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Modified Stock Gearing - Boston Gear

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Engineering Information<br />

Sleeve Bearing Wear Life (Continued)<br />

For optimum performance of <strong>Boston</strong>E F-1 bearings, the<br />

mating surface should be as hard as possible. Mild steel,<br />

however, will give satisfactory results.<br />

A surface finish range of 8-16 micro-inches is preferred;<br />

however, good results will be obtained with finishes to 32<br />

micro-inches.<br />

Figures 1 through 6 apply to <strong>Boston</strong>E F-1 material only.<br />

TIME (HRS)<br />

1000<br />

800<br />

600<br />

400<br />

200<br />

FIGURE 1 — TIME VS. RADIAL WEAR<br />

(UNLUBRICATED)<br />

Load Deformation (%)<br />

(psi) 78°F 300°F<br />

250 .1 .4<br />

500 .3 1.4<br />

750 .5 2.9<br />

1000 .8 —<br />

1250 1.1 —<br />

1500 1.6 —<br />

FIGURE 2 — DEFORMATION<br />

UNDER LOAD<br />

LOAD (P.S.I.)<br />

0 .0020 .0040 .0060<br />

2000<br />

1500<br />

1000<br />

500<br />

10,000<br />

PV<br />

15,000<br />

PV<br />

RADIAL WEAR (IN.)<br />

0 .05 .10 .15<br />

20,000<br />

PV<br />

.20<br />

COEFFICIENT OF FRICTION (F)<br />

FIGURE 3 — LOAD VS. FRICTION<br />

SLIDING SPEED (F.P.M.)<br />

500<br />

400<br />

300<br />

200<br />

100<br />

0 0.1 0.2 0.3<br />

COEFFICIENT OF FRICTION (F)<br />

FIGURE 4 — SPEED VS. FRICTION<br />

Coefficient of Friction<br />

Shaft Material<br />

Hardened Steel 0.15<br />

Stainless Steel 0.15<br />

Chromium Plated Steel 0.16<br />

Cast Iron 0.19<br />

Hard Anodized Aluminum 0.20<br />

Monel 0.23<br />

Cold Rolled Steel 0.25<br />

*Brass 0.33<br />

*Aluminum 0.35<br />

*High rate of shaft wear<br />

FIGURE 5 — EFFECT OF MATING SURFACES<br />

WITH BOSTONE F-1<br />

Coefficient of Expansion<br />

Temperature C.D. M.D.<br />

Range (all values are x 10 -5 )<br />

+68°F. to – 400° –1.8 –3.5<br />

+68°F. to – 300° –2.3 –4.0<br />

+68°F. to – 200° –2.9 –4.3<br />

+68°F. to – 100° –3.5 –4.8<br />

+68°F. to 0° –4.4 –5.9<br />

+68°F. to +78° 12 25<br />

(approximate data)<br />

+78°F. to +100° 3.5 6.0<br />

+78°F. to +200° 3.5 6.2<br />

+78°F. to +300° 3.6 7.0<br />

+78°F. to +400° 4.2 7.8<br />

+78°F. to +500° 5.0 8.5<br />

M.D. = Molded Direction (parallel to length of molded or<br />

extruded rod or tube)<br />

C.D. = Cross Direction (perpendicular to length of molded or<br />

extruded rod or tube)<br />

All tubes are approximately ± 5%.<br />

FIGURE 6 — COEFFICIENT OF LINEAR THERMAL<br />

EXPANSION<br />

0.4<br />

F<br />

P-1930-BG 04/10 <strong>Boston</strong> <strong>Gear</strong> 800-825-6544 177

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