Attachment 1: Specifications - Metropolitan Washington Airports ...
Attachment 1: Specifications - Metropolitan Washington Airports ...
Attachment 1: Specifications - Metropolitan Washington Airports ...
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TECHNICAL SPECIFICATIONS<br />
VOLUME I OF I<br />
For:<br />
DCA TERMINAL A IMPROVEMENTS (NEAR TERM)<br />
TASK ORDER 03: LOBBY IMPROVEMENTS –<br />
PKG 4 - CURBSIDE CHECK-IN<br />
PROJECT DT1203<br />
Prepared for:<br />
METROPOLITAN WASHINGTON AIRPORTS AUTHORITY<br />
Prepared by:<br />
URS CORPORATION<br />
4 NORTH PARK DRIVE, SUITE 300<br />
HUNT VALLEY, MD 21030<br />
410-785-7220<br />
AUGUST 10, 2012
DCA TERMINAL A IMPROVEMENTS (NEAR TERM) 10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 - CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
Table of Contents<br />
Signature Sheets<br />
ARCHITECTURAL<br />
SS-1 - SS-2<br />
STRUCTURAL (BUILDING)<br />
SS-3<br />
MECHANICAL (HVAC, UTILITIES)<br />
SS-4<br />
ELECTRICAL, AIRPORT COMMUNICATIONS SYSTEMS (ACS),<br />
SECURITY AND ACCESS CONTROL SYSTEM SS- 5<br />
BAGGAGE HANDLING SYSTEM (BHS)<br />
SS-6<br />
Division 00 – Procurement and Contracting Requirements<br />
00 01 01 – Project Title Page 00 01 01-1 – 00 01 01-1<br />
00 01 15 – List of Drawing Sheets 00 01 15-1 – 00 01 15-1<br />
00 73 00 – Supplementary Conditions 00 73 00-1 - 00 73 00-11<br />
Division 01 - General Requirements<br />
01 10 00 – Summary 01 10 00-1 - 00 10 00-6<br />
01 29 00 – Application for Payment 01 29 00-1 – 01 29 00-5<br />
01 31 00 – Project Management and Coordination 01 31 00-1 - 01 31 00-10<br />
01 32 00 – Construction Progress Documentation 01 32 00-1 - 01 32 00-9<br />
01 32 33 – Photographic Documentation 01 32 33-1 - 01 32 33-4<br />
01 33 00 – Submittals 01 33 00-1 - 01 33 00-10<br />
01 40 00 – Quality Requirements 01 40 00-1 - 01 40 00-8<br />
01 42 00 – References 01 42 00-1 - 01 42 00-12<br />
01 50 00 – Temporary Facilities and Controls 01 50 00-1 - 01 50 00-12<br />
01 60 00 – Product Requirements 01 60 00-1 - 01 60 00-8<br />
01 73 00 – Execution 01 73 00-1 - 01 73 00-8<br />
01 73 29 – Cutting and Patching 01 73 29-1 - 01 73 29-5<br />
01 77 00 – Closeout Procedures 01 77 00-1 - 01 77 00-8<br />
01 78 23 – Operation and Maintenance Data 01 78 23-1 - 01 78 23-7<br />
01 78 39 – Project Record Documents 01 78 39-1 - 01 78 39-4<br />
01 79 00 – Demonstration and Training 01 79 00-1 - 01 79 00-5<br />
Division 02 – Existing Conditions<br />
02 41 19 – Selective Structure Demolition 02 41 19-1 – 02 41 19-5<br />
Division 03 – Concrete (Not Used)<br />
Division 04 – Masonry (Not Used)<br />
Division 05 – Metals<br />
05 50 00 – Metal Fabrications 05 50 00-1 – 05 50 00-5<br />
05 52 13 – Pipe and Tube Railings 05 52 13-1 – 05 52 13-9<br />
05 75 00 – Decorative Formed Metal 05 75 00-1 – 05 75 00-4<br />
Page TOC - 1<br />
Table of Contents
DCA TERMINAL A IMPROVEMENTS (NEAR TERM) 10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 - CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
Division 06 – Wood, Plastics and Composites<br />
06 10 53 – Miscellaneous Rough Carpentry 06 10 53-1 – 06 10 53-4<br />
06 41 16 - Plastic-Laminate-Faced Architectural Cabinets 06 41 16-1 – 06 41 16-6<br />
Division 07 – Thermal and Moisture Protection<br />
07 21 00 – Thermal Insulation 07 21 00-1 – 07 21 00-5<br />
07 25 00 – Weather Barriers 07 25 00-1 – 07 25-00 3<br />
07 92 00 – Joint Sealants 07 92 00-1 – 07 92 00-11<br />
Division 08 – Openings<br />
08 11 13 – Hollow Metal Doors and Frames 08 11 13-1 – 08 11 13-9<br />
08 31 13 – Access Doors and Frames 08 31 13-1 – 08 31 13-4<br />
08 71 00 – Door Hardware 08 71 00-1 – 08 71 00-15<br />
Division 09 – Finishes<br />
09 21 16.23 – Gypsum Board Shaft Wall Assemblies 09 21 16.23-1 – 09 21 16.23-4<br />
09 29 00 – Gypsum Board 09 29 00-1 – 09 29 00-5<br />
09 65 13 – Resilient Base and Accessories 09 65 13-1 – 09 65 13-4<br />
09 91 13 – Exterior Painting 09 91 13-1 – 09 91 13-4<br />
09 91 23 – Interior Painting 09 91 23-1 – 09 91 23-5<br />
Division 10 – Specialties (Not Used)<br />
Division 11 – Equipment (Not Used)<br />
Division 12 – Furnishings (Not Used)<br />
Division 13 – Special Construction (Not Used)<br />
Division 14 – Conveying Equipment (Not Used)<br />
Division 21 – Fire Suppression (Not Used)<br />
Division 22 – Plumbing (Not Used)<br />
Division 23 – Heating, Ventilating, and Air Conditioning (HVAC)<br />
23 05 00 – Common Work Results for HVAC 23 05 00-1 – 23 05 00-5<br />
23 05 53 - Identification for HVAC Piping and Equipment 23 05 53-1 – 23 05 53-4<br />
23 05 93 - Testing, Adjusting, and Balancing for HVAC 23 05 93-1 – 23 05 93-9<br />
23 34 23 – HVAC Power Ventilators 23 34 23-1 – 23 34 23-5<br />
Division 25 – Integrated Automation (Not Used)<br />
Division 26 – Electrical<br />
26 05 00 – Common Work Results for Electrical 26 05 00-1 – 26 05 00-4<br />
26 05 19 – Low-Voltage Electrical Power Conductors and Cables 26 05 19-1 – 26 05 19-5<br />
26 05 26 – Grounding and Bonding for Electrical Systems 26 05 26-1 – 26 05 26-5<br />
Page TOC - 2<br />
Table of Contents
DCA TERMINAL A IMPROVEMENTS (NEAR TERM) 10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 - CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
Division 26 – Electrical (Cont’d)<br />
26 05 29 – Hangers and Supports for Electrical Systems 26 05 29-1 – 26 05 29-5<br />
26 05 33 – Raceways and Boxes for Electrical Systems 26 05 33-1 – 26 05 33-6<br />
26 05 43 – Underground Ducts and Raceways 26 05 43-1 – 26 05 43-6<br />
26 05 53 – Identification for Electrical Systems 26 05 53-1 – 26 05 53-4<br />
26 09 23 – Lighting Control Devices 26 09 23-1 – 26 09 23-4<br />
26 24 16 – Panelboards 26 24 16-1 – 26 24 16-9<br />
26 27 26 – Wiring Devices 26 27 26-1 – 26 27 26-6<br />
26 28 16 – Enclosed Switches and Circuit Breakers 26 28 16-1 – 26 28 16-5<br />
26 50 00 – Lighting 26 50 00-1 – 26 50 00-7<br />
Division 27 – Communications<br />
27 05 01 – Basic Telecommunication Requirements 27 05 01-1 – 27 05 01-13<br />
27 05 26 – Grounding And Bonding for Communication Systems 27 05 26-1 – 27 05 26-4<br />
27 05 28 – Pathways For Communications Systems 27 05 28-1 – 27 05 28-6<br />
27 10 00 – Premise Wiring Distribution System 27 10 00-1 – 27 10 00-20<br />
27 15 00 – Communications Horizontal Cabling 27 15 00-1 – 27 15 00-8<br />
Division 28 – Electronic Safety and Security<br />
28 13 00 – Access Control and Alarm Monitoring System 28 13 00-1 – 28 13 00-9<br />
28 23 00 – Video Surveillance 28 23 00-1 – 28 23 00-13<br />
Division 31 – Earthwork (Not Used)<br />
Division 32 – Exterior Improvements (Not Used)<br />
Division 33 – Utilities (Not Used)<br />
Division 34 – Transportation<br />
34 77 16 – Baggage Handling Equipment 34 77 16-1 – 34 77 16-60<br />
Page TOC - 3<br />
Table of Contents
THIS PAGE INTENTIONALLY LEFT BLANK
DCA TERMINAL A IMPROVEMENTS (NEAR TERM) 10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 - CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
Signature Sheet<br />
Division 00 – Procurement and Contracting Requirements<br />
00 01 01 – Project Title Page 00 01 01-1 – 00 01 01-1<br />
00 01 15 – List of Drawing Sheets 00 01 15-1 – 00 01 15-1<br />
00 73 00 – Supplementary Conditions 00 73 00-1 - 00 73 00-11<br />
Division 01 - General Requirements<br />
01 10 00 – Summary 01 10 00-1 - 00 10 00-6<br />
01 29 00 – Application for Payment 01 29 00-1 – 01 29 00-5<br />
01 31 00 – Project Management and Coordination 01 31 00-1 - 01 31 00-10<br />
01 32 00 – Construction Progress Documentation 01 32 00-1 - 01 32 00-9<br />
01 32 33 – Photographic Documentation 01 32 33-1 - 01 32 33-4<br />
01 33 00 – Submittals 01 33 00-1 - 01 33 00-10<br />
01 40 00 – Quality Requirements 01 40 00-1 - 01 40 00-8<br />
01 42 00 – References 01 42 00-1 - 01 42 00-12<br />
01 50 00 – Temporary Facilities and Controls 01 50 00-1 - 01 50 00-12<br />
01 60 00 – Product Requirements 01 60 00-1 - 01 60 00-8<br />
01 73 00 – Execution 01 73 00-1 - 01 73 00-8<br />
01 73 29 – Cutting and Patching 01 73 29-1 - 01 73 29-5<br />
01 77 00 – Closeout Procedures 01 77 00-1 - 01 77 00-8<br />
01 78 23 – Operation and Maintenance Data 01 78 23-1 - 01 78 23-7<br />
01 78 39 – Project Record Documents 01 78 39-1 - 01 78 39-4<br />
01 79 00 – Demonstration and Training 01 79 00-1 - 01 79 00-5<br />
Division 05 – Metals<br />
05 52 13 – Pipe and Tube Railings 05 52 13-1 – 05 52 13-9<br />
05 75 00 – Decorative Formed Metal 05 75 00-1 – 05 75 00-4<br />
ARCHITECTURAL<br />
Signature Sheet<br />
Page SS - 1
DCA TERMINAL A IMPROVEMENTS (NEAR TERM) 10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 - CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
Division 06 – Wood, Plastics and Composites<br />
06 10 53 – Miscellaneous Rough Carpentry 06 10 53-1 – 06 10 53-4<br />
06 41 16 - Plastic-Laminate-Faced Architectural Cabinets 06 41 16-1 – 06 41 16-6<br />
Division 07 – Thermal and Moisture Protection<br />
07 21 00 – Thermal Insulation 07 21 00-1 – 07 21 00-5<br />
07 25 00 – Weather Barriers 07 25 00-1 – 07 25-00 3<br />
07 92 00 – Joint Sealants 07 92 00-1 – 07 92 00-11<br />
Division 08 – Openings<br />
08 11 13 – Hollow Metal Doors and Frames 08 11 13-1 – 08 11 13-9<br />
08 31 13 – Access Doors and Frames 08 31 13-1 – 08 31 13-4<br />
08 71 00 – Door Hardware 08 71 00-1 – 08 71 00-15<br />
Division 09 – Finishes<br />
09 21 16.23 – Gypsum Board Shaft Wall Assemblies 09 21 16.23-1 – 09 21 16.23-4<br />
09 29 00 – Gypsum Board 09 29 00-1 – 09 29 00-5<br />
09 91 13 – Exterior Painting 09 91 13-1 – 09 91 13-4<br />
09 91 23 – Interior Painting 09 91 23-1 – 09 91 23-5<br />
09 65 13 – Resilient Base and Accessories 09 65 13-1 – 09 65 13-4<br />
ARCHITECTURAL<br />
Signature Sheet<br />
Page SS - 2
DCA TERMINAL A IMPROVEMENTS (NEAR TERM) 10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 - CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
Signature Sheet<br />
Division 02 – Existing Conditions<br />
02 41 19 – Selective Structure Demolition 02 41 19-1 – 02 41 19-5<br />
Division 05 – Metals<br />
05 50 00 – Metal Fabrications 05 50 00-1 – 05 50 00-5<br />
STRUCTURAL (BUILDING)<br />
Signature Sheet<br />
Page SS - 3
DCA TERMINAL A IMPROVEMENTS 10 AUGUST 2012<br />
TASK ORDER 01: SECURITY SCREENING CHECKPOINT (SSCP)<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1202<br />
Signature Sheet<br />
Division 23 – Heating, Ventilating, and Air Conditioning (HVAC)<br />
23 05 00 – Common Work Results for HVAC 23 05 00-1 – 23 05 00-5<br />
23 05 53 - Identification for HVAC Piping and Equipment 23 05 53-1 – 23 05 53-4<br />
23 05 93 - Testing, Adjusting, and Balancing for HVAC 23 05 93-1 – 23 05 93-9<br />
23 34 23 – HVAC Power Ventilators 23 34 23-1 – 23 34 23-5<br />
MECHANICAL<br />
Signature Sheet<br />
Page SS - 4
DCA TERMINAL A IMPROVEMENTS (NEAR TERM) 10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 - CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
Signature Sheet<br />
Division 26 – Electrical<br />
26 05 00 – Common Work Results for Electrical 26 05 00-1 – 26 05 00-4<br />
26 05 19 – Low-Voltage Electrical Power Conductors and Cables 26 05 19-1 – 26 05 19-5<br />
26 05 26 – Grounding and Bonding for Electrical Systems 26 05 26-1 – 26 05 26-5<br />
26 05 29 – Hangers and Supports for Electrical Systems 26 05 29-1 – 26 05 29-5<br />
26 05 33 – Raceways and Boxes for Electrical Systems 26 05 33-1 – 26 05 33-6<br />
26 05 43 – Underground Ducts and Raceways 26 05 43-1 – 26 05 43-6<br />
26 05 53 – Identification for Electrical Systems 26 05 53-1 – 26 05 53-4<br />
26 09 23 – Lighting Control Devices 26 09 23-1 – 26 09 23-4<br />
26 24 16 – Panelboards 26 24 16-1 – 26 24 16-9<br />
26 27 26 – Wiring Devices 26 27 26-1 – 26 27 26-6<br />
26 28 16 – Enclosed Switches and Circuit Breakers 26 28 16-1 – 26 28 16-5<br />
26 50 00 – Lighting 26 50 00-1 – 26 50 00-7<br />
Division 27 – Communications<br />
27 05 01 – Basic Telecommunication Requirements 27 05 01-1 – 27 05 01-13<br />
27 05 26 – Grounding And Bonding for Communication Systems 27 05 26-1 – 27 05 26-4<br />
27 05 28 – Pathways For Communications Systems 27 05 28-1 – 27 05 28-6<br />
27 10 00 – Premise Wiring Distribution System 27 10 00-1 – 27 10 00-20<br />
27 15 00 – Communications Horizontal Cabling 27 15 00-1 – 27 15 00-8<br />
Division 28 – Electronic Safety and Security<br />
28 13 00 – Access Control and Alarm Monitoring System 28 13 00-1 – 28 13 00-9<br />
28 23 00 – Video Surveillance 28 23 00-1 – 28 23 00-13<br />
ELECTRICAL, AIRPORT COMMUNICATIONS SYSTEMS (ACS),<br />
SECURITY AND ACCESS CONTROL SYSTEM<br />
Signature Sheet<br />
Page SS - 5
DCA TERMINAL A IMPROVEMENTS (NEAR TERM) 10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 - CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
Signature Sheet<br />
Division 34 – Transportation<br />
34 77 16 – Baggage Handling Equipment 34 77 16-1 – 34 77 16-60<br />
BAGGAGE HANDLING SYSTEM (BHS)<br />
Signature Sheet<br />
Page SS - 6
DCA TERMINAL A IMPROVEMENTS (NEAR TERM) 10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
DOCUMENT 00 01 01 - PROJECT TITLE PAGE<br />
PROJECT MANUAL VOLUME I<br />
DCA Terminal A Improvements (Near Term)<br />
Task Order 03: Lobby Improvements<br />
Package 4 - Curbside Check-In<br />
<strong>Metropolitan</strong> <strong>Washington</strong> <strong>Airports</strong> Authority (MWAA)<br />
1 Aviation Circle<br />
<strong>Washington</strong>, DC 20001-6000<br />
The Authority Project No. DT1203<br />
Engineer Project No. 20835352<br />
URS Corporation<br />
4 North Park Drive<br />
Suite 300<br />
Hunt Valley, Maryland 21030<br />
Phone: 410-785-7220<br />
Fax: 410-785-6818<br />
Web Site: www.urscorp.com<br />
Issued: August 10, 2012<br />
END OF DOCUMENT 00 01 01<br />
PROJECT TITLE PAGE 00 01 01 - 1
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM) 10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
DOCUMENT 00 01 15 - LIST OF DRAWING SHEETS<br />
1.1 LIST OF DRAWINGS<br />
A. Drawings: Drawings consist of the Contract Drawings and other drawings listed on the Table<br />
of Contents page of the separately bound drawing set titled DCA TERMINAL A<br />
IMPROVEMENTS TASK ORDER 03: LOBBY IMPROVEMENTS - PKG 4 – CURBSIDE<br />
CHECK-IN, dated August 10, 2012, as modified by subsequent Addenda and Contract<br />
modifications.<br />
END OF DOCUMENT 00 01 15<br />
LIST OF DRAWING SHEETS 00 01 15 - 1
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM) 10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
SECTION 00 73 00 — SUPPLEMENTARY CONDITIONS<br />
PART 1 - GENERAL<br />
1.1 RELATED DOCUMENTS<br />
A. Drawings, Contract Provisions, Special Provisions, and other Division 01 Specification<br />
Sections, apply to this Section.<br />
1.2 SUMMARY<br />
A. The articles and paragraphs of this Section represent supplements or additions to the Contract<br />
Provisions or the Special Provisions.<br />
1.3 WORK UNDER OTHER CONTRACTS<br />
A. During the period of this Project, The Authority anticipates that other construction contracts<br />
may be underway at or near the site of work of this Contract. A list of adjacent construction<br />
activities follows:<br />
1. Terminal A Security Screening Checkpoint<br />
2. Terminal A Lobby Improvements<br />
3. Terminal A Outbound Baggage Facility<br />
4. Terminal A Banjo Standby Generator Upgrade<br />
5. South Hangar Standby Power Upgrade<br />
1.4 PERMITTING<br />
A. Comply with all requirements set forth in The Authority's “Building Codes Manual.” This<br />
manual describes Building Codes organization, Building Code inspection process, Certificate of<br />
Occupancy requirements, and information regarding elevators, escalators, and moving walks.<br />
1.5 MAINTENANCE OF PEDESTRIAN, VEHICULAR, AND AIRCRAFT TRAFFIC<br />
A. Maintain adequate pedestrian, vehicular, and aircraft traffic flow and safety along the service<br />
roads, sidewalks, parking lots, other roadways, and taxiways/taxilanes on Airport property. In<br />
addition, this requirement applies to crossroads, approaches, and entrances affected by or made<br />
necessary by the Work. Coordinate activities throughout the project in a manner that allows<br />
emergency access, without delays to emergency response vehicles, to all areas of the Project<br />
that are occupied by employees.<br />
B. The Contractor shall develop a Traffic Maintenance Plan for review and approval by the<br />
Authority.<br />
SUPPLEMENTARY CONDITIONS 00 73 00 - 1
DCA TERMINAL A IMPROVEMENTS (NEAR TERM) 10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
C. Provide and maintain temporary signage, "Jersey barriers," and such other traffic control<br />
devices or personnel as required complying with approved Traffic Maintenance Plan.<br />
D. Maintain the construction operations affecting pedestrian, vehicular, or aircraft traffic<br />
movement from the beginning of construction operations until final acceptance of the project.<br />
The maintenance shall constitute continuous and effective work prosecuted day by day with<br />
adequate equipment and forces to the end of project to ensure that roadways and structures are<br />
maintained in satisfactory condition at all times, including barricades and warning signs as<br />
necessary for performance of the work.<br />
E. Keep the portions of the project being used by public, pedestrian, aircraft, and vehicular traffic,<br />
whether it is through or local traffic, in such condition that traffic will be adequately<br />
accommodated. Remove snow and control all ice within the project boundaries. Removal of<br />
snow and ice for the benefit of the traveling public will be performed by the Authority. Bear all<br />
cost of maintenance work during construction and before the project receives a Certificate of<br />
Occupancy for constructing and maintaining approaches, crossings, intersections and other<br />
features as may be necessary.<br />
F. Keep the portions of the road and aircraft pavement surfaces free from irregularities,<br />
obstructions, mud, dirt, snow, ice, and any characteristic that might present a hazard or<br />
annoyance to traffic in such condition that traffic will be adequately accommodated. Maintain a<br />
vacuum/sweeper and flusher truck at the site during hauling operations to clean roadway and<br />
aircraft surfaces affected by construction traffic at the request of Airport Operations or the<br />
COTR.<br />
1.6 AIRFIELD AND TERMINAL BUILDING OPERATIONAL REQUIREMENTS<br />
A. The Work, or a portion thereof, will be performed in proximity to the Air Operations Area<br />
(AOA), including, active taxiways and aprons. Normal Airport operations will continue<br />
adjacent to the Work during all phases of the Project. These activities include:<br />
1. Outbound Baggage make-up facility at Terminal A.<br />
2. Aircraft parking at the Terminal A “Banjo” gates.<br />
3. Cooling tower located adjacent to the site serving Terminal A “Banjo” concourse<br />
4. Maintenance access to the Mechanical Roof under the Terminal A Lobby<br />
5. Triturator operations.<br />
B. The Work, or a portion thereof, will be performed within and nearby the public Terminal<br />
Building or Concourse buildings. Normal Airport operations and public activities will continue<br />
adjacent to the Work during all phases of the Project. These include:<br />
1. Passenger enplaning and deplaning.<br />
2. Passenger baggage deposit/retrieval.<br />
3. Passenger ticketing operations.<br />
4. Food/Concession services.<br />
5. Ground transportation arrivals/departures.<br />
6. Maintenance, custodial and support activities.<br />
SUPPLEMENTARY CONDITIONS 00 73 00 - 2
DCA TERMINAL A IMPROVEMENTS (NEAR TERM) 10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
C. Phase construction activities as necessary to accommodate all Airport operations without<br />
disruption. Adhere to all current Airport Orders and Instructions (O & Is), Airport Bulletins,<br />
and Airport Advisories. The Authority will provide relevant Orders and Instructions to Offerors<br />
in the Solicitation Package. Bulletins and Advisories will be provided to the offeror by The<br />
Authority as they are issued.<br />
1.7 TENANT OPERATIONAL REQUIREMENTS<br />
A. The Work of this Project will be performed in close proximity to tenant-occupied areas.<br />
Coordinate and conduct work activities in such fashion that public circulation, tenant<br />
operations, and access to the tenant spaces will not be impaired in any manner except as<br />
detailed on Contractor's Work Plans. COTR will review and approve in writing all Work Plans.<br />
1. The construction site shall be barricaded and fenced to prevent access by the public and<br />
unauthorized Airport and tenant personnel.<br />
2. Construction in existing sterile and secure spaces involving construction of the baggage<br />
handling system into the existing TSA Security Screening terminal area shall be<br />
performed during restricted hours between 11:00 pm and 4:00 am and scheduled to<br />
prevent interruption of security screening operations. At the end of each work period, all<br />
active systems shall be operational for use by The Authority, TSA, airlines, and other<br />
tenants.<br />
3. Construction and alterations to existing spaces in sterile and secure areas shall be<br />
barricaded with temporary partitions to prevent access by unauthorized airline and tenant<br />
personnel and prevent the migration of dust, dirt and excessive noise into other areas<br />
within the terminal.<br />
4. Construction in existing public spaces shall be enclosed with temporary partitions and<br />
ceilings as required to prevent interruption of public passage to other terminal areas and<br />
to protect public spaces from construction activities and excessive noise. Temporary<br />
partitions and ceiling shall be installed during restricted hours.<br />
1.8 ENVIRONMENTAL PROTECTION<br />
A. Comply with all Federal, state and local laws and regulations controlling pollution of the<br />
environment. Take necessary precautions to prevent pollution of streams, rivers, lakes, ponds,<br />
and reservoirs with fuels, oils, bitumens, chemicals, or other harmful materials and to prevent<br />
pollution of the atmosphere from particulate and gaseous matter.<br />
B. Notify COTR immediately in the event that abnormalities, discolorations, odors, oil, or other<br />
signs of potential contamination by hazardous materials are encountered during excavation or<br />
other construction activities. Follow with written notice within 24 hours, indicating date, time,<br />
and location of potential contaminants encountered. The COTR will provide further direction to<br />
Contractor regarding disposition of materials encountered.<br />
C. All painted surfaces are assumed to contain lead-based paint. The Contractor shall maintain the<br />
necessary health and safety requirements for all personnel in accordance with OSHA<br />
regulations to work in these conditions. Removal and disposal of lead-based paint is part of this<br />
contract.<br />
SUPPLEMENTARY CONDITIONS 00 73 00 - 3
DCA TERMINAL A IMPROVEMENTS (NEAR TERM) 10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
D. Aircraft deicing fluids will be encountered in the water (including utility manholes) and in the<br />
soils. Concentrations of aircraft deicing fluids in water and soils will range from non-detect to<br />
saturation. Aircraft deicing fluids are propylene based Type I and Type IV fluids. The fluids<br />
emit an unpleasant odor when the breakdown (biodegradation) is occurring. Follow OSHA<br />
requirements while working in aircraft deicing impacted areas. Coordinate with the COTR for<br />
obtaining Material Safety Data Sheet (MSDS) for aircraft deicing fluids.<br />
E. Petroleum contaminated soils and water may be encountered during the construction of this<br />
project. Petroleum impacted soils range from saturated to 1.0 ppm. Petroleum impacted water<br />
ranges from free product to “non - detect.” Maintain the necessary health and safety<br />
requirements for all personnel in accordance with OSHA regulations.<br />
1. All excess soil is assumed to be contaminated, but non-hazardous. The Authority will<br />
characterize the soil for disposal but the Contractor is responsible for stockpiling,<br />
hauling, and disposal of all excess material. Place the contaminated soils on two layers of<br />
reinforced 6 mil plastic sheeting, install and maintain sediment and erosion controls, and<br />
adequately cover the stockpile to prevent water infiltration. The Contractor shall allow<br />
three weeks for the Authority to sample and receive analytical results from the stockpile.<br />
Do not use petroleum-contaminated soils as backfill around new piping or utilities.<br />
Excess soil shall be disposed of at a recycling facility capable of accepting and treating<br />
low level contaminated soil. The recycling facility shall be approved by the Authority<br />
before the start of any land disturbing activities. Disposing of the soil at a landfill or<br />
reclaimation site is prohibited<br />
1.9 ARCHAEOLOGICAL AND HISTORICAL FINDINGS<br />
A. Notify immediately, through the COTR, the Archaeology/Historic Preservation Coordinator if<br />
subsurface structural features, concentrations of artifacts, rubble, bone/shell, or burnt material<br />
are uncovered or otherwise discovered. Prompt reporting will avoid potentially severe<br />
problems resulting from the destruction of significant resources and may limit the impact on<br />
construction operations and schedules.<br />
1.10 DAMAGES AND PRE-EXISTING CONDITIONS<br />
A. Be responsible for all damages caused by Contractor’s construction activities. Provide all labor,<br />
materials, etc. to return any damaged areas, systems or equipment to their original condition at<br />
no additional cost to The Authority.<br />
B. Perform a survey of pre-existing conditions in the vicinity of Contractor’s construction<br />
activities, utilizing photographs and other means as necessary to document existing damage or<br />
conditions. Submit two copies of this survey to the Contracting Officer within 21 calendar days<br />
after Notice-to-Proceed. This survey will assist in resolving any damage claims against the<br />
Contractor during and after construction.<br />
C. Preserve all roadways, pedestrian and directional signage. Deliver all signs removed and not<br />
required for reinstallation to The Authority as directed by the COTR.<br />
D. Replace or repair lost or damaged signs at no cost to The Authority.<br />
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1.11 SECURITY DURING CONSTRUCTION<br />
A. Maintain the integrity of the Airport Security fence. Maintain the integrity of doors and walls<br />
between public areas and Air Operations Area (AOA) at all times. Comply with Title 49 Code<br />
of Federal Regulations, Parts 1500, 1540, 1542 and 1544.<br />
1. All Contractor personnel requiring entrance into secure areas shall be badged.<br />
B. Possession of and display of a proper and current Airport Identification Badge, issued by<br />
Airport Operations is required for all Contractor personnel passing into the AOA. Contractor<br />
can expect possible short delays clearing construction vehicles into the AOA. Refer to "Airport<br />
Orders and Instructions" attached as part of the Contract for specific requirements. Security<br />
requirements have increased significantly at Ronald Reagan <strong>Washington</strong> National Airport.<br />
Offerors shall become intimately familiar with all TSA and Authority security requirements.<br />
No increase in contract price will be provided to the Contractor should the contractor not be<br />
aware of any security procedure in place at time of submitting their offer that leads to increased<br />
time and inconvenience to accomplish the work.<br />
C. Pay all fines levied by the Transportation Security Administration for penalties resulting from<br />
security infractions perpetrated by or caused by Contractor’s personnel or work forces of<br />
Contractor’s subcontractors or suppliers.<br />
D. Establish and maintain the security of Contractor’s staging areas, equipment and materials.<br />
E. Provide escort for delivery vehicles transporting materials and supplies to or from the<br />
Contractor's staging or work areas into the AOA, in accordance with requirements stated in<br />
"Airport Orders and Instructions" attached as part of the Contract.<br />
F. Do not park within 300 feet of a terminal building unless specifically authorized by Airport<br />
Operations.<br />
G. All workers in the sterile areas, which are defined as areas accessible to ticketed passengers<br />
only, may utilize tools in their work provided that:<br />
1. Tools are essential and necessary to the Work.<br />
2. Keep tools controlled at all times.<br />
3. Do not leave tools unattended.<br />
4. Store tools in locked boxes.<br />
H. No knives will be permitted in the sterile areas.<br />
I. No firearms or weapons of any type are allowed on the Airport.<br />
J. No cartridge style nail guns, nor any tools that use a cartridge or any explosive charge, are<br />
allowed without prior written notification of COTR. Obtain written approval from the COTR<br />
before bringing such tools on the project.<br />
K. Conform to all Orders and Instructions pertaining to vehicle inspection.<br />
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1.12 MATERIAL HAULING<br />
A. Restrict deliveries and removal of bulk materials, supplies, waste soils and equipment to and<br />
from the Project site to The Authority-designated roads and haul routes indicated on the<br />
Drawings.<br />
B. Access and egress to and from the Airport for hauling operations shall be through the entrances<br />
indicated. Conduct hauling operations in accordance with the Contract documents. Access to<br />
and from the site may be performed on a 24/7 basis, subject to restrictions imposed by other<br />
requirements of the Contract Documents and as acceptable to The Authority.<br />
C. The designated haul routes for hauling operations may require vehicles crossing existing taxi<br />
lanes or taxiways. Under no conditions shall the Contractor plan use of taxiways and taxi lanes<br />
for hauling equipment. Haul routes for this project are as indicated.<br />
D. Schedule, phase, and sequence work operations to minimize the number and duration of<br />
roadway closures. Coordinate with the COTR and submit a detailed Work Plan for Contractor’s<br />
entire operations to the COTR for approval prior to commencing work. Obtain written approval<br />
from the COTR of the Work Plan. Identify clearly on Work Plan each operation requiring<br />
coordination with Airport Operations.<br />
1. For roadway closures of short duration, provide flagmen. COTR will determine the<br />
number of flagmen required.<br />
2. For long-term roadway closures, clearly mark, light, and barricade the roadway closures<br />
and haul routes in accordance with Airport Operations requirements.<br />
E. Notify the COTR at least 72 hours in advance of his requirement for scheduled roadway<br />
closures. Obtain the written approval of The Authority prior to closing or crossing a roadway.<br />
F. Bear all costs associated with establishing, maintaining, signing, lighting and marking haul<br />
routes. These costs are considered incidental to the pay items of this Contract.<br />
G. Use load covers on all dump trucks. Load dump trucks so that no spillage occurs during transit<br />
on the State, municipal, or Airport roadways and pavements. Clean wheels of trucks leaving the<br />
Project construction site of all soil and rocks. Provide a truck washing rack on the Project site<br />
to minimize the tracking of soil onto paved surfaces.<br />
H. Be responsible for the cost of the immediate cleaning of earth tracking and spills on paved<br />
surfaces resulting from the Contractor's operations. Because of the potential for extreme damage<br />
to aircraft engines due to the ingestion of foreign objects, maintain on the project mechanical<br />
sweeper/vacuum (wet/dry) equipment with nylon brushes complete with operators. Maintain a<br />
water truck on site as required in order to effectively control dust rising from construction<br />
activities.<br />
I. Provide sweeper/vacuum equipment with a usable hopper capacity of 6 cubic yards and with a<br />
regenerative air capacity of 15,000 CFM. Provide equipment with gutter brooms of poly brush<br />
material so as not to damage airfield pavement markings; a dust control system that includes an<br />
external spray system with front mounted spray bar, nozzles located at each gutter broom; and<br />
an internal spray system with nozzles in the internal air stream. Maintain the equipment in good<br />
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working order throughout any hauling operations and replace the brooms and or spray systems,<br />
as necessary, to ensure proper sweeping and vacuuming of paved surfaces.<br />
1.13 PORTABLE LIGHTING<br />
A. Portable lighting: If used for Contractor operations, aim and shield portable lighting at all times<br />
to eliminate glare that could impair runway, taxiway, apron, ground operations, and Airport<br />
Traffic Control Tower operations. Equip portable lighting with reflectors and glare shields to<br />
prevent spillover of light into operational areas.<br />
1.14 RADIO COMMUNICATIONS<br />
A. Provide two-way radio communication between certain of the Contractor’s personnel on the job<br />
site. Provide radios with a minimum of 5 watts transmitting power. Select the frequency<br />
utilized for these transmissions. Submit proposed frequencies to COTR for approval in writing<br />
by the COTR. Frequencies shall not conflict with or overlay any of the <strong>Airports</strong> radio<br />
frequencies.<br />
B. Provide, at a minimum, the following with radio equipment: The Project Superintendent,<br />
Foreman of all work groups physically separated from the general vicinity of the Project<br />
Superintendent, gate guards, and others who may be working in a separate and remote area.<br />
Provide two additional radios with the same frequencies for use by the COTR and the Lead<br />
Inspector.<br />
C. Cellular telephones are an acceptable alternative at Ronald Reagan <strong>Washington</strong> National<br />
Airport. For information purposes The Authority currently uses the Nextel system.<br />
1.15 SPECIAL AUTHORITY CONSULTANT<br />
A. The Contractor is hereby advised of the involvement of Parsons Management Consultants<br />
(PMC) as Program Management Support Services Consultant to The Authority for the capital<br />
construction programs at Ronald Reagan <strong>Washington</strong> National Airport. PMC will have a<br />
continuing role in this project by assisting The Authority in specialized areas.<br />
1. PMC provided administrative support during design and solicitation and will provide<br />
administrative support during construction.<br />
2. PMC will coordinate Contractor requests for technical information and receive, review<br />
and manage all Contractor submittals.<br />
3. PMC will review technical submittals, including drawings, specifications, cost estimates,<br />
construction phasing plans, and technical reports.<br />
4. PMC will be responsible for review of technical submittals during construction, including<br />
selected shop drawings, certifications, test reports, calculations and samples.<br />
5. PMC will conduct field inspections of the Work in progress and inspect for Substantial<br />
Completion and Final Acceptance. PMC inspection does not relieve Contractor of<br />
responsibilities of performing Contract required inspections as required by contract<br />
documents.<br />
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B. All other contract management is the sole responsibility of The Authority.<br />
1.16 SAFETY<br />
A. Comply with all requirements set forth in the most current edition of The Authority’s<br />
“Construction Safety Manual”. Offerors are provided with the most recent addition when<br />
obtaining contract documents prior to proposal. Requirements included in this Section are in<br />
addition to The Authority’s “Construction Safety Manual”. Comply with all local, State and<br />
Federal requirements. Where conflicts or discrepancies exist between requirements, the more<br />
stringent requirement shall govern. For additional information see Division 01 Section “Quality<br />
Requirements”.<br />
B. Contractor Safety Organization:<br />
1. Safety Manager.<br />
a. Duties: Outlined in The Authority’s “Construction Safety Manual”.<br />
b. Qualifications: Outlined in The Authority’s “Construction Safety Manual”.<br />
2. Safety Engineer.<br />
a. Duties: Outlined in The Authority’s “Construction Safety Manual”.<br />
b. Qualifications: Outlined in The Authority’s “Construction Safety Manual”.<br />
3. Safety Supervisor:<br />
a. Duties: Outlined in Paragraph 1.16, E. of this Section.<br />
b. Qualifications: Outlined in Paragraph 1.16, E. of this Section.<br />
C. Submit the résumés of individuals proposed to serve in the role of Contractor’s Safety Manager,<br />
Contractor’s Safety Engineer, and Safety Supervisor to the COTR for approval in writing. In<br />
addition to indicating the qualifications in The Authority’s “Construction Safety Manual”<br />
résumés shall include but not be limited to such items as: work experience, education, safety<br />
and health training completed, memberships in professional associations, professional<br />
certifications, professional registrations and professional references confirming the<br />
qualifications and personal references of contacts for verification shall also be required.<br />
D. Provide safe and healthful working conditions on each operation at all times during execution of<br />
the work of this Contract. Conduct the various operations connected with the Work so that they<br />
will not be injurious to safety or health. Comply with all provisions, regulations and<br />
recommendations issued pursuant to the Occupational Safety and Health Act of 1970 and the<br />
Construction Safety Act of 1969, as well as amendments to these laws. Comply with laws,<br />
rules and regulations of other authorities having jurisdiction, with regard to all matters relating<br />
to the safety and health of workers and the general public. Compliance with government<br />
requirements is mandated by law and considered only a minimum level of safety performance.<br />
Perform all work in accordance with best safe work practices recognized by the construction<br />
industry. Stop work whenever a work procedure or a condition at a work site is deemed unsafe<br />
by the either of the following individuals: COTR, PMC Safety Manager, the Contractor’s<br />
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Project Manager, the Contractor’s Foreman, the Contractor’s Safety Manager, Contractor’s<br />
Safety Supervisor, or the Contractor’s Safety Engineer(s).<br />
E. The contractor shall provide a full-time on-site Contractor Safety Engineer for the duration of<br />
this Contract, who shall be responsible for all safety and health requirements as include herein<br />
and as required by The Authority’s Construction Safety Manual. The contractor shall provide<br />
the services of at least one full-time on-site Contractor’s Safety Engineer per construction work<br />
shift. If the work shift is short-term, less than 30 days duration and 15 crafts workers or less, a<br />
Safety Supervisor may be used if approved by the PMC Safety Manager. Résumé submission<br />
and interview by the PMC Safety Manager is required and if approved, the Safety Supervisor<br />
reports directly to and is supervised by the contractor’s approved Safety Engineer. The Safety<br />
Supervisor must be experienced in the craft work being performed. The approved Safety<br />
Engineer, or Safety Supervisor may not be removed by the contractor without written approval<br />
by the PMC Safety Manager.<br />
F. Comply with all requirements set forth in The Authority's "Construction Safety Manual."<br />
Provide during the Work the services of Safety Engineer(s) as outlined in The Authority’s<br />
“Construction Safety Manual” and in Division 01 Section “Quality Requirements”. The Safety<br />
Engineer shall undertake the duties and responsibilities as stated in The Authority's<br />
"Construction Safety Manual".<br />
G. Prior to start of construction activities in the Air Operations Area (AOA), the Contractor's<br />
Safety Manager and Safety Engineers shall tour the portions of the AOA affected by this work<br />
with PMC Safety Manager.<br />
H. Flagmen Training: The Authority will sponsor Flagman training sessions. Contractor's<br />
personnel who will be assigned flagmen duties on the Airport for this project shall attend<br />
training sessions.<br />
I. Fire Safety: Conform to the following requirements:<br />
1. Obtain a permit to perform any welding, cutting, or hot work from the Office of The<br />
Authority Fire Marshal.<br />
2. Ensure adequate access to all construction areas for emergency response.<br />
3. Obtain a permit from the Office of The Authority Fire Marshal to store, handle, or use<br />
any hazardous material, including but not limited to fuels for equipment. Complete an<br />
application prior to issuance.<br />
4. Remove combustible debris from the site daily.<br />
5. Provide at least seven (7) days’ notice for any request for inspections, tests, permits, etc.,<br />
required of personnel from the Office of The Authority Fire Marshal.<br />
6. Provide to the Office of The Authority Fire Marshal a list of emergency contact numbers<br />
for the COTR and the Contractor prior to the commencement of Work.<br />
J. Submit Site-Specific Safety and Health Plans to COTR within 15 calendar days after Notice to<br />
Proceed and prior to the start of any construction activities. Prepare this plan using The<br />
Authority’s Guidelines as defined in The Authority’s “Construction Safety Manual” and as<br />
supplemented by these specifications for each and every work zone or as anticipated by the<br />
Contractor. COTR must approve the Site-Specific Safety Plan prior to the start of any work.<br />
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K. Be responsible for the safe operation of all job site motor vehicles. Provide a “spotter” or<br />
flagman for all backing operations of construction vehicles with restricted rear vision.<br />
L. All motorized equipment and vehicle working on or entering The Authority construction project<br />
work areas shall be equipped with functional audible backup alarms.<br />
M. Crane Operators: On <strong>Airports</strong> Authority projects, Crane Operators shall be certified to operate<br />
the equipment by an approved independent certifying agency.<br />
N. Comply with sample safety plan as designated in the MWAA Construction Safety Manual.<br />
1.17 HEIGHT LIMITATION<br />
A. Prior to beginning any work coordinate with the COTR the height of all cranes, boom trucks,<br />
scaffolds or similar vehicles of construction. Properly mark all construction equipment with<br />
safety flags and warning lights in accordance with current FAA and Airport Operations<br />
requirements. Submit FAA Form 7460, provided by COTR, for all equipment and crane<br />
heights.<br />
1. For all demolition and construction within the Airport, limit the height of Contractor’s<br />
equipment to a maximum of 60 feet.<br />
1.18 NOISE CONTROL<br />
A. The Authority recognizes and can tolerate a normal level of noise created by a majority of<br />
construction activity. However, in the interest of The Authority's neighbors, the maximum<br />
acceptable noise level between the hours of 5:00 pm and 7:00 am the following morning is<br />
limited to 55 decibels. During daytime hours of 7:00 am through 5:00 pm, the maximum<br />
acceptable noise level for sustained or repetitive noises is 72 decibels. Measure noise levels<br />
using an "A" scale at a point 4'-0" above ground at property line nearest noise source.<br />
B. Secure advance written approval from the COTR prior to scheduling any activity that is<br />
anticipated to produce a sustained or repetitive noise level higher than the decibel limits<br />
indicated above.<br />
C. In and around terminal facilities and buildings whose normal occupancy is from 7 a.m. to 7<br />
p.m., perform work that causes noise that is disruptive to the Airport’s tenants or the traveling<br />
public between the hours of 11:00 pm and 5:00 am. Measure noise for this situation using an<br />
“A” scale at a point 4’-0” above ground at the closest point to Airport tenants or the traveling<br />
public.<br />
1.19 EXAMINATION OF PLANS, SPECIFICATIONS AND SITE OF WORK<br />
A. The offeror is expected to examine carefully the site of the proposed work, the proposal, plans,<br />
specifications, solicitation provisions, contract provisions, special provisions and contract forms<br />
before submitting a proposal. The submission of a proposal will be considered conclusive<br />
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evidence that the offeror has made such examination and is satisfied as to the conditions to be<br />
encountered in performing the Work as to the requirements of the Contract.<br />
1.20 AIRPORT SECURITY/VEHICLE INSPECTION PROCEDURE<br />
A. The number of vehicular access points into secure areas at Ronald Reagan <strong>Washington</strong> National<br />
Airport has been reduced to an operational minimum. There is only one gate available for all<br />
vehicular traffic - Gate A.<br />
B. The following procedures will be utilized for all escorted vehicles and AOA approved vehicles<br />
with non-badged passengers seeking entry to the AOA:<br />
1. All vehicles are searched.<br />
2. Coordinate all vehicle deliveries with the COTR in advance. Provide the vehicle license<br />
plate number and expected delivery time for all vehicle deliveries. Contractor may<br />
compile the expected daily delivery schedule on one sheet for submission to the COTR.<br />
3. The vehicle operator shall have in his or her possession a commercial manifest, which<br />
identifies the contents of the vehicle and/or trailer.<br />
4. An escort from the company for whom the shipment is intended shall respond to the<br />
vehicle access gate and remain with the vehicle until the vehicle exits the secured area.<br />
5. A vehicle search will be conducted and once cleared; vehicles will be permitted escorted<br />
access to their delivery point.<br />
6. Contractors should expect minor delays at Gate A as a result of these security provisions.<br />
7. Priority consideration may be offered to concrete trucks with resulting delays estimated<br />
to be 20 minutes. To receive priority consideration, schedule concrete deliveries with<br />
Airport Operations and COTR at time of batching.<br />
C. Prior approval from the Manager of Airport Operations or his/her designated representative is<br />
required for any exceptions to the above procedures.<br />
PART 2 - PRODUCTS (Not Used)<br />
PART 3 - EXECUTION (Not Used)<br />
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SECTION 01 10 00 - SUMMARY<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Project information.<br />
2. Work covered by Contract Documents.<br />
3. Phased construction.<br />
4. Work under separate contracts.<br />
5. Access to site.<br />
6. Coordination with occupants.<br />
7. Work restrictions.<br />
8. Specification formats and drawing conventions.<br />
B. Related Requirements:<br />
1. Section 01 50 00 "Temporary Facilities and Controls" for limitations and procedures<br />
governing temporary use of The Authority's facilities.<br />
1.2 PROJECT INFORMATION<br />
A. Project Identification: DCA Terminal A Improvements (Near Term), Task Order 03 – Lobby<br />
Improvements, Package 4 – Curbside Check-In.<br />
1. Project Location: Ronald Reagan <strong>Washington</strong> National (DCA); Airport, Terminal A<br />
“The Banjo”.<br />
B. The Authority: <strong>Metropolitan</strong> <strong>Washington</strong> <strong>Airports</strong> Authority (MWAA).<br />
1. Contracting Officer’s Technical Representative (COTR):<br />
Mr. Bernard Laramee, AIA<br />
Airport Architect, MA-34<br />
<strong>Metropolitan</strong> <strong>Washington</strong> <strong>Airports</strong> Authority<br />
Ronald Reagan <strong>Washington</strong> National Airport (DCA)<br />
Office of Engineering, Design Department<br />
DCA – West Building, Room 155<br />
<strong>Washington</strong>, DC 20001-4901<br />
(703) 417-8183<br />
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C. Engineer:<br />
URS Corporation<br />
4 North Park Drive<br />
Suite 300<br />
Hunt Valley, Maryland 21030<br />
(410) 785-7220<br />
Attn: Mark Mosko, RA, NCARB<br />
URS Certified Project Manager<br />
1.3 WORK COVERED BY CONTRACT DOCUMENTS<br />
A. The Work of Project is defined by the Contract Documents and consists of the following:<br />
1. Installation of a new Outbound Curbside Baggage Check-In conveyance system which<br />
integrates into the Transportation Security Administration (TSA) screening area located<br />
behind the existing Ticket Counters.<br />
B. Type of Contract.<br />
1. Project will be constructed under a single prime contract.<br />
1.4 PHASED CONSTRUCTION<br />
A. The Work shall be conducted in one phase as indicated on the drawings..<br />
B. Before commencing Work, submit an updated copy of Contractor's construction schedule<br />
showing the sequence, commencement and completion dates for all work in accordance with the<br />
Contractor’s “Construction Progress Schedule” as specified in Division 01 Section<br />
“Construction Progress Documentation” and as approved by the COTR.<br />
1.5 WORK UNDER SEPARATE CONTRACTS<br />
A. General: Cooperate fully with separate contractors so work on those contracts may be carried<br />
out smoothly, without interfering with or delaying work under this Contract or other contracts.<br />
Coordinate the Work of this Contract with work performed under separate contracts.<br />
B. Preceding Work: The Authority will award separate contract(s) for the following construction<br />
operations at Project site. Those operations are scheduled to be substantially complete before<br />
work under this Contract begins.<br />
1. Installation of a new electrical substation.<br />
C. Concurrent Work: The Authority will award separate contract(s) for the following construction<br />
operations at Project site. Those operations will be conducted simultaneously with work under<br />
this Contract.<br />
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1. Terminal A Improvements (Near Term): Task Order 01 – TSA Security Screening Check<br />
Point (SSCP); includes the construction of a new TSA approved check-point located at<br />
the west of the existing circulation throat which connects Terminal A to the “Banjo” hold<br />
rooms.<br />
2. Terminal A Improvements (Near Term): Task Order 3.1 Lobby Improvements, –<br />
FLOORING; includes the replacement of the existing flooring with porcelain tile.<br />
3. Terminal A Improvements (Near Term): Task Order 3.2 Lobby Improvements, –<br />
TICKET COUNTERS; includes the replacement of the existing ticket counters with new<br />
millwork and inserts to match the JetBlue Lobby.<br />
4. Terminal A Improvements (Near Term): Task Order 3.5.1 Lobby Improvements, –<br />
FINISHES; includes the updating most of the remaining finishes in the existing Terminal<br />
A Lobby.<br />
5. Terminal A Improvements (Near Term): Task Order 4 – Outbound Baggage Facility;<br />
includes the design and construction of a new pre-engineered baggage handling facility<br />
building and outbound baggage handling system from the existing Terminal A TSA<br />
screening area to the new building.<br />
6. Terminal A Banjo Standby Generator Upgrade<br />
7. South Hangar Standby Power Upgrade<br />
1.6 ACCESS TO SITE<br />
A. General: Contractor shall have limited use of Project site for construction operations as<br />
indicated on Drawings by the Contract limits and as indicated by requirements of this Section.<br />
B. Use of Site: Limit use of Project site to areas within the Contract limits indicated. Do not<br />
disturb portions of Project site beyond areas in which the Work is indicated.<br />
1. Limits: Confine construction operations to the baggage conveyor right-of-way, the lower<br />
level baggage make-up area and the TSA Baggage Screening Area.<br />
2. Driveways, Walkways and Entrances: Keep driveways, loading areas, and entrances<br />
serving premises clear and available to The Authority, The Authority's employees,<br />
tenants, traveling public, and emergency vehicles at all times. Do not use these areas for<br />
parking or storage of materials.<br />
a. Schedule deliveries to minimize use of driveways and entrances by construction<br />
operations.<br />
b. Schedule deliveries to minimize space and time requirements for storage of<br />
materials and equipment on-site.<br />
C. Condition of Existing Building: Maintain portions of existing building affected by construction<br />
operations in a weathertight condition throughout construction period. Repair damage caused<br />
by construction operations.<br />
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1.7 COORDINATION WITH OCCUPANTS<br />
A. Full Authority Occupancy: The Authority will occupy site and existing building during entire<br />
construction period. Cooperate with The Authority during construction operations to minimize<br />
conflicts and facilitate The Authority usage. Perform the Work so as not to interfere with<br />
airline, TSA, and The Authority's day-to-day operations. Maintain existing exits unless<br />
otherwise indicated.<br />
1. Maintain access to existing walkways, corridors, and other adjacent occupied or used<br />
facilities. Do not close or obstruct walkways, corridors, or other occupied or used<br />
facilities without written permission from The Authority and approval of authorities<br />
having jurisdiction.<br />
2. Notify The Authority not less than 72 hours in advance of activities that will affect The<br />
Authority's operations.<br />
1.8 WORK RESTRICTIONS<br />
A. Work Restrictions, General: Comply with restrictions on construction operations.<br />
1. Comply with limitations on use of public streets and with other requirements of<br />
authorities having jurisdiction.<br />
B. Contractor Working Hours: The Authority anticipates that the Contractor may be required to<br />
work multiple shifts to accomplish the work of this Contract within the established schedule.<br />
Contractor will be allowed and may be required by the nature of the Project to work 24 hours a<br />
day, seven days a week in the performance of the Work. Work is subject to restrictions of the<br />
Airport operational requirements. Notify the COTR 24-hours in advance of any change to the<br />
work schedule.<br />
1. Construction of the baggage handling system in the existing TSA screening area,<br />
including any temporary partitions and the building opening for the new baggage<br />
equipment shall be performed during restricted hours of 11:00 PM and 4:00 AM<br />
2. Construction over the existing roadway shall be performed during restricted hours of<br />
11:00 PM and 6:00 AM<br />
3. Construction performed in the existing building behind enclosures may be performed on<br />
a 24/7 basis subject to noise, dust, lighting, and other restrictions imposed by<br />
requirements of the Contract Documents and as acceptable to The Authority.<br />
4. The Contractor shall coordinate with the Authority to maintain all terminal operations<br />
throughout the construction.<br />
C. Existing Utility Interruptions: Do not interrupt utilities serving facilities occupied by The<br />
Authority or others unless permitted under the following conditions and then only after<br />
providing temporary utility services according to requirements indicated:<br />
1. Prior to any utility outage/interruption, prepare a schedule of such outage. Include in<br />
outage schedule duration, identification of the service affected, temporary utility service<br />
to be provided, identification of available service alternative, and the action to be taken in<br />
the event of any emergency. Apply for all outages of utility systems in writing. Fully<br />
coordinate outage requests with COTR. Obtain approval in writing by COTR. Schedule<br />
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all outages at least three (3) weeks in advance with a 96-hour notification provided by the<br />
Contractor confirming date, time, and duration. Outages will normally be scheduled to<br />
occur between the hours of 11:00 pm and 5:30 am, Tuesday through Thursday.<br />
2. Obtain COTR’s written permission before proceeding with utility interruptions.<br />
D. Noise, Vibration, and Odors: Coordinate operations that may result in high levels of noise and<br />
vibration, odors, or other disruption to The Authority occupancy with The Authority.<br />
1. Notify COTR not less than two days in advance of proposed disruptive operations.<br />
2. Obtain COTR’s written permission before proceeding with disruptive operations.<br />
E. Nonsmoking Building: Smoking is not permitted within the building or within 25 feet of<br />
entrances, operable windows, or outdoor-air intakes.<br />
F. Controlled Substances: Use of tobacco products and other controlled substances on Project site<br />
is not permitted.<br />
1.9 SPECIFICATION AND DRAWING CONVENTIONS<br />
A. Specification Content: The <strong>Specifications</strong> use certain conventions for the style of language and<br />
the intended meaning of certain terms, words, and phrases when used in particular situations.<br />
These conventions are as follows:<br />
1. Imperative mood and streamlined language are generally used in the <strong>Specifications</strong>. The<br />
words "shall," "shall be," or "shall comply with," depending on the context, are implied<br />
where a colon (:) is used within a sentence or phrase.<br />
2. Specification requirements are to be performed by Contractor unless specifically stated<br />
otherwise.<br />
B. Division 01 General Requirements: Requirements of Sections in Division 01 apply to the Work<br />
of all Sections in the <strong>Specifications</strong>.<br />
C. Drawing Coordination: Requirements for materials and products identified on Drawings are<br />
described in detail in the <strong>Specifications</strong>. One or more of the following are used on Drawings to<br />
identify materials and products:<br />
1. Terminology: Materials and products are identified by the typical generic terms used in<br />
the individual <strong>Specifications</strong> Sections.<br />
2. Abbreviations: Materials and products are identified by abbreviations and scheduled on<br />
Drawings.<br />
3. Keynoting: Materials and products are identified by reference keynotes referencing<br />
Specification Section numbers found in this Project Manual..<br />
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PART 2 - PRODUCTS (Not Used)<br />
PART 3 - EXECUTION (Not Used)<br />
END OF SECTION 01 10 00<br />
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SECTION 01 29 00 – APPLICATION FOR PAYMENT<br />
PART 1 - GENERAL<br />
1.1 RELATED DOCUMENTS<br />
A. Drawings, Contract Provisions, Special Provisions, Supplementary Conditions, and other<br />
Division 01 Specification Sections apply to this Section.<br />
1.2 SUMMARY<br />
A. This Section specifies administrative and procedural requirements necessary to prepare and<br />
process Applications for Payment.<br />
1. Coordinate the Schedule of Values and Applications for Payment with Contract CPM<br />
Schedule, List of Subcontracts, and Submittal Log.<br />
B. Related Sections include the following:<br />
1. Division 01 Section "Construction Progress Documentation" for administrative<br />
requirements governing preparation and submittal of Contractor's Construction Schedule<br />
and Submittals Schedule.<br />
2. Division 01 Section “Project Closeout” for submittal of items required before final<br />
payment.<br />
3. Division 01 Section “Project Record Documents” for procedural requirements governing<br />
the submission of Project Record Documents.<br />
4. Division 01 Section “Operation and Maintenance Data” for submittal of items required<br />
before final payment.<br />
1.3 DEFINITIONS<br />
A. Schedule of Values: A statement furnished by Contractor allocating portions of the Contract<br />
Price to various portions of the Work and once accepted, to be used as the basis for reviewing<br />
Contractor's Applications for Payment.<br />
1.4 SCHEDULE OF VALUES<br />
A. Coordination: Coordinate preparation of the Schedule of Values with preparation of<br />
Contractor's Construction Schedule.<br />
1. Correlate line items in the Schedule of Values with other required administrative forms<br />
and schedules, including the following:<br />
a. Application for Payment forms with Continuation Sheets.<br />
b. Construction Submittals Schedule.<br />
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c. Contract CPM Schedule.<br />
d. List of products.<br />
e. List of principal suppliers and fabricators.<br />
2. Submit the Schedule of Values to Contracting Officer with the contract proposal<br />
B. Format and Content: Use the Project Manual table of contents as a guide to establish line items<br />
for the Schedule of Values.<br />
1. Identification: Include the following Project identification on the Schedule of Values:<br />
a. Project name and location.<br />
b. Name of COTR.<br />
c. Name of Architect/Engineer.<br />
d. The Authority’s Project number.<br />
e. Contractor's name and address.<br />
f. Date of submittal.<br />
2. Arrange the Schedule of Values in tabular form with separate columns to indicate the<br />
following for each item listed:<br />
a. Related Specification Section or Division for construction.<br />
b. Description of the Work.<br />
c. Name of subcontractor.<br />
d. Name of manufacturer or fabricator.<br />
e. Name of supplier.<br />
f. Contract Modifications (numbers) that affect value.<br />
g. Dollar value.<br />
1) Percentage of the Contract Price to nearest one-hundredth percent, adjusted<br />
to total 100 percent.<br />
3. Provide a breakdown of the Contract Price in enough detail to facilitate continued<br />
evaluation of Applications for Payment and progress reports. Coordinate with the Project<br />
Manual table of contents. Provide several line items for principal subcontract amounts,<br />
where appropriate. Include separate line items under required principal subcontracts for<br />
the following items. The value assigned to the total of these line items shall be 5 percent<br />
of the Construction Contract Price:<br />
a. Testing and commissioning activities.<br />
b. Operation and Maintenance manuals.<br />
c. Punch list activities.<br />
d. Project Record Documents.<br />
e. Warranties.<br />
f. Demonstration and training.<br />
4. Round amounts to nearest whole dollar. Total shall equal the Contract Price.<br />
5. Provide a separate line item in the Schedule of Values for each part of the Work where<br />
Application for Payment may include materials or equipment purchased or fabricated and<br />
stored, but not yet installed.<br />
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a. Differentiate between potential items stored on-site and items stored off-site.<br />
Include evidence of insurance or bonded warehousing if required.<br />
6. Provide separate line items in the Schedule of Values for initial cost of materials, for each<br />
subsequent stage of completion, and for total installed value of that part of the Work..<br />
7. Each item in the Schedule of Values and Application for Payment shall be complete.<br />
Include total cost and proportionate share of general overhead and profit for each item.<br />
a. At COTR’s option, temporary facilities and other major cost items that are not<br />
direct cost of actual work-in-place may be shown either as separate line items in<br />
the Schedule of Values or distributed as general overhead expense.<br />
8. Schedule Updating: Update and resubmit the Schedule of Values with the next<br />
Applications for Payment when Contract Modifications result in a change in the Contract<br />
Price.<br />
1.5 APPLICATION FOR PAYMENT<br />
A. Each Application for Payment shall be consistent with previous applications and payments as<br />
certified by Contracting Officer and paid for by The Authority.<br />
1. Initial Application for Payment, Application for Payment at time of Substantial<br />
Completion, and final Application for Payment involve additional requirements.<br />
B. Payment Application Times: Application for Payment shall coincide with CPM schedule<br />
monthly update, or as otherwise indicated in the Agreement between The Authority and<br />
Contractor. The period covered by each Application for Payment starts on the day following<br />
the end of the preceding period and shall not exceed one calendar month, unless otherwise<br />
approved by COTR.<br />
C. Payment Application Forms: Use forms provided by the Contracting Officer, but supplied by<br />
COTR, for Application for Payment.<br />
D. Application Preparation: Complete every entry on form. Notarize and execute by a person<br />
authorized to sign legal documents on behalf of Contractor. The Authority will return<br />
incomplete applications without action.<br />
1. Entries shall match data on the Schedule of Values and Contractor's Construction<br />
Schedule. Use updated schedules if revisions were made.<br />
2. Include amounts of Contract Modifications issued before last day of the construction<br />
period covered by application.<br />
E. Transmittal: Submit one original and four copies of Application for Payment to the address<br />
indicated in the Section VII - Contract Provision, Paragraph 04.B, each one signed and<br />
notarized. Include waivers of lien and similar attachments if required.<br />
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1. Transmit Applications for Payment with a transmittal form listing attachments and<br />
recording appropriate information about application in a manner acceptable to<br />
Contracting Officer.<br />
F. Waivers of Mechanic's Lien: With Final Application for Payment, submit waivers of<br />
mechanic's liens from subcontractors, sub-subcontractors, and suppliers.<br />
1. The Authority reserves the right to designate which entities involved in the Work must<br />
submit waivers.<br />
2. Waiver Forms: Submit waivers of lien on forms, executed in a manner acceptable to The<br />
Authority.<br />
G. Initial Application for Payment: Administrative actions and submittals that shall precede or<br />
coincide with submittal of first Application for Payment include the following:<br />
1. List of subcontractors.<br />
2. Construction Schedule of Values.<br />
3. Contractor's Construction Schedule (preliminary if not final).<br />
4. Products list.<br />
5. Schedule of unit prices.<br />
6. Construction Submittals Schedule.<br />
7. List of Contractor's staff assignments.<br />
8. List of Contractor's principal consultants.<br />
9. Copies of building permits.<br />
10. Copies of authorizations and licenses from authorities having jurisdiction for<br />
performance of the Work.<br />
11. Initial progress report.<br />
12. Report of pre-construction conference.<br />
13. Performance and payment bonds.<br />
14. Initial settlement survey and damage report if required.<br />
15. Submittal and approval of Contractor Safety Plan.<br />
16. Subcontractor Payment Form: (Form J, "Contract Conditions," Section IX, "LDBE").<br />
H. Monthly Application for Payment: Administrative actions and submittals that shall accompany<br />
the submittal of Contractor's monthly Application for Payment include the following:<br />
1. Subcontractor Payment Form.<br />
2. Monthly Progress Report, prepared according to requirements specified in Division 01<br />
Section "Construction Progress Documentation."<br />
3. Evidence of payment for material on-site if reimbursement for such material is being<br />
requested.<br />
4. Updated Inspection Control Log. Highlight changes from previous month.<br />
5. Update of Contract Record Documents.<br />
I. Application for Payment at Substantial Completion: After issuance of the Certificate of<br />
Substantial Completion, submit an Application for Payment showing 100 percent completion<br />
for portion of the Work claimed as substantially complete.<br />
1. Include documentation supporting claim that the Work is substantially complete and a<br />
statement showing an accounting of changes to the Contract Price.<br />
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2. This application shall reflect Certificates of Partial Substantial Completion issued<br />
previously for Authority occupancy of designated portions of the Work, if applicable.<br />
3. Advise COTR of change-over in security provisions.<br />
J. Final Payment Application: Submit final Application for Payment with releases and supporting<br />
documentation not previously submitted and accepted, including, but not limited, to the<br />
following:<br />
1. Evidence of completion of Project closeout requirements.<br />
2. Insurance certificates for products and completed operations where required and proof<br />
that taxes, fees, and similar obligations were paid.<br />
3. Updated final statement, accounting for final changes to the Contract Price.<br />
4. Evidence that claims have been settled.<br />
5. Final meter readings for utilities, a measured record of stored fuel, and similar data as of<br />
date of Substantial Completion or when The Authority took possession of and assumed<br />
responsibility for corresponding elements of the Work.<br />
6. Final, liquidated damages settlement statement.<br />
7. Return of all Airport identification badges and keys.<br />
PART 2 - PRODUCTS (Not Used)<br />
PART 3 - EXECUTION (Not Used)<br />
END OF SECTION 01 29 00<br />
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SECTION 01 31 00 - PROJECT MANAGEMENT AND COORDINATION<br />
PART 1 - GENERAL<br />
1.1 RELATED DOCUMENTS<br />
A. Drawings, Contract Provisions, Special Provisions, Supplementary Conditions, and other<br />
Division 01 Specification Sections apply to this Section.<br />
1.2 SUMMARY<br />
A. This Section includes administrative provisions for coordinating construction operations on<br />
Project including, but not limited to, the following:<br />
1. General project coordination procedures.<br />
2. Conservation.<br />
3. Coordination drawings.<br />
4. Administrative and supervisory personnel.<br />
5. Project meetings.<br />
a. Pre-award conference.<br />
b. Pre-construction conference.<br />
c. Pre-installation conferences.<br />
d. Progress meetings.<br />
B. Related Sections include the following:<br />
1. Division 01 Section "Execution" for procedures for coordinating general installation and<br />
field-engineering services, including establishment of benchmarks and control points.<br />
2. Division 01 Section "Project Closeout" for coordinating Contract closeout.<br />
1.3 COORDINATION<br />
A. Coordination: Coordinate construction operations included in various Sections of the Contract<br />
Documents to ensure efficient and orderly installation of each part of the Work. Coordinate<br />
construction operations, included in different drawings and specification sections that depend on<br />
each other for proper installation, connection, and operation.<br />
1. Schedule construction operations in sequence required to obtain the best results where<br />
installation of one part of the Work depends on installation of other components, before<br />
or after its own installation.<br />
2. Coordinate installation of different components with other contractors to ensure<br />
maximum accessibility for required maintenance, service, and repair.<br />
3. Where availability of space is limited, coordinate installation of different components to<br />
ensure maximum performance and accessibility for required maintenance, service, and<br />
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repair of all components, mechanical, electrical, and otherwise. Contractor is cautioned<br />
that, where specific dimensions are not indicated or where Drawings are schematic in<br />
nature, Contractor shall have sole responsibility to coordinate the work to meet this<br />
requirement. Prepare and submit Coordination Drawings to COTR for review and<br />
approval as provided in "Coordination Drawings" Paragraph in "Submittals" Article of<br />
this Section.<br />
4. Make adequate provisions to accommodate items scheduled for later installation.<br />
B. Prepare memoranda for distribution to each party involved, outlining special procedures<br />
required for coordination. Include such items as required notices, reports, and list of attendees<br />
at meetings.<br />
1. Prepare similar memoranda for COTR and separate contractors if coordination of their<br />
Work is required.<br />
C. Administrative Procedures: Coordinate scheduling and timing of required administrative<br />
procedures with other construction activities and activities of other contractors to avoid conflicts<br />
and to ensure orderly progress of the Work and completion within the specified Contract<br />
duration. Such administrative activities include, but are not limited to, the following:<br />
1. Preparation of Contractor's Construction Schedule.<br />
2. Preparation of the Schedule of Values.<br />
3. Installation and removal of temporary facilities and controls.<br />
4. Delivery and processing of design and construction submittals.<br />
5. Progress meetings.<br />
6. Pre-installation conferences.<br />
7. Start-up, check-out, and final acceptance of systems.<br />
8. Project closeout activities.<br />
9. Protection of existing and new work.<br />
D. Conservation: Coordinate construction activities to ensure that operations are carried out with<br />
consideration given to conservation of energy, water, and materials.<br />
1. Salvage materials and equipment involved in performance of, but not actually<br />
incorporated into, the Work. Refer to other sections for disposition of salvaged materials<br />
that are designated as The Authority's property.<br />
E. Temporary Utility Outages: Comply with requirements in Division 01 Section "Summary."<br />
1.4 SUBMITTALS<br />
A. Coordination Drawings: Before start of the Work, prepare Coordination Drawings for areas<br />
with limited space availability that necessitate maximum utilization of space for efficient<br />
installation of different components, and areas requiring coordination for installation of<br />
products and materials fabricated by separate entities.<br />
1. Indicate relationship of components shown on separate Shop Drawings.<br />
2. Indicate all dimensions provided on Contract Documents and make specific note of<br />
dimensions that appear to be in conflict with submitted equipment, minimum clearance<br />
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requirements, amounts of equipment and material to be installed, or other requirements.<br />
Provide alternate sketches for resolution of such conflicts to COTR for review. Minor<br />
dimension changes and difficult installations shall not be considered changes to the<br />
Contract.<br />
3. Indicate required installation sequences.<br />
4. Comply with requirements contained in Division 01 Section "Submittals."<br />
5. Prepare coordination drawings of involved trades in a scale of not less than 1/4 inch = 1<br />
foot or larger for integration of different construction elements. Show sequences and<br />
relationships of separate components to avoid conflicts in use of space. Any Work<br />
installed prior to review of coordination drawings will be at the Contractor’s risk and<br />
subsequent relocation required to avoid interference shall be made at no additional cost to<br />
The Authority.<br />
B. Key Personnel Names: At the pre-construction meeting, submit a list of Contractor's key<br />
construction personnel assignments. Key personnel shall include but not necessarily be limited<br />
to Project Manager, Project Construction Superintendent, Safety Engineer, Quality Control<br />
Manager, Project Scheduler, Project Estimator, Soil Excavation Engineers, and other personnel<br />
in attendance at Project site along with alternates. Identify individuals and their duties and<br />
responsibilities; list addresses and telephone numbers, including home and office telephone<br />
numbers. Provide names, addresses, and telephone numbers of individuals assigned as standbys<br />
in the absence of individuals assigned to Project.<br />
1. Post copies of list in Project meeting room, in temporary field office, and by each<br />
temporary telephone. Keep the list current at all times.<br />
1.5 REQUESTS FOR INFORMATION (RFIs)<br />
A. Procedure: Immediately on discovery of the need for interpretation of the Contract Documents,<br />
prepare and submit an RFI in the form specified.<br />
1. RFIs shall originate with Contractor. RFIs submitted by entities other than Contractor<br />
will be returned with no response.<br />
2. Coordinate and submit RFIs in a prompt manner so as to avoid delays in Contractor's<br />
work or work of subcontractors.<br />
B. Content of the RFI: Include a detailed, legible description of item needing interpretation and<br />
the following:<br />
1. Contract Name<br />
2. Contract Number<br />
3. Date.<br />
4. Name of Contractor.<br />
5. Name of Resident Engineer<br />
6. Name of Task Manager<br />
7. RFI number, numbered sequentially.<br />
8. Specification Section number and title and related paragraphs, as appropriate.<br />
9. Drawing number and detail references, as appropriate.<br />
10. Field dimensions and conditions, as appropriate.<br />
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11. Contractor's suggested solution(s). If Contractor's solution(s) impact the Contract Time<br />
or the Contract Sum, Contractor shall state impact in the RFI.<br />
12. Contractor's signature.<br />
13. <strong>Attachment</strong>s: Include drawings, descriptions, measurements, color photos, Product Data,<br />
Shop Drawings, and other information necessary to fully describe items needing<br />
interpretation.<br />
C. Hard-Copy RFIs:<br />
a. Supplementary drawings prepared by Contractor shall include dimensions,<br />
thicknesses, structural grid references, and details of affected materials,<br />
assemblies, and attachments.<br />
1. Identify each page of attachments with the RFI number and sequential page number.<br />
D. Software-Generated RFIs: Software-generated form with substantially the same content as<br />
indicated above.<br />
1. <strong>Attachment</strong>s shall be electronic files in Adobe Acrobat PDF format.<br />
2. RFI must be signed and scanned for electronic transmission.<br />
3. Hard-Copy RFI shall follow Software-Generated RFI for the record.<br />
E. COTR’s Action: COTR will review each RFI, determine action required, and return it. Allow<br />
seven (7) calendar days for COTR's response for each RFI. RFIs received after 1:00 p.m. will<br />
be considered as received the following working day.<br />
1. The following RFIs will be returned without action:<br />
a. Requests for approval of submittals.<br />
b. Requests for approval of substitutions.<br />
c. Requests for coordination information already indicated in the Contract<br />
Documents.<br />
d. Requests for adjustments in the Contract Time or the Contract Sum.<br />
e. Requests for interpretation of Architect's actions on submittals.<br />
f. Incomplete RFIs or RFIs with numerous errors.<br />
2. COTR's action may include a request for additional information, in which case COTR's<br />
time for response will start again.<br />
3. COTR's action on RFIs that may result in a change to the Contract Time or the Contract<br />
Sum may be eligible for Contractor to submit Change Proposal.<br />
a. If Contractor believes the RFI response warrants change in the Contract Time or<br />
the Contract Sum, notify COTR in writing within seven (7) days of receipt of the<br />
RFI response.<br />
F. On receipt of COTR’s action, update the RFI log and immediately distribute the RFI response to<br />
affected parties. Review response and notify COTR within seven (7) days if Contractor<br />
disagrees with response.<br />
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G. RFI Log: Prepare, maintain, and submit a tabular log of RFIs organized by the RFI number.<br />
Submit log weekly prior to progress meeting for inclusion in progress meeting minutes. The log<br />
should include the following:<br />
1. Project name.<br />
2. Name and address of Contractor.<br />
3. Name of COTR.<br />
4. RFI number including RFIs that were dropped and not submitted.<br />
5. RFI description.<br />
6. Date the RFI was submitted.<br />
7. Date COTR’s response was received.<br />
8. Identification of related Minor Change in the Work, Construction Change Directive, and<br />
Proposal Request, as appropriate.<br />
9. Identification of related Field Order, Work Change Directive, and Proposal Request, as<br />
appropriate.<br />
1.6 ADMINISTRATIVE AND SUPERVISORY PERSONNEL<br />
A. General: In addition to Project Manager and Construction Superintendent, provide other<br />
administrative and supervisory personnel as required for proper performance of the Work.<br />
1.7 PROJECT MEETINGS<br />
A. Pre-award Conference:<br />
1. General: At the request of the Contracting Officer, a pre-award conference with<br />
Contractor may be held before actual award of the Contract. The meeting will review<br />
Contractor's understanding of the Contract Documents, cost and pricing data, contractual<br />
requirements, and Contractor's capabilities, financial standing, and past experience prior<br />
to award.<br />
a. Minutes: COTR will record and distribute meeting minutes to all attendees and all<br />
relevant parties.<br />
2. Attendees: Contracting Officer, COTR, Authority Design Project Manager,<br />
Architect/Engineer, Contractor and its key personnel nominated for assignment to the<br />
Contract, and major subcontractors if so requested by the Contracting Officer.<br />
Concerned parties shall each be represented by persons thoroughly familiar with and<br />
authorized to conclude matters relating to the work described in the Contract Documents.<br />
The Contracting Officer will chair the pre-award meeting.<br />
3. Agenda: Significant discussion items that could affect award include, but are not limited<br />
to, the following:<br />
a. Provision and acceptability of payment and performance bonds.<br />
b. LDBE/MBE/WBE/DBE participation.<br />
c. Qualifications of key individuals.<br />
d. Quality-control experience.<br />
e. Percentage of work performed by own forces.<br />
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f. Contractor's experience with similar work, including previous Authority contracts.<br />
g. Scheduling capabilities of Contractor.<br />
h. Financial standing of Contractor.<br />
i. Mobilization plan.<br />
j. Understanding of work described in the Contract Documents and the physical<br />
constraints associated with work at the Airport.<br />
k. Equipment and manpower availability.<br />
l. Cost and pricing data.<br />
4. Representations and commitments made by Contractor or its subcontractors shall be<br />
construed as binding to the Contract.<br />
B. Pre-Construction Conference:<br />
1. General: COTR will schedule a pre-construction conference and organizational meeting<br />
with Contractor after the Contracting Officer issues a notice of intent to award, or<br />
actually awards the Contract. The meeting will review the parties' responsibilities and<br />
personnel assignments.<br />
a. Minutes: COTR will record and distribute meeting minutes to all attendees and<br />
relevant parties.<br />
2. Attendees: Contracting Officer, COTR, Architect/Engineer, and their sub-consultants;<br />
Construction Manager; Contractor and its superintendent; major subcontractors;<br />
manufacturers; suppliers; and other concerned parties. All participants at the conference<br />
shall be familiar with Project and authorized to conclude matters relating to the Work.<br />
3. Agenda: Discuss items of significance that could affect progress, including the<br />
following:<br />
a. Airport security.<br />
b. LBDE/MBE/WBE/DBE participation and certifications.<br />
c. Authority-controlled wrap-up insurance program.<br />
d. Airport Operations coordination.<br />
e. Construction schedule.<br />
f. Critical work sequencing.<br />
g. Designation of key personnel.<br />
h. Procedures for processing field decisions and Contract Modifications.<br />
i. Procedures for processing Applications for Payment.<br />
j. Distribution of the Contract Documents.<br />
k. Authority Design and Construction guidelines.<br />
l. Submittal procedures.<br />
m. Preparation of Record Documents.<br />
n. Use of the premises.<br />
o. Responsibility for temporary facilities and controls.<br />
p. Parking availability.<br />
q. Office, work, and storage areas.<br />
r. Equipment deliveries and priorities.<br />
s. Safety procedures.<br />
t. Quality-control requirements.<br />
u. First aid.<br />
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v. Progress cleaning.<br />
w. Working hours.<br />
x. Authority Building Code requirements/permits.<br />
4. Refer to Contract Provision "Pre-construction Requirements" for required submittals due<br />
at the pre-construction conference.<br />
C. Pre-installation Conferences:<br />
1. General: COTR will conduct a pre-installation conference at Project site before each<br />
construction activity that requires coordination with other construction.<br />
a. Minutes: COTR will record and distribute meeting minutes.<br />
2. Attendees: Contractor, Installer, and representatives of manufacturers and fabricators<br />
involved in or affected by the installation and its coordination or integration with other<br />
materials and installations that have proceeded, or will follow.<br />
3. Agenda: Review progress of other construction activities and preparations for the<br />
particular activity under consideration, including requirements for the following:<br />
a. Contract Documents.<br />
b. Options.<br />
c. Related Contract Modifications.<br />
d. Purchases.<br />
e. Deliveries.<br />
f. Submittals.<br />
g. Review of mockups.<br />
h. Possible conflicts.<br />
i. Compatibility problems.<br />
j. Time schedules.<br />
k. Weather limitations.<br />
l. Manufacturer's written recommendations.<br />
m. Warranty requirements.<br />
n. Compatibility of materials.<br />
o. Acceptability of substrates.<br />
p. Temporary facilities and controls.<br />
q. Space and access limitations.<br />
r. Governing regulations and permits.<br />
s. Safety.<br />
t. Testing and inspecting requirements.<br />
u. Required performance results.<br />
v. Recording requirements.<br />
w. Protection of construction and personnel.<br />
x. Review material selection.<br />
y. Fabrication and installation procedures.<br />
z. Coordination of involved trades.<br />
4. Do not proceed with installation if the conference cannot be successfully concluded.<br />
Initiate whatever actions are necessary to resolve impediments to performance of the<br />
Work and reconvene the conference at earliest feasible date.<br />
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D. Project Closeout Conference: The COTR will schedule and conduct a Project closeout<br />
conference, at a time convenient to Owner and Architect, but no later than 30 days prior to the<br />
scheduled date of Substantial Completion.<br />
1. Conduct the conference to review requirements and responsibilities related to Project<br />
closeout.<br />
2. Attendees: Authorized representatives of Owner, Architect/Engineer, and their<br />
consultants; Construction manager; Contractor and its Project Manager; major<br />
subcontractors; suppliers; and other concerned parties shall attend the meeting.<br />
Participants at the meeting shall be familiar with Project and authorized to conclude<br />
matters relating to the Work.<br />
3. Agenda: Discuss items of significance that could affect or delay Project closeout,<br />
including the following:<br />
a. Preparation of record documents.<br />
b. Procedures required prior to inspection for Substantial Completion and for final<br />
inspection for acceptance.<br />
c. Submittal of written warranties.<br />
d. Requirements for preparing sustainable design documentation.<br />
e. Requirements for preparing operations and maintenance data.<br />
f. Requirements for demonstration and training.<br />
g. Preparation of Contractor's punch list.<br />
h. Procedures for processing Applications for Payment at Substantial Completion and<br />
for final payment.<br />
i. Submittal procedures.<br />
j. Coordination of separate contracts.<br />
k. Owner's partial occupancy requirements.<br />
l. Installation of Owner's furniture, fixtures, and equipment.<br />
m. Responsibility for removing temporary facilities and controls.<br />
4. Minutes: Entity conducting meeting will record and distribute meeting minutes.<br />
E. Weekly Progress Meetings:<br />
1. General: COTR will conduct progress meetings weekly at regularly scheduled times<br />
convenient for all parties involved. Progress meetings are in addition to specific<br />
meetings held for other purposes, such as coordination and special pre-installation<br />
meetings. Additionally, discussions will address administrative and technical issues of<br />
concern, determining resolutions, and development of deadlines for resolution within<br />
allowable time frames.<br />
a. Minutes: COTR will record and distribute meeting minutes.<br />
2. Attendees: As may be required by COTR, in addition to representatives of The Authority<br />
and Contractor, each subcontractor, supplier, Contractor’s Project Scheduler, and other<br />
entities concerned with current progress or involved in planning, coordination, or<br />
performance of future activities. All participants at the conference shall be familiar with<br />
Project and authorized to conclude matters relating to the Work.<br />
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3. Agenda: Review and correct or approve minutes of previous progress meeting. Review<br />
other items of significance that could affect progress. Include topics for discussion as<br />
appropriate to status of Project.<br />
a. Contractor's Construction Schedule: Review progress since the last meeting.<br />
Determine whether each activity is on time, ahead of schedule, or behind schedule,<br />
in relation to Contractor's Construction Schedule. Determine how construction<br />
behind schedule will be expedited; secure commitments from parties involved to<br />
do so. Discuss whether schedule revisions are required to ensure that current and<br />
subsequent activities will be completed within the Contract Time.<br />
b. Review present and future needs of each entity present, including the following:<br />
1) Safety and Security.<br />
2) Interface requirements.<br />
3) Time.<br />
4) Sequence of operations.<br />
5) Status of submittals.<br />
6) Deliveries.<br />
7) Off-site fabrication.<br />
8) Storage Areas<br />
9) Access.<br />
10) Site utilization.<br />
11) Requests for information.<br />
12) Submittals.<br />
13) Noncompliance notices.<br />
14) Temporary facilities and controls.<br />
15) Work hours.<br />
16) Resource allocation.<br />
17) Hazards and risks.<br />
18) Progress cleaning.<br />
19) Quality and work standards.<br />
20) Contract Modifications.<br />
21) Documentation of information for payment requests.<br />
22) Preparation of Record Documents.<br />
4. Submit at the weekly progress meeting, a two-week look-ahead schedule. This schedule<br />
shall include a three-week period, one week showing actual progress from the previous<br />
week and two weeks showing planned work for the two weeks after the meeting date.<br />
Include in the schedule all activities in sufficient detail as approved by COTR. A twoweek<br />
look-ahead schedule form will be distributed at the pre-construction conference.<br />
Submit a list of subcontractors identifying dates of when subcontractors will be on-site or<br />
off-site. A form for this information will be provided by COTR.<br />
5. Schedule Updating: Revise Contractor's Construction Schedule after each progress<br />
meeting where revisions to the schedule have been made or recognized. Issue revised<br />
schedule concurrently with the report of each meeting.<br />
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F. Schedule Update Meetings:<br />
1. Conduct schedule update meetings before submittal of Contractor's Application for<br />
Payment. Determine where each activity is, in relation to Contractor's CPM Schedule.<br />
Ensure the incorporation of all changes made to the sequence of work and all change<br />
notices issued by the Contracting Officer. Submit the narrative and information specified<br />
in Division 01 Section "Construction Progress Documentation" if applicable.<br />
2. Attendees: COTR, Contractor's Project manager or superintendent, the Contractor’s<br />
Project Scheduler, and The Authority's representative.<br />
3. Submit the updated schedule, as bilaterally agreed on, along with the Application for<br />
Payment.<br />
4. Present delay claims for discussion and, when possible, resolution.<br />
PART 2 - PRODUCTS (Not Used)<br />
PART 3 - EXECUTION (Not Used)<br />
END OF SECTION 01 31 00<br />
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SECTION 01 32 00 – DESIGN AND CONSTRUCTION PROGRESS DOCUMENTATION<br />
PART 1 - GENERAL<br />
1.1 RELATED DOCUMENTS<br />
A. Drawings, Contract Provisions, Special Provisions, Supplementary Conditions, and other<br />
Division 01 Specification Sections apply to this Section.<br />
1.2 SUMMARY<br />
A. This Section specifies administrative and procedural requirements for various CPM schedules<br />
and reports required for proper performance of the Work.<br />
B. All costs incurred by Contractor to correctly implement and update the schedule shall be borne<br />
by Contractor and are part of this Contract.<br />
C. Schedules required include the following:<br />
1. CPM cost-loaded Design and Construction Schedule and related narrative.<br />
2. Contract Design and Construction Progress Schedule in CPM format and related<br />
narrative and cash flow projection curves.<br />
3. Design and Construction Submittals Schedule.<br />
4. Schedule of Tests and Inspections.<br />
5. Record, As-Built CPM Schedule.<br />
D. Reports required include the following:<br />
1. Daily Construction Reports.<br />
2. Material Location Reports.<br />
3. Field Correction Reports.<br />
4. Special Reports.<br />
5. Monthly Progress Reports.<br />
6. Contractor Quality Control Reports.<br />
E. Related Sections include the following:<br />
1. Division 01 Section "Application for Payment" for Schedule of Values.<br />
2. Division 01 Section "Project Management and Coordination" for Project meeting<br />
minutes.<br />
3. Division 01 Section "Quality Requirements" for test and inspection reports.<br />
4. Division 01 Section "Product Requirements" for Product List.<br />
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1.3 DEFINITIONS<br />
A. Activity: The fundamental unit of work in a Project plan and schedule. Each activity has<br />
defined geographical boundaries and a detailed estimate of resources required to design and<br />
construct the task. Each activity is assigned a unique description, activity number, activity<br />
codes, and dollar value.<br />
B. CPM Network: The structure of the schedule. The network is the representation that defines<br />
the design and construction logic in terms of all the activities with their logical dependencies.<br />
C. Contract CPM Schedule: A cost- and resource-loaded CPM schedule covering the entire<br />
Contract Duration from the Notice to Proceed through Final Acceptance of the Work.<br />
D. Contract Duration/Time: The total time, in calendar days identified in Section III, "Schedule,"<br />
representing the duration necessary for completion of all physical and administrative<br />
requirements under this Contract and any authorized extension thereof.<br />
E. Critical Path: The critical path is the longest connected chain of interdependent activities in a<br />
CPM network that impacts the completion of the Project.<br />
F. Excusable Delay: An unforeseeable delay, beyond the control of Contractor, experienced due<br />
to no fault or negligence by Contractor, its subcontractors, or suppliers.<br />
G. Predecessor Activity: An activity that precedes another activity in the network.<br />
H. Resource Loading: The allocation of manpower and equipment necessary for the completion of<br />
an activity as scheduled.<br />
I. Cost Loading: The allocation of the Schedule of Values for the completion of an activity as<br />
scheduled. The sum of costs for all activities shall equal the total Contract Price, unless<br />
otherwise approved by COTR.<br />
J. Successor Activity: An activity that follows another activity in the network.<br />
K. Total Float: The amount of time an activity can be delayed from its earliest start date without<br />
delaying the end of Project.<br />
1. Float time is not for the exclusive use or benefit of either the Authority or Contractor, but<br />
is a jointly owned, expiring Project resource available to both parties as needed to meet<br />
schedule milestones and Contract completion date.<br />
2. Free float is the amount of time an activity can be delayed without adversely affecting the<br />
early start of the successor activity.<br />
1.4 PLANNING<br />
A. The total Contract Duration and intermediate milestones if applicable, as indicated in<br />
Section III, "Schedule," are the Contract requirements.<br />
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B. Contractor shall prepare a practical work plan to complete the Work within the Contract<br />
Duration, and complete those portions of work relating to each intermediate milestone date and<br />
other Contract requirements. Contractor shall generate a computerized cost-and resourceloaded<br />
CPM schedule in Precedence Diagram Method (PDM) format for the Work.<br />
C. Failure to include any work item required for performance of this Contract shall not excuse<br />
Contractor from completing all work within applicable completion dates, regardless of COTR<br />
approval of the Schedule.<br />
D. Failure of Contractor to comply with requirements of this Section may be considered cause for<br />
withholding progress payments or termination for default.<br />
1.5 SUBMITTALS<br />
A. General: Contractor shall provide all schedule submittals on computer disk media as well as<br />
tabular printouts, resource curves and histograms, and 24-by-36-inch time-scaled logic<br />
diagrams. The latest version of Primavera P3 scheduling software shall be used. All costs<br />
incurred by Contractor to correctly implement, computerize and update the CPM Schedule shall<br />
be borne by Contractor and are included in the Contract Price. The number of copies of each<br />
submittal shall be as described in this Section or as may be requested by COTR.<br />
B. Contract CPM Schedule: The Contract CPM Schedule and its related narrative as described in<br />
this Section shall be submitted along with the projected cash-flow curve with the contract<br />
proposal.<br />
C. Daily Progress Report: Submit duplicate copies to COTR by noon on the day following the<br />
date of actual progress.<br />
D. Monthly Progress Report: All components of the Monthly Progress Report described in this<br />
Section shall be submitted as attachments to Contractor's monthly Application for Payment.<br />
E. Record As-Built CPM Contract Schedule: A Record Contract Schedule accurately reflecting<br />
actual progress of Work shall be submitted, as part of this Contract's Record Documents. All<br />
activities shall have actual dates that are true and accurate.<br />
F. Qualification Data: For Project Scheduler.<br />
1.6 QUALITY ASSURANCE<br />
A. Project Scheduler Qualifications: Minimum of three years’ experience and not less than one<br />
project of similar size and scope, with capability to produce CPM reports and diagrams within<br />
24 hours of COTR's request. Project Scheduler shall be classified as one of Contractor's key<br />
personnel.<br />
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PART 2 - PRODUCTS (Not Used)<br />
PART 3 - EXECUTION<br />
3.1 PROJECT SCHEDULER<br />
A. Engage a project scheduler, either as Contractor's employee or as Contractor's consultant, to<br />
provide planning, evaluation, and reporting using CPM scheduling, and to prepare required<br />
schedules.<br />
1. Project Scheduler shall be an active participant at all meetings related to Project progress,<br />
alleged delays, and time impact.<br />
2. Project Scheduler shall be available on-site full time.<br />
3. Time-impact analyses and special reports shall be provided at no additional cost to The<br />
Authority.<br />
3.2 CONTRACT CPM SCHEDULE<br />
A. Scheduling Requirements: The Contract CPM Schedule shall be a computerized cost- and<br />
resource-loaded, time-scaled CPM Schedule in PDM format that includes the following:<br />
1. The order, sequence, and interdependence of all significant work items including design,<br />
mobilization, demobilization, testing and commissioning, construction, procurement,<br />
fabrication, and delivery of critical or special materials and equipment; utility interruption<br />
coordination; submittals and approvals of critical Samples, Shop Drawings, procedures,<br />
or other reasonable requirements that may be requested by COTR.<br />
2. Work by the Authority, or utility agencies, and other third parties that may affect or be<br />
affected by Contractor's activities.<br />
3. Adequate referencing of all work items to identify subcontractors or other performing<br />
parties.<br />
4. Activity Coding may be provided by the COTR to establish minimum requirements for<br />
structure and values for the first 5 code fields.<br />
5. Activity durations not in excess of 14 calendar days, except nonconstruction activities<br />
such as design, procurement and fabrication. Activities shall be broken down in the level<br />
of detail prescribed by COTR.<br />
6. Activities that are cost and resource loaded to show the direct craft man-days and major<br />
equipment required to perform the Work, including work by subcontractors.<br />
7. A narrative that explains the basis for Contractor's determination of design and<br />
construction logic, estimated durations, cost and resource allocations, estimated quantities<br />
and production rates, hours per shift, workdays per week, and types, numbers, and<br />
capacities of major construction equipment to be used. A listing of nonworking days and<br />
holidays incorporated into the schedule shall be provided.<br />
B. Critical Path Activities: The Contract CPM Schedule shall be prepared to include the data for<br />
the total Contract and the critical path activities shall be identified, including critical paths for<br />
interim completion dates. Scheduled start or completion dates imposed on the schedule by<br />
Contractor shall be consistent with Contract milestone dates. Milestone dates shall be the<br />
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scheduled dates specified in Section III, "Schedule," if applicable, and shall be prominently<br />
identified. The Contract CPM Schedule shall accurately show all as-built activities completed<br />
from the issuance of the Notice to Proceed up to the submittal of this schedule.<br />
C. Assignment of Costs to Activities for Progress Payments:<br />
1. Contractor shall assign cost to design and construction activities on the Contract CPM<br />
Schedule. Costs shall not be assigned to submittal activities unless specified otherwise<br />
but may, with COTR's approval, be assigned to fabrication and delivery activities. Costs<br />
shall be assigned to testing and commissioning activities, O&M manuals, punchlist<br />
activities, and Project Record Documents.<br />
2. Each activity cost shall reflect an accurate value subject to approval by COTR.<br />
3. The total cost assigned to activities shall equal the total Contract Price.<br />
4. Activities shall be cost coded as directed by COTR.<br />
D. Required Submittals: On a monthly basis, Contractor shall submit five copies of each of the<br />
following components of the Contract CPM Schedule:<br />
1. A time-scaled plot of the schedule network in PDM format showing logic ties for all<br />
activities including submittals and procurement activities.<br />
2. Computer-generated CPM Schedule Reports that contain the following data for each<br />
work item: activity identification number, description, resource loading, duration, early<br />
start and early finish calendar dates, late start and late finish calendar dates, and total float<br />
in calendar days. The reports shall also show the logic ties of successor and predecessor<br />
work items. The reports shall be sorted as follows, or other sorts as required by COTR:<br />
a. By activity identification.<br />
b. By total float x early start.<br />
c. By early start x early finish x total float.<br />
3. The narrative described in Subparagraph 3.3-A-7 above.<br />
4. A cash-flow report showing monthly expenditures projected over the life of the Contract.<br />
A cumulative cash-flow curve based on early and late schedule events shall also be<br />
submitted. These reports shall be derived from the Contract CPM Schedule.<br />
3.3 DAILY CONSTRUCTION REPORTS<br />
A. Prepare a daily construction report, recording the following information concerning events at<br />
the site, coordinate with requirements in Division 01 Section "Quality Requirements," and<br />
submit duplicate copies to COTR by noon of the day following day of actual progress:<br />
1. List of subcontractors (by trade group) at the site.<br />
2. List of separate contractors at the site.<br />
3. Approximate count of personnel (by trade group) at the site.<br />
4. Equipment (by trade group) at the site.<br />
5. High and low temperatures, general weather conditions.<br />
6. Accidents (refer to accident reports).<br />
7. Meetings and significant decisions.<br />
8. Unusual events (refer to special reports).<br />
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9. Stoppages, delays, shortages, losses.<br />
10. Meter readings and similar recordings.<br />
11. Emergency procedures.<br />
12. Orders and requests of governing authorities.<br />
13. Change Notices/Directives and Contract Modifications received, implemented.<br />
14. Services connected, disconnected.<br />
15. Equipment or system tests and startups.<br />
16. Partial Completions, occupancies.<br />
17. Substantial Completions authorized.<br />
18. Material deliveries.<br />
3.4 MATERIAL LOCATION REPORTS<br />
A. At weekly intervals, prepare a comprehensive list of materials delivered to and stored at the site.<br />
List shall be cumulative, showing materials previously reported plus items recently delivered.<br />
Include with list a statement of progress on and delivery dates for all materials or items of<br />
equipment being fabricated or stored away from the building site. Submit copies of list to<br />
COTR at weekly intervals.<br />
3.5 FIELD CORRECTION REPORT<br />
A. When the need to take corrective action that requires a departure from the Contract Documents<br />
arises, prepare a detailed report including a statement describing the problem and recommended<br />
changes. Indicate reasons the Contract Documents cannot be followed. Submit a copy to<br />
COTR immediately.<br />
3.6 SPECIAL REPORTS<br />
A. When an event of unusual or significant nature occurs at the site, prepare and submit a special<br />
report. List the chain of events, persons participating, response by Contractor's personnel, an<br />
evaluation of the results or effects, and similar pertinent information. Advise COTR in advance<br />
when such events are known or predictable.<br />
1. Include tabular CPM reports, time-scaled logic diagrams, resource curves and<br />
histograms, and narratives as requested by COTR.<br />
B. Submit special reports directly to COTR within three calendar days of an occurrence. Submit a<br />
copy to other parties affected by the occurrence.<br />
3.7 MONTHLY PROGRESS REPORTING<br />
A. General: Approval of Contractor's monthly Application for Payment shall be contingent,<br />
among other factors, on the submittal of a satisfactory monthly schedule update.<br />
B. Monthly Schedule Update Meetings: Monthly schedule updates shall be the product of joint<br />
review meetings between Contractor, COTR, and major active subcontractors. The joint review<br />
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shall focus on actual progress for the preceding month, planned progress for the upcoming<br />
month supported by a Contractor-prepared Four-Week Look-Ahead Schedule, impact to<br />
schedule if any due to change notices issued, adverse weather, and any effected changes to the<br />
Construction CPM Schedule. The agreed on progress, and changes, if any, shall be<br />
incorporated into the schedule update to be submitted. The update shall always represent the<br />
actual history of accomplishment of all activities, and will form the basis for Contractor's<br />
Application for Payment. Contractor's delay claims shall be presented for discussion and, when<br />
possible, resolution.<br />
C. Required Submittals: On a monthly basis, Contractor shall submit two copies in electronic<br />
format of the updated CPM schedule and five copies of each of the following components of the<br />
Monthly Progress Report:<br />
1. A monthly progress narrative, the content of which shall be prescribed by COTR, but<br />
shall include as a minimum a description of overall progress for the preceding month, a<br />
critical path analysis, a discussion of problems encountered and proposed solution<br />
thereof, delays experienced and proposed recovery measures, a monthly reconciliation of<br />
weather impact, the status and impact of contract modifications, documentation of any<br />
logic changes, and any other changes made to the schedule since the previous monthly<br />
update.<br />
2. CPM schedule reports listing completed activities, activities in progress, and remaining<br />
activities in the format requested by COTR. For each activity, Contractor shall provide<br />
those details identified in Subparagraph 3.3-D-2.<br />
3. Monthly and cumulative cash-flow curves that show actual vs. planned cash-flow status.<br />
4. Documentation of delivered material in the form of paid invoices or other evidence that<br />
Contractor has clear title for the material delivered.<br />
D. If critical activities of the schedule are delayed and such delay is not excusable as defined in this<br />
Section, the remaining sequence of activities and/or duration thereof shall be adjusted by<br />
Contractor through such measures as additional manpower, additional shifts, or the<br />
implementation of concurrent operations until the schedule produced indicates Work will be<br />
completed on schedule. Except as provided elsewhere in the Contract, all costs incurred by<br />
Contractor to recover from inexcusable delays shall be borne by Contractor.<br />
E. The monthly schedule update shall form the basis for Contractor's Application for Payment. The<br />
progress payment for an activity shall be based on its agreed on percentage of completion. On<br />
unit-priced contracts, the approval of Contractor's monthly requisition is contingent on the<br />
submittal of a satisfactory monthly schedule update; however, the basis of payment will be the<br />
actual measurement of COTR-accepted, in-place units of work.<br />
3.8 DELAYS AND REQUESTS FOR EXTENSION OF TIME<br />
A. The determination for an extension of the Contract Time will be made by the Contracting<br />
Officer according to the Contract Provision "Default."<br />
B. Contractor acknowledges and agrees that delays in activities, irrespective of the party causing<br />
the delay, which according to the computer mathematical analysis do not affect any critical<br />
activity or milestone dates on the CPM network at the time of the delay, shall not become the<br />
basis for an extension of the Contract Time. The only basis for any extension of time will be<br />
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the demonstrated impact of an excusable delay on the critical path. In demonstrating such<br />
impact, Contractor shall provide adequate detail as required by the Contract, and Contractor<br />
shall prove that:<br />
1. An event occurred.<br />
2. Contractor was not responsible for the event in that the event was beyond the control of<br />
Contractor, and was without fault or negligence of Contractor, subcontractor, or supplier,<br />
and the event was unforeseeable.<br />
3. The event was the type for which an excuse is granted according to the "Default"<br />
provision of this Contract.<br />
4. Activities on the critical path of the Work were delayed.<br />
5. The event in fact caused the delay of the Work.<br />
6. The requested additional time is an appropriate and reasonable extension of the Contract<br />
Time, given the actual delay encountered.<br />
C. Time Extensions for Unusually Severe Weather:<br />
1. If unusually severe weather conditions are the basis for a request for an extension of the<br />
Contract Time, such request shall be documented by data substantiating that weather<br />
conditions were abnormal for the period of time and could not have been reasonably<br />
anticipated, and that weather conditions had an adverse effect on the critical activities of<br />
the scheduled construction.<br />
2. The schedule of anticipated adverse weather below will constitute the base line for<br />
monthly (or a prorated portion thereof) weather/time evaluation by the Contracting<br />
Officer. On issuance of the Notice to Proceed and continuing throughout the Contract on<br />
a monthly basis, actual adverse weather days will be recorded by Contractor on a<br />
calendar day basis (include weekends and holidays) and compared to the monthlyanticipated<br />
adverse weather days set forth below.<br />
a. For purposes of this clause, the term "actual adverse weather days" shall include<br />
days that can be demonstrated to have been impacted by adverse weather.<br />
b. Monthly Anticipated Adverse Weather Calendar Days:<br />
1) January - 7.<br />
2) February - 5.<br />
3) March - 6.<br />
4) April - 6.<br />
5) May - 8.<br />
6) June - 6.<br />
7) July - 6.<br />
8) August - 7.<br />
9) September - 5.<br />
10) October - 5.<br />
11) November - 5.<br />
12) December - 6.<br />
c. The number of actual adverse weather days shall be calculated chronologically<br />
from the first to the last day in each month. Contractor shall not be entitled to any<br />
claim for time extension based on adverse weather unless the number of actual<br />
adverse weather days exceeds the number of anticipated adverse weather days, and<br />
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unless such adverse weather days prevent work for 50 percent or more of<br />
Contractor's workday. In preparing the Contract Schedule, Contractor shall reflect<br />
the above anticipated adverse weather days on all weather-dependent activities.<br />
Weather-caused delays shall not result in any additional compensation to<br />
Contractor.<br />
3. On days where adverse weather is encountered, Contractor shall list all critical activities<br />
under progress and shall indicate the impact adverse weather had, if any, on the progress<br />
of such activities. This information shall be presented at the end of the adverse weather<br />
day to COTR or its authorized representative for its review and approval.<br />
4. If Contractor is found eligible for an extension of the Contract Time, the Contracting<br />
Officer will issue a modification extending the time for Contract completion. The<br />
extension of time will be made on a calendar day basis.<br />
D. Required Submittals:<br />
1. Provide time-impact analysis that illustrates impact during update period in which event<br />
occurred, that event has been mitigated to greatest possible extent, and that event still<br />
impacts overall completion of Project.<br />
2. Include with request, two copies of submittal of impacted schedule, in electronic format,<br />
and photocopies of all relevant documents that support the claim.<br />
3. Submit all required items within the following time periods:<br />
a. 10 calendar days of event occurrence.<br />
b. 10 calendar days of Contractor's knowledge of impact.<br />
c. 14 calendar days of written request by COTR.<br />
4. Expiration of time periods without submittal shall constitute forfeiture of rights for these<br />
specific impacts.<br />
3.9 RECORD CPM SCHEDULE<br />
A. After all Contract work items are complete, and as a condition of final payment, Contractor<br />
shall submit three copies of a Record, As-Built CPM Schedule showing actual start and finish<br />
dates for all work activities and milestones, based on the accepted monthly updates. These<br />
schedule submittals shall be in tabular and in time-scaled PDM plot formats.<br />
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SECTION 01 32 33 - PHOTOGRAPHIC DOCUMENTATION<br />
PART 1 - GENERAL<br />
1.1 RELATED DOCUMENTS<br />
A. Drawings, Contract Provisions, Special Provisions, Supplementary Conditions, and other<br />
Division 01 Specification Sections apply to this Section.<br />
1.2 SUMMARY<br />
A. This Section includes administrative and procedural requirements for the following:<br />
1. Preconstruction photographs.<br />
2. Periodic construction photographs.<br />
3. Final Completion construction photographs.<br />
B. Related Sections include the following:<br />
1. Division 01 Section "Submittals" for submitting construction photographs.<br />
2. Division 01 Section "Project Closeout" for submitting photographic negatives as Project<br />
Record Documents at Project closeout.<br />
3. Division 01 Section “Demonstration and Training” for submitting videotapes of<br />
demonstration of equipment and training of Authority’s personnel.<br />
4. Division 02 Section “Selective Structure Demolition” for photographic documentation<br />
before selective demolition operations commence.<br />
C. Unit Prices:<br />
1. Basis for Proposals: Base number of construction photographs on twenty photographs<br />
per month over the duration of Project.<br />
1.3 SUBMITTALS<br />
A. Qualification Data: For firms and persons specified in "Quality Assurance" Article to<br />
demonstrate their capabilities and experience. Include lists of completed projects with project<br />
names and addresses, names and addresses of architects and owners, and other information<br />
specified.<br />
B. Key Plan: Submit key plan of Project site and building including a detailed description of each<br />
project area with notation of vantage points marked for location and direction of each<br />
photograph. Indicate elevation or story of construction. Include the same label information as<br />
the corresponding set of photographs.<br />
C. Construction Photographs: Submit four prints of each photographic view within five days of<br />
taking photographs.<br />
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1. Format: 8-by-10-inch smooth-surface matte prints on single-weight commercial-grade<br />
photographic paper mounted on card stock to allow a 1-inch-wide margin and enclosed<br />
back to back in clear plastic sleeves that are punched for standard 3-ring binder.<br />
