User's Manual for ZR22G, ZR402G - Yokogawa

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iv (2) Safety and Modification Precautions • Follow the safety precautions in this manual when using the product to ensure protection and safety of personnel, product and system containing the product. (3) The following safety symbols are used on the product as well as in this manual. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTE Draws attention to information essential for understanding the operation and features.. • Special descriptions in this manual This manual indicates operation keys, displays and drawings on the product as follows: • Operation keys, Enclosed in [ ], displays on the panel “ “. (Ex. [MODE] key) (Ex. selection display “ BASE “) (Ex. data display “ 102” lit, “ 102” flashing) • Drawing for flashing Indicated in light print. (Flashing) (lit) IM 11M12A01-02E 8th Edition : Jan.13,2012-00
• NOTICE • Specification check When the instrument arrives, unpack the package with care and check that the instrument has not been damaged during transportation. In addition, please check that the specification matches the order, and required accessories are not missing. Specifications can be checked by the model codes on the nameplate. Refer to Chapter 2 Specifications for the list of model codes. • Details on operation parameters When the EXAxt ZR Separate type Oxygen Analyzer arrives at the user site, it will operate based on the operation parameters (initial data) set before shipping from the factory. Ensure that the initial data is suitable for the operation conditions before conducting analysis. Where necessary, set the instrument parameters for appropriate operation. For details of setting data, refer to chapters 7 to 10. When user changes the operation parameter, it is recommended to note down the changed setting data. • How to dispose the batteries: This is an explanation about the new EU Battery Directive (DIRECTIVE 2006/66/EC). This directive is only valid in the EU. Batteries are included in this product. Batteries incorporated into this product cannot be removed by yourself. Dispose them together with this product. When you dispose this product in the EU, contact your local Yokogawa Europe B.V.office. Do not dispose them as domestic household waste. Battery type: silver oxide battery v Notice: The symbol (see above) means they shall be sorted out and collected as ordained in ANNEX II in DIRECTIVE 2006/66/EC. IM 11M12A01-02E 8th Edition : Jan.13,2012-00
Page 1 and 2: User’s Manual Model ZR22G, ZR402G
Page 3 and 4: Introduction The EXAxt ZR Separate
Page 5: iii • For the safe use of this eq
Page 9 and 10: TocA-1 Model ZR22G, ZR402G Separate
Page 11 and 12: TocA-3 4.4 Piping for the Detector
Page 13 and 14: TocA-5 8.5 Input Contact Settings..
Page 15 and 16: EXA ZR402G 1-1 1. Overview The EXA
Page 17 and 18: EXA ZR402G 1.1.3 System 3 1-3 This
Page 19 and 20: 2-1 2. Specifications This chapter
Page 21 and 22: Construction: Terminal Box Case: He
Page 23 and 24: 2-5 EXTERNAL DIMENSIONS 1. Model ZR
Page 25 and 26: 2.2.2 ZO21R Probe Protector 2-7 Us
Page 27 and 28: 2.3.2 ZO21P High Temperature Probe
Page 29 and 30: 2.4 ZR402G Separate type Converter
Page 31 and 32: Equipment Related Items: Measuring
Page 33 and 34: 2-15 ● External Dimensions 1 to 6
Page 35 and 36: 2-17 ● External Dimensions ø6 Ho
Page 37 and 38: 2-19 ● External Dimensions 2B pip
Page 39 and 40: 2.7 Other Equipments 2.7.1 Dust Fil
Page 41 and 42: Graph explanation 2-23 1) Graph 1
Page 43 and 44: 2.7.6 Air Set 2-25 This set is use
Page 45 and 46: 2-27 2.7.9 Case Assembly for Calibr
Page 47 and 48: 3-1 3. Installation This chapter de
Page 49 and 50: 3-3 CAUTION • The dust filter is
Page 51 and 52: 3-5 3.2 Installation of High Temper
Page 53 and 54: 3-7 Table 3.2 Accessories for mount
Page 55 and 56: 3-9 (1) Drill mounting holes throu
Page 57 and 58:
3-11 3.5 Installation of ZR40H Auto
Page 59 and 60:
3-13 3.6 Installation of the Case A
Page 61 and 62:
EXA ZR402G 4. Piping 4-1 This chap
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4.1.2 Connection to the Calibration
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EXA ZR402G 4-5 4.2 Piping for Syst
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4-7 Stop valve or Check valve Pipin
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4.3.1 Blow Back Piping 4-9 This pi
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EXA ZR402G 4-11 CAUTION • As far
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5-1 5. Wiring In this Chapter, the
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5.1.2 Wiring 5-3 Connect the follo
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5.2 Wiring for Detector Output 5-5
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5.3 Wiring for Power to Detector He
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5.4 Wiring for Analog Output 5-9 T
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5-11 5.7 Wiring for ZR40H Automatic
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6-1 6. Components In this Chapter,
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6-3 6.2 ZR402G Converter Complete O
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7-1 7. Startup The following descri
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7.4 Touchpanel Switch Operations 7.
