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Chief Editor<br />

Rakesh Dubey, Tel: +91 91633 48159, Email: rakesh.dubey@mjunction.in<br />

Editorial Board<br />

Alok Srivastava, General Manager, MMTC Ltd<br />

Amitabh Panda, Group Director (Shipping & Logistics Operations), Tata Steel<br />

Group<br />

Anirudha Gupta, Director, P&H JoyMining Equipment India Ltd<br />

Ashok Jain, Managing Director, Saumya Mining Ltd<br />

Deepak Bhattacharyya, Head – <strong>coal</strong>junction, mjunction services ltd<br />

Ganesan Natarajan, WT Director, President & CEO, Ennore Coke Ltd<br />

Lawrence Metzroth, Vice President – Analysis & Strategy, Arch Coal Inc<br />

M K Palanivel, President – All India Bulk, Samsara Group<br />

S N Choubey, Asst. Vice President – CPC, UltraTech Cement Ltd<br />

Sandeep Kumar, Managing Director, S & T Mining Co Pvt Ltd<br />

Shyam Sundar Beriwala, Chairman, Shyam Steel Industries Ltd<br />

Suresh Thawani, Managing Director, Tata Sponge Iron Ltd<br />

Advertising<br />

Soumitra Bose, Tel: +91 92310 00232, Email: soumitra.bose@mjunction.in<br />

Arvind Saigal, Tel: +91 91633 48078, Email: arvind.saigal@mjunction.in<br />

Sumit Jalan, Tel: +91 92310 65739, Email: sumit.jalan@mjunction.in<br />

Subscription<br />

Anustup Lahiri, Tel: +91 91633 48013, Email: anustup.lahiri@mjunction.in<br />

Design<br />

Debal Ray, Ishawer Kumar Sriwastva, Sobhan Jas<br />

For suggestions, feedback and queries, please write to<br />

<strong>coal</strong>insights@mjunction.in<br />

Registered Office<br />

mjunction services limited, Tata Centre, 43 J L Nehru Rd, Kolkata 700 071<br />

Website: www.mjunction.in<br />

Corporate Head Quarters: Godrej Waterside, 3rd Floor, Tower 1, Plot V, Block DP, Sector V, Salt<br />

Lake, Kolkata 700091, Tel: +91 33 6610 6100, Fax: +91 33 6610 6187 Bokaro: Room 19, Old<br />

Admin Bldg., Bokaro Steel Plant, Bokaro 827001, Tel/Fax: +91 654 2226132 Jamshedpur:<br />

Armoury Rd, Bistupur, Jamshedpur 831001, Tel: +91 6576519985/86/90/91, Tele/Fax:<br />

+91 657 2424432 Durgapur: Room 618, Ispat Bhavan, Durgapur Steel Plant, Durgapur<br />

713203, Tel: +91 343 6510185, Tele/Fax: +91 343 2586946 Rourkela: Administrative<br />

Bldg., Room 624, 6th Floor, Rourkela Steel Plant, Rourkela 769011, Tel: +91 661 6514142,<br />

Fax: +91 661 2513072 Mumbai: Jolly Bhavan II, 403, 4th Floor, 7 New Marine Lines, opp.<br />

Nirmala Niketan Home Science College, Mumbai 400002, Tel: +91 22 66510662 Delhi:<br />

C127, 2nd Floor, Rex House, Naraina Industrial Area, Phase I, New Delhi 110028, Tel: +91<br />

11 25896900/25897000/65661774, Tele/Fax: +91 11 25896100 Bhilai: Room 321, 3rd Floor,<br />

Ispat Bhavan, Bhilai Steel Plant, Bhilai 490001, Tel: +91 788 6451066, Tele/Fax: +91 7882227<br />

136 Chennai: 2nd Floor, Begum Ishpani Complex, Old 44 (New 91) Armenian St, Chennai 600<br />

001, Tel: +91 44 42167417, Tele/Fax: +91 44 42051417<br />

mjunction believes that all junctionites, customers, suppliers, partners,<br />

etc should practice the highest ethical standards in their daily operations.<br />

Report a concern to ethics@mjunction.in<br />

Copyright: All rights reserved. No part of Coal Insights can be reproduced or copied in any<br />

form or by any means without the prior permission of mjunction services limited. Please<br />

inform us if any copyright has been inadvertently infringed.<br />

Disclaimer: This document is for information purpose only. Certain information herein has<br />

been acquired from various external sources believed to be reliable. While we have taken<br />

reasonable care to compile this report, we in no way assume any responsibility for any error<br />

or discrepancy in regards to information contained herein. Readers are requested to make<br />

appropriate judgment without any prejudice or compulsion.<br />

EDITORIAL<br />

Dear Readers,<br />

Technology, other than information technology, has not yet<br />

become a strong point for Indian industry, and much less so for<br />

the mining sector. Despite remarkable improvement in the last<br />

two decades, the country still lags in comparison to the developed<br />

world and some developing nations, particularly China. No<br />

doubt, the Indian mining equipment industry has come a long<br />

way since the setting up of the first unit of Bharat Earthmovers (a<br />

defence PSU) in 1964, but it still has a long way to go.<br />

It is indeed a strange phenomenon that India – the third<br />

<strong>largest</strong> producer of <strong>coal</strong> and lignite, <strong>largest</strong> producer of mica<br />

and fourth <strong>largest</strong> producer of iron ore – still has to source<br />

sophisticated mining equipment, particularly for underground<br />

mining, from overseas. In the words of <strong>coal</strong> minister Sriprakash<br />

Jaiswal, “Equipment supplies are adversely affecting the growth<br />

in production. Performance of equipment being supplied by the<br />

manufacturers is an area of concern and the <strong>coal</strong> industry needs<br />

amicable solutions to the issue.”<br />

The issue of expanding indigenous <strong>coal</strong> production, which<br />

accounts for 80 percent of all mining activity in India, is the<br />

need of the hour. The country needs to grow its <strong>coal</strong> supplies<br />

at 10 percent compared to current 7 percent to match up to the<br />

demand. Fuelling the economy will be crucial for this and the<br />

mining equipment sector is an integral part of this refuelling.<br />

Opencast mining, contributing 90 percent of <strong>coal</strong><br />

production, is nearing saturation and the <strong>coal</strong> producers,<br />

mainly Coal India Ltd, is looking at underground mining<br />

for which they will need sophisticated and highly technical<br />

equipment. Not only CIL, but new entrants into <strong>coal</strong> mining<br />

sector too will need equipment in huge quantity as they start<br />

production from captive blocks.<br />

Also, the consumption of steel is pretty low compared to<br />

international standards and is slated to rise at a furious pace.<br />

This generates a huge demand for iron ore mining and the<br />

equipment needed for that. This could be an area of concern,<br />

as expressed by the minister, and yet a sea of opportunity.<br />

According to some estimates, the overall market size of<br />

Indian mining industry may grow by nearly 20 to 25 times<br />

from the current level of around `15,000 crore by 2015. Also,<br />

the sector is expected to witness huge investment estimated<br />

at around `2,00,000 crore in the next five years. These are<br />

ambitious projections, but given the dramatic pace of growth<br />

in Indian mining production, it could be achievable.<br />

Considering the importance of the mining equipment<br />

industry, the editorial team of Coal Insights has attempted to<br />

highlight various developments in this sector in India as well<br />

as abroad in order to place before its esteemed readers a clear<br />

picture on what is happening and what needs to be done to<br />

improve the situation.<br />

Hope the issues raised and information provided on<br />

mining equipment industry in the current issue of the<br />

magazine besides other regular features would help our<br />

esteemed readers to plan their strategies.<br />

Wishing you a happy and prosperous Diwali.<br />

Warm Regards<br />

Rakesh Dubey<br />

Chief Editor


Contents<br />

COVER STORY<br />

6 Mining equipment makers need to<br />

step up R&D<br />

12 India, China lead global resurgence<br />

14 HEC targets `1000 cr sales by<br />

2011-12<br />

16 BEML plans to double turnover<br />

18 Global cos bank on emerging<br />

economies<br />

COAL MARKET FUNDAMENTALS<br />

22 Steady demand pushes up thermal<br />

<strong>coal</strong><br />

23 Coking <strong>coal</strong> contract price drops for<br />

Q3<br />

FEATURE<br />

25 Competitive bidding: Will it improve<br />

the situation<br />

29 Coal ministry puts illegal mining<br />

onus on state govts<br />

31 Coke shortage may hamper steel<br />

growth<br />

34 India’s m-o-m cement production<br />

falls in Aug<br />

36 Coal ministry faces huge backlog of<br />

linkage applications<br />

38 NELP-IX: bidding to close on March<br />

18<br />

39 Forestry clearance delays may<br />

derail growth prospects<br />

43 India misses Sept power generation<br />

target<br />

GOVERNMENT<br />

47 Coal ministry firm on profit sharing,<br />

doesn’t rule out price rise<br />

INTERNATIONAL<br />

49 Forum seeks Canada-India mining<br />

ties<br />

50 RBCT August <strong>coal</strong> exports go down<br />

51 Australia okays $30-bn <strong>coal</strong> gas<br />

projects<br />

52 New Indonesian norm on low quality<br />

<strong>coal</strong> sales<br />

53 EIA raises 2010 US <strong>coal</strong><br />

consumption and production outlook<br />

EXPERT SPEAK<br />

55 Heat recovery Chinese coke ovens:<br />

Problems & Solutions<br />

58 The menace of over-reporting in<br />

<strong>coal</strong> companies<br />

CORPORATE<br />

60 Abhijeet Group focuses on core<br />

sectors<br />

61 Indonesian cos evince interest in<br />

Nalco JV<br />

62 Sandvik installs its first primary<br />

gyratory crusher<br />

63 CIL in top league after IPO success<br />

64 NTPC’s first nuclear power plant<br />

likely by 2013-14<br />

65 Banks not tapped for captive block<br />

funds<br />

LOGISTICS<br />

66 Freight rates improve strongly in<br />

end-Oct<br />

67 Railways traffic improves in Sept<br />

POWER SECTOR UPDATE<br />

68 All India energy generation<br />

programme and PLF<br />

SNAP SHOT<br />

76 Chile mine rescue – a marvel of<br />

teamwork and determination<br />

E-AUCTION DATA<br />

82 CIL’s August <strong>coal</strong> sales through<br />

e-auction down<br />

ALL INDIA COAL DATA<br />

86 India’s <strong>coal</strong> production rises in<br />

August<br />

PORT DATA<br />

90 Coal import data<br />

COAL INSIGHTS 4 October 2010


India’s <strong>largest</strong> <strong>coal</strong> <strong>handling</strong> <strong>agency</strong><br />

• Handling approximately 60 million tons of <strong>coal</strong> per annum<br />

• More than 60 years of experience<br />

• Over 50 locations across India<br />

• Dealing with all major public & private sector consumers nation-wide<br />

• Providing solutions to all your <strong>coal</strong>-related logistic requirements, including financing<br />

www.kct<strong>coal</strong>sales.com • info@kct<strong>coal</strong>sales.com<br />

COAL INSIGHTS 5 October 2010<br />

Registered Office: Thapar House | 25 Brabourne Road | Kolkata | WB | 700001 • Tel: +91 33 4005 7000 • Fax: +91 33 2242 8684


Cover Story<br />

Mining equipment makers need<br />

to step up R&D<br />

Arusha Das<br />

As India stands on the threshold of a massive<br />

industrial resurgence, the mining sector and<br />

consequently the equipment manufacturers, are<br />

benefiting directly as a consequence.<br />

No wonder then, that domestic and foreign<br />

mining equipment companies are looking<br />

forward to a period of stable growth in<br />

India during the next two to three<br />

years. This optimism is on the back<br />

of resurgence in demand for highend<br />

and cost-effective mining<br />

equipment.<br />

Just about a year ago, the<br />

mining sector was not spared the<br />

effects of the recession, though<br />

it took a milder hit compared to<br />

several other sectors. However,<br />

the recovery has been fast.<br />

“The mining sector has been expanding at 3 to 4<br />

percent yearly, and this growth is expected to continue in<br />

many of the key mining regions of the world with India<br />

and China providing the momentum. Coal production<br />

in the country has moved up by 3-4 percent while<br />

iron ore production has surged by around<br />

4-5 percent,” managing director of<br />

the German engineering federation<br />

VDMA, Rajesh Nath, informed Coal<br />

Insights.<br />

Demand supply curve<br />

The industrial sector registered<br />

a growth of 7.6 percent during<br />

April-November in 2009-<br />

10, against 4.1 percent in the<br />

corresponding period of last year.<br />

The mining sector posted a growth<br />

COAL INSIGHTS 6 October 2010


Cover Story<br />

INDUSTRIAL GROWTH INDICATORS - Sectoral<br />

Growth Rates based on IIP<br />

(Growth Rate in percent)<br />

Item<br />

Weight<br />

(%)<br />

2007-08 2008-09<br />

Apr-Nov<br />

08-09<br />

Apr-Nov<br />

09-10<br />

Overall 100 8.5 2.8 4.1 7.6<br />

Mining and Quarrying 10.5 5.1 2.6 3.4 8.3<br />

Manufacturing 79.4 9 2.8 4.2 7.7<br />

Electricity 10.2 6.4 2.8 2.8 6.1<br />

Source: Ministry of Heavy Industries and Public Enterprises &<br />

Insights Research<br />

Sales of equipments in India in units sold<br />

Year International players in India Indian Players<br />

2008-09 4200 500<br />

2009-10 5500 600<br />

2010-11 (Upto Sept) 2700 200<br />

Source: Komatsu & Insights Research<br />

of 8.3 percent during the same period compared to 3.4 percent<br />

registered in the corresponding period of last year. Keeping<br />

this in mind, Coal Insights took a close look at the equipment<br />

manufacturing sector, which is poised to play a crucial role in<br />

the mining growth that is just waiting to happen.<br />

“The equipment industry is in good shape and there is<br />

huge demand for mining equipment. Moreover with massive<br />

expansion plans mapped by SAIL and CIL, mining activities<br />

would considerably rise, the demand for mechanisation and<br />

highly productive, safe, efficient and cost effective machinery<br />

will increase, and thus the growth in demand is inevitable,”<br />

said an industry expert.<br />

The new mining policy of the government of India is also<br />

expected to give a further boost to the mining sector. As per<br />

industry experts, the mining sector now accounts for 2.8<br />

percent of the GDP, and the figure is slated to go up.<br />

“Currently, the market size of mining equipment in the<br />

country is estimated to be over Euro 1 billion. Being a highly<br />

competitive industry, it comprises public as well as private<br />

sector companies including joint ventures and closely held<br />

companies,” said Nath.<br />

However, the Indian local equipment market is still at a<br />

nascent stage, except for some companies like who supply to<br />

the Indian requirements, rest is imported or purchased from<br />

the foreign companies with units in India,” said an official of<br />

Komatsu, an international equipment manufacturer.<br />

Due to the present demand-supply gap, a lot of the current<br />

demand is met by imports. “Around 70 to 80 percent of the<br />

domestic requirement is catered by the domestic production<br />

which is inclusive of the international players who have set<br />

up units in India, while the rest is imported,” a market expert<br />

said. India imports largely from Russia, Germany, China<br />

and also North America. In addition to this, there are many<br />

international companies in the Indian market who import on<br />

behalf of the miners. Some of these companies do not have<br />

manufacturing base but have technology. Thus the designing<br />

is done by them as per market conditions and then it is<br />

manufactured in their base units which is then imported to<br />

India.<br />

“India imports around Euro 600 to 650 million of mining<br />

equipment,” noted Nath. The rationale behind increasing<br />

imports is the perceptible shift in trend towards using larger<br />

size, cost effective and technologically upgraded equipment to<br />

meet the exponentially growing demand for minerals.<br />

“With increasing activity, Indian miners are now looking<br />

for more efficient and technologically sound machines for good<br />

production. Thus, despite the fact that the machineries made<br />

by the foreign companies are expensive, they are gradually<br />

getting accepted in the Indian market. The advantage is that<br />

although there is a high initial investment, the long term<br />

maintenance cost is much lower. Thus, after some resistance<br />

amidst the Indian buyers, it is slowly picking up now,” the<br />

official of Komatsu informed.<br />

In addition to this, most of these products are not<br />

manufactured in India or Indian companies and thus<br />

have to be imported, Coal Insights gathered. Around 80 to<br />

85 percent of the equipment for underground mining are<br />

imported while around 20 to 25 percent are imported for<br />

opencast mining.<br />

“Basically the earlier methods were not efficient, and<br />

machines used to break down. Now with increasing<br />

production, more reliable equipment is required, which will<br />

help in better production,” said an industry expert.<br />

Vis-à-vis the global market, India fares well in terms of price<br />

and quality. However, Indian equipment manufacturers lag<br />

behind their international counterparts in terms of technology,<br />

market experts feel. “Indian equipment is cheaper but there<br />

are limitations in capacity. High capacity equipment is not<br />

yet available in India,” pointed out Nath. “Indian products<br />

are competitive in terms of prices and also in terms of quality<br />

but technological upgradation is required,” said an official of<br />

HEC, one of the leading domestic equipment supplier and<br />

manufacturer.<br />

Thus, the Indian equipment manufacturers are upgrading<br />

themselves both in terms of quality as well as capacity in<br />

order to make themselves globally competitive. “India is<br />

campaigning abroad to take up international mining projects,”<br />

said an official of BEML, the public sector equipment<br />

manufacturing biggie.<br />

Indian equipment has found markets in the Middle East<br />

and Africa, where cost-competitiveness is a bigger factor than<br />

technology. It is also supplying some spares to Europe and<br />

the US.<br />

The sourcing<br />

Indian mine owners generally acquire the equipment by two<br />

routes. They either purchase it or take it on rent or lease. It will<br />

COAL INSIGHTS 8 October 2010


Cover Story<br />

be interesting to note that during recession, the major mine<br />

owners opted for more and more of outsourcing, and thus<br />

direct purchases by mine owners saw a drop.<br />

However, as the markets recovered, the sales have also<br />

increased. “In the <strong>coal</strong> segment 70 percent of the production<br />

is done by CIL and its subsidiaries. They purchase equipment<br />

along with long term service contract. This happens mainly<br />

for large contracts.<br />

The miners look for life warranty period for new machines<br />

which is decided by the manufacturing companies depending<br />

upon the conditions. Thus companies like BEML set up service<br />

centres at the respective areas to provide the best services,”<br />

said an official of BEML.<br />

“The Indian mining industry generally buys 90 percent of<br />

their mining requirement but during buying the maintenance<br />

contract is also included. This is made as a part of the deal and<br />

is done by OEM for the new equipment. The concept of leasing<br />

has just started and some companies are slowly entering in<br />

this route,” the HEC official informed.<br />

Companies like NMDC and SAIL sometimes purchase<br />

the machinery. However, players like Essar go for the<br />

subcontracting route for the major part of their mining<br />

operations. CIL also purchases equipment by either global<br />

tendering or domestic bidding. Most steel companies<br />

outsource just a part of their mining operations, and for certain<br />

activities like overburden removal and wagon loading, they<br />

take the equipment on rental lease.<br />

Mining companies like CIL and NMDC purchase<br />

equipment along with maintenance and repair contract<br />

(MARC). Here the equipment manufacturer has to take the<br />

responsibility of maintenance and repair of the equipment<br />

during its life span.<br />

Pain points<br />

Although the market outlook is optimistic at present, but<br />

very lately the industry has been plagued by the slowdown<br />

in mining activities. “The pace of the projects is not the same<br />

as expected due to land clearance and environmental issues.<br />

The projects are not moving as expected and this scenario<br />

has been continuing for the last six months. The Ministry of<br />

Environment and Forests has modified certain issues. The<br />

effect has been more on <strong>coal</strong> mining than the iron ore mining<br />

therefore the sales of the equipments have gone down,” the<br />

official of Komatsu informed.<br />

But this is a temporary phase, and the demand is likely<br />

to pick up soon as the Prime Minister’s Office has intervened<br />

into the issue and thus it is likely to be resolved soon, as per<br />

industry experts.<br />

“In India demand for <strong>coal</strong> is increasing, but the projects<br />

are affected due to environmental issues. The companies are<br />

busy in land development which indirectly affected the Indian<br />

equipment industry and sales are hit,” said Nath.<br />

Another pain point of the industry is the volatility in steel<br />

prices. As steel is the main raw material for manufacturing<br />

machineries, volatility in steel prices has affected the<br />

machinery prices. Nath noted that this has resulted in the<br />

price of equipment rising across the globe.<br />

The way forward<br />

The mining equipment sector can just grow from this point.<br />

The economy is poised to grow at 8 to 9 percent in the next<br />

decade coupled with huge plans made in all industries,<br />

especially steel, and the demand for raw materials is soaring.<br />

In fact, raw material security is one of the major concerns of<br />

the industrial sector.<br />

The mining industry has targeted to achieve<br />

`4,16,500 crore by 2015. Coal and iron ore mining<br />

is expected to grow as the government has<br />

promised ‘power for all’ in the next couple of<br />

years and the construction of infrastructure is<br />

expected to boom.<br />

As per industry reports, with more and more<br />

international players entering the sector and local<br />

companies ramping up production capacities,<br />

the Indian mining equipment industry is also<br />

expected to see an investment of `22,395 crore in<br />

the next five years.<br />

Clearly the increasing demand would speed<br />

up the high capacity mining and increasing<br />

automation. Thus, the requirement for large<br />

equipment is also expected to shoot up.<br />

The mining sector is now looking at<br />

highly sophisticated, efficient and customised<br />

equipment. Thus, it is imperative for the mining<br />

equipment companies to technologically revamp<br />

itself and increase investment in R&D.<br />

COAL INSIGHTS 10 October 2010


Cover Story<br />

India, China lead global resurgence<br />

Arusha Das<br />

As opposed to the Indian mining sector which was<br />

largely unaffected by the global meltdown, the global<br />

mining sector was hit quite badly.<br />

However, there is a gradual, albeit slow, improvement in<br />

the global scenario. The global demand for mining machinery<br />

and equipment began to plummet in 2008 due to the downturn.<br />

The decline in demand continued through 2009 but some<br />

growth although very slow has been seen in 2010.<br />

In terms of unit sales, China represents the <strong>largest</strong> market<br />

for mining machinery worldwide, as per industry experts.<br />

“The mining in the European countries is still slow. But there<br />

is growth in both India and China and these markets will be<br />

expanding further in future.<br />

During recession and in 2009 the global mining sector<br />

was hit, which hit the equipment manufacturers as well. This<br />

resulted in a drop of 15 to 20 percent in the sales turnover of<br />

the equipment manufacturers. But in 2010 the situation is<br />

somewhat better,” said an industry expert.<br />

Referring to the German mining equipment industry,<br />

managing director of German engineering federation VDMA,<br />

Rajesh Nath, told Coal Insights that the industry has overcome<br />

the crisis well. In 2009, the industry turnover was Euro 3.5<br />

billion and in 2008 it was almost at the same level.<br />

“The mining equipment industry in Germany posted better<br />

results than any other engineering industry in the region as<br />

a lot of supplies catered to the massive Chinese requirement<br />

along with some backlog orders,” Nath informed.<br />

Speaking about the current scenario, an official of HEC<br />

said that: “In the international market, the Chinese market is<br />

robust. In Australia, mining is growing. In addition to this,<br />

in Brazil the steel industry is surging. Thus, there is huge<br />

opportunity mainly from BRIC nations.”<br />

The mining sector<br />

However, very lately, the international commodity markets<br />

were being influenced by near term slowing from China<br />

and from declining momentum of industrial production in<br />

the US.and other developed countries. Both China’s and US<br />

steel output is down in the second half of 2010. This slowing<br />

growth in steel production is impacting near term demand for<br />

met <strong>coal</strong> and iron ore. Thus, demand for these raw materials is<br />

levelling off along with softening of prices.<br />

Meanwhile, copper imports into China also have been<br />

impacted by significant reductions in Shanghai exchange<br />

stocks. China’s slowing down is being offset by increased<br />

demand in the rest of the world, and this is providing support<br />

to pricing.<br />

As a result, copper expansion projects are happening in<br />

North and South America and Australia, along with future<br />

greenfield projects in Central Africa and Mongolia.<br />

In the seaborne thermal <strong>coal</strong> markets, it continued to be<br />

robust through the first half of 2010, led by China and India.<br />

Imports are expected to moderate in the second half. In<br />

addition, India’s major new power plants are being sited in<br />

coastal regions to enable access to seaborne markets.<br />

Thus, future demand will continue to be driven by new<br />

<strong>coal</strong>-fired power generating capacity scheduled to come on<br />

line in Asia Pacific during 2010. These additions will increase<br />

regional <strong>coal</strong> consumption.<br />

In the interim, the US.<strong>coal</strong> market continued to improve.<br />

Although the macroeconomic factors could impact near term<br />

demand, but if the longer term fundamentals continue to<br />

improve, it would trigger a positive outlook for commodity<br />

markets. Emerging markets will continue to industrialise their<br />

economies and the developed countries will continue to recover.<br />

Thus, the demand for mined commodities continues to be<br />

dominated by strong imports from the emerging markets, and<br />

from China and India in particular, with improving but still<br />

weak fundamentals from the industrialised countries. “India<br />

has been growing fast in terms of mining and in China also<br />

there is massive growth,” said an official of BEML.<br />

Thus, India is gradually witnessing growing interest from<br />

the international players. Nath pointed out that there has been<br />

a number of investments made last year. “ThyssenKrupp<br />

Materials Handling Pty Ltd. (TKMH), a subsidiary of German<br />

based global corporation, ThyssenKrupp AG has set up a<br />

manufacturing unit in India.<br />

Carlisle Companies Inc, a US based manufacturer<br />

announced the opening of its first India office in Chennai.<br />

The company has several diversified divisions including<br />

construction materials. Carlisle Trading and Manufacturing<br />

India Pvt Ltd, a wholly owned subsidiary of Carlisle<br />

Companies Inc will initially focus on India’s growing mining,<br />

construction and power sectors.<br />

Another mining equipment maker, Hectronic GmbH,<br />

has launched its India operations through a wholly owned<br />

subsidiary. The company offers “Intelligent Fuel Management<br />

Solutions” that help cut down unaccountable fuel costs. The<br />

solution uses globally proven robust technology of hardware<br />

and software which provides great tool for tracking and<br />

control on critical refuelling operation. By implementing<br />

Intelligent Fuel Management Solution, one can achieve total<br />

transparency in refuelling operation and can take more<br />

responsible decisions.<br />

Wirtgen GmbH, a member company of the Wirtgen<br />

Group, an internationally active group of companies in the<br />

COAL INSIGHTS 12 October 2010


Cover Story<br />

construction equipment industry, is setting up a unit in Pune.<br />

The unit is likely to be completed in another year.<br />

In addition to this, German companies are also tying up<br />

with Indian producers. For instance, HAZEMAG & EPR<br />

GmbH is a company belonging to the renowned EPR group,<br />

which has ventured into the mineral processing sector by<br />

tying up with Hari Machineries. The company is now going<br />

for licence agreement with Hari Machineries.<br />

Thus, Hari Machineries would be manufacturing for<br />

the company. The German companies are looking forward<br />

for JV or tie up with Indian companies and much of such<br />

activities would be seen soon as Germany looks at India as an<br />

opportunity region,” Nath explained.<br />

Market outlook<br />

Global demand for seven major products of mining equipment<br />

expanded by a year-on-year average rate of about 15 percent<br />

from the fiscal year ended March 31, 2004 through the fiscal<br />

year ended March 31, 2008. It was driven by growth of demand<br />

centering on emerging economies.<br />

With such positive outlook, the global mining equipment<br />

demand is likely to grow significantly over the years. Presently,<br />

China is a major market for mining equipment worldwide,<br />

backed by the country’s expanding mining industry. In<br />

addition to China, Australia and India are the other major<br />

markets in the Asia-Pacific region, where demand related to<br />

mining equipment is high.<br />

HEC targets `1000 cr sales by 2011-12<br />

Arusha Das<br />

India is home to myriad metals and minerals with<br />

significant reserves and the mining sector has an<br />

optimistic outlook.<br />

The Heavy Engineering Corporation Ltd (HEC),<br />

manufacturer of equipment and machinery for the iron<br />

and steel industry and mining, is all set to almost double<br />

its sales to `1000 crore by financial year 2011-12 from the<br />

existing `512 crore.<br />

“We are targeting sales of around `750 crore by the end<br />

of the current financial year and further take it forward<br />

to `1000 crore in 2011-12,” a company official told Coal<br />

Insights.<br />

In order to achieve the target, the company has mapped<br />

a multi pronged strategy. On one hand, it is trying to<br />

diversify itself in various segments, and on the other, it is<br />

trying to enter the export market.<br />

“We are optimistic that with these strategies in line, we<br />

will be able to post a profit of `35 crore by the end of the<br />

current financial year and take it to `100 crore by the end<br />

of next financial year, from the current profit of `27 crore,”<br />

he added.<br />

The PSU was also in talks with the Nuclear Power<br />

Corporation for opportunities for products used in nuclear<br />

reactors. The company will try to bring a foreign company<br />

as technical and financial collaborator for making finished<br />

products for nuclear power plants. The nuclear business<br />

project expenditure may be around `1000 crore.<br />

In addition to this, the company is also planning to<br />

expand its product basket and incorporate the complete<br />

range of large crushers in the existing product line. The<br />

company is also in talks with international players for new<br />

products but nothing has been finalised as of now.<br />

“We are open to tie-ups with international partners as<br />

the industry is now looking for technologically advanced<br />

machines, in view of the growing demand of <strong>coal</strong> and iron<br />

ore in the country,” the official hinted. The company is<br />

optimistic that all this will translate into consistent year on<br />

year growth of 20 percent.<br />

Meanwhile, the Ranchi-based engineering PSU is<br />

planning to list its shares on the bourses and a proposal<br />

will be sent to the government in the next financial year.<br />

The company can supply 25 excavators and two to three<br />

crushers per year, in the mining segment. The company has<br />

recently acquired an order from North eastern Coalfield,<br />

for a key dragline after 15 years.<br />

“We have recently got an order for one key dragline<br />

from North Eastern Coalfield, a subsidiary of Coal India<br />

Limited, after 15 years. This machine has a weight of 2000<br />

tons and requires 14-15 months for manufacturing. We<br />

are also expecting two similar orders in this segment,” the<br />

official said.<br />

The official informed that though the company is<br />

working on having its footprint in the international<br />

markets, it is not getting too many enquiries as the<br />

international mining segment is still slow. The company<br />

has three manufacturing units namely – Heavy Machine<br />

Building Plant<br />

(HMBP), Heavy Machine Tools Plant (HMTP) and<br />

Foundry Forge Plant (FFP). The company manufactures a<br />

wide range of equipment for steel plants, material <strong>handling</strong><br />

equipment like wagon tipplers and EOT cranes, heavy<br />

machine tools including CNC Machine tools and special<br />

purpose machine tools and various types of castings,<br />

forgings and rolls etc.<br />

COAL INSIGHTS 14 October 2010


Cover Story<br />

Beml plans to double turnover<br />

Arusha Das<br />

With the country’s industrial sector poised for a<br />

quantum leap, the outlook for India’s mining sector<br />

is bright, triggered by strong domestic demand.<br />

BEML Limited, one of the leading names that come to mind<br />

in the Indian mining equipment industry, is all set to tap<br />

the long-term prospects of the industry. The company plans<br />

to penetrate further into the market both in the domestic as<br />

well as in the global segments. For that, it intends to increase<br />

production on one hand and on the other, tap newer markets.<br />

The leading manufacturer of heavy earth moving<br />

equipment has a capex plan of `180 crore this fiscal and a<br />

similar amount next year. “We plan to double the current<br />

turnover to `7000 crore. The fastest-growing segment will be<br />

mining and construction and there will be some growth in<br />

defence too,” a company official told Coal Insights.<br />

The company has recently formed a joint venture with<br />

Mineral Exploration Corporation (MECL). Referring to this,<br />

the official noted that there are over 200 to 300 <strong>coal</strong> and non<strong>coal</strong><br />