2. Identification: On back of each print, provide a computer generated applied label with<br />
the following information:<br />
a. Name of Project.<br />
b. Name and address of photographer.<br />
c. Name of COTR.<br />
d. Name of Architect/Engineer.<br />
e. Name of Contractor.<br />
f. Date photograph was taken.<br />
g. Description of vantage point, indicating location, direction (by compass point), and<br />
elevation or story of construction.<br />
3. Negatives: Submit a complete set of photographic negatives in protective envelopes with<br />
each submittal of prints. Identify date photographs were taken.<br />
1.4 QUALITY ASSURANCE<br />
A. Photographer and Videographer Qualifications:<br />
1. Photographer: Individual of established reputation who has been regularly engaged as a<br />
professional construction photographer for not less than three years.<br />
2. Videographer: Individual of established reputation who has been regularly engaged as a<br />
professional construction videographer for not less than three years.<br />
B. Costs: Include Photographer's and Videographer's services in the Contract Price.<br />
1.5 COORDINATION<br />
A. Auxiliary Services: Cooperate with photographer and videographer. Provide auxiliary services<br />
requested, including access to Project site and use of temporary facilities including temporary<br />
lighting required to produce clear, well-lighted photographs without obscuring shadows.<br />
1.6 USAGE RIGHTS<br />
A. Obtain and transfer copyright usage rights from photographer and videographer to The<br />
Authority for unlimited reproduction of photographic and videotape documentation.<br />
1.7 EXTRA PRINTS<br />
A. Extra Prints: If requested by COTR, photographer shall prepare extra prints of photographs.<br />
Contractor will not be responsible for the cost of such additional prints.<br />
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PART 2 - PRODUCTS<br />
2.1 PHOTOGRAPHIC MEDIA<br />
A. Photographic Film: Manual Single Lens Reflex camera using 35 mm, 100, 200 or 400 speed,<br />
color film. Do not use point and shoot cameras. Use lenses with focal length of either 50 mm or<br />
55 mm.<br />
B. Videotape Format: Digital mini-DV. Finished product shall be an authored DVD.<br />
PART 3 - EXECUTION<br />
3.1 PHOTOGRAPHS, GENERAL<br />
A. Photographer: Engage a qualified commercial photographer to take construction photographs.<br />
B. Date Stamp: Unless otherwise indicated, date and time stamp each photograph as it is being<br />
taken so stamp is integral to photograph.<br />
C. Field Office Prints: Retain one set of prints of progress photographs in the field office at<br />
Project site, available at all times for reference. Identify photographs the same as for those<br />
submitted to COTR.<br />
3.2 CONSTRUCTION PHOTOGRAPHS<br />
A. Preconstruction Photographs: Before starting construction, take color photographs of Project<br />
site and surrounding properties from different vantage points, as directed by COTR.<br />
1. Take four photographs to show existing conditions adjacent to the project before starting<br />
the Work.<br />
2. Take four photographs of existing buildings either on or adjoining the project to<br />
accurately record the physical conditions at the start of construction.<br />
3. Take four photographs of each room and space to accurately record the physical<br />
condition at the start of construction.<br />
B. Periodic Construction Photographs: Take a minimum of 10 color photographs monthly,<br />
coinciding with the cutoff date associated with each Application for Payment. The COTR will<br />
select vantage points to best show status of construction and progress since the last photographs<br />
were taken.<br />
C. Final Completion Construction Photographs: Take eight color photographs of the building<br />
exterior and four color photographs of each room and space after date of Substantial<br />
Completion for submission as Project Record Documents. COTR will direct photographer for<br />
desired vantage points.<br />
1. Do not include date stamp.<br />
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D. Additional Photographs: COTR may issue requests for additional photographs, in addition to<br />
periodic photographs specified. Additional photographs will be paid for by Contract<br />
Modification and are not included in the Contract Price.<br />
1. Photographer will be given three days notice, where feasible.<br />
2. In emergency situations, photographer shall take additional photographs within 24 hours<br />
of request.<br />
3. Circumstances that could require additional photographs include, but are not limited to,<br />
the following:<br />
a. Special events planned at Project site.<br />
b. Immediate follow-up when on-site events result in construction damage or losses.<br />
c. Photographs to be taken at fabrication locations away from Project site. These<br />
photographs are not subject to unit prices or unit-cost allowances.<br />
d. Substantial Completion of a major phase or component of the Work.<br />
e. Extra record photographs at time of final acceptance.<br />
f. COTR's request for special publicity photographs.<br />
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SECTION 01 33 00 - SUBMITTALS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section includes requirements for the submittal schedule and administrative and procedural<br />
requirements for submitting Shop Drawings, Product Data, Samples, and other submittals.<br />
B. Related Requirements:<br />
1. Section 013200 "Construction Progress Documentation" for submitting schedules and<br />
reports, including Contractor's construction schedule.<br />
2. Section 017823 "Operation and Maintenance Data" for submitting operation and<br />
maintenance manuals.<br />
3. Section 017839 "Project Record Documents" for submitting record Drawings, record<br />
<strong>Specifications</strong>, and record Product Data.<br />
4. Section 017900 "Demonstration and Training" for submitting video recordings of<br />
demonstration of equipment and training of The Authority's personnel.<br />
5. Divisions 02 through 34 Sections for specific requirements for submittals in those<br />
Sections.<br />
1.2 DEFINITIONS<br />
A. Action Submittals: Written and graphic information and physical samples that require COTR's<br />
responsive action.<br />
B. Informational Submittals: Written and graphic information and physical samples that do not<br />
require COTR's responsive action. Submittals may be rejected for not complying with<br />
requirements.<br />
1.3 ACTION SUBMITTALS<br />
A. Submittal Schedule: Submit a schedule of submittals, arranged in chronological order by dates<br />
required by construction schedule. Include time required for review, ordering, manufacturing,<br />
fabrication, and delivery when establishing dates. Include additional time required for making<br />
corrections or revisions to submittals noted by COTR and additional time for handling and<br />
reviewing submittals required by those corrections.<br />
1.4 SUBMITTAL PROCEDURES<br />
A. The Authority's Digital Data Files: Electronic copies of digital data files of the Contract<br />
Drawings will not be provided by The Authority for Contractor's use in preparing submittals.<br />
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B. Coordination: Coordinate preparation and processing of submittals with performance of<br />
construction activities.<br />
1. Coordinate each submittal with fabrication, purchasing, testing, delivery, other<br />
submittals, and related activities that require sequential activity.<br />
2. Coordinate transmittal of different types of submittals for related parts of the Work so<br />
processing will not be delayed because of need to review submittals concurrently for<br />
coordination.<br />
a. Engineer reserves the right to withhold action on a submittal requiring<br />
coordination with other submittals until related submittals are received.<br />
C. Processing Time: Allow time for submittal review, including time for resubmittals, as follows.<br />
Time for review shall commence on COTR’s receipt of submittal. No extension of the Contract<br />
Time will be authorized because of failure to transmit submittals enough in advance of the<br />
Work to permit processing, including resubmittals.<br />
1. Initial Review: Allow 15 days for initial review of each submittal. Allow additional time<br />
if coordination with subsequent submittals is required. COTR will advise Contractor<br />
when a submittal being processed must be delayed for coordination. Allow an additional<br />
45 calendar days for submittals related to fire-protection systems.<br />
2. Intermediate Review: If intermediate submittal is necessary, process it in same manner<br />
as initial submittal.<br />
3. Resubmittal Review: Allow 15 days for review of each resubmittal.<br />
D. Paper Submittals: Place a permanent label or title block on each submittal item for<br />
identification.<br />
1. Indicate name of firm or entity that prepared each submittal on label or title block.<br />
2. Provide a space approximately 6 by 8 inches on label or beside title block to record<br />
Contractor's review and approval markings and action taken by COTR.<br />
3. Include the following information for processing and recording action taken:<br />
a. Project name.<br />
b. Date.<br />
c. Name of COTR.<br />
d. Name of Engineer.<br />
e. Name of Contractor.<br />
f. Name of subcontractor.<br />
g. Name of supplier.<br />
h. Name of manufacturer.<br />
i. Submittal number or other unique identifier, including revision identifier.<br />
1) Submittal number shall use Specification Section number followed by a<br />
decimal point and then a sequential number (e.g., 061000.01). Resubmittals<br />
shall include an alphabetic suffix after another decimal point (e.g.,<br />
061000.01.A).<br />
j. Alphanumeric project Identifier. Identifier is shown on the contract drawings<br />
cover sheet<br />
k. Number and title of appropriate Specification Section.<br />
l. Drawing number and detail references, as appropriate.<br />
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m. Location(s) where product is to be installed, as appropriate.<br />
n. Transmittal number<br />
o. Other necessary identification.<br />
4. Additional Paper Copies: Unless additional copies are required for final submittal, and<br />
unless COTR observes noncompliance with provisions in the Contract Documents, initial<br />
submittal may serve as final submittal.<br />
a. Submit one copy of submittal to concurrent reviewer in addition to specified<br />
number of copies to Engineer.<br />
5. Transmittal for Paper Submittals: Assemble each submittal individually and<br />
appropriately for transmittal and handling. Transmit each submittal using a transmittal<br />
form. Engineer will return without review submittals received from sources other than<br />
Contractor.<br />
a. Transmittal Form for Paper Submittals: Use CSI Form 12.1A.<br />
E. Electronic Submittals: Identify and incorporate information in each electronic submittal file as<br />
follows:<br />
1. Assemble complete submittal package into a single indexed file incorporating submittal<br />
requirements of a single Specification Section and transmittal form with links enabling<br />
navigation to each item.<br />
2. Name file with submittal number or other unique identifier, including revision identifier.<br />
a. File name shall use project identifier and Specification Section number followed<br />
by a decimal point and then a sequential number (e.g., LNHS-061000.01).<br />
Resubmittals shall include an alphabetic suffix after another decimal point (e.g.,<br />
LNHS-061000.01.A).<br />
3. Provide means for insertion to permanently record Contractor's review and approval<br />
markings and action taken by Engineer.<br />
4. Transmittal Form for Electronic Submittals: Use electronic form acceptable to The<br />
Authority, containing the following information:<br />
a. Project name.<br />
b. Date.<br />
c. Name of COTR.<br />
d. Name and address of Engineer..<br />
e. Name of Contractor.<br />
f. Name of firm or entity that prepared submittal.<br />
g. Names of subcontractor, manufacturer, and supplier.<br />
h. Category and type of submittal.<br />
i. Submittal purpose and description.<br />
j. Specification Section number and title.<br />
k. Specification paragraph number or drawing designation and generic name for each<br />
of multiple items.<br />
l. Drawing number and detail references, as appropriate.<br />
m. Location(s) where product is to be installed, as appropriate.<br />
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n. Related physical samples submitted directly.<br />
o. Indication of full or partial submittal.<br />
p. Transmittal number, numbered consecutively.<br />
q. Submittal and transmittal distribution record.<br />
r. Other necessary identification.<br />
s. Remarks.<br />
5. Metadata: Include the following information as keywords in the electronic submittal file<br />
metadata:<br />
a. Project name.<br />
b. Number and title of appropriate Specification Section.<br />
c. Manufacturer name.<br />
d. Product name.<br />
F. Options: Identify options requiring selection by Engineer.<br />
G. Deviations: Highlight, encircle, or otherwise specifically identify deviations from the Contract<br />
Documents or previous submittals on submittals. Where significant deviations from the<br />
Contract requirements exist, follow the guidelines set forth in Division 01 Section "Product<br />
Requirements" for substitutions<br />
H. Resubmittals: Make resubmittals in same form and number of copies as initial submittal.<br />
1. Note date and content of previous submittal.<br />
2. Note date and content of revision in label or title block and clearly indicate extent of<br />
revision.<br />
3. Resubmit submittals until they are marked with approval notation from Engineer’s action<br />
stamp.<br />
I. Distribution: Furnish copies of final submittals to manufacturers, subcontractors, suppliers,<br />
fabricators, installers, authorities having jurisdiction, and others as necessary for performance of<br />
construction activities. Show distribution on transmittal forms.<br />
J. Use for Construction: Retain complete copies of submittals on Project site. Use only final<br />
action submittals that are marked with approval notation from Engineer’s action stamp.<br />
K. Submittal Log<br />
1. Prepare a log that contains a complete listing of all submittals required by Contract.<br />
Submit the log at the design and pre-construction meeting. Organize the submittal log by<br />
Section number. Assign each submittal a sequential number for identification and<br />
tracking purposes. Coordinate the submittal log with Division 01 Section "Design and<br />
Construction Progress Documentation." The submittal log shall be submitted for COTR's<br />
review. Include the following information:<br />
a. Title of submittal/description.<br />
b. Submittal number (sequential).<br />
c. Scheduled date for the first submittal.<br />
d. Drawing number, if applicable.<br />
e. Applicable Section number.<br />
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f. Name of subcontractor/vendor.<br />
g. Scheduled date of COTR's final release or approval<br />
PART 2 - PRODUCTS<br />
2.1 SUBMITTAL PROCEDURES<br />
A. General Submittal Procedure Requirements:<br />
1. Submit electronic submittals via email as PDF electronic files.<br />
a. COTR will return annotated file. Annotate and retain one copy of file as an<br />
electronic Project record document file.<br />
2. Action Submittals: Submit three paper copies of each submittal unless otherwise<br />
indicated. COTR will return two copies.<br />
3. Informational Submittals: Submit two paper copies of each submittal unless otherwise<br />
indicated. COTR will not return copies.<br />
4. Certificates and Certifications Submittals: Provide a statement that includes signature of<br />
entity responsible for preparing certification. Certificates and certifications shall be<br />
signed by an officer or other individual authorized to sign documents on behalf of that<br />
entity.<br />
a. Provide a digital signature with digital certificate on electronically-submitted<br />
certificates and certifications where indicated.<br />
b. Provide a notarized statement on original paper copy certificates and certifications<br />
where indicated.<br />
B. Product Data: Collect information into a single submittal for each element of construction and<br />
type of product or equipment.<br />
1. If information must be specially prepared for submittal because standard published data<br />
are not suitable for use, submit as Shop Drawings, not as Product Data.<br />
2. Mark each copy of each submittal to show which products and options are applicable.<br />
3. Include the following information, as applicable:<br />
a. Manufacturer's catalog cuts.<br />
b. Manufacturer's written recommendations.<br />
c. Manufacturer's product specifications.<br />
d. Manufacturer's installation instructions<br />
e. Standard color charts.<br />
f. Statement of compliance with specified referenced standards.<br />
g. Testing by recognized testing agency.<br />
h. Application of testing agency labels and seals.<br />
i. Notation of coordination requirements.<br />
j. Availability and delivery time information.<br />
4. For equipment, include the following in addition to the above, as applicable:<br />
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a. Wiring diagrams showing factory-installed wiring.<br />
b. Printed performance curves.<br />
c. Operational range diagrams.<br />
d. Clearances required to other construction, if not indicated on accompanying Shop<br />
Drawings.<br />
5. Submit Product Data before or concurrent with Samples.<br />
6. Submit Product Data in the following format:<br />
a. PDF electronic file.<br />
b. Three paper copies of Product Data unless otherwise indicated. COTR will return<br />
two copies.<br />
C. Shop Drawings: Prepare Project-specific information, drawn accurately to scale. Do not base<br />
Shop Drawings on reproductions of the Contract Documents or standard printed data.<br />
1. Preparation: Fully illustrate requirements in the Contract Documents. Include the<br />
following information, as applicable:<br />
a. Identification of products.<br />
b. Dimensions.<br />
c. Fabrication and installation drawings.<br />
d. Roughing-in and setting diagrams.<br />
e. Wiring diagrams showing field-installed wiring, including power, signal, and<br />
control wiring. Differentiate between manufacturer-installed and field-installed<br />
wiring.<br />
f. Shop work manufacturing instructions.<br />
g. Templates and patterns<br />
h. Schedules.<br />
i. Design calculations<br />
j. Compliance with specified standards.<br />
k. Notation of coordination requirements.<br />
l. Notation of dimensions established by field measurement.<br />
m. Relationship and attachment to adjoining construction clearly indicated.<br />
n. Seal and signature of professional engineer if specified.<br />
2. Sheet Size: Except for templates, patterns, and similar full-size drawings, submit Shop<br />
Drawings on sheets at least 8-1/2 by 11 inches , but no larger than 24 by 36 inches.<br />
3. Submit Shop Drawings in the following format:<br />
a. PDF electronic file.<br />
b. Three opaque copies of each submittal. COTR will retain two copies; remainder<br />
will be returned.<br />
D. Samples: Submit Samples for review of kind, color, pattern, and texture for a check of these<br />
characteristics with other elements and for a comparison of these characteristics between<br />
submittal and actual component as delivered and installed.<br />
1. Transmit Samples that contain multiple, related components such as accessories together<br />
in one submittal package.<br />
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2. Identification: Attach label on unexposed side of Samples that includes the following:<br />
a. Generic description of Sample.<br />
b. Product name and name of manufacturer.<br />
c. Sample source.<br />
d. Number and title of applicable Specification Section.<br />
3. For projects where electronic submittals are required, provide corresponding electronic<br />
submittal of Sample transmittal, digital image file illustrating Sample characteristics, and<br />
identification information for record.<br />
4. Disposition: Maintain sets of approved Samples at Project site, available for qualitycontrol<br />
comparisons throughout the course of construction activity. Sample sets may be<br />
used to determine final acceptance of construction associated with each set.<br />
a. Samples that may be incorporated into the Work are indicated in individual<br />
Specification Sections. Such Samples must be in an undamaged condition at time<br />
of use.<br />
b. Samples not incorporated into the Work, or otherwise designated as The<br />
Authority's property, are the property of Contractor.<br />
5. Samples for Initial Selection: Submit manufacturer's color charts consisting of units or<br />
sections of units showing the full range of colors, textures, and patterns available.<br />
a. Number of Samples: Submit one full set(s) of available choices where color,<br />
pattern, texture, or similar characteristics are required to be selected from<br />
manufacturer's product line. COTR will return submittal with options selected.<br />
6. Samples for Verification: Submit full-size units or Samples of size indicated, prepared<br />
from same material to be used for the Work, cured and finished in manner specified, and<br />
physically identical with material or product proposed for use, and that show full range of<br />
color and texture variations expected. Samples include, but are not limited to, the<br />
following: partial sections of manufactured or fabricated components; small cuts or<br />
containers of materials; complete units of repetitively used materials; swatches showing<br />
color, texture, and pattern; color range sets; and components used for independent testing<br />
and inspection.<br />
a. Number of Samples: Submit three sets of Samples. COTR will retain two Sample<br />
sets; remainder will be returned<br />
1) If variation in color, pattern, texture, or other characteristic is inherent in<br />
material or product represented by a Sample, submit at least three sets of<br />
paired units that show approximate limits of variations.<br />
E. Product Schedule: As required in individual Specification Sections, prepare a written summary<br />
indicating types of products required for the Work and their intended location. Include the<br />
following information in tabular form:<br />
1. Submit product schedule in the following format:<br />
a. PDF electronic file.<br />
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b. Three paper copies of product schedule or list unless otherwise indicated. COTR<br />
will return two copies.<br />
F. Coordination Drawings Submittals: Comply with requirements specified in Section 013100<br />
"Project Management and Coordination."<br />
G. Contractor's Construction Schedule: Comply with requirements specified in Section 013200<br />
"Construction Progress Documentation."<br />
H. Test and Inspection Reports and Schedule of Tests and Inspections Submittals: Comply with<br />
requirements specified in Section 014000 "Quality Requirements."<br />
I. Closeout Submittals and Maintenance Material Submittals: Comply with requirements<br />
specified in Section 017700 "Closeout Procedures."<br />
J. Maintenance Data: Comply with requirements specified in Section 017823 "Operation and<br />
Maintenance Data."<br />
K. Qualification Data: Prepare written information that demonstrates capabilities and experience<br />
of firm or person. Include lists of completed projects with project names and addresses, contact<br />
information of architects and The Authority, and other information specified.<br />
L. Welding Certificates: Prepare written certification that welding procedures and personnel<br />
comply with requirements in the Contract Documents. Submit record of Welding Procedure<br />
Specification and Procedure Qualification Record on AWS forms. Include names of firms and<br />
personnel certified.<br />
M. Installer Certificates: Submit written statements on manufacturer's letterhead certifying that<br />
Installer complies with requirements in the Contract Documents and, where required, is<br />
authorized by manufacturer for this specific Project.<br />
N. Manufacturer Certificates: Submit written statements on manufacturer's letterhead certifying<br />
that manufacturer complies with requirements in the Contract Documents. Include evidence of<br />
manufacturing experience where required.<br />
O. Product Certificates: Submit written statements on manufacturer's letterhead certifying that<br />
product complies with requirements in the Contract Documents.<br />
P. Material Certificates: Submit written statements on manufacturer's letterhead certifying that<br />
material complies with requirements in the Contract Documents.<br />
Q. Material Test Reports: Submit reports written by a qualified testing agency, on testing agency's<br />
standard form, indicating and interpreting test results of material for compliance with<br />
requirements in the Contract Documents.<br />
R. Product Test Reports: Submit written reports indicating that current product produced by<br />
manufacturer complies with requirements in the Contract Documents. Base reports on<br />
evaluation of tests performed by manufacturer and witnessed by a qualified testing agency, or<br />
on comprehensive tests performed by a qualified testing agency.<br />
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S. Research Reports: Submit written evidence, from a model code organization acceptable to<br />
authorities having jurisdiction, that product complies with building code in effect for Project.<br />
T. Schedule of Tests and Inspections: Comply with requirements specified in Section 014000<br />
"Quality Requirements."<br />
U. Preconstruction Test Reports: Submit reports written by a qualified testing agency, on testing<br />
agency's standard form, indicating and interpreting results of tests performed before installation<br />
of product, for compliance with performance requirements in the Contract Documents.<br />
V. Compatibility Test Reports: Submit reports written by a qualified testing agency, on testing<br />
agency's standard form, indicating and interpreting results of compatibility tests performed<br />
before installation of product. Include written recommendations for primers and substrate<br />
preparation needed for adhesion.<br />
W. Field Test Reports: Submit written reports indicating and interpreting results of field tests<br />
performed either during installation of product or after product is installed in its final location,<br />
for compliance with requirements in the Contract Documents.<br />
X. Design Data: Prepare and submit written and graphic information, including, but not limited to,<br />
performance and design criteria, list of applicable codes and regulations, and calculations.<br />
Include list of assumptions and other performance and design criteria and a summary of loads.<br />
Include load diagrams if applicable. Provide name and version of software, if any, used for<br />
calculations. Include page numbers.<br />
2.2 DELEGATED-DESIGN SERVICES<br />
A. Performance and Design Criteria: Where professional design services or certifications by a<br />
design professional are specifically required of Contractor by the Contract Documents, provide<br />
products and systems complying with specific performance and design criteria indicated.<br />
1. If criteria indicated are not sufficient to perform services or certification required, submit<br />
a written request for additional information to Architect.<br />
B. Delegated-Design Services Certification: In addition to Shop Drawings, Product Data, and<br />
other required submittals, submit digitally signed PDF electronic file and three paper copies of<br />
certificate, signed and sealed by the responsible design professional, for each product and<br />
system specifically assigned to Contractor to be designed or certified by a design professional.<br />
1. Indicate that products and systems comply with performance and design criteria in the<br />
Contract Documents. Include list of codes, loads, and other factors used in performing<br />
these services.<br />
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PART 3 - EXECUTION<br />
3.1 CONTRACTOR'S REVIEW<br />
A. Action and Informational Submittals: Review each submittal and check for coordination with<br />
other Work of the Contract and for compliance with the Contract Documents. Note corrections<br />
and field dimensions. Mark with approval stamp before submitting to COTR.<br />
B. Project Closeout and Maintenance Material Submittals: See requirements in Section 017700<br />
"Closeout Procedures."<br />
C. Approval Stamp: Stamp each submittal with a uniform, approval stamp. Include Project name<br />
and location, submittal number, Specification Section title and number, name of reviewer, date<br />
of Contractor's approval, and statement certifying that submittal has been reviewed, checked,<br />
and approved for compliance with the Contract Documents.<br />
3.2 COTR’S ACTION<br />
A. General: COTR will not review submittals that do not bear Contractor's approval stamp and<br />
will return them without action.<br />
B. Action Submittals: COTR will review each submittal, make marks to indicate corrections or<br />
revisions required, and return it. COTR will stamp each submittal with an action stamp and will<br />
mark stamp appropriately to indicate action.<br />
C. Informational Submittals: COTR will review each submittal and will not return it, or will return<br />
it if it does not comply with requirements. COTR will forward each submittal to appropriate<br />
party.<br />
D. Incomplete submittals are unacceptable, will be considered nonresponsive, and will be returned<br />
for resubmittal without review.<br />
E. Submittals not required by the Contract Documents may not be reviewed and may be discarded.<br />
END OF SECTION 01 33 00<br />
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SECTION 01 40 00 - QUALITY REQUIREMENTS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section includes administrative and procedural requirements for quality assurance and quality<br />
control.<br />
B. Testing and inspecting services are required to verify compliance with requirements specified or<br />
indicated. These services do not relieve Contractor of responsibility for compliance with the<br />
Contract Document requirements.<br />
1. Specified tests, inspections, and related actions do not limit Contractor's other qualityassurance<br />
and -control procedures that facilitate compliance with the Contract Document<br />
requirements.<br />
2. Requirements for Contractor to provide quality-assurance and -control services required<br />
by COTR or authorities having jurisdiction are not limited by provisions of this Section.<br />
3. Specific test and inspection requirements are not specified in this Section.<br />
1.2 DEFINITIONS<br />
A. Quality-Assurance Services: Activities, actions, and procedures performed before and during<br />
execution of the Work to guard against defects and deficiencies and substantiate that proposed<br />
construction will comply with requirements.<br />
B. Quality-Control Services: Tests, inspections, procedures, and related actions during and after<br />
execution of the Work to evaluate that actual products incorporated into the Work and<br />
completed construction comply with requirements. Services do not include contract<br />
enforcement activities performed by COTR.<br />
C. Mockups: Full-size physical assemblies that are constructed on-site. Mockups are constructed<br />
to verify selections made under Sample submittals; to demonstrate aesthetic effects and, where<br />
indicated, qualities of materials and execution; to review coordination, testing, or operation; to<br />
show interface between dissimilar materials; and to demonstrate compliance with specified<br />
installation tolerances. Mockups are not Samples. Unless otherwise indicated, approved<br />
mockups establish the standard by which the Work will be judged.<br />
1. Laboratory Mockups: Full-size physical assemblies constructed at testing facility to<br />
verify performance characteristics.<br />
D. Preconstruction Testing: Tests and inspections performed specifically for Project before<br />
products and materials are incorporated into the Work, to verify performance or compliance<br />
with specified criteria.<br />
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E. Product Testing: Tests and inspections that are performed by an NRTL, an NVLAP, or a testing<br />
agency qualified to conduct product testing and acceptable to authorities having jurisdiction, to<br />
establish product performance and compliance with specified requirements.<br />
F. Source Quality-Control Testing: Tests and inspections that are performed at the source, e.g.,<br />
plant, mill, factory, or shop.<br />
G. Field Quality-Control Testing: Tests and inspections that are performed on-site for installation<br />
of the Work and for completed Work.<br />
H. Testing Agency: An entity engaged to perform specific tests, inspections, or both. Testing<br />
laboratory shall mean the same as testing agency.<br />
I. Installer/Applicator/Erector: Contractor or another entity engaged by Contractor as an<br />
employee, Subcontractor, or Sub-subcontractor, to perform a particular construction operation,<br />
including installation, erection, application, and similar operations.<br />
1. Use of trade-specific terminology in referring to a trade or entity does not require that<br />
certain construction activities be performed by accredited or unionized individuals, or<br />
that requirements specified apply exclusively to specific trade(s).<br />
1.3 CONFLICTING REQUIREMENTS<br />
A. Referenced Standards: If compliance with two or more standards is specified and the standards<br />
establish different or conflicting requirements for minimum quantities or quality levels, comply<br />
with the most stringent requirement. Refer conflicting requirements that are different, but<br />
apparently equal, to COTR for a decision before proceeding.<br />
1.4 INFORMATIONAL SUBMITTALS<br />
A. Contractor's Statement of Responsibility: When required by authorities having jurisdiction,<br />
submit copy of written statement of responsibility sent to authorities having jurisdiction before<br />
starting work on the following systems:<br />
1. Seismic-force-resisting system.<br />
B. Testing Agency Qualifications: For testing agencies specified in "Quality Assurance" Article to<br />
demonstrate their capabilities and experience. Include proof of qualifications in the form of a<br />
recent report on the inspection of the testing agency by a recognized authority.<br />
1.5 REPORTS AND DOCUMENTS<br />
A. Test and Inspection Reports: Prepare and submit certified written reports specified in other<br />
Sections. Include the following:<br />
1. Date of issue.<br />
2. Project title and number.<br />
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3. Name, address, and telephone number of testing agency.<br />
4. Dates and locations of samples and tests or inspections.<br />
5. Names of individuals making tests and inspections.<br />
6. Description of the Work and test and inspection method.<br />
7. Identification of product and Specification Section.<br />
8. Complete test or inspection data.<br />
9. Test and inspection results and an interpretation of test results.<br />
10. Record of temperature and weather conditions at time of sample taking and testing and<br />
inspecting.<br />
11. Comments or professional opinion on whether tested or inspected Work complies with<br />
the Contract Document requirements.<br />
12. Name and signature of laboratory inspector.<br />
13. Recommendations on retesting and reinspecting.<br />
B. Manufacturer's Field Reports: Prepare written information documenting tests and inspections<br />
specified in other Sections. Include the following:<br />
1. Name, address, and telephone number of representative making report.<br />
2. Statement on condition of substrates and their acceptability for installation of product.<br />
3. Summary of installation procedures being followed, whether they comply with<br />
requirements and, if not, what corrective action was taken.<br />
4. Results of operational and other tests and a statement of whether observed performance<br />
complies with requirements.<br />
5. Other required items indicated in individual Specification Sections.<br />
C. Permits, Licenses, and Certificates: For The Authority's records, submit copies of permits,<br />
licenses, certifications, inspection reports, releases, jurisdictional settlements, notices, receipts<br />
for fee payments, judgments, correspondence, records, and similar documents, established for<br />
compliance with standards and regulations bearing on performance of the Work.<br />
1.6 QUALITY ASSURANCE<br />
A. General: Qualifications paragraphs in this article establish the minimum qualification levels<br />
required; individual Specification Sections specify additional requirements.<br />
B. Manufacturer Qualifications: A firm experienced in manufacturing products or systems similar<br />
to those indicated for this Project and with a record of successful in-service performance, as<br />
well as sufficient production capacity to produce required units.<br />
C. Fabricator Qualifications: A firm experienced in producing products similar to those indicated<br />
for this Project and with a record of successful in-service performance, as well as sufficient<br />
production capacity to produce required units.<br />
D. Installer Qualifications: A firm or individual experienced in installing, erecting, or assembling<br />
work similar in material, design, and extent to that indicated for this Project, whose work has<br />
resulted in construction with a record of successful in-service performance.<br />
E. Professional Engineer Qualifications: A professional engineer who is legally qualified to<br />
practice in jurisdiction where Project is located and who is experienced in providing<br />
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engineering services of the kind indicated. Engineering services are defined as those performed<br />
for installations of the system, assembly, or product that are similar in material, design, and<br />
extent to those indicated for this Project.<br />
F. Specialists: Certain Specification Sections require that specific construction activities shall be<br />
performed by entities who are recognized experts in those operations. Specialists shall satisfy<br />
qualification requirements indicated and shall be engaged for the activities indicated.<br />
1. Requirements of authorities having jurisdiction shall supersede requirements for<br />
specialists.<br />
G. Testing Agency Qualifications: An NRTL, an NVLAP, or an independent agency with the<br />
experience and capability to conduct testing and inspecting indicated, as documented according<br />
to ASTM E 329; and with additional qualifications specified in individual Sections; and, where<br />
required by authorities having jurisdiction, that is acceptable to authorities.<br />
1. NRTL: A nationally recognized testing laboratory according to 29 CFR 1910.7.<br />
2. NVLAP: A testing agency accredited according to NIST's National Voluntary<br />
Laboratory Accreditation Program.<br />
H. Manufacturer's Representative Qualifications: An authorized representative of manufacturer<br />
who is trained and approved by manufacturer to observe and inspect installation of<br />
manufacturer's products that are similar in material, design, and extent to those indicated for this<br />
Project.<br />
I. Preconstruction Testing: Where testing agency is indicated to perform preconstruction testing<br />
for compliance with specified requirements for performance and test methods, comply with the<br />
following:<br />
1. Contractor responsibilities include the following:<br />
a. Provide test specimens representative of proposed products and construction.<br />
b. Submit specimens in a timely manner with sufficient time for testing and analyzing<br />
results to prevent delaying the Work.<br />
c. Build laboratory mockups at testing facility using personnel, products, and<br />
methods of construction indicated for the completed Work.<br />
d. When testing is complete, remove test specimens, assemblies, and mockups; do<br />
not reuse products on Project.<br />
2. Testing Agency Responsibilities: Submit a certified written report of each test,<br />
inspection, and similar quality-assurance service to COTR, with copy to Contractor.<br />
Interpret tests and inspections and state in each report whether tested and inspected work<br />
complies with or deviates from the Contract Documents.<br />
J. Mockups: Before installing portions of the Work requiring mockups, build mockups for each<br />
form of construction and finish required to comply with the following requirements, using<br />
materials indicated for the completed Work:<br />
1. Build mockups in location and of size indicated or, if not indicated, as directed by COTR.<br />
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2. Notify COTR seven days in advance of dates and times when mockups will be<br />
constructed.<br />
3. Demonstrate the proposed range of aesthetic effects and workmanship.<br />
4. Obtain COTR's approval of mockups before starting work, fabrication, or construction.<br />
a. Allow seven days for initial review and each re-review of each mockup.<br />
5. Maintain mockups during construction in an undisturbed condition as a standard for<br />
judging the completed Work.<br />
6. Demolish and remove mockups when directed unless otherwise indicated.<br />
K. Laboratory Mockups: Comply with requirements of preconstruction testing and those specified<br />
in individual Specification Sections.<br />
1.7 QUALITY CONTROL<br />
A. The Authority Responsibilities: Where quality-control services are indicated as The Authority's<br />
responsibility, The Authority will engage a qualified testing agency to perform these services.<br />
1. The Authority will furnish Contractor with names, addresses, and telephone numbers of<br />
testing agencies engaged and a description of types of testing and inspecting they are<br />
engaged to perform.<br />
2. Costs for retesting and reinspecting construction that replaces or is necessitated by work<br />
that failed to comply with the Contract Documents will be charged to Contractor.<br />
B. Contractor Responsibilities: Tests and inspections not explicitly assigned to The Authority are<br />
Contractor's responsibility. Perform additional quality-control activities required to verify that<br />
the Work complies with requirements, whether specified or not.<br />
1. Where services are indicated as Contractor's responsibility, engage a qualified testing<br />
agency to perform these quality-control services.<br />
a. Contractor shall not employ same entity engaged by The Authority, unless agreed<br />
to in writing by The Authority.<br />
2. Notify testing agencies at least 24 hours in advance of time when Work that requires<br />
testing or inspecting will be performed.<br />
3. Where quality-control services are indicated as Contractor's responsibility, submit a<br />
certified written report, in duplicate, of each quality-control service.<br />
4. Testing and inspecting requested by Contractor and not required by the Contract<br />
Documents are Contractor's responsibility.<br />
5. Submit additional copies of each written report directly to authorities having jurisdiction,<br />
when they so direct.<br />
C. Manufacturer's Field Services: Where indicated, engage a manufacturer's representative to<br />
observe and inspect the Work. Manufacturer's representative's services include examination of<br />
substrates and conditions, verification of materials, inspection of completed portions of the<br />
Work, and submittal of written reports.<br />
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D. Retesting/Reinspecting: Regardless of whether original tests or inspections were Contractor's<br />
responsibility, provide quality-control services, including retesting and reinspecting, for<br />
construction that replaced Work that failed to comply with the Contract Documents.<br />
E. Testing Agency Responsibilities: Cooperate with COTR and Contractor in performance of<br />
duties. Provide qualified personnel to perform required tests and inspections.<br />
1. Notify COTR and Contractor promptly of irregularities or deficiencies observed in the<br />
Work during performance of its services.<br />
2. Determine the location from which test samples will be taken and in which in-situ tests<br />
are conducted.<br />
3. Conduct and interpret tests and inspections and state in each report whether tested and<br />
inspected work complies with or deviates from requirements.<br />
4. Submit a certified written report, in duplicate, of each test, inspection, and similar<br />
quality-control service through Contractor.<br />
5. Do not release, revoke, alter, or increase the Contract Document requirements or approve<br />
or accept any portion of the Work.<br />
6. Do not perform any duties of Contractor.<br />
F. Associated Services: Cooperate with agencies performing required tests, inspections, and<br />
similar quality-control services, and provide reasonable auxiliary services as requested. Notify<br />
agency sufficiently in advance of operations to permit assignment of personnel. Provide the<br />
following:<br />
1. Access to the Work.<br />
2. Incidental labor and facilities necessary to facilitate tests and inspections.<br />
3. Adequate quantities of representative samples of materials that require testing and<br />
inspecting. Assist agency in obtaining samples.<br />
4. Facilities for storage and field curing of test samples.<br />
5. Delivery of samples to testing agencies.<br />
6. Preliminary design mix proposed for use for material mixes that require control by testing<br />
agency.<br />
7. Security and protection for samples and for testing and inspecting equipment at Project<br />
site.<br />
G. Coordination: Coordinate sequence of activities to accommodate required quality-assurance<br />
and -control services with a minimum of delay and to avoid necessity of removing and<br />
replacing construction to accommodate testing and inspecting.<br />
1. Schedule times for tests, inspections, obtaining samples, and similar activities.<br />
1.8 SPECIAL INSPECTIONS<br />
1. Special Tests and Inspections: The Authority will provide Special Inspection services<br />
according to requirements of the current Virginia Uniform Statewide Building Code<br />
(USBC). The Contractor shall coordinate with the Authority and allow sufficient advance<br />
notice to allow scheduling and performance of the Special Inspections. The Contractor<br />
shall not proceed with covering of the work until the Special Inspections have been<br />
conducted and approved.<br />
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a. Special inspections are required for, but are not necessarily limited to, the<br />
following:<br />
1) Steel construction.<br />
2) Concrete construction.<br />
3) Masonry construction.<br />
4) Foundation systems including concrete footings of buildings three stories or<br />
less in height which are fully supported on earth or rock.<br />
5) Prepared fill requirements.<br />
2. The Contractor is to develop specific quality-control requirements for individual design<br />
and construction activities for each Specification Section in compliance with the<br />
Schematic Documents and the Authority Design Manual 2010 Edition. Requirements in<br />
those Sections may also cover production of standard products.<br />
3. Schedule of Values: Contractor shall include all test and inspection activities in its CPM<br />
and establish a Schedule of Values for all quality test and inspection activities; and all<br />
required reports, and procedures required in the Contract on a Section-by-Section basis.<br />
Additionally, Contractor shall include a pay line item specifically for CQC activities and<br />
QCM position(s) required by the General Conditions. CQC activities shall be reported<br />
per Division 01 Section "Applications for Payment."<br />
4. Testing and inspecting services are required to verify compliance with requirements<br />
specified or indicated. These services do not relieve Contractor of its responsibilities for<br />
compliance with the Contract Document requirements.<br />
5. Specified tests, inspections, and related actions do not limit Contractor's quality-control<br />
procedures that facilitate compliance with the Contract Document requirements.<br />
6. The provisions of this Section shall not limit requirements for Contractor to provide<br />
quality-control services required by The Authority or other agencies having jurisdiction.<br />
7.<br />
PART 2 - PRODUCTS (Not Used)<br />
PART 3 - EXECUTION<br />
3.1 TEST AND INSPECTION LOG<br />
A. Test and Inspection Log: Prepare a record of tests and inspections. Include the following:<br />
1. Date test or inspection was conducted.<br />
2. Description of the Work tested or inspected.<br />
3. Date test or inspection results were transmitted to Architect.<br />
4. Identification of testing agency or special inspector conducting test or inspection.<br />
B. Maintain log at Project site. Post changes and revisions as they occur. Provide access to test<br />
and inspection log for COTR's reference during normal working hours.<br />
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3.2 REPAIR AND PROTECTION<br />
A. General: On completion of testing, inspecting, sample taking, and similar services, repair<br />
damaged construction and restore substrates and finishes.<br />
1. Provide materials and comply with installation requirements specified in other<br />
Specification Sections or matching existing substrates and finishes. Restore patched<br />
areas and extend restoration into adjoining areas with durable seams that are as invisible<br />
as possible. Comply with the Contract Document requirements for cutting and patching<br />
in Section 017300 "Execution."<br />
B. Protect construction exposed by or for quality-control service activities.<br />
C. Repair and protection are Contractor's responsibility, regardless of the assignment of<br />
responsibility for quality-control services.<br />
END OF SECTION 01 40 00<br />
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SECTION 01 42 00 - REFERENCES<br />
PART 1 - GENERAL<br />
1.1 RELATED DOCUMENTS<br />
A. Drawings, Contract Provisions, Special Provisions, Supplementary Conditions, and other<br />
Division 01 Specification Sections apply to this Section.<br />
1.2 SUMMARY<br />
A. This Section defines many of the terms used elsewhere in the Construction Documents and lists<br />
complete names and telephone numbers for many of the associations and agencies identified<br />
elsewhere in the Construction Documents by their acronym.<br />
B. Abbreviations, where not defined in the Contract Documents, will be interpreted by the<br />
Contracting Officer to mean the normal construction industry terminology.<br />
C. Plural words will be interpreted as singular and singular words will be interpreted as plural<br />
where applicable for context of the Contract Documents.<br />
1.3 DEFINITIONS<br />
A. General: Basic Contract definitions are included in Sections I and II of The Authority<br />
Solicitation Offer and Award. Certain terms used in the Contract Documents are defined<br />
generally in this Article. Definitions and explanations contained in this Section are not<br />
necessarily either complete or exclusive, but are general for the Work to the extent that they<br />
may not be stated more explicitly in another element of the Contract Documents.<br />
B. Approve: The term "approved," where used in regard to COTR's action on Contractor's<br />
submittals, applications, and requests, is limited to COTR's duties and responsibilities as<br />
delegated by the Contracting Officer in the Contract and Special Provisions.<br />
C. Architect/Engineer: For the purpose of this Project, the "Design Professional of Record." To<br />
distinguish from the Contracting Officer and Contracting Officer's Technical Representative<br />
(COTR).<br />
D. Authority: <strong>Metropolitan</strong> <strong>Washington</strong> <strong>Airports</strong> Authority<br />
E. Award: The acceptance, by The Authority, of the successful offeror's proposal.<br />
F. Award Date: The date on which The Authority gives notice of acceptance to the successful<br />
offeror.<br />
G. AOA (or A.O.A.): Air Operations Area. The area of the Airport used or intended to be used for<br />
landing, taking off, surface maneuvering, loading, unloading, or servicing aircraft. This security<br />
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area requires security badging. Workers in this area are required to obtain and display an AOA<br />
photo I.D. credential. Drivers in this area are required to obtain an Airport Vehicle Operator's<br />
Permit for the Air Operations Area.<br />
H. Beneficial Use: Use by The Authority prior to 100 percent completion and final acceptance.<br />
I. Contract Documents: Documents containing requirements of the Work. These include all<br />
Contract provisions and attachments made thereto or referenced therein.<br />
J. Contract Provisions: The administrative and procedural requirements starting at Award Date<br />
and ending at Final Acceptance, as provided for in Section VII, "Contract Provisions."<br />
K. Contract Time or Duration (Time Limit): The number of calendar days established in<br />
Section III, "Schedule," indicating the time allowed for the completion of all physical and<br />
administrative work contemplated in the Contract, including any authorized extensions thereto.<br />
L. Contracting Officer's Technical Representative (COTR): The Contracting Officer's designated<br />
representative, as defined in Section VII, "Contract Provisions."<br />
M. Contractor: Individual, partnership, corporation or joint venture under Contract to The<br />
Authority for performance of prescribed Work.<br />
N. Drawings: Erection/installation/construction plans, or any other supplementary plans or similar<br />
graphic data, illustrating work to be performed that are provided to Contractor as part of the<br />
Contract Documents.<br />
O. Directed: A command or instruction by The Authority. Other terms including "requested,"<br />
"authorized," "selected," "required," and "permitted" have the same meaning as "directed."<br />
P. Final Acceptance: Refer to Division 01 Section "Project Closeout."<br />
Q. "Indicated": Requirements expressed by graphic representations or in written form on<br />
Drawings, in <strong>Specifications</strong>, and in other Contract Documents. Other terms including "shown,"<br />
"noted," "scheduled," and "specified" have the same meaning as "indicated."<br />
R. "Regulations": Laws, ordinances, statutes, and lawful orders issued by authorities having<br />
jurisdiction, and rules, conventions, and agreements within the construction industry that control<br />
performance of the Work.<br />
S. "Furnish": Supply and deliver to Project site, ready for unloading, unpacking, assembly,<br />
installation, and similar operations.<br />
T. "Install": Operations at Project site including unloading, temporarily storing, unpacking,<br />
assembling, erecting, placing, anchoring, applying, working to dimension, finishing, curing,<br />
protecting, cleaning, and similar operations.<br />
U. "Provide": Furnish and install, complete and ready for the intended use.<br />
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V. "Installer": Contractor or another entity engaged by Contractor as an employee, Subcontractor,<br />
or Sub-subcontractor, to perform a particular construction operation, including installation,<br />
erection, application, and similar operations.<br />
1. Using a term such as "carpentry" does not imply that certain construction activities must<br />
be performed by accredited or unionized individuals of a corresponding generic name,<br />
such as "carpenter." It also does not imply that requirements specified apply exclusively<br />
to trades people of the corresponding generic name.<br />
W. "Experienced": When used with an entity, "experienced" means having successfully completed<br />
a minimum of ten previous projects similar in size and scope to this Project; being familiar with<br />
special requirements indicated; and having complied with requirements of authorities having<br />
jurisdiction.<br />
X. "Project Site": Space available for performing construction activities. The extent of Project site<br />
is indicated.<br />
Y. Punch list Work: Minor corrective actions required to achieve "Final Acceptance." Occurs<br />
after "Substantial Completion" of the Work in strict compliance with quality-control<br />
requirements.<br />
Z. Roadway: General term denoting a public way for purposes of vehicular travel, including the<br />
entire area within the right-of-way.<br />
AA. Special Provisions: For the purpose of this Contract, the directions and requirements provided<br />
for in Section VI of the Contract Documents.<br />
BB. Shop Drawings: Refer to Division 01 Section "Submittals."<br />
CC. <strong>Specifications</strong>: General term comprising all directions, provisions and requirements contained<br />
herein, together with any other contractual requirements such as may be added or adopted as the<br />
Contract Provisions, Special Provisions, or Supplementary Conditions, all of which are<br />
necessary for the proper performance of the Contract.<br />
DD. Substantial Completion: Refer to Division 01 Section "Project Closeout."<br />
1.4 INDUSTRY STANDARDS<br />
A. Applicability of Standards: Unless the Contract Documents include more stringent<br />
requirements, applicable construction industry standards have the same force and effect as if<br />
bound or copied directly into the Contract Documents to the extent referenced. Such standards<br />
are made a part of the Contract Documents by reference.<br />
B. Publication Dates: Comply with standards in effect as of date of the Contract Documents,<br />
unless otherwise indicated.<br />
C. Conflicting Requirements: Refer to Division 01 Section "Quality Requirements" for additional<br />
information regarding conflicting requirements.<br />
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1. Minimum Quantity or Quality Levels: The quantity or quality level shown or specified<br />
shall be the minimum provided or performed. The actual installation may comply exactly<br />
with the minimum quantity or quality specified, or it may exceed the minimum within<br />
reasonable limits. To comply with these requirements, indicated numeric values are<br />
minimum or maximum, as appropriate, for the context of requirements. Refer<br />
uncertainties to COTR for a decision before proceeding.<br />
D. Copies of Standards: Each entity engaged in construction on Project shall be familiar with<br />
industry standards applicable to its construction activity. Copies of applicable standards are not<br />
bound with the Contract Documents.<br />
1. Where copies of standards are needed to perform a required construction activity, obtain<br />
copies directly from publication source and make them available on request.<br />
E. Abbreviations and Acronyms for Standards and Regulations: Where abbreviations and<br />
acronyms are used in <strong>Specifications</strong> or other Contract Documents, they shall mean the<br />
recognized name of the standards and regulations in the following list. Names, telephone<br />
numbers, and Web site addresses are subject to change and are believed to be accurate and upto-date<br />
as of the date of the Contract Documents.<br />
ADAAG Americans with Disabilities Act (ADA) (800) 872-2253<br />
Accessibility Guidelines for Buildings and Facilities (202) 272-0080<br />
Available from Access Board<br />
www.access-board.gov<br />
CFR Code of Federal Regulations (888) 293-6498<br />
Available from Government Printing Office (202) 512-1530<br />
www.access.gpo.gov/nara/cfr<br />
FED-STD<br />
Federal Standard<br />
(See FS)<br />
FS Federal Specification (215) 697-6257<br />
Available from Department of Defense Single Stock Point.<br />
www.dodssp.daps.mil<br />
Available from General Services Administration<br />
www.fss.gsa.gov<br />
Available from National Institute of Building Sciences<br />
www.nibs.org<br />
(202) 501-1021<br />
(202) 289-7800<br />
ICC-ES ICC Evaluation Service, Inc. (800) 423-6587<br />
www.icc-es.org<br />
MIL<br />
MS MIL<br />
See MILSPEC<br />
See MILSPEC<br />
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MILSPEC Military Specification and Standards (215) 697-6257<br />
Available from Department of Defense Single Stock Point<br />
www.dodssp.daps.mil<br />
MUTCD<br />
Manual on Uniform Traffic Control Devices<br />
Department of Transportation<br />
Federal Highway Administration (See FHA. Located in Paragraph<br />
Federal Government Agencies").<br />
UFAS Uniform Federal Accessibility Standards (800) 872-2253<br />
Available from Access Board (202) 272-0080<br />
www.access-board.gov<br />
1.5 ABBREVIATIONS AND ACRONYMS<br />
A. Industry Organizations: Where abbreviations and acronyms are used in <strong>Specifications</strong> or other<br />
Contract Documents, they shall mean the recognized name of the entities in the following list.<br />
Names, telephone numbers, and Web site addresses are subject to change and are believed to be<br />
accurate and up-to-date as of the date of the Contract Documents.<br />
AA Aluminum Association, Inc. (The) (202) 862-5100<br />
www.aluminum.org<br />
AABC Associated Air Balance Council (202) 737-0202<br />
www.aabchq.com<br />
AAMA American Architectural Manufacturers Association (847) 303-5664<br />
www.aamanet.org<br />
AASHTO American Association of State Highway and (202) 624-5800<br />
Transportation Officials<br />
http://www.transportation.org<br />
ABC Associated Builders and Contractors (703) 968-6205<br />
www.abc.org<br />
ABET Accreditation Board for Engineering and Technology (410) 347-7700<br />
www.abct.org<br />
ABMA American Bearing Manufacturers Association (202) 367-1155<br />
www.abma-dc.org<br />
ACI ACI International (248) 848-3700<br />
(American Concrete Institute)<br />
www.aci-int.org<br />
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ACPA American Concrete Pipe Association (972) 506-7216<br />
http://www.concrete-pipe.org<br />
AGC Associated General Contractors of America (The) (703) 548-3118<br />
www.agc.org<br />
AGMA American Gear Manufacturers Association (703) 684-0211<br />
www.agma.org<br />
AIA American Institute of Architects (The) (800) 242-3837<br />
www.aia.org (202) 626-7300<br />
AISC American Institute of Steel Construction (800) 644-2400<br />
www.aisc.org (312) 670-2400<br />
AISI American Iron and Steel Institute (202) 452-7100<br />
www.steel.org<br />
ALSC American Lumber Standard Committee, Incorporated (301) 972-1700<br />
www.alsc.org<br />
AMCA Air Movement and Control Association International, Inc. (847) 394-0150<br />
www.amca.org<br />
ANSI American National Standards Institute (202) 293-8020<br />
www.ansi.org<br />
API American Petroleum Institute (202) 682-8000<br />
www.api.org<br />
ARI Air-Conditioning & Refrigeration Institute (703) 524-8800<br />
www.ari.org<br />
ASA Acoustical Society of America (516) 576-2360<br />
www.asa@aip.org<br />
ASCE American Society of Civil Engineers (800) 548-2723<br />
www.asce.org (703) 295-6300<br />
ASHRAE American Society of Heating, Refrigerating and (800) 527-4723<br />
Air-Conditioning Engineers<br />
www.ashrae.org (404) 636-8400<br />
ASME ASME International (800) 843-2763<br />
(The American Society of Mechanical Engineers International) (212) 591-7722<br />
www.asme.org<br />
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ASNT American Society for Nondestructive Testing (800) 222-2768<br />
www.anst.org<br />
ASTM ASTM International (610) 832-9585<br />
(American Society for Testing and Materials International)<br />
www.astm.org<br />
ATA Air Transport Association (202) 626-4000<br />
www.air-transport.org<br />
AWI Architectural Woodwork Institute (800) 449-8811<br />
www.awinet.org (703) 733-0600<br />
AWPA American Wood-Preservers' Association (334) 874-9800<br />
www.awpa.com<br />
AWS American Welding Society (800) 443-9353<br />
www.aws.org (305) 443-9353<br />
AWWA American Water Works Association (800) 926-7337<br />
www.awwa.org (303) 794-7711<br />
A2LA American Association for Laboratory Accreditation (The) (301) 644-3248<br />
www.a2la.org<br />
BHMA Builders Hardware Manufacturers Association (212) 297-2122<br />
http://www.asphaltroofing.org<br />
BIA Brick Industry Association (The) (703) 620-0010<br />
www.bia.org<br />
BICSI BICSI (813) 979-1991<br />
www.bicsi.org<br />
CDA Copper Development Association Inc. (800) 232-3282<br />
www.copper.org (212) 251-7200<br />
CEMA Conveyor Equipment Manufacturers Association (239) 514-3441<br />
www.cemanet.org<br />
CISCA Ceilings & Interior Systems Construction Association (630) 584-1919<br />
www.cisca.org<br />
CRSI Concrete Reinforcing Steel Institute (847) 517-1200<br />
www.crsi.org<br />
CSI Construction <strong>Specifications</strong> Institute (The) (800) 689-2900<br />
www.csinet.org (703) 684-0300<br />
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DHI Door and Hardware Institute (703) 222-2010<br />
www.dhi.org<br />
EIA Electronic Industries Alliance (703) 907-7500<br />
www.eia.org<br />
FMG FM Global (401) 275-3000<br />
(Formerly: FM - Factory Mutual System)<br />
www.fmglobal.com<br />
GANA Glass Association of North America (785) 271-0208<br />
www.glasswebsite.com<br />
IATA International Air Transport Association +1(514) 874-0202<br />
www.iata.org<br />
ICEA Insulated Cable Engineers Association, Inc. (770) 830-0369<br />
www.icea.net<br />
ICRI International Concrete Repair Institute, Inc. (847) 827-0830<br />
www.icri.org<br />
IEEE Institute of Electrical and Electronics Engineers, Inc. (The) (212) 419-7900<br />
www.ieee.org<br />
IESNA Illuminating Engineering Society of North America (212) 248-5000<br />
www.iesna.org<br />
ISA Instrumentation Systems, and Automation Society (The) (919) 549-8288<br />
www.isa.org<br />
ISO International Organization for Standardization 41 22 749 01 11<br />
www.iso.ch<br />
ITS Intertek (800) 345-3851<br />
www.intertek.com (607) 753-6711<br />
LMA Laminating Materials Association (201) 664-2700<br />
www.lma.org<br />
MFMA Metal Framing Manufacturers Association (312) 644-6610<br />
www.metalframingmfg.org<br />
MPI Master Painters Institute (888) 674-8937<br />
www.paintinfo.com<br />
MSS Manufacturers Standardization Society of The Valve and (703) 281-6613<br />
Fittings Industry Inc.<br />
www.mss-hq.com<br />
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NAAMM National Association of Architectural Metal Manufacturers (312) 332-0405<br />
www.naamm.org<br />
NACE NACE International (281) 228-6200<br />
(National Association of Corrosion Engineers International)<br />
www.nace.org<br />
NADCA National Air Duct Cleaners Association (202) 737-2926<br />
www.nadca.com<br />
NAIMA North American Insulation Manufacturers Association (The) (703) 684-0084<br />
www.naima.org<br />
NCMA National Concrete Masonry Association (703) 713-1900<br />
www.ncma.org<br />
NEBB National Environmental Balancing Bureau (301) 977-3698<br />
www.nebb.org<br />
NECA National Electrical Contractors Association (301) 657-3110<br />
http://www.necanet.org/<br />
NeLMA Northeastern Lumber Manufacturers' Association (207) 829-6901<br />
www.nelma.org<br />
NEMA National Electrical Manufacturers Association (703) 841-3200<br />
www.nema.org<br />
NESC<br />
National Electrical Safety Code<br />
(see IEEE)<br />
NETA InterNational Electrical Testing Association (303) 697-8441<br />
www.netaworld.org<br />
NFPA NFPA (800) 344-3555<br />
www.nfpa.org (617) 770-3000<br />
NICET National Institute for Certification in Engineering Technologies (888) 476-4238<br />
www.nicet.org<br />
NLGA National Lumber Grades Authority (604) 524-2393<br />
www.nlga.org<br />
NRMCA National Ready Mixed Concrete Association (888) 846-7622<br />
www.nrmca.org (301) 587-1400<br />
NVLAP<br />
National Voluntary Laboratory Accreditation Program<br />
(See NIST)<br />
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PCI Precast/Prestressed Concrete Institute (312) 786-0300<br />
www.pci.org<br />
RCSC Research Council on Structural Connections (800) 644-2400<br />
www.boltcouncil.org (312) 670-2400<br />
RFCI Resilient Floor Covering Institute (301) 340-8580<br />
www.rfci.com<br />
SDI Steel Deck Institute (847) 462-1930<br />
www.sdi.org<br />
SDI Steel Door Institute (440) 899-0010<br />
www.steeldoor.org<br />
SMACNA Sheet Metal and Air Conditioning Contractors' (703) 803-2980<br />
National Association<br />
www.smacentral.org<br />
SPIB Southern Pine Inspection Bureau (The) (850) 434-2611<br />
www.spib.org<br />
SSPC SSPC: The Society for Protective Coatings (877) 281-7772<br />
www.sspc.org (412) 281-2331<br />
SWRI Sealant, Waterproofing, & Restoration Institute (816) 472-7974<br />
www.swrionline.org<br />
TIA/EIA Telecommunications Industry Association/Electronic (703) 907-7700<br />
Industries Alliance<br />
www.tiaonline.org<br />
UL Underwriters Laboratories Inc. (800) 285-4476<br />
www.ul.com (847) 272-8800<br />
UNI Uni-Bell PVC Pipe Association (972) 243-3902<br />
www.uni-bell.org<br />
WACEL <strong>Washington</strong> Area Council of Engineering Laboratories, Inc. (301) 652-7925<br />
www.wacel.org<br />
B. Code Agencies: Where abbreviations and acronyms are used in <strong>Specifications</strong> or other Contract<br />
Documents, they shall mean the recognized name of the entities in the following list. Names,<br />
telephone numbers, and Web site addresses are subject to change and are believed to be accurate<br />
and up-to-date as of the date of the Contract Documents.<br />
IBC<br />
International Building Code<br />
(See ICC)<br />
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ICBO<br />
ICBO ES<br />
International Conference of Building Officials<br />
(See ICC)<br />
ICBO Evaluation Service, Inc.<br />
(See ICC-ES)<br />
ICC International Code Council (703) 931-4533<br />
(Formerly: CABO - Council of American Building Officials)<br />
www.iccsafe.org<br />
ICC-ES ICC Evaluation Service, Inc. (800) 423-6587<br />
www.icc-es.org (562) 699-0543<br />
C. Federal Government Agencies: Where abbreviations and acronyms are used in <strong>Specifications</strong><br />
or other Contract Documents, they shall mean the recognized name of the entities in the<br />
following list. Names, telephone numbers, and Web site addresses are subject to change and are<br />
believed to be accurate and up-to-date as of the date of the Contract Documents.<br />
CE<br />
Army Corps of Engineers<br />
www.usace.army.mil<br />
DOC Department of Commerce (202) 482-2000<br />
www.doc.gov<br />
EPA Environmental Protection Agency (202) 260-2090<br />
www.epa.gov<br />
FAA Federal Aviation Administration (202) 366-4000<br />
www.faa.gov<br />
FCC Federal Communications Commission (202) 225-5322<br />
www.fcc.gov<br />
NIST National Institute of Standards and Technology (301) 975-6478<br />
www.nist.gov<br />
OSHA Occupational Safety & Health Administration (800) 321-6742<br />
www.osha.gov (202) 693-1999<br />
NAVFAC Naval Facilities Engineering Command<br />
(See CE)<br />
TSA Transportation Security Administration 1(866)-289-9673<br />
www.tsa.gov/public/index.jsp<br />
D. State Government Agencies: Where abbreviations and acronyms are used in <strong>Specifications</strong> or<br />
other Contract Documents, they shall mean the recognized name of the entities in the following<br />
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list. Names, telephone numbers, and Web site addresses are subject to change and are believed<br />
to be accurate and up-to-date as of the date of the Contract Documents.<br />
Building Codes Manual<br />
<strong>Metropolitan</strong> <strong>Washington</strong> Airport Authority<br />
Construction Safety Manual<br />
<strong>Metropolitan</strong> <strong>Washington</strong> Airport Authority<br />
DCR Virginia Department of Conservation and Recreation (804) 786-1712<br />
http://www.dcr.state.va.us<br />
USBC The Virginia Statewide Building Code (804) 371-7160<br />
Virginia Department of Housing and Community<br />
Development<br />
Division of Building and Fire Regulation<br />
501 North 2nd Street<br />
Richmond, VA 23219-1321<br />
VDH Virginia Department of Health (540) 829-7340<br />
Culpepper District<br />
www.vdh.state.va.us<br />
VDICD<br />
The Virginia Statewide Building Code<br />
(See USBC)<br />
VDOT Virginia Department of Transportation (703) 383-8368<br />
www.virginiadot.org<br />
VDEQ Virginia Department of Environmental Quality 1-800-592-5482<br />
www.deq.state.va.us<br />
PART 2 - PRODUCTS (Not Used)<br />
PART 3 - EXECUTION (Not Used)<br />
END OF SECTION 01 42 00<br />
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SECTION 01 50 00 - TEMPORARY FACILITIES AND CONTROLS<br />
PART 1 - GENERAL<br />
1.1 RELATED DOCUMENTS<br />
A. Drawings and general provisions of the Contract, including General and Supplementary<br />
Conditions and Division 01 Specification Sections, apply to this Section.<br />
1.2 SUMMARY<br />
A. Section includes requirements for temporary utilities, support facilities, and security and<br />
protection facilities.<br />
B. Related Requirements:<br />
1. Section 011000 "Summary" for work restrictions and limitations on utility interruptions.<br />
1.3 USE CHARGES<br />
A. General: Temporary utilities are available from The Authority at no charge unless otherwise<br />
noted. Provide necessary labor and materials to connect to The Authority's utilities at points<br />
designated by COTR and extend utilities to trailers, offices, sheds, etc.<br />
1. Provide COTR approved meters for water, natural gas, electricity, and each other utility<br />
used for Project. Supply utilities to Subcontractors' temporary facilities through<br />
Contractor's meters. The requirement to provide meters for utilities does not imply that<br />
the Contractor will be charged for these utilities, except under provisions outlined in this<br />
and other Sections.<br />
2. Report consumption of each utility to COTR each month. Contractor is expected to<br />
consume reasonable amounts of each utility. Should Contractor, in COTR's opinion, use<br />
excessive amounts of any utility or waste a utility, Contractor may be required to pay for<br />
temporary utilities.<br />
B. Allow other entities to use temporary services and facilities without cost, including, but are not<br />
limited to, the following:<br />
1. The Authority’s construction forces.<br />
2. Occupants of Project.<br />
3. COTR.<br />
4. Architect/Engineer.<br />
5. Testing agencies.<br />
6. Personnel of Authorities Having Jurisdiction.<br />
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1.4 INFORMATIONAL SUBMITTALS<br />
A. Site Plan: Show temporary facilities, utility hookups, staging areas, and parking areas for<br />
construction personnel.<br />
B. Fire-Safety Program: Show compliance with requirements of NFPA 241 and authorities having<br />
jurisdiction. Indicate Contractor personnel responsible for management of fire prevention<br />
program.<br />
1.5 QUALITY ASSURANCE<br />
A. Electric Service: Comply with NECA, NEMA, and UL standards and regulations for temporary<br />
electric service. Install service to comply with NFPA 70.<br />
B. Tests and Inspections: Arrange for authorities having jurisdiction to test and inspect each<br />
temporary utility before use. Obtain required certifications and permits.<br />
C. Accessible Temporary Egress: Comply with applicable provisions in the U.S. Architectural &<br />
Transportation Barriers Compliance Board's ADA-ABA Accessibility Guidelines and<br />
ICC/ANSI A117.1.<br />
1.6 PROJECT CONDITIONS<br />
A. Temporary Utilities: At earliest feasible time, when acceptable to COTR, change over from use<br />
of temporary service to use of permanent service.<br />
1. Temporary Use of Permanent Facilities: Installer of each permanent service shall assume<br />
responsibility for operation, maintenance, and protection of each permanent service<br />
during its use as a construction facility before The Authority's acceptance, regardless of<br />
previously assigned responsibilities.<br />
B. Conditions of Use: The following conditions apply to use of temporary and permanent services<br />
and facilities by all parties engaged in the Work:<br />
1. Keep temporary services and facilities clean and neat.<br />
2. Relocate temporary services and facilities as required by progress of the Work.<br />
3. Take necessary fire-prevention measures.<br />
4. Do not overload facilities.<br />
5. Do not allow hazardous, dangerous, or unsanitary conditions, or public nuisances to<br />
develop or persist on-site.<br />
1.7 CONTRACTOR PERSONNEL PARKING<br />
A. Contractor is limited to the construction area as defined in the contract documents the parking<br />
and staging of both company-owned and personal vehicles will be limited to the construction<br />
area as defined in the contract documents. There is no other area available for contractor<br />
parking at Ronald Reagan <strong>Washington</strong> National Airport. Contractors are allowed to use<br />
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“Employee Only” shuttle busses. Control and enforce these limitations for all personnel<br />
including Subcontractor's personnel.<br />
B. If off-airport parking or storage of materials and equipment is required, Contractor will be<br />
responsible for the maintenance, security, safety, and operation of these facilities off-airport<br />
parking or storage of materials and equipment is required. . This cost will be considered part of<br />
the Contractor's general conditions. Transportation of materials, equipment, and personnel to the<br />
Work site is the responsibility of the Contractor.<br />
C. Contractor is responsible for busing his employees from the off-airport parking lot to the<br />
Contractor's Staging areas or work areas.<br />
PART 2 - PRODUCTS<br />
2.1 MATERIALS<br />
A. General: Provide new materials. Undamaged, previously used materials in serviceable<br />
condition may be used if approved by COTR. Provide materials suitable for use intended.<br />
B. Lumber and Plywood: Comply with requirements in Division 06 Section "Miscellaneous<br />
Rough Carpentry."<br />
C. Gypsum Board: Minimum 1/2 inch thick by 48 inches wide by maximum available lengths;<br />
regular-type panels with tapered edges. Comply with ASTM C 36.<br />
D. Insulation: Un-faced mineral-fiber blanket, manufactured from glass, slag wool, or rock wool;<br />
with maximum flame-spread and smoke-developed indices of 25 and 50, respectively.<br />
E. Paint: Comply with requirements in Division 09 Sections "Interior Painting," and “Exterior<br />
Painting.”<br />
F. Tarpaulins: Fire-resistive labeled with flame-spread index of 15 or less.<br />
G. Water: Potable.<br />
H. Temporary Fuel Tanks: No temporary fuel tanks will be allowed on site.<br />
2.2 TEMPORARY FACILITIES<br />
A. Field Offices, General: Prefabricated or mobile units with serviceable finishes, temperature<br />
controls, and foundations adequate for normal loading.<br />
B. Common-Use Field Office: Of sufficient size to accommodate needs of The Authority, COTR,<br />
and construction personnel office activities and to accommodate Project meetings specified in<br />
other Division 01 Sections. Keep office clean and orderly.<br />
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2.3 EQUIPMENT<br />
A. General: Provide new equipment suitable for use intended. If acceptable to COTR, undamaged,<br />
previously used equipment in serviceable condition may be used.<br />
B. Self-Contained Toilet Units: Single-occupant units of chemical, aerated re-circulation, or<br />
combustion type; vented; fully enclosed with a glass-fiber-reinforced polyester shell or similar<br />
nonabsorbent material.<br />
C. Drinking-Water Fixtures: Containerized, tap-dispenser, bottled-water drinking-water units,<br />
including paper cup supply.<br />
1. Where power is accessible, provide electric water coolers to maintain dispensed water<br />
temperature at 45 to 55 deg F.<br />
D. Heating Equipment: Unless COTR authorizes use of permanent heating system, provide<br />
temporary heating units with individual space thermostatic control.<br />
1. Use of gasoline-burning space heaters, open-flame heaters, or salamander-type heating<br />
units is prohibited.<br />
2. Heating Units: Listed and labeled, by a testing agency acceptable to authorities having<br />
jurisdiction, and marked for intended use for type of fuel being consumed.<br />
E. Electrical Outlets: Properly configured, NEMA-polarized outlets that will prevent insertion of<br />
110v or 120v plugs into higher-voltage outlets, and equipped with ground-fault circuit<br />
interrupters with reset button.<br />
F. Power Distribution System Circuits: Where permitted, overhead, and visible wiring circuits,<br />
not exceeding 125-V ac, 20-A rating, and lighting circuits may be nonmetallic-sheathed cable.<br />
1. Electrical Power Cords: Provide grounded extension cords; use hard-service as defined<br />
by NFPA 70, Article 400, where exposed to abrasion and traffic. If single lengths of<br />
extension cords will not reach areas where construction activities are in progress provide<br />
waterproof connectors to connect separate lengths of electrical extension cords.<br />
PART 3 - EXECUTION<br />
3.1 INSTALLATION, GENERAL<br />
A. Locate facilities where they will serve Project adequately and result in minimum interference<br />
with performance of the Work. Relocate and modify facilities as required by progress of the<br />
Work.<br />
1. Locate facilities to limit site disturbance as specified in Section 011000 "Summary."<br />
B. Provide each facility ready for use when needed to avoid delay. Do not remove until facilities<br />
are no longer needed or are replaced by authorized use of completed permanent facilities.<br />
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3.2 TEMPORARY UTILITY INSTALLATION<br />
A. General: Provide temporary service for each utility required. Comply with requirements of The<br />
Authority's Building Codes Manual, The Authority's Construction Safety Manual, and the<br />
requirements of all Sections of these specifications.<br />
1. Arrange with COTR for time when service can be interrupted, if necessary, to make<br />
connections for temporary services. For additional information on utility outages see<br />
Division 01 Section, "Summary."<br />
2. Provide adequate capacity at each stage of construction. Before temporary utility is<br />
available, provide trucked-in services.<br />
3. Perform work associated with utilities owned by The Authority as approved by The<br />
Authority.<br />
4. See additional information in Contract Provisions entitled "Availability and Use of Utility<br />
Service."<br />
B. Sewers and Drainage: If sewers are available, provide temporary connections to remove<br />
effluent that can be discharged lawfully. If sewers are not available or cannot be used, provide<br />
drainage ditches, dry wells, stabilization ponds, and similar facilities. If neither sewers nor<br />
drainage facilities can be lawfully used for discharge of effluent, provide containers to remove<br />
and dispose of effluent off-site in a lawful manner.<br />
C. When using Authority sewers:<br />
1. Filter out excessive soil, construction debris, chemicals, oils, and similar contaminants<br />
that might clog sewers or pollute waterways before discharge.<br />
2. Connect temporary sewers to The Authority's system as directed by COTR.<br />
3. Maintain temporary sewers and drainage facilities in a clean, sanitary condition. After<br />
heavy use, restore normal conditions promptly.<br />
4. Provide temporary filter beds, settlement tanks, separators, and similar devices to purify<br />
effluent to levels acceptable to authorities having jurisdiction.<br />
D. Sanitary Facilities: Provide temporary toilets, wash facilities, and drinking-water fixtures.<br />
Comply with regulations and health codes for type, number, location, operation, and<br />
maintenance of fixtures and facilities.<br />
1. Disposable Supplies: Provide toilet tissue, paper towels, paper cups, and similar<br />
disposable materials for each facility. Maintain adequate supply. Provide covered waste<br />
containers for disposal of used material.<br />
2. Toilets: Install self-contained toilet units, located as approved by COTR. Shield toilets to<br />
ensure privacy. Provide separate facilities for male and female personnel. Use of The<br />
Authority's existing toilet facilities will not be permitted.<br />
3. Wash Facilities: Install wash facilities supplied with potable water at convenient<br />
locations for personnel who handle materials that require wash up. Dispose of drainage<br />
properly. Supply cleaning compounds appropriate for each type of material handled.<br />
a. Provide safety showers, eyewash fountains, and similar facilities for convenience,<br />
safety, and sanitation of personnel.<br />
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4. Drinking-Water Facilities: Provide bottled-water, drinking-water units.<br />
a. Where power is accessible, provide electric water coolers to maintain dispensed<br />
water temperature at 45 to 55 deg F.<br />
5. Locate toilets and drinking-water fixtures so personnel need not walk more than 2 stories<br />
vertically or 200 feet horizontally to facilities.<br />
E. Heating and Cooling: Provide temporary heating and cooling required by construction activities<br />
for curing or drying of completed installations or for protecting installed construction from<br />
adverse effects of low temperatures or high humidity. Select equipment from that specified that<br />
would not have a harmful effect on completed installations or elements being installed.<br />
1. Maintain a minimum temperature of 50 deg F in permanently enclosed portions of<br />
building for normal construction activities, and 65 deg F for finishing activities and areas<br />
where finished Work has been installed.<br />
F. Ventilation and Humidity Control: Provide temporary ventilation and humidity control required<br />
by construction activities for curing or drying of completed installations or for protecting<br />
installed construction from adverse effects of high humidity. Select equipment from that<br />
specified that would not have a harmful effect on completed installations or elements being<br />
installed. Coordinate ventilation requirements to produce ambient condition required and<br />
minimize energy consumption. Provide and operate either exhaust or supply fans/blowers, or<br />
both, sufficient to ventilate work areas adequately.<br />
G. Electric Power Service: Provide weatherproof, grounded electric power service and distribution<br />
system of sufficient size, capacity, and power characteristics during construction period. Include<br />
meters, transformers, overload-protected disconnecting means, automatic ground-fault<br />
interrupters, and main distribution switchgear. Provide kilowatt-hour meters with demand<br />
capability.<br />
1. Install electric power service underground, unless overhead service is authorized by<br />
COTR.<br />
2. Install power distribution wiring overhead and rise vertically where least exposed to<br />
damage.<br />
3. Connect temporary service to The Authority's existing power source, as directed by<br />
COTR.<br />
H. Electrical Distribution: Provide receptacle outlets adequate for connection of power tools and<br />
equipment.<br />
1. Provide waterproof connectors to connect separate lengths of electrical power cords if<br />
single lengths will not reach areas where construction activities are in progress. Do not<br />
exceed safe length-voltage ratio.<br />
2. Provide warning signs at power outlets other than 110 to 120 V.<br />
3. Provide metal conduit, tubing, or metallic cable for wiring exposed to possible damage.<br />
Provide rigid steel conduits for wiring exposed on grades, floors, decks, or other traffic<br />
areas.<br />
4. Provide metal conduit enclosures or boxes for wiring devices.<br />
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5. Provide 4-gang outlets, spaced so 100-foot extension cord can reach each area for power<br />
hand tools and task lighting. Provide a separate 125-V ac, 20-A circuit for each outlet.<br />
I. Lighting: Provide temporary lighting with local switching that provides adequate illumination<br />
for construction operations and traffic conditions.<br />
1. Provide and operate temporary lighting that fulfills security and protection requirements<br />
without operating entire system.<br />
2. Provide exterior-yard site lighting that will provide adequate illumination for construction<br />
operations, traffic conditions, and signage visibility when the Work is being performed.<br />
Provide exterior yard and site lighting aligned as directed by the COTR. Provide lighting<br />
so as not to interfere with ground, air traffic and air traffic control.<br />
3. Install lighting for Project identification signs.<br />
J. Telephone Service: Provide temporary telephone service for key personnel engaged in<br />
construction activities, throughout the construction period. Install telephones on separate lines<br />
for each temporary office and first aid station. Where an office has more that two occupants,<br />
install a telephone for each additional occupant or pair of occupants. Provide telephones with<br />
exchanges within the <strong>Metropolitan</strong> <strong>Washington</strong> service area. The Authority owns and operates<br />
an airport-wide Airport Communication System (ACS). This system accommodates all normal<br />
telecommunications service requirements, i.e., local, long distance, fax, data, etc. The<br />
Contractor may obtain information about and choose to utilize this service by contacting the<br />
ACS Help Desk at (703) 417-8300.<br />
1. At each telephone, post a list of emergency telephone numbers approved by COTR.<br />
2. Provide a portable cellular telephone for superintendent's use in making and receiving<br />
telephone calls when away from field office.<br />
3. At the present time The Authority uses cell phones to communicate. The Authority uses<br />
Nextel service.<br />
3.3 SUPPORT FACILITIES INSTALLATION<br />
A. General: Comply with the following:<br />
1. Locate field offices, storage sheds, sanitary facilities, and other temporary construction<br />
and support facilities for easy access.<br />
2. Provide incombustible construction for offices, shops, and sheds located within<br />
construction area or within 30 feet of building lines. Comply with NFPA 241 and USBC.<br />
B. Dewatering Facilities and Drains: Comply with all applicable code requirements for temporary<br />
drainage and dewatering facilities and operations not directly associated with construction<br />
activities included in individual Sections. Where feasible, use same facilities. Maintain Project<br />
site, excavations, and construction free of water.<br />
1. Dispose of rainwater in a lawful manner that will not result in flooding Project or<br />
adjoining property nor endanger permanent Work or temporary facilities.<br />
2. Before connection and operation of permanent drainage piping system, provide<br />
temporary drainage where roofing or similar waterproof deck construction is completed.<br />
3. Remove snow and ice as required to minimize accumulations.<br />
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C. Project Identification and Temporary Signs: Prepare Project identification and other signs in<br />
sizes indicated. Install signs where indicated or where directed by COTR to inform public and<br />
persons seeking entrance to Project. Provide two Project signs.<br />
1. Engage an experienced sign painter to apply graphics for Project identification signs.<br />
Comply with details indicated.<br />
2. Prepare temporary signs to provide directional information to construction personnel and<br />
visitors.<br />
3. Construct signs of exterior-type, Grade B-B, high-density concrete form overlay plywood<br />
in sizes and thickness indicated. Support on nominal 4-inch-by-4-inch-by-10-foot-long<br />
posts or framing of preservative-treated wood or steel.<br />
4. Paint sign panel and applied graphics with exterior-grade alkyd gloss enamel over<br />
exterior primer.<br />
5. The following signs will be allowed on the Project:<br />
a. Identifying captions over offices.<br />
b. Other signs as required by the Contract Documents.<br />
6. Take necessary steps to prevent installation of unauthorized signs and, should any appear,<br />
remove them immediately. Repair and repaint damage caused thereby at no additional<br />
cost to The Authority.<br />
7. No more than two Project Identification Signs will be permitted. Project identification<br />
signs are the only signs on which the Contractors name and logo will be permitted.<br />
D. Waste Disposal Facilities: Provide waste-collection containers in sizes adequate to handle<br />
waste from construction operations. Containerize and clearly label hazardous, dangerous, or<br />
unsanitary waste materials separately from other waste. Comply with Division 01 Section<br />
"Execution" for progress cleaning requirements.<br />
1. If required by COTR, provide separate containers, clearly labeled, for each type of waste<br />
material to be deposited.<br />
2. Develop a waste management plan for Work performed on Project. Indicate types of<br />
waste materials Project will produce and estimate quantities of each type. Provide<br />
detailed information for on-site waste storage and separation of recyclable materials.<br />
Provide information on destination of each type of waste material and means to be used<br />
to dispose of all waste materials.<br />
E. Janitorial Services: Provide janitorial services on a daily basis for temporary offices, first-aid<br />
stations, toilets, wash facilities, lunchrooms, and similar areas.<br />
F. Temporary Stairs: Until permanent stairs are available, provide temporary stairs where ladders<br />
are not adequate. Cover finished permanent stairs with protective covering of plywood or<br />
similar material so finishes will be undamaged at time of acceptance.<br />
G. Existing Stair Usage: Use of The Authority's existing stairs will be permitted, as long as stairs<br />
are cleaned and maintained in a condition acceptable to COTR. At Substantial Completion,<br />
restore stairs to condition existing before initial use.<br />
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H. Provide protective coverings, barriers, devices, signs, or other procedures to protect stairs and to<br />
maintain means of egress. If, despite such protection, stairs become damaged, restore damaged<br />
areas so no evidence remains of correction work.<br />
3.4 SECURITY AND PROTECTION FACILITIES INSTALLATION<br />
A. Environmental Protection: Provide protection, operate temporary facilities, and conduct<br />
construction in ways and by methods that comply with environmental regulations and that<br />
minimize possible air, waterway, and subsoil contamination or pollution or other undesirable<br />
effects. Avoid using tools and equipment that produce harmful noise. Restrict use of<br />
noisemaking tools and equipment to hours of 11:00 p.m. to 5:00 a.m., unless directed otherwise<br />
by the COTR, which will minimize complaints from persons or firms near Project site.<br />
B. Storm Water Control: Provide earthen embankments and similar barriers in and around<br />
excavations and sub grade construction, sufficient to prevent flooding by runoff of storm water<br />
from heavy rains.<br />
C. Pest Control: Before deep foundation work has been completed, retain a local exterminator or<br />
pest-control company to recommend practices to minimize attraction and harboring of rodents,<br />
roaches, and other pests. Engage this pest-control service to perform extermination and control<br />
procedures at regular intervals so Project will be free of pests and their residues at Substantial<br />
Completion. Obtain extended warranty for The Authority. Perform control operations lawfully,<br />
using environmentally safe materials.<br />
D. Site Enclosure Fence: Before construction operations begin, provide portable chain-link site<br />
enclosure fence. Minimum 2-inch, 9-gage, galvanized steel, chain-link fabric fencing; minimum<br />
8 feet high with galvanized steel pipe posts; minimum 2-3/8-inch-OD line posts and 2-7/8-inch-<br />
OD corner and pull posts, with 1-5/8-inch-OD top and bottom rails. Provide concrete or<br />
galvanized steel bases for supporting posts. Contractor is responsible for providing support to<br />
protect against wind damage and meeting safety requirements.<br />
1. Entrance into the site: Only through the lockable entrance gates.<br />
2. Set fence posts in concrete bases.<br />
3. Provide gates in sizes and at locations necessary to accommodate delivery vehicles and<br />
other construction operations.<br />
4. Maintain security by limiting number of keys and restricting distribution to authorized<br />
personnel. Provide COTR with three set of keys.<br />
E. Security Enclosure and Lockup: Install substantial temporary enclosure around partially<br />
completed areas of construction. Provide lockable entrances to prevent unauthorized entrance,<br />
vandalism, theft, and similar violations of security.<br />
F. Barricades, Warning Signs, and Lights: Comply with standards and code requirements for<br />
erecting structurally adequate barricades. Paint with appropriate colors, graphics, and warning<br />
signs to inform personnel and public of possible hazard. Where appropriate and needed, provide<br />
lighting, including flashing red or amber lights. See The Authority's Construction Safety<br />
Manual for additional requirements.<br />
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G. Temporary Enclosures: Provide temporary enclosures for protection of construction, in<br />
progress and completed, from exposure, foul weather, other construction operations, and similar<br />
activities. Provide temporary weather tight enclosure for building exterior.<br />
1. Where heating or cooling is needed and permanent enclosure is not complete, provide<br />
insulated temporary enclosures. Coordinate enclosure with ventilating and material<br />
drying or curing requirements to avoid dangerous conditions and effects.<br />
2. Vertical Openings: Close openings of 25 sq. ft. or less with plywood or similar materials.<br />
3. Horizontal Openings: Close openings in floor or roof decks and horizontal surfaces with<br />
load-bearing, wood-framed construction.<br />
4. Install tarpaulins securely using fire-retardant-treated wood framing and other materials.<br />
5. Use fire-retardant-treated wood and plywood for temporary enclosures. Use fireretardant-treated<br />
material for framing and main sheathing.<br />
H. Temporary Partitions: Erect and maintain dustproof partitions and temporary enclosures to<br />
limit dust and dirt migration and to separate areas from fumes and noise.<br />
1. Construct dustproof partitions of not less than nominal 4-inch studs, 5/8-inch gypsum<br />
wallboard with joints taped on occupied side, and 1/2-inch fire-retardant plywood on<br />
construction side. Provide protective wall covering as required. Paint all gypsum board<br />
surfaces.<br />
2. Insulate partitions to provide noise protection to occupied areas.<br />
3. Seal joints and perimeter. Equip partitions with dustproof doors and security locks.<br />
4. Protect air-handling equipment.<br />
5. Weather-strip openings.<br />
6. Paint face of visible partitions a color acceptable to The Authority, and provide partitions<br />
with an applied base material likewise acceptable to The Authority.<br />
I. Temporary Fire Protection: Until fire-protection needs are supplied by permanent facilities,<br />
install and maintain temporary fire-protection facilities of types needed to protect against<br />
reasonably predictable and controllable fire losses. Comply with NFPA 241 and VUSBC.<br />
1. Provide fire extinguishers, installed on walls on mounting brackets, visible and accessible<br />
from space being served, with sign mounted above.<br />
a. Field Offices: Class A, stored-pressure, water-type extinguishers.<br />
b. Other Locations: Class ABC, dry-chemical extinguishers or a combination of<br />
extinguishers of NFPA-recommended classes for exposures.<br />
c. Locate fire extinguishers per NFPA 10 and where convenient and effective for<br />
their intended purpose; provide not less than one extinguisher on each floor at or<br />
near each usable stairwell.<br />
2. Store combustible materials in containers in fire-safe locations.<br />
3. Maintain unobstructed access to fire extinguishers, fire hydrants, temporary fireprotection<br />
facilities, stairways, and other access routes for firefighting. Prohibit smoking<br />
in hazardous fire-exposure areas.<br />
4. Supervise welding operations, combustion-type temporary heating units, and similar<br />
sources of fire ignition.<br />
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5. Permanent Fire Protection: At earliest feasible date in each area of Project, complete<br />
installation of permanent fire-protection facility, including connected services, and place<br />
into operation and use. Instruct key personnel on use of facilities.<br />
6. Develop and supervise an overall fire-prevention and first-aid fire-protection program for<br />
personnel at Project site. Review needs with local fire department and establish<br />
procedures to be followed. Instruct personnel in methods and procedures. Post warnings<br />
and information.<br />
7. Provide temporary standpipes with fire hose valve connections for fire protection.<br />
8. Storage: Where materials and equipment are stored, and are of value or attractive for<br />
theft, provide secure lockup. Enforce discipline in connection with installation and<br />
release of material to minimize opportunity for theft and vandalism.<br />
3.5 OPERATION, TERMINATION, AND REMOVAL<br />
A. Supervision: Enforce strict discipline in use of temporary facilities. Limit availability of<br />
temporary facilities to essential and intended uses to minimize waste and abuse.<br />
B. Maintenance: Maintain facilities in good operating condition until removal. Protect from<br />
damage caused by freezing temperatures and similar elements.<br />
1. Maintain operation of temporary enclosures, heating, cooling, humidity control,<br />
ventilation, and similar facilities on a 24-hour basis where required to achieve indicated<br />
results and to avoid possibility of damage.<br />
2. Prevent water-filled piping from freezing. Maintain markers for underground lines.<br />
Protect from damage during excavation operations.<br />
A. Operate Project-identification-sign lighting daily any time from dusk until dawn when<br />
personnel are on the site. Should no personnel be on the site after 12:00 midnight the project –<br />
identification lighting may be turned off at 12:00 midnight.<br />
B. Temporary Facility Changeover: Unless Contractor is able to utilize permanent fire protection,<br />
do not change over from using temporary security and protection facilities to permanent<br />
facilities until Substantial Completion.<br />
C. Termination and Removal: Remove each temporary facility when need for its service has<br />
ended, when it has been replaced by authorized use of a permanent facility, or no later than<br />
Substantial Completion. Complete or, if necessary, restore permanent construction that may<br />
have been delayed because of interference with temporary facility. Repair damaged Work, clean<br />
exposed surfaces, and replace construction that cannot be satisfactorily repaired.<br />
1. Properly recondition and restore those portions of the site occupied by temporary<br />
facilities and controls to condition acceptable to COTR, at least equal to condition at time<br />
of start of Work, unless otherwise authorized in writing by COTR.<br />
2. Materials and facilities that constitute temporary facilities are the property of Contractor.<br />
The Authority reserves right to take possession of Project identification signs.<br />
1. Remove temporary paving not intended for or acceptable for integration into permanent<br />
paving. Where area is intended for landscape development, remove soil and aggregate fill<br />
that do not comply with requirements for fill or subsoil. Remove materials contaminated<br />
with road oil, asphalt and other petrochemical compounds, and other substances that<br />
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might impair growth of plant materials or lawns. Repair or replace roadway paving,<br />
curbs, and sidewalks at temporary entrances, as required by authorities having<br />
jurisdiction.<br />
2. At Substantial Completion, clean and renovate permanent facilities used during<br />
construction period. Comply with final cleaning requirements in Division 01 Section<br />
"Project Closeout."<br />
END OF SECTION 01 50 00<br />
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SECTION 01 60 00 - PRODUCT REQUIREMENTS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section includes administrative and procedural requirements for selection of products for use in<br />
Project; product delivery, storage, and handling; manufacturers' standard warranties on<br />
products; special warranties; and comparable products.<br />
B. Related Requirements:<br />
1. Division 01 Section References for applicable industry standards for products specified..<br />
2. Division 02 through 34 sections for specific requirements for warranties on products and<br />
installations specified to be warrantied.<br />
1.2 DEFINITIONS<br />
A. Products: Items obtained for incorporating into the Work, whether purchased for Project or<br />
taken from previously purchased stock. The term "product" includes the terms "material,"<br />
"equipment," "system," and terms of similar intent.<br />
1. Named Products: Items identified by manufacturer's product name, including make or<br />
model number or other designation shown or listed in manufacturer's published product<br />
literature that is current as of date of the Contract Documents.<br />
2. New Products: Items that have not previously been incorporated into another project or<br />
facility. Products salvaged or recycled from other projects are not considered new<br />
products.<br />
3. Comparable Product: Product that is demonstrated and approved through submittal<br />
process to have the indicated qualities related to type, function, dimension, in-service<br />
performance, physical properties, appearance, and other characteristics that equal or<br />
exceed those of specified product.<br />
B. Substitutions: Changes in products, materials, equipment, and methods of construction from<br />
those required by the Contract Documents and proposed by Contractor<br />
C. Basis-of-Design Product Specification: A specification in which a specific manufacturer's<br />
product is named and accompanied by the words "basis-of-design product," including make or<br />
model number or other designation, to establish the significant qualities related to type,<br />
function, dimension, in-service performance, physical properties, appearance, and other<br />
characteristics for purposes of evaluating comparable products of additional manufacturers<br />
named in the specification.<br />
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1.3 ACTION SUBMITTALS<br />
A. Product List: Submit a list, in tabular form acceptable to COTR, showing specified products.<br />
Include generic names of products required. Include manufacturer's name and proprietary<br />
product names for each product.<br />
1. Coordinate product list with Contractor's Design and Construction Schedule and<br />
Submittals Schedule.<br />
2. Form: Tabulate information for each product under the following column headings:<br />
a. Specification Section number and title.<br />
b. Generic name used in the Contract Documents.<br />
c. Proprietary name, model number, and similar designations.<br />
d. Manufacturer's name and address.<br />
e. Supplier's name and address.<br />
f. Installer's name and address.<br />
g. Projected delivery date or time span of delivery period.<br />
h. Identification of items that require early submittal approval for scheduled delivery<br />
date.<br />
i. Item Tag Number or similar ID if identified in the Drawings.<br />
j. Location (room number from the Drawings).<br />
k. Serial Number (once available).<br />
3. Initial Submittal: Within 30 calendar days after the Notice to Proceed, submit 3 copies of<br />
initial product list. Include a written explanation for omissions of data and for variations<br />
from the Contract requirements.<br />
4. COTR's Action: COTR will respond in writing to Contractor within 15 calendar days of<br />
receipt of completed product list. COTR's response will include a list of unacceptable<br />
product selections and a brief explanation of reasons for this action. COTR's response, or<br />
lack of response, does not constitute a waiver of requirement that products comply with<br />
the Contract Documents.<br />
5. Updated Submittal: Submit updated product list every 30 days following initial submittal.<br />
The updated list shall be submitted in approved electronic spread sheet format with<br />
additional fields as required by COTR.<br />
6. Completed List: Submit 10 hard copies and one electronic copy of completed product list<br />
30 calendar days before requesting inspection for Substantial Completion. Include written<br />
explanation for omissions of data and for variations from the Contract requirements.<br />
B. Substitution Requests: Submit six copies of each request for consideration. Identify product or<br />
fabrication or installation method to be replaced. Include Section number and title and Drawing<br />
numbers and titles.<br />
1. Substitution Request Form: Submit requests in the form and according to procedures<br />
required for Contract Modification proposals supplied to Contractor at the design and<br />
pre-construction meeting or as directed by COTR. Do not submit requests for<br />
substitutions as "Requests for Information" (RFIs).<br />
2. Documentation: Show compliance with requirements for substitutions and the following,<br />
as applicable:<br />
a. Statement indicating why specified material or product cannot be provided.<br />
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b. Coordination information, including a list of changes or modifications needed to<br />
other parts of the Work and to construction performed by The Authority and<br />
separate contractors that will be necessary to accommodate proposed substitution.<br />
c. Detailed comparison of significant qualities of proposed substitution with those of<br />
the Work specified. Significant qualities may include attributes such as<br />
performance, weight, size, durability, visual effect, and specific features and<br />
requirements indicated.<br />
d. Product Data, including drawings and descriptions of products and fabrication and<br />
installation procedures.<br />
e. Samples, where applicable or requested.<br />
f. List of similar installations for completed projects with project names and<br />
addresses and names and addresses of architects and owners.<br />
g. Material test reports from a qualified testing agency indicating and interpreting test<br />
results for compliance with requirements indicated.<br />
h. Research/evaluation reports evidencing compliance with building code in effect for<br />
Project, from a model code organization acceptable to authorities having<br />
jurisdiction.<br />
i. Detailed comparison of Contractor's Construction Schedule using proposed<br />
substitution with products specified for the Work, including effect on the overall<br />
Contract Time. If specified product or method of construction cannot be provided<br />
within the Contract Time, include letter from manufacturer, on manufacturer's<br />
letterhead, stating lack of availability or delays in delivery.<br />
j. Cost information, including a proposal of change, if any, in the Contract Price.<br />
k. Contractor's certification that proposed substitution complies with requirements in<br />
the Contract Documents and is appropriate for applications indicated.<br />
l. Contractor's waiver of rights to additional payment or time that may subsequently<br />
become necessary because of failure of proposed substitution to produce indicated<br />
results.<br />
m. Failure by Contractor to include the above requirements in the submittal may cause<br />
rejection of the submittal in its entirety.<br />
3. COTR's Action: If necessary, COTR will request additional information or<br />
documentation for evaluation within 15 calendar days of receipt of a request for<br />
substitution. COTR will notify Contractor of acceptance or rejection of proposed<br />
substitution within 15 calendar days of receipt of request, or two weeks of receipt of<br />
additional information or documentation, whichever is later.<br />
a. Form of Acceptance: Change notice.<br />
b. Use product specified if COTR couldn’t make a decision on use of a proposed<br />
substitution within time allocated.<br />
C. Comparable Product Requests: Submit request for consideration of each comparable product.<br />
Identify product or fabrication or installation method to be replaced. Include Specification<br />
Section number and title and Drawing numbers and titles.<br />
1. COTR's Action: If necessary, COTR will request additional information or<br />
documentation for evaluation within one week of receipt of a comparable product<br />
request. COTR will notify Contractor of approval or rejection of proposed comparable<br />
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product request within 15 days of receipt of request, or seven days of receipt of additional<br />
information or documentation, whichever is later.<br />
a. Form of Approval: As specified in Section 013300 "Submittal Procedures."<br />
b. Use product specified if COTR does not issue a decision on use of a comparable<br />
product request within time allocated.<br />
D. Basis-of-Design Product Specification Submittal: Comply with requirements in Section 013300<br />
"Submittal Procedures." Show compliance with requirements.<br />
1.4 QUALITY ASSURANCE<br />
A. Compatibility of Options: If Contractor is given option of selecting between two or more<br />
products for use on Project, select product compatible with products previously selected, even if<br />
previously selected products were also options.<br />
1.5 PRODUCT DELIVERY, STORAGE, AND HANDLING<br />
A. Deliver, store, and handle products using means and methods that will prevent damage,<br />
deterioration, and loss, including theft and vandalism. Comply with manufacturer's written<br />
instructions.<br />
B. Delivery and Handling:<br />
1. Schedule delivery to minimize long-term storage at Project site and to prevent<br />
overcrowding of construction spaces.<br />
2. Coordinate delivery with installation time to ensure minimum holding time for items that<br />
are flammable, hazardous, easily damaged, or sensitive to deterioration, theft, and other<br />
losses.<br />
3. Deliver products to Project site in an undamaged condition in manufacturer's original<br />
sealed container or other packaging system, complete with labels and instructions for<br />
handling, storing, unpacking, protecting, and installing.<br />
4. Inspect products on delivery to determine compliance with the Contract Documents and<br />
to determine that products are undamaged and properly protected.<br />
C. Storage:<br />
1. Store products to allow for inspection and measurement of quantity or counting of units.<br />
2. Store materials in a manner that will not endanger Project structure.<br />
3. Store products that are subject to damage by the elements, under cover in a weathertight<br />
enclosure above ground, with ventilation adequate to prevent condensation.<br />
4. Protect foam plastic from exposure to sunlight, except to extent necessary for period of<br />
installation and concealment.<br />
5. Comply with product manufacturer's written instructions for temperature, humidity,<br />
ventilation, and weather-protection requirements for storage.<br />
6. Protect stored products from damage and liquids from freezing.<br />
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7. Replace products and materials damaged by the elements due to improper storage at no<br />
additional cost to The Authority. This damage can be, but not limited to, oxidization,<br />
mold, mildew, warping, and rust.<br />
1.6 PRODUCT WARRANTIES<br />
A. Warranties specified in other Sections shall be in addition to, and run concurrent with, other<br />
warranties required by the Contract Documents. Manufacturer's disclaimers and limitations on<br />
product warranties do not relieve Contractor of obligations under requirements of the Contract<br />
Documents.<br />
1. Manufacturer's Warranty: Written warranty furnished by individual manufacturer for a<br />
particular product and specifically endorsed by manufacturer to The Authority.<br />
2. Special Warranty: Written warranty required by the Contract Documents to provide<br />
specific rights for The Authority.<br />
B. Special Warranties: Prepare a written document that contains appropriate terms and<br />
identification, ready for execution.<br />
1. Refer to other Sections for specific content requirements and particular requirements for<br />
submitting special warranties.<br />
C. Submittal Time: Comply with requirements in Section 017700 "Project Closeout."<br />
PART 2 - PRODUCTS<br />
2.1 PRODUCT SELECTION PROCEDURES<br />
A. General Product Requirements: Provide products that comply with the Contract Documents,<br />
are undamaged and, unless otherwise indicated, are new at time of installation.<br />
1. Provide products complete with accessories, trim, finish, fasteners, and other items<br />
needed for a complete installation and indicated use and effect.<br />
2. Standard Products: If available, and unless custom products or nonstandard options are<br />
specified, provide standard products of types that have been produced and used<br />
successfully in similar situations on other projects.<br />
3. The Authority reserves the right to limit selection to products with warranties not in<br />
conflict with requirements of the Contract Documents.<br />
4. Where products are accompanied by the term "as selected," COTR will make selection.<br />
5. Descriptive, performance, and reference standard requirements in the <strong>Specifications</strong><br />
establish salient characteristics of products.<br />
B. Product Selection Procedures:<br />
1. Product: Where <strong>Specifications</strong> name a single manufacturer and product, provide the<br />
named product that complies with requirements. Comparable products or substitutions<br />
