Bringing the future of pile driving to you Sun <strong>Pile</strong>driving Equipment LLC Authorized Junttan Dealer 35322 Bayard Road Frankford, DE 19945 Phone 302-539-7187 Fax 302-539-4443 www.spe-usa.net
Project Spotlight National Harbor <strong>Pile</strong> <strong>Driving</strong> Project By Tony Cygan and Rebecca Moore, Cianbro Corporation Cianbro Corporation recently completed a number of pile-driving contracts for the National Harbor Project, located in Prince Georges County, Md., just south of the Woodrow Wilson Bridge, which spans the Potomac River. This mammoth, 300-acre, $2 billion mixeduse development project anchored by the Gaylord Hotel and Convention Center, includes a marina, restaurants, shops and a residential compound. During peak construction the project was ranked as the world’s fourth largest active construction site. The piling work was performed under multiple contracts for several owners including contract(s) directly for The Peterson Companies, the project developer. These separate contracts included complete construction of the three marine piers (piling included) and landside piling for building foundations. Overall, the project included driving 185,220 linear feet of eight different pile types with over 4.5 million total cumulative blow counts – all completed within a 16-month duration from August 2006 through December 2007 at a cost of less than $10 million. The contracts overlapped with concurrent activities and all were schedule-driven with challenging elements that included geotechnical conditions, pile lengths, site access and sensitive environmental conditions. The pile driving activities were a critical path item of the overall project development with the marine work being one of the most environmentally sensitive work scopes conducted on the project. The marine piling was a component of Cianbro’s contract to completely construct three piers extending into the river, the Marina, Commercial and Gaylord Piers, respectively. Cianbro self-performed almost all of the contract scopes including pile driving, precast concrete installation, cast-in-place concrete pours, decking for utility trenches, installation of a large floating dock, installation of pier utilities, rebar, marine transport of the precast from Virginia, installation of the tensile structure on the Marina Pier, and handrails along pier perimeters. The Marina Pier is 30 feet to 100 feet wide and 668 feet long, consisting of 660 linear feet, with two large 60-foot by 100-foot bump-outs and floating docks to accommodate 75 feet of boat slips. The Commercial Pier is 25 feet to 60 feet wide and 715 feet long, consisting of 700 linear feet, with one 60-foot by 60-foot bump-out and various floating docks to accommodate large commercial vessels. The Gaylord Pier is 24 feet to 150 feet wide and 401 feet long, consisting of 425 linear feet, with a large “T” section of 50 feet by 150 feet and various floating docks to accommodate water taxis and other watercraft. Marine piling included driving 280 concrete piles for the piers and 70 pipe piles for the floating dock. Cast-in-place • Q4 • 2008 45