Modified Stock Gearing - Boston Gear

Miter & Bevel Gears
Boston stock miter and bevel gears are designed for transmission of power
and/or motion between intersecting shafts at a right angle (90°). Miter gears are
a special type of bevel gear designed to operate as pairs being identical in
number of teeth and pitch (1 to 1 ratio only). Other Boston stock bevel gear sets
are available with ratios from 1-1/2:1 to 6:1.
All Boston standard stock bevels and miters are manufactured with a 20°
pressure angle. These bevel gears are made in accordance with AGMA
specifications for a long and short addendum system for gears and pinions,
which serves to reduce the amount of pinion tooth undercut and to nearly
equalize the strength and durability of the gear and pinion. Boston straight tooth
bevel and miter gears have generated teeth with “Coniflex” ® tooth form, unless
otherwise specified.
INTERCHANGE
Stock miter and bevel gears having identical diametral pitch, number of teeth
and mounting distance (and spiral angle for spiral bevels) are interchangeable.
SPIRAL VS. STRAIGHT TOOTH
Boston standard stock straight bevel gears can be used for all applications
requiring transmission of power and motion between intersecting shafts. Boston
standard stock spiral bevel gears have an overlapping tooth action which
results in a smoother gear action, lower noise, and higher load capacity than a
straight bevel of equal size.
®Trademark of the Gleason Works.
Selection Procedure
Approximate horsepower ratings for selected sizes (number
of teeth) at various operating speeds (RPM) are given for
Boston standard stock Bevel and Miter gears.
For straight tooth Miter gears, refer to Pages 80, 81.
For straight tooth Bevel gears, refer to Page 82.
For spiral tooth Miter gears, refer to Page 83.
For spiral tooth Bevel gears, refer to Page 83.
All ratings are based on normal operating conditions, that is:
properly mounted and lubricated, carrying a smooth load for
not more than 10 hours (Service Factor = 1.0). Refer to Table 1
for service factors in other service conditions.
1. Determine service factor.
a. Using Application Classification Chart I, pages 323-324
determine service factor or
b. With knowledge of operating conditions and load
classification, select service factor from Table 1.
2. Determine Design Horsepower.
Design HP = Application Load x Service Factor (Table 1)
3. Select a gear set with horsepower capacity equal to (or
greater than) design horsepower determined in Step 2.
C
TABLE 1
Service
Factor
Operating Conditions
.8 Uniform — not more than 15 minutes in 2 hours.
Moderate Shock — not more than 15 minutes in 2 hours.
1.0
Uniform — not more than 10 hours per day.
Moderate Shock — not more than 10 hours per day.
1.25
Uniform — more than 10 hours per day.
Heavy Shock — not more than 15 minutes in 2 hours.
1.50
Moderate Shock — more than 10 hours per day.
1.75 Heavy Shock — not more than 10 hours per day.
2.0 Heavy Shock — more than 10 hours per day.
Heavy shock loads and/or severe wear conditions may
require the use of higher service factors. Consultation with
factory is recommended in these applications.
P-1930-BG 04/10 Boston Gear 800-825-6544 79