for Contractor's convenience will not be considered.<br />
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2. Manufacturer/Source: Where <strong>Specifications</strong> name a single manufacturer or source,<br />
provide a product by the named manufacturer or source that complies with requirements.<br />
Comparable products or substitutions for Contractor's convenience will not be<br />
considered.<br />
3. Products: Subject to compliance with requirements, or as acceptable to The Authority,<br />
provide product indicated on Drawings or comparable product. Products may be<br />
provided, but are not limited to, one of the following:<br />
a. Restricted List: Where <strong>Specifications</strong> include a list of names of both<br />
manufacturers and products, provide one of the products listed that complies with<br />
requirements.<br />
b. Nonrestricted List: Where <strong>Specifications</strong> include a list of names of both available<br />
manufacturers and products, provide one of the products listed, or an unnamed<br />
product, that complies with requirements. Comply with requirements in<br />
"Comparable Products" Article for consideration of an unnamed product.<br />
4. Manufacturers: Subject to compliance with requirements, or as acceptable to The<br />
Authority, manufacturers offering products that may be incorporated into the Work<br />
include, but are not limited to, one of the following:<br />
a. Restricted List: Where <strong>Specifications</strong> include a list of manufacturers' names,<br />
provide a product by one of the manufacturers listed that complies with<br />
requirements.<br />
b. Nonrestricted List: Where <strong>Specifications</strong> include a list of available manufacturers,<br />
provide a product by one of the manufacturers listed, or a product by an unnamed<br />
manufacturer, that complies with requirements. Comply with requirements in<br />
"Comparable Products" Article for consideration of an unnamed manufacturer's<br />
product.<br />
C. Basis-of-Design Product: Where <strong>Specifications</strong> name a product, or refer to a product indicated<br />
on Drawings, and include a list of manufacturers, provide the specified or indicated product or a<br />
comparable product by one of the other named manufacturers. Drawings and <strong>Specifications</strong><br />
indicate sizes, profiles, dimensions, and other characteristics that are based on the product<br />
named. Comply with requirements in "Comparable Products" Article for consideration of an<br />
unnamed product by one of the other named manufacturers.<br />
D. Visual Matching Specification: Where <strong>Specifications</strong> require "match COTR's sample", provide<br />
a product that complies with requirements and matches COTR's sample. COTR's decision will<br />
be final on whether a proposed product matches.<br />
1. If no product available within specified category matches and complies with other<br />
specified requirements, comply with requirements in Section 012500 "Substitution<br />
Procedures" for proposal of product.<br />
E. Visual Selection Specification: Where <strong>Specifications</strong> include the phrase "as selected by COTR<br />
from manufacturer's full range" or similar phrase, select a product that complies with<br />
requirements. COTR will select color, gloss, pattern, density, or texture from manufacturer's<br />
product line that includes both standard and premium items.<br />
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2.2 PRODUCT SUBSTITUTIONS<br />
A. Timing: COTR will consider requests for substitution if received within 60 calendar days after<br />
issuance of the Notice to Proceed. Requests received after that time may be considered or<br />
rejected at the sole discretion of the Contracting Officer.<br />
B. Conditions: COTR will consider Contractor's request for substitution when the following<br />
conditions are satisfied. If the following conditions are not satisfied, COTR will return requests<br />
without action, except to record noncompliance with these requirements:<br />
1. Requested substitution does not require extensive revisions to the Contract Documents.<br />
2. Requested substitution is consistent with the Contract Documents and will produce<br />
indicated results.<br />
3. Substitution request is fully documented and properly submitted.<br />
4. Requested substitution will not adversely affect Contractor's Construction Schedule.<br />
5. Requested substitution has received necessary approvals of authorities having<br />
jurisdiction.<br />
6. Requested substitution is compatible with other portions of the Work.<br />
7. Requested substitution has been coordinated with other portions of the Work.<br />
8. Requested substitution provides specified warranty.<br />
9. If requested substitution involves more than one contractor, requested substitution has<br />
been coordinated with other portions of the Work, is uniform and consistent, is<br />
compatible with other products, and is acceptable to all contractors involved.<br />
C. Contractor's submittal and COTR's review or approval of Shop Drawings, Product Data, or<br />
Samples that relate to a substitute does not by itself constitute a final approval of the requested<br />
substitution, nor does it relieve Contractor from fulfilling existing Contract requirements.<br />
D. If a substitution offers a substantial advantage to The Authority, in terms of cost, time, energy<br />
conservation, or other considerations of merit, after deducting offsetting responsibilities The<br />
Authority may be required to bear, the substitution shall be submitted as a Value Engineering<br />
Change Proposal.<br />
2.3 COMPARABLE PRODUCTS<br />
A. Conditions for Consideration: COTR will consider Contractor's request for comparable product<br />
when the following conditions are satisfied. If the following conditions are not satisfied, COTR<br />
may return requests without action, except to record noncompliance with these requirements:<br />
1. Evidence that the proposed product does not require revisions to the Contract Documents<br />
that it is consistent with the Contract Documents and will produce the indicated results,<br />
and that it is compatible with other portions of the Work.<br />
2. Detailed comparison of significant qualities of proposed product with those named in the<br />
<strong>Specifications</strong>. Significant qualities include attributes such as performance, weight, size,<br />
durability, visual effect, and specific features and requirements indicated.<br />
3. Evidence that proposed product provides specified warranty.<br />
4. List of similar installations for completed projects with project names and addresses and<br />
names and addresses of COTRs and The Authoritys, if requested.<br />
5. Samples, if requested.<br />
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PART 3 - EXECUTION (Not Used)<br />
END OF SECTION 01 60 00<br />
PRODUCT REQUIREMENTS 01 60 00 - 8
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PROJECT DT1203<br />
SECTION 01 73 00 - EXECUTION<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section includes general administrative and procedural requirements governing execution of the<br />
Work including, but not limited to, the following:<br />
1. Construction layout.<br />
2. Field engineering and surveying.<br />
3. Installation of the Work.<br />
4. Cutting and patching.<br />
5. Coordination of The Authority-installed products.<br />
6. Progress cleaning.<br />
7. Starting and adjusting.<br />
8. Protection of installed construction.<br />
B. Related Requirements:<br />
1. Section 011000 "Summary" for limits on use of Project site.<br />
2. Section 013100 “Project Management and Coordination” for procedures for coordinating<br />
field engineering with other construction activities.<br />
1.2 INFORMATIONAL SUBMITTALS<br />
A. Qualification Data: Submit qualification data for land surveyors and professional engineers.<br />
B. Certificates: Submit certificate signed by land surveyor certifying that location and elevation of<br />
improvements comply with requirements.<br />
C. Project Record Documents: Submit a record of Work performed (materials tests, inspections,<br />
acceptance tests, etc.) and record survey data as required under provisions in Division 01<br />
Sections “Submittals” and “Project Closeout.”<br />
1.3 QUALITY ASSURANCE<br />
A. Land Surveyor Qualifications: A professional land surveyor who is legally qualified to practice<br />
in jurisdiction where Project is located and who is experienced in providing land-surveying<br />
services of the kind indicated.<br />
B. Cutting and Patching: Comply with requirements for and limitations on cutting and patching of<br />
construction elements.<br />
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1. Structural Elements: When cutting and patching structural elements, notify COTR of<br />
locations and details of cutting before proceeding. Shore, brace, and support structural<br />
element during cutting and patching. Do not cut and patch structural elements in a<br />
manner that could change their load-carrying capacity or increase deflection<br />
a. Existing curbside concrete slab.<br />
b. Existing terminal concrete slab and concrete joist.<br />
2. Operational Elements: Do not cut and patch operating elements and related components<br />
in a manner that results in reducing their capacity to perform as intended or that results in<br />
increased maintenance or decreased operational life or safety.<br />
3. Other Construction Elements: Do not cut and patch other construction elements or<br />
components in a manner that could change their load-carrying capacity, that results in<br />
reducing their capacity to perform as intended, or that results in increased maintenance or<br />
decreased operational life or safety.<br />
4. Visual Elements: Do not cut and patch construction in a manner that results in visual<br />
evidence of cutting and patching. Do not cut and patch exposed construction in a manner<br />
that would, in COTR's opinion, reduce the building's aesthetic qualities. Remove and<br />
replace construction that has been cut and patched in a visually unsatisfactory manner.<br />
PART 2 - PRODUCTS<br />
2.1 MATERIALS<br />
A. In-Place Materials: Use materials for patching identical to in-place materials. For exposed<br />
surfaces, use materials that visually match in-place adjacent surfaces to the fullest extent<br />
possible.<br />
1. If identical materials are unavailable or cannot be used, use materials that, when installed,<br />
will provide a match acceptable to COTR for the visual and functional performance of inplace<br />
materials.<br />
PART 3 - EXECUTION<br />
3.1 EXAMINATION<br />
A. Existing Conditions: The existence and location of utilities and construction indicated as<br />
existing are not guaranteed. Before beginning, investigate and verify the existence and location<br />
of utilities, mechanical and electrical systems, and other construction affecting the Work.<br />
1. Before construction, verify the location and invert elevation at points of connection of<br />
water-service piping; electrical services, and other utilities.<br />
2. Examination and Acceptance of Conditions: Before proceeding with each component of<br />
the Work, examine substrates, areas, and conditions, with Installer or Applicator present<br />
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where indicated, for compliance with requirements for installation tolerances and other<br />
conditions affecting performance. Record observations.<br />
3. Examine roughing-in for mechanical and electrical systems to verify actual locations of<br />
connections before equipment and fixture installation.<br />
4. Examine walls and floors for suitable conditions where products and systems are to be<br />
installed.<br />
5. Verify compatibility with and suitability of substrates, including compatibility with<br />
existing finishes or primers.<br />
B. Proceed with installation only after unsatisfactory conditions have been corrected. Proceeding<br />
with the Work indicates acceptance of surfaces and conditions.<br />
3.2 PREPARATION<br />
A. Existing Utility Information: Furnish information to COTR that is necessary to adjust, move, or<br />
relocate existing utility structures, lines, services, or other utility appurtenances located in or<br />
affected by construction. Coordinate with authorities having jurisdiction.<br />
B. Field Measurements: Take field measurements as required to fit the Work properly. Recheck<br />
measurements before installing each product. Where portions of the Work are indicated to fit to<br />
other construction, verify dimensions of other construction by field measurements before<br />
fabrication. Coordinate fabrication schedule with construction progress to avoid delaying the<br />
Work.<br />
C. Space Requirements: Verify space requirements and dimensions of items shown<br />
diagrammatically on Drawings.<br />
D. Review of Contract Documents and Field Conditions: Immediately on discovery of the need for<br />
clarification of the Contract Documents caused by differing field conditions outside the control<br />
of Contractor, submit a request for information to COTR according to requirements in<br />
Section 013100 "Project Management and Coordination." Include a detailed description of the<br />
problem encountered, together with recommendations.<br />
3.3 CONSTRUCTION LAYOUT<br />
A. Verification: Before proceeding to lay out the Work, verify layout information shown on<br />
Drawings, in relation to the field conditions. If discrepancies are discovered, notify COTR<br />
promptly.<br />
B. General: Engage a surveyor or qualified professional to lay out the Work using accepted<br />
surveying practices.<br />
1. Establish benchmarks and control points to set lines and levels at each story of<br />
construction and elsewhere as needed to locate each element of Project.<br />
2. Establish limits on use of Project site.<br />
3. Establish dimensions within tolerances indicated. Do not scale Drawings to obtain<br />
required dimensions.<br />
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4. Inform installers of lines and levels to which they must comply.<br />
5. Check the location, level and plumb, of every major element as the Work progresses.<br />
6. Notify COTR when deviations from required lines and levels exceed allowable<br />
tolerances.<br />
7. Close site surveys with an error of closure equal to or less than the standard established<br />
by authorities having jurisdiction.<br />
C. Building Lines and Levels: Locate and lay out control lines and levels for structures, building<br />
foundations, column grids, and floor levels, including those required for mechanical and<br />
electrical work. Transfer survey markings and elevations for use with control lines and levels.<br />
Level foundations and piers from two or more locations.<br />
D. Record Log: Maintain a log of layout control work. Record deviations from required lines and<br />
levels. Include beginning and ending dates and times of surveys, name and duty of each survey<br />
party member, and types of instruments and tapes used. Make the log available for reference by<br />
COTR.<br />
3.4 INSTALLATION<br />
A. General: Locate the Work and components of the Work accurately, in correct alignment and<br />
elevation, as indicated.<br />
1. Make vertical work plumb and make horizontal work level.<br />
B. Comply with manufacturer's written instructions and recommendations for installing products in<br />
applications indicated.<br />
C. Conduct construction operations so no part of the Work is subjected to damaging operations or<br />
loading in excess of that expected during normal conditions of occupancy.<br />
D. Sequence the Work and allow adequate clearances to accommodate movement of construction<br />
items on site and placement in permanent locations.<br />
E. Tools and Equipment: Do not use tools or equipment that produce harmful noise levels.<br />
F. Templates: Obtain and distribute to the parties involved templates for work specified to be<br />
factory prepared and field installed. Check Shop Drawings of other work to confirm that<br />
adequate provisions are made for locating and installing products to comply with indicated<br />
requirements.<br />
G. <strong>Attachment</strong>: Provide blocking and attachment plates and anchors and fasteners of adequate size<br />
and number to securely anchor each component in place, accurately located and aligned with<br />
other portions of the Work. Where size and type of attachments are not indicated, verify size<br />
and type required for load conditions.<br />
1. Mounting Heights: Where mounting heights are not indicated, mount components at<br />
heights directed by COTR.<br />
2. Allow for building movement, including thermal expansion and contraction.<br />
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3. Coordinate installation of anchorages. Furnish setting drawings, templates, and<br />
directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and<br />
items with integral anchors, that are to be embedded in concrete or masonry. Deliver<br />
such items to Project site in time for installation.<br />
H. Hazardous Materials: Use products, cleaners, and installation materials that are not considered<br />
hazardous.<br />
3.5 CUTTING AND PATCHING<br />
A. Cutting and Patching, General: Employ skilled workers to perform cutting and patching.<br />
Proceed with cutting and patching at the earliest feasible time, and complete without delay.<br />
1. Cut in-place construction to provide for installation of other components or performance<br />
of other construction, and subsequently patch as required to restore surfaces to their<br />
original condition.<br />
B. Existing Warranties: Remove, replace, patch, and repair materials and surfaces cut or damaged<br />
during installation or cutting and patching operations, by methods and with materials so as not<br />
to void existing warranties.<br />
C. Temporary Support: Provide temporary support of work to be cut.<br />
D. Protection: Protect in-place construction during cutting and patching to prevent damage.<br />
Provide protection from adverse weather conditions for portions of Project that might be<br />
exposed during cutting and patching operations.<br />
E. Adjacent Occupied Areas: Avoid interference with use of adjoining areas or interruption of free<br />
passage to adjoining areas.<br />
F. Existing Utility Services and Mechanical/Electrical Systems: Where existing services/systems<br />
are required to be removed, relocated, or abandoned, bypass such services/systems before<br />
cutting to prevent interruption to occupied areas.<br />
G. Cutting: Cut in-place construction by sawing, drilling, breaking, chipping, grinding, and similar<br />
operations, using methods least likely to damage elements retained or adjoining construction.<br />
1. In general, use hand or small power tools designed for sawing and grinding, not<br />
hammering and chopping. Cut holes and slots neatly to minimum size required, and with<br />
minimum disturbance of adjacent surfaces. Temporarily cover openings when not in use.<br />
2. Finished Surfaces: Cut or drill from the exposed or finished side into concealed surfaces.<br />
3. Concrete: Cut using a cutting machine, such as an abrasive saw or a diamond-core drill.<br />
4. Mechanical and Electrical Services: Cut off pipe or conduit in walls or partitions to be<br />
removed. Cap, valve, or plug and seal remaining portion of pipe or conduit to prevent<br />
entrance of moisture or other foreign matter after cutting.<br />
5. Proceed with patching after construction operations requiring cutting are complete.<br />
H. Patching: Patch construction by filling, repairing, refinishing, closing up, and similar operations<br />
following performance of other work. Patch with durable seams that are as invisible as<br />
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practicable. Provide materials and comply with installation requirements specified in other<br />
Sections, where applicable.<br />
1. Inspection: Where feasible, test and inspect patched areas after completion to<br />
demonstrate physical integrity of installation.<br />
2. Exposed Finishes: Restore exposed finishes of patched areas and extend finish<br />
restoration into retained adjoining construction in a manner that will minimize evidence<br />
of patching and refinishing.<br />
3. Floors and Walls: Where walls or partitions that are removed extend one finished area<br />
into another, patch and repair floor and wall surfaces in the new space. Provide an even<br />
surface of uniform finish, color, texture, and appearance. Remove in-place floor and wall<br />
coverings and replace with new materials, if necessary, to achieve uniform color and<br />
appearance.<br />
4. Ceilings: Patch, repair, or rehang in-place ceilings as necessary to provide an even-plane<br />
surface of uniform appearance.<br />
5. Exterior Building Enclosure: Patch components in a manner that restores enclosure to a<br />
weathertight condition and ensures thermal and moisture integrity of building enclosure.<br />
I. Cleaning: Clean areas and spaces where cutting and patching are performed. Remove paint,<br />
mortar, oils, putty, and similar materials from adjacent finished surfaces.<br />
3.6 PROGRESS CLEANING<br />
A. General: Clean Project site and work areas daily, including common areas. Enforce<br />
requirements strictly. Dispose of materials lawfully.<br />
1. Comply with requirements in NFPA 241 for removal of combustible waste materials and<br />
debris.<br />
2. Do not hold waste materials more than seven days during normal weather or three days if<br />
the temperature is expected to rise above 80 deg F.<br />
3. Containerize hazardous and unsanitary waste materials separately from other waste.<br />
Mark containers appropriately and dispose of legally, according to regulations.<br />
B. Site: Maintain Project site free of waste materials and debris.<br />
C. Work Areas: Clean areas where work is in progress to the level of cleanliness necessary for<br />
proper execution of the Work.<br />
1. Remove liquid spills promptly.<br />
2. Where dust would impair proper execution of the Work, broom-clean or vacuum the<br />
entire work area, as appropriate.<br />
D. Installed Work: Keep installed work clean. Clean installed surfaces according to written<br />
instructions of manufacturer or fabricator of product installed, using only cleaning materials<br />
specifically recommended. If specific cleaning materials are not recommended, use cleaning<br />
materials that are not hazardous to health or property and that will not damage exposed surfaces.<br />
E. Concealed Spaces: Remove debris from concealed spaces before enclosing the space.<br />
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F. Exposed Surfaces in Finished Areas: Clean exposed surfaces and protect as necessary to ensure<br />
freedom from damage and deterioration at time of Substantial Completion.<br />
G. Waste Disposal: Do not bury or burn waste materials on-site. Do not wash waste materials<br />
down sewers or into waterways.<br />
H. During handling and installation, clean and protect construction in progress and adjoining<br />
materials already in place. Apply protective covering where required to ensure protection from<br />
damage or deterioration at Substantial Completion.<br />
I. Clean and provide maintenance on completed construction as frequently as necessary through<br />
the remainder of the construction period. Adjust and lubricate operable components to ensure<br />
operability without damaging effects.<br />
J. Limiting Exposures: Supervise construction operations to assure that no part of the<br />
construction, completed or in progress, is subject to harmful, dangerous, damaging, or otherwise<br />
deleterious exposure during the construction period.<br />
3.7 STARTING AND ADJUSTING<br />
A. Start equipment and operating components to confirm proper operation. Remove<br />
malfunctioning units, replace with new units, and retest.<br />
B. Adjust equipment for proper operation. Adjust operating components for proper operation<br />
without binding.<br />
C. Test each piece of equipment to verify proper operation. Test and adjust controls and safeties.<br />
Replace damaged and malfunctioning controls and equipment.<br />
D. Manufacturer's Field Service: Comply with qualification requirements in Section 014000<br />
"Quality Requirements"<br />
3.8 PROTECTION OF INSTALLED CONSTRUCTION<br />
A. Provide final protection and maintain conditions that ensure installed Work is without damage<br />
or deterioration at time of Substantial Completion.<br />
B. Comply with manufacturer's written instructions for temperature and relative humidity.<br />
3.9 CORRECTION OF THE WORK<br />
A. Repair or remove and replace defective construction. Restore damaged substrates and finishes.<br />
Comply with requirements in Division 01 Section "Cutting and Patching."<br />
1. Repairing includes replacing defective parts, refinishing damaged surfaces, touching up<br />
with matching materials, and properly adjusting operating equipment.<br />
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B. Restore permanent facilities used during construction to their specified condition.<br />
C. Remove and replace damaged surfaces that are exposed to view if surfaces cannot be repaired<br />
without visible evidence of repair.<br />
D. Repair components that do not operate properly. Remove and replace operating components<br />
that cannot be repaired.<br />
E. Remove and replace chipped, scratched, and broken glass or reflective surfaces.<br />
END OF SECTION 01 73 00<br />
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PROJECT DT1203<br />
SECTION 01 73 29 - CUTTING AND PATCHING<br />
PART 1 - GENERAL<br />
1.1 RELATED DOCUMENTS<br />
A. Drawings, Contract Provisions, Special Provisions, Supplementary Conditions, and other<br />
Division 01 Specification Sections apply to this Section.<br />
1.2 SUMMARY<br />
A. This Section includes procedural requirements for cutting and patching.<br />
B. Related Sections include the following:<br />
1. Division 02 Section "Selective Structure Demolition" for demolition of selected portions<br />
of the building for alterations.<br />
2. Divisions 02 through 34 Sections for specific requirements and limitations applicable to<br />
cutting and patching individual parts of the Work.<br />
1.3 DEFINITIONS<br />
A. Cutting: Removal of in-place construction necessary to permit installation or performance of<br />
other Work.<br />
B. Patching: Fitting and repair work required to restore surfaces to original conditions after<br />
installation of other Work.<br />
1.4 SUBMITTALS<br />
A. Cutting and Patching Proposal: Submit a proposal, requesting approval from COTR to proceed,<br />
describing procedures at least 10 days before the time cutting and patching will be performed.<br />
Include the following information:<br />
1. Extent: Describe cutting and patching, show how they will be performed, and indicate<br />
why they cannot be avoided.<br />
2. Changes to Existing Construction: Describe anticipated results. Include changes to<br />
structural elements and operating components as well as changes in building's appearance<br />
and other significant visual elements.<br />
3. Products: List products to be used and firms or entities that will perform the Work.<br />
4. Dates: Indicate when cutting and patching will be performed.<br />
5. Utility Services and Mechanical/Electrical Systems: List utilities that cutting and<br />
patching procedures will disturb or affect. List utilities that will be relocated and those<br />
that will be temporarily out of service. Indicate how long service will be disrupted.<br />
Before cutting/core drilling the slab, structural members, concrete walls, etc. X-ray the<br />
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slab, beam, wall, etc. to determine whether any embedded items such as conduit and<br />
reinforcing steel would be cut or disturbed and provide X-rays to COTR. If the<br />
cutting/core drilling will cut any conduits, notify the COTR to re-locate the opening or<br />
take other action as required. If reinforcing steel is encountered, notify the COTR to<br />
either re-locate the opening or evaluate the effect of cutting the reinforcement. Perform<br />
this evaluation by a registered professional engineer licensed in the Commonwealth of<br />
Virginia. Refer to Division 01 Section “Summary” for utility outage requirements.<br />
6. Structural Elements: Where cutting and patching involve adding reinforcement to<br />
structural elements, submit details and engineering calculations showing integration of<br />
reinforcement with original structure. When cutting and patching involves welding or<br />
open flame cutting, obtain the approval of The Authority's Fire Marshal for such work<br />
prior to its start. Before cutting or drilling a structural element, X-ray the element to<br />
determine whether any embedded items such as conduit and reinforcing steel would be<br />
cut or disturbed and provide X-rays to COTR. If the cutting/drilling will cut any rebar or<br />
conduits, notify the COTR to re-locate the opening or take other action as required. If<br />
reinforcing steel is encountered, notify the COTR to either re-locate the opening or<br />
evaluate the effect of cutting the reinforcement. Perform this evaluation by a registered<br />
professional engineer licensed in the Commonwealth of Virginia.<br />
7. COTR's Approval: Obtain COTR’s approval in writing of cutting and patching proposal<br />
before cutting and patching. Approval does not waive COTR’s right to later require<br />
removal and replacement of unsatisfactory work.<br />
1.5 QUALITY ASSURANCE<br />
A. Structural Elements: Do not cut and patch structural elements in a manner that could change<br />
their load-carrying capacity or load-deflection ratio.<br />
B. Operational Elements: Do not cut and patch the following operating elements and related<br />
components in a manner that results in reducing their capacity to perform as intended or that<br />
results in increased maintenance or decreased operational life or safety. Obtain COTR's written<br />
approval of the cutting and patching of the following operating elements or safety related items:<br />
1. Primary operational systems and equipment.<br />
2. Air or smoke barriers.<br />
3. Fire-suppression systems.<br />
4. Control systems.<br />
5. Communication systems.<br />
6. Conveying systems.<br />
7. Electrical wiring systems.<br />
8. Security systems including CCTV and duress alarms.<br />
9. Baggage handling systems.<br />
C. Miscellaneous Elements: Do not cut and patch miscellaneous elements or related components<br />
in a manner that could change their load-carrying capacity, that results in reducing their<br />
capacity to perform as intended, or results in increased maintenance or decreased operational<br />
life or safety. Miscellaneous elements include the following:<br />
1. Water, moisture, or vapor barriers.<br />
2. Membranes and flashings.<br />
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3. Exterior curtain-wall construction.<br />
4. Equipment supports.<br />
5. Piping, ductwork, vessels, and equipment.<br />
6. Noise- and vibration-control elements and systems.<br />
7. Insulating systems.<br />
D. Visual Requirements: Do not cut and patch construction in a manner that results in visual<br />
evidence of cutting and patching. Do not cut and patch construction exposed on the exterior or<br />
in occupied spaces in a manner that would, in COTR's opinion, reduce the building's aesthetic<br />
qualities. Remove and replace construction that has been cut and patched in a visually<br />
unsatisfactory manner.<br />
1. Processed concrete finishes.<br />
2. Ornamental metal.<br />
3. Preformed metal panels.<br />
4. Fire stopping.<br />
5. Window wall system.<br />
E. Cutting and Patching Conference: Before proceeding, meet at Project site with parties involved<br />
in cutting and patching, including mechanical and electrical trades. Review areas of potential<br />
interference and conflict. Coordinate procedures and resolve potential conflicts before<br />
proceeding.<br />
1.6 WARRANTY<br />
A. Existing Warranties: Remove, replace, patch, and repair materials and surfaces cut or damaged<br />
during cutting and patching operations, by methods and with materials so as not to void existing<br />
warranties.<br />
PART 2 - PRODUCTS<br />
2.1 MATERIALS<br />
A. General: Comply with requirements specified in other Sections of these <strong>Specifications</strong>.<br />
B. Existing Materials: Use materials identical to existing materials. For exposed surfaces, use<br />
materials that visually match existing adjacent surfaces to the fullest extent possible.<br />
1. If identical materials are unavailable or cannot be used, use materials that, when installed,<br />
will match the visual and functional performance of existing materials.<br />
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PART 3 - EXECUTION<br />
3.1 EXAMINATION<br />
A. Examine surfaces to be cut and patched and conditions under which cutting and patching are to<br />
be performed.<br />
1. Compatibility: Before patching, verify compatibility with and suitability of substrates,<br />
including compatibility with existing finishes or primers.<br />
2. Proceed with installation only after unsafe or unsatisfactory conditions have been<br />
corrected.<br />
3.2 PREPARATION<br />
A. Temporary Support: Provide temporary support of Work to be cut.<br />
B. Protection: Protect existing construction during cutting and patching to prevent damage.<br />
Provide protection from adverse weather conditions for portions of Project that might be<br />
exposed during cutting and patching operations.<br />
C. Adjoining Areas: Avoid interference with use of adjoining areas or interruption of free passage<br />
to adjoining areas.<br />
D. Existing Utility Services and Mechanical/Electrical Systems: Where existing services/systems<br />
are required to be removed, relocated, or abandoned, bypass such services/systems before<br />
cutting to prevent interruption to occupied areas.<br />
3.3 PERFORMANCE<br />
A. General: Employ skilled workers to perform cutting and patching. Proceed with cutting and<br />
patching at the earliest feasible time, and complete without delay.<br />
1. Cut existing construction to provide for installation of other components or performance<br />
of other construction, and subsequently patch as required to restore surfaces to their<br />
original condition.<br />
B. Cutting: Cut existing construction by sawing, drilling, breaking, chipping, grinding, and similar<br />
operations, including excavation, using methods least likely to damage elements retained or<br />
adjoining construction. If possible, review proposed procedures with original Installer; comply<br />
with original Installer's written recommendations.<br />
1. In general, use hand or small power tools designed for sawing and grinding, not<br />
hammering and chopping. Cut holes and slots as small as possible, neatly to size<br />
required, and with minimum disturbance of adjacent surfaces. Temporarily cover<br />
openings when not in use.<br />
2. Existing Finished Surfaces: Cut or drill from the exposed or finished side into concealed<br />
surfaces.<br />
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3. Concrete and Masonry: Cut using a cutting machine, such as an abrasive saw or a<br />
diamond-core drill.<br />
4. Mechanical and Electrical Services: Cut off pipe or conduit in walls or partitions to be<br />
removed. Cap, valve, or plug and seal remaining portion of pipe or conduit to prevent<br />
entrance of moisture or other foreign matter after cutting. Remove conductors back to<br />
source of supply.<br />
5. Proceed with patching after construction operations requiring cutting are complete.<br />
C. Patching: Patch construction by filling, repairing, refinishing, closing up, and similar operations<br />
following performance of other Work. Patch with durable seams that are as invisible as<br />
possible. Provide materials and comply with installation requirements specified in other<br />
Sections of these <strong>Specifications</strong>.<br />
1. Inspection: Where feasible, test and inspect patched areas after completion to<br />
demonstrate integrity of installation.<br />
2. Exposed Finishes: Restore exposed finishes of patched areas and extend finish<br />
restoration into retained adjoining construction in a manner that will eliminate evidence<br />
of patching and refinishing.<br />
3. Floors and Walls: Where walls or partitions that are removed extend one finished area<br />
into another, patch and repair floor and wall surfaces in the new space. Provide an even<br />
surface of uniform finish, color, texture, and appearance. Remove existing floor and wall<br />
coverings and replace with new materials, if necessary, to achieve uniform color and<br />
appearance.<br />
a. Where patching occurs in a painted surface, apply primer and intermediate paint<br />
coats over the patch and apply final paint coat over entire unbroken surface<br />
containing the patch. Provide additional coats until patch blends with adjacent<br />
surfaces.<br />
4. Ceilings: Patch, repair, or re-hang existing ceilings as necessary to provide an even-plane<br />
surface of uniform appearance.<br />
5. Exterior Building Enclosure: Patch components in a manner that restores enclosure to a<br />
weather tight condition.<br />
END OF SECTION 01 73 29<br />
CUTTING AND PATCHING 01 73 29 - 5
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SECTION 01 77 00 - PROJECT CLOSEOUT<br />
PART 1 - GENERAL<br />
1.1 RELATED DOCUMENTS<br />
A. Drawings, Contract Provisions, Special Provisions, Supplementary Conditions, and other<br />
Division 01 Specification Sections apply to this Section.<br />
1.2 SUMMARY<br />
A. This Section includes administrative and procedural requirements for Project closeout,<br />
including, but not limited to, the following:<br />
1. Substantial Completion.<br />
2. Final Completion and Acceptance.<br />
3. List of incomplete items.<br />
4. Warranties.<br />
5. Final cleaning.<br />
B. Related Sections include the following:<br />
1. Division 01 Section “Quality Requirements” for final requirements of the Warranty<br />
Manual.<br />
2. Division 01 Section "Photographic Documentation" for submitting Final Acceptance<br />
construction photographs and negatives.<br />
3. Division 01 Section "Project Record Documents" for submitting Record Drawings,<br />
Record <strong>Specifications</strong>, Record Product Data, and other Record Documents.<br />
4. Division 01 Section "Operation and Maintenance Data" for operation and maintenance<br />
manual requirements.<br />
5. Divisions 02 through 34 Sections for specific closeout and special cleaning requirements<br />
for products of those Sections.<br />
1.3 SUBSTANTIAL COMPLETION<br />
A. Definition: "Substantial Completion" is the stage in the progress of the work when COTR<br />
determines that all the Work, or a designated portion thereof, is sufficiently complete and<br />
functional according to the Contract Documents so that The Authority can occupy or utilize the<br />
Work for its intended use. The only remaining physical work shall be the completion of punch<br />
list work prior to Final Acceptance.<br />
B. Preliminary Procedures: Before requesting inspection for determining date of Substantial<br />
Completion, complete the following. List items below that are incomplete in request.<br />
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1. Prepare a list of items to be completed and corrected (punch list), the value of items on<br />
the list, reasons why the Work is not complete, and a schedule for completing punch list<br />
work according to Section III of the Contract.<br />
2. Ensure previously outstanding technical submittals and Shop Drawings have been<br />
submitted and approved.<br />
3. Advise COTR of pending insurance changeover requirements.<br />
4. Submit warranties required by Contract Documents, workmanship bonds, maintenance<br />
service agreements, final certifications, and similar documents.<br />
a. Submit Contractor Warranty Letter, for review and approval, a minimum of 60<br />
days before requesting inspection for determining date of Substantial Completion.<br />
After date of Substantial Completion has been determined revise the Contractor’s<br />
Warranty Letter to include that date as start of Warranty period.<br />
5. Obtain and submit releases permitting The Authority unrestricted use of the Work and<br />
access to services and utilities. Include occupancy permits, operating certificates, and<br />
similar releases.<br />
6. Prepare and submit Project Record Documents except Record Contract CPM Schedule;<br />
also prepare and submit Operation and Maintenance manuals, Final Completion<br />
construction photographs and photographic negatives, damage or settlement surveys, and<br />
similar final record information.<br />
7. Prepare and submit proof that specified testing and code inspections have been<br />
completed, accepted and certified, including, but not limited to, structural work, sprinkler<br />
piping systems, fire alarm and FPS systems, bacteriological testing of domestic lines,<br />
back-flow prevention, electrical system testing, and hydrostatic pressure testing of<br />
sanitary lines. Submit approvals of Health Department or the FDA as applicable.<br />
8. Deliver tools, spare parts, extra materials, and similar items to location designated by<br />
COTR. Label with manufacturer's name and model number where applicable.<br />
9. Assist The Authority’s Locksmith with changeover of lock cylinders. Advise the<br />
Authority's personnel of changeover in security provisions.<br />
10. Complete startup testing of systems.<br />
11. Submit test/adjust/balance records.<br />
12. Terminate and remove temporary facilities from Project site, along with mockups,<br />
construction tools, and similar elements.<br />
13. Advise The Authority of changeover in utilities.<br />
14. Submit changeover information related to The Authority's occupancy, use, operation, and<br />
maintenance.<br />
15. Instruct The Authority's personnel in operation, adjustment, and maintenance of products,<br />
equipment, and systems, as required by Division 01 Section "Demonstration and<br />
Training." Submit demonstration and training videotapes.<br />
16. Complete final cleaning requirements, including touchup painting.<br />
17. Touch up and otherwise repair and restore marred exposed finishes to eliminate visual<br />
defects.<br />
C. Inspection: Submit a written request for inspection for Substantial Completion. On receipt of<br />
request, COTR will either proceed with inspection or notify Contractor of unfulfilled<br />
requirements. COTR will prepare the Certificate of Substantial Completion after inspection or<br />
will notify Contractor of items, either on Contractor's list or additional items identified by<br />
COTR, that must be completed or corrected before certificate will be issued.<br />
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1. Re-inspection: Request re-inspection when the Work identified in previous inspections<br />
as incomplete is completed or corrected.<br />
2. Punch list work must be completed within the duration specified in Section III,<br />
"Schedule." Failure to complete the punch list work within the duration specified may<br />
result in the Contracting Officer ordering the work to be completed by others at the cost<br />
to Contractor.<br />
3. Results of completed inspection will form the basis of requirements for Final Acceptance.<br />
1.4 FINAL COMPLETION AND ACCEPTANCE<br />
A. Definition: "Final Completion" is the stage in the Contract when the Contracting Officer<br />
determines that all Work has been 100 percent completed according to the terms and conditions<br />
of the Contract Documents, including administrative obligations. The date of Final Acceptance<br />
is the date of execution by the Contracting Officer of a Certificate of Final Acceptance.<br />
B. Preliminary Procedures: Before requesting final inspection for determining date of Final<br />
Completion, complete the following:<br />
1. Submit a final Application for Payment according to Division 01 Section "Application<br />
for Payment."<br />
2. Submit certified copy of COTR's Substantial Completion inspection list of items to be<br />
completed or corrected (punch list), endorsed and dated by COTR. The certified copy of<br />
the list shall state that each item has been completed or otherwise resolved for<br />
acceptance.<br />
3. Submit a Contractor/COTR joint statement evidencing that all Record Documents,<br />
Operation and Maintenance Manuals, warranties, and similar required submittals have<br />
been approved.<br />
4. Complete demobilization and removal of temporary facilities from the site including<br />
construction equipment and facilities, mockups, and other similar elements. Restore<br />
areas to previously existing condition, if applicable.<br />
5. Execute final Contract Modification and submit final Subcontractor Payment Form.<br />
6. Return all AOA badging and all Authority Ids.<br />
7. Submit evidence of final, continuing insurance coverage complying with insurance<br />
requirements.<br />
8. Submit Record Contract CPM Schedule.<br />
9. Submit warranty book.<br />
10. Submit pest-control final inspection report and warranty.<br />
C. Inspection: Submit a written request for final inspection for acceptance. On receipt of request,<br />
COTR will either proceed with inspection or notify Contractor of unfulfilled requirements.<br />
COTR will prepare a final Certificate for Payment after inspection or will notify Contractor of<br />
construction that must be completed or corrected before certificate will be issued.<br />
1. Re-inspection: Request re-inspection when the Work identified in previous inspections<br />
as incomplete is completed or corrected.<br />
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1.5 LIST OF INCOMPLETE ITEMS (PUNCH LIST)<br />
A. Preparation: Submit four copies of list. Include name and identification of each space and area<br />
affected by construction operations for incomplete items and items needing correction<br />
including, if necessary, areas disturbed by Contractor that are outside the limits of construction.<br />
1. Organize list of spaces in sequential order, starting with exterior areas first and<br />
proceeding from lowest to highest floor.<br />
2. Organize items applying to each space by major element, including categories for ceiling,<br />
individual walls, floors, equipment, and building systems.<br />
3. Include the following information at the top of each page:<br />
a. Contract name and number.<br />
b. Date.<br />
c. Name of COTR.<br />
d. Name of Architect/Engineer.<br />
e. Name of Contractor.<br />
f. Page number.<br />
1.6 WARRANTIES<br />
A. Submittal Time: Submit one draft copy of proposed Warranty Manual Specified below not later<br />
than 90 days after Notice to Proceed. COTR will return comments to the Contractor no later<br />
than 30 calendar days after receipt.<br />
1. Provide Manufacturer’s Standard Warranties, made out to The Authority, and statement<br />
of willingness to provide any applicable Special Warranties required by the Contract<br />
Documents 14 calendar days prior to shipping of materials and equipment. Products and<br />
Equipment shall not be considered delivered (for payment purposes) until the approved<br />
warranties have been received.<br />
2. Submit written warranties on request of COTR for designated portions of the Work<br />
where commencement of warranties other than date of Substantial Completion is<br />
indicated.<br />
B. Partial Occupancy: Submit properly executed warranties within 15 days of completion of<br />
designated portions of the Work that are completed and occupied or used by The Authority<br />
during construction period by separate agreement with Contractor.<br />
C. Warranty Manual: Organize warranty documents into an orderly sequence based on the table of<br />
contents of the Contract <strong>Specifications</strong>. Warranty documents include Contractor and major<br />
subcontractors warranty letters, special warranty documents, and manufacturer's warranties.<br />
1. Binders: Heavy-duty, 3-ring, vinyl-covered, loose-leaf binders, in thickness necessary<br />
to accommodate contents, sized to hold 8-1/2-by-11-inch paper; with clear plastic sleeve<br />
on spine to hold label describing contents. Binders shall not be filled beyond 75 percent<br />
of their rated capacity. Binders shall also have boomerang plastic sheet lifters, metal<br />
backbone, concealed rivet construction, and three-trigger position locking mechanism<br />
(lock, unlock, open) on top and bottom. Binder color shall be black unless another color<br />
is selected by COTR.<br />
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a. Provide maximum 3-inch binder thickness.<br />
b. Identify each binder on front and spine, with printed title "PROJECT<br />
WARRANTIES," Contract number and name, and subject matter of contents. If<br />
identification cannot be attached to the front include it as the first page in the<br />
manual. Indicate volume number for multiple-volume sets. The use of business<br />
labels is prohibited.<br />
2. Dividers: Provide three-hole, heavyweight, plastic tabbed dividers, (, or as approved by<br />
The Authority) for each separate section. Provide laser printed description for each<br />
tabbed section on the front and back of tabs. Tabs shall indicate the appropriate<br />
Specification Section. Provide a description of the warranty or heading for sub tabs using<br />
the same laser printed format on the dividers. Provide an index of the contents in each<br />
section on the first page behind each section divider. The index shall be generated using<br />
a word processor and printed on a laser printer. Include a matching master table of<br />
contents for each volume using the same indexing system. Install a colored sheet<br />
between each different warranty within a tabbed section.<br />
D. Provide additional copies of each warranty that shall be include in Operation and Maintenance<br />
Manuals.<br />
PART 2 - PRODUCTS<br />
2.1 MATERIALS<br />
A. Cleaning Agents: For final cleaning, use cleaning materials and agents recommended by<br />
manufacturer or fabricator of the surface to be cleaned. Do not use cleaning agents that are<br />
potentially hazardous to health or property or that might damage finished surfaces.<br />
PART 3 - EXECUTION<br />
3.1 FINAL CLEANING<br />
A. General: Provide final cleaning. Conduct cleaning and waste-removal operations to comply<br />
with Authority requirements, local laws and ordinances and Federal and local environmental<br />
and antipollution regulations. General cleaning during construction is included in Division 01<br />
Section "Execution."<br />
B. Cleaning: Employ experienced workers or professional cleaners for final cleaning. Clean each<br />
surface or unit to condition expected in an average commercial building cleaning and<br />
maintenance program. Comply with manufacturer's written instructions.<br />
1. Complete the following cleaning operations before requesting inspection for certification<br />
of Substantial Completion for entire Project or for a portion of Project:<br />
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a. Clean Project site, yard, and grounds, in areas disturbed by construction activities,<br />
including landscape development areas, of rubbish, waste material, litter, and other<br />
foreign substances.<br />
b. Sweep paved areas broom clean. Remove petrochemical spills, stains, and other<br />
foreign deposits.<br />
c. Rake grounds that are neither planted nor paved to a smooth, even-textured surface.<br />
d. Remove tools, construction equipment, machinery, and surplus material from<br />
Project site.<br />
e. Remove snow and ice to provide safe access to building.<br />
f. Clean exposed exterior and interior hard-surfaced finishes to a dirt-free condition,<br />
free of stains, films, and similar foreign substances. Avoid disturbing natural<br />
weathering of exterior surfaces. Restore reflective surfaces to their original<br />
condition.<br />
g. Remove debris and surface dust from limited access spaces, including roofs,<br />
plenums, shafts, trenches, equipment vaults, manholes, attics, and similar spaces.<br />
h. Sweep concrete floors broom clean in unoccupied spaces.<br />
i. Vacuum carpet and similar soft surfaces, removing debris and excess nap; shampoo<br />
if visible soil or stains remain.<br />
j. Clean transparent materials, including mirrors and glass in doors and windows.<br />
Remove glazing compounds and other noticeable, vision-obscuring materials.<br />
Replace chipped or broken glass and other damaged transparent materials. Polish<br />
mirrors and glass, taking care not to scratch surfaces.<br />
k. Remove labels that are not permanent.<br />
l. Touch up and otherwise repair and restore marred, exposed finishes and surfaces.<br />
Replace finishes and surfaces that cannot be satisfactorily repaired or restored or<br />
that already show evidence of repair or restoration.<br />
1) Do not paint over "UL" and similar labels, including mechanical and<br />
electrical nameplates.<br />
m. Wipe surfaces of mechanical and electrical equipment and similar equipment.<br />
Remove excess lubrication, paint and mortar droppings, and other foreign<br />
substances.<br />
n. Replace parts subject to unusual operating conditions.<br />
o. Clean plumbing fixtures to a sanitary condition, free of stains, including stains<br />
resulting from water exposure.<br />
p. Replace disposable air filters and clean permanent air filters. Clean exposed<br />
surfaces of diffusers, registers, and grills.<br />
q. Clean ducts, blowers, and coils if units were operated without filters during<br />
construction.<br />
r. Clean light fixtures, lamps, globes, and reflectors to function with full efficiency.<br />
Replace burned-out bulbs, and those noticeably dimmed by hours of use, and<br />
defective and noisy starters in fluorescent and high intensity discharge fixtures to<br />
comply with requirements for new fixtures.<br />
s. Leave Project clean and ready for occupancy.<br />
C. Pest Control: Engage an experienced, licensed exterminator to make a final inspection and rid<br />
Project of rodents, insects, and other pests. Prepare and submit a report to COTR.<br />
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D. Comply with safety standards for cleaning. Do not burn waste materials. Do not bury debris or<br />
excess materials on The Authority's property. Do not discharge volatile, harmful, or dangerous<br />
materials into drainage systems. Remove waste materials from Project site and dispose of<br />
lawfully.<br />
1. Where extra materials of value remaining after completion of associated Work have<br />
become The Authority's property, arrange for disposition of these materials as directed by<br />
COTR.<br />
END OF SECTION 01 77 00<br />
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SECTION 01 78 23 - OPERATION AND MAINTENANCE DATA<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section includes administrative and procedural requirements for preparing operation and<br />
maintenance manuals, including the following:<br />
1. Emergency, operations, and product maintenance manual requirements.<br />
2. Systems and equipment maintenance manuals.<br />
1.2 CLOSEOUT SUBMITTALS<br />
A. Manual Content: Operations and maintenance manual content is specified in individual<br />
Specification Sections to be reviewed at the time of Section submittals. Submit reviewed<br />
manual content formatted and organized as required by this Section.<br />
1. COTR will comment on whether content of operations and maintenance submittals are<br />
acceptable.<br />
2. Where applicable, clarify and update reviewed manual content to correspond to revisions<br />
and field conditions.<br />
B. Format: Submit operations and maintenance manuals in the following format:<br />
1. PDF electronic file. Assemble each manual into a composite electronically indexed file.<br />
Submit on digital media acceptable to COTR.<br />
a. Name each indexed document file in composite electronic index with applicable<br />
item name. Include a complete electronically linked operation and maintenance<br />
directory.<br />
b. Enable inserted reviewer comments on draft submittals.<br />
2. Three paper copies. Include a complete operation and maintenance directory. Enclose<br />
title pages and directories in clear plastic sleeves. COTR will return two copies.<br />
C. Manual Submittal: Submit each manual in final form prior to requesting inspection for<br />
Substantial Completion and at least 15 days before commencing demonstration and training.<br />
COTR will return copy with comments.<br />
1. Correct or revise each manual to comply with COTR's comments. Submit copies of each<br />
corrected manual within 15 days of receipt of COTR's comments and prior to<br />
commencing demonstration and training.<br />
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PART 2 - PRODUCTS<br />
2.1 REQUIREMENTS FOR EMERGENCY, OPERATION, AND MAINTENANCE MANUALS<br />
A. Directory: Prepare a single, comprehensive directory of emergency, operation, and<br />
maintenance data and materials, listing items and their location to facilitate ready access to<br />
desired information.<br />
B. Organization: Unless otherwise indicated, organize each manual into a separate section for each<br />
system and subsystem, and a separate section for each piece of equipment not part of a system.<br />
Each manual shall contain the following materials, in the order listed:<br />
1. Title page.<br />
2. Table of contents.<br />
3. Manual contents.<br />
C. Title Page: Include the following information:<br />
1. Subject matter included in manual.<br />
2. Name and address of Project.<br />
3. Name and address of The Authority.<br />
4. Date of submittal.<br />
5. Name and contact information for Contractor.<br />
6. Name and contact information for Construction Manager.<br />
7. Name and contact information for Engineer.<br />
D. Table of Contents: List each product included in manual, identified by product name, indexed<br />
to the content of the volume, and cross-referenced to Specification Section number in Project<br />
Manual.<br />
E. Manual Contents: Organize into sets of manageable size. Arrange contents alphabetically by<br />
system, subsystem, and equipment. If possible, assemble instructions for subsystems,<br />
equipment, and components of one system into a single binder.<br />
F. Manuals, Electronic Files: Submit manuals in the form of a multiple file composite electronic<br />
PDF file for each manual type required.<br />
1. Electronic Files: Use electronic files prepared by manufacturer where available. Where<br />
scanning of paper documents is required, configure scanned file for minimum readable<br />
file size.<br />
2. File Names and Bookmarks: Enable bookmarking of individual documents based on file<br />
names. Name document files to correspond to system, subsystem, and equipment names<br />
used in manual directory and table of contents. Group documents for each system and<br />
subsystem into individual composite bookmarked files, then create composite manual, so<br />
that resulting bookmarks reflect the system, subsystem, and equipment names in a readily<br />
navigated file tree. Configure electronic manual to display bookmark panel on opening<br />
file.<br />
G. Manuals, Paper Copy: Submit manuals in the form of hard copy, bound and labeled volumes.<br />
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1. Binders: Heavy-duty, three-ring, vinyl-covered, loose-leaf binders, in thickness<br />
necessary to accommodate contents, sized to hold 8-1/2-by-11-inch paper; with clear<br />
plastic sleeve on spine to hold label describing contents and with pockets inside covers to<br />
hold folded oversize sheets.<br />
a. Identify each binder on front and spine, with printed title "OPERATION AND<br />
MAINTENANCE MANUAL," Project title or name, and subject matter of<br />
contents, and indicate Specification Section number on bottom of spine. Indicate<br />
volume number for multiple-volume sets.<br />
2. Dividers: Heavy-paper dividers with plastic-covered tabs for each section of the manual.<br />
Mark each tab to indicate contents. Include typed list of products and major components<br />
of equipment included in the section on each divider, cross-referenced to Specification<br />
Section number and title of Project Manual.<br />
3. Protective Plastic Sleeves: Transparent plastic sleeves designed to enclose diagnostic<br />
software storage media for computerized electronic equipment.<br />
4. Drawings: Attach reinforced, punched binder tabs on drawings and bind with text.<br />
a. If oversize drawings are necessary, fold drawings to same size as text pages and<br />
use as foldouts.<br />
b. If drawings are too large to be used as foldouts, fold and place drawings in labeled<br />
envelopes and bind envelopes in rear of manual. At appropriate locations in<br />
manual, insert typewritten pages indicating drawing titles, descriptions of contents,<br />
and drawing locations.<br />
2.2 EMERGENCY MANUALS<br />
A. Content: Organize manual into a separate section for each of the following:<br />
1. Type of emergency.<br />
2. Emergency instructions.<br />
3. Emergency procedures.<br />
B. Type of Emergency: Where applicable for each type of emergency indicated below, include<br />
instructions and procedures for each system, subsystem, piece of equipment, and component:<br />
1. Fire.<br />
2. Flood.<br />
3. Gas leak.<br />
4. Water leak.<br />
5. Power failure.<br />
6. Water outage.<br />
7. System, subsystem, or equipment failure.<br />
8. Chemical release or spill.<br />
C. Emergency Instructions: Describe and explain warnings, trouble indications, error messages,<br />
and similar codes and signals. Include responsibilities of The Authority's operating personnel<br />
for notification of Installer, supplier, and manufacturer to maintain warranties.<br />
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D. Emergency Procedures: Include the following, as applicable:<br />
1. Instructions on stopping.<br />
2. Shutdown instructions for each type of emergency.<br />
3. Operating instructions for conditions outside normal operating limits.<br />
4. Required sequences for electric or electronic systems.<br />
5. Special operating instructions and procedures.<br />
2.3 OPERATION MANUALS<br />
A. Content: In addition to requirements in this Section, include operation data required in<br />
individual Specification Sections and the following information:<br />
1. System, subsystem, and equipment descriptions. Use designations for systems and<br />
equipment indicated on Contract Documents.<br />
2. Performance and design criteria if Contractor is delegated design responsibility.<br />
3. Operating standards.<br />
4. Operating procedures.<br />
5. Operating logs.<br />
6. Wiring diagrams.<br />
7. Control diagrams.<br />
8. Piped system diagrams.<br />
9. Precautions against improper use.<br />
10. License requirements including inspection and renewal dates.<br />
B. Descriptions: Include the following:<br />
1. Product name and model number. Use designations for products indicated on Contract<br />
Documents.<br />
2. Manufacturer's name.<br />
3. Equipment identification with serial number of each component.<br />
4. Equipment function.<br />
5. Operating characteristics.<br />
6. Limiting conditions.<br />
7. Performance curves.<br />
8. Engineering data and tests.<br />
9. Complete nomenclature and number of replacement parts.<br />
C. Operating Procedures: Include the following, as applicable:<br />
1. Startup procedures.<br />
2. Equipment or system break-in procedures.<br />
3. Routine and normal operating instructions.<br />
4. Regulation and control procedures.<br />
5. Instructions on stopping.<br />
6. Normal shutdown instructions.<br />
7. Seasonal and weekend operating instructions.<br />
8. Required sequences for electric or electronic systems.<br />
9. Special operating instructions and procedures.<br />
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D. Systems and Equipment Controls: Describe the sequence of operation, and diagram controls as<br />
installed.<br />
E. Piped Systems: Diagram piping as installed, and identify color-coding where required for<br />
identification.<br />
2.4 PRODUCT MAINTENANCE MANUALS<br />
A. Content: Organize manual into a separate section for each product, material, and finish.<br />
Include source information, product information, maintenance procedures, repair materials and<br />
sources, and warranties and bonds, as described below.<br />
B. Source Information: List each product included in manual, identified by product name and<br />
arranged to match manual's table of contents. For each product, list name, address, and<br />
telephone number of Installer or supplier and maintenance service agent, and cross-reference<br />
Specification Section number and title in Project Manual.<br />
C. Product Information: Include the following, as applicable:<br />
1. Product name and model number.<br />
2. Manufacturer's name.<br />
3. Color, pattern, and texture.<br />
4. Material and chemical composition.<br />
5. Reordering information for specially manufactured products.<br />
D. Maintenance Procedures: Include manufacturer's written recommendations and the following:<br />
1. Inspection procedures.<br />
2. Types of cleaning agents to be used and methods of cleaning.<br />
3. List of cleaning agents and methods of cleaning detrimental to product.<br />
4. Schedule for routine cleaning and maintenance.<br />
5. Repair instructions.<br />
E. Repair Materials and Sources: Include lists of materials and local sources of materials and<br />
related services.<br />
F. Warranties and Bonds: Include copies of warranties and bonds and lists of circumstances and<br />
conditions that would affect validity of warranties or bonds.<br />
2.5 SYSTEMS AND EQUIPMENT MAINTENANCE MANUALS<br />
A. Content: For each system, subsystem, and piece of equipment not part of a system, include<br />
source information, manufacturers' maintenance documentation, maintenance procedures,<br />
maintenance and service schedules, spare parts list and source information, maintenance service<br />
contracts, and warranty and bond information, as described below.<br />
B. Source Information: List each system, subsystem, and piece of equipment included in manual,<br />
identified by product name and arranged to match manual's table of contents. For each product,<br />
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list name, address, and telephone number of Installer or supplier and maintenance service agent,<br />
and cross-reference Specification Section number and title in Project Manual.<br />
C. Manufacturers' Maintenance Documentation: Manufacturers' maintenance documentation<br />
including the following information for each component part or piece of equipment:<br />
1. Standard maintenance instructions and bulletins.<br />
2. Drawings, diagrams, and instructions required for maintenance, including disassembly<br />
and component removal, replacement, and assembly.<br />
3. Identification and nomenclature of parts and components.<br />
4. List of items recommended to be stocked as spare parts.<br />
D. Maintenance Procedures: Include the following information and items that detail essential<br />
maintenance procedures:<br />
1. Test and inspection instructions.<br />
2. Troubleshooting guide.<br />
3. Precautions against improper maintenance.<br />
4. Disassembly; component removal, repair, and replacement; and reassembly instructions.<br />
5. Aligning, adjusting, and checking instructions.<br />
6. Demonstration and training video recording, if available.<br />
E. Maintenance and Service Schedules: Include service and lubrication requirements, list of<br />
required lubricants for equipment, and separate schedules for preventive and routine<br />
maintenance and service with standard time allotment.<br />
F. Spare Parts List and Source Information: Include lists of replacement and repair parts, with<br />
parts identified and cross-referenced to manufacturers' maintenance documentation and local<br />
sources of maintenance materials and related services.<br />
G. Maintenance Service Contracts: Include copies of maintenance agreements with name and<br />
telephone number of service agent.<br />
H. Warranties and Bonds: Include copies of warranties and bonds and lists of circumstances and<br />
conditions that would affect validity of warranties or bonds.<br />
PART 3 - EXECUTION<br />
3.1 MANUAL PREPARATION<br />
A. Emergency Manual: Assemble a complete set of emergency information indicating procedures<br />
for use by emergency personnel and by The Authority's operating personnel for types of<br />
emergencies indicated.<br />
B. Product Maintenance Manual: Assemble a complete set of maintenance data indicating care<br />
and maintenance of each product, material, and finish incorporated into the Work.<br />
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C. Operation and Maintenance Manuals: Assemble a complete set of operation and maintenance<br />
data indicating operation and maintenance of each system, subsystem, and piece of equipment<br />
not part of a system.<br />
D. Manufacturers' Data: Where manuals contain manufacturers' standard printed data, include<br />
only sheets pertinent to product or component installed. Mark each sheet to identify each<br />
product or component incorporated into the Work. If data include more than one item in a<br />
tabular format, identify each item using appropriate references from the Contract Documents.<br />
Identify data applicable to the Work and delete references to information not applicable.<br />
E. Drawings: Prepare drawings supplementing manufacturers' printed data to illustrate the<br />
relationship of component parts of equipment and systems and to illustrate control sequence and<br />
flow diagrams. Coordinate these drawings with information contained in record Drawings to<br />
ensure correct illustration of completed installation.<br />
1. Do not use original project record documents as part of operation and maintenance<br />
manuals.<br />
F. Comply with Section 017700 "Project Closeout" for schedule for submitting operation and<br />
maintenance documentation.<br />
END OF SECTION 01 78 23<br />
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SECTION 01 78 39 - PROJECT RECORD DOCUMENTS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section includes administrative and procedural requirements for project record documents,<br />
including the following:<br />
1. Record Drawings.<br />
2. Record <strong>Specifications</strong>.<br />
3. Record Product Data.<br />
B. Related Requirements:<br />
1. Section 017823 "Operation and Maintenance Data" for operation and maintenance<br />
manual requirements.<br />
1.2 CLOSEOUT SUBMITTALS<br />
A. Record Drawings: Comply with the following:<br />
1. Number of Copies: Submit one set of marked-up record prints.<br />
2. Number of Copies: Submit copies of record Drawings as follows:<br />
a. Initial Submittal:<br />
1) Submit one paper-copy set of marked-up record prints.<br />
2) Submit PDF electronic files of scanned record.<br />
3) Submit record digital data files.<br />
4) COTR will indicate whether general scope of changes, additional<br />
information recorded, and quality of drafting are acceptable.<br />
b. Final Submittal:<br />
1) Submit one paper-copy set of marked-up record prints.<br />
2) Submit record digital data files and three sets of record digital data file plots.<br />
3) Plot each drawing file, whether or not changes and additional information<br />
were recorded.<br />
B. Record <strong>Specifications</strong>: Submit one paper copy annotated PDF electronic files of Project's<br />
<strong>Specifications</strong>, including addenda and contract modifications.<br />
C. Record Product Data: Submit one paper copy annotated PDF electronic files and directories of<br />
each submittal.<br />
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PART 2 - PRODUCTS<br />
2.1 RECORD DRAWINGS<br />
A. Record Prints: Maintain one set of marked-up paper copies of the Contract Drawings and Shop<br />
Drawings, incorporating new and revised Drawings as modifications are issued.<br />
1. Preparation: Mark record prints to show the actual installation where installation varies<br />
from that shown originally. Require individual or entity who obtained record data,<br />
whether individual or entity is Installer, subcontractor, or similar entity, to provide<br />
information for preparation of corresponding marked-up record prints.<br />
a. Give particular attention to information on concealed elements that would be<br />
difficult to identify or measure and record later.<br />
b. Record data as soon as possible after obtaining it.<br />
c. Record and check the markup before enclosing concealed installations.<br />
2. Mark the Contract Drawings and Shop Drawings completely and accurately. Use<br />
personnel proficient at recording graphic information in production of marked-up record<br />
prints.<br />
3. Mark record sets with erasable, red-colored pencil. Use other colors to distinguish<br />
between changes for different categories of the Work at same location.<br />
4. Note Construction Change Directive numbers, alternate numbers, Change Order<br />
numbers, and similar identification, where applicable.<br />
B. Record Digital Data Files: Immediately before inspection for Certificate of Substantial<br />
Completion, review marked-up record prints with COTR. When authorized, prepare a full set<br />
of corrected digital data files of the Contract Drawings, as follows:<br />
1. Format: Same digital data software program, version, and operating system as the<br />
original Contract Drawings.<br />
2. Format: DWG, Latest Version, Microsoft Windows operating system.<br />
3. Format: Annotated PDF electronic file with comment function enabled.<br />
4. Incorporate changes and additional information previously marked on record prints.<br />
Delete, redraw, and add details and notations where applicable.<br />
5. Refer instances of uncertainty to COTR for resolution.<br />
6. COTR will furnish Contractor one set of digital data files of the Contract Drawings for<br />
use in recording information.<br />
C. Format: Identify and date each record Drawing; include the designation "PROJECT RECORD<br />
DRAWING" in a prominent location.<br />
1. Record Prints: Organize record prints and newly prepared record Drawings into<br />
manageable sets. Bind each set with durable paper cover sheets. Include identification<br />
on cover sheets.<br />
2. Format: Annotated PDF electronic file with comment function enabled.<br />
3. Record Digital Data Files: Organize digital data information into separate electronic files<br />
that correspond to each sheet of the Contract Drawings. Name each file with the sheet<br />
identification. Include identification in each digital data file.<br />
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4. Identification: As follows:<br />
a. Project name.<br />
b. Date.<br />
c. Designation "PROJECT RECORD DRAWINGS."<br />
d. Name of COTR.<br />
e. Name of Contractor.<br />
2.2 RECORD SPECIFICATIONS<br />
A. Preparation: Mark <strong>Specifications</strong> to indicate the actual product installation where installation<br />
varies from that indicated in <strong>Specifications</strong>, addenda, and contract modifications.<br />
1. Give particular attention to information on concealed products and installations that<br />
cannot be readily identified and recorded later.<br />
2. Mark copy with the proprietary name and model number of products, materials, and<br />
equipment furnished, including substitutions and product options selected.<br />
3. Record the name of manufacturer, supplier, Installer, and other information necessary to<br />
provide a record of selections made.<br />
4. Note related Change Orders, record Product Data, and record Drawings where applicable.<br />
B. Format: Submit record <strong>Specifications</strong> as annotated PDF electronic file.<br />
2.3 RECORD PRODUCT DATA<br />
A. Preparation: Mark Product Data to indicate the actual product installation where installation<br />
varies substantially from that indicated in Product Data submittal.<br />
1. Give particular attention to information on concealed products and installations that<br />
cannot be readily identified and recorded later.<br />
2. Include significant changes in the product delivered to Project site and changes in<br />
manufacturer's written instructions for installation.<br />
3. Note related Change Orders, record <strong>Specifications</strong>, and record Drawings where<br />
applicable.<br />
B. Format: Submit record Product Data as annotated PDF electronic file.<br />
2.4 MISCELLANEOUS RECORD SUBMITTALS<br />
A. Assemble miscellaneous records required by other Specification Sections for miscellaneous<br />
record keeping and submittal in connection with actual performance of the Work. Bind or file<br />
miscellaneous records and identify each, ready for continued use and reference.<br />
B. Format: Submit miscellaneous record submittals as PDF electronic file.<br />
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PART 3 - EXECUTION<br />
3.1 RECORDING AND MAINTENANCE<br />
A. Recording: Maintain one copy of each submittal during the construction period for project<br />
record document purposes. Post changes and revisions to project record documents as they<br />
occur; do not wait until end of Project.<br />
B. Maintenance of Record Documents and Samples: Store record documents and Samples in the<br />
field office apart from the Contract Documents used for construction. Do not use project record<br />
documents for construction purposes. Maintain record documents in good order and in a clean,<br />
dry, legible condition, protected from deterioration and loss. Provide access to project record<br />
documents for COTR's reference during normal working hours.<br />
END OF SECTION 01 78 39<br />
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SECTION 01 79 00 - DEMONSTRATION AND TRAINING<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section includes administrative and procedural requirements for instructing The Authority's<br />
personnel, including the following:<br />
1. Demonstration of operation of systems, subsystems, and equipment.<br />
2. Training in operation and maintenance of systems, subsystems, and equipment.<br />
3. Demonstration and training video recordings.<br />
1.2 INFORMATIONAL SUBMITTALS<br />
A. Instruction Program: Submit outline of instructional program for demonstration and training,<br />
including a list of training modules and a schedule of proposed dates, times, length of<br />
instruction time, and instructors' names for each training module. Include learning objective<br />
and outline for each training module.<br />
1. Indicate proposed training modules using manufacturer-produced demonstration and<br />
training video recordings for systems, equipment, and products in lieu of video recording<br />
of live instructional module.<br />
1.3 CLOSEOUT SUBMITTALS<br />
A. Demonstration and Training Video Recordings: Submit two copies within seven days of end of<br />
each training module.<br />
1. At completion of training, submit complete training manual(s) for The Authority's use<br />
prepared and bound in format matching operation and maintenance manuals and in PDF<br />
electronic file format on compact disc.<br />
1.4 QUALITY ASSURANCE<br />
A. Facilitator Qualifications: A firm or individual experienced in training or educating<br />
maintenance personnel in a training program similar in content and extent to that indicated for<br />
this Project, and whose work has resulted in training or education with a record of successful<br />
learning performance.<br />
B. Instructor Qualifications: A factory-authorized service representative, complying with<br />
requirements in Section 014000 "Quality Requirements," experienced in operation and<br />
maintenance procedures and training.<br />
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C. Preconstruction Conference: Conduct conference at Project site to comply with requirements in<br />
Section 013100 "Project Management and Coordination." Review methods and procedures<br />
related to demonstration and training.<br />
1.5 COORDINATION<br />
A. Coordinate instruction schedule with The Authority's operations. Adjust schedule as required to<br />
minimize disrupting The Authority's operations and to ensure availability of The Authority's<br />
personnel.<br />
B. Coordinate content of training modules with content of approved emergency, operation, and<br />
maintenance manuals. Do not submit instruction program until operation and maintenance data<br />
has been reviewed and approved by COTR.<br />
PART 2 - PRODUCTS<br />
2.1 INSTRUCTION PROGRAM<br />
A. Program Structure: Develop an instruction program that includes individual training modules<br />
for each system and for equipment not part of a system, as required by individual Specification<br />
Sections.<br />
B. Training Modules: Develop a learning objective and teaching outline for each module. Include<br />
a description of specific skills and knowledge that participant is expected to master. For each<br />
module, include instruction for the following as applicable to the system, equipment, or<br />
component:<br />
1. Basis of System Design, Operational Requirements, and Criteria: Include the following:<br />
a. System, subsystem, and equipment descriptions.<br />
b. Performance and design criteria if Contractor is delegated design responsibility.<br />
c. Operating standards.<br />
d. Regulatory requirements.<br />
e. Equipment function.<br />
f. Operating characteristics.<br />
g. Limiting conditions.<br />
h. Performance curves.<br />
2. Documentation: Review the following items in detail:<br />
a. Emergency manuals.<br />
b. Operations manuals.<br />
c. Maintenance manuals.<br />
d. Project record documents.<br />
e. Identification systems.<br />
f. Warranties and bonds.<br />
g. Maintenance service agreements and similar continuing commitments.<br />
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3. Emergencies: Include the following, as applicable:<br />
a. Instructions on meaning of warnings, trouble indications, and error messages.<br />
b. Instructions on stopping.<br />
c. Shutdown instructions for each type of emergency.<br />
d. Operating instructions for conditions outside of normal operating limits.<br />
e. Sequences for electric or electronic systems.<br />
f. Special operating instructions and procedures.<br />
4. Operations: Include the following, as applicable:<br />
a. Startup procedures.<br />
b. Equipment or system break-in procedures.<br />
c. Routine and normal operating instructions.<br />
d. Regulation and control procedures.<br />
e. Control sequences.<br />
f. Safety procedures.<br />
g. Instructions on stopping.<br />
h. Normal shutdown instructions.<br />
i. Operating procedures for emergencies.<br />
j. Operating procedures for system, subsystem, or equipment failure.<br />
k. Seasonal and weekend operating instructions.<br />
l. Required sequences for electric or electronic systems.<br />
m. Special operating instructions and procedures.<br />
5. Adjustments: Include the following:<br />
a. Alignments.<br />
b. Checking adjustments.<br />
c. Noise and vibration adjustments.<br />
d. Economy and efficiency adjustments.<br />
6. Troubleshooting: Include the following:<br />
a. Diagnostic instructions.<br />
b. Test and inspection procedures.<br />
7. Maintenance: Include the following:<br />
a. Inspection procedures.<br />
b. Types of cleaning agents to be used and methods of cleaning.<br />
c. List of cleaning agents and methods of cleaning detrimental to product.<br />
d. Procedures for routine cleaning<br />
e. Procedures for preventive maintenance.<br />
f. Procedures for routine maintenance.<br />
g. Instruction on use of special tools.<br />
8. Repairs: Include the following:<br />
a. Diagnosis instructions.<br />
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b. Repair instructions.<br />
c. Disassembly; component removal, repair, and replacement; and reassembly<br />
instructions.<br />
d. Instructions for identifying parts and components.<br />
e. Review of spare parts needed for operation and maintenance.<br />
PART 3 - EXECUTION<br />
3.1 PREPARATION<br />
A. Assemble educational materials necessary for instruction, including documentation and training<br />
module. Assemble training modules into a training manual organized in coordination with<br />
requirements in Section 017823 "Operation and Maintenance Data."<br />
3.2 INSTRUCTION<br />
A. Facilitator: Engage a qualified facilitator to prepare instruction program and training modules,<br />
to coordinate instructors, and to coordinate between Contractor and The Authority for number<br />
of participants, instruction times, and location.<br />
B. Engage qualified instructors to instruct The Authority's personnel to adjust, operate, and<br />
maintain systems, subsystems, and equipment not part of a system.<br />
1. COTR will furnish an instructor to describe basis of system design, operational<br />
requirements, criteria, and regulatory requirements.<br />
2. The Authority will furnish an instructor to describe The Authority's operational<br />
philosophy.<br />
3. The Authority will furnish Contractor with names and positions of participants.<br />
C. Scheduling: Provide instruction at mutually agreed on times. For equipment that requires<br />
seasonal operation, provide similar instruction at start of each season.<br />
1. Schedule training with the COTR, with at least seven days' advance notice.<br />
D. Training Location and Reference Material: Conduct training on-site in the completed and fully<br />
operational facility using the actual equipment in-place. Conduct training using final operation<br />
and maintenance data submittals.<br />
E. Evaluation: At conclusion of each training module, assess and document each participant's<br />
mastery of module by use of a demonstration performance-based test.<br />
3.3 DEMONSTRATION AND TRAINING VIDEO RECORDINGS<br />
A. General: Engage a qualified commercial videographer to record demonstration and training<br />
video recordings. Record each training module separately. Include classroom instructions and<br />
demonstrations, board diagrams, and other visual aids, but not student practice.<br />
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1. At beginning of each training module, record each chart containing learning objective<br />
and lesson outline.<br />
B. Video Recording Format: Provide high-quality color video recordings with menu navigation in<br />
format acceptable to COTR.<br />
C. Narration: Describe scenes on video recording by dubbing audio narration off-site after video<br />
recording is recorded. Include description of items being viewed.<br />
D. Pre-produced Video Recordings: Provide video recordings used as a component of training<br />
modules in same format as recordings of live training.<br />
END OF SECTION 01 79 00<br />
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SECTION 02 41 19 - SELECTIVE STRUCTURE DEMOLITION<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Demolition and removal of selected portions of building or structure.<br />
1.2 DEFINITIONS<br />
A. Remove: Detach items from existing construction and legally dispose of them off-site unless<br />
indicated to be removed and salvaged or removed and reinstalled.<br />
B. Existing to Remain: Existing items of construction that are not to be permanently removed and<br />
that are not otherwise indicated to be removed, removed and salvaged, or removed and<br />
reinstalled.<br />
1.3 PREINSTALLATION MEETINGS<br />
A. Predemolition Conference: Conduct conference at Project site.<br />
1.4 INFORMATIONAL SUBMITTALS<br />
A. Predemolition Photographs or Video: Submit before Work begins.<br />
1.5 CLOSEOUT SUBMITTALS<br />
A. Landfill Records: Indicate receipt and acceptance of hazardous wastes by a landfill facility<br />
licensed to accept hazardous wastes.<br />
1.6 FIELD CONDITIONS<br />
A. The Authority will occupy portions of building immediately adjacent to selective demolition<br />
area. Conduct selective demolition so The Authority's operations will not be disrupted.<br />
B. Conditions existing at time of inspection for bidding purpose will be maintained by The<br />
Authority as far as practical.<br />
C. Notify COTR of discrepancies between existing conditions and Drawings before proceeding<br />
with selective demolition.<br />
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D. Hazardous Materials: Hazardous materials may be present in buildings and structures to be<br />
selectively demolished. A report on the presence of hazardous materials is on file for review<br />
and use. Examine report to become aware of locations where hazardous materials are present.<br />
E. Storage or sale of removed items or materials on-site is not permitted.<br />
F. Utility Service: Maintain existing utilities indicated to remain in service and protect them<br />
against damage during selective demolition operations.<br />
1. Maintain fire-protection facilities in service during selective demolition operations.<br />
1.7 WARRANTY<br />
A. Existing Warranties: Remove, replace, patch, and repair materials and surfaces cut or damaged<br />
during selective demolition, by methods and with materials so as not to void existing warranties.<br />
PART 2 - PRODUCTS<br />
2.1 PEFORMANCE REQUIREMENTS<br />
A. Regulatory Requirements: Comply with governing EPA notification regulations before<br />
beginning selective demolition. Comply with hauling and disposal regulations of authorities<br />
having jurisdiction.<br />
B. Standards: Comply with ANSI/ASSE A10.6 and NFPA 241.<br />
PART 3 - EXECUTION<br />
3.1 EXAMINATION<br />
A. Verify that utilities have been disconnected and capped before starting selective demolition<br />
operations.<br />
B. Survey existing conditions and correlate with requirements indicated to determine extent of<br />
selective demolition required.<br />
C. When unanticipated mechanical, electrical, or structural elements that conflict with intended<br />
function or design are encountered, investigate and measure the nature and extent of conflict.<br />
Promptly submit a written report to COTR.<br />
D. Survey of Existing Conditions: Record existing conditions by use of measured drawings,<br />
preconstruction photographs and/or preconstruction videotapes.<br />
1. Comply with requirements specified in Section 013233 "Photographic Documentation."<br />
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3.2 UTILITY SERVICES AND MECHANICAL/ELECTRICAL SYSTEMS<br />
A. Existing Services/Systems to Remain: Maintain services/systems indicated to remain and<br />
protect them against damage.<br />
1. Comply with requirements for existing services/systems interruptions specified in<br />
Section 011000 "Summary."<br />
B. Existing Services/Systems to Be Removed, Relocated, or Abandoned: Locate, identify,<br />
disconnect, and seal or cap off indicated utility services and mechanical/electrical systems<br />
serving areas to be selectively demolished.<br />
1. COTR will arrange to shut off indicated services/systems when requested by Contractor.<br />
2. Arrange to shut off indicated utilities with utility companies.<br />
3. If services/systems are required to be removed, relocated, or abandoned, provide<br />
temporary services/systems that bypass area of selective demolition and that maintain<br />
continuity of services/systems to other parts of building.<br />
4. Disconnect, demolish, and remove fire-suppression systems, plumbing, and HVAC<br />
systems, equipment, and components indicated to be removed.<br />
a. Piping to Be Removed: Remove portion of piping indicated to be removed and<br />
cap or plug remaining piping with same or compatible piping material.<br />
b. Equipment to Be Removed: Disconnect and cap services and remove equipment.<br />
c. Ducts to Be Removed: Remove portion of ducts indicated to be removed and plug<br />
remaining ducts with same or compatible ductwork material.<br />
3.3 PREPARATION<br />
A. Site Access and Temporary Controls: Conduct selective demolition and debris-removal<br />
operations to ensure minimum interference with roads, streets, walks, walkways, and other<br />
adjacent occupied and used facilities.<br />
1. Comply with requirements for access and protection specified in Section 015000<br />
"Temporary Facilities and Controls."<br />
B. Temporary Facilities: Provide temporary barricades and other protection required to prevent<br />
injury to people and damage to adjacent buildings and facilities to remain.<br />
C. Temporary Shoring: Provide and maintain shoring, bracing, and structural supports as required<br />
to preserve stability and prevent movement, settlement, or collapse of construction and finishes<br />
to remain, and to prevent unexpected or uncontrolled movement or collapse of construction<br />
being demolished.<br />
3.4 SELECTIVE DEMOLITION, GENERAL<br />
A. General: Demolish and remove existing construction only to the extent required by new<br />
construction and as indicated. Use methods required to complete the Work within limitations of<br />
governing regulations and as follows:<br />
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1. Neatly cut openings and holes plumb, square, and true to dimensions required. Use<br />
cutting methods least likely to damage construction to remain or adjoining construction.<br />
Use hand tools or small power tools designed for sawing or grinding, not hammering and<br />
chopping, to minimize disturbance of adjacent surfaces. Temporarily cover openings to<br />
remain.<br />
2. Cut or drill from the exposed or finished side into concealed surfaces to avoid marring<br />
existing finished surfaces.<br />
3. Do not use cutting torches until work area is cleared of flammable materials. At<br />
concealed spaces, such as duct and pipe interiors, verify condition and contents of hidden<br />
space before starting flame-cutting operations. Maintain portable fire-suppression<br />
devices during flame-cutting operations.<br />
4. Locate selective demolition equipment and remove debris and materials so as not to<br />
impose excessive loads on supporting walls, floors, or framing.<br />
5. Dispose of demolished items and materials promptly. Comply with requirements in<br />
Section 017419 "Construction Waste Management and Disposal."<br />
B. Existing Items to Remain: Protect construction indicated to remain against damage and soiling<br />
during selective demolition. When permitted by COTR, items may be removed to a suitable,<br />
protected storage location during selective demolition and cleaned and reinstalled in their<br />
original locations after selective demolition operations are complete.<br />
3.5 DISPOSAL OF DEMOLISHED MATERIALS<br />
A. Remove demolished materials from Project site and legally dispose of them in an EPAapproved<br />
landfill.<br />
1. Do not allow demolished materials to accumulate on-site.<br />
2. Remove and transport debris in a manner that will prevent spillage on adjacent surfaces<br />
and areas.<br />
3. Remove debris from elevated portions of building by chute, hoist, or other device that<br />
will convey debris to grade level in a controlled descent.<br />
4. Comply with requirements specified in Section 017419 "Construction Waste<br />
Management and Disposal."<br />
B. Burning: Do not burn demolished materials.<br />
C. Disposal: Transport demolished materials off The Authority's property and legally dispose of<br />
them.<br />
3.6 CLEANING<br />
A. Clean adjacent structures and improvements of dust, dirt, and debris caused by selective<br />
demolition operations. Return adjacent areas to condition existing before selective demolition<br />
operations began.<br />
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PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
END OF SECTION 02 41 19<br />
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SECTION 05 50 00 - METAL FABRICATIONS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Miscellaneous steel framing and supports.<br />
2. Miscellaneous steel trim.<br />
1.2 ACTION SUBMITTALS<br />
A. Product Data: For each type of product.<br />
B. Shop Drawings: Show fabrication and installation details for metal fabrications.<br />
1. Include plans, elevations, sections, and details of metal fabrications and their<br />
connections. Show anchorage and accessory items.<br />
PART 2 - PRODUCTS<br />
2.1 METALS, GENERAL<br />
A. Metal Surfaces, General: Provide materials with smooth, flat surfaces without blemishes.<br />
2.2 FERROUS METALS<br />
A. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M.<br />
B. Steel Tubing: ASTM A 500, cold-formed steel tubing.<br />
C. Steel Pipe: ASTM A 53/A 53M, standard weight (Schedule 40) unless otherwise indicated.<br />
D. Slotted Channel Framing: Cold-formed metal box channels (struts) complying with MFMA-4.<br />
1. Size of Channels: 1-5/8 by 1-5/8 inches (41 by 41 mm) minimum.<br />
2. Material: Galvanized steel, ASTM A 653/A 653M, with G90 (Z275) coating; 0.108-inch<br />
(2.8-mm) minimum, nominal thickness.<br />
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2.3 FASTENERS<br />
A. General: Unless otherwise indicated, provide stainless-steel fasteners for exterior use and zincplated<br />
fasteners with coating complying with ASTM B 633 or ASTM F 1941<br />
(ASTM F 1941M), Class Fe/Zn 5, at exterior walls.<br />
1. Provide stainless-steel fasteners for fastening aluminum.<br />
2. Provide stainless-steel fasteners for fastening stainless steel.<br />
3. Provide stainless-steel fasteners for fastening nickel silver.<br />
4. Provide bronze fasteners for fastening bronze.<br />
B. Post-Installed Anchors: Torque-controlled expansion anchors or chemical anchors.<br />
1. Material for Interior Locations: Carbon-steel components zinc plated to comply with<br />
ASTM B 633 or ASTM F 1941 (ASTM F 1941M), Class Fe/Zn 5, unless otherwise<br />
indicated.<br />
2. Material for Exterior Locations and Where Stainless Steel is Indicated: Alloy Group 1<br />
(A1) stainless-steel bolts, ASTM F 593 (ASTM F 738M), and nuts, ASTM F 594<br />
(ASTM F 836M).<br />
C. Slotted-Channel Inserts: Cold-formed, hot-dip galvanized-steel box channels (struts) complying<br />
with MFMA-4, 1-5/8 by 7/8 inches (41 by 22 mm) by length indicated with anchor straps or<br />
studs not less than 3 inches (75 mm) long at not more than 8 inches (200 mm) o.c. Provide with<br />
temporary filler and tee-head bolts, complete with washers and nuts, all zinc-plated to comply<br />
with ASTM B 633, Class Fe/Zn 5, as needed for fastening to inserts.<br />
2.4 MISCELLANEOUS MATERIALS<br />
A. Universal Shop Primer: Fast-curing, lead- and chromate-free, universal modified-alkyd primer<br />
complying with MPI#79 and compatible with topcoat.<br />
B. Epoxy Zinc-Rich Primer: Complying with MPI#20 and compatible with topcoat.<br />
C. Galvanizing Repair Paint: High-zinc-dust-content paint complying with SSPC-Paint 20 and<br />
compatible with paints specified to be used over it.<br />
D. Bituminous Paint: Cold-applied asphalt emulsion complying with ASTM D 1187.<br />
E. Nonshrink, Nonmetallic Grout: Factory-packaged, nonstaining, noncorrosive, nongaseous grout<br />
complying with ASTM C 1107. Provide grout specifically recommended by manufacturer for<br />
interior and exterior applications.<br />
2.5 FABRICATION, GENERAL<br />
A. Shop Assembly: Preassemble items in the shop to greatest extent possible. Use connections<br />
that maintain structural value of joined pieces.<br />
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B. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges. Remove<br />
sharp or rough areas on exposed surfaces.<br />
C. Weld corners and seams continuously to comply with the following:<br />
1. Use materials and methods that minimize distortion and develop strength and corrosion<br />
resistance of base metals.<br />
2. Obtain fusion without undercut or overlap.<br />
3. Remove welding flux immediately.<br />
4. At exposed connections, finish exposed welds and surfaces smooth and blended.<br />
D. Form exposed connections with hairline joints, flush and smooth, using concealed fasteners or<br />
welds where possible. Locate joints where least conspicuous.<br />
E. Fabricate seams and other connections that will be exposed to weather in a manner to exclude<br />
water. Provide weep holes where water may accumulate.<br />
2.6 MISCELLANEOUS FRAMING AND SUPPORTS<br />
A. General: Provide steel framing and supports not specified in other Sections as needed to<br />
complete the Work.<br />
B. Fabricate units from steel shapes, plates, and bars of welded construction unless otherwise<br />
indicated. Fabricate to sizes, shapes, and profiles indicated and as necessary to receive adjacent<br />
construction.<br />
2.7 MISCELLANEOUS STEEL TRIM<br />
A. Unless otherwise indicated, fabricate units from steel shapes, plates, and bars of profiles shown<br />
with continuously welded joints and smooth exposed edges. Miter corners and use concealed<br />
field splices where possible.<br />
B. Provide cutouts, fittings, and anchorages as needed to coordinate assembly and installation with<br />
other work.<br />
C. Galvanize exterior miscellaneous steel trim.<br />
2.8 FINISHES, GENERAL<br />
A. Comply with NAAMM's "Metal Finishes Manual for Bural and Metal Products" for<br />
recommendations for applying and designating finishes.<br />
B. Finish metal fabrications after assembly.<br />
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2.9 STEEL AND IRON FINISHES<br />
A. Galvanizing: Hot-dip galvanize items as indicated to comply with ASTM A 153/A 153M for<br />
steel and iron hardware and with ASTM A 123/A 123M for other steel and iron products.<br />
B. Shop prime iron and steel items not indicated to be galvanized unless they are to be embedded<br />
in concrete, or unless otherwise indicated.<br />
1. Shop prime with universal shop primer unless zinc-rich primer is indicated.<br />
C. Preparation for Shop Priming: Prepare surfaces to comply with requirements indicated below:<br />
1. Exterior Items: SSPC-SP 6/NACE No. 3, "Commercial Blast Cleaning."<br />
2. Items Indicated to Receive Zinc-Rich Primer: SSPC-SP 6/NACE No. 3, "Commercial<br />
Blast Cleaning."<br />
3. Other Items: SSPC-SP 3, "Power Tool Cleaning."<br />
PART 3 - EXECUTION<br />
3.1 INSTALLATION, GENERAL<br />
A. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installing<br />
metal fabrications. Set metal fabrications accurately in location, alignment, and elevation; with<br />
edges and surfaces level, plumb, true, and free of rack; and measured from established lines and<br />
levels.<br />
B. Fit exposed connections accurately together to form hairline joints. Weld connections that are<br />
not to be left as exposed joints but cannot be shop welded because of shipping size limitations.<br />
Do not weld, cut, or abrade surfaces of exterior units that have been hot-dip galvanized after<br />
fabrication and are for bolted or screwed field connections.<br />
C. Field Welding: Comply with the following requirements:<br />
1. Use materials and methods that minimize distortion and develop strength and corrosion<br />
resistance of base metals.<br />
2. Obtain fusion without undercut or overlap.<br />
3. Remove welding flux immediately.<br />
4. At exposed connections, finish exposed welds and surfaces smooth and blended.<br />
D. Fastening to In-Place Construction: Provide anchorage devices and fasteners where metal<br />
fabrications are required to be fastened to in-place construction.<br />
E. Provide temporary bracing for items that are to be installed into concrete or similar<br />
construction.<br />
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3.2 ADJUSTING AND CLEANING<br />
A. Touchup Painting: Immediately after erection, clean field welds, bolted connections, and<br />
abraded areas. Paint uncoated and abraded areas with the same material as used for shop<br />
painting to comply with SSPC-PA 1 for touching up shop-painted surfaces.<br />
B. Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and repair<br />
galvanizing to comply with ASTM A 780.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 05 52 13 - PIPE AND TUBE RAILINGS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. This Section includes the following:<br />
1. Steel tube railings.<br />
B. Related Sections include the following:<br />
1. Division 09 Section "Gypsum Board" for metal backing for anchoring railings.<br />
1.2 PERFORMANCE REQUIREMENTS<br />
A. General: In engineering railings to withstand structural loads indicated, determine allowable<br />
design working stresses of railing materials based on the following:<br />
1. Steel: 72 percent of minimum yield strength.<br />
B. Structural Performance: Provide railings capable of withstanding the effects of gravity loads<br />
and the following loads and stresses within limits and under conditions indicated:<br />
1. Handrails:<br />
a. Uniform load of 50 lbf/ ft. applied in any direction.<br />
b. Concentrated load of 200 lbf applied in any direction.<br />
c. Uniform and concentrated loads need not be assumed to act concurrently.<br />
2. Top Rails of Guards:<br />
a. Uniform load of 50 lbf/ ft. applied in any direction.<br />
b. Concentrated load of 200 lbf applied in any direction.<br />
c. Uniform and concentrated loads need not be assumed to act concurrently.<br />
3. Infill of Guards:<br />
a. Concentrated load of 200 lbf applied horizontally on an area of 1 sq. ft.<br />
b. Uniform load of 25 lbf/sq. ft. applied horizontally.<br />
c. Infill load and other loads need not be assumed to act concurrently.<br />
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C. Thermal Movements: Provide railings that allow for thermal movements resulting from the<br />
following maximum change (range) in ambient and surface temperatures by preventing<br />
buckling, opening of joints, overstressing of components, failure of connections, and other<br />
detrimental effects.<br />
1. Temperature Change (Range): 120 deg F, ambient; 180 deg F, material surfaces.<br />
D. Control of Corrosion: Prevent galvanic action and other forms of corrosion by insulating metals<br />
and other materials from direct contact with incompatible materials.<br />
1.3 SUBMITTALS<br />
A. Product Data: For the following:<br />
1. Grout, anchoring cement, and paint products.<br />
B. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work.<br />
1. For installed products indicated to comply with design loads, include structural analysis<br />
data signed and sealed by the qualified professional engineer responsible for their<br />
preparation.<br />
C. Samples for Initial Selection: For products involving selection of color, texture, or design.<br />
D. Samples for Verification: For each type of exposed finish required.<br />
1. Assembled Sample of railing system, made from full-size components, including top rail,<br />
post, handrail, and infill. Sample need not be full height.<br />
a. Show method of connecting members at intersections for acceptability of welds.<br />
E. Mill Certificates (Information Only): Signed by manufacturers of stainless-steel products<br />
certifying that products furnished comply with requirements.<br />
F. Welding certificates (Information Only).<br />
G. Qualification Data (Information Only): For professional engineer.<br />
1.4 QUALITY ASSURANCE<br />
A. Source Limitations: Obtain each type of railing through one source from a single manufacturer.<br />
B. Welding: Qualify procedures and personnel according to the following:<br />
1. AWS D1.1, "Structural Welding Code--Steel."<br />
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1.5 PROJECT CONDITIONS<br />
A. Field Measurements: Verify actual locations of walls and other construction contiguous with<br />
railings by field measurements before fabrication and indicate measurements on Shop<br />
Drawings.<br />
1. Established Dimensions: Where field measurements cannot be made without delaying<br />
the Work, establish dimensions and proceed with fabricating railings without field<br />
measurements. Coordinate wall and other contiguous construction to ensure that actual<br />
dimensions correspond to established dimensions.<br />
2. Provide allowance for trimming and fitting at site.<br />
1.6 COORDINATION AND SCHEDULING<br />
A. Coordinate installation of anchorages for railings. Furnish setting drawings, templates, and<br />
directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items<br />
with integral anchors, that are to be embedded in concrete or masonry. Deliver such items to<br />
Project site in time for installation.<br />
B. Schedule installation so wall attachments are made only to completed walls. Do not support<br />
railings temporarily by any means that do not satisfy structural performance requirements.<br />
PART 2 - PRODUCTS<br />
2.1 METALS, GENERAL<br />
A. Metal Surfaces, General: Provide materials with smooth surfaces, without seam marks, roller<br />
marks, rolled trade names, stains, discolorations, or blemishes.<br />
B. Brackets, Flanges, and Anchors: Cast or formed metal of same type of material and finish as<br />
supported rails, unless otherwise indicated.<br />
2.2 STEEL AND IRON<br />
A. Tubing: ASTM A 500 (cold formed).<br />
1. Provide galvanized finish for exterior installations and where indicated.<br />
B. Plates, Shapes, and Bars: ASTM A 36/A 36M.<br />
C. Castings: Either gray or malleable iron, unless otherwise indicated.<br />
1. Gray Iron: ASTM A 48/A 48M, Class 30, unless another class is indicated or required by<br />
structural loads.<br />
2. Malleable Iron: ASTM A 47/A 47M.<br />
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2.3 FASTENERS<br />
A. General: Provide the following:<br />
1. Steel Railings: Plated steel fasteners complying with ASTM B 633, Class Fe/Zn 25 for<br />
electrodeposited zinc coating.<br />
B. Fasteners for Anchoring Railings to Other Construction: Select fasteners of type, grade, and<br />
class required to produce connections suitable for anchoring railings to other types of<br />
construction indicated.<br />
C. Fasteners for Interconnecting Railing Components:<br />
1. Provide concealed fasteners for interconnecting railing components and for attaching<br />
them to other work, unless otherwise indicated.<br />
2. Provide Phillips, square, or hex socket flat-head machine screws for exposed fasteners,<br />
unless otherwise indicated.<br />
D. Anchors: Provide cast-in-place, chemical or torque-controlled expansion anchors, fabricated<br />
from corrosion-resistant materials with capability to sustain, without failure, a load equal to six<br />
times the load imposed when installed in unit masonry and equal to four times the load imposed<br />
when installed in concrete, as determined by testing per ASTM E 488 conducted by a qualified<br />
independent testing agency.<br />
2.4 MISCELLANEOUS MATERIALS<br />
A. Welding Rods and Bare Electrodes: Select according to AWS specifications for metal alloy<br />
welded.<br />
B. Shop Primers: Provide primers that comply with Division 09 painting Sections.<br />
C. Galvanizing Repair Paint: High-zinc-dust-content paint for regalvanizing welds in steel,<br />
complying with SSPC-Paint 20.<br />
D. Bituminous Paint: Cold-applied asphalt emulsion complying with ASTM D 1187.<br />
E. Nonshrink, Nonmetallic Grout: Factory-packaged, nonstaining, noncorrosive, nongaseous grout<br />
complying with ASTM C 1107. Provide grout specifically recommended by manufacturer for<br />
interior and exterior applications.<br />
F. Anchoring Cement: Factory-packaged, nonshrink, nonstaining, hydraulic-controlled expansion<br />
cement formulation for mixing with water at Project site to create pourable anchoring, patching,<br />
and grouting compound.<br />
1. Water-Resistant Product: At exterior locations and where indicated provide formulation<br />
that is resistant to erosion from water exposure without needing protection by a sealer or<br />
waterproof coating and that is recommended by manufacturer for exterior use.<br />
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2.5 FABRICATION<br />
A. General: Fabricate railings to comply with requirements indicated for design, dimensions,<br />
member sizes and spacing, details, finish, and anchorage, but not less than that required to<br />
support structural loads.<br />
B. Assemble railings in the shop to greatest extent possible to minimize field splicing and<br />
assembly. Disassemble units only as necessary for shipping and handling limitations. Clearly<br />
mark units for reassembly and coordinated installation. Use connections that maintain<br />
structural value of joined pieces.<br />
C. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges to a radius of<br />
approximately 1/32-inch, unless otherwise indicated. Remove sharp or rough areas on exposed<br />
surfaces.<br />
D. Form work true to line and level with accurate angles and surfaces.<br />
E. Fabricate connections that will be exposed to weather in a manner to exclude water. Provide<br />
weep holes where water may accumulate.<br />
F. Cut, reinforce, drill, and tap as indicated to receive finish hardware, screws, and similar items.<br />
G. Connections: Fabricate railings with welded connections, unless otherwise indicated.<br />
H. Welded Connections: Cope components at connections to provide close fit, or use fittings<br />
designed for this purpose. Weld all around at connections, including at fittings.<br />
1. Use materials and methods that minimize distortion and develop strength and corrosion<br />
resistance of base metals.<br />
2. Obtain fusion without undercut or overlap.<br />
3. Remove flux immediately.<br />
4. At exposed connections, finish exposed surfaces smooth and blended so no roughness<br />
shows after finishing and welded surface matches contours of adjoining surfaces.<br />
I. Form simple and compound curves by bending members in jigs to produce uniform curvature<br />
for each repetitive configuration required; maintain cross section of member throughout entire<br />
bend without buckling, twisting, cracking, or otherwise deforming exposed surfaces of<br />
components.<br />
J. Close exposed ends of railing members with prefabricated end fittings.<br />
K. Provide wall returns at ends of wall-mounted handrails, unless otherwise indicated. Close ends<br />
of returns unless clearance between end of rail and wall is 1/4-inch or less.<br />
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L. Brackets, Flanges, Fittings, and Anchors: Provide wall brackets, flanges, miscellaneous fittings,<br />
and anchors to interconnect railing members to other work, unless otherwise indicated.<br />
1. At brackets and fittings fastened to gypsum board partitions, provide fillers made from<br />
crush-resistant material, or other means to transfer wall loads through wall finishes to<br />
structural supports and prevent bracket or fitting rotation and crushing of substrate.<br />
M. Provide inserts and other anchorage devices for connecting railings to concrete or masonry<br />
work. Fabricate anchorage devices capable of withstanding loads imposed by railings.<br />
Coordinate anchorage devices with supporting structure.<br />
N. For railing posts set in concrete, provide steel sleeves not less than 6 inches long with inside<br />
dimensions not less than 1/2-inch greater than outside dimensions of post, with steel plate<br />
forming bottom closure.<br />
2.6 FINISHES, GENERAL<br />
A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for<br />
recommendations for applying and designating finishes.<br />
B. Provide exposed fasteners with finish matching appearance, including color and texture, of<br />
railings.<br />
2.7 STEEL AND IRON FINISHES<br />
A. For nongalvanized steel railings, provide nongalvanized ferrous-metal fittings, brackets,<br />
fasteners, and sleeves, except galvanize anchors to be embedded in exterior concrete or<br />
masonry.<br />
B. Preparation for Shop Priming: Prepare uncoated ferrous-metal surfaces to comply with<br />
minimum requirements indicated below for SSPC surface preparation specifications and<br />
environmental exposure conditions of installed railings:<br />
1. Interior Railings (SSPC Zone 1A): SSPC-SP 7/NACE No. 4, "Brush-off Blast<br />
Cleaning."<br />
C. Apply shop primer to prepared surfaces of railings, unless otherwise indicated. Comply with<br />
requirements in SSPC-PA 1, "Paint Application Specification No. 1: Shop, Field, and<br />
Maintenance Painting of Steel," for shop painting. Primer need not be applied to surfaces to be<br />
embedded in concrete or masonry.<br />
1. Stripe paint corners, crevices, bolts, welds, and sharp edges.<br />
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PART 3 - EXECUTION<br />
3.1 EXAMINATION<br />
A. Examine existing concrete slab and gypsum board assemblies, where reinforced to receive<br />
anchors, to verify that locations of concealed reinforcements have been clearly marked for<br />
Installer. Locate reinforcements and mark locations if not already done.<br />
3.2 INSTALLATION, GENERAL<br />
A. Fit exposed connections together to form tight, hairline joints.<br />
B. Perform cutting, drilling, and fitting required for installing railings. Set railings accurately in<br />
location, alignment, and elevation; measured from established lines and levels and free of rack.<br />
1. Do not weld, cut, or abrade surfaces of railing components that have been coated or<br />
finished after fabrication and that are intended for field connection by mechanical or<br />
other means without further cutting or fitting.<br />
2. Set posts plumb within a tolerance of 1/16-inch in 3 feet.<br />
3. Align rails so variations from level for horizontal members and variations from parallel<br />
with rake of steps and ramps for sloping members do not exceed 1/4-inch in 12 feet.<br />
C. Adjust railings before anchoring to ensure matching alignment at abutting joints.<br />
D. Fastening to In-Place Construction: Use anchorage devices and fasteners where necessary for<br />
securing railings and for properly transferring loads to in-place construction.<br />
3.3 RAILING CONNECTIONS<br />
A. Nonwelded Connections: Use mechanical or adhesive joints for permanently connecting railing<br />
components. Use wood blocks and padding to prevent damage to railing members and fittings.<br />
Seal recessed holes of exposed locking screws using plastic cement filler colored to match<br />
finish of railings.<br />
B. Welded Connections: Use fully welded joints for permanently connecting railing components.<br />
Comply with requirements for welded connections in Part 2 "Fabrication" Article whether<br />
welding is performed in the shop or in the field.<br />
3.4 ANCHORING POSTS<br />
A. Use steel pipe sleeves preset and anchored into concrete for installing posts or form or core-drill<br />
holes not less than 5 inches deep and 3/4-inch larger than OD of post for installing posts in<br />
concrete. After posts have been inserted into sleeves, fill annular space between post and sleeve<br />
