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Combo D.pdf - Positronic Industries Inc

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Catalog C-004 Rev. E2


POSITRONIC INDUSTRIESAbout UsFounded in 1966, <strong>Positronic</strong> <strong>Industries</strong> is a vertically integrated manufacturer of high quality interconnect products.<strong>Positronic</strong> has earned the worldwide reputation as a service oriented, quick-reaction, top quality connector supplier. Weare committed to maintaining this reputation by continuous implementation of our Complete Capability concept.Complete CapabilityDesign & Development• Designs new connectors and modifies existing connectors to meet industry requirements• Continuously conducts marketing studies to identify industry needs for new products• Ongoing interest in unique connector designsToolingMachining• Tooling support for all manufacturing areas within company• Provides 80% of new tooling, punch press dies, molds, jigs and fixtures used at <strong>Positronic</strong> factory locations worldwideMachining• Automatic screw machines produce finely crafted contacts and hardware for connector bodies• Trained technicians operate machines from Tornos, Bechler and Brown & SharpeMolding• Molds all plastic connector components such as insulators, hoods, angle brackets and more• Overmold capability availablePlating• Applies gold and other metal finishes to connector components to any required thickness• Plating conforms to all military specificationsQuality Assurance• Select factories certified to ISO 9001:2000, AS9100 Rev.B 2004 and ISO 14001 (Singapore)• Maintains aggressive TQM program• Able to test to IEC, EIA, UL, MIL-DTL-24308, MIL-DTL-28748, SAE AS 39029 and MIL-C-85049 requirementsFinished Stock Inventory• Each main factory location maintains a large inventory of connector components and accessories• Same day shipments available on many standard connector products• Stocking agreements available for qualified customersWorldwide Sales & Service• One-on-one customer service• Factory sales• Factory direct local sales representatives• World class web site• Facilities located in USA, France, India, Puerto Rico, and Singapore.POSITRONIC IS AN ITAR REGISTERED COMPANYMoldingFinished Stock Inventory<strong>Positronic</strong> <strong>Industries</strong>’FEDERAL SUPPLY CODE (Cage Code)FOR MANUFACTURERS is 28198Products described within this catalog may beprotected by one or more of the following US. patents:#4,900,261 #5,255,580 #5,329,697#6,260,268 #6,835,079 #7,115,002Patented in Canada, 1992Other Patents PendingUnless otherwise specified, dimensional tolerances are:1) ±0.001 inches [0.03 mm] for male contact mating diameters.2) ±0.003 inches [0.08 mm] for contact termination diameters.3) ±0.005 inches [0.13 mm] for all other diameters.4) ±0.015 inches [0.38 mm] for all other dimensions.Information in this catalog is proprietary to <strong>Positronic</strong> and its subsidiaries. <strong>Positronic</strong> believes the data contained herein to be reliable. Since the technicalinformation is given free of charge, the user employs such information at his own discretion and risk. <strong>Positronic</strong> <strong>Industries</strong> assumes no responsibility forresults obtained or damages incurred from use of such information in whole or in part.Blue colored connectors shown in this catalog are a trademark of <strong>Positronic</strong> <strong>Industries</strong>, <strong>Inc</strong>.®, registered in the U.S. Patent and Trademark Office.Connector Excellence®, <strong>Positronic</strong> <strong>Industries</strong>, <strong>Inc</strong>.®, P+ logo, PosiBand® and it’s logo design are also registered trademarks of <strong>Positronic</strong> <strong>Industries</strong>, <strong>Inc</strong>.<strong>Positronic</strong> Global Connector Solutions and it’s logo design are trademarks of <strong>Positronic</strong> <strong>Industries</strong>, <strong>Inc</strong>.MicroTCA® and the MicroTCA® logo are registered trademarks of the PCI Industrial Computers Manufacturers Group.


P O S I T R O N I C I N D U S T R I E SCONNECTOR DESCRIPTIONSCOMBINATION D-SUBMINIATURESTANDARD AND HIGH DENSITYCB series connectors are available in standard densityversions, which have fixed size 20 signal contacts and size 8power, shielded, high voltage and air contacts. High density CBseries connectors offer fixed size 22 signal contacts, size 8contacts or size 16 power contacts. These connectors areavailable in various performance levels for best cost/performanceratio. Thermocouple contact options are also available.COMBINATION D-SUBMINIATURECRIMP CONTACTSSTANDARD AND HIGH DENSITYCBC series connectors offer crimp removable contacts for signal,power, shielded, high voltage and air contacts applications.These connectors are available in standard and high densityversions. Thermocouple contact options are also available.COMBINATION CONTACTDUAL PORT CONNECTORSCBDP series. Offers seventeen different combinations of powerand signal contact stacked assemblies. Size 20 signal contactsand size 8 power contacts.INPUT POWER CONNECTORS(MicroTCA) - QB SERIESQB series. <strong>Positronic</strong> was privileged to have participated in thedevelopment of the MicroTCA specification. <strong>Positronic</strong> is proudto announce the release of connectors for use in MicroTCAmodules for power input. QB series offers board mountconnectors for power modules, and cable connectors for bringingpower to modules. QB series meet requirements of theMicroTCA Specification for 48V and 24V systems.COMBO-D CONNECTOR SAVERS -ACBDP and ACBMP SERIESACBDP and ACBMP series. <strong>Combo</strong>-D connector savers withsize 20 and size 8 contacts. Available for all standard<strong>Combo</strong>-D variants in shell sizes 1 through 6.RoHS• per EU Directive 2002/95/EC•RoHS Compliantoptions available!DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.i


<strong>Combo</strong>-DD-SubNEW!TABLE OF CONTENTSC B C D S E R I E S<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comCBCD Series Introduction .................................................................................................................................................. 39Technical Characteristics ..................................................................................................................................................... 39-40Contact Variants .................................................................................................................................................................. 40Standard Shell Assembly .................................................................................................................................................... 41Ordering Information ............................................................................................................................................................ 42CBDPB/CBDPC SERIESC B D P B / C B D P C S E R I E S<strong>Combo</strong>-Dual Port Series Introduction .................................................................................................................................. 43Technical Characteristics ..................................................................................................................................................... 43-44Contact Variants .................................................................................................................................................................. 44Right Angle (90°) Printed Board Mount Connector ............................................................................................................. 45Right Angle (90°) Printed Board Mount Contact Hole Pattern ............................................................................................ 46-47Ordering Information ............................................................................................................................................................ 48QB SERIESQ B S E R I E S ( M i c r o T C A )QB Series Introduction and Temperature Rise Curve ......................................................................................................... 49Technical Characteristics and Optimum Mating Range ....................................................................................................... 50Right Angle (90°) Printed Board Mount Connector - 48 Volt andRight Angle (90°) Printed Board Mount Contact Hole Pattern - 48 Volt............................................................................. 51Right Angle (90°) Printed Board Mount Connector - 24 Volt andRight Angle (90°) Printed Board Mount Contact Hole Pattern - 24 Volt............................................................................. 52Code Q Cable Connector; Electrical Bridge andStandard D-subminiature Mounting Bracket ...................................................................................................................... 53Code 11 and 12 Removable Crimp Power Contacts andCode 0, 11 and 12 Removable Signal Contacts ................................................................................................................ 54Male Ordering Information - Dual Port and Male Ordering Information - Uni Port Connectors ........................................... 55Female Ordering Information - Cable Connectors................................................................................................................ 56C O N N E C T O R S A V E R SACBDP/ACBMP Series Introduction .................................................................................................................................... 57Technical Characteristics ..................................................................................................................................................... 58ACBDP/ACBMP Series Size 20 and Size 8 Contact Variants ............................................................................................. 58Male to Female Connector Saver and Jackscrew Systems ............................................................................................... 59Ordering Information ........................................................................................................................................................... 60CONNECTOR SAVERSUNIQUE FEATUREScontinued on next page . . .DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.iiiREMOVABLE CONTACTS


APPLICATION TOOLS SPECIAL OPTIONS DESC CROSS REF.<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!NEW!TABLE OF CONTENTSU N I Q U E F E A T U R E S<strong>Combo</strong>-DD-SubUnique Features Introduction and Sequential Mating Contacts .......................................................................................... 61Size 8 Contact Stabilization Feature ................................................................................................................................... 62<strong>Combo</strong>-D Connectors with 100 AMP High Current Removable Crimp Power Contacts Technical Characteristicsand 100 AMP High Current Removable Crimp Power Contacts (for use with 8 AWG wire) ............................................ 63Selectively Loaded <strong>Combo</strong>-D Connectors for use with 100 AMPHigh Current Removable Crimp Power Contacts and Temperature Rise Curve ............................................................... 64Size 8 Straight Printed Board Mount High Voltage Contact ................................................................................................ 65Size 8 Right Angle (90°) Printed Board Mount High Voltage Contact ................................................................................. 65Size 8 Bus Bar Power Contacts ........................................................................................................................................... 66Size 8 Integral Blind Mate Guide ......................................................................................................................................... 66Customer Specified Contact Termination Length ................................................................................................................ 67R E M O V A B L E C O N T A C T SRemovable Contact Technical Characteristics .................................................................................................................... 68-69What makes PosiBand ® contact interface significant .......................................................................................................... 69Size 22 Removable Crimp Signal Contacts.......................................................................................................................... 70-71Size 22 Removable Thermocouple Crimp Signal Contact .................................................................................................. 71Size 20 Removable Crimp Signal Contacts ......................................................................................................................... 72-73Size 20 Removable Thermocouple Crimp Signal Contact .................................................................................................. 74Size 16 Removable Crimp Power Contacts ......................................................................................................................... 74Size 8 Removable Crimp Power Contacts ........................................................................................................................... 75Size 8 Removable Solder Cup Power Contacts ................................................................................................................... 75Size 8 Removable High Voltage Power Contacts ................................................................................................................ 76Size 8 Straight Printed Board Mount Power Contact .......................................................................................................... 76Size 8 Right Angle (90°) Printed Board Power Contact ...................................................................................................... 77Size 8 Removable Shielded Contact ................................................................................................................................... 78Size 8 Straight Printed Board Mount Shielded Contact ...................................................................................................... 79Size 8 Right Angle (90°) Printed Board Shielded Contact .................................................................................................. 79Size 8 Removable Air Line Couplers ................................................................................................................................... 80A P P L I C A T I O N T O O L SCrimping Information for Removable Crimp Contacts .......................................................................................................... 81-82Soldering and Crimping Information for Combination D Series Shielded Contacts ............................................................ 83Contact Crimping Tools and Accessories ............................................................................................................................. 84Contact Application Tools Cross Reverence List ................................................................................................................. 85-86Suggested Printed Board Hole Sizes For Compliant Press-Fit Connectors ........................................................................ 87Compliant Press-Fit Connector Installation Tools................................................................................................................. 88NEW!S P E C I A L O P T I O N SModifications (MOS) ............................................................................................................................................................ 89D E S C C R O S S R E F E R E N C EDESC Part Number Cross Reference .................................................................................................................................. 90-91ivDIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


POSITRONIC CABLIZED CONNECTORSSAVE TIME AND MONEY! Let <strong>Positronic</strong> support your connector requirements by cablizing your<strong>Combo</strong>-D connector selection. <strong>Positronic</strong> offers technical support and manufacturingcapability for cablized connectors. Contact your factory direct sales representative for details!Engineering ManagementSpringfield Cable AssemblyQuality AssuranceDesign and Testing Service<strong>Positronic</strong> <strong>Industries</strong>’ EngineeringDepartment:1. Works closely with customers.2. Prepares component and cablizedconnector systems, hardware design,and performance specifications.Puerto Rico Cable Assembly3. Designs each system in accordancewith applicable customer, domestic,and international standards.4. Defines and directs required performanceand verification testing.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.v


GENERAL INFORMATIONRATED CURRENT (AMPS)<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.com10090807060504030201000102030GENERAL INFORMATIONTEMPERATURE RISE CURVES FOR SIZE 8, 10 AND 12 AWG WIRE7W2405060708090100110120130140CBD7W2with 8 AWGCBD7W2with 10 AWGCBD7W2with 12 AWG<strong>Combo</strong>-DD-SubTest conducted in accordance with UL1977.All power contacts under load.MC4008D: Curve developed using a mated CBD7W2F578 AWG and CBC7W2M loaded with MC4008D contactsterminated to 8 AWG wire.MC4010D: Curve developed using a mated CBD7W2F3610 AWG and CBC7W2M loaded with MC4010D contactsterminated to 10 AWG wire.MC4012D: Curve developed using a mated CBD7W2F5512 AWG and CBC7W2M loaded with MC4012D contactsterminated to 12 AWG wire.TEMPERATURE RISE (ºC)21WA4100Test conducted in accordance with UL1977.All power contacts under load.MC4008D: Curve developed using a mated CBD21WA4F578 AWG and CBC21WA4M loaded with MC4008D contactsterminated to 8 AWG wire.MC4010D: Curve developed using a mated CBD21WA4F3610 AWG and CBC21WA4M loaded with MC4010D contactsterminated to 10 AWG wire.MC4012D: Curve developed using a mated CBD21WA4F5512 AWG and CBC21WA4M loaded with MC4012D contactsterminated to 12 AWG wire.RATED CURRENT (AMPS)90807060504030201000102030405060708090100110120130140CBD21WA4with 8 AWGCBD21WA4with 10 AWGCBD21WA4with 12 AWGTEMPERATURE RISE (ºC)8W8100RATED CURRENT (AMPS)90807060504030201000102030405060708090100110120130140CBD8W8with 8 AWGCBD8W8with 10 AWGCBD8W8with 12 AWGTest conducted in accordance with UL1977.All power contacts under load.MC4008D: Curve developed using a mated CBD8W8F578 AWG and CBC8W8M loaded with MC4008D contactsterminated to 8 AWG wire.MC4010D: Curve developed using a mated CBD8W8F3610 AWG and CBC8W8M loaded with MC4010D contactsterminated to 10 AWG wire.MC4012D: Curve developed using a mated CBD8W8F5512 AWG and CBC8W8M loaded with MC4012D contactsterminated to 12 AWG wire.TEMPERATURE RISE (ºC)1DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


P O S I T R O N I C I N D U S T R I E S<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubCBD/CBM SERIESSize 20 Fixed Signal andThermocouple ContactsSize 8 Removable Power, Shielded,Air and High Voltage ContactsU.L. RecognizedFile #E49351D.E.S.C. 85039CSA RecognizedFile #LR54219Telecommunication U.L. File #E140980<strong>Combo</strong>-D series connectors permit mixed contact combinationsof power, shielded, air, high voltage and signalcontacts within the same connector body. Twenty-twoconnector variants are offered in six standard shell sizes.Three performance levels of <strong>Combo</strong>-D series connectorsare offered: professional, industrial and military. CBDseries connectors are quality connectors recommendedfor use in sheltered, non-corrosive indoor and outdoorenvironments having normal ventilation, but without temperatureor humidity controls. Signal contacts are offeredwith open entry professional level or PosiBand closedentry industrial level signal contacts. CBD series connectorsmeet performance requirements of I.E.C. 807-2,Performance Level One or Two. CBM series connectorsare military quality connectors recommended for use insheltered, mildly corrosive environments having a widerange of temperature, pressure and humidity changes.CBM series connectors will meet the applicable performancerequirements of D.E.S.C. 85039.<strong>Combo</strong>-D series connectors utilize precision machinedsignal contacts. Connector variants are available withcontact terminations for solder and straight and rightangle (90°) printed board mount terminations featuring achoice of inch or metric printed board footprints.Power, shielded and high voltage contacts are removable,having solder and straight and right angle (90°)printed board mount terminations. Power and shieldedcontacts are available with crimp terminations. Air contactoptions are also available, see page 80 for details.For low level shielding requirements, ferrite inductorsmay be attached to both signal and power contacts ofconnectors having contact terminations which arestraight or right angle (90°) for printed board mountingapplications. For additional information contact TechnicalSales.The female power contacts feature the Large SurfaceArea (L.S.A.) closed entry contact design which providesmaximum mating surfaces between male andfemale contacts and reduced contact resistance duringoperation.A wide assortment of printed board mounting hardware,cable support hoods, and locking systems is availablefrom stock.A blind mating system is available for applicationsrequiring connector coupling in recessed areas or mobilepower coupling systems.Straight and right angle (90°) PCB mount thermocouplecontacts are available, please contact Technical Salesfor details.RoHS• per EU Directive 2002/95/EC•For RoHS optionssee page 21.3DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comTECHNICAL CHARACTERISTICSMATERIALS AND FINISHES:Insulator:Glass filled polyester per MIL-M-24519UL 94V-0, blue color, and composite.Contacts:Precision machined copper alloy.Contact Plating:Signal: Gold flash over nickel plate and gold 0.000050[1.27µ] over nickel plate. Other finishesavailable upon request, see page 89.Power:Gold flash over nickel. Other finishes availableupon request, see page 89.Shielded: For contact platings, see pages 68.High Voltage: For contact platings, see pages 68.Shells:Steel or brass with tin plate; zinc plate withchromate seal; stainless steel passivated.Other materials and finishes available uponrequest.Mounting Spacers Nylon; copper alloy or steel with zincand Brackets:plate and chromate seal or tin plate; phosphorbronze with tin plate; stainless steel,passivated.Push-On Fasteners: Phosphor bronze and beryllium copper withtin plate.Jackscrew Systems: Brass or steel with zinc plate and chromateseal or clear zinc plate or tin plate; stainlesssteel, passivated.Hoods:Composite and plastic, UL 94V-0; brass orsteel with zinc plate and chromate seal; aluminumor aluminum with electroless nickelplate; die cast zinc.Non-magnetic versions are available, contact Technical Sales.MECHANICAL CHARACTERISTICS:Signal Contacts, Size 20 contacts, male - 0.040 inchFixed:[1.02mm] diameter. CBD series has openentry female contacts. PosiBand closedentry female options are also available.CBM series has PosiBand closed entryfemale contacts, see page 69 for details.Contact Retention Signal: 9 lbs. [40N]. Power, shieldedin Insulator:and high voltage: 22 lbs [98N].Resistance to500˚F [260˚C] for 10 seconds durationSolder Iron Heat: per IEC 512-6.Signal ContactSolder contacts - 0.042 inch [1.06mm]Terminations: minimum hole diameter for 20 AWG [0.5mm 2 ] wire maximum.Straight Printed Board Mount – 0.028 inch[0.71mm] termination diameter.Right Angle (90°) Printed Board Mount –0.028 inch [0.71 mm] termination diameter.Power Contacts, Size 8 contact, male – 0.142 inch [3.61mm]Removable, Crimp mating diameter. Terminations for 6, 8, 10,or Solder Termination: 12, and 16 AWG. Female contact featuresLarge Surface Area (L.S.A.) closed entrycontact design utilizing BeCu mechanicalretention member. Closed crimp barrel.Power Contacts, Size 8 contact, male – 0.142 inchPrinted Board Mount: [3.61mm] mating diameter. Printed boardterminations with 0.078 inch [1.98mm],0.094 inch [2.39mm] and 0.125 inch[3.18mm] termination diameters.Shielded Contacts, See table of cable sizes for contactRemovable: termination dimensions, page 78.C-004 Rev. E2High Voltage Contacts: Straight and right angle (90°) terminations –0.041 inch [1.04mm] minimum hole diameter.Shells:Male shells may be dimpled for EMI/ESDground paths.Polarization:Trapezoidally shaped shells and polarizedjackscrews.Mounting toAngle Brackets:Mounting toPrinted Board:Locking Systems:Jackscrews and riveted fasteners with0.120 inch [3.05mm] diameter hole, andthreaded riveted fasteners with 4-40 threadsand nylon inserts.Rapid installation push-on fasteners andthreaded posts.Jackscrews and vibration locking systems.Mechanical Operations: CBD series, open entry contacts, 500operations. CBD series, PosiBand closedentry and CBM series, 1,000 operations. PerIEC 512-5.ELECTRICAL CHARACTERISTICS:SIZE 20 CONTACTSContact Current Rating: 7.5 amperes nominal.Initial Contact Resistance: 0.008 ohms maximum.Proof Voltage:1000 V r.m.s.SIZE 8 CONTACTSPOWER CONTACTSContact Current Rating - Tested per U.L. 1977:Standard Contact Material:0.078 inches diameter / 12 AWG terminations: 39 amperes.0.094 inches diameter / 10 AWG terminations: 50 amperes.0.125 inches diameter / 8 AWG terminations: 70 amperes.See Temperature Rise Curves on page 1 for details.High Conductivity Contact Material:8 AWG terminations: 80 amperes.See Temperature Rise Curves on page 2 for details.Initial Contact Resistance:Standard Contact Material: 0.0005 ohms max. per IEC 512-2,Test 2b.High Conductivity 0.00035 ohms max. per IEC 512-2,Contact Material: Test 2b.Proof Voltage:1000 V r.m.s.SHIELDED CONTACTSFor electrical characteristics, see pages 69.HIGH VOLTAGE CONTACTSFor electrical characteristics, see pages 69.CONNECTORInsulator Resistance: 5 G ohms.Clearance andCreepage Distance: 0.039 [1.0mm] minimum.Working Voltage:300 V r.m.s.CLIMATIC CHARACTERISTICS:Temperature Range: -55°C to +125°C.Damp Heat, Steady State: 10 days.THERMOCOUPLE CONTACTS:Straight and right angle PCB mount contacts are available, please contactTechnical Sales for details.Size 20 crimp contacts are available in CBC series, see page 74 fordetails.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.4CBD/CBM SERIES


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubCONTACT VARIANTSFACE VIEW OF MALE OR REAR VIEW OF FEMALESHELL SIZE 1Note: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.CBD/CBM SERIES* 1 2WK2 5W1SHELL SIZE 23W3 * 2 3WK3 7W211W1SHELL SIZE 35W5 9W4 13W3 17W221W1SHELL SIZE 48W8 13W6 17W521WA425W327W2SHELL SIZE 524W7 36W4 43W247W1SHELL SIZE 646W4Notes:* 1 2WK2 connectors have 1 male and 1 female contacts. Female connectorshould be loaded with female contact in A2 position.* 2 3WK3 male variant contains 2 male contacts and 1 female contact.Female variant contains 2 female contacts and 1 male contact5DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comSTANDARD SHELL ASSEMBLYNEW!RECOMMENDED MATING DIMENSIONSCBD3W3M00000BB1CBD5W5M00000MK0.050±0.010[1.27±0.25]Shell Sizes 1 & 2 =0.265±0.015 [6.73±0.38]Shell Sizes 3, 4, 5 & 6 =0.256±0.015 [6.50±0.38]G10° Typ.CBD/CBM SERIESED1DHCA0.036±0.008[0.91±0.20]0.220 [5.59]Max.Ø0.120±0.005 [Ø3.05±0.13]Mounting hole, two placesOPTIONAL SHELL ASSEMBLY (0, 02)OPTIONAL SHELL ASSEMBLYWITH UNIVERSAL FLOAT MOUNTS (F)0.120±0.010 [3.05±0.25]Ø0.120±0.005 [Ø3.05±0.13]Mounting hole, two placesfor stainless steel shell (0 option)Ø0.154 [3.91] Mounting hole,two places (02 option)0.032 [0.81]Total diametral floatØ0.086 +0.005-0.000 [ Ø2.18+0.13 -0.00]Mounting hole, two placesSHELL SIZESA±0.015[0.38]B±0.005[0.13]B1±0.005[0.13]C±0.005[0.13]D±0.005[0.13]D1±0.005[0.13]E±0.015[0.38]G±0.010[0.25]H±0.010[0.25]K±0.005[0.13]M±0.010[0.25]SHELL SIZE 1 MALESHELL SIZE 1 FEMALESHELL SIZE 2 MALESHELL SIZE 2 FEMALESHELL SIZE 3 MALESHELL SIZE 3 FEMALESHELL SIZE 4 MALESHELL SIZE 4 FEMALESHELL SIZE 5 MALESHELL SIZE 5 FEMALESHELL SIZE 6 MALESHELL SIZE 6 FEMALE1.213[30.81]1.213[30.81]1.541[39.14]1.541[39.14]2.088[53.04]2.088[53.04]2.729[69.32]2.729[69.32]2.635[66.93]2.635[66.93]2.729[69.32]2.729[69.32]0.643[16.33]0.971[24.66]1.511[38.38]2.159[54.84]2.064[52.43]2.189[55.60]0.666[16.92]0.994[25.25]1.534[38.96]2.182[55.42]2.079[52.81]2.212[56.18]0.984[24.99]0.984[24.99]1.312[33.32]1.312[33.32]1.852[47.04]1.852[47.04]2.500[63.50]2.500[63.50]2.406[61.11]2.406[61.11]2.500[63.50]2.500[63.50]0.311[7.90]0.311[7.90]0.311[7.90]0.311[7.90]0.423[10.74]0.485[12.32]0.329[8.36]0.329[8.36]0.329[8.36]0.329[8.36]0.441[11.20]0.503[12.78]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.605[15.37]0.605[15.37]0.668[16.97]0.668[16.97]0.759[19.28]0.759[19.28]1.083[27.51]1.083[27.51]1.625[41.28]1.625[41.28]2.272[57.71]2.272[57.71]2.178[55.32]2.178[55.32]2.302[58.47]2.302[58.47]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.534[13.56]0.534[13.56]0.596[15.14]0.596[15.14]0.233[5.92]0.243[6.17]0.233[5.92]0.243[6.17]0.230[5.84]0.243[6.17]0.230[5.84]0.243[6.17]0.230[5.84]0.243[6.17]0.230[5.84]0.243[6.17]0.422[10.72]0.429[10.90]0.422[10.72]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.6


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubSOLDER CUP CONNECTORCODE 220 AWG max.[0.5 mm 2 ]Fixed femalejackscrewsFixed femalejackscrewFixed malejackscrewCBD/CBM SERIES0.125[3.18]0.345[8.76]For solder cup contacts,specify code 2 in step 4of ordering information.Typical part number: CBD7W2M200T0Fixed male and female polarized jackscrews available.Specify code T6 in step 7 of ordering information.Typical part number: CBD7W2M200T60CBD17W2F200E0 with FS4008D contacts.CBD17W2M55B30T20STRAIGHT PRINTED BOARD MOUNT CONNECTORCODE 3, 35, 36 AND 37For Code 93 Press-Fit Board Mount Connectors, see page 20.CONTACTCODED ØSwaged spacer withpush-on fastener,phosphor bronze.Fixed female jackscrews3 ---------35360.078[1.98]0.094[2.39]0.010 [0.25]Nominal0.170[4.32]0.028 Ø[0.71]0.250[6.35]370.125[3.18]Typical part number: CBD17W2F35S60T2XFor straight printed boardmount contacts, specifycode no. in step 4 ofordering information.7DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.com0.220 [5.59] Max.RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTORWITH 0.078 [1.98] Ø POWER CONTACTSCODE 5 AND 55, 0.283 [7.19] CONTACT EXTENSIONSee temperature rise curves on pages 1 and 2.CBD***R7*** 0.283 [7.19] CONTACT EXTENSIONFixed femalejackscrewsSpecify code 5or 55 in step 4 ofordering information.0.339[8.61]±0.0080.112[2.84]Typ.SHELL SIZE A B C DSHELL SIZE 1SHELL SIZE 2SHELL SIZE 3SHELL SIZE 4SHELL SIZE 51.204[30.58]1.532[38.91]2.072[52.63]2.720[69.09]2.626[66.70]0.984[24.99]1.312[33.32]1.852[47.04]2.500[63.50]2.406[61.11]Numbering shown is rear view ofmale and face view of female.0.339[8.61]0.339[8.61]0.339[8.61]0.339[8.61]0.395[10.03]0.283[7.19]0.283[7.19]0.283[7.19]0.283[7.19]0.283[7.19]0.112[2.84] Typ.0.112[2.84] Typ.0.451[11.46]CBD/CBM SERIESTypical part number:CBD17W2M55R7NT20Push-on fastener,beryllium copper.0.170 [4.32] Nominal0.078 [1.98] Ø0.028 [0.71] ØTypical part number:CBD36W4F55R7NT2X0.220 [5.59] Max.RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTORWITH 0.125 [3.18] Ø POWER CONTACTSCODE 5 AND 57, 0.283 [7.19] CONTACT EXTENSIONSee temperature rise curves on pages 1 and 2.CBD***R7*** 0.283 [7.19] CONTACT EXTENSIONSHELL SIZE A B C DFixed femalejackscrewsSpecify code 5or 57 in step 4 ofordering information.0.810[20.57]±0.0080.112 [2.84] Typ.SHELL SIZE 1SHELL SIZE 2SHELL SIZE 3SHELL SIZE 4SHELL SIZE 51.204[30.58]1.532[38.91]2.072[52.63]2.720[69.09]2.626[66.70]0.984[24.99]1.312[33.32]1.852[47.04]2.500[63.50]2.406[61.11]Numbering shown is rear view ofmale and face view of female.0.339[8.61]0.339[8.61]0.339[8.61]0.339[8.61]0.395[10.03]0.283[7.19]0.283[7.19]0.283[7.19]0.283[7.19]0.283[7.19]0.112[2.84] Typ.0.112[2.84] Typ.0.810[20.57]C-004 Rev. E2Typical part number:CBD17W2M57R7NT200.170 [4.32]NominalPush-on fastener,beryllium copper.0.125 [3.18] ØTypical part number:CBD36W4F57R7NT2XDIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.8


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubSHELL SIZE 6RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTORWITH 0.078 [1.98] Ø POWER CONTACTSCODE 5 AND 55, 0.283 [7.19] CONTACT EXTENSIONCONNECTOR VARIANT 46W4See temperature rise curves on pages 1 and 2.Fixed female jackscrewsCBD/CBM SERIES0.283[7.19]-Specifycode 5 or 55 in step 4of ordering information0.507[12.88]0.112[2.84] Typ.0.451[11.46]2.720[69.09]±0.0082.500[63.50]Numbering shown is rear viewof male and face view of femaleTypical part number:CBD46W4M55R7NT200.170[4.32]NominalPush-on fastener,beryllium copper0.078[1.98] Ø0.028[0.71] ØSHELL SIZE 6RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTORWITH 0.125 [3.18] Ø POWER CONTACTSCODE 5 OR 57, 0.283 [7.19] CONTACT EXTENSIONCONNECTOR VARIANT 46W4See temperature rise curves on pages 1 and 2.Fixed female jackscrews0.451[11.46]0.283[7.19]-Specify code 5or 57 in step 4 ofordering information0.810[20.57]0.112[2.84] Typ.2.720[69.09]±0.0082.500[63.50]Numbering shown is rear view ofmale and face view of femaleTypical part number:CBD46W4M57R7NT200.170[4.32]NominalPush-on fastener,beryllium copper0.125[3.18] Ø0.028[0.71] Ø9DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-Sub0.125 [3.18] ØTyp.0.220 [5.59]Max.PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comMETRIC SYSTEM RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTORWITH 0.078 [1.98] Ø POWER CONTACTSCODE 7 AND 75, 0.370 [9.40] CONTACT EXTENSIONSee temperature rise curves on pages 1 and 2.CBD***R7*** 0.370 [9.40] CONTACT EXTENSIONSHELL SIZE A B C DFixed femalejackscrews±0.008SHELL SIZE 1SHELL SIZE 2SHELL SIZE 3SHELL SIZE 4SHELL SIZE 51.204[30.58]1.532[38.91]2.072[52.63]2.720[69.09]2.626[66.70]0.984[24.99]1.312[33.32]1.852[47.04]2.500[63.50]2.406[61.11]0.420[10.67]0.420[10.67]0.420[10.67]0.420[10.67]0.470[11.94]0.370[9.40]0.370[9.40]0.370[9.40]0.370[9.40]0.370[9.40]0.100 [2.54] Typ.0.520[13.21]CBD/CBM SERIESSpecify code 7or 75 in step 4 ofordering information.0.420[10.67]0.100 [2.54]Typ.Numbering shown is rear viewof male and face view of female.0.100 [2.54] Typ.Typical part number:CBD17W2M75R70T200.170 [4.32]Nominal0.024 [0.61] Ø0.078 [1.98] ØTypical part number:CBD36W4M75R70T200.125 [3.18] ØTyp.0.220 [5.59]Max.METRIC SYSTEM RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTORWITH 0.125 [3.18] Ø POWER CONTACTSCODE 7 AND 77, 0.370 [9.40] CONTACT EXTENSIONSee temperature rise curves on pages 1 and 2.CBD***R7*** 0.370 [9.40] CONTACT EXTENSIONSHELL SIZE A B C DFixedfemalejackscrewsSpecify code 7or 77 in step 4 ofordering information.0.810 [20.57]±0.0080.100 [2.54]Typ.SHELL SIZE 1SHELL SIZE 2SHELL SIZE 3SHELL SIZE 4SHELL SIZE 51.204[30.58]1.532[38.91]2.072[52.63]2.720[69.09]2.626[66.70]0.984[24.99]1.312[33.32]1.852[47.04]2.500[63.50]2.406[61.11]Numbering shown is rear viewof male and face view of female.0.420[10.67]0.420[10.67]0.420[10.67]0.420[10.67]0.470[11.94]0.370[9.40]0.370[9.40]0.370[9.40]0.370[9.40]0.370[9.40]0.100 [2.54] Typ.0.100 [2.54] Typ.0.810[20.57]Typical part number:CBD17W2M77R70T200.170 [4.32]Nominal0.024 [0.61] Ø0.125 [3.18] ØTypical part number:CBD36W4M77R70T20DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.10


