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AquaFlex® Stainless Steel Sprinkler Fittings I-AQUAFLEX - Victaulic

AquaFlex® Stainless Steel Sprinkler Fittings I-AQUAFLEX - Victaulic

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INSTALLATION INSTRUCTIONS<br />

I-<strong>AQUAFLEX</strong><br />

AquaFlex ® <strong>Stainless</strong> <strong>Steel</strong> <strong>Sprinkler</strong> <strong>Fittings</strong><br />

WARNING<br />

• Read and understand all instructions<br />

before attempting to install any <strong>Victaulic</strong><br />

AquaFlex ® products.<br />

• Wear safety glasses, hardhat, and foot<br />

protection during installation.<br />

Failure to follow these instructions could<br />

cause improper sprinkler operation, resulting<br />

in serious personal injury and/or property<br />

damage.<br />

WARNING<br />

• These installation instructions are intended for an experienced,<br />

trained installer.<br />

• The user must understand the purpose of these products,<br />

c ommon industry standards for safety, and the potential<br />

consequences of improper product installation.<br />

Failure to follow these instructions could cause improper sprinkler<br />

operation, resulting in serious personal injury and/or property<br />

damage.<br />

INTRODUCTION<br />

AquaFlex <strong>Stainless</strong> <strong>Steel</strong> <strong>Sprinkler</strong> <strong>Fittings</strong> connect the branch line<br />

to the sprinkler using a flexible stainless steel hose and reducer.<br />

The flexible stainless steel hose and fittings are intended for direct<br />

connection to the sprinkler and are particularly suited for use in<br />

suspended ceiling applications. Each drop assembly comes with one<br />

stainless steel flexible hose, one branch line connection nipple, one<br />

sprinkler reducing nipple, and the 1BEE 2 One-Piece Bracket or the Hat<br />

Channel Bracket.<br />

<strong>Victaulic</strong> AquaFlex unbraided flexible stainless steel hoses are cULus<br />

Listed, City of Los Angeles (RR5659) Approved, and accepted for use<br />

by the City of New York Department of Buildings (MEA 60-05-E).<br />

<strong>Victaulic</strong> AquaFlex braided flexible stainless steel hoses are FM<br />

Approved, City of Los Angeles (RR5659) Approved, and accepted for<br />

use by the City of New York Department of Buildings (MEA 60-05-E).<br />

Flexible stainless steel hoses are available in lengths from 31 - 72<br />

inches/787 - 1829 mm with either 1/2-inch or 3/4-inch NPT threaded<br />

outlets.<br />

TECHNICAL DATA<br />

Maximum Working Pressure:<br />

200 psi/1375 kPa (FM Approval for Braided System)<br />

175 psi/1206 kPa (UL Listing for Unbraided System)<br />

Maximum Ambient Temperature: 225° F/107° C<br />

Connection to Branch Line: 1-inch NPT/BSPT<br />

Minimum Bend Radius of Flexible <strong>Stainless</strong> <strong>Steel</strong> Hose:<br />

7 inches/178 mm (FM Approval for Braided System)<br />

4 inches/102 mm (UL Listing for Unbraided System)<br />

Maximum Number of 90° Bends Per Flexible <strong>Stainless</strong> <strong>Steel</strong> Hose:<br />

Refer to the “Friction Loss Data” section on page 2. NOTE: The<br />

flexible stainless steel hose should not be bent within<br />

2 1/2 inches/64 mm of the connection nut at both ends.<br />

Maximum K-Factor of <strong>Sprinkler</strong> to be Connected to <strong>Sprinkler</strong><br />

Reducing Nipple for Unbraided System:<br />

5.6 for 1/2-inch<br />

8.0 for 3/4-inch<br />

Maximum K-Factor of <strong>Sprinkler</strong> to be Connected to <strong>Sprinkler</strong><br />