with nonshrink, nonmetallic grout or anchoring cement, mixed and placed to comply with<br />
anchoring material manufacturer's written instructions.<br />
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B. Leave anchorage joint exposed; wipe off surplus anchoring material; and leave 1/8-inch<br />
buildup, sloped away from post.<br />
3.5 ANCHORING RAILING ENDS<br />
A. Anchor railing ends to concrete and masonry with round flanges connected to railing ends and<br />
anchored to wall construction with anchors and bolts.<br />
3.6 ATTACHING HANDRAILS TO WALLS<br />
A. Attach handrails to wall with wall brackets. Provide brackets with 1-1/2-inch clearance from<br />
inside face of handrail and finished wall surface.<br />
1. Use type of bracket with predrilled hole for exposed bolt anchorage.<br />
B. Locate brackets as indicated or, if not indicated, at spacing required to support structural loads.<br />
C. Secure wall brackets to building construction as follows:<br />
1. For concrete and solid masonry anchorage, use drilled-in expansion shields and hanger or<br />
lag bolts.<br />
2. For hollow masonry anchorage, use toggle bolts.<br />
3. For steel-framed gypsum board partitions, fasten brackets directly to steel framing or<br />
concealed steel reinforcements using self-tapping screws of size and type required to<br />
support structural loads.<br />
3.7 ADJUSTING AND CLEANING<br />
A. Touchup Painting: Immediately after erection, clean field welds, bolted connections, and<br />
abraded areas of shop paint, and paint exposed areas with same material as used for shop<br />
painting to comply with SSPC-PA 1 for touching up shop-painted surfaces or as specified in<br />
Division 09 painting Sections.<br />
3.8 PROTECTION<br />
A. Protect finishes of railings from damage during construction period with temporary protective<br />
coverings approved by railing manufacturer. Remove protective coverings at time of<br />
Substantial Completion.<br />
B. Restore finishes damaged during installation and construction period so no evidence remains of<br />
correction work. Return items that cannot be refinished in the field to the shop; make required<br />
alterations and refinish entire unit, or provide new units.<br />
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PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 05 75 00 - DECORATIVE FORMED METAL<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Closures and trim.<br />
2. Filler panels.<br />
B. Related Sections:<br />
1. Section 081113 "Hollow Metal Doors and Frames" for flush hollow-metal doors and<br />
frames receiving decorative metal cladding.<br />
1.2 ACTION SUBMITTALS<br />
A. Product Data: For each type of product indicated. Include finishing materials.<br />
B. Shop Drawings: Show fabrication and installation details for decorative formed metal.<br />
1. Include plans, elevations, component details, and attachments to other work.<br />
2. Indicate materials and profiles of each decorative formed metal member, fittings, joinery,<br />
finishes, fasteners, anchorages, and accessory items.<br />
C. Samples: For each type of exposed finish required, prepared on 6-inch-square Samples of metal<br />
of same thickness and material indicated for the Work.<br />
1.3 INFORMATIONAL SUBMITTALS<br />
A. Coordination Drawings: For decorative formed metal elements that house items specified in<br />
other Sections. Show dimensions of housed items, including locations of housing penetrations<br />
and attachments, and necessary clearances.<br />
PART 2 - PRODUCTS<br />
2.1 SHEET METAL<br />
A. General: Provide sheet metal without pitting, seam marks, roller marks, stains, discolorations,<br />
or other imperfections where exposed to view on finished units.<br />
B. Stainless-Steel Sheet: ASTM A 240/A 240M or ASTM A 666, Type 304.<br />
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2.2 MISCELLANEOUS MATERIALS<br />
A. Gaskets: As required to seal joints in decorative formed metal and remain weathertight; as<br />
recommended in writing by decorative formed metal manufacturer.<br />
B. Sealants, Exterior: ASTM C 920; elastomeric silicone sealant; of type, grade, class, and use<br />
classifications required to seal joints in decorative formed metal and remain weathertight; and<br />
as recommended in writing by decorative formed metal manufacturer.<br />
C. Filler Metal and Electrodes: Provide type and alloy as necessary for strength, corrosion<br />
resistance, and compatibility in fabricated items.<br />
1. Use filler metals that will match the color of metal being joined.<br />
D. Fasteners: Fabricated from same basic metal and alloy as fastened metal unless otherwise<br />
indicated.<br />
1. Provide tamper-resistant flat-head machine screws for exposed fasteners unless otherwise<br />
indicated.<br />
2.3 FABRICATION, GENERAL<br />
A. Shop Assembly: Preassemble decorative formed metal items in shop to greatest extent possible<br />
to minimize field splicing and assembly. Disassemble units only as necessary for shipping and<br />
handling limitations. Clearly mark units for reassembly and coordinated installation.<br />
B. Fold back exposed edges of unsupported sheet metal to form a 1/2-inch- wide hem on the<br />
concealed side, or ease edges to a radius of approximately 1/32 inch and support with concealed<br />
stiffeners.<br />
C. Increase metal thickness or reinforce with concealed stiffeners, backing materials, or both, as<br />
needed to provide surface flatness and sufficient strength for indicated use.<br />
1. Support joints with concealed stiffeners as needed to hold exposed faces of adjoining<br />
sheets in flush alignment.<br />
D. Where welding or brazing is indicated, weld or braze joints and seams continuously. Grind, fill,<br />
and dress to produce smooth, flush, exposed surfaces in which joints are not visible after<br />
finishing is completed.<br />
2.4 FILLER PANELS<br />
A. Stainless-steel Laminate:<br />
1. Laminate 0.0375-inch-thick, stainless-steel sheets to outside face of core and frames at<br />
locations and to comply with details indicated. Use adhesive recommended by metal<br />
fabricator that will fully bond metal to core and that will prevent telegraphing and oil<br />
canning.<br />
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B. Corrugated Stainless-steel Panels:<br />
1. Corrugated 0.0375-inch-thick, stainless-steel sheets in stainless-steel frame and to<br />
comply with details indicated.<br />
a. Corrugation pattern to match existing ticket-counters.<br />
C. Metal Reveals and Edges:<br />
1. Fabricate metal reveals for ticket counters from brake-formed, stainless-steel channels<br />
and barstock as indicated in Drawings. Drill for mounting screws 6 inches from ends of<br />
channels and not more than 24 inches o.c. Locate mounting screws at same heights for<br />
all channels. Provide hex-socket, wafer0head screws for mounting reveals.<br />
D. Fastener Materials: Unless otherwise indicated, provide the following:<br />
1. Stainless-steel Items: Type 304 stainless-steel fasteners.<br />
E. All stainless-steel materials shall be #4 brushed finish unless otherwise indicated.<br />
F. All Metal Materials: Remove burrs and ease edges to a radius of approximately 1/32 inch<br />
unless otherwise indicated. Remove sharp or rough areas on exposed surfaces.<br />
2.5 GENERAL FINISH REQUIREMENTS<br />
A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for<br />
recommendations for applying and designating finishes.<br />
2.6 STAINLESS-STEEL FINISHES<br />
A. Surface Preparation: Remove tool and die marks and stretch lines, or blend into finish.<br />
B. Brushed: No. 4.<br />
PART 3 - EXECUTION<br />
3.1 INSTALLATION<br />
A. Locate and place decorative formed metal items level and plumb and in alignment with adjacent<br />
construction. Perform cutting, drilling, and fitting required to install decorative formed metal.<br />
B. Use concealed anchorages where possible.<br />
C. Form tight joints with exposed connections accurately fitted together. Provide reveals and<br />
openings for sealants and joint fillers as indicated.<br />
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D. Corrosion Protection: Apply bituminous paint or other permanent separation materials on<br />
concealed surfaces where metals would otherwise be in direct contact with substrate materials<br />
that are incompatible or could result in corrosion or deterioration of either material or finish.<br />
E. Restore finishes damaged during installation and construction period so no evidence remains of<br />
correction work. Return items that cannot be refinished in the field to the shop; make required<br />
alterations and refinish entire unit or provide new units.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 06 10 53 - MISCELLANEOUS ROUGH CARPENTRY<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Wood blocking and nailers.<br />
2. Plywood backing panels.<br />
1.2 ACTION SUBMITTALS<br />
A. Product Data: For each type of process and factory-fabricated product. Indicate component<br />
materials and dimensions and include construction and application details.<br />
1.3 INFORMATIONAL SUBMITTALS<br />
A. Evaluation Reports: For the following, from ICC-ES:<br />
1. Fire-retardant-treated wood.<br />
2. Power-driven fasteners.<br />
PART 2 - PRODUCTS<br />
2.1 WOOD PRODUCTS, GENERAL<br />
A. Certified Wood: Lumber and plywood shall be produced from wood obtained from forests<br />
certified by an FSC-accredited certification body to comply with FSC STD-01-001, "FSC<br />
Principles and Criteria for Forest Stewardship."<br />
B. Lumber: DOC PS 20 and applicable rules of grading agencies indicated. If no grading agency<br />
is indicated, provide lumber that complies with the applicable rules of any rules-writing agency<br />
certified by the ALSC Board of Review. Provide lumber graded by an agency certified by the<br />
ALSC Board of Review to inspect and grade lumber under the rules indicated.<br />
1. Factory mark each piece of lumber with grade stamp of grading agency.<br />
2. Provide dressed lumber, S4S, unless otherwise indicated.<br />
C. Maximum Moisture Content of Lumber: 15 percent for 2-inch nominal thickness or less, 19<br />
percent for more than 2-inch nominal thickness unless otherwise indicated.<br />
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2.2 FIRE-RETARDANT-TREATED MATERIALS<br />
A. Fire-Retardant-Treated Lumber and Plywood by Pressure Process: Products with a flame<br />
spread index of 25 or less when tested according to ASTM E 84, and with no evidence of<br />
significant progressive combustion when the test is extended an additional 20 minutes, and with<br />
the flame front not extending more than 10.5 feet beyond the centerline of the burners at any<br />
time during the test.<br />
1. Exterior Type: Treated materials shall comply with requirements specified above for<br />
fire-retardant-treated lumber and plywood by pressure process after being subjected to<br />
accelerated weathering according to ASTM D 2898. Use for exterior locations and where<br />
indicated.<br />
2. Interior Type A: Treated materials shall have a moisture content of 28 percent or less<br />
when tested according to ASTM D 3201 at 92 percent relative humidity. Use where<br />
exterior type is not indicated.<br />
3. Design Value Adjustment Factors: Treated lumber shall be tested according<br />
ASTM D 5664, and design value adjustment factors shall be calculated according to<br />
ASTM D 6841.<br />
B. Kiln-dry lumber after treatment to a maximum moisture content of 19 percent. Kiln-dry<br />
plywood after treatment to a maximum moisture content of 15 percent.<br />
C. Identify fire-retardant-treated wood with appropriate classification marking of testing and<br />
inspecting agency acceptable to authorities having jurisdiction.<br />
D. Application: Treat all miscellaneous carpentry unless otherwise indicated.<br />
1. Concealed blocking.<br />
2. Plywood backing panels.<br />
2.3 MISCELLANEOUS LUMBER<br />
A. General: Provide miscellaneous lumber indicated and lumber for support or attachment of other<br />
construction, including the following:<br />
1. Blocking.<br />
2. Nailers.<br />
B. For items of dimension lumber size, provide No. 2 grade lumber of any species.<br />
2.4 PLYWOOD BACKING PANELS<br />
A. Backing Panels: DOC PS 1, Exposure 1, C-D Plugged, fire-retardant treated, in thickness<br />
indicated or, if not indicated, not less than 1/2-inch nominal thickness.<br />
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2.5 FASTENERS<br />
A. General: Provide fasteners of size and type indicated that comply with requirements specified<br />
in this article for material and manufacture.<br />
1. Where carpentry is exposed to weather, in ground contact, pressure-preservative treated,<br />
or in area of high relative humidity, provide fasteners with hot-dip zinc coating<br />
complying with ASTM A 153/A 153M.<br />
B. Power-Driven Fasteners: NES NER-272.<br />
C. Screws for Fastening to Metal Framing: ASTM C 954, length as recommended by screw<br />
manufacturer for material being fastened.<br />
2.6 MISCELLANEOUS MATERIALS<br />
A. Flexible Flashing: Self-adhesive butyl rubber compound, bonded to a high-density<br />
polyethylene film, aluminum foil, or spunbonded polyolefin to produce an overall thickness of<br />
not less than 0.025 inch.<br />
PART 3 - EXECUTION<br />
3.1 INSTALLATION, GENERAL<br />
A. Set carpentry to required levels and lines, with members plumb, true to line, cut, and fitted. Fit<br />
carpentry to other construction; scribe and cope as needed for accurate fit.<br />
B. Where wood-preservative-treated lumber is installed adjacent to metal decking, install<br />
continuous flexible flashing separator between wood and metal decking.<br />
C. Framing Standard: Comply with AF&PA's WCD 1, "Details for Conventional Wood Frame<br />
Construction," unless otherwise indicated.<br />
D. Install plywood backing panels by fastening to studs; coordinate locations with utilities<br />
requiring backing panels. Install fire-retardant treated plywood backing panels with<br />
classification marking of testing agency exposed to view.<br />
E. Do not splice structural members between supports unless otherwise indicated.<br />
F. Comply with AWPA M4 for applying field treatment to cut surfaces of preservative-treated<br />
lumber.<br />
G. Securely attach carpentry work to substrate by anchoring and fastening as indicated, complying<br />
with the following:<br />
1. NES NER-272 for power-driven fasteners.<br />
2. Table 2304.9.1, "Fastening Schedule," in ICC's International Building Code.<br />
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3. Table R602.3(1), "Fastener Schedule for Structural Members," and Table R602.3(2),<br />
"Alternate <strong>Attachment</strong>s," in ICC's International Residential Code for One- and Two-<br />
Family Dwellings.<br />
3.2 PROTECTION<br />
A. Protect wood that has been treated with inorganic boron (SBX) from weather. If, despite<br />
protection, inorganic boron-treated wood becomes wet, apply EPA-registered borate treatment.<br />
Apply borate solution by spraying to comply with EPA-registered label.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 06 41 16 - PLASTIC-LAMINATE-FACED ARCHITECTURAL CABINETS<br />
PART 1 - GENERAL<br />
1.1 RELATED DOCUMENTS<br />
A. Drawings and general provisions of the Contract, including General and Supplementary<br />
Conditions and Division 01 Specification Sections, apply to this Section.<br />
1.2 SUMMARY<br />
A. Section Includes:<br />
1. Plastic-laminate curbside conveyor enclosure.<br />
2. Decorative metalwork incorporated into curbside conveyor enclosure.<br />
3. Shop finishing of curbside conveyor enclosure.<br />
4. Delivery and storage of curbside conveyor enclosure.<br />
B. Related Sections:<br />
1. Division 34 Section "Baggage Handling Equipment" for baggage handling equipment.<br />
1.3 REFERENCES<br />
A. Minimum standards for work in this section shall be in conformity with the Architectural<br />
Woodwork Institute (AWI) Quality Standards Illustrated (QSI), current edition.<br />
1.4 ACTION SUBMITTALS<br />
A. Product Data: For each type of product, including panel products , decorative metalwork<br />
materials, metal fabrication materials, fire-retardant-treated materials and cabinet hardware and<br />
accessories.<br />
1. Include data for fire-retardant treatment from chemical-treatment manufacturer and<br />
certification by treating plant that treated materials comply with requirements.<br />
B. Shop Drawings: Show dimensioned plans and elevations, large-scale details, attachment<br />
devices, and other components.<br />
1. Submit shop drawings in conformance with the requirements of the AWI<br />
2. Submit two copies, one of which will be returned with reviewed notations. Make<br />
corrections noted (if any), and distribute required copies prior to the start of the work.<br />
3. Show locations and sizes of cutouts and holes for electrical wiring and outlets and other<br />
items installed in architectural plastic-laminate cabinets.<br />
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4. Apply AWI Quality Certification Program label to Shop Drawings.<br />
C. Samples for Verification:<br />
1. Plastic laminates, 8 by 10 inches, for each type, color, pattern, and surface finish, with<br />
one sample applied to core material and specified edge material applied to one edge.<br />
2. Hardwood Plywood, 12 by 12 inches. Samples shall represent the range color and grain<br />
expected to be provided.<br />
3. Decorative metalwork materials, including flat and corrugated Stainless Steel panels, 8<br />
by 10 inches, with edge banding on one edge.<br />
1.5 INFORMATIONAL SUBMITTALS<br />
A. Qualification Data: For fabricator.<br />
B. Product Certificates: For the following:<br />
1. Composite wood and agrifiber products.<br />
2. Thermoset decorative panels.<br />
3. Adhesives.<br />
C. Architectural Woodwork Quality Standard Compliance Certificates: AWI Quality Certification<br />
Program certificates.<br />
D. Evaluation Reports: For fire-retardant-treated materials, from ICC-ES.<br />
E. Mill Certificates: Signed by manufacturers of stainless-steel certifying that products furnished<br />
comply with requirements.<br />
F. Maintenance Data: For stainless-steel finish to include in maintenance manuals.<br />
G. Single Source Responsibility: A single fabricator shall provide and fabricate the work described<br />
in this Section.<br />
1.6 QUALITY ASSURANCE<br />
A. Perform work in accordance with Premium Grade quality.<br />
B. Fabricator Qualifications: Shop that employs skilled workers who custom fabricate products<br />
similar to those required for this Project and whose products have a record of successful inservice<br />
performance. Shop is a certified participant in AWI's Quality Certification Program.<br />
C. Testing Agency Qualifications: For testing agency providing classification marking for fireretardant-treated<br />
material, an inspection agency acceptable to authorities having jurisdiction that<br />
periodically performs inspections to verify that the material bearing the classification marking is<br />
representative of the material tested.<br />
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D. Mockups: Build mockups to verify selections made under Sample submittals and to<br />
demonstrate aesthetic effects and set quality standards for materials and execution.<br />
1. Build mockups of typical double-agent ticket counter as shown on Drawings.<br />
2. Subject to compliance with requirements, approved mockups may become part of the<br />
completed Work if undisturbed at time of Substantial Completion.<br />
1.7 DELIVERY, STORAGE, AND HANDLING<br />
A. Curbside conveyor enclosure shall be stored in an area designated by the Authority.<br />
B. Preparation<br />
1. Before delivering enclosure, examine shop-fabricated work for completion and complete<br />
work as required.<br />
2. Repair any damaged and defective areas, where possible, to eliminate functional and<br />
visual defects; where not possible to repair, replace woodwork. Adjust joinery for<br />
uniform appearance.<br />
C. Protect exposed surfaces, edges, reveals and secure all removable and opening components.<br />
D. Deliver Ticket Counters Shells, Inserts, Posts, and Signage to the Authority at the following<br />
location:<br />
1. <strong>Metropolitan</strong> <strong>Washington</strong> <strong>Airports</strong> Authority<br />
Ronald Reagan <strong>Washington</strong> National Airport<br />
Warehouse Building, MA-134<br />
<strong>Washington</strong>, DC 20001-4901<br />
E. Coordinate fabrication, and delivery schedule with the COTR.<br />
F. Inspect the area designated by the Authority for storage of products prior to delivering products.<br />
Verify temperatures and humidity within the range recommended by the AWI. If conditions are<br />
unsuitable contact the COTR immediately.<br />
G. Deliver all products wrapped in protective coverings and suitable packs.<br />
1.8 WARRANTY<br />
A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or<br />
replace components of signs that fail in materials or workmanship within specified warranty<br />
period.<br />
1. Curbside Conveyor Enclosure:<br />
a. Warranty Period: One year from date of Delivery Completion.<br />
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PART 2 - PRODUCTS<br />
2.1 WOOD MATERIALS<br />
A. Wood Products: Provide materials that comply with requirements of referenced quality<br />
standard for each type of woodwork and quality grade specified unless otherwise indicated.<br />
1. Wood Moisture Content: 5 to 10 percent.<br />
B. Composite Wood and Agrifiber Products: Provide materials that comply with requirements of<br />
referenced quality standard for each type of woodwork and quality grade specified unless<br />
otherwise indicated.<br />
1. Particleboard: ANSI A208.1, Grade M-2, made with binder containing no urea<br />
formaldehyde .<br />
2. Veneer-Faced Panel Products (Hardwood Plywood): HPVA HP-1, made with adhesive<br />
containing no urea formaldehyde.<br />
2.2 WOOD-PRESERVATIVE-TREATED LUMBER<br />
A. Preservative Treatment by Pressure Process: AWPA U1; Use Category UC4.<br />
1. Preservative Chemicals: Acceptable to authorities having jurisdiction and containing no<br />
arsenic or chromium.<br />
B. Kiln-dry lumber after treatment to a maximum moisture content of 19 percent. Do not use<br />
material that is warped or that does not comply with requirements for untreated material.<br />
C. Mark lumber with treatment quality mark of an inspection agency approved by the ALSC Board<br />
of Review.<br />
D. Application: Treat items indicated on Drawings, and the following:<br />
1. Wood sills, sleepers, blocking, and similar concealed members in contact with masonry<br />
or concrete.<br />
2.3 METAL MATERIALS<br />
A. Stainless-steel Laminate:<br />
1. Laminate 0.0375-inch- thick, stainless-steel sheets to outside face of core and frames at<br />
locations and to comply with details indicated. Use adhesive recommended by metal<br />
fabricator that will fully bond metal to core and that will prevent telegraphing and oil<br />
canning<br />
B. Corrugated Stainless-steel Panels:<br />
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1. Corrugated 0.0375-inch- thick, stainless-steel sheets in stainless-steel frame and to<br />
comply with details indicated.<br />
a. Corrugation pattern to match existing ticket-counters.<br />
C. Metal Reveals and Edges:<br />
1. Fabricate metal reveals for ticket counters from brake-formed, stainless-steel channels<br />
and barstock as indicated in Drawings. Drill for mounting screws 6 inches from ends of<br />
channels and not more than 24 inches o.c.. Locate mounting screws at same heights for<br />
all channels. Provide hex-socket, wafer-head screws for mounting reveals<br />
D. Fastener Materials: Unless otherwise indicated, provide the following:<br />
1. Stainless-Steel Items: Type 304 stainless-steel fasteners.<br />
E. All stainless-steel materials shall be #4 brushed finish unless otherwise indicated.<br />
F. All Metal Materials: Remove burrs and ease edges to a radius of approximately 1/32 inch unless<br />
otherwise indicated. Remove sharp or rough areas on exposed surfaces.<br />
2.4 MISCELLANEOUS MATERIALS<br />
A. Furring, Blocking, Shims, and Hanging Strips: Softwood or hardwood lumber, kiln dried to less<br />
than 15 percent moisture content.<br />
B. Anchors: Select material, type, size, and finish required for each substrate for secure anchorage.<br />
Provide metal expansion sleeves or expansion bolts for post-installed anchors. Use nonferrousmetal<br />
or hot-dip galvanized anchors and inserts at inside face of exterior walls and at floors.<br />
C. Adhesives:<br />
1. Adhesive used shall be AWI compliant.<br />
2. Do not use adhesives that contain urea formaldehyde.<br />
2.5 FABRICATION<br />
A. Fabricate to Premium Quality Standards.<br />
B. Fabricate enclosure to dimensions, profiles, and details indicated.<br />
C. Complete fabrication, including assembly to maximum extent possible before shipment to the<br />
Authority. Disassemble components only as necessary for shipment and storage.<br />
1. Notify COTR seven days in advance of the dates and times woodwork fabrication will be<br />
complete and ready for delivery.<br />
2. Trial fit assemblies at fabrication shop that cannot be shipped completely assembled.<br />
Install dowels, threaded rods, screws, bolted connectors, and other fastening devices that<br />
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can be removed after trial fitting. Verify that various parts fit as intended and check<br />
measurements of assemblies before disassembling for packing for delivery and storage.<br />
PART 3 - EXECUTION (Not Used)<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 07 21 00 - THERMAL INSULATION<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Foam-plastic board insulation.<br />
2. Glass-fiber blanket insulation.<br />
3. Vapor retarders.<br />
1.2 ACTION SUBMITTALS<br />
A. Product Data: For each type of product indicated.<br />
1.3 INFORMATIONAL SUBMITTALS<br />
A. Product test reports.<br />
PART 2 - PRODUCTS<br />
2.1 FOAM-PLASTIC BOARD INSULATION<br />
A. Foil-Faced, Polyisocyanurate Board Insulation: ASTM C 1289, Type I, Class 1 or 2, with<br />
maximum flame-spread and smoke-developed indexes of 75 and 450, respectively, based on<br />
tests performed on unfaced core on thicknesses up to 4 inches.<br />
1. Products: Subject to compliance with requirements, or as acceptable to the Authority,<br />
provide product indicated on Drawings or comparable product. Products may be<br />
provided by, but are not limited to, one of the following:<br />
a. Atlas Roofing Corporation.<br />
b. Dow Chemical Company.<br />
c. Rmax, Inc.<br />
B. Extruded-Polystyrene Board Insulation: ASTM C 578, with maximum flame-spread and<br />
smoke-developed indexes of 75 and 450, respectively, per ASTM E 84.<br />
1. Products: Subject to compliance with requirements, or as acceptable to the Authority,<br />
provide product indicated on Drawings or comparable product. Products may be<br />
provided by, but are not limited to, one of the following:<br />
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a. DiversiFoam Products.<br />
b. Dow Chemical Company (The).<br />
c. Owens Corning.<br />
d. Pactiv Building Products.<br />
2. Type VI, 40 psi.<br />
2.2 GLASS-FIBER BLANKET INSULATION<br />
A. Products: Subject to compliance with requirements, or as acceptable to the Authority, provide<br />
product indicated on Drawings or comparable product. Products may be provided by, but are<br />
not limited to, one of the following:<br />
1. CertainTeed Corporation.<br />
2. Guardian Building Products, Inc.<br />
3. Johns Manville.<br />
4. Knauf Insulation.<br />
5. Owens Corning.<br />
B. Unfaced, Glass-Fiber Blanket Insulation: ASTM C 665, Type I; with maximum flame-spread<br />
and smoke-developed indexes of 25 and 50, respectively, per ASTM E 84; passing<br />
ASTM E 136 for combustion characteristics.<br />
C. Reinforced-Foil-Faced, Glass-Fiber Blanket Insulation: ASTM C 665, Type III (reflective<br />
faced), Class A (faced surface with a flame-spread index of 25 or less); Category 1 (membrane<br />
is a vapor barrier), faced with foil scrim, foil-scrim kraft, or foil-scrim polyethylene.<br />
2.3 VAPOR RETARDERS<br />
A. Polyethylene Vapor Retarders: ASTM D 4397, 6 mils thick, with maximum permeance rating<br />
of 0.13 perm.<br />
B. Vapor-Retarder Tape: Pressure-sensitive tape of type recommended by vapor-retarder<br />
manufacturer for sealing joints and penetrations in vapor retarder.<br />
C. Single-Component Nonsag Urethane Sealant: ASTM C 920, Type I, Grade NS, Class 25,<br />
Use NT related to exposure, and Use O related to vapor-barrier-related substrates.<br />
D. Adhesive for Vapor Retarders: Product recommended by vapor-retarder manufacturer and with<br />
demonstrated capability to bond vapor retarders securely to substrates indicated.<br />
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PART 3 - EXECUTION<br />
3.1 INSTALLATION, GENERAL<br />
A. Comply with insulation manufacturer's written instructions applicable to products and<br />
applications indicated.<br />
B. Install insulation that is undamaged, dry, and unsoiled and that has not been left exposed to ice,<br />
rain, or snow at any time.<br />
C. Extend insulation to envelop entire area to be insulated. Cut and fit tightly around obstructions<br />
and fill voids with insulation. Remove projections that interfere with placement.<br />
D. Provide sizes to fit applications indicated and selected from manufacturer's standard<br />
thicknesses, widths, and lengths. Apply single layer of insulation units to produce thickness<br />
indicated unless multiple layers are otherwise shown or required to make up total thickness.<br />
3.2 INSTALLATION OF INSULATION FOR FRAMED CONSTRUCTION<br />
A. Apply insulation units to substrates by method indicated, complying with manufacturer's written<br />
instructions. If no specific method is indicated, bond units to substrate with adhesive or use<br />
mechanical anchorage to provide permanent placement and support of units.<br />
B. Foam-Plastic Board Insulation: Seal joints between units by applying adhesive, mastic, or<br />
sealant to edges of each unit to form a tight seal as units are shoved into place. Fill voids in<br />
completed installation with adhesive, mastic, or sealant as recommended by insulation<br />
manufacturer.<br />
C. Glass-Fiber Insulation: Install in cavities formed by framing members according to the<br />
following requirements:<br />
1. Use insulation widths and lengths that fill the cavities formed by framing members. If<br />
more than one length is required to fill the cavities, provide lengths that will produce a<br />
snug fit between ends.<br />
2. Place insulation in cavities formed by framing members to produce a friction fit between<br />
edges of insulation and adjoining framing members.<br />
3. Maintain 3-inch clearance of insulation around recessed lighting fixtures not rated for or<br />
protected from contact with insulation.<br />
4. For metal-framed wall cavities where cavity heights exceed 96 inches, support unfaced<br />
blankets mechanically and support faced blankets by taping flanges of insulation to<br />
flanges of metal studs.<br />
5. Vapor-Retarder-Faced Blankets: Tape joints and ruptures in vapor-retarder facings, and<br />
seal each continuous area of insulation to ensure airtight installation.<br />
a. Exterior Walls: Set units with facing placed toward exterior of construction.<br />
b. Interior Walls: Set units with facing placed toward areas of high humidity.<br />
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3.3 INSTALLATION OF INSULATION FOR CONCRETE SUBSTRATES<br />
A. Install board insulation on concrete substrates by adhesively attached, spindle-type insulation<br />
anchors as follows:<br />
1. Fasten insulation anchors to concrete substrates with insulation anchor adhesive<br />
according to anchor manufacturer's written instructions. Space anchors according to<br />
insulation manufacturer's written instructions for insulation type, thickness, and<br />
application indicated.<br />
2. Apply insulation standoffs to each spindle to create cavity width indicated between<br />
concrete substrate and insulation.<br />
3. After adhesive has dried, install board insulation by pressing insulation into position over<br />
spindles and securing it tightly in place with insulation-retaining washers, taking care not<br />
to compress insulation below indicated thickness.<br />
4. Where insulation will not be covered by other building materials, apply capped washers<br />
to tips of spindles.<br />
3.4 INSTALLATION OF VAPOR RETARDERS<br />
A. Place vapor retarders on side of construction indicated on Drawings. Extend vapor retarders to<br />
extremities of areas to protect from vapor transmission. Secure vapor retarders in place with<br />
adhesives or other anchorage system as indicated. Extend vapor retarders to cover<br />
miscellaneous voids in insulated substrates, including those filled with loose-fiber insulation.<br />
B. Seal vertical joints in vapor retarders over framing by lapping no fewer than two studs.<br />
1. Fasten vapor retarders to metal framing at top, end, and bottom edges; at perimeter of<br />
wall openings; and at lap joints. Space fasteners 16 inches o.c.<br />
2. Before installing vapor retarders, apply urethane sealant to flanges of metal framing<br />
including runner tracks, metal studs, and framing around door and window openings.<br />
Seal overlapping joints in vapor retarders with vapor-retarder tape according to vaporretarder<br />
manufacturer's written instructions. Seal butt joints with vapor-retarder tape.<br />
Locate all joints over framing members or other solid substrates.<br />
3. Firmly attach vapor retarders to metal framing and solid substrates with vapor-retarder<br />
fasteners as recommended by vapor-retarder manufacturer.<br />
C. Seal joints caused by pipes, conduits, electrical boxes, and similar items penetrating vapor<br />
retarders with vapor-retarder tape to create an airtight seal between penetrating objects and<br />
vapor retarders.<br />
D. Repair tears or punctures in vapor retarders immediately before concealment by other work.<br />
Cover with vapor-retarder tape or another layer of vapor retarders.<br />
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PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
E. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
END OF SECTION 07 21 00<br />
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SECTION 07 25 00 - WEATHER BARRIERS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Building wrap.<br />
2. Flexible flashing.<br />
1.2 ACTION SUBMITTALS<br />
A. Product Data: For each type of product.<br />
1.3 INFORMATIONAL SUBMITTALS<br />
A. Evaluation Reports: For water-resistive barrier and flexible flashing, from ICC-ES.<br />
PART 2 - PRODUCTS<br />
2.1 WATER-RESISTIVE BARRIER<br />
A. Building Wrap: ASTM E 1677, Type I air barrier; with flame-spread and smoke-developed<br />
indexes of less than 25 and 450, respectively, when tested according to ASTM E 84; UV<br />
stabilized; and acceptable to authorities having jurisdiction.<br />
1. Subject to compliance with requirements, or as acceptable to the Authority, provide<br />
product indicated on Drawings or comparable product. Products may be provided by, but<br />
are not limited to, one of the following<br />
a. Dow Chemical Company (The); Styrofoam Weathermate Plus Brand Housewrap.<br />
b. DuPont (E. I. du Pont de Nemours and Company); Tyvek CommercialWrap.<br />
c. Ludlow Coated Products; Barricade Building Wrap.<br />
d. Pactiv, Inc.; GreenGuard Ultra Wrap.<br />
e. Raven Industries Inc.; Fortress Pro Weather Protective Barrier.<br />
f. Reemay, Inc.<br />
2. Water-Vapor Permeance: Not less than 50 g through 1 sq. m of surface in 24 hours per<br />
ASTM E 96/E 96M, Desiccant Method (Procedure A).<br />
B. Building-Wrap Tape: Pressure-sensitive plastic tape recommended by building-wrap<br />
manufacturer for sealing joints and penetrations in building wrap.<br />
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2.2 MISCELLANEOUS MATERIALS<br />
A. Flexible Flashing: Self-adhesive butyl rubber compound, bonded to a high-density<br />
polyethylene film, aluminum foil, or spunbonded polyolefin to produce an overall thickness of<br />
not less than 0.025 inch.<br />
1. Products: Subject to compliance with requirements, or as acceptable to the Authority,<br />
provide product indicated on Drawings or comparable product. Products may be<br />
provided by, but are not limited to, one of the following:<br />
a. DuPont (E. I. du Pont de Nemours and Company); DuPont Flashing Tape.<br />
b. Grace Construction Products, a unit of W. R. Grace & Co. - Conn.; Vycor Butyl<br />
Self Adhered Flashing.<br />
c. Protecto Wrap Company; BT-25 XL.<br />
d. Raven Industries Inc.; Fortress Flashshield.<br />
e. Advanced Building Products Inc.; Wind-o-wrap.<br />
f. Carlisle Coatings & Waterproofing; CCW-705-TWF Thru-Wall Flashing.<br />
g. Fiberweb, Clark Hammerbeam Corp.; Aquaflash 500.<br />
h. Fortifiber Building Systems Group; Fortiflash 40.<br />
i. Grace Construction Products, a unit of W. R. Grace & Co. - Conn.; Vycor V40<br />
Self-Adhered Flashing.<br />
j. MFM Building Products Corp.; Window Wrap.<br />
k. Polyguard Products, Inc.; Polyguard JT-30 Tape.<br />
l. Sandell Manufacturing Co., Inc.; Presto-Seal.<br />
PART 3 - EXECUTION<br />
3.1 WATER-RESISTIVE BARRIER INSTALLATION<br />
A. Cover sheathing with water-resistive barrier as follows:<br />
1. Cut back barrier 1/2 inch on each side of the break in supporting members at expansionor<br />
control-joint locations.<br />
2. Apply barrier to cover vertical flashing with a minimum 4-inch overlap unless otherwise<br />
indicated.<br />
B. Building Wrap: Comply with manufacturer's written instructions.<br />
1. Seal seams, edges, fasteners, and penetrations with tape.<br />
2. Extend into jambs of openings and seal corners with tape.<br />
3.2 FLEXIBLE FLASHING INSTALLATION<br />
A. Apply flexible flashing where indicated to comply with manufacturer's written instructions.<br />
1. Lap seams and junctures with other materials at least 4 inches except that at flashing<br />
flanges of other construction, laps need not exceed flange width.<br />
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2. Lap flashing over water-resistive barrier at bottom and sides of openings.<br />
3. Lap water-resistive barrier over flashing at heads of openings.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
END OF SECTION 07 25 00<br />
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SECTION 07 92 00 - JOINT SEALANTS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Silicone joint sealants.<br />
2. Urethane joint sealants.<br />
3. Latex joint sealants.<br />
4. Solvent-release-curing joint sealants.<br />
5. Preformed joint sealants.<br />
B. Related Sections:<br />
1. Division 04 Section "Unit Masonry" for masonry control and expansion joint fillers and<br />
gaskets.<br />
2. Division 07 Section "Fire-Resistive Joint Systems" for sealing joints in fire-resistancerated<br />
construction.<br />
3. Division 09 Section "Gypsum Board" for sealing perimeter joints.<br />
1.2 PRECONSTRUCTION TESTING<br />
A. Preconstruction Compatibility and Adhesion Testing: Submit to joint-sealant manufacturers,<br />
for testing indicated below, samples of materials that will contact or affect joint sealants.<br />
1. Use ASTM C 1087 or manufacturer's standard test method to determine whether priming<br />
and other specific joint preparation techniques are required to obtain rapid, optimum<br />
adhesion of joint sealants to joint substrates.<br />
2. Submit not fewer than eight pieces of each kind of material, including joint substrates,<br />
shims, joint-sealant backings, secondary seals, and miscellaneous materials.<br />
3. Schedule sufficient time for testing and analyzing results to prevent delaying the Work.<br />
4. For materials failing tests, obtain joint-sealant manufacturer's written instructions for<br />
corrective measures including use of specially formulated primers.<br />
5. Testing will not be required if joint-sealant manufacturers submit joint preparation data<br />
that are based on previous testing, not older than 24 months, of sealant products for<br />
adhesion to, and compatibility with, joint substrates and other materials matching those<br />
submitted.<br />
B. Preconstruction Field-Adhesion Testing: Before installing sealants, field test their adhesion to<br />
Project joint substrates as follows:<br />
1. Locate test joints where indicated on Project or, if not indicated, as directed by COTR.<br />
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2. Conduct field tests for each application indicated below:<br />
a. Each kind of sealant and joint substrate indicated.<br />
3. Notify COTR seven days in advance of dates and times when test joints will be erected.<br />
4. Arrange for tests to take place with joint-sealant manufacturer's technical representative<br />
present.<br />
a. Test Method: Test joint sealants according to Method A, Field-Applied Sealant<br />
Joint Hand Pull Tab, in Appendix X1 in ASTM C 1193 or Method A, Tail<br />
Procedure, in ASTM C 1521.<br />
1) For joints with dissimilar substrates, verify adhesion to each substrate<br />
separately; extend cut along one side, verifying adhesion to opposite side.<br />
Repeat procedure for opposite side.<br />
5. Report whether sealant failed to adhere to joint substrates or tore cohesively. Include<br />
data on pull distance used to test each kind of product and joint substrate. For sealants<br />
that fail adhesively, retest until satisfactory adhesion is obtained.<br />
6. Evaluation of Preconstruction Field-Adhesion-Test Results: Sealants not evidencing<br />
adhesive failure from testing, in absence of other indications of noncompliance with<br />
requirements, will be considered satisfactory. Do not use sealants that fail to adhere to<br />
joint substrates during testing.<br />
1.3 SUBMITTALS<br />
A. Product Data: For each joint-sealant product indicated.<br />
B. Samples for Initial Selection: Manufacturer's color charts consisting of strips of cured sealants<br />
showing the full range of colors available for each product exposed to view.<br />
C. Joint-Sealant Schedule: Include the following information:<br />
1. Joint-sealant application, joint location, and designation.<br />
2. Joint-sealant manufacturer and product name.<br />
3. Joint-sealant formulation.<br />
4. Joint-sealant color.<br />
D. Qualification Data (Information Only): For qualified Installer and testing agency.<br />
E. Product Certificates (Information Only): For each kind of joint sealant and accessory, from<br />
manufacturer.<br />
F. Sealant, Waterproofing, and Restoration Institute (SWRI) Validation Certificate (Information<br />
Only): For each sealant specified to be validated by SWRI's Sealant Validation Program.<br />
G. Preconstruction Compatibility and Adhesion Test Reports (Information Only): From sealant<br />
manufacturer, indicating the following:<br />
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1. Materials forming joint substrates and joint-sealant backings have been tested for<br />
compatibility and adhesion with joint sealants.<br />
2. Interpretation of test results and written recommendations for primers and substrate<br />
preparation needed for adhesion.<br />
H. Field-Adhesion Test Reports (Information Only): For each sealant application tested.<br />
I. Warranties: Sample of special warranties.<br />
1.4 QUALITY ASSURANCE<br />
A. Installer Qualifications: Manufacturer's authorized representative who is trained and approved<br />
for installation of units required for this Project.<br />
B. Source Limitations: Obtain each kind of joint sealant from single source from single<br />
manufacturer.<br />
C. Product Testing: Test joint sealants using a qualified testing agency.<br />
1. Testing Agency Qualifications: An independent testing agency qualified according to<br />
ASTM C 1021 to conduct the testing indicated.<br />
2. Test according to SWRI's Sealant Validation Program for compliance with requirements<br />
specified by reference to ASTM C 920 for adhesion and cohesion under cyclic<br />
movement, adhesion-in-peel, and indentation hardness.<br />
D. Mockups: Install sealant in mockups of assemblies specified in other Sections that are indicated<br />
to receive joint sealants specified in this Section. Use materials and installation methods<br />
specified in this Section.<br />
E. Preinstallation Conference: Conduct conference at Project site.<br />
1.5 PROJECT CONDITIONS<br />
A. Do not proceed with installation of joint sealants under the following conditions:<br />
1. When ambient and substrate temperature conditions are outside limits permitted by jointsealant<br />
manufacturer or are below 40 deg F.<br />
2. When joint substrates are wet.<br />
3. Where joint widths are less than those allowed by joint-sealant manufacturer for<br />
applications indicated.<br />
4. Where contaminants capable of interfering with adhesion have not yet been removed<br />
from joint substrates.<br />
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1.6 WARRANTY<br />
A. Special Installer's Warranty: Manufacturer's standard form in which Installer agrees to repair or<br />
replace joint sealants that do not comply with performance and other requirements specified in<br />
this Section within specified warranty period.<br />
1. Warranty Period: Two years from date of Substantial Completion.<br />
B. Special Manufacturer's Warranty: Manufacturer's standard form in which joint-sealant<br />
manufacturer agrees to furnish joint sealants to repair or replace those that do not comply with<br />
performance and other requirements specified in this Section within specified warranty period.<br />
1. Warranty Period: 10 years from date of Substantial Completion.<br />
C. Special warranties specified in this article exclude deterioration or failure of joint sealants from<br />
the following:<br />
1. Movement of the structure caused by structural settlement or errors attributable to design<br />
or construction resulting in stresses on the sealant exceeding sealant manufacturer's<br />
written specifications for sealant elongation and compression.<br />
2. Disintegration of joint substrates from natural causes exceeding design specifications.<br />
3. Mechanical damage caused by individuals, tools, or other outside agents.<br />
4. Changes in sealant appearance caused by accumulation of dirt or other atmospheric<br />
contaminants.<br />
PART 2 - PRODUCTS<br />
2.1 MATERIALS, GENERAL<br />
A. Compatibility: Provide joint sealants, backings, and other related materials that are compatible<br />
with one another and with joint substrates under conditions of service and application, as<br />
demonstrated by joint-sealant manufacturer, based on testing and field experience.<br />
B. VOC Content of Interior Sealants: Provide sealants and sealant primers for use inside the<br />
weatherproofing system that comply with the following limits for VOC content when calculated<br />
according to 40 CFR 59, Part 59, Subpart D (EPA Method 24):<br />
1. Architectural Sealants: 250 g/L.<br />
2. Sealant Primers for Nonporous Substrates: 250 g/L.<br />
3. Sealant Primers for Porous Substrates: 775 g/L.<br />
C. Liquid-Applied Joint Sealants: Comply with ASTM C 920 and other requirements indicated for<br />
each liquid-applied joint sealant specified, including those referencing ASTM C 920<br />
classifications for type, grade, class, and uses related to exposure and joint substrates.<br />
D. Stain-Test-Response Characteristics: Where sealants are specified to be nonstaining to porous<br />
substrates, provide products that have undergone testing according to ASTM C 1248 and have<br />
not stained porous joint substrates indicated for Project.<br />
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E. Colors of Exposed Joint Sealants: As selected by COTR from manufacturer's full range.<br />
2.2 SILICONE JOINT SEALANTS<br />
A. Single-Component, Nonsag, Neutral-Curing Silicone Joint Sealant: ASTM C 920, Type S,<br />
Grade NS, Class 100/50, for Use NT.<br />
1. Products: Subject to compliance with requirements, or as acceptable to The Authority,<br />
available products that may be incorporated into the Work include, but are not limited to,<br />
the following:<br />
a. Dow Corning Corporation; 790 or NS Parking Structure Sealant.<br />
b. GE Advanced Materials - Silicones; SilPruf LM SCS2700.<br />
c. Pecora Corporation; 301 NS, 311 NS, 890, or 90FTS.<br />
d. Sika Corporation, Construction Products Division; SikaSil-C990.<br />
e. Tremco Incorporated; Spectrem or Spectrem 800.<br />
B. Single-Component, Nonsag, Neutral-Curing Silicone Joint Sealant: ASTM C 920, Type S,<br />
Grade NS, Class 50, for Use NT.<br />
1. Products: Subject to compliance with requirements, or as acceptable to The Authority,<br />
available products that may be incorporated into the Work include, but are not limited to,<br />
the following:<br />
a. BASF Building Systems; Omniseal 50.<br />
b. Dow Corning Corporation; 756 SMS, 791, 795, or 995.<br />
c. GE Advanced Materials - Silicones; SilGlaze II SCS2800, SilPruf NB SCS9000,<br />
SilPruf SCS2000, or UltraPruf II SCS2900.<br />
d. Pecora Corporation; 864, 895, or 898.<br />
e. Polymeric Systems, Inc.; PSI-641.<br />
f. Sika Corporation, Construction Products Division; SikaSil-C995.<br />
g. Tremco Incorporated; Spectrem 2 or Spectrem 3.<br />
2.3 URETHANE JOINT SEALANTS<br />
A. Single-Component, Nonsag, Urethane Joint Sealant: ASTM C 920, Type S, Grade NS,<br />
Class 100/50, for Use NT.<br />
1. Products: Subject to compliance with requirements, or as acceptable to The Authority,<br />
available products that may be incorporated into the Work include, but are not limited to,<br />
the following:<br />
a. Sika Corporation, Construction Products Division; Sikaflex - 15LM.<br />
b. Tremco Incorporated; Vulkem 921, or Dymonic FC.<br />
B. Single-Component, Nonsag, Urethane Joint Sealant: ASTM C 920, Type S, Grade NS,<br />
Class 50, for Use NT.<br />
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1. Products: Subject to compliance with requirements, or as acceptable to The Authority,<br />
available products that may be incorporated into the Work include, but are not limited to,<br />
the following:<br />
a. Pacific Polymers International, Inc.; Elasto-Thane 230 LM Type II.<br />
b. Polymeric Systems, Inc.; PSI-901.<br />
2.4 PREFORMED JOINT SEALANTS<br />
A. Preformed Silicone Joint Sealants: Manufacturer's standard sealant consisting of precured lowmodulus<br />
silicone extrusion, in sizes to fit joint widths indicated, combined with a neutral-curing<br />
silicone sealant for bonding extrusions to substrates.<br />
1. Products: Subject to compliance with requirements, or as acceptable to The Authority,<br />
available products that may be incorporated into the Work include, but are not limited to,<br />
the following:<br />
a. Dow Corning Corporation; 123 Silicone Seal.<br />
b. GE Advanced Materials - Silicones; UltraSpan US1100.<br />
c. Pecora Corporation; Sil-Span.<br />
B. Preformed Foam Joint Sealant: Manufacturer's standard preformed, precompressed, open-cell<br />
foam sealant manufactured from urethane foam with minimum density of 10 lb/cu. ft. and<br />
impregnated with a nondrying, water-repellent agent. Factory produce in precompressed sizes<br />
in roll or stick form to fit joint widths indicated; coated on one side with a pressure-sensitive<br />
adhesive and covered with protective wrapping.<br />
1. Products: Subject to compliance with requirements, or as acceptable to The Authority,<br />
available products that may be incorporated into the Work include, but are not limited to,<br />
the following:<br />
a. Dayton Superior Specialty Chemicals; Polytite Standard.<br />
b. EMSEAL Joint Systems, Ltd.; Emseal 25V.<br />
c. Sandell Manufacturing Co., Inc.; Polyseal.<br />
d. Schul International, Inc.; Sealtite or Sealtite 50N.<br />
e. Willseal USA, LLC; Willseal 150 or Willseal 250.<br />
2.5 JOINT SEALANT BACKING<br />
A. General: Provide sealant backings of material that are nonstaining; are compatible with joint<br />
substrates, sealants, primers, and other joint fillers; and are approved for applications indicated<br />
by sealant manufacturer based on field experience and laboratory testing.<br />
B. Cylindrical Sealant Backings: ASTM C 1330, Type C (closed-cell material with a surface<br />
skin), Type O (open-cell material), Type B (bicellular material with a surface skin), or any of<br />
the preceding types, as approved in writing by joint-sealant manufacturer for joint application<br />
indicated, and of size and density to control sealant depth and otherwise contribute to producing<br />
optimum sealant performance.<br />
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C. Bond-Breaker Tape: Polyethylene tape or other plastic tape recommended by sealant<br />
manufacturer for preventing sealant from adhering to rigid, inflexible joint-filler materials or<br />
joint surfaces at back of joint. Provide self-adhesive tape where applicable.<br />
2.6 MISCELLANEOUS MATERIALS<br />
A. Primer: Material recommended by joint-sealant manufacturer where required for adhesion of<br />
sealant to joint substrates indicated, as determined from preconstruction joint-sealant-substrate<br />
tests and field tests.<br />
B. Cleaners for Nonporous Surfaces: Chemical cleaners acceptable to manufacturers of sealants<br />
and sealant backing materials, free of oily residues or other substances capable of staining or<br />
harming joint substrates and adjacent nonporous surfaces in any way, and formulated to<br />
promote optimum adhesion of sealants to joint substrates.<br />
C. Masking Tape: Nonstaining, nonabsorbent material compatible with joint sealants and surfaces<br />
adjacent to joints.<br />
PART 3 - EXECUTION<br />
3.1 EXAMINATION<br />
A. Examine joints indicated to receive joint sealants, with Installer present, for compliance with<br />
requirements for joint configuration, installation tolerances, and other conditions affecting jointsealant<br />
performance.<br />
B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />
3.2 PREPARATION<br />
A. Surface Cleaning of Joints: Clean out joints immediately before installing joint sealants to<br />
comply with joint-sealant manufacturer's written instructions and the following requirements:<br />
1. Remove all foreign material from joint substrates that could interfere with adhesion of<br />
joint sealant, including dust, paints (except for permanent, protective coatings tested and<br />
approved for sealant adhesion and compatibility by sealant manufacturer), old joint<br />
sealants, oil, grease, waterproofing, water repellents, water, surface dirt, and frost.<br />
2. Clean porous joint substrate surfaces by brushing, grinding, mechanical abrading, or a<br />
combination of these methods to produce a clean, sound substrate capable of developing<br />
optimum bond with joint sealants. Remove loose particles remaining after cleaning<br />
operations above by vacuuming or blowing out joints with oil-free compressed air.<br />
Porous joint substrates include the following:<br />
a. Concrete.<br />
b. Masonry.<br />
c. Exterior insulation and finish systems.<br />
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3. Remove laitance and form-release agents from concrete.<br />
4. Clean nonporous joint substrate surfaces with chemical cleaners or other means that do<br />
not stain, harm substrates, or leave residues capable of interfering with adhesion of joint<br />
sealants. Nonporous joint substrates include the following:<br />
a. Metal.<br />
b. Glass.<br />
B. Joint Priming: Prime joint substrates where recommended by joint-sealant manufacturer or as<br />
indicated by preconstruction joint-sealant-substrate tests or prior experience. Apply primer to<br />
comply with joint-sealant manufacturer's written instructions. Confine primers to areas of jointsealant<br />
bond; do not allow spillage or migration onto adjoining surfaces.<br />
C. Masking Tape: Use masking tape where required to prevent contact of sealant or primer with<br />
adjoining surfaces that otherwise would be permanently stained or damaged by such contact or<br />
by cleaning methods required to remove sealant smears. Remove tape immediately after tooling<br />
without disturbing joint seal.<br />
3.3 INSTALLATION OF JOINT SEALANTS<br />
A. General: Comply with joint-sealant manufacturer's written installation instructions for products<br />
and applications indicated, unless more stringent requirements apply.<br />
B. Sealant Installation Standard: Comply with recommendations in ASTM C 1193 for use of joint<br />
sealants as applicable to materials, applications, and conditions indicated.<br />
C. Install sealant backings of kind indicated to support sealants during application and at position<br />
required to produce cross-sectional shapes and depths of installed sealants relative to joint<br />
widths that allow optimum sealant movement capability.<br />
1. Do not leave gaps between ends of sealant backings.<br />
2. Do not stretch, twist, puncture, or tear sealant backings.<br />
3. Remove absorbent sealant backings that have become wet before sealant application and<br />
replace them with dry materials.<br />
D. Install bond-breaker tape behind sealants where sealant backings are not used between sealants<br />
and backs of joints.<br />
E. Install sealants using proven techniques that comply with the following and at the same time<br />
backings are installed:<br />
1. Place sealants so they directly contact and fully wet joint substrates.<br />
2. Completely fill recesses in each joint configuration.<br />
3. Produce uniform, cross-sectional shapes and depths relative to joint widths that allow<br />
optimum sealant movement capability.<br />
F. Tooling of Nonsag Sealants: Immediately after sealant application and before skinning or<br />
curing begins, tool sealants according to requirements specified in subparagraphs below to form<br />
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smooth, uniform beads of configuration indicated; to eliminate air pockets; and to ensure<br />
contact and adhesion of sealant with sides of joint.<br />
1. Remove excess sealant from surfaces adjacent to joints.<br />
2. Use tooling agents that are approved in writing by sealant manufacturer and that do not<br />
discolor sealants or adjacent surfaces.<br />
3. Provide concave joint profile per Figure 8A in ASTM C 1193, unless otherwise<br />
indicated.<br />
a. Use masking tape to protect surfaces adjacent to recessed tooled joints.<br />
G. Installation of Preformed Silicone-Sealant System: Comply with the following requirements:<br />
1. Apply masking tape to each side of joint, outside of area to be covered by sealant system.<br />
2. Apply silicone sealant to each side of joint to produce a bead of size complying with<br />
preformed silicone-sealant system manufacturer's written instructions and covering a<br />
bonding area of not less than 3/8 inch. Hold edge of sealant bead 1/4 inch inside masking<br />
tape.<br />
3. Within 10 minutes of sealant application, press silicone extrusion into sealant to wet<br />
extrusion and substrate. Use a roller to apply consistent pressure and ensure uniform<br />
contact between sealant and both extrusion and substrate.<br />
4. Complete installation of sealant system in horizontal joints before installing in vertical<br />
joints. Lap vertical joints over horizontal joints. At ends of joints, cut silicone extrusion<br />
with a razor knife.<br />
H. Installation of Preformed Foam Sealants: Install each length of sealant immediately after<br />
removing protective wrapping. Do not pull or stretch material. Produce seal continuity at ends,<br />
turns, and intersections of joints. For applications at low ambient temperatures, apply heat to<br />
sealant in compliance with sealant manufacturer's written instructions.<br />
3.4 CLEANING<br />
A. Clean off excess sealant or sealant smears adjacent to joints as the Work progresses by methods<br />
and with cleaning materials approved in writing by manufacturers of joint sealants and of<br />
products in which joints occur.<br />
3.5 PROTECTION<br />
A. Protect joint sealants during and after curing period from contact with contaminating substances<br />
and from damage resulting from construction operations or other causes so sealants are without<br />
deterioration or damage at time of Substantial Completion. If, despite such protection, damage<br />
or deterioration occurs, cut out and remove damaged or deteriorated joint sealants immediately<br />
so installations with repaired areas are indistinguishable from original work.<br />
3.6 JOINT-SEALANT SCHEDULE<br />
A. Joint-Sealant Application: Exterior joints in vertical surfaces and horizontal nontraffic surfaces.<br />
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1. Joint Locations:<br />
a. Joints between different materials listed above.<br />
b. Other joints as indicated.<br />
2. Silicone Joint Sealant: Single component, nonsag, neutral curing, Class 100/50 or Single<br />
component, nonsag, neutral curing, Class 50.<br />
3. Urethane Joint Sealant: Single component, nonsag, Class 100/50 or Single component,<br />
nonsag, Class 50.<br />
4. Preformed Joint Sealant: Preformed silicone or Preformed foam.<br />
5. Joint-Sealant Color: As selected by COTR from manufacturer's full range of colors.<br />
B. Joint-Sealant Application: Interior joints in vertical surfaces and horizontal nontraffic surfaces.<br />
1. Joint Locations:<br />
a. Perimeter joints of exterior openings where indicated.<br />
b. Perimeter joints between interior wall surfaces and frames of interior doors..<br />
c. Other joints as indicated.<br />
2. Silicone Joint Sealant: Single component, nonsag, neutral curing, Class 50.<br />
3. Urethane Joint Sealant: Single component, nonsag, Class 50.<br />
4. Joint-Sealant Color: As selected by COTR from manufacturer's full range of colors.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
B. Field Quality Control:<br />
1. Field-Adhesion Testing: Field test joint-sealant adhesion to joint substrates as follows:<br />
a. Extent of Testing: Test completed and cured sealant joints as follows:<br />
1) Perform 10 tests for the first 1000 feet of joint length for each kind of<br />
sealant and joint substrate.<br />
2) Perform 1 test for each 1000 feet of joint length thereafter or 1 test per each<br />
floor per elevation.<br />
b. Test Method: Test joint sealants according to Method A, Field-Applied Sealant<br />
Joint Hand Pull Tab, in Appendix X1 in ASTM C 1193.<br />
1) For joints with dissimilar substrates, verify adhesion to each substrate<br />
separately; extend cut along one side, verifying adhesion to opposite side.<br />
Repeat procedure for opposite side.<br />
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c. Inspect tested joints and report on the following:<br />
1) Whether sealants filled joint cavities and are free of voids.<br />
2) Whether sealant dimensions and configurations comply with specified<br />
requirements.<br />
3) Whether sealants in joints connected to pulled-out portion failed to adhere to<br />
joint substrates or tore cohesively. Include data on pull distance used to test<br />
each kind of product and joint substrate. Compare these results to determine<br />
if adhesion passes sealant manufacturer's field-adhesion hand-pull test<br />
criteria.<br />
d. Record test results in a field-adhesion-test log. Include dates when sealants were<br />
installed, names of persons who installed sealants, test dates, test locations,<br />
whether joints were primed, adhesion results and percent elongations, sealant fill,<br />
sealant configuration, and sealant dimensions.<br />
e. Repair sealants pulled from test area by applying new sealants following same<br />
procedures used originally to seal joints. Ensure that original sealant surfaces are<br />
clean and that new sealant contacts original sealant.<br />
2. Evaluation of Field-Adhesion Test Results: Sealants not evidencing adhesive failure<br />
from testing or noncompliance with other indicated requirements will be considered<br />
satisfactory. Remove sealants that fail to adhere to joint substrates during testing or to<br />
comply with other requirements. Retest failed applications until test results prove<br />
sealants comply with indicated requirements.<br />
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SECTION 08 11 13 - HOLLOW METAL DOORS AND FRAMES<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Standard hollow metal doors and frames.<br />
B. Related Sections:<br />
1. Division 08 Section "Door Hardware" for door hardware for hollow metal doors.<br />
2. Division 09 Sections "Interior Painting" and “High Performance Coatings.” for field<br />
painting hollow metal doors and frames.<br />
1.2 DEFINITIONS<br />
A. Minimum Thickness: Minimum thickness of base metal without coatings.<br />
B. Standard Hollow Metal Work: Hollow metal work fabricated according to ANSI/SDI A250.8.<br />
1.3 SUBMITTALS<br />
A. Product Data: For each type of product indicated. Include construction details, material<br />
descriptions, core descriptions, fire-resistance rating, temperature-rise ratings, and finishes.<br />
B. Shop Drawings: Include the following:<br />
1. Elevations of each door design.<br />
2. Details of doors, including vertical and horizontal edge details and metal thicknesses.<br />
3. Frame details for each frame type, including dimensioned profiles and metal thicknesses.<br />
4. Locations of reinforcement and preparations for hardware.<br />
5. Details of each different wall opening condition.<br />
6. Details of anchorages, joints, field splices, and connections.<br />
7. Details of accessories.<br />
8. Details of conduit and preparations for power, signal, and control systems.<br />
C. Other Action Submittals:<br />
1. Schedule: Provide a schedule of hollow metal work prepared by or under the supervision<br />
of supplier, using same reference numbers for details and openings as those on Drawings.<br />
Coordinate with door hardware schedule.<br />
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D. Product Test Reports (Information Only): Based on evaluation of comprehensive tests<br />
performed by a qualified testing agency, for each type of hollow metal door and frame<br />
assembly.<br />
1.4 QUALITY ASSURANCE<br />
A. Source Limitations: Obtain hollow metal work from single source from single manufacturer.<br />
B. Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are listed and labeled<br />
by a qualified testing agency, for fire-protection ratings indicated, based on testing at positive<br />
pressure according to NFPA 252 or UL 10C.<br />
1. Temperature-Rise Limit: At vertical exit enclosures and exit passageways, provide doors<br />
that have a maximum transmitted temperature end point of not more than 450 deg F<br />
above ambient after 30 minutes of standard fire-test exposure.<br />
C. Preinstallation Conference: Conduct conference at Project site.<br />
1.5 DELIVERY, STORAGE, AND HANDLING<br />
A. Deliver hollow metal work palletized, wrapped, or crated to provide protection during transit<br />
and Project-site storage. Do not use nonvented plastic.<br />
B. Deliver welded frames with two removable spreader bars across bottom of frames, tack welded<br />
to jambs and mullions.<br />
C. Store hollow metal work under cover at Project site. Place in stacks of five units maximum in a<br />
vertical position with heads up, spaced by blocking, on minimum 4-inch- high wood blocking.<br />
Do not store in a manner that traps excess humidity.<br />
1. Provide minimum 1/4-inch space between each stacked door to permit air circulation.<br />
1.6 PROJECT CONDITIONS<br />
A. Field Measurements: Verify actual dimensions of openings by field measurements before<br />
fabrication.<br />
1.7 COORDINATION<br />
A. Coordinate installation of anchorages for hollow metal frames. Furnish setting drawings,<br />
templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor<br />
bolts, and items with integral anchors. Deliver such items to Project site in time for installation.<br />
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PART 2 - PRODUCTS<br />
2.1 MANUFACTURERS<br />
A. Manufacturers: Subject to compliance with requirements, or as acceptable to The Authority,<br />
available manufacturers offering products that may be incorporated into the Work include, but<br />
are not limited to, the following:<br />
1. Ceco Door Products; an Assa Abloy Group company.<br />
2. Curries Company; an Assa Abloy Group company.<br />
3. Mesker Door Inc.<br />
4. Steelcraft; an Ingersoll-Rand company.<br />
5. Windsor Republic Doors.<br />
2.2 MATERIALS<br />
A. Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B; suitable<br />
for exposed applications.<br />
B. Frame Anchors: ASTM A 591/A 591M, Commercial Steel (CS), 40Z coating designation; mill<br />
phosphatized.<br />
1. For anchors built into exterior walls, steel sheet complying with ASTM A 1008/A 1008M<br />
or ASTM A 1011/A 1011M, hot-dip galvanized according to ASTM A 153/A 153M,<br />
Class B.<br />
C. Inserts, Bolts, and Fasteners: Hot-dip galvanized according to ASTM A 153/A 153M.<br />
D. Powder-Actuated Fasteners in Concrete: Fastener system of type suitable for application<br />
indicated, fabricated from corrosion-resistant materials, with clips or other accessory devices for<br />
attaching hollow metal frames of type indicated.<br />
E. Mineral-Fiber Insulation: ASTM C 665, Type I (blankets without membrane facing); consisting<br />
of fibers manufactured from slag or rock wool with 6- to 12-lb/cu. ft. density; with maximum<br />
flame-spread and smoke-development indexes of 25 and 50, respectively; passing ASTM E 136<br />
for combustion characteristics.<br />
F. Bituminous Coating: Cold-applied asphalt mastic, SSPC-Paint 12, compounded for 15-mil dry<br />
film thickness per coat. Provide inert-type noncorrosive compound free of asbestos fibers,<br />
sulfur components, and other deleterious impurities.<br />
2.3 STANDARD HOLLOW METAL DOORS<br />
A. General: Provide doors of design indicated, not less than thickness indicated; fabricated with<br />
smooth surfaces, without visible joints or seams on exposed faces unless otherwise indicated.<br />
Comply with ANSI/SDI A250.8.<br />
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1. Design: Flush panel.<br />
2. Core Construction: Manufacturer's standard kraft-paper honeycomb, polyurethane,<br />
polyisocyanurate, mineral-board, or vertical steel-stiffener core.<br />
a. Fire Door Core: As required to provide fire-protection and temperature-rise<br />
ratings indicated.<br />
b. Thermal-Rated (Insulated) Doors: Where indicated, provide doors fabricated with<br />
thermal-resistance value (R-value) of not less than 4.0 deg F x h x sq. ft./Btu when<br />
tested according to ASTM C 1363.<br />
1) Locations: Exterior doors and interior doors where indicated.<br />
3. Vertical Edges for Single-Acting Doors: Square edge.<br />
4. Top and Bottom Edges: Closed with flush or inverted 0.042-inch- thick, end closures or<br />
channels of same material as face sheets.<br />
5. Tolerances: Comply with SDI 117, "Manufacturing Tolerances for Standard Steel Doors<br />
and Frames."<br />
B. Interior Doors: Face sheets fabricated from cold-rolled steel sheet. Provide doors complying<br />
with requirements indicated below by referencing ANSI/SDI A250.8 for level and model and<br />
ANSI/SDI A250.4 for physical performance level:<br />
1. Level 3 and Physical Performance Level A (Extra Heavy Duty), Model 2 (Seamless).<br />
a. Width: 1-3/4 inches as indicated on Drawings.<br />
C. Hardware Reinforcement: Fabricate according to ANSI/SDI A250.6 with reinforcing plates<br />
from same material as door face sheets.<br />
D. Fabricate concealed stiffeners and hardware reinforcement from either cold- or hot-rolled steel<br />
sheet.<br />
2.4 STANDARD HOLLOW METAL FRAMES<br />
A. General: Comply with ANSI/SDI A250.8 and with details indicated for type and profile.<br />
B. Interior Frames: Fabricated from cold-rolled steel sheet unless metallic-coated sheet is<br />
indicated.<br />
1. Fabricate frames with mitered or coped corners.<br />
2. Fabricate frames as full profile welded unless otherwise indicated.<br />
3. Frames for Level 3 Steel Doors: 0.067-inch- thick steel sheet.<br />
C. Hardware Reinforcement: Fabricate according to ANSI/SDI A250.6 with reinforcement plates<br />
from same material as frames.<br />
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2.5 FRAME ANCHORS<br />
A. Jamb Anchors:<br />
1. Stud-Wall Type: Designed to engage stud, welded to back of frames; not less than 0.042<br />
inch thick.<br />
.<br />
B. Floor Anchors: Formed from same material as frames, not less than 0.042 inch thick, and as<br />
follows:<br />
1. Monolithic Concrete Slabs: Clip-type anchors, with two holes to receive fasteners.<br />
2.6 STOPS AND MOLDINGS<br />
A. Fixed Frame Moldings: Formed integral with hollow metal frames, a minimum of 5/8 inch high<br />
unless otherwise indicated.<br />
2.7 ACCESSORIES<br />
A. Ceiling Struts: Minimum 1/4-inch-thick by 1-inch- wide steel.<br />
2.8 FABRICATION<br />
A. Fabricate hollow metal work to be rigid and free of defects, warp, or buckle. Accurately form<br />
metal to required sizes and profiles, with minimum radius for thickness of metal. Where<br />
practical, fit and assemble units in manufacturer's plant. To ensure proper assembly at Project<br />
site, clearly identify work that cannot be permanently factory assembled before shipment.<br />
B. Tolerances: Fabricate hollow metal work to tolerances indicated in SDI 117.<br />
C. Hollow Metal Doors:<br />
1. Fire Door Cores: As required to provide fire-protection ratings indicated.<br />
D. Hollow Metal Frames:<br />
1. Welded Frames: Weld flush face joints continuously; grind, fill, dress, and make smooth,<br />
flush, and invisible.<br />
2. Provide countersunk, flat- or oval-head exposed screws and bolts for exposed fasteners<br />
unless otherwise indicated.<br />
3. Floor Anchors: Weld anchors to bottom of jambs and mullions with at least four spot<br />
welds per anchor.<br />
4. Jamb Anchors: Provide number and spacing of anchors as follows:<br />
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a. Stud-Wall Type: Locate anchors not more than 18 inches from top and bottom of<br />
frame. Space anchors not more than 32 inches o.c. and as follows:<br />
1) Four anchors per jamb from 60 to 90 inches high.<br />
2) Two anchors per head for frames greater than 42 inches wide and mounted<br />
in metal-stud partitions.<br />
5. Door Silencers: Except on weather-stripped doors, drill stops to receive door silencers as<br />
follows. Keep holes clear during construction.<br />
a. Single-Door Frames: Drill stop in strike jamb to receive three door silencers.<br />
E. Fabricate concealed stiffeners, edge channels, and hardware reinforcement from cold-rolled<br />
steel sheet.<br />
F. Hardware Preparation: Factory prepare hollow metal work to receive templated mortised<br />
hardware; include cutouts, reinforcement, mortising, drilling, and tapping according to the Door<br />
Hardware Schedule and templates furnished as specified in Division 08 Section "Door<br />
Hardware."<br />
1. Locate hardware as indicated, or if not indicated, according to ANSI/SDI A250.8.<br />
2. Reinforce doors and frames to receive nontemplated, mortised and surface-mounted door<br />
hardware.<br />
3. Comply with applicable requirements in ANSI/SDI A250.6 and ANSI/DHI A115 Series<br />
specifications for preparation of hollow metal work for hardware.<br />
4. Coordinate locations of conduit and wiring boxes for electrical connections with<br />
Division 26 and 28 Sections.<br />
2.9 STEEL FINISHES<br />
A. Prime Finish: Apply manufacturer's standard primer immediately after cleaning and pretreating.<br />
1. Shop Primer: Manufacturer's standard, fast-curing, lead- and chromate-free primer<br />
complying with ANSI/SDI A250.10 acceptance criteria; recommended by primer<br />
manufacturer for substrate; compatible with substrate and field-applied coatings despite<br />
prolonged exposure.<br />
PART 3 - EXECUTION<br />
3.1 EXAMINATION<br />
A. Examine substrates, areas, and conditions, with Installer present, for compliance with<br />
requirements for installation tolerances and other conditions affecting performance of the Work.<br />
B. Examine roughing-in for embedded and built-in anchors to verify actual locations before frame<br />
installation.<br />
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C. For the record, prepare written report, endorsed by Installer, listing conditions detrimental to<br />
performance of the Work.<br />
D. Proceed with installation only after unsatisfactory conditions have been corrected.<br />
3.2 PREPARATION<br />
A. Remove welded-in shipping spreaders installed at factory. Restore exposed finish by grinding,<br />
filling, and dressing, as required to make repaired area smooth, flush, and invisible on exposed<br />
faces.<br />
B. Prior to installation, adjust and securely brace welded hollow metal frames for squareness,<br />
alignment, twist, and plumbness to the following tolerances:<br />
1. Squareness: Plus or minus 1/16 inch, measured at door rabbet on a line 90 degrees from<br />
jamb perpendicular to frame head.<br />
2. Alignment: Plus or minus 1/16 inch, measured at jambs on a horizontal line parallel to<br />
plane of wall.<br />
3. Twist: Plus or minus 1/16 inch, measured at opposite face corners of jambs on parallel<br />
lines, and perpendicular to plane of wall.<br />
4. Plumbness: Plus or minus 1/16 inch, measured at jambs on a perpendicular line from<br />
head to floor.<br />
C. Drill and tap doors and frames to receive nontemplated, mortised, and surface-mounted door<br />
hardware.<br />
3.3 INSTALLATION<br />
A. General: Install hollow metal work plumb, rigid, properly aligned, and securely fastened in<br />
place; comply with Drawings and manufacturer's written instructions.<br />
B. Hollow Metal Frames: Install hollow metal frames of size and profile indicated. Comply with<br />
ANSI/SDI A250.11.<br />
1. Set frames accurately in position, plumbed, aligned, and braced securely until permanent<br />
anchors are set. After wall construction is complete, remove temporary braces, leaving<br />
surfaces smooth and undamaged.<br />
a. At fire-protection-rated openings, install frames according to NFPA 80.<br />
b. Where frames are fabricated in sections because of shipping or handling<br />
limitations, field splice at approved locations by welding face joint continuously;<br />
grind, fill, dress, and make splice smooth, flush, and invisible on exposed faces.<br />
c. Install door silencers in frames before grouting.<br />
d. Remove temporary braces necessary for installation only after frames have been<br />
properly set and secured.<br />
e. Check plumbness, squareness, and twist of frames as walls are constructed. Shim<br />
as necessary to comply with installation tolerances.<br />
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f. Field apply bituminous coating to backs of frames that are filled with grout<br />
containing antifreezing agents.<br />
2. Floor Anchors: Provide floor anchors for each jamb and mullion that extends to floor,<br />
and secure with postinstalled expansion anchors.<br />
a. Floor anchors may be set with powder-actuated fasteners instead of postinstalled<br />
expansion anchors if so indicated and approved on Shop Drawings.<br />
3. Metal-Stud Partitions: Solidly pack mineral-fiber insulation behind frames.<br />
4. Ceiling Struts: Extend struts vertically from top of frame at each jamb to overhead<br />
structural supports or substrates above frame unless frame is anchored to masonry or to<br />
other structural support at each jamb. Bend top of struts to provide flush contact for<br />
securing to supporting construction. Provide adjustable wedged or bolted anchorage to<br />
frame jamb members.<br />
5. Installation Tolerances: Adjust hollow metal door frames for squareness, alignment,<br />
twist, and plumb to the following tolerances:<br />
a. Squareness: Plus or minus 1/16 inch, measured at door rabbet on a line 90 degrees<br />
from jamb perpendicular to frame head.<br />
b. Alignment: Plus or minus 1/16 inch, measured at jambs on a horizontal line<br />
parallel to plane of wall.<br />
c. Twist: Plus or minus 1/16 inch, measured at opposite face corners of jambs on<br />
parallel lines, and perpendicular to plane of wall.<br />
d. Plumbness: Plus or minus 1/16 inch, measured at jambs at floor.<br />
C. Hollow Metal Doors: Fit hollow metal doors accurately in frames, within clearances specified<br />
below. Shim as necessary.<br />
1. Non-Fire-Rated Standard Steel Doors:<br />
a. Jambs and Head: 1/8 inch plus or minus 1/16 inch.<br />
b. Between Edges of Pairs of Doors: 1/8 inch plus or minus 1/16 inch.<br />
c. Between Bottom of Door and Top of Threshold: Maximum 3/8 inch.<br />
d. Between Bottom of Door and Top of Finish Floor (No Threshold): Maximum 3/4<br />
inch.<br />
2. Fire-Rated Doors: Install doors with clearances according to NFPA 80.<br />
3.4 ADJUSTING AND CLEANING<br />
A. Final Adjustments: Check and readjust operating hardware items immediately before final<br />
inspection. Leave work in complete and proper operating condition. Remove and replace<br />
defective work, including hollow metal work that is warped, bowed, or otherwise unacceptable.<br />
B. Remove grout and other bonding material from hollow metal work immediately after<br />
installation.<br />
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C. Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of<br />
prime coat and apply touchup of compatible air-drying, rust-inhibitive primer.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 08 31 13 - ACCESS DOORS AND FRAMES<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. This Section includes the following:<br />
1. Access doors and frames for walls and ceilings.<br />
B. Related Sections include the following:<br />
1. Division 04 Section "Unit Masonry" for anchoring and grouting access door frames set in<br />
masonry construction.<br />
2. Division 34 Section "Baggage Handling Equipment" for baggage handling equipment.<br />
1.2 SUBMITTALS<br />
A. Product Data: For each type of access door and frame indicated. Include construction<br />
details, fire ratings, materials, individual components and profiles, and finishes.<br />
B. Shop Drawings: Show fabrication and installation details of access doors and frames for each<br />
type of substrate. Include plans, elevations, sections, details, and attachments to other work.<br />
C. Access Door and Frame Schedule: Provide complete access door and frame schedule, including<br />
types, locations, sizes, latching or locking provisions, and other data pertinent to installation.<br />
D. Ceiling Coordination Drawings: Reflected ceiling plans, drawn to scale, on which ceilingmounted<br />
items including access doors and frames, lighting fixtures, diffusers, grilles, speakers,<br />
sprinklers, and special trim are shown and coordinated with each other.<br />
1.3 QUALITY ASSURANCE<br />
A. Source Limitations: Obtain each type of access door(s) and frame(s) through one source from a<br />
single manufacturer.<br />
B. Fire-Rated Access Doors and Frames: Units complying with NFPA 80 that are identical to<br />
access door and frame assemblies tested for fire-test-response characteristics per the following<br />
test method and that are listed and labeled by UL or another testing and inspecting agency<br />
acceptable to authorities having jurisdiction:<br />
1. NFPA 252 or UL 10B for vertical access doors and frames.<br />
2. ASTM E 119 or UL 263 for horizontal access doors and frames.<br />
C. Size Variations: Obtain COTR's acceptance of manufacturer's standard-size units, which may<br />
vary slightly from sizes indicated.<br />
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PART 2 - PRODUCTS<br />
2.1 STEEL MATERIALS<br />
A. Steel Sheet: Uncoated cold-rolled steel sheet substrate complying with<br />
ASTM A 1008/A 1008M, Commercial Steel (CS), exposed.<br />
B. Metallic-Coated Steel Sheet: ASTM A 653/A 653M, Commercial Steel (CS) with A60 zinciron-alloy<br />
(galvannealed) coating or G60 mill-phosphatized zinc coating; stretcher-leveled<br />
standard of flatness; with minimum thickness indicated representing specified thickness<br />
according to ASTM A 924/A 924M.<br />
C. Steel Finishes: Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal<br />
Products" for recommendations for applying and designating finishes.<br />
1. Surface Preparation for Steel Sheet: Clean surfaces to comply with SSPC-SP 1, "Solvent<br />
Cleaning," to remove dirt, oil, grease, or other contaminants that could impair paint bond.<br />
Remove mill scale and rust, if present, from uncoated steel, complying with SSPC-<br />
SP 5/NACE No. 1, "White Metal Blast Cleaning," or SSPC-SP 8, "Pickling."<br />
2. Surface Preparation for Metallic-Coated Steel Sheet: Clean surfaces with nonpetroleum<br />
solvent so surfaces are free of oil and other contaminants. After cleaning, apply a<br />
conversion coating suited to the organic coating to be applied over it. Clean welds,<br />
mechanical connections, and abraded areas, and apply galvanizing repair paint specified<br />
below to comply with ASTM A 780.<br />
a. Galvanizing Repair Paint: High-zinc-dust-content paint for regalvanizing welds in<br />
steel, complying with SSPC-Paint 20.<br />
3. Factory-Primed Finish: Apply shop primer immediately after cleaning and pretreating.<br />
2.2 ACCESS DOORS AND FRAMES FOR WALLS AND CEILINGS<br />
A. Available Manufacturers: Subject to compliance with requirements, or as acceptable to The<br />
Authority, manufacturers offering products that may be incorporated into the Work include, but<br />
are not limited to, the following:<br />
1. Dur-Red Products.<br />
2. J. L. Industries, Inc.<br />
3. Karp Associates, Inc.<br />
4. Larsen's Manufacturing Company.<br />
5. Milcor Inc.<br />
6. Nystrom, Inc.<br />
B. Fire-Rated, Insulated, Flush Access Doors and Frames with Exposed Trim: Fabricated from<br />
metallic-coated steel sheet.<br />
1. Locations: Wall surfaces.<br />
2. Fire-Resistance Rating: Not less than that of adjacent construction.<br />
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3. Temperature Rise Rating: 250 deg F at the end of 30 minutes.<br />
4. Door: Flush panel with a core of mineral-fiber insulation enclosed in sheet metal with a<br />
minimum thickness of 0.036-inch.<br />
5. Frame: Minimum 0.060-inch thick sheet metal with 1-1/4-inch wide, surface-mounted<br />
trim.<br />
6. Hinges: Continuous piano.<br />
7. Automatic Closer: Spring type.<br />
8. Latch: Self-latching device operated by flush key with interior release.<br />
2.3 FABRICATION<br />
A. General: Provide access door and frame assemblies manufactured as integral units ready for<br />
installation.<br />
B. Metal Surfaces: For metal surfaces exposed to view in the completed Work, provide materials<br />
with smooth, flat surfaces without blemishes. Do not use materials with exposed pitting, seam<br />
marks, roller marks, rolled trade names, or roughness.<br />
C. Doors and Frames: Grind exposed welds smooth and flush with adjacent surfaces. Furnish<br />
attachment devices and fasteners of type required to secure access panels to types of supports<br />
indicated.<br />
1. Exposed Flanges: As indicated.<br />
2. Provide mounting holes in frames for attachment of units to metal framing.<br />
3. Provide mounting holes in frame for attachment of masonry anchors. Furnish adjustable<br />
metal masonry anchors.<br />
D. Latching Mechanisms: Furnish number required to hold doors in flush, smooth plane when<br />
closed.<br />
PART 3 - EXECUTION<br />
3.1 INSTALLATION<br />
A. Comply with manufacturer's written instructions for installing access doors and frames.<br />
B. Set frames accurately in position and attach securely to supports with plane of face panels<br />
aligned with adjacent finish surfaces.<br />
C. Install doors flush with adjacent finish surfaces or recessed to receive finish material.<br />
3.2 ADJUSTING AND CLEANING<br />
A. Adjust doors and hardware after installation for proper operation.<br />
B. Remove and replace doors and frames that are warped, bowed, or otherwise damaged.<br />
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PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 08 71 00 - DOOR HARDWARE<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. This Section includes the following:<br />
1. Commercial door hardware for the following:<br />
a. Swinging doors.<br />
2. Cylinders for doors specified in other Sections.<br />
B. Related Sections include the following:<br />
1. Division 08 Section "Hollow Metal Doors and Frames".<br />
2. Division 08 Section "Access Doors and Frames" for access door hardware.<br />
C. Products furnished, but not installed, under this Section include the following. Coordinating,<br />
purchasing, delivering, and scheduling remain requirements of this Section.<br />
1. Permanent cores to be installed by The Authority’s Locksmith.<br />
1.2 DOOR HARDWARE ALLOWANCE<br />
A. The Contractor shall provide the specified permanent interchangeable lockset cores and keys to<br />
The Authority’s Locksmith. After construction work is complete, The Authority’s Locksmith<br />
shall remove the construction cores and shall install an airport master-keyed lock core. The<br />
services of The Authority’s Locksmith shall be the responsibility of the Contractor.<br />
1.3 SUBMITTALS<br />
A. Product Data: Include construction and installation details, material descriptions, dimensions of<br />
individual components and profiles, and finishes.<br />
B. Samples for Initial Selection: For each finish, color, and texture required for each type of door<br />
hardware indicated.<br />
C. Product Certificates (Information Only): For electrified door hardware, signed by product<br />
manufacturer.<br />
1. Certify that door hardware approved for use on types and sizes of labeled fire doors<br />
complies with listed fire door assemblies.<br />
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D. Qualification Data (Information Only): For Architectural Hardware Consultant.<br />
E. Maintenance Data: For each type of door hardware to include in maintenance manuals. Include<br />
final hardware schedule.<br />
F. Warranty: Special warranty specified in this Section.<br />
G. Other Action Submittals:<br />
1. Door Hardware Sets: Prepared by or under the supervision of Architectural Hardware<br />
Consultant, detailing fabrication and assembly of door hardware, as well as procedures<br />
and diagrams. Coordinate the final door hardware sets with doors, frames, and related<br />
work to ensure proper size, thickness, hand, function, and finish of door hardware.<br />
a. Format: Comply with scheduling sequence and vertical format in DHI's<br />
"Sequence and Format for the Hardware Schedule." Double space entries, and<br />
number and date each page. Use same door numbers as in the Contract<br />
Documents.<br />
b. Content: Include the following information:<br />
1) Identification number, location, hand, fire rating, and material of each door<br />
and frame.<br />
2) Type, style, function, size, quantity, and finish of each door hardware<br />
item. Include description and function of each lockset and exit device.<br />
3) Complete designations of every item required for each door or opening<br />
including name and manufacturer.<br />
4) Fastenings and other pertinent information.<br />
5) Location of each door hardware set, cross-referenced to Drawings, both on<br />
floor plans and in door and frame schedule.<br />
6) Explanation of abbreviations, symbols, and codes contained in schedule.<br />
7) Mounting locations for door hardware.<br />
8) Door and frame sizes and materials.<br />
9) Description of each electrified door hardware function, including location,<br />
sequence of operation, and interface with other building control systems.<br />
a) Sequence of Operation: Include description of component functions<br />
that occur in the following situations: authorized person wants to<br />
enter; authorized person wants to exit; unauthorized person wants to<br />
enter; unauthorized person wants to exit.<br />
10) List of related door devices specified in other Sections for each door and<br />
frame.<br />
c. Submittal Sequence: Submit the final door hardware sets at earliest possible date,<br />
particularly where approval of the door hardware sets must precede fabrication of<br />
other work that is critical in Project construction schedule. Include Product Data,<br />
Samples, Shop Drawings of other work affected by door hardware, and other<br />
information essential to the coordinated review of the door hardware sets.<br />
d. Submittal Sequence: Submit initial draft of final schedule along with essential<br />
Product Data to facilitate the fabrication of other work that is critical in Project<br />
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construction schedule. Submit the final door hardware sets after Samples, Product<br />
Data, coordination with Shop Drawings of other work, delivery schedules, and<br />
similar information has been completed and accepted.<br />
2. Keying Schedule: Contractor shall provide construction keying. The permanent keying<br />
will be provided by The Authority’s Locksmith. Contractor shall be responsible for the<br />
cost of final keying.<br />
1.4 QUALITY ASSURANCE<br />
A. Installer Qualifications: An employer of workers trained and approved by lock manufacturer.<br />
1. Installer's responsibilities include supplying and installing door hardware and providing a<br />
qualified Architectural Hardware Consultant available during the course of the Work to<br />
consult with Contractor and COTR about door hardware.<br />
2. Installer shall have warehousing facilities in Project's vicinity.<br />
3. Scheduling Responsibility: Preparation of door hardware schedules.<br />
4. Engineering Responsibility: Preparation of data for electrified door hardware, including<br />
Shop Drawings, based on testing and engineering analysis of manufacturer's standard<br />
units in assemblies similar to those indicated for this Project.<br />
B. Architectural Hardware Consultant Qualifications: A person who is currently certified by DHI<br />
as an Architectural Hardware Consultant and who is experienced in providing consulting<br />
services for door hardware installations that are comparable in material, design, and extent to<br />
that indicated for this Project.<br />
C. Source Limitations: Obtain each type and variety of door hardware from a single manufacturer,<br />
unless otherwise indicated.<br />
D. Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are listed and labeled<br />
by a testing and inspecting agency acceptable to authorities having jurisdiction, for fire ratings<br />
indicated, based on testing according to NFPA 252.<br />
1. Test Pressure: After 5 minutes into the test, neutral pressure level in furnace shall be<br />
established at 40 inches or less above the sill.<br />
E. Preinstallation Conference: Conduct conference at Project site to comply with requirements in<br />
Division 01 Section "Project Management and Coordination."<br />
1.5 DELIVERY, STORAGE, AND HANDLING<br />
A. Inventory door hardware on receipt and provide secure lock-up for door hardware delivered to<br />
Project site.<br />
B. Tag each item or package separately with identification related to the final door hardware sets,<br />
and include basic installation instructions, templates, and necessary fasteners with each item or<br />
package.<br />
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C. Deliver permanent cores and keys to The Authority’s Locksmith for subsequent final keying<br />
and installation.<br />
1.6 COORDINATION<br />
A. Templates: Distribute door hardware templates for doors, frames, and other work specified to<br />
be factory prepared for installing door hardware. Check Shop Drawings of other work to<br />
confirm that adequate provisions are made for locating and installing door hardware to comply<br />
with indicated requirements.<br />
1.7 WARRANTY<br />
A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or<br />
replace components of door hardware that fail in materials or workmanship within specified<br />
warranty period.<br />
1. Failures include, but are not limited to, the following:<br />
a. Structural failures including excessive deflection, cracking, or breakage.<br />
b. Faulty operation of operators and door hardware.<br />
c. Deterioration of metals, metal finishes, and other materials beyond normal<br />
weathering and use.<br />
2. Warranty Period: Three years from date of Substantial Completion, except as follows:<br />
a. Exit Devices: Two years from date of Substantial Completion.<br />
b. Manual Closers: 10 years from date of Substantial Completion.<br />
1.8 MAINTENANCE SERVICE<br />
A. Maintenance Tools and Instructions: Furnish a complete set of specialized tools and<br />
maintenance instructions as needed for the Authorities' continued adjustment, maintenance, and<br />
removal and replacement of door hardware.<br />
B. Maintenance Service: Beginning at Substantial Completion, provide six months' full<br />
maintenance by skilled employees of door hardware Installer. Include quarterly preventive<br />
maintenance, repair or replacement of worn or defective components, lubrication, cleaning, and<br />
adjusting as required for proper door hardware operation. Provide parts and supplies same as<br />
those used in the manufacture and installation of original products.<br />
1.9 EXTRA MATERIALS<br />
A. Furnish full-size units of door hardware described below, before installation begins, that match<br />
products installed and that are packaged with protective covering for storage and identified with<br />
labels describing contents.<br />
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1. Door Hardware<br />
3 Pair Hinges<br />
1 Ea. Lockset (Storeroom) BEST, 35H 7 EW 15 H 630<br />
1 Ea. Lockset (Office) BEST, 35H 7 AW 15 H 630<br />
3 Ea. Cylinders BEST, 1E-74 626<br />
3 Ea. Closer<br />
1 Ea. Kickplate<br />
1 Ea. Wall Stop<br />
1 Set Flushbolt<br />
1 Ea. Dustproof Strike<br />
1 Ea. Pull<br />
1 Ea. Roller Catches<br />
PART 2 - PRODUCTS<br />
2.1 SCHEDULED DOOR HARDWARE<br />
A. General: Provide door hardware for each door to comply with requirements in this Section, or<br />
as acceptable to The Authority, and door hardware sets indicated in Part 3 "Door Hardware<br />
Sets" Article.<br />
1. Door Hardware Sets: Provide quantity, item, size, finish or color indicated, and products<br />
equivalent in function and comparable in quality to named products except where noted<br />
as no exception.<br />
B. Designations: Requirements for design, grade, function, finish, size, and other distinctive<br />
qualities of each type of door hardware are indicated in Part 3 "Door Hardware Sets" Article.<br />
Products are identified by using door hardware designations, as follows:<br />
1. Named Manufacturers' Products: Manufacturer and product designation are listed for<br />
each door hardware type required for the purpose of establishing minimum requirements.<br />
Manufacturers' names are abbreviated in Part 3 "Door Hardware Sets" Article.<br />
2. References to BHMA Standards: Provide products complying with these standards and<br />
requirements for description, quality, and function.<br />
C. In other Part 2 articles where titles below introduce lists, the following requirements apply to<br />
product selection:<br />
1. Available Manufacturers: Subject to compliance with requirements, or as acceptable to<br />
The Authority, manufacturers offering products that may be incorporated into the Work<br />
include, but are not limited to, manufacturers specified except where specified “no<br />
substitutions.”<br />
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2.2 HINGES, GENERAL<br />
A. Quantity: Provide the following, unless otherwise indicated:<br />
1. Three Hinges: For doors with heights 61 to 90 inches.<br />
B. Template Requirements: Except for hinges and pivots to be installed entirely (both leaves) into<br />
wood doors and frames, provide only template-produced units.<br />
C. Hinge Weight: Unless otherwise indicated, provide the following:<br />
1. Doors with Closers: Antifriction-bearing hinges.<br />
2. Interior Doors: Standard-weight hinges.<br />
D. Hinge Base Metal: Unless otherwise indicated, provide the following:<br />
1. Interior Hinges: Stainless steel, with stainless-steel pin.<br />
2. Hinges for Fire-Rated Assemblies: Stainless steel, with stainless-steel pin.<br />
E. Hinge Options: Where indicated in door hardware sets or on Drawings:<br />
1. Nonremovable Pins: Provide set screw in hinge barrel that, when tightened into a groove<br />
in hinge pin, prevents removal of pin while door is closed; for outswinging exterior and<br />
interior doors.<br />
2. Corners: Square.<br />
F. Fasteners: Comply with the following:<br />
1. Machine Screws: For metal doors and frames. Install into drilled and tapped holes.<br />
2.3 HINGES<br />
A. Butts and Hinges: BHMA A156.1.<br />
B. Template Hinge Dimensions: BHMA A156.7.<br />
C. Available Manufacturers:<br />
1. Baldwin Hardware Corporation (BH).<br />
2. Bommer Industries, Inc. (BI).<br />
3. Hager Companies (HAG).<br />
4. Lawrence Brothers, Inc. (LB).<br />
5. McKinney Products Company; an ASSA ABLOY Group company (MCK).<br />
6. Stanley Commercial Hardware; Div. of The Stanley Works (STH).<br />
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2.4 LOCKS AND LATCHES, GENERAL<br />
A. Accessibility Requirements: Where indicated to comply with accessibility requirements,<br />
comply with the U.S. Architectural & Transportation Barriers Compliance Board's "Americans<br />
with Disabilities Act (ADA), Accessibility Guidelines for Buildings and Facilities (ADAAG),"<br />
ANSI A117.1, and FED-STD-795, "Uniform Federal Accessibility Standards."<br />
1. Provide operating devices that do not require tight grasping, pinching, or twisting of the<br />
wrist and that operate with a force of not more than 5 lbf.<br />
B. Latches and Locks for Means of Egress Doors: Comply with NFPA 101. Latches shall not<br />
require more than 15 lbf to release the latch. Locks shall not require use of a key, tool, or<br />
special knowledge for operation.<br />
C. Electrified Locking Devices: BHMA A156.25.<br />
D. Lock Trim:<br />
1. Levers: Wrought.<br />
2. Escutcheons (Roses): Wrought.<br />
3. Lockset Designs: BEST (Style 15 lever, Style H rose) no exceptions.<br />
E. Lock Throw: Comply with testing requirements for length of bolts required for labeled fire<br />
doors, and as follows:<br />
1. Mortise Locks: Minimum 3/4-inch latchbolt throw.<br />
F. Backset: 2-3/4 inches, unless otherwise indicated.<br />
G. Strikes: Manufacturer's standard strike with strike box for each latchbolt or lock bolt, with<br />
curved lip extended to protect frame, finished to match door hardware set, and as follows:<br />
1. Strikes for Mortise Locks and Latches: BHMA A156.13.<br />
2. Aluminum-Frame Strike Box: Manufacturer's special strike box fabricated for aluminum<br />
framing.<br />
2.5 MECHANICAL LOCKS AND LATCHES<br />
A. Lock Functions: Function numbers and descriptions indicated in door hardware sets comply<br />
with the following:<br />
1. Mortise Locks: BHMA A156.13.<br />
B. Mortise Locks: Stamped steel case with steel or brass parts; BHMA A156.13, Grade 1;<br />
Series 1000.<br />
1. Available Manufacturer (No Exception):<br />
a. Best Access Systems; Div. of The Stanley Works (BAS).<br />
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2.6 DOOR BOLTS<br />
A. Bolt Throw: Comply with testing requirements for length of bolts required for labeled fire<br />
doors, and as follows:<br />
1. Mortise Flush Bolts: Minimum 3/4-inch throw.<br />
B. Dustproof Strikes: BHMA A156.16, Grade 1.<br />
C. Manual Flush Bolts: BHMA A156.16, Grade 1; designed for mortising into door edge.<br />
1. Available Manufacturers:<br />
a. Adams Rite Manufacturing Co. (ARM).<br />
b. Glynn-Johnson; an Ingersoll-Rand Company (GJ).<br />
c. IVES Hardware; an Ingersoll-Rand Company (IVS).<br />
d. Stanley Commercial Hardware; Div. of The Stanley Works (STH).<br />
2.7 LOCK CYLINDERS<br />
A. Standard Lock Cylinders: BHMA A156.5, Grade 1.<br />
1. High-Security Lock Cylinders: BHMA A156.30, Grade 1.<br />
B. Cylinders: Manufacturer's standard tumbler type, constructed from brass or bronze, stainless<br />
steel, or nickel silver, and complying with the following:<br />
1. Number of Pins: Seven.<br />
2. Mortise Type: Threaded cylinders with rings and straight- or clover-type cam.<br />
a. High-Security Grade: BHMA A156.5, Grade 1A, listed and labeled as complying<br />
with pick- and drill-resistant testing requirements in UL 437 (Suffix A).<br />
C. Permanent Cores: Manufacturer's standard; finish face to match lockset; complying with the<br />
following:<br />
1. Interchangeable Cores: Core insert, removable by use of a special key; usable with other<br />
manufacturers' cylinders.<br />
D. Construction Keying: Comply with the following:<br />
1. Construction Cores: Provide construction cores that are replaceable by permanent cores.<br />
Provide 10 construction master keys.<br />
a. Furnish permanent cores to The Authority’s Locksmith for installation.<br />
E. Manufacturer: Same manufacturer as for locks and latches.<br />
F. Available Manufacturer (No Exception):<br />
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1. Best Access Systems; Div. of The Stanley Works (BAS).<br />
2.8 KEYING<br />
A. Keying System:<br />
1. The Contractor shall provide the specified permanent interchangeable lockset cores and<br />
keys to The Authority’s Locksmith. The Authority’s Locksmith will re-pin cylinders into<br />
The Authority’s master key system. After construction work is complete, The<br />
Authority’s Locksmith shall remove the construction cores and shall install an airport<br />
master-keyed lock core.<br />
B. Keys: Nickel silver.<br />
1. Stamping: Permanently inscribe each key with a visual key control number and include<br />
the following notation:<br />
a. Notation: "DO NOT DUPLICATE."<br />
2. Quantity: In addition to one extra key blank for each lock, provide the following:<br />
a. Cylinder Change Keys: Three.<br />
b. Master Keys: Five.<br />
c. Grand Master Keys: Five.<br />
d. Great-Grand Master Keys: Five.<br />
2.9 OPERATING TRIM<br />
A. Standard: BHMA A156.6.<br />
B. Materials: Fabricate from stainless steel, unless otherwise indicated.<br />
C. Available Manufacturers:<br />
1. Burns Manufacturing Incorporated (BM).<br />
2. Hager Companies (HAG).<br />
3. IVES Hardware; an Ingersoll-Rand Company (IVS).<br />
4. Rockwood Manufacturing Company (RM).<br />
2.10 PROTECTIVE TRIM UNITS<br />
A. Size: 1-1/2 inches less than door width on push side and 1/2-inch less than door width on pull<br />
side, by height specified in door hardware sets.<br />
B. Fasteners: Manufacturer's standard machine or self-tapping screws.<br />
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C. Metal Protective Trim Units: BHMA A156.6; beveled top and 2 sides; fabricated from the<br />
following material:<br />
1. Material: 0.050-inch- thick stainless steel.<br />
2. Available Manufacturers:<br />
a. Baldwin Hardware Corporation (BH).<br />
b. Hager Companies (HAG).<br />
c. IVES Hardware; an Ingersoll-Rand Company (IVS).<br />
d. Rockwood Manufacturing Company (RM).<br />
2.11 STOPS AND HOLDERS<br />
A. Stops and Bumpers: BHMA A156.16, Grade 1.<br />
1. Provide wall stops for doors unless floor or other type stops are scheduled or indicated.<br />
Do not mount floor stops where they will impede traffic. Where floor or wall stops are<br />
not appropriate, provide overhead holders.<br />
B. Silencers for Metal Door Frames: BHMA A156.16, Grade 1; neoprene or rubber, minimum<br />
diameter 1/2-inch; fabricated for drilled-in application to frame.<br />
C. Available Manufacturers:<br />
1. Baldwin Hardware Corporation (BH).<br />
2. Glynn-Johnson; an Ingersoll-Rand Company (GJ).<br />
3. Hager Companies (HAG).<br />
4. IVES Hardware; an Ingersoll-Rand Company (IVS).<br />
5. Rockwood Manufacturing Company (RM).<br />
6. SARGENT Manufacturing Company; an ASSA ABLOY Group company (SGT).<br />
7. Stanley Commercial Hardware; Div. of The Stanley Works (STH).<br />
2.12 DOOR GASKETING<br />
A. Standard: BHMA A156.22. Listed under Category J in BHMA's "Certified Product Directory."<br />
B. General: Provide continuous weather-strip gasketing on exterior doors and provide smoke,<br />
light, or sound gasketing on interior doors where indicated or scheduled. Provide noncorrosive<br />
fasteners for exterior applications and elsewhere as indicated.<br />
1. Perimeter Gasketing: Apply to head and jamb, forming seal between door and frame.<br />
2. Meeting Stile Gasketing: Fasten to meeting stiles, forming seal when doors are closed.<br />
3. Door Bottoms: Apply to bottom of door, forming seal with threshold when door is<br />
closed.<br />
C. Air Leakage: Not to exceed 0.50 cfm per foot of crack length for gasketing other than for<br />
smoke control, as tested according to ASTM E 283.<br />
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D. Fire-Labeled Gasketing: Assemblies complying with NFPA 80 that are listed and labeled by a<br />
testing and inspecting agency acceptable to authorities having jurisdiction, for fire ratings<br />
indicated, based on testing according to NFPA 252.<br />
1. Test Pressure: After 5 minutes into the test, neutral pressure level in furnace shall be<br />
established at 40 inches or less above the sill.<br />
E. Replaceable Seal Strips: Provide only those units where resilient or flexible seal strips are<br />
easily replaceable and readily available from stocks maintained by manufacturer.<br />
F. Gasketing Materials: ASTM D 2000 and AAMA 701/702.<br />
G. Available Manufacturers:<br />
1. Hager Companies (HAG).<br />
2. M-D Building Products, Inc. (MD).<br />
3. National Guard Products (NGP).<br />
4. Pemko Manufacturing Co. (PEM).<br />
5. Reese Enterprises (RE).<br />
6. Sealeze; a unit of Jason Incorporated (SEL).<br />
7. Zero International (ZRO).<br />
2.13 THRESHOLDS<br />
A. Standard: BHMA A156.21. Listed under Category J in BHMA's "Certified Product Directory."<br />
B. Available Manufacturers:<br />
1. National Guard Products (NGP).<br />
2. Pemko Manufacturing Co. (PEM).<br />
3. Reese Enterprises (RE).<br />
4. Sealeze; a unit of Jason Incorporated (SEL).<br />
5. Zero International (ZRO).<br />
2.14 FABRICATION<br />
A. Manufacturer's Nameplate: Do not provide products that have manufacturer's name or trade<br />
name displayed in a visible location except in conjunction with required fire-rated labels and as<br />
otherwise approved by COTR.<br />
1. Manufacturer's identification is permitted on rim of lock cylinders only.<br />
B. Base Metals: Produce door hardware units of base metal, fabricated by forming method<br />
indicated, using manufacturer's standard metal alloy, composition, temper, and hardness.<br />
Furnish metals of a quality equal to or greater than that of specified door hardware units and<br />
BHMA A156.18. Do not furnish manufacturer's standard materials or forming methods if<br />
different from specified standard.<br />
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C. Fasteners: Provide door hardware manufactured to comply with published templates generally<br />
prepared for machine, wood, and sheet metal screws. Provide screws according to<br />
commercially recognized industry standards for application intended, except aluminum<br />
fasteners are not permitted. Provide Phillips flat-head screws with finished heads to match<br />
surface of door hardware, unless otherwise indicated.<br />
1. Concealed Fasteners: For door hardware units that are exposed when door is closed,<br />
except for units already specified with concealed fasteners. Do not use through bolts for<br />
installation where bolt head or nut on opposite face is exposed unless it is the only means<br />
of securely attaching the door hardware. Where through bolts are used on hollow door<br />
and frame construction, provide sleeves for each through bolt.<br />
2. Steel Machine or Wood Screws: For the following fire-rated applications:<br />
a. Mortise hinges to doors.<br />
b. Strike plates to frames.<br />
c. Closers to doors and frames.<br />
3. Steel Through Bolts: For the following fire-rated applications unless door blocking is<br />
provided:<br />
a. Surface hinges to doors.<br />
b. Closers to doors and frames.<br />
c. Surface-mounted exit devices.<br />
4. Spacers or Sex Bolts: For through bolting of hollow-metal doors.<br />
2.15 FINISHES<br />
A. Standard: BHMA A156.18, as indicated in door hardware sets.<br />
B. Protect mechanical finishes on exposed surfaces from damage by applying a strippable,<br />
temporary protective covering before shipping.<br />
C. Appearance of Finished Work: Variations in appearance of abutting or adjacent pieces are<br />
acceptable if they are within one-half of the range of approved Samples. Noticeable variations<br />
in the same piece are not acceptable. Variations in appearance of other components are<br />
acceptable if they are within the range of approved Samples and are assembled or installed to<br />
minimize contrast.<br />
PART 3 - EXECUTION<br />
3.1 EXAMINATION<br />
A. Examine doors and frames, with Installer present, for compliance with requirements for<br />
installation tolerances, labeled fire door assembly construction, wall and floor construction, and<br />
other conditions affecting performance.<br />
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B. Examine roughing-in for electrical power systems to verify actual locations of wiring<br />
connections before electrified door hardware installation.<br />
C. Proceed with installation only after unsatisfactory conditions have been corrected.<br />
3.2 PREPARATION<br />
A. Steel Doors and Frames: Comply with DHI A115 Series.<br />
1. Surface-Applied Door Hardware: Drill and tap doors and frames according to<br />
ANSI A250.6.<br />
3.3 INSTALLATION<br />
A. Mounting Heights: Mount door hardware units at heights indicated as follows unless otherwise<br />
indicated or required to comply with governing regulations.<br />
1. Standard Steel Doors and Frames: DHI's "Recommended Locations for Architectural<br />
Hardware for Standard Steel Doors and Frames."<br />
B. Install each door hardware item to comply with manufacturer's written instructions. Where<br />
cutting and fitting are required to install door hardware onto or into surfaces that are later to be<br />
painted or finished in another way, coordinate removal, storage, and reinstallation of surface<br />
protective trim units with finishing work specified in Division 09 Sections. Do not install<br />
surface-mounted items until finishes have been completed on substrates involved.<br />
1. Set units level, plumb, and true to line and location. Adjust and reinforce attachment<br />
substrates as necessary for proper installation and operation.<br />
2. Drill and countersink units that are not factory prepared for anchorage fasteners. Space<br />
fasteners and anchors according to industry standards.<br />
C. Thresholds: Set thresholds for exterior and acoustical doors in full bed of sealant complying<br />
with requirements specified in Division 07 Section "Joint Sealants."<br />
3.4 ADJUSTING<br />
A. Initial Adjustment: Adjust and check each operating item of door hardware and each door to<br />
ensure proper operation or function of every unit. Replace units that cannot be adjusted to<br />
operate as intended. Adjust door control devices to compensate for final operation of heating<br />
and ventilating equipment and to comply with referenced accessibility requirements.<br />
B. Occupancy Adjustment: Approximately three months after date of Substantial Completion,<br />
Installer's Architectural Hardware Consultant shall examine and readjust, including adjusting<br />
operating forces, each item of door hardware as necessary to ensure function of doors, door<br />
hardware, and electrified door hardware.<br />
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3.5 CLEANING AND PROTECTION<br />
A. Clean adjacent surfaces soiled by door hardware installation.<br />
B. Clean operating items as necessary to restore proper function and finish.<br />
C. Provide final protection and maintain conditions that ensure that door hardware is without<br />
damage or deterioration at time of Substantial Completion.<br />
3.6 DEMONSTRATION<br />
A. Engage a factory-authorized service representative to train The Authority’s maintenance<br />
personnel to adjust, operate, and maintain door hardware and door hardware finishes. Refer to<br />
Division 01 Section "Demonstration and Training."<br />
3.7 DOOR HARDWARE SETS<br />
A. Door Hardware Set No. 1<br />
Door No’s. 001, 002<br />
Each door to receive:<br />
3 Pr. Hinges Stanley, FBB 191 4-1/2 x 4-1/2 NRP 630<br />
1 Ea. Lockset (Storeroom) BEST, 35H 7 EW 15 H 630 (No Exceptions)<br />
1 Ea. Cylinder BEST, 1E-74 626 (No Exceptions)<br />
2 Ea. Closers LCN, 4040 Series W/ Spring CUSH Arm<br />
2 Ea. Kickplates 0.050 10 x 1 ½ LDW B3E 630<br />
1 Set Flush Bolts Ives, FB257N, US26D<br />
1 Ea. Dust Proof Strike Ives, DP2, US26D<br />
B. Door Hardware Set No. 2<br />
Door No. 003<br />
Each door to receive:<br />
1 ½ Pr. Hinges Stanley, FBB 191 4-1/2 x 4-1/2 NRP 630<br />
1 Ea. Lockset (Storeroom) BEST, 35H 7 EW 15 H 630 (No Exceptions)<br />
1 Ea. Cylinder BEST, 1E-74 626 (No Exceptions)<br />
1 Ea. Closer LCN, 4040 Series W/ Spring CUSH Arm<br />
1 Ea. Kickplate 0.050 10 x 1 ½ LDW B3E 630<br />
1 Ea. Wall Stop Ives, WS402CCV 626 (HW 4)<br />
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PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 09 21 16.23 - GYPSUM BOARD SHAFT WALL ASSEMBLIES<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes: Gypsum board shaft wall assemblies.<br />
1.2 ACTION SUBMITTALS<br />
A. Product Data: For each component of gypsum board shaft wall assembly.<br />
PART 2 - PRODUCTS<br />
2.1 PERFORMANCE REQUIREMENTS<br />
A. Fire-Resistance-Rated Assemblies: For fire-resistance-rated assemblies, provide materials and<br />
construction identical to those tested in assembly indicated according to ASTM E 119 by an<br />
independent testing agency.<br />
B. STC-Rated Assemblies: Provide materials and construction identical to those of assemblies<br />
tested according to ASTM E 90 and classified according to ASTM E 413 by a testing and<br />
inspecting agency.<br />
2.2 GYPSUM BOARD SHAFT WALL ASSEMBLIES<br />
A. Fire-Resistance Rating: 1 hour.<br />
B. STC Rating: 51, minimum.<br />
C. Studs: Manufacturer's standard profile for repetitive members, corner and end members, and<br />
fire-resistance-rated assembly indicated.<br />
1. Depth: 4 inches.<br />
2. Minimum Base-Metal Thickness: 0.018 inch.<br />
D. Runner Tracks: Manufacturer's standard J-profile track with manufacturer's standard long-leg<br />
length, but at least 2 inches long and matching studs in depth.<br />
1. Minimum Base-Metal Thickness: Matching steel studs.<br />
E. Firestop Tracks: Provide firestop track at head of shaft wall on each floor level.<br />