mines allotted to the private sector which need someone<br />

to offer consultancy, mine planning and exploration services<br />

to them. It was to tap these huge opportunities in the domestic<br />

market that the JV was formed. In addition to this, the company<br />

will also be providing drilling equipment through this JV.<br />

BEML, along with Coal India (CIL) and Damodar Valley<br />

Corporation (DVC), has also acquired the plant and machinery<br />

of Mining and Allied Machinery Corporation (MAMC) in<br />

Durgapur in August 2010. BEML will have a 48 percent stake<br />

and 50 percent voting rights in the new joint venture. The<br />

company will leverage the assets, technology and expertise of<br />

MAMC in the new business. MAMC, which was 100 percent<br />

owned by the Ministry of Heavy Industries, has now been<br />

renamed MAMC Industries. The plant had been shut for eight<br />

years. The West Bengal government has agreed to give BEML<br />

BEML product basket<br />

BD475 BD355 BD355X BD155<br />

Crawler Dozers BD155X BD230 BD80 BD65X<br />

BD65-1 BD65 BD50 BD31<br />

Wheel Dozers BD46W BD30W-1 BD14W<br />

BE1600 BE1000-1 BE1000E BE700<br />

Excavators BE300LC BE220 BE220LC BE220X<br />

BE200<br />

BE71<br />

BH100 BH90 BH85-1 BH70 BH60<br />

Dump Trucks<br />

BH50M BH40 BH35-2 BH35<br />

MT4400AC MT4400 MT3700AC MT3700B MT3600B<br />

MT3300AC MT3300 MT3000<br />

Loaders BL200-1 BL656-1 BL636-1<br />

Backhoe Loaders BL9H(4X4) BL9H<br />

Source: BEML & Insights Research<br />

land on lease for the plant, which will make equipment for the<br />

steel and power sectors and underground mining equipment.<br />

“We plan to restart the plant soon,” noted the official.<br />

Meanwhile, with the intention to diversify and foray into<br />

new segments, the company has recently opened a new plant<br />

in Palakkad, Kerala, to manufacture components for railway<br />

coaches. It is spread over 375 acres of land and has a builtup<br />

area of 2 lakh sq ft. The investment on the new plant was<br />

about `150 crore, and the project was completed in 10 months<br />

from the day the land was handed over to the company. In<br />

phase II, BEML will spend `140 crore, and it is now waiting<br />

for the Kerala government to give them 600 acres before<br />

they start work. In addition, BEML is also expanding two<br />

facilities in Mysore and Kolar gold fields, where the company<br />

manufactures heavy vehicles used by the army in deserts<br />

and hilly terrain, at a cost of `180 crore. The company will<br />

commission them in the next fiscal.<br />

In addition to this, the company has just come out with<br />

an 80-ton aluminium wagon for freight corridors, for which<br />

Nalco supplies the material. BEML is also in the process of<br />

building a 100-ton stainless steel wagon with SAIL. The<br />

company is also looking at high-speed and medium speed<br />

trains. The company now has four units, including the new<br />

Palakkad one. Of these, the KGF complex and Mysore unit are<br />

involved in producing mining equipment which account for<br />

60 percent of the total equipment produced by the company.<br />

The company’s earth moving division (EMD) at Kolar Gold<br />

Fields (KGF) is located about 100 km from Bangalore. It is the<br />

biggest manufacturing plant of BEML catering to design and<br />

development, manufacturing, testing and after-sales service of<br />

earth moving equipment and its aggregates.<br />

The company is also secured in terms of raw material.<br />

BEML’s subsidiary company, Vigyan Industries Limited,<br />

produces casting which caters to the in house requirements,<br />

while the remaining is sold in the open market.<br />

The company has posted a growth of 18 percent in the<br />

sales to `3557.67 crore in 2009-10 compared to `3013.47 crore<br />

in the corresponding period in the previous year. The value<br />

of production also posted a growth of 12.5 percent, reaching<br />

`3708.66 crore in the financial year 2009-10 compared to<br />

`3294.19 crore in the corresponding period in the previous year.<br />

Despite the notable increase in sales volume, the profit<br />

took a hit owing to low metro car sales, lesser quantum of<br />

sales of spares and lesser turnover of exports coupled with<br />

severe competition that had pressure on the margins. There<br />

was drop in exports on the account of global recession and<br />

also many orders could not be converted into LC owing to<br />

fund constraints with the customers. However, the company<br />

has increased its international presence from 55 countries to 56<br />

countries and added Brazil to the list. It has also initiated steps<br />

to maximise the profits.<br />

COAL INSIGHTS 16 October 2010


Cover Story<br />

Global cos bank on emerging economies<br />

Arusha Das<br />

There was a very strong commodities market correction in<br />

2009. The collapse of US market in Q4 of 2008 has directly<br />

impacted the demand for commodities and thus the<br />

mining equipment market. However, the situation is improving<br />

and the growth is driven by the emerging economies. Thus<br />

the global mining equipment majors are now looking towards<br />

these strategic markets which are being fuelled by the growth of<br />

infrastructure development projects resulting from advancing<br />

urbanization as well as the expansion of demand for commodities<br />

and energy sources resulting from an increasing population.<br />

KOMATSU<br />

As the market showed signs of recovery, some economies<br />

generated signs of recovery, reflecting positive effects of the<br />

economic stimulus packages of their respective governments.<br />

The positive effects of the Chinese economic growth are<br />

reaching the surrounding Asian countries and those with<br />

natural resources, helping their economic recovery. However,<br />

the pace of economic recovery was dull in Japan, North<br />

America and Europe.<br />

Thus, Komatsu was engaged in production adjustment<br />

around the world and achieved an appropriate level of<br />

inventories in the first half. The company also reorganised<br />

production of businesses of both the construction, mining and<br />

utility equipment and the industrial machinery and others,<br />

while realigning sales of construction equipment and forklift<br />

trucks in Japan.<br />

In addition to this, to ensure sales and profits, Komatsu<br />

reinforced ICT-deployed businesses, such as the KOMTRAX<br />

(Komatsu Machine Tracking System), strengthened operations<br />

in China and mining equipment, in which business was<br />

expanding, and worked to strengthen the parts and service<br />

business. Affected by global demand the market did not come<br />

back to the level of the pre-financial meltdown. Thus, both<br />

sales and profits declined from the previous fiscal year.<br />

The company is anticipating that economic growth in these<br />

emerging countries will drive global demand. The company has<br />

positioned Asia, Oceania, Latin America, Africa and some other<br />

emerging economies as “strategic markets,” and is working<br />

to drive growth. The company’s strengths are its global sales,<br />

service and production networks. As of June 30, 2010, Komatsu<br />

has 205 distributors in 148 countries, covering 99 percent of<br />

global demand in units. Forty-five production facilities of its<br />

construction, mining and utility equipment business are in<br />

operation in Japan, China, the Americas, Europe and CIS.<br />

India operations<br />

The company’s manufacturing facilities are located in Chennai<br />

and Bangalore. The Chennai facility concentrates on more of<br />

larger size equipment, while the Bangalore facility is a joint<br />

Percentage Share of Sales by Region for 2010<br />

(To Outside Customers)<br />

7%<br />

7%<br />

13%<br />

22%<br />

Source: Komatsu & Insights Research<br />

3%<br />

venture with Larsen & Toubro. Komatsu is targeting to run on<br />

100 percent capacity even in the current fiscal, said a company<br />

official. Relying on the upcoming growth in the mining sector<br />

of India, Komatsu is planning to enhance their market position<br />

by measures like product launchings before competitors,<br />

expansion of local production and further reinforcement of<br />

sales and product support operations.<br />

Specifically, the company intends to make a decisive<br />

difference from competitors with no downtime of customers’<br />

machines by not only providing products with superior QCDS,<br />

that is, quality, cost, delivery and safety but also ensuring<br />

prompt spare parts delivery and service. The company is also<br />

strengthening manufacturing cost reduction activities in China.<br />

JOY GLOBAL<br />

Joy Global Inc., a leading manufacturer and servicer of high<br />

productivity mining equipment for the extraction of <strong>coal</strong> and<br />

other minerals and ores, also chalked out a strategy to beat<br />

recession. Joy opened its first Smart Services Center in South<br />

Africa. Through the use of wireless technology, Joy engineers<br />

can gather relevant information on machines working<br />

underground. This provided preemptive and predictive<br />

feedback which in turn provided better machine performance<br />

and lower costs while maintaining focus on worker safety.<br />

The company also delivered and commissioned the <strong>largest</strong><br />

capacity powered roof supports in the world. The mine in<br />

Australia started production with a full Joy system (shearer,<br />

armored face conveyor, powered roof supports and control<br />

platforms), including state of the art powered roof supports.<br />

This has set a new benchmark in lifecycle design and test, with<br />

successful 90,000 cycle testing and a rated capacity of 1900 tons.<br />

Joy has also delivered Top Coal Caving capability for its<br />

armored face conveyor product in China. The company has a<br />

significant presence in Australia, South Africa, the UK, China<br />

and the US as well as sales offices and service facilities in India,<br />

Poland and Russia. The company’s product basket includes<br />

continuous miners, shuttle cars, flexible conveyor trains,<br />

18%<br />

11%<br />

19%<br />

Japan<br />

China<br />

North America<br />

Asia & Oceania<br />

Europe<br />

Middle East & Africa<br />

Latin America<br />

CIS<br />

COAL INSIGHTS 18 October 2010


Cover Story<br />

complete longwall mining systems (consisting of powered<br />

roof supports, an armored face conveyor, and a longwall<br />

shearer, continuous haulage systems, battery haulers and roof<br />

bolters.<br />

Additionally, Joy also maintains an extensive network of<br />

service and replacement parts distribution centres to rebuild<br />

and service equipment and to sell replacement parts and<br />

consumables in support of its installed base. This network<br />

includes five service centres in the US and eight outside the<br />

US, all of which are strategically located in major underground<br />

mining regions. The surface mining equipment unit of the<br />

company P&H Mining Equipment continued to build upon the<br />

successful introduction of AC-drive electric mining shovels in<br />

2009. This is applied to its wide-track P&H 4100BOSS shovels for<br />

oil sand mining and other soft-ground operations in 2008. ACdrive<br />

P&H 4100XPC shovels will be introduced starting in 2010.<br />

P&H Mining Equipment introduced a new remote health<br />

monitoring system during 2009 to help mine operations<br />

optimize productivity and reliability performance on their<br />

P&H shovels. This system features powerful shovel systems<br />

health monitoring, data trending and diagnostics tools that<br />

help mine maintenance personnel obtain faster resolution of<br />

machine performance issues.<br />

Meanwhile, the Continental Crushing & Conveying<br />

completed a new <strong>coal</strong> offloading and storage facility for the<br />

port of Tyne, UK. The fully-integrated system can deliver and<br />

create individual 65,000-ton stockpiles of “separated <strong>coal</strong>.”<br />

It included system monitoring using video cameras and<br />

stockpile height and movement monitoring. This conveyor<br />

system sequencing and pre-start and emergency stop were<br />

installed for safe and efficient transport of material.<br />

BUCYRUS<br />

Although 2009 proved to be a very difficult year for many<br />

US based companies, the situation was not the same for<br />

Bucyrus. It was one of the only few companies which was<br />

able to increase both revenue as well as earning. Considering<br />

that more than 70 percent of the sales are generated outside<br />

US and the relative strength of the international markets, the<br />

geographic diversity has allowed the company to weather<br />

much of the domestic turmoil.<br />

The market uncertainty propelled the company to reevaluate<br />

the overall plan for 2009, and as a result, the company<br />

was able to set up a solid base for financial year 2010. The<br />

78%<br />

2009 Machine sales by commodity<br />

Coal Copper Iron ore Oil Sands Other<br />

Source: Bucyrus & Insights Research<br />

company decided to proactively manage the $2.5-billion<br />

backlog the company had at the end of 2008, by trying to help<br />

the customers to defer their expenses in the face of softening<br />

demand for their commodities.<br />

The company removed as much of this backlog as possible<br />

in 2010. This levelled the revenue in 2009 and gave the company<br />

substantial backlog support in 2010. In addition to this, strong<br />

aftermarket activity, particular in the spare parts, allowed<br />

Bucyrus to increase the revenue as the year progressed. The<br />

company’s continued parts initiatives in the underground<br />

segment has also proved effective. Thus, the revenues exceed<br />

2008 level by 6 percent and the margins improved.<br />

Apart from the strong market strategy, the company<br />

acquired Terex Mining of Terex Cooperation on February 19,<br />

2010. The acquisition has made Bucyrus the premier supplier of<br />

mining equipment. This has allowed the company to diversify<br />

the product basket across a broader range of commodities and<br />

double the potential market to approximately $30 billion.<br />

This would help the company to benefit from the strong<br />

presence of Terex Mining in the Asia Pacific region. In addition<br />

to this, Terex Mining has a strong presence in China, whereas<br />

Bucyrus has absolutely no market share on a standalone basis.<br />

With this acquisition, the company’s installed base moved up<br />

to $40 billion from $30 billion. The size of the installed base<br />

of surface and underground mining original equipment at<br />

December 31, 2009 was around $20 billion, which increased<br />

to approximately $30 billion with Terex acquisition, and $10<br />

billion respectively.<br />

The company’s product lines include dragline, electric<br />

mining shovels, rotary blasthole drills, longwall systems,<br />

room and pillar machinery and belt systems. The company’s<br />

aftermarket services include replacement parts, maintenance,<br />

technical advice, structural and mechanical engineering,<br />

repairs, rebuilds, refurbishments and upgrades.<br />

1%<br />

3%<br />

10%<br />

8%<br />

2009 Total sales by product<br />

12%<br />

2009 Total sales by Region<br />

7%<br />

4%<br />

38%<br />

51%<br />

49%<br />

18%<br />

Aftermarket<br />

Source: Bucyrus & Insights Research<br />

Machines<br />

North America Europe, Russia, India South America Australia/Asia Pacific China Africa<br />

Source: Bucyrus & Insights Research<br />

21%<br />

COAL INSIGHTS 20 October 2010


<strong>coal</strong> market fundamentals<br />

Steady demand pushes up thermal <strong>coal</strong><br />

Arnab Mallick<br />

The global thermal <strong>coal</strong> market is back on fire once again<br />

with benchmark price showing significant rise over<br />

last few weeks, primarily on back of robust demand.<br />

Coal shipments from Australia’s Newcastle port has been<br />

witnessing steady w-o-w growth over the last few weeks.<br />

There has been continuing steady demand from China and<br />

India. At the same time, demand has picked up significantly<br />

in other Asian markets as well, including Japan. It has been<br />

learnt that Japan’s power generation by its 10 main utilities<br />

have gone up significantly, as heat wave continues thereby<br />

supporting air conditioning demand. Although most of the<br />

power generation is fuelled by crude oil, it has also resulted in<br />

significant rise in thermal <strong>coal</strong> consumption as well.<br />

Much of the improvement seen over the past few weeks<br />

can be attributed to the growing demand for thermal <strong>coal</strong> from<br />

both India and China. Besides, buying interest from China for<br />

the fourth-quarter was also increasing, ahead of the winter<br />

months. But though the utilities are planning to increase stocks<br />

for winter, they are in no hurry as current stocks are still high.<br />

According to the globalCOAL NEWC index, the benchmark<br />

price index for the Asian market, thermal <strong>coal</strong> prices improved<br />

to $99.03 per ton for the week ended October 22 as compared<br />

to $94.89 per ton for the week ended September 24.<br />

The price appreciation has been even sharper in the South<br />

African market, thanks to fundamental improvement in<br />

market sentiment. According to globalCOAL RB index for<br />

South African <strong>coal</strong>, price of thermal <strong>coal</strong> improved to $93.96<br />

per ton for the week ended October 22, as compared to $84.14<br />

per ton for the week ended September 24.<br />

The rising demand sentiment has been quite evident from<br />

the steady export figures from the Nescastle port. As per latest<br />

data, <strong>coal</strong> exports at Australia's Newcastle port, the world's<br />

<strong>largest</strong> <strong>coal</strong> export terminal, rose 27 percent in the week ended<br />

October 18 as compared to its previous week. According to<br />

data available with port authority, total exports from the port,<br />

which ships mostly thermal <strong>coal</strong> used in power plants, were<br />

2.4 million tons (mt) in the week to October 18, climbing from<br />

1.9 mt the previous week.<br />

110<br />

105<br />

100<br />

95<br />

90<br />

globalCOAL NEWC Index<br />

85<br />

15- 29- 12- 26- 12- 26- 9- 23- 7- 21- 4- 18- 2- 16- 30- 13- 27- 10- 24- 8- 22-<br />

Jan Jan Feb Feb Mar Mar Apr Apr May May Jun Jun Jul Jul Jul Aug Aug Sep Sep Oct Oct<br />

globalCOAL RB Index<br />

98<br />

96<br />

94<br />

92<br />

90<br />

88<br />

86<br />

84<br />

82<br />

80<br />

15- 29- 12- 26- 12- 26- 9- 23- 7- 21- 4- 18- 2- 16- 30- 13- 27- 10- 24- 8- 22-<br />

Jan Jan Feb Feb Mar Mar Apr Apr May May Jun Jun Jul Jul Jul Aug Aug Sep Sep Oct Oct<br />

Week ended<br />

Meanwhile, the vessel queue at the port fell slightly to 12<br />

ships from 13, but the average waiting time for vessels at the<br />

port increased slightly to 13.92 days from previous week’s<br />

comparable level of 13.78 days. It is worth noting at this juncture<br />

that a similar price trend has also been observed in Indonesia, the<br />

latest exporter of thermal <strong>coal</strong> after Australia. As per available<br />

information, the reference price for <strong>coal</strong> sales in Indonesia has<br />

also climbed in October for the first time since June.<br />

As per market sources, the price of <strong>coal</strong> with a gross energy<br />

value of 6322 kilocalories a kg gained 3 percent to $92.68 per<br />

ton this month compared with September when reference price<br />

was $90.05 per ton. Sources said that the Directorate General<br />

of Coal, Minerals and Geothermal at the energy ministry has<br />

made a similar statement. Brands including Gunung Bayan<br />

1 has been commanding highest price of around $99.79 per<br />

ton as compared to previous month’s level of $96.94 per ton<br />

followed by Prima Coal and Pinang 6150 at $97.55 per ton and<br />

$87.92 per ton respectively.<br />

In the meantime, it has also been learnt that prices are being<br />

settled for contracts between Australian shippers and Japanese<br />

utilities for the year from October. Prices are being set at $97 to $98<br />

per ton, the same as the larger volume contracts which took effect<br />

from April 2010. Media reports quoting a Citibank report noted<br />

that domestic prices in China are more stable, however, were at<br />

around $112 per ton for 6000 kilocalorie fob Qinhuangdao and<br />

the arbitrage has closed as a consequence at the end of September.<br />

China's imports for August were a robust 13.3 mt.<br />

Citi Group said that: “Our already positive view on the<br />

thermal <strong>coal</strong> market was reaffirmed by our recent work on<br />

the true competitive position of Australian exports vs China’s<br />

production. We expect the price to average $100 per ton<br />

in 2011, and our long term price is $90 per ton.” However,<br />

demand for thermal <strong>coal</strong> from India is likely to rise further<br />

in the coming days as the country would have to meet its<br />

own commercial and industrial demand. The country’s <strong>coal</strong><br />

imports have been growing rapidly over the past few years<br />

and if its power production targets are to be met, then it would<br />

have to continue to do so even this year.<br />

COAL INSIGHTS 22 October 2010


<strong>coal</strong> market fundamentals<br />

Coking <strong>coal</strong> contract price drops for Q3<br />

Arnab Mallick<br />

Contract negotiations for various categories of coking<br />

<strong>coal</strong> were finally completed among leading miners and<br />

steel makers. It was felt during the end of September<br />

that negotiations for the third quarter had been partially<br />

settled with BF steel producers. As per available information,<br />

a number of BF steel producers fixed the semi-soft coking <strong>coal</strong><br />

prices loaded at Newcastle with several Australian suppliers<br />

at $138 per ton fob to $140 per ton fob for the third quarter.<br />

Since the price in the second quarter was set at $172 per ton<br />

fob, the prices for the third quarter have been reduced by $32<br />

to $34 (18.6 to 19.8 percent) from the previous quarter.<br />

At this stage, however, negotiations with the two <strong>largest</strong><br />

suppliers of semi-soft coking <strong>coal</strong> loaded at Newcastle,<br />

Xstrata and Rio Tinto had not yet been settled. In contrast, the<br />

negotiations with the two <strong>largest</strong> suppliers of semi-soft coking<br />

<strong>coal</strong>, Xstrata and Rio Tinto, took longer and the agreement on<br />

semi-soft coking <strong>coal</strong> exported by these suppliers could not be<br />

reached within September. That was because both suppliers<br />

strongly opposed the large price reduction.<br />

However, it finally got settled in the middle of October. Rio<br />

Tinto Coal has settled semi-soft coking <strong>coal</strong> prices for October-<br />

December at $143 per ton fob with its Japanese customers, a<br />

drop of almost 17 percent from the $172 per ton achieved in<br />

the third quarter, said informed sources. The price won by<br />

Rio betters the $138-140 per ton fob Newcastle port that was<br />

achieved by smaller semi-soft coking <strong>coal</strong> producers in NSW’s<br />

Hunter Valley at the end of September.<br />

On October 1, Wesfarmers Ltd of Australia announced<br />

that its contract prices of metallurgical <strong>coal</strong>s (hard coking <strong>coal</strong>,<br />

semi-hard coking <strong>coal</strong> and PCI <strong>coal</strong>) produced at Curragh<br />

<strong>coal</strong> mine under its own operation fell by an average 11<br />

percent for the contract period between October-December<br />

2010 as compared with those for the previous quarter (July-<br />

September). Out of that the contract price of Curragh hard<br />

coking <strong>coal</strong> during October-December remained $205 per ton<br />

fob, down $20 (8.9 percent) from the previous quarter.<br />

It is to be noted here that hard coking <strong>coal</strong> negotiations<br />

between the BF steel producers and BHP Billiton Mitsubishi<br />

Alliance (BMA) ended in agreement on August 30. The prices<br />

of main brands of hard coking <strong>coal</strong> exported by BMA in the<br />

third quarter became $209 per ton fob each for Peak Downs<br />

and Saraji <strong>coal</strong>, $205 per ton fob each for Goonyella <strong>coal</strong> and<br />

Riverside <strong>coal</strong>, $195 per ton fob for Norwich Park <strong>coal</strong> and $190<br />

per ton fob for Gregory <strong>coal</strong> with price reduction of $16 to $20<br />

COAL INSIGHTS 23 October 2010


<strong>coal</strong> market fundamentals<br />

for every brand from the second quarter (July-September). At<br />

the same time at the end of August, low volatile (LV) PCI <strong>coal</strong><br />

of Russian origin was set at $130 per ton fob with the reduction<br />

of $40 (22.5 percent) from the previous quarter. Furthermore<br />

from end August through early September, the prices of LV<br />

PCI <strong>coal</strong> produced in Queensland Australia have been settled<br />

one after another. LV PCI <strong>coal</strong> for the third quarter became<br />

$147 per ton to $150 per ton fob, down $30 to $33 (16.7 percent<br />

to 18.3 percent) from the previous quarter.<br />

The price negotiations with the blast furnace steel<br />

producers on Hongay anthracite of Vietnamese origin for the<br />

third quarter of the fiscal year 2010 (October-December) was<br />

also heard to have been completed. The contract price for the<br />

third quarter of Hongay No.6 <strong>coal</strong> for PCI operation was set at<br />

$150 or so, while that of the Hongay No.8 <strong>coal</strong> for sintering at<br />

$143 per ton fob or so with price reductions of $30 plus (about<br />

17 percent) for No.6 <strong>coal</strong> and $27 plus (about 16 percent) from<br />

the first half of the fiscal year 2010 (April-September).<br />

Meanwhile, as the quarterly contract prices are getting<br />

settled, weakness is seen in certain crucial markets including<br />

China. Market sources revealed that domestic coking <strong>coal</strong><br />

prices in China’s Shanxi province have become depressed<br />

due to weak demand. Many feel that relatively high priced<br />

coking <strong>coal</strong> price have impacted demand from coke makers.<br />

Coke market lukewarm<br />

The global coke market, which is clearly dominated by<br />

China, has remained rather uneventful. As per available<br />

information, domestic coke prices in China’s Shanxi<br />

province have remained more-or-less stable over the past<br />

month, despite weak demand from steel mills. Market<br />

sources informed that first grade coke in Shanxi province<br />

was selling for RMB 1800 to 1850 per ton ($270-277 per<br />

ton) on October 11 including 17 percent VAT, the same<br />

price as on September 17.<br />

Prices of second grade coke from the province were<br />

around RMB 1700 per ton ($255 per ton) including 17<br />

percent VAT, up slightly by RMB 20-50 per ton ($3-8 per<br />

ton) compared with 1,650-1,680 per ton on September 17.<br />

Overall, the market has been impacted by the relatively<br />

weak demand situation.<br />

Things were no different back home during the first<br />

half of October. During the first week of the month, coke<br />

price hovered between $370 and $390 per ton depending<br />

on requirement, which is almost the same or slightly on<br />

the lower side compared to the rates prevailing around<br />

a fortnight ago. At that time, Chinese coke was available<br />

in India at around $400 per ton fob. Vietnamese coke was<br />

also available at around the same rate ($400 per ton).<br />

However, things have been improving of late. During<br />

early second half of the month, coke (with ash content<br />

12.5 percent) was selling at a minimum price of `20,500<br />

per ton.<br />

Sources informed that around October 19, prevailing price<br />

of hard coking <strong>coal</strong> in northern China’s Shanxi province was<br />

around RMB 1450 to 1500 per ton ($218-226 per ton) including<br />

17 percent VAT, down by RMB 50 per ton ($8 per ton) from<br />

RMB 1500 per ton on September 20.<br />

As far as supply is concerned, it has been learnt that<br />

Xstrata Coal saw its production of coking <strong>coal</strong> decline 5<br />

percent in the third quarter 2010 from the same period a year<br />

ago to 1.9 million tons (mt). Production of semi-soft coking<br />

<strong>coal</strong> (Australia) was also lower in Q3 2010 to 1.5 mt from 1.7<br />

mt in Q3 2009. Average received prices for coking <strong>coal</strong> were<br />

however much higher than the previous year at $230.40 per<br />

ton in Q3 2010 compared to $150.90 per ton in Q3 2009. Semisoft<br />

prices were also much higher in Q3 2010 at $149 per ton<br />

from $83.30 per ton in Q3 2009.<br />

Russian raw materials producer Evraz also saw its<br />

production drop. Evraz’s coking <strong>coal</strong> production fell 20.8<br />

percent to 1524 mt in Q3 2010 from 1923 mt in Q3 2009. This<br />

lower figure was the result of an explosion at the Raspadskaya<br />

mine on May 9.<br />

However, things may get tougher in the spot market on<br />

back of supply problem from Queensland. Heavy rains in<br />

central Queensland have caused coking <strong>coal</strong> spot prices<br />

to jump $10 per ton and major producers to declare force<br />

majeure on <strong>coal</strong> exports during middle of October. As a result,<br />

Wesfarmers has reduced its 2010-11 coking <strong>coal</strong> production<br />

guidance by around 3,00,000 tons to 6.2 to 6.7 mt because of<br />

bad weather. Anglo American Metallurgical Coal said it was<br />

unable to confirm that it issued a force majeure notice because<br />

of disruptions to its Cap<strong>coal</strong> German Creek and Foxleigh<br />

mines in Queensland. Although the impact on supply is yet to<br />

be fully understood, it is hoped that supply would get normal<br />

shortly. Heavy rains have also affected coking <strong>coal</strong> production<br />

in Indonesia.<br />

However, long term expectation remains intact. Many<br />

analysts feel that the coking <strong>coal</strong> market is for continued<br />

supply tightness until 2013. The proportion of coking <strong>coal</strong> that<br />

China imports is likely to grow until 2013 as it will be unable<br />

to meet its own additional demand for coking <strong>coal</strong> over the<br />

period, even based on a “relatively pessimistic” forecast of<br />

slowing steel production over the next few years.<br />

Speaking at a recently held Dry Bulk Shipping Market<br />

Outlook Conference, director of commodities research at<br />

Deutsche Bank, Daniel Brebner, said that China’s attempts to<br />

increase its domestic coking <strong>coal</strong> production, as well as imports<br />

from neighbouring Mongolia, will suffer from infrastructure<br />

constraints. The construction of an additional railroad to carry<br />

coking <strong>coal</strong> and thermal <strong>coal</strong> from Inner Mongolia and Shanxi<br />

to the northern port of Qinhuangdao will increase capacity<br />

when it is completed in 2012, Brebner notes. However, he<br />

believes that bottlenecks will not be eliminated.<br />

Demand from Brazil and India, which are nearly wholly<br />

dependent on imports of coking <strong>coal</strong>, will continue to rise over<br />

the period, placing upward pressure on prices. On the supply<br />

side, the major coking <strong>coal</strong> producers are unlikely to in1crease<br />

production significantly over the next two years.<br />

COAL INSIGHTS 24 October 2010


Feature<br />

Competitive bidding:<br />

Will it improve the situation<br />

Coal Insights Bureau<br />

The ministry of <strong>coal</strong> recently cleared all hurdles in the<br />

way of introduction of the system of allocation of captive<br />

<strong>coal</strong> blocks through competitive bidding route. The<br />

main argument behind the introduction of this new system<br />

is to speed up the process of development of such blocks by<br />

selecting serious players or consumers.<br />

The new system is likely to be introduced within next six<br />

months and the notification seeking application for allotment<br />

of <strong>coal</strong> blocks through this new system of competitive<br />

bidding route, is likely to come sometime towards end of<br />

current financial year 2010-11 and the first allotment might<br />

be made anytime around first or second quarter of next<br />

financial year.<br />

However, certain doubts are being raised on whether this<br />

new system will at all help the government realise its goal of<br />

increasing the country’s <strong>coal</strong> production through captive <strong>coal</strong><br />

block route.<br />

Till now, the allocation of <strong>coal</strong> blocks to private parties is<br />

being done through the mechanism of an Inter-Ministerial and<br />

Inter-Governmental body called the Screening Committee. The<br />

Screening Committee is chaired by the Secretary (Coal) and<br />

comprises representatives from the Ministry of Steel, Ministry<br />

of Power, Ministry of Industry and Commerce, Ministry of<br />

Environment and Forests, Ministry of Railways, Coal India<br />

Ltd (CIL), Central Mine Planning and Design Institute Ltd<br />

(CMPDIL) and the concerned state governments.<br />

This committee evaluates the applications received from<br />

various entities and then allots a single block to a single entity<br />

or multiple entities depending upon their requirement as well<br />

as various other parameters.<br />

As per the Coal Ministry’s Annual Report of 2009-10, a<br />

total of 229 <strong>coal</strong> blocks (148 existing and 81 newly identified)<br />

had been identified for allocation to specified end users and<br />

government companies. There are 25 remaining <strong>coal</strong> blocks<br />

with geological reserves of about 7262.66 million tons (mt)<br />

from the old list that is yet to be allotted.<br />

COAL INSIGHTS 25 October 2010


Feature<br />

Allocattees pulled up for<br />

inordinate delay<br />

Peeved at the dismal progress, the <strong>coal</strong> ministry has<br />

pulled up existing <strong>coal</strong> block allocattees, both public<br />

and private, for delay in the development of captive<br />

blocks. Only last month, the ministry declared it has<br />

identified as many as 93 <strong>coal</strong> blocks where almost all the<br />

requisite milestones are pending. Of these, 45 belong<br />

to government sector companies and the rest 48 to the<br />

private sector.<br />

The list of these ‘laggards’ include large companies<br />

including NTPC, ArcelorMittal, Bhushan Steel, Monnet<br />

Ispat, Hindalco, Usha Martin and GVK Power, among<br />

others. Since September to date, the ministry has issued<br />

show cause notices to at least 31 block allocattees. Four<br />

blocks were even deallocated during the April to June<br />

period.<br />

“We want to enhance <strong>coal</strong> production of the country.<br />

For this, we can snatch the <strong>coal</strong> blocks back,” <strong>coal</strong><br />

minister, Sriprakash Jaiswal, has said.<br />

Recently, the <strong>coal</strong> ministry asked all captive block<br />

allocatees and joint venture companies (JVCs) to submit<br />

information about the status of captive blocks and<br />

associated end-use projects, to the Office of the Coal<br />

Controller and the ministry by October 15. This was part<br />

of the quarterly review exercise conducted by the ministry<br />

to examine the progress made in the development of<br />

such blocks.<br />

In the last review meeting held between July 20 and<br />

July 21, 2010, it was decided that all the JVCs will collect<br />

the status reports of <strong>coal</strong> blocks and their associated enduse<br />

projects of individual block allocatees and submit the<br />

same to the Office of the Coal Controller at the end of<br />

every quarter.<br />

It means these 25 <strong>coal</strong> blocks would now be allotted<br />

through bidding route.<br />

The system of allotment of captive <strong>coal</strong> blocks to private<br />

and government companies was introduced way back in 1993<br />

and since then, 215 such blocks with estimated geological<br />

reserves of about 50 billion tons have been allotted to about<br />

310 public and private sector companies in power, steel,<br />

sponge iron, cement and fertiliser sectors.<br />

However, of the total blocks allocated so far, around<br />

8 blocks have been cancelled by the <strong>coal</strong> ministry as the<br />

entities to whom these blocks were allotted had violated<br />

various terms and conditions of the allotment. Out of the total<br />

blocks allotted, around 100 <strong>coal</strong> blocks have been allotted to<br />

government companies with geological reserves of about 27<br />

billion tons and about 105 <strong>coal</strong> blocks have been allocated to<br />

private companies with geological reserves of about 18 billion<br />

tons. A number of blocks have also been allocated to Ultra-<br />

Mega Power Plants (UMPPS)<br />

At the beginning of the current Eleventh Plan or towards<br />

the end of the Tenth Plan (2006-07), it was envisaged that<br />

<strong>coal</strong> production from captive <strong>coal</strong> blocks would be increased<br />

substantially to around 117 million tons per annum (mtpa)<br />

from 2011-12 (terminal year of XIth Plan).<br />

Incidentally, production from captive <strong>coal</strong> blocks was to<br />

account for around 15 percent of the country’s <strong>coal</strong> requirement<br />

of around 731 mt that was earlier envisaged in 2011-12 (now<br />

reduced to 713 mt).<br />

However, it has been found that out of the total blocks<br />

allotted so far, only 26 have reached production stage and<br />

together they are producing around 30 mt of <strong>coal</strong> annually.<br />

The provisional production from 25 operational captive <strong>coal</strong><br />

blocks was around 34 mt in 2009-10.<br />

The production in 2008-09 stood at 30.02 mt. and the<br />

production from existing and upcoming captive <strong>coal</strong> blocks<br />

in the terminal year of the Eleventh Plan is estimated to<br />

be around 80.89 mt as per the mid-term appraisal held in<br />

September 2009.<br />

It is estimated that only about 5 more blocks would reach<br />

production stage by March 2011 and the rest of the blocks are<br />

far away from reaching that stage.<br />

In such a situation, the initial target of achieving production<br />

to the tune of around 117 mt <strong>coal</strong> from captive <strong>coal</strong> blocks in<br />

2011-12 seems impossible.<br />

According to an estimate of Coal Insights, the production<br />

from captive <strong>coal</strong> blocks at best could reach 70 mt by 2011-12<br />

even though the mid-term appraisal had put the figure at 80.89<br />

mt. Anything beyond 75 mt looks impossible at the moment.<br />

Reasons for delay in starting production from captive <strong>coal</strong><br />

blocks<br />

It has been found out that there are primarily six to<br />

seven reasons for delays in starting production from not<br />

only captive <strong>coal</strong> blocks, but also from blocks in possession<br />

of Coal India Ltd (CIL) and Singareni Collieries Company<br />

Ltd (SCCL).<br />

The first and foremost reason is the huge delay in<br />

acquisition of land and associated problems of rehabilitation.<br />

The second relates to delay in diversion of forest land and the<br />

third pertains to delay due to non-approving or permitting<br />

exploration in forest area.<br />

The fourth reason comprises delay due to adverse geomining<br />

condition and the fifth is delay due to fire. The sixth<br />

important reason for delay in starting new projects is due to<br />

the law and order situation.<br />

Additionally, there are other miscellaneous problems<br />

such as delay or discontinuance of work by contractor, non<br />

participation in tender, DGMS permission, and so on.<br />

It would be noteworthy to find whether this new system of<br />

COAL INSIGHTS 26 October 2010


Feature<br />

allotment of captive <strong>coal</strong> blocks through competitive bidding<br />

will help increase <strong>coal</strong> production from such blocks because<br />

there is nothing in the new bill that will address the six to<br />

seven issues that are affecting starting of production from<br />

new and captive <strong>coal</strong> blocks, as mentioned above and even<br />

acknowledged by the <strong>coal</strong> ministry.<br />

The whole argument for introducing the system of<br />

competitive bidding for allocation of <strong>coal</strong> blocks, as per Coal<br />

Ministry, is to introduce a transparent system for allocation of<br />

these blocks.<br />

It was also argued that this new system of <strong>coal</strong> block<br />

allocation will only invite interest from serious players and<br />

they will try their best to start production at the earliest,<br />

unlike previous occasions, when a number of non-serious<br />

players were alloted blocks, but did very little to commence<br />

production.<br />

It was also argued that the number of applicants for each<br />

captive <strong>coal</strong> block is increasing as the demand for <strong>coal</strong> keeps<br />

increasing and selection of one application out of number of<br />

eligible applicants was becoming difficult.<br />

“Therefore, there was a need for evolving an objective and<br />

transparent system for allocation of <strong>coal</strong> blocks,” Coal Minister<br />

Sriprakash Jaiswal had said.<br />

This is borne out by the fact that when about 38 <strong>coal</strong> blocks<br />

were offered for captive use in 2006, 1422 applications were<br />

received by the ministry. This has made the selection process<br />

very difficult and vulnerable to criticism on the ground of lack<br />

of transparency and objectivity.<br />

“Therefore, there is an urgent need to bring in a process<br />

of selection that is not only objective but also transparent.<br />

Auctioning through competitive bidding is a time-tested and<br />

globally accepted mechanism for such purposes,” the minister<br />

claimed.<br />

Towards this end, the government had moved an<br />

amendment in Mines and Minerals (Development and<br />

Regulation) or MMDR Act, 1957, in order to introduce<br />

auction through competitive bidding as a selection process<br />

for allocation of <strong>coal</strong> blocks for captive mining for specified<br />

uses.<br />

The proposal for auction of <strong>coal</strong> blocks through competitive<br />

bidding by amending the Mines and Minerals (Development<br />

and Regulation) Act, 1957 was introduced in the Rajya<br />

Sabha during November 2008, which was further referred<br />

to the Standing Committee on Coal and Steel for detailed<br />

examination.<br />

Oral evidence was given before the Standing Committee<br />

on February 17, 2009 and the committee tabled its report to<br />

the Parliament on February 19, 2009 with the recommendation<br />

to have further consultations with the state governments and<br />

stakeholders.<br />

Consequent to this, a meeting was held on August 10,<br />

2009 by the minister of state for <strong>coal</strong> with the <strong>coal</strong>/lignite<br />

