Motors - TEA Machine Components Inc.

MOTOREN 

NECKAR 

Motor programme 

Motors

MOTOREN 

Technology 

Induction Motors 

NECKAR 

All induction motors operate according to 

a uniform principle: The mechanically stationary 

“Stator“ produces a rotating magnetic 

field which is synchronised exactly 

with the frequency of the power supply. 

The rotor is made of low-loss magnetic 

steel which is surrounded by a cage made 

of short-circuited metal bars, (therefore also 

the name “squirrel-cage rotor “). 

During operation the stator induces a 

(therefore “induction motor“) torque produced 

magnetic field in the rotor, as long 

as this turns more slowly than the stator 

magnetic field. The difference in the speed 

of rotation between stator and rotor is 

called “slip“. The greater the slip, the 

greater also the induction and therefore 

the torque of the motor. 

This behaviour leads to a stabilisation near 

the nominal point, which with the right design 

leads to stable behaviour without the 

assistance of electronic controls. 

Induction motors are an important part of 

the NECKAR-MOTOREN- Programme. A 

single-phase capacitor motor normally has 

a lower starting torque as the rated torque. 

This should be taken into consideration 

during design. 

This is just the opposite to 3-phase current 

motors. Therefore the 3-phase current motor 

is preferred for applications with difficult 

start up. 

The following table shows the relationship of the starting torque to the rated torque. 

Single-phase motor 

3-phase motor 

2pole 0.60 x M rated 1.2 x M rated 



The typical torque characteristics can be seen in Fig. 1 and 2. 

The efficiency of these precision motors are as follows 

Single-phase motor 

3-phase motor 

2pole up to 63 % up to 72 % 



The resulting rated speeds for both types are then: 

You have the following benefits when 

using Neckar-Induction motors: 

With 3-phase current motors simple 

connection to the 3-phase supply. 

With capacitance motors simple connection 

to the lighting circuit. 

High specific power volume. 

2pole 2600–2750 min –1 

4pole 1200–1300 min –1 

8pole 600– 650 min –1 

Rotation reversal by simply changing the 

poles. 

Extremely long service life only dependent 

on ball bearings. 

Because of our modular design all motors 

can be combined with various gears 

detectors, brakes etc. 

Extremely quite running in all load 

phases. 

you, too, will find your made-to-measure 

drive 

Md=Ncm 

K 662 

Md=Ncm 

K 662 

M stall 

M start 

M stall 

M start 

M rated 

Rated operation c=2.5 µF 

Rated operation λ 

Rated operation ∆ c=3 µF 

M rated 

M start 

Figure 1 Figure 2 

For data sheets see page 27–38 

18 ■

MOTOREN 

NECKAR 

Technology 

Switchable Induction Motors 

Advantages: 

Switchable motors for 230 or 400 V 

or single-phase or 3-phase alternating 

currents. 

The idea for these motors came from 

modern production technology with the 

demand for minimum stock keeping. 

The latter is reduced to a minimum as it 

covers three types of operation. 

Simple connection to lighting or 3-phase 

current supply. 

Switchable voltage 230/400 V. 

Very reliable operation. 

High specific power volume. 

Very quite running in all load phases. 

Extremely long service life and maintenance-free, 

as there are no wearing 

commutators. 

Rotation reversal by replacement of two 

wires (3~) or pole reversal (2~) 

Can be combined with various gears, 

shaft encoders and controls so that customer 

specific designs can be easily 

made. 

Properties: 

The motors of series KD are 3-phase 

current motors with a free neutral point 

and designed for 400 Volt. They are 

equipped with terminal boxes as a standard 

and allow the following types of 

operation to be selected: 

1. 3-phase operation 400 V with star connection 

2. 3-phase 230 V with delta connection 

Note: suitable for variable-frequency 

inverter operation in this arrangement. 

3. Single-phase operation 230 V Delta 

connection according to Steinmetz 

The design of the motors corresponds to 

series K, D and R. 

M start 

M start 

Md=Ncm 

Rated operation 

KD 662 

Rated operation λ c=3 µF 

The efficiency of these precision motors in 

single-phase operation is: 

2 pole design up to 63 % 


for 3-phase operation: 



It exhibits the characteristic of its category 

both as a 3-phase current motor and as a 

single-phase motor. However this voltage 

category is only possible for the sizes 6 

and 8. 

Design 

Stator with multi-slotted winding, shortcircuit 

rotor. Aluminium round housing 

closed on all sides, which makes higher 

protection types possible (up to IP 65 

among others). 

Designed for continuous duty S1, higher 

powers in short-time duty. Rolling bearing 

with lifetime lubrication. 

M stall 

M rated 

Connection 

K 4, IP 44, PG 11 (see Page 13) 

Switches: 

400 V 3~ Y 

230 V 3~ ∆ 

230 V 1~ ∆ 

Capacitor 

A capacitor is necessary for single-phase 

operation. See page 98 for options. 

Scope of delivery 

1 blind plug, 1 cable screw connection. 

All series KD motors can be supplied with 

cooling fin housing and increased continuous 

power. There is also the possibility of 

base mounting. 

Please enquire. 

Motors 

For data sheets see page 25–26 

■ 19

MOTOREN 

NECKAR 

Technology 

Synchronous Motors 

Advantages: 

Used for all drives where a time dependent 

speed is required. 

Simple connection to the lighting circuit. 

Very reliable during operation. 

Extremely long service life and maintenance-free, 

as there are no wearing 

commutators. 

Can be combined with various gears, 

shaft encoders and controls so that customer 

specific designs can be easily 

made. 

Properties: 

We differentiate between two type of synchronous 

motors: 

Type 1: Hybrid motors with a two part rotor. 