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F. Room-Side Finish: Gypsum board.<br />
G. Shaft-Side Finish: Gypsum shaftliner board, moisture- and mold-resistant Type X.<br />
H. Insulation: Sound attenuation blankets.<br />
2.3 PANEL PRODUCTS<br />
A. Panel Size: Provide in maximum lengths and widths available that will minimize joints in each<br />
area and that correspond with support system indicated.<br />
B. Gypsum Shaftliner Board, Moisture- and Mold-Resistant Type X: ASTM C 1396/C 1396M;<br />
manufacturer's proprietary fire-resistive liner panels with moisture- and mold-resistant core and<br />
surfaces.<br />
1. Products: Subject to compliance with requirements, or as acceptable to the Authority,<br />
provide product indicated on Drawings or comparable product. Products may be<br />
provided by, but are not limited to, one of the following:<br />
a. CertainTeed Corp.; ProRoc Moisture and Mold Resistant Shaftliner.<br />
b. Georgia-Pacific Gypsum LLC, Subsidiary of Georgia Pacific; Dens-Glass Ultra<br />
Shaftliner.<br />
c. Lafarge North America, Inc.; Firecheck Moldcheck Type X Shaftliner.<br />
d. National Gypsum Company; Gold Bond Brand Fire-Shield Shaftliner XP.<br />
e. PABCO Gypsum; Pabcore Mold Curb Shaftliner Type X.<br />
f. Temple-Inland Inc.; Fire-Rated SilentGuard TS Mold-Resistant Gypsum Shaftliner<br />
System.<br />
g. USG Corporation; Sheetrock Brand Mold Tough Gypsum Liner Panel.<br />
2. Thickness: 1 inch.<br />
3. Long Edges: Double bevel.<br />
4. Mold Resistance: ASTM D 3273, score of 10 as rated according to ASTM D 3274.<br />
2.4 NON-LOAD-BEARING STEEL FRAMING<br />
A. Steel Framing Members: Comply with ASTM C 645 requirements for metal.<br />
B. Firestop Tracks: Top runner manufactured to allow partition heads to expand and contract with<br />
movement of the structure while maintaining continuity of fire-resistance-rated assembly<br />
indicated.<br />
1. Products: Subject to compliance with requirements, or as acceptable to the Authority,<br />
provide product indicated on Drawings or comparable product. Products may be<br />
provided by, but are not limited to, one of the following:<br />
a. Fire Trak Corp.; Fire Trak System attached to studs with Fire Trak Posi Klip.<br />
b. Grace Construction Products; FlameSafe FlowTrak System.<br />
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c. Metal-Lite, Inc.; The System.<br />
d. Steel Network Inc. (The); VertiTrack VTD Series.<br />
2.5 AUXILIARY MATERIALS<br />
A. Trim Accessories: Material and shapes that comply with gypsum board shaft wall assembly<br />
manufacturer's written recommendations for application indicated.<br />
B. Steel Drill Screws: ASTM C 1002 unless otherwise indicated.<br />
C. Track Fasteners: Power-driven fasteners of size and material required to withstand loading<br />
conditions.<br />
D. Sound Attenuation Blankets: As specified in Section 092900 "Gypsum Board."<br />
E. Acoustical Sealant: As specified in Section 092900 "Gypsum Board."<br />
PART 3 - EXECUTION<br />
3.1 INSTALLATION<br />
A. General: Comply with requirements of fire-resistance-rated assemblies indicated,<br />
manufacturer's written installation instructions, and ASTM C 754 other than stud-spacing<br />
requirements.<br />
B. Examine panels before installation. Reject panels that are wet, moisture damaged, or mold<br />
damaged.<br />
C. Sprayed Fire-Resistive Materials: Patch or replace sprayed fire-resistive materials removed or<br />
damaged during installation of shaft wall assemblies. After application, remove only to extent<br />
necessary for installation of gypsum board shaft wall assemblies.<br />
D. Building Expansion Joints: Frame both sides of expansion joints with furring and other support.<br />
E. Install supplementary framing around openings and as required for blocking, bracing, and<br />
support of gravity and pullout loads of fixtures, equipment, handrails, and similar items.<br />
F. Penetrations: Install supplementary steel framing around perimeter of penetration behind boxes<br />
containing wiring devices, elevator call buttons, elevator floor indicators, and similar items.<br />
G. Isolate perimeter of gypsum panels from building structure, while maintaining continuity of<br />
fire-rated construction.<br />
H. Firestop Tracks: Install to maintain continuity of fire-resistance-rated assembly indicated.<br />
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I. Control Joints: Install control joints according to ASTM C 840 and in specific locations<br />
approved by COTR while maintaining fire-resistance rating of gypsum board shaft wall<br />
assemblies.<br />
J. Sound-Rated Shaft Wall Assemblies: Seal with acoustical sealant at perimeter of each<br />
assembly and at joints and penetrations.<br />
K. Installation Tolerance: Install each framing member so fastening surfaces vary not more than<br />
1/8 inch from the plane formed by faces of adjacent framing.<br />
L. Remove and replace panels that are wet, moisture damaged, or mold damaged.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
END OF SECTION 09 21 16.23<br />
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SECTION 09 29 00 - GYPSUM BOARD<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Interior gypsum board.<br />
2. Exterior gypsum board for ceilings and soffits.<br />
3. Texture finishes.<br />
1.2 ACTION SUBMITTALS<br />
A. Product Data: For each type of product.<br />
B. Samples:<br />
1. Textured Finishes: Manufacturer's standard size for each textured finish indicated and on<br />
same backing indicated for Work.<br />
PART 2 - PRODUCTS<br />
2.1 PERFORMANCE REQUIREMENTS<br />
A. Fire-Resistance-Rated Assemblies: For fire-resistance-rated assemblies, provide materials and<br />
construction identical to those tested in assembly indicated according to ASTM E 119 by an<br />
independent testing agency.<br />
B. STC-Rated Assemblies: For STC-rated assemblies, provide materials and construction identical<br />
to those tested in assembly indicated according to ASTM E 90 and classified according to<br />
ASTM E 413 by an independent testing agency.<br />
2.2 GYPSUM BOARD, GENERAL<br />
A. Provide in maximum lengths and widths available that will minimize joints in each area and that<br />
correspond with support system indicated.<br />
2.3 INTERIOR GYPSUM BOARD<br />
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A. Products: Subject to compliance with requirements, or as acceptable to the Authority, provide<br />
product indicated on Drawings or comparable product. Products may be provided by, but are<br />
not limited to, one of the following:<br />
1. American Gypsum.<br />
2. CertainTeed Corp.<br />
3. Georgia-Pacific Gypsum LLC.<br />
4. Lafarge North America Inc.<br />
5. National Gypsum Company.<br />
6. PABCO Gypsum.<br />
7. Temple-Inland.<br />
8. USG Corporation.<br />
B. Gypsum Wallboard: ASTM C 1396/C 1396M.<br />
1. Thickness: 1/2 inch.<br />
2. Long Edges: Tapered.<br />
C. Gypsum Board, Type X: ASTM C 1396/C 1396M.<br />
1. Thickness: 5/8 inch.<br />
2. Long Edges: Tapered.<br />
D. Gypsum Ceiling Board: ASTM C 1396/C 1396M.<br />
1. Thickness: 1/2 inch.<br />
2. Long Edges: Tapered.<br />
2.4 EXTERIOR GYPSUM BOARD FOR CEILINGS AND SOFFITS<br />
A. Exterior Gypsum Soffit Board: ASTM C 1396/C 1396M, with manufacturer's standard edges.<br />
1. Products: Subject to compliance with requirements, or as acceptable to the Authority,<br />
provide product indicated on Drawings or comparable product. Products may be<br />
provided by, but are not limited to, one of the following:<br />
a. American Gypsum.<br />
b. CertainTeed Corp.<br />
c. Georgia-Pacific Gypsum LLC.<br />
d. Lafarge North America Inc.<br />
e. National Gypsum Company.<br />
f. PABCO Gypsum.<br />
g. Temple-Inland.<br />
h. USG Corporation.<br />
2. Core: 5/8 inch, Type X.<br />
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2.5 TRIM ACCESSORIES<br />
A. Interior Trim: ASTM C 1047.<br />
1. Material: Galvanized steel sheet.<br />
B. Exterior Trim: ASTM C 1047.<br />
1. Material: Hot-dip galvanized steel sheet, plastic, or rolled zinc.<br />
C. Aluminum Trim: ASTM B 221, Alloy 6063-T5.<br />
2.6 JOINT TREATMENT MATERIALS<br />
A. General: Comply with ASTM C 475/C 475M.<br />
B. Joint Tape:<br />
1. Interior Gypsum Board: Paper.<br />
2. Exterior Gypsum Soffit Board: Paper.<br />
3. Tile Backing Panels: As recommended by panel manufacturer.<br />
C. Joint Compound for Interior Gypsum Board: For each coat use formulation that is compatible<br />
with other compounds applied on previous or for successive coats.<br />
2.7 AUXILIARY MATERIALS<br />
A. Laminating Adhesive: Adhesive or joint compound recommended for directly adhering<br />
gypsum panels to continuous substrate.<br />
1. Laminating adhesive shall have a VOC content of 50 g/L or less when calculated<br />
according to 40 CFR 59, Subpart D (EPA Method 24).<br />
B. Steel Drill Screws: ASTM C 1002, unless otherwise indicated.<br />
C. Sound Attenuation Blankets: ASTM C 665, Type I (blankets without membrane facing).<br />
D. Acoustical Joint Sealant: ASTM C 834. Product effectively reduces airborne sound<br />
transmission through perimeter joints and openings as demonstrated by testing according to<br />
ASTM E 90.<br />
1. Products: Subject to compliance with requirements, or as acceptable to the Authority,<br />
provide product indicated on Drawings or comparable product. Products may be<br />
provided by, but are not limited to, one of the following:<br />
a. Accumetric LLC; BOSS 824 Acoustical Sound Sealant.<br />
b. Grabber Construction Products; Acoustical Sealant GSC.<br />
c. Pecora Corporation; AC-20 FTR.<br />
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d. Specified Technologies, Inc.; Smoke N Sound Acoustical Sealant.<br />
e. USG Corporation; SHEETROCK Acoustical Sealant.<br />
2. Acoustical joint sealant shall have a VOC content of 250 g/L or less when calculated<br />
according to 40 CFR 59, Subpart D (EPA Method 24).<br />
E. Thermal Insulation: As specified in Section 072100 "Thermal Insulation."<br />
F. Vapor Retarder: As specified in Section 072100 "Thermal Insulation."<br />
2.8 TEXTURE FINISHES<br />
A. Primer: As recommended by textured finish manufacturer.<br />
B. Polystyrene Aggregate Ceiling Finish: Water-based, job-mixed, polystyrene aggregate finish<br />
with flame-spread and smoke-developed indexes of not more than 25 when tested according to<br />
ASTM E 84.<br />
1. Products: Subject to compliance with requirements, or as acceptable to the Authority,<br />
provide product indicated on Drawings or comparable product. Products may be<br />
provided by, but are not limited to, one of the following:<br />
a. Georgia-Pacific Gypsum LLC; ToughRock Ceiling Textures/Polystyrene.<br />
b. National Gypsum Company; ProForm Perfect Spray.<br />
c. USG Corporation; SHEETROCK Ceiling Spray Texture, QT.<br />
2. Texture: Match existing.<br />
PART 3 - EXECUTION<br />
3.1 APPLYING AND FINISHING PANELS<br />
A. Comply with ASTM C 840.<br />
B. Examine panels before installation. Reject panels that are wet, moisture damaged, and mold<br />
damaged.<br />
C. Isolate perimeter of gypsum board applied to non-load-bearing partitions at structural<br />
abutments, except floors. Provide 1/4- to 1/2-inch-wide spaces at these locations and trim edges<br />
with edge trim where edges of panels are exposed. Seal joints between edges and abutting<br />
structural surfaces with acoustical sealant.<br />
D. Install trim with back flanges intended for fasteners, attach to framing with same fasteners used<br />
for panels. Otherwise, attach trim according to manufacturer's written instructions.<br />
1. Aluminum Trim: Install in locations indicated on Drawings.<br />
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2. Control Joints: Install control joints according to ASTM C 840 and in specific locations<br />
approved by COTR for visual effect.<br />
E. Prefill open joints and damaged surface areas.<br />
F. Apply joint tape over gypsum board joints, except for trim products specifically indicated as not<br />
intended to receive tape.<br />
G. Gypsum Board Finish Levels: Finish panels to levels indicated below and according to<br />
ASTM C 840:<br />
1. Level 1: Ceiling plenum areas, concealed areas, and where indicated.<br />
2. Level 4: At panel surfaces that will be exposed to view unless otherwise indicated.<br />
a. Primer and its application to surfaces are specified in Section 099123 "Interior<br />
Painting."<br />
H. Texture Finish Application: Prepare and apply primer to gypsum panels and other surfaces<br />
receiving texture finishes. Mix and apply finish using powered spray equipment, to produce a<br />
uniform texture matching approved mockup and free of starved spots or other evidence of thin<br />
application or of application patterns.<br />
I. Protect adjacent surfaces from drywall compound and texture finishes and promptly remove<br />
from floors and other non-drywall surfaces. Repair surfaces stained, marred, or otherwise<br />
damaged during drywall application.<br />
J. Remove and replace panels that are wet, moisture damaged, and mold damaged.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
END OF SECTION 09 29 00<br />
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SECTION 09 65 13 - RESILIENT BASE AND ACCESSORIES<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Resilient base.<br />
1.2 SUBMITTALS<br />
A. Product Data: For each type of product indicated.<br />
B. Samples for Initial Selection: For each type of product indicated.<br />
1.3 QUALITY ASSURANCE<br />
A. Fire-Test-Response Characteristics: As determined by testing identical products according to<br />
ASTM E 648 or NFPA 253 by a qualified testing agency.<br />
1. Critical Radiant Flux Classification: Class I, not less than 0.45 W/sq. cm.<br />
B. Mockups: Provide resilient products with mockups specified in other Sections.<br />
1.4 DELIVERY, STORAGE, AND HANDLING<br />
A. Store resilient products and installation materials in dry spaces protected from the weather, with<br />
ambient temperatures maintained within range recommended by manufacturer, but not less than<br />
50 deg F or more than 90 deg F.<br />
1.5 PROJECT CONDITIONS<br />
A. Maintain ambient temperatures within range recommended by manufacturer, but not less than<br />
70 deg F or more than 95 deg F, in spaces to receive resilient products during the following time<br />
periods:<br />
1. 48 hours before installation.<br />
2. During installation.<br />
3. 48 hours after installation.<br />
B. Until Substantial Completion, maintain ambient temperatures within range recommended by<br />
manufacturer, but not less than 55 deg F or more than 95 deg F.<br />
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C. Install resilient products after other finishing operations, including painting, have been<br />
completed.<br />
1.6 EXTRA MATERIALS<br />
A. Furnish extra materials that match products installed and that are packaged with protective<br />
covering for storage and identified with labels describing contents.<br />
1. Furnish not less than 10 linear feet for every 500 linear feet or fraction thereof, of each<br />
type, color, pattern, and size of resilient product installed.<br />
PART 2 - PRODUCTS<br />
2.1 RESILIENT BASE<br />
A. Resilient Base:<br />
1. Manufacturers: Subject to compliance with requirements, or as acceptable to The<br />
Authority, available manufacturers offering products that may be incorporated into the<br />
Work include, but are not limited to, the following:<br />
a. Armstrong World Industries, Inc.<br />
b. Burke Mercer Flooring Products; Division of Burke Industries, Inc.<br />
c. Endura Rubber Flooring; Division of Burke Industries, Inc.<br />
d. Mondo Rubber International, Inc.<br />
e. Musson, R. C. Rubber Co.<br />
f. Roppe Corporation, USA.<br />
B. Resilient Base Standard: ASTM F 1861.<br />
1. Material Requirement: Type TS (rubber, vulcanized thermoset.<br />
2. Manufacturing Method: Group I (solid, homogeneous).<br />
3. Style: Cove (base with toe).<br />
C. Minimum Thickness: 0.125-inch.<br />
D. Height: 4 inches.<br />
E. Lengths: Cut lengths 48 inches long or coils in manufacturer's standard length.<br />
F. Outside Corners: Job formed or preformed.<br />
G. Inside Corners: Job formed or preformed.<br />
H. Finish: As selected by COTR from manufacturer's full range.<br />
I. Colors and Patterns: Match COTR's sample.<br />
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2.2 INSTALLATION MATERIALS<br />
A. Adhesives: Water-resistant type recommended by manufacturer to suit resilient products and<br />
substrate conditions indicated.<br />
1. Use adhesives that comply with the following limits for VOC content when calculated<br />
according to 40 CFR 59, Subpart D (EPA Method 24):<br />
a. Cove Base Adhesives: Not more than 50 g/L.<br />
PART 3 - EXECUTION<br />
3.1 EXAMINATION<br />
A. Examine substrates, with Installer present, for compliance with requirements for maximum<br />
moisture content and other conditions affecting performance of the Work.<br />
B. Verify that finishes of substrates comply with tolerances and other requirements specified in<br />
other Sections and that substrates are free of cracks, ridges, depressions, scale, and foreign<br />
deposits that might interfere with adhesion of resilient products.<br />
C. Proceed with installation only after unsatisfactory conditions have been corrected.<br />
3.2 PREPARATION<br />
A. Prepare substrates according to manufacturer's written instructions to ensure adhesion of<br />
resilient products.<br />
B. Fill cracks, holes, and depressions in substrates with trowelable leveling and patching<br />
compound and remove bumps and ridges to produce a uniform and smooth substrate.<br />
C. Do not install resilient products until they are same temperature as the space where they are to<br />
be installed.<br />
1. Move resilient products and installation materials into spaces where they will be installed<br />
at least 48 hours in advance of installation.<br />
D. Sweep and vacuum clean substrates to be covered by resilient products immediately before<br />
installation.<br />
3.3 RESILIENT BASE INSTALLATION<br />
A. Comply with manufacturer's written instructions for installing resilient base.<br />
B. Apply resilient base to walls, columns, pilasters, casework and cabinets in toe spaces, and other<br />
permanent fixtures in rooms and areas where base is required.<br />
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C. Install resilient base in lengths as long as practicable without gaps at seams and with tops of<br />
adjacent pieces aligned.<br />
D. Tightly adhere resilient base to substrate throughout length of each piece, with base in<br />
continuous contact with horizontal and vertical substrates.<br />
E. Do not stretch resilient base during installation.<br />
F. On masonry surfaces or other similar irregular substrates, fill voids along top edge of resilient<br />
base with manufacturer's recommended adhesive filler material.<br />
G. Preformed Corners: Install preformed corners before installing straight pieces.<br />
H. Job-Formed Corners:<br />
1. Outside Corners: Use straight pieces of maximum lengths possible. Form without<br />
producing discoloration (whitening) at bends.<br />
2. Inside Corners: Use straight pieces of maximum lengths possible.<br />
3.4 CLEANING AND PROTECTION<br />
A. Comply with manufacturer's written instructions for cleaning and protection of resilient<br />
products.<br />
B. Perform the following operations immediately after completing resilient product installation:<br />
1. Remove adhesive and other blemishes from exposed surfaces.<br />
2. Sweep and vacuum surfaces thoroughly.<br />
3. Damp-mop surfaces to remove marks and soil.<br />
C. Protect resilient products from mars, marks, indentations, and other damage from construction<br />
operations and placement of equipment and fixtures during remainder of construction period.<br />
D. Cover resilient products until Substantial Completion.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
END OF SECTION 09 65 13<br />
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SECTION 09 91 13 - EXTERIOR PAINTING<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section includes surface preparation and the application of paint systems on the following<br />
exterior substrates:<br />
1. Concrete.<br />
2. Exterior gypsum board.<br />
1.2 DEFINITIONS<br />
A. Gloss Level 1: Not more than 5 units at 60 degrees and 10 units at 85 degrees, according to<br />
ASTM D 523.<br />
B. Gloss Level 3: 10 to 25 units at 60 degrees and 10 to 35 units at 85 degrees, according to<br />
ASTM D 523.<br />
C. Gloss Level 4: 20 to 35 units at 60 degrees and not less than 35 units at 85 degrees, according<br />
to ASTM D 523.<br />
D. Gloss Level 5: 35 to 70 units at 60 degrees, according to ASTM D 523.<br />
E. Gloss Level 6: 70 to 85 units at 60 degrees, according to ASTM D 523.<br />
F. Gloss Level 7: More than 85 units at 60 degrees, according to ASTM D 523.<br />
1.3 ACTION SUBMITTALS<br />
A. Product Data: For each type of product. Include preparation requirements and application<br />
instructions.<br />
B. Samples: For each type of paint system and each color and gloss of topcoat.<br />
C. Product List: For each product indicated. Include printout of current "MPI Approved Products<br />
List" for each product category specified, with the proposed product highlighted.<br />
1.4 MAINTENANCE MATERIAL SUBMITTALS<br />
A. Furnish extra materials, from the same product run, that match products installed and that are<br />
packaged with protective covering for storage and identified with labels describing contents.<br />
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1. Paint: 5 percent, but not less than 1 gal. of each material and color applied.<br />
1.5 QUALITY ASSURANCE<br />
A. Mockups: Apply mockups of each paint system indicated and each color and finish selected to<br />
verify preliminary selections made under Sample submittals and to demonstrate aesthetic effects<br />
and set quality standards for materials and execution.<br />
1. COTR will select one surface to represent surfaces and conditions for application of each<br />
paint system specified in Part 3.<br />
a. Vertical and Horizontal Surfaces: Provide samples of at least 100 sq. ft..<br />
2. Final approval of color selections will be based on mockups.<br />
a. If preliminary color selections are not approved, apply additional mockups of<br />
additional colors selected by COTR at no added cost to The Authority.<br />
PART 2 - PRODUCTS<br />
2.1 MANUFACTURERS<br />
A. Products: Subject to compliance with requirements, or as acceptable to the Authority, provide<br />
product indicated on Drawings or comparable product. Products may be provided by, but are<br />
not limited to, products listed in other Part 2 Articles for the paint category indicated.<br />
2.2 PAINT, GENERAL<br />
A. MPI Standards: Provide products that comply with MPI standards indicated and that are listed<br />
in its "MPI Approved Products List."<br />
B. Material Compatibility:<br />
1. Provide materials for use within each paint system that are compatible with one another<br />
and substrates indicated, under conditions of service and application as demonstrated by<br />
manufacturer, based on testing and field experience.<br />
2. For each coat in a paint system, provide products recommended in writing by<br />
manufacturers of topcoat for use in paint system and on substrate indicated.<br />
C. VOC Content: Provide materials that comply with VOC limits of authorities having<br />
jurisdiction.<br />
D. Colors: Match existing.<br />
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2.3 PRIMERS/SEALERS<br />
A. Primer, Bonding, Water Based: MPI #17.<br />
2.4 TEXTURED AND HIGH-BUILD COATINGS<br />
A. Primer for Textured Coating, Latex, Flat: As recommended in writing by topcoat manufacturer.<br />
B. Intermediate Coat for Textured Coating, Latex, Flat: As recommended in writing by topcoat<br />
manufacturer.<br />
C. Textured Coating, Latex, Flat, MPI #42.<br />
PART 3 - EXECUTION<br />
3.1 EXAMINATION<br />
A. Examine substrates and conditions, with Applicator present, for compliance with requirements<br />
for maximum moisture content and other conditions affecting performance of the Work.<br />
B. Maximum Moisture Content of Substrates: When measured with an electronic moisture meter<br />
as follows:<br />
1. Concrete: 12 percent.<br />
2. Gypsum Board: 12 percent.<br />
C. Verify suitability of substrates, including surface conditions and compatibility with existing<br />
finishes and primers.<br />
D. Proceed with coating application only after unsatisfactory conditions have been corrected.<br />
1. Application of coating indicates acceptance of surfaces and conditions.<br />
3.2 PREPARATION<br />
A. Comply with manufacturer's written instructions and recommendations in "MPI Manual"<br />
applicable to substrates and paint systems indicated.<br />
B. Clean substrates of substances that could impair bond of paints, including dust, dirt, oil, grease,<br />
and incompatible paints and encapsulants.<br />
1. Remove incompatible primers and reprime substrate with compatible primers or apply tie<br />
coat as required to produce paint systems indicated.<br />
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3.3 APPLICATION<br />
A. Apply paints according to manufacturer's written instructions and recommendations in "MPI<br />
Manual."<br />
B. Apply paints to produce surface films without cloudiness, spotting, holidays, laps, brush marks,<br />
roller tracking, runs, sags, ropiness, or other surface imperfections. Cut in sharp lines and color<br />
breaks.<br />
3.4 CLEANING AND PROTECTION<br />
A. Protect work of other trades against damage from paint application. Correct damage to work of<br />
other trades by cleaning, repairing, replacing, and refinishing, as approved by COTR, and leave<br />
in an undamaged condition.<br />
B. At completion of construction activities of other trades, touch up and restore damaged or<br />
defaced painted surfaces.<br />
3.5 EXTERIOR PAINTING SCHEDULE<br />
A. Concrete Substrates, Nontraffic Surfaces:<br />
1. Latex Aggregate System:<br />
a. Prime Coat: As recommended in writing by topcoat manufacturer.<br />
b. Intermediate Coat: As recommended in writing by topcoat manufacturer.<br />
c. Topcoat: Textured coating, latex, flat, MPI #42.<br />
B. Exterior Gypsum Board Substrates:<br />
1. Latex Aggregate System:<br />
a. Prime Coat: Latex, exterior, matching topcoat.<br />
b. Intermediate Coat: Latex, exterior, matching topcoat.<br />
c. Topcoat: Textured coating, latex, flat, MPI #42.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 09 91 23 - INTERIOR PAINTING<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section includes surface preparation and the application of paint systems on interior substrates.<br />
1. Gypsum board.<br />
1.2 DEFINITIONS<br />
A. Gloss Level 1: Not more than 5 units at 60 degrees and 10 units at 85 degrees, according to<br />
ASTM D 523.<br />
B. Gloss Level 2: Not more than 10 units at 60 degrees and 10 to 35 units at 85 degrees, according<br />
to ASTM D 523.<br />
C. Gloss Level 3: 10 to 25 units at 60 degrees and 10 to 35 units at 85 degrees, according to<br />
ASTM D 523.<br />
D. Gloss Level 4: 20 to 35 units at 60 degrees and not less than 35 units at 85 degrees, according<br />
to ASTM D 523.<br />
E. Gloss Level 5: 35 to 70 units at 60 degrees, according to ASTM D 523.<br />
F. Gloss Level 6: 70 to 85 units at 60 degrees, according to ASTM D 523.<br />
G. Gloss Level 7: More than 85 units at 60 degrees, according to ASTM D 523.<br />
1.3 ACTION SUBMITTALS<br />
A. Product Data: For each type of product. Include preparation requirements and application<br />
instructions.<br />
1.4 MAINTENANCE MATERIAL SUBMITTALS<br />
A. Furnish extra materials, from the same product run, that match products installed and that are<br />
packaged with protective covering for storage and identified with labels describing contents.<br />
1. Paint: 5 percent, but not less than 1 gal.of each material and color applied.<br />
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1.5 QUALITY ASSURANCE<br />
A. Mockups: Apply mockups of each paint system indicated and each color and finish selected to<br />
verify preliminary selections made under Sample submittals and to demonstrate aesthetic effects<br />
and set quality standards for materials and execution.<br />
1. COTR will select one surface to represent surfaces and conditions for application of each<br />
paint system specified in Part 3.<br />
a. Vertical and Horizontal Surfaces: Provide samples of at least 100 sq. ft.<br />
2. Final approval of color selections will be based on mockups.<br />
a. If preliminary color selections are not approved, apply additional mockups of<br />
additional colors selected by COTR at no added cost to The Authority.<br />
PART 2 - PRODUCTS<br />
2.1 MANUFACTURERS<br />
A. Products: Subject to compliance with requirements, or as acceptable to the Authority, provide<br />
product indicated on Drawings or comparable product listed in other Part 2 articles for the paint<br />
category indicated. Products may be provided by, but are not limited to, products listed in other<br />
Part 2 Articles for the paint category indicated.<br />
2.2 PAINT, GENERAL<br />
A. MPI Standards: Provide products that comply with MPI standards indicated and that are listed<br />
in its "MPI Approved Products List."<br />
B. Material Compatibility:<br />
1. Provide materials for use within each paint system that are compatible with one another<br />
and substrates indicated, under conditions of service and application as demonstrated by<br />
manufacturer, based on testing and field experience.<br />
2. For each coat in a paint system, provide products recommended in writing by<br />
manufacturers of topcoat for use in paint system and on substrate indicated.<br />
C. VOC Content: Products shall comply with VOC limits of authorities having jurisdiction and,<br />
for interior paints and coatings applied at Project site, the following VOC limits, exclusive of<br />
colorants added to a tint base, when calculated according to 40 CFR 59, Subpart D (EPA<br />
Method 24).<br />
1. Flat Paints and Coatings: 50 g/L.<br />
2. Nonflat Paints and Coatings: 150 g/L.<br />
3. Primers, Sealers, and Undercoaters: 200 g/L.<br />
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D. Colors: Match existing.<br />
2.3 PRIMERS/SEALERS<br />
A. Primer Sealer, Interior, Institutional Low Odor/VOC: MPI #149.<br />
1. VOC Content: E Range of E3.<br />
B. Primer, Bonding, Water Based: MPI #17.<br />
1. VOC Content: E Range of E2.<br />
2.4 WATER-BASED PAINTS<br />
A. Latex, Interior, Institutional Low Odor/VOC, Flat (Gloss Level 1): MPI #143.<br />
1. VOC Content: E Range of E3.<br />
B. Latex, Interior, Institutional Low Odor/VOC, (Gloss Level 2): MPI #144.<br />
1. VOC Content: E Range of E3.<br />
C. Latex, Interior, Institutional Low Odor/VOC, (Gloss Level 3): MPI #145.<br />
1. VOC Content: E Range of E3.<br />
PART 3 - EXECUTION<br />
3.1 EXAMINATION<br />
A. Examine substrates and conditions, with Applicator present, for compliance with requirements<br />
for maximum moisture content and other conditions affecting performance of the Work.<br />
B. Maximum Moisture Content of Substrates: When measured with an electronic moisture meter<br />
as follows:<br />
1. Gypsum Board: 12 percent.<br />
2. Plaster: 12 percent.<br />
C. Verify suitability of substrates, including surface conditions and compatibility with existing<br />
finishes and primers.<br />
D. Proceed with coating application only after unsatisfactory conditions have been corrected.<br />
1. Application of coating indicates acceptance of surfaces and conditions.<br />
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3.2 PREPARATION<br />
A. Comply with manufacturer's written instructions and recommendations in "MPI Manual"<br />
applicable to substrates indicated.<br />
B. Remove hardware, covers, plates, and similar items already in place that are removable and are<br />
not to be painted. If removal is impractical or impossible because of size or weight of item,<br />
provide surface-applied protection before surface preparation and painting.<br />
1. After completing painting operations, use workers skilled in the trades involved to<br />
reinstall items that were removed. Remove surface-applied protection if any.<br />
C. Clean substrates of substances that could impair bond of paints, including dust, dirt, oil, grease,<br />
and incompatible paints and encapsulants.<br />
1. Remove incompatible primers and reprime substrate with compatible primers or apply tie<br />
coat as required to produce paint systems indicated.<br />
3.3 APPLICATION<br />
A. Apply paints according to manufacturer's written instructions and to recommendations in "MPI<br />
Manual."<br />
B. Apply paints to produce surface films without cloudiness, spotting, holidays, laps, brush marks,<br />
roller tracking, runs, sags, ropiness, or other surface imperfections. Cut in sharp lines and color<br />
breaks.<br />
3.4 CLEANING AND PROTECTION<br />
A. Protect work of other trades against damage from paint application. Correct damage to work of<br />
other trades by cleaning, repairing, replacing, and refinishing, as approved by COTR, and leave<br />
in an undamaged condition.<br />
B. At completion of construction activities of other trades, touch up and restore damaged or<br />
defaced painted surfaces.<br />
3.5 INTERIOR PAINTING SCHEDULE<br />
A. Gypsum Board Substrates:<br />
1. Institutional Low-Odor/VOC Latex System:<br />
a. Prime Coat: Primer sealer, interior, institutional low odor/VOC, MPI #149.<br />
b. Intermediate Coat: Latex, interior, institutional low odor/VOC, matching topcoat.<br />
c. Topcoat: Latex, interior, institutional low odor/VOC, flat (Gloss<br />
Level 1), MPI #143.<br />
d. Topcoat: Latex, interior, institutional low odor/VOC, (Gloss Level 2), MPI #144.<br />
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e. Topcoat: Latex, interior, institutional low odor/VOC, (Gloss Level 3), MPI #145.<br />
f. Topcoat: Latex, interior, institutional low odor/VOC, semi-gloss (Gloss<br />
Level 5), MPI #147.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 23 05 00 - COMMON WORK RESULTS FOR HVAC<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. This Section includes the following:<br />
1. Piping materials and installation instructions common to most piping systems.<br />
2. Dielectric fittings.<br />
3. Mechanical sleeve seals.<br />
4. Sleeves.<br />
5. Escutcheons.<br />
6. Grout.<br />
7. HVAC demolition.<br />
8. Equipment installation requirements common to equipment sections.<br />
9. Painting and finishing.<br />
10. Concrete bases.<br />
11. Supports and anchorages.<br />
1.2 DEFINITIONS<br />
A. Finished Spaces: Spaces other than mechanical and electrical equipment rooms, furred spaces,<br />
pipe and duct chases, unheated spaces immediately below roof, spaces above ceilings,<br />
unexcavated spaces, crawlspaces, and tunnels.<br />
B. Exposed, Interior Installations: Exposed to view indoors. Examples include finished occupied<br />
spaces and mechanical equipment rooms.<br />
C. Exposed, Exterior Installations: Exposed to view outdoors or subject to outdoor ambient<br />
temperatures and weather conditions. Examples include rooftop locations.<br />
D. Concealed, Interior Installations: Concealed from view and protected from physical contact by<br />
building occupants. Examples include above ceilings and chases.<br />
E. Concealed, Exterior Installations: Concealed from view and protected from weather conditions<br />
and physical contact by building occupants but subject to outdoor ambient temperatures.<br />
Examples include installations within unheated shelters.<br />
F. The following are industry abbreviations for plastic materials:<br />
1. CPVC: Chlorinated polyvinyl chloride plastic.<br />
2. PE: Polyethylene plastic.<br />
3. PVC: Polyvinyl chloride plastic.<br />
G. The following are industry abbreviations for rubber materials:<br />
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1. EPDM: Ethylene-propylene-diene terpolymer rubber.<br />
2. NBR: Acrylonitrile-butadiene rubber.<br />
1.3 SUBMITTALS<br />
A. Product Data: For the following:<br />
1. Dielectric fittings.<br />
2. Mechanical sleeve seals.<br />
3. Escutcheons.<br />
B. Welding certificates.<br />
1.4 QUALITY ASSURANCE<br />
A. Steel Support Welding: Qualify processes and operators according to AWS D1.1, "Structural<br />
Welding Code--Steel."<br />
B. Steel Pipe Welding: Qualify processes and operators according to ASME Boiler and Pressure<br />
Vessel Code: Section IX, "Welding and Brazing Qualifications."<br />
1. Comply with provisions in ASME B31 Series, "Code for Pressure Piping."<br />
2. Certify that each welder has passed AWS qualification tests for welding processes<br />
involved and that certification is current.<br />
C. Electrical Characteristics for HVAC Equipment: Equipment of higher electrical characteristics<br />
may be furnished provided such proposed equipment is approved in writing and connecting<br />
electrical services, circuit breakers, and conduit sizes are appropriately modified. If minimum<br />
energy ratings or efficiencies are specified, equipment shall comply with requirements.<br />
1.5 DELIVERY, STORAGE, AND HANDLING<br />
A. Deliver pipes and tubes with factory-applied end caps. Maintain end caps through shipping,<br />
storage, and handling to prevent pipe end damage and to prevent entrance of dirt, debris, and<br />
moisture.<br />
1.6 COORDINATION<br />
A. Arrange for pipe spaces, chases, slots, and openings in building structure during progress of<br />
construction, to allow for HVAC installations.<br />
B. Coordinate installation of required supporting devices and set sleeves in poured-in-place<br />
concrete and other structural components as they are constructed.<br />
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C. Coordinate requirements for access panels and doors for HVAC items requiring access that are<br />
concealed behind finished surfaces. Access panels and doors are specified in Division 08<br />
Section "Access Doors and Frames."<br />
PART 2 - PRODUCTS<br />
2.1 MANUFACTURERS<br />
A. In other Part 2 articles where subparagraph titles below introduce lists, the following<br />
requirements apply for product selection:<br />
1. Available Manufacturers: Subject to compliance with requirements, or as acceptable to<br />
The Authority, manufacturers offering products that may be incorporated into the Work<br />
include, but are not limited to, the manufacturers specified.<br />
2.2 PIPE, TUBE, AND FITTINGS<br />
A. Refer to individual Division 23 piping Sections for pipe, tube, and fitting materials and joining<br />
methods.<br />
B. Pipe Threads: ASME B1.20.1 for factory-threaded pipe and pipe fittings.<br />
2.3 GROUT<br />
A. Description: ASTM C 1107, Grade B, nonshrink and nonmetallic, dry hydraulic-cement grout.<br />
1. Characteristics: Post-hardening, volume-adjusting, nonstaining, noncorrosive,<br />
nongaseous, and recommended for interior and exterior applications.<br />
2. Design Mix: 5000-psi, 28-day compressive strength.<br />
3. Packaging: Premixed and factory packaged.<br />
PART 3 - EXECUTION<br />
3.1 HVAC DEMOLITION<br />
A. Refer to Division 01 Section "Cutting and Patching" and Division 02 Section "Selective<br />
Structure Demolition" for general demolition requirements and procedures.<br />
B. Disconnect, demolish, and remove HVAC systems, equipment, and components indicated to be<br />
removed.<br />
1. Ducts to Be Removed: Remove portion of ducts indicated to be removed and plug<br />
remaining ducts with same or compatible ductwork material.<br />
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2. Equipment to Be Removed and Reinstalled: Disconnect and cap services and remove,<br />
clean, and store equipment; when appropriate, reinstall, reconnect, and make equipment<br />
operational.<br />
C. If equipment to remain is damaged in appearance or is unserviceable, remove damaged or<br />
unserviceable portions and replace with new products of equal capacity and quality.<br />
3.2 EQUIPMENT INSTALLATION - COMMON REQUIREMENTS<br />
A. Install equipment to allow maximum possible headroom unless specific mounting heights are<br />
not indicated.<br />
B. Install equipment level and plumb, parallel and perpendicular to other building systems and<br />
components in exposed interior spaces, unless otherwise indicated.<br />
C. Install HVAC equipment to facilitate service, maintenance, and repair or replacement of<br />
components. Connect equipment for ease of disconnecting, with minimum interference to other<br />
installations. Extend grease fittings to accessible locations.<br />
D. Install equipment to allow right of way for piping installed at required slope.<br />
3.3 PAINTING<br />
A. Painting of HVAC systems, equipment, and components is specified in Division 09 Sections<br />
"Interior Painting" and "High-Performance Coatings."<br />
B. Damage and Touchup: Repair marred and damaged factory-painted finishes with materials and<br />
procedures to match original factory finish.<br />
3.4 ERECTION OF METAL SUPPORTS AND ANCHORAGES<br />
A. Refer to Division 05 Section "Metal Fabrications" for structural steel.<br />
B. Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and elevation<br />
to support and anchor HVAC materials and equipment.<br />
C. Field Welding: Comply with AWS D1.1.<br />
3.5 GROUTING<br />
A. Mix and install grout for HVAC equipment base bearing surfaces, pump and other equipment<br />
base plates, and anchors.<br />
B. Clean surfaces that will come into contact with grout.<br />
C. Provide forms as required for placement of grout.<br />
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D. Avoid air entrapment during placement of grout.<br />
E. Place grout, completely filling equipment bases.<br />
F. Place grout on concrete bases and provide smooth bearing surface for equipment.<br />
G. Place grout around anchors.<br />
H. Cure placed grout.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
END OF SECTION 23 05 00<br />
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SECTION 23 05 53 - IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Equipment labels.<br />
2. Warning signs and labels.<br />
3. Warning tags.<br />
1.2 SUBMITTALS<br />
A. Product Data: For each type of product indicated.<br />
B. Samples: For color, letter style, and graphic representation required for each identification<br />
material and device.<br />
C. Equipment Label Schedule: Include a listing of all equipment to be labeled with the proposed<br />
content for each label.<br />
1.3 COORDINATION<br />
A. Coordinate installation of identifying devices with completion of covering and painting of<br />
surfaces where devices are to be applied.<br />
B. Coordinate installation of identifying devices with locations of access panels and doors.<br />
C. Install identifying devices before installing acoustical ceilings and similar concealment.<br />
PART 2 - PRODUCTS<br />
2.1 EQUIPMENT LABELS<br />
A. Metal Labels for Equipment:<br />
1. Material and Thickness: Brass, 0.032-inch minimum thickness, and having predrilled or<br />
stamped holes for attachment hardware.<br />
2. Minimum Label Size: Length and width vary for required label content, but not less than<br />
2-1/2 by 3/4 inch.<br />
3. Minimum Letter Size: 1/4 inch for name of units if viewing distance is less than 24<br />
inches, 1/2 inch for viewing distances up to 72 inches, and proportionately larger lettering<br />
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for greater viewing distances. Include secondary lettering two-thirds to three-fourths the<br />
size of principal lettering.<br />
4. Fasteners: Stainless-steel rivets or self-tapping screws.<br />
5. Adhesive: Contact-type permanent adhesive, compatible with label and with substrate.<br />
B. Plastic Labels for Equipment:<br />
1. Material and Thickness: Multilayer, multicolor, plastic labels for mechanical engraving,<br />
1/16-inch thick, and having predrilled holes for attachment hardware.<br />
2. Letter Color: Black.<br />
3. Background Color: White.<br />
4. Maximum Temperature: Able to withstand temperatures up to 160 deg F.<br />
5. Minimum Label Size: Length and width vary for required label content, but not less than<br />
2-1/2 by 3/4 inch.<br />
6. Minimum Letter Size: 1/4 inch for name of units if viewing distance is less than 24<br />
inches, 1/2 inch for viewing distances up to 72 inches, and proportionately larger lettering<br />
for greater viewing distances. Include secondary lettering two-thirds to three-fourths the<br />
size of principal lettering.<br />
7. Fasteners: Stainless-steel rivets or self-tapping screws.<br />
8. Adhesive: Contact-type permanent adhesive, compatible with label and with substrate.<br />
C. Label Content: Include equipment's Drawing designation or unique equipment number,<br />
Drawing numbers where equipment is indicated (plans, details, and schedules), plus the<br />
Specification Section number and title where equipment is specified.<br />
D. Equipment Label Schedule: For each item of equipment to be labeled, on 8-1/2-by-11-inch<br />
bond paper. Tabulate equipment identification number and identify Drawing numbers where<br />
equipment is indicated (plans, details, and schedules), plus the Specification Section number<br />
and title where equipment is specified. Equipment schedule shall be included in operation and<br />
maintenance data.<br />
2.2 WARNING SIGNS AND LABELS<br />
A. Material and Thickness: Multilayer, multicolor, plastic labels for mechanical engraving, 1/16-<br />
inch thick, and having predrilled holes for attachment hardware.<br />
B. Letter Color: Black.<br />
C. Background Color: White.<br />
D. Maximum Temperature: Able to withstand temperatures up to 160 deg F.<br />
E. Minimum Label Size: Length and width vary for required label content, but not less than 2-1/2<br />
by 3/4 inch.<br />
F. Minimum Letter Size: 1/4 inch for name of units if viewing distance is less than 24 inches, 1/2<br />
inch for viewing distances up to 72 inches, and proportionately larger lettering for greater<br />
viewing distances. Include secondary lettering two-thirds to three-fourths the size of principal<br />
lettering.<br />
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G. Fasteners: Stainless-steel rivets or self-tapping screws.<br />
H. Adhesive: Contact-type permanent adhesive, compatible with label and with substrate.<br />
I. Label Content: Include caution and warning information, plus emergency notification<br />
instructions.<br />
2.3 WARNING TAGS<br />
A. Warning Tags: Preprinted or partially preprinted, accident-prevention tags, of plasticized card<br />
stock with matte finish suitable for writing.<br />
1. Size: 3 by 5-1/4 inches minimum.<br />
2. Fasteners: Brass grommet and wire.<br />
3. Nomenclature: Large-size primary caption such as "DANGER," "CAUTION," or "DO<br />
NOT OPERATE."<br />
4. Color: Yellow background with black lettering.<br />
PART 3 - EXECUTION<br />
3.1 PREPARATION<br />
A. Clean piping and equipment surfaces of substances that could impair bond of identification<br />
devices, including dirt, oil, grease, release agents, and incompatible primers, paints, and<br />
encapsulants.<br />
3.2 EQUIPMENT LABEL INSTALLATION<br />
A. Install or permanently fasten labels on each major item of mechanical equipment.<br />
B. Locate equipment labels where accessible and visible.<br />
3.3 WARNING-TAG INSTALLATION<br />
A. Write required message on, and attach warning tags to, equipment and other items where<br />
required.<br />
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PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 23 05 93 - TESTING, ADJUSTING, AND BALANCING FOR HVAC<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Balancing Air Systems:<br />
a. Constant-volume air systems.<br />
1.2 DEFINITIONS<br />
A. AABC: Associated Air Balance Council.<br />
B. NEBB: National Environmental Balancing Bureau.<br />
C. TAB: Testing, adjusting, and balancing.<br />
D. TAB Specialist: An entity engaged to perform TAB Work.<br />
1.3 SUBMITTALS<br />
A. Qualification Data: Within 30 days of Contractor's Notice to Proceed, submit documentation<br />
that the TAB contractor and this Project's TAB team members meet the qualifications specified<br />
in "Quality Requirements" Article.<br />
B. Contract Documents Examination Report: Within 30 days of Contractor's Notice to Proceed,<br />
submit the Contract Documents review report as specified in Part 3.<br />
C. Strategies and Procedures Plan: Within 60 days of Contractor's Notice to Proceed, submit TAB<br />
strategies and step-by-step procedures as specified in "Preparation" Article.<br />
D. Certified TAB reports.<br />
E. Sample report forms.<br />
F. Instrument calibration reports, to include the following:<br />
1. Instrument type and make.<br />
2. Serial number.<br />
3. Application.<br />
4. Dates of use.<br />
5. Dates of calibration.<br />
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1.4 QUALITY ASSURANCE<br />
A. TAB Contractor Qualifications: Engage a TAB entity certified by AABC or NEBB.<br />
1. TAB Field Supervisor: Employee of the TAB contractor and certified by AABC or<br />
NEBB.<br />
2. TAB Technician: Employee of the TAB contractor and who is certified by AABC or<br />
NEBB as a TAB technician.<br />
B. TAB Conference: Meet with COTR on approval of the TAB strategies and procedures plan to<br />
develop a mutual understanding of the details. Require the participation of the TAB field<br />
supervisor and technicians. Provide seven days' advance notice of scheduled meeting time and<br />
location.<br />
1. Agenda Items:<br />
a. The Contract Documents examination report.<br />
b. The TAB plan.<br />
c. Coordination and cooperation of trades and subcontractors.<br />
d. Coordination of documentation and communication flow.<br />
C. Certify TAB field data reports and perform the following:<br />
1. Review field data reports to validate accuracy of data and to prepare certified TAB<br />
reports.<br />
2. Certify that the TAB team complied with the approved TAB plan and the procedures<br />
specified and referenced in this Specification.<br />
D. TAB Report Forms: Use standard TAB contractor's forms approved by COTR.<br />
E. Instrumentation Type, Quantity, Accuracy, and Calibration: As described in ASHRAE 111,<br />
Section 5, "Instrumentation."<br />
1.5 PROJECT CONDITIONS<br />
A. Partial Authority Occupancy: The Authority may occupy completed areas of building before<br />
Substantial Completion. Cooperate with The Authority during TAB operations to minimize<br />
conflicts with The Authority's operations.<br />
1.6 COORDINATION<br />
A. Notice: Provide seven days' advance notice for each test. Include scheduled test dates and<br />
times.<br />
B. Perform TAB after leakage and pressure tests on air and water distribution systems have been<br />
satisfactorily completed.<br />
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1.7 WARRANTY<br />
A. General Warranty: The national project performance guarantee specified in this Article shall not<br />
deprive the Owner of other rights the Owner may have under other provisions of the Contract<br />
Documents and shall be in addition to, and run concurrent with, other warranties made by the<br />
Contractor under requirements of the Contract Documents.<br />
B. National Project Performance Guarantee: Provide a guarantee on AABC'S "National<br />
Standards" forms stating that AABC will assist in completing the requirements of the Contract<br />
Documents if the testing, adjusting, and balancing Agent fails to comply with the Contract<br />
Documents. Guarantee includes the following provisions:<br />
C. Special Guarantee: Provide a guarantee on NEBB forms stating that NEBB will assist in<br />
completing the requirements of the Contract Documents if the testing, adjusting, and balancing<br />
Agent fails to comply with the Contract Documents. Guarantee includes the following<br />
provisions:<br />
1. The certified Agent has tested and balanced systems according to the Contract<br />
Documents.<br />
2. Systems are balanced to optimum performance capabilities within design and<br />
installation limits.<br />
1.8 SEQUENCING AND SCHEDULING<br />
A. Test, adjust, and balance the air systems before hydronic systems.<br />
B. Final Testing, Adjusting, and Balancing: Test, adjust, and balance air conditioning systems<br />
during summer season and heating systems during winter season, including at least a<br />
period of operation at outside conditions within 5 degrees F wet bulb temperature of<br />
maximum summer design condition, and within 10 degrees F dry bulb temperature of minimum<br />
winter design condition. Take final temperature readings during seasonal operation.<br />
1. Summer Design Conditions: 92 degrees F DB, 76 degrees F WB.<br />
2. Winter Design Conditions: 20 degrees F DB.<br />
PART 2 - PRODUCTS (Not Applicable)<br />
PART 3 - EXECUTION<br />
3.1 EXAMINATION<br />
A. Examine the Contract Documents to become familiar with Project requirements and to discover<br />
conditions in systems' designs that may preclude proper TAB of systems and equipment.<br />
B. Examine the approved submittals for HVAC systems and equipment.<br />
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C. Examine design data including HVAC system descriptions, statements of design assumptions<br />
for environmental conditions and systems' output, and statements of philosophies and<br />
assumptions about HVAC system and equipment controls.<br />
D. Examine equipment performance data including fan and pump curves.<br />
1. Relate performance data to Project conditions and requirements, including system effects<br />
that can create undesired or unpredicted conditions that cause reduced capacities in all or<br />
part of a system.<br />
2. Calculate system-effect factors to reduce performance ratings of HVAC equipment when<br />
installed under conditions different from the conditions used to rate equipment<br />
performance. To calculate system effects for air systems, use tables and charts found in<br />
AMCA 201, "Fans and Systems," or in SMACNA's "HVAC Systems - Duct Design."<br />
Compare results with the design data and installed conditions.<br />
E. Examine system and equipment installations and verify that field quality-control testing,<br />
cleaning, and adjusting specified in individual Sections have been performed.<br />
F. Examine test reports specified in individual system and equipment Sections.<br />
G. Examine HVAC equipment and filters and verify that bearings are greased, belts are aligned<br />
and tight, and equipment with functioning controls is ready for operation.<br />
H. Examine strainers. Verify that startup screens are replaced by permanent screens with indicated<br />
perforations.<br />
I. Examine three-way valves for proper installation for their intended function of diverting or<br />
mixing fluid flows.<br />
J. Examine operating safety interlocks and controls on HVAC equipment.<br />
K. Report deficiencies discovered before and during performance of TAB procedures. Observe<br />
and record system reactions to changes in conditions. Record default set points if different from<br />
indicated values.<br />
3.2 PREPARATION<br />
A. Prepare a TAB plan that includes strategies and step-by-step procedures.<br />
B. Complete system-readiness checks and prepare reports. Verify the following:<br />
1. Permanent electrical-power wiring is complete.<br />
2. Automatic temperature-control systems are operational.<br />
3. Equipment and duct access doors are securely closed.<br />
4. Windows and doors can be closed so indicated conditions for system operations can be<br />
met.<br />
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3.3 GENERAL PROCEDURES FOR TESTING AND BALANCING<br />
A. Perform testing and balancing procedures on each system according to the procedures contained<br />
in AABC's "National Standards for Total System Balance" or NEBB's "Procedural Standards<br />
for Testing, Adjusting, and Balancing of Environmental Systems" and in this Section.<br />
1. Comply with requirements in ASHRAE 62.1-2004, Section 7.2.2, "Air Balancing."<br />
B. Take and report testing and balancing measurements in inch-pound (IP) units.<br />
3.4 GENERAL PROCEDURES FOR BALANCING AIR SYSTEMS<br />
A. Prepare test reports for fans. Obtain manufacturer's outlet factors and recommended testing<br />
procedures. Crosscheck the summation of required outlet volumes with required fan volumes.<br />
B. Prepare schematic diagrams of systems' "as-built" duct layouts.<br />
C. Determine the best locations in main and branch ducts for accurate duct-airflow measurements.<br />
D. Check airflow patterns from the outdoor-air louvers and dampers and the return- and exhaust-air<br />
dampers through the supply-fan discharge and mixing dampers.<br />
E. Locate start-stop and disconnect switches, electrical interlocks, and motor starters.<br />
F. Verify that motor starters are equipped with properly sized thermal protection.<br />
G. Check dampers for proper position to achieve desired airflow path.<br />
H. Check for airflow blockages.<br />
I. Verify that air duct system is sealed as specified in Division 23 Section "Metal Ducts."<br />
3.5 PROCEDURES FOR CONSTANT-VOLUME AIR SYSTEMS<br />
A. Adjust fans to deliver total indicated airflows within the maximum allowable fan speed listed by<br />
fan manufacturer.<br />
1. Measure total airflow.<br />
a. Where sufficient space in ducts is unavailable for Pitot-tube traverse<br />
measurements, measure airflow at terminal outlets and inlets and calculate the total<br />
airflow.<br />
2. Measure fan static pressures as follows to determine actual static pressure:<br />
a. Measure outlet static pressure as far downstream from the fan as practical and<br />
upstream from restrictions in ducts such as elbows and transitions.<br />
b. Measure static pressure directly at the fan outlet or through the flexible connection.<br />
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c. Measure inlet static pressure of single-inlet fans in the inlet duct as near the fan as<br />
possible, upstream from the flexible connection, and downstream from duct<br />
restrictions.<br />
d. Measure inlet static pressure of double-inlet fans through the wall of the plenum<br />
that houses the fan.<br />
3. Obtain approval from COTR for adjustment of fan speed higher or lower than indicated<br />
speed. Comply with requirements in Division 23 Sections for air-handling units for<br />
adjustment of fans, belts, and pulley sizes to achieve indicated air-handling-unit<br />
performance.<br />
4. Do not make fan-speed adjustments that result in motor overload. Consult equipment<br />
manufacturers about fan-speed safety factors. Modulate dampers and measure fan-motor<br />
amperage to ensure that no overload will occur. Measure amperage in full-cooling, fullheating,<br />
economizer, and any other operating mode to determine the maximum required<br />
brake horsepower.<br />
3.6 PROCEDURES FOR MOTORS<br />
A. Motors, 1/2 HP and Larger: Test at final balanced conditions and record the following data:<br />
1. Manufacturer's name, model number, and serial number.<br />
2. Motor horsepower rating.<br />
3. Motor rpm.<br />
4. Efficiency rating.<br />
5. Nameplate and measured voltage, each phase.<br />
6. Nameplate and measured amperage, each phase.<br />
7. Starter thermal-protection-element rating.<br />
3.7 TOLERANCES<br />
A. Set HVAC system's air flow rates within the following tolerances:<br />
1. Exhaust Fans and Equipment with Fans: Plus 5 percent.<br />
3.8 REPORTING<br />
A. Initial Construction-Phase Report: Based on examination of the Contract Documents as<br />
specified in "Examination" Article, prepare a report on the adequacy of design for systems'<br />
balancing devices. Recommend changes and additions to systems' balancing devices to<br />
facilitate proper performance measuring and balancing. Recommend changes and additions to<br />
HVAC systems and general construction to allow access for performance measuring and<br />
balancing devices.<br />
B. Status Reports: Prepare monthly progress reports to describe completed procedures, procedures<br />
in progress, and scheduled procedures. Include a list of deficiencies and problems found in<br />
systems being tested and balanced. Prepare a separate report for each system and each building<br />
floor for systems serving multiple floors.<br />
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3.9 FINAL REPORT<br />
A. General: Prepare a certified written report; tabulate and divide the report into separate sections<br />
for tested systems and balanced systems.<br />
1. Include a certification sheet at the front of the report's binder, signed and sealed by the<br />
certified testing and balancing engineer.<br />
2. Include a list of instruments used for procedures, along with proof of calibration.<br />
B. Final Report Contents: In addition to certified field-report data, include the following:<br />
1. Fan curves.<br />
2. Manufacturers' test data.<br />
3. Field test reports prepared by system and equipment installers.<br />
4. Other information relative to equipment performance; do not include Shop Drawings and<br />
product data.<br />
C. General Report Data: In addition to form titles and entries, include the following data:<br />
1. Title page.<br />
2. Name and address of the TAB contractor.<br />
3. Project name.<br />
4. Project location.<br />
5. COTR’s name and address.<br />
6. Architect's name and address.<br />
7. Engineer's name and address.<br />
8. Contractor's name and address.<br />
9. Report date.<br />
10. Signature of TAB supervisor who certifies the report.<br />
11. Table of Contents with the total number of pages defined for each section of the report.<br />
Number each page in the report.<br />
12. Summary of contents including the following:<br />
a. Indicated versus final performance.<br />
b. Notable characteristics of systems.<br />
c. Description of system operation sequence if it varies from the Contract<br />
Documents.<br />
13. Nomenclature sheets for each item of equipment.<br />
14. Data for terminal units, including manufacturer's name, type, size, and fittings.<br />
15. Notes to explain why certain final data in the body of reports vary from indicated values.<br />
16. Test conditions for fans and pump performance forms including the following:<br />
a. Fan drive settings including settings and percentage of maximum pitch diameter.<br />
b. Other system operating conditions that affect performance.<br />
D. System Diagrams: Include schematic layouts of air and hydronic distribution systems. Present<br />
each system with single-line diagram and include the following:<br />
1. Quantities of exhaust airflows.<br />
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2. Duct, outlet, and inlet sizes.<br />
E. Fan Test Reports: For supply, return, and exhaust fans, include the following:<br />
1. Fan Data:<br />
a. System identification.<br />
b. Location.<br />
c. Make and type.<br />
d. Model number and size.<br />
e. Manufacturer's serial number.<br />
f. Arrangement and class.<br />
g. Sheave make, size in inches, and bore.<br />
h. Center-to-center dimensions of sheave, and amount of adjustments in inches.<br />
2. Motor Data:<br />
a. Motor make, and frame type and size.<br />
b. Horsepower and rpm.<br />
c. Volts, phase, and hertz.<br />
d. Full-load amperage and service factor.<br />
e. Sheave make, size in inches, and bore.<br />
f. Center-to-center dimensions of sheave, and amount of adjustments in inches.<br />
g. Number, make, and size of belts.<br />
3. Test Data (Indicated and Actual Values):<br />
a. Total airflow rate in cfm.<br />
b. Total system static pressure in inches wg.<br />
c. Fan rpm.<br />
d. Discharge static pressure in inches wg.<br />
e. Suction static pressure in inches wg.<br />
3.10 INSPECTIONS<br />
A. Initial Inspection:<br />
1. After testing and balancing are complete, operate each system and randomly check<br />
measurements to verify that the system is operating according to the final test and balance<br />
readings documented in the final report.<br />
2. Check the following for each system:<br />
B. Final Inspection:<br />
a. Measure airflow of exhaust fan.<br />
b. Measure room temperature at each thermostat/temperature sensor. Compare the<br />
reading to the set point.<br />
c. Verify that balancing devices are marked with final balance position.<br />
d. Note deviations from the Contract Documents in the final report.<br />
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1. After initial inspection is complete and documentation by random checks verifies that<br />
testing and balancing are complete and accurately documented in the final report, request<br />
that a final inspection be made by COTR.<br />
2. The TAB contractor's test and balance engineer shall conduct the inspection in the<br />
presence of COTR.<br />
3. COTR shall randomly select measurements, documented in the final report, to be<br />
rechecked. Rechecking shall be limited to either 10 percent of the total measurements<br />
recorded or the extent of measurements that can be accomplished in a normal 8-hour<br />
business day.<br />
4. If rechecks yield measurements that differ from the measurements documented in the<br />
final report by more than the tolerances allowed, the measurements shall be noted as<br />
"FAILED."<br />
5. If the number of "FAILED" measurements is greater than 10 percent of the total<br />
measurements checked during the final inspection, the testing and balancing shall be<br />
considered incomplete and shall be rejected.<br />
C. TAB Work will be considered defective if it does not pass final inspections. If TAB Work fails,<br />
proceed as follows:<br />
1. Recheck all measurements and make adjustments. Revise the final report and balancing<br />
device settings to include all changes; resubmit the final report and request a second final<br />
inspection.<br />
2. If the second final inspection also fails, Owner may contract the services of another TAB<br />
contractor to complete TAB Work according to the Contract Documents and deduct the<br />
cost of the services from the original TAB contractor's final payment.<br />
D. Prepare test and inspection reports.<br />
3.11 ADDITIONAL TESTS<br />
A. Within 90 days of completing TAB, perform additional TAB to verify that balanced conditions<br />
are being maintained throughout and to correct unusual conditions.<br />
B. Seasonal Periods: If initial TAB procedures were not performed during near-peak summer and<br />
winter conditions, perform additional TAB during near-peak summer and winter conditions.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
END OF SECTION 23 05 93<br />
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SECTION 23 34 23 - HVAC POWER VENTILATORS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Centrifugal wall ventilators.<br />
1.2 ACTION SUBMITTALS<br />
A. Product Data: For each type of product indicated.<br />
B. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work.<br />
1. Detail equipment assemblies and indicate dimensions, weights, loads, required<br />
clearances, method of field assembly, components, and location and size of each field<br />
connection.<br />
2. Wiring Diagrams: For power, signal, and control wiring.<br />
1.3 CLOSEOUT SUBMITTALS<br />
A. Operation and maintenance data.<br />
1.4 QUALITY ASSURANCE<br />
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,<br />
by a qualified testing agency, and marked for intended location and application.<br />
B. AMCA Compliance: Fans shall have AMCA-Certified performance ratings and shall bear the<br />
AMCA-Certified Ratings Seal.<br />
PART 2 - PRODUCTS<br />
2.1 CENTRIFUGAL WALL VENTILATORS<br />
A. Manufacturers: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are not<br />
limited to, the following:<br />
1. Carnes Company.<br />
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2. Greenheck Fan Corporation.<br />
3. Hartzell Fan Incorporated.<br />
4. JencoFan.<br />
5. Loren Cook Company.<br />
6. PennBarry.<br />
B. Housing: Heavy-gage, removable, spun-aluminum, dome top and outlet baffle; venturi inlet<br />
cone.<br />
C. Fan Wheel: Aluminum hub and wheel with backward-inclined blades.<br />
D. Belt Drives:<br />
1. Resiliently mounted to housing.<br />
2. Fan Shaft: Turned, ground, and polished steel; keyed to wheel hub.<br />
3. Shaft Bearings: Permanently lubricated, permanently sealed, self-aligning ball bearings.<br />
4. Pulleys: Cast-iron, adjustable-pitch motor pulley.<br />
5. Fan and motor isolated from exhaust airstream.<br />
E. Accessories:<br />
1. Disconnect Switch: Nonfusible type, with thermal-overload protection mounted inside<br />
fan housing, factory wired through internal aluminum conduit.<br />
2. Bird Screens: Removable, 1/2-inch mesh, aluminum or brass wire.<br />
3. Wall Grille: Ring type for flush mounting.<br />
4. Dampers: Counterbalanced, parallel-blade, backdraft dampers mounted in wall sleeve;<br />
factory set to close when fan stops.<br />
2.2 MOTORS<br />
A. Comply with NEMA designation, temperature rating, service factor, enclosure type, and<br />
efficiency requirements for motors specified in Section 230513 "Common Motor Requirements<br />
for HVAC Equipment."<br />
1. Motor Sizes: Minimum size as indicated. If not indicated, large enough so driven load<br />
will not require motor to operate in service factor range above 1.0.<br />
B. Enclosure Type: Totally enclosed, fan cooled.<br />
2.3 SOURCE QUALITY CONTROL<br />
A. Certify sound-power level ratings according to AMCA 301, "Methods for Calculating Fan<br />
Sound Ratings from Laboratory Test Data." Factory test fans according to AMCA 300,<br />
"Reverberant Room Method for Sound Testing of Fans." Label fans with the AMCA-Certified<br />
Ratings Seal.<br />
B. Certify fan performance ratings, including flow rate, pressure, power, air density, speed of<br />
rotation, and efficiency by factory tests according to AMCA 210, "Laboratory Methods of<br />
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Testing Fans for Aerodynamic Performance Rating."<br />
Ratings Seal.<br />
Label fans with the AMCA-Certified<br />
PART 3 - EXECUTION<br />
3.1 INSTALLATION<br />
A. Equipment Mounting:<br />
1. Comply with requirements for vibration isolation and seismic control devices specified in<br />
Section 230548 "Vibration and Seismic Controls for HVAC."<br />
2. Comply with requirements for vibration isolation devices specified in Section 230548.13<br />
"Vibration Controls for HVAC."<br />
B. Ceiling Units: Suspend units from structure; use steel wire or metal straps.<br />
C. Support suspended units from structure using threaded steel rods and elastomeric hangers<br />
having a static deflection of 1 inch (25 mm). Vibration-control devices are specified in<br />
Section 230548 "Vibration and Seismic Controls for HVAC."<br />
D. Install units with clearances for service and maintenance.<br />
E. Label units according to requirements specified in Section 230553 "Identification for HVAC<br />
Piping and Equipment."<br />
3.2 CONNECTIONS<br />
A. Drawings indicate general arrangement of ducts and duct accessories. Make final duct<br />
connections with flexible connectors. Flexible connectors are specified in Section 233300 "Air<br />
Duct Accessories."<br />
B. Install ducts adjacent to power ventilators to allow service and maintenance.<br />
C. Ground equipment according to Section 260526 "Grounding and Bonding for Electrical<br />
Systems."<br />
D. Connect wiring according to Section 260519 "Low-Voltage Electrical Power Conductors and<br />
Cables."<br />
3.3 ADJUSTING<br />
A. Adjust damper linkages for proper damper operation.<br />
B. Adjust belt tension.<br />
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C. Comply with requirements in Section 230593 "Testing, Adjusting, and Balancing for HVAC"<br />
for testing, adjusting, and balancing procedures.<br />
D. Replace fan and motor pulleys as required to achieve design airflow.<br />
E. Lubricate bearings.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
4.2 FIELD QUALITY CONTROL<br />
A. Perform tests and inspections.<br />
1. Manufacturer's Field Service: Engage a factory-authorized service representative to<br />
inspect components, assemblies, and equipment installations, including connections, and<br />
to assist in testing.<br />
B. Tests and Inspections:<br />
1. Verify that shipping, blocking, and bracing are removed.<br />
2. Verify that unit is secure on mountings and supporting devices and that connections to<br />
ducts and electrical components are complete. Verify that proper thermal-overload<br />
protection is installed in motors, starters, and disconnect switches.<br />
3. Verify that cleaning and adjusting are complete.<br />
4. Disconnect fan drive from motor, verify proper motor rotation direction, and verify fan<br />
wheel free rotation and smooth bearing operation. Reconnect fan drive system, align and<br />
adjust belts, and install belt guards.<br />
5. Adjust belt tension.<br />
6. Adjust damper linkages for proper damper operation.<br />
7. Verify lubrication for bearings and other moving parts.<br />
8. Verify that manual and automatic volume control and fire and smoke dampers in<br />
connected ductwork systems are in fully open position.<br />
9. Disable automatic temperature-control operators, energize motor and adjust fan to<br />
indicated rpm, and measure and record motor voltage and amperage.<br />
10. Shut unit down and reconnect automatic temperature-control operators.<br />
11. Remove and replace malfunctioning units and retest as specified above.<br />
C. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and<br />
equipment.<br />
D. Prepare test and inspection reports.<br />
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SECTION 26 05 00 - COMMON WORK RESULTS FOR ELECTRICAL<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Electrical equipment coordination and installation.<br />
2. Sleeves for raceways and cables.<br />
3. Sleeve seals.<br />
4. Grout.<br />
5. Common electrical installation requirements.<br />
1.2 SUBMITTALS<br />
A. Product Data: For sleeve seals.<br />
1.3 COORDINATION<br />
A. Coordinate arrangement, mounting, and support of electrical equipment:<br />
1. To allow maximum possible headroom unless specific mounting heights that reduce<br />
headroom are indicated.<br />
2. To provide for ease of disconnecting the equipment with minimum interference to other<br />
installations.<br />
3. To allow right of way for piping and conduit installed at required slope.<br />
4. So connecting raceways, cables, wireways, cable trays, and busways will be clear of<br />
obstructions and of the working and access space of other equipment.<br />
B. Coordinate installation of required supporting devices and set sleeves in cast-in-place concrete,<br />
masonry walls, and other structural components as they are constructed.<br />
C. Coordinate Electrical Installation performed under this project with the Terminal A Expansion<br />
project construction.<br />
PART 2 - PRODUCTS<br />
2.1 SLEEVES FOR RACEWAYS AND CABLES<br />
A. Steel Pipe Sleeves: ASTM A 53/A 53M, Type E, Grade B, Schedule 40, galvanized steel, plain<br />
ends.<br />
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B. Cast-Iron Pipe Sleeves: Cast or fabricated "wall pipe," equivalent to ductile-iron pressure pipe,<br />
with plain ends and integral waterstop, unless otherwise indicated.<br />
C. Sleeves for Rectangular Openings: Galvanized sheet steel.<br />
1. Minimum Metal Thickness:<br />
a. For sleeve cross-section rectangle perimeter less than 50 inches and no side more<br />
than 16 inches, thickness shall be 0.052 inch.<br />
b. For sleeve cross-section rectangle perimeter equal to, or more than, 50 inches and<br />
1 or more sides equal to, or more than, 16 inches, thickness shall be 0.138 inch.<br />
2.2 SLEEVE SEALS<br />
A. Description: Modular sealing device, designed for field assembly, to fill annular space between<br />
sleeve and raceway or cable.<br />
1. Manufacturers: Subject to compliance with requirements, or as acceptable to the<br />
Authority, manufacturers offering products that may be incorporated into the Work<br />
include, but are not limited to, the following:<br />
a. Advance Products & Systems, Inc.<br />
b. Calpico, Inc.<br />
c. Metraflex Co.<br />
d. Pipeline Seal and Insulator, Inc.<br />
2. Sealing Elements: EPDM interlocking links shaped to fit surface of cable or conduit.<br />
Include type and number required for material and size of raceway or cable.<br />
3. Pressure Plates: Carbon steel. Include two for each sealing element.<br />
4. Connecting Bolts and Nuts: Carbon steel with corrosion-resistant coating of length<br />
required to secure pressure plates to sealing elements. Include one for each sealing<br />
element.<br />
2.3 GROUT<br />
A. Nonmetallic, Shrinkage-Resistant Grout: ASTM C 1107, factory-packaged, nonmetallic<br />
aggregate grout, noncorrosive, nonstaining, mixed with water to consistency suitable for<br />
application and a 30-minute working time.<br />
PART 3 - EXECUTION<br />
3.1 COMMON REQUIREMENTS FOR ELECTRICAL INSTALLATION<br />
A. Comply with NECA 1.<br />
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B. Measure indicated mounting heights to bottom of unit for suspended items and to center of unit<br />
for wall-mounting items.<br />
C. Headroom Maintenance: If mounting heights or other location criteria are not indicated,<br />
arrange and install components and equipment to provide maximum possible headroom<br />
consistent with these requirements.<br />
D. Equipment: Install to facilitate service, maintenance, and repair or replacement of components<br />
of both electrical equipment and other nearby installations. Connect in such a way as to<br />
facilitate future disconnecting with minimum interference with other items in the vicinity.<br />
E. Right of Way: Give to piping systems installed at a required slope.<br />
3.2 SLEEVE INSTALLATION FOR ELECTRICAL PENETRATIONS<br />
A. Electrical penetrations occur when raceways, cables, wireways, cable trays, or busways<br />
penetrate concrete slabs, concrete or masonry walls, or fire-rated floor and wall assemblies.<br />
B. Concrete Slabs and Walls: Install sleeves for penetrations unless core-drilled holes or formed<br />
openings are used. Install sleeves during erection of slabs and walls.<br />
C. Use pipe sleeves unless penetration arrangement requires rectangular sleeved opening.<br />
D. Fire-Rated Assemblies: Install sleeves for penetrations of fire-rated floor and wall assemblies<br />
unless openings compatible with firestop system used are fabricated during construction of floor<br />
or wall.<br />
E. Cut sleeves to length for mounting flush with both surfaces of walls.<br />
F. Extend sleeves installed in floors 2 inches above finished floor level.<br />
G. Size pipe sleeves to provide 1/4-inch annular clear space between sleeve and raceway or cable,<br />
unless indicated otherwise.<br />
H. Seal space outside of sleeves with grout for penetrations of concrete and masonry<br />
1. Promptly pack grout solidly between sleeve and wall so no voids remain. Tool exposed<br />
surfaces smooth; protect grout while curing.<br />
I. Interior Penetrations of Non-Fire-Rated Walls and Floors: Seal annular space between sleeve<br />
and raceway or cable, using joint sealant appropriate for size, depth, and location of joint.<br />
J. Fire-Rated-Assembly Penetrations: Maintain indicated fire rating of walls, partitions, ceilings,<br />
and floors at raceway and cable penetrations. Install sleeves and seal raceway and cable<br />
penetration sleeves with firestop materials.<br />
K. Roof-Penetration Sleeves: Seal penetration of individual raceways and cables with flexible<br />
boot-type flashing units applied in coordination with roofing work.<br />
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L. Underground, Exterior-Wall Penetrations: Install cast-iron pipe sleeves. Size sleeves to allow<br />
for 1-inch annular clear space between raceway or cable and sleeve for installing mechanical<br />
sleeve seals.<br />
3.3 SLEEVE-SEAL INSTALLATION<br />
A. Install to seal exterior wall penetrations.<br />
B. Use type and number of sealing elements recommended by manufacturer for raceway or cable<br />
material and size. Position raceway or cable in center of sleeve. Assemble mechanical sleeve<br />
seals and install in annular space between raceway or cable and sleeve. Tighten bolts against<br />
pressure plates that cause sealing elements to expand and make watertight seal.<br />
3.4 FIRESTOPPING<br />
A. Apply firestopping to penetrations of fire-rated floor and wall assemblies for electrical<br />
installations to restore original fire-resistance rating of assembly.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 26 05 19 - LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Building wires and cables rated 600 V and less.<br />
2. Connectors, splices, and terminations rated 600 V and less.<br />
1.2 ACTION SUBMITTALS<br />
A. Product Data: For each type of product.<br />
1.3 INFORMATIONAL SUBMITTALS<br />
A. Field quality-control reports.<br />
1.4 QUALITY ASSURANCE<br />
A. Testing Agency Qualifications: An independent agency, with the experience and capability to<br />
conduct the testing indicated, that is a member company of the InterNational Electrical Testing<br />
Association (NETA) or is a nationally recognized testing laboratory (NRTL) as defined by<br />
OSHA in 29 CFR 1910.7, and that is acceptable to authorities having jurisdiction.<br />
1. Testing Agency's Field Supervisor: Person currently certified by the InterNational<br />
Electrical Testing Association or the National Institute for Certification in Engineering<br />
Technologies to supervise on-site testing specified in Part 3.<br />
B. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,<br />
Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for<br />
intended use.<br />
C. Comply with NFPA 70.<br />
PART 2 - PRODUCTS<br />
2.1 CONDUCTORS AND CABLES<br />
A. Copper Conductors: Comply with NEMA WC 70.<br />
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B. Conductor Insulation: Comply with NEMA WC 70/ICEA S-95-658 for Types THHN-THWN<br />
and Type XHHW.<br />
C. Multiconductor Cable: Comply with NEMA WC 70.<br />
2.2 CONNECTORS AND SPLICES<br />
A. Description: Factory-fabricated connectors and splices of size, ampacity rating, material, type,<br />
and class for application and service indicated.<br />
2.3 SYSTEM DESCRIPTION<br />
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,<br />
by a qualified testing agency, and marked for intended location and application.<br />
B. Comply with NFPA 70.<br />
PART 3 - EXECUTION<br />
3.1 CONDUCTOR MATERIAL APPLICATIONS<br />
A. Feeders: Copper. Solid for No. 10 AWG and smaller; stranded for No. 8 AWG and larger.<br />
B. Branch Circuits: Copper. Solid for No. 10 AWG and smaller; stranded for No. 8 AWG and<br />
larger, except VFC cable, which shall be extra flexible stranded.<br />
3.2 CONDUCTOR INSULATION AND MULTICONDUCTOR CABLE APPLICATIONS AND<br />
WIRING METHODS<br />
A. Service Entrance: Type THHN-2-THWN-2, single conductors in raceway.<br />
B. Exposed Feeders: Type THHN-2-THWN-2, single conductors in raceway.<br />
C. Feeders Concealed in Ceilings, Walls, Partitions, and Crawlspaces: Type THHN-THWN,<br />
single conductors in raceway.<br />
D. Feeders Concealed in Concrete, below Slabs-on-Grade, and Underground: Type XHHW, single<br />
conductors in raceway.<br />
E. Exposed Branch Circuits, Including in Crawlspaces: Type THHN-THWN, single conductors in<br />
raceway.<br />
F. Branch Circuits Concealed in Ceilings, Walls, and Partitions: Type THHN-THWN, single<br />
conductors in raceway.<br />
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G. Branch Circuits Concealed in Concrete, below Slabs-on-Grade, and Underground:<br />
Type XHHW, single conductors in raceway.<br />
H. Class 1 Control Circuits: Type THHN-THWN, in raceway.<br />
I. Class 2 Control Circuits: Type THHN-THWN, in raceway.<br />
3.3 INSTALLATION OF CONDUCTORS AND CABLES<br />
A. Conceal cables in finished walls, ceilings, and floors.<br />
B. Complete raceway installation between conductor and cable termination points according to<br />
Section 26 05 33 "Raceways and Boxes for Electrical Systems" prior to pulling conductors and<br />
cables.<br />
C. Use manufacturer-approved pulling compound or lubricant where necessary; compound used<br />
must not deteriorate conductor or insulation. Do not exceed manufacturer's recommended<br />
maximum pulling tensions and sidewall pressure values.<br />
D. Use pulling means, including fish tape, cable, rope, and basket-weave wire/cable grips, that will<br />
not damage cables or raceway.<br />
E. Support cables according to Section 26 05 29 "Hangers and Supports for Electrical Systems."<br />
F. Identify and color-code conductors and cables according to Division 26 Section "Identification<br />
for Electrical Systems."<br />
3.4 CONNECTIONS<br />
A. Tighten electrical connectors and terminals according to manufacturer's published torquetightening<br />
values. If manufacturer's torque values are not indicated, use those specified in<br />
UL 486A-486B.<br />
B. Make splices, terminations, and taps that are compatible with conductor material and that<br />
possess equivalent or better mechanical strength and insulation ratings than unspliced<br />
conductors.<br />
1. Use oxide inhibitor in each splice, termination, and tap for aluminum conductors.<br />
C. Wiring at Outlets: Install conductor at each outlet, with at least 12 inches of slack.<br />
3.5 IDENTIFICATION<br />
A. Identify and color-code conductors and cables according to Section 26 05 53 "Identification for<br />
Electrical Systems."<br />
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B. Identify each spare conductor at each end with identity number and location of other end of<br />
conductor, and identify as spare conductor.<br />
3.6 FIRESTOPPING<br />
A. Apply firestopping to electrical penetrations of fire-rated floor and wall assemblies to restore<br />
original fire-resistance rating of assembly.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
B. Field Quality Control:<br />
1. Testing Agency: Engage a qualified testing agency to perform tests and inspections and<br />
prepare test reports.<br />
2. Perform tests and inspections and prepare test reports.<br />
3. Tests and Inspections:<br />
a. After installing conductors and cables and before electrical circuitry has been<br />
energized, test feeder conductors, and conductors feeding the critical equipment<br />
and services for compliance with requirements.<br />
b. Perform each visual and mechanical inspection and electrical test stated in NETA<br />
Acceptance Testing Specification. Certify compliance with test parameters.<br />
c. Infrared Scanning: After Substantial Completion, but not more than 60 days after<br />
Final Acceptance, perform an infrared scan of each splice in cables and conductors<br />
No. 3 AWG and larger. Remove box and equipment covers so splices are<br />
accessible to portable scanner.<br />
1) Follow-up Infrared Scanning: Perform an additional follow-up infrared scan<br />
of each splice 11 months after date of Substantial Completion.<br />
2) Instrument: Use an infrared scanning device designed to measure<br />
temperature or to detect significant deviations from normal values. Provide<br />
calibration record for device.<br />
3) Record of Infrared Scanning: Prepare a certified report that identifies<br />
splices checked and that describes scanning results. Include notation of<br />
deficiencies detected, remedial action taken, and observations after remedial<br />
action.<br />
4. Test Reports: Prepare a written report to record the following:<br />
a. Test procedures used.<br />
b. Test results that comply with requirements.<br />
c. Test results that do not comply with requirements and corrective action taken to<br />
achieve compliance with requirements.<br />
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5. Remove and replace malfunctioning units and retest as specified above.<br />
C. Cables will be considered defective if they do not pass tests and inspections.<br />
END OF SECTION 26 05 19<br />
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SECTION 26 05 26 - GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section includes grounding and bonding systems and equipment.<br />
1.2 ACTION SUBMITTALS<br />
A. Product Data: For each type of product indicated.<br />
B. Other Informational Submittals: Plans showing dimensioned as-built locations of grounding<br />
features specified in Part 3 "Field Quality Control" Article, including the following:<br />
1. Ground rods.<br />
2. Grounding arrangements and connections for separately derived systems.<br />
3. Grounding for sensitive electronic equipment.<br />
C. Operation and Maintenance Data: For grounding to include the following in emergency,<br />
operation, and maintenance manuals:<br />
1. Instructions for periodic testing and inspection of grounding features at grounding<br />
connections for separately derived systems based on NFPA 70B.<br />
a. Tests shall be to determine if ground resistance or impedance values remain within<br />
specified maximums, and instructions shall recommend corrective action if they do<br />
not.<br />
b. Include recommended testing intervals.<br />
PART 2 - PRODUCTS<br />
2.1 CONDUCTORS<br />
A. Insulated Conductors: Copper wire or cable insulated for 600 V unless otherwise required by<br />
applicable Code or authorities having jurisdiction.<br />
B. Bare Copper Conductors:<br />
1. Solid Conductors: ASTM B 3.<br />
2. Stranded Conductors: ASTM B 8.<br />
3. Tinned Conductors: ASTM B 33.<br />
4. Bonding Cable: 28 kcmil, 14 strands of No. 17 AWG conductor, 1/4 inch in diameter.<br />
5. Bonding Conductor: No. 4 or No. 6 AWG, stranded conductor.<br />
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6. Bonding Jumper: Copper tape, braided conductors terminated with copper ferrules; 1-5/8<br />
inches wide and 1/16 inch thick.<br />
7. Tinned Bonding Jumper: Tinned-copper tape, braided conductors terminated with copper<br />
ferrules; 1-5/8 inches wide and 1/16 inch thick.<br />
2.2 CONNECTORS<br />
A. Listed and labeled by an NRTL acceptable to authorities having jurisdiction for applications in<br />
which used and for specific types, sizes, and combinations of conductors and other items<br />
connected.<br />
B. Welded Connectors: Exothermic-welding kits of types recommended by kit manufacturer for<br />
materials being joined and installation conditions.<br />
2.3 GROUNDING ELECTRODES<br />
A. Ground Rods: Copper-clad steel; 3/4 inch by 10 feet.<br />
PART 3 - EXECUTION<br />
3.1 APPLICATIONS<br />
A. Conductors: Install solid conductor for No. 8 AWG and smaller, and stranded conductors<br />
for AWG and larger unless otherwise indicated.<br />
B. Underground Grounding Conductors: Install bare tinned-copper conductor, No. 4/0 AWG<br />
minimum.<br />
1. Bury at least 24 inches below grade.<br />
C. Conductor Terminations and Connections:<br />
1. Pipe and Equipment Grounding Conductor Terminations: Bolted connectors.<br />
2. Underground Connections: Welded connectors except at test wells and as otherwise<br />
indicated.<br />
3. Connections to Ground Rods at Test Wells: Bolted connectors.<br />
4. Connections to Structural Steel: Welded connectors.<br />
3.2 EQUIPMENT GROUNDING<br />
A. Install insulated equipment grounding conductors with all feeders and branch circuits.<br />
B. Install insulated equipment grounding conductors with the following items, in addition to those<br />
required by NFPA 70:<br />
1. Feeders and branch circuits.<br />
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2. Lighting circuits.<br />
3. Receptacle circuits.<br />
4. Single-phase motor and appliance branch circuits.<br />
5. Three-phase motor and appliance branch circuits.<br />
6. Flexible raceway runs.<br />
7. Armored and metal-clad cable runs.<br />
8. Busway Supply Circuits: Install insulated equipment grounding conductor from<br />
grounding bus in the switchgear, switchboard, or distribution panel to equipment<br />
grounding bar terminal on busway.<br />
C. Air-Duct Equipment Circuits: Install insulated equipment grounding conductor to ductmounted<br />
electrical devices operating at 120 V and more, including air cleaners, heaters,<br />
dampers, humidifiers, and other duct electrical equipment. Bond conductor to each unit and to<br />
air duct and connected metallic piping.<br />
D. Water Heater, Heat-Tracing, and Antifrost Heating Cables: Install a separate insulated<br />
equipment grounding conductor to each electric water heater and heat-tracing cable. Bond<br />
conductor to heater units, piping, connected equipment, and components.<br />
E. Signal and Communication Equipment: For telephone, alarm, voice and data, and other<br />
communication equipment, provide No. 4 AWG minimum insulated grounding conductor in<br />
raceway from grounding electrode system to each service location, terminal cabinet, wiring<br />
closet, and central equipment location.<br />
1. Service and Central Equipment Locations and Wiring Closets: Terminate grounding<br />
conductor on a 1/4-by-2-by-12-inch grounding bus.<br />
2. Terminal Cabinets: Terminate grounding conductor on cabinet grounding terminal.<br />
F. Metallic Fences: Comply with requirements of IEEE C2.<br />
1. Grounding Conductor: Bare, tinned copper, not less than No. 8 AWG.<br />
2. Gates: Shall be bonded to the grounding conductor with a flexible bonding jumper.<br />
3. Barbed Wire: Strands shall be bonded to the grounding conductor.<br />
3.3 INSTALLATION<br />
A. Grounding Conductors: Route along shortest and straightest paths possible unless required by<br />
Code. Avoid obstructing access or placing conductors where they may be subjected to strain,<br />
impact, or damage.<br />
B. Ground Bonding Common with Lightning Protection System: Comply with NFPA 780 and<br />
UL 96 when interconnecting with lightning protection system. Bond electrical power system<br />
ground directly to lightning protection system grounding conductor at closest point to electrical<br />
service grounding electrode. Use bonding conductor sized same as system grounding electrode<br />
conductor, and install in conduit.<br />
C. Ground Rods: Drive rods until tops are a minimum of 2 inches below finished floor or final<br />
grade.<br />
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1. Interconnect ground rods with grounding electrode conductor below grade and as<br />
otherwise indicated. Make connections without exposing steel or damaging coating if<br />
any.<br />
D. Bonding Straps and Jumpers: Install in locations accessible for inspection and maintenance<br />
except where routed through short lengths of conduit.<br />
1. Bonding to Structure: Bond straps directly to basic structure, taking care not to penetrate<br />
any adjacent parts.<br />
2. Bonding to Equipment Mounted on Vibration Isolation Hangers and Supports: Install<br />
bonding so vibration is not transmitted to rigidly mounted equipment.<br />
3. Use exothermic-welded connectors for outdoor locations; if a disconnect-type connection<br />
is required, use a bolted clamp.<br />
E. Grounding and Bonding for Piping:<br />
1. Bond each aboveground portion of gas piping system downstream from equipment<br />
shutoff valve.<br />
F. Bonding Interior Metal Ducts: Bond metal air ducts to equipment grounding conductors of<br />
associated fans, blowers, electric heaters, and air cleaners. Install bonding jumper to bond<br />
across flexible duct connections to achieve continuity.<br />
G. Grounding for Steel Building Structure: Install a driven ground rod at base of each corner<br />
column and at intermediate exterior columns at distances not more than 60 feet apart.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 FIELD QUALITY CONTROL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
B. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,<br />
Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for<br />
intended use.<br />
C. Field Quality Control:<br />
1. Testing Agency: An independent agency, with the experience and capability to conduct<br />
the testing indicated, that is a member company of the InterNational Electrical Testing<br />
Association (NETA) or is a nationally recognized testing laboratory (NRTL) as defined<br />
by OSHA in 29 CFR 1910.7, and that is acceptable to authorities having jurisdiction.<br />
a. Testing Agency's Field Supervisor: Person currently certified by the InterNational<br />
Electrical Testing Association to supervise on-site testing specified in Part 3.<br />
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2. Perform the following tests and inspections and prepare test reports:<br />
a. After installing grounding system but before permanent electrical circuits have<br />
been energized, test for compliance with requirements.<br />
b. Test completed grounding system at each location where a maximum groundresistance<br />
level is specified, at service disconnect enclosure grounding terminal.<br />
Make tests at ground rods before any conductors are connected.<br />
1) Measure ground resistance not less than two full days after last trace of<br />
precipitation and without soil being moistened by any means other than<br />
natural drainage or seepage and without chemical treatment or other<br />
artificial means of reducing natural ground resistance.<br />
2) Perform tests by fall-of-potential method according to IEEE 81.<br />
c. Prepare dimensioned drawings locating each test well, ground rod and ground rod<br />
assembly, and other grounding electrodes. Identify each by letter in alphabetical<br />
order, and key to the record of tests and observations. Include the number of rods<br />
driven and their depth at each location, and include observations of weather and<br />
other phenomena that may affect test results. Describe measures taken to improve<br />
test results.<br />
3. Report measured ground resistances that exceed the following values:<br />
a. Power and Lighting Equipment or System with Capacity 500 kVA and Less: 10<br />
ohms.<br />
b. Power and Lighting Equipment or System with Capacity 500 to 1000 kVA: 5<br />
ohms.<br />
c. Power and Lighting Equipment or System with Capacity More Than 1000 kVA: 3<br />
ohms.<br />
d. Power Distribution Units or Panelboards Serving Electronic Equipment: 3 ohm(s).<br />
4. Excessive Ground Resistance: If resistance to ground exceeds specified values, notify<br />
COTR promptly and include recommendations to reduce ground resistance.<br />
5. Comply with UL 467 for grounding and bonding materials and equipment.<br />
END OF SECTION 26 05 26<br />
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SECTION 26 05 29 - HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section includes:<br />
1. Hangers and supports for electrical equipment and systems.<br />
2. Construction requirements for concrete bases.<br />
1.2 PERFORMANCE REQUIREMENTS<br />
A. Delegated Design: Design supports for multiple raceways, including comprehensive<br />
engineering analysis by a qualified professional engineer, using performance requirements and<br />
design criteria indicated.<br />
B. Design supports for multiple raceways capable of supporting combined weight of supported<br />
systems and its contents.<br />
C. Design equipment supports capable of supporting combined operating weight of supported<br />
equipment and connected systems and components.<br />
D. Rated Strength: Adequate in tension, shear, and pullout force to resist maximum loads<br />
calculated or imposed for this Project, with a minimum structural safety factor of five times the<br />
applied force.<br />
1.3 ACTION SUBMITTALS<br />
A. Product Data: For steel slotted support systems.<br />
B. Shop Drawings: Signed and sealed by a qualified professional engineer. Show fabrication and<br />
installation details and include calculations for the following:<br />
1. Trapeze hangers. Include Product Data for components.<br />
2. Steel slotted channel systems. Include Product Data for components.<br />
3. Equipment supports.<br />
1.4 INFORMATIONAL SUBMITTALS<br />
A. Welding certificates.<br />
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PART 2 - PRODUCTS<br />
2.1 SUPPORT, ANCHORAGE, AND ATTACHMENT COMPONENTS<br />
A. Steel Slotted Support Systems: Comply with MFMA-4, factory-fabricated components for field<br />
assembly.<br />
1. Manufacturers: Subject to compliance with requirements, or as acceptable to the<br />
Authority, manufacturers offering products that may be incorporated into the Work<br />
include, but are not limited to, the following:<br />
a. Allied Tube & Conduit.<br />
b. Cooper B-Line, Inc.; a division of Cooper Industries.<br />
c. ERICO International Corporation.<br />
d. GS Metals Corp.<br />
e. Thomas & Betts Corporation.<br />
f. Unistrut; Tyco International, Ltd.<br />
2. Metallic Coatings: Hot-dip galvanized after fabrication and applied according to<br />
MFMA-4.<br />
3. Channel Dimensions: Selected for applicable load criteria.<br />
B. Raceway and Cable Supports: As described in NECA 1 and NECA 101.<br />
C. Conduit and Cable Support Devices: Steel hangers, clamps, and associated fittings, designed<br />
for types and sizes of raceway or cable to be supported.<br />
D. Support for Conductors in Vertical Conduit: Factory-fabricated assembly consisting of<br />
threaded body and insulating wedging plug or plugs for non-armored electrical conductors or<br />
cables in riser conduits. Plugs shall have number, size, and shape of conductor gripping pieces<br />
as required to suit individual conductors or cables supported. Body shall be malleable iron.<br />
E. Structural Steel for Fabricated Supports and Restraints: ASTM A 36/A 36M, steel plates,<br />
shapes, and bars; black and galvanized.<br />
F. Mounting, Anchoring, and <strong>Attachment</strong> Components: Items for fastening electrical items or<br />
their supports to building surfaces include the following:<br />
1. Powder-Actuated Fasteners: Threaded-steel stud, for use in hardened portland cement<br />
concrete, steel, or wood, with tension, shear, and pullout capacities appropriate for<br />
supported loads and building materials where used.<br />
a. Manufacturers: Subject to compliance with requirements, or as acceptable to the<br />
Authority, manufacturers offering products that may be incorporated into the Work<br />
include, but are not limited to, the following:<br />
1) Hilti Inc.<br />
2) ITW Ramset/Red Head; a division of Illinois Tool Works, Inc.<br />
3) MKT Fastening, LLC.<br />
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4) Simpson Strong-Tie Co., Inc.; Masterset Fastening Systems Unit.<br />
2. Concrete Inserts: Steel or malleable-iron, slotted support system units similar to MSS<br />
Type 18; complying with MFMA-4 or MSS SP-58.<br />
3. Clamps for <strong>Attachment</strong> to Steel Structural Elements: MSS SP-58, type suitable for<br />
attached structural element.<br />
4. Through Bolts: Structural type, hex head, and high strength. Comply with<br />
ASTM A 325.<br />
5. Toggle Bolts: All-steel springhead type.<br />
6. Hanger Rods: Threaded steel.<br />
2.2 FABRICATED METAL EQUIPMENT SUPPORT ASSEMBLIES<br />
A. Description: Welded or bolted, structural-steel shapes, shop or field fabricated to fit dimensions<br />
of supported equipment.<br />
PART 3 - EXECUTION<br />
3.1 APPLICATION<br />
A. Comply with NECA 1 and NECA 101 for application of hangers and supports for electrical<br />
equipment and systems except if requirements in this Section are stricter.<br />
B. Maximum Support Spacing and Minimum Hanger Rod Size for Raceway: Space supports for<br />
EMT and RMC as required by NFPA 70. Minimum rod size shall be 1/4 inch in diameter.<br />
C. Multiple Raceways or Cables: Install trapeze-type supports fabricated with steel slotted or<br />
other support system, sized so capacity can be increased by at least 25 percent in future without<br />
exceeding specified design load limits.<br />
1. Secure raceways and cables to these supports with two-bolt conduit clamps.<br />
3.2 SUPPORT INSTALLATION<br />
A. Comply with NECA 1 and NECA 101 for installation requirements except as specified in this<br />
Article.<br />
B. Raceway Support Methods: In addition to methods described in NECA 1, EMT and RMC may<br />
be supported by openings through structure members, as permitted in NFPA 70.<br />
C. Strength of Support Assemblies: Where not indicated, select sizes of components so strength<br />
will be adequate to carry present and future static loads within specified loading limits.<br />
Minimum static design load used for strength determination shall be weight of supported<br />
components plus 200 lb.<br />
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D. Mounting and Anchorage of Surface-Mounted Equipment and Components: Anchor and fasten<br />
electrical items and their supports to building structural elements by the following methods<br />
unless otherwise indicated by code:<br />
1. To New Concrete: Bolt to concrete inserts.<br />
2. To Masonry: Approved toggle-type bolts on hollow masonry units and expansion anchor<br />
fasteners on solid masonry units.<br />
3. To Existing Concrete: Expansion anchor fasteners.<br />
4. Instead of expansion anchors, powder-actuated driven threaded studs provided with lock<br />
washers and nuts may be used in existing standard-weight concrete 4 inches thick or<br />
greater. Do not use for anchorage to lightweight-aggregate concrete or for slabs less than<br />
4 inches thick.<br />
5. To Steel: Beam clamps (MSS Type 19, 21, 23, 25, or 27) complying with MSS SP-69.<br />
6. To Light Steel: Sheet metal screws.<br />
7. Items Mounted on Hollow Walls and Nonstructural Building Surfaces: Mount cabinets,<br />
panelboards, disconnect switches, control enclosures, pull and junction boxes,<br />
transformers, and other devices on slotted-channel racks attached to substrate by means<br />
that meet seismic-restraint strength and anchorage requirements.<br />
E. Drill holes for expansion anchors in concrete at locations and to depths that avoid reinforcing<br />
bars.<br />
3.3 INSTALLATION OF FABRICATED METAL SUPPORTS<br />
A. Comply with installation requirements in Section 05 50 00 "Metal Fabrications" for sitefabricated<br />
metal supports.<br />
B. Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and elevation<br />
to support and anchor electrical materials and equipment.<br />
C. Field Welding: Comply with AWS D1.1/D1.1M.<br />
3.4 CONCRETE BASES<br />
A. Construct concrete bases of dimensions indicated but not less than 4 inches larger in both<br />
directions than supported unit, and so anchors will be a minimum of 10 bolt diameters from<br />
edge of the base.<br />
B. Use 4000-psi, 28-day compressive-strength concrete. Concrete materials, reinforcement, and<br />
placement requirements are specified in Section 03 30 00 "Cast-in-Place Concrete."<br />
C. Anchor equipment to concrete base.<br />
1. Place and secure anchorage devices. Use supported equipment manufacturer's setting<br />
drawings, templates, diagrams, instructions, and directions furnished with items to be<br />
embedded.<br />
2. Install anchor bolts to elevations required for proper attachment to supported equipment.<br />
3. Install anchor bolts according to anchor-bolt manufacturer's written instructions.<br />
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3.5 PAINTING<br />
A. Touchup: Clean field welds and abraded areas of shop paint. Paint exposed areas immediately<br />
after erecting hangers and supports. Use same materials as used for shop painting. Comply<br />
with SSPC-PA 1 requirements for touching up field-painted surfaces.<br />
1. Apply paint by brush or spray to provide minimum dry film thickness of 2.0 mils.<br />
B. Galvanized Surfaces: Clean welds, bolted connections, and abraded areas and apply<br />
galvanizing-repair paint to comply with ASTM A 780.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 Quality Control<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
B. Welding: Qualify procedures and personnel according to AWS D1.1/D1.1M, "Structural<br />
Welding Code - Steel."<br />
C. Comply with NFPA 70.<br />
END OF SECTION 26 05 29<br />
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SECTION 26 05 33 - RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Metal conduits, tubing, and fittings.<br />
2. Nonmetal conduits, tubing, and fittings.<br />
3. Boxes, enclosures, and cabinets.<br />
B. Related Requirements:<br />
1. Section 26 05 43 "Underground Ducts and Raceways for Electrical Systems" for exterior<br />
ductbanks, manholes, and underground utility construction.<br />
1.2 ACTION SUBMITTALS<br />
A. Product Data: For wireways and fittings, floor boxes, hinged-cover enclosures, and cabinets.<br />
B. Shop Drawings: For the following raceway components. Include plans, elevations, sections,<br />
details, and attachments to other work.<br />
1. Custom enclosures and cabinets.<br />
2. For handholes and boxes for underground wiring, including the following:<br />
a. Duct entry provisions, including locations and duct sizes.<br />
b. Frame and cover design.<br />
c. Grounding details.<br />
d. Dimensioned locations of cable rack inserts, and pulling-in and lifting irons.<br />
e. Joint details.<br />
1.3 INFORMATIONAL SUBMITTALS<br />
A. Coordination Drawings: Conduit routing plans, drawn to scale, on which the following items<br />
are shown and coordinated with each other, using input from installers of items involved:<br />
1. Structural members in paths of conduit groups with common supports.<br />
2. HVAC and plumbing items and<br />
3. Architectural features in paths of conduit groups with common supports.<br />
4. Baggage handling system equipment including but not limited to conveyors, conduits,<br />
and Motor Control Panel in the paths of conduit groups with common supports.<br />
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B. Seismic Qualification Certificates: For enclosures, cabinets, and conduit racks and their<br />
mounting provisions, including those for internal components, from manufacturer.<br />
PART 2 - PRODUCTS<br />
2.1 METAL CONDUITS, TUBING, AND FITTINGS<br />
A. Listing and Labeling: Metal conduits, tubing, and fittings shall be listed and labeled as defined<br />
in NFPA 70, by a qualified testing agency, and marked for intended location and application.<br />
Conduit used for this project shall be selected from those listed below.<br />
B. GRC: Comply with ANSI C80.1 and UL 6.<br />
C. LFMC: Flexible steel conduit with PVC jacket and complying with UL 360.<br />
D. Fittings for Metal Conduit: Comply with NEMA FB 1 and UL 514B.<br />
1. Conduit Fittings for Hazardous (Classified) Locations: Comply with UL 886 and<br />
NFPA 70.<br />
E. Joint Compound for GRC: Approved, as defined in NFPA 70, by authorities having jurisdiction<br />
for use in conduit assemblies, and compounded for use to lubricate and protect threaded conduit<br />
joints from corrosion and to enhance their conductivity.<br />
2.2 NONMETALLIC CONDUITS, TUBING, AND FITTINGS<br />
A. Listing and Labeling: Nonmetallic conduits, tubing, and fittings shall be listed and labeled as<br />
defined in NFPA 70, by a qualified testing agency, and marked for intended location and<br />
application. Conduit used for this project shall be selected from those listed below.<br />
B. RNC: Type EPC-40-PVC, complying with NEMA TC 2 and UL 651 unless otherwise<br />
indicated.<br />
C. Fittings for ENT and RNC: Comply with NEMA TC 3; match to conduit or tubing type and<br />
material.<br />
2.3 BOXES, ENCLOSURES, AND CABINETS<br />
A. General Requirements for Boxes, Enclosures, and Cabinets: Boxes, enclosures, and cabinets<br />
installed in wet locations shall be listed for use in wet locations.<br />
B. Sheet Metal Outlet and Device Boxes: Comply with NEMA OS 1 and UL 514A.<br />
C. Cast-Metal Outlet and Device Boxes: Comply with NEMA FB 1, ferrous alloy, Type FD, with<br />
gasketed cover.<br />
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D. Metal Floor Boxes:<br />
1. Material: Cast metal.<br />
2. Type: Fully adjustable.<br />
3. Shape: Rectangular.<br />
4. Listing and Labeling: Metal floor boxes shall be listed and labeled as defined in<br />
NFPA 70, by a qualified testing agency, and marked for intended location and<br />
application.<br />
E. Small Sheet Metal Pull and Junction Boxes: NEMA OS 1.<br />
F. Cast-Metal Access, Pull, and Junction Boxes: Comply with NEMA FB 1 and UL 1773,<br />
galvanized, cast iron with gasketed cover.<br />
G. Hinged-Cover Enclosures: Comply with UL 50 and NEMA 250, Type 3R with continuoushinge<br />
cover with flush latch unless otherwise indicated.<br />
1. Metal Enclosures: Steel, finished inside and out with manufacturer's standard enamel.<br />
H. Cabinets:<br />
1. NEMA 250, Type 3R galvanized-steel box with removable interior panel and removable<br />
front, finished inside and out with manufacturer's standard enamel.<br />
2. Hinged door in front cover with flush latch and concealed hinge.<br />
3. Key latch to match panelboards.<br />
4. Metal barriers to separate wiring of different systems and voltage.<br />
5. Accessory feet where required for freestanding equipment.<br />
2.4 HANDHOLES AND BOXES FOR EXTERIOR UNDERGROUND WIRING<br />
A. General Requirements for Handholes and Boxes:<br />
1. Boxes and handholes for use in underground systems shall be designed and identified as<br />
defined in NFPA 70, for intended location and application.<br />
2. Boxes installed in wet areas shall be listed and labeled as defined in NFPA 70, by a<br />
qualified testing agency, and marked for intended location and application.<br />
B. Polymer-Concrete Handholes and Boxes with Polymer-Concrete Cover: Molded of sand and<br />
aggregate, bound together with polymer resin, and reinforced with steel, fiberglass, or a<br />
combination of the two.<br />
1. Standard: Comply with SCTE 77.<br />
2. Configuration: Designed for flush burial with closed bottom unless otherwise indicated.<br />
3. Cover: Weatherproof, secured by tamper-resistant locking devices and having structural<br />
load rating consistent with enclosure and handhole location.<br />
4. Cover Finish: Nonskid finish shall have a minimum coefficient of friction of 0.50.<br />
5. Cover Legend: Molded lettering, "ELECTRIC.".<br />
6. Conduit Entrance Provisions: Conduit-terminating fittings shall mate with entering ducts<br />
for secure, fixed installation in enclosure wall.<br />
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PART 3 - EXECUTION<br />
3.1 RACEWAY APPLICATION<br />
A. Outdoors: Apply raceway products as specified below unless otherwise indicated:<br />
1. Exposed Conduit: GRC.<br />
2. Concealed Conduit, Aboveground: GRC.<br />
3. Underground Conduit: RNC, Type EPC-40-PVC, concrete encased.<br />
4. Connection to Vibrating Equipment (Including Transformers and Hydraulic, Pneumatic,<br />
Electric Solenoid, or Motor-Driven Equipment): LFMC.<br />
5. Boxes and Enclosures, Aboveground: NEMA 250, Type 3R.<br />
B. Indoors: Apply raceway products as specified below unless otherwise indicated.<br />
1. Exposed, Not Subject to Physical Damage: GRC.<br />
2. Exposed and Subject to Severe Physical Damage: GRC. Raceway locations include the<br />
following:<br />
a. Loading dock.<br />
b. Corridors used for traffic of mechanized carts, forklifts, and pallet-handling units.<br />
c. Baggage handling areas.<br />
3. Concealed in Ceilings and Interior Walls and Partitions: GRC.<br />
4. Connection to Vibrating Equipment (Including Transformers and Hydraulic, Pneumatic,<br />
Electric Solenoid, or Motor-Driven Equipment): LFMC.<br />
5. Damp or Wet Locations: GRC.<br />
6. Boxes and Enclosures: NEMA 250, Type 1, except use NEMA 250, Type 3R stainless<br />
steel in institutional and commercial kitchens and damp or wet locations.<br />
C. Minimum Raceway Size: 3/4-inch trade size.<br />
D. Raceway Fittings: Compatible with raceways and suitable for use and location.<br />
1. Rigid and Intermediate Steel Conduit: Use threaded rigid steel conduit fittings unless<br />
otherwise indicated. Comply with NEMA FB 2.10.<br />
E. Do not install aluminum conduits, boxes, or fittings in contact with concrete or earth.<br />
3.2 INSTALLATION<br />
A. Comply with NECA 1 and NECA 101 for installation requirements except where requirements<br />
on Drawings or in this article are stricter. Comply with NFPA 70 limitations for types of<br />
raceways allowed in specific occupancies and number of floors.<br />
B. Keep raceways at least 6 inches away from parallel runs of flues and steam or hot-water pipes.<br />
Install horizontal raceway runs above water and steam piping.<br />
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C. Comply with requirements in Section 26 05 29 "Hangers and Supports for Electrical Systems"<br />
for hangers and supports.<br />
D. Arrange stub-ups so curved portions of bends are not visible above finished slab.<br />
E. Install no more than the equivalent of three 90-degree bends in any conduit run except for<br />
control wiring conduits, for which fewer bends are allowed. Support within 12 inches of<br />
changes in direction.<br />
F. Conceal conduit within finished walls, ceilings, and floors unless otherwise indicated. Install<br />
conduits parallel or perpendicular to building lines.<br />
G. Support conduit within 12 inches of enclosures to which attached.<br />
H. Raceways Embedded in Slabs:<br />
1. Run conduit larger than 1-inch trade size, parallel or at right angles to main<br />
reinforcement. Where at right angles to reinforcement, place conduit close to slab<br />
support. Secure raceways to reinforcement at maximum 10-foot intervals.<br />
2. Arrange raceways to cross building expansion joints at right angles with expansion<br />
fittings.<br />
3. Change from ENT to GRC before rising above floor.<br />
I. Threaded Conduit Joints, Exposed to Wet, Damp, Corrosive, or Outdoor Conditions: Apply<br />
listed compound to threads of raceway and fittings before making up joints. Follow compound<br />
manufacturer's written instructions.<br />
J. Raceway Terminations at Locations Subject to Moisture or Vibration: Use insulating bushings<br />
to protect conductors including conductors smaller than No. 4 AWG.<br />
K. Install pull wires in empty raceways. Use polypropylene or monofilament plastic line with not<br />
less than 200-lb tensile strength. Leave at least 12 inches of slack at each end of pull wire. Cap<br />
underground raceways designated as spare above grade alongside raceways in use.<br />
L. Install devices to seal raceway interiors at suitable, approved, and accessible locations. Locate<br />
seals so no fittings or boxes are between the seal and the following changes of environments.<br />
Seal the interior of all raceways at the following points:<br />
1. Where an underground service raceway enters a building or structure.<br />
2. Where otherwise required by NFPA 70.<br />
M. Flexible Conduit Connections: Comply with NEMA RV 3. Use a maximum of 18 inches of<br />
flexible conduit for equipment subject to vibration, noise transmission, or movement; and for<br />
transformers and motors.<br />
1. Use LFMC in damp or wet locations subject to severe physical damage.<br />
2. Use LFMC in damp or wet locations not subject to severe physical damage.<br />
N. Mount boxes at heights that comply with ADA requirements.<br />