COAL INSIGHTS 27 October 2010


Feature<br />

States may benefit from competitive<br />

bidding system<br />

Coal Insights Bureau<br />

In an attempt to lure the states so that they do not raise<br />

any objections to the proposed move for allotment of<br />

captive <strong>coal</strong> blocks through auction route, a provision<br />

is believed to have been made in the MMDR Act under<br />

which preference will be given to a company that proposes<br />

to set up the end-use industry within the state in which the<br />

<strong>coal</strong> block is located.<br />

The provision, if at all incorporated, will benefit states<br />

such as Orissa, Jharkhand, Chhattisgarh, Madhya Pradesh<br />

and West Bengal, where 80 percent of the <strong>coal</strong> reserves are<br />

located, industry experts told Coal Insights.<br />

Incidentally, Coal Minister Sriprakash Jaiswal had<br />

indicated that preference would be given if a bid is within<br />

5 percent of the highest bid and the company is willing to<br />

match the highest bid for that block.<br />

“We need to recognise that captive <strong>coal</strong> mining<br />

involves investment in the linked end use projects as well.<br />

This calls for significantly large capital investment. The<br />

relatively bigger players would be able to mobilise the<br />

requisite capital resources of this dimension. Therefore, it<br />

makes good economic sense to encourage the participation<br />

of major players in this venture so that the <strong>coal</strong> blocks<br />

and their associated end use projects get developed<br />

expeditiously and the country stands to derive the benefits<br />

from its rich resource wealth,” Jaiswal had earlier said.<br />

This would adequately protect and promote the<br />

interest of the states where <strong>coal</strong> is located, Jaiswal said,<br />

but stressed that <strong>coal</strong>, being a precious national resource,<br />

should be used in the larger interest of the whole country.<br />

While proposing to incorporate the above provision,<br />

the minister said that the proposed system of allotment of<br />

captive <strong>coal</strong> and lignite blocks through auction route would<br />

be framed in such a way that it brings in transparency and<br />

fairness in the system.<br />

“That the government is saying that the new system<br />

would bring in transparency and fairness in itself explains<br />

that the earlier system of allocation of blocks through<br />

screening committee route was not so,” an official of a<br />

sponge iron manufacturing company had earlier told Coal<br />

Insights.<br />

Coal Ministry officials said the system of competitive<br />

bidding shall be adopted only for the blocks to be allocated<br />

for captive use. The allocation to government companies<br />

under the government company dispensation or to power<br />

projects awarded through the tariff-based bidding process<br />

would not fall under the purview of the new system of<br />

competitive bidding.<br />

They further clarified that there would not be any<br />

dilution in the role of the state governments once the<br />

auction system is adopted for allocation of <strong>coal</strong> blocks.<br />

“Even now, allocation of <strong>coal</strong> blocks is made by<br />

the Central Government and for grant of prospecting<br />

licence and mining lease, prior approval of the Central<br />

Government is a prerequisite. Therefore, the introduction<br />

of auction system for allocation of <strong>coal</strong> blocks is not likely<br />

to alter this position in any form,” the official said.<br />

"When they get the <strong>coal</strong> blocks through auction, they<br />

would have a more direct stake in terms of premium they<br />

would have to pay by way of bid amount, and this, in<br />

turn, would motivate them to develop the blocks more<br />

expeditiously. This would generate tremendous economic<br />

activity, which would give a big boost to the economies of<br />

those states," Jaiswal said.<br />

In this connection, he pointed out that in respect of<br />

certain minor minerals, some of the state governments<br />

have already adopted the auction system, with very good<br />

results. "We hope to derive similar benefits from this<br />

process," he added.<br />

He said the receipts generated by the auction would<br />

accrue to the state government concerned and they would<br />

be able to utilise the revenue so generated for undertaking<br />

developmental work in the <strong>coal</strong> producing areas.<br />

bearing states. Most of the states had supported the proposal.<br />

Based on the outcome of the meeting, a draft cabinet note<br />

was sent to the ministry of mines for placing it before the<br />

cabinet, seeking approval for passage of the said bill in the<br />

Parliament. After the cabinet approval, the bill was passed in<br />

the Rajya Sabha on August 17, 2010 and then in the Lok Sabha<br />

within the next five days.<br />

Now the bill is awaiting approval by the President after<br />

which it will become a law and will also pave the way for<br />

introduction of competitive bidding route for allotment of<br />

captive <strong>coal</strong> blocks.<br />

Despite all arguments and counter arguments, it will be<br />

interesting to see whether the production from captive <strong>coal</strong><br />

blocks increases as per the expectations of the government.<br />

COAL INSIGHTS 28 October 2010


Feature<br />

Coal ministry puts illegal mining<br />

onus on state govts<br />

Coal Insights Bureau<br />

At a time when the Maoist threat is looming over the<br />

mining tracts on the Red Corridor, the Coal Ministry<br />

has seemingly washed its hands off by putting the<br />

blame on state governments and their lacklustre police<br />

machinery. In no unclear terms, <strong>coal</strong> minister Sriprakash<br />

Jaiswal has said that his ministry should better be left with<br />

policies (for instance, proposals of mining regulators and<br />

special courts) and not be drawn into policing mines.<br />

The states, on the other hand, are looking up to the Central<br />

Bureau of Investigation (CBI) and central back-up for taking<br />

any concrete steps. Caught in between, the industry fears this<br />

social menace may actually accentuate as demand for <strong>coal</strong> in<br />

India outstrips supply in coming years.<br />

The <strong>coal</strong> minister, in a recent interaction with the industry,<br />

has termed illegal mining as a “law and order problem” that<br />

must be dealt with by the state authorities.<br />

“Law and order is a state subject. Coal ministry does<br />

not have any infrastructure to curb illegal mining. We don’t<br />

have police and district administration authorities to guard<br />

thousands of kilometres of mining areas,” Jaiswal said, adding<br />

“If the state governments do not take adequate measures by<br />

using its police machinery and administration, this problem<br />

cannot be mitigated.”<br />

Citing the instance of Maharashtra, where the law and<br />

order situation is generally good, he said the problem of illegal<br />

mining is pretty less. “It (illegal mining) is most rampant in<br />

West Bengal and Jharkhand and has to be handled by the<br />

states themselves.”<br />

This declaration has put the onus on the state<br />

governments, who, on their part, have remained largely<br />

silent on the issue for long. Illegal mining provides the<br />

livelihood for a large number of people in these states. In<br />

Jharkhand, the <strong>largest</strong> <strong>coal</strong> producing state in the country,<br />

an estimated 7,20,000 tons of <strong>coal</strong> is smuggled every year.<br />

While most of it is controlled by <strong>coal</strong> mafias, poor villagers<br />

in dozens of villages across Deogarh district are also<br />

engaged in extracting <strong>coal</strong> from shallow village-dug <strong>coal</strong><br />

COAL INSIGHTS 29 October 2010


Feature<br />

record-breaking initial public<br />

offering (IPO). The issue was<br />

even thought of creating a<br />

hurdle in garnering valuations<br />

from its IPO.<br />

The industry believes the rise<br />

in illegal mining goes hand in<br />

hand with the growing demand<br />

for <strong>coal</strong> and supply shortfall in<br />

the country. This trend is likely<br />

to sustain and thus increase<br />

demand in the black market.<br />

pits, abandoned mines and dumps of legally mined <strong>coal</strong>.<br />

This <strong>coal</strong> is supplied to individual houses, shops and local<br />

brickfields, among others. Sometimes, these people fall<br />

pray to mining accidents. Reportedly, over 350 people have<br />

lost their lives in the state in the context of illegal mining in<br />

the last 15 years.<br />

Commenting on this matter, Jaiswal said “Since this is a<br />

social issue involving the livelihood of a number of persons,<br />

the state governments concerned should seriously address<br />

the issue for an alternative solution for engaging the affected<br />

persons.”<br />

Recent spurt in illegal mining<br />

According to official data, 1,82,000 cases of illegal mining were<br />

registered across 17 states in the past five years.<br />

Coal India Ltd (CIL), which accounts for 82 percent of<br />

domestic <strong>coal</strong> production, operates 471 mines in 21 <strong>coal</strong>fields<br />

across eight states in India — Chhattisgarh, West Bengal,<br />

Jharkhand, Maharashtra, Madhya Pradesh, Orissa, Assam and<br />

Uttar Pradesh. Except Assam and Uttar Pradesh, for which<br />

data is not available, the other six states reported 65,200 cases<br />

of illegal mining in the past five years. Even in a relatively<br />

trouble-free state like Maharashtra, the number of reported<br />

illegal mining cases has gone up from 4919 in 2006 to 10,368<br />

in 2010.<br />

CIL has been a major victim of illegal mining. The issue<br />

came up to haunt the world’s <strong>largest</strong> <strong>coal</strong> producer before its<br />

Karnataka shows the way<br />

The defensive stance taken by<br />

the <strong>coal</strong> minister may not be<br />

entirely unjustified though it<br />

clearly signals escapism. It is the<br />

states that earn Rs 4500 crore in<br />

royalty charges from the <strong>coal</strong><br />

miners every year. Besides, there<br />

have often been allegations over<br />

a nexus between the <strong>coal</strong> mafia,<br />

police and political honchos.<br />

Recently, a media photo of a <strong>coal</strong><br />

mafia sharing the dais with the<br />

chief minister of West Bengal,<br />

Buddhadeb Bhattacharjee, has brought ignominy to the local<br />

political leadership.<br />

Amid such gross negligence of the issue, the pro-active<br />

stance taken by the Karnataka judiciary and the government<br />

to control illegal iron ore mining in the southern state may<br />

just show the way. Under pressure from the High Court, the<br />

government has raided iron ore stockyards at various places<br />

in Bellary. It has also seized 3087 tons of illegal iron ore on<br />

the Bellary-Anantapur road and 30,790 tons of ore in Hospet,<br />

Bellary.<br />

The Karnataka government, which had earlier been<br />

reprieved by the court for its lackadaisical attitude, now wants<br />

to recast the rules (framed in 2008 but not implemented till<br />

date) to give mining authorities powers on the lines of police<br />

to seize, raid, inspect and punish people suspected to be<br />

involved in illegal mining.<br />

Earlier, the Andhra Pradesh government had asked<br />

the Centre to order a CBI probe into illegal mining in the<br />

state. This included the activities of Obulapuram Mining<br />

Company (OMC) promoted by Karnataka Tourism Minister<br />

G. Janardhana Reddy.<br />

The major <strong>coal</strong> mining states like Jharkhand and West<br />

Bengal should follow in the footsteps of these southern<br />

states and take immediate measures so that the problem<br />

is contained before it reaches huge proportions like the<br />

Maoist threats.<br />

COAL INSIGHTS 30 October 2010


Feature<br />

Coke shortage may hamper steel growth<br />

Coal Insights Bureau<br />

India is currently the fifth <strong>largest</strong> producer of steel and<br />

the way it is growing, the time is not too far away when<br />

it will be counted as the second <strong>largest</strong> producer of this<br />

important material, next only to China. However, unlike<br />

China, India is not comfortably placed as far as availability<br />

of low ash metallurgical (LAM) coke is concerned because of<br />

limited availability of coking <strong>coal</strong> in the country.<br />

India’s per capital steel consumption was 26.8 kg in 2001<br />

and is likely to rise to 55.2 kg in 2010. In comparison, per capita<br />

steel consumption of Germany is 464.4 kg, US 353.9 kg, China<br />

307.3 kg, Brazil 114.6 kg, while the world average is 194.2 kg.<br />

India’s per capita steel consumption is steadily growing as<br />

the construction and infrastructure sectors are booming and<br />

its use in infrastructure, railways, transport and other sectors<br />

is growing immensely. India is slated to become the second<br />

<strong>largest</strong> steel producer in the world by 2015-16 based on current<br />

rate of growth of ongoing greenfield and brownfield projects.<br />

All circumstances suggest that India will face an acute<br />

shortage of coking <strong>coal</strong> going forward as for every 1 ton of<br />

steel produced in the blast furnace route requires about 1.2<br />

tons of coking <strong>coal</strong>. For the additional 150 million tons (mt)<br />

of steel that India plans to produce by 2020, at least 120 mt<br />

of additional <strong>coal</strong> will need to be imported, assuming that 80<br />

percent of the new capacity will come through the BF/BoF<br />

route. India has the fourth <strong>largest</strong> proven reserve of <strong>coal</strong>, but<br />

Indian <strong>coal</strong> is of poor quality with high ash content. Nearly<br />

84 percent of the Indian <strong>coal</strong> reserve is of non-coking variety<br />

and nearly 63 percent of <strong>coal</strong> imported in 2009 accounted for<br />

coking <strong>coal</strong>. Coking <strong>coal</strong> imports in 2009 from Australia stood<br />

at around 27 million tons compared with 24.7 mt in 2008, 21.6<br />

mt in 2007 and about 18 mt in 2006.<br />

India’s <strong>coal</strong> reserve is estimated at around 287 billion tons,<br />

but of this only around 35 billion tons is coking <strong>coal</strong>. Of the<br />

total production of around 532 million tons of <strong>coal</strong> in Indian in<br />

2009-10, only around 18 million tons was coking <strong>coal</strong> while the<br />

rest all was thermal <strong>coal</strong> used for power generation.<br />

At present, India’s coking <strong>coal</strong> imports is around 24-27<br />

million tons annually from countries like Australia, the US,<br />

New Zealand, South Africa and Indonesia. On the other hand,<br />

the country’s coke production is somewhere in the region of<br />

22-24 mt and it is importing around 2 to 4 mt of coke annually.<br />

India’s steel production capacity in 2009-10 was estimated<br />

at around 72 mt compared with around 56.41 mt in 2008-09 and<br />

43.50 mt in 2004-05. This is much lower than 501 mt of China<br />

in 2008, 119 mt of Japan, 91 mt of the US and 69 mt of Russia.<br />

The country’s actual steel production of various types of<br />

COAL INSIGHTS 31 October 2010


Feature<br />

steel was estimated at around 66 mt in 2009-10. Coke is the<br />

crucial raw material for production of steel through the blast<br />

furnace route. At present the country is producing around<br />

22-26 mt of coke and importing another around 2.5 mt from<br />

countries like Colombia, Russia, and China.<br />

It is envisaged that India’s steel production will go up to<br />

around 110 million tons per annum (mtpa) by 2011-12 and<br />

further to around 200 mtpa by 2020. To achieve this production<br />

of steel, the country will need huge amount of coking <strong>coal</strong> to<br />

make coke that can be charged in blast furnaces.<br />

Going by this assumption, as per a conservative estimate<br />

the country will need around 100 mt of coking <strong>coal</strong> and around<br />

70 mt of LAM coke by 2011-12 and around 150 mt of coking<br />

<strong>coal</strong> and around 120 mt of coke by 2020.<br />

From the facts available, it is clear that the country will<br />

depend immensely on imported coking <strong>coal</strong> as well as LAM<br />

coke to produce the planned quantity of steel.<br />

The current global situation indicates that the country’s<br />

planned steel production capacities might face severe<br />

challenges largely due to non-availability of coking <strong>coal</strong><br />

as well as coke. Rumours are also rife in certain quarters<br />

that India may not achieve the planned steel production<br />

capacities due to limited availability of coking <strong>coal</strong> in the<br />

world market.<br />

Global situation<br />

Global metallurgical coke production currently hovers around<br />

500 million tons (mt) per year, 90 percent of which is used in<br />

the steel industry. A significant proportion of this global trade<br />

All about met coke<br />

Coal Insights Bureau<br />

Metallurgical coke, also known as “Met” coke,<br />

is a carbon material manufactured by the<br />

“destructive distillation” of various blends<br />

of bituminous <strong>coal</strong> (coking <strong>coal</strong> or metallurgical <strong>coal</strong>).<br />

Bituminous <strong>coal</strong> is a soft, medium grade <strong>coal</strong> that contains<br />

a high percentage of volatile components.<br />

Destructive distillation is performed in “coke<br />

batteries” which are banks of large enclosed kilns. Once<br />

the kilns are loaded, they are heated to approximately<br />

1000 degree Celcius in the absence of air.<br />

During the heat cycle the volatile components of<br />

the <strong>coal</strong> are released and the solid <strong>coal</strong> goes through a<br />

partial melt and subsequent re-solidification to a nonmelting<br />

carbon. Volatile components include <strong>coal</strong> tar,<br />

ammonia, and literally dozens of other “products of<br />

decomposition”. Most volatile components are reclaimed<br />

or recycled. The final solid is a non-melting carbon called<br />

metallurgical coke. As a result of the loss of volatile gases<br />

and of partial melting, Met coke has an open, porous<br />

morphology and may appear glassy in some specimens.<br />

As a result of the heat treatment process Met coke<br />

has a very low volatile content. However, the “ash”<br />

constituents, that were part of the original bituminous<br />

<strong>coal</strong> feedstock, remain encapsulated in the resultant coke.<br />

Met coke feedstocks are available in a wide range of sizes<br />

from fine powder to basketball-sized lumps. Typical<br />

purities range from 88 to 92 percent fixed carbon.<br />

Commercial grades are available in sizes from<br />

30-micrometer powders up to 20 cm lumps. Metallurgical<br />

coke is used where a high quality, tough, resilient,<br />

wearing carbon is required. Applications include but<br />

are not limited to conductive flooring, friction materials,<br />

foundry coatings, foundry carbon raiser, corrosion<br />

materials, drilling applications, reducing agents, heattreatment,<br />

ceramic packing media, electrolytic processes,<br />

and oxygen exclusion.<br />

Coke is made by destructive distillation of a blend<br />

of selected bituminous <strong>coal</strong>s (called Coking <strong>coal</strong> or<br />

Metallurgical <strong>coal</strong>) in special high temperature ovens in<br />

the absence of oxygen until a greater part of the volatile<br />

matter is driven off. The resulting product, Coke, consists<br />

principally of Carbon.<br />

Traditionally, chemistry, size & strength (both cold<br />

as well as hot) have been considered the most important<br />

properties for use in the blast furnace. The quality of the<br />

constituent <strong>coal</strong>s determines the characteristics of the<br />

resultant coke.<br />

Coke is primarily used to smelt iron ore and other<br />

bearing materials in blast furnaces, acting both as a source<br />

of heat and as a chemical reducing agent to produce pig<br />

iron or hot metal. Coke, iron ore and limestone are fed into<br />

blast furnace, which runs continuously. Hot air blown<br />

into the furnace burns the coke, which serves as source of<br />

heat and as an oxygen reducing agent to produce metallic<br />

iron. Limestone acts as a flux and also combines with<br />

impurities to form slag. Coke also serves as a structural<br />

material to support the deep bed of coke/iron oxide/<br />

limestone that makes up much of the furnace volume.<br />

It is in this last role that its properties are crucial. It<br />

is important that it does not degrade (e.g. break up into<br />

small particles) during its descent through the oxidizing<br />

hot gases passing through the stock region of the furnace.<br />

To produce high quality blast furnace coke, high<br />

quality <strong>coal</strong> must be used. High quality <strong>coal</strong>s are those<br />

<strong>coal</strong>s that when coked together produce the highest<br />

stability and CSR (Coke Strength after Reactivity) to<br />

support the blast furnace burden and allow maximum<br />

production.<br />

COAL INSIGHTS 32 October 2010


Feature<br />

How coke making evolved<br />

Though extraction of <strong>coal</strong> happened in India for a long<br />

time, production of coke was only developed in the last<br />

century. The technology development has come a long<br />

way, from the initial basic bee-hive oven to the various<br />

present day design which create minimum pollution.<br />

The major technical development in this had<br />

happened during the fifties when designs were brought<br />

in from USSR, UK and Germany to make integrated<br />

coke plants with steel plants in India. Though those<br />

were primarily Recovery type ovens, but in the last 30<br />

years indigenous technologies came up both for both<br />

recovery and non-recovery variants.<br />

has until recently comprised the European and the US, as<br />

well as Indian and Brazilian, imports of China's raw material<br />

exports.<br />

But a sharp reduction in China's export output, as it<br />

conserves supplies for its domestic steel industry, has<br />

altered the global balance and will have a significant impact<br />

worldwide. Globally, the coke market is controlled by China<br />

due to the fact that China is the <strong>largest</strong> steel producer, coke<br />

producer, coke consumer and coke exporter in the world,<br />

and therefore Chinese prices are considered a benchmark for<br />

world coke prices.<br />

However, in recent times, China has turned into a net<br />

importer of coke. China’s contribution to seaborne trade of<br />

coke has dropped drastically over the last two years. In 2008,<br />

China accounted for about 60 percent of global coke exports,<br />

and today it has become a net importer.<br />

This is creating a severe shortfall of the commodity in<br />

the global market. Moreover, with blast furnaces world over<br />

restarting, the demand is set to increase further. These factors<br />

would cause a steep increase in price of coke in the global<br />

market.<br />

China situation<br />

China produces around 400 million tons (mt) of coke annually.<br />

India is nowhere compared to China as far as steel making or<br />

coke making facility is concerned.<br />

China used to export around 15 to 16 mt coke annually, or<br />

3 to 4 percent of its total production of coke, but since 2008 its<br />

exports are down significantly and in 2009 it exported only<br />

around 1 mt coke. It is to be noted that till 2007-08, China was<br />

exporting around 15 to 16 mt coke, a majority or about 6 to 7<br />

mt of which used to come to India.<br />

But in recent times, there have been environmental issues<br />

in China and the government there has given notices to the<br />

industries which have batteries less than 4.5 metres tall.<br />

So in the given situation, unless they are very badly<br />

COAL INSIGHTS 33 October 2010


Feature<br />

distressed, there is unlikely to be any increase in their coke<br />

exports.<br />

India’s coke requirement going forward<br />

India’s coke making capacity has increased during the past five<br />

to six years. The production capacity of merchant coke makers<br />

has almost doubled between 2005-06 and 2009-10. But this is not<br />

enough as India’s coke demand too is going up gradually and<br />

in fact, the addition in coke making capacity was not matching<br />

the increase in demand and that is a dangerous situation.<br />

Even if India’s steel production capacity goes up from the<br />

current level of 72 mt of crude steel to a very conservative<br />

110 to 115 mt in the next five years’ time, there would be a<br />

tremendous demand-supply gap, which has to be filled or<br />

matched.<br />

Most of the new steel plants in India which are in expansion<br />

mode are coming up mostly in the blast furnace route. Even<br />

Corex technology requires coke fines of 10 to 40 mm size. And<br />

the availability of this is not going to be an easy thing.<br />

As far as iron ore is concerned, fines can be used in sinter<br />

plants, but availability of coking <strong>coal</strong> fines will still be a<br />

problem. In Corex technology also, around 200 to 250 kg of<br />

coke fines are required to produce 1 ton of steel and even that<br />

quantity is not easily available, so things are likely to remain<br />

tight going forward.<br />

Not only will be the demand from steel industry for coke<br />

be higher, there will be demand from ferro alloys industry as<br />

well, as this industry too is doing well.<br />

Installed capacity in India<br />

The installed capacity of merchant coke makers in India is<br />

around 7.5 million tons per annum (mtpa), but their actual<br />

production had never touched more than 2.5 mtpa at any<br />

given time because of the type and size of these merchant coke<br />

plants.<br />

The majority of merchant coke plants in India have a<br />

capacity of around 2500 to 3000 tons per month. For them, it is<br />

difficult to contract for a ship load of coking <strong>coal</strong> as that could<br />

last as much as a year. That could lead to loss in quality and<br />

thus it is an unfeasible practice.<br />

The coke making capacity of integrated steel plants (ISPs)<br />

in India is around 21 mtpa (SAIL – 12.1 mtpa, Tata Steel – 4.0<br />

mtpa, Visa Steel – 0.4 mtpa, Bhushan Steel and Power – 0.4.<br />

mtpa, JSPL – 0.8 mtpa, Others -3.6 mtpa)<br />

Production in 2009-10 by merchant coke plants was around<br />

2.0 mt and in 2009-10 it increased to 2.5 mtpa. For ISPs, the<br />

consumption in 2009-10 was around 20.5 million tons (mt). Of<br />

this, 18 mt was produced by the captive units and 2.5 mt by<br />

the merchant coke plants.<br />

How the deficit is met<br />

India’s growing demand for coke is largely addressed through<br />

imports. There is a shortage of coke production in India. In the<br />

long term, India is expected to remain dependent on imports.<br />

The coke industry will play a crucial role to help India<br />

achieve its steel production target of 200 mt by 2020. Allocation<br />

of more number captive <strong>coal</strong> blocks in Jharia region, where<br />

soft and semi-soft grade coking <strong>coal</strong> is found, to steel makers<br />

and coke makers, can be considered by the government.<br />

Everything looks bright for Indian steel industry, including<br />

demand prospect, but non-availability of coking <strong>coal</strong> might<br />

become a major issue as the country depends a lot on overseas<br />

suppliers.<br />

India’s m-o-m cement<br />

production falls in Aug<br />

Coal Insights Bureau<br />

India’s cement production by large plants stood at 15.82 million<br />

tons (mt) in August, which was 2.28 percent lower than 16.19<br />

mt produced in July, according to a compilation by Coal<br />

Insights. The production in August was, however, 1.67 percent<br />

higher than 15.56 mt produced in the corresponding month of<br />

the previous year. With the fall in August production, India’s<br />

cement production fell continuously for the third successive<br />

month starting June, when production was at 17.22 mt.<br />

“The cement plants of the country have been deliberately<br />

producing less due to low demand and sharp decline in<br />

prices,” an official of a cement company based out of Kolkata<br />

said. Meanwhile, India’s cement production between April<br />

and August by large plants, except ACC and Ambuja Cement,<br />

stood at 69.00 mt, up 5.52 percent from 65.39 mt produced in<br />

the corresponding period of the previous year.<br />

Dispatches up marginally<br />

Meanwhile, India’s cement dispatches by large plants, except<br />

ACC and Ambuja Cement, stood at 12.82 mt in August, up<br />

marginally from 12.34 mt produced in the corresponding<br />

period of the previous year. The dispatches between April<br />

and August this year stood at 68.54 mt compared with 64.76<br />

mt last year.<br />

Clinker production falls<br />

India’s clinker production by large plants, except ACC and<br />

Ambuja Cement, stood at 10.50 mt in August, which was<br />

marginally lower than 11.12 mt produced in July.<br />

The production in August this year was, however, 1.74<br />

percent higher than 10.32 mt produced in the corresponding<br />

month of the previous year. The production during the first<br />

five months of 2010-11 stood at 55.82 mt compared with 52.03<br />

mt produced in the corresponding period of 2009-10.<br />

Exports<br />

India’s export of cement and clinker increased marginally to<br />

0.35 mt in August from 0.32 mt exported in the corresponding<br />

period of the previous year.<br />

COAL INSIGHTS 34 October 2010


Feature<br />

Cement makers to hike prices<br />

Cement manufacturers are set to hike prices by around `20<br />

per 50 kg bag from October 1 in Gujarat, while a similar hike<br />

is being contemplated for Maharashtra, including the key<br />

market of Mumbai, to cash in on the spurt in demand following<br />

the monsoons, dealers and analysts said. Cement prices had<br />

cracked to around `150 in August from its peak of `225 in mid-<br />

May, owing to sluggish construction activity in the monsoons<br />

and scarcity of sand. With the proposed hike, prices of the<br />

commodity will be around `180 per 50 kg bag in Ahmedabad.<br />

In Mumbai, the hike is being considered and may be<br />

implemented in a different way by withdrawing a discount of<br />

at least `10 per bag that is being offered to dealers. The southern<br />

region, which witnessed two rounds of price hike in September,<br />

despite low demand and overcapacity, is also set to witness<br />

another round of price increase.<br />

In Hyderabad, prices may be hiked by `30 per bag, pushing<br />

cement prices to around `240, while in Chennai prices may<br />

be hiked by as much as `40 per bag. However, dealers in the<br />

central and northern regions have not been intimated about<br />

any hike in these regions as yet. However, cement companies<br />

may announce some hikes in these regions depending on the<br />

response to the hikes in southern and western India.<br />

The export of cement during the month stood<br />

at 0.15 mt compared with 0.13 mt in August 2009,<br />

while that of clinker stood at 0.20 mt compared with<br />

0.19 mt in last year.<br />

The export of cement and clinker between April<br />

and August this year stood at 1.73 mt compared<br />

with 1.63 mt exported during the corresponding<br />

period of the previous year.<br />

Capacity addition<br />

There was no capacity addition by large plants in<br />

the cement sector for the third consecutive month in<br />

August. There was no capacity addition in June as<br />

well as in July.<br />

The total capacity, excluding ACC and Ambuja<br />

Cement, was at 215.78 mt as on August 31, 2010.<br />

The total capacity was at 260 mt pan India if the<br />

capacities of ACC and Ambuja Cement were to be<br />

included. The recent depressed conditions in the<br />

Indian market could be the reason behind the zero<br />

capacity addition during the past three months.<br />

“All expansion plans by big companies are<br />

almost on track despite current depressed trend in<br />

the industry and slight overcapacity, as it is quite<br />

clear that India’s cement demand will continue to<br />

rise,” an official of a cement company said.<br />

COAL INSIGHTS 35 October 2010


Feature<br />

Coal ministry faces huge backlog of<br />

linkage applications<br />

Arindam Bandyopadhyay<br />

At a time when the <strong>coal</strong> sector is struggling to grow its<br />

domestic production base, India’s appetite for long<br />

term <strong>coal</strong> linkage is increasing at a dramatic pace.<br />

The major user segment, namely the power sector, is showing<br />

an almost insatiable demand for secured <strong>coal</strong> supply while<br />

cement and sponge iron units too are making a beeline for the<br />

<strong>coal</strong> ministry, seeking new linkages.<br />

As on September 2010, official data reveals that 1267<br />

applications are pending before the <strong>coal</strong> ministry, which<br />

has sent the list to the power and steel ministries and the<br />

Department of Industrial Policy & Promotion (DIPP) for<br />

ratification. Of these, 774 are power projects, including<br />

applications from State Electricity Boards (SEBs), Independent<br />

Power Producers (IPPs) and captive power units. Others<br />

include 355 sponge iron units and 114 cement projects which<br />

are awaiting the ministry’s approval for the same.<br />

Although some of these cases, the ministry claims, were<br />

considered by the Standing Linkage Committee – Long<br />

Term or SLC (LT) in the past and deferred on account of<br />

various reasons, the massive requirement itself puts a<br />

heavy burden on the <strong>coal</strong> ministry and state-owned Coal<br />

India Ltd (CIL).<br />

Given the sluggish pace of growth in captive mining and<br />

no-go norms imposed by the forest and environment ministry,<br />

industry sources feel the ‘waiting period’ may prove to be<br />

long enough for these projects, costing them precious time and<br />

resulting in substantial cost over-run.<br />

Power sector’s requirement<br />

As on September 2010, as many as 774 power projects had<br />

their applications for new <strong>coal</strong> linkages pending before the<br />

ministry. Of these, 92 applications were from SEBs and private<br />

power generators, aggregating new capacity addition of over<br />

1,32,000 MW.<br />

The preferred sources of supplies, as indicated by the<br />

projects, are Central Coalfields Ltd (CCL), Eastern Coalfields<br />

Ltd (ECL), Northeastern Coalfields Ltd (NECL), Southeastern<br />

Coalfields Ltd (SECL) and Western Coalfields Ltd (WCL),<br />

among others.<br />

Along with this, there were 338 applications pending for<br />

IPPs and 344 for captive power units. Companies who applied<br />

for captive linkages include Hindalco, Nalco, Indian Oil<br />

Corporation (IOC), JSW Steel, Jai Balaji Industries, Vedanta<br />

Aluminium, Welspun Maxsteel, and so on. Additionally, 12<br />

captive power units from cement manufacturers were also<br />

awaiting <strong>coal</strong> linkage.<br />

The skyrocketing growth in the Indian power sector, which<br />

has the world’s fifth <strong>largest</strong> generation capacity at 1,64,000<br />