Reducing Nipple for Braided System:<br />

5.6 for 1/2-inch<br />

14.0 for 3/4-inch<br />

IMPORTANT INSTALLATION INFORMATION<br />

• <strong>Victaulic</strong> AquaFlex products must be installed according to<br />

current, applicable National Fire Protection Association (NFPA<br />

13, 13D, 13R, etc.) standards or equivalent standards for wet or<br />

dry systems. Deviations from these standards or alterations to<br />

AquaFlex products or sprinklers will void any <strong>Victaulic</strong> warranty. In<br />

addition, installations must meet provisions of the local authority<br />

having jurisdiction and local codes, as applicable.<br />

• If intended for use with drop ceilings, reference must be made to<br />

specific ceiling constructions, such as intermediate and heavyduty<br />

ceilings as described in the Standard Specification for the<br />

Manufacture, Performance, and Testing of Metal Suspension<br />

Systems for Acoustical Tile and Lay-In Panel Ceilings (ASTM<br />

C635) when installed in accordance with the Standard Practice for<br />

Installation of Metal Ceiling Suspension Systems for Acoustical Tile<br />

and Lay-In Panels (ASTM C636).<br />

• <strong>Victaulic</strong> AquaFlex <strong>Stainless</strong> <strong>Steel</strong> <strong>Sprinkler</strong> <strong>Fittings</strong> and/or the<br />

1BEE 2 One-Piece Bracket or Hat Channel Bracket must not be<br />

intermixed with other manufacturer’s products.<br />

• Refer to the specific product submittal for applications and<br />

listing information. These submittals are located in Sections<br />

10 and 40 of the <strong>Victaulic</strong> G-100 Catalog or on the <strong>Victaulic</strong><br />

website at www.victaulic.com. In addition, when installing<br />

<strong>Victaulic</strong> FireLock® Automatic <strong>Sprinkler</strong>s with <strong>Victaulic</strong><br />

AquaFlex <strong>Stainless</strong> <strong>Steel</strong> <strong>Sprinkler</strong> <strong>Fittings</strong>, refer to the I-40<br />

Installation and Maintenance Instructions for details on sprinkler<br />

installation requirements.<br />

• Size the piping system to provide the minimum required flow rate<br />

for the sprinkler system.<br />

• Flush the system to remove foreign material. Continue to flush the<br />

system until water runs clear.<br />

• DO NOT install sprinkler system piping through heating ducts.<br />

DO NOT connect sprinkler system piping to domestic hot water<br />

systems. DO NOT install sprinklers where they will be exposed<br />

to temperatures that exceed the maximum ambient temperature<br />

rating for the sprinkler.<br />

• The flexible stainless steel hose should not be bent or fluctuated<br />

up-and-down or side-to-side when it is pressurized for test.<br />

• The flexible stainless steel hose should not be bent within<br />

2 1/2 inches/64 mm of the connection nut at both ends.<br />

• Flexible stainless steel hose and fittings have limited flexibility and<br />

are intended only to be installed with bends at their respective<br />

minimum bend radii.<br />

• Protect wet piping systems from freezing temperatures.<br />

“Important Installation Information” continued on the following page<br />

www.victaulic.com<br />

VICTAULIC AND <strong>AQUAFLEX</strong> ARE REGISTERED TRADEMARKS OF VICTAULIC COMPANY. © 2010 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.<br />

REV_C


INSTALLATION INSTRUCTIONS<br />

AquaFlex ® <strong>Stainless</strong> <strong>Steel</strong> <strong>Sprinkler</strong> <strong>Fittings</strong><br />

I-<strong>AQUAFLEX</strong><br />

• If construction is altered, refer to applicable standards to determine<br />

if additional sprinklers are required.<br />

• The owner is responsible for maintaining the fire protection system<br />

in proper operating condition.<br />

• For minimum maintenance and inspection requirements, refer<br />

to NFPA 25 and the NFPA pamphlet that describes the care<br />

and maintenance of sprinkler systems. In addition, the authority<br />

having jurisdiction may have additional maintenance, testing, and<br />

inspection requirements that must be followed.<br />

STAINLESS STEEL FLEXIBLE HOSE BEND<br />

CHARACTERISTICS<br />

Minimum<br />

bend radius<br />

90°<br />

2X<br />

Minimum<br />

bend radius<br />

Minimum<br />

bend radius<br />

WARNING<br />

• Re-location of AquaFlex products MUST be performed by<br />

qualified personnel familiar with the system’s original design<br />

criteria, sprinkler listings/approvals, and state and local codes<br />

(including NFPA 13 standards).<br />

Failure to re-locate this AquaFlex product properly could affect its<br />

performance during a fire, resulting in serious personal injury and<br />

property damage.<br />

2X<br />

Minimum<br />

bend radius<br />

OR<br />

Minimum<br />

bend radius<br />

OR<br />

Minimum<br />

bend radius<br />

Minimum<br />

bend radius<br />

Minimum<br />

bend radius<br />

Minimum<br />

bend radius<br />

FRICTION LOSS DATA<br />

Length of <strong>Stainless</strong> <strong>Steel</strong><br />

Flexible Hose<br />

Actual Length of <strong>Stainless</strong> <strong>Steel</strong> Flexible Hose<br />