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O. Horizontally separate boxes mounted on opposite sides of walls so they are not in the same<br />
vertical channel.<br />
P. Locate boxes so that cover or plate will not span different building finishes.<br />
Q. Support boxes of three gangs or more from more than one side by spanning two framing<br />
members or mounting on brackets specifically designed for the purpose.<br />
R. Fasten junction and pull boxes to or support from building structure. Do not support boxes by<br />
conduits.<br />
3.3 SLEEVE AND SLEEVE-SEAL INSTALLATION FOR ELECTRICAL PENETRATIONS<br />
A. Install sleeves and sleeve seals at penetrations of exterior floor and wall assemblies. Comply<br />
with requirements in Section 26 05 00 "Common Work Results for Electrical."<br />
3.4 FIRESTOPPING<br />
A. Install firestopping at penetrations of fire-rated floor and wall assemblies.<br />
3.5 PROTECTION<br />
A. Protect coatings, finishes, and cabinets from damage and deterioration.<br />
1. Repair damage to galvanized finishes with zinc-rich paint recommended by<br />
manufacturer.<br />
2. Repair damage to PVC coatings or paint finishes with matching touchup coating<br />
recommended by manufacturer.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 QUALITY CONTROL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
END OF SECTION 26 05 33<br />
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SECTION 26 05 43 - UNDERGROUND DUCTS AND RACEWAYS FOR ELECTRICAL SYSTEMS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. This Section includes the following:<br />
1. Conduit, ducts, and duct accessories for concrete-encased duct banks.<br />
2. Handholes and boxes.<br />
3. Manholes.<br />
1.2 ACTION SUBMITTALS<br />
A. Product Data: For accessories for manholes, handholes, and boxes.<br />
B. Shop Drawings for Precast or Factory-Fabricated Underground Utility Structures: Include<br />
plans, elevations, sections, details, attachments to other work, and accessories, including the<br />
following:<br />
1. Duct entry provisions, including locations and duct sizes.<br />
2. Reinforcement details.<br />
3. Frame and cover design and manhole frame support rings.<br />
4. Ladder details.<br />
5. Grounding details.<br />
6. Dimensioned locations of cable rack inserts, pulling-in and lifting irons, and sumps.<br />
7. Joint details.<br />
C. Shop Drawings for Factory-Fabricated Handholes and Boxes: Include dimensioned plans,<br />
sections, and elevations, and fabrication and installation details, including the following:<br />
1. Duct entry provisions, including locations and duct sizes.<br />
2. Cover design.<br />
3. Grounding details.<br />
4. Dimensioned locations of cable rack inserts, and pulling-in and lifting irons.<br />
1.3 INFORMATIONAL SUBMITTALS<br />
A. Field quality-control test reports.<br />
1.4 QUALITY ASSURANCE<br />
A. Comply with ANSI C2.<br />
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B. Comply with NFPA 70.<br />
PART 2 - PRODUCTS<br />
2.1 CONDUIT<br />
A. Rigid Steel Conduit: Galvanized. Comply with ANSI C80.1.<br />
B. RNC: NEMA TC 2, Type EPC-40-PVC, UL 651, with matching fittings by same manufacturer<br />
as the conduit, complying with NEMA TC 3 and UL 514B.<br />
2.2 NONMETALLIC DUCTS AND DUCT ACCESSORIES<br />
A. Manufacturers: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are not<br />
limited to, the following:<br />
1. ARNCO Corp.<br />
2. Beck Manufacturing.<br />
3. Cantex, Inc.<br />
4. CertainTeed Corp.; Pipe & Plastics Group.<br />
5. Condux International, Inc.<br />
6. ElecSys, Inc.<br />
7. Electri-Flex Company.<br />
8. IPEX Inc.<br />
9. Lamson & Sessions; Carlon Electrical Products.<br />
10. Manhattan/CDT; a division of Cable Design Technologies.<br />
11. Spiraduct/AFC Cable Systems, Inc.<br />
12. Thomas & Betts Corporation.<br />
B. Duct Accessories:<br />
1. Duct Separators: Factory-fabricated rigid PVC interlocking spacers, sized for type and<br />
sizes of ducts with which used, and selected to provide minimum duct spacings indicated<br />
while supporting ducts during concreting or backfilling.<br />
2. Warning Tape: Underground-line warning tape specified in Section 26 05 53<br />
"Identification for Electrical Systems."<br />
3. Concrete Warning Planks: Nominal 12 by 24 by 3 inches in size, manufactured from<br />
6000-psi concrete.<br />
a. Color: Red dye added to concrete during batching.<br />
b. Mark each plank with "ELECTRIC" in 2-inch-high, 3/8-inch-deep letters.<br />
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2.3 HANDHOLES AND BOXES<br />
A. Description: Comply with SCTE 77.<br />
1. Color: Gray.<br />
2. Configuration: Units shall be designed for flush burial and have open bottom.<br />
3. Cover: Weatherproof, secured by tamper-resistant locking devices and having structural<br />
load rating consistent with enclosure.<br />
4. Cover Finish: Nonskid finish shall have a minimum coefficient of friction of 0.50.<br />
5. Cover Legend: Molded lettering, "ELECTRIC."<br />
6. Duct Entrance Provisions: Duct-terminating fittings shall mate with entering ducts for<br />
secure, fixed installation in enclosure wall.<br />
7. Handholes 12 inches wide by 24 inches long and larger shall have inserts for cable racks<br />
and pulling-in irons installed before concrete is poured.<br />
B. Fiberglass Handholes and Boxes with Polymer Concrete Frame and Cover: Sheet-molded,<br />
fiberglass-reinforced, polyester resin enclosure joined to polymer concrete top ring or frame.<br />
1. Available Manufacturers: Subject to compliance with requirements, or as acceptable to<br />
the Authority, manufacturers offering products that may be incorporated into the Work<br />
include, but are not limited to, the following:<br />
a. Armorcast Products Company.<br />
b. Carson Industries LLC.<br />
c. Christy Concrete Products.<br />
d. Synertech Moulded Products, Inc.; a division of Oldcastle Precast.<br />
PART 3 - EXECUTION<br />
3.1 EARTHWORK<br />
A. Excavation and Backfill: Comply with Section P152 "Excavation and Embankment," but do<br />
not use heavy-duty, hydraulic-operated, compaction equipment.<br />
B. Restore surface features at areas disturbed by excavation and reestablish original grades, unless<br />
otherwise indicated.<br />
C. Restore areas disturbed by trenching, storing of dirt, cable laying, and other work.<br />
D. Cut and patch existing pavement in the path of underground ducts and utility structures<br />
according to Section P-401 "Plant Mix Bituminous Pavements."<br />
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3.2 DUCT INSTALLATION<br />
A. Slope: Pitch ducts a minimum slope of 1:300 down toward manholes and handholes and away<br />
from buildings and equipment. Slope ducts from a high point in runs between two manholes to<br />
drain in both directions.<br />
B. Curves and Bends: Use 5-degree angle couplings for small changes in direction. Use<br />
manufactured long sweep bends with a minimum radius of 48 inches, both horizontally and<br />
vertically, at other locations, unless otherwise indicated.<br />
C. Joints: Use solvent-cemented joints in ducts and fittings and make watertight according to<br />
manufacturer's written instructions. Stagger couplings so those of adjacent ducts do not lie in<br />
same plane.<br />
D. Duct Entrances to Manholes and Concrete and Polymer Concrete Handholes: Use end bells,<br />
spaced approximately 10 inches o.c. for 5-inch ducts, and vary proportionately for other duct<br />
sizes.<br />
1. Begin change from regular spacing to end-bell spacing 10 feet from the end bell without<br />
reducing duct line slope and without forming a trap in the line.<br />
2. Direct-Buried Duct Banks: Install an expansion and deflection fitting in each conduit in<br />
the area of disturbed earth adjacent to manhole or handhole.<br />
3. Grout end bells into structure walls from both sides to provide watertight entrances.<br />
E. Building Wall Penetrations: Make a transition from underground duct to rigid steel conduit at<br />
least 10 feet outside the building wall without reducing duct line slope away from the building,<br />
and without forming a trap in the line. Use fittings manufactured for duct-to-conduit transition.<br />
F. Sealing: Provide temporary closure at terminations of ducts that have cables pulled. Seal spare<br />
ducts at terminations. Use sealing compound and plugs to withstand at least 15-psig<br />
hydrostatic pressure.<br />
G. Pulling Cord: Install 200-lbf test nylon cord in ducts, including spares.<br />
H. Concrete-Encased Ducts: Support ducts on duct separators.<br />
1. Separator Installation: Space separators close enough to prevent sagging and deforming<br />
of ducts, with not less than 4 spacers per 20 feet of duct. Secure separators to earth and<br />
to ducts to prevent floating during concreting. Stagger separators approximately 6 inches<br />
between tiers. Tie entire assembly together using fabric straps; do not use tie wires or<br />
reinforcing steel that may form conductive or magnetic loops around ducts or duct<br />
groups.<br />
2. Concreting Sequence: Pour each run of envelope between manholes or other<br />
terminations in one continuous operation.<br />
a. Start at one end and finish at the other, allowing for expansion and contraction of<br />
ducts as their temperature changes during and after the pour. Use expansion<br />
fittings installed according to manufacturer's written recommendations, or use<br />
other specific measures to prevent expansion-contraction damage.<br />
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b. If more than one pour is necessary, terminate each pour in a vertical plane and<br />
install 3/4-inch reinforcing rod dowels extending 18 inches into concrete on both<br />
sides of joint near corners of envelope.<br />
3. Pouring Concrete: Spade concrete carefully during pours to prevent voids under and<br />
between conduits and at exterior surface of envelope. Do not allow a heavy mass of<br />
concrete to fall directly onto ducts. Use a plank to direct concrete down sides of bank<br />
assembly to trench bottom. Allow concrete to flow to center of bank and rise up in<br />
middle, uniformly filling all open spaces. Do not use power-driven agitating equipment<br />
unless specifically designed for duct-bank application.<br />
4. Reinforcement: Reinforce concrete-encased duct banks where they cross disturbed earth<br />
and where indicated. Arrange reinforcing rods and ties without forming conductive or<br />
magnetic loops around ducts or duct groups.<br />
5. Forms: Use walls of trench to form side walls of duct bank where soil is self-supporting<br />
and concrete envelope can be poured without soil inclusions; otherwise, use forms.<br />
6. Minimum Space between Ducts: 3 inches between ducts and exterior envelope wall, 2<br />
inches between ducts for like services, and 4 inches between power and signal ducts.<br />
7. Depth: Install top of duct bank at least 24 inches below finished grade in areas not<br />
subject to deliberate traffic, and at least 30 inches below finished grade in deliberate<br />
traffic paths for vehicles, unless otherwise indicated.<br />
8. Stub-Ups: Use manufactured duct elbows for stub-ups at poles and equipment and at<br />
building entrances through the floor, unless otherwise indicated. Extend concrete<br />
encasement throughout the length of the elbow.<br />
9. Stub-Ups: Use manufactured rigid steel conduit elbows for stub-ups at poles and<br />
equipment and at building entrances through the floor.<br />
a. Couple steel conduits to ducts with adapters designed for this purpose, and encase<br />
coupling with 3 inches of concrete.<br />
b. Stub-Ups to Equipment: For equipment mounted on outdoor concrete bases,<br />
extend steel conduit horizontally a minimum of 60 inches from edge of base.<br />
Install insulated grounding bushings on terminations at equipment.<br />
10. Warning Tape: Bury warning tape approximately 12 inches above all concrete-encased<br />
ducts and duct banks. Align tape parallel to and within 3 inches of the centerline of duct<br />
bank. Provide an additional warning tape for each 12-inch increment of duct-bank width<br />
over a nominal 18 inches. Space additional tapes 12 inches apart, horizontally.<br />
3.3 GROUNDING<br />
A. Ground underground ducts and utility structures according to Section 26 05 26 "Grounding and<br />
Bonding for Electrical Systems."<br />
3.4 CLEANING<br />
A. Pull leather-washer-type duct cleaner, with graduated washer sizes, through full length of ducts.<br />
Follow with rubber duct swab for final cleaning and to assist in spreading lubricant throughout<br />
ducts.<br />
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B. Clean internal surfaces of manholes, including sump. Remove foreign material.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 QUALITY CONTROL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
B. Perform the following field tests and inspections and prepare test reports:<br />
1. Demonstrate capability and compliance with requirements on completion of installation<br />
of underground ducts and utility structures.<br />
2. Pull aluminum or wood test mandrel through duct to prove joint integrity and test for outof-round<br />
duct. Provide mandrel equal to 80 percent fill of duct. If obstructions are<br />
indicated, remove obstructions and retest.<br />
3. Test manhole grounding to ensure electrical continuity of grounding and bonding<br />
connections. Measure and report ground resistance as specified in Section 26 05 26<br />
"Grounding and Bonding for Electrical Systems."<br />
C. Correct deficiencies and retest as specified above to demonstrate compliance<br />
END OF SECTION 26 05 43<br />
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SECTION 26 05 53 - IDENTIFICATION FOR ELECTRICAL SYSTEMS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. This Section specifies electrical identification materials and includes requirements for electrical<br />
identification including but not limited to the following:<br />
1. Identification labeling for raceways, cables, and conductors.<br />
2. Operational instruction signs.<br />
3. Warning and caution signs.<br />
4. Equipment labels and signs.<br />
B. Related Sections: The following Sections contain requirements that relate to this Section:<br />
1. Refer to other Division 26 sections for additional specific electrical identification<br />
associated with specific items.<br />
1.2 SUBMITTALS<br />
A. Product Data for each type of product specified.<br />
B. Schedule of all tags, markers, nameplates, signs, etc.<br />
PART 2 - PRODUCTS<br />
2.1 MANUFACTURERS<br />
A. Manufacturers: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are not<br />
limited to, the following:<br />
1. American Engraving Co.<br />
2. Seton Name Plate Co.<br />
3. Standard Signs, Inc.<br />
4. W.H. Brady, Co.<br />
5. Almetek Industries<br />
6. Tech Products, Inc.<br />
7. William Frick & Company<br />
8. Thomas & Betts<br />
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2.2 ELECTRICAL IDENTIFICATION PRODUCTS<br />
A. Engraved, Plastic Laminated Labels, Signs, and Instruction Plates: Engraving stock melamine<br />
plastic laminate, 1/16-inch minimum thick for signs up to 20 square inches, or 8 inches in<br />
length; 1/8-inch thick for larger sizes. Drill holes for mechanical fasteners when mounted<br />
indoors.<br />
B. Baked Enamel Warning and Caution Signs for Interior Use: Preprinted aluminum signs,<br />
punched for fasteners, with colors, legend, and size appropriate to the location.<br />
C. Exterior Metal Backed Butyrate Warning and Caution Signs: Weather resistant, nonfading,<br />
preprinted cellulose acetate butyrate signs with 20-gage galvanized steel backing, with colors,<br />
legend, and size appropriate to the location. Provide 1/4-inch grommets in corners for<br />
mounting.<br />
D. Fasteners for Plastic Laminated and Metal Signs: Self tapping stainless steel screws or number<br />
10/32 stainless steel machine screws with nuts and flat and lock washers.<br />
E. Cable Ties: Fungus inert, self-extinguishing, one piece, self-locking nylon cable ties, 0.18-inch<br />
minimum width, 50-lb minimum tensile strength, and suitable for a temperature range from<br />
minus 50 deg F to 350 deg F.<br />
F. Cable Markers: Provide "E-Z Tag" as manufactured by Almetek Industries Inc., or "Everlast"<br />
tags as manufactured by Tech Products Inc. Tags shall consist of 1.0-inch high numerals or<br />
letters placed in a tag holder. Tags and holder shall be manufactured from U.V. stabilized nonconductive,<br />
non-corrosive polyethylene or equal. Tag holder shall be black and numerals and<br />
letters shall be black on yellow background. Numerals and letters shall be oriented either<br />
horizontally or vertically depending on orientation of cable.<br />
G. Pressure Sensitive Markers for Outdoor Equipment: Provide markers as manufactured by<br />
Almetek Industries or William Frick & Company or equal. Provide minimum 1.0-inch high<br />
numerals or letters. On medium voltage equipment provide markers that are black on reflective<br />
yellow background. On low voltage equipment provide markers which are black on reflective<br />
silver background. Markers shall be resistant to U.V. light.<br />
PART 3 - EXECUTION<br />
3.1 INSTALLATION<br />
A. Lettering and Graphics: Coordinate names, abbreviations, colors, and other designations with<br />
corresponding designations specified or indicated. Install numbers, lettering, and colors as<br />
approved in submittals and as required by code.<br />
B. Install identification products in accordance with manufacturer's written instructions and<br />
requirements of NEC.<br />
C. Sequence of Work: Where identification is to be applied to surfaces that require finish, install<br />
identification after completion of finish work.<br />
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D. Medium Voltage Cable Identification: In manholes indicate voltage, feeder number and phase<br />
letter on each cable. Inside equipment indicate phase letter on each cable. Install markers on<br />
cables after arc proofing is applied. Attach with cable ties.<br />
E. Low Voltage Conductor Color-Coding: Provide color coding for as follows:<br />
208/120 Volts Phase 480/277 Volts<br />
Black A Yellow<br />
Red B Brown<br />
Blue C Orange<br />
White Neutral Gray<br />
Green Ground Green<br />
F. Use low voltage conductors with color factory-applied the entire length of the conductors<br />
except as follows:<br />
1. The following color-coding methods may be used in lieu of factory color-coded wire for<br />
sizes No. 4 AWG and Larger.<br />
a. Apply colored, pressure-sensitive plastic tape in half lapped turns for a distance of<br />
6 inches from terminal points and in boxes where splices or taps are made. Apply<br />
the last two laps of tape with no tension to prevent possible unwinding.<br />
G. Provide warning, caution, and instruction signs as follows:<br />
1. Install warning, caution, or instruction signs where required by NEC, where indicated, or<br />
where required for safe operation and maintenance of electrical systems. Install engraved<br />
plastic laminated instruction signs where instructions or explanations are needed for<br />
system or equipment operation. Install butyrate signs with metal backing for outdoor<br />
items. Attach signs to outdoor equipment using two-part epoxy cement.<br />
H. Provide equipment/system, circuit/device identification as follows:<br />
1. Provide engraved plastic laminate identification markers on electrical equipment. For<br />
240V systems and below provide white lettering on black background. For 480/277V<br />
systems, use black lettering on yellow background. Text shall match terminology and<br />
numbering specified in the MWAA Design Manual. Apply markers on all of the<br />
following:<br />
a. Panelboards, electrical cabinets, and enclosures.<br />
b. Contactors.<br />
c. Transformers.<br />
d. Disconnect switches.<br />
e. Control equipment.<br />
f. Circuit breakers<br />
I. Circuit Schedules: For panelboards provide typed circuit schedules with identification of items<br />
controlled by each breaker.<br />
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J. Install labels, tags and markers at locations for best convenience of viewing without interference<br />
with operation and maintenance of equipment.<br />
K. Pad Mounted Equipment: Place 1.0-inch high, black on reflective yellow marker indicating<br />
voltage and circuit number in upper left corner of exterior of door securing feeder compartment.<br />
Where two feeders enter a compartment, place marker on exterior of door along top edge<br />
opposite respective feeder.<br />
L. Transformers: Using 3.0-inch high, black on reflective yellow pressure sensitive markers,<br />
identify transformer size (i.e., 45KVA). Centrally locate marker on exterior of high voltage<br />
compartment door. Identify feeders per paragraph "K" and "D" above.<br />
M. Raceway: Identify with pressure sensitive markers purpose of circuit ( i.e., lighting, power,<br />
alarm, signal, PA, etc.). Place marker on junction boxes and along raceway on 150-foot centers.<br />
Markers shall be black on white background.<br />
N. Underground-Line Warning Tape: During backfilling of trenches install continuous<br />
underground-line warning tape directly above line at 6 to 8 inches below finished grade. Use<br />
multiple tapes where width of multiple lines installed in a common trench or concrete<br />
envelope exceeds 16 inches overall.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program<br />
4.2 QUALITY ASSURANCE<br />
A. Electrical Component Standard: Components and installation shall comply with NFPA 70<br />
“National Electrical Code."<br />
B. Comply with manufacturer’s instructions<br />
C. Comply with ANSI A13.1.<br />
D. Comply with NFPA 70.<br />
E. Comply with 29 CFR 1910.144 and 29 CFR 1910.145.<br />
F. Comply with ANSI Z535.4 for safety signs and labels.<br />
END OF SECTION 26 05 53<br />
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SECTION 26 09 23 - LIGHTING CONTROL DEVICES<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. This Section includes the following lighting control devices:<br />
1. Time switches.<br />
2. Photoelectric Switch<br />
3. Lighting contactors.<br />
1.2 SUBMITTALS<br />
A. Product Data: For each type of product indicated.<br />
B. Field quality-control test reports.<br />
C. Operation and Maintenance Data: For each type of product to include in emergency, operation,<br />
and maintenance manuals.<br />
1.3 COORDINATION<br />
A. Coordinate layout and installation of ceiling-mounted devices with other construction that<br />
penetrates ceilings or is supported by them, including light fixtures, HVAC equipment, smoke<br />
detectors, fire-suppression system, and partition assemblies.<br />
PART 2 - PRODUCTS<br />
2.1 TIME SWITCHES<br />
A. Manufacturers: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are not<br />
limited to, the following:<br />
1. Paragon Electric Co.; Invensys Climate Controls.<br />
2. Grasslin Controls Corporation; a GE Industrial Systems Company.<br />
3. Intermatic, Inc.<br />
4. Lithonia Lighting; Acuity Lighting Group, Inc.<br />
5. Square D; Schneider Electric.<br />
6. TORK.<br />
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B. Electronic Time Switches: Electronic, solid-state programmable units with alphanumeric<br />
display; complying with UL 917.<br />
1. Contact Configuration: 12, SPDT, Individually controlled relays.<br />
2. Contact Rating: 20-A ballast load, 120/277-V ac.<br />
3. Program: 8 on-off set points on a 24-hour schedule and an annual holiday schedule that<br />
overrides the weekly operation on holidays.<br />
4. Circuitry: Allow connection of a photoelectric relay as substitute for on-off function of a<br />
program.<br />
5. Astronomic Time: All channels.<br />
6. Battery Backup: For schedules and time clock.<br />
2.2 OUTDOOR PHOTOELECTRIC SWITCHES<br />
A. Manufacturers: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are not<br />
limited to, the following:<br />
1. Cooper Industries, Inc.<br />
2. Intermatic, Inc.<br />
3. NSi Industries LLC; TORK Products.<br />
4. Tyco Electronics; ALR Brand.<br />
B. Description: Solid state, with DPST dry contacts rated for 1800 VA, to operate connected load,<br />
complying with UL 773.<br />
1. Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for<br />
intended location and application.<br />
2. Light-Level Monitoring Range: 1.5 to 10 fc, with an adjustment for turn-on and turn-off<br />
levels within that range.<br />
3. Time Delay: Thirty-second minimum, to prevent false operation.<br />
4. Lightning Arrester: Air-gap type.<br />
5. Mounting: Twist lock complying with NEMA C136.10, with base.<br />
2.3 LIGHTING CONTACTORS<br />
A. Manufacturers: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are not<br />
limited to, the following:<br />
1. GE Industrial Systems; Total Lighting Control.<br />
2. Grasslin Controls Corporation; a GE Industrial Systems Company.<br />
3. Hubbell Lighting.<br />
4. Lithonia Lighting; Acuity Lighting Group, Inc.<br />
5. Square D; Schneider Electric.<br />
6. TORK.<br />
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B. Description: Electrically operated and mechanically held, combination type with nonfused<br />
disconnect, complying with NEMA ICS 2 and UL 508.<br />
1. Current Rating for Switching: Listing or rating consistent with type of load served,<br />
including tungsten filament, inductive, and high-inrush ballast (ballast with 15 percent or<br />
less total harmonic distortion of normal load current).<br />
2. Fault Current Withstand Rating: Equal to or exceeding the available fault current at the<br />
point of installation.<br />
3. Enclosure: Comply with NEMA 250.<br />
4. Provide with control and pilot devices, matching the NEMA type specified for the<br />
enclosure.<br />
2.4 CONDUCTORS AND CABLES<br />
A. Power Wiring to Supply Side of Remote-Control Power Sources: Not smaller than No. 12<br />
AWG. Comply with requirements in Section 26 05 19 "Low-Voltage Electrical Power<br />
Conductors and Cables."<br />
B. Classes 2 and 3 Control Cable: Multiconductor cable with stranded-copper conductors not<br />
smaller than No. 18 AWG. Comply with requirements in Section 26 05 19"Low-Voltage<br />
Electrical Power Conductors and Cables."<br />
C. Class 1 Control Cable: Multiconductor cable with stranded-copper conductors not smaller than<br />
No. 14 AWG. Comply with requirements in Section 26 05 19"Low-Voltage Electrical Power<br />
Conductors and Cables."<br />
PART 3 - EXECUTION<br />
3.1 INSTALLATION<br />
A. Install and aim sensors in locations to achieve not less than 90 percent coverage of areas<br />
indicated. Do not exceed coverage limits specified in manufacturer's written instructions.<br />
B. Mount electrically held lighting contactors with elastomeric isolator pads, to eliminate structureborne<br />
vibration, unless contactors are installed in an enclosure with factory-installed vibration<br />
isolators.<br />
C. Wiring Method: Comply with Section 26 05 19"Low-Voltage Electrical Power Conductors and<br />
Cables." Minimum conduit size shall be 3/4-inch.<br />
D. Wiring within Enclosures: Comply with NECA 1. Separate power-limited and nonpowerlimited<br />
conductors according to conductor manufacturer's written instructions.<br />
E. Size conductors according to lighting control device manufacturer's written instructions, unless<br />
otherwise indicated.<br />
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F. Splices, Taps, and Terminations: Make connections only on numbered terminal strips in<br />
junction, pull, and outlet boxes; terminal cabinets; and equipment enclosures.<br />
3.2 IDENTIFICATION<br />
A. Identify components and power and control wiring according to Division 26 Section<br />
"Identification for Electrical Systems."<br />
1. Identify controlled circuits in lighting contactors.<br />
2. Identify circuits or luminaries controlled by photoelectric and occupancy sensors at each<br />
sensor.<br />
B. Label time switches and contactors with a unique designation.<br />
3.3 DEMONSTRATION<br />
A. Engage a factory-authorized service representative to train Owner's maintenance personnel to<br />
adjust, operate, and maintain lighting control devices. Refer to Division 01 Section<br />
"Demonstration and Training."<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
B. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,<br />
Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for<br />
intended use.<br />
C. Field Quality Control:<br />
1. Perform the following field tests and inspections and prepare test reports:<br />
a. After installing time switches and sensors, and after electrical circuitry has been<br />
energized, adjust and test for compliance with requirements.<br />
b. Operational Test: Verify operation of each lighting control device, and adjust time<br />
delays.<br />
2. Lighting control devices that fail tests and inspections are defective work.<br />
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SECTION 26 24 16 - PANELBOARDS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section includes distribution panelboards and lighting and appliance branch-circuit panelboards.<br />
1.2 PERFORMANCE REQUIREMENTS<br />
A. Seismic Performance: Panelboards shall withstand the effects of earthquake motions<br />
determined according to SEI/ASCE 7.<br />
1. The term "withstand" means "the unit will remain in place without separation of any parts<br />
from the device when subjected to the seismic forces specified and the unit will be fully<br />
operational after the seismic event."<br />
1.3 SUBMITTALS<br />
A. Product Data: For each type of product indicated.<br />
B. Shop Drawings: For each panelboard and related equipment.<br />
1. Include dimensioned plans, elevations, sections, and details. Show tabulations of<br />
installed devices, equipment features, and ratings.<br />
2. Detail enclosure types and details for types other than NEMA 250, Type 1.<br />
3. Detail bus configuration, current, and voltage ratings.<br />
4. Short-circuit current rating of panelboards and overcurrent protective devices.<br />
5. Include evidence of NRTL listing for series rating of installed devices.<br />
6. Detail features, characteristics, ratings, and factory settings of individual overcurrent<br />
protective devices and auxiliary components.<br />
7. Include wiring diagrams for power, signal, and control wiring.<br />
8. Include time-current coordination curves for each type and rating of overcurrent<br />
protective device included in panelboards.<br />
C. Qualification Data: For qualified testing agency.<br />
D. Seismic Qualification Certificates: Submit certification that panelboards, overcurrent protective<br />
devices, accessories, and components will withstand seismic forces defined in Section 26 05 48<br />
"Vibration and Seismic Controls for Electrical Systems." Include the following:<br />
1. Basis for Certification: Indicate whether withstand certification is based on actual test of<br />
assembled components or on calculation.<br />
2. Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and locate<br />
and describe mounting and anchorage provisions.<br />
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3. Detailed description of equipment anchorage devices on which the certification is based<br />
and their installation requirements.<br />
E. Field Quality-Control Reports:<br />
1. Test procedures used.<br />
2. Test results that comply with requirements.<br />
3. Results of failed tests and corrective action taken to achieve test results that comply with<br />
requirements.<br />
F. Panelboard Schedules: For installation in panelboards. Submit final versions after load<br />
balancing.<br />
G. Operation and Maintenance Data: For panelboards and components to include in emergency,<br />
operation, and maintenance manuals. In addition to items specified in Division 01 Section<br />
"Operation and Maintenance Data," include the following:<br />
1. Manufacturer's written instructions for testing and adjusting overcurrent protective<br />
devices.<br />
2. Time-current curves, including selectable ranges for each type of overcurrent protective<br />
device that allows adjustments.<br />
1.4 DELIVERY, STORAGE, AND HANDLING<br />
A. Remove loose packing and flammable materials from inside panelboards; install temporary<br />
electric heating (250 W per panelboard) to prevent condensation.<br />
B. Handle and prepare panelboards for installation according to NEMA PB 1.<br />
1.5 WARRANTY<br />
A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or<br />
replace transient voltage suppression devices that fail in materials or workmanship within<br />
specified warranty period.<br />
1. Warranty Period: Five years from date of Substantial Completion.<br />
1.6 EXTRA MATERIALS<br />
A. Furnish extra materials that match products installed and that are packaged with protective<br />
covering for storage and identified with labels describing contents.<br />
1. Keys: Two spares for each type of panelboard cabinet lock.<br />
2. Circuit Breakers: Two spares for each panelboard.<br />
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PART 2 - PRODUCTS<br />
2.1 GENERAL REQUIREMENTS FOR PANELBOARDS<br />
A. Fabricate and test panelboards according to IEEE 344 to withstand seismic forces defined in<br />
Section 26 05 48 "Vibration and Seismic Controls for Electrical Systems."<br />
B. Enclosures: Surface-mounted cabinets.<br />
1. Rated for environmental conditions at installed location.<br />
a. Indoor Dry and Clean Locations: NEMA 250, Type 1.<br />
b. Outdoor Locations: NEMA 250, Type 3R.<br />
c. Wash-Down Areas: NEMA 250, Type 4X, stainless steel.<br />
d. Other Wet or Damp Indoor Locations: NEMA 250, Type 4.<br />
e. Indoor Locations Subject to Dust, Falling Dirt, and Dripping Noncorrosive<br />
Liquids: NEMA 250, Type 12.<br />
2. Hinged Front Cover: Entire front trim hinged to box and with standard door within<br />
hinged trim cover.<br />
3. Skirt for Surface-Mounted Panelboards: Same gage and finish as panelboard front with<br />
flanges for attachment to panelboard, wall, and ceiling or floor.<br />
4. Gutter Extension and Barrier: Same gage and finish as panelboard enclosure; integral<br />
with enclosure body. Arrange to isolate individual panel sections.<br />
5. Finishes:<br />
a. Panels and Trim: Galvanized steel, factory finished immediately after cleaning<br />
and pretreating with manufacturer's standard two-coat, baked-on finish consisting<br />
of prime coat and thermosetting topcoat.<br />
b. Back Boxes: Galvanized steel.<br />
c. Fungus Proofing: Permanent fungicidal treatment for overcurrent protective<br />
devices and other components.<br />
6. Directory Card: Inside panelboard door, mounted in transparent card holder.<br />
C. Incoming Mains Location: Top and bottom.<br />
D. Phase, Neutral, and Ground Buses:<br />
1. Material: Hard-drawn copper, 98 percent conductivity.<br />
2. Equipment Ground Bus: Adequate for feeder and branch-circuit equipment grounding<br />
conductors; bonded to box.<br />
3. Isolated Ground Bus: Adequate for branch-circuit isolated ground conductors; insulated<br />
from box.<br />
E. Conductor Connectors: Suitable for use with conductor material and sizes.<br />
1. Material: Hard-drawn copper, 98 percent conductivity.<br />
2. Main and Neutral Lugs: Compression type.<br />
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3. Ground Lugs and Bus-Configured Terminators: Compression type.<br />
F. Service Equipment Label: NRTL labeled for use as service equipment for panelboards or load<br />
centers with one or more main service disconnecting and overcurrent protective devices.<br />
G. Future Devices: Mounting brackets, bus connections, filler plates, and necessary appurtenances<br />
required for future installation of devices.<br />
H. Panelboard Short-Circuit Current Rating: Fully rated to interrupt symmetrical short-circuit<br />
current available at terminals.<br />
2.2 DISTRIBUTION PANELBOARDS<br />
A. Manufacturers: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are not<br />
limited to, the following:<br />
1. Eaton Electrical Inc.; Cutler-Hammer Business Unit.<br />
2. General Electric Company; GE Consumer & Industrial - Electrical Distribution.<br />
3. Siemens Energy & Automation, Inc.<br />
4. Square D; a brand of Schneider Electric.<br />
B. Panelboards: NEMA PB 1, power and feeder distribution type.<br />
C. Doors: Secured with vault-type latch with tumbler lock; keyed alike.<br />
1. For doors more than 36 inches high, provide two latches, keyed alike.<br />
D. Mains: Circuit breaker.<br />
E. Branch Overcurrent Protective Devices for Circuit-Breaker Frame Sizes 125 A and Smaller:<br />
Bolt-on circuit breakers.<br />
F. Branch Overcurrent Protective Devices for Circuit-Breaker Frame Sizes Larger Than 125 A:<br />
Bolt-on circuit breakers; plug-in circuit breakers where individual positive-locking device<br />
requires mechanical release for removal.<br />
G. Branch Overcurrent Protective Devices: Fused switches.<br />
H. Contactors in Main Bus: NEMA ICS 2, Class A, mechanically held, general-purpose controller,<br />
with same short-circuit interrupting rating as panelboard.<br />
1. Internal Control-Power Source: Control-power transformer, with fused primary and<br />
secondary terminals, connected to main bus ahead of contactor connection.<br />
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2.3 LIGHTING AND APPLIANCE BRANCH-CIRCUIT PANELBOARDS<br />
A. Manufacturers: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are not<br />
limited to, the following:<br />
1. Eaton Electrical Inc.; Cutler-Hammer Business Unit.<br />
2. General Electric Company; GE Consumer & Industrial - Electrical Distribution.<br />
3. Siemens Energy & Automation, Inc.<br />
4. Square D; a brand of Schneider Electric.<br />
B. Panelboards: NEMA PB 1, lighting and appliance branch-circuit type.<br />
C. Mains: Circuit breaker.<br />
D. Branch Overcurrent Protective Devices: Bolt-on circuit breakers, replaceable without<br />
disturbing adjacent units.<br />
E. Contactors in Main Bus: NEMA ICS 2, Class A, mechanically held, general-purpose controller,<br />
with same short-circuit interrupting rating as panelboard.<br />
1. Internal Control-Power Source: Control-power transformer, with fused primary and<br />
secondary terminals, connected to main bus ahead of contactor connection.<br />
F. Doors: Concealed hinges; secured with flush latch with tumbler lock; keyed alike.<br />
G. Column-Type Panelboards: Narrow gutter extension, with cover, to overhead junction box<br />
equipped with ground and neutral terminal buses.<br />
2.4 DISCONNECTING AND OVERCURRENT PROTECTIVE DEVICES<br />
A. Manufacturers: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are not<br />
limited to, the following:<br />
1. Eaton Electrical Inc.; Cutler-Hammer Business Unit.<br />
2. General Electric Company; GE Consumer & Industrial - Electrical Distribution.<br />
3. Siemens Energy & Automation, Inc.<br />
4. Square D; a brand of Schneider Electric.<br />
B. Molded-Case Circuit Breaker (MCCB): Comply with UL 489, with interrupting capacity to<br />
meet available fault currents.<br />
1. Thermal-Magnetic Circuit Breakers: Inverse time-current element for low-level<br />
overloads, and instantaneous magnetic trip element for short circuits. Adjustable<br />
magnetic trip setting for circuit-breaker frame sizes 250 A and larger.<br />
a. Instantaneous trip.<br />
b. Long- and short-time pickup levels.<br />
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c. Long- and short-time time adjustments.<br />
d. Ground-fault pickup level, time delay, and I 2 t response.<br />
2. GFCI Circuit Breakers: Single- and two-pole configurations with Class A ground-fault<br />
protection (6-mA trip).<br />
3. Ground-Fault Equipment Protection (GFEP) Circuit Breakers: Class B ground-fault<br />
protection (30-mA trip).<br />
4. Arc-Fault Circuit Interrupter (AFCI) Circuit Breakers: Comply with UL 1699; 120/240-<br />
V, single-pole configuration.<br />
5. Molded-Case Circuit-Breaker (MCCB) Features and Accessories:<br />
a. Standard frame sizes, trip ratings, and number of poles.<br />
b. Lugs: Compression style, suitable for number, size, trip ratings, and conductor<br />
materials.<br />
c. Application Listing: Appropriate for application; Type SWD for switching<br />
fluorescent lighting loads; Type HID for feeding fluorescent and high-intensity<br />
discharge (HID) lighting circuits.<br />
d. Ground-Fault Protection: Integrally mounted relay and trip unit with adjustable<br />
pickup and time-delay settings, push-to-test feature, and ground-fault indicator.<br />
e. Shunt Trip: 120-V trip coil energized from separate circuit, set to trip at 75 percent<br />
of rated voltage.<br />
f. Auxiliary Contacts: Two SPDT switches with "a" and "b" contacts; "a" contacts<br />
mimic circuit-breaker contacts and "b" contacts operate in reverse of circuitbreaker<br />
contacts.<br />
g. Handle Padlocking Device: Fixed attachment, for locking circuit-breaker handle<br />
in on or off position.<br />
h. Handle Clamp: Loose attachment, for holding circuit-breaker handle in on<br />
position.<br />
2.5 ACCESSORY COMPONENTS AND FEATURES<br />
A. Accessory Set: Include tools and miscellaneous items required for overcurrent protective<br />
device test, inspection, maintenance, and operation.<br />
B. Portable Test Set: For testing functions of solid-state trip devices without removing from<br />
panelboard. Include relay and meter test plugs suitable for testing panelboard meters and<br />
switchboard class relays.<br />
PART 3 - EXECUTION<br />
3.1 EXAMINATION<br />
A. Receive, inspect, handle, and store panelboards according to NEMA PB 1.1.<br />
B. Examine panelboards before installation. Reject panelboards that are damaged or rusted or have<br />
been subjected to water saturation.<br />
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C. Examine elements and surfaces to receive panelboards for compliance with installation<br />
tolerances and other conditions affecting performance of the Work.<br />
D. Proceed with installation only after unsatisfactory conditions have been corrected.<br />
3.2 INSTALLATION<br />
A. Install panelboards and accessories according to NEMA PB 1.1.<br />
B. Temporary Lifting Provisions: Remove temporary lifting eyes, channels, and brackets and<br />
temporary blocking of moving parts from panelboards.<br />
C. Comply with mounting and anchoring requirements specified in Section 26 05 48 "Vibration<br />
and Seismic Controls for Electrical Systems."<br />
D. Mount top of trim 90 inches above finished floor unless otherwise indicated.<br />
E. Mount panelboard cabinet plumb and rigid without distortion of box. Mount recessed<br />
panelboards with fronts uniformly flush with wall finish and mating with back box.<br />
F. Install overcurrent protective devices and controllers not already factory installed.<br />
1. Set field-adjustable, circuit-breaker trip ranges.<br />
G. Install filler plates in unused spaces.<br />
H. Arrange conductors in gutters into groups and bundle and wrap with wire ties after completing<br />
load balancing.<br />
I. Comply with NECA 1.<br />
3.3 IDENTIFICATION<br />
A. Identify field-installed conductors, interconnecting wiring, and components; provide warning<br />
signs complying with Section 26 05 53 "Identification for Electrical Systems."<br />
B. Create a directory to indicate installed circuit loads after balancing panelboard loads;<br />
incorporate Owner's final room designations. Obtain approval before installing. Use a<br />
computer or typewriter to create directory; handwritten directories are not acceptable.<br />
C. Panelboard Nameplates: Label each panelboard with a nameplate complying with requirements<br />
for identification specified in Section 26 05 53"Identification for Electrical Systems."<br />
D. Device Nameplates: Label each branch circuit device in distribution panelboards with a<br />
nameplate complying with requirements for identification specified in Section 26 05 53<br />
"Identification for Electrical Systems."<br />
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3.4 ADJUSTING<br />
A. Adjust moving parts and operable component to function smoothly, and lubricate as<br />
recommended by manufacturer.<br />
B. Load Balancing: After Substantial Completion, but not more than 60 days after Final<br />
Acceptance, measure load balancing and make circuit changes.<br />
1. Measure as directed during period of normal system loading.<br />
2. Perform load-balancing circuit changes outside normal occupancy/working schedule of<br />
the facility and at time directed. Avoid disrupting critical 24-hour services such as fax<br />
machines and on-line data processing, computing, transmitting, and receiving equipment.<br />
3. After circuit changes, recheck loads during normal load period. Record all load readings<br />
before and after changes and submit test records.<br />
4. Tolerance: Difference exceeding 20 percent between phase loads, within a panelboard, is<br />
not acceptable. Rebalance and recheck as necessary to meet this minimum requirement.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
B. Source Limitations: Obtain panelboards, overcurrent protective devices, components, and<br />
accessories from single source from single manufacturer.<br />
C. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,<br />
by a qualified testing agency, and marked for intended location and application.<br />
D. Comply with NEMA PB 1.<br />
E. Comply with NFPA 70.<br />
F. Field Quality Control:<br />
G. Testing Agency Qualifications: Member company of NETA or an NRTL..<br />
1. Acceptance Testing Preparation:<br />
a. Test insulation resistance for each panelboard bus, component, connecting supply,<br />
feeder, and control circuit.<br />
b. Test continuity of each circuit.<br />
2. Tests and Inspections:<br />
a. Perform each visual and mechanical inspection and electrical test stated in NETA<br />
Acceptance Testing Specification. Certify compliance with test parameters.<br />
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b. Correct malfunctioning units on-site, where possible, and retest to demonstrate<br />
compliance; otherwise, replace with new units and retest.<br />
c. Perform the following infrared scan tests and inspections and prepare reports:<br />
1) Initial Infrared Scanning: After Substantial Completion, but not more than<br />
60 days after Final Acceptance, perform an infrared scan of each<br />
panelboard. Remove front panels so joints and connections are accessible to<br />
portable scanner.<br />
2) Follow-up Infrared Scanning: Perform an additional follow-up infrared scan<br />
of each panelboard 11 months after date of Substantial Completion.<br />
3) Instruments and Equipment:<br />
a) Use an infrared scanning device designed to measure temperature or<br />
to detect significant deviations from normal values. Provide<br />
calibration record for device.<br />
3. Panelboards will be considered defective if they do not pass tests and inspections.<br />
4. Prepare test and inspection reports, including a certified report that identifies panelboards<br />
included and that describes scanning results. Include notation of deficiencies detected,<br />
remedial action taken, and observations after remedial action.<br />
END OF SECTION 26 24 16<br />
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SECTION 26 27 26 - WIRING DEVICES<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. This Section includes the following:<br />
1. Receptacles, receptacles with integral GFCI, and associated device plates.<br />
2. Twist-locking receptacles.<br />
3. Isolated-ground receptacles.<br />
4. Snap switches and wall-box dimmers.<br />
1.2 SUBMITTALS<br />
A. Product Data: For each type of product indicated.<br />
B. Shop Drawings: List of legends and description of materials and process used for premarking<br />
wall plates.<br />
C. Field quality-control test reports.<br />
D. Operation and Maintenance Data: For wiring devices to include in all manufacturers' packing<br />
label warnings and instruction manuals that include labeling conditions.<br />
PART 2 - PRODUCTS<br />
2.1 MANUFACTURERS<br />
A. Manufacturers' Names: Shortened versions (shown in parentheses) of the following<br />
manufacturers' names are used in other Part 2 articles:<br />
1. Cooper Wiring Devices; a division of Cooper Industries, Inc. (Cooper).<br />
2. Hubbell Incorporated; Wiring Device-Kellems (Hubbell).<br />
3. Leviton Mfg. Company Inc. (Leviton).<br />
4. Pass & Seymour/Legrand; Wiring Devices & Accessories (Pass & Seymour).<br />
2.2 STRAIGHT BLADE RECEPTACLES<br />
A. Convenience Receptacles, 125 V, 20 A: Comply with NEMA WD 1, NEMA WD 6<br />
configuration 5-20R, and UL 498.<br />
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1. Products: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are<br />
not limited to, the following:<br />
a. Cooper; 5351 (single), 5352 (duplex).<br />
b. Hubbell; HBL5351 (single), CR5352 (duplex).<br />
c. Leviton; 5891 (single), 5352 (duplex).<br />
d. Pass & Seymour; 5381 (single), 5352 (duplex).<br />
2.3 GFCI RECEPTACLES<br />
A. General Description: Straight blade, feed-through type. Comply with NEMA WD 1,<br />
NEMA WD 6, UL 498, and UL 943, Class A, and include indicator light that is lighted when<br />
device is tripped.<br />
B. Duplex GFCI Convenience Receptacles, 125 V, 20 A:<br />
1. Products: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are<br />
not limited to, the following:<br />
a. Cooper; GF20.<br />
b. Pass & Seymour; 2084.<br />
2.4 TWIST-LOCKING RECEPTACLES<br />
A. Single Convenience Receptacles, 125 V, 20 A: Comply with NEMA WD 1, NEMA WD 6<br />
configuration L5-20R, and UL 498.<br />
1. Products: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are<br />
not limited to, the following:<br />
a. Cooper; L520R.<br />
b. Hubbell; HBL2310.<br />
c. Leviton; 2310.<br />
d. Pass & Seymour; L520-R.<br />
B. Isolated-Ground, Single Convenience Receptacles, 125 V, 20 A:<br />
1. Products: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are<br />
not limited to, the following:<br />
a. Hubbell; IG2310.<br />
b. Leviton; 2310-IG.<br />
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2. Description: Comply with NEMA WD 1, NEMA WD 6 configuration L5-20R, and<br />
UL 498. Equipment grounding contacts shall be connected only to the green grounding<br />
screw terminal of the device and with inherent electrical isolation from mounting strap.<br />
Isolation shall be integral to receptacle construction and not dependent on removable<br />
parts.<br />
2.5 SNAP SWITCHES<br />
A. Comply with NEMA WD 1 and UL 20.<br />
B. Switches, 120/277 V, 20 A:<br />
1. Products: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are<br />
not limited to, the following:<br />
a. Cooper; 2221 (single pole), 2222 (two pole), 2223 (three way), 2224 (four way).<br />
b. Hubbell; CS1221 (single pole), CS1222 (two pole), CS1223 (three way), CS1224<br />
(four way).<br />
c. Leviton; 1221-2 (single pole), 1222-2 (two pole), 1223-2 (three way), 1224-2 (four<br />
way).<br />
d. Pass & Seymour; 20AC1 (single pole), 20AC2 (two pole), 20AC3 (three way),<br />
20AC4 (four way).<br />
2.6 WALL PLATES<br />
A. Single and combination types to match corresponding wiring devices.<br />
1. Plate-Securing Screws: Metal with head color to match plate finish.<br />
2. Material for Finished Spaces: 0.035-inch- thick, satin-finished stainless steel.<br />
3. Material for Unfinished Spaces: Galvanized steel.<br />
4. Material for Damp Locations: Cast aluminum with spring-loaded lift cover, and listed<br />
and labeled for use in "wet locations."<br />
B. Wet-Location, Weatherproof Cover Plates: NEMA 250, complying with type 3R weatherresistant,<br />
die-cast aluminum with lockable cover.<br />
2.7 FINISHES<br />
A. Color: Wiring device catalog numbers in Section Text do not designate device color.<br />
1. Wiring Devices Connected to Normal Power System: Brown, unless otherwise indicated<br />
or required by NFPA 70 or device listing.<br />
2. Wiring Devices Connected to Emergency Power System: Red.<br />
3. TVSS Devices: Blue.<br />
4. Isolated-Ground Receptacles: Orange.<br />
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PART 3 - EXECUTION<br />
3.1 INSTALLATION<br />
A. Comply with NECA 1, including the mounting heights listed in that standard, unless otherwise<br />
noted.<br />
B. Coordination with Other Trades:<br />
1. Take steps to insure that devices and their boxes are protected. Do not place wall finish<br />
materials over device boxes and do not cut holes for boxes with routers that are guided by<br />
riding against outside of the boxes.<br />
2. Keep outlet boxes free of plaster, drywall joint compound, mortar, cement, concrete, dust,<br />
paint, and other material that may contaminate the raceway system, conductors, and<br />
cables.<br />
3. Install device boxes in brick or block walls so that the cover plate does not cross a joint<br />
unless the joint is troweled flush with the face of the wall.<br />
4. Install wiring devices after all wall preparation, including painting, is complete.<br />
C. Conductors:<br />
1. Do not strip insulation from conductors until just before they are spliced or terminated on<br />
devices.<br />
2. Strip insulation evenly around the conductor using tools designed for the purpose. Avoid<br />
scoring or nicking of solid wire or cutting strands from stranded wire.<br />
3. The length of free conductors at outlets for devices shall meet provisions of NFPA 70,<br />
Article 300, without pigtails.<br />
4. Existing Conductors:<br />
a. Cut back and pigtail, or replace all damaged conductors.<br />
b. Straighten conductors that remain and remove corrosion and foreign matter.<br />
c. Pigtailing existing conductors is permitted provided the outlet box is large enough.<br />
D. Device Installation:<br />
1. Replace all devices that have been in temporary use during construction or that show<br />
signs that they were installed before building finishing operations were complete.<br />
2. Keep each wiring device in its package or otherwise protected until it is time to connect<br />
conductors.<br />
3. Do not remove surface protection, such as plastic film and smudge covers, until the last<br />
possible moment.<br />
4. Connect devices to branch circuits using pigtails that are not less than 6 inches in length.<br />
5. When there is a choice, use side wiring with binding-head screw terminals. Wrap solid<br />
conductor tightly clockwise, 2/3 to 3/4 of the way around terminal screw.<br />
6. Use a torque screwdriver when a torque is recommended or required by the manufacturer.<br />
7. When conductors larger than No. 12 AWG are installed on 15- or 20-A circuits, splice<br />
No. 12 AWG pigtails for device connections.<br />
8. Tighten unused terminal screws on the device.<br />
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9. When mounting into metal boxes, remove the fiber or plastic washers used to hold device<br />
mounting screws in yokes, allowing metal-to-metal contact.<br />
E. Receptacle Orientation:<br />
1. Install ground pin of vertically mounted receptacles up, and on horizontally mounted<br />
receptacles to the right.<br />
F. Device Plates: Do not use oversized or extra-deep plates. Repair wall finishes and remount<br />
outlet boxes when standard device plates do not fit flush or do not cover rough wall opening.<br />
G. Dimmers:<br />
1. Install dimmers within terms of their listing.<br />
2. Verify that dimmers used for fan speed control are listed for that application.<br />
3. Install unshared neutral conductors on line and load side of dimmers according to<br />
manufacturers' device listing conditions in the written instructions.<br />
H. Arrangement of Devices: Unless otherwise indicated, mount flush, with long dimension<br />
vertical and with grounding terminal of receptacles on top. Group adjacent switches under<br />
single, multigang wall plates.<br />
I. Adjust locations of floor service outlets and service poles to suit arrangement of partitions and<br />
furnishings.<br />
3.2 IDENTIFICATION<br />
A. Comply with Section 26 05 53 "Identification for Electrical Systems."<br />
1. Receptacles: Identify panelboard and circuit number from which served. Use hot,<br />
stamped or engraved machine printing with black-filled lettering on face of plate, and<br />
durable wire markers or tags inside outlet boxes.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
B. Source Limitations: Obtain each type of wiring device and associated wall plate through one<br />
source from a single manufacturer. Insofar as they are available, obtain all wiring devices and<br />
associated wall plates from a single manufacturer and one source.<br />
C. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,<br />
Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for<br />
intended use.<br />
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D. Comply with NFPA 70.<br />
E. Field Quality Control:<br />
1. Perform tests and inspections and prepare test reports.<br />
a. Test Instruments: Use instruments that comply with UL 1436.<br />
b. Test Instrument for Convenience Receptacles: Digital wiring analyzer with digital<br />
readout or illuminated LED indicators of measurement.<br />
2. Tests for Convenience Receptacles:<br />
a. Line Voltage: Acceptable range is 105 to 132 V.<br />
b. Percent Voltage Drop under 15-A Load: A value of 6 percent or higher is not<br />
acceptable.<br />
c. Ground Impedance: Values of up to 2 ohms are acceptable.<br />
d. GFCI Trip: Test for tripping values specified in UL 1436 and UL 943.<br />
e. Using the test plug, verify that the device and its outlet box are securely mounted.<br />
f. The tests shall be diagnostic, indicating damaged conductors, high resistance at the<br />
circuit breaker, poor connections, inadequate fault current path, defective devices,<br />
or similar problems. Correct circuit conditions, remove malfunctioning units and<br />
replace with new ones, and retest as specified above.<br />
3. Test straight blade for the retention force of the grounding blade according to NFPA 99.<br />
Retention force shall be not less than 4 oz..<br />
END OF SECTION 26 27 26<br />
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SECTION 26 28 16 - ENCLOSED SWITCHES AND CIRCUIT BREAKERS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section Includes:<br />
1. Fusible switches.<br />
2. Enclosures.<br />
1.2 DEFINITIONS<br />
A. NC: Normally closed.<br />
B. NO: Normally open.<br />
C. SPDT: Single pole, double throw.<br />
1.3 PERFORMANCE REQUIREMENTS<br />
A. Seismic Performance: Enclosed switches and circuit breakers shall withstand the effects of<br />
earthquake motions determined according to ASCE/SEI 7.<br />
1. The term "withstand" means "the unit will remain in place without separation of any parts<br />
from the device when subjected to the seismic forces specified and the unit will be fully<br />
operational after the seismic event."<br />
1.4 ACTION SUBMITTALS<br />
A. Product Data: For each type of enclosed switch, circuit breaker, accessory, and component<br />
indicated.<br />
B. Shop Drawings: For enclosed switches and circuit breakers. Include plans, elevations, sections,<br />
details, and attachments to other work.<br />
1. Wiring Diagrams: For power, signal, and control wiring.<br />
1.5 INFORMATIONAL SUBMITTALS<br />
A. Seismic Qualification Certificates: For enclosed switches and circuit breakers, accessories, and<br />
components, from manufacturer.<br />
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B. Field quality-control reports.<br />
1.6 CLOSEOUT SUBMITTALS<br />
A. Operation and maintenance data.<br />
1.7 COORDINATION<br />
A. Coordinate layout and installation of switches, circuit breakers, and components with equipment<br />
served and adjacent surfaces. Maintain required workspace clearances and required clearances<br />
for equipment access doors and panels.<br />
PART 2 - PRODUCTS<br />
2.1 FUSIBLE SWITCHES<br />
A. Manufacturers: Subject to compliance with requirements, or as acceptable to the Authority,<br />
manufacturers offering products that may be incorporated into the Work include, but are not<br />
limited to, the following:<br />
1. Eaton Electrical Inc.; Cutler-Hammer Business Unit.<br />
2. General Electric Company; GE Consumer & Industrial - Electrical Distribution.<br />
3. Siemens Energy & Automation, Inc.<br />
4. Square D; a brand of Schneider Electric.<br />
B. Type HD, Heavy Duty, Single Throw, 600-V ac, 1200 A and Smaller: UL 98 and NEMA KS 1,<br />
horsepower rated, with clips or bolt pads to accommodate indicated fuses, lockable handle with<br />
capability to accept three padlocks, and interlocked with cover in closed position.<br />
C. Accessories:<br />
1. Equipment Ground Kit: Internally mounted and labeled for copper and aluminum ground<br />
conductors.<br />
2. Neutral Kit: Internally mounted; insulated, capable of being grounded and bonded;<br />
labeled for copper and aluminum neutral conductors.<br />
3. Isolated Ground Kit: Internally mounted; insulated, capable of being grounded and<br />
bonded; labeled for copper and aluminum neutral conductors.<br />
4. Class R Fuse Kit: Provides rejection of other fuse types when Class R fuses are<br />
specified.<br />
5. Auxiliary Contact Kit: Two NO/NC (Form "C") auxiliary contact(s), arranged to activate<br />
before switch blades open.<br />
6. Lugs: Compression type, suitable for number, size, and conductor material.<br />
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2.2 ENCLOSURES<br />
A. Enclosed Switches and Circuit Breakers: NEMA AB 1, NEMA KS 1, NEMA 250, and UL 50,<br />
to comply with environmental conditions at installed location.<br />
1. Indoor, Dry and Clean Locations: NEMA 250, Type 1.<br />
2. Outdoor Locations: NEMA 250, Type 3R.<br />
3. Wash-Down Areas: NEMA 250, Type 4X, stainless steel.<br />
4. Other Wet or Damp, Indoor Locations: NEMA 250, Type 4.<br />
5. Indoor Locations Subject to Dust, Falling Dirt, and Dripping Noncorrosive Liquids:<br />
NEMA 250, Type 12.<br />
PART 3 - EXECUTION<br />
3.1 EXAMINATION<br />
A. Examine elements and surfaces to receive enclosed switches and circuit breakers for compliance<br />
with installation tolerances and other conditions affecting performance of the Work.<br />
B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />
3.2 INSTALLATION<br />
A. Install individual wall-mounted switches and circuit breakers with tops at uniform height unless<br />
otherwise indicated.<br />
B. Comply with mounting and anchoring requirements specified in Section 26 05 48 "Vibration<br />
and Seismic Controls for Electrical Systems."<br />
C. Temporary Lifting Provisions: Remove temporary lifting eyes, channels, and brackets and<br />
temporary blocking of moving parts from enclosures and components.<br />
D. Install fuses in fusible devices.<br />
E. Comply with NECA 1.<br />
3.3 IDENTIFICATION<br />
A. Comply with requirements in Section 26 05 53 "Identification for Electrical Systems."<br />
1. Identify field-installed conductors, interconnecting wiring, and components; provide<br />
warning signs.<br />
2. Label each enclosure with engraved metal or laminated-plastic nameplate.<br />
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3.4 ADJUSTING<br />
A. Adjust moving parts and operable components to function smoothly, and lubricate as<br />
recommended by manufacturer.<br />
B. Set field-adjustable circuit-breaker trip ranges.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
B. Source Limitations: Obtain enclosed switches and circuit breakers, overcurrent protective<br />
devices, components, and accessories, within same product category, from single source from<br />
single manufacturer.<br />
C. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,<br />
by a qualified testing agency, and marked for intended location and application.<br />
D. Comply with NFPA 70.<br />
E. Field Quality Control:<br />
1. Testing Agency Qualifications: Member company of NETA or an NRTL.<br />
2. Acceptance Testing Preparation:<br />
a. Test insulation resistance for each enclosed switch and circuit breaker, component,<br />
connecting supply, feeder, and control circuit.<br />
b. Test continuity of each circuit.<br />
3. Tests and Inspections:<br />
a. Perform each visual and mechanical inspection and electrical test stated in NETA<br />
Acceptance Testing Specification. Certify compliance with test parameters.<br />
b. Correct malfunctioning units on-site, where possible, and retest to demonstrate<br />
compliance; otherwise, replace with new units and retest.<br />
c. Perform the following infrared scan tests and inspections and prepare reports:<br />
1) Initial Infrared Scanning: After Substantial Completion, but not more than<br />
60 days after Final Acceptance, perform an infrared scan of each enclosed<br />
switch and circuit breaker. Remove front panels so joints and connections<br />
are accessible to portable scanner.<br />
2) Follow-up Infrared Scanning: Perform an additional follow-up infrared scan<br />
of each enclosed switch and circuit breaker 11 months after date of<br />
Substantial Completion.<br />
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3) Instruments and Equipment: Use an infrared scanning device designed to<br />
measure temperature or to detect significant deviations from normal values.<br />
Provide calibration record for device.<br />
d. Test and adjust controls, remote monitoring, and safeties. Replace damaged and<br />
malfunctioning controls and equipment.<br />
4. Enclosed switches and circuit breakers will be considered defective if they do not pass<br />
tests and inspections.<br />
5. Prepare test and inspection reports, including a certified report that identifies enclosed<br />
switches and circuit breakers and that describes scanning results. Include notation of<br />
deficiencies detected, remedial action taken, and observations after remedial action.<br />
END OF SECTION 26 28 16<br />
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SECTION 26 50 00 - LIGHTING<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. This Section includes the following:<br />
1. Lighting fixtures, lamps, and ballasts.<br />
2. Exit signs.<br />
3. Lighting fixture supports.<br />
B. Related Sections include the following:<br />
1. Section 26 09 23 "Lighting Control Devices" for automatic control of lighting, including<br />
time switches, photoelectric relays, occupancy sensors, and multipole lighting relays and<br />
contactors.<br />
1.2 DEFINITIONS<br />
A. BF: Ballast factor.<br />
B. CRI: Color-rendering index.<br />
C. CU: Coefficient of utilization.<br />
D. HID: High-intensity discharge.<br />
E. LER: Luminaire efficacy rating.<br />
F. Luminaire: Complete lighting fixture, including ballast housing if provided.<br />
G. RCR: Room cavity ratio.<br />
1.3 SUBMITTALS<br />
A. Product Data: For each type of lighting fixture, arranged in order of fixture designation.<br />
Include data on features, accessories, finishes, and the following:<br />
1. Physical description of lighting fixture including dimensions.<br />
2. Ballast.<br />
3. Energy-efficiency data.<br />
4. Life, output, and energy-efficiency data for lamps.<br />
B. Qualification Data: For agencies providing photometric data for lighting fixtures.<br />
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C. Field quality-control test reports.<br />
D. Operation and Maintenance Data: For lighting equipment and fixtures to include in emergency,<br />
operation, and maintenance manuals.<br />
E. Warranties: Special warranties specified in this Section.<br />
1.4 COORDINATION<br />
A. Coordinate layout and installation of lighting fixtures and suspension system with other<br />
construction that penetrates ceilings or is supported by them, including HVAC equipment, firesuppression<br />
system, and partition assemblies.<br />
1.5 WARRANTY<br />
A. Special Warranty for Ballasts: Manufacturer's standard form in which ballast manufacturer<br />
agrees to repair or replace ballasts that fail in materials or workmanship within specified<br />
warranty period.<br />
1. Warranty Period for Electronic Ballasts: Five years from date of Substantial Completion.<br />
B. Special Warranty for T5 and T8 Fluorescent Lamps: Manufacturer's standard form, made out to<br />
Owner and signed by lamp manufacturer agreeing to replace lamps that fail in materials or<br />
workmanship, f.o.b. the nearest shipping point to Project site, within specified warranty period<br />
indicated below.<br />
1. Warranty Period: One year(s) from date of Substantial Completion.<br />
1.6 EXTRA MATERIALS<br />
A. Furnish extra materials described below that match products installed and that are packaged<br />
with protective covering for storage and identified with labels describing contents.<br />
1. Lamps: 10 for every 100 of each type and rating installed. Furnish at least one of each<br />
type.<br />
2. Plastic Diffusers and Lenses: 1 for every 100 of each type and rating installed. Furnish<br />
at least one of each type.<br />
3. Ballasts: 1 for every 100 of each type and rating installed. Furnish at least one of each<br />
type.<br />
4. Globes and Guards: 1 for every 20 of each type and rating installed. Furnish at least one<br />
of each type.<br />
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PART 2 - PRODUCTS<br />
2.1 MANUFACTURERS<br />
A. In Lighting Fixture Schedule where titles below are column or row headings that introduce lists,<br />
the following requirements apply to product selection:<br />
1. Manufacturers: Subject to compliance with requirements, or as acceptable to the<br />
Authority, manufacturers offering products that may be incorporated into the Work<br />
include, but are not limited to, the following:<br />
a. Cooper Lighting<br />
b. Lithonia Lighting<br />
c. Hubbell Lighting<br />
2.2 LIGHTING FIXTURES AND COMPONENTS, GENERAL REQUIREMENTS<br />
A. Recessed Fixtures: Comply with NEMA LE 4 for ceiling compatibility for recessed fixtures.<br />
B. Fluorescent Fixtures: Comply with UL 1598.<br />
C. HID Fixtures: Comply with UL 1598.<br />
D. Metal Parts: Free of burrs and sharp corners and edges.<br />
E. Sheet Metal Components: Steel, unless otherwise indicated. Form and support to prevent<br />
warping and sagging.<br />
F. Doors, Frames, and Other Internal Access: Smooth operating, free of light leakage under<br />
operating conditions, and designed to permit relamping without use of tools. Designed to<br />
prevent doors, frames, lenses, diffusers, and other components from falling accidentally during<br />
relamping and when secured in operating position.<br />
G. Reflecting surfaces shall be calculated as having a maximum reflectance as follows:<br />
1. White Surfaces: 85 percent.<br />
2. Specular Surfaces: 83 percent.<br />
3. Diffusing Specular Surfaces: 75 percent.<br />
4. Laminated Silver Metallized Film: 90 percent.<br />
H. Plastic Diffusers, Covers, and Globes:<br />
1. Acrylic Lighting Diffusers: 100 percent virgin acrylic plastic. High resistance to<br />
yellowing and other changes due to aging, exposure to heat, and UV radiation.<br />
a. Lens Thickness: At least 0.125-inch minimum unless different thickness is<br />
indicated.<br />
b. UV stabilized.<br />
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2. Glass: Annealed crystal glass, unless otherwise indicated.<br />
2.3 BALLASTS FOR LINEAR FLUORESCENT LAMPS<br />
A. Electronic Ballasts: Comply with ANSI C82.11; rapid-start type, unless otherwise indicated,<br />
and designed for type and quantity of lamps served. Ballasts shall be designed for full light<br />
output unless dimmer or bi-level control is indicated.<br />
1. Sound Rating: A.<br />
2. Total Harmonic Distortion Rating: Less than 20 percent.<br />
3. Transient Voltage Protection: IEEE C62.41, Category A or better.<br />
4. Operating Frequency: 20 kHz or higher.<br />
5. Lamp Current Crest Factor: 1.7 or less.<br />
6. BF: 0.85 or higher.<br />
7. Power Factor: 0.95 or higher.<br />
B. Ballasts Types:<br />
1. Electronic Ballasts.<br />
2.4 BALLASTS FOR HID LAMPS<br />
A. Comply with ANSI C82.4 and UL 1029 and capable of open-circuit operation without reduction<br />
of average lamp life. Include the following features unless otherwise indicated:<br />
1. Ballast Circuit: Constant-wattage autotransformer or regulating high-power-factor type.<br />
2. Minimum Starting Temperature: Minus 22 deg F.<br />
3. Normal Ambient Operating Temperature: 104 deg F.<br />
4. Ballast Fuses: One in each ungrounded power supply conductor. Voltage and current<br />
ratings as recommended by ballast manufacturer.<br />
B. High-Pressure Sodium Ballasts: Electromagnetic type with solid-state igniter/starter and<br />
capable of open-circuit operation without reduction of average lamp life. Igniter/starter shall<br />
have an average life in pulsing mode of 10,000 hours at an igniter/starter-case temperature of 90<br />
deg C.<br />
2.5 EXIT SIGNS<br />
A. Description: Comply with UL 924; for sign colors, visibility, luminance, and lettering size,<br />
comply with authorities having jurisdiction.<br />
B. Internally Lighted Signs:<br />
1. Lamps for AC Operation: LEDs, 70,000 hours minimum rated lamp life.<br />
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2.6 FLUORESCENT LAMPS<br />
A. Low-Mercury Lamps: Comply with EPA's toxicity characteristic leaching procedure test; shall<br />
yield less than 0.2 mg of mercury per liter when tested according to NEMA LL 1.<br />
B. T8 instant-start low-mercury lamps, rated 32 W maximum, nominal length of 48 inches, 2800<br />
initial lumens (minimum), CRI 75 (minimum), color temperature 4100 K, and average rated life<br />
20,000 hours, unless otherwise indicated.<br />
C. T5 rapid-start low-mercury lamps, rated 28 W maximum, nominal length of 45.2 inches, 2900<br />
initial lumens (minimum), CRI 85 (minimum), color temperature 4100 K, and average rated life<br />
of 20,000 hours, unless otherwise indicated.<br />
D. T5HO rapid-start, high-output low-mercury lamps, rated 54W maximum, nominal length of<br />
45.2 inches, 5000 initial lumens (minimum), CRI 85 (minimum), color temperature 4100 K, and<br />
average rated life of 20,000 hours, unless otherwise indicated.<br />
2.7 HID LAMPS<br />
A. High-Pressure Sodium Lamps: ANSI C78.42, CRI 21 (minimum), CCT color temperature<br />
1900 K, and average rated life of 24,000 hours, minimum.<br />
1. Dual-Arc Tube Lamp: Arranged so only one of two arc tubes is lighted at one time and,<br />
when power is restored after an outage, the cooler arc tube, with lower internal pressure,<br />
lights instantly, providing an immediate 8 to 15 percent of normal light output.<br />
2.8 LIGHTING FIXTURE SUPPORT COMPONENTS<br />
A. Comply with Division 26 Section "Hangers and Supports for Electrical Systems" for channeland<br />
angle-iron supports and nonmetallic channel and angle supports.<br />
B. Single-Stem Hangers: 1/2-inch steel tubing with swivel ball fittings and ceiling canopy. Finish<br />
same as fixture.<br />
C. Twin-Stem Hangers: Two, 1/2-inch steel tubes with single canopy designed to mount a single<br />
fixture. Finish same as fixture.<br />
D. Wires: ASTM A 641/A 641M, Class 3, soft temper, zinc-coated steel, 12 gage.<br />
E. Wires for Humid Spaces: ASTM A 580/A 580M, Composition 302 or 304, annealed stainless<br />
steel, 12 gage.<br />
F. Rod Hangers: 3/16-inch minimum diameter, cadmium-plated, threaded steel rod.<br />
G. Hook Hangers: Integrated assembly matched to fixture and line voltage and equipped with<br />
threaded attachment, cord, and locking-type plug.<br />
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PART 3 - EXECUTION<br />
3.1 DESIGN<br />
A. Lighting fixture layout shall be designed to supply the light levels as specified on the drawings<br />
or by the authority having jurisdiction, whichever requirements are more stringent.<br />
B. Submit photometric calculations using a 3d lighting analysis software and a point by point<br />
analysis method to show desired light levels are achieved by the proposed design.<br />
3.2 INSTALLATION<br />
A. Lighting fixtures: Set level, plumb, and square with ceilings and walls. Install lamps in each<br />
fixture.<br />
B. Suspended Lighting Fixture Support:<br />
1. Pendants and Rods: Where longer than 48 inches, brace to limit swinging.<br />
2. Stem-Mounted, Single-Unit Fixtures: Suspend with twin-stem hangers.<br />
3. Continuous Rows: Use tubing or stem for wiring at one point and tubing or rod for<br />
suspension for each unit length of fixture chassis, including one at each end.<br />
C. Adjust aimable lighting fixtures to provide required light intensities.<br />
D. Connect wiring according to Section 26 05 19 "Low-Voltage Electrical Power Conductors and<br />
Cables."<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
B. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,<br />
Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for<br />
intended use.<br />
C. Comply with NFPA 70.<br />
D. Field Quality Control:<br />
1. Test for Emergency Lighting: Interrupt power supply to demonstrate proper operation.<br />
Verify transfer from normal power to generator power and retransfer to normal. Verify<br />
minimum emergency lighting levels are obtained from emergency design.<br />
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2. Prepare a written report of tests, inspections, observations, and verifications indicating<br />
and interpreting results. If adjustments are made to lighting system, retest to demonstrate<br />
compliance with standards.<br />
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SECTION 27 05 01 – BASIC TELECOMMUNICATION REQUIREMENTS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Section includes general administrative and procedural requirements for the Divisions 27 and<br />
Division 28 and Divisions 33 and 34 Telecommunications and Electronic Systems specification<br />
Sections.<br />
B. Related Sections:<br />
1. Division 01 Section “Summary.”<br />
2. Division 26 – Applicable Electrical Sections.<br />
3. Division 27 – Communications and Electronic Systems Sections.<br />
4. Division 28 – Electronic Safety and Security<br />
5. Division 33 – Wireless Communications Distribution System<br />
6. Division 34 – Baggage Handling Equipment<br />
C. The scope of work for the DCA Building Modifications to Accommodate In-Line Baggage<br />
Screening Project governed by this section includes telecommunications and electronic systems<br />
ancillary:<br />
1. Communications and Electronic Systems specified in Division 27.<br />
2. Electronic Safety and Security Systems specified in Division 28.<br />
3. Wireless Communications Distribution System specified in Division 33<br />
4. Related Baggage Handling Equipment specified in Division 34.<br />
D. The work shown in the Contract Drawings is diagrammatic in nature and the Contractor is<br />
responsible for providing final equipment arrangements, and locations.<br />
E. The work described in this Specification includes all labor, engineering, design work, materials,<br />
equipment and services necessary to install new, existing, and Owner-provided equipment.<br />
Materials or labor not specifically mentioned in this Specification, or not shown on the Contract<br />
Drawings, but required for proper installation, performance, and operation of the equipment or<br />
systems, shall be furnished and installed by the Contractor.<br />
F. The following administrative and procedural requirements are included in this Section to<br />
expand the requirements specified in Division 01.<br />
1.2 SUBMITTALS<br />
A. General: Follow the submittal procedures specified in Division 01 Section “Submittals.”<br />
Increase by the quantity listed below, the number of related shop drawings, product data, and<br />
samples submitted for Divisions 27, 28 and Division 34 Sections.<br />
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1. The follow submittals shall be in addition to the requirements indicated in Division 01<br />
Section “Submittals.” Increase by the quantity listed below, the number of related shop<br />
drawings, product data, and samples submitted for Division 27 Sections.<br />
a. Shop Drawings – Initial Submittal: 2 additional copies of each blue- or black-line<br />
prints.<br />
b. Shop Drawings – Final Submittal: 2 additional copies of each blue- or black-line<br />
prints.<br />
c. Product Data: 1 additional copy of each item.<br />
d. Samples: 1 additional.<br />
e. Additional copies may be required by individual Sections of these <strong>Specifications</strong>.<br />
f. Test data: Submit all test data within 5 days of testing and as required by<br />
individual sections.<br />
2. Prepare coordination drawings detailing major elements, components, and systems of<br />
electrical equipment and materials in relationship with other systems, installations, and<br />
building components for related Division 27 Sections.<br />
3. For related Divisions 27 and 28 Sections, indicate locations where space is limited for<br />
installation and access. Indicate where sequencing and coordination of installations are<br />
of importance to the efficient flow of the Work, including (but not necessarily limited to)<br />
the following:<br />
a. Provide complete front panel equipment fabrication dimensions with equipment<br />
locations of equipment racks and cabinets.<br />
b. Provide equipment wiring terminal point-to-point color-coded wiring diagrams.<br />
Drawings shall show each item of equipment, locations, all wiring, and all<br />
connections. Wiring color code shall be as described by the specifications. If no<br />
color code is specifically mentioned, the color code shall be as recommended by<br />
the equipment manufacturer.<br />
c. All sheets shall be sized to match contract drawings and shall be executed in a neat<br />
and professional manner (see Contract Drawings). All devices schematically<br />
represented on wiring diagrams shall be identified with room numbers<br />
corresponding to equipment locations in the building.<br />
d. Submittal shall include block diagram of equipment to show equipment<br />
relationship and signal flow paths.<br />
4. Submittal information shall include the following manufacturer’s published data and<br />
specific data for the system or equipment submittal for approval:<br />
a. Complete operating instructions.<br />
b. Complete schematic drawings for each item of equipment.<br />
c. Complete maintenance instructions.<br />
5. Prepare floor plans, elevations, and details to indicate penetrations in floors, walls, and<br />
ceilings and their relationship to other penetrations and installations. Submittal shall<br />
indicate the proposed locations of major raceway systems, equipment, and materials.<br />
Include the following:<br />
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a. Clearances for servicing equipment, including space for equipment disassembly<br />
required for periodic maintenance.<br />
b. Fire-rated wall and floor penetrations.<br />
c. Equipment connections and support details.<br />
d. Sizes and location of required concrete pads and bases.<br />
e. Indicate scheduling, sequencing, movement, and positioning of large equipment<br />
into the building during construction.<br />
6. Record documents: For related Divisions 27 and 28 Sections, prepare record documents<br />
in accordance with the requirements of Division 01 Section “Project Record Documents”<br />
and the applicable requirements contained in the individual technical specifications and<br />
this specification. In addition to the requirements specified in Division 01, indicate<br />
installed conditions for:<br />
a. Raceway systems, size, and location, for both exterior and interior; locations of<br />
control devices; distribution and branch electrical circuitry; and fuse and circuit<br />
breaker size and arrangements.<br />
b. Equipment locations (exposed and concealed), dimensioned from prominent<br />
building lines.<br />
7. Approved substitutions, Contract modifications, and actual equipment and materials<br />
installed.<br />
8. Maintenance manuals: Prepare maintenance manuals in accordance with requirements of<br />
Division 01 Section “Operation and Maintenance Data.” In addition to the requirements<br />
specified in Division 01 Section Operation and Maintenance Data,” include the following<br />
information for equipment items:<br />
a. Description of function, normal operating characteristics and limitations,<br />
performance curves, engineering data and tests, and complete nomenclature and<br />
commercial numbers of replacement parts.<br />
b. Manufacturer’s printed operating procedures to include start-up, break-in, and<br />
routine and normal operating instructions; regulation, control, stopping, shutdown,<br />
and emergency instructions; and summer and winter operating instructions.<br />
c. Maintenance procedures for routine preventative maintenance and troubleshooting;<br />
disassembly, repair, and reassembly; aligning and adjusting instructions.<br />
1.3 REFERENCES<br />
A. The publications listed below form a part of this specification to the extent referenced. The<br />
publications are referred to in the text by basic designation only.<br />
B. Specific reference in <strong>Specifications</strong> to codes, rules, regulations, standards, manufacturer’s<br />
instructions or requirements of regulatory agencies shall mean the latest printed edition of each<br />
in effect at date of contract unless the Document is shown dated.<br />
C. References:<br />
1. American National Standards Institute (ANSI)<br />
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a. NSI C2 (2007): National Electrical Safety Code<br />
2. Code of Federal Regulations (CFR)<br />
a. CFR 29 Part 1910.146: Permit-Required Confined Spaces Standard<br />
b. CFR 47 Part 15: Radio Frequency Devices<br />
3. International Code Council<br />
a. International Building Code (IBC)<br />
b. International Fire Code (IFC)<br />
4. National Fire Protection Association (NFPA)<br />
a. NFPA 70 (2009): National Electrical Code<br />
b. NFPA 72: National Fire Alarm and Signaling Code<br />
c. NFPA 262: Standard Method of Test for Flame Travel and Smoke of Wires<br />
and Cables for Use in Air-Handling Spaces<br />
5. Telecommunications Industries Association / Electronics Industries Alliance (TIA/EIA)<br />
a. TIA/EIA-TSB 67: Additional Transmission <strong>Specifications</strong> for Unshielded<br />
Twisted Pair Cabling Systems<br />
b. ANSI/TIA/EIA-526-7 Measurement of Optical Power Loss of Installed<br />
Single-mode Fiber Cable Plant<br />
c. ANSI/TIA/EIA-526-14-A Optical Power Loss Measurements of Installed<br />
Multimode Fiber Cable Plant<br />
d. TIA/EIA 455B: Standard Test Procedures for Fiber Optic Fibers, Cables,<br />
Transducers, Connecting and Terminating Devices<br />
e. TIA/EIA 455-78B: FOTP-61, Measurement of Fiber or Cable Attenuation<br />
Using an OTDR.<br />
f. ANSI/TIA/EIA C1 - Commercial Building Telecommunications Cabling<br />
Standards<br />
g. ANSI/TIA/EIA-568-CB.3 Optical Fiber Cabling Components Standard<br />
h. TIA 568-B.2-6 Commercial Building Telecommunications Cabling Standard<br />
- Part 2: Balanced Twisted Pair Cabling Components. Addendum 6 –<br />
Category 6 Related Component Test Procedure.<br />
i. TIA-568-B.1-4 (February 2003) Commercial Building Telecommunications<br />
Cabling Standard - Part 1: General Requirements. Addendum 4, Recognition<br />
of Category 6 and 850 nm Laser-Optimized 50/125 Multimode Fiber Optic<br />
Cabling<br />
j. ANSI / TIA / EIA 568-A (CSA T529-95) Structured Cabling Systems<br />
Standards<br />
k. TIA/EIA-568-B.2-1 (June 2002) Commercial Building Telecommunications<br />
Cabling Standard - Part 2: Balanced Twisted Pair Components - Addendum 1<br />
- Transmission Performance <strong>Specifications</strong> for 4-Pair 100 Ohm Category 6<br />
Cabling.<br />
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l. TIA/EIA-854 (June 2001) A Full Duplex Ethernet Specification for 1000<br />
Mbis/s (1000BASE-TX) Operating Over Category 6 Balanced Twister Pair<br />
Cabling. (ANSI/TIA/EIA-854-2001)<br />
m. TSB-95 (October 1999) Additional Transmission Performance Guidelines for<br />
4-Pair 100 Ohm Category 5 Cabling (superseded by TIA/EIA-568-B.1,<br />
TIA/EIA-568-B.2, and TIA/EIA-568-B.3)<br />
n. ANSI/TIA 568-B.2—10 March 2008 Transmission performance<br />
<strong>Specifications</strong> for 4-Pr. 100 Ohm Augmented Category 6 Cabling<br />
o. ANSI/TIA/EIA-569-B Commercial Building Standard for<br />
Telecommunications Pathways and Spaces<br />
p. ANSI-J-STD-607-A Commercial Building Grounding (Earthing) and<br />
Bonding Requirements for Telecommunications<br />
q. ANSI/TIA/EIA-758A Customer-Owned Outside Plant Telecommunications<br />
Cabling Standard<br />
r. TSB-155 Guidelines for the Assessment and Mitigation of Installed Category<br />
6 Cabling to Support 10GBASE-T<br />
6. BICSI® publications:<br />
a. BICSI - Telecommunications Distribution Methods Manual<br />
b. BICSI - Customer-Owned Outside Plant Design Manual<br />
7. Insulated Cable Engineers Association, Inc. (ICEA)<br />
a. S-80-576: Standard for Telecommunications Wire & Cable for Wiring of<br />
Premises<br />
8. Institute Of Electrical And Electronic Engineers (IEEE)<br />
a. IEEE 802.3: Carrier Sense Multiple Access with Collision Detection<br />
(multiple sub-standards depending upon media).<br />
9. Underwriters Laboratories (UL)<br />
a. UL 6 (1981; Rev thru Dec 1992): Rigid Metal Conduit<br />
b. UL 444: Communication Cables<br />
c. UL 797 (1993; Rev thru May 1995): Safety Electrical Metallic Tubing<br />
d. UL 969: UL Standard for Safety Marking and Labeling Systems<br />
e. UL 1666: Standard Test for Flame Propagation Height of Electrical and<br />
Optical - Fiber Cables Installed Vertically in Shafts<br />
10. Owner References<br />
a. <strong>Metropolitan</strong> <strong>Washington</strong> <strong>Airports</strong> Authority’s (MWAA) Airport Communications<br />
System (ACS) Design Manual<br />
b. 2010 Version of the MWAA DCA Specific Design Standards Manual<br />
c. 2006 MWAA Airport Communications Systems (ACS) Design Manual.<br />
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1.4 QUALITY ASSURANCE<br />
A. Manufacturer: Each manufacturer shall have been in the business of manufacturing the<br />
applicable system(s) hardware and software for at least five years.<br />
B. Contractor experience: Contractor shall have at least five years’ experience in installing<br />
electronic systems and equipment of the type used for projects of similar size and complexity<br />
and be able to provide documentation on three successful projects completed over the past five<br />
years of similar size and complexity.<br />
C. Contractor shall submit proof to the satisfaction of the COTR that the Contractor has:<br />
1. Adequate plant and equipment to do the work properly and expeditiously.<br />
2. Adequate staff and technical experience.<br />
3. Contractor shall have performed a minimum of three similar installations using software<br />
and hardware of the type described for the systems in Divisions 27 and 28, and for a<br />
premise wiring system of the same size and complexity as this project.<br />
a. If Contractor has not had direct experience with all of the systems listed in<br />
Divisions 27 and 28, then Contractor shall furnish written documentation that the<br />
Contractor’s subcontractor for the system meets the requirements listed above.<br />
b. Contractor shall provide resumes of the persons assigned to this project detailing<br />
relevant experience with the specialty systems in Divisions 27 and 28.<br />
4. All equipment shall be installed by technicians trained by the equipment manufacturer or<br />
a recognized training school or course for the installations of this type system. The<br />
Contractor shall maintain all records of individuals at the jobsite and, if requested, show<br />
proof of a specific individual’s training upon request.<br />
5. Authorized distributor: Proof shall be required at the time of equipment submittal for<br />
approval that the Company or Firm supplying the equipment is an approved<br />
representative for the sale, installation, and service of the equipment submitted for<br />
approval. Proof shall be required at the time of submittal approval that the Firm or<br />
Company is an established organization, within 100 miles of the project, and has<br />
successfully completed projects of this type and has an acceptable reputation for service<br />
to installations of this type. Distributor, if requested, shall submit the name and location<br />
of a similar project and date of completion. Distributor must maintain a fully staffed and<br />
equipped service organization, and must regularly offer maintenance service for systems<br />
of this type and size.<br />
6. Operating system software: System software and language development software shall<br />
be existing, industry accepted, and of a type widely used in commercial systems.<br />
7. Application software: The application software, substantially as offered, shall have been<br />
used for a minimum of two years and shall be written in a standard, industry accepted<br />
computer language.<br />
8. Software: Database software shall be a commercially available software program.<br />
9. Unapproved materials: The use of “or acceptable” equipment does not relieve the<br />
Contractor of responsibility for use of any unapproved, substituted equipment. The<br />
Contractor, at no cost to the Owner, shall remove and replace with the specified<br />
equipment any equipment or system that shows evidence of improper operation, function,<br />
or size.<br />
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10. Contractor shall supply equipment, cabling, connectors, fixtures, and appurtenances<br />
required for a complete, operational, and fully functioning systems.<br />
1.5 SUBSTITUTIONS OF EQUIPMENT<br />
A. Where systems or equipment substitutions are proposed, Contractor shall submit the following<br />
to the COTR for approval before purchasing equipment or beginning installation in addition to<br />
the requirements of Division 01 Section “Product Requirements.”<br />
1. Complete catalog data proving that the proposed equipment and/or design are equal to or<br />
better than the equipment and design as specified.<br />
2. Compiled matrix showing performance features of specified product compared to:<br />
a. The performance criteria of the specifications and performance features of the<br />
specified product.<br />
b. Cost of proposed product versus specified product including differences in<br />
installation costs.<br />
B. Testing of Samples: When, in the COTR’s opinion, the submittal data or the manufacturer’s<br />
literature is insufficient for purposes of an evaluation, the individual or firm making the<br />
submittal shall arrange for sample items of equipment to be delivered to the COTR for his<br />
inspection and evaluation or the Contractor shall arrange for a field test of the equipment, as<br />
requested by the COTR.<br />
1.6 EQUIPMENT CERTIFICATION<br />
A. Underwriters Laboratories Inc.: All equipment, including accessories to the system and<br />
including all wire and cable, shall be listed by the Underwriters Laboratories product directory<br />
and/or “The Electrical Construction Materials List.”<br />
B. Applicable standards compliance: In addition to the UL listing, all communication equipment<br />
shall meet applicable portions of Federal Communications Commission (FCC), TIA/EIA,<br />
ANSI, and Bellcore for product performance and quality.<br />
C. Equipment to be certified by a Nationally Recognized Testing Laboratory (NRTL).<br />
1.7 STORAGE AND DELIVERY<br />
A. Equipment shall be delivered in original packages with labels intact and identification clearly<br />
marked.<br />
B. Equipment and components shall be protected from the weather, humidity, temperature<br />
variations, dirt, dust, or other contaminants.<br />
C. Equipment damaged prior to system acceptance shall be replaced at no cost to The Authority.<br />
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1.8 WARRANTY<br />
A. Warranties of products furnished under this Division shall comply with the requirement of the<br />
individual technical specifications. Where specific durations and scope is not specifically<br />
indicated, product and systems warranties shall be 1 year or greater (if greater then 1 year is the<br />
standard offering) and include all products, parts, installation and workmanship. In the case of<br />
software systems all labor and materials (software programs) to configure and correct any<br />
product deficiencies.<br />
1.9 DAMAGE<br />
A. The Contractor shall be responsible for any damage to any surfaces or work disrupted as a result<br />
of his work. Repair of surfaces including painting shall be included as necessary.<br />
1.10 MAINTENANCE AND SERVICES<br />
A. General Requirements: Contractor shall provide all services required and equipment necessary<br />
to maintain the entire system in an operational state as specified for a period of 1 year after<br />
formal written acceptance of the system, and shall provide all necessary material required for<br />
performing scheduled adjustments or other nonscheduled work.<br />
1.11 PROJECT SCOPE, PROJECT COORDINATION AND RELATED WORKS PROJECTS<br />
A. Contractor shall refer to Division 01 Section “Summary” for a description of related work that<br />
may affect the work required of the Contractor.<br />
B. Contractor shall:<br />
1. Seal all openings through rated walls made by other Contractors for use by this<br />
Contractor including tray and conduit penetrations. Re-enterable material shall be used<br />
that is in compliance with Division 07 Section “Penetration Firestopping and the<br />
requirements of Division 27 Section “Common Work Results for Communications.”<br />
1.12 DAILY SITE MAINTENANCE AND CLEAN-UP<br />
A. At the end of each work day (period) the Contractor shall be required to clean-up the work area<br />
and all construction debris such that the site is clean and usable without hazard to the general<br />
public, airport staff and tenants.<br />
B. Debris shall be removed daily and depending on the work area swept clean or vacuumed<br />
accordingly. Areas where vacuum shall occur daily shall be in any finished space including but<br />
not limited to areas of the Terminal or Airport Control center. Areas where sweeping would be<br />
considered acceptable would include utility spaces such as equipment rooms and the Garage.<br />
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PART 2 - PRODUCTS – NOT USED<br />
PART 3 - EXECUTION<br />
3.1 INSPECTION<br />
A. Contractor shall not begin work on site or submit shop drawings, product data, design data, or<br />
other technical submittals, until after making a detailed inspection of existing site.<br />
B. Contractor shall verify:<br />
1. Information presented in Contract Documents is correct.<br />
2. Installation of equipment and work can be accomplished as shown in Contract<br />
Documents.<br />
3. Contractor’s proposed equipment and methods of installation are compatible with<br />
existing conditions.<br />
C. Take field measurements and record other data required for preparation of shop drawings and<br />
other submittals.<br />
D. Variations: Contract Drawings and other Documents indicate basic location, arrangement, and<br />
routing of equipment and components.<br />
E. Improvements and modifications of layout to accommodate Contractor’s proposed equipment,<br />
field conditions, and detailed designs will be considered by the COTR.<br />
F. Do not proceed on incorporation of modifications and associated work until receiving written<br />
approval from the COTR.<br />
G. Reporting: Prepare report describing site investigation. Indicate noted conflicts between<br />
Contract Documents and site investigation information.<br />
1. Describe proposed modifications and reasons for change.<br />
2. Provide specification sheets and written functional requirements to support findings.<br />
3. Prepare drawings and other data required to show variations and corrections.<br />
4. Associated costs to accommodate existing site conditions.<br />
5. If work schedule is affected by site investigation, revise initial progress schedule.<br />
H. Certify that site investigation has been performed and that, except for items noted, conditions<br />
shown and described in Contract Documents are correct, and equipment can be installed and<br />
work can be performed as specified without conflicts with existing site conditions.<br />
I. Installation drawings. Prior to installation of any equipment, the Contractor shall submit a copy<br />
of the installation drawings in hard copy and AutoCAD 2010 (or later) format for review by the<br />
COTR. Contractor shall provide the copy on a compact disc (CD), and shall submit the CD to<br />
the COTR. The drawings shall include all installation information including, but not limited to,<br />
that described in Part 1. Drawings shall also include actual conduit routing and results of all<br />
measurements and tests.<br />
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3.2 GENERAL<br />
A. Coordinate the requirements of the Divisions 27 and 28 Sections.<br />
B. Contractor shall install equipment to meet seismic requirements as indicated on the Drawings.<br />
1. Where undefined by codes and standards, Contractor shall apply a safety factor of at least<br />
2 times the rated load to all fastenings and supports.<br />
C. The Contractor shall install all system components including furnished equipment and<br />
appurtenances in accordance with the manufacturer’s instructions, NFPA 70, ANSI-C2, and<br />
State and local codes and as indicated, and shall furnish all cables, connectors, terminators,<br />
interconnections, services, and adjustments required for a complete and operable system.<br />
D. Contractor shall check with COTR to verify areas that are permit-required confined spaces as<br />
defined in OSHA 29 CFR Part 1910.<br />
1. Contractor shall comply with requirements of OSHA 29 CFR Part 1910 when working in<br />
permit-required confined spaces.<br />
E. Avoid disturbance of materials known to contain hazardous materials in making acceptable<br />
modifications of raceway routing, mounting of equipment, and other work.<br />
1. Do not mount conduit, equipment, hangers, and other accessories on surface materials<br />
known to contain asbestos or other hazardous materials. Where asbestos is encountered,<br />
the Contractor shall notify the COTR immediately. Abatement shall be performed by<br />
others.<br />
2. If Contractor encounters hazardous materials or conditions not shown on drawings,<br />
Contractor shall:<br />
a. Stop work immediately.<br />
b. Vacate area.<br />
c. Immediately notify COTR of condition encountered.<br />
d. Contractor shall not enter area or work in area until receiving written authorization<br />
from COTR.<br />
F. All system components and appurtenances shall be installed in accordance with the<br />
manufacturer’s instructions and as shown.<br />
3.3 ELECTRICAL INSTALLATION<br />
A. General: The Contractor shall correlate final equipment locations with governing engineering<br />
drawings and lay out all work before installation so that all trades may install equipment in<br />
spaces available. Coordinate device placement with the COTR where applicable. The<br />
Contractor shall provide coordination as required for the installation of the system in a neat and<br />
workmanlike manner. Sequence, coordinate, and integrate the various elements of electrical<br />
systems, materials, and equipment. Comply with the following requirements:<br />
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1. Coordinate electrical systems, equipment, and materials installation with other building<br />
components and trades.<br />
2. Verify all dimensions by field measurements.<br />
3. Arrange for chases, slots, and openings in other building components during progress of<br />
construction, to allow for electrical installations.<br />
4. Sequence, coordinate, and integrate installations of materials and equipment for efficient<br />
flow of the Work. Give particular attention to large equipment requiring positioning<br />
prior to closing spaces.<br />
5. Where mounting heights are not detailed or dimensioned, install systems, materials, and<br />
equipment per code to provide the maximum headroom possible.<br />
6. Coordinate connection of electrical systems with exterior underground and overhead<br />
utilities and services. Pay particular attention to requirements for access and service of<br />
the equipment in choosing final equipment locations. Comply with requirements of<br />
governing regulations, franchised service companies, and controlling agencies. Provide<br />
required connection for each service.<br />
7. Install systems, materials, and equipment to conform with approved submittal data,<br />
including coordination drawings, to greatest extent possible. Conform to arrangements<br />
indicated by the Contract Documents, recognizing that portions of the Work are shown<br />
only in diagrammatic form. Where coordination requirements conflict with individual<br />
system requirements, refer conflict to the COTR.<br />
8. Install systems, materials, and equipment level and plumb, parallel and perpendicular to<br />
other building systems and components, where installed exposed in finished spaces.<br />
9. Install electrical equipment to facilitate servicing, maintenance, and repair or replacement<br />
of equipment components. As much as practical, connect equipment for ease of<br />
disconnecting, with minimum of interference with other installations.<br />
10. Install access panel or doors where units are concealed behind inaccessible surfaces.<br />
3.4 CONNECTIONS<br />
A. All connections of stranded wire to screw terminals shall be by insulated spade lugs, crimp<br />
fastened to wire.<br />
B. No splices shall be made within a conduit run.<br />
C. All non-terminal block connections shall be made with mechanical connectors or rosin core<br />
solder, with insulation equal to conductor insulation and as approved by the COTR.<br />
D. All conductors shall be marked with wrap-type labels per Division 27 Section “Premise Wiring<br />
Distribution System.” All terminal block terminations shall be labeled. The inside portion of<br />
the terminal cabinet doors shall display a protected terminal cabinet drawing with all<br />
connections shown and described as to color code, number assigned to connection function of<br />
conductor and destination.<br />
E. Wire shall be guided within terminal cabinets by cable supports. All conductors shall be neatly<br />
led to terminations.<br />
F. Cabinets: All communication cabinets shall be labeled with an engraved plastic laminate label<br />
riveted to the door. Cabinet designation shall be as indicated on the contract drawings.<br />
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3.5 EQUIPMENT INSTALLATION<br />
A. Unless otherwise noted on the drawings all equipment mounting boxes shall be mounted flush<br />
to the mounting surface and shall be plumb. Systems Contractor shall coordinate conduit box<br />
requirements with the Electrical Contractor. Systems Contractor shall examine boxes with the<br />
Electrical Contractor at the proper time to ensure correct box alignment and type.<br />
B. All screws shall be of the correct type for each device as to head size, material, and slot type.<br />
C. Installation shall conform to the latest edition of the National Electrical Code. Workmanship<br />
shall be of the highest quality. All connections and equipment installation and adjustment shall<br />
be made by or supervised by a Journeyman Electronic Technician.<br />
D. The systems upon completion, shall be complete in every respect-clean, operating, and properly<br />
adjusted and in perfect operating condition.<br />
3.6 CUTTING AND PATCHING<br />
A. The following requirements shall apply to all work performed by the Contractor.<br />
1. Perform cutting, fitting, and patching of electrical equipment and materials required to:<br />
a. Uncover Work to provide for installation of ill-timed Work.<br />
b. Remove and replace defective Work.<br />
c. Remove and replace Work not conforming to requirements of the Contract<br />
Documents.<br />
d. Remove samples of installed Work as specified for testing.<br />
e. Install equipment and materials.<br />
f. Upon written instructions from the COTR, uncover and restore Work to provide<br />
for observation of concealed Work.<br />
2. Protect the structure, furnishings, finishes, and adjacent materials not indicated or<br />
scheduled to be removed.<br />
3. Provide and maintain temporary partitions or dust barriers adequate to prevent the spread<br />
of dust and dirt to adjacent areas.<br />
4. Protection of Installed Work: During cutting and patching operations, protect adjacent<br />
installations.<br />
5. Patch existing finished surfaces and building components using new materials matching<br />
existing materials and experienced Installers. Installers’ qualifications refer to the<br />
materials and methods required for the surface and building components being patched.<br />
6. Patch finished surfaces and building components using new materials specified for the<br />
original installation and experienced Installers. Installers’ qualifications refer to the<br />
materials and methods required for the surface and building components being patched.<br />
7. All openings created by this Contractor or by other contractors for use by this Contractor<br />
in rated surfaces such as fire-rated walls, floors, or ceilings shall be patched and made<br />
tight in a manner to conform to the fire rating for the surface penetrated and installed and<br />
tested in accordance with Division 07 Section “Penetration Firestopping.”<br />
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3.7 TESTING<br />
A. The Contractor shall provide all personnel, equipment, instrumentation, and supplies necessary<br />
to perform all testing.<br />
B. COTR will witness all field tests.<br />
C. Contractor shall submit test results to COTR for approval and as required by individual<br />
Sections.<br />
3.8 AS-BUILT DRAWINGS<br />
A. Contractor shall develop as-built drawings for all systems and installations provided as part of<br />
the Project to provide Building Modifications to Accommodate In-Line Baggage Screening<br />
Systems.<br />
B. Comply with the requirements of Division 01 Section “Project Record Documents.”<br />
C. As-built Documentation shall consist of the initial shop and submittal drawing documentation<br />
requirements for each system revised to reflect installed conditions including final equipment<br />
and wiring configurations, labeling and testing results.<br />
D. All as-built drawings shall be produced in AutoCAD 2010 (or later) and delivered to the COTR<br />
in CD(s) in addition to hard copies in quantities as required per the Special and general<br />
Provisions.<br />
3.9 COTR’S FINAL INSPECTION<br />
A. Before requesting a final inspection, all systems shall be inspected by the equipment<br />
manufacturer’s representative and the Contractor. When the system and all equipment is in<br />
place and is operating properly, the manufacturer’s representative shall develop and complete a<br />
checkout memo and have all equipment ready for final inspection. One week prior to final<br />
inspection, final as-built drawings and brochures shall be provided to the COTR.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 27 05 26 – GROUNDING AND BONDING FOR COMMUNICATION SYSTEMS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Communication equipment power system grounding.<br />
B. Communication system grounding.<br />
C. Electrical equipment and raceway grounding and bonding.<br />
1.2 RELATED SECTIONS<br />
A. Division 26 – Applicable Electrical Sections.<br />
B. Division 27 – Communications and Electronic Systems Sections.<br />
C. Division 28 – Electronic Safety and Security.<br />
1.3 REFERENCE STANDARDS<br />
A. Comply with the requirements of the reference standards noted herein, except where more stringent<br />
requirements are listed herein or otherwise required by the Contract Documents.<br />
B. NFPA Compliance: NFPA 70 “National Electrical Code (NEC).”<br />
C. UL Compliance: Applicable requirements of UL Standards Nos. 467 “Electrical Grounding and<br />
Bonding Equipment,” and 869, “Electrical Service Equipment,” pertaining to grounding and<br />
bonding of systems, circuits and equipment. In addition, require compliance with UL Std. 486A,<br />
“Wire Connectors.” Grounding and bonding products are to be UL listed and labeled for their<br />
intended usage.<br />
D. IEEE Compliance: Applicable requirements and recommended installation practices of IEEE<br />
Standards 80, 81, 141 and 142 pertaining to grounding and bonding of systems, circuits and<br />
equipment.<br />
1.4 SYSTEM DESCRIPTION<br />
A. Ground each separately derived electrical source, including transformers, UPS’s and PDU<br />
associated with the Division 27 and 28 sections with a system neutral per the Drawings and as<br />
required by the NEC. Refer to the electrical specifications. Where applicable, building steel shall be<br />
included in the bonding, per the Drawings.<br />
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B. Provide communications systems backboards with a No. 6 copper grounding conductor to the<br />
nearest referenced ground plate.<br />
C. Bond together system neutrals, service equipment enclosures, all non-current carrying metal parts of<br />
electrical equipment, metal raceway systems, grounding conductor in raceways and cables, and<br />
receptacle ground connectors. Exception: IG receptacles shall have the Equipment Grounding<br />
Conductor carried back to the source IG bar and shall not be bonded to the raceway or box at the<br />
receptacle yoke.<br />
1.5 SUBSTITUTIONS<br />
A. Comply with the requirements of Division 01 Section “Product Requirements.”<br />
1.6 QUALITY ASSURANCE<br />
A. Standards of workmanship shall meet or exceed accepted telecommunications systems industry<br />
installation practices.<br />
1.7 SUBMITTALS<br />
A. General: Comply with the requirements of Division 01 Section “Submittals.”<br />
B. Additional submittal procedures are identified in Division 27 Section “Basic Telecommunication<br />
Requirements” and in the individual technical specification.<br />
C. Bonding equipment, including exothermic or removable screw type.<br />
D. Submit all field test reports.<br />
1.8 PROJECT RECORD DOCUMENTS<br />
A. Comply with the requirements of Division 01 Section “Project Record Documents.”<br />
PART 2 - PRODUCTS<br />
2.1 MATERIALS<br />
A. Grounding Connection Accessories.<br />
1. Electrical insulating tape, heat-shrinkable insulating tubing, welding materials, bonding<br />
straps, as recommended by accessories manufacturers for type of service required.<br />
B. Exothermic welded connections are required where grounding conductors by bonding to building<br />
steel.<br />
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C. All ground wires shall be copper, sized according to the NEC or as shown on the Drawings,<br />
whichever is larger.<br />
D. Signal Reference Grid mat conductors shall be at least .04” thick by 2.75” wide and spaced not<br />
more than 2 ft x 2 ft. Conductors shall be welded or soldered at every intersection.<br />
E. Ground rods shall be 10-feet x 5/8-inches diameter copper-clad steel.<br />
PART 3 - EXECUTION<br />
3.1 INSTALLATION<br />
A. Provide a separate, insulated, equipment grounding conductor in all branch circuit conduits.<br />
B. Use minimum No. 6 AWG copper conductor for communications service grounding conductor.<br />
Leave 10 feet slack conductor at terminal board or cabinet.<br />
C. Provide isolated and insulated ground conductors for all microprocessor and data processing<br />
equipment. The isolated Equipment Ground Conductor and neutral conductor for a given branch<br />
circuit shall not be shared across branch circuits.<br />
D. Tighten grounding and bonding connectors and terminals, including screws and bolts, in accordance<br />
with manufacturer’s published torque tightening values for connectors and bolts. Where<br />
manufacturer’s torque requirements are not indicated, connections are to be tightened to comply<br />
with tightening torque values specified in UL 486A to assure permanent and effective grounding.<br />
E. Provide code-sized ground cable bonding jumpers, installed with ground clamps, across all conduit<br />
expansion couplings and fittings, including flexible steel conduit used as expansion fittings.<br />
F. Provide a corrosion-resistant finish to field connections where factory applied protective coatings<br />
have been destroyed.<br />
G. All continuous runs of cable tray and all isolated sections of cable tray shall be bonded and<br />
grounded.<br />
H. Provide an equipment grounding conductor in all nonmetallic conduits.<br />
I. All receptacles and switches shall be provided with ground jumper from outlet box to ground<br />
terminal of the device. Exception isolated ground receptacles.<br />
J. Provide parallel equipment bonding jumper for parallel conduit feeders.<br />
K. Provide bonding jumpers around all concentric or eccentric knockouts.<br />
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PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for requirements<br />
for Contractor Quality Control Program.<br />
B. Field Quality Control:<br />
1. Upon completion of installation and bonding of electrical grounding system, field test ground<br />
resistance to building steel in accordance with ANSI/IEEE 81. Where test shows resistance<br />
to ground over 0.5 Ohms, alert the COTR prior to test record submittal. Submit test results to<br />
the COTR.<br />
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SECTION 27 05 28 – PATHWAYS FOR COMMUNICATIONS SYSTEMS<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Provide pathways as required for the premise wiring distribution system (PWDS) and other<br />
Divisions 27 and 28 telecommunications and electronic systems as required for cabling being<br />
installed as part of this Project.<br />
B. TSA communications cabling systems including station cables serving TSA equipment and<br />
backbone cabling between dedicated TSA communications rooms when run outside of TSA<br />
controlled spaces shall be run in rigid conduit.<br />
C. All penetrations through fire-rated walls, floors or ceilings as shown on the Drawings and fire<br />
safeing of existing penetrations utilized for the passage of PWDS wiring systems and other<br />
Divisions 27 and 28 systems utilizing the PWDS systems for signal carriage shall be the<br />
responsibility of the PWDS Contractor.<br />
D. Provide conduits and raceways as shown on the Drawings. Ensure that adequate conduit<br />
facilities are installed to support the intended systems. Primary raceways and conduits are<br />
shown on the Drawings; however, the Contractor shall also be responsible for additional<br />
raceways as required to provide a complete conduit system.<br />
E. All telecommunications raceways shall be installed per the latest issue of the TIA/EIA-569A<br />
Standards and shall comply with the National Electrical Code and all other applicable state and<br />
local codes and regulations.<br />
F. All telecommunication raceways shall be grounded per NEC requirements.<br />
