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Tapping atta<strong>ch</strong>ments<br />
Tap <strong>ch</strong>ucks<br />
Cutting fluids
TAPMATIC –<br />
The tapping specialists<br />
TAPMATIC has for over 50 years manufactured tapping atta<strong>ch</strong>ments of<br />
the highest quality. Generous investment in resear<strong>ch</strong> and development<br />
has created and maintained a leading market position worldwide in the<br />
field of integrated reversing tapping atta<strong>ch</strong>ments.TAPMATIC tapping<br />
atta<strong>ch</strong>ments can be used on all ma<strong>ch</strong>ine tools from the manually<br />
operated to the most sophisticated CNC ma<strong>ch</strong>ining centre. In 1981<br />
TAPMATIC (Kriessern) in Switzerland opened their own manufacturing<br />
plant, who‘s primary responsibility is to supply the European market.<br />
All tapping heads and spare parts are available from this central plant<br />
in Kriessern. TAPMATIC have their own distribution companies in all<br />
major countries throughout Europe. TAPMATIC also has stockists with<br />
trained representatives in more than 50 industrial countries world-wide<br />
ensuring the best possible service. Cutting fluids are a further product<br />
of TAPMATIC. They enable perfect threads to be cut, of the highest<br />
precision and surface finish including very difficult materials.<br />
Ea<strong>ch</strong> tapping unit goes through practical test runs and has a one year<br />
guarantee, according to our certified quality standard ISO 9001:2000.<br />
The advantages of<br />
TAPMATIC tapping heads<br />
TAPMATIC‘s self-reversing atta<strong>ch</strong>ments keep a constant tapping speed<br />
for optimum tap life.<br />
This means<br />
n Ideal <strong>ch</strong>ip flow = perfect thread surface<br />
n Constant high RPM up to 5000<br />
n Shorter ma<strong>ch</strong>ining time, due to saving two spindle reversals per<br />
tapped hole.<br />
n Therefore reduced wear to expensive CNC ma<strong>ch</strong>ines<br />
n In most cases a 50% to 100% increased tap life<br />
Self-feed<br />
Permits the tap to act as its own lead screw. The self-feed accommodates<br />
any differences between thread pit<strong>ch</strong> and ma<strong>ch</strong>ine feed<br />
control. The tap is propelled by rotation only and cuts a thread without<br />
pressure; this guarantees a thread of high quality, whi<strong>ch</strong> is as accurate<br />
as the tap itself.<br />
Patented ball drive<br />
TAPMATIC‘s spring biased rolling ball design transmits rotational<br />
power to the tap. The ball disengages smoothly and silently after<br />
rea<strong>ch</strong>ing the thread depth swit<strong>ch</strong>ing to the reverse mode.<br />
Collets<br />
TAPMATIC tapping atta<strong>ch</strong>ments use multi-range Rubber-Flex collets<br />
or steel collet ER type, preferably ER-GB. Usually no more than two<br />
Rubber-Flex collets are required to cover a unit‘s capacity range.<br />
Modular systems<br />
The straight shank design with Weldon type flats to DIN1835B+E<br />
permits easy adaption to standard tool holders.<br />
TAPMATIC Kriessern, Switzerland<br />
Thread depth accuracy<br />
TAPMATIC tapping atta<strong>ch</strong>ments disengage after rea<strong>ch</strong>ing their<br />
pre-selected thread depth, irrespective of any ma<strong>ch</strong>ine spindle lag. The<br />
depth is equal to the feed set on the ma<strong>ch</strong>ine plus the self-feed in the<br />
unit.<br />
Adjustable slipping clut<strong>ch</strong><br />
The manual type TAPMATIC heads are fitted with a safety clut<strong>ch</strong>,<br />
whi<strong>ch</strong> guards against tap breakage. This clut<strong>ch</strong> design is intended as a<br />
safety device only and a ma<strong>ch</strong>ine stop should be set to allow the tap to<br />
release before bottoming whenever possible.<br />
TAPMATIC Post Falls, USA<br />
Internal coolant system<br />
Some TAPMATIC tapping atta<strong>ch</strong>ments are designed with internal<br />
coolant systems capable of a supply up to 80 bar. Ideal lubrication<br />
is a<strong>ch</strong>ieved by supplying coolant within or alongside the tool shank,<br />
thereby thread quality is improved. Furthermore this can be cost-effective<br />
as tap life is increased by washing away swarf from the core hole.<br />
Hard start<br />
Because of its unique design, the hard start guarantees the tap will cut<br />
at the same point ea<strong>ch</strong> time without compression, even at high RPMs.<br />
Front release<br />
This protects the tap <strong>ch</strong>uck, tap adapter, tap and work piece from<br />
damage.This can occur when the length compensation is exceeded<br />
(tension) e.g. because the ma<strong>ch</strong>ine spindle lags in the <strong>ch</strong>ange from<br />
forward to reverse or a rapid spindle movement backwards before the<br />
tap is completely out of the component. In these situations the quick<br />
<strong>ch</strong>ange tap adapter disengages from the tap holder automatically and<br />
avoids expensive damage.<br />
<br />
TAPMATIC
Product line index<br />
Description Model Page<br />
Self-reversing tapping atta<strong>ch</strong>ments<br />
Automatic reverse with increased reverse ratio.<br />
For manually operated drilling and milling<br />
ma<strong>ch</strong>ines.<br />
X<br />
TC / DC<br />
RX<br />
6<br />
7<br />
7<br />
Heavy duty self-reversing tapping atta<strong>ch</strong>ment<br />
for ma<strong>ch</strong>ines with automatic feed<br />
1:1 Reverse Ratio<br />
SPD / SPD-QC<br />
8<br />
CNC tapping atta<strong>ch</strong>ments with<br />
straight shanks<br />
For vertical and horizontal CNC ma<strong>ch</strong>ining centres,<br />
for continuous production. Extended spindles and<br />
inter<strong>ch</strong>angeable shanks available.<br />
RDT<br />
RDT-IC<br />
RDTXT<br />
RDTICXT<br />
9<br />
10<br />
11<br />
11<br />
Syn<strong>ch</strong>roFlex with straight shanks to DIN 1853B+E,<br />
HSK, ISO, BT<br />
For rigid tapping on CNC ma<strong>ch</strong>ines with/without<br />
internal coolant, ER-GB or QC-collets.<br />
SFT<br />
SX<br />
13<br />
14<br />
15<br />
16<br />
Tap <strong>ch</strong>ucks with straight shanks DIN 1835B+E or<br />
morse taper<br />
For use on NC ma<strong>ch</strong>ining centres or NC centre<br />
lathes and all ma<strong>ch</strong>ines with controlled feed.<br />
SM 17<br />
Tap <strong>ch</strong>ucks with quick-<strong>ch</strong>ange adapters to<br />
DIN 1835B+E<br />
With tension/compression, for rigid tapping,<br />
without internal coolant, front release, for use on<br />
all ma<strong>ch</strong>ines with controlled feed.<br />
TA 18<br />
19<br />
Tap <strong>ch</strong>ucks with quick-<strong>ch</strong>ange adapters,<br />
with internal coolant to DIN 69893A, DIN 1835B+E<br />
With tension/compression, for rigid tapping, with<br />
internal coolant, with quick-<strong>ch</strong>ange tap adapters<br />
steel or rubber.<br />
TIC 20<br />
21<br />
Various accessories<br />
suitable for tapping atta<strong>ch</strong>ments tapping <strong>ch</strong>ucks<br />
and ma<strong>ch</strong>ine spindles.<br />
Quick-<strong>ch</strong>ange<br />
tap adapters<br />
Collets<br />
Clamping nuts/<br />
sealing gaskets<br />
Arbors<br />
24–27<br />
28–29<br />
29<br />
30<br />
Cutting fluids<br />
FERROFLUID for steel and stainless steel,<br />
ALUFLUID for aluminium. MINIFLUID for difficult<br />
materials, application by drop.<br />
FERROFLUID<br />
ALUFLUID<br />
MINIFLUID<br />
31<br />
TAPMATIC
Tapping atta<strong>ch</strong>ments –<br />
selector <strong>ch</strong>art<br />
Series X TC/DC RX SPD RDT RDT-IC ASR / RSR<br />
Capacity in steel M0,5 – M30 M1,4 – M18 M1,4 – M18 M1,4 – M42 M1 – M25 M2,5 – M25 M2 – M16<br />
max. RPM 2000 2000 2000 2000 6000 3500 3000<br />
For use on<br />
Manual ma<strong>ch</strong>ines • • •<br />
CNC ma<strong>ch</strong>ines<br />
•<br />
CNC ma<strong>ch</strong>ining centres • • •<br />
CNC lathes<br />
•<br />
Features<br />
Automatic reverse • • • • • • •<br />
Constant tapping speed • • • • • • •<br />
Adjustable slipping cluts<strong>ch</strong> • • •<br />
Release to neutral • • • • • • •<br />
For right and left hand tapping<br />
Integral stop arm • • •<br />
Internal coolant system (max. 50 bar)<br />
•<br />
Extended length<br />
•<br />
Collets and adapters<br />
Multi-range collets RF • • • •<br />
Steel collets ER / ER-GB • • •<br />
Quick <strong>ch</strong>ange tap adapters:<br />
•<br />
T positive drive •<br />
TC adjustable torque control •<br />
D die holders •<br />
E / TF collet holders<br />
•<br />
Atta<strong>ch</strong>ment mounts<br />
Internal taper • • • •<br />
Internal thread • • • •<br />
Straight shank DIN 1835B+E • •<br />
Shank HSK<br />
•<br />
Shank VDI 3425 (DIN 69880)<br />
•<br />
Modification Possible<br />
Tap <strong>ch</strong>ucks –<br />
selector <strong>ch</strong>art<br />
Series SFT SX SM TA TIC TIM NC<br />
Capacity in steel M2 – M30 M2 – M20 M1,4 – M30 M1 – M48 M3 – M24 M7 – M24 M1,4 – M22<br />
For use on<br />
Manual ma<strong>ch</strong>ines • • •<br />
CNC ma<strong>ch</strong>ines • • • • •<br />
CNC ma<strong>ch</strong>ining centres • • • • • • •<br />
CNC lathes • • • • • • •<br />
Features<br />
Self-feed (tension/compression) • • • • • • •<br />
Front release • • • •<br />
Hard start • • • •<br />
Release to neutral<br />
•<br />
For right and left hand tapping • • • • • •<br />
Internal coolant system • • • •<br />
–10 bar minimum quantity lubrication •<br />
–50 bar • • •<br />
–80 bar • •<br />
Collets and adapters<br />
Multi-range collets RF<br />
•<br />
Steel collets ER / ER-GB • •<br />
Quick <strong>ch</strong>ange tap adapters: • • • • •<br />
T positive drive • • • • •<br />
TC adjustable torque control • • • •<br />
T-IK positive drive, internal coolant (for taps without internal coolant) • •<br />
TC-IK torque control, internal coolant (for taps without internal coolant) • •<br />
D die holders • • •<br />
E / TF collet holders • • • •<br />
ER collet adapter USA •<br />
Shrink Fit Adapters • • •<br />
Tap <strong>ch</strong>uck mounts<br />
Straight shank DIN 1835B+E • • • • • • •<br />
Morse taper arbor DIN 228B • •<br />
Shank HSK DIN 69893A • • • • •<br />
Shank DIN 69871A, A / D, B • • •<br />
Shank MAS-BT (JIS B6339) • •<br />
Shank DIN 2080 • •<br />
Shank VDI 3425 (DIN 69880) • • •<br />
Shank ABS (system KOMET) • • •<br />
<br />
TAPMATIC
Advantages of tapping atta<strong>ch</strong>ments with automatic reversal<br />
X | RDT | RDT-IC tapping atta<strong>ch</strong>ment<br />
General Information<br />
Thread cutting is the only ma<strong>ch</strong>ining operation whi<strong>ch</strong> requires a<br />
<strong>ch</strong>ange of direction for the return of the tool. This can be laborious, it<br />
also causes wear and is a costly procedure for any ma<strong>ch</strong>ine.<br />
RDT / RDT-IC tapping atta<strong>ch</strong>ment<br />
RDT and RDT-IC reversing tapping atta<strong>ch</strong>ments are specially designed<br />
for fastest thread manufacturing on CNC ma<strong>ch</strong>ining centres. They also<br />
eliminate reversal related ma<strong>ch</strong>ine wear and tear and reduce energy<br />
consumption. The patented ball drive with integrated planet gear<br />
for automatic reversal creates an almost constant cutting speed and<br />
eliminates the need to start the ma<strong>ch</strong>ine spindle twice per thread.<br />
By using the RDT tapping atta<strong>ch</strong>ments the cycle time is reduced and<br />
the life of the tap is increased. The IC-version allows coolant to flow<br />
directly through the tapping head.<br />
Case history:<br />
Constant speed tapping –<br />
the secret of longer tap life<br />
RPM<br />
Tapping with an atta<strong>ch</strong>ement<br />
Reversal<br />
Feed in<br />
Feed out<br />
Time<br />
Tapping with a ma<strong>ch</strong>ine spindle reversal<br />
Reversal<br />
Feed in<br />
Feed out<br />
Application<br />
Thread cutting on a horizontal ma<strong>ch</strong>ining centre Fritz Werner<br />
TC800 with internal cooling.<br />
RPM<br />
Material<br />
GG20<br />
Time<br />
Tap<br />
M6 standard thread HSS with TIN-AL coating<br />
Power consumption for 144 threads M8<br />
Thread<br />
M6 standard thread, 9 mm deep, tapping drill ø 5.05 and 12.5 mm deep<br />
Speed<br />
Rigid tapping with spindle reversal, programmed speed 1‘200 RPM<br />
(ø RPM rea<strong>ch</strong>ed: 513)<br />
Results<br />
Cycle time of 6 min 34 sec for 68 threads<br />
Change with TAPMATIC<br />
Using a TAPMATIC tapping atta<strong>ch</strong>ment RDT-IC50 with ER16<br />
spindle, programmed speed 1‘800 RPM.<br />
KW<br />
Ma<strong>ch</strong>ine reversal<br />
1500 UpM<br />
TAPMATIC<br />
1500 UpM<br />
TAPMATIC<br />
2500 UpM<br />
Minutes<br />
Evaluation of economic efficiency<br />
Energy cost saving of 75%<br />
Not only is the shorter cycle time of<br />
importance, but also the constant<br />
spindle direction. By <strong>ch</strong>anging the<br />
direction (decelerating and<br />
accelerating) of the spindle, higher<br />
spikes of power are needed, whi<strong>ch</strong><br />
can be prevented by constant<br />
spindle rotation.<br />
Improvement<br />
Cycle time reduced to 3 min 22 sec for 68 threads, tap life tripled.<br />
Advantage<br />
Besides reducing the cycle time, tap life was considerably increased<br />
Costs<br />
Tapping<br />
atta<strong>ch</strong>ment<br />
RDT-IC<br />
Number of threads/part 68 68<br />
Number of parts 400 400<br />
Cycle time per part/min 3.36 6.56<br />
Cycle time in hours 22.4 43.7<br />