MW, is the main driver of <strong>coal</strong> demand in<br />

the country.<br />

According to official data, India’s thermal<br />

<strong>coal</strong> imports rose by about 16 percent to 44<br />

million tons (mt) in the year ended March<br />

2010 from 38 mt a year earlier. In 2010-11,<br />

India’s utilities are expected to increase <strong>coal</strong><br />

imports by about 16 percent to 51 mt.<br />

As on October 18, as many as 23 <strong>coal</strong>fired<br />

generators had stockpiles of less than a<br />

week and 11 plants had less than four days<br />

of inventories. This is higher than 21 plants<br />

with less than seven days of supplies, a week<br />

earlier.<br />

According to the Central Electricity<br />

Authority (CEA), the power plants typically<br />

must have <strong>coal</strong> inventory adequate to last for<br />

15 to 30 days.<br />

It is mainly due to the huge demand<br />

from the power sector that India’s <strong>coal</strong><br />

consumption is growing at a rate of 10 percent<br />

compared to domestic supply growth of 7<br />

percent. The supply shortage is being met by<br />

COAL INSIGHTS 36 October 2010


Feature<br />

increased imports, which is likely to cross 80 mt in 2010-11. In<br />

2009-10, total <strong>coal</strong> imports stood at 67 mt.<br />

Requirement from sponge iron units<br />

Altogether, 355 sponge iron projects have applied for <strong>coal</strong><br />

linkages with CIL subsidiaries. The major projects awaiting<br />

<strong>coal</strong> linkage include 10 million tons per annum (mtpa) project<br />

of Jindal Steel & Power Ltd, 1.2 mtpa plant of Visa Steel, 1<br />

mtpa unit of Eurobond Industries, 4,40,000 tons per annum<br />

(tpa) project of Navbharat Fuse Co. Ltd, 4 x 1,10,000 tpa unit<br />

of IST Steel and Power, 3 x 1,50,000 tpa unit of Rathi Udyog<br />

and 3,15,000 tpa plant of Chhattisgarh Steel & Power, among<br />

others. The preferred sources of supply of <strong>coal</strong> for these<br />

projects are SECL, CCL, MCL, Singareni Collieries Company<br />

Ltd (SCCL), and similar others.<br />

Pending applications of cement plants<br />

Of the 114 cement projects seeking <strong>coal</strong> linkages, the majority<br />

are located in areas adjacent to the mines of SCCL, SECL, MCL<br />

and WCL. The major projects are coming up from the stables<br />

of Dalmia Cement, Jai Prakash Associate, Rajshree Cement,<br />

Electrosteel Castings, Reliance Cementation Pvt Ltd and<br />

Sanghi Industries, among others.<br />

New plants are being set up in Andhra Pradesh, Karnataka,<br />

Tamil Nadu, Rajasthan, Gujarat and Madhya Pradesh.<br />

Along with new cement plants, many cement manufacturers<br />

are also enhancing the capacity of their existing captive<br />

power units. Altogether, 12 such projects have <strong>coal</strong> linkage<br />

applications pending before the ministry. These include a 50<br />

MW capacity addition by ACC at Gulbarga in Karnataka and<br />

48 MW additional capacity by Ambuja Cements at Bhatapara<br />

unit in Raipur (Chhattisgarh). The latter is expanding the<br />

captive power capacity at four units, including Bhatapara.<br />

Additionally, three cement manufacturers are undertaking<br />

brownfield expansion of their existing cement plants and have<br />

sought <strong>coal</strong> linkages for the same.<br />

A daunting task ahead<br />

The <strong>coal</strong> sector, more particularly CIL, faces the daunting<br />

task of meeting the ever-increasing requirement from the core<br />

sector industries such as power, steel and cement. In the power<br />

sector alone, there is a peaking shortage of almost 12 percent<br />

and energy shortage of 9 to 10 percent. The government has<br />

stated that the country can achieve only 62,000 MW during the<br />

Eleventh Five Year Plan (2007-12) against an initial target of<br />

78,700 MW. Even this revised target looks difficult to achieve,<br />

contrary to what the power ministry believes. During the<br />

Twelfth Five Year Plan, the capacity addition is pegged at<br />

1,00,000 MW.<br />

Maintaining growth in these user segments is critical for<br />

the economic growth of the country. It would, therefore, be<br />

hardly an overstatement to say that the economic progress<br />

of the country largely hinges on the supply assurance and<br />

improved performance of the <strong>coal</strong> sector.<br />

COAL INSIGHTS 37 October 2010


Feature<br />

Nelp-ix: bidding to close on March 18<br />

Coal Insights Bureau<br />

After tasting limited success in the last eight editions,<br />

the government is going whole hog to draw foreign<br />

investors to the ninth round of auction under the<br />

New Exploration Licensing Policy (NELP). Announced on<br />

October 15, NELP-IX will be closed for bidding on March 18.<br />

This is expected to be the last round of NELP, which will then<br />

graduate to a new, more flexible and investor friendly Open<br />

Acreage Licensing Policy (OALP) from 2011.<br />

Under NELP-IX, the government has offered 34 areas,<br />

including 19 new and 15 relinquished blocks. This number is<br />

much less as compared to the last three bidding rounds and<br />

covers 88,807 sq km of area. The blocks include eight deepwater<br />

blocks, seven shallow water blocks and 19 onland blocks. As<br />

it is likely to be the last round of NELP, the government is<br />

trying to put extra effort to draw the attention of overseas oil<br />

exploration companies, many of which were conspicuous by<br />

their absence in the previous rounds.<br />

Limited success so far<br />

The first round of NELP was launched in 1999. Since then, the<br />

government has offered 326 oil and gas blocks and awarded<br />

235 under eight rounds of bidding. Between 2000 and 2010,<br />

total exploration coverage of Indian sedimentary basin has<br />

been increased to about 58 percent from 11 percent.<br />

So far, 87 oil and gas discoveries have been made in 26<br />

blocks and accretion of in-place hydrocarbon reserves of over<br />

640 million tons of oil equivalent has taken place.<br />

The recent major findings were Reliance Industries’<br />

Dhirubhai 1 and 3 gas finds in the D6 block in Krishna<br />

Godavari basin off the east coast and Cairn Energy’s oil find<br />

in Rajasthan. Reliance’s block is currently producing around<br />

60 million standard cubic meters of gas per day. This has<br />

increased the domestic gas production by about 72 percent<br />

over that of 2008-09.<br />

In terms of investments, the NELP rounds have secured<br />

around $14 billion, which looks modest given the huge<br />

investment requirement of this industry. The last round of<br />

NELP-VIII had drawn investment commitment of $1.1 billion.<br />

Oil minister Murli Deora expects an improved response<br />

from foreign coil companies this year and said he has held<br />

talks with several foreign oil firms regarding their possible<br />

participation in auction this time around.<br />

A change in strategy<br />

In order to attract the global majors in oil exploration, the oil<br />

ministry has put thrust on marketing India’s potential this<br />

year. For the first time, the ministry has held a pre-NELP<br />

launch meeting in London on October 8, about a week before<br />

the formal launch on October 15, to seek the views of potential<br />

investors. The meeting, according to oil ministry sources, was<br />

attended by 48 companies. “We changed our (marketing)<br />

strategy this time….for the first time we had a pre-NELP<br />

launch meeting in London to incorporate views of investors.<br />

The response was good,” the minister said.<br />

Deora had also held meetings with the top executives of<br />

ExxonMobil, Chevron, BP and Shell in the past few months<br />

and found the response “positive’.<br />

Additionally, the ministry planned to increase the exposure<br />

of NELP road shows to foreign investors. Normally the road<br />

shows are held in Bombay, London, Houston, Calgary and<br />

Singapore. This time it was planned to hold a road show in<br />

Moscow as well.<br />

Another major change in strategy has been at the policy<br />

level. The government has decided that energy explorers<br />

would get tax incentives based on their investments in NELP-<br />

IX and not a seven-year tax holiday on profits as given earlier.<br />

This tax incentive will be available for gas exploration as well.<br />

Graduating to OALP<br />

According to petroleum secretary S. Sundareshan, the NELP<br />

is expected to graduate to OALP next year. The government<br />

and the directorate general of hydrocarbons are building a<br />

National Data Repository to facilitate the shift from NELP to<br />

OALP, he said.<br />

OALP is expected to bring in more efficiency and flexibility<br />

in the process of awarding blocks. Under this policy, companies<br />

can choose any block for offer at any time without waiting for<br />

the regular rounds. Blocks can be awarded based on the best<br />

bid at any time of the year.<br />

Along with a shift to OALP, the government has also<br />

planned to bring some changes in oil exploration sector to help<br />

explore the oil and gas resources in a more efficient manner.<br />

These include the framing of a policy for exploration of shale<br />

gas in Indian Basins. The measures, ministry sources said, are<br />

aimed at achieving the objectives of India Hydrocarbon Vision<br />

2025 which targets to bring all sedimentary basins across the<br />

country into active exploration by 2025.<br />

For Classified<br />

Advertisements,<br />

contact<br />

Sumit Jalan, +91 92310 65739<br />

or sumit.jalan@mjunction.in<br />

COAL INSIGHTS 38 October 2010


Feature<br />

Forestry clearance delays may derail<br />

growth prospects<br />

Coal Insights Bureau<br />

At a time when India’ environment ministry is putting<br />

its best foot forward to stop mining of minerals<br />

from environmentally sensitive areas, the Ministry<br />

of Coal (MoC) is trying to explain that delays or scrapping<br />

of environmental clearances would “ultimately result in the<br />

country missing growth opportunities.”<br />

In fact, the <strong>coal</strong> ministry is reaching out to other ministries<br />

to put an end to the exercise of classifying <strong>coal</strong> fields into<br />

“go” and “no go” areas according to their forest cover and<br />

has recently circulated a Cabinet note with an argument that<br />

mining should be allowed across the country wherever there<br />

are proven <strong>coal</strong> reserves.<br />

The MoC is seeking support from power as well as steel<br />

ministries, which are facing more or less similar situation, in<br />

its endeavour to influence the MoEF release clearances on an<br />

urgent basis.<br />

The MoC note has painted a grim picture of slowing<br />

growth prospects and at the same time argued that “paying<br />

too much attention to environmental concerns would in effect<br />

lead to “curtailment of energy source”.<br />

Incidentally, Coal Insights has reported, quoting Coal<br />

India Ltd (CIL) chairman P.S. Bhattacharyya, in its September<br />

2010 issue, that the company has urged the Ministry of<br />

Environment and Forests (MoEF) to expedite the clearance for<br />

projects in “open forest’ areas within a period of 300 days.<br />

Bhattacharyya had hinted that MoEF is not even giving<br />

clearances for mining even in areas (open forest) where<br />

small bushes or shrubs are found. “Currently around 150<br />

such projects are awaiting clearance from the environment<br />

ministry,” he said.<br />

“We will not seek clearance for mining in “no go areas”,<br />

but in case of “open forest” areas, clearances should be given<br />

within around 300 days. In return, we will give back real good<br />

forests, instead of bushes and shrubs through our afforestation<br />

drive,” CIL Chairman had said.<br />

He pointed out that over the past few years, CIL had<br />

COAL INSIGHTS 39 October 2010


Feature<br />

Major projects stuck for moef nod<br />

Coal Insights Bureau<br />

The delays in getting timely environmental<br />

and forestry clearances from the Ministry of<br />

Environment and Forest (MoEF) during the past five<br />

to six years has not only affected a number of greenfield<br />

projects in the <strong>coal</strong> sector, but in the aluminium, steel and<br />

power sectors as well.<br />

Not only it was Vedanta Resources, whose clearance<br />

of a bauxite mining was cancelled in August this year by<br />

MoEF, but its prior approval for a six-fold expansion of a<br />

refinery in Orissa too was suspended.<br />

Earlier, Supreme Court had barred public sector<br />

undertaking, Kudremukh Iron Ore Company Ltd<br />

(KIOCL), from mining of iron ore from hills of Kudremukh<br />

citing environmental degradation. Tata Steel’s Gopalpur<br />

steel project too was delayed to great extent because of<br />

clearance related issues along with land acquisition<br />

problems.<br />

In addition, the ministry has delayed clearance to<br />

Pohang Iron and Steel Company’s (POSCO) ambitious<br />

project to set up a 12 million tons per annum integrated<br />

steel plant near the port town of Paradip, some 100 km<br />

from Bhubaneswar, citing various violations, including<br />

the Forest Rights Act. POSCO has proposed an investment<br />

of about $12 billion for the project.<br />

NTPC’s Loharinag Para hydel project (2 x 600 MW) too<br />

was cancelled on environmental issues, while a number<br />

of hydel projects in North Eastern part of India had either<br />

been delayed significantly or cancelled due to the same<br />

reason.<br />

On October 12, a delegation from Arunachal Pradesh<br />

took up with External Affairs Minister S M Krishna<br />

about his cabinet colleague Jairam Ramesh pitching for a<br />

moratorium on clearance for hydel projects in the state.<br />

The delegation led by Lok Sabha member Takam<br />

Sanjoy called on Krishna in New Delhi and sought his<br />

intervention, official sources in Itanagar said.<br />

Ramesh, the Union Environment and Forest minister,<br />

had recently taken up with the Prime Minister demands<br />

for review of all hydro projects in the Northeast and a<br />

moratorium on further clearances for hydel projects in<br />

Arunachal Pradesh saying these were bound to be the<br />

subject of agitation in Assam.<br />

The delegation apprised Krishna about the impact on<br />

Arunachal Pradesh if development and exploitation of its<br />

natural resources was halted, media reports said.<br />

Instead of protesting construction of a dam over<br />

Yrlang and Sangpo rivers on the Chinese side, Ramesh<br />

was trying to halt development in the state, the report said<br />

quoting the delegates.<br />

In another instance, MoEF has asked Jharkhand<br />

government to crack down on alleged illegal bauxite<br />

mines supplying the material the Vedanta Aluminium<br />

Ltd.<br />

Alleging that 11 out of these 14 mines are operating<br />

without prior environmental clearance, the ministry has<br />

shot off a letter to the Chief Secretary of Jharkhand, asking<br />

for corrective action.<br />

“Most of the mines in question appear to be operating<br />

under the deemed renewal. As per the directions of the<br />

Supreme Court of India and the clarification issue by the<br />

MoEF dated July 2, 2007, all such projects which have<br />

been operating without any environmental clearance<br />

would obtain environmental clearance at the time of their<br />

renewal of their mining lease”, said the MoEF letter to the<br />

Jharkhand Chief Secretary.<br />

“In view of the above, it is requested that all the<br />

concerned departments may be directed that the<br />

project proponent of the concerned mines shall obtain<br />

environmental clearance at the time of renewal of mine<br />

lease under the provisions of Environment Impact<br />

Assessment (EIA) Notification of 2006. Else, punitive<br />

action will need to be taken under the Environment<br />

Protection Act, 1986 for violating the EIA Notification of<br />

2006”, the letter added.<br />

However, in Rajasthan the state government has<br />

refused to cancel new mining leases in the Sariska range<br />

despite Union forests minister Jairam Ramesh asking<br />

chief minister Ashok Gehlot to put an end to mining in<br />

the Aravali ranges and cancel all new leases. The Supreme<br />

Court had earlier ruled: “no mining in Aravalis till further<br />

orders”.<br />

The mines department of Rajasthan said the order of<br />

the Suprement Court passed on February 2, 2010 is being<br />

fully implemented.<br />

“The court has restrained mining in cases of such mines<br />

where the renewal application is pending but lessees are<br />

doing mining as per the deeming provisions of rule 24A<br />

of Mineral Conservation Rules, 1960. The mining in such<br />

cases has been stopped completely,” a letter from mines<br />

department of Rajasthan said.<br />

More than 17 mines in and around Aravalis region are<br />

facing closure threat because of Supreme Court order.<br />

COAL INSIGHTS 40 October 2010


Feature<br />

embarked on a massive afforestation drive in <strong>coal</strong> mined areas<br />

and a look at most of the mines through satellite mapping done<br />

by CMPDI makes it abundantly clear that the afforestation<br />

drive by CIL subsidiaries had led to development of much<br />

more trees and forest than what used to be before it had<br />

commenced mining in a particular area.<br />

“This would considerably reduce the time taken for<br />

clearance of such projects and thus bridge the gap between<br />

domestic growth in supply at 7.5 percent and demand at 10.0<br />

percent,” Bhattacharyya had said.<br />

Now taking a move forward, the MoC is attempting to<br />

influence upon the MoEF not to be unnecessarily harsh in<br />

providing clearances for new projects.<br />

Incidentally, the idea of demarcating <strong>coal</strong> blocks with<br />

forest cover as “go” and “no go” was floated by the MoC and<br />

Coal India – a fact that the Coal Ministry-piloted Cabinet note<br />

also acknowledges.<br />

In its Cabinet note, the <strong>coal</strong> ministry says: “Any new<br />

criteria at this stage that causes us to reassess our resource<br />

base will not only push the power generation growth plans<br />

of the country but will also have its effects in the future when<br />

the climate change issue becomes more stringent. Thus on the<br />

whole, it will only result in precious loss of time for building up<br />

our power generation capacity and energy supply capacity.”<br />

The ministry has argued that the initial study of nine <strong>coal</strong><br />

fields put 203 of a total of 603 blocks in the “no go” category –<br />

a move that would put 660 million tons of <strong>coal</strong> every year out<br />

of reach.<br />

Incidentally, all projects in areas that involve diversion<br />

of forest land need to be considered by the Forest Advisory<br />

Committee. The idea was that CIL would not spend time<br />

working on plans in areas where permission for mining was<br />

unlikely to be given.<br />

Meanwhile, building up the pressure, the Steel Ministry<br />

has asked that alternate <strong>coal</strong> blocks be allocated for its projects.<br />

In a letter to Coal Secretary C. Balakrishnan earlier in October,<br />

steel secretary P.K. Misra has asked that <strong>coal</strong> blocks allocated<br />

in “no go” areas be swapped for blocks that can be mined. The<br />

steel ministry has argued that most of the allottees in the steel<br />

sector have “already made substantial investments in the enduse<br />

projects”.<br />

The steel ministry has argued that “any hindrance” in the<br />

development of these <strong>coal</strong> blocks will affect the economic<br />

viability of the projects. It has made it abundantly clear that<br />

the forest classification exercise will have an adverse impact<br />

on the economy.<br />

The steel secretary wrote, “blocking the development of<br />

these <strong>coal</strong> blocks by categorizing them under “no go” area<br />

may not only adversely affect these on going steel projects,<br />

but may also impact future investments in the steel sector due<br />

COAL INSIGHTS 41 October 2010


Feature<br />

to the shadow of uncertainty looming over the availability of<br />

this critical raw material.”<br />

The power ministry has said that the exercise would put<br />

660 million tons <strong>coal</strong> out of reach every year. This would<br />

impact 1,30,000 MW of capacity. The ministry has cited that<br />

power developers have already spent around `27,384 crore<br />

and committed `11,578 crore in end-use projects and `589<br />

crore in <strong>coal</strong>-related activities.<br />

However, it is being argued by environment sympathisers<br />

that in its rush to maximise the production capacity of the<br />

state-owned Coal India, the MoC appears to have forgotten<br />

about the Forest Conservation Act, 1980.<br />

The forest law requires that all diversion of forest cover for<br />

uses that can be described as “non-forest” require the approval<br />

of the Forest Advisory Committee (FAC). The ‘go’ and ‘no go’<br />

exercise that the <strong>coal</strong> ministry is now objecting to does not do<br />

away with the FAC process.<br />

The exercise was more in the nature of a time and resource<br />

saving executive device. The “no go” – “go” exercise is an<br />

effort to ensure efficient investment decisions, which would<br />

aid <strong>coal</strong> mining companies to focus on projects in areas that<br />

would not be rejected by the FAC.<br />

A senior environment ministry official was quoted as<br />

saying in a media report that “It makes no material difference<br />

to the outcome if the go/no-go exercise is aborted unilaterally.<br />

All projects go through the FAC process irrespective of the<br />

go/no-go exercise.”<br />

A section of government is of the view that the MoC’s<br />

objections are based on a faulty understanding of the<br />

clearance process. “All projects involving forest areas have<br />

to be considered by the FAC before work can begin. This is<br />

not going to change,” an Environment Ministry official said.<br />

Meanwhile, the environmental issues are not only affecting<br />

the mining prospect, but transportation of <strong>coal</strong> as well.<br />

The Jharkhand government has reportedly rejected a forest<br />

clearance for a railway link being planned for evacuation of<br />

<strong>coal</strong> from the North Karanpura <strong>coal</strong>field operated by the CIL.<br />

The <strong>coal</strong>field can produce 24 million tons a year and is one<br />

of the 11 major <strong>coal</strong>fields of CIL. The 11 <strong>coal</strong>fields together<br />

account for over 92 percent of CIL’s raw <strong>coal</strong> production. North<br />

Karanpura <strong>coal</strong>field has reserves exceeding 4400 million tons<br />

and is operated by Central Coalfields Ltd (CCL), one of the<br />

seven Coal India subsidiaries.<br />

“We have rejected the forest clearance for the Tori-Shivpur<br />

<strong>coal</strong> evacuation link, as the project comes in a densely forested<br />

area. There are wildlife issues,” secretary, Department of<br />

Forests and Environment, A.K. Sarkar, Jharkhand, was quoted<br />

as saying in a media report. “When the new application<br />

comes, we will examine it from all angles,” he added. North<br />

Karanpura’s contribution to Coal India’s overall production<br />

has steadily declined from 6.1 percent in 2005-06 to 5.5 percent<br />

in 2009-10. Coal from this <strong>coal</strong>field is supplied primarily to<br />

thermal power generation companies.<br />

The state-owned company alone meets over 80 percent<br />

of India’s annual <strong>coal</strong> demand that was estimated at around<br />

535 million tons in 2009-10. Overall, the company operates<br />

21 <strong>coal</strong>fields with 471 mines across eight states in the<br />

country.<br />

About 46 percent of CIL’s raw <strong>coal</strong> production is<br />

despatched through Indian Railways. The company’s despatch<br />

volumes have historically been constrained by inadequate<br />

transportation capacities, including non-availability of<br />

adequate rakes.<br />

However, a senior official from East Central Railway,<br />

which is implementing the broadgauge<br />

line between Tori-Shivpur and<br />

Hazaribagh, denied the rejection. “We<br />

had applied for the clearance around<br />

three years ago. The forest department<br />

is refusing to give it. They have pointed<br />

out some problems. The matter is being<br />

pursued at the Railway Board level. We<br />

are applying again,” he said.<br />

Apart from the Central Coalfields<br />

Ltd’s blocks, creation of the railway link<br />

can affect <strong>coal</strong> evacuation from at least<br />

two of NTPC’s eight <strong>coal</strong> blocks - Chatti<br />

Bariatu and Kerandari.<br />

The importance of the rail link and the<br />

criticality of its completion can be gauged<br />

from the fact that the government has<br />

identified it in the mid-term appraisal of<br />

the Eleventh Plan document as one of the<br />

four major rail links under construction,<br />

whose delay is acting as a major<br />

constraint in movement of <strong>coal</strong>.<br />

COAL INSIGHTS 42 October 2010


Feature<br />

India misses Sept power generation target<br />

Gargi Sahai<br />

India’s power generation in September 2010 stood at<br />

64315.32 GWH, falling short by 8.18 percent from the<br />

target set for the month, as per a recent Central Electricity<br />

Authority (CEA) report. The target set for the month was<br />

70042.09 GWH. The energy generation for the same month last<br />

year was 63478.63 GWH, which means India has been able to<br />

generate 1.32 percent energy more than last year in the period.<br />

As always thermal power generation was the highest in<br />

the month, it stood at 47077.92 GWH which was 86.72 percent<br />

of the planned 54288.43 GWH, thermal power generation was<br />

followed by hydro, nuclear and Bhutan IMP at 14250.97 GWH,<br />

2008.99 GWH and 977.44 GWH respectively.<br />

Region wise maximum power generation, 19621.89 GWH<br />

was done by the Western region during the month followed<br />

by the northern region and southern region with generation of<br />

19217.59 GWH and 14312.05 GWH respectively.<br />

The all India energy generation for the period April to<br />

September is 397389.47 GWH.<br />

Capacity addition<br />

India added a total of 742 MW of new power generation<br />

capacity during the month of September, which was<br />

significantly less than the target of 2571 MW for the month,<br />

according to data of Central Electricity Authority (CEA). With<br />

this, the total capacity addition during the first six months of<br />

2010-11 stood at 4935 MW.<br />

Of the total capacity added during the month, 500 MW was<br />

in Thermal category, the addition was don at the Mejia TPS<br />

Extn of Damodar Valley Corporation in West Bengal and 242<br />

MW in Hydro category which included addition of 50 MW at<br />

Kerala State Electricity Board’s Kuttiyadi Addl Extn in Kerela<br />

and 96 MW each at Unit 1 and 2 of Allain Duhangan Hydro<br />

Project Limited’s plant in Himachal.<br />

As per the CEA report a total 4935 MW capacity added was<br />

Category wise Energy Generation Sept 2010<br />

(In percentage of GWH)<br />

22.16%<br />

1.52%<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

All India PLF For Sept 2010<br />

(In Percentage)<br />

76.13 75.86<br />

68.32<br />

53.25<br />

Source: Central Electricity Authority<br />

69.46<br />

63.88<br />

added during the first half of the current financial year, out of<br />

which 4484 MW was in the thermal category and 451 MW in<br />

the hydro category.<br />

Plant load factor<br />

The Plant Load Factor (PLF) for the country for the month of<br />

September, 2010 stood at 63.88 percent, the plan was to achieve<br />

69.46 percent. PLF is a measure of the output of a power plant<br />

compared to the maximum output it could produce. Sector<br />

wise also none of the sectors could meet their target, the PLF<br />

for the central sector stood at 75.86 percent where the target<br />

was of 76.13 percent, the state sector had a target of 68.32<br />

percent and it achieved 53.25 percent and similarly the private<br />

sector achieved 77.89 percent whereas the target set for them<br />

was 84.20 percent.<br />

Fifteen power stations in the central sector and 17 in the<br />

state sector failed to achieve their target. Simahadri had<br />

the highest shortfall in the central sector of 43.80 percent,<br />

Badarpur was another power station which had high shortfall<br />

of 25.65 percent.<br />

Durgapur Projects Limited (DPL) had the highest shortfall<br />

of 52.95 percent in the state sector, followed by Indraprastha<br />

Power Generation Co Ltd (IPGPCL) and Maharashtra State<br />

Power Generation Co Ltd. (MAHAGENCO) with shortfalls of<br />

51.79 percent and 28.09 percent respectively.<br />

84.2<br />

77.89<br />

Central Sector State Sector Pvt Utl Sector All India<br />

Programme<br />

Achievement<br />

3.12%<br />

Thermal Nuclear Hydro Bhutan Imp<br />

Source: Central Electricity Authority<br />

73.20%<br />

Critical <strong>coal</strong> stock<br />

Due to less receipt of <strong>coal</strong>, high generation,constraints in <strong>coal</strong><br />

transportation from ports to power station and non receipt of<br />

import of <strong>coal</strong> as many as 25 power stations in the country<br />

were left with a “critical” <strong>coal</strong> stock of less than seven days as<br />

on September 30, 2010.<br />

Rihand (78 percent), Obra (84 percent) and Anpara (94<br />

percent) power stations in the northern region and Wanakbori<br />

(68 percent) power station in the western region were the<br />

COAL INSIGHTS 43 October 2010


Feature<br />

2550<br />

2050<br />

1550<br />

1050<br />

550<br />

50<br />

Achievement vs Target In Capacity<br />

Addition Sept 2010 (In MW)<br />

2521.5 2571<br />

500 242<br />

49.5<br />

Thermal Hydro Nuclear All India<br />

Target<br />

Source: Central Electricity Authority<br />

Achievement<br />

power stations which were left with a “critical” <strong>coal</strong> supply<br />

due to less receipt of <strong>coal</strong> during the month.<br />

Kota in the northern region, Paras and Parli in the western<br />

region and Bandel and Kolaghat in the eastern region, faced<br />

the crisis due to non receipt of import of <strong>coal</strong> during the month.<br />

Singrauli in the northern region, Vindhyachal TPS, Gandhi<br />

Nagar and Dhanu in the western region and Talcher and IB<br />

Valley power station in the eastern region were some power<br />

stations suffered due to high generation.<br />

Power supply position<br />

In the month of September 2010, the country’s requirement for<br />

742<br />

power was 68,032 MU, whereas the power availability for the<br />

month stood at 64,023 MU, a shortage of 5.90 percent from the<br />

requirement.<br />

Chandigarh, Rajasthan, Sikkim Dadra& Nagar Haveli<br />

and Lakshwadeep, did not face a shortage of power supply<br />

during the month rest all the other states and union territories<br />

did. Maharashtra again was the state to face the highest<br />

power supply shortage, the requirement by the state for the<br />

month was 9346 MU whereas the availability was 8203 MU, a<br />

shortage of 12.20 percent.<br />

Maharashtra was followed by Uttar Pradesh and Tamil<br />

Nadu with deficit of 1000 MU and 339 MU respectively.<br />

Region wise, western region faced the highest shortfall of<br />

1,494 MU followed by northern and southern regions with<br />

shortfall of 1448 MU and 688 MU respectively. The eastern<br />

and north eastern regions faced a shortfall of 285 MU and 94<br />

MU respectively.<br />

Andaman and Nicobar had the maximum deficit of 25<br />

percent, as far as the deficit to the requirement of power supply<br />

percentage of a state or union territory is concerned, it had<br />

a requirement of 20 MU of power supply during the month<br />

but, received only 15 MU. Andaman Nicobar was followed by<br />

Bihar and Jammu & Kashmir who had deficits of 23.10 percent<br />

and 20 percent respectively.<br />

The country’s power requirement in the first half of the<br />

current financial year was 429,624 MU and the availability<br />

during the period was 388,214 MU, a deficit of 9.6 percent.<br />

COAL INSIGHTS 44 October 2010


government<br />

Coal ministry firm on profit sharing,<br />

doesn’t rule out price rise<br />

Coal Insights Bureau<br />

The <strong>coal</strong> ministry’s proposal of 26 percent profit-sharing<br />

by the country’s miners with the displaced community,<br />

has created a flutter in the generally placid Indian <strong>coal</strong><br />

sector. According to the proposal, the <strong>coal</strong> mining companies<br />

(both public and private) will have to shell out 26 percent<br />

of their annual profits or 10 percent of their yearly royalty,<br />

whichever is higher, for the development of the displaced<br />

community.<br />

This has given rise to multiple possibilities which include<br />

<strong>coal</strong> price increase, under-reporting of profits, decline in<br />

captive production and a wrong signal to overseas mining<br />

companies, among a few. Yet, the ministry is firm on this issue<br />

as well as optimistic about its long term impact.<br />

“It’s an absolute necessity at this point,” stressed the<br />

minister-in-charge, Sriprakash Jaiswal, as he delineated<br />

the underlying<br />

thoughts. “If you<br />

don’t take such<br />

serious measures,<br />

you won’t possibly<br />

be able to control<br />

local resentments<br />

ten years hence.”<br />

This, courtesy<br />

the Maoist<br />

rebellion, comes as<br />

a new realisation<br />

to the government.<br />

But then, the figure<br />

quoted (26 percent)<br />

is perhaps too<br />

high, argue some,<br />

and the stance too<br />

aggressive. Besides,<br />

the ministry does<br />

not sound very<br />

clear about the<br />

nitty-gritties of<br />

this amendment,<br />

industry sources<br />

point out. Only<br />

one thing is certain<br />

though, that the<br />

ministry is ready<br />

with the proposal,<br />

no matter what, affirmed Jaiswal.<br />

A step long overdue<br />

The changes, as pronounced by the minister, will be part<br />

of the Mines and Mineral (Development and Regulation)<br />

Amendment Bill. The ministry will place it before the cabinet<br />

within a month for its nod. Once cleared, the bill will be placed<br />

before Parliament in the winter session.<br />

The proposal comes close on the heels of the Vedanta<br />

tangle, where the forest and environment ministry cancelled<br />

the mining clearance issued to Vedanta Resources and the<br />

Orissa Mining Corporation and also suspended the approval<br />

for a six-fold expansion of the company’s aluminium refinery<br />

in Orissa.<br />

If that came as a relief to the tribals of Niyamgiri Hills<br />

(in Orissa) who<br />

had been agitating<br />

against the project<br />

for the past few<br />

years, the <strong>coal</strong><br />

ministry’s proposal<br />

should be a toast<br />

to the continuing<br />

struggle of<br />

p r o j e c t - a f f e c t e d<br />

communities all<br />

over the country.<br />

India has a long<br />

history of such<br />

agitations, notable<br />

among those being<br />

the movements<br />

against Narmada<br />

Dam and Koel Karo<br />

hydel power project,<br />

none of which saw<br />

the light of day. But<br />

the most belligerent<br />

ones in this regard<br />

have been the<br />

Maoist rebels, the<br />

primary factor that<br />

pushed the ministry<br />

to the decision.<br />

“We cannot<br />

COAL INSIGHTS 45 October 2010


government<br />

pacify the land users unless they are duly compensated.<br />

Otherwise, law and order problem will continue to grow in<br />

such places leading to rebellious activities,” conceded the<br />

minister.<br />

A few concerns<br />

The ministry’s firm resolve to go ahead with the proposal<br />

comes hand in hand with a few concerns of the domestic <strong>coal</strong><br />

users in the country. The major concern expressed by the<br />

industry and not ruled out by the minister is, of course, the<br />

possibility of an increase in domestic <strong>coal</strong> prices.<br />

“There may be a price rise,” the minister said, but insisted<br />

that the ministry will go ahead with the proposal anyway.<br />

“The government has taken this bold and important decision<br />

because it is only by compensating land losers adequately that<br />

you can pacify the unrest created by the Maoists and other<br />

such outfits.”<br />

“If this issue continues to be neglected, the situation may<br />

go out of control in the next few years,” he added.<br />

It is to be noted that Coal India Ltd (CIL), which accounts<br />

for 82 percent of the total domestic <strong>coal</strong> production, last<br />

increased its prices in October 2009, after a two-year gap. The<br />

domestic price of <strong>coal</strong> is currently quoted at about 40 percent<br />

lower than the current global prices.<br />

The other major concern, as pointed out by Tata Sons<br />

chairman, Ratan Tata, is that the <strong>coal</strong> mining companies may<br />

be tempted to under-report their profits. “This,” Jaiswal said,<br />

“the government is aware of”. Even if the miners indulge in<br />

misreporting their financial positions, they cannot escape the<br />

10 percent royalty charge, he clarified.<br />

Moreover, since the proposal will be applicable to the<br />

captive <strong>coal</strong> block allocattees as well, this may come as a<br />

disincentive for prospective lease holders, many of whom<br />

expect to benefit from sale of excess <strong>coal</strong> production in<br />

future. The ministry is already easing the norms relating to<br />

such sale.<br />

Yet another concern is that contrary to the government’s<br />

hopes, such provisions may deter foreign companies who<br />

might be looking for an entry into the sector.<br />

Allaying such apprehensions, mines secretary, S. Vijay<br />

Kumar, said “The new Mining Act puts emphasis on the<br />

need for a social license to mine. We want them (the affected<br />

community) to feel that mining is not a threat to their existence<br />

but is possibly an opportunity for their development.”<br />

Lacking clarity<br />

The proposal, as it has been put forth, lacks clarity regarding<br />

which projects will come under its purview. While the<br />

minister asserts that “all <strong>coal</strong> mining projects – new and old”<br />

will be brought under the proposal, questions are being raised<br />

on how and whom to compensate in case of projects that were<br />

taken up decades ago.<br />

“While the government’s intention is good, it is not clear<br />

how people, displaced long ago, will actually benefit from<br />

this” asked the secretary-general of the Federation of Indian<br />

Mineral Industries (FIMI), R.K. Sharma.<br />

It is also not clear if the 26 percent profit sharing will<br />

come from the overall balance sheet of the mining companies<br />

or from individual projects. There is also doubt as to how<br />

far the spending by miners will actually reach the targeted<br />

community, they said.<br />

Vijay Kumar, however, defers in his views. “There<br />

is a very large set of people that now feel that the act is<br />

sufficiently reformist, and sufficiently detailed in respect to<br />

environmental and social issues, which the old act did not<br />

address,” he said.<br />

COAL INSIGHTS 48 October 2010


INTERNATIONAL<br />

Forum seeks Canada-India mining ties<br />

Coal Insights Bureau<br />

In order to exchange sector specific intelligence and develop<br />

strategies for cooperation in the mining and metals sector,<br />

a three-day Canada-India Mining and Metals Forum was<br />

held from September 27 to September 29, 2010, at Toronto.<br />

The forum offered a unique opportunity to connect with<br />

senior government and corporate executives from India and<br />

Canada on a one-on-one basis. Senior Indian executives and<br />

officials grabbed the opportunity to offer the latest market<br />

intelligence & layout latest regulatory framework for attracting<br />

Canadian mining companies.<br />

Canada India Foundation, a non-profit organisation<br />

dedicated to foster support for stronger bi-lateral relations<br />

between Canada and India, organised the conference in<br />

cooperation with the Prospectors and Developers Association<br />

Canada (PDAC). CIF had earlier organised the highly<br />

successful Canada India Energy Forum 2009.<br />

The plenary and panel speakers in the conference included<br />

the likes of S. Vijay Kumar, secretary, ministry of mines,<br />

government of India, one of the key policy-makers behind<br />

these regulations, along with Dr. Abdul Kalam, former<br />

President of India, Hon. Sandra Pupatello, minister of economic<br />

development and trade, government of Ontario, Hon. Michael<br />

Gravelle, minister of mines, government of Ontario as well<br />

as senior executives/officials from PDAC, Cameco, Worley<br />

Parsons, Avalon Rare Metals, Argex Mining, SENES, Toronto<br />

Stock Exchange, Deloitte, NRCAN, Mining Association of<br />

Canada, CAMESE, Process Research ORTECH, Borden Ladner<br />

Gervais LLP, Canaccord Genuity from Canada and ministry of<br />

mines, Steel Authority of India Ltd (SAIL), Hindustan Copper,<br />

National Aluminium Corporation (NALCO), National Mineral<br />

Development Corporation (NMDC), Coal India Ltd (CIL),<br />

Federation of Indian Mining Industries, Gem and Jewelry<br />

Export Promotion Council, Dept. of Mines and Geology,<br />

Andhra Pradesh, Kotak Mahindra, Electronics Recycling<br />

Association and Fifth Generation from India. Speakers from<br />

several other major Canadian and Indian companies also<br />

graced the occasion and offered valuable advice and feedback.<br />

The potential for trade in minerals and metals between<br />

Canada and India still remains largely unexploited. CIF<br />

organised the Mining and Metals Forum 2010 with a hope to<br />

change this scenario.<br />

The Forum sought to demystify the challenges surrounding<br />

the emerging investment opportunities flowing in and out of<br />

India, with Canadian mining investors and corporate leaders<br />

expected to hear first-hand from senior Indian government<br />

officials on the latest regulatory and policy developments<br />

in this regard. It also aimed at promoting Canada's knowhow,<br />

experience and technical expertise across the entire<br />

value chain of mining activities including mining finance,<br />

M&A, governance and sustainable development. According<br />

to the co-chair of the Forum and Partner at Borden Ladner<br />

Gervais LLP, Manoj Pundit, "If a Canadian mining company<br />

or investor is seeking to better understand what the Indian<br />

market is looking for, this is the conference for them. It offers<br />

the necessary information as well as the connections."<br />

He also said that “India is one of the world’s strongest<br />

economies with a rapidly burgeoning demand for natural<br />

resources and commodities, an emerging industrial base and<br />

technology/knowledge-based economy. Canada and India<br />

are natural partners within the mining sector”.<br />

He further added, “The potential for these two countries<br />

to share their resources and expertise for mutual benefit is<br />

immense as evidenced by recent acquisitions of Canadian<br />

companies Dofasco and Algoma Steel, respectively, by<br />

ArcelorMittal and Essar Steel, two global giants with origins<br />

in India”.<br />

Another co-chair of the Forum and Vice-Chairman/CEO,<br />

Process Research ORTECH Inc., Dr. V.I. Lakshmanan, said that<br />

"India offers a burgeoning demand for non-ferrous, precious<br />

metals, uranium, coke and potash. Indian conglomerates<br />

are also investing globally to acquire new resource bases.<br />

As mining leaders, Canadians need to better understand the<br />

opportunity India offers and make the most of it."<br />

According to him, Canada is the world’s <strong>largest</strong> repository<br />

of end-to-end domain knowledge and expertise within the<br />

mining and metals sector, covering the full range of resourcerelated<br />

activities from prospecting and exploration to mining<br />

operations, commodities and market development and<br />

world class legal, M&A and financing capabilities. Canadian<br />

mining history is rich with examples of explorers starting<br />

as prospectors and becoming mining magnates controlling<br />

and running global mining companies. The Toronto Stock<br />

Exchange (TSE) is the leading market for mining and natural<br />

resource stocks with more than 60 percent of the world’s<br />

public mining companies being listed in it.<br />

Canada India Mining and Metals Forum 2010 was an<br />

excellent attempt to provide the framework for the development<br />

of enabling strategies and policies by stakeholders from both<br />

countries in the mining sector.<br />

The Forum was preceded by an evening reception and<br />

comprised focus sessions on iron and steel, non-ferrous and<br />

light metals, uranium, <strong>coal</strong>, gold and diamond, metals trading,<br />

sustainable development, recycling, governance and public<br />

policy concluding with a panel session to develop Going<br />

Forward strategies, which will be summarised in a report to<br />

be presented to all stakeholders.<br />

Canada India Foundation aims to continue to highlight<br />

opportunities for Canada India collaboration through thematic<br />

Forums such as the Energy Forum and the Mining and Metals<br />

Forum, in the coming years.<br />

COAL INSIGHTS 49 October 2010


INTERNATIONAL<br />

Rbct August <strong>coal</strong> exports go down<br />

Coal Insights Bureau<br />

The export of <strong>coal</strong> through Richards Bay Coal Terminal<br />

(RBCT) of South Africa fell to 5.451 million tons (mt) in<br />

August, which was nearly 9 percent lower than 5.975 mt<br />

exported through the terminal in July, according to information<br />

available with Coal Insights. The total <strong>coal</strong> exports through the<br />

terminal during the first eight months (January to August) of<br />

2010 stood at 39.386 mt, which was about 1 percent higher than<br />

39.022 mt exported during the same period of 2009.<br />

The <strong>coal</strong> exports through RBCT in 2009 stood at 61.064 mt<br />

and the country’s leading <strong>coal</strong> producers are expected to end<br />

up with a figure of around 63 mt in 2010.<br />

“We had initially set a target to export about 65 mt <strong>coal</strong><br />

in 2010, but the recently held transport strike in May-June<br />

affected exports to the tune of around 2 mt and we now<br />

expect to export about 63 mt in 2010,” an official of one of the<br />

promoters of RBCT told Indian Coal Market Watch (ICMW).<br />

RBCT <strong>coal</strong> exports in 2010 (in tons)<br />

Months 2010 2009<br />

January 4,867,605 4,116,999<br />

February 4,935,614 5,195,665<br />

March 5,654,452 4,848,649<br />

April 3,916,995 4,553,063<br />

May 4,569,827 3,755,671<br />

June 4,016,129 5,524,759<br />

July 5,974,770 5,451,259<br />

August 5,451,345 5,576,320<br />

September 4,181,683<br />

October 6,751,846<br />

November 5,559,422<br />

December 5,549,129<br />

Total 39,386,737 61,064,465<br />

India’s <strong>coal</strong> import from SA<br />

India’s <strong>coal</strong> imports from Richards Bay Coal Terminal (RBCT)<br />

of South Africa stood at 1.648 mt in August, which was 21.56<br />

percent lower than 2.101 mt imported in July.<br />

The increase in July imports was due to the carryover of<br />

stocks from June imports as there was a transport strike in<br />

June in South Africa that had affected <strong>coal</strong> exports through<br />