One part consists of a conventional 

squirrel-cage rotor as found in every 3- 

phase motor. Its function is to simply accelerate 

the complete rotor from standstill to 

the synchronous speed. 

On reaching the synchronous speed the 

second part of the rotor “ties on” with the 

rotating stator field and a powerful rareearth 

magnet produces the required constant 

speed. The design of the synchronous 

motors corresponds to the series K and D. 

The speed is coupled to the mains frequency. 

Depending on the design of the winding, 

2 or 4 pole – the following rated 

speeds are attained at 50 Hz 

2 pole motors approx. 

3000 min –1 (60 Hz x 1.2) 

4pole 1500 min –1 

The efficiency of these precision 

motors is 

approx. 35 % for 2 pole motors 

approx. 22 % for 4 pole motors. 

For all motors there is a pole-phase relationship. 

For these motors care must be 

taken to keep the revolving mass to be 

driven to a minimum as otherwise the 

“pulling-in synchronism” is not guaranteed. 

At high speed a step is formed between 

the asynchronous and synchronous speed 

which, with a high inertia of masses, cannot 

be overcome. 

Speed control for synchronous motors is 

only possible via the frequency. Exact 

knowledge about the drive in question in 

all of its phases is required for the design 

of such drives. 

Type 2: These motors are built with a reluctance 

rotor. 

Synchronous motors are delivered as 

various types and number of poles with 

various operating voltages. 

Please ask our sales department for a 

suitable solution for your drive problem. 

20 ■

MOTOREN 

NECKAR 

Technology 

Direct current Motors 

Properties: 

The series G direct current motors 

are characterised by high power 

and small construction volume. The 

field is produced with the aid of 

permanent magnets; and the motor 

therefore exhibits shunt characteristics 

and has favourable efficiency 

as there is no need for electromagnetic 

field excitation. 

The commutator is normally 12- 

part, also 24-part for special demands. 

The normal speeds are held relatively 

low in order to ensure a 

longer service life and a favourable 

sound pressure level, especially 

in combination with gears. 

The service life of the brushes is 

approx. 5,000 hours. They are especially 

responsible for the quality 

of the direct current operational 

conditions. The speed behaves linearly 

to the applied voltage. Power 

which is not taken up expresses itself 

by an increase in speed, also 

with direct current motors. The starting 

torque is several times greater 

than the rated torque. Because of 

this characteristic a direct current 

motor is also suitable for difficult 

starting. The data for the direct current 

are designed for an upper 

threshold portion of max. 4.2 %. 

For operation on a voltage source 

which is “not ideal”, the rated 

power P 2 must be reduced to the 

following values: 

– Single phase bridge rectifier 

0.7 – 0.8 x P 2 

– Single-phase half-wave rectifier 

0.5 – 0.6 x P 2 

– Thyristor controls 

0.5 – 0.6 x P 2 

G 525 G 645 

G 545 G 665 

G 565 G 865 


Design 

Compact design motor, 12-part 

commutator, carefully adjusted 

commutation, brushes lying inwards. 

Round housing closed on 

all sides, which makes higher protection 

types possible (up to IP 65 

among others). Designed for continuous 

duty S1, higher power in 

short-time duty. 

G 665 S 

G 865 S 

■ 21

MOTOREN 

NECKAR 

Technology 

Brushless Direct current Motors 

The series M and MH electronically commutated 

direct current motors are of similar 

construction to induction motors. The 12- 

slot stator is equipped with a 4-pole winding. 

Adjustment of the winding to the voltage 

and operating conditions is possible. 

In comparison to the induction motor a rotor 

is used here with high-quality Neodymium 

magnets instead of the “simple” squirrel-cage. 

Rotor position detection is integrated in the 

motor. This consists of a magnetic disk rotating 

with the rotor and three Hall sensors 

arranged at 120°. 

The signals from the rotor position detection 

are evaluated by the control electronics 

required for operation. According to 

the position of the rotor the winding 

strands are streamed according to the following 

control scheme. 

Properties: 

The series M electronically commutated 

direct current motors are characterised by 

extreme reversing and acceleration properties. 

Series M is to some degree 

replaceable with other current types of 

similar size. 

While the service life of mechanically 

commutated direct current motors depends 

on that of the brushes, lying at approx. 

3,000–5,000 hours, the service life of an 

electronically commutated direct current 

motor only depends on the service life expectancy 

of the ball bearings, lying at 

over 20,000, presuming professional installation. 

The electronically commutated 

motor combines the known advantages of 

the 3-phase motor and the special features 

of the MH-motor in an almost exemplary 

fashion. 

The connection between speed, number of poles and number of slots on the stator can 

be seen in the following table. 

Rated speed No. of poles No. of slots 

3000 min –1 4 12 

750 min –1 8 24 

Standard control scheme 

left-hand rotation right-hand rotation 

Control scheme 

1 Revolution 

Besonderheiten des MH-Motors 

As already mentiones, external control 

electronics are required for operation of 

the M-motors. With the development of 

integrated electronics we have been able 

to integrate a complete 1-Q-Controller into 

the motor. A lot of new ideas had to be 

used for this. The advantages of this solution 

are numerous: 

Sensor 1 

Sensor 2 

Sensor 3 

Commutation 

phase 

Motor phase A 

Motor phase B 

Motor phase C 

Motor phase A 

Motor phase B 

Motor phase C 

– The sensitive rotor position detection 

leads do not have to be led out anymore. 

– Damage caused by rotor position detector 

wiring faults can not occur. 

– The control of complex machines is 

simplified. 

– Continuous power as with motors with 

external electronics 

– Control range 30:1 

– Rotation reversal, fault signal output, 

impulse output (all SPS (Stored programme 

controller) level), short circuit 

braking and smooth starting with terminal 

box K4 integrated as standard. 

– Optional plug-and-socket connection. 

– “Stand-Alone-Operation“ possible. 