Ma<strong>ch</strong>ine hourly rate in 70 70<br />
Number of taps 22 65<br />
Tap costs in 275 813<br />
Production costs in 1‘568 3‘061<br />
Chuck costs in (approx.) 1‘500 450<br />
Total costs in 3‘343 4‘324<br />
Cost reduction in 981<br />
Collets <strong>ch</strong>uck<br />
with<br />
compensation<br />
Total cost / year<br />
Break Even Point<br />
Saving<br />
Tap<br />
Tap<br />
collet <strong>ch</strong>uck<br />
RDT-IC<br />
RDT-IC<br />
Collest<br />
<strong>ch</strong>uck<br />
Results<br />
n Reduction of cycle time by 50%<br />
n Increase of production capacity<br />
n Tap life tripled<br />
n Less ma<strong>ch</strong>ine wear (no spindle reversals)<br />
n Roughly 75% energy savings by constant speed tapping<br />
Conclusion<br />
With the use of tapping atta<strong>ch</strong>ments, the cycle time is less, whi<strong>ch</strong><br />
also increases productivity. Additionally, ma<strong>ch</strong>ine repair / downtime<br />
is reduced, also tap and energy costs.<br />
TAPMATIC
Self-reversing tapping atta<strong>ch</strong>ments with high-speed return and<br />
adjustable slipping clut<strong>ch</strong><br />
The compact build and simple handling, together with multiplicity of inter<strong>ch</strong>angeable arbors<br />
used with these units, makes them first <strong>ch</strong>oice in 75% of all thread cutting operations. The spring<br />
bias drive permits smooth tapping speeds up to 2000 RPM.<br />
Features<br />
n Adjustable slipping clut<strong>ch</strong> (discs)<br />
n Automatic reversal<br />
n Self-feed (tension-compression)<br />
n Re-entry cushion<br />
n Right hand tapping (Left hand on request)<br />
n Multi-range collets (RF)<br />
n High-speed return 1.75 : 1<br />
n Inter<strong>ch</strong>angeable arbors<br />
Application<br />
For all manually operated drilling and milling ma<strong>ch</strong>ines.<br />
Delivery<br />
Standard accessories include 2 wren<strong>ch</strong>es, all necessary hex keys and one stop arm. Please order<br />
the necessary 2 multi-range collets and arbor separately.<br />
X<br />
L<br />
D<br />
Model Order code Capacity Max. RPM Mounts S L mm Collets RF<br />
in steel<br />
Taper mounts Thread. mounts<br />
100XB 16101 M0,5–M2 2000 JT1 94 117XB7<br />
30X 10306 M1,4–M7 2000 JT6 113 J116<br />
10312 B12<br />
J117<br />
10316 B16<br />
10333 JT33<br />
10331 5/16"–24 104<br />
10337 3/8"–24<br />
10350 1/2"–20 113<br />
10362 5/8"–16<br />
10375 3/4"–16<br />
50X 10506 M3–M12 1500 JT6 153 J421<br />
10516 B16<br />
J422<br />
10533 JT33<br />
10537 3/8"–24 148<br />
10550 1/2"–20<br />
10562 5/8"–16<br />
10575 3/4"–16<br />
70X 10703 M5–M18 1200 JT3 176 J443<br />
10718 B18<br />
J440<br />
10750 1/2"–20<br />
10762 5/8"–16<br />
10775 3/4"–16<br />
10787 7/8"–20<br />
90X 10904 M10–M30 600 JT4 219 J461<br />
10915 1.1/2"–18<br />
J462<br />
Note: When using Roll Form Taps the tool’s tapping capacity must be reduced by 25%.<br />
Rubber Flex collets page 29. Inter<strong>ch</strong>angeable shanks page 30.<br />
Dimensions<br />
Model D mm d mm Self-feed mm T Weight kg<br />
100XB 33 9 5 0.200<br />
30X 48 19 3.5 0.500<br />
50X 70 27 6 1.400<br />
70X 76 36 9 2.100<br />
90X 105 57 13 5.000<br />
Order information:<br />
Order code 10516 (50X-B16) + J421, J422 (standard collets) + MK2-B16 (arbor)<br />
Collets RF<br />
on page 29<br />
Arbors<br />
on page 30<br />
Info on pages 33, 35<br />
<br />
TAPMATIC
TC/DC | RX<br />
Self-reversing tapping atta<strong>ch</strong>ments with high-speed return,<br />
adjustable slipping clut<strong>ch</strong> and depth control<br />
The TC/DC models are identical to the X models, however they have the additional feature of<br />
depth control, thus the self-feed can be reduced.<br />
Application<br />
For all manually operated drilling and milling ma<strong>ch</strong>ines where tapping short blind holes is<br />
required.<br />
Delivery<br />
Standard accessories include 2 wren<strong>ch</strong>es, all necessary hex keys and one stop arm. Please order<br />
the necessary 2 multi-range collets and arbor separately.<br />
Model Order code Capacity Max. RPM Mounts S L mm Collets RF<br />
in steel<br />
Taper mounts Thread. mounts<br />
30TC/DC 14306 M1,4–M7 2000 JT6 122 J116<br />
14312 B12<br />
J116<br />
14316 B16<br />
14333 JT33<br />
14331 5/16"–24 113<br />
14337 3/8"–24<br />
14350 1/2"–20 122<br />
14362 5/8"–16<br />
50TC/DC 14506 M3–M12 1500 JT6 169 J421<br />
14516 B16<br />
J422<br />
14533 JT33<br />
14537 3/8"–24<br />
14550 1/2"–20<br />
14562 5/8"–16<br />
70TC/DC 14703 M5–M18 1200 JT3 191 J443<br />
14718 B18<br />
J440<br />
14750 1/2"–20<br />
14762 5/8"–16<br />
14787 7/8"–20<br />
Universal self-reversing tapping atta<strong>ch</strong>ments with<br />
high-speed return<br />
A robust head for volume production and performance, suitable for roll tapping. A higher degree<br />
of torque is transferred through the heavy-duty ball clut<strong>ch</strong> (slipping) to the tap, making it a very<br />
durable unit.<br />
Application<br />
For all manually operated drilling and milling ma<strong>ch</strong>ines.<br />
Delivery<br />
Standard accessories include 2 wren<strong>ch</strong>es, all necessary hex keys and one stop arm. Please order<br />
the necessary 2 multi-range collets and arbor separately.<br />
L<br />
D<br />
Model Order code Capacity Max. RPM Mounts S Collets RF<br />
in steel<br />
Taper mounts Thread. mounts<br />
RX 30 013006 M1,4–M7 2000 JT6 J116<br />
013016 B16<br />
J117<br />
013033 JT33<br />
30337 3/8"–24<br />
30350 1/2"–20<br />
RX 50 015006 M3–M12 1500 JT6 J421<br />
015016 B16<br />
J422<br />
015033 JT33<br />
015050 1/2"–20<br />
RX 70 017006 M5–M18 750 JT3 J443<br />
017087 7/8"–20 J440<br />
Note: When using Roll Form Taps the tool’s tapping capacity must be reduced by 25%.<br />
Rubber Flex collets page 29. Inter<strong>ch</strong>angeable shanks page 30.<br />
Dimensions<br />
d<br />
Model D mm d mm Self-feed mm T Weight kg<br />
RX30 53 19 6 0,700<br />
RX50 76 27 10 1,800<br />
RX70 88 36 10 3,000<br />
Collets RF<br />
Arbors<br />
on page 29 on page 30<br />
Info on pages 33, 35<br />
TAPMATIC
Self-reversing tapping atta<strong>ch</strong>ments for ma<strong>ch</strong>ines with<br />
automatic feed<br />
A short durable tapping atta<strong>ch</strong>ment with a 1:1 reverse ratio, suitable particularly for difficult<br />
applications su<strong>ch</strong> as combination drill taps and roll form tapping.<br />
Features<br />
n Direct drive 1:1 ratio<br />
n Automatic reversal<br />
n Self-feed (tension-compression)<br />
n Re-entry cushion (Hard start available on request)<br />
n Multi-range collets (RF) or quick-<strong>ch</strong>ange collets (steel)<br />
n Inter<strong>ch</strong>angeable arbors<br />
Application<br />
For turret drill ma<strong>ch</strong>ines, pneumatic/hydraulic operated<br />
and electro-drill units.<br />
SPD | SPD-QC<br />
Delivery<br />
Standard accessories include 2 wren<strong>ch</strong>es, all necessary hex keys and one stop arm.<br />
Please order the necessary 2 multi-range collets and arbor separately.<br />
Model Order code Max. RPM Capacity Mounts S L mm Collets<br />
in steel<br />
Taper mounts Thread. mounts<br />
SPD-3 18316 2000 M1,4–M7 B16 118 J116<br />
18333 JT33<br />
J117<br />
18337 3/8"–24 105<br />
18350 1/2"–20 113<br />
18362 5/8"–16 <br />
18375 3/4"–16 118<br />
SPD-5 18516 1500 M3–M12 B16 148 J421<br />
18533 JT33<br />
J422<br />
10537 3/8"–24 138<br />
10550 1/2"–20<br />
18562 5/8"–16<br />
18575 3/4"–16<br />
18587 7/8"–20 148<br />
SPD-7 18703 1200 M5–M18 JT3 175 J443<br />
18750 1/2"–20 162<br />
J440<br />
18762 5/8"–16<br />
18787 7/8"–20 175<br />
SPD-9A 17904 600 M10–M30 JT4 228 J461<br />
17915 1.1/2"–18 200<br />
J462<br />
Quick-<strong>ch</strong>ange version<br />
Model Order code Max. RPM Capacity Mounts S L mm Tap adapters<br />
in steel<br />
Taper mounts Thread. mounts<br />
SPD-3 QC 18216 2000 M1,4–M7 B16 109 0<br />
18233 JT33<br />
T0<br />
18237 3/8"–24 96<br />
TC0<br />
18250 1/2"–20 104<br />
18262 5/8"–16<br />
18275 3/4"–16 109<br />
SPD-5 QC 18416 1500 M3–M12 B16 130 1<br />
18433 JT33<br />
T1<br />
18450 1/2"–20 122<br />
TC1<br />
18462 5/8"–16<br />
18489 7/8"–20 130<br />
SPD-7 QC 18603 1200 M5–M18 JT3 159 2<br />
18650 1/2"–20 147<br />
T2<br />
18662 5/8"–16<br />
TC2<br />
18687 7/8"–20 159<br />
SPD-7 QC 17804 600 M10–M30 JT4 217 3, T3<br />
17815 1.1/2"–18 189<br />
TC3<br />
SPD-11 QC 18100 400 M22–M42 2.1/4"–10 236 T4, TC4<br />
Note: When using Roll Form Taps the tool’s tapping capacity must be reduced by 25%.<br />
Rubber Flex collets page 29. Inter<strong>ch</strong>angeable shanks page 30.<br />
Dimensions<br />
Model D mm d mm Self-feed mm Weight kg<br />
SPD-3 53 19 3 0,5<br />
SPD-5 69 27 5 1,4<br />
SPD-7 76 36 7 2,1<br />
SPD-9A 103 57 10 5,0<br />
SPD-3 QC 53 28 3 0,5<br />
SPD-5 QC 69 36 5 1,4<br />
SPD-7 QC 76 54 7 2,1<br />
SPD-9A QC 103 76 10 5,0<br />
SPD-11 QC 146 90 13 14,0<br />
Collets RF<br />
Shanks<br />
Arbors<br />
Tap adapters<br />
on page 29 on page 30<br />
on page 30<br />
on pages 24–27<br />
Info on pges 33, 35<br />
<br />
TAPMATIC
High speed tapping atta<strong>ch</strong>ments with automatic reversal for<br />
CNC ma<strong>ch</strong>ines with straight shank<br />
These tapping atta<strong>ch</strong>ments are of extremely compact build. The stop arm prevents any rotation<br />
in the tool magazine and serves as a torque bar when the head is loaded in the ma<strong>ch</strong>ine spindle.<br />
According to the motto “FAST AND SIMPLE TO INSTALL”, TAPMATIC is maintaining a list with<br />
stop arms, whi<strong>ch</strong> have already been manufactured. By informing us about the ma<strong>ch</strong>ine type and<br />
serial number (please complete the customer inquiry form on page 34), we will be able to supply<br />
you with a quotation and principle drawing at short notice.<br />
Features<br />
n Low-friction cushioned drive, up to 5000 RPM<br />
n Automatic reversal<br />
n Self-feed (tension)<br />
n Steel collets ER-GB<br />
n Straight shanks DIN 1635B+E<br />
n Inter<strong>ch</strong>angeable stop arm assembly for different centre distances<br />
n Accurate thread depths<br />
n Reduced CNC ma<strong>ch</strong>ine spindle wear<br />
n Shorter cycle time<br />
n Increased tap life<br />
n Reduction in energy consumption<br />
Application<br />
For CNC ma<strong>ch</strong>ining centres with automatic tool<strong>ch</strong>anger (bore cycle G85).<br />
Delivery<br />
Standard accessories include 2 wren<strong>ch</strong>es and all necessary hex keys. Please order stop arm,<br />
ER-GB collets and arbor separately.<br />
Model Order code Capacity<br />
Straight shank S Collets<br />
Max. RPM<br />
in steel<br />
Ø mm<br />
RDT15 3915258 M1 – M3 25 ER8 5000<br />
RDT25 39252511 M2,5 – M6 25 ER11 3500<br />
RDT50 39502516 M4,5 – M12 25 ER16 2300<br />
RDT85 HS 39852525 M11 – M20 25 ER25 1500<br />
RDT85 39852532 M12 – M25 25 ER32 1200<br />
RDT100 391002540 M14 – M25 25 ER40 1000<br />
n on request<br />
Note: When using Roll Form Taps the tool’s tapping capacity must be reduced by 25%.<br />
Steel collets page 29. Inter<strong>ch</strong>angeable shanks page 30.<br />
Dimensions<br />
Model D mm d mm L2 mm L3 mm L4 mm Weight kg<br />
RDT15 57 12 97 55/65/80 42 1,400<br />
RDT25 57 19 106 55/65/80 42 1,400<br />
RDT50 80 27 126 55/65/80 42 2,900<br />
RDT75 80 42 133 55/65/80 42 3,000<br />
RDT85 HS 80 42 150 65/80 42 3,400<br />
RDT85 80 50 157 65/80 42 3,500<br />
RDT100 80 63 167 65/80 42 4,300<br />
RDT<br />
Stop arm assemblies for models RDT and RDT/IC<br />
CNC tapping atta<strong>ch</strong>ment RDT and RDT/IC are supplied as standard without stop arms.<br />
Depending upon the centre distance (see L3 above, centre of the ma<strong>ch</strong>ine spindle to the centre<br />
of the stop pin) stop arm assemblies are available with a 55mm, 60mm or 80mm centre distance.<br />
They are atta<strong>ch</strong>ed to the tapping atta<strong>ch</strong>ment via 4 fixing bolts. Other distances are obtainable by<br />
using spacers.<br />
Suitable head<br />
Model<br />
RDT15<br />
RDT25<br />
RDTIC25<br />
RDT50<br />
RDTXT50<br />
RDTIC50<br />
RDTICXT50<br />
RDT85,<br />
RDT85 HS<br />
RDT100<br />
RDTIC85<br />
RDTIC85 HS<br />
RDTIC100<br />
Order code Centre distance Dimensions<br />
L4 + R mm R mm S mm L4 + S mm<br />
392555 55 13 29 71<br />
392565 65 23 39 81<br />
392580 80 38 54 96<br />
395055 55 13 29 71<br />
395065 65 23 39 81<br />
395080 80 38 54 96<br />
398565 65 23 39 81<br />
398580 80 38 54 96<br />
Note: An alternative universal stop arm assembly is available on page 32.<br />
Steel collets<br />
on page 28<br />
TAPMATIC<br />
Inter<strong>ch</strong>angeable<br />
NC shanks<br />
on page 30 Info on pages 32, 33, 35
High speed tapping atta<strong>ch</strong>ments with automatic reversal<br />
for CNC ma<strong>ch</strong>ines with straight shank and<br />
internal coolant system<br />
The RDT/IC models were developed for CNC ma<strong>ch</strong>ines with automatic tool <strong>ch</strong>ange and internal<br />
coolant systems. The coolant is fed through the ma<strong>ch</strong>ine spindle into the tapping atta<strong>ch</strong>ments<br />
internal system and out through the IC tap.<br />
According to the motto “FAST AND SIMPLE TO INSTALL”, TAPMATIC is maintaining a list with<br />
stop arms, whi<strong>ch</strong> have already been manufactured. By informing us about the ma<strong>ch</strong>ine type and<br />
serial number (please complete the customer inquiry form on page 34), we will be able to supply<br />
you with a quotation and principle drawing at short notice.<br />