G. Fiber Optic Cabling Systems: The Contractor shall install conduit and boxes in locations and<br />
sizes as indicated on the Drawings. All conduits, conduit bends, pull boxes and junction boxes<br />
shall be sized in accordance with the fiber optic cable manufacturer’s minimum bend radius.<br />
H. Color Code all telecommunications conduits at each end, at 10’ intervals along route and at each<br />
side of junction or pull boxes as follows.<br />
1. Conduits containing copper communications cables – Green<br />
2. Conduits containing communications fiber optic cables – Blue<br />
3. Conduits containing defibrillator cables – Purple<br />
4. Material and application utilized for color coding shall be permanent. Submit color and<br />
material to the COTR for approval.<br />
1.2 RELATED SECTIONS<br />
A. Applicable conduit and raceway specifications sections of Division 26.<br />
B. Division 27 – Communications and Electronic Systems Sections.<br />
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C. Division 28 – Electronic Safety and Security.<br />
1.3 CODES, STANDARDS AND REFERENCES<br />
A. As specified in Division 27 Section “Basic Telecommunication Requirements,” Division 27<br />
Section “Premise Wiring Distribution System,” and Division 26 Section “Common Work<br />
Results for Electrical.”<br />
1.4 PROJECT CONDITIONS<br />
A. The locations of telecommunications devices, equipment and raceways are diagrammatically<br />
expressed on the Drawings. Exact locations of items of work shall be field coordinated prior to<br />
installation.<br />
B. Provide site inspection to verify areas of work, conditions, products to match existing and<br />
conflicts between contract documentation and site conditions. Bring conflicts to COTR’s<br />
attention for resolution.<br />
C. Verify locations of pull and junction boxes prior to rough-in.<br />
1.5 ROUTING OF CONDUITS<br />
A. Conduits installed in support of the telecommunications and Ethernet connected IT systems<br />
indicated in Division 27 systems are shown on the drawings in a diagrammatic form. It is the<br />
Contractors responsibility to coordinate with other trades and architectural and structural<br />
features and conditions and route conduits between end devices and serving<br />
Telecommunications Rooms (TR) and other spaces indicated on the drawings and schedules to<br />
minimize distances. The maximum allowable cable distance between an Ethernet connected<br />
device and the serving port on the Ethernet switch located in the serving TR is 295 feet. Where<br />
a conduit routing will exceed 295’ the Contractor shall notify the engineer prior to installation.<br />
This requirement does not apply to fiber optic cables or high count category 3 voice grade<br />
copper cables<br />
1.6 COORDINATION<br />
A. As specified in Division 27 Section “Basic Telecommunication Requirements” and Division 27<br />
Section “Premise Wiring Distribution System.”<br />
B. Coordinate the work of this section with that of other Divisions as required to ensure that the<br />
entire work of this project will be carried out in an orderly, complete and coordinated fashion.<br />
1.7 CONTRACTOR QUALIFICATIONS<br />
A. As specified in Division 27 Section “Basic Telecommunication Requirements,” Division 27<br />
Section “Premise Wiring Distribution System” and Division 26 Section “Common Work<br />
Results for Electrical.”<br />
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1.8 QUALITY ASSURANCE<br />
A. Standards of workmanship shall meet or exceed accepted telecommunications systems industry<br />
installation practices.<br />
B. Refer to specifications, Division 27 Section “Basic Telecommunication Requirements” and<br />
Division 01 Section “Quality Requirements.”<br />
1.9 SUBMITTALS<br />
A. General: Comply with the requirements of Division 01 Section “Submittals.”<br />
B. Additional submittal procedures are identified in Division 27 Section “Basic<br />
Telecommunication Requirements,” and in the individual technical specification.<br />
1.10 WARRANTY<br />
A. As specified in Division 27 Section “Basic Telecommunication Requirements,” and Division 26<br />
Section “Common Work Results for Electrical.”<br />
PART 2 - PRODUCTS<br />
2.1 GENERAL<br />
A. All equipment shall be new and unused.<br />
B. All equipment, materials, accessories, devices, and other facilities covered by this specification<br />
or noted on the Contract Drawings shall be the best suited for the intended use and shall be<br />
provided by a single manufacturer.<br />
C. Provide all components, equipment, parts, accessories and associated quantities required for<br />
complete installations and according to the manufacturer’s installation specifications. All<br />
components may not be specified herein.<br />
2.2 CONDUIT, BOXES AND FITTINGS<br />
A. Conduit boxes and fittings shall comply with the requirements of Division 26 Electrical<br />
Sections.<br />
2.3 CABLE LADDER<br />
A. Cable ladder shall be as specified in Division 27 Section “Communications Cable Management<br />
and Ladder Racks.”<br />
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2.4 CABLE TRAY<br />
A. Comply with EIA/TIA 570.<br />
B. Cable tray shall be 24 inches wide with 6-inch side rails, solid bottom, provided with (3) equal<br />
partitions for installation of cables of varying voltages, hot dip galvanized steel with cover<br />
NEMA 12, Class B material. Generally the partitions shall be designated as communications,<br />
Life Safety systems and security system. Where paging system speaker circuits are run in cable<br />
trays, 70.7 volt lines shall be bundled separately and away from other cables in the tray. All<br />
fittings and supports shall be hot dip galvanized steel. Rungs shall be removable, and capable<br />
of sustaining minimum 75 lbs per linear foot when supported at 10-foot interval with a<br />
maximum deflection of 0.6 inches at the center of cable tray width for each 18-inch tray.<br />
Grounding connections shall be in accordance with the latest edition of NEC.<br />
C. Provide supports, couplings, elbows, tees, dropouts and other fittings as required. Support<br />
assemblies shall support at least 200 percent of tray system allowable load.<br />
D. Internal Bend Radius: 12 inches.<br />
E. Comply with the requirements of NEMA VE-1, 2 and ASTM A123.<br />
F. Manufacturers: M.P. Husky, T.J. Cope and B-Line Systems.<br />
2.5 INNER DUCT<br />
A. Contractor shall install inner duct in all indoor and outdoor 4-inch conduits and ducts and in<br />
cable trays within the buildings. When installed in cable trays provide 50% spare empty inner<br />
duct capacity.<br />
B. All inner duct shall be 1-inch in size (inside diameter), provisioned with factory installed pull<br />
ropes and orange in color.<br />
C. Inner duct shall be installed in accordance with manufacturer’s instructions and industry<br />
standards.<br />
D. Install four (4) 1-inch inner ducts in 4-inch conduits and ducts.<br />
E. Inside Plant Inner duct<br />
1. All inner duct for indoor applications shall be rated for installation in plenum spaces and<br />
shall be nonmetallic, pliable corrugated raceway that conforms to UL 2024 in accordance<br />
with the National Electrical Code for Plenum, Riser, and General Purpose applications as<br />
defined in Articles 725, 770, 800 and 820.<br />
F. Where applicable, inner duct shall be continuous throughout from pull box to pull box or hand<br />
hole. Contractor is responsible for determination of actual lengths of inner duct required.<br />
G. Each segment of inner duct shall extend at least twelve inches beyond the end of the service<br />
conduit. Within equipment rooms, the inner duct shall extend from the end of conduit to four<br />
feet above the floor and shall be affixed by means of clamps designed for that purpose.<br />
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H. Design product selection:<br />
1. Inside Plant: Carlon Plenum-Gard or equal.<br />
2. Outside Plant: Carlon Optic-Gard/PE Corrugated or equal.<br />
2.6 PULLBOXES<br />
A. Pull boxes inclusive of accessories and performance criteria required for the installation,<br />
housing of termination systems for the site fiber optic cabling are detailed on the Drawings.<br />
PART 3 - EXECUTION<br />
3.1 GENERAL<br />
A. Installations shall meet or exceed industry standards and installation practices listed herein.<br />
B. Product installations failing to meet standards and practices shall be removed and replaced at no<br />
addition cost to the Owner.<br />
C. The PWDS Contractor shall be responsible for any damage to any surfaces or work disrupted as<br />
a result of his work. Repair of surfaces including painting shall be included as necessary.<br />
3.2 INSTALLATION PRACTICES<br />
A. General:<br />
1. Install all equipment in strict accordance with the manufacturer’s recommendations and<br />
in compliance with the latest issue of the TIA/EIA-568-A/B Telecommunications<br />
Standards and BISCI’s Telecommunications Distributions Methods Manual (TDMM)<br />
guidelines.<br />
2. The installation shall be in compliance with the requirements of the NEC, OSHA and the<br />
rules, regulations and requirements of the FCC.<br />
3. The installation shall comply with federal, city, county and state laws, ordinances,<br />
regulations, and codes applicable to the installation.<br />
4. Contractor shall supply all tools and test equipment necessary for successful completion<br />
of the Project.<br />
5. If deviations from the Drawings are required, they shall require approval by the COTR<br />
prior to placement of the affected work.<br />
B. Building Raceway System:<br />
1. Provide conduits and raceways as shown on the Drawings. Ensure that adequate conduit<br />
facilities are installed to support the intended systems. Primary raceways and conduits are<br />
shown on the Drawings; however, the Contractor shall also be responsible for additional<br />
raceways as required to provide a complete conduit system.<br />
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2. All telecommunications raceways shall be installed per the latest issue of the TIA/EIA-<br />
569A Standards and shall comply with the National Electrical Code and all other<br />
applicable state and local codes and regulations.<br />
3. All telecommunication raceways shall be grounded per NEC requirements.<br />
4. The minimum size of conduits used for raceways shall be no less than 1-inch trade size.<br />
No section of conduit shall be longer than 100 feet between pull points and shall contain<br />
no more than 180 degrees of total bend. The inside bend radius of conduits shall be at<br />
least 6 times the internal diameter for conduits under 2 inches and 10 times the internal<br />
diameter for conduits 2 inches and larger. In no case shall conduit bodies or LB’s be<br />
used. All conduits shall be terminated with bushings.<br />
5. Pull boxes should be placed in straight sections of conduit and not used in lieu of a bend.<br />
Pull boxes shall have a length of at least 8 times the trade-size diameter of the largest<br />
conduit.<br />
6. All conduit bends shall be sweeping and shall not be smaller than the manufacturer’s<br />
stated minimum bend radius for cable during installation.<br />
7. Provide pull stings in all conduits for installation of the cables by the Contractor.<br />
8. Label all telecommunications conduits at regular intervals and at each side of junction or<br />
pull boxes.<br />
C. Fire And Smoke Partition Penetrations:<br />
1. Sealing of openings between floors, through rated fire and smoke walls, existing or<br />
created by this Contractor for cable pass through shall be the responsibility of the PWDS<br />
Contractor. Sealing material and application of this material shall be accomplished in<br />
such a manner that is acceptable to the local fire and building authorities having<br />
jurisdiction over this work. Any openings created by or for this Contractor and left<br />
unused shall also be sealed as part of this work.<br />
2. Conduit sleeves have been provided as a means of routing cables between various<br />
equipment rooms and into the cable tray in the ceiling space. Openings in sleeves and<br />
conduits used for the PWDS system cables shall be sealed with an approved fireproof,<br />
removable material in accordance with Division 07 Section “Penetration Firestopping.”<br />
3. Additional penetrations through rated assemblies necessary for passage of PWDS wiring<br />
shall be made using an approved method and permanently sealed after installation of<br />
cables.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 27 10 00 – PREMISE WIRING DISTRIBUTION SYSTEM<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Systems Description<br />
1. The Premise Wiring Distribution System (PWDS) specified herein and in related<br />
specifications sections will support the connectivity requirements of the <strong>Metropolitan</strong><br />
<strong>Washington</strong> Airport Authority (MWAA) and Transportation Security Administration<br />
(TSA) operations in the new facility being constructed to house the new Terminal A<br />
Security Screening Check Point (SSCP).<br />
2. The PWDS design includes communications outlets, station cables, backbone cables,<br />
termination and cable management hardware, communications rooms and other spaces<br />
dedicated to TSA operations. Additional requirements are indicated on the plans that<br />
serve MWAA. Interfaces between the PWDS serving MWAA and the PWDS serving the<br />
TSA are also indicated on the plans. The combination of these systems comprises a<br />
single PWDS for the SSCP Project.<br />
1.2 SCOPE OF WORK<br />
A. Furnish and install, complete with all accessories, a Premise Wiring Distribution System<br />
(PWDS) consisting of single mode fiber optic (SMF) cables, multimode fiber optic (MMF)<br />
cables, Category 6 station cables, Category 3 voice grade cables and other cabling as described<br />
herein and shown on the Drawings for the SSCP Project.<br />
B. The PWDS shall provide wiring, cable, pathways, connectors, copper and fiber optic<br />
termination systems, terminations, system administration and testing as defined herein and in<br />
applicable related documents.<br />
C. The PWDS system shall serve as a vehicle for transport of signals from new and existing<br />
telecommunications and electronic systems and for all of the new telecommunications and<br />
applicable electronic systems specified in Divisions 27 and 28.<br />
D. The primary elements of the PWDS system includes:<br />
1. The provision, installation, termination and cross connect and patching of SMF fiber<br />
optic cables, category 6A voice and data cables and Category 3 voice grade cables in the<br />
facilities and locations as indicated on the Drawings and specified herein.<br />
2. Provision and installation of cable connectors, termination facilities and hardware for<br />
fiber optic and copper cables required as part of this work.<br />
3. Provision and installation of copper and fiber optic cross connect hardware including<br />
fiber optic jumpers and cross connect wiring and patch cords required to achieve<br />
specified systems operation.<br />
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E. The Contractor shall build out communications rooms, inclusive of all accessories, to the extent<br />
indicated on the Drawings including mounting backboards, termination equipment, patch bays,<br />
open frame relay racks, enclosed equipment cabinets, grounding systems, cable ladders and<br />
accessories indicated on the Drawings.<br />
F. The Contractor shall install conduit and boxes in locations and sizes as indicated on the<br />
Drawings. All pull boxes and junction boxes shall be sized in accordance with the fiber optic<br />
cable manufacturer’s minimum bend radii.<br />
G. All penetrations through fire-rated walls, floors or ceilings as shown on the Drawings and fire<br />
safeing of existing penetrations utilized for the passage of PWDS wiring systems and other<br />
Divisions 27 and 28 systems utilizing the PWDS systems for signal carriage shall be the<br />
responsibility of the Contractor.<br />
H. The Contractor shall be responsible for the patching of fiber optic and metallic circuits to<br />
provide connectivity for the local area network (LAN) and voice systems, video systems and<br />
infrastructure supporting telecommunications and electronic specified in the individual sections<br />
as requiring signal carriage on the PWDS. Owner will provide a connection schedule to the<br />
Contractor 60 days prior to beneficial use of the system indicating by outlet configuration<br />
requirements for voice and LAN services. This requirement is not the same as the Contractors<br />
obligation to configure, connect, patch and make operational special systems specified as part of<br />
the contract documents.<br />
I. Contractor shall be responsible for the coordination of final communications outlet locations at<br />
TSA work stations, control rooms and screening equipment locations. The Contractor shall<br />
similarly coordinate with MWAA regarding the placement of communications outlets and<br />
equipment in MWAA facilities.<br />
J. Contractor shall provide testing of all cable and components installed for the PWDS.<br />
K. All work shall be completed in compliance with:<br />
1. Local Building Codes<br />
2. NFPA-101 Life Safety Code<br />
3. NFPA 70 - National Electrical Code (NEC)<br />
4. National Electrical Safety Code (NESC)<br />
5. The American with Disabilities Act (ADA)<br />
L. Placement of all equipment and work performed in existing and new MWAA and TSA<br />
equipment rooms shall be coordinated with MWAA Airport Communications System (ACS)<br />
staff and the TSA prior to commencement of work. All work affecting operational systems shall<br />
be coordinated in advance with system owner.<br />
1.3 MWAA RESPONSIBILITIES<br />
A. MWAA shall be responsible for the identification of fiber optic resources and the cross connect<br />
of those single mode fiber optic cabling resources between designated points indicated on the<br />
plans and communications room designated NW – BAG and points of demarcation indicated on<br />
the drawings including Terminal A Level 1 Communications room NW Operations and Level 1<br />
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rooms Stair 146 and Mechanical Room 150 which house new Ethernet switches that provide<br />
network connectivity for the Access Control and IP CCTV systems between each existing<br />
communications room indicated above and the Main Operations Equipment Room located in<br />
Concourse A. To ensure that the fiber optic cabling required for correct systems functionality is<br />
available or made available to support the project commissioning testing and opening, the<br />
Contractor shall be responsible for technical and schedule coordination with MWAA and begin<br />
coordination 1 year prior to scheduled opening.<br />
1.4 RELATED SECTIONS<br />
A. Applicable Division 01 Sections.<br />
B. Applicable Division 26 Sections.<br />
C. All Division 27 Sections.<br />
D. All Division 28 Sections.<br />
1.5 CODES, STANDARDS AND REFERENCES<br />
A. Materials and workmanship shall conform to the latest issue of all industry standards,<br />
publications, codes, regulations or requirements of regulatory agencies referenced in this<br />
section.<br />
B. The publications listed below form a part of this specification to the extent referenced. The<br />
publications are referred to in the text by basic designation only.<br />
C. References:<br />
1. American National Standards Institute (ANSI)<br />
a. ANSI/IEEE C2 - National Electrical Safety Code (NESC)<br />
2. Code Of Federal Regulations (CFR)<br />
a. CFR 29 Part 1910.146; Permit-Required Confined Spaces Standard<br />
b. CFR 47 Part 15; Radio Frequency Devices<br />
3. Telecommunications Industry Association (TIA) / Electronic Industries Alliance (EIA)<br />
4. Underwriters Laboratories (UL)<br />
a. UL 6 (Latest Edition); Rigid Metal Conduit<br />
b. UL 797 (Latest Edition); Safety Electrical Metallic Tubing<br />
c. UL 910: Test Method for Fire and Smoke Characteristics of Electrical and Optical<br />
- Fiber Cables Used in Air-Handling Spaces<br />
d. UL 1666: Standard Test for Flame Propagation Height of Electrical and Optical -<br />
Fiber Cables Installed Vertically in Shafts<br />
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5. Supplementary References:<br />
a. National Electrical Manufacturers Association (NEMA)<br />
b. American Society for Testing and Materials (ASTM) E-814 Fire Tests of Through-<br />
Penetration Fire Stops<br />
6. Owner References<br />
a. <strong>Metropolitan</strong> <strong>Washington</strong> <strong>Airports</strong> Authority’s (MWAA) Airport Communications<br />
System (ACS) Design Manual<br />
b. 2006 MWAA Design Standards Book.<br />
1.6 PROJECT CONDITIONS<br />
A. The locations of telecommunications devices, equipment and raceways are diagrammatically<br />
expressed on the Drawings. Exact locations of items of work shall be field coordinated prior to<br />
installation.<br />
B. Provide site inspection to verify areas of work, conditions, products to match existing and<br />
conflicts between contract documentation and site conditions. Bring conflicts to COTR’s<br />
attention for resolution.<br />
1.7 SUBSTITUTIONS<br />
A. Comply with the requirements of Division 01 Section “Product Requirements.”<br />
1.8 COORDINATION<br />
A. Coordinate the work of this section with that of other Divisions as required to ensure that the<br />
entire work of this project will be carried out in an orderly, complete and coordinated fashion.<br />
B. The Contractor is required to supply all necessary supervision and coordination of information<br />
to any contractor or subcontractor who is performing work to accommodate the work of this<br />
section and minimize interferences.<br />
C. Prior to installation of any work, participate in detailed coordination planning meetings with all<br />
other building utilities system trades, under the direction of the General Contractor, so as to<br />
completely establish routings, elevations, space requirements and coordination of the work with<br />
all other trades.<br />
D. Coordinate exact mounting locations of equipment racks and cabinets within the<br />
communications rooms with the COTR prior to installation.<br />
E. Any system outages necessary as part of this scope of work shall be coordinated with the<br />
COTR. System shutdown shall be submitted to and approved by the COTR two weeks prior to<br />
the shutdown.<br />
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F. Any work penetrating concrete walls or floors shall require saw cutting and/or core drilling and<br />
shall require approval by the COTR. X-ray is required in advance of any penetration deeper<br />
than 1” in existing concrete elements.<br />
1.9 CONTRACTOR QUALIFICATIONS<br />
A. The PWDS Contractor shall be experienced in all aspects of this work and shall be required to<br />
demonstrate direct experience on recent systems of similar type and size. The Contractor shall<br />
own and maintain tools and equipment necessary for successful installation and testing of<br />
optical and metallic premise distribution systems and have personnel who are adequately trained<br />
in the use of such tools and equipment.<br />
B. The Contractor or subcontractor shall employ a Building Industry Consulting Services<br />
International (BICSI) Registered Communications Distribution Designer (RCDD) with a LAN<br />
Specialist Certification to directly oversee the installation of all elements of the Premise Wiring<br />
Distribution System.<br />
C. A resume of qualification shall be submitted with the Contractor's bid. In addition to those<br />
requirements, the Contractor shall submit the following information.<br />
1. A list of (5) five completed PWDS projects over the past 5 years of similar type and size<br />
with contact names and telephone numbers for each.<br />
2. A list of test equipment proposed for use in verifying the installed integrity of fiber and<br />
metallic cable systems on this project.<br />
3. A technical resume of experience for the Contractor's Engineer and on-site installation<br />
foreman who will be assigned to this project.<br />
4. Similar documentation for any sub-Contractor who will assist the PWDS Contractor in<br />
performance of this work.<br />
1.10 QUALITY ASSURANCE<br />
A. Standards of workmanship shall meet or exceed accepted telecommunications systems industry<br />
installation practices.<br />
B. Refer to Division 27 Section “Basic Telecommunication Requirements” and Division 01<br />
Section “Quality Requirements” for quality assurance requirements.<br />
1.11 SUBMITTALS<br />
A. General: Comply with the requirements of Division 01 Section “Submittals.”<br />
B. Additional submittal procedures are identified in Division 27 Section “Basic<br />
Telecommunication Requirements” and in the individual technical specification.<br />
C. Submittals shall include adequate descriptive literature, catalog cut sheets, shop drawings and<br />
other data necessary for the COTR to ascertain that the proposed equipment and materials<br />
comply with the specification requirements.<br />
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D. Product Data Submittals:<br />
1. Product data submittals shall consist of catalog cut sheets, technical data sheets,<br />
manufacturer specifications, brochures and/or diagrams necessary to illustrate a product,<br />
material or system for some portion of the work.<br />
2. Product data literature is required on all items of material and equipment and should be<br />
clearly marked, identifying specific items proposed.<br />
3. Indicate the UL listing and NEC insulation type for each type of cable installed as part of<br />
the PWDS.<br />
E. Shop Drawings shall include the following drawings:<br />
1. Coordination Drawings: prepare and submit coordination drawings in detailing raceways<br />
and system components and materials in relationship with other building systems and<br />
components.<br />
2. Detail Drawings: submit detailed drawings for:<br />
a. Wall-mounted facilities on terminal backboards.<br />
b. Equipment rack and cabinet elevations for all termination locations.<br />
c. Detail drawings shall include clearances for servicing equipment, including space<br />
for equipment disassembly required for periodic maintenance.<br />
3. All sheets shall be sized to match Contract Drawings, shall be executed in a neat and<br />
professional manner, and shall include a right hand margin title block (see Contract<br />
Drawings).<br />
F. Contractor shall also submit the following:<br />
1. Contractor Qualifications.<br />
2. Record Documentation.<br />
3. Cable and equipment labeling schemes and sample labels.<br />
4. Reel tests of fiber optic cable from the manufacturer. Submit test reports with,<br />
manufacturers' specifications and any other information necessary to determine<br />
compliance with published performance documents.<br />
5. Test Reports. Refer to part 3 of the Specification for specific test and documentation<br />
requirements.<br />
G. Prior to assembling or installing the work, prepare and submit shop drawings and product data<br />
literature for review.<br />
H. The Contractor shall not purchase any materials or equipment prior to receipt of reviewed and<br />
accepted Submittals from the COTR.<br />
I. Review of product data shall not relieve the Contractor from responsibility for deviations from<br />
the Drawings or specifications, unless the Contractor has, in writing, called attention to such<br />
deviations at the time of submission and secured written approval.<br />
J. Record documents: Comply with the requirements of Division 01 Section “Project Record<br />
Documents.” Include:<br />
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1. Product Data Manuals.<br />
2. Complete set of Record Drawings.<br />
3. Complete Test Reports.<br />
4. Warranty and Close-Out Documents.<br />
K. Product Data Manuals: upon completion of the project, submit final Product Data Manuals that<br />
include:<br />
1. A complete as-installed equipment list of all components installed with manufacturers'<br />
names and model numbers.<br />
2. A complete set of product data sheets for all products installed. Product data sheets shall<br />
be clearly marked, identifying the specific items installed.<br />
3. Updated and completed circuit schedule spreadsheets to reflect all voice and data<br />
horizontal wiring (station wiring), backbone cable and pairs used on each backbone to<br />
support each circuit, including circuit ID and user. This submittal shall be provided in<br />
both hard copy and in electronic format.<br />
4. Submit six (6) identical sets of Product Data Manuals with electronic copies of circuit<br />
schedule spreadsheets in MS Excel format.<br />
L. Record Drawings:<br />
1. As-Built documents are to include updating and revising contract documents to record<br />
actual locations (as-installed) of all equipment, pull boxes, devices, raceways, cabling,<br />
outlets, communications rooms and all Premise Distribution cable infrastructure<br />
components.<br />
2. As-Built drawings shall include:<br />
a. Complete floor plans and site plans, indicating placement and routing of asinstalled<br />
raceways, outlet locations and types with labels and cabling facilities<br />
installed under this scope of work.<br />
b. A complete Premise Distribution System riser diagram, showing as-installed<br />
originations, destinations, and type of pathways for all cabling. Include wire<br />
numbers, terminal block numbers and layouts, and other designations.<br />
c. Equipment rack/cabinet and wallboard as-installed elevation drawings shall be<br />
provided for each communication room and termination location.<br />
d. Wiring terminal point-to-point color-coded wiring diagrams. Drawings shall show<br />
each item of equipment, locations, all wiring, and all connections. Wiring color<br />
code shall be as described by the specifications. If no color code is specifically<br />
mentioned, the color code shall be as recommended by the equipment<br />
manufacturer.<br />
3. Submit six (6) full-size sets of drawings.<br />
4. Drawings shall be produced in the AutoCAD 2010.<br />
5. Submit all drawing files on CD-ROM.<br />
M. Test Reports: The Contractor shall be responsible for recording all test data. Copies of all test<br />
results are to be submitted to the COTR for review as part of final acceptance and subsequently<br />
submitted to The Authority for their records.<br />
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1. Submit test reports in both printed format and an electronic format to assist the COTR in<br />
the final review process. Printed test reports shall be provided in 8-1/2 x 11-inch three<br />
ring binders. Electronic copies of the test reports shall be either in a file format that can<br />
be imported or viewed using standard office software or in a file format used by the<br />
testing software, provided the testing software program is also submitted with the raw<br />
testing files.<br />
2. Refer to the testing section of the specifications for details on the data that shall be<br />
included in the test reports.<br />
3. Submit six (6) printed copies of the test reports and six (6) electronic copies of the test<br />
reports with the testing software program on CD-ROM.<br />
N. The Contractor shall provide an "as-built" list of the initial patch cable connections that with the<br />
Schedule of Outlets will enable the COTR to trace the circuit continuity of each voice and data<br />
outlet to its point of demarcation.<br />
1.12 WARRANTY<br />
A. As specified in Division 27 Section: “Basic Telecommunication Requirements.”<br />
PART 2 - PRODUCTS<br />
2.1 GENERAL<br />
A. All equipment shall be new and unused.<br />
B. All equipment, materials, accessories, devices, and other facilities covered by this specification<br />
or noted on the Contract Drawings shall be the best suited for the intended use and shall be<br />
provided by a single manufacturer.<br />
C. Provide all components, equipment, parts, accessories and associated quantities required for<br />
complete installations and according to the manufacturer’s installation specifications. All<br />
components may not be specified herein.<br />
2.2 PRODUCTS<br />
A. Copper tie cabling: as specified in Division 27 Section “Communications Backbone Cabling.”<br />
B. Data copper terminations: as specified in Division 27 Section “Communications Backbone<br />
Cabling.”<br />
C. Patch panels: as specified in Division 27 Section “Communications Equipment Room Fittings.”<br />
D. Voice copper terminations: Division 27 Section “Communications Equipment Room Fittings.”<br />
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2.3 FIBER OPTIC CABLES<br />
A. As specified in Division 27 Section “Communications Equipment Room Fittings.”<br />
2.4 FIBER OPTIC CONNECTORS<br />
A. As specified in Division 27 Section “Communications Equipment Room Fittings.”<br />
2.5 FIBER OPTIC TERMINATION EQUIPMENT<br />
A. As specified in Division 27 Section “Communications Equipment Room Fittings.”<br />
2.6 FIBER OPTIC SPLICE TRAYS<br />
A. As specified in Division 27 Section “Communications Equipment Room Fittings.”<br />
2.7 FIBER OPTIC SPLICE CASE/ENCLOSURE<br />
A. As specified in Division 27 Section “Communications Backbone Cabling.”<br />
2.8 FIBER OPTIC PATCH CORDS<br />
A. As specified in Division 27 Section “Communications Equipment Room Fittings.”<br />
2.9 EQUIPMENT RACKS, RELAY RACKS, AND CABINETS<br />
A. As specified in Division 27 Section “Communications Cabinets, Racks, Frames and<br />
Enclosures.”<br />
2.10 CABLE LADDER<br />
A. As specified in Division 27 Section “Communications Cable Management and Ladder Racks.”<br />
2.11 GROUNDING<br />
A. As specified in Division 27 Section “Grounding and Bonding for Communications Systems.”<br />
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PART 3 - EXECUTION<br />
3.1 GENERAL<br />
A. Installations shall meet or exceed industry standards and installation practices listed herein.<br />
B. Product installations failing to meet standards and practices shall be removed and replaced at no<br />
additional cost to The Authority.<br />
C. The PWDS Contractor shall be responsible for any damage to any surfaces or work disrupted as<br />
a result of his work. Repair of surfaces including painting shall be included as necessary.<br />
3.2 INSTALLATION PRACTICES<br />
A. General: install all equipment in strict accordance with the manufacturer’s recommendations<br />
and in compliance with the latest issue of the TIA/EIA-568-A Telecommunications Standards<br />
and BISCI’s Telecommunications Distributions Methods Manual (TDMM) guidelines.<br />
B. The installation shall be in compliance with the requirements of the NEC, OSHA and the rules,<br />
regulations and requirements of the FCC.<br />
C. The installation shall comply with federal, city, county and state laws, ordinances, regulations,<br />
and codes applicable to the installation.<br />
D. Contractor shall supply all tools and test equipment necessary for successful completion of the<br />
Project.<br />
E. If deviations from the Drawings are required, they shall require approval by the COTR prior to<br />
placement of the affected work.<br />
F. The locations of raceways, stub ups, outlets, panels, equipment racks and cabinets and other<br />
related products as indicated on the Drawings are diagrammatic in location. Contractor should<br />
have precise and definite locations accepted by the COTR before proceeding with the<br />
installation.<br />
G. Contractor shall field coordinate the exact mounted heights and locations of cable ladder within<br />
the Communications rooms prior to installation.<br />
3.3 FIRE AND SMOKE PARTITION PENETRATIONS<br />
A. Conduit sleeves have been provided as a means of routing cables between various IDF rooms<br />
and into the cable tray in the ceiling space. Openings in sleeves and conduits used for the<br />
PWDS system cables and those which remain (empty) spare shall be sealed in accordance with<br />
Division 07 Section “Penetration Firestopping.”<br />
B. Sleeves which pass vertically between floors shall be sealed in a similar manner using an<br />
approved re-enterable system.<br />
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C. Additional penetrations through fire rated assemblies necessary for passage of PWDS wiring<br />
shall be made using an approved method and permanently sealed after installation of cables.<br />
3.4 CABLE INSTALLATION PRACTICES:<br />
A. A portion of the PWDS wiring installed within the buildings will be installed above ceilings<br />
within existing cable tray in areas used for circulation of environmental air. Cables installed<br />
within these areas shall be rated for use in such plenum locations and shall bear the CMP<br />
marking.<br />
B. Contractor shall pull cable in accordance with manufacturer’s recommendations, industryaccepted<br />
practices and within the limits of cable bend radius and pulling tension specifications.<br />
C. Use pulling lubricants compatible with the cable. Petroleum products shall not be used as cable<br />
pulling lubricant.<br />
D. Vertical riser cables shall be properly secured to prevent slippage due to gravity. As a minimum<br />
requirement, cables shall be supported at their uppermost point and at each two floors of vertical<br />
travel.<br />
E. Contractor shall not install more cables in a conduit than shown unless approved in writing by<br />
the COTR.<br />
F. Conduit systems shall not exceed 40% cable fill. The Contractor shall provide larger conduit or<br />
additional conduit should planned cable fill exceed 40 percent.<br />
G. Contractor shall plan cable pulls so that the maximum number of cables required in the conduit<br />
is pulled simultaneously.<br />
H. Restraints shall be provided on each backboard associated with cable terminations that meet<br />
industry standards for cable restraint hardware. Provide sufficient quantities to assure cables<br />
routed on backboards are restrained at periodic intervals.<br />
I. Avoid routing horizontal telecommunications cables near sources of EMI and specifically<br />
motors associated with the baggage conveyance systems . Maintain a minimum clearance of 4<br />
feet from power transformers and motors and 12 inches from fluorescent lighting and power<br />
distribution cables. Advise the COTR of any field conditions where EMI issues may arise prior<br />
to proceeding with that portion of the work.<br />
J. All horizontal telecommunications cables shall not exceed 295 feet in length from the station<br />
outlets to the horizontal cross-connects within the Communications rooms.<br />
K. Horizontal cables shall not be spliced but must be continuous from the station outlets to the<br />
horizontal cross-connects within Communications rooms.<br />
L. Terminate all horizontal telecommunications cables according to the TIA/EIA T568B wiring<br />
scheme.<br />
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M. The Category 6 connecting hardware used shall be installed to provide minimal signal<br />
impairment by preserving wire pair twists as closely as possible to the point of mechanical<br />
termination. The amount of untwisting in a pair as a result of termination to connecting<br />
hardware shall be no greater than 0.5 inches.<br />
N. All fiber optic cables shall include a thirty (30) foot service loop located on both ends, unless<br />
otherwise noted.<br />
O. All optical fiber terminations are to be made by personnel trained and certified by the fiber<br />
manufacturer. All connectors shall be installed utilizing the appropriate certified tool kit and<br />
equipment as recommended by the manufacturer.<br />
P. Fiber optic splices are not allowed except where specifically noted on the Drawings and where<br />
pre-terminated pigtails are used for fiber terminations. If field conditions are discovered that<br />
require additional splices, submit a request in writing to the COTR and obtain approval prior to<br />
performing the splicing.<br />
Q. All fiber optic splices shall be made by fusing splicing and shall be performed in the field by a<br />
qualified splicer. Provide heat shrink protection for all fiber optic splices and store within splice<br />
trays. Mechanical splices are not allowed.<br />
R. The maximum optical attenuation for fusion splicing shall not exceed 0.30 dB per the TIA/EIA-<br />
568-B Standards.<br />
S. Contractor shall ensure that all cable reel tests have been performed and that the cable has<br />
passed all pre-installation tests.<br />
3.5 BUILDING RACEWAY SYSTEM:<br />
A. Refer to Division 27 Section “Pathways for Communications Systems.”<br />
3.6 GROUNDING:<br />
A. Provide grounding installation as specified in Division 27 Section “Grounding and Bonding for<br />
Communications Systems.”<br />
B. The Contractor shall furnish and install grounding busbars and ground wire to provide a single<br />
common grounding point in each telecommunication space for connection of<br />
telecommunication equipment and components to the Building Ground Reference.<br />
C. Grounding shall meet the requirements and practices of applicable authorities or codes. In<br />
addition, telecommunications grounding shall conform with ANSI-J-STD-607-A “Commercial<br />
Building Grounding (Earthing) and Bonding Requirements for Telecommunications” standard.<br />
D. Contractor shall ground and bond all telecommunications conduits, cable ladder, equipment<br />
racks and cabinets and other telecommunications components requiring grounding to the<br />
Telecommunication Ground Bars (TGBs) within the Telecommunications Spaces.<br />
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E. Provide green insulated copper grounding conductors from the Main Building Ground<br />
Reference to each of the telecommunications spaces and bond each grounding conductor to the<br />
Ground Reference and to each Grounding Busbar.<br />
F. Coordinate with power trades to extend insulated ground cable from the TGB to the Main<br />
Building Ground Reference.<br />
3.7 LABELING<br />
A. All communication conduits, cable jacket ends, voice/data outlets, termination punch down<br />
blocks, ports and patch panels, shall be labeled and identified with labels in compliance with<br />
Class 3 ANSI/TIA/EIA-606A. In addition, provide the following:<br />
B. Label each face plate and outlet and with permanent self-adhesive label with minimum 3/16-<br />
inch high characters.<br />
C. Label each Horizontal cable with permanent self-adhesive label with minimum, 1/8-inch high<br />
characters, in the following locations:<br />
1. Inside receptacle box at the work area.<br />
2. Behind the communication room patch panel and adjacent to punch block.<br />
D. Use labels on face of data patch panels.<br />
E. Use color-coded labels for each termination field that conforms to ANSI/TIA/EIA-606(A)<br />
standard color codes for termination blocks.<br />
F. Mount termination blocks on color-coded backboards.<br />
G. Labels shall be machine-printed, Brady or equal. Hand-lettered labels shall not be acceptable.<br />
H. All racks, cabinets and enclosures installed as part of this Section’s scope of work shall be<br />
permanently labeled with engraved black on white laminate matching identification scheme<br />
depicted in the Project Drawings and defined in this section.<br />
I. The label numbering scheme shall apply to all test result identification and as-built<br />
documentation.<br />
J. All labeling systems and schemes shall be coordinated with The Authority to assure integration<br />
and extension of existing labeling systems. Submit labeling scheme and sample labels for<br />
approval prior to fabrication.<br />
K. PWDS components to be labeled shall include:<br />
1. Communication conduit labeling: Each communication conduit entering a<br />
communication room (/MDF/IDF) shall be permanently labeled with adhesive labels or<br />
tie on tags.<br />
2. Riser, Tie and Backbone cabling shall be labeled with adhesive cable labels on each<br />
cable end, within 12 inches of jacket terminations at each termination point.<br />
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3. All Horizontal (Station) Wiring shall be labeled at each cable end, end within 6 inches of<br />
the jacket termination. This scheme shall apply to voice and data cables.<br />
4. Voice and Data communication outlets provided under this project scope of work shall<br />
be provisioned with permanent labeling coordinated with the cabling scheme.<br />
5. Copper termination systems shall include color coded designator strips providing<br />
indication of building floor and IDF serviced by remote cable ends.<br />
6. Fiber optic termination systems shall include port assignments and color coded<br />
designator strips providing indication of building floor and IDF serviced by remote cable<br />
ends<br />
7. Termination system identification strips (punch down blocks and patch panels) shall be<br />
used. All cable identification shall be in numerical sequence. Horizontal cable<br />
identification shall reflect the outlet number as shown on the building floor plan<br />
drawings. Riser / tie cabling systems shall be identified in a numerical sequence.<br />
8. Grounding bus bars shall be labeled.<br />
L. Provide facility assignment records and a copy of the as-built Horizontal cable plant floor plan<br />
drawing for each Communications Room coverage area, posted on the wall of each<br />
Communications Room. These drawings and schedules shall be covered by protective sheet of<br />
Lexan or plexiglass.<br />
M. Contractor shall supply and attach permanent labels to both ends of all cables and conductors.<br />
For proper administration, additional cable labeling may be required on the cable at<br />
intermediate locations such as conduit ends and along cable tray runs.<br />
N. Contractor shall supply and attach permanent labels to cables, wiring, and equipment.<br />
1. All cables shall be labeled at both ends of all cables and conductors.<br />
2. All outlets shall be labeled.<br />
3. All termination blocks and patch panels shall be labeled.<br />
4. All terminations shall be labeled.<br />
5. All equipment frames and cabinets shall be labeled.<br />
6. Each system shall be labeled.<br />
7. Grounding system shall be labeled.<br />
8. Other items as directed by COTR shall be labeled.<br />
O. Identification information shall be typed or printed on labels.<br />
1. Identification information on labels shall be indelible.<br />
2. Handwritten labels will not be accepted.<br />
P. Labels for equipment, racks, backboards, patch panels, enclosures of all types, and other<br />
equipment shall be by engraved label.<br />
1. Labels on same type of equipment shall be attached in same place on each piece of<br />
equipment.<br />
Q. Identify empty outlet boxes, junction boxes, and cabinets installed for future use by means of<br />
indelible markings on the inside of the box or cabinet noting system use.<br />
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R. Enclosures and junction boxes located above unfinished spaces, such as lay-in ceilings, shall be<br />
clearly identified on the outside as “COMM.”<br />
S. Cable label format: Cables shall have a two line label attached using the following format:<br />
1. Line 1: ABCDxxxx-yyy-zzz.<br />
a. A = “F” for fiber optic cable, “U” for unshielded twisted pair cable (UTP), or “S”<br />
for shielded twisted pair cable.<br />
b. B = “S” for single mode, “M” for multimode, “3" for Category 3, “5" for Category<br />
5, etc.<br />
c. C = “V” for voice, or “D” for data.<br />
d. D = Floor, i.e. “B” for basement, “1" for first floor etc.<br />
e. xxxx = unique numerical identifier in cable management system.<br />
f. yyy-zzz = Conductor numbers in cable.<br />
2. Line two: Building/room identifier where cable is located, and building/room identifier<br />
end point of opposite end of cable.<br />
a. Contractor shall contact COTR for correct nomenclature for building and room.<br />
3. Labeling for user outlets shall be as directed by COTR as conditions may vary according<br />
to project.<br />
3.8 TESTING<br />
A. Test 100 percent of all telecommunications cables installed and submit test reports for all tests.<br />
B. Test Reports: Submit six (6) printed copies of a final test reports and communication circuit<br />
schedules (typed and bound) and six (6) electronic copies (CD media), which confirms that the<br />
cabling infrastructure has been tested, labeled and documented.<br />
1. All test results shall be delivered to COTR within four weeks after completion of the<br />
installation.<br />
2. Each report copy shall be labeled and submitted in white, three-ring view-binder(s).<br />
3. Test reports shall include:<br />
a. Pass/fail results and actual cable test data and required cable measurements and/or<br />
calculations for all installed cables.<br />
b. An installer-signed statement of compliance with specifications herein.<br />
c. All certificates of test equipment calibration/certification.<br />
d. All certificates of training for test personnel.<br />
e. All fiber and copper parameters specified below in the fiber and copper testing<br />
sections.<br />
f. All fiber optic backbone cable strands and port ID’s, cable length’s, each<br />
termination room ID and test results compliant with applicable standards and<br />
specifications.<br />
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g. All Category 6 UTP horizontal cable, outlet and port ID’s, cable length’s, each<br />
termination room ID and test results compliant with applicable standards and<br />
specifications.<br />
4. The cable test results and communication schedules shall be formatted as spreadsheets<br />
and submitted in electronic file (MS-Access, Excel 7.0 or approved equal). Automated<br />
calculations (equations) may be inserted by the Contractor to further reduce<br />
documentation time.<br />
5. Submit electronic copies of the manufacturer’s OTDR and Power Meter testing software<br />
to allow the COTR to view raw test results in the native software programs. If software is<br />
not public, provide The Authority with a licensed copy as part of the submittal.<br />
6. Cable reel serial number and cable product number shall be recorded and included in the<br />
test results for each reel.<br />
C. Test Equipment: All test equipment shall be calibrated yearly and the calibration shall be NIST<br />
traceable.<br />
1. Submit data sheets and the last calibration certificate on the test equipment that is being<br />
used.<br />
2. Optical test equipment shall be properly adjusted prior to use. The optical time domain<br />
reflectometer shall be calibrated to show anomalies of 0.2 dB as a minimum.<br />
3. The Contractor shall provide proof that the OTDR to be used in the testing was recently<br />
calibrated using a 1-Kilometer launch cable.<br />
4. Variable unit adjustments shall be calibrated to match cable manufacturer's stated cable<br />
transmission parameters.<br />
5. Acceptable test equipment manufacturers are as listed below:<br />
D. Test Procedures:<br />
a. Fluke/Microtest.<br />
b. HP.<br />
c. Tektronics.<br />
d. Siecore.<br />
1. General: Create “Cable Test Forms” and submit sample at least 60 days prior to need<br />
date for approval by COTR.<br />
2. Annotate test equipment parameter settings on "Cable Test Form."<br />
3. Cables and components that fail performance tests shall be replaced and retested until<br />
they meet the required performance standards.<br />
4. Do not proceed with testing when multiple failures have occurred without prior approval<br />
of the COTR.<br />
5. Fiber optic connector losses shall not exceed manufacturer's listed maximum loss for the<br />
connector type installed. Connectors shall be replaced at Contractors expense if it fails<br />
testing.<br />
6. Fiber Optic Cable:<br />
a. All fiber optic cable shall be factory tested, pre-installation tested, and post<br />
installation tested. All test reports shall be required to be submitted to the COTR<br />
for approval.<br />
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7. Pre-installation Testing: The factory shall test cabling prior to shipment to jobsite.<br />
a. The Contractor shall be responsible for performing pre-installation testing of each<br />
fiber strand on each reel to verify the cable and all strands are acceptable, the fiber<br />
contains no breaks or anomalies, the fiber meets attenuation requirements defined<br />
within the specifications and no damage was incurred during shipping.<br />
b. Report defective cables immediately to the COTR.<br />
c. Submit pre-installation test results to COTR prior to cable installation.<br />
d. Test data shall include cable reel serial number and cable product number for<br />
identification.<br />
e. Repeat pre-installation tests if necessary if cable reels are stored unprotected on the<br />
job site or are mishandled. Do not install defective cables.<br />
8. Post Installation Testing - General:<br />
a. Tests shall be performed on 100 percent of the fibers of each circuit and repeated<br />
from the opposite end of each circuit.<br />
b. Contractor shall perform post installation tests on 100 percent of fiber strands with<br />
an OTDR and Power Meter Light source at the following wavelengths:<br />
c. Multimode fiber: 62.5/125 micron at 850 and 1300 nanometers.<br />
d. Single mode fiber: 8.3/125 micron at 1310 and 1550 nanometers.<br />
e. Perform optical attenuation measurements for each optical fiber after both ends of<br />
an optical cable have been connectorized, dressed, and mounted into outlets,<br />
panels, or frames to show losses of the optical cable, connectors, and couplers.<br />
1) Optical attenuation measurements shall be made from both ends of each fiber<br />
of each circuit.<br />
2) Record results on the appropriate test forms.<br />
9. Post Installation OTDR Testing: Perform OTDR testing according to the manufacturer’s<br />
recommendations and industry practices. Single mode fiber optic testing shall also be in<br />
compliance with ANSI/TIA/EIA-526-7, Method B.<br />
a. A launch cable shall be used when performing OTDR testing to ensure accurate<br />
test results.<br />
b. Record cable length of each strand tested, through OTDR test.<br />
c. Each strand test shall be documented and submitted for approval.<br />
d. OTDR test methods and testing documentation shall include:<br />
1) Test equipment model and tested wavelength.<br />
2) Date tested.<br />
3) Cable label identification.<br />
4) Fiber type (singlemode type or multimode type).<br />
5) Fiber strand identification – color.<br />
6) Total link length.<br />
7) Link loss in dB/km.<br />
8) OTDR settings.<br />
9) OTDR trace at each operating wavelength for each strand of fiber tested.<br />
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e. Test for 2-point loss average (dB/Km) for each strand shall be measured by<br />
placement of OTDR cursors following launch peak and prior to end reflection<br />
peak.<br />
f. Test for splice loss shall be used where splicing is planned for and defined in the<br />
Project Drawings. Splices shall be measured using auto-testing mode on the<br />
OTDR. No splice loss exceeding 0.15 dB shall be acceptable.<br />
g. Any anomalies in the OTDR trace, indicating discontinuities, macrobends,<br />
microbends, or other loss features shall be noted and corrected by the Contractor.<br />
Uncorrectable anomalies in excess of .15 dB losses shall require complete cable<br />
replacement by the Contractor at no additional cost to the Owner.<br />
10. Post Installation Power Meter Attenuation Testing:<br />
a. Power Meter / Light Source testing is required for each fiber strand installed in the<br />
project.<br />
b. Testing shall be in compliance with ANSI/TIA/EIA-568-B and ANSI/TIA/EIA-<br />
526-14A, Method B (one jumper method) for multimode fibers and<br />
ANSI/TIA/EIA-526-7, Method A.1 (one jumper method) for single-mode fibers.<br />
The one jumper method validates connector losses since it measures the loss of the<br />
fiber segment plus the connectors at both ends.<br />
c. Testing shall be completed on the “Permanent Link” following connector<br />
terminations on each installed strand using a fiber optic power meter / light source<br />
test set.<br />
d. Tests shall be made with an optical source and receiving power meter at the<br />
designated window wavelength.<br />
e. Power Meter / Light Source testing methods and testing documentation shall<br />
include:<br />
1) Test equipment model and tested wavelength.<br />
2) Date tested.<br />
3) Cable label identification.<br />
4) Fiber type (singlemode type or multimode type).<br />
5) Fiber strand identification-color.<br />
6) Cable length.<br />
7) The flux shall be measured at the optical fiber receiver end and shall be<br />
compared to the flux injected at the transmitter end.<br />
8) The circuit loss shall be recorded and shall not exceed the calculated loss,<br />
which shall include length of fiber being tested, splices, and connectors.<br />
9) Comparison of loss between tests in opposite directions shall not be greater<br />
than 1dB.<br />
10) Optical attenuation for each circuit shall not exceed the predicted total<br />
attenuation (PTA). PTA for each circuit shall be calculated using the<br />
following formula:<br />
a) PTA = (CoQ x CoA) + (CaL x CaA) where:<br />
b) CoQ = Connector Quantity.<br />
c) CoA = Connector Attenuation (in dB).<br />
d) CaL = Cable Length (in kilometers).<br />
e) CaA = Cable Attenuation (in dB per kilometer).<br />
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E. 4-Pair UTP Cable Testing:<br />
11) Contractor shall calculate PTA for each circuit and enter predicted value and<br />
measured value on test form.<br />
12) All test failures must be documented in the "miscellaneous notes" section of<br />
the test form prior to correcting the failure.<br />
13) Failing connectors shall be replaced and fully retested until they pass.<br />
14) Negative losses (i.e. gainers) and 0dB test results are unacceptable and must<br />
be retested by the Contractor at no additional expense to the Owner.<br />
1. Test the 4-pair UTP horizontal cables after both ends of a UTP cable have been<br />
connectorized and mounted into outlets, panels, or frames, thereby including losses of<br />
the UTP cable, connectors, frames, etc.<br />
2. Test all 4-pair UTP horizontal cables using a Level III Field Tester. Prior to commencing<br />
the testing submit to the COTR for review, information on the field tester that shall be<br />
used for testing, including calibration reports.<br />
3. Perform the permanent link test on all 4-pair UTP horizontal cables.<br />
4. Field test measurements shall be made in accordance with annex I of ANSI/TIA/EIA-<br />
568-B.2 Standard and shall be conducted from 1 MHz to 250 MHz. For extended<br />
Category 6 cables that exceed the 250 MHz bandwidth, test to the highest reference<br />
frequency per the manufacturer’s recommendations.<br />
5. Field test the following transmission performance parameters:<br />
6. Wire map.<br />
a. Length.<br />
b. Attenuation.<br />
c. Near End Crosstalk (NEXT).<br />
d. Power Sum Near End Crosstalk (PSNEXT).<br />
e. Equal Level Far-End Crosstalk (ELFEXT).<br />
f. Power Sum Equal Level Far-End Crosstalk (PSELFEXT).<br />
g. Return loss.<br />
h. Propagation Delay.<br />
i. Delay skew.<br />
j. At a minimum attenuation, NEXT, PSNEXT, ELFEXT and PSELFEXT<br />
performance parameters shall be sweep/step tested from 1 MHz to 250 MHz per<br />
compliance with ANSI/TIA/EIA-568-B. For extended Category 6 cables that<br />
exceed the 250 MHz bandwidth, sweep/step from 1 MHz to the highest reference<br />
frequency per the manufacturer’s recommendations.<br />
k. Test the NEXT, PSNEXT, ELFEXT and PSELFEXT performance parameters<br />
from both ends of the cable.<br />
l. Each report shall include all completed cable test forms bound in order by room<br />
number. Record the test pass or fail on the appropriate UTP cable test form. All<br />
test failures must be documented in the "miscellaneous notes" section of the test<br />
form prior to correcting the failure.<br />
m. All four-pair UTP copper cables must have the following data recorded and<br />
submitted:<br />
1) The cable tester used during testing.<br />
2) Cable ID/Pair #.<br />
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F. Multi-Pair UTP Cable Testing:<br />
3) Wire Map.<br />
4) Cable Length.<br />
5) Attenuation.<br />
6) NEXT.<br />
7) Attenuation to Crosstalk (ACR) ratio.<br />
8) Capacitance.<br />
9) Impedance.<br />
10) DC Loop Resistance.<br />
11) PSNEXT.<br />
12) Far-End Crosstalk (FEXT).<br />
13) ELFEXT.<br />
14) PSELFEXT.<br />
15) Return Loss.<br />
16) Propagation Delay.<br />
17) Delay Skew.<br />
18) Pass/Fail for each parameter.<br />
19) Overall pass/fail for the circuit.<br />
20) The Dialectric Constant and Velocity of Propagation must also be recorded<br />
from the manufacturer’s data sheet of the cable tested.<br />
1. All multi-pair UTP copper cables shall be wire map tested to verify pair-to-pair<br />
termination at each end and to check for installation connectivity errors. For all of the<br />
conductors in the cable, the wire map shall indicate:<br />
a. Continuity to the remote end,<br />
b. Shorts between any two or more conductors,<br />
c. Crossed pairs,<br />
d. Reversed pairs,<br />
e. Split pairs,<br />
f. Other miscellaneous wiring errors.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
END OF SECTION 27 10 00<br />
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SECTION 27 15 00 - COMMUNICATIONS HORIZONTAL CABLING<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Furnish and install, Category 6A horizontal station cables for transport of voice and data signals<br />
between communications outlets and communications rooms and other special systems cabling as<br />
described herein and shown on the Drawings.<br />
B. Furnish and install, multi and single mode fiber optic horizontal station cables for transport of<br />
voice and data signals between communications outlets and communications rooms as described<br />
herein and shown on the Drawings.<br />
C. Furnish and install, Category 3 horizontal tie cables for the transport of voice and special circuits<br />
between communications facilities as indicated on the Drawings.<br />
D. Provide testing of installed cables as described in Division 27 Section “Premise Wiring<br />
Distribution System.”<br />
E. Related Sections:<br />
1. Applicable Division 01 Sections.<br />
2. All Division 27 – Communications and Electronic Systems Sections.<br />
3. All Division 28 – Security System Sections.<br />
1.2 DEFINITIONS<br />
A. Basket Cable Tray: A fabricated structure consisting of wire mesh bottom and side rails.<br />
B. BICSI: Building Industry Consulting Service International.<br />
C. Channel Cable Tray: A fabricated structure consisting of a one-piece, ventilated-bottom or solidbottom<br />
channel.<br />
D. Consolidation Point: A location for interconnection between horizontal cables extending from<br />
building pathways and horizontal cables extending into furniture pathways.<br />
E. Cross-Connect: A facility enabling the termination of cable elements and their interconnection or<br />
cross-connection.<br />
F. EMI: Electromagnetic interference.<br />
G. IDC: Insulation displacement connector.<br />
H. Ladder Cable Tray: A fabricated structure consisting of two longitudinal side rails connected by<br />
individual transverse members (rungs).<br />
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I. LAN: Local area network.<br />
J. MUTOA: Multiuser telecommunications outlet assembly, a grouping in one location of several<br />
telecommunications outlet/connectors.<br />
K. Outlet/Connectors: A connecting device in the work area on which horizontal cable or outlet cable<br />
terminates.<br />
L. RCDD: Registered Communications Distribution Designer.<br />
M. Solid-Bottom or Nonventilated Cable Tray: A fabricated structure consisting of longitudinal side<br />
rails and a bottom without ventilation openings.<br />
N. Trough or Ventilated Cable Tray: A fabricated structure consisting of longitudinal side rails and a<br />
bottom having openings for the passage of air.<br />
O. UTP: Unshielded twisted pair.<br />
1.3 CODES, STANDARDS AND REFERENCES<br />
A. As specified in Division 27 Section “Basic Telecommunication Requirements” and Division 27<br />
Section “Premise Wiring Distribution System.”<br />
1.4 CONTRACTOR QUALIFICATIONS<br />
A. As specified in Division 27 Section “Basic Telecommunication Requirements” and Division 27<br />
Section “Premise Wiring Distribution System.”<br />
1.5 SUBMITTALS<br />
A. General: Comply with the requirements of Division 01 Section “Submittals.:”<br />
B. As specified in Division 27 Section “Basic Telecommunication Requirements” and Division 27<br />
Section “Premise Wiring Distribution System.”<br />
1.6 QUALITY ASSURANCE<br />
A. As specified in Division 27 Section “Basic Telecommunication Requirements,” Division 27<br />
Section “Premise Wiring Distribution System,” and Division 01 Section “Quality Requirements.”<br />
B. Standards of workmanship shall meet or exceed accepted telecommunications systems industry<br />
installation practices.<br />
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1.7 PROJECT CONDITIONS<br />
A. The locations of telecommunications devices, equipment and raceways are diagrammatically<br />
expressed on the Drawings. Exact locations of items of work shall be field coordinated prior to<br />
installation.<br />
B. Provide site inspection to verify areas of work, conditions, products to match existing and conflicts<br />
between contract documentation and site conditions. Bring conflicts to COTR’s attention for<br />
resolution.<br />
C. Verify locations of pull and junction boxes prior to rough-in.<br />
1.8 COORDINATION<br />
A. As specified in Division 27 Section “Basic Telecommunication Requirements” and Division 27<br />
Section “Premise Wiring Distribution System.”<br />
1.9 SUBSTITUTIONS<br />
A. Comply with the requirements of Division 27 Section “Basic Telecommunication Requirements,”<br />
Division 27 Section “Premise Wiring Distribution System,” and the requirements contained in the<br />
individual specifications.<br />
1.10 PROJECT RECORD DOCUMENTS<br />
A. Comply with the requirements of Division 01 Section “Project Record Documents,” Division 27<br />
Section “Basic Telecommunication Requirements.” and the requirements contained in the<br />
individual specifications.<br />
B. Test Reports: As specified in Division 27 Section “Premise Wiring Distribution System.”<br />
1.11 WARRANTY<br />
A. As specified in Division 27 Section “Basic Telecommunication Requirements.”<br />
PART 2 - PRODUCTS<br />
2.1 GENERAL<br />
A. All equipment shall be new and unused.<br />
B. All equipment, materials, accessories, devices, and other facilities covered by this specification or<br />
noted on the Contract Drawings shall be the best suited for the intended use and shall be provided<br />
by a single manufacturer.<br />
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C. Provide all components, equipment, parts, accessories and associated quantities required for<br />
complete installations and according to the manufacturer’s installation specifications. All<br />
components may not be specified herein.<br />
2.2 COMMUNICATION OUTLETS<br />
A. Outlet modules: Communications Voice and Data outlets shall be provisioned with 8W, 8 Pin<br />
(RJ45) modules. Each outlet shall be labeled and designated voice or data with a color coded icon.<br />
Connector modules shall utilize insulation displacement techniques. Connectors and modules shall<br />
be removable.<br />
B. Pinning of RJ45 connectors and copper patch panels are globally referred to as in compliance with<br />
EIA/TIA 568A throughout the Division 26 specification sections. However the following shall be<br />
observed<br />
1. RJ45 Jacks provided for outlets designated for use by MWAA shall be pinned EIA/TIA<br />
568A. RJ45 Jacks provided for outlets designated for use by the TSA shall be pinned<br />
EIA/TIA 568B. Refer to the telecommunications outlet for outlet usage designation.<br />
C. Refer to the drawings for outlet configurations. Manufacturer is subject to compliance with<br />
requirements, or as acceptable to The Authority based on the requirements outlined in the Airport<br />
Communications System (ACS) Design Manual/.<br />
D. Outlet configurations: Communications Voice and Data outlets shall be provisioned in various<br />
configurations and quantities as indicated in project Drawings and schedules.<br />
1. Surface mount configuration: Communications outlets to be provisioned as surface mount<br />
configurations shall be furnished with outlet module quantities as defined in the project<br />
Drawings and schedules. Coordinate color selection with the COTR.<br />
2. Flush wall mount configuration: Communication outlets to be provisioned as flush mount<br />
shall be furnished with outlet module types and quantities on a single gang face plate as defined<br />
in the project Drawings and schedules.<br />
2.3 HORIZONTAL STATION CABLES – VOICE AND DATA - UNSHIELDED UTP COPPER<br />
A. All horizontal cables provided for installation shall conform to the requirements of the National<br />
Electric code article 760 and labeled CMP-50 as limited combustion plenum cable.<br />
B. All horizontal cables provided for installation shall be certified as Category 6A as defined by the<br />
requirements of EIA / TIA 568C2 Horizontal Cable Requirements and meet or exceed the<br />
following minimum electrical requirements.<br />
1. ANSI / TIA Category: 6A<br />
2. Cable Type 4Pr. UTP<br />
3. Impedance: 100 Ohms at 100 Mhz (nominal)<br />
4. Mutual Capacitance: 6.0 NF / 100m @1 kHz.<br />
5. Operating Voltage: 80 V<br />
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6. Operating Frequency (max): 550MHz<br />
7. Velocity of Propagation: 66% (Nominal)<br />
8. Conductor DC Resistance: 29 Ohms / 1K ft. (Max)<br />
9. Category 6A Horizontal cable shall meet or exceed the following performance<br />
characteristics:<br />
Freq.<br />
MHz<br />
Atten.<br />
dB<br />
Return<br />
Loss<br />
dB<br />
Atten.<br />
/NEXT<br />
Pr. to Pr.<br />
Atten.<br />
/NEXT<br />
PowerSum<br />
NEXT<br />
Pr.to Pr.<br />
NEXT<br />
PowerSum<br />
ELFEXT<br />
Pr.to Pr<br />
ELFEXT<br />
PowerSum<br />
1 1.9 20.1 72.3 70.3 74.3 72.3 67.8 64.8<br />
4 3.7 23.1 61.5 59.5 65.3 63.3 55.7 52.7<br />
8 5.3 24.6 55.4 53.4 60.8 58.8 49.7 46.7<br />
10 5.9 25.1 53.3 51.3 59.3 57.3 47.8 44.8<br />
16 7.5 25.1 48.7 46.7 56.3 54.3 43.7 40.7<br />
20 8.4 25.1 46.3 44.3 54.8 52.8 41.7 38.7<br />
25 9.5 24.4 43.7 41.7 53.3 51.3 39.8 36.8<br />
31.25 10.6 23.7 41.2 39.2 51.9 49.9 37.9 34.9<br />
62.5 15.4 21.6 31.9 29.9 47.4 45.4 31.8 28.8<br />
100 19.8 20.2 24.4 22.4 44.3 42.3 27.8 24.8<br />
155 25.2 18.9 16.1 14.1 41.5 39.5 23.9 20.9<br />
200 29.1 18.1 10.6 8.6 39.8 37.8 21.7 18.7<br />
250 32.9 17.4 5.5 3.3 38.3 36.3 19.8 16.8<br />
300 36.5 19.7 5.4 2.7 37.2 36.1 17.0 15.2<br />
350 37.1 19.6 5.3 2.2 39.4 26.2 16.2 14.8<br />
400 40.2 20.5 5.3 1.1 41.6 25.8 14.7 13.0<br />
550 48 21.3 5.2 -1.0 42.8 22.9 11.9 9.7<br />
C. Special Horizontal cable jacket color code requirements:<br />
1. Horizontal cables utilized for voice service shall have a yellow outer jacket. Horizontal<br />
cables utilized for Data service shall have a blue outer jacket.<br />
2. All horizontal cables shall be plenum rated and bare a CMP marking on the outer jacket.<br />
D. Design Selection: CommScope Systimax X10D 2091x where x = color TBD by MWAA or<br />
approved equal.<br />
2.4 HORIZONTAL STATION CABLES – VIDEO / DATA – SINGLE AND MULTI MODE FIBER<br />
A. All horizontal cables provided for installation shall conform to the requirements of the National<br />
Electric code article 760 and labeled CMP-50 as limited combustion plenum cable.<br />
B. Horizontal fiber optic cables will be extended between the Transportation Security Administration<br />
(TSA) Explosive Detection System (EDS) devices and their serving communications equipment<br />
room. Fiber optic cables provided for installation shall meet or exceed the following minimum<br />
technical requirements:<br />
1. Multi-Mode Fiber Optic Cable:<br />
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a. Type: Tight Buffer<br />
b. Core / Cladding Dia. 62.5 / 125<br />
c. Microbend 100 turns @ 50mm: 0.05 max @ 850nm / 1300nm<br />
d. Attenuation: 3.5db/km @850nm<br />
1.5db/km @1300nm<br />
e. Design Selection: CommScope Systimax P-006-DS-6F-FSUxx (Where XX = Color<br />
TBD by MWAA) or approved equal<br />
2. Singlemode Fiber Optic:<br />
a. Type: Tight Buffer<br />
b. Core / Cladding Dia. 9.6 / 125<br />
c. Microbend 100 turns @ 75mm: 0.05 db max @ 1550nm<br />
d. Attenuation: 0.7db/km @1310nm<br />
0.7db/km @15501300nm<br />
e. Design Selection: CommScope Systimax P-006-SW-8W-FSUxx (Where XX = Color<br />
TBD by MWAA) or approved equal<br />
2.5 DATA COPPER TERMINATIONS<br />
A. As specified in Division 27 Section “Communications Equipment Room Fittings.”<br />
2.6 VOICE COPPER TERMINATIONS<br />
A. As specified in Division 27 Section “Communications Equipment Room Fittings.”<br />
2.7 COPPER PATCH CORDS<br />
A. As specified in Division 27 Section “Communications Equipment Room Fittings.”<br />
2.8 GROUNDING<br />
A. As specified in Division 27 Section “Grounding and Bonding for Communications Systems.”<br />
PART 3 - EXECUTION<br />
3.1 GENERAL<br />
A. As specified in Division 27 Section “Basic Telecommunication Requirements” and Division 27<br />
Section “Premise Wiring Distribution System.”<br />
B. Installations shall meet or exceed industry standards and installation practices listed herein.<br />
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C. Product installations failing to meet standards and practices shall be removed and replaced at no<br />
additional cost to The Authority.<br />
D. The Contractor shall be responsible for any damage to any surfaces or work disrupted as a result of<br />
his work. Repair of surfaces including painting shall be included as necessary.<br />
3.2 INSTALLATION PRACTICES<br />
A. General:<br />
1. Install all equipment in strict accordance with the manufacturer’s recommendations and in<br />
compliance with the latest issue of the TIA/EIA-568A Telecommunications Standards and<br />
BISCI’s Telecommunications Distributions Methods Manual (TDMM) guidelines.<br />
2. The installation shall be in compliance with the requirements of the NEC, OSHA and the<br />
rules, regulations and requirements of the FCC.<br />
3. The installation shall comply with federal, city, county and state laws, ordinances,<br />
regulations, and codes applicable to the installation.<br />
4. Contractor shall supply all tools and test equipment necessary for successful completion of<br />
the Project.<br />
5. If deviations from the Drawings are required, they shall require approval by the COTR prior<br />
to placement of the affected work.<br />
6. The locations of raceways, stub ups, outlets, panels, equipment racks and cabinets and other<br />
related products as indicated on the Drawings are diagrammatic in location. Contractor<br />
should have precise and definite locations accepted by the COTR before proceeding with the<br />
installation.<br />
7. Contractor shall field coordinate the exact mounted heights and locations of cable ladder<br />
within the Communications rooms prior to installation.<br />
B. Cabling Installation Practices:<br />
1. A portion of the PWDS wiring installed within the buildings will be installed above ceilings<br />
within existing cable tray in areas used for circulation of environmental air. Cables installed<br />
within these areas shall be rated for use in such plenum locations and shall bare the CMP<br />
marking.<br />
2. Contractor shall pull cable in accordance with manufacturer’s recommendations, industryaccepted<br />
practices and within the limits of cable bend radius and pulling tension<br />
specifications.<br />
3. Use pulling lubricants compatible with the cable. Petroleum products shall not be used as<br />
cable pulling lubricant.<br />
4. Contractor shall not install more cables in a conduit than shown unless approved in writing<br />
by the COTR.<br />
5. Conduit systems shall not exceed 40% cable fill. The Contractor shall provide larger conduit<br />
or additional conduit should planned cable fill exceed 40%.<br />
6. Contractor shall plan cable pulls so that the maximum number of cables required in the<br />
conduit is pulled simultaneously.<br />
7. Avoid routing horizontal telecommunications cables near sources of EMI. Maintain a<br />
minimum clearance of 4 feet from power transformers and motors and 12 inches from<br />
fluorescent lighting and power distribution cables. Advise the COTR of any field conditions<br />
where EMI issues may arise prior to proceeding with that portion of the work.<br />
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8. All horizontal telecommunications cables shall not exceed 295 feet in length from the station<br />
outlets to the horizontal cross-connects within the Communications rooms.<br />
9. Horizontal cables shall not be spliced but must be continuous from the station outlets to the<br />
horizontal cross-connects within Communications rooms.<br />
10. Terminate all horizontal telecommunications cables according to the TIA/EIA T568A wiring<br />
scheme.<br />
11. The Category 6 connecting hardware used shall be installed to provide minimal signal<br />
impairment by preserving wire pair twists as closely as possible to the point of mechanical<br />
termination. The amount of untwisting in a pair as a result of termination to connecting<br />
hardware shall be no greater than 0.5 inches.<br />
12. Terminate horizontal voice copper cables onto wall-mounted 110-wiring blocks and<br />
horizontal data copper cables onto rack-mounted RJ45 patch panels within the<br />
Communications rooms.<br />
C. Grounding: Contractor shall install grounding as specified in Division 27 Section “Grounding and<br />
Bonding for Communications Systems.”<br />
D. Fire And Smoke Partition Penetrations:<br />
1. Conduit sleeves have been provided as a means of routing cables between various<br />
equipment rooms and into the cable tray in the ceiling space. Openings in sleeves and<br />
conduits used for the PWDS system cables shall be sealed with an approved fireproof,<br />
removable material.<br />
2. Additional penetrations through rated assemblies necessary for passage of PWDS wiring<br />
shall be made using an approved method and permanently sealed after installation of cables.<br />
3.3 LABELING<br />
A. Provide labeling as specified in Division 27 Section “Premise Wiring Distribution System.”<br />
3.4 TESTING<br />
A. Provide testing and submit test reports as specified in Division 27 Section “Premise Wiring<br />
Distribution System.”<br />
B. Test 100 percent of all telecommunications cables installed and submit test reports for all tests.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
END OF SECTION 27 15 00<br />
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SECTION 28 13 00 – ACCESS CONTROL AND ALARM MONITORING SYSTEM<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. The work defined in this section and related drawings consist of the extension of the existing<br />
Software House C•CURE Access Control and Alarm Monitoring System (ACAM). The ACAM<br />
System shall consist of, but not be limited to, intelligent controllers, card readers with PIN pads,<br />
power supplies, and audio/visual devices.<br />
B. The Contractor shall provide all required equipment, raceways, cabinets, cabling, field<br />
terminations, and test and checkout for all work specified herein and detailed on the Contract<br />
Drawings.<br />
C. The Contractor’s scope of work (SOW) shall consist of the provision of all required material<br />
and labor required for physically complete and functional extension of the existing system.<br />
Work shall be limited to all required field work for the installation of the security portals as<br />
detailed on the Contract Drawings and as specified herein. This includes, but is not limited to,<br />
the installation of the security devices at the portals, intelligent controllers and power supplies.<br />
D. Installation of the Ethernet switches and Category 6A cabling and jumpers shall be provided by<br />
the Division 27 Contractor.<br />
E. Terminations of the field devices at the intelligent access controllers, final connection to the<br />
existing headend and all system programming shall be performed by The Authority’s Security<br />
Maintenance Contractor.<br />
F. Upon completion of the installation of all equipment and devices, field testing and system<br />
programming by The Authority’s Security Maintenance Contractor the Contractor shall jointly<br />
test all portals with The Authority and its Security Maintenance Contractor to verify proper<br />
system operation.<br />
G. The work described in this section includes engineering, design, labor, materials, equipment,<br />
installation, programming, and services necessary for a physically complete and functional<br />
system. Materials, equipment, appurtenances, or labor not specifically mentioned in this<br />
specification, or not shown on the Contract Drawings, but required for proper installation,<br />
performance, and operation of the equipment or systems, shall be furnished and installed by the<br />
Contractor.<br />
H. Related Sections:<br />
1. Division 01 – All Applicable Sections.<br />
2. Division 08 Section “Door Hardware.”<br />
3. Applicable Division 26 Sections.<br />
4. All Division 27 Sections.<br />
5. All Division 28 Sections.<br />
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1.2 REFERENCE STANDARDS<br />
A. Comply with NFPA 70 “National Electrical Code.”<br />
B. UL Compliance: Comply with applicable requirements of UL standard 294, 609 and 1410 as<br />
they pertain to Local Burglar Alarm Units and systems products. Provide ACAM System with<br />
components which are UL listed and labeled.<br />
C. EIA/TIA Compliance: Products and installation shall comply with Electronic and<br />
Telecommunications Industries Association’s standards for networking and component<br />
interfaces as defined in EIA/TIA 568B, 569, 606A and 607.<br />
D. FCC Compliance: Comply with subpart J of part 15, FCC rules pertaining to computing devices<br />
including class A, class B personal and peripheral types. Provide equipment which complies<br />
with technical standards for both radiated and power line conducted interferences.<br />
1.3 SUBSTITUTIONS<br />
A. Unless otherwise noted the ACAM System and equipment specified in this section is an<br />
extension of the existing proprietary legacy system and as such no substitutions are allowed.<br />
1.4 QUALITY ASSURANCE<br />
A. Standards of workmanship shall meet or exceed accepted telecommunications systems industry<br />
installation practices.<br />
B. Refer to specifications Division 27 Section “Basic Telecommunication Requirements” for<br />
additional requirements.<br />
C. Contractor Qualifications: System shall be engineered by a qualified Engineer (in-house)<br />
having at least five (5) years experience in the design of systems of similar size and complexity.<br />
System installation shall be supervised by a Software House factory trained and certified Project<br />
Engineer (field) having at least five (5) years experience installing and maintaining systems of<br />
similar size and complexity. The qualified individuals shall have engineered and installed at<br />
least two (2) systems of similar size and complexity within the past five (5) years. Submit<br />
evidence of required experience. Submit evidence of successful installation, owner training and<br />
maintenance for a minimum of the previous five years. Submit listing of projects with<br />
verifiable references with names and telephone numbers.<br />
1.5 SUBMITTALS<br />
A. General: Comply with the requirements of Division 01 Section - Submittals.<br />
B. Additional submittal procedures are identified in Division 27 Section - Basic<br />
Telecommunication Requirements and in the technical specification.<br />
C. Product Data Submittals:<br />
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1. Submit catalog cut sheets, technical data sheets, manufacturer specifications and/or<br />
diagrams necessary to illustrate a product, material or system for provision of the work.<br />
Product data literature is required on all items of material and equipment and should be<br />
clearly marked; identifying specific items proposed with a reference to the specification<br />
requirement the item is being submitted for.<br />
2. Product data shall include adequate descriptive literature and catalog cut sheets required<br />
for the Engineer to ascertain that the proposed equipment and materials comply with the<br />
Contract requirements.<br />
D. System Shop Drawings:<br />
1. The shop drawings shall be approved by the Contract Officer’s Technical Representative<br />
(COTR) prior to system installation.<br />
2. Floor plans detailing all devices, conduit and raceway systems.<br />
3. Equipment room layouts to scale including equipment cabinet and wall elevations.<br />
4. System One-Line and Block Diagrams. Including connections to the existing fiber optic<br />
backbone system detailing all cross connects installed as part of the installation of this<br />
system back to the ACAM System headend.<br />
5. Door Rough-in Details.<br />
6. Point-to-Point Wiring Diagrams.<br />
7. Prepare using the latest release of AutoCAD and deliver files to the COTR.<br />
E. Manuals<br />
1. Provide complete sets of manuals and other information necessary for the operation and<br />
maintenance of the equipment installed by the Contractor in accordance with this<br />
specification and Division 01 requirements.<br />
2. Manuals: Manuals shall include names, addresses, and telephone numbers of each<br />
subcontractor installing equipment and systems, and nearest service representatives for<br />
each item of equipment for each system.<br />
a. The manuals shall have a table of contents and tab sheets.<br />
b. Tab sheets shall be placed at the beginning of each chapter or section and at the<br />
beginning of each appendix.<br />
c. The final copies delivered after completion of testing shall include all<br />
modifications made during installation, checkout, and testing.<br />
F. Record Shop Drawings: Provide a copy of corrected, approved shop drawings for the project,<br />
updated to show as-built conditions. Include the manufacturers' brochures in the as-built<br />
documentation. Drawings shall indicate exact device locations, panel terminations, cable routes<br />
and wire numbers as tagged and color-coded on the cable tag. Final point-to-point wiring<br />
diagrams of each type of device shall be included in the as-builts. Prepare as-builts using the<br />
latest release of AutoCAD and deliver files to the COTR:<br />
G. Warranty information: All materials relating to warranties.<br />
H. Manufacturer’s training certifications of installation personnel.<br />
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1.6 COORDINATION REQUIREMENTS<br />
A. Coordination with Other Trades: The Contractor shall provide system technical requirements,<br />
shop drawings and schedule coordination as required with the Trades performing work required<br />
for the following Sections:<br />
1. Division 08 Section “Door Hardware.”<br />
1.7 WARRANTY<br />
A. Warranties shall be executed in the perpetuity of The Authority.<br />
B. Hardware Warranties shall extend for a minimum of One year following Project Acceptance by<br />
The Authority.<br />
1.8 SPARE PARTS<br />
A. Unless stated otherwise provide the following quantity of extra materials:<br />
1. Card Reader with PIN - 1<br />
2. Audio/Visual Device - 1<br />
3. Power Supply - 1<br />
PART 2 - PRODUCTS<br />
2.1 INTELLIGENT ACCESS CONTROL AND ALARM MONITORING PANEL<br />
A. Acceptable Manufacturer/Model: The access control panel shall be Software House iStar Pro<br />
Enterprise Control Panel with 64 Mbytes of memory, no substitutions.<br />
B. Include all General Control Modules (GCM), Access Control Modules (ACM), input modules<br />
(I8), output modules (R8) and power supplies as specified herein and as detailed on Sheet<br />
SS04.002. Install per The Authority’s standard arrangement of control panel and power<br />
supplies as detailed on Sheet SS0#.###. Any deviations from this standard must be approved in<br />
advance by the COTR. Refer to the Contract Drawings for the standard arrangement for the<br />
installation of the control panels and power supplies.<br />
C. Panel and Card Reader Power Supplies: Each panel shall be provisioned with two<br />
AL600ULACM power supplies as specified below.<br />
D. The panel communications shall be Ethernet (10/100 Base-T) and shall be fully functional<br />
during system and credential downloads.<br />
E. Enclosure: The panel enclosure shall be a UL rated NEMA 1 style metal cabinet designed for<br />
surface mounting. It shall have a tampered, hinged door with a high security key lock keyed<br />
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identical to that of the existing panels. It shall have conduit knockouts to allow 1/2” to 1” EMT<br />
conduit to be used for cabling entry into the cabinet.<br />
2.2 CARD READER/PINPAD<br />
A. Software House Model RM2-MP, no substitutions.<br />
2.3 AUDIO/VISUAL DEVICE<br />
A. AMSECO Model CSH24W-BW (interior) and CSHB24-BG (exterior), no substitutions.<br />
2.4 POWER SUPPLY – WALL MOUNT<br />
A. Each control panel location shall be provisioned with AL600ULACM Power Supplies, no<br />
substitutions, for provision of power to ACAM access control panel, System field devices<br />
including audio/visual, electric locks and other input and output devices.<br />
1. Power supplies shall be provided with two 7Amp Hour 12VDC Batteries.<br />
2. Failure of the battery set, charging system, or transitional switching equipment shall be<br />
recorded as an "Abnormal" condition on the ACAM.<br />
3. Power supplies shall be equipped with tamper switches mounted in the enclosure.<br />
Activation shall occur within 1/4" abnormal movement, and recorded as an "Alarm" on<br />
the ACAM System.<br />
B. Power supplies shall be installed per The Authority’s standard arrangement of control panel and<br />
power supplies. Any deviations from this standard must be approved in advance by the COTR.<br />
Refer to the Contract Drawings for the standard arrangement for the installation of the control<br />
panels and power supplies.<br />
2.5 CABLE, WIRE, LABELS AND CONNECTORS<br />
A. General: Provide all wire and cable types in accordance with the manufacturer’s<br />
recommendations. Wire and cable components shall be rated for the environment the wire or<br />
cable is to be installed in for a minimum of 20 years. ALL cabling installed for installation of<br />
the ACAM System shall be Plenum rated and ANSI-C2 CL2P certified.<br />
B. Cable type and conductor size shall be as follows:<br />
1. Card Reader – 18 AWG, 4 conductor (red, black, green and white), Belden 6302FE or as<br />
acceptable by The Authority.<br />
2. Electric Lock Power– 18 AWG, 2 conductor (red and black), Belden 6300FE or as<br />
acceptable by The Authority.<br />
3. Door Position Switch – 18 AWG, 2 conductor (red and black), Belden 6300FE or as<br />
acceptable by The Authority.<br />
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4. Audio/Visual Device – 18 AWG, 2 conductor (red and black), Belden 6300FE or as<br />
acceptable by The Authority. Wiring of the audio and visual power shall be separate<br />
requiring installation of two cables.<br />
5. Electric Lock RX – 18 AWG, 2 conductor (red and black), Belden 6300FE or as<br />
acceptable by The Authority.<br />
C. Acceptable Manufacturers: Belden, West Penn, and Alpha.<br />
1. Cables: Belden, West Penn, and Alpha.<br />
2. Labels: Brady PermaSleeve, or approved equal.<br />
PART 3 - EXECUTION<br />
3.1 INSTALLATION<br />
A. All materials and equipment shall be installed in accordance with all applicable standards of the<br />
National Electrical Code, codes of governing local authorities, and all safety codes and<br />
ordinances.<br />
3.2 GENERAL INSTALLATION<br />
A. Where undefined by codes and standards, Contractor shall apply a safety factor of at least 2<br />
times the rated load to all fastenings and supports.<br />
B. The Contractor shall install all system components including furnished equipment, and<br />
appurtenances in accordance with the manufacturer’s instructions, NFPA 70, IEEE-C2, State<br />
and local codes and as shown. Provide all cables, connectors, terminators, interconnections,<br />
services, and adjustments required for a physically complete and fully functional system.<br />
C. Contractor shall check with the COTR to verify areas that are permit-required confined spaces<br />
as defined in OSHA 29 CFR 1910.<br />
1. Contractor shall comply with requirements of OSHA 29 CFR 1910 when working in<br />
permit-required confined spaces.<br />
3.3 ELECTRICAL INSTALLATIONS<br />
A. General: The Contractor shall correlate final equipment locations with governing architectural<br />
and engineering drawings and lay out all work before installation so that all trades may install<br />
equipment in spaces available. Coordinate device placement with the COTR. The Contractor<br />
shall provide coordination as required for the installation of the system in a neat and<br />
workmanlike manner. Sequence, coordinate, and integrate the various elements of electrical<br />
systems, materials, and equipment. Comply with the following requirements:<br />
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1. Coordinate electrical systems, equipment, and materials installation with other building<br />
components and trades.<br />
2. Verify all dimensions by field measurements.<br />
3. Coordinate the installation of required supporting devices and sleeves to be set in pouredin-place<br />
concrete and other structural components, as they are constructed.<br />
4. Sequence, coordinate, and integrate installations of materials and equipment for efficient<br />
flow of the work.<br />
5. Where mounting heights are not detailed or dimensioned, install systems, materials, and<br />
equipment to provide the maximum headroom possible.<br />
6. Coordinate connection of electrical systems with exterior underground and overhead<br />
utilities and services. Pay particular attention to requirements for access and service of<br />
the equipment in choosing final equipment locations. Comply with requirements of<br />
governing regulations, franchised service companies, and controlling agencies. Provide<br />
required connection for each service.<br />
7. Install systems, materials, and equipment to conform with approved submittal data,<br />
including coordination drawings, to the greatest extent possible. Conform to<br />
arrangements indicated by the Contract Documents, recognizing that portions of the work<br />
are shown only in diagrammatic form. Where coordination requirements conflict with<br />
individual system requirements, refer conflict to the COTR.<br />
8. Install systems, materials, and equipment level and plumb, parallel and perpendicular to<br />
other building systems and components, where installed exposed in finished spaces.<br />
9. Install electrical equipment to facilitate servicing, maintenance, and repair or replacement<br />
of equipment components. As much as practical, connect equipment for ease of<br />
disconnecting, with minimum of interference with other installations.<br />
10. Install access panel or doors where units are concealed behind finished surfaces.<br />
11. Install systems, materials, and equipment giving right-of-way priority to systems required<br />
to be installed at a specified slope.<br />
B. All wiring, including low voltage wiring outside boxes and enclosures, which is not installed in<br />
a raceway or duct bank, shall be installed in electric metallic tubing (EMT) conforming to UL<br />
797. Minimum size shall be 3/4-inch unless otherwise shown or approved by the COTR. All<br />
electrical work shall be as specified in Division 26 Electrical Sections, and as shown.<br />
Grounding shall be installed as necessary to preclude ground loops, noise, and surges from<br />
adversely affecting system operation.<br />
C. Maintain consistent color-coding for all wiring/cabling in accordance with the approved shop<br />
drawings and as specified herein.<br />
D. Power line surge protection: All equipment connected to alternating current circuits shall be<br />
protected from power line surges.<br />
E. Device wiring and communication circuit surge protection: Copper wire inputs and outputs<br />
shall be protected against surges induced on communication and device wiring.<br />
3.4 CONNECTIONS<br />
A. All connections of stranded wire to screw terminals shall be by insulated spade lugs, crimp<br />
fastened to wire or as specified otherwise.<br />
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B. No splicing of cables is permitted for installation of the system.<br />
C. All non-terminal block connections shall be made with mechanical connectors with insulation<br />
equal to conductor insulation and as approved by the COTR.<br />
D. All conductors and cabinets shall be labeled. Coordinate labeling scheme with the COTR and<br />
submit for approval.<br />
E. Wire shall be guided within terminal cabinets by cable supports. All conductors shall be neatly<br />
led to terminations.<br />
3.5 MOUNTING SCREWS<br />
A. Mounting screws for all junction boxes, including pull boxes, and mounting of all devices are to<br />
be of the pinned torx stainless steel type. Size and thread type as required by manufacturer and<br />
back box type. Provide 5 pinned torx screwdrivers to The Authority.<br />
3.6 TESTING<br />
A. Provide test plan and procedures documentation for system in accordance with Division 26 and<br />
as specified herein.<br />
B. Provide system test plans and procedures including test plan narrative, step-by-step procedure<br />
instructions, list of test equipment to be used, and expected results.<br />
C. Provide all personnel, equipment, instrumentation, and supplies necessary to perform all testing.<br />
D. Upon completion of the installation and testing of all field devices and equipment back to the<br />
ACAM System headend and completion of programming by The Authority’s Security<br />
Maintenance Contractor the Contractor shall jointly test and document the system expansion<br />
with The Authority’s Maintenance Contractor. All devices, equipment and system<br />
programming shall be tested 100 percent. This is to include all ACAM System alarm and<br />
trouble conditions including but not limited to:<br />
1. Door Held Open<br />
2. Door Forced Open<br />
3. Duress<br />
4. Tamper (All)<br />
5. Low Battery<br />
6. AC Power Loss<br />
7. Invalid Card<br />
8. Stolen Card<br />
9. Lost Card<br />
10. System Trouble Conditions<br />
E. Field-mounted devices shall be tested via actual activation of the devices under normal<br />
operating conditions rather than simulated activations.<br />
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F. Where system testing will cause outages or impacts, schedule testing activities so as to impose<br />
the least inconvenience on system users, Airport tenants, and other Airport agencies. This may<br />
require that the Contractor schedule testing during off shift hours in order to avoid conflicts<br />
with airport operations.<br />
G. Upon completion of the testing the Contractor shall submit a Test Report within 14 days to The<br />
Authority. The Test Report shall document the following:<br />
1. That the system extension meets all requirements of the Contract Documents.<br />
2. That system equipment meets all requirements of the Contract Documents.<br />
3. That all system functions and operations meet all requirements of the Contract<br />
Documents.<br />
H. Repair or replace malfunctioning units. Retest as specified above after repairs or replacements<br />
are made.<br />
3.7 CLEANING<br />
A. After completing system installation, including outlet fittings and devices, inspect exposed<br />
finish. Remove burrs, dirt, and construction debris. Repair damaged finish to match original<br />
finish.<br />
3.8 WIRE AND CABLE<br />
A. After installation and before termination all wiring and cabling shall be checked and tested to<br />
insure there are no grounds, opens or shorts on any conductors or shields.<br />
B. Visually inspect wire for faulty insulation prior to installation. Protect cable ends at all times<br />
with acceptable end caps except during termination.<br />
C. All wire and cabling shall be labeled at each end and within intermediate junction boxes. All<br />
labeling shall be identified on the Contractor’s as-built drawings. Submit labeling scheme for<br />
approval by the COTR prior to installation.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section - Quality Requirements for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 28 23 00 - VIDEO SURVEILLANCE SYSTEM<br />
PART 1 - GENERAL<br />
1.1 SUMMARY<br />
A. Contractor shall provide all work for a physically complete and functional extension of the<br />
Airport’s existing video surveillance system as specified herein and detailed on the Contract<br />
Drawings. Work shall be limited to the installation of cameras, varifocal lenses, enclosures,<br />
power supplies, fiber optic and Cat 6A jumpers, cabling and accessories between the new<br />
camera location, existing equipment rooms and the Main Operations Equipment Room.<br />
B. Installation of equipment within the Main Operations Equipment Room to expand the NICE<br />
Vision Pro IPTV headend, programming and connections from the existing fiber optic patch<br />
panels to the Security Network Core Switch shall be by The Authority’s Security Maintenance<br />
Contractor. All programming and software licenses for the incorporation of the additional<br />
cameras into the Airport’s Aegis KapLogic and Integraph Computer-Aided Dispatch systems<br />
shall be by the Authority.<br />
C. Work of this section includes wires/cables, raceways, electrical boxes and fittings, as specified<br />
in Division 27 Sections in conjunction with the video surveillance system.<br />
D. Comply with codes, ordinances, regulations, and other legal requirements of public authorities<br />
that bear on installation and performance of Work.<br />
E. The work described in this section includes engineering, design, labor, materials, equipment,<br />
installation, and services necessary for physically complete and functional system expansion.<br />
Materials, equipment, appurtenances, or labor not specifically mentioned in this Specification,<br />
or not shown on the Contract Drawings, but required for proper installation, performance, and<br />
operation of the equipment or systems, shall be furnished and installed by the Contractor.<br />
F. The work shown in the Contract Drawings is diagrammatic in nature and the Contractor is<br />
responsible for determining the final equipment locations, arrangements, and installation to<br />
meet site-specific requirements.<br />
G. Related Sections:<br />
1. Applicable Division 01 Sections.<br />
2. Applicable Division 26 Sections.<br />
3. Applicable Division 27 Sections.<br />
4. Division 28 Section “Access Control and Alarm Monitoring System.”<br />
1.2 REFERENCES STANDARDS<br />
A. General: The latest version of the following codes and standards shall be applicable.<br />
B. Code of Federal Regulations (CFR):<br />
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1. 47 CFR 15 et seq.: Radio Frequency Devices.<br />
2. 47 CFR 76: Multichannel Video and Cable Television Service.<br />
C. Institute of Electrical and Electronics Engineers (IEEE):<br />
1. IEEE C2: National Electrical Safety Code.<br />
2. IEEE 142: IEEE Recommended Practice for Grounding of Industrial and Commercial<br />
Power Systems.<br />
3. IEEE C62.41 (Latest Edition): Recommended Practice on Surge Voltages in Low-<br />
Voltage AC Power Circuits.<br />
D. National Fire Protection Association (NFPA):<br />
1. NFPA 70: National Electrical Code (NEC).<br />
E. Telecommunications Industry Association/Electronics Industry Association (TIA/EIA):<br />
1. EIA-170: Electrical Performance Standards - Monochrome Television Studio Facilities.<br />
2. EIA-310-D: Cabinets, Racks, Panels, and Associated Equipment.<br />
3. TIA/EIA-232-E: Interface Between Data Terminal Equipment and Data Circuit-<br />
Terminating Equipment Employing Serial Binary Data Interchange.<br />
4. TIA/EIA-250-C: Electrical Performance for Television Transmission Systems.<br />
5. TIA/EIA-568-B: Commercial Building Telecommunications Cabling Standard.<br />
F. Underwriters Laboratories Inc. (UL):<br />
1. UL 294: Standard for Safety for Access Control System Units.<br />
2. UL 2044: Commercial Closed-Circuit Television Equipment.<br />
3. Provide video surveillance system components which are UL listed and labeled.<br />
1.3 SYSTEM DESCRIPTION<br />
A. Existing system: Provide additional cameras for the extension of the existing video surveillance<br />
system. The video surveillance system shall include:<br />
1. Megapixel IP camera – Mini Dome.<br />
2. Megapixel IP camera – Wall Mount.<br />
3. Varifocal lens.<br />
4. Camera housing.<br />
5. Camera mounts.<br />
6. Cable, wire, and connectors.<br />
1.4 SUBSTITUTIONS<br />
A. Unless otherwise noted the video surveillance system and equipment specified in this Section<br />
are an extension of the existing proprietary legacy system and as such no substitutions are<br />
allowed.<br />
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1.5 SUBMITTALS<br />
A. General: Comply with the requirements of Division 01 Section “Submittals.”<br />
B. Additional submittal procedures are identified in Division 27 Section “Basic<br />
Telecommunication Requirements” and in the individual technical specification sections.<br />
C. Product Data Submittals:<br />
1. Submit catalog cut sheets, technical data sheets, manufacturer specifications and/or<br />
diagrams necessary to illustrate a product, material or system for some portion of the<br />
work. Product data literature is required on all items of material and equipment and<br />
should be clearly marked; identifying specific items proposed with a reference to the<br />
specification requirement the item is being submitted for.<br />
2. Product data shall include adequate descriptive literature and catalog cut sheets required<br />
for the Engineer to ascertain that the proposed equipment and materials comply with<br />
specification requirements.<br />
D. Shop Drawings:<br />
1. System Block Diagrams.<br />
2. System Riser Diagrams.<br />
3. Point-to-Point wiring diagrams.<br />
4. Floor plans detailing device locations.<br />
5. Equipment room layouts to scale.<br />
6. Installation of video surveillance system equipment in cabinets and racks, including<br />
wiring diagrams.<br />
7. Installation of video surveillance system equipment located in the equipment rooms,<br />
including wiring diagrams.<br />
8. Interconnection with Ethernet Switch including block diagrams and wiring diagrams.<br />
9. Details of interconnection to fiber optic backbone system.<br />
10. Prepare using the latest release of AutoCAD and deliver files to the COTR.<br />
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E. Manuals:<br />
1. Provide complete sets of manuals and other information necessary for the operation and<br />
maintenance of the equipment installed by the Contractor in accordance with Division 01<br />
requirements.<br />
2. Manuals: Manuals shall include names, addresses, and telephone numbers of each<br />
subcontractor installing equipment and systems, and nearest service representatives for<br />
each item of equipment for each system.<br />
a. The manuals shall have a table of contents and tab sheets.<br />
b. Tab sheets shall be placed at the beginning of each chapter or section and at the<br />
beginning of each appendix.<br />
c. The final copies delivered after completion testing shall include all modifications<br />
made during installation, checkout, and testing.<br />
F. Record Shop Drawings: Provide a copy of corrected, approved shop drawings for the project,<br />
updated to show as-built conditions. Include the manufacturers' brochures in the as-built<br />
documentation. Drawings shall indicate exact device locations, panel terminations, cable routes<br />
and wire numbers as tagged and color-coded on the cable tag. Final point-to-point wiring<br />
diagrams of each type of device shall be included in the as-builts. Prepare as-builts using the<br />
latest release of AutoCAD and deliver files to the COTR:<br />
G. Warranty information: All materials relating to warranties.<br />
H. Manufacturer’s training certifications of service personnel.<br />
1.6 QUALITY ASSURANCE<br />
A. Standards of workmanship shall meet or exceed accepted telecommunications systems industry<br />
installation practices.<br />
B. Refer to Division 27 Section “Basic Telecommunication Requirements” and Division 01<br />
Section “Quality Requirements” for quality assurance requirements.<br />
C. System hardware and software components shall be produced by a manufacturer regularly<br />
engaged in the production of video surveillance system equipment for at least 5 years.<br />
D. System Installer Qualifications: All Work shall be performed by qualified individuals having at<br />
least five (5) years experience installing and maintaining video surveillance systems. The<br />
qualified individuals shall have completed installation of at least two (2) systems of similar size<br />
and complexity within the past five (5) years. Submit evidence of successful installation, owner<br />
training and maintenance for a minimum of the previous five years. Provide listing of projects<br />
with verifiable references with names and telephone numbers.<br />
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1.7 WARRANTY<br />
A. Warranty shall commence in accordance with the final completion date and shall not be a<br />
function of material delivery dates.<br />
B. Warranties shall be executed in the perpetuity of The Authority.<br />
C. Warrant all components, parts and assemblies provided under this Contract against defects in<br />
materials and workmanship for a period of 12 months from final completion.<br />
D. Warranty service shall be provided by a trained specialist of the equipment manufacturer and<br />
the warranty response time shall not exceed four (4) hours.<br />
E. If items supplied as part of this project have longer warranties, Contractor shall supply longer<br />
warranty.<br />
1.8 SPARE PARTS<br />
A. Unless stated otherwise provide the following quantity of extra materials:<br />
1. Fixed IP Camera – 1 of each type used in the Project.<br />
2. Camera Housings – 1 of each type used in the Project.<br />
3. Varifocal Lens – 1 of each type used in the Project.<br />
PART 2 - PRODUCTS<br />
2.1 GENERAL SYSTEM REQUIREMENTS<br />
A. The system shall include all equipment, cables, adapters, terminators, and appurtenances<br />
necessary for a complete and fully functional system expansion.<br />
B. Special hardware, software, tools, test equipment, programming or initialization equipment<br />
needed to modify or maintain any part of the video surveillance system shall be provided.<br />
2.2 MEGAPIXEL IP FIXED CAMERA – WALL MOUNT<br />
A. Basis of Design: Axis Model P3346, or as acceptable to The Authority.<br />
B. Cameras shall be provided complete with all back boxes, mounting adapters, and hardware<br />
required to install camera in location shown on the Contract Drawings.<br />
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C. Camera shall meet the following specifications:<br />
1. Lens (Provide varifocal lens with range as required for optimum fov):<br />
a. 3.5 – 10 mm, F1.6, P-Iris<br />
b. Remote Focus<br />
c. Automatic day/night functionality<br />
2. Minimum Illumination:<br />
a. Color Mode: 0.5 lux<br />
b. B/W: 0.08 lux<br />
3. Shutter Time:<br />
a. 1/25500 s to 1/6 s<br />
4. Image sensor:<br />
a. 1/4-inch Progressive Scan RGB CMOS<br />
5. Video Compression:<br />
a. H.264 Baseline Profile (MPEG-4 Part 10/AVC)<br />
b. Motion JPEG<br />
6. Resolution:<br />
a. 2560x1920 (5 MP) to 160x90<br />
b. HDTV 1080p<br />
7. Maximum Frame Rate:<br />
a. H.264: 12 fps<br />
b. MJPEG: 12 fps<br />
8. Video Stream:<br />
a. Simultaneous H.264 (MPEG-4 Part 10/AVC) and MJPEG<br />
D. Pan/Tilt/Zoom: Digital PTZ with Presets<br />
E. Image Settings:<br />
1. Wide Dynamic Range<br />
2. Electronic Image Stabilization<br />
3. Privacy mask<br />
4. Compression<br />
5. Text and image overlay<br />
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6. Auto-iris drive<br />
F. Housing: T92A20<br />
G. Mount: VT Wall Bracket WBOVA1 T92E Part No. 0217-031<br />
H. Contractor shall consult with the Airport on color of pendants and exposed hardware and submit<br />
samples to the Airport for approval.<br />
2.3 MEGAPIXEL IP FIXED CAMERA – DOME<br />
A. Basis of Design: Axis Model P3346V/VE, or as acceptable to The Authority.<br />
B. Cameras shall be provided complete with all back boxes, mounting adapters, and hardware<br />
required to install camera in location shown on the Contract Drawings.<br />
C. Integrated dome camera shall be suitable for in-ceiling mount, pendant mount, or wall mount as<br />
required for the camera location and meet the following specifications:<br />
1. Lens (Provide varifocal lens with range as required for optimum fov):<br />
a. 3 - 9 mm, F1.2, P-Iris<br />
b. Remote Focus<br />
c. Automatic day/night functionality<br />
2. Minimum Illumination:<br />
a. Color Mode: 0.5 lux<br />
b. B/W: 0.08 lux<br />
3. Shutter Time:<br />
a. 1/25500 s to 1/6 s<br />
4. Image sensor:<br />
a. 1/4-inch Progressive Scan RGB CMOS<br />
5. Video Compression:<br />
a. H.264 Baseline Profile (MPEG-4 Part 10/AVC)<br />
b. Motion JPEG<br />
6. Resolution:<br />
a. 1280x800 (3 MP) to 160x90<br />
b. HDTV 1080p<br />
7. Maximum Frame Rate:<br />
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a. H.264: 12 fps<br />
b. MJPEG: 12 fps<br />
8. Video Stream:<br />
a. Simultaneous H.264 (MPEG-4 Part 10/AVC) and MJPEG<br />
D. Pan/Tilt/Zoom: Digital PTZ with Presets<br />
E. Image Settings:<br />
1. Wide Dynamic Range<br />
2. Electronic Image Stabilization<br />
3. Privacy mask<br />
4. Compression<br />
5. Text and image overlay<br />
6. Auto-iris drive<br />
2.4 CABLE, WIRE AND CONNECTORS<br />
A. General: Provide all wire and cable types in accordance with the manufacturer’s<br />
recommendations. Wire and cable components shall be rated for the environment the wire or<br />
cable is to be installed in for a minimum of 20 years. ALL cabling installed shall be Plenum<br />
rated and ANSI-C2 CL2P certified.<br />
B. Cable/Wiring:<br />
1. Category 6A – Provided by Division 27 Contractor.<br />
PART 3 - EXECUTION<br />
3.1 GENERAL<br />
A. Install all system components and appurtenances in accordance with the manufacturer's<br />
instructions, applicable codes and standards and as shown, and provide all necessary<br />
interconnections, services, and adjustments required for complete and operable systems as<br />
specified and detailed on the Contract Documents. Control signals, communications, and data<br />
transmission line grounding shall be installed as necessary to preclude ground loops, noise, and<br />
surges from adversely affecting system operation.<br />
3.2 GENERAL INSTALLATION<br />
A. Where undefined by codes and standards, Contractor shall apply a safety factor of at least 2<br />
times the rated load to all fastenings and supports.<br />
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B. The Contractor shall install all system components including furnished equipment, and<br />
appurtenances in accordance with the manufacturer’s instructions, NFPA 70, IEEE-C2, and<br />
State and local codes and as shown, and shall furnish all cables, connectors, terminators,<br />
interconnections, services, and adjustments required for a complete and fully functional system.<br />
C. Contractor shall check with the COTR to verify areas that are permit-required confined spaces<br />
as defined in OSHA 29 CFR 1910.<br />
1. Contractor shall comply with requirements of OSHA 29 CFR 1910 when working in<br />
permit-required confined spaces.<br />
3.3 ELECTRICAL INSTALLATIONS<br />
A. General: The Contractor shall correlate final equipment locations with governing Architectural<br />
and engineering drawings and lay out all work before installation so that all trades may install<br />
equipment in spaces available. Coordinate device placement with the COTR. The Contractor<br />
shall provide coordination as required for the installation of the system in a neat and<br />
workmanlike manner. Sequence, coordinate, and integrate the various elements of electrical<br />
systems, materials, and equipment. Comply with the following requirements:<br />
1. Coordinate electrical systems, equipment, and materials installation with other building<br />
components and trades.<br />
2. Verify all dimensions by field measurements.<br />
3. Coordinate the installation of required supporting devices and sleeves to be set in pouredin-place<br />
concrete and other structural components, as they are constructed.<br />
4. Sequence, coordinate, and integrate installations of materials and equipment for efficient<br />
flow of the work.<br />
5. Where mounting heights are not detailed or dimensioned, install systems, materials, and<br />
equipment to provide the maximum headroom possible.<br />
6. Coordinate connection of electrical systems with exterior underground and overhead<br />
utilities and services. Pay particular attention to requirements for access and service of<br />
the equipment in choosing final equipment locations. Comply with requirements of<br />
governing regulations, franchised service companies, and controlling agencies. Provide<br />
required connection for each service.<br />
7. Install systems, materials, and equipment to conform with approved submittal data,<br />
including coordination drawings, to greatest extent possible. Conform to arrangements<br />
indicated by the Contract Documents, recognizing that portions of the work are shown<br />
only in diagrammatic form. Where coordination requirements conflict with individual<br />
system requirements, refer conflict to the COTR.<br />
8. Install systems, materials, and equipment level and plumb, parallel and perpendicular to<br />
other building systems and components, where installed exposed in finished spaces.<br />
9. Install electrical equipment to facilitate servicing, maintenance, and repair or replacement<br />
of equipment components. As much as practical, connect equipment for ease of<br />
disconnecting, with minimum of interference with other installations.<br />
10. Install access panel or doors where units are concealed behind finished surfaces.<br />
11. Install systems, materials, and equipment giving right-of-way priority to systems required<br />
to be installed at a specified slope.<br />