22 ■

MOTOREN 

Technology 

Characteristics 

NECKAR 

M 313 M 563 MH 333 


M 333 M 663 MH 543 

M 363 M 863 MH 563 

M 543 MH 313 MH 663 

■ 23

MOTOREN 

NECKAR 

Electronically commutated 

MH 5...8 with integrated 1Q-Controller 

Terminal lead designation with terminal box K4 standard: 

External wiring 

*1 Rotating right 

*2 Brake active 

*3 No release 

Attention! 

Maximum connection voltage 26,5 V! 

Coded switch positions for internal operation: 

J1 Rotation direction: ON = Rotating left 

J2 Brake: 

ON = Short circuit brake inactive 

J3 Release: 

ON = Motor released 

J4 Int./Ext.-Set-point: ON = Internal set-point assignment 

J5 Ramp: 

ON = Set-point ramp inactive 

For external function selection plug corresponding 

bridges on the following positions – 

otherwise danger of short circuit! 

J1 Rotation direction: 

J2 Brake: 

J3 Release: 

J4 Int./ext. Set-point: 

OFF – Position 



OFF – Position = External set-point 

OFF – Position = assignment 

+VC: 24VDC +10/– 6 % 

Gnd: Supply earth 

Rev: Rotation reversal (High level 12..24V = Rotating left) 

Brake: Short circuit brake (High level 12..24V = Brake inactive) 

Enab.: Motor release (High level 12..24V = Function) 

S +: Set-point + (12V) 

S: Set-point input (0..10V) 

S –: Set-point earth 

Erro: Fault signal output (Open collector max. 45V 300mW) 

RI-A: Impulse output A-Spur (Open collector max. 45V 300mW) 2 Impulse/min –1 

RI-B: Impulse output B-Spur (Open collector max. 45V 300mW) 2 Impulse/min –1 120° Phase displacement 

D1: Ready for operation indicator 

D2: Fault / Excess current indicator 

Control range 30:1 

Speed range 100 – 3000 min –1 

Note: 

– The respective functions or operating elements should be reserved either only externally or internally as otherwise this can result 

in incorrect functions. 

– For internal set-point assignment the trimmer P2 is used for adjusting the speed. 

– For external set-point assignment the trimmer P2 is used for adjusting the maximum speed (set-point adjustment). 

– Trimmer P1 with an active ramp is used for adjusting the starting time. 

24 ■

MOTOREN 

NECKAR 


Series KD, Size 6 68 mm 

Properties: 

Induction principle: speed is dependent 

on load and supply frequency. Variable 

speeds possible with converters, 

see information Series D 

Simple connection to lighting circuit 

(230 V, 50 Hz) 

or 3-phase circuit 3 x 400 V AC 

K4 Terminal boxes 

Long service life 

Protection type IP 44 Standard 

Options: 

Thermal protection: recommended option 

for unusual demands to protect the winding. 

Special protection type: up to IP 65 problem 

free and cost-effective. 

Special voltages: can be supplied. 

Housing design: choice of housing design 

with cooling fins for special applications, 

which has better cooling properties compared 

to the standard smooth surface, 

allowing higher rated powers to be 

achieved. 


Ambient temperature max. 40° C 

Rated Operating Rated Starting Rated Rated Housing Weight Moment Operating 

speed voltage current torque torque power length of capacitor 

(load Effective (Continuous (without inertia 

Motor type dependent) value 50 Hz duty S1) shaft) 

N rated U I rated M start M rated P 2 L G J C 

min 1 V mA Ncm Ncm W mm kg gcm 2 µF 

KD 622 1∼ 2650 230 140 2.6 4.2 11.4 72 0.85 210 2.5 

KD 622 3 ∼ 2650 400 55 9.1 5.2 14.2 72 0.85 210 

KD 642 1 ∼ 2650 230 152 2.4 7.0 19.5 92 1.20 390 2.5 

KD 642 3 ∼ 2650 400 70 12.0 8.7 23.8 92 1.20 390 

KD 662 1 ∼ 2650 230 290 3.5 12.5 34.0 112 1.70 595 3.0 

KD 662 3 ∼ 2650 400 110 25.0 15.4 42.0 112 1.70 595 

KD 644 1 ∼ 1250 230 150 4.5 9.1 12.0 92 1.20 390 2.5 

KD 644 3 ∼ 1250 400 60 14.7 10.1 13.0 92 1.20 390 

KD 664 1 ∼ 1250 230 185 7.3 9.4 12.8 112 1.70 595 3.0 

KD 664 3 ∼ 1250 400 65 21.0 11.7 16.0 112 1.70 595 

Accessories 

Type Description Page 

Brake B 3/B 77 20/80 Ncm 54 

Incremental RE 6 up to 100 imp./rev 87 

shaft encoder RI 6 up to 2500 imp./rev 85 

RV up to 500 imp./rev 86 

Tachometer T 2, T 3 89 

Capacitor 98 

Gears-Recommendations 

Design Type Mmax Page 

Spur Z 6 2.5–7.0 Nm 60 

Z 67/M 67 0.35–4.0 Nm 62/68 

M 7 2.5–7.0 Nm 65 

Worm S 567 1.5–3.2 Nm 76 

S 668 5.4–8.4 Nm 77 

Planetary P 60 8.0–50 Nm 71 

■ 25

MOTOREN 

NECKAR 


Series KD, Size 8 83 mm 

Properties: 






(230 V, 50 Hz) 

or 3-phase circuit 3 x 400 V AC 

K4 Terminal boxes 



Options: 











achieved. 