inches/mm<br />

Outlet Size<br />

NOTE: For out-of-plane (three-dimensional) bends, care must be taken<br />

to avoid imparting torque on the flexible stainless steel hose.<br />

Equivalent Length of 1-inch/33.7-mm<br />

Schedule 40 Pipe<br />

feet/meters<br />

inches FM UL inches FM* UL‡<br />

24 N/A<br />

28<br />

1/2<br />

N/A<br />

18<br />

5.5<br />

700<br />

32<br />

3/4<br />

N/A<br />

9.8<br />

31<br />

31<br />

790<br />

31<br />

1/2<br />

9.6 27<br />

2.9 8.2<br />

780<br />

3/4<br />

8.2<br />

2.5<br />

33<br />

10.1<br />

36<br />

36<br />

915<br />

40<br />

1/2<br />

1000<br />

9.9 48<br />

3/4<br />

3.0 14.6<br />

11.0<br />

3.4<br />

44<br />

13.4<br />

48<br />

48<br />

1220<br />

17.1 53<br />

48<br />

1/2<br />

5.2 16.2<br />

1220<br />

16.5 55<br />

3/4<br />

5.0 16.8<br />

60<br />

21.4 68<br />

60<br />

61<br />

1/2<br />

6.5 20.7<br />

1525<br />

1540<br />

20.1 63<br />

3/4<br />

6.1 19.2<br />

72<br />

72<br />

1830<br />

27.3 73<br />

72<br />

1/2<br />

8.3 22.3<br />

1830<br />

26.2 76<br />

3/4<br />

7.9 23.2<br />

Maximum Number<br />

of 90° Bends at<br />

4-inch/102-mm<br />

Bend Radius §<br />

‡ Series AQU at 4-inch/102-mm minimum bend radius and straight reducers<br />

* Series AQB at 7-inch/178-mm minimum bend radius and straight reducers<br />

§ A higher number of bends may be permitted, provided the sum of degrees is equal to or less than the total maximum allowable degrees of bend (e.g. Two<br />

90° bends equal 180°. Three 90° bends equal 270°).<br />

For friction loss data for elbows, refer to <strong>Victaulic</strong> submittal 10.85.<br />

EXAMPLE: A 48-inch Series AQU hose installed with two 30° bends and two 90° bends at a 4-inch bend radius is permitted and considered equivalent to the<br />

data in the table shown above. In this example, the total number of degrees is 240°, which is less than the allowable 270°.<br />

NOTE: Differences in equivalent lengths are due to varying test methods, per UL 2443 and FM 1637 standards. Refer to these standards for additional<br />

information regarding friction loss test methods.<br />

2<br />

2<br />

3<br />

3<br />

3<br />

3<br />

www.victaulic.com<br />

VICTAULIC AND <strong>AQUAFLEX</strong> ARE REGISTERED TRADEMARKS OF VICTAULIC COMPANY. © 2010 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.<br />

I-<strong>AQUAFLEX</strong>_2<br />

REV_C


INSTALLATION INSTRUCTIONS<br />

AquaFlex ® <strong>Stainless</strong> <strong>Steel</strong> <strong>Sprinkler</strong> <strong>Fittings</strong><br />