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubRIGHT ANGLE (90°) PRINTED BOARD CONTACT HOLE PATTERN WITH 0.078 [1.98] Ø,0.094 [2.39] Ø POWER CONTACTS AND STRAIGHT PRINTED BOARD CONTACT HOLEPATTERN WITH 0.078 [1.98] Ø, 0.094 [2.39] Ø AND 0.125 [3.18] Ø POWER CONTACTSHOLE IDENTIFICATION SHOWN FOR MALE CONNECTOR; USE MIRROR IMAGE FOR FEMALE CONNECTOR.0.135[3.43] TYP.MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.0.218 [5.54] TYP.0.162 [4.11] TYP.Y0.270 [6.86] TYP.0.054 [1.37]TYP.0.270 [6.86]TYP.YCBD/CBM SERIESX2WK20.492[12.50]TYP.X0.108 [2.74] TYP.0.162 [4.11] TYP.0.492 [12.50] TYP.5W10.268 [6.81] TYP.0.034 [0.86]3W3/3WK30.656 [16.66]TYP.X0.108 [2.74] TYP.0.656 [16.66] TYP.7W20.108 [2.74] TYP.0.216 [5.49]0.163 [4.14]YY0.216 [5.49] TYP.0.656 [16.66] TYP.11W15W50.570 [14.48] TYP.0.926 [23.52] TYP.0.306 [7.77]X0.570 [14.48] TYP.0.926 [23.52] TYP.9W40.108 [2.74] TYP.0.054 [1.37]Y0.109 [2.77] TYP.0.055 [1.38] TYP.Y0.109 [2.77] TYP.0.218 [5.52] TYP.Y0.306 [7.77] X0.570 [14.48] TYP.0.926 [23.52] TYP.13W3X0.544 [13.82] TYP.0.926 [23.52] TYP.17W20.926 [23.52] TYP.0.055 [1.38] TYP.21W1X0.650 [16.51] TYP.0.250 [6.35] TYP.0.150 [3.81] TYP.0.707 [17.95]0.109 [2.77] TYP.0.652 [16.56]Y0.275 [6.99] TYP.0.343 [8.71]0.109 [2.77] TYP.8W80.600 [15.24]0.900 [22.86] TYP.1.250 [31.75] TYP.For “X” and “Y”dimensions, seechart on page 12.1.250 [31.75] TYP.0.893 [22.68] TYP.0.618 [15.70] TYP.0.109 [2.77] TYP.13W60.092 [2.34]0.265 [6.73] TYP.X11Y1.250 [31.75] TYP.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.0.055 [1.38] TYP.0.618 [15.70] X17W5NOTE: For suggested printed board recommended drill hole sizes,plating and finished hole sizes for compliant contact termination positions,see page 87.For press-fit connector installation tools, see page 88.Y X1.250 [31.75] TYP.21WA40.055 [1.38] TYP.SUGGESTED PRINTED BOARD HOLE SIZES:Suggest 0.045 [1.14] Ø hole for signal contact termination positions.Suggest 0.098 [2.49] Ø hole for 0.078 [1.98] Ø power contact termination positions.Suggest 0.114 [2.90] Ø hole for 0.094 [2.39] Ø power contact termination positions.Suggest 0.145 [3.68] Ø hole for 0.125 [3.18] Ø power contact termination positions.Suggest 0.123 ±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comRIGHT ANGLE (90°) PRINTED BOARD CONTACT HOLE PATTERN WITH 0.078 [1.98] Ø,0.094 [2.39] Ø POWER CONTACTS AND STRAIGHT PRINTED BOARD CONTACT HOLEPATTERN WITH 0.078 [1.98] Ø, 0.094 [2.39] Ø AND 0.125 [3.18] Ø POWER CONTACTSHOLE IDENTIFICATION SHOWN FOR MALE CONNECTOR; USE MIRROR IMAGE FOR FEMALE CONNECTOR.MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.0.109 [2.77] TYP.0.893 [22.68] TYP.0.109 [2.77] TYP.0.893 [22.68] TYP.0.055 [1.38] TYP.YX0.618 [15.70]1.250 [31.75] TYP.25W3X0.055 [1.38] TYP.1.250 [31.75]TYP.27W2YCBD/CBM SERIES0.270 [6.86] TYP. Y0.810 [20.57] TYP.0.109 [2.77] TYP.0.055 [1.38] TYP.XX1.203 [30.56] TYP.24W70.109 [2.77] TYP.Y1.203 [30.56] TYP.36W40.270 [6.86]0.540 [13.72]X0.810 [20.57]0.540 [13.72]X0.109 [2.77] TYP.YXX0.109 [2.77] TYP.0.810 [20.57]Y0.055 [1.38] TYP.X1.203 [30.56] TYP.1.203 [30.56] TYP.0.055 [1.38] TYP.43W247W10.900 [22.86]0.650 [16.51]1.250 [31.75]46W40.060 [1.52]0.120 [3.05]SUGGESTED PRINTED BOARD HOLE SIZES:Suggest 0.045 [1.14] Ø hole for signal contact termination positions.Suggest 0.098 [2.49] Ø hole for 0.078 [1.98] Ø power contact termination positions.Suggest 0.114 [2.90] Ø hole for 0.094 [2.39] Ø power contact termination positions.Suggest 0.145 [3.68] Ø hole for 0.125 [3.18] Ø power contact termination positions.Suggest 0.123 ±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.C-004 Rev. E2BANEW!CODENO.3353637555775X Y A B0.112[2.84]0.112[2.84]0.100[2.54]0.056[1.42]0.056[1.42]0.050[1.27]0.050[1.27]0.056[1.42]0.050[1.27]0.100[2.54]0.112[2.84]0.100[2.54]NOTE: For suggested printed board recommended drill hole sizes,plating and finished hole sizes for compliant contact termination positions,see page 87.For press-fit connector installation tools, see page 88.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.12


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Combo</strong>-DD-Sub0.135 [3.43]TYP.RIGHT ANGLE (90°) PRINTED BOARD CONTACT HOLE PATTERNWITH 0.125 [3.18] Ø POWER CONTACTSHOLE IDENTIFICATION SHOWN FOR MALE CONNECTOR; USE MIRROR IMAGE FOR FEMALE CONNECTOR.MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.0.218 [5.54] TYP.0.162 [4.11] TYP.0.270 [6.86] TYP.0.054 [1.37]TYP.0.270 [6.86]TYP.AAYAAYCBD/CBM SERIES2WK20.492[12.50]TYP.X0.162 [4.11] TYP.5W10.492 [12.50] TYP.0.268 [6.81] TYP.0.034 [0.86]3W3/3WK30.656 [16.66]TYP.7W20.108 [2.74] TYP.0.656 [16.66] TYP.0.570 [14.48] TYP.0.306 [7.77]XXAAAYY0.108 [2.74] TYP.0.216 [5.49] TYP.0.656 [16.66] TYP.11W10.570 [14.48] TYP.0.306 [7.77]0.570 [14.48] TYP.0.926 [23.52] TYP.5W50.544 [13.82] TYP.0.163 [4.14]0.216 [5.49]X0.108 [2.74] TYP.0.926 [23.52] TYP.9W4AYAYA0.218 [5.52] TYP.Y0.054 [1.37]0.108 [2.74] TYP.13W3X0.926 [23.52] TYP.0.650 [16.51]0.250 [6.35] TYP.0.109 [2.77] TYP.X0.055 [1.38] TYP.0.926 [23.52] TYP.17W20.265 [6.73] TYP.0.926 [23.52] TYP.0.055 [1.38] TYP.0.109 [2.77] TYP.21W10.092 [2.34]0.707 [17.95]XA0.150 [3.81] TYP.A0.652 [16.56]Y8W80.275 [6.99] TYP.0.343 [8.71]0.600 [15.24]0.900 [22.86] TYP.1.250 [31.75] TYP.For “A”, “B”,“X” and “Y”dimensions, seechart on page 14.1.250 [31.75] TYP.0.109 [2.77] TYP.0.893 [22.68] TYP.0.618 [15.70] TYP.13W6XA0.109 [2.77] TYP.A0.109 [2.77] TYP.13Y0.055 [1.38] TYP.0.618 [15.70] X1.250 [31.75] TYP.17W5DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.YX1.250 [31.75] TYP.0.055 [1.38] TYP.21WA4SUGGESTED PRINTED BOARD HOLE SIZES:Suggest 0.045 [1.14] Ø hole for signal contact termination positions.Suggest 0.145 [3.68] Ø hole for power contact termination positions.Suggest 0.123±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comRIGHT ANGLE (90°) PRINTED BOARD CONTACT HOLE PATTERNWITH 0.125 [3.18] Ø POWER CONTACTSHOLE IDENTIFICATION SHOWN FOR MALE CONNECTOR; USE MIRROR IMAGE FOR FEMALE CONNECTOR.MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.0.893 [22.68] TYP.0.618 [15.70]0.893 [22.68] TYP.0.109 [2.77] TYP.AX0.055 [1.38] TYP.1.250 [31.75] TYP.Y25W3A0.109 [2.77] TYP.X0.055 [1.38] TYP.1.250 [31.75]TYP.27W2YCBD/CBM SERIES0.270 [6.86] TYP.0.810 [20.57] TYP.0.540 [13.72]0.270 [6.86]BBXX1.203 [30.56] TYP.0.109 [2.77] TYP.0.055 [1.38]1.203 [30.56] TYP.X0.109 [2.77] TYP.24W736W40.810 [20.57]0.540 [13.72]X0.109 [2.77] TYP.BX0.109 [2.77] TYP.X0.810 [20.57]BX 0.055 [1.38] TYP.1.203 [30.56] TYP.1.203 [30.56] TYP.0.055 [1.38] TYP.43W247W10.900 [22.86]0.650 [16.51]CODENO.5 & 57 7 & 77CYA0.471[11.96]0.390[9.91]1.250 [31.75]46W40.060 [1.52]0.120 [3.05]SUGGESTED PRINTED BOARD HOLE SIZES:Suggest 0.045 [1.14] Ø hole for signal contact termination positions.Suggest 0.145 [3.68] Ø hole for power contact termination positions.Suggest 0.123±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.XBCXY0.415[10.54]0.359[9.12]0.112[2.84]0.056[1.42]0.340[8.64]0.290[7.37]0.100[2.54]0.050[1.27]DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.14


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubSTRAIGHT PRINTED BOARD MOUNT CONNECTORWITH FDS4201D OR MDS4201D SHIELDED CONTACTSCODE 65Fixed Female JackscrewsCBD/CBM SERIESTypical part number:CBD17W2M65S60T200.025[0.64]0.156[3.96]0.028[0.71] Ø0.170[4.32]0.028[0.71] Ø0.250[6.35]Push-on Fastener, Phosphor BronzeNumbering shown is rear view ofmale and face view of female.0.037[0.94]across pointsRIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTORWITH FRT4201D OR MRT4201D SHIELDED CONTACTSCODE 85CBD**85**** 0.283 [7.19] CONTACT EXTENSIONSHELL SIZE A B C DFixed femalejackscrews±0.008SHELL SIZE 1SHELL SIZE 2SHELL SIZE 3SHELL SIZE 4* 1 SHELL SIZE 51.204[30.58]1.532[38.91]2.072[52.63]2.720[69.09]2.626[66.70]0.984[24.99]1.312[33.32]1.852[47.04]2.500[63.50]2.406[61.11]0.339[8.61]0.339[8.61]0.339[8.61]0.339[8.61]0.395[10.03]0.283[7.19]0.283[7.19]0.283[7.19]0.283[7.19]0.545[13.84]* 1 NOTE:Shell size 5 connectors aresupplied inverted when orderedwith right angle (90°) printedboard mount shielded contacts.0.156 [3.96]Numbering shown is rear viewof male and face view of female.0.170 [4.32]NominalD - specify code 85in step 4 of orderinginformationTypical part number:CBD17W2M85R7NT200.112 [2.84] Typ.0.470 [11.94]Push-on fastener,beryllium copper0.028[0.71]Ø0.028 [0.71]Ø 1 place,0.037 [0.94]Across points2 places0.112 [2.84]Typ.0.470 [11.94]Typical part number:CBD36W4M85R7NT20D - specify code 85 in step4 of ordering information15DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.C-004 Rev. E2


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comSTRAIGHT PRINTED BOARD MOUNT CONTACT HOLE PATTERNWITH FDS4201D AND MDS4201D SHIELDED CONTACTSHOLE IDENTIFICATION SHOWN FOR MALE CONNECTOR; USE MIRROR IMAGE FOR FEMALE CONNECTOR.0.218 [5.54] TYP.0.135 [3.43] TYP. 0.112 [2.84]0.162 [4.11] TYP.0.056[1.42]0.270 [6.86] TYP.0.100 [2.54]0.200 [5.08]0.270 [6.86] TYP.0.054 [1.37] TYP.2WK20.492[12.50]TYP.0.112 [2.84]0.056 [1.42]0.100 [2.54]0.200 [5.08]0.200 [5.08]0.100 [2.54]5W10.492 [12.50] TYP.0.108 [2.74] TYP.0.162 [4.11] TYP.0.056 [1.42]0.100[2.54]0.200[5.08]3W3/3WK30.268 [6.81] TYP.0.034 [0.86]0.656 [16.66] TYP.0.200 [5.08]0.100 [2.54]CBD/CBM SERIES0.200 [5.08]0.100 [2.54]7W20.108 [2.74] TYP.0.656 [16.66] TYP.0.112 [2.84]0.216 [5.49] TYP.0.656 [16.66] TYP.11W15W50.570 [14.48] TYP.0.926 [23.52] TYP.0.200 [5.08]0.100 [2.54]0.216 [5.49]0.163 [4.14]0.108 [2.74] TYP.0.112 [2.84]0.056 [1.42]0.200 [5.08]0.100 [2.54]0.054 [1.37]0.108 [2.74] TYP.0.112 [2.84]0.056 [1.42]0.200 [5.08]0.100 [2.54]0.109 [2.77] TYP.0.055 [1.38] TYP.0.056 [1.42]0.112 [2.84]0.306 [7.77]0.570 [14.48] TYP.0.926 [23.52] TYP.9W40.306 [7.77]0.570 [14.48] TYP.0.926 [23.52] TYP.13W317W20.544 [13.82] TYP.0.926 [23.52] TYP.0.200 [5.08]0.100 [2.54]0.109 [2.77] TYP.0.218 [5.52] TYP.0.056 [1.42]0.650 [16.51]0.250 [6.35] TYP.0.150 [3.81]0.200 [5.08]0.100 [2.540.926 [23.52] TYP.0.055 [1.38] TYP.21W10.112 [2.84]0.600 [15.24]0.900 [22.86] TYP.1.250 [31.75] TYP.8W80.200 [5.08]0.100 [2.54]0.707 [17.95]0.109 [2.77] TYP. 0.056 [1.42]0.652 [16.56]0.200 [5.08] 0.275 [6.99] TYP.0.100 [2.54] 0.343 [8.71]0.109 [2.77] TYP.1.250 [31.75] TYP.13W60.092 [2.34]0.265 [6.73] TYP.0.112 [2.84]1.250 [31.75] TYP.17W50.055 [1.38] TYP.0.618 [15.70]0.056 [1.42]0.112 [2.84]SUGGESTED PRINTED BOARD HOLE SIZES:Suggest 0.045 [1.14] Ø hole for signal contact termination position.Suggest 0.123±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.16


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubSTRAIGHT PRINTED BOARD MOUNT CONTACT HOLE PATTERNWITH FDS4201D AND MDS4201D SHIELDED CONTACTSHOLE IDENTIFICATION SHOWN FOR MALE CONNECTOR; USE MIRROR IMAGE FOR FEMALE CONNECTOR.0.893 [22.68] TYP.0.618 [15.70] TYP.0.109 [2.77] TYP.0.200 [5.08]0.100 [2.54]0.100 [2.54]0.109 [2.77] TYP.0.893 [22.68] TYP.0.112 [2.84]0.056 [1.42]CBD/CBM SERIES0.056 [1.42]0.112 [2.84]1.250 [31.75] TYP.21WA40.055 [1.38] TYP.0.200 [5.08]1.250 [31.75] TYP.25W30.055 [1.38] TYP.0.618 [15.70]0.100 [2.54]0.109 [2.77] TYP.0.893 [22.68] TYP.0.112 [2.84]0.270 [6.86] TYP. 0.056 [1.42]0.200 [5.08]0.055 [1.38] TYP.1.250 [31.75]TYP.27W20.056 [1.42]0.112 [2.84]0.109 [2.77] TYP.1.203 [30.56] TYP.0.100 [2.54]0.200 [5.08]24W70.100 [2.54]0.810 [20.57] TYP.0.540 [13.72]0.270 [6.86]0.112 [2.84]0.112 [2.84]0.112 [2.84]0.540 [13.72]0.109 [2.77] TYP.0.810 [20.57]0.200 [5.08]0.100 [2.54]0.056 [1.42]0.056 [1.42]0.200 [5.08]1.203 [30.56] TYP. 0.112 [2.84]36W40.055 [1.38] TYP.1.203 [30.56] TYP.43W20.112 [2.84]0.112 [2.84]0.109 [2.77] TYP.0.810 [20.57]0.200 [5.08]0.200 [5.08] 0.100 [2.54]0.100 [2.54]0.650 [16.51]0.900 [22.86]0.050 [1.27]0.100 [2.54] TYP.1.203 [30.56] TYP.47W10.055 [1.38] TYP.0.056 [1.42]1.250 [31.75]46W40.060 [1.52]0.120 [3.05]17DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.SUGGESTED PRINTED BOARD HOLE SIZES:Suggest 0.045 [1.14] Ø hole for signal contact termination position.Suggest 0.123±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comRIGHT ANGLE (90°) PRINTED BOARD MOUNT CONTACT HOLE PATTERNWITH FRT4201D AND MRT4201D SHIELDED CONTACTSHOLE IDENTIFICATION SHOWN FOR MALE CONNECTOR; USE MIRROR IMAGE FOR FEMALE CONNECTOR.MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.0.218 [5.54] TYP.0.135 [3.43] TYP. 0.162 [4.11] TYP.0.1120.131 [3.33][2.84]0.056[1.42]0.100 [2.54]0.200 [5.08]2WK20.270 [6.86] TYP.0.054 [1.37] TYP.0.492[12.50]TYP.0.100 [2.54]0.2000.200 [5.08][5.08]0.131 [3.33]0.492 [12.50] TYP.0.131[3.33]5W10.112 [2.84]0.056 [1.42]0.200 [5.08]0.100 [2.54]0.162 [4.11] TYP.0.108 [2.74] TYP.0.056 [1.42]0.100[2.54]0.270 [6.86] TYP.0.268 [6.81] TYP.0.034 [0.86]3W3/3WK30.656 [16.66] TYP.0.200 [5.08]0.100 [2.54]0.131 [3.33]CBD/CBM SERIES0.100 [2.54]0.131 [3.33]0.200 [5.08]7W20.108 [2.74] TYP.0.656 [16.66] TYP.0.131 [3.33]0.131 [3.33] 0.131 [3.33]0.100 [2.54]0.108 [2.74] TYP.0.100 [2.54]0.200 [5.08]0.200 [5.08]0.216 [5.49]0.112 [2.84]0.056 [1.42]0.112 [2.84]0.570 [14.48] TYP.0.216 [5.49] TYP. 0.926 [23.52] TYP.0.656 [16.66] TYP.5W511W10.054 [1.37] TYP.0.108 [2.74] TYP.0.112 [2.84]0.056 [1.42]0.131 [3.33]0.100 [2.54]0.200 [5.08]0.055 [1.38] TYP.0.109 [2.77] TYP.0.056 [1.42]0.112 [2.84]0.926 [23.52] TYP.9W40.100 [2.54]0.200 [5.08]0.163 [4.14]0.306 [7.77]0.570 [14.48] TYP.0.306 [7.77]0.570 [14.48] TYP.0.926 [23.52] TYP.13W30.650 [16.51]0.218 [5.52] TYP.0.250 [6.35] TYP.0.109 [2.77] TYP.0.056 [1.42]0.150 [3.81]0.544 [13.82] TYP.0.926 [23.52] TYP.17W20.200 [5.08]0.100 [2.54]0.131 [3.33]0.926 [23.52] TYP.0.055 [1.38] TYP.0.112 [2.84]0.600 [15.24] 0.131 [3.33]0.900 [22.86] TYP.21W18W81.250 [31.75] TYP.0.200 [5.08]0.100 [2.54]0.707 [17.95]0.109 [2.77] TYP.0.652 [16.56]0.056 [1.42]0.275 [6.99] TYP.0.200 [5.08]0.100 [2.54] 0.343 [8.71]0.109 [2.77] TYP.0.131 [3.33]0.092 [2.34] 0.112 [2.84]0.265 [6.73] TYP.1.250 [31.75] TYP.13W60.131 [3.33]1.250 [31.75] TYP.17W50.055 [1.38] TYP.0.618 [15.70]0.056 [1.42]0.112 [2.84]SUGGESTED PRINTED BOARD HOLE SIZES:Suggest 0.045 [1.14] Ø hole for signal contact termination position.Suggest 0.123±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.18


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubRIGHT ANGLE (90°) PRINTED BOARD MOUNT CONTACT HOLE PATTERNWITH FRT4201D AND MRT4201D SHIELDED CONTACTSHOLE IDENTIFICATION SHOWN FOR MALE CONNECTOR; USE MIRROR IMAGE FOR FEMALE CONNECTOR.MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.CBD/CBM SERIES0.056 [1.42]0.112 [2.84]0.893 [22.68] TYP.0.618 [15.70] TYP.0.109 [2.77] TYP.1.250 [31.75] TYP.21WA40.055 [1.38] TYP.0.131 [3.33]0.200 [5.08]0.100 [2.54]0.131 [3.33]0.200 [5.08]0.100 [2.54]0.109 [2.77] TYP.1.250 [31.75] TYP.0.893 [22.68] TYP.0.055 [1.38] TYP.0.618 [15.70]25W30.112 [2.84]0.056 [1.42]0.112 [2.84]0.056 [1.42]0.109 [2.77] TYP.0.055 [1.38] TYP.0.200 [5.08]0.109 [2.77] TYP.0.374 [9.50]0.893 [22.68] TYP.1.250 [31.75]TYP.0.131 [3.33]0.100 [2.54]0.075 [1.91]1.203 [30.56] TYP.0.100 [2.54]0.270 [6.86] TYP.27W20.200 [5.08]* 1 24W70.112 [2.84] TYP.0.200 [5.08]0.200 [5.08]0.100 [2.54]0.109 [2.77] TYP.0.055 [1.38] TYP.0.374 [9.50]0.270 [6.86]0.540 [13.72]0.810 [20.57] TYP.1.203 [30.56] TYP.* 1 36W40.075 [1.91] 0.075 [1.91]0.100 [2.54]0.540 [13.72]0.810 [20.57]1.203 [30.56] TYP.0.112 [2.84]0.112 [2.84]0.150 [3.81]* 1 43W20.055 [1.38] TYP.0.200 [5.08]0.075 [1.91]0.810 [20.57]0.100 [2.54]1.203 [30.56] TYP.0.112 [2.84]0.112 [2.84]0.109 [2.77] TYP.0.150 [3.81]* 1 NOTE:Shell size 5 connectors are supplied invertedwhen ordered with right angle (90°) printedboard mount shielded contacts.* 1 47W119DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.SUGGESTED PRINTED BOARD HOLE SIZES:Suggest 0.045 [1.14] Ø hole for signal contact termination position.Suggest 0.123±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comCOMPLIANT PRESS-FIT CONNECTORCODE 93Fixed female jackscrewsSwaged spacerwith 4-40 threads0.225 [5.72] max.thread length inmounting spacer0.045 [1.14]Screw, 4-40customer suppliedTYPICAL PART NUMBER:CBD17W2M93S0T200.265 [6.73]0.225 [5.72]CBD/CBM SERIESSUGGESTED PRINTED BOARD HOLE SIZES:Suggest 0.123 [3.12] Ø hole for connector mounting holes.NOTE: For suggested printed board recommended drill hole sizes, plating and finishedhole sizes for compliant contact termination positions, see page 87.For press-fit connector installation tools, see page 88.FOR STRAIGHT PRINTED BOARDCONTACT HOLE PATTERNS,SEE PAGE 11 AND 12.TEMPERATURE RISE CURVE6050RATED CURRENT (AMPS)403020100 0 10 20 30 40 50 60 70 80TEMPERATURE RISE (ºC)Test conducted in accordance with UL1977.All power contacts under load.Curve developed using CBD8W8M00000 and CBD8W8F93S000connectors with MC4008D contacts terminated to 8 AWG wire.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.20


P O S I T R O N I C I N D U S T R I E S<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubCBD/CBM SERIESSTEPEXAMPLE CBD 17W2 F 55 R7 N T2 X /AASTEP 1 - BASIC SERIESCBD – Professional/Industrial Quality,see Step 3.CBM – Military conformance with“closed entry” female signalcontacts plated 0.000050[1.27µ] gold over nickel plate.Choose “S” or “M” in Step 3.STEP 2 - CONNECTOR VARIANTSShell Size 1 - 2WK2, 5W1Shell Size 2 - 3W3, 3WK3, 7W2, 11W1Shell Size 3 - 5W5, 9W4, 13W3, 17W2, 21W1Shell Size 4 - 8W8, 13W6, 17W5, 21WA4,25W3, 27W2Shell Size 5 - 24W7, 36W4, 43W2, 47W1Shell Size 6 - 46W4ORDERING INFORMATION - CODE NUMBERING SYSTEMSpecify Complete Connector By Selecting An Option From Step 1 Through 8STEP 3 - CONNECTOR GENDERF - Female - Professional Level -Open Entry Signal ContactsM - MaleS - Female - Industrial / Military Level -PosiBand Closed Entry Signal ContactsSTEP 4 - CONTACT TERMINATION TYPE0 – Connector ordered without size 8 power, shielded, air or highvoltage removable contacts. See pages 60-88 for contact partnumbers. Available on 2WK2, 3W3, 3WK3, 5W5 and 8W8.2 – Solder Cup, Signal Contacts only.3 – Solder, Straight Printed Board Mount with Signal Contacts, 0.170[4.32] Tail Length.35 – Solder, Straight Printed Board Mount with Signal and 0.078 [1.98]Ø Power Contacts, 0.170 [4.32] Tail Length.36 – Solder, Straight Printed Board Mount with Signal and 0.094 [2.39]Ø Power Contacts, 0.170 [4.32] Tail Length.37 – Solder, Straight Printed Board Mount with Signal and 0.125 [3.18]Ø Power Contacts, 0.170 [4.32] Tail Length.5 – Solder, Right Angle (90°) Printed Board Mount with Signal Contactsonly, 0.283 [7.19] Signal Contact Extension.55 – Solder, Right Angle (90°) Printed Board Mount with Signal and 0.078[1.98] Ø Power Contacts, 0.283 [7.19] Signal Contact Extension.57 – Solder, Right Angle (90°) Printed Board Mount with Signal and 0.125[3.18] Ø Power Contacts, 0.283 [7.19] Signal Contact Extension.65 – Solder, Straight Printed Board Mount with Signal and Shielded ContactsMDS/FDS 4201D footprint, 0.170 [4.32] Signal Contact Tail Length.7 – Solder, Metric System Right Angle (90°) Printed Board Mount withSignal Contacts only, 0.370 [9.40] Signal Contact Extension.75 – Solder, Metric System Right Angle (90°) Printed Board Mount with Signaland 0.078 [1.98] Ø Power Contacts, 0.370 [9.40] Signal ContactExtension.77 – Solder, Metric System Right Angle (90°) Printed Board Mount withSignal and 0.125 [3.18] Ø Power Contacts, 0.370 [9.40] SignalContact Extension.* 1 85 – Solder, Right Angle (90°) Printed Board Mount with Signal andShielded Contacts MRT/FRT 4201D footprint, 0.283 [7.19] SignalContact Extension.93 – Size 20 Omega type compliant and Size 8 Bi-Spring typecompliant, termination length 0.225 [5.72].NOTES* 1 Not available on shell size 6, CBD 46W4.* 2 For additional information on accessories listed in steps5, 6, 7 and 10, see Accessory Catalog.* 3 When using G hood with CBD variants, use the extended height hood.See Accessories Catalog for extended G hood options.* 4 For stainless steel dimpled male versions, contact Technical Sales.DIMENSIONS ARE IN INCHES [MILLIMETERS].21 ALL DIMENSIONS ARE SUBJECT TO CHANGE.1 2 3 4 5 6 7 8 910-14* 2 STEP 10 - SPECIAL OPTIONSFOR SPECIAL OPTIONS, SEESPECIAL OPTIONS APPENDIXON PAGE 89.CONTACT TECHNICAL SALESFOR ORDERING DETAILS OFTHE FOLLOWING:Other Special Requirements.Straight / Right Angle ThermocouplePCB mount contacts.STEP 8 - SHELL OPTIONS0 – Zinc Plated, with Chromate Seal.* 4 S – Stainless Steel, passivated.X – Tin Plated.Z – Tin Plated and Dimpled (male connectors only).* 2 STEP 5 - MOUNTING STYLE0 – Mounting Hole, 0.120 [3.05] Ø02 – Mounting Hole, 0.154 [3.91] ØB3 – Bracket, Mounting, Right Angle (90°) Metal with Cross BarB8 – Bracket, Mounting, Right Angle (90°) Plastic with Cross BarF – Float Mounts, UniversalP – Threaded Post, Brass, 0.250 [6.35] LengthP2 – Threaded Post, Nylon, 0.250 [6.35] LengthR2 – Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connector with 4-40Thread Fixed Female Jackscrews with Cross BarR6 – Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connector with 0.120[3.05] Ø Mounting Hole with Cross BarR7 – Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connector with 4-40Threads with Cross BarR8 – Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connector with 4-40Locknut with Cross BarSRoHSSTEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONS/AA - Compliant per EU Directive2002/95/EC (RoHS)NOTE: If compliance to environmentallegislation is not required, this step will notbe used. Example: CBD17W2F55R7NT2X• per EU Directive 2002/95/EC* 2 STEP 7 - LOCKING AND POLARIZING SYSTEMS0 – None.V3 – Lock Tab, connector front panel mounted.V5 – Lock Tab, connector rear panel mounted.VL – Lock Lever, used with Hoods only.T – Fixed Female Jackscrews.T2 – Fixed Female Jackscrews.T6 – Fixed Male and Female Polarized Jackscrews.E – Rotating Male Jackscrews.E2 – Rotating Male Screw Locks.E3 – Rotating Male with Internal Hex for 3/32 Hex DrivesE6 – Rotating Male and Female Polarized Jackscrews.– Swaged Spacer, 4-40 Threads, 0.250 [6.35] Length, Spacer length changesto 0.265 [6.73] when used in conjunction with Code 93 contactsS2 – Swaged Spacer, 4-40 Threads, 0.125 [3.18] LengthS5 – Swaged Locknut, 4-40 ThreadsS6 – Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.250 [6.35] Length•* 2 STEP 6 - HOODS AND PUSH-ON FASTENERS0 – NoneAN – Lightweight Aluminum Hood, nickel finish.AC – Lightweight Aluminum Hood, no finish.Z – Hood, Top or Side Opening, robust extended height, plastic andcomposite, with rotating male jackscrews, shell sizes 1 through 5H – Hood, Top Opening, Metal, shell sizes 2 through 5* 3 G – Hood, EMI/RFI, Metal, shell sizes 1 through 6N – Push-on Fastener, for Right Angle (90°) Mounting Brackets


P O S I T R O N I C I N D U S T R I E S<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY CRIMP REMOVABLE CONTACTS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comSize 20 Removable Signal andThermocouple Crimp ContactsSize 8 Removable Power, Shielded,Air and High Voltage ContactsD.E.S.C. 85039 IEC 807-3U.L. Recognized CSA RecognizedFile #E49351 File #LR54219Telecommunication U.L. File #E140980CBC series connectors offer professional, industrialand military performance levels. Connectors aredesigned for use in sheltered, mildly corrosive environmentshaving a wide range of temperature, pressureand humidity changes. CBC series connectorsoffer mixed crimp-removable contact combinations ofpower, shielded, air, high voltage, signal, and thermocouplecontacts within the same connector body.Refer to size 8 removable contacts power, shielded,air and high voltage section, pages 68-80 for technicalcharacteristics. Sixteen connector variants areoffered in six standard shell sizes.A wide assortment of cable support hoods and lockingsystems is available from stock.CBC series connectors also offer a Blind Matingconnector system for applications requiring connectorcouplings in recessed areas or for mobile powercoupling systems.CBC series connectors utilize precision machinedcontacts and they meet the applicable performanceand dimensional requirements of IEC 807-3,Performance Levels One and Two, D.E.S.C. 85039and MIL-DTL-24308.RoHS• per EU Directive 2002/95/EC•For RoHS optionssee page 26.CBC SERIESConnectors Designed To Customer Specifications<strong>Positronic</strong> <strong>Combo</strong>-D connectors can be modified to customers specifications.Examples: select loading of contacts for cost savings or to gain creepage and clearance distances;longer PCB terminations; customer specified hardware; sealing for water resistance.Contact Technical Sales with your particular requirements.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.22