Rated Operating Rated Starting Rated Rated Housing Weight Moment Operating 

speed voltage current torque torque power length of capacitor 



N rated U I rated M start M rated P 2 L G J C 

min 1 V mA Ncm Ncm W mm kg gcm 2 µF 

KD 822 1∼ 2700 230 215 6.0 6.3 17.0 72 1.45 375 4.0 

KD 822 3 ∼ 2700 400 88 25.9 9.3 25.0 72 1.45 375 

KD 842 1 ∼ 2700 230 250 7.0 12.7 34.0 92 1.90 750 4.0 

KD 842 3 ∼ 2700 400 190 47.0 13.0 35.0 92 1.90 750 

KD 862 1 ∼ 2700 230 310 14.0 16.0 44.0 112 2.50 1050 5.0 

KD 862 3 ∼ 2700 400 145 61.0 15.0 44.0 112 2.50 1050 

KD 824 1 ∼ 1300 230 155 6.0 8.2 11.2 72 1.45 375 2.5 

KD 824 3 ∼ 1300 400 70 14.0 8.9 12.2 72 1.45 375 

KD 844 1 ∼ 1300 230 230 14.0 13.0 17.6 92 1.90 750 3.0 

KD 844 3 ∼ 1300 400 135 43.0 12.0 17.6 92 1.90 750 

KD 864 1 ∼ 1300 230 300 9.5 26.0 35.0 112 2.50 1050 3.5 

KD 864 3 ∼ 1300 400 155 47.0 31.0 42.8 112 2.50 1050 

Accessories 


Brake B 3/B 77 20/80 Ncm 54 





Capacitor 98 

26 ■ 



Spur Z 8, M 8 3.0–12 Nm 61/66 

M 10 10–30 Nm 67 

M 189 2.5–18 Nm 69 

Worm S 668 5.4–8.4 Nm 77 

S 769 11–15 Nm 78 

Planetary PE 8 20–80 Nm 74 

P 60 8.0–50 Nm 74

MOTOREN 

Series K, Size 3 36 mm 

NECKAR 

Single-phase Capacitance Motors 

Properties: 






(230 V, 50 Hz or via 24 V transformer) 

Loose stranded wires 



Options: 







to the standard smooth surface, allowing 

higher rated powers to be 

achieved. 

Type of operation: special design for shorttime 

duty (Series KV) with higher power 

available (see Page 32). 



Rated Operating Rated Starting Rated Power Rated Housing Weight Moment Operating 

speed voltage current torque torque input power length of capacitor 



N rated U I rated M start M rated P 1 P 2 L G J C 

min 1 V mA Ncm Ncm W W mm kg gcm 2 µF 

K 312 2600 24 250 0.7 0.25 3.6 0.75 46 0.1 7.2 30.0 

K 332 2600 24 370 1.1 0.6 5.3 1.9 66 0.25 16.0 40.0 

K 362 2600 230 75 1.8 1.6 13.2 3.2 91 0.4 27.0 1.2 

K 314 1200 24 280 0.2 0.15 4.0 0.2 46 0.1 7.2 20.0 

K 334 1200 24 280 0.6 0.2 4.0 0.26 66 0.25 16.0 40.0 

K 364 1200 230 65 0.8 1.0 9.3 1.4 91 0.4 27.0 1.5 

Accessories 


Capacitor 98 

Accessories such as shaft encoders, brakes etc. are optional and can 

be supplied after discussion with the Technical Service department. 



Spur Z 3 0.5–1.2 Nm 58 

Worm S 345 1.4–2 Nm 75 

Planetary PE 3 2.0–15 Nm 72 

P 30 0.75–4.5 Nm 70 

■ 27

MOTOREN 

NECKAR 

Single-phase Capacitance Motors Series K 


Properties: 






(230 V, 50 Hz) 




Options: 







duty with higher power available. 








K 522 2600 230 62 1.2 1.2 13.6 3.2 72 0.47 67.5 1.0 

K 542 2600 230 146 2.6 3.5 29.2 10.0 92 0.72 128.0 1.5 

K 562 2600 230 110 2.6 4.8 25.0 11.8 112 1.0 200.0 1.5 

K 524 1200 230 46 0.8 1.0 10.2 1.23 72 0.47 67.5 1.0 

K 544 1200 230 65 1.7 2.4 14.7 3.23 92 0.72 128.0 1.0 

K 564 1200 230 100 3.4 3.8 22.2 4.80 112 1.0 200.0 1.5 

Accessories 


Brake B 35 8 Ncm 54 




Tachometer T 3 89 

Capacitor 98 



Spur Z 5 1.0–3.3 Nm 59 

Z 67/M 67 0.35–4 Nm 62/68 

Worm S 567 1.5–3.2 Nm 76 


PE 5 6.0–20 Nm 73 

28 ■

MOTOREN 


NECKAR 

Single-phase Capacitance Motors Series K 

Properties: 






(230 V, 50 Hz) 

Plug connection standard 



Options: 











achieved. 











K 622 2650 230 107 2.8 4.0 24.5 10.5 72 0.85 210 1.5 

K 642 2650 230 164 4.0 7.0 37.0 18.7 92 1.20 390 2.0 

K 662 2650 230 232 6.1 8.0 45.0 22.0 112 1.70 595 2.5 

K 624 1250 230 91 2.6 3.5 20.0 4.5 72 0.85 210 1.5 

K 644 1250 230 150 5.6 7.2 28.0 10.0 92 1.20 390 1.5 

K 664 1250 230 170 9.0 10.0 28.5 13.0 112 1.70 595 2.0 

Accessories 


Brake B 3/B 77 20/80 Ncm 54 




Tachometer T 1 89 

Capacitor 98 



Spur Z 6 2.5–7.0 Nm 60 

Z 67/M 67 0.35–4.0 Nm 62/68 

M 7 2.5–7.0 Nm 65 

Worm S 567 1.5–3.2 Nm 76 

S 668 5.4–8.4 Nm 77 


■ 29

MOTOREN 

NECKAR 



Properties: 