I-<strong>AQUAFLEX</strong><br />

ASSEMBLY DRAWINGS – 1BEE 2 ONE-PIECE BRACKET<br />

<strong>Stainless</strong> <strong>Steel</strong><br />

Flexible Tube<br />

Branch Line<br />

Connection<br />

Nut<br />

Branch Line<br />

Connection<br />

Nipple<br />

1BEE One-Piece<br />

Bracket Assembly<br />

Connection<br />

Nut<br />

<strong>Sprinkler</strong><br />

Reducing Nipple<br />

Wing Nut<br />

Center Gate<br />

Assembly with<br />

Wing Nut<br />

ASTM C635<br />

Ceiling/Rail<br />

Assembly<br />

#8 x ½-inch<br />

Self-Drilling Screw<br />

<strong>Sprinkler</strong><br />

3<br />

4<br />

2<br />

1<br />

Item Description<br />

1 24-inch/610-mm or 48-inch/1219-mm<br />

Long Square Bar<br />

2 Center Gate Assembly with Wing Nut<br />

3 End Bracket Assembly with Wing Nut<br />

4 Sheet Metal Screw<br />

4<br />

3<br />

ASSEMBLY DRAWINGS – HAT CHANNEL BRACKET<br />

1<br />

Item Description<br />

1 24-inch/610-mm or 48-inch/1219-mm<br />

Long Square Bar<br />

2 Center Gate Assembly with Wing Nut<br />

3 Wing Nut Bolt with Cup Point<br />

4 Hat Channel End Bracket<br />

5 Wing Nut Bolt with Cone Point<br />

6 Self-Drilling Screw (#10-16 x ½-inch)<br />

2<br />

6<br />

3<br />

4<br />

5<br />

www.victaulic.com<br />

VICTAULIC AND <strong>AQUAFLEX</strong> ARE REGISTERED TRADEMARKS OF VICTAULIC COMPANY. © 2010 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.<br />

REV_C<br />

I-<strong>AQUAFLEX</strong>_3


INSTALLATION INSTRUCTIONS<br />

I-<strong>AQUAFLEX</strong><br />

AquaFlex ® <strong>Stainless</strong> <strong>Steel</strong> <strong>Sprinkler</strong> <strong>Fittings</strong><br />

INSTALLATION FOR ASTM C635 METAL<br />

CEILING SUSPENSION SYSTEMS INSTALLED IN<br />

ACCORDANCE WITH ASTM C636 STANDARDS<br />

WARNING<br />

• The flexible stainless steel hose should not be bent or<br />

fluctuated up-and-down or side-to-side when it is pressurized<br />

for test.<br />

• The flexible stainless steel hose should not be bent within<br />

2 1/2 inches/64 mm of the connection nut at both ends.<br />

Failure to follow these instructions could cause improper sprinkler<br />

operation, resulting in serious personal injury and/or property<br />

damage.<br />

3. Connect the nut of the flexible stainless steel hose to the sprinkler<br />

reducing nipple. DO NOT use pipe joint compound or Teflon*<br />

tape on the fine threads of the sprinkler reducing nipple, since the<br />

flat gasket on the end of the flexible stainless steel hose provides<br />

the leak-proof connection. Tighten the connection to a maximum<br />

torque of 15 ft-lbs/20 N•m. NOTE: To prevent damage to the seal,<br />

DO NOT exceed the specified torque on the nut.<br />

1. Apply pipe joint compound or Teflon* tape to the tapered threads<br />

of the branch line connection nipple. NOTE: DO NOT use a<br />

combination of pipe joint compound and tape. Using a pipe<br />

wrench, tighten the branch line connection nipple into the branch<br />

line.<br />

2. Connect the nut of the flexible stainless steel hose to the branch<br />

line connection nipple, as shown above. DO NOT use pipe joint<br />

compound or Teflon* tape on the threads of the branch line<br />

connection nipple, since the flat gasket on the end of the flexible<br />

stainless steel hose provides the leak-proof connection. Tighten<br />

the connection to a maximum torque of 15 ft-lbs/20 N•m. NOTE:<br />

To prevent damage to the seal, DO NOT exceed the specified<br />

torque on the nut.<br />

* Teflon is a registered trademark of the DuPont Company<br />

4. Attach the end brackets of the 1BEE 2 One-Piece Bracket to the<br />

rails of an ASTM C635 metal ceiling suspension system installed<br />

in accordance with ASTM C636 standards. Make sure the ends of<br />

the 1BEE 2 One-Piece Bracket engage the rails, as shown above.<br />

Tighten the wing nuts to a torque of 3 ft-lbs/4 N•m to secure the<br />

ends to the rails.<br />

www.victaulic.com<br />

VICTAULIC AND <strong>AQUAFLEX</strong> ARE REGISTERED TRADEMARKS OF VICTAULIC COMPANY. © 2010 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.<br />

