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Modified Stock Gearing - Boston Gear

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The <strong>Boston</strong> <strong>Gear</strong> Series 50 Tensioner is a screw-adjustable tensioner with<br />

a spring-loaded pivot arm. The arm maintains tension on the chain and<br />

automatically takes up the slack due to cycle loading or wear. It offers all<br />

the advantages of the screw adjustable tensioner plus the automatic takeup<br />

feature, which substantially reduces maintenance. The double-coil<br />

spring is loaded by turning the adjustment screw in the base of the unit,<br />

forcing the idler arm against the slack side of the chain.<br />

The Series 60 Tensioner has a spring-loaded pivot arm but does not have<br />

the screw-type adjustment. It is used in lighter applications (#35-#60 chain)<br />

when automatic take-up is desired. Since the pivot arm must be adjusted<br />

by hand, the mounting location of the tensioner is important.<br />

On both the Series 50 and 60 Tensioners, the pivot arm swings 90° from<br />

the center line in either direction, however, it must be positioned to swing<br />

in the direction of chain travel.<br />

Roller Chain Drive Tensioners<br />

Type BG<br />

Spring Adjustable<br />

ORDER BY CATALOG NUMBER OR ITEM CODE<br />

Suggested<br />

Chain Number*<br />

Available<br />

Load at Idler<br />

Shaft @90°<br />

Catalog<br />

Number<br />

Item<br />

Code<br />

Series 50 dimensions<br />

40, 50, 60 63 Lbs. 51-BG 48883<br />

80, 100, 120 105 Lbs. 52-BG 48884<br />

35, 40, 41 32.2 Lbs. 60-BG 48886<br />

50, 60 33.3 Lbs. 61-BG 48887<br />

*Single-strand chain. For multiple strand chain, use large tensioner.<br />

G<br />

B<br />

L<br />

DIRECTION<br />

OF CHAIN<br />

TRAVEL<br />

M<br />

5/16"<br />

E<br />

MAX.<br />

IDLER<br />

SHAFT<br />

H<br />

K<br />

Available load at idler shaft is the maximum amount of force on the chain<br />

developed by the spring loaded arm when deflected 90° to either side of<br />

the neutral position.<br />

The basic spring preload is 20% of the total capability. The load curve is a<br />

straight line proportion of load to angle of deflection. Upon request, lighter<br />

springs can be supplied for all units. Heavier springs (to 150% of above<br />

capacity) can be furnished for all units except #60BG and #61BG.<br />

Depending on application, please allow a service factor for spring capacity.<br />

Springs are shot-peened for longer life.<br />

ALL DIMENSIONS IN INCHES<br />

F<br />

MAX.<br />

G<br />

PIVOT<br />

ARM<br />

J<br />

RAD<br />

2G<br />

C<br />

A<br />

1/4"<br />

GREASE<br />

FITTING<br />

D<br />

GREASE<br />

PORT<br />

COLLAR<br />

COIL SPRING<br />

ADJUSTING SCREW<br />

Size A B C D E F G 2G H J K L M Wgt.<br />

51BG 9 2 8-1/8 .875 1-3/4 2-1/2 11/32 1/2 5-3/8 4-1/4 3 1 1/2 5 Lb.<br />

52BG 13 3 11-7/8 1.125 2-7/8 4 9/16 3/4 7-13/16 4-3/4 3-7/8 1-1/2 5/8 10 Lb.<br />

H<br />

Series 60 Dimensions<br />

H<br />

E<br />

MAX.<br />

F<br />

DIRECTION OF<br />

CHAIN TRAVEL<br />

5/16"<br />

COLLAR<br />

PIVOT ARM<br />

D<br />

B<br />

RAD.<br />

IDLER<br />

SHAFT<br />

GREASE<br />

PORT<br />

K<br />

G<br />

C<br />

A<br />

J<br />

COIL<br />

SPRING<br />

ALL DIMENSIONS IN INCHES<br />

Size A B C D E F G 2G H J K L M Wgt.<br />

60BG 4 4-3/4 3-3/8 .500 1 1-3/8 7-3/8 — 2-7/8 9/32 1/4 — — 2 Lb.<br />

61BG 5-1/2 6 4-3/4 .875 1-3/4 1-7/8 9-1/2 — 4-1/4 13/32 5/16 — — 5 Lb.<br />

P-1930-BG 04/10 <strong>Boston</strong> <strong>Gear</strong> 800-825-6544 295

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