(230 V, 50 Hz) 

Plug connection standard 



Options: 











achieved. 


duty with higher power available 

(see Page 33) 

d2 = 8f6 mm; at K 882 and 884 10f6 mm 








K 822 2700 230 200 5.6 9.5 45 24 72 1.45 375 2.5 

K 842 2700 230 243 6.4 12.0 52 32 92 1.90 750 3.0 

K 862 2700 230 390 10.4 17.0 90 47 112 2.50 1050 4.5 

K 882 2700 230 605 15.0 27.5 126 80 132 3.35 1400 8.0 

K 824 1300 230 140 5.2 8.0 31.0 10.5 72 1.45 375 2.0 

K 844 1300 230 192 11.7 13.0 39.0 17.5 92 1.90 750 2.5 

K 864 1300 230 250 13.5 17.0 52.0 21.0 112 2.50 1050 3.0 

K 884 1300 230 400 18.0 30.0 87.0 41.0 132 3.35 1400 5.0 

K 828 650 230 107 4.5 5.3 23.5 3.4 72 31.45 450 1.5 

K 848 650 230 171 10.0 11.4 36.0 7.8 92 51.90 900 2.0 

K 868 650 230 210 17.0 20.0 45.0 13.1 112 2.50 1260 3.0 

Accessories 


Brake B 3/B 77 20/80 Ncm 54 





Capacitor 98 

30 ■ 



Spur Z 8, M 8 3.0–12 Nm 61/66 

M 10 10–30 Nm 67 

M 189 2.5–18 Nm 69 

Worm S 668 5.4–8.4 Nm 77 

S 769 11–15 Nm 78 


P 60 8.0–50 Nm 71

MOTOREN 

New! 


NECKAR 


Properties: 







Insulation class F 

Options: 


for unusual demands to protect the 

winding. 














K 9562 2730 230 952 22.5 32 139 91 140 3.7 1532 9.0 

K 9582 2730 230 1250 28 50 211 143 160 4.5 1964 12.0 

K 9564 1320 230 660 27 36 96 50 140 3.7 1532 6.0 

K 9584 1320 230 851 32 55 134 76 160 4.5 1964 8.0 

Accessories 


Brake B 3/B 77 20/80 Ncm 54 





Capacitor 98 



Spur Z 8, M 8 3.0–12 Nm 61/66 

M 10 10–30 Nm 67 

M 189 2.5–18 Nm 69 

Worm S 769 11–15 Nm 78 


P 60 8.0–50 Nm 71 

■ 31

MOTOREN 

NECKAR 


Size 3 36 mm, for short-time duty S 2 

Properties: 






(230 V, 50 Hz) 




Options: 


for unusual demands to protect the 

winding. 







achieved. 


On-period: S2 3 min. 







KV 332 2200 230 200 2.3 1.8 44.4 4.1 66 0.20 16 1.5 

KV 362 2500 230 350 4.6 2.9 79.2 7.6 91 0.40 27 3.0 

Accessories 


Capacitor 98 



Spur Z 3 0.5–1.2 Nm 58 

Worm S 345 1.4–2 Nm 75 


P 30 0.75–4.5 Nm 70 

32 ■

MOTOREN 

NECKAR 


Size 8 83 mm, for short-time duty S 2 

Properties: 






(230 V, 50 Hz) 

Plug connector standard 



Options: 











achieved. 



On-period: Type KV S2 6 min., Type KVa S2 4.5 min. 







KV 844 1250 230 650 40 30 165 40 92 2.5 750 10 

KV 842 2200 230 710 20 42 156 97 92 2.5 750 10 

KV 842 2200 230 750 30 42 165 97 92 2.5 750 14 

KVa 842 2200 230 1800 50 52 320 120 92 2.5 750 20 

Accessories 


Brake B 3/B 77 20/80 Ncm 54 



R V up to 500 imp./rev 86 


Capacitor 98 



Spur Z 8, M 8 3.0–12 Nm 61/66 

M 10 10–30 Nm 67 

M 189 2.5–18 Nm 69 

Worm S 668 5.4–8.4 Nm 77 

S 769 11–15 Nm 78 


P 60 8.0–50 Nm 71 

■ 33 

■ 33

MOTOREN 

New! 

Boosted Induction Motors 

Boosted 4-pole Series 

NECKAR 

Properties: 




see page…, Series DF 



Options: 






Special protection voltages can be supplied 

(e.g. 110 V, 60 Hz or 24 V, 50 Hz) 



Rated Rated Starting Rated Power Rated Operating Housing Operating 

speed current torque torque input power voltage length capacitor 

(load (Continuous Effective (without 

Motor type dependent) duty S1) value 50 Hz shaft) 

nN Irated Mstart Mrated P 1 P 2 U L C 

min 1 mA Ncm Ncm W W V mm µF 

3-phase motors D 844 S 1350 133 – 27.5 65 40.0 400 92 – 

3-phase motors D 864 S 1350 192 – 40.0 92 56.5 400 112 – 

K-Motors K 844 S 1330 236 14.8 18.0 52 25.0 230 92 3.5 

K-Motors K 864 S 1330 350 20.0 26.0 78 37.0 230 112 5.0 

Accessories 


Brake B 3 0.3 Nm–1.0 Nm 54 

Incremental RE 8, R 18 up to 1000 imp./rev 

shaft encoder 

Tachometer T 2, T 3 see page 89 



Spur Z 8, M 8 3–12 Nm 61/66 

M 10 10–30 Nm 67 

Worm S 668 5–8 Nm 77 

S 769 11–15 Nm 78 


PE 8 10–80 Nm 74 

34 ■

MOTOREN 

Notes 

NECKAR 


■ 35

MOTOREN 

NECKAR 

3-Phase Current Motors 

Series D, Size 3 36 mm 

Properties: 




see Page 96, 

Series DF (3x230 V, 50 Hz) 

Simple connection to 3-phase circuit 

(or necessary via 24 V transformer) 

Plug connector optional 


Protection type IP 40 Standard, loose 

stranded wires 200 mm 

Options: 

Thermal protection: recommended 

option for unusual demands to protect 

the winding. 




which has better cooling properties 

compared to the standard smooth surface, 


achieved. 