I-<strong>AQUAFLEX</strong>_4<br />

REV_C


INSTALLATION INSTRUCTIONS<br />

I-<strong>AQUAFLEX</strong><br />

AquaFlex ® <strong>Stainless</strong> <strong>Steel</strong> <strong>Sprinkler</strong> <strong>Fittings</strong><br />

5. For installations that must meet cULus Listing requirements, or for<br />

added tamper resistance, tighten a #8 x 1/2-inch self-drilling screw<br />

through the 1BEE 2 One-Piece Bracket and ceiling grid at the two<br />

locations on the bracket. NOTE: A tamper-evident label is available<br />

and can be applied to one or both of the end brackets.<br />

7. Apply pipe joint compound or Teflon* tape to the male threads of<br />

the sprinkler. Install the sprinkler into the sprinkler reducing nipple<br />

by following the sprinkler manufacturer’s installation instructions.<br />

8. After installation is complete, test the system for leaks in<br />

accordance with NFPA guidelines.<br />

6. Move the center gate assembly of the 1BEE 2 One-Piece Bracket to<br />

the desired location, then slide the sprinkler reducing nipple into<br />

the center gate assembly.<br />

6a. Close the gate around the sprinkler reducing nipple. Swing the<br />

pivot screw into the slot on the gate, and tighten the wing nut to a<br />

torque of 3 ft-lbs/4 N•m to secure the sprinkler reducing nipple in<br />

the desired location. NOTE: The pivot screw is staked to prevent<br />

the wing nut from being backed off/removed completely.<br />

* Teflon is a registered trademark of the DuPont Company<br />

www.victaulic.com<br />

VICTAULIC AND <strong>AQUAFLEX</strong> ARE REGISTERED TRADEMARKS OF VICTAULIC COMPANY. © 2010 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.<br />

REV_C<br />

I-<strong>AQUAFLEX</strong>_5


INSTALLATION INSTRUCTIONS<br />

I-<strong>AQUAFLEX</strong><br />

AquaFlex ® <strong>Stainless</strong> <strong>Steel</strong> <strong>Sprinkler</strong> <strong>Fittings</strong><br />

