User's Manual for ZR22G, ZR402G - Yokogawa

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2-28 • External Dimensions Jig for change (K9470BX) Φ 21.7 K9470BX 30 Unit : mm Φ 45 L±12 Model & Codes L Weight (kg) ZR22A-015 ZR22A-040 ZR22A-070 ZR22A-100 ZR22A-150 ZR22A-200 ZR22A-250 ZR22A-300 302 552 852 1152 1652 2152 2652 3152 Approx. 0.5 Approx. 0.8 Approx. 1.2 Approx. 1.6 Approx. 2.2 Approx. 2.8 Approx. 3.4 Approx. 4.0 F2-16E.ai IM 11M12A01-02E 8th Edition : Jan.13,2012-00
3-1 3. Installation This chapter describes installation of the following equipment: Section 3.1 Section 3.2 Section 3.3 Section 3.4 Section 3.5 Section 3.6 General-purpose Detector (except ZR22G-015) High Temperature Detector (ZR22G-015) Converter ZA8F Flow Setting Unit ZR40H Automatic Calibration Unit Case Assembly (E7044KF) 3.1 Installation of General-purpose Detector 3.1.1 Installation Location The following should be taken into consideration when installing the detector: (1) Easy and safe access to the detector for checking and maintenance work. (2) An ambient temperature of not more than 150 °C, and the terminal box should not be affected by radiant heat. (3) A clean environment without any corrosive gases. NOTE • A natural convection type detector (model ZR22G----C), which uses ambient air as reference gas, requires that the ambient oxygen concentration be constant. (4) No vibration. (5) The sample gas satisfies the specifications described in Chapter 2. (6) No sample gas pressure fluctuations. 3.1.2 Probe Insertion Hole Includes those analyzers equipped with a probe supporter and probe protector. When preparing the probe insertion hole, the following should be taken into consideration: CAUTION • The outside dimension of detector may vary depending on its options. Use a pipe that is large enough for the detector. Refer to Figure 3.1 for the dimensions. • If the detector is mounted horizontally, the calibration gas inlet and reference gas inlet should face downwards. • When using the detector with pressure compensation, ensure that the flange gasket does not block the reference gas outlet on the detector flange. If the flange gasket blocks the outlet, the detector cannot conduct pressure compensation. Where necessary, make a notch in the flange gasket. Confirm the external dimensions of the detector in Section 2.2 before installation. • The sensor (zirconia cell) at the tip of the detector may deteriorate due to thermal shock if water drops are allowed to fall on it, as it is always at high temperature. IM 11M12A01-02E 8th Edition : Jan.13,2012-00
Page 1 and 2: User’s Manual Model ZR22G, ZR402G
Page 3 and 4: Introduction The EXAxt ZR Separate
Page 5 and 6: iii • For the safe use of this eq
Page 7 and 8: • NOTICE • Specification check
Page 9 and 10: TocA-1 Model ZR22G, ZR402G Separate
Page 11 and 12: TocA-3 4.4 Piping for the Detector
Page 13 and 14: TocA-5 8.5 Input Contact Settings..
Page 15 and 16: EXA ZR402G 1-1 1. Overview The EXA
Page 17 and 18: EXA ZR402G 1.1.3 System 3 1-3 This
Page 19 and 20: 2-1 2. Specifications This chapter
Page 21 and 22: Construction: Terminal Box Case: He
Page 23 and 24: 2-5 EXTERNAL DIMENSIONS 1. Model ZR
Page 25 and 26: 2.2.2 ZO21R Probe Protector 2-7 Us
Page 27 and 28: 2.3.2 ZO21P High Temperature Probe
Page 29 and 30: 2.4 ZR402G Separate type Converter
Page 31 and 32: Equipment Related Items: Measuring
Page 33 and 34: 2-15 ● External Dimensions 1 to 6
Page 35 and 36: 2-17 ● External Dimensions ø6 Ho
Page 37 and 38: 2-19 ● External Dimensions 2B pip
Page 39 and 40: 2.7 Other Equipments 2.7.1 Dust Fil
Page 41 and 42: Graph explanation 2-23 1) Graph 1
Page 43 and 44: 2.7.6 Air Set 2-25 This set is use
Page 45: 2-27 2.7.9 Case Assembly for Calibr
Page 49 and 50: 3-3 CAUTION • The dust filter is
Page 51 and 52: 3-5 3.2 Installation of High Temper
Page 53 and 54: 3-7 Table 3.2 Accessories for mount
Page 55 and 56: 3-9 (1) Drill mounting holes throu
Page 57 and 58: 3-11 3.5 Installation of ZR40H Auto
Page 59 and 60: 3-13 3.6 Installation of the Case A
Page 61 and 62: EXA ZR402G 4. Piping 4-1 This chap
Page 63 and 64: 4.1.2 Connection to the Calibration
Page 65 and 66: EXA ZR402G 4-5 4.2 Piping for Syst
Page 67 and 68: 4-7 Stop valve or Check valve Pipin
Page 69 and 70: 4.3.1 Blow Back Piping 4-9 This pi
Page 71 and 72: EXA ZR402G 4-11 CAUTION • As far
Page 73 and 74: 5-1 5. Wiring In this Chapter, the
Page 75 and 76: 5.1.2 Wiring 5-3 Connect the follo
Page 77 and 78: 5.2 Wiring for Detector Output 5-5
Page 79 and 80: 5.3 Wiring for Power to Detector He
Page 81 and 82: 5.4 Wiring for Analog Output 5-9 T
Page 83 and 84: 5-11 5.7 Wiring for ZR40H Automatic
Page 85 and 86: 6-1 6. Components In this Chapter,
Page 87 and 88: 6-3 6.2 ZR402G Converter Complete O
Page 89 and 90: 7-1 7. Startup The following descri
Page 91 and 92: 7.4 Touchpanel Switch Operations 7.