RBCT.<br />

The imports in August this year were 17.46 percent higher<br />

than 1.403 mt imported in the corresponding month of the<br />

previous year.<br />

India’s total <strong>coal</strong> imports from South Africa between<br />

January and August this year stood at 13.286 mt, which was 14<br />

percent higher than 11.648 mt imported in the corresponding<br />

period of 2009.<br />

However, imports during the first five months (April-<br />

August) of 2010-11 stood at 8.610 mt, which was 9.61 percent<br />

higher than 7.855 mt imported during the same period of<br />

2009-10.<br />

Pakistan’s <strong>coal</strong> imports from SA<br />

The imports of <strong>coal</strong> by Pakistan from South Africa’s Richards<br />

Bay Coal Terminal (RBCT) fell 12.29 percent to 1,60,171 tons in<br />

August from 1,82,624 tons imported in July. The country’s total<br />

<strong>coal</strong> imports from South Africa between January and August<br />

this year stood at 7,19,477 tons, which was substantially higher<br />

than 5,98,197 tons imported in the same period of 2009.<br />

China’s imports up sharply<br />

China’s <strong>coal</strong> imports from South Africa rose more than ten<br />

times during the first eight months of 2010. The imports by<br />

China from RBCT between January and August 2010 stood at<br />

4.66 mt compared with small import figures of 0.44 mt during<br />

the same period in 2009.<br />

A surge in Chinese demand, coupled with easing of freight<br />

rates in recent times, have contributed to higher export of <strong>coal</strong><br />

from South Africa to China, industry sources said. The easing<br />

freight rates made the landed cost of South African <strong>coal</strong> to<br />

China much more competitive compared to Australian <strong>coal</strong>,<br />

the sources said.<br />

Asia’s <strong>coal</strong> imports from SA<br />

Asia’s <strong>coal</strong> imports from RBCT of South Africa dropped<br />

marginally by 1.05 percent in August as compared to the<br />

previous month, largely due to a decline in imports by China<br />

and India. The total imports into Asia dropped to 4.47 mt in<br />

August from 4.52 mt in July. In June, <strong>coal</strong> imports from RBCT<br />

stood at 2.96 mt.<br />

For the eight months ended August 2010, total imports<br />

by Asian countries exceeded 28.47 mt, amounting to an 18.67<br />

percent increase over 23.99 mt posted till July. During August,<br />

China, India, UAE, Turkey and Pakistan imported lower<br />

volumes of <strong>coal</strong> while Malaysia and South Korea witnessed<br />

higher imports. Japan and Saudi Arabia, which did not import<br />

<strong>coal</strong> in July, brought in 3,15,970 tons in August.<br />

Asia’s imports of South African <strong>coal</strong><br />

Aug ‘10 Jul ‘10 YTD’10<br />

China 965,636 1,044,909 4,663,906<br />

Japan 149,122 298,702<br />

Malaysia 415,294 139,368 1,759,316<br />

Pakistan 160,171 182,624 719,477<br />

South Korea 301,553 280,854 1,552,951<br />

Taiwan 164,991 144,100 1,879,718<br />

Thailand 361,752<br />

Saudi Arabia 166,848 166,848<br />

COAL INSIGHTS 50 October 2010


INTERNATIONAL<br />

UAE 269,462 331,688 1,305,355<br />

Yemen 104,060<br />

Israel 164,003 157,860 1,641,416<br />

Turkey 71,486 139,714 731,999<br />

India 1,647,522 2,102,351 13,286,373<br />

Singapore<br />

Hong Kong<br />

Total 4,476,088 4,523,468 28,471,873<br />

Europe’s Aug <strong>coal</strong> imports from SA<br />

After a sharp decline in July, Europe’s <strong>coal</strong> imports from South<br />

Africa surged more than 63 percent in August compared to<br />

the previous month.<br />

According to data available from RBCT, <strong>coal</strong> imports into<br />

Europe rose to 0.62 mt in August from 0.38 mt posted in July.<br />

In June, <strong>coal</strong> imports from RBCT stood at 0.55 mt.<br />

For the period January-August 2010, total imports stood at<br />

5.81 mt, amounting to around a 20 percent increase over 4.84<br />

mt posted till July.<br />

Much of the growth in August came from Spain which<br />

nearly doubled its imports at 0.33 mt. Germany, which did not<br />

import till July, brought in 0.12 mt in August.<br />

However, most of the <strong>coal</strong> importing countries, including<br />

France, Ireland, Portugal and Spain, have witnessed a drop in<br />

import volumes this year. Belgium, Norway and Greece have<br />

not imported any <strong>coal</strong> so far this year.<br />

Europe’s <strong>coal</strong> imports from South Africa<br />

Aug’10 Jul ‘10 YTD’10<br />

Denmark 460,954<br />

France 452,398<br />

Ireland 43,927<br />

Italy 71,494 215,520 2,048,111<br />

Portugal 160,876<br />

Slovenia 71,781<br />

Spain 327,752 166,250 1,492,067<br />

UK 504,658<br />

La Reunion 104,134 455,346<br />

Norway<br />

Belgium<br />

Germany 121,728 121,728<br />

Greece<br />

Total 625,108 381,770 5,811,846<br />

SA <strong>coal</strong> imports by Atlantic nations down 35% in<br />

Aug<br />

Coal import by the Atlantic nations from South Africa declined<br />

35 percent to 1.06 mt, compared to 1.65 mt in July, according<br />

to information available. This followed a 46 percent increase<br />

in July to 1.65 mt. The August figure was also lower than June<br />

imports of 1.13 mt.<br />

For the eight months ended August 2010, total imports<br />

stood at 11.79 mt, compared to 10.82 mt posted till July. The<br />

Atlantic countries include mostly European, African and Latin<br />

American countries bordering the Atlantic Ocean.<br />

Australia okays $30-bn<br />

<strong>coal</strong> gas projects<br />

Coal Insights Bureau<br />

After much scrutiny, the Australian government has<br />

given conditional approval to two major <strong>coal</strong> seam<br />

gas projects in central Queensland, thereby paving<br />

the way for export of a major source of clean fuel from the<br />

country. The government had imposed several strict riders<br />

for these multi-billion dollar <strong>coal</strong> gas projects, with an aim to<br />

protect the fragile environment. These projects, experts said,<br />

will clear the way for export of millions of tons of clean fuel.<br />

Before allowing the BG Group and Gladstone Liquefied<br />

Natural Gas (GLNG) joint venture to go ahead, the Australian<br />

Environment Minister, Tony Burke, had imposed more than<br />

300 conditions to protect natural treasures such as the Great<br />

Barrier Reef. BG is developing Curtis LNG and GLNG in a joint<br />

venture between Australia’s Santos, Malaysia’s Petronas and<br />

France’s Total.<br />

“After rigorous assessments that included public<br />

consultation and the advice of experts, I consider that these<br />

projects can now go ahead without unacceptable impacts on<br />

matters protected under national environment law,” Burke<br />

said in a recent report. The projects are worth around 30 billion<br />

dollars. They involve 2650 <strong>coal</strong> seam gas wells being drilled<br />

over a period of 25 years in Queensland’s Surat and Bowen<br />

Basins, a 435-km steel pipeline from the Fairview gas fields to<br />

Gladstone and a liquefied natural gas (LNG) plant and export<br />

facility based on Curtis Island.<br />

By the end of the year, the companies are expected to take a<br />

final decision on the plants and export terminals at Gladstone on<br />

Australia’s east cost in the lower reaches of the Great Barrier Reef.<br />

The projects will add a new dimension to Australia’s burgeoning<br />

liquefied natural gas sector, under which gas will be taken from<br />

underground <strong>coal</strong> seams, cooled into liquid by using pioneering<br />

technology and shipped abroad, mainly to Asia. With this<br />

announcement, expectations of rival <strong>coal</strong> seam joint ventures<br />

between Origin Energy and ConocoPhillips along with Royal<br />

Dutch Shell and Petro-China have increased, although they<br />

have not yet applied for environmental approval. In the<br />

construction phase itself, GLNG will create 5000 jobs and 1000<br />

more when the plant would become operational. Its initial<br />

output would be 7.2 million tons per annum (mtpa). BS Group<br />

expects to start production by 2014. The production from its<br />

Curtis Island project would be around 8.5 mtpa.<br />

As a potential buyer, China’s CNOOC has agreed to buy<br />

3.6 million tons (mt) of LNG from BG’s Curtis plant. GLNG<br />

has pledged to sell 1.5 mt to Total and 3.5 mt to Petronas. LNG<br />

is becoming popular because it will certainly help the rising<br />

economy of Asia to cut down on pollution. Meanwhile, the<br />

state opposition has said that it supports the approval of the <strong>coal</strong><br />

seam gas projects but with the proviso that Queensland’s prime<br />

agricultural land and underground water must be protected.<br />

COAL INSIGHTS 51 October 2010


INTERNATIONAL<br />

New Indonesian norm on<br />

low quality <strong>coal</strong> sales<br />

Coal Insights Bureau<br />

In a move which is likely to benefit Indian utilities looking for<br />

secure thermal <strong>coal</strong> supplies from abroad, leading thermal<br />

<strong>coal</strong> exporter Indonesia is all set to allow miners to sell lowquality<br />

<strong>coal</strong> below the government reference price this year.<br />

As per recent media reports, Indonesia’s ministry of energy &<br />

mineral resources has, on September 23, issued a decree which<br />

affects only <strong>coal</strong> with a very low heating value. As per the report,<br />

this kind of <strong>coal</strong> which is hard to sell at the reference price, is<br />

likely to find buyers in the form of the Indian power utilities<br />

who are looking to secure <strong>coal</strong> to meet their generation targets.<br />

As per the information regulation on <strong>coal</strong> and minerals,<br />

the reference price guidelines state that most thermal and<br />

coking <strong>coal</strong> must be sold at or above the government's<br />

monthly reference price. However, this does not specify what<br />

heating value of <strong>coal</strong> will be eligible for sale at prices below<br />

the benchmark.<br />

Minimum sale rule<br />

for miners<br />

Another report stated that Indonesia will require <strong>coal</strong><br />

miners to sell a minimum of 24.17 percent of their<br />

annual production to the domestic market next year,<br />

which would be slightly less than this year despite an<br />

increase in domestic consumption.<br />

As per the energy and mines ministry estimates,<br />

domestic <strong>coal</strong> consumption will reach 78.97 million<br />

tons (mt) in 2011, reflecting a 21.6 percent increase from<br />

64.96 mt for this year, the ministry said in the decree.<br />

This minimum domestic sales requirement applies<br />

to <strong>coal</strong> miners including PT Berau Coal Energy Tbk , PT<br />

Bumi Resources Tbk , PT Adaro Energy Tbk , PT Bayan<br />

Resources Tbk and PT Indo Tambangraya Megah.<br />

As per the report, nearly 70 percent of domestic<br />

sales will go to power plants run by state utility firm<br />

PT Perusahaan Listrik Negara while the rest will<br />

go for the metal and cement industry, including for<br />

Freeport McMoran Copper & Gold’s Indonesia unit and<br />

Newmont Mining Corp. The domestic sales requirement<br />

decree flows from a mining and <strong>coal</strong> law passed in<br />

December 2008, which aimed to squeeze more revenue<br />

from the sector and assure supplies of minerals such as<br />

<strong>coal</strong>, for the home market, where demand is expected to<br />

increase as new power projects get on stream.<br />

"It will be applied to <strong>coal</strong> which has very low heating value<br />

and is difficult to sell because of the quality," said Witoro<br />

Soelarno, secretary at the directorate general of minerals and<br />

<strong>coal</strong>, at the energy and mines ministry. The report added that<br />

though the <strong>coal</strong> can be sold without following the government<br />

price reference, yet miners would have to give a strong reason<br />

for the same which would be subject to approval by the ministry.<br />

With the passing of this decree, <strong>coal</strong> for certain purposes,<br />

such as for power plants run by state utility firm PT Perusahaan<br />

Listrik Negara, could be sold below the benchmark price set<br />

by the Indonesian government, if approved by the ministry.<br />

The report further stated that according to the draft,<br />

powder-like fine <strong>coal</strong>, reject <strong>coal</strong> and <strong>coal</strong> with certain<br />

impurities which is used by domestic industries like cement<br />

and textiles, would also be sold below the benchmark.<br />

It needs to be mentioned here that Indonesia has a wide<br />

variety of <strong>coal</strong> ranging from 3500 kcal/kg to 7000 kcal/kg.<br />

Besides low-quality <strong>coal</strong> makes up nearly 65 percent of total<br />

resources in Indonesia and is seen as uneconomical to extract<br />

as it is a less viable source of fuel due to its high moisture<br />

content and low heating value.<br />

As per the information, the government benchmark price<br />

is based on an accepted <strong>coal</strong> quality comprising 6322 kcal/<br />

kg GAR, total moisture (TM) 8 percent, total sulphur (TS) 0.8<br />

percent and ash content (AC) of 15 percent.<br />

Besides, the regulation would also require miners to<br />

report sales volumes, prices, and buyers every month to the<br />

government, allowing it to ensure that the rules are being<br />

followed. Violations can lead to revocation of mining permits,<br />

stated the report.<br />

Meanwhile, the Indonesian Coal Association said that it<br />

would apply to <strong>coal</strong> with a heating value of 3000 kcal/kg, a<br />

type that is not used by domestic utilities.<br />

It is to be noted that the government has, since February,<br />

issued a monthly <strong>coal</strong> price reference used as a guideline<br />

for producers to calculate <strong>coal</strong> sales and also used by the<br />

government itself to collect revenues.<br />

As per the information, this planned rule change is unlikely<br />

to affect supplies of <strong>coal</strong> from Indonesia but it would certainly<br />

be a positive factor for power utilities in other countries who<br />

would be now be able to get Indonesia’s low quality <strong>coal</strong> at<br />

cheaper rates.<br />

In this regard, Indian power utilities who currently are<br />

one of the main buyers of Indonesia's low quality <strong>coal</strong>, which<br />

is later blended with high-quality South African <strong>coal</strong>, would<br />

stand to benefit greatly. <strong>India's</strong> demand for thermal <strong>coal</strong> is<br />

likely to be over 150 million tons (mt) by 2015.<br />

COAL INSIGHTS 52 October 2010


INTERNATIONAL<br />

EIA raises 2010 US <strong>coal</strong> consumption<br />

and production outlook<br />

Chandrika Bose<br />

The Energy Information Administration<br />

(EIA) has increased its estimate of<br />

<strong>coal</strong> consumption as well as that of<br />

production in the US in 2010.<br />

The <strong>agency</strong>, which is an independent<br />

statistical organisation within the US<br />

Department of Energy, said in its October<br />

report that US <strong>coal</strong> consumption in 2010 is<br />

likely to increase to 1068.8 million short tons<br />

(million s.t) compared with its September<br />

forecast of 1062.6 million s.t. The country’s <strong>coal</strong><br />

production, it said, is likely to go up to 1083.0<br />

million s.t, which is higher than the September<br />

projection of 1069.8 million s.t.<br />

Coal production for the first six months<br />

of 2010 fell by 3 percent despite a 5 percent<br />

increase in US <strong>coal</strong> consumption. Projected<br />

<strong>coal</strong> production increased in the second half<br />

of 2010, with annual growth projected at 1<br />

percent.<br />

Projected 2011 <strong>coal</strong> production has also<br />

gone up to 1094.4 million s.t in October against 1089.5 million<br />

s.t forecast in September. Again, <strong>coal</strong> consumption for 2011<br />

has been revised upward to 1061.8 million s.t from 1056.2<br />

million s.t projected a month ago.<br />

The October report projects that <strong>coal</strong> consumption in the<br />

electric power sector in 2010 will go up to 998.8 million s.t,<br />

US Coal Consumption Growth<br />

(change from previous year)<br />

US Annual Coal Production<br />

Source: Short-Term Energy Outlook, October 2010<br />

which is higher than the level projected in the previous month<br />

at 994.2 million s.t,. For 2011, <strong>coal</strong> consumption in this sector<br />

has been revised to 992.3 million s.t from 985.8 million s.t.<br />

EIA forecasts that electric power sector <strong>coal</strong> consumption<br />

will continue to be higher for the remainder of the year, with<br />

the total annual increase projected at nearly 7 percent.<br />

According to the October report, <strong>coal</strong><br />

consumption by other sectors such as retail<br />

and industrial sectors would be 49.3 million<br />

s.t. and 46.2 million s.t., respectively. These<br />

were higher than the September projections of<br />

47.5 million s.t for retail and 44.3 million s.t.<br />

for the industrial sector.<br />

Consumption by coke plants as well as for<br />

the residential and commercial sectors in this<br />

month’s report, was forecasted at 20.6 million<br />

s.t and 3.0 million s.t respectively, which were<br />

almost similar to projections in September.<br />

Drawdowns in inventories are forecasted<br />

to meet the majority of the increased <strong>coal</strong><br />

consumption in 2010.<br />

Source: Short-Term Energy Outlook, October 2010<br />

Electricity demand<br />

EIA now estimates that total consumption<br />

of electricity across all sectors is expected to<br />

grow during 2010 to 10.76 billion kWh per<br />

day. This is slightly more than last month’s<br />

COAL INSIGHTS 53 October 2010


INTERNATIONAL<br />

projection of 10.73 billion kWh per day for the current year.<br />

Again, projections for total consumption of electricity across<br />

all sectors in 2011 in the October report was a little more at<br />

10.72 billion kWh per day than that in September reported at<br />

10.69 billion kWh per day.<br />

The latest report forecasted a little rise in the total retail<br />

sector sale of electricity to 10.27 billion kWh per day while<br />

forecasted sale in its last month’s report stood at 10.25 billion<br />

kWh per day. The October report forecasted sale of electricity<br />

for residential sector to 3.99 billion kWh per day in 2010, which<br />

is slightly higher than 3.97 billion kWh per day projected in its<br />

September report.<br />

Retail sale of electricity to the industrial sector is forecast<br />

at 2.57 million kWh per day in 2010, almost similar to that<br />

projected in the September report.<br />

The large year-over-year increase in cooling degree-days<br />

should help push up total 2010 consumption of electricity by<br />

5 percent over last year's level. Total consumption is expected<br />

to fall slightly in 2011 as forecast temperatures return to nearnormal<br />

levels.<br />

Oil consumption<br />

The latest report of the <strong>agency</strong> said that oil consumption<br />

globally is likely to grow by 1.7 million barrels per day (bbl/d)<br />

to 86.06 million bbl/d, which is higher than the forecast made<br />

in its previous report at 85.95 million bbl/d.<br />

The increase in oil consumption has been mainly in<br />

response to stronger-than-expected growth in oil demand<br />

during the first half of 2010 in China, as well as in the OECD.<br />

Non-OECD regions, especially China, the Middle East and<br />

Brazil, represent most of the expected growth in world oil<br />

demand in 2011. While other OECD regions are showing<br />

declines, North America is expected to show oil consumption<br />

growth in 2011 of 0.2 million bbl/d. The <strong>agency</strong> has made<br />

slight changes in projections on increase in oil consumption<br />

for 2011, which is expected to grow to 87.44 million bbl/d<br />

from 87.36 million bbl/d projected last month.<br />

Trade<br />

EIA’s October estimate suggests that US <strong>coal</strong> exports will<br />

be around 76.5 million s.t in 2010 and 74 million s.t in 2011<br />

with projected <strong>coal</strong> net exports increasing by 58 percent in<br />

2010, then declining by 17 percent in 2011. Estimates in their<br />

September report stood at 74 million s.t for both 2010 as well<br />

as 2011.<br />

Metallurgical <strong>coal</strong> exports have nearly doubled in the<br />

first half of 2010 compared with the first half of last year.<br />

Metallurgical <strong>coal</strong>'s share of total <strong>coal</strong> exports has grown from<br />

52 percent in 2008 to a projected 74 percent in 2010 as per EIA.<br />

The latest report projected that 2010 <strong>coal</strong> imports by the<br />

US will come down to 18.9 million s.t, as compared to its<br />

2009 imports of 22.6 million s.t. which is also lower than 19.3<br />

million s.t. forecasted in September. Also, the 2011 imports are<br />

similar to the levels forecasted in the previous month’s report<br />

projected at 25.9 million s.t.<br />

COAL INSIGHTS 54 October 2010


Expert Speak<br />

Heat recovery chinese coke ovens:<br />

Problems & solutions<br />

Abhijit Sen<br />

Heat Recovery Chinese Coke Ovens made headway in<br />

Indian Steel plants with M/s Jaiswal Neco going for<br />

the first two Chinese bee-hive batteries with stamp<br />

charging facilities. The contract was with Beijing Sino-Steel<br />

Industry and Trade Group Corporation (SSIT), China and the<br />

technology provider was SPCDI (Shanxi Provincial Chemical<br />

Design Institute). Subsequently, VISA Steel, JSPL, BPSL, and<br />

Hooghly Met coke have all opted for the Heat Recovery Ovens<br />

of Chinese design of SPCDI-SSIT combination in various<br />

capacities.<br />

The BPSL Jharsuguda coke oven plant is one of the best<br />

operating plants among all these Chinese plants with almost<br />

100 percent production load consistently, since inception.<br />

However, certain problems did occur notwithstanding its<br />

excellent performance. Moreover, it was observed that some<br />

of the problems were common to almost all the Chinese plants<br />

supplied by SSIT. One such problem was of the damage of<br />

bridge pipes which connect the battery to the branch headers<br />

carrying gas to the chimney.<br />

Basically all these ovens are large bee-hive ovens which<br />

carbonise coking <strong>coal</strong> in partial presence of air near the top<br />

layer of the <strong>coal</strong> cake. Since the charging system belongs to<br />

the stamping category, a large <strong>coal</strong> cake weighing about 47.00<br />

MT is introduced through the ram side door opening. The VM<br />

released from the <strong>coal</strong> first burns in the space above the <strong>coal</strong><br />

cake and the concave roof of the oven arch acts as a concave<br />

mirror reflecting the radiations from the fire ball in the oven<br />

top space. Since the oven operates under chimney suction, the<br />

flue gas after combustion is drawn through the four linked<br />

arches below the sole, the vertical uptakes, the bridge pipes,<br />

the branch headers and the main headers leading to the<br />

chimney. Theoretically speaking, the temperature of the oven<br />

top arch region should be 1200°C to 1250°C and that at the sole<br />

flue should be about 1300°C to 1350°C.<br />

The fire in the oven is to be controlled in such a way that the<br />

entire combustion of the evolved volatile matter burns out in<br />

the oven and the sole flue. No un-burnt coke oven gas should<br />

escape the sole flue. In the uptake region, the temperature of<br />

the flue gas should be below 1100°C and in the bridge pipe<br />

also the temperature should be below 1100°C.<br />

The Refractory<br />

The typical refractory constitution of the oven arch, the oven<br />

sole, the sole flue and the oven walls are all made of silica<br />

bricks which are well suited to bear temperatures up to<br />

1450°C. The bridge pipes are metal fabrications lined with<br />

ceramic fibre board and ceramic fibre castable, which can<br />

stand temperatures up to 1250°C. These bridge pipes connect<br />

the battery to the branch headers, which are lined with folded<br />

modules of ceramic fibre blanket.<br />

The specified temperature in the branch header is about<br />

1000°C and the refractory installed is also suitable to withstand<br />

this temperature. In the Chinese design, the door linings were<br />

also made of ceramic fibre board and ceramic fibre castable.<br />

The use of ceramic fibre in designing the door, bridge pipe and<br />

headers was mainly recommended to reduce the weight of the<br />

refractory lining in these areas.<br />

A brief history of damages<br />

Replacement of a branch header segment is in progress in COP<br />

1) Upper Oven Doors<br />

The damages to the upper oven door started with a small<br />

defect in the implementation work of the lining during the<br />

project stage itself. It comprised the wrong erection of one row<br />

of L-shaped bricks at the bottom of the upper door. Although<br />

the entire linings of upper and lower doors were executed<br />

under close supervision of Chinese experts, this small item<br />

was overlooked. The problem was detected when all doors<br />

were erected, the plant commissioned and was subsequently<br />

taken on range for full load operation.<br />

Although the first upper door replacement was done in<br />

August 2008, the damage actually had started much earlier,<br />

along with the lower oven doors. Due to faulty erection, the<br />

COAL INSIGHTS 55 October 2010


Expert Speak<br />

Internal lining work of bridge pipe is in progress in coke oven plant<br />

bricks started coming out one by one and the castable, which<br />

took support from these bricks, collapsed gradually, thereby<br />

exposing the ceramic fibre board layers as well as the lower<br />

metallic edge of the cast iron door to direct heat. The lower<br />

edge and some portion of the exposed rib started melting<br />

down. The molten iron falling on the lower doors started<br />

damaging them in turn.<br />

2) Lower Oven Doors<br />

The damage and melting down of the upper oven doors<br />

spread extensively to the lower oven doors also. The molten<br />

iron falling on the refractory lining of the lower oven door first<br />

damaged the refractory, which gave way, thereby exposing<br />

the lower door metal to direct heat. The ribs of the lower<br />

door melted down. Thus, a large number of lower doors also<br />

got heavily damaged and became unserviceable. The first<br />

replacement activity of Lower Oven Doors was started in<br />

March 2008.<br />

free space below the arch roof and the rest of the unburned<br />

gas, along with the hot burnt flue gas, travels down to the<br />

sole flue which is divided into four linked arches below the<br />

oven sole. Additional combustion air known as secondary<br />

air is introduced in the sole flue to complete the balance 20<br />

percent combustion and the hot inert flue gas, devoid of any<br />

combustible constituent, is allowed to go up the uptakes to the<br />

bridge pipes, the branch header and finally to the chimney via<br />

the waste heat boiler, for recovery of waste heat from the hot<br />

flue gases for generation of power.<br />

The damage of bridge pipes commenced from the early<br />

days of commissioning. The commissioning of battery nos.7<br />

and 8 started towards end of December 2007. Thereafter,<br />

sequentially other batteries were commissioned in January<br />

2008(nos. 5 and 6), March 2008 (nos. 3 and 4) and May 2008<br />

(nos.1 and 2). The damage of bridge pipes started in the<br />

months of January to February 2008 and the first replacement<br />

was done in Oven no. 86 coke side (Battery no. 8) on February<br />

13, 2008. It meant that the damage of the bridge pipe had<br />

commenced within a month’s time of the first commissioning.<br />

During subsequent months, replacement of damaged bridge<br />

pipes went on as follows: March 2008-3 nos., April 2008-<br />

3 nos., May 2008-6 nos., June 2008-7 nos., July 2008-8 nos.,<br />

August 2008-5 nos., September 2008-5 nos., Oct 2008-7 nos.,<br />

November 2008-6 nos., December 2008-10 nos., and so on.<br />

Translated year–wise, the bridge pipe replacements were as<br />

follows: 2008-61 nos., 2009-147 nos. and 2010 (till July)-66 nos.<br />

There was a time when bridge pipes got damaged within a<br />

few days of installation.<br />

Observations and Remedial Actions<br />

Upper Oven Doors<br />

The first action with regard to the upper oven doors was to<br />

make some changes in the design of the liner. The L-shaped<br />

bricks were replaced with dense castable LC-45, cast on<br />

L-shaped ss-anchorage. Ceramic Fibre castable of the main<br />

3) Bridge Pipes<br />

Bridge Pipes are breather pipes for ovens and serve as nostrils<br />

for the oven chambers. Each oven, therefore, has two bridge<br />

pipes connected to two separate branch headers – one at the<br />

pusher side and the other at the coke side. These create the<br />

necessary suction inside the oven uniformly from both ends<br />

for inhaling combustion air into the free space above the <strong>coal</strong><br />

cake. The inhaled air helps in burning of volatile substances<br />

ejected out of the <strong>coal</strong> cake and creates a fire ball which<br />

radiates heat in all directions. The arched oven roof serves as<br />

a concave mirror and reflects the radiations in parallel vertical<br />

rays falling on the <strong>coal</strong> cake.<br />

The entry of air into the oven should be so controlled that<br />

80 percent of the combustion is completed in the oven top<br />

Chart showing gradual decline of damaged upper doors vis-à-vis<br />

increasing nos. in good condition<br />

COAL INSIGHTS 56 October 2010


Expert Speak<br />

Refractory lining work for lower oven doors in progress in COP<br />

body was replaced with insulating castable Insulite-15. Top<br />

surface was finished with 70 mm LC-45 dense castable. About<br />

78 upper oven doors have been replaced with the new lining<br />

since September 31, 2009. None of these freshly lined doors<br />

have failed so far.<br />

There is a proposal to use ceramic fibre modules for upper<br />

door lining. Orders have already been placed for imported<br />

and indigenous modules, particularly for the upper door<br />

lining, the results of which can be seen only after installation.<br />

Lower Oven Doors<br />

The first instance of damage of lower oven door commenced<br />

almost within two to three months of the first start-up of coke<br />

oven battery nos. 7 and 8. Similar to the upper door lining,<br />

changes were made in the lower door lining also, mainly<br />

the peripherals, which receive maximum external abrasions.<br />

These were lined with dense LC-45 castable on top of Hysil<br />

boards. A pictorial representation of the extent of repairs done<br />

almost over a year after September 31, 2009 is given herewith.<br />

None of these freshly lined doors have failed till date.<br />

Bridge Pipes<br />

It was observed that the ceramic fibre lining of the bridge<br />

pipes was failing repeatedly and fallen refractory material<br />

was blocking the suction ports. It was also observed initially<br />

that the temperature inside the bridge pipes was shooting up<br />

as high as 1450°C leading to fusion and melting down of not<br />

only the refractory material, but also the mild steel body of the<br />

bridge pipes, thereby creating gaping holes.<br />

It was also observed that certain amounts of combustibles<br />

were being carried over to the bridge pipe region. The<br />

operating procedure being followed at that point of time<br />

(before September 31, 2009) had a flaw, although it was as<br />

per the instructions given by the Chinese suppliers. The two<br />

primary air windows provided in the upper oven doors were<br />

completely closed for the initial three hours after charging of<br />

ovens. Since the plant was being operated almost at full load,<br />

one oven was being pushed and charged every 45 minutes. As<br />

a result, unburnt volatiles escaped continuously to the bridge<br />

pipe and branch headers. Another mistake which further<br />

aggravated the problem was that a tertiary hole was made by<br />

some <strong>agency</strong> at the bottom of the uptake just after the fourlinked<br />

