Brochure AGV - VDL
Brochure AGV - VDL
Brochure AGV - VDL
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<strong>VDL</strong><br />
Containersystemen<br />
Automatic Guided Vehicle<br />
Strength through cooperation
Automatic Guided Vehicle (<strong>AGV</strong>)<br />
The <strong>AGV</strong> is a fully automated guided vehicle for handling 20’, 40’ and 45’ ISO containers on<br />
main port container terminals. The <strong>VDL</strong> <strong>AGV</strong> can handle loads of up to 70 tonnes with a<br />
maximum speed of 6 metres per second. The available expertise within <strong>VDL</strong> on development<br />
and manufacturing of advanced equipment and vehicles enabled us to develop this high<br />
performance container carrier <strong>AGV</strong> with superior characteristics regarding fuel efficiency, CO 2<br />
emission, noise levels, reliability and maintainability. The result of these efforts is an<br />
environmentally friendly <strong>AGV</strong> with lowest operating costs and highest MTBF* rate. Three <strong>VDL</strong><br />
companies are the major contributors to this successful product development project:<br />
The design of the <strong>AGV</strong> of <strong>VDL</strong> is based<br />
on three criteria:<br />
1. State of the art performance and quality<br />
2. Low total cost of ownership<br />
3. Modularity (easy installation of different<br />
components and the ability to retrofit<br />
new technologies in the future)<br />
• <strong>VDL</strong> Containersystemen with its extensive experience in the field of spreaders for container<br />
and trailer handling purposes is particularly strong in spreaders for Ship to Shore, Yard and<br />
Gantry cranes (RTG / RMG) and Mobile Harbour Cranes. Besides our standard product range<br />
we also develop unique customer specific solutions.<br />
• APTS is expert in the field of engineering electrical controls, power packs and automatic<br />
guidance systems as used in the public transport industry. Solutions in the field of hybrid<br />
power trains, induction and hydrogen<br />
power trains are available within the<br />
company.<br />
• <strong>VDL</strong> Steelweld is the expert in the<br />
field of production automation, logistics<br />
and engineering services. They<br />
design, manufacture and install robotic<br />
production systems. One of its strengths<br />
is the structured approach in integrating<br />
modular solutions.<br />
* Mean time between failures
R&D DEPARTMENT<br />
The ability to listen carefully is one of the<br />
most important qualities of our technical<br />
team. Our experienced specialists want to<br />
know exactly what your requirements are,<br />
as well as the work environment and<br />
local regulations. In addition to maintaining<br />
an up-to-date database with general<br />
industry information, we always discuss<br />
the customer’s specific demands and<br />
requirements: this information forms<br />
the basis for our custom made systems.<br />
IN-HOUSE MANUFACTURING<br />
We have earned our reputation for reliability by continually providing customers optimal<br />
quality. This is why all critical components are manufactured in-house. We also have dedicated<br />
in-house welding, hydraulics and electronics departments, staffed by qualified, experienced<br />
staff who continually strive for perfection. Their work ethic is based on quality, which includes<br />
meticulous product and process monitoring.<br />
SHORT LEAD TIMES<br />
Well-trained craftsmen and a flexible,<br />
efficient organization guarantee competitive<br />
lead times. This immediately<br />
becomes clear when you request an offer,<br />
which is shortly followed by a proposal.<br />
We make sure to maintain that pace for<br />
the duration of the project. This is made<br />
possible through the large amount of<br />
available manufacturing resources within<br />
the <strong>VDL</strong> Groep, allowing us to guarantee<br />
competitive prices and excellent delivery<br />
terms. Our short lead times are also the<br />
result of our organization’s flexible, nononsense<br />
culture.<br />
MODULAR CONSTRUCTION<br />
Designing and building an <strong>AGV</strong> is one thing, delivering vehicles with perfect performance levels<br />
is another. <strong>VDL</strong> follows the latest developments closely and is alert to broaden its knowledge<br />
and experience necessary to deliver state of the art customized products. The <strong>VDL</strong> <strong>AGV</strong> is<br />
modular built, allowing customization and new techniques to be retrofitted if desired. This<br />
design also provides easy service access and quick replacements of parts leading to minimal<br />
down time.<br />
RELIABLE PARTNER<br />
In the transport business, investments are made for the long-term. It’s good to know that <strong>VDL</strong><br />
Containersystemen is a solid company in a successful group. This allows us to guarantee continuity<br />
in the supply of parts, service and maintenance years after purchase. A strong partner with a<br />
strong agent network worldwide, that guarantees optimal accessibility and quick response times.