Features<br />
n Low-friction cushioned drive, up to 3500 RPM<br />
n Automatic reversal<br />
n Self-feed (tension)<br />
n Steel collets ER-GB<br />
n Straight shanks DIN 1635B+E<br />
n Inter<strong>ch</strong>angeable stop arm assembly for different centre distances<br />
n Accurate thread depths<br />
n Internal coolant through spindle 50 bar maximum<br />
n Reduced CNC ma<strong>ch</strong>ine spindle wear<br />
n Shorter cycle time<br />
n Increased tap life<br />
n Reduction in energy consumption<br />
Application<br />
For CNC ma<strong>ch</strong>ining centres with automatic tool<strong>ch</strong>anger (bore cycle G85).<br />
Delivery<br />
Standard accessories include 2 wren<strong>ch</strong>es and all necessary hex keys. Please order stop arm,<br />
ER-GB collets and arbor separately.<br />
Model Order code Capacity<br />
in steel<br />
Straight<br />
shank S<br />
Ø mm<br />
n on request<br />
Note: When using Roll Form Taps the tool’s tapping capacity must be reduced by 25%.<br />
RDTIC<br />
Collets Max. RPM Weight kg<br />
RDTIC25 40252511 M2,5–M6 25 ER11 3500 1,200<br />
RDTIC50HS 405025LW16M M4,5–M12 25 ER16 2300 2,500<br />
RDTIC50 40502520 M4,5–M12 25 ER20 2000 2,500<br />
RDTIC85HS 40852525 M11–M20 25 ER25 1500 3,800<br />
RDTIC85 40852532 M12–M25 25 ER32 1200 3,500<br />
RDTIC100 401002540 M14–M25 25 ER40 1000 4,300<br />
High speed tapping atta<strong>ch</strong>ments with integral HSK shank and<br />
integral coolant system<br />
Model Order code Capacity HSK shank Collets Max. RPM Weight kg<br />
in steel<br />
RDTIC50HS 4050H63LW16M M4,5–M12 63A ER16 2300 3,200<br />
4050H80LW16M 80A 4,000<br />
4050H100LW16M 100A 5,000<br />
RDTIC85HS 4085H6325 M11–M20 63A ER25 1500 4,600<br />
4085H8025 80A 5,000<br />
4085H10025 100A 6,100<br />
RDTIC85 4085H6332 M12–M22 63A ER32 1200 4,600<br />
4085H8032 80A 5,000<br />
4085H10032 100A 6,100<br />
RDTIC50 available with ER20 and ER25 spindles on request<br />
Note: The RDTIC models are supplied with standard nuts. When using taps with internal coolant we recommend IC nuts<br />
and gaskets. In this case S must be added to the article number. When using Roll Form Taps the tool’s tapping capacity<br />
must be reduced by 25%.<br />
Dimensions<br />
Model D mm d mm HSK63A HSK80A HSK100A L2 mm L3 mm L4 mm<br />
25 mm<br />
L1 L1 L1<br />
RDTIC25 57 19 – – – 125 55/65/80 42<br />
RDTIC50HS 80 22 50 55 56 137 55/65/80 42<br />
RDTIC50 80 34 50 55 56 133 55/65/80 42<br />
RDTIC85HS 80 42 50 55 56 150 65/80 42<br />
RDTIC85 80 50 50 55 56 157 65/80 42<br />
RDTIC100 80 63 – – – 167 65/80 42<br />
Inter<strong>ch</strong>angeable<br />
NC shanks<br />
on page 30<br />
Stop arm assembly<br />
on page 9<br />
Steel collets<br />
on page 29<br />
Sealing gaskets<br />
on page 29<br />
Info on pages 32, 33, 35<br />
10 TAPMATIC
RDTXT/IC<br />
Tapping atta<strong>ch</strong>ments with automatic reversal, extended length,<br />
with straight shank<br />
The RDTXT and RDTICXT models with their extended spindles were developed to allow you to<br />
tap those difficult to rea<strong>ch</strong> holes, on CNC ma<strong>ch</strong>ines with automatic tool <strong>ch</strong>ange.<br />
According to the motto “FAST AND SIMPLE TO INSTALL”, TAPMATIC is maintaining a list with<br />
stop arms, whi<strong>ch</strong> have already been manufactured. By informing us about the ma<strong>ch</strong>ine type and<br />
serial number (please complete the customer inquiry form on page 34), we will be able to supply<br />
you with a quotation and principle drawing at short notice.<br />
Features<br />
n Low-friction cushioned drive up to 2000 RPM<br />
n Automatic reversal<br />
n Self-feed (tension)<br />
n Steel collets ER-GB<br />
n Straight shanks DIN1835B+E<br />
n Inter<strong>ch</strong>angeable stop arms assembly for different centre distances<br />
n Internal coolant through the spindle 50 bar maximum<br />
n Accurate thread depths<br />
n Reduced CNC ma<strong>ch</strong>ine spindle wear<br />
n Shorter cycle times<br />
n Increased tap life<br />
n Reduction in energy consumption<br />
Application<br />
For CNC ma<strong>ch</strong>ining centres with automatic tool<strong>ch</strong>anger (bore cycle G85)<br />
Delivery<br />
Standard accessories include 2 wren<strong>ch</strong>es and all necessary hex keys. Please order stop arm,<br />
ER-GB collets and arbor separately.<br />
Standard version<br />
Model Order code Capacity<br />
Straght shank S Steel collets Max. RPM*<br />
in steel<br />
Ø mm<br />
adapters<br />
RDTXT50 395025191 M4,5–M12 25 ER16/ER20 2000<br />
395025255 1800<br />
* Maximum speed with ER20 insert is 1500 RPM.<br />
Version with internal coolant system<br />
Model Order code Capacity<br />
Straght shank S Steel collets Max. RPM *<br />
in steel<br />
Ø mm<br />
adapters<br />
RDTICXT50 405025191 M4,5–M12 25 ER16/ER20 2000<br />
405025255 1800<br />
* Maximum speed with ER20 insert is 1500 RPM<br />
Dimensions<br />
Model D mm d mm L2 mm L3 mm L4 mm Weight kg<br />
RDTXT50 80 35 191 55/65/80 42 2,800<br />
255 2,800<br />
RDTICXT50 80 35 191 55/65/80 42 2,800<br />
255 2,800<br />
Note: When using internal coolant system we recommend the use of the IC nuts with gaskets, in this case S must be<br />
added to the article number. When using Roll Form Taps the heads tapping capacity must be reduced by 25%.<br />
ER collets page 29. Inter<strong>ch</strong>angeable arbors page 30.<br />
HSK shanks on request.<br />
Inter<strong>ch</strong>angeable<br />
NC shanks<br />
on page 30<br />
Stop arm assembly<br />
on page 9<br />
Steel collets<br />
on page 29<br />
Sealing gaskets<br />
on page 29<br />
Info on pages 32, 33, 35<br />
TAPMATIC 11
SFT Syn<strong>ch</strong>roFlex-tap <strong>ch</strong>ucks<br />
Highest thread quality with Syn<strong>ch</strong>roFlex-tap <strong>ch</strong>ucks<br />
General information<br />
On today‘s CNC ma<strong>ch</strong>ining centres, spindle rotation can be syn<strong>ch</strong>ronized<br />
with the spindle feed (Rigid Tapping). However, experience shows<br />
that small errors in syn<strong>ch</strong>ronization can occur. These differences are<br />
minimal, but lead to increased tool wear.<br />
Independent test by tap manufacturer<br />
Thrust test 10 holes, M6 R45-AL, 2 Flute tap (3XD), AL7075 at 1000 RPM.<br />
Graph illustrates the final hole tapped by ea<strong>ch</strong> tap driver.<br />
SFT Syn<strong>ch</strong>roFlex-tap <strong>ch</strong>ucks<br />
By using the Syn<strong>ch</strong>roFlex tap<br />
holder with axial and radial movement,<br />
any difference in feed and<br />
spindle speed are compensated.<br />
The patented micro compensator<br />
(Flexure) cushions the differences,<br />
reducing pressure on the tap.<br />
A max. 0.5 mm deflection is<br />
constant throughout the life of the<br />
tapping unit, therefore enhancing<br />
tap life and quality of the thread.<br />
Thrust<br />
(N)<br />
210<br />
180<br />
150<br />
120<br />
90<br />
60<br />
30<br />
SFT100<br />
SFT10<br />
SFT75<br />
SFT50<br />
Thrust (N)<br />
0,1 0,2 0,3 0,4 0,5<br />
Deflection (mm)<br />
Tapmatic SFT50<br />
Competitor 1<br />
Depth<br />
Competitor 2<br />
Rigid Tap Holder<br />
Evaluation of economic efficiency<br />
Case history:<br />
Application<br />
Thread cutting on a horizontal ma<strong>ch</strong>ining centre with<br />
Fanuc control, rigid tapping.<br />
Costs<br />
Syn<strong>ch</strong>roFlex<br />
<strong>ch</strong>uck<br />
Number of threads / year 50’000 50’000<br />
Number of threads / tap 2’400 1’000<br />
Number of taps / year 21 50<br />
Price / tap in 19 19<br />
Tap costs in 396 950<br />
Chuck costs in (approx.) 450 300<br />
Total costs in / year 846 1’250<br />
Cost reduction in / year 404<br />
Collet <strong>ch</strong>uck<br />
without<br />
compensation<br />
Material<br />
42CrMo4V steel, heat treated to 650 N/mm2<br />
Tap size<br />
M8 x 1, metric fine<br />
Thread<br />
M8 x 1, 10 mm deep, through hole<br />
Speed<br />
500 RPM, Coolant: oil emulsion 6%<br />
Results<br />
Tap held in collet <strong>ch</strong>uck: the tap needed to be replaced after<br />
1‘000 components completed<br />
Total cost /year<br />
Saving Tap<br />
Tap<br />
Syn<strong>ch</strong>roFlex<br />
Collet <strong>ch</strong>uck<br />
Break Even Point<br />
Collets <strong>ch</strong>uck<br />
Syn<strong>ch</strong>roFlex<br />
Improvement with TAPMATIC<br />
With the new TAPMATIC SFT50 <strong>ch</strong>uck, tap life has been increased to<br />
between 2‘400 and 2‘900 components tapped before the tap needed<br />
to be <strong>ch</strong>anged.<br />
Advantage<br />
Besides cost savings (increase of tap life by 150%), knowing that<br />
all holes have been tapped during an unmanned shift.<br />
Results<br />
Conclusion<br />
n Increase of tap life 100% or more<br />
n Investment in a Syn<strong>ch</strong>roflex tap holder can be recovered<br />
in a matter of a few weeks<br />
n Less downtime (increase of production capacity)<br />
n Better thread quality<br />
n Increased process reliability due to less tap breakage<br />
By using Syn<strong>ch</strong>roFlex <strong>ch</strong>ucks quality threads and economic<br />
manufacture are guaranteed.<br />
12 TAPMATIC
SFT<br />
Syn<strong>ch</strong>ro tapping <strong>ch</strong>ucks with micro-flex for CNC ma<strong>ch</strong>ines<br />
Syn<strong>ch</strong>ro <strong>ch</strong>ucks are being used extensively on CNC ma<strong>ch</strong>ines for rigid tapping. On today’s CNC<br />
ma<strong>ch</strong>ining centres, spindle rotation can be syn<strong>ch</strong>ronized with the spindle feed (Rigid Tapping).<br />
However, experience shows that small errors in syn<strong>ch</strong>ronization can occur. These differences are<br />
minimal, but lead to increased tool wear. Furthermore, there are differences between computed<br />
feed rate and actual. Any discrepancy at all increases tension/torque on the tap, reducing tap life<br />
and thread quality proportionally.<br />
The SYNCHROFLEX tap <strong>ch</strong>uck with its axial and radial MICRO-COMPENSATION eliminates these<br />
differences and supports a precise hole location.<br />
The results are<br />
n Increased tap life of 50% or more<br />
n Improved thread quality<br />
n Increased production due to less tap breakage<br />
n Fewer downtimes<br />
Syn<strong>ch</strong>roFlex tapping <strong>ch</strong>ucks with straight shank DIN 1835B+E<br />
Tapping <strong>ch</strong>uck with MICRO-COMPENSATION (max. ±0.5mm). To eliminate radial and axial feed<br />
discrepancy in the CNC ma<strong>ch</strong>ines programmed feed/speed (rigid tapping).<br />
Features<br />
n Computer generated Flexure for cushioning (radial and axial)<br />
n The Flexure eliminates pressure on the tap, thereby perfect threads and up to double tap life<br />
n Right hand and left hand tapping<br />
n Steel collets ER-GB and inter<strong>ch</strong>angeable shanks<br />
n Predictable tapping behaviour throughout the entire life of the tool<br />
n Outstanding results with standard taps<br />
Application<br />
On CNC ma<strong>ch</strong>ining centres, CNC lathes with rigid tapping.<br />
Delivery<br />
Standard nut and wren<strong>ch</strong> are included in the delivery.<br />
Model Order code Capacity<br />
in steel<br />
Straight shank<br />
Ø mm<br />
Collets<br />
ER<br />
Max. IC-pressure<br />
bar<br />
SFT10 43102511 M2–M5 25 ER11 30 (80)<br />
SFT50 43502520 M4–M12 25 ER20 30 (80)<br />
SFT75 43752525 M10–M20 25 ER25 30 (80)<br />
SFT100 431002540 M18–M30 25 ER40 30 (80)<br />
Dimensions<br />
Model A mm B mm Straight shank Ø mm<br />
SFT10 53 19 25<br />
SFT50 63 34 25<br />
SFT75 83 42 25<br />
SFT100 112 63 25<br />
Note: Straight shanks 16mm; 20mm; 1“ subject to model available on request. Extended units for SFT50/75/100 are also<br />
available. Please indicate measurement A (in line drawing) length required.<br />
When using internal coolant of more than 30 bars, we recommend the use of our balanced coolant system BCS. Add<br />
“S” to the article number and you will receive the S-model with IC-nut. For minimum quantity lubricant MMS add<br />
“M” to the article number. Sealing gaskets are ordered separately.<br />
When using Roll Form Taps the tapping <strong>ch</strong>uck’s capacity must be reduced by 25%.<br />
Syn<strong>ch</strong>roFlex tapping <strong>ch</strong>ucks with quick <strong>ch</strong>ange version<br />
The models SFT50 and SFT75 can be supplied with QC spindles. Add “QC” to the article number.<br />
Shrink-fit is also available on request.<br />
Inter<strong>ch</strong>angeable<br />
NC shanks<br />
on page 30<br />
Steel collets<br />
on page 29<br />
Sealing gaskets<br />
on page 29<br />
TAPMATIC 13
SFT<br />
Syn<strong>ch</strong>roFlex tapping <strong>ch</strong>ucks with HSK shank<br />
Tapping <strong>ch</strong>uck with MICRO-COMPENSATION (max. ±0.5mm). To eliminate radial and axial feed<br />
discrepancy in the CNC ma<strong>ch</strong>ines programmed feed/speed (rigid tapping).<br />
Features<br />
n Computer generated Flexure for cushioning (radial and axial)<br />
n The Flexure eliminates pressure on the tap, thereby perfect threads and up to double tap life<br />
n Right hand and left hand tapping<br />
n Steel collets ER-GB, inter<strong>ch</strong>angeable shanks<br />
n Predictable tapping behaviour throughout the entire life of the tool<br />
n Outstanding results with standard taps<br />
n Internal coolant system up to 30 bar (version S for up to 80 bar)<br />
n Integrated short design<br />
Application<br />
On CNC ma<strong>ch</strong>ining centres, CNC lathes with rigid tapping.<br />
Delivery<br />