Rated Operating Rated Starting Rated Power Rated Housing Weight Moment 

speed voltage current torque torque input power length of 



N rated U I rated M start M rated P 1 P 2 L G J 

min 1 V mA Ncm Ncm W W mm kg g cm 2 

D 312 2600 24 200 0.6 0.4 5.0 1.13 46 0.1 7.2 

D 332 2600 24 370 1.2 0.8 9.2 2.26 66 0.25 16.0 

D 362 2600 230 85 3.6 1.5 15.0 4.0 91 0.4 27.0 

D 314 1200 24 200 0.6 0.4 4.9 0.52 46 0.1 7.2 

D 334 1200 24 220 1.5 0.6 5.8 0.76 66 0.25 16.0 

D 364 1200 230 40 2.5 1.5 13.0 2.0 91 0.4 27.0 

Accessories 

Accessories such as shaft encoders, brakes etc. 

are optional and can be supplied after discussion 

with the Technical Service department. 



Spur Z 3 0.5–1.2 Nm 58 

Worm S 345 1.4–2 Nm 75 


P 30 0.75–4.5 Nm 70 

36 ■

MOTOREN 


NECKAR 


Properties: 




see Page 96, Series DF (3x230 V, 50 Hz) 


(3 x 400 V, 50 Hz or via 24 V 

transformer) 



Protection type IP 40 Standard, 

loose stranded wires 200 mm 

Options: 



the winding. 

Special protection type: up to IP 65 

problem free and cost-effective. 












D 522 2600 230 37 4.5 2.0 18 5.6 72 0.47 67.5 

D 542 2600 230 65 11.0 4.0 30 10.8 72 0.72 135 

D 562 2600 400 75 18.0 6.5 38 19.0 112 1.0 200 

D 524 1200 230 26 3.6 1.5 14 2.0 72 0.47 67.5 

D 544 1200 230 40 6.3 3.3 20 4.3 92 0.72 135 

D 564 1200 230 46 9.0 5.6 25 6.8 112 1.0 200 

Accessories 






Controller FDS 1/G 0–240 Hz 96 



Spur Z 5 1.0–3.3 Nm 59 

Z 67/M 67 0.35–4 Nm 62/68 

Worm S 567 1.5–3.2 Nm 76 


■ 37

MOTOREN 

NECKAR 

3-Phase Current Motors Series D 


Properties: 




see Page 96, 



(3 x 400 V, 50 Hz) 




Options: 



the winding. 









achieved. 










D 622 2650 400 65 9 6 36.5 17.5 72 0.85 210 

D 642 2650 400 85 21 10 48 29 92 1.2 390 

D 662 2650 400 103 30 14 60 40 112 1.7 595 

D 624 1250 230 36 6.3 4.2 18 5.5 72 0.85 210 

D 644 1250 400 92 22 12 43.5 16 92 1.2 390 

D 664 1250 400 92 23 15 49.5 20 112 1.7 595 

Accessories 


Brake B 3/B 77 20/80 Ncm 54 








Spur Z 6 2.5–7.0 Nm 60 

Z 67/M 67 0.35–4.0 Nm 62/68 

M 7 2.5–7.0 Nm 65 

Worm S 567 1.5–3.2 Nm 76 

S 668 5.4–8.4 Nm 77 


38 ■

MOTOREN 

Series D 8 83 mm 

NECKAR 


Properties: 




see Page 96, 



(3 x 400 V, 50 Hz) 




Options: 



the winding. 









achieved. 



d2 = 8f6 mm; at D 882 and 884 10f6 mm 









D 822 2700 400 99 26 12 55.4 30 72 1.45 375 

D 842 2700 400 190 70 20 87 55 92 1.9 750 

D 862 2700 400 200 56 27 106 77 112 2.5 1050 

D 882 2700 400 280 103.5 35.5 138 100 132 3.35 1400 

D 824 1300 400 86 22 12 39 16 72 1.45 375 

D 844 1300 400 145 56 22 62 29 92 1.9 750 

D 864 1300 400 150 52 23 61.5 32 112 2.5 1050 

D 884 1300 400 228 80 36 88.6 50 132 3.35 1400 

D 828 650 230 50 11 8.7 29.6 4.9 72 1.45 450 

D 848 650 400 92 33 21 42 12.4 92 1.9 900 

D 868 650 400 112 45.5 33.3 50.5 17.7 112 2.5 1260 

Accessories 


Brake B 3/B77 20/80 Ncm 54 








Spur Z 8, M 8 3.0–12 Nm 61/66 

M 10 10–30 Nm 67 

M 189 2.5–18 Nm 69 

Worm S 668 5.4–8.4 Nm 77 

S 769 11–15 Nm 78 


P 60 8.0–50 Nm 71 

■ 39

MOTOREN 

Series 95 95 mm 

NECKAR 


New! 

Properties: 




see Page 96, 

Series DF (3 x 230 V, 50 Hz) 




Insulation class F 

Options: 



the winding. 




Type of operation: continuous duty S1, 

special design for short-time duty with 

higher power available. 