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY CRIMP REMOVABLE CONTACTS<strong>Combo</strong>-DD-SubTECHNICAL CHARACTERISTICSCBC SERIESMATERIALS AND FINISHES:Insulator:Glass filled polyester per MIL-M-24519,UL 94V-0, blue color.Contacts:Precision machined copper alloy.Signal:Gold flash over nickel plate and gold0.000050 [1.27µ] over nickel plate.Other finishes available upon request,see page 69.Power:Gold flash over nickel. Other finishesavailable upon request, see page 69.Shielded: For contact platings, see pages 68.High Voltage: For contact platings, see pages 68.Shells:Steel or brass with tin plate; zinc platewith chromate seal; stainless steel passivated.Other materials and finishes availableupon request.Mounting Spacers: Nylon; copper alloy or steel with zinc plateand chromate seal or tin plate; phosphorbronze with tin plate; stainless steel, passivated.Jackscrew Systems: Brass or steel with zinc plate andchromate seal or clear zinc plate or tinplate; stainless steel, passivated.Hoods:Composite and plastic UL94V-0; brass orsteel with zinc plate and chromate seal;aluminum or aluminum with electrolessnickel plate; die cast zinc.Non-magnetic versions are available, contact Technical Sales.Shells:Polarization:Locking Systems:Mechanical Operations:Male shells may be dimpled for EMI/ESDground paths.Trapezoidally shaped shells and polarizedjackscrews.Jackscrews and vibration locking systems.500 operations for open entry contact,1000 operations for PosiBand closedentry contact with 0.000050 [1.27µ] goldplating. Per IEC 512-5.ELECTRICAL CHARACTERISTICS:SIZE 20 CONTACTSContact Current Rating: 7.5 amperes nominal.Initial Contact Resistance: 0.008 ohms maximum.Proof Voltage:1000 V r.m.s.SIZE 8 CONTACTSPOWER CONTACTSFor electrical characteristics, see page 4.SHIELDED CONTACTSFor electrical characteristics, see pages 69.HIGH VOLTAGE CONTACTSFor electrical characteristics, see pages 69.CONNECTORInsulator Resistance: 5 G ohms.Clearance andCreepage Distance: 0.039 [1.0mm] minimum.Working Voltage: 300 V r.m.s.MECHANICAL CHARACTERISTICS:Signal Contacts,Crimp Removable:Contact RetentionIn Insulator:Crimp ContactTerminations:Power Contacts,Removable, Crimpor Solder Termination:Shielded Contacts,Removable:High Voltage Contacts:Size 20 contacts, male – 0.040 inch[1.02mm] mating diameter; Female Robi-D open entry or PosiBand closed entrycontact design, see page 69 for details.Signal: 9 lbs. [40N]. Power, shielded andhigh voltage: 22 lbs. [98N]Closed barrel crimp, wire sizes 18 AWG[1.0mm 2 ] through 30 AWG [0.05 mm 2 ]Size 8 contacts , male – 0.142 inch[3.61mm] mating diameter. Terminationsfor 6, 8, 10, 12, and 16 AWG. Female contactfeatures Large Surface Area (L.S.A.)closed entry contact design utilizingBeCu mechanical retention member.Closed crimp barrel.See table of cable sizes for contacttermination dimensions, page 78.Straight and right angle (90°) terminations– 0.041 inch [1.04mm] min. hole diameter.CLIMATIC CHARACTERISTICS:Temperature Range: -55˚C to +125˚C.Damp Heat, Steady State: 10 days.THERMOCOUPLE CONTACTS:Size 20 crimp contacts are available. See page 74 for details.PCB mount contacts are available in CBD/CBM series, see page 4for details.23DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.CBC11W1M10Z00WITH MS4012D CONTACTCBC11W1S100T20WITH FC4008D CONTACT


1<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY CRIMP REMOVABLE CONTACTS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.com* 1 CONTACT VARIANTSFACE VIEW OF MALE OR REAR VIEW OF FEMALENOTES:* 1 Additional contact variants may be tooled atcustomer request.* 2 13W6 and 27W2 variant currently availablein female only. Contact Technical Sales foravailability of male connector.SHELL SIZE 1A1 2345W1SHELL SIZE 2Note: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.A112A21 2 3 A1 4 5 63 457 89107W211W1SHELL SIZE 3A1 A2 A3 A4A3 A21 2 A15 4 3 2 1A11 2 3 4 5 6 7 A212 3 4 5 A1 6 7 8 9 103 4 5109 8 7 689 10 11 12 13 14 151112 13 14 15 16 17 18 19 20NEW!9W4 13W3 17W2 21W1SHELL SIZE 4A1 A2A3 A4A1 A2 A3 A4 A5 A6 1 2 3 41 2 3 4 5 6 7 8 910 11 12 13 14 15 16 175 6 7CBC SERIES* 2 13W621WA4A1A21 2 3 4 5 6 7 8 9 10 11A3A112 3 4 5 6 7 8 9 10 11 12 13A212 13 14 15 16 17 18 19 20 21 221415 16 17 18 19 20 21 22 23 24 2525W3* 2 27W2SHELL SIZE 5A1 A2 A3 A4 A5 A6 A7A1 A2 A3 1 2 3 4 5 6 7 8 A41 2 3 4 5 6 7 8 9 10 11 12 A19 10 11 12 13 14 1513 14 15 16 17 18 19 20 21 22 23 24A21 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A116 17 18 19 20 21 22 23 24 25 26 27 28 291 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1716 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3225 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 4130 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 4624W736W443W247W1SHELL SIZE 6A1 A21 2 3 4 5 6 7 8 9 A3 A410 11 12 13 14 15 16 1718 19 20 21 22 23 24 25 2627 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4246W4DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.24


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY CRIMP REMOVABLE CONTACTS<strong>Combo</strong>-DD-SubSTANDARD SHELL ASSEMBLYNEW!RECOMMENDED MATING DIMENSIONSCBC7W2S00000CBC17W2M00000Shell Sizes 1 & 2 =0.265±0.015 [6.73±0.38]Shell Sizes 3, 4, 5 & 6 =0.256±0.015 [6.50±0.38]TYPICAL CONNECTOR TOP VIEW0.375 [9.53]Max.See page 6 for Optional Shell Assemblies (F, 0, 02)CBC SERIES0.220 [5.59]Max.BE D1 DCB1A0.036±0.008[0.91±0.20]KM0.050±0.010[1.27±0.25]HGØ0.120±0.005 [3.05±0.13]Mounting hole, typ.10° typ.SHELL SIZESA±0.015[0.38]B±0.005[0.13]B1±0.005[0.13]C±0.005[0.13]D±0.005[0.13]D1±0.005[0.13]E±0.015[0.38]G±0.010[0.25]H±0.010[0.25]K±0.005[0.13]M±0.010[0.25]SHELL SIZE 1 MALE1.213[30.81]0.666[16.92]0.984[24.99]0.329[8.36]0.494[12.55]0.759[19.28]0.422[10.72]0.233[5.92]0.422[10.72]SHELL SIZE 1 FEMALE1.213[30.81]0.643[16.33]0.984[24.99]0.311[7.90]0.494[12.55]0.759[19.28]0.422[10.72]0.243[6.17]0.429[10.90]SHELL SIZE 2 MALE1.541[39.14]0.994[25.25]1.312[33.32]0.329[8.36]0.494[12.55]1.083[27.51]0.422[10.72]0.233[5.92]0.422[10.72]SHELL SIZE 2 FEMALE1.541[39.14]0.971[24.66]1.312[33.32]0.311[7.90]0.494[12.55]1.083[27.51]0.422[10.72]0.243[6.17]0.429[10.90]SHELL SIZE 3 MALE2.088[53.04]1.534[38.96]1.852[47.04]0.329[8.36]0.494[12.55]1.625[41.28]0.422[10.72]0.230[5.84]0.426[10.82]SHELL SIZE 3 FEMALE2.088[53.04]1.511[38.38]1.852[47.04]0.311[7.90]0.494[12.55]1.625[41.28]0.422[10.72]0.243[6.17]0.429[10.90]SHELL SIZE 4 MALE2.729[69.32]2.182[55.42]2.500[63.50]0.329[8.36]0.494[12.55]2.272[57.71]0.422[10.72]0.230[5.84]0.426[10.82]SHELL SIZE 4 FEMALE2.729[69.32]2.159[54.84]2.500[63.50]0.311[7.90]0.494[12.55]2.272[57.71]0.422[10.72]0.243[6.17]0.429[10.90]SHELL SIZE 5 MALE2.635[66.93]2.079[52.81]2.406[61.11]0.441[11.20]0.605[15.37]2.178[55.32]0.534[13.56]0.230[5.84]0.426[10.82]SHELL SIZE 5 FEMALE2.635[66.93]2.064[52.43]2.406[61.11]0.423[10.74]0.605[15.37]2.178[55.32]0.534[13.56]0.243[6.17]0.429[10.90]SHELL SIZE 6 MALE2.729[69.32]2.212[56.18]2.500[63.50]0.503[12.78]0.668[16.97]2.302[58.47]0.596[15.14]0.230[5.84]0.426[10.82]SHELL SIZE 6 FEMALE2.729[69.32]2.189[55.60]2.500[63.50]0.485[12.32]0.668[16.97]2.302[58.47]0.596[15.14]0.243[6.17]0.429[10.90]25DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


P O S I T R O N I C I N D U S T R I E S<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOSTANDARD DENSITY CRIMP REMOVABLE CONTACTS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comORDERING INFORMATION - CODE NUMBERING SYSTEMSpecify Complete Connector By Selecting An Option From Step 1 Through 8STEPEXAMPLE1 2 3 4 5 6 7 8 9CBC 7W2 M 1 0 Z 0 0 /AA10-14STEP 1 - BASIC SERIESCBC SeriesSTEP 2 - CONNECTOR VARIANTSShell Size 15W1Shell Size 27W2, 11W1Shell Size 39W4, 13W3, 17W2, 21W1Shell Size 4* 1 13W6, 21WA4, 25W3, * 1 27W2Shell Size 524W7, 36W4, 43W2, 47W1Shell Size 646W4STEP 3 - CONNECTOR GENDERM - MaleS - Female - Industrial or Military LevelPosiBand Closed Entry Signal ContactsProfessional Level female open entry contacts areavailable and can be ordered separately, see page 73.STEP 4 - CONTACT TERMINATION TYPE0 – Connector ordered without contacts. Order signal,power, shielded, high voltage, air and thermocouplecontacts separately. See pages 68-80 for contactpart numbers.1 – Signal contacts, 20 AWG-24 AWG [0.5mm 2 -0.25mm 2 ].11 – Signal contacts, 20 AWG-24 AWG [0.5mm 2 -0.25mm 2 ] with MC/FC 4012D Power Contact.12 – Signal contacts, 20 AWG-24 AWG [0.5mm 2 -0.25mm 2 ] with MC/FC 4016D power contact.13 – Signal contacts, 20 AWG-24 AWG [0.5mm 2 -0.25mm 2 ] with MCC/FCC 4101D shielded contacts.14 – Signal contacts, 20 AWG-24 AWG [0.5mm 2 -0.25mm 2 ] with MCC/FCC 4102D shielded contacts.* 2 STEP 5 - MOUNTING STYLE0 – Mounting Hole, 0.120 [3.05] Ø02 – Mounting Hole, 0.154 [3.91] ØF – Float Mounts, UniversalS2 – Swaged Spacer, 4-40 Threads, 0.125 [3.18] LengthS5 – Swaged Locknut, 4-40 ThreadsRoHS• per EU Directive 2002/95/EC* 2 STEP 10 - SPECIAL OPTIONSFOR SPECIAL OPTIONS, SEESPECIAL OPTIONS APPENDIXON PAGE 89.STEP 9 - ENVIRONMENTALCOMPLIANCEOPTIONS/AA - Compliant per EU Directive2002/95/EC (RoHS)STEP 8 - SHELL OPTIONS0 – Zinc Plated, with Chromate Seal.* 4 S – Stainless Steel, passivated.X – Tin Plated.Z – Tin Plated and Dimpled (male connectors only)* 2 STEP 6 - HOODS0 – NoneH – Hood, Top Opening, Metal, shell sizes 2 through 5AN – Lightweight Aluminum Hood, nickel finish.AC – Lightweight Aluminum Hood, no finish.* 3 G – Hood, EMI/RFI, Metal, shell sizes 1 through 6Z – Hood, Top or Side Opening, robust extended height, plastic andcomposite, with rotating jackscrews, shell sizes 1 through 5•NOTE: If compliance to environmentallegislation is not required, this step will notbe used. Example: CBC7W2M10Z00* 2 STEP 7 - LOCKING AND POLARIZING SYSTEMS0 – None.V3 – Lock Tab, connector front panel mounted.V5 – Lock Tab, connector rear panel mounted.VL – Lock Lever, used with Hoods only.T – Fixed Female Jackscrews.T2 – Fixed Female Jackscrews.T6 – Fixed Male and Female Polarized Jackscrews.E – Rotating Male Jackscrews.E2 – Rotating Male Screw Locks.E3 – Rotating Male with Internal Hex for 3/32 Hex DrivesE6 – Rotating Male and Female Polarized Jackscrews.NOTE: Once you have made a connector selection, contactTechnical Sales if you would like to receive a drawing in DXF, PDFformat or a 3-dimensional IGES, STEP, or SOLIDWORKS file.CBC SERIESNOTES* 1 Connector variant 13W6 and 27W2 are currently available in femaleonly, contact Technical Sales for availability of male connector.* 2 For additional information on accessories listed in steps5, 6, 7 and 10, see Accessory Catalog.* 3 When using G hood with CBC variants, use the extended heighthood. See Accessories Catalog for extended G hood options.* 4 For stainless steel dimpled male versions, contact Technical Sales.For crimping information and crimp tools,see Application Tools section, pages 81-89.SK Drawing3-dimensional modelDIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.26


P O S I T R O N I C I N D U S T R I E S<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubSize 22 Fixed Signal andThermocouple ContactsNEW!Size 16 Fixed Power ContactsSize 8 Removable Power, Shielded,Air and High Voltage ContactsU.L. and CSA Recognition,for status contact Technical SalesCBDD/CBHD SERIES<strong>Positronic</strong>’s <strong>Combo</strong>-D connectors are a popular choice fora wide variety of applications. Many options make the<strong>Combo</strong>-D a versatile connector choice.CBDD high density series connectors are quality connectorsrecommended for use in sheltered, non-corrosive indoorand outdoor environments having normal ventilation, butwithout temperature or humidity controls.CBDD series connectors offer mixed contact combinationsof power, signal, and thermocouple contacts within thesame connector body.CBDD series connectors utilize precision machined contactsoffering high reliability. Connector variants are availablewith straight and right angle (90°) printed board mountterminations, including compliant press-fit. For cable connectorssee CBCD section, page 39.Female power contacts feature the Large Surface Area(L.S.A.) closed entry contact design, which provides maximummating surfaces between male and female contactsand reduced contact resistance during operation.27MATERIALS AND FINISHES:Insulator:Glass filled polyester per MIL-M-24519 UL94V-0, blue color.Contacts:Precision machined copper alloy.Contact Plating:Signal:Gold flash over nickel plate. Other finishesavailable upon request, see page 89.Power:Gold flash over nickel. Other finishes availableupon request, see page 89.Shielded: For contact platings, see pages 68.High Voltage: For contact platings, see pages 68.Shells:Steel or brass with tin plate; zinc plate with chromateseal; stainless steel passivated. Othermaterials and finishes available upon request.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.TECHNICAL CHARACTERISTICSFixed signal contacts are available with open entry femalecontacts, professional level or PosiBand closed entry femalecontacts, industrial level. Military contact plating is optional.A wide assortment of printed board mounting hardware,cable support hoods, and locking systems is available fromstock.A blind mating system is available for applications requiringconnector coupling in recessed areas or mobile powercoupling systems.Straight and right angle PCB mount thermocouplecontacts are available, please contact Technical Sales fordetails.CBDD series connectors utilize precision machined contactsand meet applicable performance and dimensional requirementsof IEC 807-7, MIL-DTL-24308 and MIL-DTL-28748.RoHS• per EU Directive 2002/95/EC•For RoHS optionssee page 38.Mounting Spacers Nylon; copper alloy or steel with zinc plateand Brackets: and chromate seal or tin plate; phosphor bronzewith tin plate; stainless steel, passivated.Push-On Fasteners: Phosphor bronze and beryllium copper withtin plate.Jackscrew Systems: Brass or steel with zinc plate and chromateseal or clear zinc plate or tin plate; stainlesssteel, passivated.Hoods:Composite and plastic, UL 94V-0; brass orsteel with zinc plate and chromate seal; aluminumor aluminum with electroless nickelplate; die cast zinc.Non-magnetic versions are available, contact Technical Sales.continued on next page....


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNTNEW!<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comTECHNICAL CHARACTERISTICS, continuedcontinued from previous page. . . .MECHANICAL CHARACTERISTICS:Signal Contacts,Fixed:Power Contacts,Fixed:Size 22 contacts, male – 0.030 inch[0.76mm] mating diameter. Female – openentry or PosiBand closed entry design, seepage 69 for details.Size 16 contacts, male – 0.062 inch[1.57 mm] mating diameter. Female contacts- closed entry design.Size 8 contacts, male - 0.142 inch [3.61mm]mating diameter. Female contact featuresLarge Surface Area (L.S.A.) closedentry contact design utilizing BeCumechanical retention member. Closedcrimp barrel.Contact Retention in Insulator:SIGNAL SIZE 22 5 lbs. [21N] minimumPOWER SIZE 16 6 lbs [26N] minimumSIZE 822 lbs [98N] for power, shielded and highvoltage.Resistance to500˚F [260˚C] for 10 seconds duration perSolder Iron Heat: IEC 512-6.Signal ContactSolder contacts - 0.035 inch [0.89mm]Terminations:minimum hole diameter for 22 AWG[0.3 mm 2 ] wire maximum.Straight Printed Board Mount – 0.020 inch[0.51mm] diameter.Right Angle (90°) Printed Board Mount –0.030 inch [0.76 mm] diameter.Power Contacts,Terminations:Shielded Contacts,Removable:Size 16 contacts- printed board terminationswith 0.063 inch [1.60mm] diameters.Size 8 contacts - printed board terminationswith 0.078 inch [1.98mm], 0.094 inch[2.39mm] and 0.125 inch [3.18mm] terminationdiameters.See table of cable sizes for contact terminationdimensions, page 78.High Voltage Contacts: Straight and right angle (90°) terminations –0.041 inch [1.04mm] minimum hole diameter.Shells:Male shells may be dimpled for EMI/ESDground paths.Polarization:Trapezoidally shaped shells and polarizedjackscrews.Mounting toAngle Brackets: Jackscrews and riveted fasteners with 0.120inch [3.05mm] diameter hole, and threadedriveted fasteners with 4-40 threads andnylon inserts.Mounting toPrinted Board:Locking Systems:Mechanical Operations:C-004 Rev. E2Rapid installation push-on fasteners andthreaded posts.Jackscrews and vibration locking systems.Open entry, 500 operations. PosiBand closedentry, 1000 operations minimum. Per IEC512-5.ELECTRICAL CHARACTERISTICS:SIZE 22 CONTACTContact Current Rating: 5 amperes nominal.Initial Contact Resistance: 0.010 ohms maximum for open entry0.005 ohms maximum for closed entryProof Voltage:1000 V r.m.s.SIZE 16 CONTACTSPOWER CONTACTSContact Current Rating - Tested per U.L. 1977:Standard Contact Material:28 amperes.High Conductivity Contact Material: 40 amperes.See Temperature Rise Curves on page 2 for details.Initial Contact Resistance:Standard Contact Material: 0.0016 ohms max. Per IEC 512-2, Test2b.High ConductivityContact Material: 0.001 ohms max. Per IEC 512-2, Test2b.Proof Voltage:1000 V r.m.s.SIZE 8 CONTACTSPOWER CONTACTSFor electrical characteristics, see page 4.SHIELDED CONTACTSFor electrical characteristics, see pages 69.HIGH VOLTAGE CONTACTSFor electrical characteristics, see pages 69.CONNECTORInsulator Resistance: 5 G ohms.Clearance andCreepage Distance: 0.042 inch [1.06mm] minimum.Working Voltage: 300 V r.m.s.CLIMATIC CHARACTERISTICS:Temperature Range:Damp Heat, Steady State:THERMOCOUPLE CONTACTS:-55°C to +125°C.10 days.Straight and right angle PCB mount contacts are available, please contactTechnical Sales for details.Size 22 crimp contacts are available in CBCD series, see page 71 for details.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.28CBDD/CBHD SERIES


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNT<strong>Combo</strong>-DD-Sub* 1 CONTACT VARIANTFACE VIEW OF MALE OR REAR VIEW OF FEMALENote: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.SHELL SIZE 1SHELL SIZE 2SHELL SIZE 4NEW!NEW!8W2Six Size 22 Signal Contacts andTwo Size 16 Power Contacts19W1Eighteen Size 22 Signal Contactsand One Size 8 Power Contact* 2 45W2Forty-three Size 22 Signal Contactsand Two Size 8 Power ContactsNOTES:* 1 Additional contact variants may be tooled at customer request.* 2 45W2 variant currently available in male only. Contact Technical Sales for availability of female connector.OTHER VARIANTS WILL BE ADDED, CONSULT OUR WEBSITE FOR UPDATED INFORMATION:http://www.connectpositronic.com/catalogs/updates.htmlNEW VARIANT TOOLED SINCE LAST PRINTINGCBDD/CBHD SERIESNOW AVAILABLE!!!!NEW!SHELL SIZE 315W4Eleven Size 22 Signal Contactsand Four Size 16 Power ContactsCONTACT TECHNICAL SALES FOR TECHNICAL,DIMENSIONAL, AND PCB LAYOUT INFORMATION!29DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.C-004 Rev. E2


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNTNEW!<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comSTANDARD SHELL ASSEMBLYNEW!RECOMMENDED MATING DIMENSIONSCBDD8W2M3S000CBDD45W2M30000Shell Sizes 1 & 2 =0.265±0.015 [6.73±0.38]Shell Sizes 3, 4, 5 & 6 =0.256±0.015 [6.50±0.38]B1BKM0.050±0.010[1.27±0.25]G10° typ.EHAC0.036±0.008[0.91±0.20]0.220 [5.59]max.2X Ø0.120±0.005 [3.05±0.13]mounting hole0.120±0.010 [3.05±0.25]2X Ø120±0.005 [3.05±0.13]mounting hole for stainlesssteel shell (0 option).2X Ø0.154 [3.91] mountinghole (02 option).0.032 [0.81] totaldiametral float2X Ø0.086+0.005-0.000[2.18+0.13-0.00]mounting holeCBDD/CBHD SERIESD1 D 30OPTIONAL SHELL ASSEMBLY (0, 02)OPTIONAL SHELL ASSEMBLYWITH UNIVERSAL FLOAT MOUNTS (F)SHELLASIZES VARIANT ±0.015[0.38]1NEW!NEW!8W2M8W2F8W2S1.213[30.81]1.213[30.81]B±0.005[0.13]0.643[16.33]B1±0.005[0.13]0.666[16.92]C±0.005[0.13]0.984[24.99]0.984[24.99]D±0.005[0.13]0.311[7.90]D1±0.005[0.13]0.329[8.36]E±0.015[0.38]0.494[12.55]0.494[12.55]G±0.010[0.25]0.759[19.28]0.759[19.28]H±0.010[0.25]0.422[10.72]0.422[10.72]K±0.005[0.13]0.233[5.92]0.243[6.17]M±0.010[0.25]0.422[10.72]0.429[10.90]NEW!19W1M1.541[39.14]0.994[25.25]1.312[33.32]0.329[8.36]0.494[12.55]1.083[27.51]0.422[10.72]0.233[5.92]0.422[10.72]2NEW!19W1F19W1S1.541[39.14]0.971[24.66]1.312[33.32]0.311[7.90]0.494[12.55]1.083[27.51]0.422[10.72]0.243[6.17]0.429[10.90]4 45W2M2.729[69.32]2.182[55.42]2.500[63.50]0.329[8.36]0.494[12.55]2.272[57.71]0.422[10.72]0.230[5.84]0.426[10.82]DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubSOLDER CUP CONNECTORCODE 2122 AWG max.2[0.25mm ]Fixed female jackscrewsFixed femalejackscrewFixed malejackscrew0.082 [2.08]0.145 [3.68]For solder cup contacts,specify code 21 in step 4 ofordering information.Fixed male and female polarized jackscrews available.Specify code T6 in step 7 of ordering information.Typical part number: CBDD19W1M2100T60Typical part number: CBDD19W1M2100T0STRAIGHT PRINTED BOARD MOUNT CONNECTORCODE 3, 35, 36, AND 37CONTACTCODED Ø3 ---------0.170 [4.32]Fixed female jackscrews0.250 [6.35]CBDD/CBHD SERIESFor straight printed boardmount contacts, specifycode 3 in step 4 ofordering information.CONTACTCODED Ø3 ---------3536370.078[1.98]0.094[2.39]0.125[3.18]For straight printed boardmount contacts, specifycode no. in step 4 ofordering information.0.010 [0.25]nominal0.170 [4.32]0.010 [0.25]nominalØ0.020 [0.51]Ø0.020 [0.51]Ø0.063 [1.60]Ø DPush-on fastener,phosphor bronzeTypical part number: CBDD8W2F3S60T2XFixed female jackscrews0.250 [6.35]Push-on fastener,phosphor bronzeTypical part number: CBDD19W1F35S60T2X31DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNTNEW!<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comRIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTORSIZE 16 POWER CONTACTS WITH 0.062 [1.57] Ø TERMINATIONSCODE 4, 0.314 [7.98] CONTACT EXTENSIONSee temperature rise curves on pages 1 and 2.0.220 [5.59] Max.A11 23 45 6A20.170 [4.32]NominalØ0.030 [0.76]Ø0.062 [1.57]0.314 [7.98]0.100 [2.54]0.100 [2.54]Fixed female jackscrews0.414[10.52]Typical part number:CBDD8W2M4R70T200.984±0.008[24.99±0.20]1.204 [30.58]RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTORSIZE 8 POWER CONTACTS WITH 0.078 [1.98] Ø TERMINATIONSCODE 4 AND 45, 0.314 [7.98] CONTACT EXTENSIONSee temperature rise curves on pages 1 and 2.Ø0.030 [0.76]Ø0.078 [1.98]71 3A149 1013 15 16 186120.170 [4.32]Nominal0.220 [5.59] Max.0.314 [7.98]0.100 [2.54]0.100 [2.54]CBDD/CBHD SERIESFixed female jackscrews0.414[10.52]Typical part number:CBDD19W1M45R70T201.312±0.008[33.32±0.20]1.532 [38.91]DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.32


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubRIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTORSIZE 8 POWER CONTACTS WITH 0.078 [1.98] Ø TERMINATIONSCODE 4 AND 45, 0.314 [7.98] CONTACT EXTENSIONSee temperature rise curves on pages 1 and 2.0.220 [5.59] Max.1 7 A1 A28161522 232930 36 37 430.170 [4.32]NominalØ0.030 [0.76]Ø0.078 [1.98]0.314 [7.98]0.100 [2.54]0.100 [2.54]Fixed female jackscrews0.414[10.52]Typical part number:CBDD45W2M45R70T202.500±0.008 [63.50±0.20]2.720 [69.09]RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTORSIZE 8 POWER CONTACTS WITH 0.125 [3.18] Ø TERMINATIONSCODE 4 AND 47, 0.314 [7.98] CONTACT EXTENSIONSee temperature rise curves on pages 1 and 2.CBDD/CBHD SERIESØ0.030 [0.76]Ø0.125 [3.18]71 3A149 1013 15 16 186120.170 [4.32]NominalFixed female jackscrews0.220 [5.59] Max.0.314 [7.98]0.100 [2.54]0.100 [2.54]0.810 [20.56]0.414[10.52]Typical part number:CBDD19W1M47R70T201.312±0.008[33.32±0.20]1.532 [38.91]33DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNTNEW!<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comRIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTORSIZE 8 POWER CONTACTS WITH 0.125 [3.18] Ø TERMINATIONSCODE 4 AND 47, 0.314 [7.98] CONTACT EXTENSIONSee temperature rise curves on pages 1 and 2.0.220 [5.59] Max.1 7 A1 A28161522 232930 36 37 430.170 [4.32]NominalØ0.030 [0.76]Ø0.125 [3.18]Fixed female jackscrews0.314 [7.98]0.100 [2.54]0.100 [2.54]0.810 [20.56]0.414[10.52]Typical part number:CBDD45W2M47R70T202.500±0.008 [63.50±0.20]2.720 [69.09]Connectors Designed To Customer SpecificationsCBDD/CBHD SERIES<strong>Positronic</strong> <strong>Combo</strong>-D connectors can be modified to customers specifications.Examples: select loading of contacts for cost savings or to gain creepage and clearance distances;longer PCB terminations; customer specified hardware; sealing for water resistance.Contact Technical Sales with your particular requirements.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.34


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubSTRAIGHT PRINTED BOARD MOUNT CONNECTORWITH FDS4201D OR MDS4201D SHIELDED CONTACTSCODE 65Fixed female jackscrews0.170 [4.32]0.010 [0.25]nominalØ0.020 [0.51]0.250 [6.35]Push-on fastener,phosphor bronze0.025 [0.64]2x 0.037 [0.94]across pointsØ0.028 [0.71]0.156 [3.96]Typical part number:CBDD19W1M65S60T20Shielded contacts onlyvisible this view for clarityRIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTORWITH FRT4201D OR MRT4201D SHIELDED CONTACTSCODE 840.220 [5.59] Max.71 3A149 1013 15 16 186120.170 [4.32]NominalCBDD/CBHD SERIESØ0.030 [0.76]1.312±0.008[33.32±0.20]Fixed female jackscrews1.532 [38.91]Typical part number:CBDD19W1M84R70T200.414[10.52]0.314 [7.98]0.100 [2.54]0.100 [2.54]0.470 [11.94]0.100 [2.53]Shielded contacts onlyvisible this view for clarity2x 0.037 [0.94]across pointsØ0.028 [0.71]35DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNTNEW!<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comRIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTORWITH FRT4201D OR MRT4201D SHIELDED CONTACTSCODE 840.220 [5.59] Max.1 7 A1 A28161522 232930 36 37 430.170 [4.32]NominalØ0.030 [0.76]0.314 [7.98]0.100 [2.54]0.100 [2.54]Fixed female jackscrews2.500±0.008 [63.50±0.20]2.720 [69.09]Typical part number:CBDD45W2M84R70T200.414[10.52]0.470 [11.94]0.100 [2.53]Shielded contacts onlyvisible this view for clarity2x 0.037 [0.94]across pointsØ0.028 [0.71]COMPLIANT PRESS-FIT CONNECTORCODE 93Fixed female jackscrews0.225 [5.72] max.thread length inmounting spacer0.047 [1.19]Screw, 4-40 threadsCustomer supplied0.265 [6.73]0.225[5.72]TYPICAL PART NUMBER: CBDD8W2M93S0T20CBDD/CBHD SERIES0.225 [5.72] max.thread length inmounting spacerFixed female jackscrews0.265 [6.73]0.225[5.72]0.047 [1.19]Screw, 4-40 threadsCustomer suppliedTYPICAL PART NUMBER: CBDD19W1M93S0T20DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.36