Standard nut and wren<strong>ch</strong> are included in the delivery.<br />
Model Order code Capacity<br />
in steel<br />
Shank HSK-A Collets ER Max. IC-pressure<br />
bar<br />
SFT50 4350H5020 M4–M12 50 ER20 30 (80)<br />
4350H6320 63 30 (80)<br />
4350H10020 100 30 (80)<br />
SFT75 4375H5025 M10–M20 50 ER25 30 (80)<br />
4375H6325 63 30 (80)<br />
4375H10025 100 30 (80)<br />
SFT100 43100H6340 M18–M30 63 ER40 30 (80)<br />
43100H10040 100 30 (80)<br />
Note: When using internal coolant of more than 30 bars, we recommend the use of our balanced coolant system BCS.<br />
Add “S” to the article number and you will receive the S-model with IC-nut. For minimum quantity lubricant MMS add<br />
“M” to the article number. Sealing gaskets are ordered separately.<br />
The models SFT50 and SFT75 can be supplied with QC spindles. Add “QC” to the article number. Shrink-fit is also<br />
available on request.<br />
Extended units are also available please indicate measurement A (in line drawing) length required.<br />
When using Roll Form Taps the <strong>ch</strong>uck’s tapping capacity must be reduced by 25%.<br />
Dimensions<br />
Model A (HSK 50A) mm A (HSK 63A) mm A (HSK 100A) mm B mm<br />
SFT50 102 102 109 34<br />
SFT75 122 122 129 40<br />
SFT100 – 151 158 63<br />
Syn<strong>ch</strong>roFlex tapping <strong>ch</strong>ucks with Capto ® shank<br />
Syn<strong>ch</strong>roFlex tapping <strong>ch</strong>ucks are also available with Capto ® shanks C4, C5, C6 and C8 upon<br />
request.<br />
Steel collets<br />
on page 29<br />
Sealing gaskets<br />
on page 29<br />
14 TAPMATIC
SFT<br />
Syn<strong>ch</strong>roFlex tapping <strong>ch</strong>ucks with DIN 69871 A/D shank<br />
Tapping <strong>ch</strong>uck with MICRO-COMPENSATION (max. ±0.5mm). To eliminate radial and axial feed<br />
discrepancy in the CNC ma<strong>ch</strong>ines programmed feed/speed (rigid tapping).<br />
Features<br />
n Computer generated Flexure for cushioning (radial and axial)<br />
n The Flexure eliminates pressure on the tap, thereby perfect threads and up to double tap life<br />
n Right hand and left hand tapping<br />
n Steel collets ER-GB, inter<strong>ch</strong>angeable shanks<br />
n Predictable tapping behaviour throughout the entire life of the tool<br />
n Outstanding results with standard taps<br />
n Integrated short design<br />
Application<br />
On CNC ma<strong>ch</strong>ining centres, CNC lathes with rigid tapping.<br />
Delivery<br />
Standard nut and wren<strong>ch</strong> are included in the delivery.<br />
Model Order code Capacity<br />
in steel<br />
Shank<br />
DIN 69871A/D<br />
Collets ER Max. IC-pressure<br />
bar<br />
SFT50 4350A4020 M4–M12 SK 40 ER20 30 (80)<br />
4350A5020 SK 50<br />
SFT75 4375A4025 M10–M20 SK 40 ER25 30 (80)<br />
4375A5025 SK 50<br />
Dimensions<br />
Model A mm B mm<br />
SFT50 98 34<br />
SFT75 118 40<br />
Syn<strong>ch</strong>roFlex tapping <strong>ch</strong>uck with MAS BT shanks<br />
Model Order code Capacity<br />
in steel<br />
Shank BT Collets ER Max. IC-pressure<br />
bar<br />
SFT50 4350B4020 M4–M12 BT40 ER20 30 (80)<br />
4350B5020<br />
BT50<br />
SFT75 4375B4025 M10–M20 BT40 ER25 30 (80)<br />
4375B5025<br />
BT50<br />
Dimensions<br />
Model A mm B mm Shank BT<br />
SFT50 90 34 40<br />
101 50<br />
SFT75 110 40 40<br />
121 50<br />
Note: When using internal coolant of more than 30 bars, we recommend the use of our balanced coolant system BCS.<br />
Add “S” to the article number and you will receive the S-model with IC-nut. For minimum quantity lubricant MMS add<br />
“M” to the article number. Sealing gaskets are ordered separately.<br />
When using Roll Form Taps the <strong>ch</strong>uck’s tapping capacity must be reduced by 25%.<br />
The models SFT50 and SFT75 can be supplied with QC spindles. Add “QC” to the article number. Shrink-fit is also<br />
available on request.<br />
Steel collets<br />
on page 29<br />
Sealing gaskets<br />
on page 29<br />
TAPMATIC 15
SX<br />
SelectaFlex-syn<strong>ch</strong>ro tapping <strong>ch</strong>ucks with straight shank<br />
DIN1835B+E (adjustable)<br />
Tapping <strong>ch</strong>uck with MICRO-COMPENSATION (max. ±0.5mm) to eliminate radial and axial feed<br />
discrepancy in the CNC ma<strong>ch</strong>ine programme feed/speed (rigid tapping).<br />
Features<br />
n The microcompensator eliminates pressure on the tap, thereby perfect threads and up to<br />
double tap life<br />
n Adjustable thrust for difficult materials or Roll Tapping<br />
n Right hand and left hand tapping<br />
n Steel collets ER-GB, inter<strong>ch</strong>angeable shanks<br />
n Internal coolant system up to 30 bar (version S for up to 80 bar)<br />
Application<br />
On CNC ma<strong>ch</strong>ining centres, CNC lathes with rigid tapping.<br />
Delivery<br />
Standard nut and wren<strong>ch</strong> are included in the delivery.<br />
Model Order code Capacity<br />
in steel<br />
Straight<br />
shank S<br />
Ø mm<br />
Collets ER<br />
Max.<br />
IC-pressure<br />
bar<br />
SX10 44102511 M2–M5 25 ER11 30 (80) 0.4<br />
SX50 44502520 M4–M12 25 ER20 30 (80) 0.5<br />
SX75 44752525 M10–M20 25 ER25 30 (80) 1.0<br />
Weight kg<br />
Dimensions<br />
Model A mm B mm Straight shank Ø mm<br />
SX10 51 19 25<br />
SX50 63 34 25<br />
SX75 83 42 25<br />
Note: When using internal coolant of more than 30 bars, we recommend the use of our balanced coolant system BCS.<br />
Add “S” to the article number and you will receive the S-model with IC-nut. Sealing gaskets are ordered separately.<br />
When using Roll Form Taps the <strong>ch</strong>uck’s tapping capacity must be reduced by 25%.<br />
Adjustable thrust<br />
These units have the additional feature of adjustable thrust. They can be adjusted ± to give<br />
optimal production and exact thread depth in difficult/special materials, this applies particularly<br />
to Roll Form Tapping.<br />
Steel collets<br />
on page 29<br />
Inter<strong>ch</strong>angeable<br />
NC shanks<br />
on page 30<br />
Sealing gaskets<br />
on page 29<br />
16 TAPMATIC
SM<br />
Tapping <strong>ch</strong>ucks with straight shank DIN 1835B+E<br />
for multi-range collets (RF)<br />
The tension and compression in the SM units is increased to accommodate excessive syn<strong>ch</strong>ronization<br />
inaccuracies. The <strong>ch</strong>ucks are non-reversing, <strong>ch</strong>ange of tapping direction is done by<br />
ma<strong>ch</strong>ine spindle (G84 tapping cycle).<br />
Features<br />
n Increased tension compression<br />
n Adjustable hard start<br />
n Right hand and left hand tapping<br />
n Multi-range collets (RF), adjustable back jaw<br />
Application<br />
On NC ma<strong>ch</strong>ines, lathes as well as all ma<strong>ch</strong>ines with controlled feed.<br />
Delivery<br />
Standard accessories include 2 wren<strong>ch</strong>es, all necessary hex keys and one stop arm. Please order<br />
the necessary 2 multi-range collets and arbor separately.<br />
Model Order code Capacity Straight shank Collets Self-feed mm<br />
in steel Ø mm<br />
Rubber Flex Tension T Compress. H<br />
SM2-016 23216 M1,4–M7 16 J116, J117 4.5 5<br />
SM2-020 23220 20<br />
SM4-016 23416 M3–M12 16 J421, J422 7 7<br />
SM4-020 23420 20<br />
SM4-025 23425 25<br />
SM6-020 23620 M5–M18 20 J440, J443 11 11<br />
SM6-025 23625 25<br />
SM8-025 23825 M10–M30 25 J461, J462 17 17<br />
Dimensions<br />
Model D mm d mm L1 mm L2 mm L3 mm Weight kg<br />
SM2-016 27 19 48 53 26 0,200<br />
SM2-020 50<br />
SM4-016 38 27 48 71 36 0,400<br />
SM4-020 50<br />
SM4-025 56<br />
SM6-020 47.5 37 50 96 56 0,800<br />
SM6-025 56<br />
SM8-025 63.5 57 56 128 78 2,000<br />
Tapping <strong>ch</strong>ucks with morse taper arbor DIN 228B<br />
for multi-range collets (RF)<br />
The tension and compression in the SM units is increased to accommodate excessive syn<strong>ch</strong>ronisation<br />
inaccuracies. The <strong>ch</strong>ucks are non-reversing, <strong>ch</strong>ange of tapping direction done is by<br />
ma<strong>ch</strong>ine spindle (G84 tapping cycle).<br />
Features<br />
n Increased tension compression<br />
n Adjustable hard start<br />
n Right hand and left hand tapping<br />
n Multi-range collets (RF), adjustable back jaw<br />
Application<br />
On NC ma<strong>ch</strong>ines, lathes as well as all ma<strong>ch</strong>ines with controlled feed.<br />
Delivery<br />
Standard accessories include 2 wren<strong>ch</strong>es, all necessary hex keys and one stop arm. Please order<br />
the necessary 2 multi-range collets and arbor separately.<br />
Model Order code Capacity Morse taper Collets Self-feed mm<br />
in steel MT<br />
Rubber Flex Tension T Compress. H<br />
SM2-002 23202 M1,4–M7 2 J116, J117 4.5 5<br />
SM4-002 23402 M3–M12 2 J421, J422 7 7<br />
SM6-003 23603 M5–M18 3 J440, J443 11 11<br />
SM8-004 23804 M10–M30 4 J461, J462 17 17<br />
Dimensions<br />
Model D mm d mm L1 mm L2 mm L3 mm Weight kg<br />
SM2-002 27.0 19 80 57.5 26 0,200<br />
SM4-002 38.0 27 80 74 36 0,400<br />
SM6-003 47.5 37 99 99 56 0,900<br />
SM8-004 63.5 57 124 134 78 2,300<br />
Collets RF<br />
on page 29<br />
TAPMATIC 17
Tapping <strong>ch</strong>ucks with straight shank DIN 1835B+E<br />
quick-<strong>ch</strong>ange version<br />
The TA tapping <strong>ch</strong>uck has tension/compression and adjustable hard start, with its quick <strong>ch</strong>ange<br />
spindle the taps can be <strong>ch</strong>anged in seconds.<br />
Features<br />
n Self-feed (tension/compression)<br />
n Adjustable hard start<br />
n Right hand and left hand tapping<br />
n Quick-<strong>ch</strong>ange spindle<br />
n Short construction<br />
Model Order code Capacity<br />
in steel<br />
Straight<br />
shank<br />
Tap adapters Self-feed mm Front<br />
release<br />
Ø mm<br />
Tension T Compress. H Z mm<br />
TA0-016 15016 M1–M10 16 T0, TC0, E0, TF0 7.5 5 1,7<br />
TA0-020 15020 M1–M10 20 T0, TC0, E0, TF0 7.5 5 1,7<br />
TA1-016 15116 M3–M14 16 T1, TC1, E1, D1, TF1 8 5 2,1<br />
TA1-020 15120 M3–M14 20 T1, TC1, E1, D1, TF1 8 5 2,1<br />
TA1-025 15125 M3–M14 25 T1, TC1, E1, D1, TF1 8 5 2,1<br />
TA2-025 15225 M4,5–M24 25 T2, TC2, E2, D2, TF2 15 8.5 2,8<br />
TA2-032 15232 M4,5–M24 32 T2, TC2, E2, D2, TF2 15 8,5 2,8<br />
TA3-032 15332 M14–M36 32 T3, TC3, D3, TF3 23.5 15 4,1<br />
TA4-040 15440 M22–M48 40 T4, TC4 25 16.5 5,7<br />
TA<br />
Application<br />
On all ma<strong>ch</strong>ine-tools with controlled feed,<br />
especially on CNC ma<strong>ch</strong>ining centres and<br />
lathes.<br />
Note: When using Roll Form Taps the <strong>ch</strong>uck’s tapping<br />
capacity must be reduced by 25%.<br />
The quick-<strong>ch</strong>ange adapters are ordered separately, see<br />
pages 24–27.<br />
Dimensions<br />
Model D mm d mm L1 mm L2 mm<br />
TA0-016 29 13 48 38.0<br />
TA0-020 50<br />
TA1-016 39 19 49 39.0<br />
TA1-020 51<br />
TA1-025 57<br />
TA2-025 56 31 57 63.0<br />
TA2-032<br />
TA3-032 81 48 61 124.0<br />
TA4-040 99 60 71 135.5<br />
Tapping <strong>ch</strong>ucks with HSK shank DIN 69893A<br />
quick <strong>ch</strong>ange version<br />
The TA tapping <strong>ch</strong>uck with HSK DIN69893A has tension/compression and adjustable hard start,<br />
with its quick <strong>ch</strong>ange spindle the taps can be <strong>ch</strong>anged in seconds.<br />
Features<br />
n Self-feed (tension/compression)<br />
n Adjustable hard start<br />
n Right hand and left hand tapping<br />
n Quick-<strong>ch</strong>ange spindle<br />
n Integral HSK spindle<br />
n Short construction<br />
Model Order code Capacity<br />
in steel<br />
Shank S<br />
HSK-A<br />
Tap adapters Self-feed Front<br />
release<br />
Tension T Compress. H Z mm<br />
TA1-HSK50A 15150 M3–M14 50 T1, TC1 8 5 2.1<br />
TA1-HSK63A 15163 63<br />
E1, D1, TF1<br />
TA1-HSK80A 15180 80<br />
TA1-HSK100A 15100 100<br />
TA2-HSK50A 15250 M4,5–M24 50 T2, TC2 15 8.5 2.8<br />
TA2-HSK63A 15263 63<br />
E2, D2, TF2<br />
TA2-HSK80A 15280 80<br />
TA2-HSK100A 15200 100<br />
TA3-HSK63A 15363 M14–M36 63 T3, TC3, 23.5 15 4.1<br />
TA3-HSK80A 15380 80<br />
D3, TF3<br />
TA3-HSK100A 15300 100<br />
TA4-HSK80A 15480 M22–M48 80 T4, TC4 25 16.5 5.7<br />
TA4-HSK100A 15400 100<br />
Inter<strong>ch</strong>angeable<br />
NC shanks<br />
on page 30<br />
Tap adapters<br />
on pages 24–27<br />
Application<br />
On ma<strong>ch</strong>ining centres with HSK adaption.<br />
Note: When using Roll Form Taps the <strong>ch</strong>uck’s tapping<br />
capacity must be reduced by 25%.<br />
The quick-<strong>ch</strong>ange adapters are ordered separately, see<br />
pages 24–27.<br />
Dimensions<br />
Model D mm d mm L1 mm L2 mm<br />
TA1-HSK50A 39 19 25 77<br />
TA1-HSK63A 32 79<br />
TA1-HSK80A 40 83.5<br />
TA1-HSK100A 50 85.5<br />
TA2-HSK50A 56 31 25 111<br />
TA2-HSK63A 32 113<br />
TA2-HSK80A 40 117.5<br />
TA2-HSK100A 50 119.5<br />
TA3-HSK63A 81 48 32 164<br />
TA3-HSK80A 40 168.5<br />
TA3-HSK100A 50 170.5<br />
TA4-HSK80A 99 60 40 203<br />
TA4-HSK100A 50 205<br />
18 TAPMATIC
TA<br />
Tapping <strong>ch</strong>ucks with to DIN 69871A quick <strong>ch</strong>ange version<br />
The TA tapping <strong>ch</strong>uck to DIN 69871A has tension/compression and adjustable hard start, with its<br />
quick-<strong>ch</strong>ange spindle the tap can be <strong>ch</strong>anged in seconds.<br />
Features<br />
n Self-feed (tension/compression)<br />
n Adjustable hard start<br />
n Right hand and left hand tapping<br />
n Quick-<strong>ch</strong>ange spindle<br />
n Integral Shank DIN 69871A<br />
n Short construction<br />
Application<br />
Especially on ma<strong>ch</strong>ining centres with adaption acc. to DIN 69871A.<br />
Model Order code Capacity<br />