2 X 4 WOOD JOIST/STUD INSTALLATION<br />

(FM ONLY)<br />

1. Perform steps 1 - 3 of the “Installation for ASTM C635 Metal<br />

Ceiling Suspension Systems Installed in Accordance with ASTM<br />

C636 Standards” section.<br />

2 X 4 METAL JOIST/STUD INSTALLATION<br />

(FM ONLY)<br />

1. Perform steps 1 - 3 of the “Installation for ASTM C635 Metal<br />

Ceiling Suspension Systems Installed in Accordance with ASTM<br />

C636 Standards” section.<br />

2. Remove the sheet metal screw from only one end bracket<br />

assembly of the 1BEE 2 One-Piece Bracket.<br />

2a. Remove the wing nut from each of the end bracket assemblies.<br />

3. Place the end bracket assembly (with the sheet metal screw still<br />

installed) up against the outside surface of the wood joist/stud with<br />

the square bar resting on top of the wood joists/studs.<br />

3a. Slide the end bracket assembly (with the sheet metal screw<br />

removed in step 2) toward the outside surface of the opposite<br />

wood joist/stud, as shown in the graphic below.<br />

2. Remove the sheet metal screw from only one end bracket<br />

assembly of the 1BEE 2 One-Piece Bracket. Slide the end bracket<br />

assembly toward the center of the square bar.<br />

2a. Remove the wing nut from each of the end bracket assemblies.<br />

3. Place the end bracket assembly (with the sheet metal screw still<br />

installed) up against the outside surface of the metal joist/stud with<br />

the square bar resting on top of the metal joists/studs.<br />

3a. Slide the end bracket assembly (with the sheet metal screw<br />

removed in step 2) toward the inside, flat surface of the opposite<br />

metal joist/stud, as shown in the graphic below.<br />

1½-inch/38-mm Long<br />

#10 Wood Screw<br />

(4 Total)<br />

1¼-inch/32-mm<br />

Long #10<br />

Self-Drilling<br />

Sheet Metal<br />

Screws<br />

(4 Total)<br />

4. Install the modified 1BEE 2 One-Piece Bracket assembly to the<br />

wood joists/studs by using four, 1 1/2-inch/38-mm long #10 wood<br />

screws in the locations noted in the graphic shown above.<br />

5. Using an 1/8-inch/3-mm drill bit, drill a hole down through the end<br />

bracket assembly (with the sheet metal screw removed in step<br />

2) and into the square bar to accommodate re-installation of the<br />

sheet metal screw.<br />

6. Re-install the sheet metal screw into the end bracket assembly/<br />

square bar.<br />

7. Perform steps 6 - 8 of the “Installation for ASTM C635 Metal<br />

Ceiling Suspension Systems Installed in Accordance with ASTM<br />

C636 Standards” section to complete the installation.<br />

NOTE: For wood joists/studs larger than 2 x 4, longer sprinkler reducing<br />

nipples should be used.<br />

4. Install the modified 1BEE 2 One-Piece Bracket assembly to the<br />

metal joists/studs by using four, 1 1/4-inch/32-mm long #10 selfdrilling<br />

sheet metal screws in the locations noted in the graphic<br />

shown above.<br />

5. Using an 1/8-inch/3-mm drill bit, drill a hole down through the end<br />

bracket assembly (with the sheet metal screw removed in step<br />

2) and into the square bar to accommodate re-installation of the<br />

sheet metal screw.<br />

6. Re-install the sheet metal screw into the end bracket assembly/<br />

square bar.<br />

7. Perform steps 6 - 8 of the “Installation for ASTM C635 Metal<br />

Ceiling Suspension Systems Installed in Accordance with ASTM<br />

C636 Standards” section to complete the installation.<br />

NOTE: For metal joists/studs larger than 2 x 4, longer sprinkler reducing<br />

nipples should be used.<br />

www.victaulic.com<br />

VICTAULIC AND <strong>AQUAFLEX</strong> ARE REGISTERED TRADEMARKS OF VICTAULIC COMPANY. © 2010 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.<br />

I-<strong>AQUAFLEX</strong>_6<br />

REV_C


INSTALLATION INSTRUCTIONS<br />

I-<strong>AQUAFLEX</strong><br />

AquaFlex ® <strong>Stainless</strong> <strong>Steel</strong> <strong>Sprinkler</strong> <strong>Fittings</strong><br />