37<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubPRINTED BOARD MOUNT CONTACT HOLE PATTERNHOLE IDENTIFICATION SHOWN FOR MALE CONNECTOR; USE MIRROR IMAGE FOR FEMALE CONNECTOR.MOUNT RIGHT ANGLE (90°) CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.2x Ø0.123±0.003[3.12±0.08]A1B0.010 [0.25]B0.055 [1.40]0.187 [4.75] Typ.BB1 25A2CBDD8W2M3CBDD8W2M4CBDD8W2M932x Ø0.123±0.003[3.12±0.08]2x 0.656[16.66]713715A10.160 [4.06]0.205 [5.21]0.090 [2.29] Typ.1962x 0.492 [12.50]0.080 [2.03]0.035 [0.89]441016618122x ØA6x ØC18x ØCØACBDD19W1M3, 35, 36, 37CBDD19W1M4, 45CBDD19W1M932x Ø0.123±0.003[3.12±0.08]2x 0.656[16.66]13A1460.100 [2.54]0.100 [2.54]SUGGESTEDPRINTED BOARD HOLE SIZESVARIANT CODE ØA B ØC8W219W1AND45W213 150.100 [2.54]0.160 [4.06]0.100 [2.54]0.205 [5.21]0.090 [2.29] Typ.3 0.080 [2.03] 0.078 [1.98] 0.035 [0.89]4 0.080 [2.03] 0.100 [2.54] 0.045 [1.14]93See chart for size 16contact on page 87. 0.078 [1.98]See chart for size 22contact on page 87.3, 35 0.098 [2.49]36 0.114 [2.90]37 0.145 [3.68]2x 0.656[16.66]7193A14161061812CBDD19W1M472x Ø0.123±0.003[3.12±0.08]2x 0.656[16.66]13A146Ø0.145 [3.68]0.078 [1.98] 0.035 [0.89]4, 45 0.098 [2.49] 0.100 [2.54] 0.045 [1.14]47 N/A N/A N/A65 N/A N/A N/A84 N/A N/A N/ASee chart for size 8See chart for size 2293 contact on page 87. 0.078 [1.98] contact on page 87.2x Ø0.123±0.003[3.12±0.08]0.396 [10.06]18x Ø0.045[1.14]0.156 [3.96]0.056 [1.42]0.044 [1.12]CBDD/CBHD SERIESBB2x 1.250 [31.75]162x Ø0.123±0.003 [3.12±0.08]130172236A1A20.100 [2.54]0.308 [7.82]0.095 [2.41] Typ.2x 1.250 [31.75]77A1913 15 16 180.078 [1.98]0.160 [4.06]0.078 [1.98]0.205 [5.21]18x Ø0.035 [0.89]0.090 [2.29] Typ.3x Ø0.045 [1.14]CBDD19W1M65A20.358 [9.09]0.150 [3.81]CBDD45W2M3, 35, 36, 37CBDD45W2M4, 45CBDD45W2M932x Ø0.123±0.003 [3.12±0.08]10823812430.358 [9.09]0.150 [3.81]152943x ØC2x ØA150.100 [2.54]0.100 [2.54]0.100 [2.54]13 15 16 180.100 [2.54]0.160 [4.06]0.100 [2.54]0.205 [5.21]0.090 [2.29] Typ.CBDD19W1M840.100 [2.54]2x Ø0.123±0.003 [3.12±0.08]2x 1.250 [31.75]2x Ø0.145[3.68]16130172236A10.100 [2.54]0.308 [7.82]0.095 [2.41] Typ.CBDD45W2M472x 1.250 [31.75]77A1A2A20.358 [9.09]0.150 [3.81]2x Ø0.123±0.003 [3.12±0.08]91082337812430.358 [9.09]0.150 [3.81]21x Ø0.045 [1.14]152943x Ø0.045[1.14]150.396 [10.06]0.156 [3.96]0.056 [1.42]0.044 [1.12]1622232916222329370.078 [1.98]0.078 [1.98]30360.100 [2.54]0.308 [7.82]0.095 [2.41] Typ.37CBDD45W2M65DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.430.100 [2.54]0.100 [2.54]43x Ø0.035 [0.89]6x Ø0.045 [1.14]3036370.100 [2.54]0.308 [7.82]0.095 [2.41] Typ.CBDD45W2M844350x Ø0.045 [1.14]C-004 Rev. E2


P O S I T R O N I C I N D U S T R I E S<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNTNEW!<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comORDERING INFORMATION - CODE NUMBERING SYSTEMSpecify Complete Connector By Selecting An Option From Step 1 Through 8FOR CONNECTORSNOT INCLUDING SIZE 8 CONTACTSSTEP 3 - CONNECTOR GENDER* 1 F - Female - Professional Level -Open Entry Signal ContactsM - Male* 1 S - Female - Industrial / Military Level -PosiBand Closed Entry Signal Contacts1 2 3 4 5 6 7 8 9CBDD 8W2 M 93 S 0 0 0 /AA* 2 STEP 5 - MOUNTING STYLE0 – Mounting Hole, 0.120 [3.05] Ø02 – Mounting Hole, 0.154 [3.91] ØB3 – Bracket, Mounting, Right Angle (90°) Metal with Cross BarB8 – Bracket, Mounting, Right Angle (90°) Plastic with Cross BarF – Float Mounts, UniversalP – Threaded Post, Brass, 0.250 [6.35] LengthP2 – Threaded Post, Nylon, 0.250 [6.35] LengthR2 – Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connectorwith 4-40 Thread Fixed Female Jackscrews with Cross BarR6 – Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connectorwith 0.120 [3.05] Ø Mounting Hole with Cross BarR7 – Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connectorwith 4-40 Threads with Cross BarR8 – Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connectorwith 4-40 Locknut with Cross BarSSTEPEXAMPLESTEP 1 - BASIC SERIESCBDD Series -CBHD Series - High ConductivityPower ContactsSTEP 2 - CONNECTOR VARIANTSShell Size 1 - 8W2See next page for ordering information forother shell size options.STEP 4 - CONTACT TERMINATION TYPE21 – Fixed Solder Cup, 22 AWG-30 AWG [0.3mm2-0.05mm2].3 – Solder, Straight Printed Board Mount, 0.170 [4.32] Taillength.4 – Solder, Right Angle (90°) Printed Board Mount, 0.314[7.98] Signal Contact Extension.93 – Signal Omega type compliant and Power Bi-Spring typecompliant, termination length 0.225 [5.72].– Swaged Spacer, 4-40 Threads, 0.250 [6.35] Length, Spacerlength changes to 0.265 [6.73] when used in conjunction withCode 93 contactsS2 – Swaged Spacer, 4-40 Threads, 0.125 [3.18] LengthS5 – Swaged Locknut, 4-40 ThreadsS6 – Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.250[6.35] LengthRoHS• per EU Directive 2002/95/EC•10-14* 2 STEP 10 - SPECIAL OPTIONSFOR SPECIAL OPTIONS, SEESPECIAL OPTIONS APPENDIXON PAGE 89.CONTACT TECHNICAL SALESFOR ORDERING DETAILS OFTHE FOLLOWING:Other Special Requirements.Straight and Right Angle ThermocouplePCB mount contactsSTEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONS/AA - Compliant per EU Directive2002/95/EC (RoHS)NOTE: If compliance to environmentallegislation is not required, this step will notbe used. Example: CBDD8W2M93S000STEP 8 - SHELL OPTIONS0 – Zinc Plated, with Chromate Seal.* 4 S – Stainless Steel, passivated.X – Tin Plated.Z – Tin Plated and Dimpled (male connectors only).* 2 STEP 7 - LOCKING AND POLARIZING SYSTEMS0 – None.V3 – Lock Tab, connector front panel mounted.V5 – Lock Tab, connector rear panel mounted.VL – Lock Lever, used with Hoods only.T – Fixed Female Jackscrews.T2 – Fixed Female Jackscrews.T6 – Fixed Male and Female Polarized Jackscrews.E – Rotating Male Jackscrews.E2 – Rotating Male Screw Locks.E3 – Rotating Male with Internal Hex for 3/32 Hex DrivesE6 – Rotating Male and Female Polarized Jackscrews.* 2 STEP 6 - HOODS AND PUSH-ON FASTENERS0 – NoneAN – Lightweight Aluminum Hood, nickel finishAC – Lightweight Aluminum Hood, no finishH – Hood, Top Opening, Metal* 3 G – Hood, EMI/RFI, MetalN – Push-on Fastener, for Right Angle (90°) Mounting BracketsZ – Hood, Top or Side Opening, robust extended height, plasticand composite, with rotating male jackscrewsCBDD/CBHD SERIESNOTES* 1 Power contacts are always supplied with “Closed Entry” female contacts.* 2 For additional information on accessories listed in steps5, 6, 7 and 10, see Accessory Catalog.* 3 When using G hood with CBDD variants, use the extended height hood.See Accessories Catalog for extended G hood options.* 4 For stainless steel dimpled male versions, contact Technical Sales.C-004 Rev. E2DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.38


P O S I T R O N I C I N D U S T R I E S<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYNEW!THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNT<strong>Combo</strong>-DD-SubORDERING INFORMATION - CODE NUMBERING SYSTEMSpecify Complete Connector By Selecting An Option From Step 1 Through 8FOR CONNECTORS INCLUDING SIZE 8 CONTACTSCBDD/CBHD SERIESSTEP 2 - CONNECTOR VARIANTSShell Size 2 - 19W1* 6 Shell Size 3 - 15W4* 1 Shell Size 4 - 45W2STEP 3 - CONNECTOR GENDER* 2 F - Female - Professional Level -Open Entry Signal ContactsM - Male* 2 S - Female - Industrial / Military Level -PosiBand Closed Entry Signal Contacts1 2 3 4 5 6 7 8 9CBDD 19W1 M 93 S 0 0 0 /AASTEP 4 - CONTACT TERMINATION TYPE21 – Fixed Solder Cup, 22 AWG-30 AWG [0.3mm2-0.05mm2].3 – Solder, Straight Printed Board Mount with Signal Contacts0.170 [4.32] Tail Length.35 – Solder, Straight Printed Board Mount with Signal and0.078 [1.98] Ø Power Contacts, 0.170 [4.32] Tail Length.36 – Solder, Straight Printed Board Mount with Signal and0.094 [2.39] Ø Power Contacts, 0.170 [4.32] Tail Length.37 – Solder, Straight Printed Board Mount with Signal and0.125 [3.18] Ø Power Contacts, 0.170 [4.32] Tail Length.4 – Solder, Right Angle (90°) Printed Board Mount with SignalContacts, 0.314 [7.98] Signal Contact Extension.45 – Solder, Right Angle (90°) Printed Board Mount with Signaland 0.078 [1.98] Ø Power Contacts, 0.314 [7.98] SignalContact Extension.47 – Solder, Right Angle (90°) Printed Board Mount with Signaland 0.125 [3.18] Ø Power Contacts, 0.314 [7.98] SignalContact Extension.65 – Solder, Straight Printed Board Mount with Signal andShielded Contacts MDS4201D footprint, 0.170 [4.32]Signal Contact Tail Length.84 – Solder, Right Angle (90°) Printed Board Mount with Signaland Shielded Contacts MRT4201D footprint, 0.314 [7.98]Signal Contact Extension.93 – Signal Omega type compliant and Power Bi-Spring typecompliant, termination length 0.225 [5.72].* 3. STEP 5 - MOUNTING STYLE0 – Mounting Hole, 0.120 [3.05] Ø02 – Mounting Hole, 0.154 [3.91] ØB3 – Bracket, Mounting, Right Angle (90°) Metal with Cross BarB8 – Bracket, Mounting, Right Angle (90°) Plastic with Cross BarF – Float Mounts, UniversalP – Threaded Post, Brass, 0.250 [6.35] LengthP2 – Threaded Post, Nylon, 0.250 [6.35] LengthR2 – Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connectorwith 4-40 Thread Fixed Female Jackscrews with Cross BarR6 – Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connectorwith 0.120 [3.05] Ø Mounting Hole with Cross BarR7 – Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connectorwith 4-40 Threads with Cross BarR8 – Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connectorwith 4-40 Locknut with Cross BarSSTEPEXAMPLESTEP 1 - BASIC SERIESCBDD Series -CBHD Series - High ConductivityPower Contacts– Swaged Spacer, 4-40 Threads, 0.250 [6.35] Length, Spacerlength changes to 0.265 [6.73] when used in conjunction withCode 93 contactsS2 – Swaged Spacer, 4-40 Threads, 0.125 [3.18] LengthS5 – Swaged Locknut, 4-40 ThreadsS6 – Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.250[6.35] LengthC-004 Rev. E2NOTESRoHS• per EU Directive 2002/95/EC•* 1 45W2 variant currently available in male only.* 2 Power contacts are always supplied with “Closed Entry” female contacts.* 3 For additional information on accessories listed in steps5, 6, 7 and 10, see Accessory Catalog.* 4 When using G hood with CBDD variants, use the extended height hood.See Accessories Catalog for extended G hood options.* 5 For stainless steel dimpled male versions, contact Technical Sales.* 6 See page 29 for more information on CBDD15W4 variants10-14* 3 STEP 10 - SPECIAL OPTIONSFOR SPECIAL OPTIONS, SEESPECIAL OPTIONS APPENDIXON PAGE 89.CONTACT TECHNICAL SALESFOR ORDERING DETAILS OFTHE FOLLOWING:Other Special Requirements.Straight and Right Angle ThermocouplePCB mount contactsSTEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONS/AA - Compliant per EU Directive2002/95/EC (RoHS)NOTE: If compliance to environmentallegislation is not required, this step will notbe used. Example: CBDD8W2M93S000STEP 8 - SHELL OPTIONS0 – Zinc Plated, with Chromate Seal.* 5 S – Stainless Steel, passivated.X – Tin Plated.Z – Tin Plated and Dimpled (male connectors only).* 3 STEP 7 - LOCKING AND POLARIZING SYSTEMS0 – None.V3 – Lock Tab, connector front panel mounted.V5 – Lock Tab, connector rear panel mounted.VL – Lock Lever, used with Hoods only.T – Fixed Female Jackscrews.T2 – Fixed Female Jackscrews.T6 – Fixed Male and Female Polarized Jackscrews.E – Rotating Male Jackscrews.E2 – Rotating Male Screw Locks.E3 – Rotating Male with Internal Hex for 3/32 Hex DrivesE6 – Rotating Male and Female Polarized Jackscrews.* 3 STEP 6 - HOODS AND PUSH-ON FASTENERS0 – NoneAN – Lightweight Aluminum Hood, nickel finishAC – Lightweight Aluminum Hood, no finishH – Hood, Top Opening, Metal* 4 G – Hood, EMI/RFI, MetalN – Push-on Fastener, for Right Angle (90°) Mounting BracketsZ – Hood, Top or Side Opening, robust extended height, plasticand composite, with rotating male jackscrews38a


P O S I T R O N I C I N D U S T R I E S<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY CRIMP / SOLDER REMOVABLE CONTACTS<strong>Combo</strong>-DD-SubSize 22 Removable Signal andThermocouple Crimp ContactsNEW!Size 16 Removable Power ContactsSize 8 Removable Power, Shielded,Air and High Voltage ContactsU.L. and CSA Recognition,for status contact Technical SalesCBCD high density series connectors are quality connectorsdesigned for use in sheltered, mildly corrosive environmentshaving a wide range of temperature, pressure andhumidity changes. CBCD series connectors offer mixedcrimp-removable contact combinations of power, signal, andthermocouple contacts within the same connector body.A wide assortment of cable support hoods and lockingsystems is available from stock.CBCD series connectors also offer a blind mating connectorsystem for applications requiring connector couplings inrecessed areas or for mobile power coupling systems.CBCD series connectors utilize precision machined contactsand meet applicable performance and dimensional requirementsof IEC 807-7, MIL-DTL-24308 and SAE AS 39029.RoHS• per EU Directive 2002/95/EC•For RoHS optionssee page 42.CBCD SERIESMATERIALS AND FINISHES:Insulator:Glass filled polyester per MIL-M-24519UL 94V-0, blue color.Contacts:Precision machined copper alloy.Contact Plating:Signal: Gold flash over nickel plate and gold 0.000050[1.27µ] over nickel plate. Other finishesavailable upon request, see page 69.Power: Gold flash over nickel. Other finishesavailable upon request, see page 69.Shielded: For contact platings, see pages 68.High Voltage: For contact platings, see pages 68.Shells:Steel or brass with tin plate; zinc plate withchromate seal; stainless steel passivated.Other materials and finishes available uponrequest.Mounting Spacers: Copper alloy or steel with zinc plate andchromate seal or tin plate; stainless steel,passivated.Jackscrew Systems: Brass or steel with zinc plate and chromateseal or clear zinc plate or tin plate; stainlesssteel, passivated.Hoods:Composite and plastic, UL 94V-0; brass orsteel with zinc plate and chromate seal; aluminumor aluminum with electroless nickelplate; die cast zinc.Non-magnetic versions are available, contact Technical Sales.DIMENSIONS ARE IN INCHES [MILLIMETERS].39 ALL DIMENSIONS ARE SUBJECT TO CHANGE.TECHNICAL CHARACTERISTICSMECHANICAL CHARACTERISTICS:Signal Contacts,Crimp Removable:Power Contacts,Crimp Removable:Size 22 contacts, male – 0.030 inch[0.76mm] mating diameter. Terminationsfor 20, 22, 24, 26, 28 and 30 AWG.Female PosiBand closed entry design,see page 69 for details. Closed crimpbarrel.Size 16 contacts, male – 0.062 inch[1.57mm] mating diameter. Terminationsfor 12, 14, 16, 18, 20, 22, and 24 AWG.Female closed entry design. Closedcrimp barrel.Size 8 contacts, male – 0.142 inch[3.61mm] mating diameter. Terminationsfor 6, 8, 10, 12, and 16 AWG. Femalecontact features Large Surface Area(L.S.A.) closed entry contact design utilizingBeCu mechanical retention member.Closed crimp barrel.Contact Retention In Insulator:Signal Size 229 lbs. [40N].Power Size 1615 lbs. [67N]Power Size 822 lbs. [98N] - power, shielded andhigh voltage.continued on next page....


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNTNEW!<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comTECHNICAL CHARACTERISTICS, continuedcontinued from previous page....MECHANICAL CHARACTERISTICS, continued:Shells:Male shells may be dimpled for EMI/ESDground paths.Polarization:Trapezoidally shaped shells and polarizedjackscrews.Locking Systems: Jackscrews and vibration locking systems.Mechanical Operations: 1000 operations minimum per IEC 512-5.ELECTRICAL CHARACTERISTICS:SIZE 22 CONTACTSContact Current Rating: 5 amperes nominal.Initial Contact Resistance: 0.005 ohms maximum.Proof Voltage:1000 V r.m.s.SIZE 16 CONTACTSPOWER CONTACTSContact Current Rating - Tested per U.L. 1977:Standard Contact Material:28 amperes.High Conductivity Contact Material: 40 amperes.See Temperature Rise Curves on page 2 for details.Initial Contact Resistance:Standard Contact Material: 0.0016 ohms max. Per IEC 512-2,Test 2b.High ConductivityContact Material: 0.001 ohms max. Per IEC 512-2,Test 2b.Proof Voltage:1000 V r.m.s.SIZE 8 CONTACTSPOWER CONTACTSFor electrical characteristics, see page 4.SHIELDED CONTACTSFor electrical characteristics, see pages 69.HIGH VOLTAGE CONTACTSFor electrical characteristics, see pages 69.CONNECTORInsulator Resistance: 5 G ohms.Clearance andCreepage Distance: 0.042 inch [1.06mm] minimum.Working Voltage: 300 V r.m.s.CLIMATIC CHARACTERISTICS:Temperature Range:-55°C to +125°C.Damp Heat, Steady State: 10 days.THERMOCOUPLE CONTACTS:Size 22 crimp contacts are available. See page 71 for details.PCB mount contacts are available in CBDD series, see page 27 fordetails.* 1 CONTACT VARIANTFACE VIEW OF MALE OR REAR VIEW OF FEMALENote: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.NEW!SHELL SIZE 1NEW!SHELL SIZE 2SHELL SIZE 48W2Six Size 22 Signal Contacts andTwo Size 16 Power Contacts19W1Eighteen Size 22 Signal Contactsand One Size 8 Power Contact* 2 45W2Forty-three Size 22 Signal Contactsand Two Size 8 Power ContactsNOTES:* 1 Additional contact variants may be tooled at customer request.* 2 45W2 variant currently available in female only. Contact Technical Sales for availability of male connector.OTHER VARIANTS WILL BE ADDED, CONSULT OUR WEBSITE FOR UPDATED INFORMATION:http://www.connectpositronic.com/catalogs/updates.htmlCBCD SERIESDIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.40


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY CRIMP / SOLDER REMOVABLE CONTACTS<strong>Combo</strong>-DD-SubSTANDARD SHELL ASSEMBLYNEW!RECOMMENDED MATING DIMENSIONSCBCD45W2S00000TYPICAL CONNECTOR TOP VIEWCBCD8W2S00000Shell Sizes 1 & 2 =0.265±0.015 [6.73±0.38]Shell Sizes 3, 4, 5 & 6 =0.256±0.015 [6.50±0.38]B1BKM0.050±0.010[1.27±0.25]G10° typ.EHACD1 D 0.375 [9.53]0.036±0.008[0.91±0.20]0.220 [5.59]max.max.2X Ø0.120±0.005 [3.05±0.13]mounting holeOPTIONAL SHELL ASSEMBLY (0, 02)OPTIONAL SHELL ASSEMBLYWITH UNIVERSAL FLOAT MOUNTS (F)0.120±0.010 [3.05±0.25]2X Ø120±0.005 [3.05±0.13]mounting hole for stainlesssteel shell (0 option).2X Ø0.154 [3.91] mountinghole (02 option).0.032 [0.81] totaldiametral float2X Ø0.086+0.005-0.000[2.18+0.13-0.00]mounting holeSHELLSIZES VARIANT A±0.015[0.38]B±0.005[0.13]B1±0.005[0.13]C±0.005[0.13]D±0.005[0.13]D1±0.005[0.13]E±0.015[0.38]G±0.010[0.25]H±0.010[0.25]K±0.005[0.13]M±0.010[0.25]NEW!8W2M1.213[30.81]0.666[16.92]0.984[24.99]0.329[8.36]0.494[12.55]0.759[19.28]0.422[10.72]0.233[5.92]0.422[10.72]1NEW!8W2S1.213[30.81]0.643[16.33]0.984[24.99]0.311[7.90]0.494[12.55]0.759[19.28]0.422[10.72]0.243[6.17]0.429[10.90]CBCD SERIES2NEW!NEW!19W1M19W1S4 45W2S1.541[39.14]1.541[39.14]2.729[69.32]0.971[24.66]2.159[54.84]0.994[25.25]1.312[33.32]1.312[33.32]2.500[63.50]0.311[7.90]0.311[7.90]0.329[8.36]0.494[12.55]0.494[12.55]0.494[12.55]1.083[27.51]1.083[27.51]2.272[57.71]0.422[10.72]0.422[10.72]0.422[10.72]0.233[5.92]0.243[6.17]0.243[6.17]0.422[10.72]0.429[10.90]0.429[10.90]41DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.C-004 Rev. E2


P O S I T R O N I C I N D U S T R I E S<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOHIGH DENSITY PCB MOUNTNEW!<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comORDERING INFORMATION - CODE NUMBERING SYSTEMSpecify Complete Connector By Selecting An Option From Step 1 Through 8STEPEXAMPLE1 2 3 4 5 6 7 8 9CBCD 8W2 S 0 0 0 0 S /AA10-14STEP 1 - BASIC SERIESCBCD SeriesSTEP 2 - CONNECTOR VARIANTSShell Size 1 - 8W2Shell Size 2 - 19W1* 1 Shell Size 4 - 45W2STEP 3 - CONNECTOR GENDERM - MaleS - Female - PosiBand Closed Entry Signal ContactsSTEP 4 - CONTACT TERMINATION TYPE0 – Connector ordered without contacts. Order signal,power, thermocouple, shielded, high voltage or aircontacts separately. See pages 68-80 for contactpart numbers.1 – Signal contacts, 22 AWG-30 AWG [0.03mm 2 -0.05mm 2 ].* 2 11 – Signal contacts, 22 AWG-30 AWG [0.03mm 2 -0.05mm 2 ]with MC/FC 4012D power contact.* 2 12 – Signal contacts, 22 AWG-30 AWG [0.03mm 2 -0.05mm 2 ]with MC/FC 4016D power contact.* 2 13 – Signal contacts, 22 AWG-30 AWG [0.03mm 2 -0.05mm 2 ]with MCC/FCC 4101D shielded contacts.* 2 14 – Signal contacts, 22 AWG-30 AWG [0.03mm 2 -0.05mm 2 ]with MCC/FCC 4102D shielded contacts.* 3 STEP 5 - MOUNTING STYLE0 – Mounting Hole, 0.120 [3.05] Ø02 – Mounting Hole, 0.154 [3.91] ØF – Float Mounts, UniversalS2 – Swaged Spacer, 4-40 Threads, 0.125 [3.18] LengthS5 – Swaged Locknut, 4-40 ThreadsRoHS• per EU Directive 2002/95/ECSTEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONS/AA - Compliant per EU Directive2002/95/EC (RoHS)NOTE: If compliance to environmentallegislation is not required, this step will notbe used. Example: CBCD8W2S0000S•* 3 STEP 10 - SPECIAL OPTIONSFOR SPECIAL OPTIONS, SEE SPE-CIAL OPTIONS APPENDIXON PAGE 89.STEP 8 - SHELL OPTIONS0 – Zinc Plated, with Chromate Seal.* 5 S – Stainless Steel, passivated.X – Tin Plated.Z – Tin Plated and Dimpled (male connectors only).* 3 STEP 7 - LOCKING AND POLARIZING SYSTEMS0 – None.V3 – Lock Tab, connector front panel mounted.V5 – Lock Tab, connector rear panel mounted.VL – Lock Lever, used with Hoods only.T – Fixed Female Jackscrews.T2 – Fixed Female Jackscrews.T6 – Fixed Male and Female Polarized Jackscrews.E – Rotating Male Jackscrews.E2 – Rotating Male Screw Locks.E3 – Rotating Male with Internal Hex for 3/32 Hex DrivesE6 – Rotating Male and Female Polarized Jackscrews.* 3 STEP 6 - HOODS AND PUSH-ON FASTENERS0 – NoneAN – Lightweight Aluminum Hood, nickel finish.AC – Lightweight Aluminum Hood, no finish.H – Hood, Top Opening, Metal* 4 G – Hood, EMI/RFI, MetalZ – Hood, Top or Side Opening, robust extended height, plasticand composite, with rotating male jackscrewsNOTE: Once you have made a connector selection, contactTechnical Sales if you would like to receive a drawing in DXF, PDFformat or a 3-dimensional IGES, STEP, or SOLIDWORKS file.NOTES* 1 45W2 variant currently available in female only.* 2 Available on 19W1 and 45W2 connectors only.* 3 For additional information on accessories listed in steps5, 6, 7 and 10, see Accessory Catalog.* 4 When using G hood with CBCD variants, use the extended height hood.See Accessories Catalog for extended G hood options.* 5 For stainless steel dimpled male versions, contact Technical Sales.SK Drawing3-dimensional modelFor crimping information and crimp tools,see Application Tools section, pages 81-89.CBCD SERIESDIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.42


P O S I T R O N I C I N D U S T R I E SCBDPB/CBDPC SERIES<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOVERTICALLY STACKED STANDARD DENSITY PCB MOUNTSize 20 Signal ContactsSize 8 Power Contacts<strong>Combo</strong>-DD-SubU.L. RecognizedFile #E49351CSA RecognizedFile #LR54219TelecommunicationU.L. File #14095The <strong>Combo</strong>-Dual Port connector series offers severalcombinations of power and signal contacts within the sameconnector assembly. Seventeen different combinations ofpower and signal contact stacked assemblies are availablewithin four standard shell sizes. The connector assemblycan be partially populated with either signal or power contactsinstalled in the connector bodies to customer selectedcontact positions. The stacked connectors may be spacedapart to two dimensional spacings.On special order, the right angle (90°) printed boardmount 15 ampere contacts may be replaced with size 8power, shielded or high voltage contacts having crimp orsolder cup terminations. Signal contacts remain in dualport configuration.Mounting angle brackets can be ordered riveted to theconnector by specifying R2, R6, R7 and R8 options.Locking systems are available utilizing 4-40 threadedjackscrew systems, polarized or non-polarized, or with aquick-release vibration lock system for rear panel mountedconnectors.<strong>Combo</strong>-Dual Port series connectors comply with thedimensional requirements of IEC 807-2 and DESC 85039.RoHS• per EU Directive 2002/95/EC•For RoHS optionssee page 48.TECHNICAL CHARACTERISTICSMATERIALS AND FINISHES:Insulator:Glass filled polyester per MIL-M-24519UL 94, blue color, and composite.Contacts:Precision machined copper alloy.Contact Plating:Signal:Gold flash over nickel plate. Other finishesavailable upon request.Power:Gold flash over nickel. Other finishesavailable upon request.Shells:Steel or brass with tin plate; zinc platewith chromate seal; stainless steel passivated.Other materials and finishes availableupon request.Mounting Spacers Nylon; copper alloy or steel with zincand Brackets:plate and chromate seal or tin plate;phosphor bronze with tin plate; stainlesssteel, passivated.Cross Bar:Nylon, UL 94V-0, black color.Push-On Fasteners: Beryllium copper, tin plated.Jackscrew Systems: Brass or steel with zinc plate andchromate seal or clear zinc plate or tinplate; stainless steel, passivated.Vibration Lock Systems: Lock tabs, steel with nickel plate.Non-magnetic versions are available, contact Technical Sales.MECHANICAL CHARACTERISTICS:Signal Contacts:Size 20 contacts, male – 0.040 inch[1.02mm] mating diameter. Female contact– rugged open entry. PosiBandclosed entry female options are alsoavailable.Contact RetentionIn Insulator:9 lbs. [40N]Contact Terminations: Printed board mount with right angle(90°) terminations supported by alignmentbar. Termination diameter 0.028inch [0.71mm].Power Contacts:Size 8 contact, male – 0.142 inch[3.61mm] mating diameter.43DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.continued on next page. . . .