in steel<br />
Shank Tap adapters Self-feed mm Front<br />
release<br />
Tension T Compress. H Z mm<br />
TA1-DIN40 15142 M3–M14 40 T1, TC1, E1 8 5 2.1<br />
TA1-DIN50 15152 50<br />
D1, TF1<br />
TA2-DIN40 15242 M4,5–M24 40 T2, TC2, E2 15 8.5 2.8<br />
TA2-DIN50 15252 50<br />
D2, TF2<br />
TA3-DIN40 15342 M14–M36 40 T3, TC3 23.5 15 4.1<br />
TA3-DIN50 15352 50<br />
D3, TF3<br />
TA4-DIN40 15442 M22–M48 40 T4, TC4 25 16.5 5.7<br />
TA4-DIN50 15452 50<br />
Dimensions<br />
Model D mm d mm L1 mm L2 mm<br />
TA1-DIN40 39 19 68.25 74<br />
TA1-DIN50 101.6<br />
TA2-DIN40 56 31 68.25 98<br />
TA2-DIN50 101.6<br />
TA3-DIN40 81 48 68.25 147<br />
TA3-DIN50 101.6 159<br />
TA4-DIN40 99 60 68.25 160<br />
TA4-DIN50 101.6<br />
Note: When using Roll Form Taps the <strong>ch</strong>uck’s tapping capacity must be reduced by 25%.<br />
The quick-<strong>ch</strong>ange adapters are ordered separately, see pages 24–27.<br />
Tapping <strong>ch</strong>ucks with morse taper shank DIN 228B quick <strong>ch</strong>ange version<br />
The TA tapping <strong>ch</strong>uck with morse taper shank DIN228B has tension/compression and adjustable<br />
hard start, with its quick-<strong>ch</strong>ange spindle the tap can be <strong>ch</strong>anged in seconds.<br />
Features<br />
n Self-feed (tension/compression)<br />
n Adjustable hard start<br />
n Right hand and left hand tapping<br />
n Quick-<strong>ch</strong>ange spindle<br />
n Integral shank morse taper shank DIN228B<br />
n Short construction<br />
Application<br />
On ma<strong>ch</strong>ine-tools with controlled feed, especially on ma<strong>ch</strong>ining centres, lathes and column drill<br />
presses.<br />
Model Order code Capacity<br />
in steel<br />
Morse taper<br />
MT<br />
Tap adapters Self-feed mm Front<br />
release<br />
Tension T Compress. H Z mm<br />
TA0-MT1 15001 M1–M10 1 T0, TC0 7.5 5 1.7<br />
TA0-MT2 15002 2<br />
E0, TF0<br />
TA1-MT2 15102 M3–M14 2 T1, TC1 8 5 2.1<br />
TA1-MT3 15103 3<br />
E1, D1, TF1<br />
TA2-MT3 15203 M4,5–M24 3 T2, TC2 15 8.5 2.8<br />
TA2-MT4 15204 4<br />
E2, D2, TF2<br />
TA2-MT5 15205 5<br />
TA3-MT4 15304 M14–M36 4 T3, TC3 23.5 15 4.1<br />
TA3-MT5 15305 5<br />
D3, TF3<br />
TA4-MT5 15405 M22–M48 5 T4, TC4 25 16.5 5.7<br />
TA4-MT6 15406 6<br />
Dimensions<br />
Model D mm d mm L1 mm L2 mm<br />
TA0-MT1 29 13 62.0 43.5<br />
TA0-MT2 29 13 75.0 45.0<br />
TA1-MT2 39 19 75.0 47.0<br />
TA2-MT3 56 31 94.0 71.0<br />
TA3-MT4 81 48 117.5 105.0<br />
TA4-MT5 99 60 149.5 116.5<br />
Tap adapters<br />
on pages 24–27<br />
Note: When using Roll Form Taps the <strong>ch</strong>uck’s tapping capacity must be reduced by 25%.<br />
The quick-<strong>ch</strong>ange adapters are ordered separately, see pages 24–27.<br />
TAPMATIC 19
TIC<br />
Tapping <strong>ch</strong>ucks with straight shank to DIN 1835B+E<br />
internal coolant system, quick <strong>ch</strong>ange version<br />
The TIC tapping <strong>ch</strong>uck has an internal coolant system, tension/compression and adjustable hard<br />
start, with its quick-<strong>ch</strong>ange spindle the tap can be <strong>ch</strong>anged in seconds.<br />
Features<br />
n Self-feed (tension/compression)<br />
n Adjustable hard start<br />
n Right hand and left hand tapping<br />
n Quick-<strong>ch</strong>ange spindle<br />
n Internal coolant system (max. 50 bar)<br />
n Short construction<br />
Application<br />
On all ma<strong>ch</strong>ine-tools with internal coolant system, especially on lathes and ma<strong>ch</strong>ining centres.<br />
Model Order code Capacity<br />
in steel<br />
Straight<br />
shank<br />
Ø mm<br />
TIC1-025 16125 M3–M14 25 T1, T1-IK<br />
TC1, TC1-IK<br />
E1, D1<br />
TIC2-025 16225 M4,5–M24 25 T2, T2-IK<br />
TC2, TC2-IK<br />
E2, D2<br />
Tap adapters Self-feed mm Front<br />
release<br />
Tension T Compress. H Z mm<br />
7.5 5 2.5<br />
10 7 3<br />
Dimensions<br />
Model D mm d mm L1 mm L2 mm<br />
TIC1-025 43 19 57 62<br />
TIC2-025 59 31 57 98<br />
Note: When using Roll Form Taps the <strong>ch</strong>uck’s tapping capacity must be reduced by 25%.<br />
The quick-<strong>ch</strong>ange adapters are ordered separately, see pages 24–27.<br />
Tapping <strong>ch</strong>ucks with HSK DIN 69893A<br />
internal coolant system, quick <strong>ch</strong>ange version<br />
The TIC tapping <strong>ch</strong>uck has an internal coolant system, tension/compression and adjustable hard<br />
start, with its quick-<strong>ch</strong>ange spindle the tap can be <strong>ch</strong>anged in seconds with a perfect seal.<br />
Features<br />
n Self-feed (tension/compression)<br />
n Adjustable hard start<br />
n Right hand and left hand tapping<br />
n Quick-<strong>ch</strong>ange spindle<br />
n Internal coolant system (max. 50 bar)<br />
n Integral HSK Shank<br />
n Short construction<br />
Application<br />
On all ma<strong>ch</strong>ine-tools with internal coolant system, especially on lathes and ma<strong>ch</strong>ining centres.<br />
Model Order code Capacity<br />
in steel<br />
Shank S<br />
HSK-A<br />
Tap adapters Self-feed mm Front<br />
release<br />
Tension T Compress. H Z mm<br />
TIC1-HSK50A 16150 M3–M14 50 T1, T1-IK 7.5 5 2.5<br />
TIC1-HSK63A 16163 63<br />
TC1, TC1-IK<br />
TIC1-HSK80A 16180 80<br />
E1, D1<br />
TIC1-HSK100A 16100 100<br />
TIC2-HSK50A 16250 M4,5–M24 50 T2, T2-IK 10 7 3<br />
TIC2-HSK63A 16263 63<br />
TIC2-HSK80A 16280 80<br />
TIC2-HSK100A 16200 100<br />
TC2, TC2-IK<br />
E2, D2<br />
Dimensions<br />
Model D mm d mm L1 mm L2 mm<br />
TIC1-HSK50A 43 19 25 91<br />
TIC1-HSK63A 32 93<br />
TIC1-HSK80A 40 97<br />
TIC1-HSK100A 50 98<br />
TIC2-HSK50A 59 31 25 140<br />
TIC2-HSK63A 32 130<br />
TIC2-HSK80A 40 133<br />
TIC2-HSK100A 50 135<br />
Tap adapters<br />
on pages 24–27<br />
Note: When using Roll Form Taps the <strong>ch</strong>uck’s tapping capacity must be reduced by 25%.<br />
The quick-<strong>ch</strong>ange adapters are ordered separately, see pages 24–27.<br />
20 TAPMATIC
Tapping <strong>ch</strong>ucks with shank DIN 69871 A/D or B<br />
internal coolant system quick <strong>ch</strong>ange version<br />
The TIC tapping <strong>ch</strong>uck has an internal coolant system, tension/compression and adjustable hard<br />
start, with its quick-<strong>ch</strong>ange spindle the tap can be <strong>ch</strong>anged in seconds.<br />
Features<br />
n Self-feed (tension/compression)<br />
n Adjustable hard start<br />
n Right hand and left hand tapping<br />
n Quick-<strong>ch</strong>ange spindle<br />
n Internal coolant system (max. 50 bar)<br />
n Integral shank DIN 69871A/D or B<br />
n Short construction<br />
Application<br />
Especially on ma<strong>ch</strong>ining centres with adaption acc. to DIN 69871A/D or B.<br />
Model Order code Capacity<br />
in steel<br />
Shank Tap adapters Self-feed mm Front<br />
release<br />
Tension T Compress. H Z mm<br />
TIC1-DIN40AD 16142 M3–M14 40A/D T1,T1-IK 7.5 5 2.5<br />
TIC1-DIN40B 16143 40B TCI, TC1-IK<br />
TIC1-DIN50AD 16152 50A/D E1, D1<br />
TIC1-DIN50B 16153 50B<br />
TIC2-DIN40AD 16242 M4,5–M24 40A/D T2, T2-IK 10 7 3<br />
TIC2-DIN40B 16243 40B<br />
TIC2-DIN50AD 16252 50A/D<br />
TIC2-DIN50B 16253 50B<br />
TC2,TC2-IK<br />
E2, D2<br />
TIC<br />
Dimensions<br />
Model D mm d mm L1 mm L2 mm<br />
TIC1-DIN40AD 43 19 68.4 97<br />
TIC1-DIN40B<br />
TIC1-DIN50AD 101.8<br />
TIC1-DIN50B<br />
TIC2-DIN40AD 59 31 68.4 133<br />
TIC2-DIN40B<br />
TIC2-DIN50AD 101.8<br />
TIC2-DIN50B<br />
Note: When using Roll Form Taps the <strong>ch</strong>uck’s tapping capacity must be reduced by 25%.<br />
The quick-<strong>ch</strong>ange adapters are ordered separately, see pages 24–27.<br />
Further shank versions as DIN 69880 (VDI 3425), ABS (System Komet) available on request.<br />
Tap adapters<br />
on pages 24–27<br />
TAPMATIC 21
Special models on request<br />
High speed tapping atta<strong>ch</strong>ments with automatic reversal for<br />
CNC ma<strong>ch</strong>ines<br />
The ID models are particularly suitable for CNC ma<strong>ch</strong>ines with limited space in the tool<br />
magazine. With its outside diameter of only 65mm the unit occupies only one station in the tool<br />
<strong>ch</strong>ange magazine.<br />
Features<br />
n Low-friction cushioned drive up to 2500 RPM<br />
n Self-feed (tension)<br />
n Accurate thread depths<br />
n Steel collets ER-GB<br />
n Straight shanks, inter<strong>ch</strong>angeable shanks available (HSK)<br />
n Renewable drive systems<br />
n Internal coolant system (max. 50 bar)<br />
n Reduced ma<strong>ch</strong>ine spindle wear<br />
n Shorter cycle time<br />
n Increased tap life<br />
n Reduction in energy consumption<br />
Application<br />
On CNC ma<strong>ch</strong>ining centres with automatic tool <strong>ch</strong>anger (bore cycle G85) or modified and<br />
efficient sub routine.<br />
Delivery<br />
Standard accessories include 2 wren<strong>ch</strong>es and all necessary hex keys. The required stop arm,<br />
sealing gaskets as well as ER-GB (ER) steel collets are ordered separately.<br />
Model Order code Capacity<br />
in steel<br />
Max. RPM<br />
Straight<br />
shank S<br />
Ø mm<br />
Collets<br />
ID50 38642 M4,5–M12 2500 25 ER20 2,5<br />
Note: When using Roll Form Taps the <strong>ch</strong>uck’s tapping capacity must be reduced by 25%.<br />
Several models with HSK shank on request.<br />
Weight kg<br />
Tapping atta<strong>ch</strong>ments for CNC centre lathes with VDI shank<br />
Features<br />
n Automatic reversal<br />
n Self-feed (tension)<br />
n Steel collets ER-GB<br />
n Modular VDI shank DIN 69880 (VDI3425)<br />
Application<br />
On CNC-lathes with activated tools and VDI shank.<br />
Radial self-reversing tapping atta<strong>ch</strong>ment RSR<br />
Model Order code Capacity in steel Collets Max. RPM<br />
RSR50 37014 M4,5–M12 ER16 2500<br />
Model RSR<br />
Axial self-reversing tapping atta<strong>ch</strong>ment ASR<br />
Model Order code Capacity in steel Collets Max. RPM<br />
ASR50 37030 M2,5–M7 ER11 3000<br />
ASA50 37034 M4,5–M12 ER16 2500<br />
ASA65 37038 M6–M16 ER20 1500<br />
Note: When using Roll Form Taps the <strong>ch</strong>uck’s tapping capacity must be reduced by 25%.<br />
Steel collets and VDI shank are ordered separately. The VDI shank is manufactured individually for your lathe.<br />
Dimensions for the atta<strong>ch</strong>ments available on request.<br />
Model ASR<br />
Steel collets<br />
on page 28<br />
22 TAPMATIC
D<br />
S<br />
L 1<br />
Tapping <strong>ch</strong>ucks with straight shank DIN 1835B+E<br />
quick <strong>ch</strong>ange version<br />
Features<br />
n Self-feed (tension/compression)<br />
n Releasable hard start<br />
n Short construction<br />
n Right hand tapping<br />
n Neutral position<br />
n Quick <strong>ch</strong>ange spindle T, TC, TF, D, E<br />
n Inter<strong>ch</strong>angeable shanks<br />
Special models on request<br />
H<br />
T<br />
L 2<br />
Application<br />
On ma<strong>ch</strong>ine-tools with controlled feed, especially on CNC ma<strong>ch</strong>ining centres and CNC lathes.<br />
Model Order code Capacity in steel Straight shank S Tap adapters<br />
mm<br />
NC-0 34002 M1,4–M6 20 T0, TC0, TF0, D0, E0<br />
NC-1 34012 M3–M12 25 T1, TC1, TF1, D1, E1<br />
NC-2S 34022S M5–M22 25 T2, TC2, TF2, D2, E2<br />
Tapping <strong>ch</strong>ucks with straight shank DIN 1835B+E<br />
quick <strong>ch</strong>ange for minimal coolant<br />
Features<br />
n Self-feed (tension/compression)<br />
n Hard start<br />
n Front release<br />
n Internal coolant system (Minimum quantity lubrication up to max. 10 bar)<br />
n Short construction<br />
n Quick-<strong>ch</strong>ange spindle<br />
n Inter<strong>ch</strong>angeable shanks<br />
Application<br />
Especially on CNC ma<strong>ch</strong>ining centres.<br />
Model Order code Capacity in steel Straight shank S Tap adapters<br />
mm<br />
TIM1-025 17125 M7–M14 25 T1<br />
TIM2-025 17225 M7–M24 25 T2<br />
Further shank versions on request.<br />
Syn<strong>ch</strong>ro tapping <strong>ch</strong>ucks without length compensation<br />
multi-range collets (RF)<br />
Features<br />
n Rigid without tension/compression<br />
n Multi-range collets (RF)<br />
n Adjustable back jaw to drive tap<br />
n Inter<strong>ch</strong>angeable shanks<br />
Application<br />
Especially on CNC ma<strong>ch</strong>ining centres with syn<strong>ch</strong>ronous control.<br />
Model Order code Capacity in steel Taper mount Collets<br />
DIN 238<br />
JACOBS<br />
SM41-JT1 24101 M1,4–M7 JT1 J116, J117<br />
SM42-B12 24212 M3–M12 B12 J421, J422<br />
SM42-JT1 24201 JT1<br />
SM42-JT2 24202 JT2<br />
SM44-B16 24416 M5–M18 B16 J443, J440<br />
SM44-JT2 24402 JT2<br />
SM44-JT6 24406 JT6<br />
Tap adapters<br />
on pages 24–27<br />
Inter<strong>ch</strong>angeable<br />
NC shanks<br />
on page 30<br />
Collets RF<br />
on page 29<br />
Arbors<br />
on page 30<br />
TAPMATIC 23
T<br />
Quick-<strong>ch</strong>ange tap adapters DIN/ISO positive drive<br />
For tap <strong>ch</strong>ucks TA, TIC, TIM and NC.<br />
Features<br />
n Positive drive<br />
n Right and left hand tapping<br />
n Internal coolant system through the tap<br />
Model Tap size Seize Dimensions<br />
d mm L1 mm D mm L2 mm<br />
T0 M1–M10 0 13 26.5 22 7<br />
T1 M3–M14 1 19 28.5 30 7<br />
T2 M4,5–M24 2 31 46.5 48 11<br />
T3 M14–M36 3 48 68.5 70 14<br />
T4 M22–M48 4 60 105.0 92 42<br />
Product range – Adapters<br />
Tap Shank<br />
Ø<br />
Square<br />
mm<br />
Order code<br />
T0<br />
Order code<br />
T1<br />
Order code<br />
T2<br />
Order code<br />
T3<br />
Order code<br />
T4<br />
M1 2.5 2.1 T0-025021<br />
M2 2.8 2.1 T0-028021<br />
M2,5 2.8 2.1 T0-028021<br />