COMPANY PROFILE<br />
• Over 35 years of harbour experience<br />
• Innovative R&D department<br />
• Completely developed and manufactured in<br />
The Netherlands, under EU regulations<br />
• Specialized in customized solutions<br />
• ISO 9001 and 14001 certified<br />
• VDA 6.4 certified<br />
• Professional advice<br />
• Proven quality<br />
• Short lead times<br />
• In-house welding, electronics and<br />
hydraulics department<br />
• Installation by qualified technicians<br />
• Dedicated service department<br />
• Excellent network of agents<br />
CHARACTERISTICS <strong>VDL</strong> <strong>AGV</strong><br />
• Excellent fuel efficiency<br />
• Low maintenance requirements<br />
• Modular design<br />
• Exchangeable Power pack Unit with<br />
integrated fire extinguishing system<br />
• Supercap hybrid system (readily<br />
available power)<br />
• Low curb weight through use of<br />
high strength steel<br />
• Crab steering<br />
• Real time monitoring & datalogging<br />
• Non-skid coating on container deck<br />
• Unique damping system<br />
• Built in accordance with the highest<br />
environmental standards<br />
VIBRATION REDUCTION THROUGH DAMPING SYSTEM AT CHASSIS LEVEL<br />
Regular <strong>AGV</strong><br />
<strong>VDL</strong> <strong>AGV</strong>
Technical data hybrid <strong>AGV</strong><br />
Maximum load<br />
70 t<br />
Containers 20´ 2x20´ 30´ 40´ 45´<br />
Weight<br />
26 t<br />
Length<br />
14,7 m<br />
Width<br />
3,1 m<br />
Load height<br />
1,7 m<br />
Maximum speed<br />
6 m/s<br />
Maximum corner speed<br />
3 m/s<br />
Acceleration with load<br />
0,5 m/s²<br />
Position accuracy<br />
± 2,5 cm<br />
Engine (optional)<br />
152 kW (257 kW)<br />
Noise emissions<br />
81 dB<br />
Hybrid configuration<br />
Ultracapacitor electrical power supply<br />
Running hours engine<br />
55% of operational use<br />
Power supply by Ultracapacitors 45% of operational use<br />
Diesel consumption<br />
4,8 l/h<br />
Fuel capacity<br />
1000 l<br />
Technical detail<br />
Simulated, tested and proven<br />
force impact absorption by twin<br />
shock absorption<br />
Steering and braking by<br />
independent hydraulic system<br />
Liquid cooled electrical system<br />
Exchangeable powerunit<br />
(Diesel + generator pack)<br />
Interface and complete diagnose at<br />
one screen, 72hrs of datalogging<br />
Key options<br />
Object detection at 30m with<br />
sick scanner<br />
Small size remote control<br />
for maintenance<br />
Tire condition monitoring<br />
Fire extinguisher in Power Pack Unit
<strong>VDL</strong> Groep<br />
<strong>VDL</strong> Containersystemen, <strong>VDL</strong> Steelweld and APTS are part of <strong>VDL</strong> Groep, an international<br />
company with more then 7,600 employees, spread over 81 subsidiaries in 18 countries. The<br />
strength of the cooperation within <strong>VDL</strong> Groep offers added assurance in terms of continuity to<br />
customers and suppliers of <strong>VDL</strong> alike.<br />
<strong>VDL</strong> Containersystemen and <strong>VDL</strong> Steelweld operate in the finished products division. This division<br />
comprises suspension systems for the automotive industry, heating, cooling and air-technical<br />
systems, systems for the oil, gas and petrochemical industry, production automation systems,<br />
systems for the agricultural sector, sunbeds, roof boxes, container handling equipment,<br />
cigar-making and packaging machines, components for bulkhandling and dust extraction<br />
installations and systems for explosion and fire protection.<br />
The other divisions are subcontracting and buses & coaches where APTS operates. In<br />
subcontracting, <strong>VDL</strong> specialises in metalworking, mechatronic systems and system supply,<br />
plastics processing and surface treatment. The bus & coach division includes chassis modules,<br />
coaches, public transport buses, mini & midi buses and second-hand buses.<br />
<strong>VDL</strong> Containersystemen bv<br />
Industrieweg 21<br />
5527 AJ Hapert<br />
P.O. Box 99<br />
5527 ZH Hapert<br />
The Netherlands<br />
Phone +31 (0)497 - 38 70 50<br />
Fax +31 (0)497 - 38 68 55<br />
sales@vdlcontainersyst.nl<br />
www.vdlcontainersystemen.com