<strong>Combo</strong>-DD-Subcontinued from previous page....PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOVERTICALLY STACKED STANDARD DENSITY PCB MOUNTMECHANICAL CHARACTERISTICS, continued:Contact RetentionIn Insulator:22 lbs. [98N]Contact Terminations: Printed board mount with right angle (90°)terminations of 0.078 inch [1.98mm]diameter.Shells:Polarization:Male connector shells may be dimpled forEMI/ESD ground paths.Trapezoidally shaped shells and polarizedjackscrews.Mounting Bracket Riveted fasteners with 0.120 inchRiveted to Connector: [3.05mm] diameter clearance hole, with4-40 threads or 4-40 threads with nylonlock insert.Mounting ToPrinted Board:Locking Systems:TECHNICAL CHARACTERISTICS, continuedRapid installation push-on fasteners.Jackscrews and vibration locking systemfor either front or rear panel mounted connectors.ELECTRICAL CHARACTERISTICS:SIZE 20 CONTACTSContact Current Rating:Initial Contact Resistance:Proof Voltage:Size 8 CONTACTSPOWER CONTACTS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.com7.5 amperes nominal.0.008 ohms maximum.1000 V r.m.s.Electrical characteristics for 0.078 inch diameter terminations,see page 4.CONNECTORInsulator Resistance:Clearance and CreepageDistance (minimum):Working Voltage:5 G ohms.0.039 inch [1.0mm]300 V r.m.s.CLIMATIC CHARACTERISTICS:Temperature Range: -55°C to +125°C.Damp Heat, Steady State:10 days.CBDPB/CBDPC SERIESMechanical Operations: 500 operations minimum per IEC 512-5.CONTACT VARIANTSFACE VIEW OF MALE OR REAR VIEW OF FEMALESHELL SIZE 1SHELL SIZE 2* 1 2WK2 5W13W3 * 2 3WK3SHELL SIZE 37W211W15W59W413W317W221W1SHELL SIZE 48W813W617W521WA425W327W2Notes:* 1 2WK2 connectors have 1 male and 1 female contacts. Female connectorshould be loaded with female contact in A2 position.* 2 3WK3 male variant contains 2 male contacts and 1 female contact.Female variant contains 2 female contacts and 1 male contactDIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.44


CBDPB/CBDPC SERIES<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOVERTICALLY STACKED STANDARD DENSITY PCB MOUNTRIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTOR4 ROW CONNECTOR UNIT, 0.283 [7.19] CONTACT EXTENSIONSee temperature rise curves on pages 1 and 2.<strong>Combo</strong>-DD-Sub0.247 [6.27]4-40 UNC THDS.TYP. 4±0.0080.036 [0.91]0.220 [5.59] MAX.NOTE:30 ampere 0.125[3.18] Ø power contactsmay be orderedat special request fora limited number ofCBDP variants.Contact technicalsales for details.0.170 [4.32]±0.0030.028 Ø TYP.[0.71]±0.0100.270 [6.86]0.494 [12.55]±0.0030.078 Ø TYP.[1.98]0.745 [18.92]0.283 [7.19] TYP.0.112 [2.84] TYP.0.112 [2.84] TYP.0.150 [3.81] TYP.TYPICAL PART NUMBER:CBDPB7W2MN8T2/7W2MN8T6X±0.0100.580 [14.73]CONNECTORVARIANTABCONNECTORDESIGNATIONCBDPBCBDPCC D E0.750[19.05]0.900[22.86]1.244[31.60]1.394[35.41]0.256[6.50]0.406[10.31]SHELL SIZE 1SHELL SIZE 2SHELL SIZE 3SHELL SIZE 41.213[30.81]1.541[39.14]2.088[53.04]2.729[69.32]0.984[24.99]1.312[33.32]1.852[47.04]2.500[63.50]Note: Printed board power contacts (size 8) may be replacedwith a size 8 removable power, shielded, air or highvoltage contact having solder or crimp terminations.45DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOVERTICALLY STACKED STANDARD DENSITY PCB MOUNTRIGHT ANGLE (90°) PRINTED BOARD CONTACT HOLE PATTERNHOLE IDENTIFICATION SHOWN IS FOR FEMALE CONNECTOR OVER MALE CONNECTOR.MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comCBDPB/CBDPC SERIES0.262 [6.65]0.112 [2.84]0.262 [6.65]A1A20.069 [1.75]0.035 [0.89]A130.056 [1.42]4A1A2A30.069 [1.75]0.310[7.87]A1A20.310[7.87]113A12240.310[7.87]A1A2A30.135 [3.43]0.492 [12.50]2WK2/2WK22WK2/2WK20.013[0.33]0.162 [4.11]0.218 [5.54]0.492 [12.50]5W1/5W10.270 [6.86]0.656 [16.66]3W3/3W33W3/3W33WK3/3WK33WK3/3WK30.310[7.87]0.013[0.33]0.054 [1.37]0.035 [0.89]0.310[7.87]0.013[0.33]A1A1331122557W2/7W20.035 [0.89]A1A10.112 [2.84]0.056 [1.42]A2A20.108 [2.74]0.270 [6.86]0.656 [16.66]0.108 [2.74]0.162 [4.11]A2A2A3A333119W4/9W40.310[7.87]0.013[0.33]22550.306 [7.77]0.570 [14.48]0.926 [23.52]0.108 [2.74]0.035 [0.89]0.112 [2.84]0.056 [1.42]A4A41177A1A1101011W1/11W10.112 [2.84]0.056 [1.42]660.162 [4.11]0.216 [5.49]0.656 [16.66]0.310[7.87]0.013[0.33]0.310[7.87]0.035 [0.89]A3A310.054 [1.37]0.268 [6.81]231 2 30.108 [2.74]A2A2551010445W5/5W513W3/13W311660.306 [7.77]550.034 [0.86]0.570 [14.48]0.926 [23.52]0.570 [14.48]0.926 [23.52]0.056 [1.42]0.262 [6.65]0.069 [1.75]0.112 [2.84]A1A10.055 [1.40]0.035 [0.89]A180.112 [2.84]0.056 [1.42]A2150.109 [2.77]0.035 [0.89]A1110.112 [2.84]0.056 [1.42]200.310[7.87]A11817715A20.310[7.87]1111A11010200.013[0.33]0.109 [2.77]0.544 [13.82]0.926 [23.52]17W2/17W20.013[0.33]0.163 [4.14]0.218 [5.54]0.926 [23.52]21W1/21W1SUGGESTED PRINTED BOARD HOLE SIZES:Suggest 0.045 [1.14] Ø hole for signal contact termination positions.Suggest 0.098 [2.49] Ø hole for 0.078 [1.98] Ø power contact termination positions.Suggest 0.123 ±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.Mounting holes must move 0.020 [0.51] ±0.010 opposite directionof arrow for use of unriveted mounting bracket with connectors.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.46


CBDPB/CBDPC SERIES<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOVERTICALLY STACKED STANDARD DENSITY PCB MOUNTRIGHT ANGLE (90°) PRINTED BOARD CONTACT HOLE PATTERNHOLE IDENTIFICATION SHOWN IS FOR FEMALE CONNECTOR OVER MALE CONNECTOR.MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.<strong>Combo</strong>-DD-Sub0.109 [2.77]0.250 [6.35]0.150 [3.81]0.262 [6.65]0.069 [1.75]0.035 [0.89]0.707 [17.96]0.652 [16.56]0.112 [2.84]0.056 [1.42]0.310[7.87]A1A1A2A2A3A3A4A4A5A5A6A6A7A7A8A80.310[7.87]A1A1A2A2A3A3A4A4A5A5A6A6115547470.600 [15.24]0.900 [22.86]1.250 [31.75]0.013[0.33]0.092 [2.34]0.265 [6.73]1.250 [31.75]8W8/8W813W6/13W60.035 [0.89]A1A20.343 [8.71]0.109 [2.77]712A3A40.112 [2.84]0.056 [1.42]A50.035 [0.89]A1A20.109 [2.77]0.055 [1.40]1017A30.112 [2.84]0.056 [1.42]A40.310[7.87]A1A21176612A3A4A50.310[7.87]A1A211109179A3A40.013[0.33]0.618 [15.70]0.893 [22.68]1.250 [31.75]0.013[0.33]0.618 [15.70]0.893 [22.68]1.250 [31.75]17W5/17W521WA4/21WA40.035 [0.89]A1A20.109 [2.77]0.055 [1.40]120.112 [2.84]0.056 [1.42]A3220.035 [0.89]A10.055 [1.40]14250.112 [2.84]0.056 [1.42]A20.310[7.87]A1A21112111122A30.310[7.87]A11114131325A20.013[0.33]0.618 [15.70]0.893 [22.68]1.250 [31.75]0.013[0.33]0.109 [2.77]0.893 [22.68]1.250 [31.75]25W3/25W327W2/27W2SUGGESTED PRINTED BOARD HOLE SIZES:Suggest 0.045 [1.14] Ø hole for signal contact termination positions.Suggest 0.098 [2.49] Ø hole for 0.078 [1.98] Ø power contact termination positions.Suggest 0.123 ±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.Mounting holes must move 0.020 [0.51] ±0.010 opposite directionof arrow for use of unriveted mounting bracket with connectors.47DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


P O S I T R O N I C I N D U S T R I E S<strong>Combo</strong>-DD-SubSTEPEXAMPLEUPPERCONNECTORSTEP 1 - BASIC SERIES* 1 CBDPB Series* 1 CBDPC SeriesSTEP 3 - CONNECTOR GENDERPROFESSIONAL, INDUSTRIAL AND MILITARY QUALITYTHREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIOVERTICALLY STACKED STANDARD DENSITY PCB MOUNTORDERING INFORMATION - CODE NUMBERING SYSTEMSpecify Complete Connector By Selecting An Option From Step 1 Through 8STEP 2 - CONNECTOR VARIANTS1 2 3 4CBDPB 9W4 F N7TShell Size 12WK2, 5W1Shell Size 23W3, 3WK3, 7W2, 11W1Shell Size 35W5, 9W4, 13W3, 17W2, 21W1Shell Size 48W8, 13W6, 17W5, 21WA4, 25W3, 27W2F - Female - Professional Level -Open Entry Signal ContactsM - MaleS - Female - Industrial / Military Level -PosiBand Closed Entry Signal ContactsMilitary gold plating is optional.STEP 4 - LOCKING, POLARIZING, MOUNTINGAND PUSH-ON FASTENER SYSTEMS/5 6 7 8 99W4 F N7T 0 /AALOWERCONNECTOROPTIONS ARETHE SAME ASFOR UPPERCONNECTORSTEPS 2, 3,AND 4RoHS• per EU Directive 2002/95/EC•10-14<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comSTEP 10 - SPECIAL OPTIONSFOR SPECIAL OPTIONS, SEESPECIAL OPTIONS APPENDIXON PAGE 89.STEP 9 - ENVIRONMENTALCOMPLIANCEOPTIONS/AA - Compliant per EU Directive2002/95/EC (RoHS)NOTE: If compliance to environmentallegislation is not required, this step will not beused. Example: CBDPB9W4FN7T/9W4FN7T0STEP 8 - SHELL OPTIONS0 – Zinc Plated, with Chromate Seal.* 2 S – Stainless Steel, passivated.X – Tin Plated.Z – Tin Plated and Dimpled (male connectors only)NOTE* 1 Contacts can be supplied with Military contact plating, see page 89.* 2 For stainless steel dimpled male versions, contact Technical Sales.For crimping information and crimp tools,see Application Tools section, pages 81-89.CBDPB/CBDPC SERIES0 – NoneR2 – Bracket, Mounting, Right Angle (90°) Metal, Swagedto Connector with 4-40 Thread, Fixed FemaleJackscrews and Cross BarR6 – Bracket, Mounting, Right Angle (90°) Metal, Swagedto Connector with 0.120 [3.05] Ø Mounting Hole withCross BarR7 – Bracket, Mounting, Right Angle (90°) Metal, Swagedto Connector with 4-40 Threads with Cross BarR8 – Bracket, Mounting, Right Angle (90°) Metal, Swagedto Connector with 4-40 Locknut with Cross BarN2 – Bracket, Mounting, Right Angle (90°) Metal, Swagedto Connector with 4-40 Thread, Fixed FemaleJackscrews with Cross Bar and Push-On FastenerN6 – Bracket, Mounting, Right Angle (90°) Metal, Swagedto Connector with 0.120 [3.05] Ø Mounting Hole withCross Bar and Push-on FastenerN7 – Bracket, Mounting, Right Angle (90°) Metal, Swagedto Connector with 4-40 Threads with Cross Bar andPush-on FastenerN8 – Bracket, Mounting, Right Angle (90°) Metal, Swagedto Connector with 4-40 Locknut with Cross Bar andPush-on FastenerV3 – Lock Tab.V5 – Lock Tab, connector rear panel mounted.T – Fixed Female JackscrewsT2 – Fixed Female JackscrewsT6 – Fixed Male and Female Polarized JackscrewsNOTE: Size 8 removable power contacts with solder or crimpterminations with power ratings of 10, 20 and 40amperes may be ordered in lieu of the right angle(90°) board mounted power contact. Removable size8 shielded, air and high voltage contacts may also beordered separately in lieu of the power contact. Seepages 68-80 for contact part numbers.NOTE: Once you have made a connector selection, contactTechnical Sales if you would like to receive a drawing in DXF, PDFformat or a 3-dimensional IGES, STEP, or SOLIDWORKS file.SK Drawing3-dimensional modelDIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.48


P O S I T R O N I C I N D U S T R I E S<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comMicroTCA POWERINPUT CONNECTORS<strong>Combo</strong>-DD-SubSize 20Signal ContactsSize 8Power ContactsQB SERIESCompliant to MTCA.0 R1.0 for48 volt and 24 volt systems andMTCA.1 R1.0 for 12 volt systems<strong>Positronic</strong> <strong>Industries</strong> is known throughout the PCIIndustrial Computer Manufactures Group (PICMG) communityas a value supplier of AdvancedTCA Zone 1 andCompact PCI power connectors, as well as a wide varietyof other power distribution interconnects.<strong>Positronic</strong> has been privileged to participate in PICMGQB series offers board mount connectors for powermodules, and cable connectors for bringing power tomodules. QB series meet requirements of the MicroTCASpecification for 48V, 24V and 12V systems.To learn more about PICMG or to get specifications,visit www.picmg.org.specification work, including MicroTCA. <strong>Positronic</strong> is aproud supplier of power input connectors for use inMicroTCA power modules.RoHS• per EU Directive 2002/95/EC•For RoHS optionssee page 55-56.TEMPERATURE RISE CURVE7W2 VARIANTRATED CURRENT (AMPS)80726456484032241688 AWGWIRE12 AWGWIRE00 10 20 30 40 50 60 70 80 90 100 110 12049MTCA power module shown above is compliments ofActel Corp. (www.actel.com) and Signal StreamTechnologies, LLC. (www.signalstreamtechnologies.com).DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.TEMPERATURE RISE (ºC)Test conducted in accordance with UL1977. All power contacts under load.8 AWG: Curve developed using QB7W2MR7T2/7W2MR7T20 and QB7W2S00000connectors with FC4008D-1817.0 contacts terminated to 8 AWG wire.12 AWG: Curve developed using QB7W2MR7T2/7W2MR7T20 and QB7W2S00000connectors with FC4012D-1817.0 contacts terminated to 12 AWG wire.


<strong>Combo</strong>-DD-SubMicroTCA POWERINPUT CONNECTORSTECHNICAL CHARACTERISTICS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comMATERIALS AND FINISHES:Insulator:Contacts:Contact Plating:Signal:Power:Shells:Brackets:Push-On Fasteners:Jackscrew Systems:Hoods:Glass filled polyester per MIL-M-24519UL 94V-0, blue color.Precision machined copper alloy.Gold flash over nickel plate and0.000050 [1.27µ] gold over nickel plate.Other finishes available upon request.Gold flash over nickel. Other finishesavailable upon request.Steel or brass with tin plate; zinc platewith chromate seal; stainless steel passivated.Other materials and finishesavailable upon request.Copper alloy or steel with zinc plateand chromate seal or tin plate; phosphorbronze with tin plate; stainlesssteel, passivated.Beryllium copper with tin plate.Brass or steel with zinc plate andchromate seal or clear zinc plate or tinplate; stainless steel, passivated.Glass filled polyester, UL 94V-0, bluecolor.MECHANICAL CHARACTERISTICS:Signal Contacts,Size 20 contacts, male - 0.040 inchFixed:[1.02mm] mating diameter. Femalecontacts are PosiBand closed entrydesign.Power Contacts,Size 8 contacts, male - 0.142 inchFixed:i[3.61mm] mating diameter. Femalecontacts are closed entry “LargeSurface Area” design.Contact Retentionin Insulator:Signal: 9 lbs [40N]. Power: 22 lbs [98N].Locking Systems:Mechanical Operations:Jackscrews.200 operations, minimum.ELECTRICAL CHARACTERISTICS:SIZE 20 CONTACTSContact Current Rating: 7.5 amperes nominal.Initial Contact Resistance: 0.008 ohms maximum.Proof Voltage:1000 V r.m.s.SIZE 8 CONTACTSPOWER CONTACTSContact Current Rating - Tested per U.L. 1977:QB7W2 MTCA.0 48V: 70 amperes nominal.See Temperature Rise Curve on page 49 for details.QBH9W4 MTCA.0 24V: 85 amperes nominal.Table 7-32 of MTCA.0 R1.0, MicroTCA specification, requireseach power contact in the 24V input connector to carry 49amps minimum at a 30°C temperature rise prior to derating.The <strong>Positronic</strong> QB9W4 connector meets this requirement.QBH5W5 / QBH15W4 MTCA.1 12V: 75 amperes nominal.MTCA.1 R1.0 specification requires each power contact in the12V input connector to carry 50 amps minimum at a 30°Ctemperature rise prior to derating. The QBH5W5 andQBH15W4 connectors meets this requirement.Initial Contact Resistance: 0.0005 ohms max. per IEC 512-2,Test 2b.Proof Voltage:1000 V r.m.s.CONNECTORInsulator Resistance: 5 G ohms.Working Voltage:300 V r.m.s.CLEARANCE AND CREEPAGE DISTANCE:Between Power Contacts: 0.06 inch [1.5 mm], minimumBetween Signal Contacts: 0.02 inch [0.4 mm], minimumBetween Power andSignal Contacts:0.06 inch [1.5 mm], minimumBetween Power Contactsand Shelf GND:0.06 inch [1.5 mm], minimumBetween Signal Contactsand Shelf GND:0.06 inch [1.5 mm], minimumQB SERIESNEW! AIR COOLED RUGGEDIZED MicroTCA ® SYSTEMS12 VOLT INPUT POWER CONNECTORS PER MTCA.1, R1.0UniportDual portUniportDual port5W5Five (5) Size 8 Contacts15W4Four (4) Size 8 Contacts andEleven (11) Size 22 ContactsREVIEW THE FOLLOWING FIVE PAGES!Contact Technical Sales for additional information.C-004 Rev. E2DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.50


<strong>Combo</strong>-DD-SubMicroTCA POWERINPUT CONNECTORS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comQB SERIESC-004 Rev. E2DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.50a


<strong>Combo</strong>-DD-SubMicroTCA POWERINPUT CONNECTORS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comQB SERIESC-004 Rev. E2DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.50b


<strong>Combo</strong>-DD-SubMicroTCA POWERINPUT CONNECTORS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comQB SERIESC-004 Rev. E2DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.50c


<strong>Combo</strong>-DD-SubMicroTCA POWERINPUT CONNECTORS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comQB SERIESC-004 Rev. E2DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.50d


<strong>Combo</strong>-DD-SubMicroTCA POWERINPUT CONNECTORS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comQB SERIESC-004 Rev. E2DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.50e


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comMicroTCA POWERINPUT CONNECTORS<strong>Combo</strong>-DD-SubRIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTOR - 48 VOLTCONTACT POSITIONS A1 AND A2 ARE FIRST TO MATE. CONTACT POSITIONS 1 AND 2 ARE LAST TO MATE.0.524±0.010[13.31±0.25]0.247[6.27]1.541 [39.14]1.312±0.005[33.32±0.13]A331 245A44x 4-40 UNC-2B Threads0.036±0.008[0.91±0.20]1.018[25.86]0.220[5.59]Max.0.524±0.010[13.31±0.25]0.247[6.27]1.541 [39.14]1.312±0.005[33.32±0.13]5A3 1 2 A4434x 4-40 UNC-2B Threads0.036±0.008[0.91±0.20]1.018[25.86]0.220[5.59]Max.QB SERIES0.030[0.76]A331 245A40.494[12.55]0.149 [3.78]0.395 [10.03] Typ.0.601 [15.27] Typ.0.030[0.76]5A3 1 2 A4430.494[12.55]0.149 [3.78]0.395 [10.03] Typ.0.601 [15.27] Typ.0.498[12.65]0.615[15.62]0.148 [3.76]0.498[12.65]0.615[15.62]0.122 [3.10]Max.Ø0.094 [Ø2.39] Contact tailØ0.028 [Ø0.71] Contact tailDUAL PORTTypical part number:QB7W2MR7T2/7W2MR7T20/AAØ0.094 [Ø2.39] Contact tailØ0.028 [Ø0.71] Contact tailINVERTED DUAL PORTTypical part number:QB7W2MN7T2/7W2MN7T20/AA-1845.01.541 [39.14]1.312±0.005[33.32±0.13]A331 245A40.494[12.55]4x 4-40 UNC-2B Threads0.036±0.008[0.91±0.20]0.220[5.59]Max.The Dual Port and Uni Port connectors can alsobe supplied with standard D-subminiature mountingbrackets, see page 53.0.247[6.27]0.149 [3.78]0.395 [10.03] Typ.0.148 [3.76]UNI PORT TYPICAL PART NUMBERSCODE 56TYPICAL PART NUMBER X Y A B"X"See chart"Y"See chartQB7W2M56R70T200.498[12.65]0.615[15.62]0.103[2.62]0.512[13.00]Ø 0.094 [2.39] Contact tailØ 0.028 [0.71] Contact tailQB7W2M56R70T20-1865.00.395[10.03]0.512[13.00]0.000[0.00]0.409[10.39]UNI PORTRIGHT ANGLE (90°) PRINTED BOARD MOUNT CONTACT HOLE PATTERN - 48 VOLT4x 0.045 [Ø1.14]Ø0.123±0.003[Ø3.12±0.08]4x 0.114 [Ø2.90]Ø0.123±0.003[Ø3.12±0.08]2x 0.045 [Ø1.14]2x 0.114 [Ø2.90]0.303 [7.70]0.303 [7.70]0.206 [5.23]0.103 [2.62]0.055 [1.40] Typ.0.512 [13.00]"A"See chart above0.055 [1.40] Typ."B"See chart above0.270 [6.86] Typ.0.270 [6.86] Typ.2x 0.656 [16.66]2x 0.656 [16.66]2x 0.778 [19.76] Min.2x 0.778 [19.76] Min.DUAL PORTUNI PORT51DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubMicroTCA POWERINPUT CONNECTORS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comRIGHT ANGLE (90°) PRINTED BOARD MOUNT CONNECTOR - 24 VOLTCONTACT POSITIONS A1 AND A4 ARE FIRST TO MATE. CONTACT POSITIONS 1 AND 2 ARE LAST TO MATE.0.524±0.010[13.31±0.25]0.247[6.27]A12.088 [53.04]1.852±0.005[47.04±0.13]A2A331 245A44x 4-40 UNC-2B Threads1.018[25.86]0.036±0.008[0.91±0.20]0.220[5.59]Max.0.030[0.76]A1A2A3 1 23 4 5A40.494[12.55]0.149 [3.78]0.642 [16.31] Typ.0.906 [23.01] Typ.QB SERIES0.148 [3.77]0.498[12.65]0.615[15.62]DUAL PORTTypical part number:QBH9W4MR7T2/9W4MR7T20/AAØ0.125 [3.18] Contact tailØ0.028 [0.71] Contact tailA12.088 [53.04]1.852±0.005[47.04±0.13]A2A331 245A40.494[12.55]4x 4-40 UNC-2B Threads0.036±0.008[0.91±0.20]0.220[5.59]Max.The Dual Port and Uni Port connectors canalso be supplied with standard D-subminiaturemounting brackets, see page 53.0.247[6.27]"X"See chart"Y"See chartØ0.125 [3.18] Contact tailØ0.028 [0.71] Contact tail0.149 [3.78]0.642 [16.31] Typ.UNI PORT0.148 [3.77]UNI PORT TYPICAL PART NUMBERSCODE 57TYPICAL PART NUMBER X Y A BQBH9W4M57R70T20/AAQBH9W4M57R70T20/AA-1865.00.498[12.65]0.395[10.03]0.615[15.62]0.512[13.00]0.144[3.66]0.247[6.27]0.512[13.00]0.409[10.39]RIGHT ANGLE (90°) PRINTED BOARD MOUNT CONTACT HOLE PATTERN - 24 VOLTØ0.123±0.003[Ø3.12±0.08]4x 0.045 [Ø1.14]4x 0.145 [Ø3.68]0.303[7.70]Ø0.123±0.003[Ø3.12±0.08]2x 0.045 [Ø1.14]2x 0.145 [Ø3.68]0.303[7.70]0.264[6.71]0.144[3.66]0.218 [5.54] Typ.0.326 [8.28] Typ.2x 0.570 [14.48] Typ.2x 0.926 [23.52]2x 1.047 [26.59] Min.0.512[13.00]"A"See chart above0.218 [5.54] Typ.0.326 [8.28] Typ.2x 0.570 [14.48] Typ.2x 0.926 [23.52]2x 1.047 [26.59] Min."B"See chart aboveDUAL PORTUNI PORTDIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.52


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comMicroTCA POWERINPUT CONNECTORS<strong>Combo</strong>-DD-SubCABLE CONNECTOR* 1 CONTACTS ARE NOT SUPPLIED IN CONNECTOR AND NEED TO BE ORDERED SEPARATELYSEE PAGES 54 FOR CONTACT PART NUMBERSFEMALE CONTACTS ARE “TOUCH-SAFE” PER IEC 60950-1, FIGURE 2A.Accepts 3/32" hex driver orallen wrench. For other optionsconsult technical sales.Accepts 3/32" hex driver orallen wrench. For other optionsconsult technical sales.* 1 Note: Connectors can bekitted with all applicablecrimp contacts, contactTechnical Sales forconnector part number.QB SERIES1.715 [43.56]0.230 [5.84]0.494[12.55]2.255 [57.28]0.230 [5.84]0.494[12.55]0.976[24.79]0.243±0.005[6.17±0.13]0.976[24.79]0.243±0.005[6.17±0.13]1.541 [39.14]1.312±0.005[33.32±0.13]2x Rotatingmale jackscrew4-40 UNC-2B threads2.088 [53.04]1.852±0.005[47.04±0.13]2x Rotatingmale jackscrew4-40 UNC-2B threadsA2 2 15 4 3A10.311±0.005[7.90±0.13]A4 2 15 4 3A3A2A10.311±0.005[7.90±0.13]0.971±0.005[24.66±0.13]Typical part number: QB7W2S00QH0/AA1.511±0.005[38.38±0.13]Typical part number: QB9W4S00QH0/AAELECTRICAL BRIDGE2.256±0.050 [57.30±1.27]MicroTCA applications may require contactpositions 1 and 2 be electrically bridged.Order part number CC2805/AA-V01FC6020D2/AAFC6020D2/AA22awg Hook-up wireper MIL-W-16878/5STANDARD D-SUBMINIATURE MOUNTING BRACKETOPTIONAL MOUNTING BRACKET FOR DUAL PORT AND UNI PORT CONNECTORS1.244 [31.60]Dual Port and Uni Port connectors can be supplied withstandard D-subminiature mounting brackets which allowsthe entire connector to set on top of the PCB.0.494 [12.55]For more information on Dual Port connectors,see CBDP series on page 43.For more information on Uni Port connectors,see CBD series on page 3.53DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubMicroTCA POWERINPUT CONNECTORS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comREMOVABLE CRIMP POWER CONTACTSCODE 11 AND 12* 1 CONTACTS ARE NOT SUPPLIED IN CONNECTOR AND NEED TO BE ORDERED SEPARATELY* 1 FEMALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.* 1 Note: Connectors can be kittedwith all applicable crimp contacts,contact Technical Sales forconnector part number.0.566[14.38]MAX.ØA0.784 [19.92]0.280 [7.11]QB SERIESPART NUMBERWIRE SIZE[AWG] mm 2FC4012D/AA-1817.0 12 [4.0]FC4008D/AA-1817.0 8 [10.0]ØA0.101[2.57]0.181[4.60]MATERIAL: Copper alloy.PLATING: (choose contact plating based on individual application requirements)STANDARD FINISH: Gold flash over nickel plate.OPTIONAL FINISHES: 0.000030 [0.76 µ] gold over nickel by adding “-14” suffix onto part number. Example: FC4012D/AA-14-1817.0.0.000050 inch [1.27µ] gold over nickel by adding “-15” suffix onto part number. Example: FC4008D/AA-15-1817.0* 1 NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contactand reduced contact resistance during operation.For crimping information and crimp tools, see Application Tools section, page 81-89.REMOVABLE CRIMP SIGNAL CONTACTSCODE 0, 11 AND 12* 1 CONTACTS ARE NOT SUPPLIED IN CONNECTOR AND NEED TO BE ORDERED SEPARATELYFEMALE CONTACT“CLOSED ENTRY” DESIGNCLOSED CRIMP BARREL* 1 Note: Connectors can be kittedwith all applicable crimp contacts,contact Technical Sales forconnector part number.0.066[1.68]0.538 [13.67]PART NUMBERWIRE SIZEAWG/[mm 2 ]AØØAFC6020D2/AA20 / 22 / 24[0.5/0.3/0.25]0.045[1.14]0.170+0.015-0.020[4.32+0.38-0.51]MATERIAL: Copper alloy.PLATING: (choose contact plating based on individual application requirements)STANDARD FINISH: Gold flash over nickel plate.OPTIONAL FINISHES: 0.000030 [0.76 µ] gold over nickel by adding “-14” suffix onto part number. Example: FC6020D/AA-14.0.000050 inch [1.27µ] gold over nickel by adding “-15” suffix onto part number. Example: Example: FC6020D/AA-15.For crimping information and crimp tools, see Application Tools section, page 81-89.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.54


P O S I T R O N I C I N D U S T R I E SP O S I T R O N I C I N D U S T R I E S<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comMicroTCA POWERINPUT CONNECTORS<strong>Combo</strong>-DD-SubQB SERIES55STEPEXAMPLEUPPERCONNECTORSTEP 1 - BASIC SERIESSTEP 3 - CONNECTOR GENDERM - MaleSTEP 4 - LOCKING, POLARIZING, MOUNTINGAND PUSH-ON FASTENER SYSTEMS0 – NoneR6 – Bracket, Mounting, right angle (90°) Metal, Swaged to connectorwith 0.120 [3.05] Ø mounting hole with cross barR7 – Bracket, Mounting, right angle (90°) Metal, Swaged to connectorwith 4-40 threads with cross barR8 – Bracket, Mounting, right angle (90°) Metal, Swaged to connectorwith 4-40 locknut with cross barN6 – Bracket, Mounting, right angle (90°) Metal, Swaged to connectorwith 0.120 [3.05] Ø mounting hole with cross bar and push-onfastenerN7 – Bracket, Mounting, right angle (90°) Metal, Swaged to connectorwith 4-40 threads with cross bar and push-on fastenerN8 – Bracket, Mounting, right angle (90°) Metal, Swaged to connectorwith 4-40 locknut with cross bar and push-on fastenerT2 – Fixed Female JackscrewsSTEPEXAMPLESTEP 1 - BASIC SERIESMALE ORDERING INFORMATION - CODE NUMBERING SYSTEMSSPECIFY COMPLETE CONNECTOR BY SELECTING AN OPTION FROM STEP 1 THROUGH 9DUAL PORT CONNECTORSQB Series (7W2 variant)QBH Series (5W5, 9W4 and 15W4 variant)STEP 2 - CONNECTOR VARIANTS5W5, 7W2 , 9W4, 15W4MALE ORDERING INFORMATION - CODE NUMBERING SYSTEMSSPECIFY COMPLETE CONNECTOR BY SELECTING AN OPTION FROM STEP 1 THROUGH 9UNI PORT CONNECTORSQB Series (7W2 variant)QBH Series (5W5, 9W4 and 15W4 variant)STEP 2 - CONNECTOR VARIANTS5W5, 7W2 , 9W4, 15W4STEP 3 - CONNECTOR GENDERM - Male1 2 3 4QB 7W2 M R7T2DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.LOWERCONNECTOROPTIONS ARETHE SAME ASFOR UPPERCONNECTORSTEPS 2, 3,AND 4RoHS• per EU Directive 2002/95/ECSTEP 10 - SPECIAL OPTIONSFOR SPECIAL OPTIONS, SEESPECIAL OPTIONS APPENDIXON PAGE 89.STEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONS/AA - Compliant per EU Directive2002/95/EC (RoHS)STEP 7 - LOCKING AND POLARIZING SYSTEMST2 – Fixed Female Jackscrews.STEP 6 - HOODS AND PUSH-ON FASTENERS0 – NoneN – Push-on Fastener, for Right Angle (90°) Mounting Brackets•NOTE: This step should be included tocreate a standard part number.Example: QB7W2MR7T2/7W2MR7T20/AASTEP 8 - SHELL OPTIONS0 – Zinc Plated, with Chromate Seal.* 1 S – Stainless Steel, passivated.X – Tin Plated.Z – Tin Plated and Dimpled (male connectors only).For crimping information and crimp tools,see Application Tools section, pages 81-89.1 2 3 4 5 6 7 8 9QB 7W2 M 56 R7 0 T2 0 /AASTEP 4 - CONTACT TERMINATION56 – Solder, Right Angle (90°) Printed Board Mount with Signal and0.094 [2.39] Ø Power Contacts, 0.395 [10.03] Signal ContactExtension. Available for 7W2 variant.57 – Solder, Right Angle (90°) Printed Board Mount with Signal and0.125 [3.18] Ø Power Contacts, 0.642 [16.29] Signal ContactExtension. Available for 5W5, 9W4 and 15W4 variants.STEP 5 - MOUNTING STYLER6 – Bracket, Mounting, right angle (90°) Metal, Swaged to connector with0.120 [3.05] Ø mounting hole with cross barR7 – Bracket, Mounting, right angle (90°) Metal, Swaged to connector with4-40 threads with cross barR8 – Bracket, Mounting, right angle (90°) Metal, Swaged to connector with4-40 locknut with cross barNOTE: * 1 For stainless steel dimpled male versions, contact Technical Sales.C-004 Rev. E25 6 7 8 97W2 M R7T2 0 /AARoHS• per EU Directive 2002/95/EC•10-14NOTE: * 1 For stainless steel dimpled male versions, contactTechnical Sales.10-14STEP 10 - SPECIAL OPTIONSFOR SPECIAL OPTIONS, SEESPECIAL OPTIONS APPENDIXON PAGE 89.STEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONS/AA - Compliant per EU Directive2002/95/EC (RoHS)Note: This step should be included tocreate a standard part number.Example: QB7W2M56R70T20/AASTEP 8 - SHELL OPTIONS0 – Zinc Plated, with Chromate Seal.* 1 S – Stainless Steel, passivated.X – Tin Plated.Z – Tin Plated and Dimpled (male connectors only).