M2,6 2.8 2.24 T0-028022<br />
M3 2.24 1.8 T0-022018<br />
M3 3.15 2.5 T0-0315025<br />
M3 3.5 2.7 T0-035027<br />
M3,5 3.55 2.8 T0-035028 T1-035028<br />
M3,5 4 3 T0-040030 T1-040030<br />
M4 2.8 2.1 T0-028021 –<br />
M4 4 3.15 T0-040031 T1-040031<br />
M4 4.5 3.4 T0-045034 T1-045034<br />
M4,5 4.5 3.55 T0-045035 T1-045035<br />
M5 3.5 2.7 T0-035027 T1-035027<br />
M5 5 4 T0-050040 T1-050040<br />
M5 6 4.9 T0-060049 T1-060049 T2-060049<br />
M6 4.5 3.4 T0-045034 T1-045034 –<br />
M6 6 4.9 T0-060049 T1-060049 T2-060049<br />
M6 6.3 5 T0-063050 T1-063050 T2-063050<br />
M7 5.6 4.5 T0-056045 T1-056045 –<br />
M7 7.1 5.6 T0-071056 T1-071056 T2-071056<br />
M8 6 4.9 T0-060049 T1-060049 T2-060049<br />
M8 8 6.2 T0-080062* T1-080062 T2-080062<br />
M8 8 6.3 T0-080063* T1-080063 T2-080063<br />
M10 7 5.5 T0-070055* T1-070055 T2-070055<br />
M10 10 8 T1-100080 T2-100080<br />
M12 9 7 T1-090070 T2-090070<br />
M12 9 7.1 T1-090071 T2-090071<br />
M14 11 9 T1-110090 T2-110090 T3-110090<br />
M14 11.2 9 T1-112090 T2-112090 T3-112090<br />
M16 12 9 T1-120090* T2-120090 T3-120090<br />
M16 12.5 10 T1-125100* T2-125100 T3-125100<br />
M18 14 11 T2-140110 T3-140110<br />
M18 14 11.2 T2-140112 T3-140112<br />
M20 14 11.2 T2-140112 T3-140112<br />
M20 16 12 T2-160120 T3-160120<br />
M22 16 12.5 T2-160125 T3-160125<br />
M22 18 14.5 T2-180145 T3-180145 T4-180145<br />
M24 18 14 T2-180140 T3-180140 T4-180140<br />
M24 18 14.5 T2-180145 T3-180145 T4-180145<br />
M27 20 16 T2-200160* T3-200160 T4-200160<br />
M30 22 18 T2-220180* T3-220180 T4-220180<br />
M33 22.4 18 T2-224180* T3-224180 T4-224180<br />
M33 25 20 T3-250200 T4-250200<br />
M36 28 22 T3-280220 T4-280220<br />
M37 28 22.4 T3-280224 T4-280224<br />
M39 32 24 T3-320240* T4-320240<br />
M42 32 24 T3-320240* T4-320240<br />
M44 31.5 25 T3-315250* T4-315250<br />
M45 36 29 T3-360290* T4-360290<br />
M48 36 29 T3-360290* T4-360290<br />
Note: Version with (*) only suitable for light processing.<br />
24 TAPMATIC
Quick-<strong>ch</strong>ange tap adapters DIN/ISO adjustable torque control<br />
For tap <strong>ch</strong>ucks TA, TIC and NC.<br />
Features<br />
n Adjustable torque control<br />
n Right and left hand tapping<br />
n Internal coolant system through the tap<br />
Model Tap size Seize Dimensions<br />
d mm L1 mm D mm L2 mm<br />
TC0 M1–M10 0 13 40.5 23 21<br />
TC1 M3–M14 1 19 46.5 32 25<br />
TC2 M4,5–M24 2 31 69 50 34<br />
TC3 M14–M36 3 48 100.5 72 45<br />
TC4 M22–M48 4 60 131 95 68<br />
TC<br />
Product range – Adapters with torque control<br />
Tap Shank<br />
Ø<br />
Square<br />
mm<br />
Order code<br />
TC0<br />
Order code<br />
TC1<br />
Order code<br />
TC2<br />
Order code<br />
TC3<br />
Order code<br />
TC4<br />
M1 2.5 2.1 TC0-025021<br />
M2 2.8 2.1 TC0-028021<br />
M2,5 2.8 2.1 TC0-028021<br />
M2,6 2.8 2.24 TC0-028022<br />
M3 2.24 1.8 TC0-022018<br />
M3 3.15 2.5 TC0-031025<br />
M3 3.5 2.7 TC0-035027<br />
M3,5 3.55 2.8 TC0-035028 TC1-035028<br />
M3,5 4 3 TC0-040030 TC1-040030<br />
M4 2.8 2.1 TC0-028021 –<br />
M4 4 3.15 TC0-040031 TC1-040031<br />
M4 4.5 3.4 TC0-045034 TC1-045034<br />
M4,5 4.5 3.55 TC0-045035 TC1-045035<br />
M5 3.5 2.7 TC0-035027 TC1-035027<br />
M5 5 4 TC0-050040 TC1-050040<br />
M5 6 4.9 TC0-060049 TC1-060049 TC2-060049<br />
M6 4.5 3.4 TC0-045034 TC1-045034 –<br />
M6 6 4.9 TC0-060049 TC1-060049 TC2-060049<br />
M6 6.3 5 TC0-063050 TC1-063050 TC2-063050<br />
M7 5.6 4.5 TC0-056045 TC1-056045 –<br />
M7 7.1 5.6 TC0-071056 TC1-071056 TC2-071056<br />
M8 6 4.9 TC0-060049 TC1-060049 TC2-060049<br />
M8 8 6.2 TC0-080062* TC1-080062 TC2-080062<br />
M8 8 6.3 TC0-080063* TC1-080063 TC2-080063<br />
M10 7 5.5 TC0-070055 TC1-070055 TC2-070055<br />
M10 10 8 TC1-100080 TC2-100080<br />
M12 9 7 TC1-090070 TC2-090070<br />
M12 9 7.1 TC1-090071 TC2-090071<br />
M14 11 9 TC1-110090 TC2-110090 TC3-110090<br />
M14 11.2 9 TC1-112090 TC2-112090 TC3-112090<br />
M16 12 9 TC1-120090* TC2-120090 TC3-120090<br />
M16 12.5 10 TC1-125100* TC2-125100 TC3-125100<br />
M18 14 11 TC2-140110 TC3-140110<br />
M18 14 11.2 TC2-140112 TC3-140112<br />
M20 14 11.2 TC2-140112 TC3-140112<br />
M20 16 12 TC2-160120 TC3-160120<br />
M22 16 12.5 TC2-160125 TC3-160125<br />
M22 18 14.5 TC2-180145 TC3-180145 TC4-180145<br />
M24 18 14 TC2-180140 TC3-180140 TC4-180140<br />
M24 18 14.5 TC2-180145 TC3-180145 TC4-180145<br />
M27 20 16 TC2-200160* TC3-200160 TC4-200160<br />
M30 22 18 TC2-220180* TC3-220180 TC4-220180<br />
M33 22.4 18 TC2-224180* TC3-224180 TC4-224180<br />
M33 25 20 TC3-250200 TC4-250200<br />
M36 28 22 TC3-280220 TC4-280220<br />
M37 28 22.4 TC3-280224 TC4-280224<br />
M39 32 24 TC3-320240 TC4-320240<br />
M42 32 24 TC3-320240 TC4-320240<br />
M44 31.5 25 TC3-315250* TC4-315250<br />
M45 36 29 TC3-360290 TC4-360290<br />
M48 36 29 TC3-360290 TC4-360290<br />
Note: Version with (*) only suitable for light processing.<br />
TAPMATIC 25
T-IK | TC-IK<br />
Quick-<strong>ch</strong>ange tap adapters DIN positive drive,<br />
internal coolant system<br />
For tap <strong>ch</strong>ucks TIC and TIM.<br />
Features<br />
n Positive drive<br />
n Right and left hand tapping<br />
n Internal coolant system (for taps without internal coolant)<br />
Model Tap size Seize Dimensions<br />
d mm L1 mm D mm L2 mm<br />
T1-IK M3–M14 1 19 28.5 30 7<br />
T2-IK M4,5–M24 2 31 46.0 48 11<br />
T3-IK M14–M30 3 48 68.5 70 14<br />
T4-IK M22–M48 4 60 105 92 42<br />
Product range – IC-Adapters<br />
Tap Shank<br />
Ø<br />
Square<br />
mm<br />
Standard Order code<br />
T1-IK<br />
Order code<br />
T2-IK<br />
Order code<br />
T3-IK<br />
Order code<br />
T4-IK<br />
M3 3.5 2.7 DIN371 T1-IK-035027<br />
M3,5 4 3 DIN371 T1-IK-040030<br />
M4 4.5 3.4 DIN371 T1-IK-045034<br />
M5 3.5 2.7 DIN376 T1-IK-035027<br />
M5 6 4.9 DIN371 T1-IK-060049 T2-IK-060049<br />
M6 4.5 3.4 DIN376 T1-IK-045034 –<br />
M6 6 4.9 DIN371 T1-IK-060049 T2-IK-060049<br />
M8 6 4.9 DIN376 T1-IK-060049 T2-IK-060049<br />
M8 8 6.2 DIN371 T1-IK-080062 T2-IK-080062<br />
M10 7 5.5 DIN376 T1-IK-070055 T2-IK-070055<br />
M10 10 8 DIN371 T1-IK-100080 T2-IK-100080<br />
M12 9 7 DIN376 T1-IK-090070 T2-IK-090070<br />
M14 11 9 DIN376 T1-IK-110090 T2-IK-110090 T3-IK-110090<br />
M16 12 9 DIN376 T2-IK-120090 T3-IK-120090<br />
M18 14 11 DIN376 T2-IK-140110 T3-IK-140110<br />
M20 16 12 DIN376 T2-IK-160120 T3-IK-160120<br />
M22 18 14.5 DIN376 T2-IK-180145 T3-IK-180145 T4-IK-180145<br />
M24 18 14.5 DIN376 T2-IK-180145 T3-IK-180145 T4-IK-180145<br />
M27 20 16 DIN376 T3-IK-200160 T4-IK-200160<br />
M30 22 18 DIN376 T3-IK-220180 T4-IK-220180<br />
M33 25 20 DIN376 T3-IK-250200 T4-IK-250200<br />
M36 28 22 DIN376 T3-IK-280220 T4-IK-280220<br />
M39 32 24 DIN376 T4-IK-320240<br />
M42 32 24 DIN376 T4-IK-320240<br />
M45 36 29 DIN376 T4-IK-360290<br />
M48 36 29 DIN376 T4-IK-360290<br />
Version with IC and torque control<br />
Model Tap size Seize Dimensions<br />
d mm L1 mm D mm L2 mm<br />
TC1-IK M3,5–M14 1 19 46.5 32 25<br />
TC2-IK M4,5–M24 2 31 69.0 50 34<br />
TC3-IK M14–M30 3 48 100.5 72 45<br />
TC4-IK M22–M48 4 60 131 95 68<br />
Product range – IC-Adapters with torque control<br />
Tap Shank<br />
Ø<br />
Square<br />
mm<br />
Norm<br />
Order code<br />
TC1-IK<br />
Order code<br />
TC2-IK<br />
Order code<br />
TC3-IK<br />
Order code<br />
TC4-IK<br />
M3,5 4 3 DIN371 TC1-IK-040030<br />
M4 4.5 3.4 DIN371 TC1-IK-045034<br />
M5 3.5 2.7 DIN376 TC1-IK-035027<br />
M5 6 4.9 DIN371 TC1-IK-060049 TC2-IK-060049<br />
M6 4.5 3.4 DIN376 TC1-IK-045034 –<br />
M6 6 4.9 DIN371 TC1-IK-060049 TC2-IK-060049<br />
M8 6 4.9 DIN376 TC1-IK-060049 TC2-IK-060049<br />
M8 8 6.2 DIN371 TC1-IK-080062 TC2-IK-080062<br />
M10 7 5.5 DIN376 TC1-IK-070055 TC2-IK-070055<br />
M10 10 8 DIN371 TC1-IK-100080 TC2-IK-100080<br />
M12 9 7 DIN376 TC1-IK-090070 TC2-IK-090070<br />
M14 11 9 DIN376 TC1-IK-110090 TC2-IK-110090 TC3-IK-110090<br />
M16 12 9 DIN376 TC2-IK-120090 TC3-IK-120090<br />
M18 14 11 DIN376 TC2-IK-140110 TC3-IK-140110<br />
M20 16 12 DIN376 TC2-IK-160120 TC3-IK-160120<br />
M22 18 14.5 DIN376 TC2-IK-180145 TC3-IK-180145 TC4-IK-180145<br />
M24 18 14.5 DIN376 TC2-IK-180145 TC3-IK-180145 TC4-IK-180145<br />
M27 20 16 DIN376 TC3-IK-200160 TC4-IK-200160<br />
M30 22 18 DIN376 TC3-IK-220180 TC4-IK-220180<br />
M33 25 20 DIN376 TC3-IK-250200 TC4-IK-250200<br />
M36 28 22 DIN376 TC3-IK-280220 TC4-IK-280220<br />
M39 32 24 DIN376 TC4-IK-320240<br />
M42 32 24 DIN376 TC4-IK-320240<br />
M45 36 29 DIN376 TC4-IK-360290<br />
M48 36 29 DIN376 TC4-IK-360290<br />
26 TAPMATIC
TF | E | D<br />
Quick-<strong>ch</strong>ange collet <strong>ch</strong>uck adapters<br />
Tap holders with various or adjustable back jaws to drive the square section of the taps.<br />
Application<br />
For tap <strong>ch</strong>ucks TA and NC. By means of two multi-range collets, all shank dimensions within the<br />
specified capacity can be covered. Without torque control, for right and left hand tapping.<br />
Delivery<br />
Standard accessories include wren<strong>ch</strong> and necessary drive adapters for the specified capacity.<br />
Please see page 29 for multi-range collets, whi<strong>ch</strong> have to be ordered separately.<br />
Model Order code Tap size Collets<br />
Rubber Flex<br />
TF0 29350 M1,4–M7 J116<br />
J117<br />
TF1 29351 M3–M12 J421<br />
J422<br />
TF2 29352 M5–M18 J443<br />
J440<br />
TF3 29353 M10–M30 J461<br />
J462<br />
Dimensions<br />
A mm B mm C mm D mm<br />
18.6 18.6 21.0 13<br />
27.4 18.6 27.0 19<br />
37.2 24.6 38.1 31<br />
54.0 31.8 50.5 48<br />
Quick-<strong>ch</strong>ange tap adapters with steel collet<br />
Tap holder for steel collets ER and ER-GB with square.<br />
Application<br />
For tap <strong>ch</strong>ucks TA, TIC and NC. Without torque control, for right and left hand tapping as well as<br />
internal coolant system.<br />
Delivery<br />
Standard accessories include sealing gasket, wren<strong>ch</strong> is not included.<br />
Model Order code Tap size Steel collets Dimensions<br />
D mm d mm L2 mm<br />
E0 29650 M2–M8 ER11 19 13 23<br />
E1 29651 M4–M12 ER20 34 19 33<br />
E2 29652 M4–M20 ER32 50 31 40<br />
Quick-<strong>ch</strong>ange die holders<br />
For tap <strong>ch</strong>ucks TA, TIC and NC.<br />
Features<br />
n For dies to DIN 223<br />
IK<br />
d<br />
Ø<br />
D<br />
L2<br />
IK<br />
d<br />
Ø<br />
D<br />
Lmax<br />
L2<br />
Model Order code Die size<br />
Ø<br />
Capacity in steel Dimensions<br />
D mm d mm L2 mm Lmax mm<br />
D1 D1-160050 SE 16 x 5 M1–M4 30 19 15.0 36<br />
D1-200050 SE 20 x 5 M3–M4 30 15.0 36<br />
D1-200070 SE 20 x 7 M4,5–M6 30 17.0 38<br />
D1-250090 SE 25 x 9 M7–M9 35 19.0 40<br />
D1-300110 SE 30 x 11 M10–M11 40 20.5 42<br />
D1-380100 SE 38 x 10 M12x1–M15x1,5 48 19.5 41<br />
D1-380140 SE 38 x 14 M12–M14 48 23.5 45<br />
D2 D2-200050 SE 20 x 5 M3–M4 40 31 20.0 55<br />
D2-200070 SE 20 x 7 M4,5–M6 40 21.5 56<br />
D2-250090 SE 25 x 9 M7–M9 40 23.5 58<br />
D2-300110 SE 30 x 11 M10–M11 40 25.0 60<br />
D2-380100 SE 38 x 10 M12x1–M15x1,5 48 21.0 56<br />
D2-380140 SE 38 x 14 M12–M14 48 25.0 60<br />
D2-450140 SE 45 x 14 M16x1–M20x2 57 25.0 60<br />
D2-450180 SE 45 x 18 M16–M20 57 29.0 64<br />
D3 D3-300110 SE 30 x 11 M10–M11 60 48 29.0 84<br />
D3-380100 SE 38 x 10 M12x1–M15x1,5 60 28.0 83<br />
D3-380140 SE 38 x 14 M12–M14 60 32.0 87<br />
D3-450140 SE 45 x 14 M16x1–M20x2 60 32.0 87<br />
D3-450180 SE 45 x 18 M16–M20 60 36.0 91<br />
D3-550150 SE 55 x 15 M22x1–M26x2 72 30.0 85<br />
D3-550220 SE 55 x 22 M22–M24 72 35.0 90<br />
D3-650180 SE 65 x 18 M27x1–M36x2 82 32.0 87<br />
D3-650250 SE 65 x 25 M27–M36 82 38.0 93<br />
TAPMATIC 27
ER-GB<br />
Steel collets ER-GB with inner square<br />
Collets to DIN 6499B with inner square for positive drive of tap square. Especially suitable for<br />
syn<strong>ch</strong>ronised tapping. Inter<strong>ch</strong>angeable with ER-collets.<br />
ER11GB<br />
A = 11.5 mm B = 17.0 mm<br />
Order code Shank mm Square mm<br />
GB111028 2.8 2.1<br />
GB111035 3.5 2.7<br />
GB111040 4.0 3.0<br />
GB111045 4.5 3.4<br />
GB111060 6.0 4.9<br />
ER16GB<br />
A = 17.0 mm B = 27.5 mm<br />
Order code Shank mm Square mm<br />
GB116040 4.0 3.15/3.2<br />
GB116045 4.5 3.4<br />
GB116050 5.0 4.0<br />
GB116053 5.5 4.3<br />
GB116055 5.5 4.5<br />
GB116065 6.0 4.5<br />
GB116060 6.0 4.9<br />
GB116062 6.2 5.0<br />
GB116063 6.3 5.0<br />
GB116070 7.0 5.5<br />
GB116071 7.1 5.6<br />
GB116080 8.0 6.2/6.3<br />
GB116085 8.5 6.5<br />
GB116090 9.0 7.0/7.1<br />
ER20GB<br />
A = 21,0 mm B = 31,5 mm<br />
Order code Shank mm Square mm<br />
GB120040 4.0 3.15/3.2<br />
GB120045 4.5 3.4<br />
GB120050 5.0 4.0<br />
GB120053 5.5 4.3<br />
GB120055 5.5 4.5<br />
GB120065 6.0 4.5<br />
GB120060 6.0 4.9<br />
GB120062 6.2 5.0<br />
GB120063 6.3 5.0<br />
GB120070 7.0 5.5<br />
GB120071 7.1 5.6<br />
GB120080 8.0 6.2/6.3<br />
GB120085 8.5 6.5<br />
GB120090 9.0 7.0/7.1<br />
GB120100 10.0 8.0<br />
GB120105 10.5 8.0<br />
GB120110 11.0 9.0<br />
GB120112 11.2 9.0<br />
ER25GB<br />
A = 26,0 mm B = 34,0 mm<br />
Order code Shank mm Square mm<br />
GB125040 4.0 3.15/3.2<br />
GB125045 4.5 3.4<br />
GB125050 5.0 4.0<br />
GB125053 5.5 4.3<br />
GB125055 5.5 4.5<br />
GB125065 6.0 4.5<br />
GB125060 6.0 4.9<br />
GB125062 6.2 5.0<br />
GB125063 6.3 5.0<br />
GB125070 7.0 5.5<br />
GB125071 7.1 5.6<br />
GB125080 8.0 6.2/6.3<br />
GB125085 8.5 6.5<br />
GB125090 9.0 7.0/7.1<br />
GB125100 10.0 8.0<br />
GB125105 10.5 8.0<br />
GB125110 11.0 9.0<br />
GB125112 11.2 9.0<br />
GB125120 12.0 9.0<br />
GB125125 12.5 10.0<br />
GB125140 14.0 11.0/11.2<br />
GB125150 15.0 12.0<br />
GB125160 16.0 12.0<br />
ER32GB<br />
A = 33,0 mm B = 40,0 mm<br />
Order code Shank mm Square mm<br />