ALTERNATIVE WOOD JOIST/STUD INSTALLATION<br />

(FM ONLY)<br />

1. Perform steps 1 - 3 of the “Installation for ASTM C635 Metal<br />

Ceiling Suspension Systems Installed in Accordance with ASTM<br />

C636 Standards” section.<br />

ALTERNATIVE METAL JOIST/STUD INSTALLATION<br />

(FM ONLY)<br />

1. Perform steps 1 - 3 of the “Installation for ASTM C635 Metal<br />

Ceiling Suspension Systems Installed in Accordance with ASTM<br />

C636 Standards” section.<br />

2. Remove the sheet metal screw from only one end bracket<br />

assembly of the 1BEE 2 One-Piece Bracket. Remove the end<br />

bracket assembly from the square bar.<br />

2a. Remove the wing nut from each of the end bracket assemblies.<br />

3. Measure the distance between the wood joists/studs.<br />

3a. Cut the square bar to the length needed to fit between the two<br />

wood joists/studs. This length must be measured from the outside<br />

of the end bracket assembly (with the wing nut removed) to the<br />

point on the square bar that will butt up against the other wood<br />

joist/stud.<br />

4. Place the end bracket assembly, removed in step 2, onto the end<br />

of the square bar so that the square bar is flush with the outside<br />

of the end bracket assembly. Mark the new location where the<br />

sheet metal screw will be re-installed. Drill an 1/8-inch/3-mm hole at<br />

the mark on the square bar to accommodate re-installation of the<br />

sheet metal screw.<br />

5. Re-install the end bracket assembly to the square bar with the<br />

sheet metal screw removed in step 2.<br />

2. Remove the sheet metal screw from only one end bracket<br />

assembly of the 1BEE 2 One-Piece Bracket. Remove the end<br />

bracket assembly from the square bar.<br />

2a. Remove the wing nut from each of the end bracket assemblies.<br />

3. Measure the distance between the metal joists/studs.<br />

3a. Cut the square bar to the length needed to fit between the two<br />

metal joists/studs. This length must be measured from the outside<br />

of the end bracket assembly (with the wing nut removed) to the<br />

point on the square bar that will butt up against the other metal<br />

joist/stud.<br />

4. Place the end bracket assembly, removed in step 2, onto the end<br />

of the square bar so that the square bar is flush with the outside<br />

of the end bracket assembly. Mark the new location where the<br />

sheet metal screw will be re-installed. Drill an 1/8-inch/3-mm hole at<br />

the mark on the square bar to accommodate re-installation of the<br />

sheet metal screw.<br />

5. Re-install the end bracket assembly to the square bar with the<br />

sheet metal screw removed in step 2.<br />

1½-inch/38-mm Long<br />

#10 Wood Screw<br />

(4 Total)<br />

1¼-inch/32-mm<br />

Long #10<br />

Self-Drilling<br />

Sheet Metal<br />

Screws<br />

(4 Total)<br />

6. Install the modified 1BEE 2 One-Piece Bracket assembly between<br />

the wood joists/studs by using four, 1 1/2-inch/38-mm long #10<br />

wood screws in the locations noted in the graphic shown above.<br />

7. Perform steps 6 - 8 of the “Installation for ASTM C635 Metal<br />

Ceiling Suspension Systems Installed in Accordance with ASTM<br />

C636 Standards” section to complete the installation.<br />

6. Install the modified 1BEE 2 One-Piece Bracket assembly between<br />

the metal joists/studs by using four, 1 1/4-inch/32-mm long #10 selfdrilling<br />

sheet metal screws in the locations noted in the graphic<br />

shown above.<br />

7. Perform steps 6 - 8 of the “Installation for ASTM C635 Metal<br />

Ceiling Suspension Systems Installed in Accordance with ASTM<br />

C636 Standards” section to complete the installation.<br />

www.victaulic.com<br />

VICTAULIC AND <strong>AQUAFLEX</strong> ARE REGISTERED TRADEMARKS OF VICTAULIC COMPANY. © 2010 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.<br />

REV_C<br />

I-<strong>AQUAFLEX</strong>_7


INSTALLATION INSTRUCTIONS<br />

I-<strong>AQUAFLEX</strong><br />

AquaFlex ® <strong>Stainless</strong> <strong>Steel</strong> <strong>Sprinkler</strong> <strong>Fittings</strong><br />