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7.4.3 Display Functions 7-5 Indivi
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7-7 7.5 Confirmation of Converter T
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7.9 Setting Display Item 7-9 This
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7.10 Checking Current Loop The set
Page 101 and 102:
7.11.2 Checking Calibration Contact
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7-15 (2) Span gas concentration Wit
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7-17 (7) Follow the instructions in
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8. Detailed Data Setting 8-1 8.1 C
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8.2 Output Hold Setting 8-3 The
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8.2.4 Default Values 8-5 When the
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8-7 In the example in Figure 8.3, t
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8-9 8.4 Output Contact Setup 8.4.1
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8-11 Table 8.5 Output Contact Setti
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8-13 8.5 Input Contact Settings 8.5
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8-15 8.6 Other Settings 8.6.1 Setti
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8-17 For liquid fuel 3 Amount of wa
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8-19 Table 8.8 Fuel Data • For li
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8.6.4 Setting Purging 8-21 Purging
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9-1 9. Calibration 9.1 Calibration
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9.1.3 Compensation 9-3 The deviati
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9-5 9.2 Calibration Procedures NOTE
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9-7 9.2.1.5 Setting Calibration Tim
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9-9 9.2.3 Calibration NOTE 1) Perfo
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10. Other Functions 10-1 10.1 Disp
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10-3 10.1.1.6 Cell Voltage The cell
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10.1.2 Trend Graph 10-5 Press the
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10.1.3 Auto-Return Time 10-7 On th
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10.2.1.2 Operation of Blow back 10
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10.3 Parameter Initialization 10-1
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10-13 Table 10.5 Initialization Ite
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10.4 Reset 10-15 Resetting enables
Page 155 and 156:
10.5.2 Installing Gas Cylinders 10
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10-19 (1) Use the needle of the zer
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10.6.3 Operating the Zero Gas Flow
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11-1 11. Inspection and Maintenance
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11-3 (5) Clean the sensor assembly,
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11-5 16 A 14 ‣ 14 10 11 12 ‣ 14
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11-7 Part No. (7) K9470BJ Metal O-r
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To replace the fuse, follow these s
Page 171 and 172:
12. Troubleshooting 12-1 This chap
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12.1.2.2 Error2: Heater Temperature
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12-5 12.2 Displays and Remedies Whe
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12-7 (4) Check whether the deterior
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12-9 (3) A failure of the cold junc
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12-11 12.3 Countermeasures When Mea
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Customer Maintenance Parts List Mod
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Page 187 and 188:
Customer Maintenance Parts List E70
Page 189 and 190:
Revision Information i Title : Mod
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User’s Manual Model ZR22G, ZR402G
Page 193 and 194:
2.3.2 ZO21P High Temperature Probe
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2.4 ZR402G Separate type Converter
Page 197 and 198:
5-2 WARNING Cables that withstand t
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5.2.2 Connection to the Detector 5
Page 201 and 202:
5-8 Notice when closing the cover o
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Page 205 and 206:
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User's Manual for ZR22G, ZR402G - Yokogawa

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