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A Closer Look at Prevailing Civil Engineering Practice - European ...

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A <strong>Closer</strong> <strong>Look</strong> <strong>at</strong> <strong>Prevailing</strong> <strong>Civil</strong> <strong>Engineering</strong> <strong>Practice</strong>, Wh<strong>at</strong>, Why and How<br />

Vincent T. H. CHU<br />

Release agent:<br />

Form oils:<br />

M<strong>at</strong>erials th<strong>at</strong> contain ingredients which are<br />

chemically combined with cement.<br />

Diesel oils or other oil types.<br />

Form releaser<br />

and demoulding agent: General terms to describe m<strong>at</strong>erials which perform<br />

separ<strong>at</strong>ion of forms from concrete.<br />

6. How can release agent help to separ<strong>at</strong>e formwork from concrete<br />

There are generally two main types of form releaser: barrier type or<br />

chemically active type.<br />

For barrier type (e.g. form oil), it cre<strong>at</strong>es a barrier between the form and the<br />

fresh concrete. However, the quick evapor<strong>at</strong>ion of diesel oils affects clean<br />

air.<br />

For chemically active type (e.g. release agent), an active ingredient (e.g.<br />

f<strong>at</strong>ty acid) chemically combines with calcium (lime) in the fresh cement<br />

paste. This calcium/f<strong>at</strong>ty acid product (grease or metallic soap) is stable<br />

and causes the formwork to release from the hardened concrete. It is this<br />

slippery, greasy, non-w<strong>at</strong>er soluble soap which allows the easy releasing<br />

of formwork from hardened concrete.<br />

7. Wh<strong>at</strong> are the potential problems of excessive applic<strong>at</strong>ion of form<br />

oils<br />

The problems of excessive applic<strong>at</strong>ion of form oils are:<br />

(i) It stains the surface of hardened concrete.<br />

(ii) Excess oils have nowhere to escape and find its way inside the<br />

cement paste and form holes subsequently. The oils bead up<br />

because of its incomp<strong>at</strong>ibility with w<strong>at</strong>er in chemical n<strong>at</strong>ure.<br />

(iii) Higher cost is associ<strong>at</strong>ed with increased usage of form oils.<br />

(iv) In a rel<strong>at</strong>ively short time essentially most diesel oil evapor<strong>at</strong>es so<br />

th<strong>at</strong> it cre<strong>at</strong>es environmental problem.<br />

8. Curing time in summer is less than th<strong>at</strong> in winter. Why<br />

While concrete sets, it gains hardness and strength as the process of<br />

hydr<strong>at</strong>ion slowly spreads the entire body of m<strong>at</strong>erial. Curing should be<br />

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