Rated Operating Rated Rated Power Rated Housing Weight Moment 

speed voltage current torque input power length of 



N rated U I rated M rated P 1 P 2 L G J 

min 1 V mA Ncm W W mm kg g cm 2 

D 9562 2790 400 383 47 193 136 140 3.7 1532 

D 9582 2790 400 543 72 210 270 160 4.5 1964 

D 9564 1340 400 278 54 130 75 140 3.7 1532 

D 9584 1340 400 391 77 177 108 160 4.5 1964 

Accessories 


Brake B 3/B 77 20/80 Ncm 54 








Spur Z 8, M 8 3.0–12 Nm 61/66 

M 10 10–30 Nm 67 

M 189 2.5–18 Nm 69 

Worm S 769 11–15 Nm 78 


P 60 8.0–50 Nm 71 

40 ■

MOTOREN 

Series G 5 53 mm 

NECKAR 

Direct Current Motors 

Properties: 

Loose stranded wires 200 mm Standard 




Options: 






See Page 21 for characteristics 





(load (Continuous (without inertia 

Motor type dependent) duty S1) shaft) 


min 1 VDC A Ncm Ncm W W mm kg g cm 2 

G 525 3000 24 1.0 13.5 4.2 24 13.2 72 0.47 158 

G 545 3000 24 1.5 39 8.0 36 25.1 92 0.6 205 

G 565 3000 24 1.6 43 9.0 39 28.3 112 0.75 295 

Accessories 







Controller EG 11/EG 42 1 Q/4 Q 91/92 



Spur Z 5 1.0–3.3 Nm 59 

Z 67 0.35–4 Nm 62 

Z 6 2.5–7 Nm 60 

Worm S 567 1.5–3.2 Nm 76 

5.4–8.4 Nm 77 


8.0–50 Nm 71 

■ 41

MOTOREN 


NECKAR 


Properties: 

Loose stranded wires 200 mm 




Options: 














G 645 3000 24 2.0 48 10.8 48 34 92 1.2 400 

G 665 3000 24 3.2 114 18.5 77 58.1 112 1.5 665 

G 665S 3000 24 4.3 130 24.5 103 75.4 112 1.56 850 

Accessories 










Spur Z 6 2.5–7.0 Nm 60 

Z 67/M 67 0.35–4.0 Nm 62/68 

M 7 2.5–7.0 Nm 65 

Worm S 567 1.5–3.2 Nm 76 

S 668 5.4–8.4 Nm 77 


42 ■

MOTOREN 


NECKAR 


Properties: 

Loose stranded wires 200 mm 




Options: 















G 865 3000 24 3.9 130 23 93 72.2 112 2.1 1325 

G 865S 3000 24 5.0 160 30.2 120 95 112 2.2 1725 

Accessories 










Spur Z 8, M 8 3.0–12 Nm 61/66 

M 10 10–30 Nm 67 

M 189 2.5–18 Nm 69 

Worm S 668 5.4–8.4 Nm 77 

S 769 11–15 Nm 78 


P 60 8.0–50 Nm 71 

■ 43

MOTOREN 

NECKAR 

Electronically Commutated Direct Current Motors 

Series M, Size 3 36 mm 

Properties: 

No mechanical commutation, therefore extremely 

long service life and maintenance 

free 

Permanent magnet rotor made of rare-earth 

compound 

Extremely high power density – power 

up to 5 times that of a 3-phase motor of 

similar size 

Highly dynamic acceleration, braking and 

reversal – low moment of inertia 

Quiet running 


Options: 

Thermal protection: recommended option for 

unusual demands to protect the winding. 








higher rated powers to be achieved. 





Attention: For operation on controller EMG 13 order motors as 24V version! 






min 1 VDC A Ncm W W mm kg g cm 2 

M 313 5000 42 0.5 2 20.8 10.5 60 0.2 4.3 

M 333 5000 42 1.2 6 50 30 86 0.32 7.2 

M 363 5000 42 1.8 8.5 67 45 112 0.42 9.4 

Accessories 



Incremental RV up to 500 imp./rev 86 


Controller EMG 13 1 Q and 4 Q 93–94 

EM 44 



Spur Z 3 0.5–1.2 Nm 58 

Worm S 345 1.4–2 Nm 75 


P 30 0.75–4.5 Nm 70 

44 ■

MOTOREN 


NECKAR 


Properties: 



free 


compound 



similar size 



Quiet running 


Options: 


















M 543 3000 42 1.8 14 75 44 112 0.96 160 

M 563 3000 42 2.4 21.5 101 67.5 132 1.20 260 

Accessories 







EM 44 



Spur Z 5 1.0–3.3 Nm 59 

Z 67/M 67 0.35–4.0 Nm 62/68 

Worm S 567 1.5–3.2 Nm 76 

S 668 5.4–8.4 Nm 77 


P 60 8.0–50 Nm 71 

■ 45

MOTOREN 

NECKAR 



Properties: 



free 


compound 

Extremely high power density – power up 

to 5 times that of a 3-phase motor of similar 

size 



Quiet running 


Options: 






















M 663 3000 42 4 38 168 119 132 2.1 760 

Accessories 





RV up to 500 imp./rev. 86 

Controller EMG 13 1 Q/4 Q 93–94 

EM 44 



Spur Z 6 2.5–7.0 Nm 60 

Z 67/M 67 0.35–4.0 Nm 62/68 

M 7 2.5–7.0 Nm 65 

Worm S 567 1.5–3.2 Nm 76 

S 668 5.4–8.4 Nm 77 


46 ■

MOTOREN 


NECKAR 


Properties: 



free 


compound 

Extremely high power density – power up 

to 5 times that of a 3-phase motor of similar 

size 



Quiet running 


Options: 























M 863 3000 42 6.3 63.5 264 200 132 2.8 1330 

Accessories 







EM 44 



Spur Z 8, M 8 3.0–12 Nm 61/66 

M 10 10–30 Nm 67 

M 189 2.5–18 Nm 69 

Worm S 668 5.4–8.4 Nm 77 

S 769 11–15 Nm 78 


P 60 8.0–50 Nm 71 

■ 47

MOTOREN 

NECKAR 



New! 