P O S I T R O N I C I N D U S T R I E S<strong>Combo</strong>-DD-SubMicroTCA POWERINPUT CONNECTORS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comFEMALE ORDERING INFORMATION - CODE NUMBERING SYSTEMSpecify Complete Connector By Selecting An Option From Step 1 Through 9CABLE CONNECTORSSTEPEXAMPLE1 2 3 4 5 6 7 8 9QB 7W2 S 0 0 Q H 0 /AA10-14STEP 1 - BASIC SERIESQB SeriesSTEP 2 - CONNECTOR VARIANTS7W29W4STEP 3 - CONNECTOR GENDERS - Female PosiBand Closed Entry Signal ContactsOpen Entry Signal Contacts are available and can beordered separately, see page 73.STEP 4 - CONTACT TERMINATION0 – Connector ordered without contacts. Order signaland power contacts separately. See page 54 forcontact part numbers.1 – Signal contacts, 20 AWG-24 AWG [0.5mm 2 -0.25mm 2 ].11 – Signal contacts, 20 AWG-24 AWG [0.5mm 2 -0.25mm 2 ]with FC4012D-1817.0 power contacts.12 – Signal contacts, 20 AWG-24 AWG [0.5mm 2 -0.25mm 2 ]with FC4008D-1817.0 power contacts.STEP 5 - MOUNTING STYLE0 – NoneFor crimping information and crimp tools,see Application Tools section, pages 81-89.RoHS• per EU Directive 2002/95/EC•STEP 10 - SPECIAL OPTIONSFOR SPECIAL OPTIONS, SEESPECIAL OPTIONS APPENDIXON PAGE 89.STEP 9 - ENVIRONMENTALCOMPLIANCEOPTIONS/AA - Compliant per EU Directive2002/95/EC (RoHS)Note: This step should be included tocreate a standard part number.Example: QB7W2S00QH0/AASTEP 8 - SHELL OPTIONS0 – Zinc Plated, with Chromate Seal.S – Stainless Steel, passivated.X – Tin Plated.STEP 7 - LOCKING AND POLARIZING SYSTEMSH – Rotating male jackscrew with internal hex for 3/32 hexdrives.STEP 6 - HOODSQ – Hood, Top Opening, PlasticQB SERIESNOTE: Once you have made a connector selection, contactTechnical Sales if you would like to receive a drawing in DXF, PDFformat or a 3-dimensional IGES, STEP, or SOLIDWORKS file.Contact Technical Sales forordering information forcable versions of the 5W5and 15W4 variants.SK Drawing3-dimensional modelC-004 Rev. E2DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.56


P O S I T R O N I C I N D U S T R I E S<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comCOMBO-DCONNECTOR SAVERSGENDER CHANGERS<strong>Combo</strong>-DD-SubProfessional Quality ConnectorsACBDP SeriesSize 20 “Open Entry” orPosiBand ® “Closed Entry”Contact DesignIndustrial /Military QualityConnectors - ACBMP SeriesSize 20 PosiBand ®“Closed Entry” Contact DesignConnector SaverCONNECTOR SAVERSACBDP and ACBMP series connectors are suitablefor use in any applications requiring high performancecharacteristic. The normal densityACBDP and ACBMP series are available in standard<strong>Combo</strong>-D connector variants.ACBDP and ACBMP series connectors utilizeprecision machined contacts for strength and durability.The ACBDP female contact features arugged “Open Entry” design or PosiBand “ClosedEntry” design for even higher reliability. ACBMPconnectors features PosiBand “Closed Entry” contactsand military contact plating.ACBDP and ACBMP series connectors can bemated to a connector which would normally experiencehigh numbers of mating cycles. TheACBDP/ACBMP connector can be easily replaced,“Saving” a connector which is not easily replaced.These connectors can also be used as a “genderchanger”. Connector Savers are also available instandard and high density D-subminiature versions,please consult our Professional, Industrial andMilitary Performance D-subminiature Connectorscatalog for more information.For high density 8W2, 19W1 and 45W2 adaptervariants contact Technical Sales.RoHS• per EU Directive 2002/95/EC•For RoHS optionssee page 60.TECHNICAL CHARACTERISTICS57MATERIALS AND FINISHES:Insulator:Glass filled polyester per MIL-M-24519UL 94V-0, blue color.SIGNAL CONTACTSACBDP Series: Precision machined high tensile copper alloyopen entry design.ACBMP Series: Precision machined copper alloy PosiBandclosed entry design.POWER CONTACTS: Precision machined copper alloy closed entrydesign.Contact Plating:ACBDP Series: Gold flash over nickel plate.ACBMP Series: 0.000050 [1.27µ] gold over nickel plate.Shells:Steel or brass with tin plate; zinc plate withchromate seal; stainless steel passivated.Other materials and finishes available uponrequest.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.Jackscrew Systems: Brass or steel with zinc plate and chromateseal or clear zinc plate or tin plate; stainlesssteel, passivated.Non-magnetic versions are available, contact Technical Sales.MECHANICAL CHARACTERISTICS:FIXED CONTACTS:Signal Contacts: Size 20 contacts, male - 0.040 inch [1.02 mm]diameter. ACBDP series has female openentry contact or PosiBand closed entrycontacts optional, see page 69 for details.ACBMP series offer female PosiBand closedentry contacts.Power Contacts: Size 8 contacts, male - 0.142 inch [3.61 mm]diameter. Female contact features LargeSurface Area (L.S.A.) closed entry contactdesign utilizing BeCu mechanical retentionmember.continued on next page. . . .


<strong>Combo</strong>-DD-SubCOMBO-DCONNECTOR SAVERSGENDER CHANGER<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comTECHNICAL CHARACTERISTICS, continuedcontinued from previous page....MECHANICAL CHARACTERISTICS, continued:Connector Saver:Contact Retention:Signal:Power:Male to female or male to male.9 lbs. [40 N].22 lbs. [98 N].Shells: Male shells may be dimpled forEMI/ESD ground paths.Polarization:Trapezoidally shaped shells.Mechanical Operations:ACBDP Series: 500 operations, minimum, per IEC512-5.ACBMP Series: 1,000 operations, minimum, per IEC 512-5.ELECTRICAL CHARACTERISTICS:SIZE 20 CONTACTSContact Current Rating: 7.5 amperes, nominal.Initial Contact Resistance: 0.008 ohms, maximum.Proof Voltage:1,000 V r.m.s.SIZE 8 CONTACTSPOWER CONTACTSContact Current Rating: 70 amperes, per U.L. 1977.See Temperature Rise Curves on pages 1-2.Initial Contact Resistance: 0.0005 ohms, maximumProof Voltage:1,000 V r.m.s.CONNECTORInsulator Resistance: 5 G ohms.Clearance andCreepage Distance: 0.039 inch [1.0 mm], minimum.Working Voltage: 300 V r.m.s.CLIMATIC CHARACTERISTICS:Temperature Range: -55˚C to +125˚C.ACBDP/ACBMP SERIES SIZE 20 AND SIZE 8 CONTACT CONNECTOR SAVERCONTACT VARIANTSFACE VIEW OF MALE OR REAR VIEW OF FEMALECONNECTOR SAVERSSHELL SIZE 1SHELL SIZE 25W13W3SHELL SIZE 37W211W15W5 9W4 13W3 17W2SHELL SIZE 421W18W8 13W6 17W521WA425W3SHELL SIZE 527W224W7 36W4 43W247W1SHELL SIZE 6Note: For high density 8W2, 19W1 and 45W2variants contact Technical Sales for availability.46W4DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.58


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comCOMBO-DCONNECTOR SAVERSGENDER CHANGER<strong>Combo</strong>-DD-SubMALE TO FEMALE CONNECTOR SAVERSIZE 20 AND SIZE 8 CONTACTSCODE 0 AND SEØ0.120±0.005[3.05±0.13]Thru hole,2 places0.290 [7.37]K10.243±0.005[6.17±0.13]DNOTE:Code S = Swagedspacer with 4-40UNC-2B threads.ACB1MoldingSpacerBD1Male Contacts0.018[0.46]0.036±0.008[0.91±0.20]FemaleContacts0.020[0.51]Max. rolloverTypical Part Number:ACBMP11W1F0011W1M00CONNECTOR SAVERSCONNECTORSIZESHELL SIZE 1SHELL SIZE 2SHELL SIZE 3SHELL SIZE 4SHELL SIZE 5SHELL SIZE 6A±0.0151.213[30.81]1.541[39.14]2.088[53.04]2.729[69.32]2.635[66.93]2.729[69.32]B±0.0050.643[16.33]0.971[24.66]1.511[38.38]2.159[54.84]2.064[52.43]2.189[55.60]B1±0.0050.666[16.92]0.994[25.25]1.534[38.96]2.182[55.42]2.079[52.81]2.212[56.18]C±0.0050.984[24.99]1.312[33.32]1.852[47.04]2.500[63.50]2.406[61.11]2.500[63.50]D±0.0050.311[7.90]0.311[7.90]0.311[7.90]0.311[7.90]0.423[10.74]0.485[12.32]D1±0.0050.329[8.36]0.329[8.36]0.329[8.36]0.329[8.36]0.441[11.20]0.503[12.78]E±0.0150.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.605[15.37]0.668[16.97]K1±0.0050.233[5.92]0.233[5.92]0.230[5.84]0.230[5.84]0.230[5.84]0.230[5.84]JACKSCREW SYSTEMSCODE E, E6, T AND T6ROTATINGMALE AND FEMALEJACKSCREWSEROTATINGMALE AND FEMALEPOLARIZED JACKSCREWSFIXEDMALE AND FEMALEJACKSCREWSFIXEDMALE AND FEMALEPOLARIZED JACKSCREWSE6 T T64-40UNC-2B4-40UNC-2A 4-40UNC-2A 4-40UNC-2A4-40UNC-2AFemalecontacts4-40UNC-2BMalecontactsFemalecontacts4-40UNC-2B4-40UNC-2BMalecontactsFemalecontacts4-40UNC-2B4-40UNC-2BMalecontactsFemalecontacts4-40UNC-2AMalecontacts4-40UNC-2B4-40UNC-2A4-40UNC-2A4-40UNC-2B4-40UNC-2A0.754 [19.15] 0.754 [19.15]0.754 [19.15]0.754 [19.15]Example Part Number:ACBDP5W1FEX5W1M0XExample Part Number:ACBDP5W1FE6X5W1M0XExample Part Number:ACBDP5W1FTX5W1M0XExample Part Number:ACBDP5W1FT6X5W1M0X59DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


P O S I T R O N I C I N D U S T R I E S<strong>Combo</strong>-DD-SubCOMBO-DCONNECTOR SAVERSGENDER CHANGER<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comORDERING INFORMATION - CODE NUMBERING SYSTEMSpecify Complete Connector By Selecting An Option From Step 1 Through 9STEPEXAMPLE1 2 3 4 5 6 7 8 9 10ACBDP 11W1 F S X 11W1 M S X /AA11-14STEP 1 - BASIC SERIESACBDP – Professional /Industrial Quality, see Step 3.ACBMP – Military conformancewith “closed entry” female signalcontacts plated 0.000050[1.27µ] gold over nickel plate.Choose “S” or “M” in Step 3.STEP 2 - CONNECTOR VARIANTShell Size 15W1Shell Size 23W3, 7W2, 11W1Shell Size 35W5, 9W4, 13W3, 17W2, 21W1Shell Size 48W8, 13W6, 17W5, 21WA4, 25W3,27W2Shell Size 524W7, 36W4, 43W2, 47W1Shell Size 646W4Note: For high density 8W2, 19W1and 45W2 variants contactTechnical Sales for availability.STEP 3 - 1 ST CONNECTOR GENDERF - Female - Professional Level -Open Entry Signal Contacts* 1 M - MaleS - Female - Industrial / Military Level -PosiBand Closed Entry SignalContacts. Military gold platingis optional.RoHS• per EU Directive 2002/95/EC•STEP 11 - SPECIAL OPTIONSFOR SPECIAL OPTIONS, SEESPECIAL OPTIONS APPENDIXON PAGE 89.STEP 10 - ENVIRONMENTALCOMPLIANCEOPTIONS/AA - Compliant per EU Directive2002/95/EC (RoHS)NOTE: If compliance to environmentallegislation is not required, this step will not beused. Example: ACBDP11W1FSX11W1MSXSTEP 9 - 2 ND CONNECTOR SHELL OPTION0 – Zinc Plated, with Chromate Seal.* 4 S – Stainless Steel, passivated.X – Tin Plated.Z – Tin Plated and Dimpled (male connectors only).* 2 STEP 8 - 2 ND CONNECTOR MATING STYLE0 - Swaged spacer 0.120 [3.05µ] mounting holeS - Swaged spacer 4-40 UNC-2B threads* 3 E - Rotating male and female jackscrews(Select 0 in Step 4)* 3 E6 - Rotating male and female polarized jackscrew(Select 0 in Step 4)* 3 T - Fixed male and female jackscrews(Select 0 in Step 4)* 3 T6 - Fixed male and female polarized jackscrew(Select 0 in Step 4)CONNECTOR SAVERS* 2 STEP 4 - 1 ST CONNECTOR MATING STYLE0 - Swaged spacer 0.120 [3.05µ] mounting holeS - Swaged spacer 4-40 UNC-2B threads* 3 E - Rotating male and female jackscrews(Select 0 in Step 8)* 3 E6 - Rotating male and female polarized jackscrew(Select 0 in Step 8)* 3 T - Fixed male and female jackscrews(Select 0 in Step 8)* 3 T6 - Fixed male and female polarized jackscrew(Select 0 in Step 8)STEP 5 - 1 ST CONNECTOR SHELL OPTION0 – Zinc Plated, with Chromate Seal.* 4 S – Stainless Steel, passivated.X – Tin Plated.Z – Tin Plated and Dimpled (male connectors only).STEP 7 - 2 ND CONNECTOR GENDERM - Male* 5 STEP 6 - 2 ND CONNECTOR VARIANTSelect same variant as chosen in STEP 2.NOTES* 1 Male option in Step 3 available only on connector variants 5W1, 3W3, 7W2,11W1,17W2, 21W1, 21WA4, 27W2, 24W7, 46W4.* 2 Connector mating style for both connectors must be the same if 0 or S is used. If E,E6, T or T6 is used in either Step 4 or 8 the other step must be 0.* 3 For hardware information, see page 59.* 4 For stainless steel dimpled male versions, contact Technical Sales.* 5 Connector variant for both connectors must be the same.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.60


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!UNIQUE FEATURES<strong>Combo</strong>-DD-Sub®POSITRONICglobal solutions<strong>Positronic</strong> <strong>Industries</strong> is known around the world foroffering our customers flexibility when choosing connectors.In addition to allowing customers to create part numbers for particular applications,<strong>Positronic</strong> offers a wide variety of features and accessories within our products.<strong>Positronic</strong> is also eager to modify existing products to meet uniquecustomer requirements. If you do not find what you needwith this catalog, please contact us, we will be happy to assist you.SEQUENTIAL MATING CONTACTSSize 12 contacts0.070 [1.78]First mate contactUNIQUE FEATURES0.094 [2.38]0.142 [3.60] Second mate contactSize 8 contactNote: A third level can be accomplished with signal contacts where applicable.Three levels of sequential mating are possible:• First mate accomplished by a size 12 power contact. Male contactdiameter is 0.094 inch.• Second mate accomplished by a size 8 power contact. Male contactdiameter is 0.142 inch.• Third mate accomplished by size 20 signal contacts, as applicable.CONTACT TECHNICAL SALES FOR MORE INFORMATION!61DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubNEW!UNIQUE FEATURES<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comSIZE 8 CONTACT STABILIZATION FEATUREMINIMIZES FLOAT IN SIZE 8 CONTACT POSITIONSINSULATORCONTACTINSULATORCONTACTSTABILIZERWITH STABILIZERWITHOUT STABILIZERCBD size 8 male contacts are removed toward the rearafter utilizing front release tooling. Space must be providedbetween the contact and the connector molding so thetooling can slide over the mating portion of the contact.This fact allows the contact to float.In some applications this float creates problems in alignmentduring mating. Many male contact CBD variants offeran integral stabilizing feature to minimize problems createdby float in size 8 contacts. An alternate tool is used toremove the contact if necessary. Tool number is 4311-0-1-0.The stabilization feature is currently availablefor the following male contact variants:A1 A2 A3 1A1 A2 A3CBD/CBM3W3M92 3 4 5 6 78153 1 2 5 4 6A4 7A1 A2 A3 A5A4 A6 A7 A813CBD/CBM8W8M8 9 10 11 12A1A2UNIQUE FEATURES16 17 18 19 20 21 22 2325 2724 26 29 28 30313225 26 27 28 29 303133 3532 34 37 36 3839 40 41CBC36W4MCBC43W2MAdd MOS -1570.4 to end of part number. Example: CBD3W3M00000-1570.4C-004 Rev. E2DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.62


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!UNIQUE FEATURES<strong>Combo</strong>-DD-SubCOMBO-D CONNECTORS WITH* 1 100 AMP HIGH CURRENT REMOVABLE CRIMP POWER CONTACTHIGH CONDUCTIVITY SIZE 8 CONTACTSWHICH CAN BE TERMINATED TO 6 AWGWIRE ALLOW VERY HIGH CURRENTSTO BE CARRIED THROUGH COMBO-DTYPE CONNECTORS.MATERIALS AND FINISHES:Contacts:High conductivity copper alloy.Plating:STANDARD FINISH: Gold flash over nickel plate.OPTIONAL FINISHES: 0.000030 [0.76 µ] gold over nickel byadding “-14” suffix onto part number.Example: FC4006D-140.000050 inch [1.27µ] gold over nickelby adding “-15” suffix onto part number.Example: MC4006D-14CLIMATIC CHARACTERISTICS:Temperature Range: -55˚C to +125˚C.* 1 per UL 1977 TestingTECHNICAL CHARACTERISTICSELECTRICAL CHARACTERISTICS:POWER CONTACTSContact Current Rating: See Temperature Rise Curve onpage 64.Initial Contact Resistance: 0.0003 ohms max. per IEC 512-2,Test 2b.Proof Voltage:1900 V r.m.s.Working Voltage:450 V r.m.s.MECHANICAL CHARACTERISTICS:Size 8 RemovableContacts:Rear insertion, front release.Durability:500 cycles minimum.Vibration:20g from 10 Hz to 500 Hz.Shock:30g-11ms.UNIQUE FEATURES0.624[15.85]100 AMP HIGH CURRENT REMOVABLE CRIMP POWER CONTACTCONTACTS USED WITH 6 AWG WIRE6 AWG [16.0mm 2 ] max.* 1 CONTACTS ORDERED SEPARATELYSIZE 8* 2 FEMALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.0.336 [8.53]0.865 [21.97]MALE CONTACT0.864 [21.95]* 1 Note: Connectors can be kitted withall applicable crimp on contacts,contact Technical Salesfor connector part number.0.336 [8.53]Ø0.233 [5.92]Ø0.233 [5.92]FC4006DØ0.142 [3.61]MC4006D63* 2 NOTE: Female contacts feature Large Surface Area (L.S.A.)closed entry contact design which provides maximummating surfaces between male and female contact andreduced contact resistance during operation.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.MATERIAL: High conductivity copper alloy.PLATING:STANDARD FINISH: Gold flash over nickel plate.OPTIONAL FINISHES: 0.000030 [0.76 µ] gold over nickel by adding “-14”suffix onto part number. Example: FC4006D-140.000050 inch [1.27µ] gold over nickel by adding “-15”suffix onto part number. Example: MC4006D-15.


<strong>Combo</strong>-DD-SubNEW!UNIQUE FEATURES<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comSELECTIVELY LOADED COMBO-D CONNECTORS FOR USE WITH100 AMP* HIGH CURRENT REMOVABLE CRIMP POWER CONTACTCOMBO-D CONNECTORS WITH TWO CONTACT POSITIONSCBD3W3M00000-1841.0CBD3W3F00000-1841.0COMBO-D CONNECTORS WITH THREE CONTACT POSITIONSCBD5W5M00000-1841.1CBD5W5F00000-1841.1COMBO-D CONNECTORS WITH FOUR CONTACT POSITIONSCBD8W8M00000-1841.2CBD8W8F00000-1841.2RATED CURRENT (AMPS)11010090807060504030TEMPERATURE RISE CURVETest conducted in accordance with UL1977.All power contacts under load.Curves were developed using CBD3W3, 5W5, and8W8 connectors with MC/FC4006D contactsterminated with 6 AWG wire.UNIQUE FEATURES201000 10 20 30 40 50 60 70 80 90TEMPERATURE RISE (ºC)DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.64


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!UNIQUE FEATURES<strong>Combo</strong>-DD-SubSTRAIGHT PRINTED BOARD MOUNT HIGH VOLTAGE CONTACTSIZE 8* 1 NOTE: Female contacts featureLarge Surface Area(L.S.A.) closed entry contactdesign which providesmaximum matingsurfaces between maleand female contact andreduced contact resistanceduring operation.* 1 FEMALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.Ø0.040 [1.02]MALE CONTACTØ0.142 [3.61]CONTACT TECHNICAL SALES FOR MORE INFORMATION!RIGHT ANGLE (90°) PRINTED BOARD MOUNT HIGH VOLTAGE CONTACTSIZE 8* 1 FEMALE CONTACTUNIQUE FEATURES* 1 NOTE: Female contacts featureLarge Surface Area(L.S.A.) closed entry contactdesign which providesmaximum matingsurfaces between maleand female contact andreduced contact resistanceduring operation.“CLOSED ENTRY” DESIGN, L.S.A.Ø0.040 [1.02]Ø0.142 [3.61]MALE CONTACTCONTACT TECHNICAL SALES FOR MORE INFORMATION!65DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.C-004 Rev. E2


<strong>Combo</strong>-DD-SubNEW!UNIQUE FEATURES<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comBUS BAR CONTACTSIZE 8 POWER CONTACTTypical Part Numbers:FBB4000DMBB4000D4-40UNC-2BThread0.974 [24.74]0.160 [4.06]Power contacts can be offered with terminations suitable for use with bus bars.CONTACT TECHNICAL SALES FOR MORE INFORMATION!INTEGRAL BLIND MATE GUIDESIZE 8Ø0.114 [2.90]UNIQUE FEATURES1.164 [29.57]Ø0.125 [3.18]0.158 [4.01]CONTACT TECHNICAL SALES FOR MORE INFORMATION!DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.66


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!UNIQUE FEATURES<strong>Combo</strong>-DD-SubCUSTOMER SPECIFIED CONTACT TERMINATION LENGTH<strong>Positronic</strong> can supply CB series connectors with customer specifiedtermination lengths.We have a wide variety of options available.STRAIGHT PRINTED BOARD MOUNT*Note: PCB spacerheight can be adjustedaccording to contacttermination lengthXY*RIGHT ANGLE (90°) PRINTED BOARD MOUNTXX and Y contact termination lengths can becustom designed to fit your application requirements.UNIQUE FEATURESCONTACT TECHNICAL SALES FOR MORE INFORMATION!Connectors Designed To Customer Specifications<strong>Positronic</strong> <strong>Combo</strong>-D connectors can be modified to customers specifications.Examples: select loading of contacts for cost savings or to gain creepage and clearance distances;longer PCB terminations; customer specified hardware; sealing for water resistance.Contact Technical Sales with your particular requirements.67DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubNEW!REMOVABLE CONTACTS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comREMOVABLE CONTACT TECHNICAL CHARACTERISTICSSIZE 22 REMOVABLE CONTACTMATERIALS AND FINISHES:Precision machined copper alloy with gold flash over nickel. Other finishesare available, see page 69 for optional finishes.MECHANICAL CHARACTERISTICS:Insert contact to rear face of insulator, release from rear face of insulator.Size 22 contacts, 0.030 inch [0.76 mm] mating diameter male contacts.Female PosiBand closed entry contact design. Terminations for20, 22, 24, 26, 28, and 30 AWG. Closed barrel crimp.ELECTRICAL CHARACTERISTICS:Contact Current Rating: 5 amperes nominal.Initial Contact Resistance: 0.010 ohms maximum.THERMOCOUPLE CONTACTS:Straight and right angle (90°) PCB mount contacts are available,contact Technical Sales for details.Size 22 crimp contacts are available, see page 71 for details.SIZE 20 REMOVABLE CONTACTMATERIALS AND FINISHES:Precision machined copper alloy with gold flash over nickel. Other finishesare available, see page 69 for optional finishes.MECHANICAL CHARACTERISTICS:Insert contact to rear face of insulator, release from rear face of insulator.Size 20 contacts, 0.040 inch [1.02 mm] mating diameter malecontacts. Female PosiBand closed entry or “Robi-D” open entry contactdesign.ELECTRICAL CHARACTERISTICS:Contact Current Rating: 7.5 amperes nominal.Initial Contact Resistance: 0.008 ohms max. per IEC 512-2,test 2b.THERMOCOUPLE CONTACTS:Straight and right angle (90°) PCB mount contacts are available,contact Technical Sales for details.Size 20 crimp contacts are available, see page 74 for details.SIZE 16 REMOVABLE CONTACTMATERIALS AND FINISHES:STANDARD:Precision machined copper alloy with goldflash over nickel. Other finishes are available,see page 69 for optional finishes.HIGH CONDUCTIVITY: High conductivity copper alloy, gold flashover nickel. Other finishes are available, seepage 69 for optional finishes.MECHANICAL CHARACTERISTICS:STANDARD ANDHIGH CONDUCTIVITY:NEW!NEW!Insert contact to rear face of insulator,release from front face of insulator. Size 16contacts, 0.062 inch [1.57 mm] mating diam-eter male contacts. Female PosiBand closedentry contact design. Terminations for 12,14, 16, 18, 20, 22, 24, 26, and 28 AWG.ELECTRICAL CHARACTERISTICS:Contact Current Rating - Tested per U.L. 1977:Standard Contact Material:28 amperes.High Conductivity Contact Material: 40 amperes.See Temperature Rise Curves on page 2 for details.Initial Contact Resistance:Standard Contact Material: 0.0016 ohms max. Per IEC 512-2,Test 2b.High ConductivityContact Material: 0.001 ohms max. Per IEC 512-2,Test 2b.SIZE 8 REMOVABLE CONTACTMATERIALS AND FINISHES:STANDARD:Precision machined copper alloy with goldflash over nickel. Other finishes are available,see page 69 for optional finishes.HIGH CONDUCTIVITY: High conductivity copper alloy, gold flashover nickel. Other finishes are available, seepage 69 for optional finishes.HIGH VOLTAGE:Insulator Material: PTFE teflonContacts:Precision machined copper alloy with0.000030 inch [0.76µ] gold over nickel.Other finishes are available, see page 69 foroptional finishes.SHIELDED:Dielectric Material: PTFE teflonInner Contacts: Precision machined copper alloy with0.000030 inch [0.76µ] gold over nickel.Other finishes are available, see page 69 foroptional finishes.Outer Contacts: Precision machined copper alloy with goldflash over nickel. Other finishes are available,see page 69 for optional finishes.AIR LINE COUPLER: Stainless steel, see page 80.MECHANICAL CHARACTERISTICS:STANDARD ANDHIGH CONDUCTIVITY: Insert contact to rear face of insulator,release from front face of insulator. Size 8contacts, 0.142 inch [3.61 mm] matingdiameter male contacts, closed entryfemale contacts.HIGH VOLTAGE:Durability:Vibration:Shock:Insert contact to rear face of insulator,release from front face of insulator. Size 8contacts. Straight and right angle (90°)terminations. 0.041 inch [1.04 mm] minimumhole diameter.500 cycles minimum.20g from 10 Hz to 500 Hz.30g-11ms.. . . continued on next pageFor information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 81-89.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.68REMOVABLE CONTACTS


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!REMOVABLE CONTACTS<strong>Combo</strong>-DD-SubREMOVABLE CONTACT TECHNICAL CHARACTERISTICScontinued from previous page . . .MECHANICAL CHARACTERISTICS, continued:SHIELDED:Durability:Vibration:Shock:Insert contact to rear face of insulator,release from front face of insulator. Size 8contacts. See page 78 table of cable sizesfor contact termination dimensions.500 cycles minimum.20g from 10 Hz to 500 Hz.30g-11ms.AIR LINE COUPLER: Insert contact to rear face of insulator,release from front face of insulator.ELECTRICAL CHARACTERISTICS:POWER CONTACTS:For electrical characteristics, see page 4.HIGH VOLTAGE:Flash over Voltage: 3600 V r.m.s.Proof Voltage:2700 V r.m.s.Initial Contact Resistance: 0.008 ohms maximum.SHIELDED:Initial Contact Resistance: 0.008 ohms maximum.Nominal Impedance:Insertion Loss:50 ohms.-0.46 dB at 1 GHz-1.5 dB at 2 GHzVSWR:1.15 average at 1 GHz1.56 average at 2 GHzAbove values measured using frequency domain techniques.Proof Voltage:1000 V r.m.s.OPTIONAL PLATING FINISHES-14 0.000030 [0.76 µ] gold over nickel by adding“-14” suffix onto part number. Example:FC120N4-14.-15 0.000050 inch [1.27µ] gold over nickel byadding “-15”. Example: FC120N4-15.RoHS OPTIONS:/AANEW!NEW!Environmental Compliance Option (RoHS),compliant per EU Directive 2002/95/EC canbe achieved by adding “/AA” suffix onto partnumber. Examples: FC120N4/AA or foroptional finishes use FC120N4/AA-14.REMOVABLE CONTACTS69What makes <strong>Positronic</strong>’sPosiBand ® contactinterface significant?Legacy “split tine” contact with sleevePosiBand spring memberplaced on base contact✔ Higher reliability in harsh environments and repeatedmating cycles.✔ PosiBand crimp contacts do not need to be annealed.Split tine D-subminiature contacts are commonly annealedat the crimp barrel, with the possibility of reliability problemsat the contact interface if the annealing is performedincorrectly.✔ Electrical and mechanical function of the contact interfaceare separated since the PosiBand contact is a two-piecedesign. Contact normal force is provided by the “Posibandspring member”, which allows higher mechanical reliability. The electrical continuity path is supportedthrough the base contact, which allows a greater number of electrical paths on a “micro” level whencompared to split tine contact design.✔ Higher reliability at prices comparable to the “split tine” design.For a detailed white paper visit: www.connectpositronic.com/content/37/For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 81-89.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubNEW!REMOVABLE CONTACTS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.com*MILITARYSPECIFICATION CONTACTSREMOVABLE CRIMP SIGNAL CONTACTFOR USE WITH CBCD SERIES CONNECTORSSIZE 22CLOSED CRIMP BARRELNote: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.STANDARD FINISH:0.000050 inch [1.27µ] gold overnickel.COLOR CODE:MALE CONTACT:ORANGE/BLUE/WHITEFEMALE CONTACT:ORANGE/BLUE/GRAYØ0.035[0.89]FEMALE CONTACT“CLOSED ENTRY” DESIGNØ0.047[1.19]0.518 [13.16]* Color CodeStainless SteelShroud0.150 [3.81]MALE CONTACT0.531 [13.49]* Color CodeØ0.030[0.76] 0.150 [3.81]Ø0.035[0.89]Ø0.047[1.19]FEMALEPART NUMBERWIRE SIZEAWG/[mm 2 ]MALEPART NUMBERWIRE SIZEAWG/[mm 2 ]*M39029/57-35422 / 24 / 26 / 28[0.3/0.25/0.12/0.08]*M39029/58-36022 / 24 / 26 / 28[0.3/0.25/0.12/0.08]REMOVABLE CRIMP SIGNAL CONTACTFOR USE WITH CBCD SERIES CONNECTORSSIZE 22CLOSED CRIMP BARRELNote: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.FEMALE CONTACT“CLOSED ENTRY” DESIGNMALE CONTACTØ0.047[1.19]0.520 [13.21]0.531 [13.49]Ø0.047[1.19]Ø0.035[0.89]0.150 [3.81]Ø0.030[0.76] 0.150 [3.81]Ø0.035[0.89]FEMALEPART NUMBERFC8022D2WIRE SIZEAWG/[mm 2 ]22 / 24 / 26 / 28 / 30[0.3/0.25/0.12/0.08/0.05]MALEPART NUMBERMC8022DWIRE SIZEAWG/[mm 2 ]22 / 24 / 26 / 28 / 30[0.3/0.25/0.12/0.08/0.05]For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 81-89.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.70REMOVABLE CONTACTS


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!REMOVABLE CONTACTS<strong>Combo</strong>-DD-SubNote: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.REMOVABLE CRIMP SIGNAL CONTACTFOR USE WITH CBCD SERIES CONNECTORSCONTACTS USED WITH 20 AWG WIREØ0.066[1.68]SIZE 22FEMALE CONTACT“CLOSED ENTRY” DESIGN0.843 [21.41]The crimp area of these contactsis not protected when fully seatedin the connector molding. Thesecontacts require shrink tubingafter installation. Not suitable forfully loaded connector.MALE CONTACT0.853 [21.67]Ø0.066[1.68]Ø0.045[1.14]0.179 [4.55]Ø0.030[0.76]0.179 [4.55]Ø0.045[1.14]Crimp area extends above connector molding.FEMALEPART NUMBERWIRE SIZEAWG/[mm 2 ]MALEPART NUMBERWIRE SIZEAWG/[mm 2 ]FC8020D220 [0.5] maxMC8020D20 [0.5] maxREMOVABLE THERMOCOUPLE CRIMP SIGNAL CONTACTFOR USE WITH CBCD SERIES CONNECTORSØ0.047[1.19]0.520 [13.21]* Color CodeSIZE 22FEMALE CONTACT“CLOSED ENTRY” DESIGNMALE CONTACT0.531 [13.49]* Color CodeNote: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.Ø0.047[1.19]Ø0.035[0.89]0.150 [3.81]Ø0.030[0.76] 0.150 [3.81]Ø0.035[0.89]REMOVABLE CONTACTS71TYPEKTEMATERIALFEMALEPART NUMBERFor information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 81-89.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.MALEPART NUMBERCOLORCODE*CHROMEL (+) FC8022D2CH MC8022DCH WHITEALUMEL (-) FC8022D2AL MC8022DAL GREENCOPPER (+) FC8022D2CU MC8022DCU REDCONSTANTAN (-) FC8022D2CO MC8022DCO YELLOWCHROMEL (+) FC8022D2CH MC8022DCH WHITECONSTANTAN (-) FC8022D2CO MC8022DCO YELLOWWIRE SIZEAWG [mm 2 ]22 / 24 / 26[ 0.3 / 0.25 / 0.12]22 / 24 / 26[ 0.3 / 0.25 / 0.12]22 / 24 / 26[ 0.3 / 0.25 / 0.12]22 / 24 / 26[ 0.3 / 0.25 / 0.12]22 / 24 / 26[ 0.3 / 0.25 / 0.12]22 / 24 / 26[ 0.3 / 0.25 / 0.12]For more information on the availabilityof Type J thermocouple contacts,please contact Technical Sales.For more information aboutthermocouple contacts with PCBsolder termination, please contactTechnical Sales..Chromel ® and Alumel ® are registered trademarksof Hoskins Manufacturing CompanyC-004 Rev. E2