Page 93 and 94: 7.4.3 Display Functions 7-5 Indivi
Page 95 and 96: 7-7 7.5 Confirmation of Converter T
Page 97 and 98:
7.9 Setting Display Item 7-9 This
Page 99 and 100:
7.10 Checking Current Loop The set
Page 101 and 102:
7.11.2 Checking Calibration Contact
Page 103 and 104:
7-15 (2) Span gas concentration Wit
Page 105 and 106:
7-17 (7) Follow the instructions in
Page 107 and 108:
8. Detailed Data Setting 8-1 8.1 C
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8.2 Output Hold Setting 8-3 The
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8.2.4 Default Values 8-5 When the
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8-7 In the example in Figure 8.3, t
Page 115 and 116:
8-9 8.4 Output Contact Setup 8.4.1
Page 117 and 118:
8-11 Table 8.5 Output Contact Setti
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8-13 8.5 Input Contact Settings 8.5
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8-15 8.6 Other Settings 8.6.1 Setti
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8-17 For liquid fuel 3 Amount of wa
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8-19 Table 8.8 Fuel Data • For li
Page 127 and 128:
8.6.4 Setting Purging 8-21 Purging
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9-1 9. Calibration 9.1 Calibration
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9.1.3 Compensation 9-3 The deviati
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9-5 9.2 Calibration Procedures NOTE
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9-7 9.2.1.5 Setting Calibration Tim
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9-9 9.2.3 Calibration NOTE 1) Perfo
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10. Other Functions 10-1 10.1 Disp
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10-3 10.1.1.6 Cell Voltage The cell
Page 143 and 144:
10.1.2 Trend Graph 10-5 Press the
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10.1.3 Auto-Return Time 10-7 On th
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10.2.1.2 Operation of Blow back 10
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10.3 Parameter Initialization 10-1
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10-13 Table 10.5 Initialization Ite
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10.4 Reset 10-15 Resetting enables
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10.5.2 Installing Gas Cylinders 10
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10-19 (1) Use the needle of the zer
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10.6.3 Operating the Zero Gas Flow
Page 161 and 162:
11-1 11. Inspection and Maintenance
Page 163 and 164:
11-3 (5) Clean the sensor assembly,
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11-5 16 A 14 ‣ 14 10 11 12 ‣ 14
Page 167 and 168:
11-7 Part No. (7) K9470BJ Metal O-r
Page 169 and 170:
To replace the fuse, follow these s
Page 171 and 172:
12. Troubleshooting 12-1 This chap
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12.1.2.2 Error2: Heater Temperature
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12-5 12.2 Displays and Remedies Whe
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12-7 (4) Check whether the deterior
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12-9 (3) A failure of the cold junc
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12-11 12.3 Countermeasures When Mea
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Customer Maintenance Parts List Mod
Page 185 and 186:
Page 187 and 188:
Customer Maintenance Parts List E70
Page 189 and 190:
Revision Information i Title : Mod
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User’s Manual Model ZR22G, ZR402G
Page 193 and 194:
2.3.2 ZO21P High Temperature Probe
Page 195 and 196:
2.4 ZR402G Separate type Converter
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5-2 WARNING Cables that withstand t
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5.2.2 Connection to the Detector 5
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5-8 Notice when closing the cover o
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Page 205 and 206:
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User's Manual for ZR22G, ZR402G - Yokogawa

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