Properties: 



free 

Permanent magnet rotor made of rareearth 

compound 



similar size 

Highly dynamic acceleration, braking 

and reversal – low moment of inertia 

Quiet running 


Options: 
















M 9567 750 24 7.2 150 172 118 160 4.3 2860 

M 9587 750 24 9 190 216 149 180 5.0 3700 

M 95107 750 24 10.7 230 256 181 200 5.7 4534 

M 95127 750 24 12.5 270 300 212 220 6.4 5374 

Accessories 


On request. 

On request. 

48 ■

MOTOREN 

NECKAR 


Series MH 3 with integrated electronics 36 mm 

Properties: 

Simple connection to a 24 V circuit 



(loose stranded wires) 

Options: 



Special voltages: on request. 






achieved. 



See Pages 22/23 for characteristics 

and description 


Information: Depicted as IP 44, K 11 plug optional, IP 40 standard, loose stranded wires 








MH 313 5000 24 0.875 2 20.8 10.5 107 0.3 4.3 

MH 333 5000 24 2.1 6 50.0 30.0 127 0.42 7.2 

MH 363 5000 24 3.15 8.5 67.0 45.0 153 0.52 9.4 

Accessories 






Spur Z 3 0.5–1.2 Nm 58 

Worm S 345 1.4–2 Nm 75 


P 30 0.75–4.5 Nm 70 

■ 49

MOTOREN 

NECKAR 



Properties: 


Terminal box Standard 


Protection type IP 44 

Options: 








See Page 24 for wiring diagram 








MH 543 3000 24 3.15 14 75 44 145 1.1 160 

MH 563 3000 24 4.2 21.5 102 67.5 165 1.3 260 

Accessories 






Spur Z 5 1.0–3.3 Nm 59 

Z 67 0.35–4 Nm 62 

Worm S 567 1.5–3.2 Nm 76 

S 668 5.4–8.4 Nm 77 


PE 60 8.0–50 71 

50 ■

MOTOREN 

NECKAR 



Properties: 





Options: 









achieved. 














MH 663 3000 24 5.4 32 140 100 165 2.3 760 

Accessories 






Spur Z 6 2.5–7.0 Nm 60 

Z 67/M 67 0.35–4.0 Nm 62/68 

M 7 2.5–7.0 Nm 65 

Worm S 567 1.5–3.2 Nm 76 

S 668 5.4–8.4 Nm 77 


■ 51

MOTOREN 

New! 

NECKAR 



Properties: 





Options: 









achieved. 













MH 863 3000 24 11 63 264 200 165 3.1 1330 

Accessories 




52 ■ 



Spur Z 8, M 8 3.0–12 Nm 61/66 

M 10 10–30 Nm 67 

M 189 2.5–18 Nm 69 

Worm S 668 5.4–8.4 Nm 77 

S 769 11–15 Nm 78 


P 60 8.0–50 Nm 71

MOTOREN 

New! 

NECKAR 



Properties: 





(Loose stranded wires) 

Options: 









achieved. 














MH 9567 750 24 7.2 150 172 118 195 4.7 2860 

Accessories 





On request. 

■ 53

MOTOREN 

Slowing-down Brakes 

Series B 

NECKAR 

Advantages: 

Used for shortening the braking step 

or to hold at standstill 

Add-On brakes for all motors from 

size 3 upwards 

Designed as safety brake – also functions 

during power failure 

Properties: 

Generally alternating current operated 

brakes of the type B 68 AC are used for 

alternating current and 3-phase current 

motors, which are switched on and off 

with the motor winding. 

Brakes B 35 DC and B 68 DC are used 

for direct current motors. The brakes 

should be connected separate from the 

motor current to avoid excessive delay. 

The shortest brake times are achieved with 

4-pole and 8-pole motor design on alternating 

current and 3-phase current motors. 

Due to the small amount of change in the 

brake behaviour depending on the temperature 

and service wear the use of sets of 

drives with friction brakes for positioning 

functions with demands for accuracy are 

not recommended. Controls with a rotation 

pulse generator or a stepping motor drive 

are more suitable for this. 

B 35, B 3, B 77 

Protection type IP 40 

B 35, B 3, B 77 

Protection IP 44 (Optional: IP 55) 

See connections Page 14 

Type 

Weight 

Motor Mstat U f P 1 I 1 J 

IP 40 IP 44 L L 1 D 

Series Ncm V Hz VA mA gcm 2 kg kg 

B 3 6 20 230 50 8 35 13.28 0.35 0.53 48 68 

8 0.35 0.65 42.5 83 

B 77 6 80 24= 9.2 45 13.28 0.35 0.53 48 68 

8 205= 11.4 47.5 0.35 0.65 42.5 83 

B 35 DC 3 8 24= 9 375 3.1 0.13 24 36 

5 9 0.13 0.22 38 24 53 

B 7 6 80 205= 9 375 71 0.21 0.31 48 68 

8 24= 9 44 0.21 0.36 42.5 83 

54 ■

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Thank you for viewing product information on TEA’s range of engineering components. 

Now please contact us at the nearest office to you for any further information, prices and availability: 

AUSTRALIA & New Zealand USA, South America & Canada 

T.E.A. Transmissions Pty Ltd T.E.A. Machine Components Inc. 

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2281-F Dabney Road 

Tiaro Qld 4650 Richmond Virginia 23230 

Australia 

USA 

Ph: 61-(0)7 4129 2533 Ph: 1-804-342-0004 

Fax: 61-(0)7 4129 2437 Fax: 1-804-342-0006 

Email: sales@tea.net.au 

Email: sales@teausa.net 

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Motors - TEA Machine Components Inc.

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