<strong>Combo</strong>-DD-SubNEW!REMOVABLE CONTACTS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.com*MILITARYSPECIFICATION CONTACTSMILITARY LEVEL REMOVABLE CRIMP SIGNAL CONTACTFOR USE WITH CBC SERIES CONNECTORSSIZE 20CLOSED CRIMP BARRELNote: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.STANDARD FINISH:0.000050 inch [1.27µ] gold overnickelFEMALE CONTACT“CLOSED ENTRY” DESIGNMALE CONTACTCOLOR CODE:MALE CONTACT:ORANGE/BLUE/WHITEFEMALE CONTACT:ORANGE/BLUE/GRAY0.066[1.68]0.538 [13.67] 0.550 [13.97]* Color Code* Color Code0.066[1.68]0.045[1.14]Stainless Steel Shroud Ø0.040 [1.02]0.170+0.015-0.020[4.32+0.38-0.51]0.170+0.015-0.020[4.32+0.38-0.51]0.045[1.14]FEMALEPART NUMBERWIRE SIZEAWG/[mm 2 ]MALEPART NUMBERWIRE SIZEAWG/[mm 2 ]*M39029/63-36820 / 22 / 24[0.5/0.3/0.25]*M39029/64-36920 / 22 / 24[0.5/0.3/0.25]INDUSTRIAL / MILITARY LEVEL REMOVABLE CRIMP SIGNAL CONTACTFOR USE WITH CBC SERIES CONNECTORSSIZE 20CLOSED CRIMP BARRELNote: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.FEMALE CONTACT“CLOSED ENTRY” DESIGNMALE CONTACT0.066[1.68]0.538 [13.67] 0.550 [13.97]0.066[1.68]ØAØ0.040 [1.02]ØA0.170+0.015-0.020[4.32+0.38-0.51]0.170+0.015-0.020[4.32+0.38-0.51]FEMALEPART NUMBERFC6020D2FC6026D2WIRE SIZEAWG/[mm 2 ]20 / 22 / 24[0.5/0.3/0.25]26 / 28 / 30[0.12/0.08/0.05]ØA0.045[1.14]0.027[0.69]MALEPART NUMBERMC6020DMC6026DWIRE SIZEAWG/[mm 2 ]20 / 22 / 24[0.5/0.3/0.25]26 / 28 / 30[0.12/0.08/0.05]For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 81-89.ØA0.045[1.14]0.027[0.69]DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.72REMOVABLE CONTACTS


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!REMOVABLE CONTACTS<strong>Combo</strong>-DD-SubINDUSTRIAL / MILITARY LEVEL REMOVABLE CRIMP SIGNAL CONTACTFOR USE WITH CBC SERIES CONNECTORSCONTACTS USED WITH 18 AWG WIRESIZE 20Note: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.The crimp area of this contact is notprotected when fully seated in theconnector molding. These contactsrequire shrink tubing after installation.Not suitable for fully loaded connector.Ø0.086[2.18]FEMALE CONTACT“CLOSED ENTRY” DESIGN0.915 [23.24]MALE CONTACT0.927 [23.55]Ø0.086[2.18]Ø0.055[1.40]0.179 [4.55]Ø0.040 [1.02]0.179 [4.55]Ø0.055[1.40]FEMALEPART NUMBERWIRE SIZEAWG/[mm 2 ]MALEPART NUMBERWIRE SIZEAWG/[mm 2 ]FC6018D218 [1.0] maxMC6018D18 [1.0] maxPROFESSIONAL LEVEL REMOVABLE CRIMP SIGNAL CONTACTFOR USE WITH CBC AND QB SERIES CONNECTORSSIZE 20FEMALE CONTACT“ROBI-D OPEN ENTRY” DESIGNØ0.045[1.14]0.538 [13.67]Note: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.Ø0.066[1.68]0.170+0.015-0.020[4.32+0.38-0.51]REMOVABLE CONTACTS73For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 81-89.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.FEMALEPART NUMBERFC6520DWIRE SIZEAWG/[mm 2 ]20 / 22 / 24[0.5/0.3/0.25]


<strong>Combo</strong>-DD-SubNEW!REMOVABLE CONTACTS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comREMOVABLE THERMOCOUPLE CRIMP SIGNAL CONTACTFOR USE WITH CBC SERIES CONNECTORSSIZE 20FEMALE CONTACT“CLOSED ENTRY” DESIGNNote: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.MALE CONTACT0.538 [13.67] 0.550 [13.97]ØA* Color Code* Color CodeØATYPEKTEMATERIALCHROMEL (+)ALUMEL (-)COPPER (+)CONSTANTAN (-)CHROMEL (+)CONSTANTAN (-)FEMALEPART NUMBERØBMALEPART NUMBER0.170+0.015-0.020[4.32+0.38-0.51]COLORCODEØ0.040 [1.02]0.170+0.015-0.020[4.32+0.38-0.51]WIRE SIZEØA ØBAWG [mm 2 ]20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]FC6020D2CH †† MC6020DCH † WHITEFC6026D2CH MC6026DCH 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]FC6020D2AL †† MC6020DAL † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]GREENFC6026D2AL MC6026DAL 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]FC6020D2CU †† MC6020DCU † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]REDFC6026D2CU MC6026DCU 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]FC6020D2CO †† MC6020DCO † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]YELLOWFC6026D2CO MC6026DCO 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]FC6020D2CH †† MC6020DCH † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]WHITEFC6026D2CH MC6026DCH 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]FC6020D2CO †† MC6020DCO † 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]YELLOWFC6026D2CO MC6026DCO 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]†Dimensionally equivalent to M39029/64-369††Dimensionally equivalent to M39029/63-368Chromel ® andAlumel ® are registeredtrademarks ofHoskinsManufacturingCompany.ØBFor more information onthe availability of Type Jthermocouple contacts,and information aboutthermocouple contactswith PCB solder termination,please contactTechnical Sales.REMOVABLE CRIMP POWER CONTACTFOR USE WITH CBCD SERIES CONNECTORSSIZE 16* 1 FEMALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.MALE CONTACTNote: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.ØA±0.003[±0.08]0.681 [17.30]0.684 [17.37]ØA ±0.003[±0.08]FEMALEPART NUMBERØB ±0.003[±0.08]WIRE SIZE[AWG] mm 2 ØA ØBFC112N4S 12 / [4.0] N/A 0.098 [2.49]FC112N4 12 / [4.0] N/A 0.098 [2.49]FC114N4 14-16 [2.5-1.5] 0.105 [2.67] 0.081 [2.06]FC116N4 16-18 [1.5-1.0] 0.093 [2.36] 0.067 [1.70]FC120N420-22-24[0.5-0.3-0.25]0.065 [1.65] 0.045 [1.14]0.255 [6.48]0.062 [1.57]“S” inpart numberindicates highconductivitycopper alloymaterial.0.255 [6.48]MALEPART NUMBERØB ±0.003[±0.08]WIRE SIZEmm 2 [AWG]For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 13-16. 81-89.ØAØBMC112NS-133.0 12 / [4.0] N/A 0.098 [2.49]MC112N-133.0 12 / [4.0] N/A 0.098 [2.49]MC114N-133.0 14-16 [2.5-1.5] 0.105 [2.67] 0.081 [2.06]MC116N-133.0 16-18 [1.5-1.0] 0.093 [2.36] 0.067 [1.70]MC120N-133.020-22-24[0.5-0.3-0.25]* 1 NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfacesbetween male and female contact and reduced contact resistance during operation.C-004 Rev. E20.065 [1.65] 0.045 [1.14]DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.74REMOVABLE CONTACTS


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!REMOVABLE CONTACTS<strong>Combo</strong>-DD-SubFor contact current rating, see page 4.REMOVABLE CRIMP POWER CONTACTFOR USE WITH CBD, CBC, CBCD AND CBDD SERIES CONNECTORSSIZE 8* 1 FEMALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.Note: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.MALE CONTACT0.640[16.26]MAX.0.354 [8.99]0.858 [21.80]0.882 [22.40]0.354 [8.99]ØAØAØ0.142 [3.61]FEMALEPART NUMBERWIRE SIZE[AWG] mm 2FC4008DS 8 [10.0]FC4008D 8 [10.0]FC4010D 10 [5.3]FC4012D 12 [4.0]FC4016D 16 [1.5]Ø A0.181[4.60]0.181[4.60]0.122[3.10]0.101[2.57]0.067[1.70]“S” inpart numberindicates highconductivitycopper alloymaterial.MALEPART NUMBERWIRE SIZE[AWG] mm 2MC4008DS 8 [10.0]MC4008D 8 [10.0]MC4010D 10 [5.3]MC4012D 12 [4.0]MC4016D 16 [1.5]Ø A0.181[4.60]0.181[4.60]0.122[3.10]0.101[2.57]0.067[1.70]* 1 NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfacesbetween male and female contact and reduced contact resistance during operation.For contact current rating, see page 4.0.640[16.26]MAX.REMOVABLE SOLDER CUP POWER CONTACTFOR USE WITH CBD, CBC, CBCD AND CBDD SERIES CONNECTORS0.858 [21.80]SIZE 8* 1 FEMALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.MALE CONTACT0.882 [22.40]Note: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.ØAØBØBØAØ0.142 [3.61]REMOVABLE CONTACTS75FEMALEPART NUMBERFS4008D 8 [10.0]FS4012D 12 [4.0]FS4016D 16 [1.5]For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 81-89.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.WIRE SIZE[AWG] mm 2 Ø A Ø B0.219[5.56]0.143[3.63]0.100[2.54]0.188[4.78]0.112[2.84]0.069[1.75]MALEPART NUMBERMS4008D 8 [10.0]MS4012D 12 [4.0]MS4016D 16 [1.5]* 1 NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfacesbetween male and female contact and reduced contact resistance during operation.WIRE SIZE[AWG] mm 2 Ø A Ø B0.219[5.56]0.143[3.63]0.100[2.54]0.188[4.78]0.112[2.84]0.069[1.75]C-004 Rev. E2


<strong>Combo</strong>-DD-SubNEW!REMOVABLE CONTACTS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.com0.485[12.32]REMOVABLE HIGH VOLTAGE POWER CONTACTFOR USE WITH CBD, CBC, CBCD AND CBDD SERIES CONNECTORS20AWGmax.STRAIGHT SOLDER WIRE TERMINATION0.734 [18.64]Ref.SIZE 8FEMALE CONTACTMALE CONTACT0.734 [18.64]Ref.Note: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.20AWGmax.Ø0.040 [1.02]FS4820DØ0.142 [3.61]MS4820D0.448[11.38]RIGHT ANGLE (90°) SOLDER WIRE TERMINATION20AWGmax.FEMALE CONTACT0.697 [17.70]Ref.MALE CONTACT0.697 [17.70]Ref.20AWGmax.FS4920DØ0.040 [1.02]Ø0.142 [3.61]MS4920DFor contact current rating, see page 4.STRAIGHT PRINTED BOARD MOUNT POWER CONTACTFOR USE WITH CBD AND CBDD SERIES CONNECTORS0.170[4.32]SIZE 8* 1 FEMALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.0.626 [15.90]Note: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.MALE CONTACT0.634 [16.10]ØAØAØ0.142 [3.61]FEMALEPART NUMBERFDS4314DFDS4312DFDS4310DA Ø0.078[1.98]0.094[2.39]0.125[3.18]CONTACTCODE353637MALEPART NUMBERMDS4314DMDS4312DMDS4310DFor information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 81-89.A Ø0.078[1.98]0.094[2.39]0.125[3.18]* 1 NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfacesbetween male and female contact and reduced contact resistance during operation.CONTACTCODE353637DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.76REMOVABLE CONTACTS


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!REMOVABLE CONTACTS<strong>Combo</strong>-DD-SubRIGHT ANGLE (90°) PRINTED BOARD MOUNT POWER CONTACTFOR USE WITH CBD AND CBDD SERIES CONNECTORSFor contact current rating, see page 4.SIZE 8Note: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.* 1 FEMALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.AMALE CONTACTAØ0.142 [3.61]CØBØBFEMALEPART NUMBERAREF.Ø BCSHELLSIZECONTACTCODEMALEPART NUMBERAREF.Ø BCSHELLSIZECONTACTCODEFRT4314D0.580[14.73]0.078[1.98]0.339[8.61]1, 2,3 & 455MRT4314D0.580[14.73]0.078[1.98]0.339[8.61]1, 2,3 & 455FRT4414D0.692[17.58]0.078[1.98]0.451[11.46]5 55MRT4414D0.692[17.58]0.078[1.98]0.451[11.46]5 55FRT4714D0.661[16.79]0.078[1.98]0.420[10.67]1, 2,3 & 475MRT4714D0.661[16.79]0.078[1.98]0.420[10.67]1, 2,3 & 475FRT4814D0.773[19.63]0.078[1.98]0.520[13.21]5 75MRT4814D0.773[19.63]0.078[1.98]0.520[13.21]5 75FRT4310D1.051[26.70]0.125[3.18]0.810[20.57]1, 2,3 & 457MRT4310D1.051[26.70]0.125[3.18]0.810[20.57]1, 2,3 & 457FRT4410D1.051[26.70]0.125[3.18]0.810[20.57]5 57MRT4410D1.051[26.70]0.125[3.18]0.810[20.57]5 57* 1 NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfacesbetween male and female contact and reduced contact resistance during operation.REMOVABLE CONTACTS77For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 81-89.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubNEW!REMOVABLE CONTACTS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comREMOVABLE SHIELDED CONTACTFOR USE WITH CBD, CBC, CBCD AND CBDD SERIES CONNECTORSSIZE 8STRAIGHT SOLDER/CRIMP CONTACTSNote: Connectors can bekitted with all applicablecrimp contacts, contactTechnical Sales forconnector part number.CMax.FEMALE CONTACTAMALE CONTACTAØBØBØ0.040 [1.02]Ø0.152 [3.86]CMax.STRAIGHT SOLDER/SOLDER CONTACTSFEMALE CONTACTAMALE CONTACTAØBØBØ0.040 [1.02]Ø0.152 [3.86]CMax.STRAIGHT CRIMP/CRIMP CONTACTSFEMALE CONTACTAMALE CONTACTAØBØBØ0.040 [1.02]Ø0.152 [3.86]TYPE OFCONTACTFEMALEPART NUMBERMALEPART NUMBERAØ BCMAX.RG CABLENUMBERSOLDER/CRIMP FC4101D MC4101D 0.929 [23.60] 0.040 [1.02] 0.739 [18.77]SOLDER/CRIMP FC4102D MC4102D 0.929 [23.60] 0.067 [1.70] 0.739 [18.77]178 B/U196 B/U179 B/U316 /USOLDER/CRIMP FC4103D MC4103D 1.037 [26.34] 0.108 [2.74] 0.847 [21.51] 180 B/USOLDER/CRIMP FC4104D MC4104D 1.037 [26.34] 0.120 [3.05] 0.847 [21.51] 58 B/USOLDER/SOLDER FS4101D MS4101D 0.929 [23.60] 0.040 [1.02] 0.739 [18.77]SOLDER/SOLDER FS4102D MS4102D 0.929 [23.60] 0.067 [1.70] 0.739 [18.77]178 B/U196 B/U179 B/U316 /USOLDER/SOLDER FS4103D MS4103D 1.037 [26.34] 0.108 [2.74] 0.847 [21.51] 180 B/USOLDER/SOLDER FS4104D MS4104D 1.037 [26.34] 0.120 [3.05] 0.847 [21.51] 58 B/UCRIMP/CRIMP FCC4101D MCC4101D 0.929 [23.60] 0.040 [1.02] 0.739 [18.77]CRIMP/CRIMP FCC4102D MCC4102D 0.929 [23.60] 0.067 [1.70] 0.739 [18.77]178 B/U196 B/U179 B/U316 /UCRIMP/CRIMP FCC4103D MCC4103D 1.037 [26.34] 0.108 [2.74] 0.847 [21.51] 180 B/UCRIMP/CRIMP FCC4104D MCC4104D 1.037 [26.34] 0.120 [3.05] 0.847 [21.51] 58 B/USHIELDED CONTACTSTwo-step crimping action for signaland shielding conductors.For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 81-89.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.78REMOVABLE CONTACTS


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!REMOVABLE CONTACTS<strong>Combo</strong>-DD-SubSTRAIGHT PRINTED BOARD MOUNTED SHIELDED CONTACTFOR USE WITH CBD AND CBDD SERIES CONNECTORSSIZE 8FEMALE CONTACTMALE CONTACTNote: Connectors can bekitted with all applicablecrimp contacts, contactTechnical Sales forconnector part number.0.181[4.60]0.156 [3.96]0.481 [12.22]0.025 [0.64]0.489 [12.42]0.025 [0.64] 0.156 [3.96]0.200 [5.08]0.200 [5.08]0.037 [9.40]Across pointsØ0.040 [1.02]Ø0.152 [3.86]0.037 [9.40]Across pointsSuggest Ø0.045[1.14] holeFDS4201DMDS4201D0.200 [5.08]0.100 [2.54]CONTACT HOLE PATTERNRIGHT ANGLE (90°) PRINTED BOARD MOUNT SHIELDED CONTACTSFOR USE WITH CBD AND CBDD SERIES CONNECTORSSIZE 8FEMALE CONTACTMALE CONTACTNote: Connectors can bekitted with all applicablecrimp contacts, contactTechnical Sales forconnector part number.0.821 [20.85]0.829 [21.06]0.470[11.94]0.240 [6.10]0.162 [4.11]Ø0.040 [1.02]Ø0.152 [3.86]0.240 [6.10]0.162 [4.11]Suggest Ø0.045[1.14] hole0.037 [9.40]Across points0.253 [6.43]0.253 [6.43]0.037 [9.40]Across points0.200 [5.08]FRT4201DMRT4201DREMOVABLE CONTACTS790.100 [2.54]CONTACT HOLE PATTERNFor information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 81-89.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.C-004 Rev. E2


<strong>Combo</strong>-DD-SubNEW!REMOVABLE CONTACTS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comREMOVABLE AIR LINE COUPLERSFOR USE WITH CBD, CBC, CBCD AND CBDD SERIES CONNECTORSAIR LINE COUPLER CONTACTSREQUIRE JACKSCREWS TOCOUPLE MATING CONNECTORSSIZE 8FEMALE CONTACTMALE CONTACTNote: Connectors can be kitted withall applicable crimp contacts,contact Technical Sales forconnector part number.0.737 [18.72]0.479[12.17] Ø0.0920.242 [6.15][2.34]0.733 [18.62]0.242 [6.15]Ø0.092[2.34]Ø0.042[1.07]FA4063SMA4063SØ0.042[1.07]TECHNICAL CHARACTERISTICSMATERIALS AND FINISHES:Contacts:Stainless steelMECHANICAL CHARACTERISTICS:Size 8 RemovableContacts:Rear insertion, front release.CLIMATIC CHARACTERISTICS:Temperature Range:-55˚C to +125˚C.CONTACT TECHNICAL SALES FOR MORE INFORMATION!For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 81-89.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.80REMOVABLE CONTACTS


APPLICATION TOOLS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comAPPLICATION TOOLSCRIMPING INFORMATION FOR REMOVABLE CRIMP CONTACTSUSE INDICATED POSITRONIC TOOLS FOR BEST RESULTS<strong>Combo</strong>-DD-SubSTEP 1: STRIP WIRE TO INDICATED LENGTH.Correctly Stripped WireTake Care Not To: - Damage or remove strands.- Untwist or overtwist strands.- Leave insulation particles on strands.- Damage insulation.InsulationCONTACTSIZECONTACT PART NUMBERFEMALE P/NMALE P/N“L”FC8020D2 MC8020D 0.150±0.010 [3.81±0.25]“L”22FC8022D2**thermocoupleMC8022D**thermocouple 0.150±0.010 [3.81±0.25]FC8022D2 MC8022D 0.150±0.010 [3.81±0.25]M39029/57-354 M39029/58-360 0.150±0.010 [3.81±0.25]Stranded Wire20FC6018D2 MC6018D 0.160±0.020 [4.06±0.51]FC6020D2 MC6020D 0.160±0.020 [4.06±0.51]FC6020D2**thermocoupleMC6020D**thermocouple 0.160±0.020 [4.06±0.51]FC6026D2 MC6026D 0.160±0.020 [4.06±0.51]FC6026D2**thermocoupleMC6026D**thermocouple 0.160±0.020 [4.06±0.51]FC6520D - 0.160±0.020 [4.06±0.51]M39029/63-368 M39029/64-369 0.160±0.020 [4.06±0.51]FC11*N4 MC11*N-133.0 0.230±0.020 [5.84±0.51]16FC112N4S MC112NS-133.0 0.230±0.020 [5.84±0.51]FC120N4 MC120N-133.0 0.230±0.020 [5.84±0.51]FC4008D MC4008D 0.350±0.020 [8.89±0.51]FC4008D-1817.0 - 0.350±0.020 [8.89±0.51]FC4008DS MC4008DS 0.350±0.020 [8.89±0.51]8FC401*D MC401*D 0.350±0.020 [8.89±0.51]FC4012D-1817.0 - 0.350±0.020 [8.89±0.51]FS4*20D MS4*20D 0.100±0.020 [2.54±0.51]FS4008D MS4008D 0.350±0.020 [8.89±0.51]Examples of Stripping FaultsFS401*D MS401*D 0.350±0.020 [8.89±0.51]Strands damagedor removed bystripping tool.Strands overtwisted.Insulation cutincorrectly.Particles of insulationon the stripped partof the wire.Strands untwisted.Wire insulation damaged.81DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubSTEP 2: CRIMP WIRE TO CONTACT.For Hand Crimp Tool:APPLICATION TOOLSCRIMPING INFORMATION FOR REMOVABLE CRIMP CONTACTSUSE INDICATED POSITRONIC TOOLS FOR BEST RESULTS- Place contact into crimping tool.- Insert wire into contact.- Center contact by slowly closing the crimping tool until thecrimp indenters make contact with the crimp barrel.- Complete the cycle of the crimping tool in one smooth motion.- Remove the crimped contact.<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.com<strong>Positronic</strong> RecommendedConductor Tensile StrengthWIRE SIZEAWG/[mm 2 ]AXIAL LOADPOUNDS/[N]6 / [16.0] 110 / [489]8 / [10.0] 110 / [489]10 / [5.3] 110 / [489]12 / [4.0] 110 / [489]APPLICATION TOOLSFor Automatic Crimp Tool:- Insert the wire into the contact, positioned in the crimptool by the plastic carrier.- Depress the activating device of the crimping tool to startthe crimping cycle.- Remove the crimped contact.14 / [2.5] 70 / [311]16 / [1.5] 50 / [222]18 / [1.0] 28 / [125]20 / [0.5] 20 / [89]22 / [0.3] 12 / [53]STEP 3: INSPECT THE CRIMP.Conductor tensile strengthvalues are derived usingsilver-tin plated copper wires.Values may change dependingupon what type of wire is used.24 / [0.25] 8 / [36]26 / [0.12] 5 / [22]28 / [0.08] 3 / [13]30 / [0.05] 1.5 / [6.7]Correctly Crimped ContactCrimp to meetrecommendedtensile strength.For All Tools: - Strands to be visible through the inspection hole.- Strands not to be visible beyond the insulation support.- Crimped contact to meet recommended conductortensile force shown in chart.- Check for peeled gold and bent contacts.Cross Sectionof Correctly Crimped ContactStripped wirescompressedfor improvedconduction.8 CrimpIndentsExamples of Crimping FaultsStrands visiblebeyond insulationsupport.Strands notvisible throughinspection hole.Crimp indentstoo close toinspection hole.Stripped part ofthe wire too long.Stripped part ofthe wire too short.Crimp indentsincorrectly located.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.82


APPLICATION TOOLS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comAPPLICATION TOOLSSOLDERING AND CRIMPING INFORMATION FORCOMBINATION D SERIES SHIELDED CONTACTS<strong>Combo</strong>-DD-SubSTEP 1: STRIP WIRE TO INDICATED LENGTHInsulationBraidDielectricCenter conductorTAKE CARE NOT TO:–Damage or remove strands.–Untwist or overtwist strands.–Leave insulation particles on strands.–Damage insulation.STEP 2: CRIMP WIRE TO CONTACT- Trim cable.- Slide ferrule over jacket. Insertdielectric and center conductorinto barrel. Crimp center conductorinto contact.- Butt ferrule against shoulder.Crimp ferrule over braid.BACCONTACTSIZE8888Shielded Contact Hand Crimp ToolFor crimp tool part numbers, see Contact Application ToolsCross Reference Chart on pages 85-86.PARTNUMBER*C4101D*S4101D*C4102D*S4102D*C4103D*S4103D*C4104D*S4104DRG CABLENUMBER178 B/U179 B/U316 /U180 B/U58 B/U8 *CC4101D 178 B/U8 *CC4102D179 B/U316 /UA B C0.281[7.14]0.281[7.14]0.375[9.53]0.375[9.53]0.281[7.14]0.281[7.14]0.250[6.35]0.250[6.35]0.312[7.92]0.312[7.92]0.250[6.35]0.250[6.35]0.078[1.98]0.078[1.98]0.078[1.98]0.078[1.98]0.120[3.05]0.120[3.05]STEP 2: SOLDER WIRE TO CONTACT- Trim cable. Tin center conductor.- Slide ferrule over jacket. Insertdielectric and center conductor intobarrel. Solder center conductorinto contact.- Butt ferrule against shoulder.Solder cable to barrel through holein ferrule. Solder cap into body.8 *CC4103D 180 B/U8 *CC4104D 58 B/U0.375[9.53]0.375[9.53]*Contact gender is designated by M for male contactsand F for female contacts.0.312[7.92]0.312[7.92]0.120[3.05]0.120[3.05]STEP 2: SOLDER/CRIMP WIRE TO CONTACT- Trim cable. Tin center conductor.- Slide ferrule over jacket. Insertdielectric and center conductor intobarrel. Solder center conductorinto contact.- Butt ferrule against shoulder.Crimp ferrule over braid. Soldercap into body.FerruleSolderor crimpTypical Part Number:FC4101DFerruleSolderJacketBarrelJacketBarrelCap83DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-SubAPPLICATION TOOLSCRIMPING TOOLS AND ACCESSORIES<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comAPPLICATION TOOLSCYCLE-CONTROLLED HAND CRIMP TOOLS(SHOWN FOR REFERENCE ONLY)AUTOMATIC CRIMP TOOL,PNEUMATICALLY ACTUATED(SHOWN FOR REFERENCE ONLY)This fast cycling automatic crimp tool produces a four double-indentcrimp on wire sizes. For use with size 22, 20, 16 and 8 contacts.Contacts must be ordered on reels. Foot control valve is supplied as astandard accessory.For complete automatic crimp tool selection part numbers, seeContact Application Tools Cross Reference Chart on pages 85-86.Reel for holding plasticcontact carriersThe hand crimp tool, pictured at the top left of the image uses 8 AWGwire with produces a hex shaped crimp.All other wires use hand crimping tools to produce a four double-indentcrimp configuration. Each positioner is equipped with a data plate whichgives the correct crimp-depth setting for each wire size.For complete crimp tool and positioner selection part numbers, seeContact Application Tools Cross Reference Chart on pages 85-86.INSERTION / REMOVAL TOOLFor size 22 contactsINSERTION TOOLFor size 16 contactsINSERTION / REMOVAL TOOLFor size 20 contactsREMOVAL TOOLFor size 16 contactsREMOVAL TOOLFor size 8 contactsINSERTION AND REMOVAL TOOLS(SHOWN FOR REFERENCE ONLY)Plastic contactcarriersEnlarged section ofplastic contact carriersCONTACT REELS FORAUTOMATIC PNEUMATIC CRIMP TOOLSContacts may be supplied in plastic carriers, packaged in reels holding2,000 contacts for use with the automatic pneumatic crimp tools, catalogpart numbers 9550-0 and 9550-1; packaged in reels holding 1,000contacts for use with the automatic pneumatic crimp tools, catalog partnumber 9555-0-2. The same type carrier is used for both male andfemale contacts.All male and female crimp contacts can be ordered in reels by addingletter “R” after the contact part number, such as MC8022DR for a malecontact and FC112N4R for a female contact.An easy-to-use contact insertion tool used for rear insertion of contactsinto connector.The contact removal tool facilitates the extraction of removable contactsfrom the connector insulators. For size 8, 12 and 16 contact removal,simply insert the hollow tool tip over the contact from the front face ofthe insulator, rotate the tool slightly while increasing the pushing forceagainst the butt of the extraction tool. The contact will be released fromthe insulator retention system and will “pop out” of the rear face of theinsulator. For size 20 and 22 contact removal, simply insert the hollowtool tip over the wire of the contact until it bottoms against the contactfrom the rear face of the insulator, rotate the tool slightly whileincreasing the pushing force against the butt of the extraction tool. Aslight rotation while pushing will release the contact, which then isextracted by simultaneously pulling on the wire from the rear face of theinsulator.For insertion and removal tool selection part numbers, seeContact Application Tools Cross Reference Chart on pages 85-86.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.84


APPLICATION TOOLS* 1 All male and female crimp contacts can be ordered on reels in quantities of 2,000 byadding letter “R” after the contact part number, see page 84 for more information.<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.com8 MS4*20D 4311-0-0-0 P+8 MS410*D 4311-0-0-0 P+8 MS401*D 4311-0-0-0 P+8 MS4008D 4311-0-0-0 P+8 MDS4*1*D 4311-0-0-0 P+8 MDS4201D 4311-0-0-0 P+8 MCC4104D 9504-15-0-0 9504-1-0-0 HX4 M22520/5-01 9504-15-1-0 Y877 N/A 4311-0-0-0 P+8 MCC4103D 9504-15-0-0 9504-1-0-0 HX4 M22520/5-01 9504-15-1-0 Y877 N/A 4311-0-0-0 P+8 MCC4102D 9504-13-0-0 9504-1-0-0 HX4 M22520/5-01 9504-13-1-0 Y937 N/A 4311-0-0-0 P+8 MCC4101D 9504-14-0-0 9504-1-0-0 HX4 M22520/5-01 9504-14-1-0 Y878 N/A 4311-0-0-0 P+8 MC410*D 9504-0-0-0 9504-1-0-0 HX4 M22520/5-01 9504-2-0-0 Y322 N/A 4311-0-0-0 P+8 MC401*D 9509-0-0-0 9509-1-0-0 M310 9509-2-0-0 TP-974 N/A 4311-0-0-0 P+ 9555-0-2-08 MC4008DS 9504-19-0-0 9504-1-0-0 HX4 M22520/5-01 9504-19-1-0 Y524 N/A 4311-0-0-0 P+ 9555-0-2-0APPLICATION TOOLSCONTACT APPLICATION TOOLS CROSS REFERENCE LISTUSE INDICATED POSITRONIC TOOLS FOR BEST RESULTS8 MC4008D 9504-19-0-0 9504-1-0-0 HX4 M22520/5-01 9504-19-1-0 Y524 N/A 4311-0-0-0 P+ 9555-0-2-08 MA4063S 4311-0-0-0 P+8 FS4*20D 4311-0-0-0 P+8 FS410*D 4311-0-0-0 P+8 FS401*D 4311-0-0-0 P+8 FS4008D 4311-0-0-0 P+8 FRT4*1*D 4311-0-0-0 P+8 FRT4201D 4311-0-0-0 P+8 FDS4*0*D 4311-0-0-0 P+8 FCC4104D 9504-15-0-0 9504-1-0-0 HX4 M22520/5-01 9504-15-1-0 Y877 N/A 4311-0-0-0 P+8 FCC4103D 9504-15-0-0 9504-1-0-0 HX4 M22520/5-01 9504-15-1-0 Y877 N/A 4311-0-0-0 P+8 FCC4102D 9504-13-0-0 9504-1-0-0 HX4 M22520/5-01 9504-13-1-0 Y937 N/A 4311-0-0-0 P+8 FCC4101D 9504-14-0-0 9504-1-0-0 HX4 M22520/5-01 9504-14-1-0 Y878 N/A 4311-0-0-0 P+8 FC410*D 9504-0-0-0 9504-1-0-0 HX4 M22520/5-01 9504-2-0-0 Y322 N/A 4311-0-0-0 P+8 FC4012D-1817.0 9509-0-0-0 9509-1-0-0 M310 9509-2-0-0 TP-974 N/A 4311-0-0-0 P+ 9555-0-2-08 FC401*D 9509-0-0-0 9509-1-0-0 M310 9509-2-0-0 TP-974 N/A 4311-0-0-0 P+ 9555-0-2-08 FC4008DS 9504-19-0-0 9504-1-0-0 HX4 M22520/5-01 9504-19-1-0 Y524 N/A 4311-0-0-0 P+ 9555-0-2-08 FC4008D-1817.0 9504-19-0-0 9504-1-0-0 HX4 M22520/5-01 9504-19-1-0 Y524 N/A 4311-0-0-0 P+ 9555-0-2-0<strong>Combo</strong>-DD-Sub8 FC4008D 9504-19-0-0 9504-1-0-0 HX4 M22520/5-01 9504-19-1-0 Y524 N/A 4311-0-0-0 P+ 9555-0-2-08 FA4063S 4311-0-0-0 P+ContactSize<strong>Positronic</strong>Contact P/NHandle &PositionerP/NHandCrimpToolP/NMfg.CrossMilEquivPositionerMfg.CrossMilEquivInsertionToolMfg.CrossMilEquivRemovalToolMfg.CrossMilEquivAutomaticCrimpTool* 1 See Note85DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


