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Biuletyn Instytutu Spawalnictwa No. 01/2012

Biuletyn Instytutu Spawalnictwa No. 01/2012

Biuletyn Instytutu Spawalnictwa No. 01/2012

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ination of its power and width (duration).<br />

Therefore, these radiation beam parameters<br />

cannot be shaped freely, as one cannot freely<br />

define the duration and emission frequency of<br />

a pulse for the assumed value of the average<br />

power of a radiation beam. The energy of a<br />

pulse cannot exceed the maximum value defined<br />

for a given resonator.<br />

The average power of laser radiation in pulsed<br />

mode is defined as the product of the average<br />

power of the radiation of one pulse P i<br />

,<br />

the duration of this pulse t i<br />

and the number<br />

of pulses per a second expressed through the<br />

frequency of emission f. For a given average<br />

power there is a number of combinations of<br />

the selection of pulse energy and pulse repetition<br />

frequency.<br />

P śr<br />

= P i<br />

× t i<br />

× f = E i<br />

× F (1)<br />

The frequency of a pulse emission is a parameter<br />

closely related to the period of their occurrence<br />

expressed in the following relation:<br />

A weld produced by a laser beam emitted in<br />

pulsed mode is composed of a number of overlapping<br />

spot welds. The degree of overlapping<br />

of individual pulses expressed in percentage,<br />

i.e. the so-called overlap, represents the degree<br />

at which the area of a material molten by<br />

a single pulse overlaps a similar area produced<br />

by the previous pulse. By means of a specific<br />

overlap one can control the amount of heat<br />

supplied to a material being welded, as well as<br />

influence the homogeneity of the structure of<br />

a weld.<br />

The overlap is defined by the rate of the<br />

welding process appropriately selected in relation<br />

to the frequency of pulses. In turn, the<br />

frequency of pulses depends on the pre-defined<br />

power of a pulse and its duration. If an<br />

area molten by a single pulse of a laser beam<br />

takes an elliptic shape (as a result of the pro-<br />

1 ⎡ 1 ⎤<br />

T =<br />

f ⎢<br />

s =<br />

⎣ Hz ⎥ ⎦<br />

(2)<br />

The average energy of laser radiation for<br />

the pulsed operation mode is defined as the<br />

product of the average radiation power and radiation<br />

beam action time.<br />

E śr<br />

=P śr<br />

× t [J] (3)<br />

In the case of single pulse spot welding, an<br />

important parameter is the density of pulse power.<br />

GP<br />

i<br />

Pi<br />

Ei<br />

= =<br />

A t × A<br />

i<br />

⎡ J<br />

⎢<br />

⎣s<br />

⋅ m<br />

(4)<br />

where A represents the focusing area of a<br />

radiation beam.<br />

In the case of a pre-defined average power<br />

of a radiation beam P śr<br />

, the density of the power<br />

supplied to the area unit, i.e. the average<br />

2<br />

⎤<br />

⎥<br />

⎦<br />

area power density, is determined by means of<br />

the following quotient:<br />

GP<br />

śr<br />

=<br />

P<br />

śr<br />

A<br />

⎡ W<br />

⎢<br />

⎣m<br />

2<br />

⎤<br />

⎥<br />

⎦<br />

(5)<br />

The quotient of the area power density GP śr<br />

and radiation beam action time determines the<br />

average area power density:<br />

GEśr = GPśr<br />

× t<br />

⎡ J<br />

⎢<br />

⎣m<br />

(6)<br />

The quantities defined above are presented<br />

in Figure 1.<br />

Fig. 1. Graphic interpretation of average power of pulse<br />

P i<br />

, average power of radiation beam P śr<br />

, pulse energy E i<br />

,<br />

pulse duration t i<br />

, pause time t p<br />

pulse period T<br />

2<br />

⎤<br />

⎥<br />

⎦<br />

6 BIULETYN INSTYTUTU SPAWALNICTWA<br />

NR <strong>01</strong>/2<strong>01</strong>2

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