INSTALLATION FOR ASTM C645 HAT FURRING<br />

CHANNEL CEILING SYSTEMS INSTALLED IN<br />

ACCORDANCE WITH ASTM C754 STANDARDS<br />

(FM ONLY)<br />

WARNING<br />

• The flexible stainless steel hose should not be bent or<br />

fluctuated up-and-down or side-to-side when it is pressurized<br />

for test.<br />

• The flexible stainless steel hose should not be bent within<br />

2 1/2 inches/64 mm of the connection nut at both ends.<br />

Failure to follow these instructions could cause improper sprinkler<br />

operation, resulting in serious personal injury and/or property<br />

damage.<br />

3. Connect the nut of the flexible stainless steel hose to the sprinkler<br />

reducing nipple. DO NOT use pipe joint compound or Teflon*<br />

tape on the fine threads of the sprinkler reducing nipple, since the<br />

flat gasket on the end of the flexible stainless steel hose provides<br />

the leak-proof connection. Tighten the connection to a maximum<br />

torque of 15 ft-lbs/20 N•m. NOTE: To prevent damage to the seal,<br />

DO NOT exceed the specified torque on the nut.<br />

1. Apply pipe joint compound or Teflon* tape to the tapered threads<br />

of the branch line connection nipple. NOTE: DO NOT use a<br />

combination of pipe joint compound and tape. Using a pipe<br />

wrench, tighten the branch line connection nipple into the branch<br />

line.<br />

2. Connect the nut of the flexible stainless steel hose to the branch<br />

line connection nipple, as shown above. DO NOT use pipe joint<br />

compound or Teflon* tape on the threads of the branch line<br />

connection nipple, since the flat gasket on the end of the flexible<br />

stainless steel hose provides the leak-proof connection. Tighten<br />

the connection to a maximum torque of 15 ft-lbs/20 N•m. NOTE:<br />

To prevent damage to the seal, DO NOT exceed the specified<br />

torque on the nut.<br />

4. Attach the end brackets to the ASTM C645 hat furring channel<br />

ceiling system installed in accordance with ASTM C754 standards.<br />

Make sure the end brackets engage the hat furring channels,<br />

as shown above. Tighten the wing nuts loosely to maintain<br />

engagement with the hat furring channels. The wing nuts will be<br />

tightened completely in later steps.<br />

* Teflon is a registered trademark of the DuPont Company<br />

www.victaulic.com<br />

VICTAULIC AND <strong>AQUAFLEX</strong> ARE REGISTERED TRADEMARKS OF VICTAULIC COMPANY. © 2010 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.<br />

I-<strong>AQUAFLEX</strong>_8<br />

REV_C


INSTALLATION INSTRUCTIONS<br />

I-<strong>AQUAFLEX</strong><br />

AquaFlex ® <strong>Stainless</strong> <strong>Steel</strong> <strong>Sprinkler</strong> <strong>Fittings</strong><br />

5. Place the center gate assembly onto the square bar, as shown<br />

above.<br />

7. Adjust the bracket assembly to the appropriate location on the hat<br />

furring channel.<br />

8. Tighten the wing nut on the side of each end bracket to a torque<br />

of 3 ft-lbs/4 N•m to secure the end brackets to the hat furring<br />

channels.<br />

6. Insert the square bar/center gate assembly into each end bracket,<br />

as shown above.<br />

9. Tighten the wing nut on the top of each end bracket to a torque of<br />

3 ft-lbs/4 N•m to secure the end brackets to the square bar.<br />

www.victaulic.com<br />

VICTAULIC AND <strong>AQUAFLEX</strong> ARE REGISTERED TRADEMARKS OF VICTAULIC COMPANY. © 2010 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.<br />

REV_C<br />

I-<strong>AQUAFLEX</strong>_9


INSTALLATION INSTRUCTIONS<br />

I-<strong>AQUAFLEX</strong><br />

AquaFlex ® <strong>Stainless</strong> <strong>Steel</strong> <strong>Sprinkler</strong> <strong>Fittings</strong><br />

10. Tighten a #10-16 x 1/2-inch self-drilling screw through the two<br />

locations on each end bracket and into the hat furring channels.<br />

11a. Close the gate around the sprinkler reducing nipple. Swing the<br />

pivot screw into the slot on the gate, and tighten the wing nut to a<br />

torque of 3 ft-lbs/4 N•m to secure the sprinkler reducing nipple in<br />

the desired location. NOTE: The pivot screw is staked to prevent<br />

the wing nut from being backed off/removed completely.<br />

12. Apply pipe joint compound or Teflon* tape to the male threads of<br />

the sprinkler. Install the sprinkler into the sprinkler reducing nipple<br />

by following the sprinkler manufacturer’s installation instructions.<br />

13. After installation is complete, test the system for leaks in<br />

accordance with NFPA guidelines.<br />

11. Move the center gate assembly to the desired location, then slide<br />

the sprinkler reducing nipple into the center gate assembly.<br />

* Teflon is a registered trademark of the DuPont Company<br />

www.victaulic.com<br />

VICTAULIC AND <strong>AQUAFLEX</strong> ARE REGISTERED TRADEMARKS OF VICTAULIC COMPANY. © 2010 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.<br />

I-<strong>AQUAFLEX</strong>_10<br />

REV_C


NOTES


INSTALLATION INSTRUCTIONS<br />

I-<strong>AQUAFLEX</strong><br />

AquaFlex ® <strong>Stainless</strong> <strong>Steel</strong> <strong>Sprinkler</strong> <strong>Fittings</strong><br />

For complete contact information, visit www.victaulic.com<br />

I-<strong>AQUAFLEX</strong> 5878 REV C UPDATED 07/2010 Z000AQUFLX<br />

VICTAULIC AND <strong>AQUAFLEX</strong> ARE REGISTERED TRADEMARKS OF VICTAULIC COMPANY. © 2010 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.<br />

I-<strong>AQUAFLEX</strong>

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