<strong>Combo</strong>-DD-Sub16 MC120N-133.0 9501-0-0-0 AF8 M22520/1-01 9502-17-0-0 TP1110 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-016 MC112NS-133.0 9509-4-0-0 GS222 9509-5-0-0 TP1366 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-0116 MC11*N-133.0 9501-0-0-0 AF8 M22520/1-01 9502-17-0-0 TP1110 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-016 FC120N4 9501-0-0-0 AF8 M22520/1-01 T.B.D. T.B.D. 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-0116 FC112N4S 9509-4-0-0 GS222 9509-5-0-0 TP1366 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-0116 FC11*N4 9501-0-0-0 AF8 M22520/1-01 T.B.D. T.B.D. 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-0120MC6026D**Thermocouple9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-020 MC6026D 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-020MC6020D**Thermocouple9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-020 MC6020D 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-0APPLICATION TOOLSCONTACT APPLICATION TOOLS CROSS REFERENCE LISTUSE INDICATED POSITRONIC TOOLS FOR BEST RESULTS20 MC6018D 9507-0-0-0 AFM8 M22520/2-01 9502-11-0-0 K774 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-020 M39029/6*-36* 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-0220 FC6520D 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-020FC6026D2**Thermocouple9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-020 FC6026D2 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-020FC6020D2**Thermocouple9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-020 FC6020D2 9507-0-0-0 AFM8 M22520/2-01 9502-5-0-0 K13-1 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 9550-1-0-020 FC6018D2 9507-0-0-0 AFM8 M22520/2-01 9502-11-0-0 K774 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-0222 M39029/58-360 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K42 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-0422 M39029/57-354 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-0422MC8022D**Thermocouple9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K-42 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-022 MC8022D 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K-42 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-022 MC8020D 9507-0-0-0 AFM8 M22520/2-01 9502-29-0-0 K1665 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.com22FC8022D2**Thermocouple9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-022 FC8022D2 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-022 FC8020D2 9507-0-0-0 AFM8 M22520/2-01 9502-29-0-0 K1665ContactSize<strong>Positronic</strong>Contact P/NHandle &PositionerP/NHandCrimpToolP/NMfg.CrossMilEquivPositionerMfg.CrossMilEquivInsertionToolMfg.CrossMilEquivRemovalToolMfg.CrossMilEquivAutomaticCrimpTool* 1 See NoteAPPLICATION TOOLS* 1 All male and female crimp contacts can be ordered on reels in quantities of 2,000 byadding letter “R” after the contact part number, see page 84 for more information.DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.86


APPLICATION TOOLS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comAPPLICATION TOOLS<strong>Combo</strong>-DD-SubSUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-FIT CONNECTORSTraditionally, tin-lead has been a popular plating for PBC holes. However, many PCB hole platings must now be RoHSCompliant. <strong>Positronic</strong> is pleased to offer PCB HOLE SIZE FOR RoHS PCB plating as shown below.OMEGA & BI-SPRING COMPLIANT PRESS-FIT CONTACT HOLE“Omega” TerminationBOARDTYPECONTACTSIZE / TYPERECOMMENDEDDRILL HOLE SIZERECOMMENDEDPLATINGFINISHEDHOLE SIZESNEW!22OMEGAø0.0453±0.0010[ø1.150±0.025]ø0.0394+0.0035-0.0024[ø1.000+0.090-0.060]“Bi-Spring” TerminationTIN-LEADSOLDERPCBNEW!20OMEGA16BI-SPRINGø0.0453±0.0010[ø1.150±0.025]ø0.069±0.001[ø1.750±0.025]0.0006 [15µ]minimum solderover 0.0010 [25µ]min. copperø0.0394+0.0035-0.0024[ø1.000+0.090-0.060]ø0.0630+0.0035-0.0024[ø1.600+0.090-0.060]8BI-SPRINGø0.125±0.001[ø3.180±0.025]ø0.119±0.002[ø3.02±0.05]RoHS PCB PLATING OPTIONSNEW!22OMEGAø0.047±0.001[ø1.19±0.025]ø0.043±0.002[ø1.09±0.05]COPPERPCBNEW!NEW!20OMEGA16BI-SPRING8BI-SPRING22OMEGAø0.047±0.001[ø1.19±0.025]ø0.069±0.001[ø1.750±0.025]ø0.125±0.001[ø3.180±0.025]ø0.047±0.001[ø1.19±0.025]0.0010 [25µ]min. copperø0.043±0.002[ø1.09±0.05]ø0.0630+0.0035-0.0024[ø1.600+0.090-0.060]ø0.119±0.002[ø3.02±0.05]ø0.043±0.002[ø1.09±0.05]COMPLIANTPRESS-FIT TERMINATIONCONTACT HOLENOTE: For PCB plating compositionsnot shown, consult Technical Sales.87IMMERSIONTINPCBIMMERSIONSILVERPCBNEW!NEW!NEW!NEW!ELECTROLESSNICKEL /IMMERSIONGOLDNEW!PCB20OMEGA16BI-SPRING8BI-SPRING22OMEGA20OMEGA16BI-SPRING8BI-SPRING22OMEGA20OMEGA16BI-SPRING8BI-SPRINGø0.047±0.001[ø1.19±0.025]ø0.069±0.001[ø1.750±0.025]ø0.125±0.001[ø3.180±0.025]ø0.047±0.001[ø1.19±0.025]ø0.047±0.001[ø1.19±0.025]ø0.069±0.001[ø1.750±0.025]ø0.125±0.001[ø3.180±0.025]ø0.047±0.001[ø1.19±0.025]ø0.047±0.001[ø1.19±0.025]ø0.069±0.001[ø1.750±0.025]ø0.125±0.001[ø3.180±0.025]DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.0.000033±0.000006[0.85±0.15µ]immersion tinover 0.0010 [25µ]min. copper0.000013±0.000007[0.34±0.17µ]immersion silverover 0.0010 [25µ]min. copper0.000002 [0.05µ] min.immersion gold over0.000177±0.000059[4.5±1.5µ] electrolessnickel per IPC-4552over 0.0010 [25µ]min. copperø0.043±0.002[ø1.09±0.05]ø0.0630+0.0035-0.0024[ø1.600+0.090-0.060]ø0.119±0.002[ø3.02±0.05]ø0.043±0.002[ø1.09±0.05]ø0.043±0.002[ø1.09±0.05]ø0.0630+0.0035-0.0024[ø1.600+0.090-0.060]ø0.119±0.002[ø3.02±0.05]ø0.043±0.002[ø1.09±0.05]ø0.043±0.002[ø1.09±0.05]ø0.0630+0.0035-0.0024[ø1.600+0.090-0.060]ø0.119±0.002[ø3.02±0.05]PRESS-FIT USERINFORMATIONWhen properly used, <strong>Positronic</strong><strong>Industries</strong> Bi-Spring Power orOmega Signal Press-Fit terminationsprovide reliable service evenunder severe conditions.Connectors utilizing thisleading technology press-fitcontact are easy to install:1. Inexpensive installation toolingis available from <strong>Positronic</strong>, tochoose the proper installationtool refer to page 88 for partnumber ordering information.2. Insert the connector into theP.C. board or backplane andseat connector fully.3. Secure the connector to theP.C. board or backplane usingtwo self-tapping screws. Thescrews should be 4-40 threadssupplied by customer.


<strong>Combo</strong>-DD-Sub1/2 inch shaftfor arbor pressAPPLICATION TOOLSCOMPLIANT PRESS-FIT CONNECTOR INSTALLATION TOOLSUSE INDICATED POSITRONIC TOOLS FOR BEST RESULTS<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comAPPLICATION TOOLSSEATINGTOOLSReplaceableseating pinsMale ConnectorSeating Tool<strong>Positronic</strong> offers expert assistancein adapting application tooling toyour manufacturing environment.Contact our application toolingspecialist for assistance.ARBORPRESSFemale ConnectorSeating ToolPOSITRONIC RECOMMENDED TOOLS FOR COMPLIANT PRESS-FIT CONNECTORS AND CONTACTSSHELLSIZECONNECTORVARIANTFEMALE P / NCONNECTOR SEATINGTOOL WITH ARBORPRESS SHAFTMALE P / NARBOR PRESS FORSEATING TOOLSREPLACEMENT PINSFOR CONNECTORSEATING TOOL2WK2 9512-41-0-41 9512-40-0-4115W1 9512-18-0-41 9512-1-0-41NEW!8W2 9512-41-0-41 9512-40-0-413W3 9512-19-0-41 9512-2-0-413WK3 9512-39-0-41 9512-38-0-41For 8W2 Size 22Female contactsuse pin p / n855-751-0-412NEW!7W2 9512-20-0-41 9512-2-0-4111W1 9512-21-0-41 9512-2-0-4119W1 9512-42-0-41 9512-2-0-41For 19W1 Size 22Female contactsuse pin p / n855-347-29-4135W5 9512-22-0-41 9512-3-0-419W4 9512-23-0-41 9512-3-0-4113W3 9512-24-0-41 9512-3-0-4117W2 9512-25-0-41 9512-3-0-41Use p / n9530-1-0For Size 20Female contactsuse pin p / n855-347-18-41421W1 9512-26-0-41 9512-3-0-418W8 9512-27-0-41 9512-4-0-4113W6 9512-28-0-41 9512-4-0-4117W5 9512-29-0-41 9512-4-0-4121WA4 9512-30-0-41 9512-4-0-4125W3 9512-31-0-41 9512-4-0-4127W2 9512-32-0-41 9512-4-0-411 ton capacity4 inch throatFor Size 16Female contactsuse pin p / n855-347-28-41For Size 8Female contactsuse pin p / n855-347-19-4124W7 9512-33-0-41 9512-5-0-41536W4 9512-34-0-41 9512-5-0-4143W2 9512-35-0-41 9512-5-0-41Male contactsdon’t usereplaceable pins47W1 9512-36-0-41 9512-5-0-416 46W4 9512-37-0-41 9512-16-0-41DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.88


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comNEW!SPECIAL OPTIONSAPPENDIX<strong>Combo</strong>-DD-SubMODIFICATIONS (MOS)Specify complete connector by selecting a base part number from the desired series Ordering Information Page.Once base part number is selected, add desired modifications (MOS) number below to the end of the part number.Example part number: CBD17W2F55R7NT2X/AA-14-1062.1(Ordering information pages can be found at the end of each series)SPECIAL OPTIONSSERIESCONNECTORVARIANTGENDERTERMINATIONTYPEAVAILABLEMODIFICATIONOF STANDARD(MOS) NUMBERCBD 3W3 F / M 0 -1841.0CBD 5W5 F / M 0 -1841.1CBD 8W8 F / M 0 -1841.2CBD, CBMCBC3W3, 8W836W4, 43W2M 0 -1570.4DESCRIPTION OF MODIFICATIONAllows for molding to have positions A1 and A3 tooled only. Position A2 notmolded but numbering will remain.Allows for molding to have positions 1, 3 and 5 tooled only. Positions 2and 4 not molded but numbering will remain.Allows for molding to have positions A1,A3,A5 and A7 tooled only.Positions A2,A4,A6 and A8 not molded but numbering will remain.Integral stabilizing feature used to minimize size 8 contacts from floating inthe molding. Use tool number 4311-0-1-0 to remove contact if necessary.CBD, CBC,CBDD, CBHD,CBCD, CBDP*,ACBDP, ACBMPALL F / M ALL -14Allows connector with signal contacts installed, for signal contacts only tobe plated 0.000030 [0.76 µ] gold over nickel.CBD, CBC,CBDD, CBHD,CBCD, ACBDP,ACBMPALL F / M ALL -14-1062.1Allows connector with signal and power contacts installed, for both signaland power contacts to be plated 0.00030 [0.76 µ] gold over nickelCBD, CBC,CBDD, CBHD,CBCD, CBDP*,ACBDP, ACBMPALL F / M ALL -15Allows connector with signal contacts installed, for signal contacts only tobe plated 0.000050 inch [1.27µ] gold over nickel.CBD, CBC,CBDD, CBHD,CBCD, ACBDP,ACBMPALL F / M ALL -15-1062.0Allows connector with signal and power contacts installed, for both signaland power contacts to be plated 0.000050 inch [1.27µ] gold over nickel.CBD, CBM,CBC, CBDD,CBHD, CBCDALL F / M ALL -1062.0Allows connector with power contacts installed, for the power contacts onlyto be plated 0.000050 inch [1.27µ] gold over nickel.CBD, CBM,CBC, CBDD,CBHD, CBCDALL F / M ALL -1062.1Allows connector with power contacts installed, for the power contacts onlyto be plated 0.00030 [0.76 µ] gold over nickel.CBD, CBM,CBC, CBDD,CBHD, CBCDALL F / M ALL -759.0Allows connectors to be supplied with blind mate guides, lockwashers andhexnuts installed. For connectors with a 4-40 threaded mounting styleinstall blind mate guides only. For connectors with a R3/R6 mounting styleinstall special blind mate guides with lockwashers and hexnuts. See D-subminiature Accessories catalog for more details.CBD, CBM,CBC, CBDD,CBHD, CBCDALL F / M ALL -759.1Allows connector, with any contacts to include blind mate mounting plate.See D-subminiature Accessories catalog for more details.QBFORCONTACTSFFC40**DCONTACTS-1817.0 Allows for contacts to have a crimp barrel with a length of 0.310 [7.87].QB 7W2, 9W4 M 56, 57 -1865.0QB 7W2 M N/A -1845.0Connector with standard right angle (90°) brackets replaced with4535-78-0 right angle (90°) brackets.Allows for a connector to be supplied with inverted bend. Contact taillength below bracket of 0.122 [3.10] max. Alignment bar not required.MANY OTHER SPECIAL OPTIONS ARE AVAILABLE REFER TO D-SUBMINIATURE ACCESSORIES CATALOG,CONSULT TECHNICAL SALES OR VISIT OUR WEBSITE AT WWW.CONNECTPOSITRONIC.COM89DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.C-004 Rev. E2


<strong>Combo</strong>-DD-SubDESC CROSS REFERENCE* 1 NOTE: Parts are to be ordered to the DESC number,the <strong>Positronic</strong> part number is for reference only.<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comRemovable contacts were tested for shock and vibration using connectors as the holding fixture.Tests were performed to the connector specifications.DESCPART NUMBER* 1 REFERENCENUMBERDESCPART NUMBER* 1 REFERENCENUMBERDESCPART NUMBER* 1 REFERENCENUMBER85040DAEPTCBC7W2M1F000-50-799.285041MAESTCBC11W1F1F000-50-403.485045GBEPRCBM13W3M2000C-5085040DAESTCBC7W2F1F000-50-799.285041MAEPRCBC11W1M10000-50-403.385045GBESRCBM13W3F2000C-5085040DAEPRCBC7W2M10000-50-799.085041MAESRCBC11W1F10000-50-403.385045NAEPTCBC13W3M1F000-50-403.085040DAESRCBC7W2F10000-50-799.085043GULPTCBM5W5M0F00C85045NAESTCBC13W3F1F000-50-403.085040GAEPTCBC7W2M1F00C-5085043GULSTCBM5W5F0F00C85045NAEPRCBC13W3M10000-50-403.085040GAESTCBC7W2F1F00C-5085043GULPRCBM5W5M0000C85045NAESRCBC13W3F10000-50-403.085040GAEPRCBC7W2M1000C-5085043GULSRCBM5W5F0000C85045MAEPTCBC13W3M1F000-50-403.485040GAESRCBC7W2F1000C-5085044DAEPTCBC17W2M1F000-50-799.285045MAESTCBC13W3F1F000-50-403.485040GBEPTCBM7W2M2F00C-5085044DAESTCBC17W2F1F000-50-799.285045MAEPRCBC13W3M10000-50-403.385040GBESTCBM7W2F2F00C-5085044DAEPRCBC17W2M10000-50-799.085045MAESRCBC13W3F10000-50-403.385040GBEPRCBM7W2M2000C-5085044DAESRCBC17W2F10000-50-799.085047GULPTCBM8W8M0F00C85040GBESRCBM7W2F2000C-5085044GAEPTCBC17W2M1F00C-5085047GULSTCBM8W8F0F00C85040NAEPT85040NAEST85040NAEPR85040NAESR85040MAEPT85040MAEST85040MAEPRCBC7W2M1F000-50-403.0CBC7W2F1F000-50-403.0CBC7W2M10000-50-403.0CBC7W2F10000-50-403.0CBC7W2M1F000-50-403.4CBC7W2F1F000-50-403.4CBC7W2M10000-50-403.385044GAEST85044GAEPR85044GAESR85044GBEPT85044GBEST85044GBEPR85044GBESRCBC17W2F1F00C-50CBC17W2M1000C-50CBC17W2F1000C-50CBM17W2M2F00C-50CBM17W2F2F00C-50CBM17W2M2000C-50CBM17W2F2000C-5085047GULPR CBM8W8M0000C85047GULSR CBM8W8F0000C85048GBEPT CBM21WA4M2F00C-5085048GBEST CBM21WA4F2F00C-5085048GBEPR CBM21WA4M2000C-5085048GBESR CBM21WA4F2000C-5085049 NOT OFFEREDDESC CROSS REF.85040MAESRCBC7W2F10000-50-403.385044NAEPTCBC17W2M1F000-50-403.085050 NOT OFFERED85041DAEPTCBC11W1M1F000-50-799.285044NAESTCBC17W2F1F000-50-403.085051 NOT OFFERED85041DAESTCBC11W1F1F000-50-799.285044NAEPRCBC17W2M10000-50-403.085052 NOT OFFERED85041DAEPRCBC11W1M10000-50-799.085044NAESRCBC17W2F10000-50-403.085053 NOT OFFERED85041DAESRCBC11W1F10000-50-799.085044MAEPTCBC17W2M1F000-50-403.485054GBEPTCBM24W7M2F00C-5085041GAEPTCBC11W1M1F00C-5085044MAESTCBC17W2F1F000-50-403.485054GBESTCBM24W7F2F00C-5085041GAESTCBC11W1F1F00C-5085044MAEPRCBC17W2M10000-50-403.385054GBEPRCBM24W7M2000C-5085041GAEPRCBC11W1M1000C-5085044MAESRCBC17W2F10000-50-403.385054GBESRCBM24W7F2000C-5085041GAESRCBC11W1F1000C-5085045DAEPTCBC13W3M1F000-50-799.289046-001 MS4016D-5085041GBEPTCBM11W1M2F00C-5085045DAESTCBC13W3F1F000-50-799.289047-001 FS4016D-5085041GBESTCBM11W1F2F00C-5085045DAEPRCBC13W3M10000-50-799.089048-001 NOT OFFERED85041GBEPRCBM11W1M2000C-5085045DAESRCBC13W3F10000-50-799.089049-001 NOT OFFERED85041GBESRCBM11W1F2000C-5085045GAEPTCBC13W3M1F00C-5089050-001 MS4008D-5085041NAEPTCBC11W1M1F000-50-403.085045GAESTCBC13W3F1F00C-5089051-001 FS4008D-5085041NAESTCBC11W1F1F000-50-403.085045GAEPRCBC13W3M1000C-5089052-001 NOT OFFERED85041NAEPRCBC11W1M10000-50-403.085045GAESRCBC13W3F1000C-5089053-001 NOT OFFERED85041NAESRCBC11W1F10000-50-403.085045GBEPTCBM13W3M2F00C-5089054-001 MS4820-5085041MAEPTCBC11W1M1F000-50-403.485045GBESTCBM13W3F2F00C-5089055-001 FS4820-50DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.90


<strong>Positronic</strong> <strong>Industries</strong>connectpositronic.comDESC CROSS REFERENCE* 1 NOTE: Parts are to be ordered to the DESC number,the <strong>Positronic</strong> part number is for reference only.<strong>Combo</strong>-DD-SubRemovable contacts were tested for shock and vibration using connectors as the holding fixture.Tests were performed to the connector specifications.DESCPART NUMBER* 1 REFERENCENUMBERDESCPART NUMBER* 1 REFERENCENUMBERDESCPART NUMBER* 1 REFERENCENUMBER89056-001 FS4920-5089074MAESRCBC5W1F10000-50-403.389080MAEPTCBC25W3M1F000-50-403.489057-001 MS4920-5089075GULPTCBM3W3M0F00C89080MAESTCBC25W3F1F000-50-403.489058-A MC4101M89075GULSTCBM3W3F0F00C89080MAEPRCBC25W3M10000-50-403.389058-B MC4102M89075GULPRCBM3W3M0000C89080MAESRCBC25W3F10000-50-403.389058-C MC4103M89075GULSRCBM3W3F0000C89081GBEPTCBM27W2M2F00C-5089058-D MC4104M89076GBEPTCBM9W4M2F00C-5089081GBESTCBM27W2F2F00C-5089059-A FC4101M89076GBESTCBM9W4F2F00C-5089081GBEPRCBM27W2M2000C-5089059-B FC4102M89076GBEPRCBM9W4M2000C-5089081GBESRCBM27W2F2000C-5089059-C FC4103M89076GBESRCBM9W4F2000C-5089082GBEPTCBM36W4M2F00C-5089059-D FC4104M89077GBEPTCBM21W1M2F00C-5089082GBESTCBM36W4F2F00C-5089060-A MC4201M89077GBESTCBM21W1F2F00C-5089082GBEPRCBM36W4M2000C-5089060-B MC4202M89077GBEPRCBM21W1M2000C-5089082GBESRCBM36W4F2000C-50DESC CROSS REF.89060-C MC4203M89060-D MC4204M89061-A FC4201M89061-B FC4202M89061-C FC4203M89061-D FC4204M89074DAEPT CBC5W1M1F000-50-799.289077GBESR89078GBEPT89078GBEST89078GBEPR89078GBESR89079GBEPT89079GBESTCBM21W1F2000C-50CBM13W6M2F00C-50CBM13W6F2F00C-50CBM13W6M2000C-50CBM13W6F2000C-50CBM17W5M2F00C-50CBM17W5F2F00C-5089083DAEPT89083DAEST89083DAEPR89083DAESR89083GAEPT89083GAEST89083GAEPRCBC43W2M1F000-50-799.2CBC43W2F1F000-50-799.2CBC43W2M10000-50-799.0CBC43W2F10000-50-799.0CBC43W2M1F00C-50CBC43W2F1F00C-50CBC43W2M1000C-5089074DAESTCBC5W1F1F000-50-799.289079GBEPRCBM17W5M2000C-5089083GAESRCBC43W2F1000C-5089074DAEPRCBC5W1M10000-50-799.089079GBESRCBM17W5F2000C-5089083GBEPTCBM43W2M2F00C-5089074DAESRCBC5W1F10000-50-799.089080DAEPTCBC25W3M1F000-50-799.289083GBESTCBM43W2F2F00C-5089074GAEPTCBC5W1M1F00C-5089080DAESTCBC25W3F1F000-50-799.289083GBEPRCBM43W2M2000C-5089074GAESTCBC5W1F1F00C-5089080DAEPRCBC25W3M10000-50-799.089083GBESRCBM43W2F2000C-5089074GAEPRCBC5W1M1000C-5089080DAESRCBC25W3F10000-50-799.089083NAEPTCBC43W2M1F000-50-403.089074GAESRCBC5W1F1000C-5089080GAEPTCBC25W3M1F00C-5089083NAESTCBC43W2F1F000-50-403.089074GBEPTCBM5W1M2F00C-5089080GAESTCBC25W3F1F00C-5089083NAEPRCBC43W2M10000-50-403.089074GBESTCBM5W1F2F00C-5089080GAEPRCBC25W3M1000C-5089083NAESRCBC43W2F10000-50-403.089074GBEPRCBM5W1M2000C-5089080GAESRCBC25W3F1000C-5089083MAEPTCBC43W2M1F000-50-403.489074GBESRCBM5W1F2000C-5089080GBEPTCBM25W3M2F00C-5089083MAESTCBC43W2F1F000-50-403.489074NAEPTCBC5W1M1F000-50-403.089080GBESTCBM25W3F2F00C-5089083MAEPRCBC43W2M10000-50-403.389074NAESTCBC5W1F1F000-50-403.089080GBEPRCBM25W3M2000C-5089083MAESRCBC43W2F10000-50-403.389074NAEPRCBC5W1M10000-50-403.089080GBESRCBM25W3F2000C-5089074NAESRCBC5W1F10000-50-403.089080NAEPTCBC25W3M1F000-50-403.089074MAEPTCBC5W1M1F000-50-403.489080NAESTCBC25W3F1F000-50-403.089074MAESTCBC5W1F1F000-50-403.489080NAEPRCBC25W3M10000-50-403.089074MAEPRCBC5W1M10000-50-403.389080NAESRCBC25W3F10000-50-403.091DIMENSIONS ARE IN INCHES [MILLIMETERS].ALL DIMENSIONS ARE SUBJECT TO CHANGE.


POSITRONIC INDUSTRIES<strong>Positronic</strong> ProductsContact Sizes: 0, 8, 12, 16,20 and 22Current Ratings: To 100 amperesTerminations: Crimp, wiresolder, straight solder, right angle(90°) solder, straight press-fit andright angle (90°) press-fitConfigurations: Multiple variantsin a variety of package sizesCompliance: PICMG 2.11,PICMG 3.0, VITA 41PowerContact Sizes: 8, 16, 20 and 22Current Ratings: To 40 amperesnominalTerminations: Crimp, wiresolder, straight solder, right angle(90°) solder and straight press-fitConfigurations: Multiplevariants in both standardand high densitiesQualifications: MIL-DTL-24308,Goddard Space Flight S-311-P,SAE AS 39029, IP65, IP67D-subminiatureFEATURES: Hot swap capability • AC/DC operation in a singleconnector • Signal contacts for hardware management• Blind mating • Sequential mating • Large surface area contactmating system • Wide variety of accessories • Customer specifiedcontact arrangementsFEATURES: Four performance levels available: professional,industrial, military and space-flight quality for best cost/performanceratio • Options include thermocouple contacts, aircoupling, environmentally sealed and dual port package includingmixed density • Broad selection of accessoriesContact Sizes: 16, 20 and 22Current Ratings: To 13 amperesTerminations: Crimp, wiresolder, straight solder andright angle (90°) solderConfigurations: Multiplevariants in both standardand high densitiesQualifications: MIL-DTL-28748,SAE AS 39029, CCITT V.35RectangularContact Sizes: 12, 16, 20and 22Current Ratings: To 25 amperesnominalTerminations: Crimp, wiresolder, straight solder andright angle (90°) solderConfigurations: Multiple variantsQualifications: Environmentalprotection to IP67CircularFEATURES: Two performance levels available: industrialquality and military quality provide two performance to costchoices • Large surface area contact mating system• A wide variety of accessories • Broad selection of contactvariants and package sizesFEATURES: Non-corrodible / lightweight compositeconstruction • EMI/RFI shielded versions • Thermocouplecontacts • Environmentally sealed versions • Rear insertion/front release of removable contacts • Two level sequential mating• Overmolding available on full assembliesAll <strong>Positronic</strong> connector productscan be supplied as part of cableassemblies whose technicalcharacteristics would reflectthose of the connectors beingused within the assembly.CableContact Sizes: 8, 12, 16,20 and 22Current Ratings: To 40 amperesnominalTerminations: Feedthroughis standard; flying leads andboard mount available uponrequestConfigurations: SeeD-subminiature andcircular configurations aboveQualifications: Space-D32HermeticFEATURES: Shorten the supply chain and reduce additionalcosts and delays by “cablizing” • Overmolding available• Shielded and environmentally sealed versions available• Power cables and access boxes which meet the SAE J2496specificationFEATURES: Intended for use as an electrical feedthrough inhigh vacuum applications • Leakage rate: 5 x 10-9 mbar.l/s @vacuum 1.5 x 10-5 atm • Signal, power, coax and high voltageversions available • Connectors can be mountedon flange assembly per customer specificationFor more information, visit www.connectpositronic.com or call your nearest<strong>Positronic</strong> sales office as given on the back of this catalog.


NORTH AMERICAN LOCATIONSUNITED STATES, Springfield, Missouri, Corporate HeadquartersFactory Sales and Engineering Offices (800) 641-4054PUERTO RICO, Ponce FactoryFactory Sales and Engineering Offices (800) 641-4054MEXICOFactory Sales and Engineering Offices (800) 872-7674CANADAFactory Sales and Engineering Offices (800) 327-8272ASIA/PACIFIC LOCATIONSSINGAPORE, Asia/Pacific HeadquartersFactory Sales and Engineering Offices (65) 6842 1419 singapore@connectpositronic.comASIA, Direct Sales OfficesChina -Shenzhen Sales Office (86) 755 2643 7578 shenzhen@connectpositronic.comChina -Shanghai Sales Office (86) 158 2907 9779 shanghai@connectpositronic.comChina -Xian/Beijing Sales Office (86) 29 8839 5306 xian@connectpositronic.comKorea Sales Office (82) 31 909 8047 or 8 korea@connectpositronic.comTaiwan Sales Office (88) 62 2937 8775 taiwan@connectpositronic.comJAPAN, Direct Sales OfficesSales and Engineering Offices (81) 3 5812 7720 japan@connectpositronic.comINDIA, Direct Sales OfficesFactory Sales and Engineering Offices (91) 20 2439 4810 india@connectpositronic.comBangalore Sales Officebangalore@connectpositronic.comNew Delhi Sales Officedelhi@connectpositronic.comASIA/PACIFIC, Technical AgentsTechnical Agents in Malaysia, Australia, New Zealand, Philippines, Hong Kong, Vietnam, ThailandEUROPEAN LOCATIONSFRANCE, Auch Factory, European HeadquartersFactory Sales and Engineering Offices 33 5 62 63 44 91 contact@connectpositronic.comEUROPE, Direct Sales OfficesNorthern France Sales Office 33 1 45 88 13 88 jchalaux@connectpositronic.comSouthern France Sales Office 33 5 62 63 44 91 plafon@connectpositronic.comItaly Sales Office 39 02 54 1161 06 rmagni@connectpositronic.comGermany Sales Office 49 2351 63 47 39 cbouche@connectpositronic.comUK Sales Office 44 1993 831 939 lbridwell@connectpositronic.comEUROPE, Technical AgentsTechnical Agents in Austria, Benelux, Eastern Europe Countries, Greece, Ireland, Scandinavia, Spain,Switzerland and the United KingdomMIDEAST, Technical AgentsTechnical Agents in Israel and TurkeyPOSITRONIC INDUSTRIES, INC.423 N Campbell Avenue • PO Box 8247 • Springfield, MO 65801Tel (417) 866-2322 • Fax (417) 866-4115 • Toll Free (800) 641-4054info@connectpositronic.comPOSITRONIC INDUSTRIES, S.A.S.Zone Industrielle d’Engachies • 46 Route d’EngachiesFrance 32020 Auch Cedex 9Telephone 33 5 62 63 44 91 • Fax 33 5 62 63 51 17contact@connectpositronic.comPOSITRONIC ASIA PTE LTD.3014A Ubi Road 1 #07-01 • Singapore 408703Telephone (65) 6842 1419 • Fax (65) 6842 1421singapore@connectpositronic.com

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