GB132040 4.0 3.15/3.2<br />
GB132045 4.5 3.4<br />
GB132050 5.0 4.0<br />
GB132053 5.5 4.3<br />
GB132055 5.5 4.5<br />
GB132065 6.0 4.5<br />
GB132060 6.0 4.9<br />
GB132062 6.2 5.0<br />
GB132063 6.3 5.0<br />
GB132070 7.0 5.5<br />
GB132071 7.1 5.6<br />
GB132080 8.0 6.2/6.3<br />
GB132085 8.5 6.5<br />
GB132090 9.0 7.0/7.1<br />
GB132100 10.0 8.0<br />
GB132105 10.5 8.0<br />
GB132110 11.0 9.0<br />
GB132112 11.2 9.0<br />
GB132120 12.0 9.0<br />
GB132125 12.5 10.0<br />
GB132140 14.0 11.0/11.2<br />
GB132150 15.0 12.0<br />
GB132160 16.0 12.0<br />
GB132170 17.0 13.0<br />
GB132180 18.0 14.0/14.5<br />
GB132200 20.0 16.0<br />
ER40GB<br />
A = 41,0 mm B = 46,0 mm<br />
Order code Shank mm Square mm<br />
GB140065 6.0 4.5<br />
GB140060 6.0 4.9<br />
GB140062 6.2 5.0<br />
GB140063 6.3 5.0<br />
GB140070 7.0 5.5<br />
GB140071 7.1 5.6<br />
GB140080 8.0 6.2/6.3<br />
GB140085 8.5 6.5<br />
GB140090 9.0 7.0/7.1<br />
GB140100 10.0 8.0<br />
GB140105 10.5 8.0<br />
GB140110 11.0 9.0<br />
GB140112 11.2 9.0<br />
GB140120 12.0 9.0<br />
GB140125 12.5 10.0<br />
GB140140 14.0 11.0/11.2<br />
GB140150 15.0 12.0<br />
GB140160 16.0 12.0<br />
GB140170 17.0 13.0<br />
GB140180 18.0 14.0/14.5<br />
GB140200 20.0 16.0<br />
GB140220 22.0 18.0<br />
28 TAPMATIC
Accessories<br />
RF multi-range collets<br />
Rubber Flex collets for TAPMATIC tapping atta<strong>ch</strong>ments and <strong>ch</strong>ucks.<br />
Model Order code Capacity Type<br />
mm<br />
J115 21500 1.0–2.5 Extra<br />
J116 21600 2.5–4.5 Standard<br />
J117 21700 4.5–6.5 Standard<br />
J420 22000 4.5–8.0 Extra<br />
J421 22100 3.5–6.5 Standard<br />
J422 22200 6.5–10.0 Standard<br />
J423 22300 2.0–4.5 Extra<br />
Model Order code. Capacity Type<br />
mm<br />
J440 24000 7.0–13.0 Standard<br />
J441 24100 4.5–10.0 Extra<br />
J443 24300 2.8–7.0 Standard<br />
J444 24400 1.8–4.5 Extra<br />
J445 24500 10.0–16.0 Extra<br />
J461 26100 10.0–16.0 Standard<br />
J462 26200 16.0–23.0 Standard<br />
XB collets<br />
for TAPMATIC miniature tapping atta<strong>ch</strong>ment model 100XB.<br />
Model Order code Capacity Type<br />
mm<br />
117XB1 20100 0.9–1.0 DIN 376<br />
117XB2 20200 1.1–1.25 ISO<br />
117XB3 20300 1.4–1.55<br />
117XB4 20400 1.6–1.8<br />
Model Order code Capacity Type<br />
mm<br />
117XB5 20500 2.0–2.2 DIN 376<br />
117XB6 20600 2.3–2.5 DIN 371<br />
117XB7 20700 2.8–3.0 ISO<br />
117XB8 20800 3.3–3,6<br />
Clamping nuts to DIN 6499<br />
Order code Type A mm B mm<br />
341100 ER11 19 11.3<br />
341600 ER16 28 17.5<br />
342000 ER20 34 19.0<br />
Order code Type A mm B mm<br />
342500 ER25 42 20.0<br />
343200 ER32 50 22.5<br />
344000 ER40 63 25.5<br />
Clamping nuts to DIN 6499 for internal coolant system<br />
Order code Type A mm B mm<br />
341620 ER16 28 22.5<br />
342020 ER20 34 24.5<br />
Order code Type A mm B mm<br />
342520 ER25 42 25.0<br />
343220 ER32 50 27.5<br />
344020 ER40 63 30.5<br />
Sealing gasket sets<br />
for clamping nuts to DIN 6499 for internal coolant system.<br />
Capacity 0.5 mm/gasket.<br />
Model Capacity mm Order code<br />
DS/ER16 03.0 – 10.0 316030 – 316100<br />
DS/ER20 03.0 – 13.0 320030 – 320130<br />
DS/ER25 03.0 – 16.0 325030 – 325160<br />
DS/ER32 03.0 – 20.0 332030 – 332200<br />
DS/ER40 03.0 – 26.0 340030 – 340260<br />
Miscellaneous sizes of sealing gaskets are available<br />
separately or as sets on request.<br />
Order example:<br />
The order code can easily be created according to the<br />
following example:<br />
Sealing gasket for nut DS/ER16 Ø 8.0 mm translates into<br />
part no. 316080<br />
Ordering key<br />
Article group Model Capacity Order code<br />
mm<br />
3 16 08.0 316080<br />
TAPMATIC 29
Morse taper arbors | NC shanks | Coolant tubes<br />
Morse taper arbors<br />
to DIN 238.<br />
NC shanks DIN 69871A/D<br />
Order code Morse taper DIN taper Length mm<br />
L1<br />
L2<br />
20112 MK1 B12 91 22<br />
20116 MK1 B16 98 29<br />
20212 MK2 B12 107 22<br />
20216 MK2 B16 114 29<br />
20218 Mk2 B18 122 37<br />
20312 MK3 B12 126 22<br />
20316 MK3 B16 133 29<br />
20318 MK3 B18 141 37<br />
20416 MK4 B16 160 29<br />
20418 MK4 B18 168 37<br />
Morse taper arbors<br />
to JACOBS taper.<br />
Order code Morse taper JACOBS taper Length mm<br />
L1<br />
L2<br />
20101 MK1 1 86 18<br />
20133 MK1 33 96 26<br />
20103 MK1 3 101 32<br />
20201 MK2 1 103 18<br />
20233 Mk2 33 111 26<br />
20203 MK2 3 117 32<br />
20204 MK2 4 128 43<br />
20301 MK3 1 122 18<br />
20333 MK3 33 130 26<br />
20303 MK3 3 136 32<br />
20304 MK3 4 147 43<br />
20433 MK4 33 157 26<br />
20403 MK4 3 162 32<br />
20404 MK4 4 173 43<br />
20503 MK5 3 195 32<br />
20504 MK5 4 205 43<br />
Order code Shank Bore Dimensions mm<br />
mm<br />
D A g<br />
S-241 SK40 20 65 35 M16<br />
S-242 SK40 25 65 35 M16<br />
S-251 SK50 20 72 35 M24<br />
S-252 SK50 25 72 35 M24<br />
NC shanks MAS-BT<br />
Order code Arbors Bore Dimensions mm<br />
mm<br />
D A g<br />
S-331 BT30 20 54 35 M12<br />
S-341 BT40 20 55 35 M16<br />
S-342 BT40 25 55 35 M16<br />
S-351 BT50 20 60 40 M24<br />
S-352 BT50 25 60 40 M24<br />
NC shanks DIN 2080<br />
Morse taper arbors<br />
with threaded mount.<br />
Order code Morse taper Threaded Length mm<br />
mount<br />
L1<br />
L2<br />
20137 MK1 3/8 – 24 82 65,5<br />
20237 MK2 3/8 – 24 104 80<br />
20337 MK3 3/8 – 24 115 99<br />
20150 MK1 1/2 – 20 87 65,5<br />
20250 Mk2 1/2 – 20 103 80<br />
20350 MK3 1/2 – 20 116 99<br />
20262 MK2 5/8 – 16 107 80<br />
20362 MK3 5/8 – 16 125 99<br />
20287 MK2 7/8 – 20 100 80<br />
20387 MK3 7/8 – 20 116 99<br />
20304 MK4 7/8 – 20 142 124<br />
20315 MK3 1.1/2 – 18 118 99<br />
20415 MK4 1.1/2 – 18 143 124<br />
Order code Shank Bore Dimensions mm<br />
mm<br />
D A g<br />
S-141 SK40 20 60 24 M16<br />
S-142 SK40 25 60 24 M16<br />
S-151 SK50 20 65 34 M24<br />
S-152 SK50 25 65 34 M24<br />
Coolant tubes<br />
for shanks to DIN 69893A.<br />
Straight shank arbors<br />
to JACOBS taper.<br />
Order code Straight shank JACOBS taper Length mm<br />
Ø mm<br />
L1<br />
L2<br />
8-33 8 33 64 37<br />
10-33 10 33 64 35<br />
12-33 12 33 64 35<br />
16-33 16 33 64 35<br />
20-33 20 33 64 33<br />
Order code For HSK-A Dimensions mm<br />
Ø D Ø D1 G<br />
205010 50 6,4 10 M16x1<br />
206310 63 8 12 M18x1<br />
208010 80 10 14 M20x1,5<br />
2010010 100 12 16 M24x1,5<br />
Note: Furtker morse taper arbors and shank versions available on request.<br />
30 TAPMATIC
Cutting fluids<br />
FERROFLUID cutting fluid<br />
TAPMATIC cutting fluid have two effects: they cool and lubricate simultaneously. This means a<br />
cleaner cut and an increase in tap life.<br />
FERROFLUID is an indispensable aid when tapping tough/hard steels, <strong>ch</strong>romium-nickel steels<br />
and stainless steels. FERROFLUID has outstanding anti-weld <strong>ch</strong>aracteristics, helps to improve<br />
thread tolerances and surface finish, prevents galling and seizure. VOC free.<br />
Application<br />
For all steel, stainless steel, inconell, titan etc., not suitable for aluminium.<br />
Order code Product name Size l Container<br />
42120 FERROFLUID 0,5 Can with spout<br />
42140 5,0 Can<br />
42150 25,0 Can<br />
42160 200,0 Drum<br />
ALUFLUID cutting fluid<br />
TAPMATIC cutting fluid have two effects: they cool and lubricate simultaneously. This means a<br />
cleaner cut and an increase in tap life.<br />
ALUFLUID contains different high-pressure lubricants as well as special corrosion protectors,<br />
whi<strong>ch</strong> penetrate the metal surface, the moisture a protective film. VOC free.<br />
Application<br />
Only for aluminium, copper, brass, nickel silver and others.<br />
Order code Product name Size l Container<br />
42220 ALUFLUID 0,5 Can with spout<br />
42240 5,0 Can<br />
42250 25,0 Can<br />
42260 200,0 Drum<br />
MINIFLUID cutting fluid<br />
TAPMATIC cutting fluids have two effects: they cool and lubricate simultaneously. This means a<br />
cleaner cut and an increase in tap life.<br />
A MINIMUM QUANTITY cutting fluid for undiluted use in minimum lubrication systems.<br />
A micro-fine lubricating film prevents galling and seizure. VOC free.<br />
Application<br />
For all steel, stainless steel, inconell, titan etc. Also suitable for non-ferraus metal, aluminium<br />
and others. Not classified as toxic.<br />
Order code Product name Size l Container<br />
42320 MINIFLUID 0,5 Can with spout<br />
42340 5,0 Can<br />
42350 25,0 Can<br />
TAPMATIC 31
Installation on conventional ma<strong>ch</strong>ines<br />
Installation of tapping atta<strong>ch</strong>ments<br />
Ea<strong>ch</strong> head is supplied with a short stop arm to enable the reverse me<strong>ch</strong>anism to work within the<br />
unit, in conjunction with strong torque bar atta<strong>ch</strong>ed to the ma<strong>ch</strong>ine quill or the ma<strong>ch</strong>ine table.<br />
Please read the installation and operating guidance carefully.<br />
Tool locked<br />
against<br />
rotation<br />
Installation on CNC Ma<strong>ch</strong>ining centres<br />
Tapping atta<strong>ch</strong>ments of the RDT and RDT/IC series are supplied with stop arms, whi<strong>ch</strong> must be<br />
ordered separately. These stop arm assemblies are available for 55, 65 and 80 mm centre<br />
distance as standard. Other distances on request! Ea<strong>ch</strong> assembly contains an indexing pin,<br />
whi<strong>ch</strong> must be adjusted to the correct length to suit the ma<strong>ch</strong>ine‘s stop block. This allows the<br />
atta<strong>ch</strong>ment to be free to tap whilst in the ma<strong>ch</strong>ine spindle and to be locked against rotation<br />
whilst in the tool magazine. When desired, we can supply these stop arm assemblies<br />
READY-TO-FIT, the necessary dimensions can be conveyed to us by e-mail or fax. Please use the<br />
form on page 34.<br />
Preferred installation<br />
Alternative installation<br />
Thread size<br />
Stopp Block<br />
Torque bar holder assembly<br />
Stop arm plate<br />
Stop arm plate housing<br />
assembly<br />
Order code<br />
36007 Standard Block<br />
Stop arm plate housing assembly<br />
Order code<br />
For Model<br />
392552 RDT15, RDT25<br />
395052 RDT50<br />
Stop arm plate<br />
Order code<br />
36010 Standard Block<br />
Order code<br />
Distance spindle centre<br />
mm<br />
723420 43–56<br />
723421 56–63<br />
723422 61–75<br />
723423 73–85<br />
723424 84–97<br />
723425 95–108<br />
723426 106–117<br />
Torque bar holder assemblies<br />
For the use with Straight stop arm<br />
Torque bar installation must be<br />
stronger than the largest tap.<br />
Order code Bolt size max. length mm<br />
69383A M6 88<br />
69384A M8 88<br />
69385A M10 88<br />
69386A M12 88<br />
32 TAPMATIC
Programming of the different models<br />
Model RDT and RDT-IC<br />
For efficient Tapping and production on CNC Ma<strong>ch</strong>ining Centre we<br />
recommend the writing of a subroutine with high speed retract. As an<br />
alternative a G85 boring cycle can be used. IMPORTANT NOTE at no<br />
time should the G code for Exact Stop or Ramp be used with TAPMATIC<br />
self-reversing Tapping Atta<strong>ch</strong>ments. They will cause the tapping cycle<br />
time to be significantly slower. We will gladly help with any programming<br />
computation.<br />
1.)<br />
Rapid Traverse<br />
to clearance<br />
plane above<br />
the hole<br />
location.<br />
2.)<br />
Rapid Down to<br />
1mm minimum<br />
above<br />
component.<br />
3.)<br />
Tap pit<strong>ch</strong> into<br />
component to<br />
programmed<br />
depth.<br />
4.)<br />
Retract Tapping<br />
head at<br />
1300mm/min,<br />
specified<br />
distance for<br />
specific tapping<br />
head to reverse<br />
tap rotation.<br />
5.)<br />
Tap feed out of<br />
to clearance<br />
plane.<br />
Example<br />
(Fanuc programming)<br />
Tapping atta<strong>ch</strong>ment RDT25<br />
Tap size M5 x 0.8<br />
Speed<br />
000 RPM<br />
Feed at 100%<br />
1600 mm/min<br />
Subroutine:<br />
Rapid traverse to 1 mm above component<br />
Move in to 8 mm depth<br />
(Please note: Actual depth slightly deeper than programme depth)<br />
Retraction of 6 mm at 13‘000mm/min for <strong>ch</strong>angeover<br />
(at fastest retraction speed up to 13‘000mm/min)<br />
Move out at feed speed to 6mm above component surface<br />
Main programme:<br />
T01 M06 Tool <strong>ch</strong>ange – tool #1<br />
G00 G90 X25.0 Y25.0 <strong>ch</strong>ose work piece zero-point,<br />
move toward X/Y-coordinates<br />
S2000 M03<br />
speed 2‘000 RPM, clockwise rotation of<br />
spindle<br />
G43 H1 Z25.0 M08 rapid feed to Z25, tool offset 1, coolant on<br />
M98 P0004<br />
retrieve subroutine O0004<br />
G00 Y50.0<br />
rapid feed to next position Y50<br />
M98 P0004<br />
retrieve subroutine O0004<br />
Note: The only time during the cycle spent in the feed rate is the 1mm approa<strong>ch</strong> height<br />
plus thread depth in and out. All other moves are at maximum speed.<br />
CP<br />
Clearance Plane<br />
Clearance Plane CP<br />
1 mm MIN.<br />
Fast Retract<br />
Distance<br />
D<br />
Moving in Rapid<br />
Moving in Tap Pit<strong>ch</strong> Feed<br />
Moving at 13000mm/min<br />
Reversing tapping atta<strong>ch</strong>ments require a<br />
retract movement of the ma<strong>ch</strong>ine spindle<br />
in order for the atta<strong>ch</strong>ment to <strong>ch</strong>ange<br />
from forward to return movement.<br />
Subroutine:<br />
O0004<br />
G90<br />
G64<br />
M49<br />
G00 Z1.0<br />
G01 Z-8.0 F1600<br />
G01 Z-2.0 F13000<br />
G01 Z6.0 F1600<br />
M48<br />
M99<br />
programme number of subroutine<br />
absolute movement<br />
exact ma<strong>ch</strong>ining mode off<br />