arch, which provided additional combustion air to the<br />

unburnt volatiles.<br />

A third observation was that when bridge pipes were<br />

being changed, flue hole cleaning was overlooked at times and<br />

bridge pipes were also being changed only on one side, that is,<br />

either the coke side or the pusher side, ignoring the condition<br />

of the other side. This resulted in more flow of gas through<br />

one of the bridge pipes leading to higher temperature and<br />

meltdown. The following steps were undertaken to overcome<br />

the problem of bridge pipe failure:<br />

a) Immediate plugging of tertiary holes with strict instructions<br />

to never open them in future.<br />

b) Keeping the primary air windows open right from the<br />

time after charging, closing it fully only when the oven<br />

is ready and regulating it in between as per combustion<br />

requirement.<br />

c) Keeping the levels of the combustibles in flue gas, particularly<br />

carbon monoxide and hydrogen at trace levels.<br />

d) To take up bridge pipe replacement either simultaneously<br />

on both the coke side and the pusher side or at a small gap<br />

of maximum one week.<br />

e) Use of dense castable LC-45 in the top layer in contact with<br />

the hot gas.<br />

f) To do compulsory suction port cleaning with every bridge<br />

pipe replacement.<br />

The above mentioned steps have brought in drastic<br />

improvements in the condition and life of the bridge pipes<br />

and their lining. Over the last one year, more than 100 out of<br />

a total of 192 bridge pipes have been replaced, none of which<br />

have failed as yet. With full load operation at 36 pushing per<br />

day, some damages temporarily resurfaced but were quickly<br />

controlled. The key to the solution to the problem was basically<br />

lowering the temperature of the flue gas to about 1100°C to<br />

1150°C which is as per the design and the liner material can<br />

withstand the same.<br />

The author is working as Vice President in the coke manufacturing<br />

unit of Bhushan Power and Steel Limited, Jharsuguda, Orissa.<br />

Right from its inception in 2007, the plant has been facing problems<br />

of massive failure of refractory lining of bridge pipes, upper oven<br />

doors, lower oven doors and branch headers. Many trial and error<br />

processes were carried out with different material and massive<br />

maintenance work was taken up to combat the failures, but fruitful<br />

results were not coming up. Finally after doing an in-depth study<br />

of various operational and maintenance aspects, a viable solution to<br />

this endemic problem could be found with the combined efforts of all<br />

related disciplines.<br />

The author is grateful to M/s K. Vijayan, S. Mukherjee, Sanjeev<br />

Srivastav, Sanjit Kumar and the entire coke oven team for their<br />

relentless efforts in bringing about the improvements in the operation<br />

and maintenance of the coke oven plant.<br />

COAL INSIGHTS 57 October 2010


Expert Speak<br />

The menace of over-reporting in<br />

<strong>coal</strong> companies<br />

J.P. Panda<br />

The author is the former CGM Coal India and<br />

former COO Aditya Birla group and MJSJ Coal<br />

Ltd. Presently, he is the Managing Director of Priya<br />

Mining Consultancy and Services Pvt Ltd. and the Chairman<br />

of Indian Mine Managers’ Association (Kalinga Branch)<br />

A recent report about the Central Bureau of Investigation<br />

(CBI) measuring <strong>coal</strong> stocks in different subsidiaries is a<br />

stark reminder of the sad story of over-reporting currently<br />

prevalent in the <strong>coal</strong> industry. Sadly, this problem has not<br />

been addressed by our country’s <strong>coal</strong> behemoth, Coal India<br />

Ltd (CIL), in the right perspective.<br />

The stock reply to this issue is that measurement teams<br />

from outside the company are sent to conduct the stock<br />

measurement and the problem is confined to a select few,<br />

against whom disciplinary action is invariably taken.<br />

What makes the entire situation worse is that even the<br />

measurement teams were under the CBI net, in case of one<br />

of the subsidiaries.<br />

In the past, there have been instances of charge sheeting<br />

and imprisonment of CGMs of <strong>coal</strong> companies by the CBI<br />

for over reporting. The charges usually centre around the<br />

fact that the <strong>coal</strong> stock has been sold illegally for personal<br />

benefit.<br />

Why and what of over-reporting<br />

The main reason for over-reporting relates to the personal<br />

ambition of many executives who tend to inflate the production<br />

figures, in a way somewhat similar to the method adopted by<br />

SATYAM which inflated its profit figures.<br />

These executives, in an effort to show their efficieny and<br />

quickly climb up the corporate ladder, often simply tend to<br />

over-report, that is, inflate the production figures and thereby<br />

show that the overall cost has also come down. It is obvious<br />

that for the inflated or imaginary production figures, no<br />

revenue expenditure is incurred and therefore, the cost will<br />

obviously be less.<br />

Coal company officials and particularly the top brass,<br />

are extremely concerned about this problem which has<br />

strict legal implications.<br />

Yet, instead of following a scientific approach, most<br />

<strong>coal</strong> companies follow the principle of Inspector-Raj which<br />

centres on sending a <strong>coal</strong> measurement team to nab the<br />

culprit, often forgetting that the investigation team might<br />

themselves be lured by the prospect of big money.<br />

Over-reporting leads to a situation where the <strong>coal</strong><br />

production in the month of March goes up exponentially and<br />

come April, it comes down very sharply, to 50 percent or even<br />

less.<br />

From this, one can safely conclude that other set of<br />

machineries being the same, the sudden down slide in<br />

production simply means that under-reporting is taking place<br />

to make up for the over-reported production in the month of<br />

March.<br />

Possible solutions<br />

There is not one, but definitely a number of solutions in sight,<br />

if Coal India and the other <strong>coal</strong> companies are really willing<br />

about it. It is worth noting that this menace is well known to<br />

the top brass of the companies, including the ministry, and yet<br />

it is not getting solved even though the methods are indeed<br />

very simple. There is actually no need to send hundreds of<br />

measurement teams to check this menace.<br />

Most of the production from Coal India is from opencast<br />

mines and it is in this category that over-reporting is most<br />

prevalent. In order to stop this menace, there are several<br />

solutions as listed below:<br />

1. The <strong>coal</strong> companies can attempt to change the entire<br />

reporting system. The entire dispatch of <strong>coal</strong> should be<br />

treated as production and the reporting system can be<br />

changed accordingly. Once dispatch is done, there cannot<br />

be any doubt about the authenticity of the <strong>coal</strong> stock.<br />

2. The stock should arrive from the in-situ measurements<br />

taken by modern survey instruments, as tentative stock for<br />

the purpose of financial accounting.<br />

3. All opencast projects are being surveyed every month and<br />

every quarter. The <strong>coal</strong> and overburden removed every<br />

month can be measured scientifically from the plan and<br />

sections made every month by modern survey instruments<br />

and software that will calculate <strong>coal</strong> and OB extracted.<br />

This will then be taken as tentative stock which will be the<br />

actual in-situ stock of <strong>coal</strong> (bench <strong>coal</strong>) removed minus the<br />

actual dispatch.<br />

Since every month the survey is done and plotted in the<br />

computer, the record will be available both in the computer<br />

COAL INSIGHTS 58 October 2010


Expert Speak<br />

and in a hard copy format as well. It will certainly be<br />

better if we invest money on modern survey instruments,<br />

computers, printers and other requisite software, as and<br />

when needed.<br />

4. There are many other ways to check over-reporting,namely<br />

the consumption of diesel. It is known that more production<br />

leads to more diesel consumption. Therefore, a sudden<br />

spurt in production without proportionate increase in<br />

diesel consumption pattern surely means over-reporting.<br />

Again, use of modern software like PLANTCARE or<br />

many others available off the shelf, which will not only<br />

provide diesel consumption details, but also give other<br />

useful figures such as spares consumed and availability<br />

and utilisation of HEMM, will also prove useful in this<br />

direction.<br />

Permanent remedy<br />

As a permanent remedy, <strong>coal</strong> companies can provide a few<br />

modern survey instruments, along with necessary software<br />

and computerised large printers (the cost of each will be<br />

around `10 lakhs) to every opencast project.<br />

One can also ask the colliery manager/surveyor to send<br />

the plans and sections every month to the chief of survey of<br />

the <strong>coal</strong> company involved, by email.<br />

The chief of Survey at the headquarters, on the other<br />

hand, shall provide the management with the calculated <strong>coal</strong><br />

extracted which can then be reconciled with the dispatch and<br />

after deduction of dispatch, tentative stock can be calculated<br />

then and there itself at the headquarters.<br />

Change the work culture<br />

If, however, the problem of over-reporting is to be weeded<br />

out completely, the companies should opt for a sea-change in<br />

their work cultures itself. This will involve major changes in<br />

the performance evaluation of executives concerned based on<br />

the dispatch of <strong>coal</strong> and not on production, and secondly, the<br />

availability and utilisation of equipment, and not production<br />

figures,<br />

Instead of daily monitoring of production, daily monitoring<br />

of dispatch and availability and utilisation of HEMM should<br />

be carried out by the GM/CGM of the <strong>coal</strong> concerns. They<br />

can also utilise quarterly video photographs provided by area<br />

office/sub-area office authorities, with regard to the condition<br />

of haul-roads and their maintenance.<br />

In fact, all these points, if properly looked into, will<br />

ultimately create a situation where there will be no need for<br />

over–reporting, as the production will go up automatically.<br />

The writer is former CGM of Coal India Ltd, former COO of Aditya Birla Group<br />

and is present Managing Director of Priya Mining Consultancy and Services<br />

Pvt Ltd<br />

COAL INSIGHTS 59 October 2010


CORPORATE<br />

Abhijeet Group focuses on core sectors<br />

Arnab Mallick<br />

Arun Gupta, CEO (Projects)<br />

Abhijeet Group<br />

growth strategies in these core sectors.<br />

Excerpts:<br />

Na g p u r - b a s e d<br />

Abhijeet Group,<br />

with interest in<br />

diversified areas starting<br />

from power to mining,<br />

roads, cements, ferro alloys<br />

and steel, is all set for a<br />

massive growth in core<br />

sectors including steel, ferro<br />

alloys and power.<br />

In a free-wheeling<br />

discussion with Coal Insights,<br />

CEO projects, Abhijeet<br />

Group, Arun Gupta, shared<br />

the company’s plans and<br />

The group has planned major power plants in Jharkhand,<br />

Bihar, Visakhapatnam and Maharastra. Please provide your<br />

detailed plans for each state, status of the project, location<br />

and investment.<br />

The group is aggressively working upon its ‘Vision 15000’ for<br />

expanding its power generation capacity to 15000 MW in the<br />

states of Bihar, Jharkhand, Maharashtra and Andhra Pradesh.<br />

In Jharkhand, the group is planning the 1080 MW ‘Matrishri<br />

Usha Jayaswal Mega Power Plant’ of Corporate Power Ltd<br />

(CPL) in Chandwa of the state. Order for four units of 270<br />

MW has been placed on.Bhel, where DCPL is the detailed<br />

engineering consultant. The first unit will become operational<br />

by February 2012 and the second in April 2012, followed by<br />

Unit Nos. 3 and 4 with a gap of three months respectively. The<br />

civil work for the first two units has been fully completed. The<br />

erection work of boiler-turbine-generator (BTG) is in progress.<br />

As a part of expansion at the same site, one unit of 660 MW<br />

has been planned in Phase-II. The order for that will be finalised<br />

by November 2010 with a commissioning schedule of 39<br />

months. The estimated project cost works out to `10,000 crore.<br />

In Bihar, we are planning a 3960 MW (6 x 660 MW) power<br />

plant of JAS Infrastructure Capital Ltd (JICPL) in Banka<br />

district of the state. Fichtner Consultancy Engineering (P) Ltd.<br />

has been appointed as owner’s detail engineering consultant<br />

for this super critical thermal power plant. The acquisition of<br />

required land for the project is almost done through direct<br />

negotiations. All statutory clearances for the project have<br />

already been obtained. Financial closure for the 2 x 660 MW<br />

has been achieved and discussions are at a final stage for<br />

placing the BTG package. The ‘Zero Date’ of Units 1 & 2 will be<br />

January 1, 2011 with a commissioning schedule of 39 months<br />

and 42 months respectively.<br />

The financial closure for the Unit Nos. 3 and 4 is in an<br />

advanced stage and the ordering for the critical equipment<br />

will be completed by March 2011. The estimated project cost<br />

works out to be `22,250 crore. Global Powmin Ltd., a group<br />

company, has envisaged another project of 2640 MW (4 x 660<br />

MW) in Nawada district of Bihar. The preliminary activities,<br />

viz. submission of application for various statutory clearances,<br />

fuel supply agreement and land acquisition activities, etc.<br />

have already been initiated. The estimated project cost works<br />

out to be `15,000 crore.<br />

In Maharashtra, a 271 MW power plant is being set up by<br />

Abhijeet MADC Nagpur Energy Pvt. Ltd (AMNEPL) for the<br />

Multimodal International Hub Airport at Nagpur (MIHAN).<br />

The project comprises 4 x 61.5 MW thermal along with 25 MW<br />

diesel generator units. The commissioning activities of the<br />

project have already been initiated. The estimated project cost<br />

works out to be `900 crore.<br />

A 300 MW (2 x 150 MW) power plant of Kaizen Power Ltd is<br />

being set up near Vishakhapatnam of Andhra Pradesh. DCPL<br />

has been appointed as owner’s detail engineering consultant<br />

for the captive power plant. The estimated project cost works<br />

out to be `1650 crore. Apart from the above, as a responsible<br />

corporate, the group is venturing into eco-friendly sources<br />

of energy generation. The 24 MW Balasone-Stage-II hydro<br />

Project, and biomass projects with 10 MW capacities each at<br />

Burdhaman, Murshidabad and East Midnapore districts of<br />

West Bengal are just a few of them.<br />

By when do you expect the power plants to get commissioned<br />

Commissioning activities of the 271-MW MIHAN project is<br />

already underway and the full capacity will be achieved by<br />

February 2011. All the units of 1080 (4 x 270 MW) Matrishri<br />

Usha Jayaswal Mega Power Plant are set to be commissioned<br />

by the end of year 2012. The rest of the projects, which are<br />

under various stages of execution, are scheduled to be<br />

commissioned during the first half of the Twelfth Plan.<br />

What will be the phase-wise <strong>coal</strong> requirement for these<br />

power plants<br />

For the MIHAN project we will require 1.5 million tons of<br />

<strong>coal</strong> per annum, for which the <strong>coal</strong> linkage has already been<br />

awarded by the Ministry of Coal. For CPL’s project, <strong>coal</strong><br />

requirement will be met through the <strong>coal</strong> linkage and the total<br />

<strong>coal</strong> requirement will be approximately 5.5 million tons per<br />

annum (mtpa). For JICPL, the <strong>coal</strong> requirement for Phase-I<br />

will be about 4.5 to 5.5 mtpa.<br />

The group has also initiated development activities for its<br />

power venture in West Bengal. Can you provide the details<br />

COAL INSIGHTS 60 October 2010


CORPORATE<br />

We have already commissioned a 25-MW power plant in<br />

Durgapur recently. We also did a lot of preliminary work for<br />

setting up an integrated steel project of 2 mtpa along with<br />

captive power project. However, it could not be happen due to<br />

other reasons such as raw materials and land acquisition. We<br />

will take this project forward at an appropriate time, when the<br />

situation becomes conducive. At the moment we are mainly<br />

focusing on the renewable energy based projects in the state.<br />

How much of the power produced will be sold and how<br />

much will be used for captive consumption<br />

Most of our projects are Independent Power Plants (IPPs)<br />

and the power generated will be sold to bulk purchasers.<br />

Necessary agreements are already in place for the same. As<br />

there is no end use plant, there will be no captive consumption<br />

other than the power plant auxiliaries.<br />

Indonesian cos evince interest in Nalco JV<br />

Coal Insights Bureau<br />

National Aluminium Company’s (Nalco) $4-billion<br />

Indonesia aluminium project has received a boost<br />

with four Indonesian <strong>coal</strong> majors showing interest<br />

in a joint venture with the company for the project. Nalco has<br />

received responses from four Indonesian <strong>coal</strong> companies –<br />

MEC, Bumi Murau Coal, Energy Indonesia and Param Dwi<br />

Jaya – to its expression of interest (EoI) tenders. Nalco had<br />

floated tenders in August, which closed on September 30,<br />

2010. Nalco will now evaluate the technical specifications of<br />

the bids and short-list the firms.<br />

According to senior officials of the company, Nalco<br />

will ask the companies to submit the financial bids if they<br />

meet all conditions. Nalco will be an equity partner in the<br />

<strong>coal</strong> mining operations, officials said, adding that after the<br />

scrutiny of technical and financial bids, talks will be held<br />

with the selected party in this regard. But the extent of<br />

shareholding will depend on the total volume of production<br />

from the mine, volume required by Nalco and the valuation<br />

of the asset. The finalisation of the JV partner will be followed<br />

with preparation of a detailed project report (DPR) for the<br />

venture. The JV agreement is a precursor to the DPR as this<br />

will provide a clear picture on the cost to be borne towards<br />

procurement of <strong>coal</strong> and transportation.<br />

With a debt equity ratio of the `18,000 crore-project<br />

being pegged at 70:30 and Nalco intent on having at least a<br />

50 percent stake in it, the equity exposure of the company<br />

is estimated at around `2700 crore. After the JV agreement<br />

and finalisation of DPR, the company will seek the approval<br />

of its board and the government for equity investment<br />

and approach foreign financial institutions for financing<br />

the project. The debt component at `12,400 crore being<br />

a sizeable amount, the company will seek international<br />

consortium financing.<br />

The company had invited EoIs from <strong>coal</strong> companies<br />

which have a minimum 500 million tons (mt) of <strong>coal</strong><br />

reserve with some developed infrastructure like road and<br />

port connectivity. Nalco proposes to set up a 0.5-mt per<br />

annum aluminium smelter and a 1250-MW <strong>coal</strong>-based<br />

thermal captive power plant in East Kalimantan province in<br />

Indonesia at an estimated investment of $4 billion. Alumina<br />

of 1 mt per annum will be imported from India in bulk<br />

shipment through sea route.<br />

The other requirements are fresh water sources, 500<br />

hectares of non-forest and non-litigation land within<br />

3 to 4 km of the mines for setting up the plant, besides<br />

preparedness of the company to start production of 10<br />

million tons per annum <strong>coal</strong> from 2014 for the next 10 years.<br />

Nalco needs 8-10 million tons per annum (mtpa) of thermal<br />

grade <strong>coal</strong>, 4-5 mtpa of which is for its 1250-MW pit head<br />

captive power plant (CPP) for East Kalimantan project<br />

and rest for its energy requirements elsewhere. Nalco has<br />

already opened an office in Jakarta, the capital of Indonesia,<br />

to expedite the project activities.<br />

The company has set an ambitious target of achieving<br />

an annual turnover of `25,000 crore by 2020, giving a major<br />

thrust to diversification and capacity expansion. Meanwhile,<br />

the company has also sought <strong>coal</strong> blocks in Orissa and is<br />

ready to establish a power plant with a capacity of up to<br />

4000 MW if granted proper linkages.<br />

Besides proposing to set up two independent thermal<br />

power projects (IPPs) in Orissa, Nalco is ready to establish<br />

a nuclear power plant in Gujarat as part of its plan to enter<br />

the energy sector in a big way. The company has already<br />

signed a memorandum of understanding (MoU) with<br />

the Nuclear Power Corporation of India Ltd (NPCIL) for<br />

setting up a nuclear power plant as a joint venture. The<br />

central government has accorded approval for a 1400-MW<br />

project comprising two 700-MW units.<br />

In addition, the Navaratna PSU plans to set up a super<br />

critical thermal power plant of 1980-MW capacity (3x660<br />

MW) in Dhenkanal district, along with another IPP. The<br />

company is also keen to enter into a strategic partnership<br />

with Orissa Mining Corporation (OMC) and Orissa Hydro<br />

Power Corporation (OHPC) for developing <strong>coal</strong> blocks to<br />

set up power plants. Plans are also afoot to set up a joint<br />

venture cement plant for effective utilisation of fly ash<br />

generated from the company's captive power plant (CPP)<br />

at Angul.<br />

COAL INSIGHTS 61 October 2010


CORPORATE<br />

Sandvik installs its first primary<br />

gyratory crusher<br />

Coal Insights Bureau<br />

Sandvik Mining and Construction, a<br />

unit of Sweden-based Sandvik Group,<br />

has installed its first primary gyratory<br />

crusher, a CG820, in a record time of only 18<br />

days, at the iron ore mine of Tata Steel Ltd at<br />

Noamundi, a company official said.<br />

“This is the quickest know time for<br />

replacement of an old crusher, including<br />

total installation of a new primary gyratory<br />

crusher,” the Regional Product Line Manager,<br />

Mine Crushing, Sandvik Asia, Avijit Paul,<br />

said.<br />

The 18 day-period of installation<br />

comprised dismantling the old crusher and<br />

two feeders, assembly and installation of the<br />

gyratory crusher, erection of apron feeders,<br />

installation of VFD drive and complete<br />

automation, Paul said.<br />

A replacement and installation of this size<br />

usually requires a minimum time of 30 days,<br />

he claimed.<br />

The crusher was supplied by Sandvik Mining and<br />

Construction for the processing of ore with a maximum feed<br />

size of 1200 mm (47.2 inches) and capacity up to 3500 mtps<br />

(3858 stph).<br />

The CG820 primary gyratory crusher replaced a Fuller<br />

Trailor primary gyratory crusher in the plant. The replacement<br />

will lead to modernisation of the primary crushing stage,<br />

increased capacity, large feed size intake and a more power<br />

drive, Paul said.<br />

According to him, Tata Steel chose Sandvik as supplier<br />

due to its ability to present a technically superior design with<br />

such features as spherical spider bearing,<br />

hydraulic adjustment, secured concave liners,<br />

hydraulic tank instrumentation system and<br />

the unique Automative Setting Regulation<br />

System.<br />

“In addition, delivery time was one of<br />

the key points in securing the order. The<br />

installation time was the shortest recorded<br />

at Tata Steel for a job of this magnitude,” he<br />

added.<br />

“The Sandvik CG820 primary gyratory<br />

crusher supply will be a reference point of<br />

major value, since it is the first crusher of this<br />

type to be supplied by Sandvik and has been<br />

supplied to the world-renowned company,”<br />

Paul said.<br />

Moreover, the overall job of dismantling,<br />

installation and commissioning was a success<br />

in terms of time, he added.<br />

Sandvik is a global industrial group<br />

with advanced products and world-leading<br />

positions in selected areas – tools for metal cutting, equipment<br />

and tools for the mining and construction industries, stainless<br />

materials, special alloys, metallic and ceramic resistance<br />

materials as well as process systems. The company has<br />

representation in 130 countries with annual sales of nearly<br />

SEK 72,000 million.<br />

Sandvik Mining and Construction is a business area within<br />

the Sandvik Group and a leading global supplier of equipment,<br />

cemented-carbide tools, service and technical solutions for the<br />

excavation and sizing of rocks and minerals in the mining and<br />

construction industries.<br />

COAL INSIGHTS 62 October 2010


CORPORATE<br />

Cil in top league after ipo success<br />

Coal Insights Bureau<br />

Coal India Ltd (CIL) is aiming at a plum position among<br />

the top 10 valued companies when its shares get listed<br />

in the stock exchanges on November 4, a day ahead<br />

of Diwali. In keeping with expectations, a panel of ministers<br />

has finalised the offer price at `245 per share, paving the<br />

way for the listing of the company’s shares in the Bombay<br />

Stock Exchange and National Stock Exchange. There were all<br />

indications that the government is likely to price the IPO at the<br />

top end of the price range, raising about $3.5 billion.<br />

India is selling stakes in around 60 firms over the next few<br />

years, and the strong appetite for Coal India contrasts with<br />

the sluggish demand for some of its recent offerings and adds<br />

pressure on the government to price future deals attractively.<br />

SCI keen on logistics JV with CIL<br />

Tamajit Pain<br />

State-owned Shipping Corporation of India (SCI) is<br />

keen to forge an alliance with Coal India Ltd (CIL) for<br />

transporting <strong>coal</strong>. The company hopes to have the JV<br />

unit with Coal India Ltd and it is likely to be a 50:50<br />

partnership, according to SCI chairman and managing<br />

director S. Hajara. SCI had already inked a JV with SAIL<br />

for acquisition of Panamax bulk carriers.<br />

The joint venture will look into <strong>handling</strong> CIL’s <strong>coal</strong><br />

import requirements. Meanwhile, CIL’s tender for import<br />

of <strong>coal</strong> would likely be issued after the initial public<br />

offering gets over in November, according to its chairman<br />

Partha S. Bhattacharyya. “We will finalise the import<br />

tenders only after the IPO. We will issue the tenders<br />

definitely this year. How much would be imported would<br />

be finalised only during that time,” he said. According to<br />

senior officials in the company, the <strong>coal</strong> major will import<br />

around 6 million tons (mt) of <strong>coal</strong> this year and around 4<br />

mt will be earmarked for NTPC Ltd.<br />

Meanwhile, the government has approved selling its<br />

10 percent stake in SCI and allowed it to raise 10 percent<br />

fresh equity, paving the way for `1300-crore public issue<br />

that is likely to hit markets by December. After the<br />

issue government holding in SCI will come down from<br />

80.12 percent to 63.75 percent. The timeline for the IPO<br />

will be drawn up in consultation with the shipping and<br />

divestment ministries and the funds generated will be<br />

part-utilised for SCI's acquisitions. SCI has 28 vessels<br />

on order and around 30 more vessels are to be ordered.<br />

The last vessel in the series is expected to be delivered by<br />

end-October 2010. With addition of this vessel, SCI's fleet<br />

strength will go up to 75.<br />

Coal <strong>India's</strong> IPO, the <strong>largest</strong> in the country's history, was<br />

subscribed more than 15 times by close on October 21, with<br />

most bids at the top end of the 225 to 245 rupees price range.<br />

The four-day initial public offer of Coal India Ltd (CIL)<br />

made history by generating bids worth `2,35,290 crore. It is<br />

expected fetch the government over `15,000 crore, the <strong>largest</strong><br />

sum ever garnered in India through a share sale. The IPO,<br />

which had a price band of `225-245 per share, generated total<br />

demand for over 960.36 crore shares, though only 63.16 crore<br />

equities were on offer. Individual investors and Coal India<br />

staff will get a 5 percent discount on the offer price.<br />

At this price, Kolkata-based Coal India, which accounts<br />

for nearly 80 percent of <strong>coal</strong> output in Asia's third-<strong>largest</strong><br />

economy and is the world's <strong>largest</strong> <strong>coal</strong> miner, will be worth<br />

$35 billion, ranking it seventh among <strong>India's</strong> listed firms.<br />

The government sold 631.6 million shares in the IPO, which<br />

received robust response from investors seeking exposure to<br />

an economy growing at 8.5 percent.<br />

The institutional order book was heavily oversubscribed,<br />

with orders worth $27 billion from foreign investors. Those<br />

funds poured in on top of record flows from overseas into<br />

Indian stocks this year that recently pushed the rupee to a<br />

25-month high. Coal <strong>India's</strong> IPO will surpass Reliance Power's<br />

$3-billion listing in 2008 as <strong>India's</strong> <strong>largest</strong> new issue, and<br />

comes to market amid a flurry of big deals in Asia. A dominant<br />

position in a country that is heavily reliant on <strong>coal</strong>-fired power<br />

and a valuation considered attractive relative to peers has<br />

made Coal India a near must-own for investors.<br />

Demand for <strong>coal</strong> is forecast to grow at 11 percent a year in<br />

India, which aims to halve its peak-hour power deficit of nearly<br />

14 percent over the next two years and triple its generation<br />

capacity over the next decade. Coal India expects profits to<br />

rise by 25 percent this fiscal year, helped by rising demand,<br />

and has set aside $1.2 billion for overseas acquisitions in the<br />

year to March 2011. It is currently evaluating proposals to buy<br />

stakes in <strong>coal</strong> firms in the US, Australia and Indonesia.<br />

Local and foreign brokerages estimated that Coal India<br />

could see upside of roughly 30 percent from its IPO valuation<br />

range, given its lower earnings volatility, a large undeveloped<br />

resource base and potential to increase prices. Morgan Stanley,<br />

Citigroup, Kotak Mahindra Capital, Enam Securities, Deutsche<br />

Bank and Bank of America-Merrill Lynch are managers on the<br />

offer. The government has sold 10 percent of its stake in the<br />

world's <strong>largest</strong> <strong>coal</strong> producer through the public offer. Prior to<br />

the IPO, CIL was a fully government-owned entity.<br />

CIL is the <strong>largest</strong> <strong>coal</strong> producer in the world, with 64<br />

billion tons of reserves as of April 2010. However, CIL will not<br />

receive any proceeds from the offer and all proceeds will go<br />

to the selling shareholder (GoI). Post issue the government’s<br />

stake will come down to 89.99 percent.<br />

COAL INSIGHTS 63 October 2010


CORPORATE<br />

Ntpc’s first nuclear power plant<br />

likely by 2013-14<br />

Coal Insights Bureau<br />

The National Thermal Power Corporation Ltd (NTPC),<br />

Asia’s <strong>largest</strong> power generator, is expected to start its<br />

first nuclear power plant along with Nuclear Power<br />

Corporation of India Ltd (NPCIL) by 2013-14 with a capacity<br />

of around 1400 MW, a top official of the company said.<br />

The company is also aiming to become the <strong>largest</strong> and best<br />

power generator in the world and is also open to opportunities<br />

to acquire running power plants abroad with fuel linkages.<br />

“Two possible projects have been identified. I can only<br />

share the information that the possible sites are in Haryana<br />

and Madhya Pradesh. We will acquire one of these quickly,<br />

maybe by 2013-14. It may have 2 x 700 MW capacity,” NTPC’s<br />

newly appointed chairman and managing director, Arup Roy<br />

Choudhury, said in October.<br />

NTPC had singed a Memorandum of Understanding<br />

(MoU) with NPCIL in January 2009 to form a joint venture<br />

for setting up nuclear power projects with capacity of about<br />

2000 MW. This meant that a joint venture company with 51<br />

percent stake of NPCIL and 49 percent stake of NTPC was to<br />

be formed for this purpose.<br />

The power PSU had, in consultation with the Power Grid<br />

Corporation of India Ltd (PGCIL), zeroed in on certain sites<br />

for the proposed nuclear plant and a final decision would be<br />

taken on the issue after securing the formal approval of the<br />

Department of Atomic Energy (DAE).<br />

NTPC has formed a Nuclear Power Cell headed by officers<br />

trained at the Bhabha Atomic Research Centre (BARC) for<br />

building capacity in this field. NTPC, which has an installed<br />

capacity of over 32,000 MW from all sources of energy, plans<br />

to raise this capacity to 75,000 MW by 2017 through a mix of<br />

thermal, hydel and nuclear power.<br />

Meanwhile, the company is looking at changing its<br />

strategy for setting up hydel power plants in view of the<br />

setbacks encountered at Loharinag Pala. “There is a re-think<br />

but not in terms of not doing it any more. Rethinking is about<br />

strategy. How do we avoid a situation where we get surprises<br />

Loharinag Pala was a surprise,” Choudhury, who took charge<br />

on August 31, said.<br />

Incidentally, a Group of Ministers (GoM) had scrapped the<br />

company’s 600 MW Loharinag Pala project on Bhagirathi river<br />

in Uttarakhand which was a source of contention for religious<br />

and environmental reasons.<br />

The project was uncertain as the government first<br />

suspended the work and later resumed work citing huge<br />

financial costs. More than Rs 700 crore was already spent<br />

when the project was scrapped.<br />

Financially, it did not affect NTPC as the Centre<br />

has committed to<br />

compensate the<br />

company, Choudhury<br />

said. But what did<br />

prove costly was the<br />

amount of time and<br />

energy wasted on the<br />

project after which the<br />

company was forced to<br />

scrap it, he added.<br />

Strategy<br />

The company aims to<br />

become the <strong>largest</strong> and<br />

best power generator<br />

in the world, the CMD<br />

said, adding, “We are Arup Roy Choudhury, CMD NTPC<br />

already the best in<br />

capacity utilisation. But we are not the best globally. We are<br />

number two or three in some aspect or the other,” Choudhury<br />

said in an interview to a newspaper.<br />

With just 700 unit per capita consumption, the country sees<br />

enough possibility for growth and be the best. “Secondly, we<br />

have to be more professional in costing and design. We must<br />

have the best of both. You will find us competitive against the<br />

private sector in the tariff-based (bidding) regime,” the CMD<br />

said.<br />

Explaining the point, he said the company is looking at two<br />

basic components of competitiveness. One is the engineering<br />

department, where NTPC is among the biggest and the oldest.<br />

“We have to look at more efficient engineering rather than reengineering,”<br />

he said.<br />

There have been technological developments and with<br />

change in time, NTPC has to see whether that can reduce the<br />

company’s costs and make for more efficient designs and for<br />

this a team is already on the job, Choudhury said.<br />

The second point is how to reduce cost of fuel, even if it is<br />

imported. “We are at present importing <strong>coal</strong> through STC or<br />

MMTC, but we hope to do it ourselves going forward and that<br />

should make it more cost-effective,” he added.<br />

Overseas ventures<br />

Running power plants abroad with fuel linkages is another<br />

line of thinking. “Why can’t NTPC buy power plants in Europe<br />

or Australia with good <strong>coal</strong> linkages” he said. Ownership in<br />

mines abroad too are a possibility, Choudhury added.<br />

COAL INSIGHTS 64 October 2010


CORPORATE<br />

Banks not tapped for captive block funds<br />

Coal Insights Bureau<br />

Although a number of companies have been allotted<br />

captive <strong>coal</strong> blocks and they need funds to develop the<br />

same, surprisingly no one has approached the bankers<br />

for funds so far. According to the chairman and managing<br />

director of state-run Indian Bank, T.M. Bhasin, “so far they<br />

have not approached us. We will decide, if they approach.”<br />

Another senior official of a state-run bank said Coal<br />

India, which produces more than 80 percent of the total <strong>coal</strong><br />

production in the country, is flush with funds and does not<br />

need finance for its projects.<br />

The captive miners also partner with leading miners for<br />

their project and do not need initial funding for the same, he<br />

said. However, Indian bank advances to the steel industry are<br />

likely to rise in the coming days as the industry is likely to do<br />

well, leading bankers felt.<br />

“Our current portfolio in the steel industry is around `2500<br />

crore, mainly with Integrated Steel Plants. It is doing well. We<br />

are quite bullish on the steel industry and expect the portfolio<br />

to rise,” Bhasin told Coal Insights.<br />

He said if the economy is growing at the rate of around<br />

9 to 10 percent, then “steel and cement sectors will naturally<br />

do well”. “With focus of the government on infrastructure,<br />

both steel and cement sectors are likely to grow,” he added.<br />

Meanwhile, it is becoming increasingly difficult to obtain<br />

international funding for <strong>coal</strong>-fired projects.<br />

The US government has been stepping up pressure on the<br />

World Bank not to fund <strong>coal</strong>-fired power plants in developing<br />

countries, a move which was being opposed by developing<br />

countries like India and China. Recently, Bucyrus International<br />

Inc’s sale of <strong>coal</strong>-mining equipment for a power plant in India<br />

won US Export-Import Bank financial approval, advancing a<br />

project that was rejected in June amid environmental concerns.<br />

The government-backed lender agreed to distribute $900<br />

million in loan guarantees for Reliance Power Ltd to buy from<br />

US companies in building a <strong>coal</strong>-fired power plant.<br />

Bucyrus had lobbied US lawmakers to revive the deal that<br />

was initially turned down after groups such as the Sierra Club<br />

said that funding would undercut the Obama administration’s<br />

pledge to limit export financing on projects that might harm<br />

the environment. Reliance won preliminary environmental<br />

approval in July after giving the bank a pledge to cap the<br />

plant’s carbon emissions.<br />

Reliance Power of Mumbai was awarded the project to<br />

build a power plant in Sasan, central India, in July 2007, using<br />

<strong>coal</strong> that has been mined nearby. The company expects to have<br />

