />

Taiwan Sales Office 886 2 2937 8775 taiwan@connectpositronic.com<br />

JAPAN, Direct Sales Offices<br />

Sales and Engineering Offices 81 3 5619 8072 japan@connectpositronic.com<br />

INDIA, Direct Sales Offices<br />

Factory Sales and Engineering Offices 91 20 2439 4810 india@connectpositronic.com<br />

Bangalore Sales Office 91 94 4907 3251 bangalore@connectpositronic.com<br />

New Delhi Sales Office 91 80 1071 1175 delhi@connectpositronic.com<br />

ASIA/PACIFIC, Technical Agents<br />

Technical Agents in Malaysia, Australia, New Zealand, Philippines, Hong Kong, Vietnam, Thailand<br />

EUROPEAN LOCATIONS<br />

FRANCE, Auch Factory, European Headquarters<br />

Factory Sales and Engineering Offices 33 5 6263 4491 contact@connectpositronic.com<br />

EUROPE, Direct Sales Offices<br />

Northern France Sales Office 33 1 4588 1388 jchalaux@connectpositronic.com<br />

Southern France Sales Office 33 5 6263 4491 plafon@connectpositronic.com<br />

Eire + Northern Ireland 33 5 6263 4557 tauvin@connectpositronic.com<br />

Italy Sales Office 39 02 5411 6106 rmagni@connectpositronic.com<br />

Germany Sales Office 49 23 5163 4739 cbouche@connectpositronic.com<br />

UK Sales Office 44 7975 682 488 lbridwell@connectpositronic.com<br />

EUROPE, Technical Agents<br />

Technical Agents in Austria, Benelux, Eastern Europe Countries, Greece, Ireland, Russia, Scandinavia,<br />

Spain, Switzerland and the United Kingdom<br />

MIDEAST, Technical Agents<br />

Technical Agents in Israel and Turkey<br />

POSITRONIC INDUSTRIES, INC.<br />

423 N Campbell Avenue • PO Box 8247 • Springfield, MO 65801<br />

Tel 417 866 2322 • Fax 417 866 4115 • Toll Free 800 641 4054<br />

info@connectpositronic.com<br />

POSITRONIC INDUSTRIES, S.A.S.<br />

Zone Industrielle d’Engachies • 46 Route d’Engachies<br />

France 32020 Auch Cedex 9<br />

Telephone 33 5 6263 4491 • Fax 33 5 6263 5117<br />

contact@connectpositronic.com<br />

POSITRONIC ASIA PTE LTD.<br />

3014A Ubi Road 1 #07-01 • Singapore 408703<br />

Telephone 65 6842 1419 • Fax 65 6842 1421<br />

singapore@connectpositronic.com

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