feed override cancel off<br />
rapid to Z1<br />
feed to Z-8 with feed 1‘600 mm/min<br />
feed to Z-2 with feed 13‘000 mm/min for<br />
<strong>ch</strong>angeover<br />
feed to Z6 with feed 1‘600 mm/min<br />
feed override cancel on<br />
subroutine end<br />
Clearance Plane and Fast Retract Distance<br />
RDT15<br />
RDT25<br />
RDT50<br />
RDT85/100<br />
ID50<br />
CP = D = 250 in or 6mm<br />
CP = D = 250 in or 6mm<br />
CP = D = 400 in or 10mm<br />
CP = 590 in or 15mm,<br />
D = 400 in or 10mm<br />
CP = D = 250 in or 6mm<br />
Please note that the distance shown is<br />
the minimum clearance plane and<br />
maximum fast retract distance allowed.<br />
Models SFT and SX<br />
n Rapid traverse to clearance plane as recommended by respective<br />
ma<strong>ch</strong>ine manufacturer.<br />
n Cycle Rigid Tapping.<br />
Models TA, TIC, TIM and SM<br />
n Tapping cycle (G84).<br />
n Rapid traverse to clearance plane as recommended by respective<br />
ma<strong>ch</strong>ine manufacturers.<br />
n Spindle feed (Z) apprx. 95% of theoretical pit<strong>ch</strong> selected (TIM 100%).<br />
Models SPD<br />
n Utilize boring cycle (G85).<br />
n Rapid traverse to clearance plane safety height, (depending on<br />
thread size to be tapped 5–15mm above component).<br />
n Choose spindle feed (Z) 98–100% of theoretical pit<strong>ch</strong> selected to<br />
thread depth required.<br />
n Feed out (reverse Z) at 98–100% up to the clearance plane safety<br />
height.<br />
n Blind hole tapping or exactly defined depths. The Z feed plus the<br />
self-feed within the Tapping unit calculate Z.*<br />
*Note: this may have to be corrected to a<strong>ch</strong>ieve the depth required due to any deviation<br />
in the units built in self-feed and the response time of the ma<strong>ch</strong>ine.<br />
Models NC (releasing drive)<br />
n Utilize Tapping cycle (G84).<br />
n Rapid traverse to clearance plan as recommended by respective<br />
ma<strong>ch</strong>ine manufacturers.<br />
n Spindle feed (Z) 95% of the theoretical pit<strong>ch</strong> selected.<br />
n Blind hole tapping or exactly defined depths. The Z feed plus the<br />
self-feed within the Tapping unit calculates Z.<br />
n Programme a short dwell into the Z movement to a<strong>ch</strong>ieve full<br />
self-feed (neutral).*<br />
n Feed out to at least to the clearance plane.<br />
*Note: this may have to be corrected to a<strong>ch</strong>ieve the depth required due to any deviation<br />
in the units built in self-feed and the response time of the ma<strong>ch</strong>ine.<br />
Models ASR<br />
n Sub routine: Feed 95% no dwell, feed out at 95% constant RPM.<br />
n Rapid traverse to clearance plane safety gap (at least 10mm from<br />
component).<br />
n Feed out at least to clearance plane.<br />
n For blind holes, ma<strong>ch</strong>ine feed to desired thread depth minus a short<br />
allowance (apprx. 2mm) for the reaction time of the ma<strong>ch</strong>ine.<br />
Models RSR<br />
n Sub routine: Feed 64% no dwell, feed out at 68% constant RPM.<br />
n Rapid traverse to clearance plane safety gap (at least 10mm from<br />
component).<br />
n Feed out at least to clearance plane.<br />
n For blind holes, ma<strong>ch</strong>ine feed to desired thread depth minus a short<br />
allowance (apprx. 2mm) for the reaction time of the ma<strong>ch</strong>ine.<br />
Subject to te<strong>ch</strong>nical <strong>ch</strong>anges (without notice).<br />
TAPMATIC 33
Application questionnaire<br />
Customer:<br />
Date:<br />
Contact person:<br />
Department:<br />
Address:<br />
Postal code:<br />
Town:<br />
Phone:<br />
Fax:<br />
Ma<strong>ch</strong>ine:<br />
Model/Description:<br />
Serial no.:<br />
vertical<br />
horizontal<br />
Shank type:<br />
TAPMATIC Model:<br />
Thread: moulding cutting<br />
Quantity: through hole bottom hole<br />
Bore depth: RPM: Feed:<br />
Material: Internal coolant: Yes No<br />
Trial costs of 200.00 (stop arm) will be deducted if tool is pur<strong>ch</strong>ased!<br />
Remarks:<br />
RDT or RDT/IC Model<br />
Dimension D (mm)<br />
Dimension E (mm)<br />
Dimension F (mm)<br />
Dimension G (mm)<br />
Models RDT, RDT/IC<br />
Offset size Z (mm)<br />
34 TAPMATIC
Check list for good tapping<br />
Tapping is a specialized field with unique <strong>ch</strong>allenges and tapping te<strong>ch</strong>nology <strong>ch</strong>anges<br />
continuously but the basics necessary for good tapping remain the same. For the best results,<br />
the key areas to analyze are the work piece, the tap, the ma<strong>ch</strong>ine tool, the tapping atta<strong>ch</strong>ment or<br />
tap <strong>ch</strong>uck and the set up.<br />
Work piece:<br />
n Is the core hole drilled to the correct size?<br />
n Will it be a through or a blind hole?<br />
n If tapping a blind hole, does drilled depth allow sufficient <strong>ch</strong>ip clearance to keep tap from<br />
bottoming out in hole?<br />
n Is the work piece rigidly held against rotation and upward movement?<br />
n What is the material and hardness of the work piece?<br />
Tap:<br />
n Do you have the correct tap design for the application?<br />
n What are the tap size and style?<br />
n What material is the tap made from? Is the tap sharp?<br />
n Is the tap properly aligned with the drilled hole?<br />
n Is there sufficient clearance between the tap and the hole to allow for retraction?<br />
n Who is the tap manufacturer? What speed does he recommend for optimum performance<br />
of his tap in this material?<br />
Ma<strong>ch</strong>ine tool:<br />
n Is ma<strong>ch</strong>ine stop set so the tap releases in neutral to prevent bottoming?<br />
n Is the ma<strong>ch</strong>ine retraction correct for the tapping atta<strong>ch</strong>ment being used?<br />
n Is the torque control set to prevent tap breakage?<br />
n What type of ma<strong>ch</strong>ine is in use, what is the horse power and the spindle taper?<br />
n Is the work piece rigidly held to prevent displacing due to the high torque when tapping?<br />
n Are ma<strong>ch</strong>ine feed and speed set correctly?<br />
n Is the proper cutting fluid being used for lubricating the tap?<br />
Tapping atta<strong>ch</strong>ment:<br />
n Is the correct TAPMATIC tapping atta<strong>ch</strong>ment or tap <strong>ch</strong>uck being used for the specific job<br />
requirements?<br />
n Is ma<strong>ch</strong>ine retraction correct for the tapping atta<strong>ch</strong>ment being used?<br />
n Never perform any installation or programming, before reading the operator instructions for<br />
the tapping atta<strong>ch</strong>ment and the ma<strong>ch</strong>ine as well as the tap manufacturer’s recommendations.<br />
Installation:<br />
n With a self-reversing tap <strong>ch</strong>uck for manual or CNC operations, it is important to make sure that<br />
stop arm is strong enough to prevent torque bar from bending or deflecting. Ma<strong>ch</strong>ine torque<br />
bar must be stronger than largest tap.<br />
n If a torque control atta<strong>ch</strong>ment is being used, is torque set correctly so that tap will not break if<br />
accidentally bottomed?<br />
n If depth control feature is employed, is it set correctly to cooperate with ma<strong>ch</strong>ine stop, provide<br />
total thread depth required and prevent engagement with bottom?<br />
n Is clearance between the drilled hole and tap sufficient at start position to allow the tap to<br />
clear the hole upon retraction?<br />
n Is the stop dwell disengaged or at least set to a minimum?<br />
Never hold the stop arm<br />
by hand: risk of injury.<br />
Do not lengthen the stop<br />
arm, it could break off.<br />
Do wear protective<br />
goggles. Do not wear<br />
loose clothes close by<br />
rotating spindles.<br />
Do not hold the work piece<br />
or vice by hand, they must<br />
be clamped.<br />
TAPMATIC 35
worldwide<br />
Argentina:<br />
COUTIL S.A., Caldas 220, 1427 Buenos Aires<br />
Australia:<br />
Selaby Australia Pty. Ltd., 29 Lathams Road,<br />
Carrum Downs, Victoria 3201<br />
Austria:<br />
Alexander Siftar KG, Präzisionswerkzeuge,<br />
Löwengasse 39, 1030 Wien<br />
Andreas Präg Handelsagentur, Plattaweg 12<br />
6780 Bartholomäberg<br />
Haberkorn Ulmer GmbH, Hohe Brücke, 6169 Wolfurt<br />
KNAPP Werkzeugsysteme OHG, Werkba<strong>ch</strong>gasse 7<br />
6112 Wattens<br />
Spiral-Reihs & Co., Werkzeug- und Mas<strong>ch</strong>inenhandel<br />
Erla<strong>ch</strong>gasse 117, 1100 Wien<br />
Belgium:<br />
Imate<strong>ch</strong> SA / NV, Quai des Charbonnages 36/38<br />
1080 Brüssel<br />
Brazil:<br />
San<strong>ch</strong>es Blanes, S.A., Estrade de Sapopemba RM 41,<br />
Ribeirao Pires 1, CEP 09400-970<br />
CELMAR Comerciale Importadora Ltde<br />
Avenida Condessa Elisabeth de Robiano 930<br />
Tatuape, Sao Paulo, SP 03074-000<br />
Bulgaria:<br />
TOME, P.O. Box 630, 17, Hristo Smirnenski Str.<br />
5300 Gabrovo<br />
Canada:<br />
Tyson Tool Comp. Ltd., 75, Ormont Drive, Weston, M9L<br />
2S3 Ontario<br />
China:<br />
Brilliant Group Investment Ltd., Main Office Shanghai<br />
No. 369, 17 E/F Jiang Su Road, Shanghai 200050<br />
Bran<strong>ch</strong> Offices, Bejing Office, Room 705, 706, Fu Dong<br />
Plaza Beijing, 66 Xin Zhong Street, Dong Cheng District,<br />
Beijing 100027<br />
Xian Office, Room 1601 Xian People Hotel No. 319<br />
Dongxin Street, Xian 710004<br />
Shenyang Office, Room 1807 Sankei Hi-Teh<br />
Tower No. 262A, Shifu Avenue, Shenhe District<br />
Shenyang 110013<br />
Wuhang Office, No. 750, Ming Zhu Rd. Wu<strong>ch</strong>ang,<br />
Wuhan, White Rose Hotel, Room 612, 613,<br />
Wuhang, 430071<br />
Croatia:<br />
FTS d.o.o., Kutnjacki put 13, HR-10000 Zagreb<br />
Denmark:<br />
Aage Pedersen Vaerktoj A/S, Sondervang 3<br />
6400 Sonderborg<br />
Fu<strong>ch</strong>s & Sidal, Industriskellet 7, 3540 Lynge<br />
Estonia:<br />
Industek AS , Kadaka tee 131, 12915 Tallinn<br />
Finland:<br />
SabriScan Oy, Tehdaskylänkatu 11, 11710 Riihimäki<br />
France:<br />
Saphy SA, 27, Rue Jean Moulin, 92400 Courbevoie-Becon<br />
Germany:<br />
Tapmatic Werkzeug GmbH, Frümbergstrasse 2<br />
51702 Bergneustadt<br />
Great Britain:<br />
Tapmatic UK Ltd., Millers Close, Industrial Estate<br />
Fakenham, Norfolk NR21 8NW<br />
Greece:<br />
VIMA, Vartan I. Mazloumian, Monastiriou Street 151<br />
54627 Thessaloniki<br />
India:<br />
Lokenath Chatterjee & Sons PVT. Ltd.<br />
18, Raja Woodmunt Street, Calcutta 700 001<br />
Indonesia:<br />
Kawan Lama Sejahtera pt., P.O. Box 5062<br />
Jakarta 11050<br />
Iran:<br />
Boresh Abzar Iran Co. Ltd., No. 40 Zafar Street<br />
Vahid Dastegerdi, Tehran 19117<br />
Israel:<br />
Vargus Ltd., 34, Itshak Sade Street, P.O. Box 20102<br />
Tel Aviv 67212<br />
Italy:<br />
Aktiva S.R.L., Via Pastorelli 13, 20143 Milano<br />
Japan:<br />
Meiyu Airmatic Company Ltd.<br />
12-2 Shin-Yokohama 2 <strong>ch</strong>ome, Kohoku-ku, Yokohama<br />
Uni Tool Co., Ltd., 54-9, 3-Chrome, Renkoji, Tama-City,<br />
Tokyo 206<br />
South Korea:<br />
Ssang-In Trading Corp., 503, Daeji Bldg.<br />
502-5, Shinwol 2-Dong, Yang<strong>ch</strong>un-Ku, Youngdeungpo<br />
P.O. Box 354, Seoul<br />
Lithuania:<br />
UAB Proftools, Rasu 50A , LT-11351 Vilnius<br />
Mexiko:<br />
Herramex S.A. de C.V., Av. Hidalgo No. 85<br />
52740 Ocoyoacac Juarez<br />
Netherlands:<br />
Heesen-ICA B.V., Hervensebaan 15<br />
5232 JL’s Hertogenbos<strong>ch</strong><br />
New Zealand:<br />
Trade Tools Ltd., P.O. Box 112-114, 23-27 Olive Rd.<br />
Penrose, Auckland<br />
Norway:<br />
P. Meidell AS, Stälfjaera 16, Kalbakken, 0903 Oslo<br />
Philippinen:<br />
Ma<strong>ch</strong>inebanks Corp., P.O. Box 1519, Manila<br />
Poland:<br />
Wemax Sp.z.o.o., Ul. Turystyczna 2, 15-503 Bialystok<br />
Portugal:<br />
A. Borges do Amaral Lda., Rua Fernandes Tomas, 471<br />
4000 Porto<br />
Romainia:<br />
Metal Star SRL, Str. Principala 57, Ciugud, jud. Alba 510118<br />
Singapore & Malaysia:<br />
Sing Huat, Hardware & Ma<strong>ch</strong>inery Pte. Ltd., 178 Gul Circle<br />
Jurong Industrial Estate, Jurongtown 629628<br />
Slovakia:<br />
TMC spol.s.r.o., Masna 9, 656 58 Brno<br />
Slovenia:<br />
ZIBTR d.o.o., Praprosce 15a, 1270 LITIJA<br />
South Africa:<br />
Fuloos, cct/a: Duncan Mac Donald & Co., P.O. Box 650066<br />
Benmore, 2010<br />
Spain:<br />
OSG Tooling Iberica SL, Feixa Llarga 20<br />
09907 L’Hospitalet de Llobregat<br />
Sweden:<br />
GJS Verktygs AB , Fogdetorpsvägen 5, 152 40 Södertälje<br />
Switzerland:<br />
S<strong>ch</strong>weizeris<strong>ch</strong>e Mas<strong>ch</strong>inen Import AG<br />
S<strong>ch</strong>anzstrasse 1, 8330 Pfäffikon<br />
Taiwan:<br />
Hung Chih Ltd. Co., No 35 Chung Cheng Road, Tainan 700<br />
Cze<strong>ch</strong> Republic:<br />
TMC spol.s.r.o., Masna 9, 656 58 Brno<br />
Turkey:<br />
Fikret Erdogan ve Ort. Koll. Sti., Otakcilar Cad. No. 56<br />
34050 Eyüp – Istanbul<br />
USA:<br />
Tapmatic Corporation, 802, Clearwater Loop<br />
Post Falls, ID 83854<br />
European Head Office:<br />
TAPMATIC International Corp.<br />
TIC AG . Alte Rheinstrasse . CH-9451 Kriessern . Switzerland<br />
Phone +41 71 757 59 00 . Fax +41 71 757 59 01<br />
info@<strong>tapmatic</strong>.<strong>ch</strong> . www.<strong>tapmatic</strong>.<strong>ch</strong><br />
Sold through:<br />
Parent Company:<br />
TAPMATIC Corporation<br />
802 . Clearwater Loop . Post Falls . ID 83854 . USA<br />
Phone 001-208-773 80 48 . Fax 001-208-773 30 21<br />
info@<strong>tapmatic</strong>.com . www.<strong>tapmatic</strong>.com<br />
Xll.2006/e Subject to te<strong>ch</strong>nical <strong>ch</strong>anges (without notice).<br />
TAPMATIC