1320 MW of capacity at the plant by March 2012. Environmental<br />

groups had alleged that the annual estimated amount of<br />

emissions from the Sasan plant was more than double the<br />

level from all projects funded by the US-government-backed<br />

lender last year.<br />

COAL INSIGHTS 65 October 2010


Logistics<br />

Freight rates improve strongly in end-Oct<br />

Sarbani Haldar<br />

Dry bulk freight rates were strongly volatile throughout<br />

September on the back of varied vessel chartering<br />

activities. Though rates improved somewhat during<br />

the beginning of the month, they later declined on the back of<br />

low chartering activity as a result of less cargo to be shipped.<br />

However, towards the end of the month, rates unexpectedly<br />

improved, mainly in the Capesize segment, due to the rising<br />

demand for iron ore from China. Over the next few weeks,<br />

the rates remained at nearly the same level with the Capesize<br />

segment witnessing very strong improvements during the<br />

initial days of October.<br />

With iron ore inventory in the country being low, it is likely<br />

that China would be importing a lot of iron ore for the fourth<br />

quarter. In the last week of October too, iron ore producer Vale<br />

secured more than 12 vessels. Around the end of the same<br />

week, the Capesize freight rates on the Australia to China<br />

route were around $11.75 to $12 per ton, while freight rates<br />

in the Brazil to China route were around $31 to $31.5 per ton.<br />

The sentiments in this region are also upbeat at the moment<br />

as several vessels continue to be fixed from Port Hedland and<br />

Dampier. As per market sources, rates in the South America<br />

to China route climbed steadily, with reports of freight rates<br />

being fixed at $34 per ton at Itaqui/Qingdao.<br />

China’s iron ore imports would continue to pull up rates in<br />

the Capesize segment in the coming days as well, as presently<br />

the iron ore stocks in the country are low and domestic rates<br />

are also high thereby making imports favourable. Besides,<br />

keeping in mind the winter season, demand for thermal<br />

<strong>coal</strong> from this region too, would improve further thereby<br />

supporting the rates.<br />

However, rates in both the Supramax and the Panamax<br />

segments have cooled down to some extent during this week.<br />

Much of the weakness in the Supramax rates was owing to less<br />

trading activity in the India to China route during this week.<br />

4500<br />

4000<br />

3500<br />

3000<br />

2500<br />

2000<br />

1500<br />

1000<br />

2-Aug 11-Aug 20-Aug 29-Aug 7-Sep 16-Sep 25-Sep 4-Oct 13-Oct 22-Oct<br />

Baltic Dry Index<br />

Baltic Supramax Index<br />

Source: Insights Research<br />

Baltic Exchange Index<br />

Baltic Capsize Index<br />

Baltic Panamax Index<br />

Tex Report data has revealed that spot freight rates in the<br />

Brazil to China route have improved since September. For<br />

transporting 1,60,000 tons of iron ore in a Capesize vessel<br />

from Tubarao, Brazil to Qingdao, China, the freight rate had<br />

been fixed at $30.60 per ton for a laycan scheduled for October<br />

30 to November 5. Earlier, in the same route, in September,<br />

for transporting the same quantity of iron ore for the same<br />

destination, the freight rate was $29.50 per ton for a laycan<br />

scheduled for October 1 to October 10.<br />

Rates in the Western Australia to China route have also<br />

behaved in the same manner. According to Tex Report data,<br />

spot rates for transporting 1,70,000 tons of iron ore from Port<br />

Hedland, Western Australia to Qingdao, China, the freight<br />

rate was $11.80 per ton for a laycan scheduled for November<br />

1 to November 10. Earlier, in the same route, for transporting<br />

the same quantity from Port Hedland, Australia to Qingdao,<br />

China, the freight rate has been fixed at $10.15 per ton for a<br />

laycan scheduled for October 6 to October 15.<br />

Although the present market conditions would be<br />

conducive for improvement in the Capesize rates, the large<br />

supply of new building vessels coming on stream during this<br />

week could be a source of weakness in rates. As per market<br />

sources, 20 new vessels have been handed over to the owners<br />

as compared to 11 vessels being sent to the scrapyard. Going<br />

by the way the dry bulk market is poised, Capesize rates could<br />

see some improvement due to the iron ore demand, provided<br />

China continues to source ore. Keeping everything in mind,<br />

rates might just continue to hover at the present levels in the<br />

coming week with a minor upward or downward correction.<br />

Earlier, towards the end of September, rates in the Capesize<br />

segment rose due to improving demand for chartering vessels<br />

ahead of the long Chinese holidays. Spot rates in the Brazil to<br />

China route were reported to be around $28 per ton. In the<br />

Western Australia to China route, the Capesize fixture rates<br />

stood at $10.81 per ton.<br />

The increasing iron ore prices also supported rates to<br />

a large extent. Besides, the rates were buoyed by growing<br />

expectations of firm demand from Chinese steel mills, which<br />

have been asked to resume production after a governmentimposed<br />

shutdown. As per available information, several<br />

mills in China’s steel production hub of Hebei province,<br />

which have been either shut down or told to cut output by as<br />

much as 70 percent as part of Beijing’s power-saving drive,<br />

have been directed to restart production.<br />

Another factor affecting rates in India, is the ban on importing<br />

of iron ore from Karnataka, which has put pressure on the supply<br />

of ore, thereby pulling up rates. Earlier in September, reports<br />

of China taking measures to shut down obsolete steel mills<br />

and other plants together with its power conservation drive,<br />

weighed down on the market sentiments, which in turn pulled<br />

COAL INSIGHTS 66 October 2010


Logistics<br />

down rates and increased vessel supply. Going<br />

by the way the market is poised right now,<br />

rates might improve. There are many cargo<br />

requirements building from the US, Gulf and<br />

ECSA which should be good news.<br />

But, demand for iron ore is likely to slow<br />

down in some segments which might result<br />

in rates to stabilise. In the long term, rates<br />

would improve as China and other European<br />

countries would be looking to replenish their<br />

stocks before the end of the winter holidays.<br />

On the whole, there is a strong chance that<br />

rates might improve in the coming week.<br />

Baltic Dry Index<br />

The absence of sustained demand and low<br />

interest in chartering vessels have resulted<br />

in fluctuations in the freight rates which<br />

were reflected in the way the Baltic Dry<br />

Index (BDI) moved over the past one month.<br />

But, rates have improved and are going<br />

steady since the beginning of October. After<br />

beginning on 2741 points on September 1, the<br />

BDI improved to 2995 points on September<br />

10. However, it displayed strong volatility<br />

over the next few days and slid to 2452 points<br />

on October 1, improving again to 2727 points<br />

on October 22.<br />

Much of the volatility in the BDI during<br />

September was owing to high fluctuations<br />

in the Capesize rates. The Baltic Capesize<br />

Index (BCI) which began on 3643 points on<br />

September 1 improved to 4024 points on<br />

September 8. However, low demand from<br />

China pulled down the Index over the next<br />

few days and the BCI declined to its lowest<br />

at 3104 points on September 23. Improving<br />

demand for vessels later pulled up the BCI<br />

to 3149 points on October 1 but it rebounded<br />

strongly to record 4373 points on October 22.<br />

The Baltic Supramax Index (BSI) too,<br />

declined over the past one month. After<br />

beginning on 2029 points on September<br />

1, the Index improved to 2046 points on<br />

September 10. Around the end of the month,<br />

the Index slipped to 1843 points on October<br />

1, rebounding later to 1894 points on October<br />

8. However, it declined later to 1791 points<br />

on October 22.<br />

The Baltic Panamax Index (BPI) which had<br />

began on a low of 2955 points on September<br />

1 improved to 3396 points on September 9.<br />

However, it declined later to 2412 points on<br />

October 1 and slid further to 2403 points on<br />

October 8. It declined again to 2219 points on<br />

October 22.<br />

Railways traffic improves in Sept<br />

Sarbani Haldar<br />

Traffic movement by the Indian Railways has improved in September 2010 as<br />

compared to the same period a year ago. For this month too, <strong>coal</strong> movement<br />

by the Indian Railways strongly improved while traffic volumes for iron ore<br />

and other cargoes remained low. During September 2010 the traffic movement<br />

by the Indian Railways improved 2.35 percent as it moved 71.47 million tons<br />

(mt) of freight traffic compared to 69.83 mt moved by it during the corresponding<br />

period of the previous year. However, with regard to the traffic volumes moved<br />

in August, the Railways witnessed a decline in its traffic in September. In August<br />

2010, the Indian Railways had moved 74.20 mt of freight traffic.<br />

According to the recent data published by the Indian Railways, during<br />

September 2010, the total <strong>coal</strong> movement improved by 7.09 percent to 31.89 mt<br />

as compared to 29.78 mt of <strong>coal</strong> moved by it during the corresponding period<br />

of the previous year. Incidentally, the <strong>coal</strong> traffic movement by the Indian<br />

Railways during the month has declined by 6.86 percent as compared to 34.24<br />

mt of <strong>coal</strong> moved by it during August 2010.<br />

The <strong>coal</strong> movement for the washeries witnessed the strongest improvement<br />

of 33.33 percent to 0.12 mt as compared to 0.09 mt of <strong>coal</strong> moved during the<br />

corresponding period of the previous year. Besides, <strong>coal</strong> movement for steel<br />

plants improved 7.69 percent to 3.64 mt as compared to 3.38 mt moved during<br />

the corresponding period of the previous year. Other than this, <strong>coal</strong> traffic<br />

movement for public use improved 10.91 percent to 6.81 mt as compared to<br />

6.14 mt moved during the corresponding period of the previous year.<br />

Meanwhile, iron ore traffic moved by the Indian Railways continued<br />

to decline even for this month. As per the data, during September 2010, iron<br />

ore movement by the Indian Railways declined by 20.14 percent to 8.92 mt<br />

as compared to 11.17 mt moved by it during the corresponding period of the<br />

previous year. During August 2010, iron ore movement by the Indian Railways<br />

fell by a massive 23.56 percent to 9.41 mt. In terms of volumes, however, iron ore<br />

movement by the Railways has declined. In September 2010, the Indian Railways<br />

moved 8.92 mt of iron ore. Volumes of iron ore meant for exports, moved by the<br />

Indian Railways, more than halved during September 2010 as compared to the<br />

corresponding period of the previous year. As per data in September 2010, iron<br />

ore meant for exports declined by 50.99 percent to 1.98 mt as compared to 4.04<br />

mt moved by it during the corresponding period of the previous year.<br />

However, pig iron and finished steel movement by the Indian Railways<br />

improved by 6.43 percent to 2.65 mt in August 2010, as compared to 2.49 mt<br />

moved by it during the corresponding period of the previous year. Besides,<br />

movement of raw material for steel plants, except iron ore, have improved 3.13<br />

percent to 0.99 mt as compared to 0.96 mt moved by it during the corresponding<br />

period of the previous year. In September 2010, cement movement by the Indian<br />

Railways increased 4.03 percent to 7.23 mt as compared to 6.95 mt moved<br />

during the corresponding period of the previous year.<br />

Container service movement during September 2010 has witnessed a<br />

massive improvement of 29.43 percent to 3.43 mt as compared to 2.65 mt<br />

moved during the corresponding period of the previous year. Other goods<br />

movement by the Indian Railways during September 2010 declined by 8.70<br />

percent to 5.14 mt as compared to 5.63 mt moved during the corresponding<br />

period of the previous year. Meanwhil,e the total traffic movement by the<br />

Indian Railways during the period April 1, 2010 to September 30, 2010<br />

improved 2.34 percent to 438.20 mt as compared to 428.16 mt moved during<br />

the corresponding period of the previous year.<br />

COAL INSIGHTS 67 October 2010


Power sector update<br />

ALL INDIA ENERGY GENERATION,<br />

GENERATION (GWH)<br />

Category<br />

Monitored<br />

Capacity<br />

(MW)<br />

Target<br />

April 2010 to<br />

March 2011<br />

PROGRAMME<br />

ACTUAL<br />

September 2010<br />

ACTUAL SAME<br />

MONTH (2009-10)<br />

% OF<br />

PROGRAMME<br />

% OF LAST<br />

YEAR<br />

PROGRAMME<br />

THERMAL 106135.92 690856.50 54288.43 47077.92 48767.10 86.72 96.54 329362.08<br />

NUCLEAR 4560.00 22000.00 1760.00 2008.99 1626.73 114.15 123.50 10342.00<br />

HYDRO 37328.40 111352.00 12880.76 14250.97 12155.37 110.64 117.24 64591.81<br />

BHUTAN IMP 0.00 6548.00 1112.90 977.44 929.43 87.83 105.17 4739.19<br />

TOTAL 148024.32 830756.50 70042.09 64315.32 63478.63 91.82 101.32 409035.08<br />

NORTHERN REGION<br />

THERMAL 25505.26 171704.41 13854.65 1292.03 12114.26 81.50 93.21 80746.12<br />

NUCLEAR 1620.00 8553.00 687.00 667.46 298.95 97.16 223.27 4000.00<br />

HYDRO 13678.25 51044.00 5615.92 7258.10 5353.54 129.24 135.58 33813.00<br />

TOTAL 40803.51 231301.41 20157.57 19217.59 17766.75 95.34 108.17 118559.12<br />

WESTERN REGION<br />

THERMAL 37026.31 238109.18 18464.99 16810.93 18057.52 91.04 93.10 113374.11<br />

NUCLEAR 1840.00 8601.00 723.00 826.96 839.09 114.38 98.55 3972.00<br />

HYDRO 7392.00 14193.00 1655.40 1984.00 1713.62 119.85 115.78 6373.40<br />

TOTAL 46258.31 260903.18 20843.39 19621.89 20610.22 94.14 95.20 123719.51<br />

SOUTHERN REGION<br />

THERMAL 22970.80 148159.93 11341.78 10340.94 10439.15 91.18 99.06 72587.96<br />

NUCLEAR 1100.00 4846.00 350.00 514.57 488.69 147.02 105.30 2370.00<br />

HYDRO 11294.45 31882.00 3631.34 3456.54 3497.48 95.19 98.33 16144.88<br />

TOTAL 35365.25 184887.93 15323.12 14312.05 14425.32 93.40 99.21 91102.84<br />

EASTERN REGION<br />

THERMAL 19775.05 128594.90 10273.92 8280.24 7814.74 80.59 105.96 60577.32<br />

HYDRO 3847.70 9988.00 1458.16 969.33 1126.60 66.48 86.04 5763.21<br />

TOTAL 23622.75 138582.90 11732.08 9249.57 8941.34 78.84 103.45 66340.53<br />

NORTH EASTERN REGION<br />

THERMAL 858.50 4288.08 353.09 353.78 341.43 100.20 103.62 2076.57<br />

HYDRO 1116.00 4245.00 519.94 583.00 464.14 112.13 125.61 2497.32<br />

TOTAL 1974.50 8533.08 873.03 936.78 805.57 107.30 116.29 4573.89<br />

Provisional based on actual-cum-assessment<br />

COAL INSIGHTS 68 October 2010


Power sector update<br />

PROGRAMME AND PLANT LOAD FACTOR<br />

PLANT LOAD FACTOR %<br />

APRIL 2010 – September 2010 September 2010 APRIL 2010 - September 2010<br />

ACTUAL<br />

ACTUAL SAME<br />

PERIOD (2009-10)<br />

% OF<br />

PROGRAMME<br />

% OF LAST<br />

YEAR<br />

PROGRAMME<br />

ACTUAL<br />

ACTUAL SAME<br />

MONTH (2009-10)<br />

PROGRAMME<br />

ACTUAL<br />

ACTUAL SAME<br />

PERIOD (2009-10)<br />

317331.09 308928.98 96.35 102.72 69.46 63..88 71.35 71.60 72.02 75.75<br />

10853.54 8816.18 104.95 123.11 54.81 61.19 54.84 52.80 54.19 48.72<br />

65111.34 60599.02 100.80 107.45<br />

4093.50 3889.89 86.38 105.23<br />

397389.47 382234.07 97.15 103.96<br />

78200.58 79043.04 96.85 98.93 70.91 64.97 75.23 70.62 75.44 82.36<br />

3685.98 1581.74 92.15 233.03 62.77 57.22 35.19 59.92 51.81 30.52<br />

35350.02 32833.34 104.55 107.67<br />

117236.58 113458.12 98.88 103.33<br />

111974.97 106540.16 98.77 105.10 70.14 63.67 76.41 71.32 71.04 75.88<br />

4531.28 4395.70 114.08 103.08 54.57 62.42 63.34 49.15 56.07 54.39<br />

7625.47 6926.35 119.65 110.09<br />

124131.75 117862.21 100.33 105.32<br />

70876.28 70298.77 97.64 100.82 71.64 67.57 73.09 78.71 78.71 83.39<br />

2636.28 2838.74 111.24 92.87 44.19 64.97 61.70 49.06 54.57 58.76<br />

14410.03 13454.65 89.25 107.10<br />

87922.59 86592.16 96.15 101.54<br />

54225.46 50929.46 89.51 106.47 65.46 60.09 58.94 67.50 64.43 62.75<br />

5250.20 5303.03 91.10 99.00<br />

59475.66 56232.49 89.65 105.77<br />

2053.80 2117.55 98.90 96.99 0.00 0.00 0.00 0.00 0.00 0.00<br />

2475.62 2081.65 99.13 118.93<br />

4529.42 4199.20 99.03 107.86<br />

Source: Central Electricity Authority<br />

COAL INSIGHTS 69 October 2010


Power sector update<br />

LIST OF UTILITY/ORGANISATION WHOSE<br />

PLF ACHIEVEMENT WERE LOWER THAN THE<br />

RESPECTIVE PROGRAMME DURING Sept 2010<br />

Name of Power Stn.<br />

Sector<br />

PLF in %<br />

Programme Achievement Shortfall<br />

I. CENTRAL<br />

BADARPUR TPS 87.47 61.82 25.65<br />

FARAKKA STPS 87.24 76.05 11.19<br />

KAHALGAON TPS 79.00 67.00 12.00<br />

RIHAND STPS 95.14 82.28 12.86<br />

SIMAHADRI 92.08 48.28 43.80<br />

TALCHER STPS 92.55 70.85 21.70<br />

RAMAGUNDAM STPS 91.45 89.77 1.68<br />

TANDA TPS 97.22 84.01 13.21<br />

UNCHAHAR TPS 80.03 74.28 5.75<br />

VINDHYACHAL STPS 86.95 82.25 4.70<br />

NEYVELI TPS-1 68.75 68.50 0.25<br />

MUZAFFARPUR TPS 25.25 7.68 17.57<br />

BOKARO'B' TPS 51.37 39.32 12.05<br />

CHANDRAPURA(DVC) 44.00 41.77 2.23<br />

DURGAPUR TPS 81.70 68.82 12.88<br />

II. STATE<br />

IPGPCL 76.13 24.34 51.79<br />

PSEB 85.24 61.23 24.01<br />

RRVUNL 73.10 62.68 10.42<br />

UPRVUNL 59.80 50.39 9.41<br />

GSECL 73.51 57.11 16.40<br />

GMDCL 80.56 56.38 24.18<br />

MAHAGENCO 68.84 40.75 28.09<br />

APGENCO 63.48 62.93 0.55<br />

MPPGCL 57.17 40.13 17.04<br />

KPCL 68.69 43.92 24.77<br />

TNEB 77.49 63.76 13.73<br />

BSEB 6.72 0.00 6.72<br />

TVNL 81.02 70.49 10.53<br />

DPL 72.26 19.31 52.95<br />

JSEB 36.62 13.00 23.62<br />

WBPDC 67.23 52.28 14.95<br />

OPGC 92.00 88.00 4.00<br />

Source: Central Electricity Authority<br />

SECTOR-WISE PLF(%) PROGRAMME<br />

AND ACHIEVEMENTS (THERMAL)<br />

September 2010 April 2010 - September 2010<br />

Prog. (%) Ach. (%)* Prog. (%) Ach. (%)*<br />

Central Sector 76.13 75.86 78.52 82.83<br />

State Sector 68.32 53.25 69.49 62.23<br />

Pvt.UTL Sector 84.20 77.89 83.43 82.94<br />

All India 69.46 63.88 71.60 72.02<br />

* Provisional based on actual-cum Assessment<br />

Source: Central Electricity Authority<br />

Capacity Addition & Generation During Sept 2010<br />

Description<br />

September 2010 September 2009<br />

Target Achivement Target Achivement<br />

CAPACITY ADDITION (MW)<br />

THERMAL 2521.50 500.00 509.00 250.00<br />

HYDRO 49.50 242.00 0.00 0.00<br />

NUCLEAR 0.00 0.00 0.00 0.00<br />

TOTAL 2571.00 742.00 509.00 250.00<br />

GENERATION (MU)<br />

THERMAL 54288.43 47077.78 51360.89 48767.10<br />

NUCLEAR 1760.00 2008.99 1527.00 1626.73<br />

HYDRO 12880.76 14250.89 13114.00 12155.37<br />

BHUTAN IMPORT 1112.90 977.44 1064.00 929.43<br />

TOTAL 70042.09 64315.10 67065.89 63478.63<br />

TARGET/ACHIEVEMENT IN CAPACITY<br />

ADDITION (MW) DURING September 2010<br />

ACHIEVEMENT IN GENERATION (MU)<br />

DURING September 2010<br />

Source: Central Electricity Authority<br />

ALL INDIA PLF (%) DURING September 2010<br />

Source: Central Electricity Authority<br />

COAL INSIGHTS 70 October 2010


Power sector update<br />

CAPACITY ADDITION FOR September 2010 AND APRIL 2010 - September 2010 (MW)<br />

Schemes Status of Schemes Target 2010-11<br />

September 2010 April 2010 - September 2010 Deviation<br />

Target Achievement Target Achievement (+) / (-)<br />

Central 6015.00 1000.00 500.00 2240.00 1115.00 -1125.00<br />

Thermal<br />

State 6549.20 750.00 0.00 3137.20 1271.00 -1866.20<br />

Pvt. 6191.00 771.50 0.00 4078.50 2098.00 -1980.50<br />

Total 18755.20 2521.50 500.00 9455.70 4484.00 -4971.70<br />

Central 649.00 0.00 0.00 120.00 120.00 0.00<br />

Hydro<br />

State 356.00 0.00 50.00 223.00 139.00 -84.00<br />

Pvt. 461.00 49.50 192.00 241.50 192.00 -49.50<br />

Total 1466.00 49.50 242.00 584.50 451.00 -133.50<br />

Nuclear<br />

Central 1220.00 0.00 0.00 0.00 0.00 0.00<br />

Total 1220.00 0.00 0.00 0.00 0.00 0.00<br />

Central 7884.00 1000.00 500.00 2360.00 1235.00 -1125.00<br />

All India<br />

State 6905.20 750.00 50.00 3360.20 1410.00 -1950.20<br />

Pvt. 6652.00 821.00 192.00 4320.00 2290.00 -2030.00<br />

Total 21441.20 2571.00 742.00 10040.20 4935.00 -5105.20<br />

Source: Central Electricity Authority<br />

PROGRAMME AND ACHIEVEMEMT OF ENERGY GENERATION (MU)<br />

Gen. Sch.<br />

Target<br />

September 2010 April 2010 - September 2010<br />

Sector-Wise (2010-11)<br />

Programme Achievement* % Achieved Programme Achievement* % Achieved<br />

Thermal<br />

Central Sector 269999.11 21502.68 20231.88 94.09 130767.46 133900.09 102.40<br />

State Sector 317092.64 24783.46 18595.49 75.03 151129.08 130328.19 86.24<br />

Pvt. IPP Sector 76520.57 5635.90 6035.74 107.09 33188.73 38870.89 117.12<br />

Pvt. UTL Sector 27244.18 2366.39 2214.67 93.59 14276.81 14231.78 99.68<br />

Total 690856.50 54288.43 47077.78 86.72 329362.08 317330.95 96.35<br />

Hydro<br />

Central Sector 41642.00 4611.11 6570.62 142.50 26840.60 29296.80 109.15<br />

State Sector 63990.00 7654.01 6977.38 91.16 34011.24 32172.97 94.60<br />

Pvt. IPP Sector 4092.00 491.24 587.16 119.53 2937.57 2925.64 99.59<br />

Pvt. UTL Sector 1628.00 124.40 115.73 93.03 802.40 715.85 89.21<br />

Total 111352.00 12880.76 14250.89 110.64 64591.81 65111.26 100.80<br />

Nuclear<br />

Central Sector 22000.00 1760.00 2008.99 114.15 10342.00 10853.54 104.95<br />

Total 22000.00 1760.00 2008.99 114.15 10342.00 10853.54 104.95<br />

Bhutan Import 6548.00 1112.90 977.44 87.83 4739.19 4093.50 86.38<br />

All India<br />

Central Sector 333641.11 27873.79 28811.49 103.36 167950.06 174050.43 103.63<br />

State Sector 381082.64 32437.47 25572.87 78.84 185140.32 162501.16 87.77<br />

Pvt. Sector 109484.75 8617.93 8953.30 103.89 51205.51 56744.16 110.82<br />

Total 830756.50 70042.09 64315.10 91.82 409035.08 397389.25 97.15<br />

* Provisional based on actual-cum-Assesment Source: Central Electricity Authority<br />

CAPACITY ADDITION TARGET &<br />

ACHIEVEMENT (MW) APR 2010 - SepT 2010<br />

ALL INDIA ENERGY GENERATION DURING<br />

Apr 2010 - Sept 2010<br />

Source: Central Electricity Authority<br />

Source: Central Electricity Authority<br />

COAL INSIGHTS 71 October 2010


Power sector update<br />

POWER CUTS ON INDUSTRIES DURING August 2010<br />

State/Region Energy Cut Demand cut<br />

Northern Region<br />

Chandigarh<br />

Delhi<br />

No Notified Power Cut<br />

No Notified Power Cut<br />

Haryana 0 to 0.875 MU/day on HT/LT industries on different days. 0 to 250 MW cut on HT/LT industries for different hours on different days.<br />

HP<br />

J&K<br />

No notified power cut. But there is 3 hrs(from 18:30 hrs to 21:30 hrs) peak hrs restrictions on HT/LT industries.<br />

No Cuts on essentail loads like Hospitals, Defence, PHE(Water Supplies), Irrigation etc. and on domestic,commercial and mixed load feeders that have 100%<br />

consumer metering ; 9 Hrs and 30 minutes domestic,commercial and mixed load feeders with partial or no consumer metering ; 3 hours to 8 hours,depending on<br />

system peak load demands and system constraints on Industrial Consumers in Organised Industrial Estates.<br />

Punjab<br />

Rajasthan<br />

Uttar Pradesh<br />

0.64 to 1.80 MU/day on HT/LT industries<br />

No Notified Power Cut<br />

No Notified Power Cut<br />

600 MW cut on HT/LT industries. Restrictions timings 3 hrs (from 1830 to 2130<br />

hrs). Upto two weekly off day on arc/induction furnaces and one weekly off day<br />

general industry fed from feeders having predominant industrial load.<br />

Uttarakhand 0 to 4.1 MU/day on HT/LT industries on different days. 0 to 90 MW cut on HT/LT industries for different hours on different days.<br />

Western Region<br />

Chattisgarh Nil Nil<br />

Gujarat<br />

All industries are allowed to run their units on all days of week and if they want to avail staggered holiday, then they will have to stagger on notified day only and<br />

cannot avail as per their choice. All industries are required to keep their recess timings staggered.<br />

Madhya Pradesh Nil Nil<br />

Maharashtra Nil Nil<br />

Goa Nil Nil<br />

Southern Region<br />

Andhra Pradesh<br />

Karnataka<br />

Kerala<br />

Tamil Nadu<br />

Puducherry<br />

All EHT, HT and LT industries not to avail power except lighting load during peak hours (1830 hrs to 2230 hrs). However, there was load shedding of upto 998 MW<br />

(5.96 MU for the month).It includes the power cut component also.<br />

Nil; However, there was load shedding up to 900 MW (Total 298.6 MU for the month).<br />

Nil; However, there was load shedding up to 200 MW during peak hours (Total<br />

3.075 MU for the month)<br />

20% cut on base demand for all HT industrial and commercial services under tariff I & III and 20% cut on energy for LTCT industrial and commercial services w.e.f.<br />

27.05.10. All HT industrial and commercial consumers not to draw power from grid from 1800 hrs to 2200 hrs. There was load shedding of upto 2145 MW (Total<br />

319.385 MU for the month). All welding sets irrespective of connected load should not work between 6 p.m. and 8:30 p.m.<br />

There was load shedding of upto 42 MW (Total 2.37 MU)<br />

Eastern Region<br />

Bihar<br />

Jharkhand<br />

No Notified Cuts / Restrictions<br />

No Notified Cuts / Restrictions<br />

DVC Power cut to HT industries :NIL Power cut to LT industries :NIL<br />

Orissa<br />

No Statutory Cut<br />

West Bengal<br />

Power cut on HT industries is Nil.<br />

Note: Although some states have reported “No Notified Power Cuts”, load shedding/restrictions are imposed on industries on day to day basis depending<br />

upon availability of power vis-à-vis requirement.<br />

COAL INSIGHTS 72 October 2010


Power sector update<br />

Northern<br />

WESTERN<br />

SOUTHERN<br />

EASTERN<br />

List of critical Thermal Power Stations having critical <strong>coal</strong> stock of<br />

less than 7 days (As on 30-09-2010)<br />

1 Kota Import of <strong>coal</strong> during 2010-11 yet to commence.<br />

2 Obra Due to less receipt of <strong>coal</strong> from CIL during the month of Sept 2010 i.e, 84 % of ACQ.<br />

3 Rihand Due to less receipt of <strong>coal</strong> from CIL during the month of Sept 2010 i.e, 78 % of ACQ.<br />

4 Singrauli Due to higher generation.<br />

5 Anpara Due to less receipt of <strong>coal</strong> from CIL during the month of Sep., 2010 i.e, 94 % of ACQ.<br />

6 Gandhi Nagar Due to higher generation.<br />

7 Wanakbori Due to less receipt of <strong>coal</strong> from SECL during the month of Sept 2010 i.e, 68 % of ACQ.<br />

8 Torrent Power AEC Due to higher generation.<br />

9 Vindhyachal TPS Due to higher generation.<br />

10 Korba East -V Due to higher generation.<br />

11 Korba STPS Due to higher generation.<br />

12 Dhanu Due to higher generation.<br />

13 Paras Due to less receipt from CIL & delay in import of <strong>coal</strong>.<br />

14 Ramagundem Due to higher generation.<br />

15 Parli Due to less receipt from CIL & delay in import of <strong>coal</strong>.<br />

16 Ennore Due to constraints in <strong>coal</strong> transportation from ports to power station.<br />

17 North Chennai Due to constraints in <strong>coal</strong> transportation from ports to power station.<br />

18 Tuticorin Due to constraints in <strong>coal</strong> transportation from ports to power station.<br />

19 Kahalgaon<br />

i) Due to inadequate <strong>coal</strong> availability in linked mine ECL (Rajmahal)<br />

ii) Due to less receipt of <strong>coal</strong> because of transporting<br />

20 Talcher STPS Due to higher generation.<br />

21 IB Valley TPS Due to higher generation.<br />

22 Mejia Due to Higher Turn around time of rakes between Raniganj and the power station due to law and order problems.<br />

23 Bandel Due to delay in receipt of imported <strong>coal</strong><br />

24 Kolaghat TPS Due to less receipt from CIL & delay in import of <strong>coal</strong>.<br />

25 Farakka Due to less receipt of <strong>coal</strong> because of transporting and unloading limitations<br />

Source: Central Electricity Authority<br />

COAL INSIGHTS 73 October 2010


Power sector update<br />

POWER SUPPLY TO AGRICULTURAL SECTOR DURING September 2010<br />

State<br />

Average Hours of Supply<br />

Northern Region<br />

Chandigarh<br />

24 hrs/day<br />

Delhi<br />

24 hrs/day<br />

Haryana<br />

Three Phase Supply: 9.30 hrs/day<br />

HP<br />

24 hrs/day<br />

J&K –<br />

–<br />

Punjab<br />

Three Phase Supply: 10.78 hrs/day<br />

Rajasthan<br />

Three Phase Supply: 4 hrs/day<br />

Uttar Pradesh<br />

Three Phase Supply: 10.44 hrs/day<br />

Uttarakhand<br />

Three Phase Supply: 21.40 hrs/day<br />

Western Region<br />

Chattisgarh Three Phase Supply: 18 hrs/day –<br />

Gujarat<br />

Only 8 hours power supply in staggered form in rotation of day and night is given to Agriculture. No supply during rest of 16 hours. Jyotigram Yojana 24 hrs.<br />

Madhya Pradesh Three Phase Supply: 18:15 hrs/day Single phase Supply: 00:00 hrs/day<br />

Maharashtra Three Phase Supply: 17 hrs/day Single phase Supply: 20 hrs/day<br />

Goa<br />

No restriction<br />

Southern Region<br />

Andhra Pradesh Three Phase Supply: 07 hrs/day. –<br />

Karnataka Three Phase/ Single Phase Supply: 06 hrs/day No Supply: 12 hrs/day<br />

Kerala<br />

No Restrictions<br />

Tamil Nadu Three Phase Supply: 9 hrs/day Single Phase Supply: 15 hrs/day<br />

Puducherry<br />

No Restrictions<br />

Eastern Region<br />

Bihar<br />

About 18 hrs<br />

Jharkhand<br />

About 20 hrs<br />

Orissa<br />

About 24 hrs.<br />

–<br />

West Bengal<br />

24 hrs; Average about 23 hrs<br />

Source: Central Electricity Authority<br />

TRANSMISSION LINES (PROG & ACHIV) Sept 2010<br />

Fig. in ckt Kms<br />

Voltage Level/<br />

Sector<br />

Prog.<br />

2010-11<br />

Prog. 2010-11<br />

Incl. slipped<br />

Sept 2010 Apr - Sept 2010<br />

Prog. Achv. Prog. Achv.<br />

+/- 800 kV HVDC<br />

Central Sector 0 0 0 0 0 0<br />

State Sector 0 0 0 0 0 0<br />

TOTAL 0 0 0 0 0 0<br />

+/- 500 kV HVDC<br />

Central Sector 0 0 0 0 0 0<br />

JV/Private Sector 0 0 0 0 0 0<br />

TOTAL 0 0 0 0 0 0<br />

765 kV<br />

Central Sector 0 0 0 0 0 0<br />

State Sector 0 0 0 0 0 0<br />

TOTAL 0 0 0 0 0 0<br />

400 kV<br />

Central Sector 4408 7261 1088 502 2136 1094<br />

State Sector 2233 2889 228 103 1300 1081<br />

JV/Private Sector 2311 2365 373 62 1064 332<br />

TOTAL 12515 1689 667 4500 2507<br />

220 kV<br />

Central Sector 168 481 69 56 201 72<br />

State Sector 2936 5375 425 250 2419 2728<br />

JV/Private Sector 30 192 6 349 86 358<br />

TOTAL 6048 500 655 2706 3158<br />

Grand TOTAL 18563 2189 1322 7206 5665<br />

Source: Central Electricity Authority<br />

SUB-STATIONS (PROG & ACHIV) SEPT 2010<br />

Voltage Level/<br />

Sector<br />

Prog.<br />

2010-11<br />

Prog. 2010-11<br />

Incl. slipped<br />

Fig. in MVA/MW<br />

Sept 2010 Apr - Sept 2010<br />

Prog. Achv. Prog. Achv.<br />

+/- 500 kV HVDC<br />

Central Sector 0 0 0 0 0 0<br />

State Sector 0 0 0 0 0 0<br />

TOTAL 0 0 0 0 0 0<br />

765 kV<br />

Central Sector 0 0 0 0 0 0<br />

State Sector 0 0 0 0 0 0<br />

TOTAL 0 0 0 0 0 0<br />

400 Kv<br />

Central Sector 4725 5010 315 815 630 815<br />

State Sector 5280 10320 845 630 5255 3780<br />

JV/Private Sector 630 630 0 0 0 0<br />

TOTAL 15960 1160 1445 5885 4595<br />

220kV<br />

Central Sector 0 650 0 100 300 400<br />

State Sector 4500 11000 800 1640 5100 4570<br />

JV/Private Sector 0 126 0 0 0 0<br />

TOTAL 11776 800 1640 5400 4970<br />

Grand TOTAL 27736 1960 3085 11285 9565<br />

Source: Central Electricity Authority<br />

COAL INSIGHTS 74 October 2010


SnapShot<br />

Chile mine rescue – a marvel of<br />

teamwork and determination<br />

J.P. Panda<br />

Located in the Atacama region of<br />

Chile, the San José Mine is a minor<br />

copper-gold mine. However, of<br />

late, the San José mine had been all over<br />

the newspapers and the Internet, due to its recent collapse on<br />

August 5 this year, which trapped as many as 33 miners at<br />

2257 feet underground. It all happened when a massive and<br />

catastrophic collapse of nearly 7,00,000 tons of rocks happened,<br />

thereby blocking the mine entrance, trapping all 33 miners<br />

underground. What followed was a modern-day epic about<br />

the sheer grit, determination and will-power of the miners as<br />

well as rescuers overground, which led to the former’s rescue<br />

from the jaws of death. The tale of 33 miners trapped for as<br />

many as 69 days prior to their rescue is a stark reminder of<br />

what we all can do, if we concentrate and do not lose courage.<br />

What made the entire episode particularly complicated and<br />

pain-staking was the fact that the mine can be reached only by<br />

a long sloping roadway with many spiral turns and not by a<br />

vertical mineshaft.<br />

The miners somehow reached a rescue shelter in the mine<br />

where some emergency provisions such as drinking water<br />

and food were provided which helped them survive for a few<br />

days. During their ordeal, the miners used an underground<br />

excavator to dig a channel for water which helped them<br />

survive for 17 days. From the Aug. 5 cave-in until they<br />

established contact with the surface 17 days later, the miners<br />

rationed themselves to two spoonfuls of tuna, half a cookie<br />

and a half-full glass of milk every 48 hours. In the tunnel near<br />

the shelter where the men initially took refuge, they set up<br />

a chemical toilet and latrines, along with a duct providing<br />

potable water.<br />

What made the situation particularly grim was that many<br />

men have been trapped underground in mines the world over,<br />

but only a few have been rescued in recent history.<br />

a narrow perforation drill, they had begun to send them<br />

hydration gel, soup and medication in narrow plastic tubes<br />

called "doves." Once they were discovered, the men quickly<br />

established a regular meal schedule including breakfast, lunch,<br />

dinner and an afternoon tea. The smokers satisfied themselves<br />

with patches and nicotine gum.<br />

Once the first bore hole established a lifeline to the men,<br />

letters began to pass between loved ones via the "doves."<br />

Later came a fiber optic line enabling phone calls and<br />

videoconferencing.<br />

Doctors were also able to pass down a biometric belt which<br />

allowed the miners to monitor and transmit their vital signs to<br />

the surface using wireless technology.<br />

A video camera lowered soon after beamed pictures of<br />

some of the miners, bare-chested in the underground heat,<br />

waving cheerfully. Authorities and relatives of the miners<br />

hugged, then climbed a nearby hill and planted 33 flags and<br />

sang the national anthem of Chile after the discovery that the<br />

miners have survived.<br />

The hole already drilled was used for sending small<br />

capsules with food, water and oxygen to the miners. Audio<br />

and video equipment were also sent down the bore hole, so<br />

that the miners could better communicate with their loved<br />

ones and the rescuers. One of the miners' most relished gifts<br />

was a small high-definition video camera with which they<br />

recorded a large part of their ordeal. Despite the hazards they<br />

confronted, the men maintained high spirits and the most<br />

distinguished humourists among them despatched eight hours<br />

of their favorite jokes on film. This two-way communication<br />

was crucial in motivating them as well.<br />

Trial lowering of the capsule<br />

Initial success<br />

At the San Jose mine, rescuers drilled repeatedly in an attempt<br />

to reach the shelter, but failed up to seven times. They blamed<br />

these failures on the faulty maps of the mining company. The<br />

eighth attempt finally succeeded on the 17th day namely on<br />

August 22 when it was established that all 33 miners were<br />

still alive. The first sign of life from the miners came when<br />

knocking was heard on a drill head as it reached the depths of<br />

the mine. Rescuers withdrew the drill to find a note attached<br />

reading, "The 33 of us in the shelter are well," much to the<br />

relief of their family and friends waiting outside.<br />

Once rescuers on the surface discovered the men with<br />

COAL INSIGHTS 76 October 2010


Snap Shot<br />

The concern areas<br />

The miners were trapped at approximately 5 kilometres (3.1<br />

miles) from the mine entrance. What was more worrying was<br />

that the mine had a history of roof instability that had led to<br />

previous roof collapse accidents, including one death. In fact,<br />

a government report warned in July 2010 that the mine owners<br />

had failed "to reinforce the roof". The lack of reinforcement<br />

"had led to [an earlier] collapse of the roof." Till the present<br />

collapse, there had been persistent controversy as to why the<br />

mine was not closed down.<br />

Now, with the discovery of 33 men found alive after 17<br />

days trapped in the mine, the biggest challenge now was the<br />

preservation of their mental health in the months that it could<br />

take to bore a shaft large enough for them to get out.<br />

The rescue plan<br />

With the discovery of the miners being alive, the authorities<br />

put into action the next big plan – that of rescuing the trapped<br />

miners. The President of Chile swung into action and appointed<br />

the man who ran the world's most productive underground<br />

mine, El Teniente, for Chile’s state owned CODELCO copper<br />

company, Andre Sougarret, as the person in charge of the<br />

rescue operation.<br />

The rescue team mobilised three powerful drills, soon to<br />

be known as Plan A, Plan B and Plan C, each with different<br />

methods of pounding through the rock. Plan A was to<br />

drill through the large diameter hole up to the workshop<br />

underground. Plan B was to drill a large diameter hole up<br />

to the refuge chamber, while Plan C focused on drilling a<br />

large diameter hole in between the workshop and the refuse<br />

chamber. The rescuers made it a point to talk to the trapped<br />

miners every day, at first using a phone dropped down the<br />

hole, and eventually by video conference calls.<br />

With three drills advancing towards the men, it was only<br />

a matter of time, before they would have been brought back<br />

Miner coming out of the capsule<br />

to safety. Sougarret calculated the potential speed of each drill<br />

and zeroed in on three dates - December 1 for Plan A to reach<br />

the refuge, October 10 for Plan B to reach the workshop and<br />

October 30 for the shaft in-between for Plan C. In recent weeks,<br />

the miners began to help with the drilling process, taking<br />

shifts to clear away debris that fell into the tunnel of the mine.<br />

Finally, at 8.05 am on October 9, Plan B broke through. The<br />

widened borehole which was 28 inches in diametre was drilled<br />

by the “Schramm T130XD” category drill employed in the<br />

plan and was completed on Saturday, October 9, even though<br />

it was stopped for approximately 10 hours due to a drill-bit<br />

(Tri-cone roller bit used) change. Incidentally, the Schramm<br />

T130XD is a heavy duty, heavy hoist, carrier mounted drill<br />

rig. The T130XD utilises the latest concepts in mast design and<br />

technology. As on October 8, the others namely the Strata 950<br />

had reached 598 metres deep which was equal to 85 percent.<br />

The RIG-422, the only machine which drills a shaft wide<br />

enough immediately, reached 372 metres or 62 percent.<br />

The drilling was done by U.S.-Chilean drilling company<br />

Geotec. A team from Center Rock Inc. of Berlin had built<br />

and managed the piston-driven hammers that pounded the<br />

hole through quartz and silica, some of the hardest and most<br />

abrasive rock in the world.<br />

Health of trapped miners<br />

One of the main concerns was to prevent nausea among the<br />

miners as the rescue capsule was expected to rotate 350 degrees<br />

some 10 to 12 times through curves in the 28-inch-diametre<br />

escape hole on its way up. Physiologists set up obligatory<br />

exercise schedules to keep the men fit for their trying passage<br />

up the escape shaft, when they may have to hold the same<br />

posture for as much as an hour.<br />

A small video camera in the escape capsule was provided,<br />

to be trained on each miner's face so that the person can be<br />

watched as he ascends. The capsule had oxygen cylinders and<br />

masks and also had a two-way voice communication system.<br />

A day after drillers broke through to where the miners had<br />

been huddled together, officials began detailed monitoring<br />

of their health and working out every detail of the half-mile<br />

ascent that was expected to last about 20 minutes for each man.<br />

Special equipment was sent down to measure their heart<br />

rate, their respiration rate and skin temperature.<br />

During the week before the breakthrough, all the miners<br />

underwent underground stress tests to assess their health.<br />

The Chilean authorities called in Dr. J.D. Polk from NASA,<br />

whose expertise lay in treating astronauts in confined spaces.<br />

He instructed the miners to do leg squats, take salt tablets and<br />

protein fluids. Later, doctors transitioned the men to a solid<br />

diet including meat and rice, with a strict 2200-calorie diet to<br />

keep them slim enough to fit in the evacuation shaft just two<br />

feet (66 cm) in diameter.<br />

Officials were concerned about acute hypertension in some<br />

of the miners as well as the opposite, namely sudden drops<br />

in blood pressure in others, due to the speed at which they<br />

would be ascending nearly half a mile to the surface.<br />

COAL INSIGHTS 78 October 2010


Snap Shot<br />

It was finalised that the miners will wear sweaters because<br />

they will experience a shift in climate from about 90 degrees<br />

Fahrenheit underground to temperatures hovering near<br />

freezing point if they ascend at night. Those coming out during<br />

daylight hours were instructed to wear sunglasses. At the<br />

beginning after their discovery, the miners installed lights to<br />

simulate day and night to diminish the impact of their eventual<br />

return to the surface, supported by a 500-watt power line.<br />

The escape capsule<br />

In the last stage, three capsules were built to bring back each<br />

miner at a time, corresponding to the three rescue plans. The<br />

capsules had a common name, “Phoenix”, after the mythical<br />

bird which rose from the ashes, symbolising a sort of rebirth<br />

for the trapped miners. As per the plans, they were called<br />

Phoenix 1, 2 and 3. It was Phoenix 2 which finally rescued the<br />

trapped miners.<br />

The escape capsule, equipped with spring-loaded wheels<br />

to press against the hole's walls, was to be lowered into the<br />

hole by an slow speed electric winch and the trapped miners<br />

brought up one by one. The spring loaded wheels ensured<br />

that the capsule would not be jammed in the hole. The weight<br />

of each capsule was approximately 924 pounds or 420 kg.<br />

The safety department of the Chilean government had insisted<br />

on casing the whole shaft. But a technical decision, based on<br />

the evidence and the expertise of a team of eight geologists<br />

and mining engineers, was taken whether to line the whole<br />

shaft or part of it.<br />

Encasing the full shaft would have added another week<br />

or so before the rescue could begin and there was the added<br />

danger of pipes getting jammed.<br />

The political consequences of the pipe getting jammed<br />

were inescapable. Chile's success story would evaporate if a<br />

miner should get stuck on the way up for reasons that might<br />

have been avoided.<br />

Some miners' families wanted the entire shaft lined with<br />

pipe, but some engineers involved said the risk of the capsule<br />

getting jammed in the unreinforced hole was less than the risk<br />

of the pipes getting jammed and ruining their hard-won exit<br />

route. It was ultimately decided to encase only first 100 metres<br />

of the shaft.<br />

The trial run of the capsule was done a few times before<br />

men were allowed to enter the capsule.<br />

As it travelled down and up, down and up, the rescue<br />

capsule was not rotating as much inside the 2041-foot escape<br />

shaft as officials had expected, thereby allowing for faster<br />

trips.<br />

The final moment<br />

Eager family members and anxious strangers from around<br />

the world bit their lips in anticipation as the rescue operations<br />

began in the intense chill of the desert night.<br />

Sixteen minutes later, they broke out in cheers and chants<br />

of "Chile! Chile!" were heard as Florencio Avalos was the<br />

first to step out from the capsule. Avalos beamed as his<br />

feet touched the surface under which he was trapped for<br />

more than two months. He cradled his son and wife before<br />

Chilean President Sebastian Pinera bear-hugged him. Avalos<br />

appeared strong, walking without help and embracing many<br />

of the rescue workers who witnessed his arrival. He was then<br />

put on a gurney and wheeled away for an examination by<br />

doctors.<br />

In Chile’s capital Santiago, hundreds wept and embraced<br />

as they watched the rescue on a flickering big screen TV set<br />

up in a square. Champagne flowed at the Chilean embassy in<br />

Washington, D.C., too.<br />

The scene repeated itself several times as more and<br />

more miners arrived. Around the world, people, who were<br />

otherwise completely unrelated to the miners, sat glued to<br />

their television sets.<br />

Each round trip in the 924-pound Fenix capsule took<br />

about 50 minutes, and the last miner emerged on Wednesday,<br />

October 13.<br />

As the second miner, Mario Sepulveda, exited the rescue<br />

hole, he reached into a large yellow bag and handed out what<br />

appeared to be rocks to officials and rescue workers.<br />

Amid the sea of Chilean flags greeting the emerging miners<br />

was a collection of small, handheld Bolivian flags for Carlos<br />

Mamani, the lone Bolivian miner.<br />

His family back home was restrained for much of the<br />

morning while watching the rescue on TV. But they jumped<br />

up and clapped when they saw him kneel on the ground<br />

Next up was the youngest of the lot, Jimmy Sanchez, a<br />

19-year-old who worked as an environmental assistant and<br />

the father of a newborn girl.<br />

The first miners to come to the surface were deemed the<br />

most fit, but also possessed the most technical know-how so<br />

that they could advise the rescue teams.<br />

The next five were the physically weakest, a term perhaps<br />

not appropriate for anyone who has survived more than two<br />

months in the bowels of the earth. But one of the miners had<br />

diabetes; another had black lung.<br />

The last to come out was Luis Alberto Iribarren, 54 years<br />

of age. Like the captain of a sinking ship, the shift supervisor<br />

volunteered to stay behind until all his men were safe.<br />

"It's extremely exciting for us. ... It's a very emotional<br />

moment for us," said Jeff Hart, one of the lead drillers who<br />

assisted with the rescue efforts. "We worked real long and hard<br />

on that, and to actually see the capsule come through the first<br />

time through the hole that we drilled was just unbelievable."<br />

For the 33 men, the only contact with the outside world<br />

since August 5 was through a small bore hole through which<br />

they were sent food, water and other supplies. A letter sent by<br />

one of them said they would take a vow of silence, to never to<br />

fully reveal the details of their underground misery.<br />

High above the miners, about 1500 journalists from 39<br />

nations and family members held their collective breath, as<br />

the rescue effort went on. In the end, man won over the whims<br />

of nature, in an episode that will be remembered for a long<br />

time to come.<br />

COAL INSIGHTS 80 October 2010


E-Auction data<br />

CIL’s August <strong>coal</strong> sales through e-auction down<br />

Coal Insights Bureau<br />

The eight <strong>coal</strong> producing subsidiaries of Coal India Ltd<br />

(CIL) sold a total of 3.64 mt of <strong>coal</strong> through e-auction<br />

route during the month of August, according to<br />

information available with ICMW.<br />

The subsidiaries had offered 3.95 mt <strong>coal</strong> for sale through<br />

the system and almost 92% of the quantity offered was sold,<br />

indicating good demand from consumers.<br />

In July, the CIL subsidiaries had offered 4.08 mt and nearly<br />

90% or 3.66 mt was sold.<br />

The CIL earned a total of `681.74 crore in August from sale<br />

through the auctions, which was 80% higher than notified<br />

price of Rs 379.11 crore for the same quantity and 38.33% more<br />

than floor price or reserve price of `492.84 crore.<br />

In July, it had earned `652.26 crore from sale through the<br />

auctions, which was 70% higher than notified price of `384.01<br />

crore.<br />

For the period April-Aug, CIL subsidiaries offered a total<br />

of 18.51 mt <strong>coal</strong> for sale through e-auction route and managed<br />

to sell 16.60 mt helping them earn a revenue of `2959.55 crore,<br />

183% higher than value of notified price of `1047 crore of the<br />

same quantity.<br />

In other words, CIL earned additional revenue of about<br />

`1912.55 crore by selling a portion of its production through<br />

e-auction between April and August.<br />

Following are the details of e-auction of CIL in August.<br />

COMPANYWISE PERFORMANCE OF E-AUCTION OF RAW COAL IN CIL FOR AUG 2010 (PROVISIONAL)<br />

Coal company No of bidders No of successful bidders<br />

Total quantity offered<br />

(L. Tons)<br />

Total quantity allocated<br />

(L. Tons)<br />

% increase over<br />

notified price<br />

ECL 274 220 2.01 0.63 46.9<br />

BCCL 2764 1510 2.50 2.43 71.3<br />

CCL 1281 613 5.30 4.55 57.6<br />

NCL 149 93 0.85 0.78 127.5<br />

WCL 829 480 5.65 5.65 82.6<br />

SECL 815 380 6.77 6.07 125.2<br />

MCL 235 176 16.46 16.26 68.9<br />

NEC 0 0 0.00 0.00 0.0<br />

CIL 6347 3472 39.54 36.37 79.8<br />

COMPANYWISE PERFORMANCE OF E-AUCTION OF RAW COAL IN CIL FOR APRIL 2010 To AUG 2010 (PROVISIONAL)<br />

Coal company No of bidders No of successful bidders<br />

Total quantity offered<br />

(L.Tons)<br />

Total quantity allocated<br />

(L.Tons)<br />

% increase over<br />

notified price<br />

ECL 1152 882 5.03 2.33 46.4<br />

BCCL 12830 8150 12.82 12.26 57.9<br />

CCL 4984 2475 21.82 16.20 62.1<br />

NCL 849 514 6.13 6.06 87.1<br />

WCL 3273 2163 29.05 28.23 59.7<br />

SECL 3382 1869 32.66 31.95 112.4<br />

MCL 1218 900 75.96 68.67 60.4<br />

NEC 68 50 1.62 0.26 45.9<br />

CIL 27756 17003 185.10 165.97 70.3<br />

COAL INSIGHTS 82 October 2010


E-Auction data<br />

Month<br />

Details of e-Auction<br />

Offered Quantity<br />

(In Tons)<br />

Sold Quantity<br />

(In Tons)<br />

Variation<br />

(In Percent)<br />

Aug 2009 5,048,619 3,752,225 -25.68<br />

Sep 2009 4,927,901 3,103,123 -37.03<br />

Oct 2009 3,260,580 3,080,738 -5.52<br />

Nov 2009 6,999,080 5,659,042 -19.15<br />

Dec 2009 5,453,411 4,236,653 -22.31<br />

Jan 2010 6,576,301 5,757,565 -12.45<br />

Feb 2010 6,151,869 5,049,310 -17.92<br />

Mar 2010 7,929,689 4,778,310 -39.74<br />

Apr 2010 4,260,583 3,555,683 -16.54<br />

May 2010 6,490,803 3,088,019 -52.42<br />

Jun 2010 4,491,718 2,993,635 -33.35<br />

Jul 2010 4,727,689 3,724,154 -21.23<br />

Aug 2010 4,337,154 3,723,656 -14.15<br />

TOTAL 70,655,397 52,502,113 -25.69<br />

Monthly Data of Offered Quantity (Road & Rail)<br />

Qty. In Tons<br />

Month Offered by Road Offered by Rail<br />

Aug 2009 3828344 1220275<br />

Sep 2009 4466500 461401<br />

Oct 2009 2617350 643230<br />

Nov 2009 5483390 1515690<br />

Dec 2009 4666980 786431<br />

Jan 2010 4669131 1907170<br />

Feb 2010 4913280 1238589<br />

Mar 2010 6110014 1819675<br />

Apr 2010 3999550 261033<br />

May 2010 5366085 1124718<br />

Jun 2010 3870500 621218<br />

Jul 2010 4004021 723668<br />

Aug 2010 3826889 510265<br />

Total 57822034 12833363<br />

Quantity in Tons<br />

Qty Offered In Tons<br />

9,000,000<br />

8,000,000<br />

7,000,000<br />

6,000,000<br />

5,000,000<br />

4,000,000<br />

3,000,000<br />

2,000,000<br />

1,000,000<br />

7000000<br />

6000000<br />

5000000<br />

4000000<br />

3000000<br />

2000000<br />

1000000<br />

0<br />

Quantity Offered & Sold<br />

Feb'10 Mar'10 Apr'10 May'10 Jun'10 Jul'10 Aug'10<br />

OFFERED QTY (in tons)<br />

SOLD QTY (in tons)<br />

Monthly Data of Offered Quantity<br />

(Road & Rail)<br />

Feb'10 Mar'10 Apr'10 May'10 Jun'10 Jul'10 Aug'10<br />

OFFERED BY ROAD<br />

OFFERED BY RAIL<br />

Quantity Offered & Sold In Aug ’10 v/s Jul ’10 by<br />

Various Subsidiaries Rail & Road<br />

Qty. In Tons<br />

August 2010 July 2010 Variation (In Percent)<br />

Qty Offered Qty Sold Qty Offered Qty Sold Offered Qty Sold Qty<br />

BCCL ROAD 393,200 266,550 386,600 228,750 1.71% 16.52%<br />

BCCL RAIL 35,550 0 51,283 0 -30.68% 0.00%<br />

MCL ROAD 1,290,000 1,270,110 1,390,000 1,238,400 -7.19% 2.56%<br />

MCL RAIL 355,500 355,500 355,500 355,500 0.00% 0.00%<br />

NCL ROAD 75,000 74,980 95,000 94,940 -21.05% -21.02%<br />

NCL RAIL - - - - NA NA<br />

NEC ROAD 10,000 3,500 20,000 10,130 -50.00% -65.45%<br />

NEC RAIL - - NA NA<br />

SECL ROAD 565,800 439,800 318,600 318,600 77.59% 38.04%<br />

SECL RAIL 111,215 111,215 118,885 118,885 -6.45% -6.45%<br />

ECL ROAD 200,689 62,916 68,626 39,759 192.44% 58.24%<br />

ECL RAIL - - - - NA NA<br />

WCL ROAD 553,750 553,030 566,050 553,220 -2.17% -0.03%<br />

WCL RAIL 8,000 8,000 8,000 8,000 0.00% 0.00%<br />

SCCL ROAD 100,000 99,995 - - NA NA<br />

SCCL RAIL - - - - NA NA<br />

CCL ROAD 638,450 478,060 1,159,145 567,970 -44.92% -15.83%<br />

CCL RAIL - - 190,000 190,000 NA NA<br />

TOTAL 4,337,154 3,723,656 4,727,689 3,724,154 -8.26% -0.01%<br />

Quantity In Tons<br />

1,800,000<br />

1,600,000<br />

1,400,000<br />

1,200,000<br />

1,000,000<br />

800,000<br />

600,000<br />

400,000<br />

200,000<br />

0<br />

BCCL ROAD<br />

BCCL RAIL<br />

Quantity Offered & Sold In<br />

Aug ’10 v/s Jul ’10<br />

MCL ROAD<br />

MCL RAIL<br />

NCL ROAD<br />

NCL RAIL<br />

NEC ROAD<br />

NEC RAIL<br />

SECL ROAD<br />

SECL RAIL<br />

ECL ROAD<br />

ECL RAIL<br />

WCL ROAD<br />

WCL RAIL<br />

SCCL ROAD<br />

SCCL RAIL<br />

CCL ROAD<br />

CCL RAIL<br />

Companies<br />

Aug-10 QTY OFFERED Aug-10 QTY SOLD Jul-10 QTY OFFERED Jul-10 QTY SOLD<br />

Note: The figures for March’10 are for only one service provider the rest all are from two service providers.<br />

COAL INSIGHTS 84 October 2010


All India <strong>coal</strong> data – August 2010<br />

India’s <strong>coal</strong> production rises in August<br />

Coal Insights Bureau<br />

India’s <strong>coal</strong> production in August 2010 stood at 38.168 million<br />

tons (mt), lower than the targeted 39.811 mt, but higher than<br />

37.8 mt posted in July and also in August 2009.According to<br />

official data, of the total production in August, about 30.891 mt<br />

came from Coal India Ltd (CIL) while the remaining part was<br />

contributed by Singareni Collieries Company Ltd (SCCL) and<br />

others. Among the CIL subsidiaries, South Eastern Coalfields Ltd<br />

(SECL) achieved the highest production of 8.115 mt, followed by<br />

Mahanadi Coalfields Ltd (MCL) and Northern Coalfields Ltd<br />

(NCL) which clocked 7.407 mt and 4.726 mt, respectively.<br />

For the April to August period, total production was<br />

194.888 mt, lower than the targeted 208.289 mt. This, however,<br />

was slightly higher than 193.221 mt reported during the same<br />

period last year. For CIL, total production during the period<br />

was 156.632 mt, compared to 154.692 mt last year.<br />

Coking <strong>coal</strong> production exceeds target<br />

India’s coking <strong>coal</strong> production in August 2010 has exceeded<br />

both the target set for the month and the production achieved<br />

during the same month last year. Total production of coking<br />

<strong>coal</strong> was 3.582 mt in August, while targeted production was<br />

2.909 mt. Production during August 2009 was 3.181 mt and<br />

in July 2010 was 3.285 mt. The August production of CIL was<br />

2.921 mt, against target of 2.184 mt.<br />

During the period April to August 2010, production of<br />

coking <strong>coal</strong> was 18.006 mt, higher than the target of 15.010<br />

mt. During the corresponding period last year, coking <strong>coal</strong><br />

production stood at 15.658 mt. Of the total production<br />

during April-August 2010, CIL’s share was 14.675 mt while<br />

others contributed the remaining 3.331 mt. Among the CIL’s<br />

subsidiaries, Bharat Coking Coal Ltd (BCCL) produced 1.879<br />

mt and Central Coalfields Ltd (CCL) produced 0.991 mt.<br />

Captive <strong>coal</strong> production falls below target<br />

Captive <strong>coal</strong> production in India was 3.492 mt in August,<br />

slightly below the targeted 3.861 mt and last year’s (August<br />

2009) production figure of 3.684 mt. Total captive production<br />

during April-August 2010 was 19.295 mt. This was higher<br />

than 18.306 mt achieved during the same period last year, but<br />

marginally lower than the target of 19.305 mt. The yearly target<br />

for captive <strong>coal</strong> production has been set at 46.330 mt.<br />

Washed <strong>coal</strong> production at 0.266 mt<br />

India’s production of washed <strong>coal</strong> in August 2010 was 0.266<br />

mt, marginally higher than the targeted 0.263 mt, and also<br />

higher than 0.239 mt achieved in August last year. The August<br />

production, however, was lower than 0.268 mt achieved in<br />

the previous month. BCCL achieved the highest production<br />

of 0.132 mt while CCL produced 0.121 mt and Western<br />

Coalfields Ltd (WCL) 0.013 mt. During April to August 2010,<br />

washed <strong>coal</strong> production stood at 1.296 mt, lower than 1.451<br />

mt targeted for the period, but higher than 1.217 mt achieved<br />

during the same period last year.<br />

Coal dispatches miss target<br />

Total dispatch of <strong>coal</strong> in August stood at 41.336 mt, falling short<br />

of 43.852 mt targeted for the month, largely because CIL failed<br />

to ensure delivery of planned quantity. The dispatches in July<br />

amounted to 40.875 mt, against the target of 44.073 mt for the<br />

month. In August, CIL reported total dispatches of 33.962 mt,<br />

substantially lower than the targeted 36.415 mt, while SCCL<br />

exceeded the target of 3.576 mt and despatched 3.808 mt.<br />

Other <strong>coal</strong> companies, primarily captive <strong>coal</strong> blocks,<br />

despatched a total of 3.566 mt <strong>coal</strong>, which was lower than<br />

the target of 3.861 mt. Among the CIL subsidiaries, SECL<br />

despatched the highest volume of 9.008 mt while MCL<br />

achieved 8.548 mt. During the period April to August 2010,<br />

total dispatches were 206.736 mt, against targeted 226.523 mt and<br />

last year’s corresponding figure of 200.354 mt.<br />

Coal Production (Company-wise) August, 2010 (Provisional)<br />

Annual<br />

During the Month<br />

Corresponding month<br />

of Previous year<br />

Upto the Month<br />

(Million Tons)<br />

Corresponding period<br />

of Previous year<br />

Name of the Company<br />

Target Target Achievement Actual Target Achievement Actual<br />

ECL 33.000 1.882 2.174 1.773 11.257 10.532 10.520<br />

BCCL 29.000 2.210 2.174 1.938 11.725 11.170 10.187<br />

CCL 50.000 3.505 3.401 3.231 18.018 14.903 14.688<br />

NCL 72.000 5.500 4.726 5.066 27.650 23.615 25.442<br />

WCL 46.500 3.242 2.865 3.342 17.689 17.447 17.700<br />

SECL 112.000 8.275 8.115 8.121 42.230 41.859 40.286<br />

MCL 116.750 7.910 7.407 6.675 41.575 36.894 35.663<br />

NEC 1.250 0.040 0.029 0.041 0.208 0.212 0.206<br />

CIL 460.500 32.564 30.891 30.187 170.352 156.632 154.692<br />

SCCL 46.000 3.386 3.785 3.929 18.632 18.961 20.223<br />

OTHERS* 46.330 3.861 3.492 3.684 19.305 19.295 18.306<br />

ALL INDIA TOTAL 552.830 39.811 38.168 37.800 208.289 194.888 193.221<br />

COAL INSIGHTS 86 October 2010


All India <strong>coal</strong> data – August 2010<br />

Name of the<br />

Company<br />

Annual<br />

COAL PRODUCTION AUGUST 2010 PROVISIONAL (Company-wise)<br />

During the Month<br />

Corresponding Month<br />

of Previous Year<br />

Upto the Month<br />

(Million Tons)<br />

Corresponding Period<br />

of Previous Year<br />

Target Target Achievement Actual Target Achievement Actual<br />

ECL 33.000 1.882 2.174 1.773 11.257 10.532 10.520<br />

BCCL 29.000 2.210 2.174 1.938 11.725 11.170 10.187<br />

CCL 50.000 3.505 3.401 3.231 18.018 14.903 14.688<br />

NCL 72.000 5.500 4.726 5.066 27.650 23.615 25.442<br />

WCL 46.500 3.242 2.865 3.342 17.689 17.447 17.700<br />

SECL 112.000 8.275 8.115 8.121 42.230 41.859 40.286<br />

MCL 116.750 7.910 7.407 6.675 41.575 36.894 35.663<br />

NEC 1.250 0.040 0.029 0.041 0.208 0.212 0.206<br />

CIL 460.500 32.564 30.891 30.187 170.352 156.632 154.692<br />

SCCL 46.000 3.386 3.785 3.929 18.632 18.961 20.223<br />

OTHERS* 46.330 3.861 3.492 3.684 19.305 19.295 18.306<br />

ALL INDIA TOTAL 552.830 39.811 38.168 37.800 208.289 194.888 193.221<br />

Name of the<br />

Company<br />

Annual<br />

COAL DESPATCHES AUGUST 2010 PROVISIONAL (Company-wise)<br />

During the Month<br />

Corresponding month of<br />

Previous year<br />

Upto the Month<br />

(Million Tons)<br />

Corresponding period of<br />

Previous year<br />

Target Target Achievement Actual Target Achievement Actual<br />

ECL 32.601 2.434 2.251 1.777 12.721 11.358 11.584<br />

BCCL 28.760 2.409 2.432 2.064 12.502 12.146 10.444<br />

CCL 49.990 4.109 3.876 3.573 21.193 17.424 17.380<br />

NCL 72.000 5.456 4.750 4.904 28.563 24.510 25.664<br />

WCL 46.477 3.539 3.050 3.531 18.549 17.279 18.191<br />

SECL 111.980 9.044 9.008 8.254 45.773 43.677 41.723<br />

MCL 116.750 9.364 8.548 7.585 48.381 41.737 37.762<br />

NEC 1.250 0.060 0.047 0.054 0.404 0.265 0.329<br />

CIL 459.808 36.415 33.962 31.742 188.086 168.396 163.077<br />

SCCL 46.930 3.576 3.808 3.814 19.132 19.574 19.583<br />

OTHERS* 46.330 3.861 3.566 3.596 19.305 18.766 17.694<br />

ALL INDIA TOTAL 553.068 43.852 41.336 39.152 226.523 206.736 200.354<br />

* Excluding Meghalaya<br />

Name of the<br />

Company<br />

WASHED COKING COAL PRODUCTION AUGUST 2010 PROVISIONAL (Company-wise)<br />

Annual<br />

During the Month<br />

Corresponding month of<br />

Previous year<br />

Upto the Month<br />

(Million Tonnes)<br />

Corresponding period of<br />

Previous year<br />

Target Target Achievement Actual Target Achievement Actual<br />

BCCL 1.702 0.126 0.132 0.105 0.668 0.637 0.526<br />

CCL 2.000 0.120 0.121 0.115 0.700 0.582 0.593<br />

WCL 0.211 0.017 0.013 0.019 0.083 0.077 0.098<br />

CIL 3.913 0.263 0.266 0.239 1.451 1.296 1.217<br />

COAL INSIGHTS 88 October 2010


Tear along the dotted line Tear along the dotted line


port DATA<br />

Major Ports Through Which Coking Coal<br />

Arrived in India - August 2010<br />

Port<br />

Quantity (in Tons)<br />

Chennai 28448.55<br />

Kolkata 530547.5<br />

Paradip 270641<br />

Vizag 365339<br />

Grand Total 1194976.05<br />

Major Coking Coal Supplier Countries To India<br />

(Through Mentioned Ports) - August 2010<br />

Country of Origin<br />

Quantity (in Tons)<br />

Australia 959752.55<br />

New Zealand 128186<br />

USA 96370<br />

Russia 10580<br />

UK 87.5<br />

Grand Total 1194976.05<br />

Major Ports Through Which Coking Coal<br />

Arrived In India - August 2010<br />

2.4%<br />

30.6%<br />

44.4%<br />

Major Coking Coal Supplier Countries To India<br />

(Through Mentioned Ports) - August 2010<br />

10.82%<br />

8.14%<br />

22.6%<br />

Chennai Kolkata Paradip Vizag<br />

AUSTRALIA NEW ZEALAND USA<br />

81.04%<br />

Major Ports Through Which Non Coking Coal<br />

Arrived in India - August 2010<br />

Port<br />

Quantity (in Tons)<br />

Chennai 987227<br />

Kolkata 77831<br />

Mumbai 176981<br />

Paradip 358613<br />

Vizag 69370.998<br />

Grand Total 1670022.998<br />

Major Non Coking Coal Supplier Countries To<br />

India (Through Mentioned Ports) - August 2010<br />

Country of Origin<br />

Quantity (in Tons)<br />

INDONESIA 1380458.998<br />

SOUTH AFRICA 289564<br />

Grand Total 1670022.998<br />

Major Ports Through Which Non Coking Coal<br />

Arrived In India - August 2010<br />

21.5%<br />

21.5%<br />

21.5%<br />

4.2%<br />

4.2%<br />

4.2%<br />

Major Non Coking Coal Supplier Countries To<br />

India (Through Mentioned Ports) - August 2010<br />

17%<br />

10.6%<br />

10.6%<br />

10.6%<br />

4.7%<br />

4.7%<br />

4.7%<br />

Chennai Kolkata Mumbai Paradip Vizag<br />

Chennai Kolkata Mumbai Paradip Vizag<br />

Chennai Kolkata Mumbai Paradip Vizag<br />

59.1%<br />

59.1%<br />

59.1%<br />

INDONESIA<br />

83%<br />

SOUTH AFRICA<br />

Note: Name of importers for <strong>coal</strong> and coke will be provided on request.<br />

COAL INSIGHTS 90 October 2010

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