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B. All wiring, including low voltage wiring outside boxes and enclosures, which is not installed in<br />
a raceway or duct bank, shall be installed in electric metallic tubing (EMT) conforming to UL<br />
797. Minimum size shall be 3/4-inch unless otherwise shown. All electrical work shall be as<br />
specified in Division 26 Electrical Sections, and as shown. Grounding shall be installed as<br />
necessary to preclude ground loops, noise, and surges from adversely affecting system<br />
operation.<br />
C. Maintain consistent color-coding for all wiring/cabling in accordance with the approved shop<br />
drawings.<br />
D. Power line surge protection: All equipment connected to alternating current circuits shall be<br />
protected from power line surges.<br />
E. Device wiring and communication circuit surge protection: Copper wire inputs and outputs<br />
shall be protected against surges induced on communication and device wiring.<br />
3.4 CONNECTIONS<br />
A. All connections of stranded wire to screw terminals shall be by insulated spade lugs, crimp<br />
fastened to wire or as specified otherwise.<br />
B. No splicing of cables is permitted for installation of the system.<br />
C. All non-terminal block connections shall be made with mechanical connectors with insulation<br />
equal to conductor insulation and as approved by the COTR.<br />
D. All conductors and cabinets shall be labeled.<br />
E. Wire shall be guided within terminal cabinets by cable supports. All conductors shall be neatly<br />
led to terminations.<br />
3.5 MOUNTING SCREWS<br />
A. Mounting screws for all junction boxes, including pull boxes, and mounting of all devices are to<br />
be of the pinned torx stainless steel type. Size and thread type as required by manufacturer and<br />
back box type.<br />
3.6 HANGERS AND SUPPORTS<br />
A. The Contractor shall supply all equipment supports, hangers, anchors, bases, sleeves and the<br />
sealing of work to adjacent construction.<br />
B. Submit all data in accordance with Part 1 of this specification.<br />
C. Certify that products meet or exceed specified requirements.<br />
D. Verify field measurements prior to fabrication.<br />
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E. Install hangers to provide minimum ½-inch space between finished covering and adjacent work.<br />
F. Place hangers within 12 inches of each horizontal elbow.<br />
G. Use hangers with 1½-inch minimum vertical adjustment.<br />
H. Support vertical piping at floor penetration.<br />
I. Where several conduits can be installed in parallel and at same elevation, provide multiple or<br />
trapeze hangers.<br />
J. Design hangers for movement without disengagement of supported conduit.<br />
K. Conduits shall not be hung or supported from each other.<br />
L. Where support members are welded to structural building framing, scrape, brush clean, and<br />
apply one coat of zinc rich primer to welding.<br />
M. Provide hangers adjacent to motor driven equipment with vibration isolation.<br />
N. Use a separate hanger for each branch.<br />
O. Support vertical risers at the floor with extension conduit clamps approved by the COTR.<br />
3.7 TESTING<br />
A. Provide test plan and procedures documentation for system in accordance with Division 26 and<br />
as specified herein.<br />
B. Provide system test plans and procedures including test plan narrative, step-by-step procedure<br />
instructions, list of test equipment used, and expected results.<br />
C. Provide all personnel, equipment, instrumentation, and supplies necessary to perform all testing.<br />
D. Upon completion of the installation and testing of all field devices and equipment back to the<br />
CCTV headed and completion of programming by The Authority the Contractor shall jointly<br />
test and document the system extension with The Authority’s maintenance contractor. All<br />
devices, equipment and system programming shall be tested 100 percent. This is to include:<br />
1. Verification that the video and power cabling has been installed, tested, and approved.<br />
2. Verification that all video sources and video outputs provide a full bandwidth signal that<br />
complies with EIA-170 and EIA-170-A at all video inputs.<br />
E. Field-mounted devices shall be tested via actual activation of the devices under normal<br />
operating conditions rather than simulated activations.<br />
F. Where system testing will cause outages or impacts, schedule testing activities so as to impose<br />
the least inconvenience on system users, Airport tenants, and other Airport agencies. This may<br />
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require that the Contractor schedule testing off shift in order to avoid conflicts with airport<br />
operations.<br />
G. Upon completion of the testing the Contractor shall submit a Test Report within 14 days to The<br />
Authority. The Test Report shall document the following:<br />
1. That the system extension meets all requirements of the Contract Documents.<br />
2. That system equipment meets all requirements of the Contract Documents.<br />
3. That all system functions and operations meet all requirements of the Contract<br />
Documents.<br />
H. Repair or replace malfunctioning units. Retest as specified above after repairs or replacements<br />
are made.<br />
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PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
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SECTION 34 77 16 – BAGGAGE HANDLING EQUIPMENT<br />
1.1 SUMMARY OF PRE-QUALIFIED VENDORS<br />
A. The Contractor/Bidder shall obtain Baggage Handling System (BHS) sub-contract services from<br />
only the following pre-authorized BHS Contractors;<br />
1. Diversified Conveyors Inc.,<br />
2. G&S Airport Conveyor,<br />
3. Jervis B. Webb Company,<br />
4. Vanderlande Industries, Inc., or<br />
5. Approved Equal.<br />
B. The Contractor/Bidder (and BHS sub-contractors) shall obtain engineering sub-contract services<br />
only from the following pre-authorized BHS Control Engineering Contractors;<br />
1. Alliant Technologies,<br />
2. Brock Solutions,<br />
3. Control Touch Systems, Inc.,<br />
4. G&S Airport Conveyor,<br />
5. Jervis B. Webb Company, or<br />
6. Approved Equal.<br />
1.2 SUMMARY OF WORK<br />
A. Section includes the performance specification, herein, and the drawing sets for this project.<br />
1. This specification is a performance-based description of the Baggage Handling System<br />
(BHS) work; the Baggage Handling System Contractor (BHSC) shall complete the work<br />
(including manufacturing and/or purchasing, installing, testing and commissioning the<br />
BHS of this work, and shall generate shop drawings that meet the spatial design and<br />
functional requirements of these contract documents. The extent of the BHS work is<br />
shown on the drawings and is defined to include all labor, materials, equipment, and<br />
supervision required to furnish, fabricate, and install the BHS specified herein. Furnish<br />
and install all necessary equipment to provide functional, complete, operable, and<br />
maintainable systems, which includes, but is not limited to: conveyor bed sections,<br />
drives, take-ups, various types of conveyor, sideguards, shrouding, floor supports, ceiling<br />
hangers and headers, stainless steel panels and conveyor trim, warning beacons and audio<br />
messages, draft curtains, security/fire doors, controls and control panels, software,<br />
computer equipment, network equipment, Uninterruptible Power Supplies (UPS),<br />
electrical equipment and materials, catwalks, platforms and access ladders, and guard<br />
rails as required to complete the systems.<br />
2. Coiling Security and Fire Doors (and associated Electrical and controls work) as<br />
specified herein, including operation, controls, interfaces, and power as described in this<br />
section.<br />
3. Additional steel members necessary for support of the conveyors and catwalks beyond<br />
what is provided as structural steel members.<br />
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4. Interface connections and coordination as specified herein with the existing and new<br />
building constraints, expansion joints, signage, fire alarm and smoke detection system,<br />
and access control system.<br />
B. Related Sections:<br />
1. Fire Alarm and Smoke Detection System will be furnished and installed within the<br />
General Contract and are specified in Division 28 Section “Digital, Addressable Fire –<br />
Alarm System”. Controls interface with the BHS is described in this section.<br />
2. Control Access Security System will be furnished and installed within the General<br />
Contract and is specified in Division 28 Section “Access Control and Alarm Monitoring<br />
System”. Controls interface with the BHS is described in this section.<br />
3. Electrical requirements for general provisions, materials, and installations shall be in<br />
accordance with Division 26 Sections.<br />
C. Alternates: The straight conveyor segment of the load belt is a bid alternate.<br />
1.3 REFERENCES<br />
A. Reference Standard:<br />
1. Comply with the requirements of the reference standards noted herein, except where<br />
more stringent requirements are listed herein or otherwise required by the Contract<br />
Documents. The publications of the codes and standards listed below form a part of this<br />
specification section to the same extent as if bound herein.<br />
2. All electrical work shall be in accordance with the latest applicable municipal electrical<br />
code and N.E.C., whichever is more stringent.<br />
3. All work shall be in accordance with the latest applicable municipal building code and<br />
I.B.C., whichever is more stringent.<br />
B. Additional Codes and Standards:<br />
1. Federal Safety and Health Laws: All equipment and accessory items furnished and<br />
installed under this contract shall be governed at all times by applicable provisions of the<br />
Federal laws, including, but not limited to, the latest revisions of the following:<br />
a. William Steiger Occupational Safety and Health Act of 1970, Public Laws 91-596<br />
b. Part 1910 - Occupational Safety and Health Standards, Chapter XVII of Title 29,<br />
Code of Federal Regulations<br />
c. Part 1926 - Occupational Safety and Health Standards, Chapter XVII of Title 29,<br />
Code of Federal Regulations.<br />
d. The Authority’s Construction Safety Manual.<br />
2. Referenced Documents:<br />
a. American Welding Society (AWS)<br />
1) AWS-A2.0 – Standard Welding Symbols<br />
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2) AWS-Cl.1 – Recommended Practice for Resistance Welding<br />
3) AWS-Dl.0 – Standard Welding Practice in Building Construction<br />
4) AWS-A5.2 – Welding Electrodes<br />
5) (Copies of AWS publications may be obtained from the American Welding<br />
Society, 550 LeJeune Rd. NW, Miami, FL 33126. Internet address:<br />
www.aws.org)<br />
b. American Gear Manufacturers Association Standard (AGMA)<br />
1) 460.04 – Practice for Gear Motors<br />
2) 461.01 – Practice for Worm Gear Motors<br />
3) (Standards of the American Gear Manufacturers Association are published<br />
by the American Gear Manufacturers Association, 500 Montgomery Street,<br />
Suite 350, Alexandria, VA 22314. Internet address: www.agma.org)<br />
c. American National Standards Institute (ANSI)<br />
1) A-12.1 – Safety Code for Floor and Wall Openings, Railings, and Toe<br />
Boards<br />
2) B-20.1 – Safety Code for Conveyors, Cableways and Related Equipment<br />
3) B-29.0 – Transmission, Rollerchains, and Sprocket Teeth<br />
4) B-105.1 – <strong>Specifications</strong> for Welding Steel Conveyor Pulleys<br />
5) C-33.1 – Safety Standard for Flexible Cord and Fixture Wire<br />
6) Z-53.1 – Safety Color Code<br />
7) ANSI C2 – National Electrical Safety Code<br />
8) (Copies of ANSI Standards may be obtained from the American National<br />
Standards Institute, 1819 L Street NW, Suite 600, <strong>Washington</strong>, DC 20036.<br />
Internet address: www.ansi.org)<br />
d. American Society for Testing and Materials (ASTM)<br />
1) ASTM F792-82 – Standard Practice for Design and Use of Ionizing<br />
Radiation Equipment for the Detection of Items Prohibited in Controlled<br />
Access Areas<br />
2) ASTM A-36 – Structural Steel<br />
3) ASTM A-569 – Hot Rolled Sheets and Coils<br />
4) ASTM A-307 Fasteners – Class 2A thread fit for bolts and Class 2B thread<br />
fit for nuts<br />
5) (Copies of ASTM Standards may be obtained from the American Society<br />
for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA<br />
19428-2959. Internet address: www.astm.org)<br />
e. National Institute of Standards and Technology (NIST)<br />
1) Handbook H 28 – Screw Thread Standards<br />
2) (Copies of handbook H 28 may be obtained upon application accompanied<br />
by a money order, coupon, or cash, to the Superintendent of Documents,<br />
Government Printing Office, <strong>Washington</strong>, D.C. 20402. Internet address:<br />
www.nist.gov.)<br />
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f. Conveyor Equipment Manufacturers Association (CEMA)<br />
1) ANSI/CEMA 402 – Belt Conveyors<br />
2) ANSI/CEMA B105.1 – <strong>Specifications</strong> for Welded Steel Conveyor Pulleys<br />
with Compression Type Hubs<br />
3) (Copies of CEMA Standards may be obtained from the Conveyor<br />
Equipment Manufacturers Association, 6724 Lone Oak Blvd., Naples, FL<br />
34109. Internet address: www.cemanet.org)<br />
g. National Fire Protection Association (NFPA)<br />
1) NFPA No. 70 – National Electrical Code or latest adopted issue<br />
2) NFPA No. 79 – Electrical Standards for Industrial Machinery<br />
3) NFPA No. 80 – Standard for Fire Doors and Fire Windows<br />
4) (Copies of NFPA publications may be obtained from National Fire<br />
Protection Association, 1 Batterymarch Park, Quincy, MA 02169-7471.<br />
Internet address: www.nfpa.org)<br />
h. National Electrical Manufacturers Association (NEMA)<br />
1) ICS – Industrial Controls and Systems<br />
2) MG-1 – Motors and Gear Motors<br />
3) (Copies of NEMA Standards may be obtained from the National Electrical<br />
Manufacturers Association, 1300 North 17 th Street, Suite 1847, Rosslyn, VA<br />
22209. Internet address: www.nema.org)<br />
i. Air Transport Association (ATA)<br />
1) A.T.A. Specification No. 101 – Specification for Ground Equipment<br />
Technical Data<br />
2) (Copies of A.T.A. Spec. No. 101 may be obtained from the Air Transport<br />
Association, 1301 Pennsylvania Ave. NW, Suite 1100, <strong>Washington</strong>, DC<br />
20004-1707. Internet address: www.air-transport.org)<br />
j. International Air Transport Association (IATA)<br />
1) Resolution 740 – Baggage Tags<br />
2) Recommended Practice 1740b – Licence Plate Fallback Sortation Tag<br />
3) Recommended Practice 1740c – Radio Frequency (RF) Specification for<br />
Interline Baggage<br />
4) Recommended Practice 1797b – Baggage System Interface<br />
5) (Copies of IATA Resolutions and Recommended Practices may be obtained<br />
from the International Air Transport Association, Publications Assistant,<br />
800 Place Victoria, P.O. Box 113, Montreal, Quebec, Canada, H42 1M2; or<br />
IATA Centre, Route de l’Aéroport 33, P.O. Box 416, 15 Airport, CH-1215,<br />
Geneva, Switzerland. Internet address: www.iata.org)<br />
k. Code of Federal Regulations (CFR)<br />
1) CFR 47 Part 15 – Radio Frequency Devices<br />
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2) CFR 14 Part 108.17 – Use of X-ray Systems<br />
3) CFR 14 Part 129.26 – Use of Airport X-ray Security Systems<br />
4) (Copies of CFRs may be obtained from the Superintendent of Documents,<br />
Government Printing Office, <strong>Washington</strong>, D.C. 20402. Internet address:<br />
www.access.gpo.gov)<br />
l. Underwriters Laboratories (UL)<br />
1) UL 6 (1981 - Rev. through Dec. 1992) – Rigid Metal Conduit<br />
2) UL 797 (1993 – Rev. through May 1995) – Safety Electrical Metallic<br />
Tubing<br />
3) UL 187 – Standard for X-ray Equipment (Electrical)<br />
4) UL 10B – Fire Tests of Door Assemblies<br />
5) (Copies of UL Standards may be obtained from the Underwriters<br />
Laboratories, Northbrook Division, 333 Pfingsten Road, Northbrook, IL<br />
60062-2096. Internet address: www.ul.com)<br />
m. Federal Aviation Administration (FAA)<br />
1) Federal Aviation Regulations, Part 108.<br />
2) (Copies of FAA Standards may be obtained from the Federal Aviation<br />
Administration, Internet address: www.faa.gov)<br />
n. Federal Communications Commission (FCC)<br />
1) (Copies of FCC Standards may be obtained from the Federal<br />
Communications Commission, 445 12th St. SW, <strong>Washington</strong>, DC 20554.<br />
Internet address: www.fcc.gov)<br />
o. Not Used<br />
p. Building Industry Consulting Services International (BICSI)<br />
3. Materials:<br />
1) BICSI Design manuals and latest edition of publications.<br />
2) (Copies of BICSI Design manuals may be obtained from the Building<br />
Industry Consulting Services International, 8610 Hidden River Parkway,<br />
Tampa, FL 33637-1000. Internet address: www.bicsi.org)<br />
a. General: Materials shall be of the quality specified herein, new, free from defects,<br />
of the best commercial/industrial grade, and approved by a nationally recognized<br />
testing laboratory wherever published standards exist. Materials shall be<br />
standardized and of the same make and manufacturer throughout the project,<br />
wherever possible.<br />
b. Steel and Connection Standards: Steel and connections shall meet the following<br />
standards:<br />
1) Structural plates shall confirm to ASTM A-36.<br />
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2) Hot rolled sheets and coils shall conform to ASTM A-569.<br />
3) Structural steel shapes shall conform to ASTM A-36.<br />
4) All welding electrodes shall conform to AWS A-5.2. Use the standard code<br />
for arc and gas welding in building construction as a guide to general<br />
procedure and qualification of welders.<br />
5) All fasteners shall conform to ASTM A-307 Class 2A thread fit for bolts<br />
and Class 2B thread fit for nuts. All fasteners shall be zinc plated or<br />
equivalent. All fasteners shall be locked with locknuts or lockwashers.<br />
6) All bearings and bolts shall be of standard sizes and the amount of different<br />
sizes shall be minimal where possible.<br />
1.4 DEFINITIONS<br />
A. Refer to the General Conditions and Supplementary General Conditions for additional<br />
definitions.<br />
B. Baggage Handling System (BHS): Transport system of baggage consisting of a complete<br />
system of static and dynamic mechanical, electrical and control components as specified in this<br />
section.<br />
C. Baggage Handling System Contractor (BHSC): Installer/coordinator of baggage handling<br />
system equipment working as either a General Contractor or as a Subcontractor to a General<br />
Contractor.<br />
D. Contractor: See Baggage Handling System Contractor (BHSC).<br />
E. Base Building Contractor/General Contractor: General Contractor (GC) for Base Building<br />
Contract.<br />
F. Owner: <strong>Metropolitan</strong> <strong>Washington</strong> <strong>Airports</strong> Authority (The Authority).<br />
G. COTR: See Division 01 Section “Summary.”<br />
1.5 PROJECT DESCRIPTION<br />
A. The BHSC shall work with General Contractor (GC) on scheduling and coordination of other<br />
disciplines.<br />
B. Contractor shall coordinate with other contractor to integrate the BHS with the following:<br />
1. Fire Alarm System (FAS)<br />
2. Access Control System (ACS)<br />
C. Contractor shall provide a fully operational and functional BHS as described herein.<br />
1.6 SYSTEM DESCRIPTION<br />
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A. The Baggage Handling System (BHS) Work consists of provision of a curbside conveyor line as<br />
shown on the BHS Contract Drawings to meet the performance based requirements herein.<br />
BHS components shall be new, in compliance with the requirements herein. The BHSC shall<br />
provide equipment and components that comply with the operational, functional and<br />
performance requirements of these specifications. All subsystems listed below shall be<br />
considered as complete systems with interface to the overall system for testing purposes. Listed<br />
below are the systems that are to be provided as part of this Work.<br />
B. Curbside Baggage Handling System (BHS) shall function as described below.<br />
1. Introduction:<br />
a. The intent of this contract is to provide a new curbside conveyor line at the<br />
existing Terminal A of Ronald Reagan <strong>Washington</strong> National Airport (DCA).<br />
b. The curbside BHS shall be divided into three functional zones as described below.<br />
2. Function Zone 1 – Baggage Collecting:<br />
a. At the curbside of departure level of Terminal A, there are three (3) check-in<br />
counter positions. After the passengers have checked their bags, the airline counter<br />
agents will manually relocate each standard size bag to the back of counters, onto<br />
the take-away (collecting) conveyor.<br />
b. At the end of the load belt (straight and power turn conveyors), the curbside line<br />
enters a dog house. A new stainless steel fire/security door located in the inside of<br />
the dog house and controlled by the BHS. An over-height detection photoelectric<br />
sensor shall be provided at the discharge end of the power turn, before the door.<br />
Bags 26” or more in height shall be detected by the over-height photoelectric<br />
sensors. The load belt (straight and power turn) shall stop at this location (when the<br />
over-height bag arrives at the head-end photoelectric sensor) and will be removed<br />
by the counter agent and processed as oversized.<br />
c. Bags that are too large to be processed on BHS are termed Oversize. Oversize<br />
bags shall be manually moved to the TSA space (behind the ticket counters of<br />
Terminal A) for the screening process.<br />
d. A stainless steel control station with warning buzzer shall be provided near the<br />
load conveyor for starting the load conveyor. An Access Control System (ACS)<br />
card reader will be provided next to the control station, and the start pushbutton of<br />
the BHS system shall be integrated with the ACS.<br />
e. Both conveyors in this zone shall be equipped with Variable Frequency Drives<br />
(VFD).<br />
3. Function Zone 2 – Curbside Transporting<br />
a. The bags shall be transported toward the TSA space behind the ticket counters.<br />
After the stainless steel security/fire door (at curbside doghouse), the curbside<br />
transport conveyor line shall decline within the new enclosure. The transport line<br />
shall be routed south in the structural space under the departures level floor slab.<br />
The transport conveyor line shall turn to the west and be routed under the building<br />
structure (over a parking area). The curbside conveyor line shall incline up<br />
through a new floor penetration into a doghouse in the TSA space. The curbside<br />
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transport shall turn to the south on the departures level to be routed into the TSA<br />
bag screening space.<br />
b. A new stainless steel fire/security door located on the inside of the dog house and<br />
controlled by the BHS<br />
c. A catwalk system shall be provided along the conveyor line.<br />
d. The conveyor line, with catwalk, shall be hung from the departures level in this<br />
function zone, and enclosed in a facility enclosure.<br />
e. The control stations shall be provided along the conveyor line as indicated herein.<br />
f. There are multiple sets of visual and audible warning beacons along the conveyor<br />
line.<br />
4. Function Zone 3 – TSA Baggage Screening Area<br />
a. The curbside line shall end at a lateral conveyor, just after emerging from the dog<br />
house in the TSA baggage screening space. The lateral shall ‘forward and store’<br />
bags near the head-end photoeye.<br />
b. A new stainless steel fire/security door located on the inside of the dog house and<br />
controlled by the BHS<br />
c. A control station shall be provided at the end of the lateral.<br />
d. A set of visual and audible warning beacons shall be located at the lateral.<br />
e. The drive of the lateral conveyor shall be provided with a Variable Frequency<br />
Drive (VFD).<br />
C. Coordination of the Work:<br />
1. The Baggage Handling System Contractor (BHSC) shall coordinate with General<br />
Contractor, The Authority, and other system suppliers that interface with BHS for BHS<br />
demolition work and construction phasing. The BHSC shall not interrupt baggage<br />
processing flow during the BHS demolition work and construction phasing. The<br />
airline/airport operation and maintenance teams will also occupy and access the<br />
construction site anytime (i.e. 24 hours a day, 7 days a week, 365 days a year); the BHSC<br />
shall coordinate with the airline/airport operation and maintenance teams.<br />
2. The Baggage Handling System Contractor (BHSC) shall provide a minimum of one (1)<br />
staff member (Site Lead) for coordination on site throughout the construction period.<br />
1.7 SUBMITTALS<br />
A. Submittal Procedures: Refer to Division 01 Section “Submittals” for submission procedures.<br />
BHSC shall submit for this Work a schedule of submittals with delivery dates prior to<br />
submission of all other submittals and no more than 30 calendar days after award of contract for<br />
review and approval. No other submittals will be accepted until this schedule is approved.<br />
B. Compliance List: Submit a “Compliance List” no more than 30 calendar days after award of<br />
contract for review and approval. The compliance list shall clearly identify every clause of this<br />
specification whether the BHSC fully complies, partially complies or does not comply. If the<br />
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BHSC provides a statement of partially compliance or non-compliance, the BHSC shall include<br />
an explanation or suggest the associated substitutions.<br />
C. Substitutions: Approval of substitute products shall be considered only under the terms and<br />
conditions specified in Division 01 Section “Product Requirements”. The BHSC shall indicate<br />
its substitutions to the COTR in writing. The BHSC shall not purchase any alternative products<br />
prior to obtaining the written consent from the COTR. The BHSC shall provide the following<br />
for review and approval:<br />
1. Detailed comparison of components specified herein with equipment to be provided.<br />
D. Product Data: Submit product data and cut sheets including the highlighted model/part number<br />
and its description for all mechanical, electrical, control, computer and network components<br />
and/or equipment provided for this Work. The equipment that is to be provided for this Work<br />
shall be indicated appropriately with arrows, where multiple items are shown in the data.<br />
Product data shall be submitted prior to shop drawing submission. After approval, no variations<br />
from the submittal data will be permitted except by written consent of the COTR.<br />
E. Description of Operation: The BHSC shall submit a description of operation for review and<br />
approval. The description of operation shall describe in detail the logic and controls<br />
(hardware/software) used to provide each function and list all associated devices for each<br />
function. The description of operation shall be submitted with the shop drawing submission.<br />
Provide Description of Operations of all systems, including interim and final configurations.<br />
Submittal shall be complete and include all systems identified herein.<br />
F. Shop Drawings:<br />
1. In addition to the submittal requirements specified in the General Conditions,<br />
Supplementary General Conditions, and/or Division 01, submit shop drawings for each<br />
conveyor system, existing BHS (if any) to be integrated into the complete functional BHS<br />
and all of its components, including layout, typical details of assembly, erection and<br />
anchorage drawn at large scale. Consolidated shop drawings for the items listed below<br />
shall be provided. Piece meal submissions are not acceptable and will be rejected and<br />
returned. At a minimum, include the following items:<br />
a. Location, type and load of supports, each reaction at building connection and<br />
lateral bracing; additional steel members necessary to support BHS and catwalk;<br />
specific vibration isolation devices and techniques utilized at each support. For<br />
vibration isolation, shop drawings shall indicate specific structural loads, isolation<br />
device type, and device rating at each support.<br />
b. Layout plan of BHS with dimensions and elevations with components tied to the<br />
detailed bill of materials list. Section/Elevation drawings of the BHS keyed to the<br />
layout with components tied to the bill of materials list. Building and other<br />
building systems shown in the background for coordination.<br />
c. Location, dimensions, and rating of drive units.<br />
d. Provide manufacturer's product information on components of each system.<br />
e. Wiring diagrams for the complete power distribution systems and control systems.<br />
Submittal shall be completed with summary index page, legend page,<br />
comprehensive electrical installation notes, detailed device layout, detailed part<br />
list, power load, wiring diagrams, conduit size, conduit routing layout, electrical<br />
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components, control station layouts, system layout plan showing control locations,<br />
static system map, PLC layout, wiring of I/O, interfaces with other systems, VFDs,<br />
etc. Fuses to be identified by wiring diagram rung ID. Electrical shop drawings<br />
must be submitted together with the Description of operation.<br />
f. Network Point to Point block diagram including field devices and switches.<br />
Include fields for IP addresses for as-built purposes.<br />
g. Static BHS map for each subsystem.<br />
h. Provide shop drawing detailing layout, front view, wiring schematics, material list,<br />
spare parts, etc. of each motor control panel.<br />
i. Shop drawing shall be of BHSC’s own design. If not, COTR will reject the<br />
drawing immediately, and any schedule impacts will be the sole responsibility of<br />
the BHSC.<br />
2. Baggage Handling System Contractor’s written approval of installer’s qualifications, and<br />
copies of written warranty.<br />
3. Identify each part in reference to a bill of material which shall indicate each part name,<br />
number, description, quantity, size, gauge, model name and number of purchase,<br />
component, and reference to detail part drawings or assembly drawing, if required for<br />
fabrication.<br />
4. Assemble shop drawings into coordinated submittals. Drawings shall be complete,<br />
orderly and applicable to this installation only. Standard drawings properly referenced to<br />
assembly drawings are acceptable. Only drawings stamped with approval by the COTR,<br />
as required by the General Conditions, Supplementary General Conditions, and/or<br />
Division 1, shall be used for fabrication and installation.<br />
5. Submit, 30 calendar days maximum after award of contract, structural shop drawings and<br />
detailed BHS structural components and connections calculations with illustrations<br />
prepared, signed and stamped by a registered structural engineer, licensed in the location<br />
of installation, for all conveyor and catwalk supports, additional steel members necessary<br />
for support, the stanchions for control station and the MCP structural steel deck and pipe<br />
rail around the carousel, all of which shall be engineered for seismic and structural<br />
loading.<br />
G. Work Schedules: Submit comprehensive work schedule of BHS work as identified herein<br />
within 30 calendar days after award of contract for review.<br />
H. Software, Programming and Report:<br />
1. Submit documentation on all software and customized programs as identified herein, and<br />
hard copy of PLC programming for review. Submit detailed printouts of all software<br />
display screens. A FINAL DRAFT printed copy (letter size) of the PLC programs shall<br />
be submitted along with a final draft copy of all of the computer programming files prior<br />
to start-up. A final printed copy (letter size) of the PLC programs along with a final copy<br />
of all of the computer programming files shall be included in the O&M Manuals.<br />
I. Power distribution: Submit, within 30 calendar days after award of contract, a summary of<br />
power distribution design data indicating the total connected load and greatest demand on the<br />
power supply.<br />
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J. Certification: Submit certification that the supervisory personnel have the required training and<br />
experience to perform their responsibilities within 30 calendar days after award of contract.<br />
K. Warranty Draft: Submit two (2) draft copies of BHS warranty and “New Daylight Saving<br />
Time” compliance warranty as specified herein for complete operating BHS for COTR’s<br />
review. Submit concurrent with shop drawings and include all specified inclusions.<br />
L. Operating/Maintenance Manuals:<br />
1. Submit Operation and Maintenance Manuals as specified herein and in Division 01<br />
Section “Operation and Maintenance Data”. 60 calendar days prior to completion,<br />
submit a draft copy for review. The COTR shall indicate their approval or comments<br />
related thereto and return the draft to the BHSC. Submit the final manual copies no less<br />
than 30 calendar days prior to substantial completion or date of beneficial use, whichever<br />
occurs first, as specified, but prior to training of personnel.<br />
2. Final O & M Manuals: These Manuals shall be bound in an orderly manner in loose-leaf<br />
lockable 3-ring binders with complete table of contents. A minimum of 15 sets shall be<br />
provided. Contents shall be divided into sections separated by dividers with properly<br />
labeled margin tabs. Manuals shall include the drawings as built, operating and<br />
maintenance instructions, wiring diagrams, connections and complete parts list of all<br />
items. Include manufacturer's literature, sources of purchase and similar information.<br />
Content of manual shall be acceptable to the COTR.<br />
a. In addition to the above, the operating section of the O&M Manual(s) shall include<br />
the following:<br />
1) Complete listing of electrical graphic symbols and reference designation per<br />
ANSI standards for all electrical equipment/components contained in the<br />
system(s).<br />
2) Summary, location, units controlled, and function of Pushbuttons,<br />
Photosensors, Limit Switches, etc.<br />
3) Normal system start-up and shutdown procedures of conveyor system(s).<br />
4) Detailed description of operational troubleshooting of the conveyor<br />
system(s).<br />
5) Electrical drawings:<br />
a) Complete As-Built schematics.<br />
b) Power and control device location layout.<br />
c) Power and control device field termination.<br />
d) Motor Control Panel (MCP) back panel layout diagram.<br />
e) MCP door layout diagram.<br />
f) Status panel layout diagram.<br />
g) Control station face plate and legend layout diagram.<br />
h) Programmable Logic Controller (PLC) ladder diagrams.<br />
3. The O & M Manuals shall fully cover appropriate safety measures, precautions and<br />
instructions to be followed before, during and after making repairs, adjustments, clearing<br />
jams, or performing routine maintenance, which shall conform to all established Federal,<br />
State, and Local Safety Laws and Regulations.<br />
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4. O & M Manuals must be updated by supplement to reflect any field changes (by the<br />
BHSC), equipment changes due to warranty changes, etc., that were made during the<br />
warranty period of the system(s), so that all sets of the O & M Manuals shall reflect As-<br />
Built information.<br />
M. Testing prior to Commissioning:<br />
1. Submit testing program/procedure/plan, include network and redundant computer<br />
failover testing, 60 calendar days prior to actual testing for review and approval.<br />
2. Prior to final demonstration reviewed by the COTR, submit all approved testing<br />
program/procedure/plan, completely filled out, for review and use in the demonstration.<br />
N. Commissioning:<br />
1. Submit commissioning plan/procedure, include network and redundant computer failover<br />
testing, 60 calendar days prior to actual commissioning for review and approval.<br />
2. Prior to final demonstration reviewed by the COTR, submit all approved commissioning<br />
plan/procedure, completely filled out, for review and use in the demonstration.<br />
O. Training: Submit a draft copy of the training outline and program 60 calendar days prior to the<br />
start-up of the system for review and approval.<br />
P. As-Built Drawing: Prior to project closeout, submit revised BHS mechanical, electrical and<br />
structural layouts and assembly drawings showing all field changes to the approved<br />
configuration. Refer to Division 01 Section “Project Record Documents” for format<br />
requirements.<br />
Q. Spare Part Lists: Submit recommended and critical spare parts lists as identified in Part 3 of<br />
this Specification Section no later than 60 days prior to final testing.<br />
1.8 QUALITY ASSURANCE<br />
A. Baggage Handling System (BHS) Contractor Qualifications:<br />
1. BHS Project Manager: Subcontractor’s project manager who has successfully completed<br />
the installation and commissioning the previous five (5) years of at least two (2) systems<br />
of similar scope of Baggage Handling System as herein specified within the United<br />
States.<br />
2. Control Engineering Team:<br />
a. A Senior Control Engineer shall be assigned to the project as Lead Control<br />
Engineer and shall continue to work on the project site for the project duration.<br />
b. If the BHS/CBIS control and electrical engineering works including fabrication<br />
and installation are subcontracted to other firms, the BHSC shall submit a list of<br />
subcontractors (With The Proposal) for:<br />
1) Upper level control software and hardware,<br />
2) Lower level control software and hardware,<br />
3) MCP and panel fabrications,<br />
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4) Field wiring.<br />
And the list shall indicate what percentage the subcontractor shall be responsible<br />
for its associated scope of work.<br />
c. After award of project, the approved control engineering team and the<br />
subcontractors for upper level control software and hardware, lower level control<br />
software and hardware, MCP and panel fabrications and field wiring shall not be<br />
replaced by others; their scope of work percentages shall not be changed.<br />
3. Installer: If the BHS is to be installed by an entity other than the Suppler, the Installer<br />
and its Supervisory personnel shall be listed on the proposal forms and shall comply with<br />
the following requirements. Qualified personnel shall install the equipment with factorytrained<br />
and certified supervisors. Supervisory personnel shall each have at least five (5)<br />
years of successful experience with the installation of airport BHS devices of the type<br />
specified herein.<br />
4. Electrical Installer: If the Electrical Installation is by an entity other than the Suppler, the<br />
Electrical Installer and its Supervisory personnel shall be listed on the proposal forms and<br />
shall comply with the following requirements. The Electrical Installer shall have not less<br />
than five (5) years continuous experience in the installation of similar systems, as<br />
specified herein; including systems utilizing PLC operated motor control panels and<br />
controls, as specified herein.<br />
1.9 DELIVERY, STORAGE AND HANDLING<br />
A. Delivery, storage and handling shall be in accordance with Division 01 Section “Product<br />
Requirements.”<br />
B. Methods of storage of conveyor materials shall protect the materials from weather, rust, air-born<br />
grit and other construction debris. Deteriorated equipment shall not be installed.<br />
1.10 PROJECT/SITE CONDITIONS<br />
A. The BHSC shall coordinate with the GC.<br />
1.11 SEQUENCING<br />
A. The BHSC shall coordinate with the GC.<br />
1.12 SCHEDULING<br />
A. The BHSC shall coordinate with the GC.<br />
1.13 WARRANTY<br />
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A. The warranty period shall be one (1) year from the Final Acceptance of BHS. Refer to the<br />
General Conditions for additional requirements.<br />
B. The BHS shall be warranted jointly and severally, on a single document, by the BHSC,<br />
Installer, and Manufacturer for complete operating BHS as specified herein and agreeing to<br />
repair or replace defective materials and workmanship of the work during the warranty period.<br />
Defective materials and workmanship are hereby defined to include operational failure,<br />
performance below required minimums, excessive deterioration or aging, abnormal wear<br />
considering intensity of use, unsafe conditions, excessive noise or vibration and similar unusual,<br />
unexpected and unsatisfactory conditions; but does not include defects caused by acts of nature,<br />
alterations, abusive use, vandalism, and similar cases beyond the control of the BHSC, Installer,<br />
and Designer/Manufacturer. In the event that the above defects occur within the warranty<br />
period, the BHSC for work under this section shall repair or replace the defective item(s) and<br />
assume full costs of labor and materials for such replacement. Replacement item(s) shall be<br />
new and meet the requirements of this specification.<br />
C. New Daylight Saving Time Compliance:<br />
1. BHSC shall warrant that all computer systems and related software installed under this<br />
contract are “New Daylight Saving Time” compliant. Non-compliance shall not be<br />
acceptable and shall be considered a design failure.<br />
D. Design Failure: In the event that a design failure occurs during the warranty period, BHSC<br />
shall redesign/re-select and replace all components, assemblies, and/or devices utilized in and<br />
contributing to the failed design at no cost to The Authority. Submit proposed redesign shop<br />
drawings and component data sheets to COTR for approval. BHSC shall provide a new<br />
warranty period upon the correction of such design failure. Components, assemblies, and/or<br />
devices shall be considered as design failures if any of the following occurs during the warranty<br />
period:<br />
1. Inappropriate action of control system components during operational conditions.<br />
2. Discovering of an imminent safety hazard or occurrence of an accident during operational<br />
conditions.<br />
3. Non-compliance with “New Daylight Saving Time” computer requirements as stated<br />
herein.<br />
1.14 MAINTENANCE<br />
A. The BHSC, prior to final acceptance of the BHS equipment, shall provide a written program for<br />
preventative maintenance and a schedule of implementation to be utilized by airport or airline<br />
maintenance personnel for approval by The Authority. The program shall, as a minimum,<br />
identify, adjust where necessary to comply with manufacturer's specifications, and schedule<br />
procedural activities. At a minimum, the schedule for implementation of the maintenance plan<br />
shall provide for monthly performance of the maintenance procedures for the first 4 months and<br />
bi-monthly thereafter.<br />
B. Long-term maintenance is not included in the Base Price of this Contract. The Authority may,<br />
at their option, enter into contract with the BHSC for preventative maintenance and repairs<br />
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beyond the scope of this specification. If the Authority elects to accept this option for<br />
Maintenance, the minimum scope of services shall be as follows:<br />
1. The BHSC shall provide preventive maintenance for the conveyor equipment for a period<br />
of one (1) year beginning at the time the system is placed in service.<br />
2. The BHSC, as part of his proposal documents, shall establish a program for preventative<br />
maintenance and a schedule of implementation for approval by the COTR. The program<br />
shall identify the functions to be performed, the frequency and schedule of routine and<br />
preventative maintenance functions, the maximum response time for emergency repair<br />
service and the staffing and other costs associated with providing the services.<br />
3. At minimum, the program shall describe and schedule procedural activities for the<br />
following:<br />
a. Lubricate all equipment periodically according to manufacturer's<br />
recommendations.<br />
b. Check for unusual noise on all drive and roller assemblies.<br />
c. Check for motion and vibration of motors.<br />
d. Check the temperature of gearboxes and motors.<br />
e. Check belt tension and tracking; check belts for wear and lacing.<br />
f. Check alignment for shift on shafts, drive belts and chains, loose keys.<br />
g. Check claim devices for wear, catch points, guide wheel/guide track misalignment<br />
and drive component noise.<br />
h. Operate all equipment and exercise all control functions.<br />
i. Clean equipment to the extent that accumulated dirt or lubricants could affect wear<br />
or performance or mark baggage.<br />
4. The BHSC shall provide all materials, lubricants, consumables, tools, special tools and<br />
equipment necessary to accomplish equipment maintenance.<br />
5. The Authority may, at their option, enter into contract with the BHSC for preventative<br />
maintenance and repairs in future years beyond the scope of this specification.<br />
PART 2 - PRODUCTS<br />
2.1 SYSTEM PERFORMANCE<br />
A. Assumptions:<br />
1. This specification, a part of the contract documents, is a functional performance<br />
specification. The BHSC agrees to provide the work of this specification, as defined<br />
herein, to meet the functional performance requirements.<br />
2. The BHSC shall develop a schedule of work, defining all tasks, to include those that<br />
require night work, tasks out of the construction barriers, and tasks that impact airport or<br />
airline systems.<br />
3. Where tasks must be accomplished outside of the construction barriers, or where tasks<br />
impact the airport or airline systems, the BHSC shall be aware that the hours of airline<br />
operation are from 0600 to 2200.<br />
4. Damages are defined in the contract for impacting airport or airline operations.<br />
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B. Performance Requirement:<br />
1. The BHS is to be constructed to serve the performance standards listed herein.<br />
a. The BHS shall not have jams in excess of 1%. This is calculated by taking the<br />
total number of bag jam events divided by the total number of bags in a 24 hour<br />
period. Three (3) bags shall be counted in any given bag jam.<br />
2. System Processing:<br />
a. Collecting Conveyor: 1350 Bags Per Hour<br />
b. Transport Conveyor: 1800 Bags Per Hour<br />
C. Mechanical Design:<br />
1. The BHSC shall be responsible for the detail design, fabrication, and installation of the<br />
systems to satisfy the requirements herein.<br />
2. The drawings depict substantial physical and dimensional constraints necessary for<br />
coordination with the building structure, the existing mechanical and electrical equipment<br />
within the limited building envelope. The design represents functional requirements of<br />
the stakeholders. Minor alterations to the design to accommodate the BHSC’s equipment<br />
shall be left to the discretion of the BHSC. Verify all given dimensions and to obtain all<br />
other required dimensions from actual field measurements. The conveyor equipment<br />
schedule on the drawings is only intended for reference. Detail system engineering shall<br />
be the responsibility of the BHSC/manufacturer in accordance with good design practice<br />
for airport Baggage Handling Systems (BHS).<br />
3. All steel works are related to BHS shall be part of BHS scope of work under BHSC.<br />
4. Baggage Characteristics:<br />
a. The equipment for standard bags shall be capable of conveying baggage of various<br />
sizes and shapes with dimensions not to exceed 26” high x 36” wide. Lengths of<br />
baggage, in general, will not exceed 54”.<br />
b. The minimum size of conveyable baggage is presumed to be 4” high by 12” wide<br />
by 12” long. The conveyable baggage under 12” shall be conveyed in a tub.<br />
c. The maximum weight per piece of baggage shall be assumed to be 100 lbs. The<br />
live load is assumed to be 40 lbs. per lineal foot at 90 fpm loading belts. All<br />
accumulating, load and unload conveyors shall be designed for a live load of 60<br />
lbs. per lineal foot at 90 fpm. All conveyor equipment shall be capable of<br />
supporting a single concentrated load of 250 lbs.<br />
5. Clearances and Configuration:<br />
a. Conveyor lines shall be engineered and installed to have a minimum of 28”<br />
baggage clearance above the belt surface for standard bag.<br />
b. Conveyors with the associated catwalks installed over the driveways shall provide<br />
at least 8’-0” clearance to the lowest hanger of the catwalk, conveyor or drive<br />
components, unless noted otherwise on drawings.<br />
c. Maximum Angles:<br />
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6. Conveyor Speeds:<br />
1) For conveyor transporting normal sized baggage, the maximum angles of<br />
inclines and declines shall not exceed 18 degrees from the horizontal in nontracking<br />
zones, unless noted otherwise on BHS Contract drawings. If<br />
conveyor angles are required to be greater than 18 degrees and are not noted<br />
on the BHS Contract Drawings as being greater than 18 degrees, the BHSC<br />
shall identify the location(s) and inform the COTR for review of the<br />
situation.<br />
a. Input conveyor speeds shall be approximately 90 feet per minute and the speed of<br />
each downstream section shall be incrementally increased as appropriate for the<br />
installation to promote the successful transfer of bags from section to section.<br />
Actual belt speeds shall be determined by the BHSC in accordance with good<br />
design practice for airport Baggage Handling Systems (BHS). BHSC shall detaildesign<br />
the system to minimize the number of different horsepower ratings and size<br />
of reducers to maximize use of spare parts.<br />
b. Within the BHS, the conveyors which have frequently start and stop function shall<br />
be equipped with Variable Frequency Drives (VFD), dynamic braking resistor<br />
module and heat sink.<br />
c. The belt speed on each conveyor with VFD shall be at least 10% above the design<br />
speed with VFD setting at 60 Hz.<br />
7. Quality Assurance:<br />
a. All materials and components furnished shall be new and free from defects and<br />
rust. Used equipment, whether reconditioned or refurbished, shall not be installed<br />
for permanent work.<br />
b. Standardization shall be applied to the greatest extent practicable. Supply<br />
equipment of the same type and from the same manufacturer when multiple<br />
applications are required.<br />
8. Operating Condition:<br />
a. Normal operations shall be considered to be 20 hours per day, 365 days per year.<br />
b. All components shall operate satisfactorily within a temperature range of 20 deg. F<br />
to 120 deg. F, with a relative humidity of 0 to 100 percent. In spaces subject to<br />
exterior environmental conditions, all components shall operate satisfactorily<br />
within a temperature range of -30 deg. F to 120 deg. F, with a relative humidity of<br />
0 to 100 percent.<br />
9. Maintainability:<br />
a. Equipment components requiring inspection and servicing shall be readily<br />
accessible. Suitable doors or removable enclosures in the building shall be<br />
furnished and installed within this contract for this purpose. On the conveyor,<br />
access holes in frames or guards are acceptable but shall be held to a minimum<br />
number and size, and shall not create protrusions or discontinuities detrimental to<br />
the baggage being conveyed or produce a safety hazard.<br />
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b. Components shall be easily disconnected and removed from the equipment without<br />
the necessity for extensive disassembly. Components other than power turns,<br />
spiral turns, merges, and full conveyor sections shall be designed for removal and<br />
replacement by two maintenance workers in a period not to exceed two (2) hours.<br />
All components shall allow scheduled routine maintenance to be performed by two<br />
maintenance workers in a period not to exceed two (2) hours.<br />
10. Vibration:<br />
a. The conveyor equipment shall not produce or induce objectionable vibrations into<br />
the building structure. Vibration levels induced by the BHS and its components<br />
shall be minimized to the greatest extent possible by installation of vibration<br />
isolation devices as identified herein. In no situation shall vibration be injurious to<br />
the BHS or the building structure or be harmful or annoying to passengers and<br />
employees.<br />
b. Furnish and install vibration isolation devices or techniques on suspended and<br />
floor supported BHS to meet this requirement. Devices shall be as specified<br />
herein.<br />
11. Seismic:<br />
a. The BHS equipment and its structural attachments including all connection types<br />
shall be designed by the BHSC’s structural engineer, who shall be licensed in the<br />
location of installation, to meet the seismic requirements at this location. The<br />
structural engineer’s drawings and comprehensive calculations for all BHS<br />
structural components and connection types shall be submitted with 30 calendar<br />
days after award of contract for review and approval.<br />
b. The BHS structural design for BHS mechanical, electrical and static components<br />
shall comply with the general structural notes in Structural Contract Drawings.<br />
12. Noise:<br />
a. The BHS equipment with bags shall not generate noise which would be annoying<br />
or harmful to passengers and/or employees in public and operations areas. Noise<br />
requirements defined herein are based upon measurements indicating an ambient<br />
noise level of 50 dB in public areas, and 65 dB in non-public areas. The baggage<br />
handling system equipment shall not increase the ambient noise level more than 15<br />
dB. The total noise levels shall not exceed 70 dB above the frequency of 4000<br />
CPS or below 100 CPS (a harmonic condition could occur that would result in a<br />
cumulative noise level, due to the physical installation of other equipment in the<br />
area).<br />
b. Test conditions shall be as follow:<br />
1) The BHS equipment with bags shall be turned off.<br />
2) All other equipment (i.e., HVAC equipment) shall be on and outside noise<br />
sources shall be normal, including aircraft and mobile ground equipment<br />
operating.<br />
3) Noise level readings shall be taken throughout a zone five (5) feet above and<br />
away from the noise source using a standard ASA sound level meter set to<br />
the “A” weighted network.<br />
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4) After the ambient noise level has been determined, the BHS equipment with<br />
bags shall be turned on and the total noise level shall be measured at the<br />
same points throughout the zone that the ambient levels were measured.<br />
13. Finger guards: Finger guards shall be provided on all conveyors that are in tenant work<br />
areas, accessible to tenant personnel; in public areas, and accessible to the public.<br />
14. Skirting: Provide skirting on all load and unload conveyors in all tenant staffed areas.<br />
Provide flared sideguard(s) on adjacent downstream conveyor, as detailed in the BHS<br />
drawings. Skirting is not required where guardrail is provided adjacent to the conveyor.<br />
15. Sideguards:<br />
a. All sideguards after the load conveyor shall be 21” in height. All sideguards at the<br />
catwalk side shall be 12” in height.<br />
b. Flared sideguards shall be provided at the charge-end of the conveyor after a<br />
fire/security door.<br />
16. Catwalks, Ladders and Crossovers:<br />
a. Catwalks, ladders, crossovers shall be provided to access all bag jam points, all<br />
control station locations, conveyor access point locations, and as required by code<br />
to properly access and maintain conveyors. BHS Contract Drawings show<br />
required catwalk locations, but may not show all necessary catwalk/ladder with<br />
self-close swinging gate/crossover. It is the responsibility of the Contractor to<br />
provide access, catwalks, ladders and crossovers for this function. The BHSC<br />
shall provide all necessary catwalks, ladders with self-close swinging gates, steps<br />
and crossovers as requested after the BHS has been installed.<br />
b. Where access is less than six feet, those locations shall be submitted for review and<br />
approval. Access points at or more than seven feet above any walkway surface<br />
shall supported by additional catwalk, unless noted otherwise or unless access<br />
above added catwalk would be less than the clear height restrictions listed above.<br />
Access points, bag jam points, control stations, etc. above four (4) feet from<br />
walkway shall be accessed by ladder wherever added catwalk is not possible.<br />
c. Catwalk materials shall be in accordance with the requirements identified herein.<br />
d. Clear access along catwalks shall be provided. Drive units along the catwalk shall<br />
not protrude across the catwalk more than 2/3 of its width with a minimum clear<br />
access of 14” between drive and other side of catwalk. Drives shall be staggered<br />
for access where conveyors are adjacent to each other with catwalk or maintenance<br />
access between the conveyors. Any obstructions, other than drive units, along the<br />
catwalk shall not restrict clear access more than 1/3 of its width.<br />
e. Ladders shall be ship ladder type wherever possible. Wherever ship ladders are<br />
not possible and vertical ladders are necessary, the locations shall be identified and<br />
submitted for review and approval.<br />
f. Catwalks shall be constructed of galvanized sheet steel ‘diamond’ finish. Preferred<br />
catwalk width shall be 30 inches with a 4 inches kick plate except where adjacent<br />
to conveyors. The catwalk live load shall be 55 lbs. per square foot for building<br />
load calculations.<br />
g. Crossover shall be installed before any electrical works.<br />
h. All header steel beam and hanger connections shall be double nutted with flat<br />
washer and lock washer.<br />
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i. Lateral bracings shall be provided throughout the system. The locations of lateral<br />
bracing shall be submitted for review and approval. Lateral bracings shall also be<br />
provided when the extra locations are identified by the COTR during the site<br />
inspections.<br />
17. Handrails: Handrails shall be installed on all platforms and catwalks except where<br />
adjacent to conveyors. Handrails shall be constructed from 1-1/2 inch x 1-1/2 inch steel<br />
tubing and shall be nominally 42 inches from the catwalk to the top rail with a mid-rail<br />
provided at 21 inches above catwalk. Handrail shall be designed to withstand a<br />
concentrated load of 250 lbs.<br />
18. Conveyor Openings:<br />
a. Where conveyor penetrates the floor or other walking/working surfaces, the gap<br />
between the equipment and the edge of the opening shall be secured so that no<br />
person or tools can fall through the gap. The materials used to secure the gap shall<br />
be easily removable.<br />
b. Removable pan shall be provided between conveyor gaps.<br />
19. Fire Resistance Filler at Fire Doors: Provide fire resistance filler at the locations of Fire<br />
Door to seal any openings that allow fire to penetrate.<br />
20. Draft Curtains: Provide draft curtain with each security/fire door.<br />
21. Expansion Joints: The BHSC shall detail-design the BHS to accommodate the building<br />
movement at each expansion joint; the design shall not cause any bags to have a jam or<br />
interruption of BHS and CBIS operation.<br />
D. Electrical Design:<br />
1. System Power Provisions:<br />
a. Base Building Contractor:<br />
1) Source for systems: 480 VAC, 3 phase, 60 Hz power will be furnished and<br />
installed within the Base Building Contract to the Motor Control Panel<br />
(MCP) as shown on the BHS contract drawings and/or electrical drawings.<br />
Refer to the BHS drawings and/or electrical drawings for amperage<br />
provisions.<br />
2) The Base Building Contractor shall also provide emergency power to the<br />
MCP, for controlling security doors, security/fire doors, fire doors and<br />
conveyors immediately upstream and downstream of each type of door.<br />
3) The Base Building Contractor shall provide Distribution Panels/Junction<br />
Box as shown on the electrical drawing.<br />
4) The Base Building Contractor shall provide feeder cable from the<br />
Distribution Panels/Junction Box to the MCP.<br />
5) The Base Building Contractor shall provide 120 VAC, single-phase control<br />
power to the MCP.<br />
b. Baggage Handling System (BHS) Contractor:<br />
1) The BHSC shall coordinate with the Base Building Contractor for the<br />
connection of the feeder from the Distribution Panel/Junction Box to the<br />
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BHS MCP and for the connection between the BHS MCP to the BHS field<br />
devices.<br />
2) Beyond each provided feeder, the BHSC shall furnish and install services,<br />
feeders, and fused disconnects for branch circuits from each MCP as<br />
specified and furnish and install panel boxes, wireways, conduits,<br />
conductors, transformers, fuses, equipment and materials required to<br />
complete the fully functional electrical power distribution for the operation<br />
of BHS. If additional power is required, the COTR shall be informed<br />
immediately upon discovery.<br />
3) The BHS field wiring work shall be part of BHS scope of work under<br />
BHSC.<br />
c. Motors and Efficiency: Motors shall be in accordance with the requirements of the<br />
Energy Policy Act (EPAct) efficiency standards. For motor which is controlled by<br />
Variable Frequency Drives (VFD), the motor shall be inverter duty type and its<br />
motor insulation system shall be complied with NEMA MG-1 Part 31. Motors<br />
shall be listed and labeled by Underwriters Laboratories (UL). Motors shall be by<br />
one manufacturer throughout this Work.<br />
d. Drive Horsepower: Size conveyor drives so that starts can be made under full load<br />
conditions. BHSC shall identify horsepower requirements for each conveyor drive<br />
using the requirements identified herein. Requirements for determining the<br />
horsepower rating for each drive are listed herein and shall be complied with in the<br />
calculations.<br />
e. Variable Frequency Drives (VFD): Provide VFDs on all equipment where the<br />
manufacturer requires or recommends their use or as defined on the BHS<br />
Drawings. Where an equipment manufacturer requires or recommends use of a<br />
VFD, the BHSC shall coordinate with equipment manufacturer for VFD<br />
operational and location requirements or recommendations. VFD locations shall<br />
be submitted for review and acceptance. Each VFD shall be mounted at the<br />
conveyor/close to the conveyor that it is controlling, not in a centralized motor<br />
control panel. The VFD shall be equipped with external appropriately sized<br />
dynamic brake resistors and heat sink.<br />
f. Radio Interference: BHS equipment provided or its installation shall not cause<br />
interference with communications within the airport or between the airport and<br />
aircraft or ground vehicles. BHS electrical and electronic equipment, including<br />
inter-connecting wires and cables shall be designed to operate without malfunction<br />
in the presence of normal electro-magnetic emissions generated by other<br />
equipment installed or used at the airport. The normal airport environments shall<br />
include various electrical motors and controls, power tools (including welders),<br />
radar, automotive vehicles, communications equipment, etc. Provide isolation<br />
transformers and line suppression, if required.<br />
g. The BHSC shall submit a summary of power load requirements for each system to<br />
the COTR to verify the feeder size. Refer to submittal requirements.<br />
h. Uninterruptible and Conditioned Power (UPS): The BHSC shall provide<br />
Uninterruptible Power Supply (UPS) and conditioned power regulation for control<br />
and network equipment in the MCP. The BHSC shall be responsible to size the<br />
UPS for the actual equipment provided in order to meet the functional<br />
requirements of the BHS as stated herein.<br />
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2. Baggage Handling Control System:<br />
3.<br />
a. PLC system for Curbside System: The controls shall be designed to meet the<br />
specific functional requirements of the BHS for operation and maintenance<br />
information. The PLC shall have the ability to test the fire alarm and access<br />
control interface functions. At a minimum, the system shall consist of the<br />
following:<br />
1) Programmable Logic Controllers (PLCs): The BHS shall utilize two (2)<br />
fully redundant Programmable Logic Controllers in a Cold-Backup<br />
configuration with an A/B switch. Remote I/O shall be in the Motor Control<br />
Panel (MCP). The BHS logic controller shall accept all external inputs from<br />
push-buttons, switches, and photocells, and act as the logic unit to control all<br />
conveyor functions and operations as specified in this Specification Section,<br />
as indicated on the drawings, and as required for a complete functional<br />
operating system. The PLCs shall be installed in the Motor Control Panel<br />
(MCP), as indicated on the drawings. The PLC shall be networked to the<br />
PanelView via Ethernet TCP/IP, or approved equal data communications<br />
link protocol. The PLC program shall control all operation functions, unless<br />
specified otherwise. Power to inputs and outputs that must remain<br />
operational during shut down due to E-Stop activation, circuit breaker trip,<br />
overload trip, etc. shall not be interrupted or disconnected by the associated<br />
occurrence, unless necessary for safety.<br />
2) Redundancy: Equipment and components downstream of the PLCs are not<br />
required to be redundant, unless noted otherwise or necessary for the<br />
operation.<br />
3) Software and Programming: The BHSC shall provide software and<br />
hardware consistent with industry standards, and where necessary,<br />
compatible with existing equipment.<br />
a) Graphical User Interface (GUI): Graphical User Interface (GUI) shall<br />
be user friendly. It shall be provided through a multi-tasking<br />
operating system capable of controlling multiple programs at one<br />
time. It shall incorporate object linking and embedding (OLE)<br />
technology or similar, and shall comply with the requirements<br />
identified herein and on the Contract Drawings.<br />
b) Networking and Communications: Networking and Communications<br />
shall be compatible with the data communication protocols and<br />
provide fast interfacing performance between all<br />
communication/control tiers. It shall comply with the requirements<br />
identified herein and on the Contract Drawings.<br />
4) Software Documentation: The BHSC shall provide latest commercially<br />
available non-proprietary software wherever possible and applicable, unless<br />
application requires customized programming. Beta software is not<br />
acceptable. All software proprietary information shall be provided to the<br />
Authority prior to Final Acceptance, but shall not indemnify the BHSC for<br />
technical defects that occur with the software. Program source codes with<br />
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Non-Disclosure Agreement and software licenses for this Work shall be<br />
owned by the Authority.<br />
a) Documentation of commercially available software used in the<br />
system shall include all available information from the supplier of<br />
such software; all programmer and user manuals; and other similar<br />
material along with a complete listing of all software programs.<br />
Refer to submittal requirements.<br />
b) All data, software, related documentation of any form of writing,<br />
figures, or delineations, which are created for the Work that are not<br />
commercially available shall be provided to the Owner.<br />
Documentation on software unique to the system, not commercially<br />
available, shall include functional, performance, and interface<br />
requirements; descriptions of the supervisory, control, and operating<br />
software; configuration control documentation; flow charts; source<br />
listings; and programmer and user manuals incorporating appropriate<br />
modification and control procedures. Refer to submittal<br />
requirements.<br />
5) Network Equipment for PLC: Provide an operational BHS network<br />
complete with all accessories as described herein.<br />
4. Motor Control Panels (MCP): Control panels shall consist of floor-mounted code gauge<br />
sheet steel painted enclosures with hinged doors with key locks. An open type starter and<br />
circuit breaker shall be installed in the panel interior for each motor. A main disconnect<br />
switch or circuit breaker shall be furnished and installed inside housing with operating<br />
handle arranged to open or close with doors of control panels in closed position. Each<br />
starter and each control device shall be provided with a nameplate for maintenance<br />
purposes. All transformers shall be installed on the exterior of an MCP. The power for<br />
the control system shall be 120 VAC.<br />
a. System Status Indicators: The MCP shall include a red startup lamp, an amber<br />
fault lamp and an audible alarm. The MCP face shall include an E-Stop<br />
pushbutton, alarm silence pushbutton, system start pushbutton, lamp test<br />
pushbutton, and LED indicator lights for the following conditions:<br />
1) LED Indicator lights<br />
a) Green “System Ready” indicator - indicates run condition.<br />
b) Red “E-Stop Activated” indicator - indicates E-STOP pushbutton has<br />
been activated.<br />
c) Amber “Jam” indicator - indicates bag jam condition.<br />
d) Blue “Motor Fault” indicator - indicates motor overload trip<br />
condition.<br />
e) Blue “Motor Circuit Breaker Trip” indicator - indicates motor circuit<br />
breaker trip condition (if applicable).<br />
f) Amber “Fire Detection” indicator - indicates fire detection system<br />
interface activation.<br />
g) Amber “Security Interface” indicator - indicates baggage system<br />
activation enabling via interface with control access security system.<br />
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2) Operator Interface Terminal (OIT): The MCP shall be provided with an<br />
Operator Interface Terminal (OIT) display indicating the system<br />
configuration and providing maintenance operation controls. OIT units<br />
shall provide system status information for the associated system. The<br />
locations of BHS component graphics such as control station, photoelectric<br />
sensor and MCP shall match the BHS components in the field. OIT shall be<br />
able to display and track the hours of system operation and quantity of bags<br />
processed through the system. An 18” (minimum) square stainless steel<br />
static system map shall be provided adjacent to each OIT showing the<br />
system layout and location of equipment associated with motor control<br />
panel. OIT shall graphically display the baggage system or subsystem(s)<br />
layout associated with the motor control panel and each section of conveyor<br />
or device on the system layout shall show a color fill that is representative of<br />
the current status as follows:<br />
a) Green fill for conveyor on and running.<br />
b) Gray fill for conveyor on and stopped.<br />
c) Red fill for conveyor stopped due to E-Stop activation.<br />
d) Yellow fill for conveyor stopped due to bag jam condition.<br />
e) Blue fill for conveyor stopped due to motor overload.<br />
f) Cyan fill for conveyors stopped due to circuit breaker trip (if<br />
applicable).<br />
g) Magenta fill for conveyor stopped due to flow control.<br />
h) Brown fill for out of service conveyor.<br />
i) Light Green fill for conveyor that has a HMI override.<br />
j) Brown fill for conveyor that has a motor disconnect off.<br />
k) Black fill for auto-stopped conveyor (Timed Out).<br />
l) Bag Count.<br />
3) In addition to the graphic BHS layout status fill colors, provide status<br />
indication symbols on the system layout display screens for the following<br />
conditions:<br />
a) Green indicator (one per system controlled) - indicates "run"<br />
condition. Locate on bottom of all graphical display screens.<br />
b) Red indicator (one per E-STOP push-button) - indicates location at<br />
which an E-STOP push-button has been activated. Locate one<br />
symbol at each E-STOP location and turn symbol red only at<br />
activated E-STOP.<br />
c) Yellow indicator (one per bag jam photosensor) - indicates location at<br />
which a bag jam has occurred. Locate one symbol at each bag jam<br />
photosensor location and turn symbol yellow only at bag jam<br />
occurrence.<br />
d) White indicator (one per tall bag photosensor) - indicates location at<br />
which a tall bag jam has occurred. Locate one symbol at each tall bag<br />
photosensor location and turn symbol white only at tall bag jam<br />
occurrence.<br />
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RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
5. Control Functions:<br />
e) Blue indicator (one per motor) - indicates motor overload trip<br />
condition. Locate one symbol at each motor location and turn symbol<br />
blue only at overload tripped motor.<br />
f) Blue indicator (one per motor with VFD) – indicates VFD fault<br />
condition. Locate one symbol at each motor location and turn symbol<br />
blue only with VFD fault.<br />
g) Cyan indicator (one per motor control panel) - indicates motor circuit<br />
breaker trip condition. Locate one symbol at each system controlled<br />
from a motor control panel location and turn symbol cyan only at<br />
circuit breaker tripped system.<br />
h) Orange indicator (one per system controlled) - indicates fire detection<br />
system activation. Locate on bottom of all graphical display screens.<br />
4) The OIT shall provide a ‘Bag Count’ field. The OIT shall provide a<br />
selectable ‘hour of the day’ in which the Bag Count field shall be zeroed.<br />
The OIT shall also allow the user to manually zero the bag count field.<br />
a. Security/Fire Doors, Security Doors, Fire Doors:<br />
1) Provide connection to limit switches and/or other monitoring devices on<br />
security/fire doors and additional contacts, if necessary, for monitoring of<br />
door open and door closed positions, and operational status of the door.<br />
These contacts shall be used for monitoring purposes by the BHS and the<br />
Access Control System.<br />
2) Provide photoelectric sensor at security/fire door (Arrange the orientation of<br />
the photoelectric sensor to detect across the security/fire door and conveyors<br />
before and after the door) to detect presence of baggage. If baggage is<br />
detected, the conveyor belt shall advance to deliver the bag. If baggage is<br />
still detected, the warning system shall sound.<br />
3) Doors that are strictly fire doors and do not provide a security function, as<br />
indicated on the drawings, shall function the same as security doors at all<br />
times, except in the event of a fire, when they shall operate as indicated<br />
herein in the “Description of Operation” for each type of BHS. Fire doors<br />
shall be provided with fusible links and labeled for the required fire rating<br />
by UL or an approved testing laboratory as described herein.<br />
4) The BHSC shall provide doors that meet the requirements of these<br />
specifications and the requirements/physical constraints within the location<br />
of installation.<br />
b. Interface with Access Control System (ACS):<br />
1) Curbside System: The interfaces shall be located near the MCP.<br />
2) Additional signals from BHS to ACS, if any, shall be provided if they are<br />
requested by ACS.<br />
c. Interface with Fire Alarm/Detection System (FAS): The BHSC shall provide<br />
wiring, circuitry and programming to stop the BHS in a control fashion upon<br />
direction from the Fire Alarm System (FAS). See Description of Operations for<br />
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PROJECT DT1203<br />
control sequences. The BHSC shall coordinate with Fire Alarm System (FAS)<br />
contractor for interface programming and connection requirements.<br />
1) The interface of the BHS to the FAS will be one (1) dry contact closure at<br />
the MCP (which is controlling the fire doors). The BHSC’s responsibility<br />
shall wire to the dry contact and ensure that when a signal is sent to the dry<br />
contact from the FAS, that the conveyor segment of the conveyor line shall<br />
shut down appropriately (i.e., the conveyors will stop, ensuring that no bags<br />
are in door openings and if so will advance enough to clear the openings,<br />
and then the security/fire doors will come to a fully closed position). The<br />
GC/Electrical/Specialty contractor will supply the dry contact. See the FAS<br />
drawings for the location of this contact. The GC/Electrical/Specialty<br />
contractor will wire them back to the FAS, and ensure that when the FAS is<br />
in an alarm condition that the dry contacts will send that signal.<br />
d. Interface with CCTV: There is no interface between BHS and CCTV.<br />
e. Interface with Common Users Terminal Equipment (CUTE): There is no interface<br />
between BHS and CUTE.<br />
f. Interface with Airline Departure Control System (DCS): There is no interface<br />
between BHS and DCS.<br />
g. Interface with Fight Information Display System (FIDS): There is no interface<br />
between BHS and FIDS.<br />
h. Interface with Bags Information Display System (BIDS): There is no interface<br />
between BHS and BIDS.<br />
i. Interface with Master Clock: There is no interface between BHS and Master<br />
Clock.<br />
j. Hold-In Circuit: A hold-in circuit shall be provided to ensure that all timers shall<br />
stop and not time-out whenever a system is stopped by either a jam or emergency<br />
stop so that no baggage can generate false alarms or become stranded between the<br />
load belt and the bag room.<br />
k. Jams Sensors:<br />
1) Jam photoelectric sensors shall be positioned at the discharge end of all<br />
conveyors except the conveyors are located in public view behind check-in<br />
counters. If baggage blocks the photoelectric sensor for a timed interval<br />
exceeding set timer limit (adjustable 0-10 seconds), that conveyor plus the<br />
adjacent downstream conveyor shall stop and all related upstream conveyors<br />
shall cascade stop as bags block the photoelectric sensor of each section of<br />
conveyor. At power turns, spiral turns, queue conveyors, and short<br />
conveyors, where applicable, the shut-down operation shall be the same as<br />
identified above. Additionally, an audible and amber visual alarms shall<br />
turn on at the associated Motor Control Panel (MCP) and all associated<br />
audible and amber visual alarms in the field shall also turn on, an amber<br />
JAM light of JAM RESET pushbutton shall be lit on each associated<br />
loading belt control station and local JAM RESET lamp, at the appropriate<br />
point on the System Status OIT located on the front panel of the affected<br />
MCP. The MCP shall have a button for silencing the alarm. Each jam<br />
photoelectric sensor shall be provided with an adjacent amber JAM RESET<br />
illuminated pushbutton in the associated control station. After the jam has<br />
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PROJECT DT1203<br />
been cleared, actuation of the JAM RESET pushbutton shall turn off the<br />
local JAM RESET lamp, the associated loading belt JAM RESET lamp if<br />
applicable and silence the Fault Warning Beacons on the associated system.<br />
The baggage handling personnel shall then push the START pushbutton to<br />
start the stopped conveyors with the Start-up Warning sequence.<br />
2) Photoelectric sensors and reflector shall be securely and rigidly installed and<br />
located in areas not subject to misalignment by transported baggage<br />
bumping the unit.<br />
l. Bag Counters: The BHSC shall provide bag counter photosensor at the end of load<br />
conveyor. The counter shall keep track of the number of bags processed by the<br />
BHS. Counts shall be accumulated by the PLCs to track system usage and be<br />
displayed on the OIT.<br />
m. Timers: All timer functions shall be within the PLC programming, unless required<br />
otherwise for the operation or noted on the drawings.<br />
n. Head-end Photoelectric Sensors and Control Logic: The BHSC shall provide a<br />
photoelectric sensor at the discharge end of each non-public conveyor segment, to<br />
be controlled by head-end/cascade control logic. The BHSC shall provide<br />
associated PLC controls to allow the system to operate head-end/cascade function.<br />
Bag shall be stopped within each conveyor with head-end/cascade function; bag<br />
shall not be stopped at the gap between conveyors or onto the downstream<br />
conveyor.<br />
o. Public Accessible Emergency Stop Reset: At all E-STOP pushbutton stations<br />
located in areas accessible to the public, the reset function shall be key operated in<br />
addition to resetting the pushbutton.<br />
p. Manual Operation: For maintenance operation, provide manual control capability<br />
through an Operator Interface Terminal (OIT) or by other means acceptable to The<br />
Authority and Users, for each section of conveyor, device, or other type of<br />
conveying equipment within BHS for the purpose of providing belt tracking and<br />
equipment testing. System shall provide flexibility to allow different modes of<br />
operation. Manual control shall be locked either by password or mechanical<br />
means to prevent others from deactivating the maintenance control and producing<br />
a potential safety hazard. In the event that an E-Stop is activated on the associated<br />
system while a section is under manual operation, that section shall not<br />
automatically restart when the E-Stop is deactivated to prevent a safety hazard<br />
condition for maintenance personnel. Starting any conveyor in manual operation<br />
mode shall, at a minimum, activate the Start-up Warning subsystem in the local<br />
area of the activated conveyor sections.<br />
q. Control Station: The BHSC shall provide a control station enclosure at various<br />
locations along the conveyor lines and shall provide a control station every other<br />
straight conveyor section mounted on the conveyor frame near the drive section;<br />
the control station locations shall be submitted for review and approval. JAM<br />
RESET, E-STOP, START/RESTART and other associated pushbuttons shall be<br />
installed in these enclosures. Along the conveyor sections, size each control<br />
station enclosure appropriately for the number of pushbuttons and switches to be<br />
installed. E-STOP, JAM RESET, START/RESTART and miscellaneous<br />
pushbuttons for each conveyor section shall be grouped together as appropriate,<br />
unless noted otherwise on the drawings or herein. E-Stop control stations shall be<br />
provided at every 25 feet interval and as otherwise required herein. Separate<br />
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RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
control stations may be required for E-Stops as required herein. A control station<br />
shall be provided for each fire/security door. At curbside load conveyor and<br />
terminus (lateral), the BHSC shall provide control stations as indicated on the BHS<br />
drawings and as required herein. The BHSC shall also provide all control stations<br />
including appropriate types which are requested by the COTR during shop drawing<br />
reviewing process and BHS construction.<br />
r. Emergency Stop: E-Stops shall be zoned for shut down. Zones shall be wired in<br />
series. Zones that are downstream shall not be taken off line. Description of zones<br />
shall be in the Description of Operations submittal. Refer to submittal<br />
requirements.<br />
s. E-Stop Zone: When one or more E-Stops are activated on a subsystem/zone, the<br />
E-Stop zone associated with that system shall cease to run immediately and the<br />
associated door shall close, the E-Stop pushbuttons within the zone shall<br />
illuminate, the activated E-Stop button shall illuminate flashing, the E-Stop<br />
Activated lamp on the associated MCP shall illuminate and the E-Stop shall be<br />
shown on the OIT display. To restart the system, the activated E-Stop pushbutton<br />
(mushroom head pulled out) shall be deactivated, the E-Stop pushbuttons within<br />
the zone shall cease to illuminate except the activated E-Stop pushbutton, and it<br />
places the subsystem in “Ready to Start” mode, the baggage handling personnel<br />
shall push the associated START/RESTART pushbutton to start the stopped<br />
conveyors and the door with the Start-up Warning sequence and the activated E-<br />
Stop pushbutton shall cease to illuminate. E-Stop zoning shall conform to the<br />
following conditions.<br />
1) E-Stop Zone 1: E-Stop Zone 1 shall be comprised of the load conveyor and<br />
the security/fire door in curbside area and shall stop the load conveyors and<br />
the security/fire door, but not the rest of the system.<br />
2) E-Stop Zone 2: E-Stop Zone 2 shall be comprised of all the transport<br />
conveyors downstream of the security/fire door in the curbside public area<br />
and shall stop all conveyors of that zone up to the lateral in the TSA space.<br />
If one or more E-Stops are activated within this E-Stop zone, the conveyors<br />
within the E-Stop zone shall stop and the associated upstream conveyors<br />
shall also stop, but not the rest of the system.<br />
3) E-Stop Zone 3: E-Stop Zone 3 shall be comprised of the lateral in the TSA<br />
space. If one or more E-Stops are activated within this E-Stop zone, the<br />
lateral within the E-Stop zone shall stop and the associated upstream<br />
conveyors shall cascade stop.<br />
t. System Start-up: BHS activation from a stopped condition in a staffed area shall<br />
activate the start-up sequence of the warning system as described herein prior to<br />
the system operating. BHS shall not start-up under any circumstances without<br />
activating the start-up warning system procedures. Start-up warning system shall<br />
be in accordance with ANSI B-20.1.<br />
u. System Restart: BHS activation from a Restart station (from a stopped condition)<br />
shall activate the start-up sequence of the warning system as described herein prior<br />
to the system operating. Systems shall not start-up under any circumstances<br />
without activating the start-up warning system procedures. Start-up warning<br />
system shall be accordance with ANSI B-20.1.<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
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RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
6. Expansion Joints: The BHSC shall detail-design the electrical and control BHS<br />
components and equipment to accommodate the building movement at each expansion<br />
joint according to the NEC or local electrical code requirements, whichever is more<br />
stringent; the design shall not cause any breakages/damages of the electrical and control<br />
BHS components and equipment or interruption of the BHS operations.<br />
7. BHS Conduit: The BHSC shall provide BHS conduit and its supports for a complete<br />
functional BHS. The BHSC shall coordinate with the COTR and General Contractor for<br />
conduit routings and supports.<br />
8. Phenolic Label: Each BHS component in the field (but is not limited to motor, motor<br />
disconnect, VFD, warning beacon, photoeye, shaft encoder, limit switch, panel view,<br />
control station and pushbutton) and in the MCP (but is not limited to disconnect,<br />
transformer, warning beacon, panel view, pushbutton, replay, motor starter, fuse, PLC,<br />
I/O modules, switch, light, receptacle, 24VDC power supply and circuit breaker) shall be<br />
provided with a device identification phenolic label with a minimum 1/2” letters.<br />
E. Description of Operations:<br />
1. Curbside System:<br />
a. Load Conveyor:<br />
1) System Start at Load Conveyor: The curbside system shall be started<br />
through a START pushbutton in the control station along the load belt. The<br />
START pushbuttons shall be enabled by a security access card reader/key<br />
pad, furnished and installed by the Access Control System (ACS)<br />
Contractor. Once the activation of the baggage system has been approved,<br />
pushing the START pushbutton shall activate the start-up audible and visual<br />
warning beacons along the associated conveyor system and in the TSA<br />
space, as required by code. After a predetermined time delay (adjustable 10<br />
to 60 seconds), the security/fire door shall open, the system shall start, and<br />
the audible and visual warning beacons shall shut off. Once the security/fire<br />
door is open and the limit switch indicating door fully open has enabled the<br />
baggage system activation, the baggage system shall start. The “Start”<br />
pushbuttons at the load conveyors shall activate the transport conveyors in a<br />
sequenced order starting from the downstream end.<br />
a) A security access card reader/key pad will be furnished and installed<br />
by the ACS Contractor, at locations indicated on the baggage system<br />
and security system drawings. Refer to “Interface with Access<br />
Control System – Outbound Systems” identified herein for<br />
operational and interface requirements.<br />
b) If the ACS is not functioning, the system shall be started by a<br />
keyswitch at the control station, which is provided by the BHSC,<br />
from authorized airport personnel.<br />
2) System Restart: Restarting the system due to stoppage from emergency stop<br />
pushbuttons, jam detection shutdowns, or motor overloads shall activate the<br />
start-up warning system sequence prior to the system restarting. The system<br />
shall start the associated downstream transport conveyors in a sequenced<br />
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PROJECT DT1203<br />
order from the downstream end. Systems shall not start up under any<br />
circumstances without activating the start-up warning system sequence.<br />
3) System Stop (Auto):<br />
a) Automatic stopping of each system shall be accomplished through a<br />
“last bag” photosensor located at the discharge end of each loading<br />
belt. Each time the system is started and when a bag interrupts the<br />
photosensor beam, the timing logic shall be reset. After a time<br />
interval sufficient to ensure that all bags in transit on the conveyor<br />
line have reached their destination, the timing logic shall time out and<br />
the transport conveyor shall stop and the security/fire door shall close.<br />
The security/fire door closing function shall be on an adjustable timer<br />
(0 to 5 minutes) in the programming of the system.<br />
b) Cascade Stop: When the system detects a downstream conveyor stop,<br />
the preceding conveyor and the upstream conveyors shall continue to<br />
operate until the head-end photosensor, which controls the associated<br />
conveyors, detects a bag. At that time, that conveyor shall stop. The<br />
next upstream conveyor shall continue to operate until that head-end<br />
photosensor’s beam is blocked. This action shall continue until the<br />
most upstream conveyor is stopped. During the cascade stop<br />
condition, the cascaded conveyors shall remain stopped for safety<br />
purpose even if their associated head-end photosensors are cleared.<br />
4) Load Conveyor Stop: Provide STOP pushbuttons in the control stations at<br />
the load conveyor. STOP pushbuttons when pressed shall immediately stop<br />
the conveyors at and upstream of the security/fire door and shall close the<br />
security/fire door immediately.<br />
5) System Stop (Emergency):<br />
a) The curbside system may be stopped anytime during the normal<br />
operation by depressing one of the maintained-contact<br />
emergency-stop (E-STOP) buttons which are to be located adjacent to<br />
the belt conveyors. E-STOP push-buttons shall be located at a<br />
maximum of twenty-five (25) foot intervals along the conveyors. If a<br />
control station containing an E-Stop is more than twenty-five (25)<br />
feet away, an additional E-Stop control station must be provided to<br />
comply with this requirement. E-Stop pushbutton shall be provided<br />
in every control station containing a START/RESTART and/or JAM<br />
RESET pushbutton. Zoning of E-Stop shut down shall be as<br />
identified herein.<br />
b) When one or more E-Stop buttons are depressed, all conveyors within<br />
this associated E-Stop zone as identified herein shall be stopped and<br />
the red visual beacons and audible alarm shall be activated at the<br />
MCP and in the field. When the E-Stop pushbutton is depressed, the<br />
red light shall flash on the actuated E-Stop pushbutton and all E-Stop<br />
pushbuttons in the E-Stop zone shall be illuminated solid. After<br />
clearing the emergency, the system shall be restarted by resetting the<br />
actuated E-Stop pushbutton and then pressing the START/RESTART<br />
pushbutton. Resetting the E-Stop pushbutton shall extinguish the<br />
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PROJECT DT1203<br />
lamp of E-Stop pushbutton. The start-up warning system shall<br />
activate as required prior to the system restarting, as described herein.<br />
c) The security/fire door shall close when the system stops due to E-<br />
Stop.<br />
d) When one or more E-Stop pushbuttons are depressed during the<br />
automatic system stop, the security/fire door will continue to close.<br />
e) After E-Stop pushbutton is depressed, it shall immediately stop all<br />
conveyors except the conveyors before and after the security/fire<br />
door, and after the “Door Obstruction” photosensors at the<br />
security/fire doors identify that the doors are clear, the conveyors<br />
before and after the security/fire doors shall stop and the doors shall<br />
fully close. If the “Door Obstruction” photosensor sees a bag which<br />
is under the door, the conveyors shall advance the bag until the “Door<br />
Obstruction” photosensor is clear, and then the conveyors shall stop<br />
and the door shall close. If the door is not able to be closed, BHS<br />
shall send a signal to ACS.<br />
6) System Stop (Fire Emergency):<br />
a) Provide wiring to connect BHS to the dry contact(s) interface of the<br />
Fire Alarm System. In the event of a fire, a signal shall be sent to the<br />
BHS from the Fire Alarm System; the PLC programming shall stop<br />
all BHS equipment of the associated Life-Safety zone. The BHSC<br />
shall coordinate interface requirements with the Fire Alarm System<br />
Contractor and installer.<br />
b) After BHS receives the Fire Alarm signal, it shall immediately stop<br />
all conveyors except the conveyors before and after the security/fire<br />
doors, and after the “Door Obstruction” photosensors at the<br />
security/fire doors identify that the doors are clear, the conveyors<br />
before and after the security/fire doors shall stop and the doors shall<br />
fully close. If the “Door Obstruction” photosensor sees a bag which<br />
is under the door, the conveyors shall advance the bag until the “Door<br />
Obstruction” photosensor is clear, and then the conveyors shall stop<br />
and the door shall close.<br />
c) System restart shall be accomplished through the system start-up<br />
procedure.<br />
7) Ticket Counter System Stop (Power Outage):<br />
a) In the event of a power outage, all security/fire doors shall fully close<br />
after emergency power is provided and the “Door Clear”<br />
photosensors at the security/fire doors identify that the doors are<br />
clear. If the “Door Obstruction” photosensor sees a bag which is<br />
under the door, the conveyors shall advance the bag until the “Door<br />
Obstruction” photosensor is clear, and then the conveyors shall stop<br />
and the door shall close. If the door is not able to be closed, BHS<br />
shall send a signal to ACS.<br />
b. Transport System:<br />
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PROJECT DT1203<br />
1) Transport System Start: After the load conveyor has been activated and<br />
security/fire doors are fully open, each associated transport conveyor shall<br />
be activated in a sequenced order starting from the downstream end and the<br />
visual and audible warning subsystems shall shut off.<br />
2) Transport System Restart: Restarting the system due to stoppage from<br />
emergency stop pushbuttons, jam detection shutdowns, or motor overloads<br />
shall activate the start-up warning system sequence prior to the system<br />
restarting. The system shall start the associated downstream transport<br />
conveyors in a sequenced order from the downstream end. Systems shall<br />
not start up under any circumstances without activating the start-up warning<br />
system sequence.<br />
3) Transport System Stop (Auto):<br />
a) Automatic stopping of each system shall be accomplished through a<br />
“last bag” photosensor located at the discharge end of the first<br />
transport conveyor. Each time the system is started and when a bag<br />
interrupts the photosensor beam, the timing logic shall be reset. After<br />
a time interval sufficient to ensure that all bags in transit on the<br />
conveyor line have reached their destination, the timing logic shall<br />
time out and the transport conveyor shall stop and the security/fire<br />
door shall close. The security/fire door closing function shall be on<br />
an adjustable timer (0 to 5 minutes) in the programming of the<br />
system.<br />
b) Cascade Stop: When the system detects a downstream conveyor stop,<br />
the preceding conveyor and the upstream conveyors shall continue to<br />
operate until the head-end photosensor, which controls the associated<br />
conveyors, detects a bag. At that time, that conveyor shall stop. The<br />
next upstream conveyor shall continue to operate until that head-end<br />
photosensor’s beam is blocked. This action shall continue until the<br />
most upstream conveyor is stopped. During the cascade stop<br />
condition, the cascaded conveyors shall remain stopped for safety<br />
purpose even if their associated head-end photosensors are cleared.<br />
4) Transport System Stop (Emergency):<br />
a) The curbside system may be stopped anytime during the normal<br />
operation by depressing one of the maintained-contact<br />
emergency-stop (E-STOP) buttons which are to be located adjacent to<br />
the conveyor line. E-STOP push-buttons shall be located at a<br />
maximum of twenty-five (25) foot intervals along the conveyors. If a<br />
control station containing an E-Stop is more than twenty-five (25)<br />
feet away, an additional E-Stop control station must be provided to<br />
comply with this requirement. E-Stop pushbutton shall be provided<br />
in every control station containing a START/RESTART and/or JAM<br />
RESET pushbutton. Zoning of E-Stop shut down shall be as<br />
identified herein.<br />
b) When one or more E-Stop buttons are depressed, all conveyors within<br />
this associated E-Stop zone as identified herein shall be stopped and<br />
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RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
the red visual beacons and audible alarm shall be activated at the<br />
MCP and in the field. When the E-Stop pushbutton is depressed, the<br />
red light shall flash on the actuated E-Stop pushbutton and all E-Stop<br />
pushbuttons in the E-Stop zone shall be illuminated solid. After<br />
clearing the emergency, the system shall be restarted by resetting the<br />
actuated E-Stop pushbutton and then pressing the START/RESTART<br />
pushbutton. Resetting the E-Stop pushbutton shall extinguish the<br />
lamp of E-Stop pushbutton. The start-up warning system shall<br />
activate as required prior to the system restarting, as described herein.<br />
c) The security/fire door shall close when the system stops due to E-<br />
Stop.<br />
d) When one or more E-Stop pushbuttons are depressed during the<br />
automatic system stop, the security/fire door will continue to close.<br />
e) After E-Stop pushbutton is depressed, it shall immediately stop all<br />
conveyors except the conveyors before and after the security/fire<br />
door, and after the “Door Obstruction” photosensors at the<br />
security/fire doors identify that the doors are clear, the conveyors<br />
before and after the security/fire doors shall stop and the doors shall<br />
fully close. If the “Door Obstruction” photosensor sees a bag which<br />
is under the door, the conveyors shall advance the bag until the “Door<br />
Obstruction” photosensor is clear, and then the conveyors shall stop<br />
and the door shall close. If the door is not able to be closed, BHS<br />
shall send a signal to the ACS.<br />
5) Transport System Stop (Fire Emergency):<br />
a) Provide wiring to connect BHS to the dry contact(s) interface of the<br />
Fire Alarm System. In the event of a fire, a signal shall be sent to the<br />
BHS from the Fire Alarm System; the PLC programming shall stop<br />
all BHS equipment of the associated Life-Safety zone. The BHSC<br />
shall coordinate interface requirements with the Fire Alarm System<br />
Contractor and installer.<br />
b) After BHS receives the Fire Alarm signal, it shall immediately stop<br />
all conveyors except the conveyors before and after the security/fire<br />
doors, and after the “Door Obstruction” photosensors at the<br />
security/fire doors identify that the doors are clear, the conveyors<br />
before and after the security/fire doors shall stop and the doors shall<br />
fully close. If the “Door Obstruction” photosensor sees a bag which<br />
is under the door, the conveyors shall advance the bag until the “Door<br />
Obstruction” photosensor is clear, and then the conveyors shall stop<br />
and the door shall close.<br />
c) System restart shall be accomplished through the system start-up<br />
procedure.<br />
6) Transport System Stop (Power Outage):<br />
a) In the event of a power outage, all security/fire doors shall fully close<br />
after emergency power is provided and the “Door Clear”<br />
photosensors at the security/fire doors identify that the doors are<br />
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RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
c. Line Terminus Lateral:<br />
clear. If the “Door Obstruction” photosensor sees a bag which is<br />
under the door, the conveyors shall advance the bag until the “Door<br />
Obstruction” photosensor is clear, and then the conveyors shall stop<br />
and the door shall close.<br />
1) Line Terminus Lateral Start: After the load conveyor has been activated and<br />
fire/security doors are fully open, each associated transport conveyor shall<br />
be activated in a sequenced order from the downstream end of the transport<br />
segments of the curbside line, and the visual and audible warning<br />
subsystems shall shut off. The lateral conveyor belt shall not start,<br />
(although the Lateral is energized), until the head end photo-eye has<br />
blocked, and the belt shall advance the length of the bag. The lateral belt<br />
shall stop when the head-end photoeye is no longer blocked. The bag<br />
advance function shall not occur if the lateral is ‘full’ (see below).<br />
2) Line Terminus Lateral Restart: Restarting the system due to stoppage from<br />
emergency stop pushbuttons, or motor overloads shall activate the start-up<br />
warning system sequence prior to the system restarting. Systems shall not<br />
start up under any circumstances without activating the start-up warning<br />
system sequence.<br />
3) Line Terminus Lateral Stop (Auto):<br />
a) Automatic stopping of the curbside system shall be accomplished<br />
through a “last bag” photosensor located at the discharge end of the<br />
input conveyor at the public area. Each time the system is started and<br />
when a bag interrupts the photosensor beam, the timing logic shall be<br />
reset. After a time interval sufficient to ensure that all bags in transit<br />
on the conveyor line have reached their destination, the timing logic<br />
shall time out and the transport conveyor shall stop and the<br />
fire/security door shall close. The fire/security door closing function<br />
shall be on an adjustable timer (0 to 5 minutes) in the programming of<br />
the system.<br />
4) Line Terminus Lateral ‘Full’: A photoeye shall be provided at the discharge<br />
end of the lateral. When this photoeye is blocked the control system shall<br />
no longer advance the lateral belt, and the transport function shall cascade.<br />
The fire / security door (of the TSA space doghouse) shall remain open<br />
while the lateral is ‘full’.<br />
5) Line Terminus Lateral Stop (Emergency):<br />
a) The curbside system may be stopped anytime during the normal<br />
operation by depressing the maintained-contact emergency-stop<br />
(E-STOP) button. E-Stop pushbutton shall be provided in every<br />
control station containing a START/RESTART and/or JAM RESET<br />
pushbutton. Zoning of E-Stop shut down shall be as identified herein.<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
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RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
b) When one or more E-Stop buttons are depressed, the conveyor within<br />
this associated E-Stop zone shall be stopped and the associated<br />
upstream conveyors shall cascade stop. When the E-Stop pushbutton<br />
is depressed, the red light shall flash on the actuated E-Stop<br />
pushbutton and all E-Stop pushbuttons in the E-Stop zone shall be<br />
illuminated solid. After clearing the emergency, the system shall be<br />
restarted by resetting the actuated E-Stop pushbutton and then<br />
pressing the START/RESTART pushbutton. Resetting the E-Stop<br />
pushbutton shall extinguish the lamp of E-Stop pushbutton. The startup<br />
warning system shall activate as required prior to the system<br />
restarting, as described herein.<br />
6) Line Terminus Lateral Stop (Fire Emergency):<br />
a) In the event of a fire, a signal shall be sent to the BHS from the Fire<br />
Alarm System; the PLC programming shall stop all BHS equipment<br />
of the associated Life-Safety zone. The BHS Contractor shall<br />
coordinate interface requirements with the Fire Alarm System<br />
Contractor and installer.<br />
b) System restart shall be accomplished through the system start-up<br />
procedure.<br />
7) Line Terminus Lateral Stop (Power Outage):<br />
a) In the event of a power outage, all fire/security doors shall fully close<br />
after emergency power is provided<br />
2.2 RECIRCULATING MAKE-UP DEVICES<br />
A. Slope Plate Carousel: Not Used.<br />
2.3 SILDER BED BELT CONVEYORS<br />
A. Description: Steel frame slider bed conveyors for normal and high speed operations.<br />
B. Drives: See electrical section for other requirements.<br />
1. Motors:<br />
a. The conveyors shall be driven by AC motors or brake motors that comply<br />
electrically with NEMA MG1. Motors shall be sized for maximum load and belt<br />
speed requirements under continuous operation (minimum size 2 HP), and shall be<br />
capable of withstanding shock caused by frequent starting and stopping under full<br />
load where applicable. If overrun is critical to system control operation, motors<br />
shall be equipped with automatically applied brakes to prevent overrun after the<br />
motors have been de-energized. All motors shall be provided with overload<br />
protection of each leg in the control panel. Bolts for mounting of motors shall be<br />
welded to motor mount frame for easy replacement of motors.<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
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RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
b. Conveyor motors shall be in accordance with Energy Policy Act (EPAct)<br />
Efficiency Standard. Motors shall be wired for operation with 230/460 volt, 3-<br />
Phase, 60 Hz current, Class F insulation and operable in an ambient temperature up<br />
to 40°C. All motors shall have NEMA Design B characteristics and shall be<br />
provided with Totally Enclosed Fan Cooled (TEFC) enclosure and a service factor<br />
of 1.15. Speed under full load shall be constant at approximately 1800 RPMs.<br />
Type shall be SEW Eurodrive or as acceptable to The Authority.<br />
c. Conveyor motor which is controlled by Variable Frequency Drives (VFD) shall be<br />
inverter duty type and its motor insulation system shall meet NEMA MG1, Part 31.<br />
2. Reducers:<br />
a. In-line Reducers: In-line reducers shall be SEW Eurodrive R-Series or as<br />
acceptable to The Authority.<br />
b. Right Angle Reducers: Right angle reducers shall be SEW Eurodrive K-Series or<br />
as acceptable to The Authority.<br />
c. Class II applications: Reducers are to be sized for Class II applications as a<br />
minimum. Reducers used on inclines and declines shall be equipped with a brake<br />
motor.<br />
d. Shaft End cover: Shaft end cover shall be provided at the end of exposed rotating<br />
shaft.<br />
3. General Requirements: All drive units shall be equipped with drip pans.<br />
C. Roller Assemblies:<br />
1. Pulley and Shaft Requirements: All pulleys and shafts shall be sized either as indicated<br />
herein or per ANSI/CEMA B105.1, latest revision. Pulleys and shafts sized per<br />
ANSI/CEMA B105.1, latest revision shall comply with all applicable ANSI/CEMA<br />
requirements and the requirements specified herein, unless in conflict with ANSI/CEMA.<br />
BHSC shall indicate on their submittals which method used for sizing pulleys and shafts.<br />
2. Power Pulleys: All power pulleys for intermediate-type drives shall be lagged with a<br />
minimum 3/8” thick vulcanized lagging of 50-60 durometer and be trapezoidal faced and<br />
equipped with taper-lock hubs and 1-7/16” minimum diameter C1018 C.R.S. shafts<br />
mounted in eccentric locking-type precision and ground flange-type ball bearing units.<br />
Pulleys and shaft sizes are determined by maximum belt pull, and there are four classes<br />
which are as follows:<br />
a. Light-Duty (250 pounds maximum belt pull) consists of a 6-3/4” minimum<br />
diameter drive pulley with a 1-7/16” minimum diameter shaft. Where used, roller<br />
chain shall be RC-60.<br />
b. Normal-Duty (500 pounds maximum belt pull) consists of an 8-3/4” minimum<br />
diameter drive pulley with a 1-11/16” minimum diameter shaft. Where used, roller<br />
chain shall be RC-60 or larger.<br />
c. Intermediate-Duty (1,000 pounds maximum belt pull) consists of a 10-3/4”<br />
minimum diameter drive pulley with a 1-15/16” minimum diameter shaft. Where<br />
used, roller chain shall be RC-60 or larger.<br />
d. Heavy-Duty (1,500 pounds maximum belt pull) consists of a 12-3/4” minimum<br />
diameter drive pulley with a 2-3/16” minimum diameter shaft. Where used, roller<br />
chain shall be RC-80 or larger.<br />
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RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
3. End Drive Power Pulleys:<br />
a. Power pulleys for end-type drives or power take offs shall be lagged with a<br />
minimum 3/8” thick vulcanized lagging of 50-60 durometer, and be 6” diameter<br />
(minimum) trapezoidal faced and equipped with taper-lock hubs and 1-7/16”<br />
minimum diameter C.R.S. shafts mounted in eccentric locking-type precision and<br />
ground flange ball bearing units. End-type drive units shall not be used for<br />
conveyors exceeding 25’ in length.<br />
4. Motorized Pulley: Not Used.<br />
5. Head and Tail Pulleys:<br />
a. All non-powered head and tail pulleys shall be of steel, trapezoidal faced, equipped<br />
with taper-lock type hubs and 1-7/16” minimum diameter AISI 1018 C.R.S. shafts<br />
mounted in eccentric locking type precision and ground flange-type ball bearing<br />
units. All head and tail pulleys shall be 6” in diameter minimum x 10-gauge wall.<br />
Pulleys shall be of a single piece steel construction and have steel end discs<br />
attached to the rim by continuous welding. Slider bed shall be arranged to keep the<br />
gap between the end section and the end pulley to a minimum. All head and tail<br />
pulleys used for belt tracking shall be equipped with jacking bolts to facilitate<br />
adjustment.<br />
b. All pulleys are to be statically balanced when operating speeds exceed 200 rpm,<br />
and dynamically balanced when speeds exceed 500 rpm. Rollers of eccentric<br />
material, such as standard pipe, are to be statically balanced when operating speeds<br />
exceed 200 rpm, and dynamically balanced when speeds exceed 400 rpm. Rollers<br />
made of seamless tubing may be used without balancing at speeds up to 1000 rpm,<br />
providing straightness is held to close limits and excessive welding flash is not<br />
present; for speeds in excess of 1000 rpm, dynamic balance is required.<br />
6. Return Idlers:<br />
a. The return rollers shall be a minimum of 2-1/2” diameter, 12-gauge steel equipped<br />
with an 11/16” hex axle.<br />
b. All hex shaft return idler rollers shall be equipped with sealed, permanently<br />
lubricated, caged, semi-precision type ball bearings. Return idlers shall be located<br />
on centers not to exceed ten feet, with spacing being reduced in areas where<br />
belting may drag against the floor or conveyor structure. The shafts shall be<br />
mounted to the conveyor bed with adjustable retainers for proper belt tracking.<br />
7. Snub Pulleys:<br />
a. All snub pulleys shall be a minimum of 3-1/2” in diameter, steel, trapezoidal faced,<br />
and equipped with taper-lock type hubs and 1-7/16” minimum diameter C1018<br />
C.R.S. annealed and machined steel shafts mounted in eccentric locking type<br />
precision and ground flange-type ball bearing units. All snub rollers used for belt<br />
tracking shall be equipped with jacking bolts to facilitate adjustment.<br />
8. Take-Ups:<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
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RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
a. All take-up pulleys shall be a minimum of 4” in diameter, steel, trapezoidal faced<br />
and equipped with taper-lock hubs and 1-7/16” minimum diameter AISI 1018<br />
C.R.S. shafts mounted in eccentric locking-type precision and ground flange-type<br />
ball bearing units. Pulleys shall be mounted on threaded take-up devices with steel<br />
guides and a minimum of 6” adjustment. All conveyors shall be provided with<br />
take-ups for field adjustment of a minimum of 2% of the conveyor bed length.<br />
Take-ups shall be an integral part of the drive frames on all intermediate-drive<br />
conveyors.<br />
b. All conveyor sections in excess of 50’ in length operating in tunnels or outside of<br />
the building subject to extreme temperature and humidity' changes shall be<br />
equipped with automatic take-up devices.<br />
c. All take-ups used in heavy-duty or high-speed applications shall be the same as<br />
above except shall be of 6” diameter with 1-7/16” diameter shafts.<br />
9. Bearings:<br />
a. Each roller/pulley shall be equipped with a pair of proper duty type bearings. The<br />
bearings shall be Dodge ABHS bearings, Eccentric Collar Ball bearings or as<br />
acceptable to The Authority.<br />
b. All bearings shall be lubed for life (66% grease fill) with pipe plug and pop-in end<br />
cover. Bearings shall be mounted on the outside of the conveyor frame unless<br />
clearance restrictions prohibit.<br />
c. All exposed bearings in work areas shall be equipped with bearing covers and meet<br />
OSHA requirements for employee safety. Bearing covers shall be provided on all<br />
conveyors that are in tenant work areas, accessible to tenant personnel; in public<br />
areas, and accessible to the public.<br />
d. Bearings shall have a minimum L-10 life of 70,000 hours based on the service and<br />
loading of conveyors and on the manufacturer's published data showing load rating<br />
of each bearing used.<br />
e. Bearings shall be greased when installed per manufacturer’s recommendations.<br />
D. Chutes and Slides: Where a chute or slide is indicated on the drawings or is required, it shall be<br />
constructed of 10 gauge min. galvanized steel for the bed and the sideguards shall be 12 gauge<br />
min. hot-rolled steel. Sideguards shall be 18 inches high and reinforced with stiffeners spaced<br />
at 40” maximum on center.<br />
E. Power Turns and Spiral Turns:<br />
1. Turns shall be steel frame construction, shall be ‘C’ size and the width shall match the<br />
width between sideguards of the adjacent downstream conveyor. Belt speed of turns, as<br />
measured on the centerline, shall be at least as fast as the input conveyor and the same<br />
speed or slower than the output conveyor.<br />
2. Manufacturers offering products in conformance to the specifications are:<br />
F. Belting:<br />
a. FLOmaster Division of Portec, Inc.<br />
b. Or as acceptable to The Authority.<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
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RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
1. All belting for level transport, feeder lines, or incline and decline conveyors up to 6<br />
degrees and exposed to public view shall be Goodyear “Plylon 2 Ply 220 Poly/Nylon Rib<br />
Weave Bare x Bare”, Scandura “Royalon 2-220 Bare by Bare”, Habasit “NMB-11ESBV”<br />
or “NAD-10ESBV”, Nitta “BLC-12A”, Ammeraal Beltech “PHR 2-220 1/32 x Bare FR”,<br />
Siegling America “E8/2 U0/V5H MT-FR Black” or as acceptable to The Authority.<br />
2. All belting for level transport, feeder lines, or incline and decline conveyors up to 6<br />
degrees and not exposed to public view shall be Goodyear “Plylon 2 Ply 220 Poly/Nylon<br />
Rib Weave Bare x Bare”, Scandura “Royalon 2-220 Bare by Bare”, Fenner Dunlop “FDI<br />
150 FR FxB” or “FDI 150 PH FR FxB” or “FDI 150 TR FR FxB”, Habasit “NAL-<br />
12ELBV” or “NSL-10ESBV” or “NSL-11ESBV” or “UMS130LR-B”, Nitta “BLC-<br />
18DKF2”, Ammeraal Beltech “EX 10/2 0+00 AS FR”, Siegling America “PVK125 FS x<br />
FS-NA FR Black” or as acceptable to The Authority.<br />
3. All belting for level transport with sortation function shall be Siegling America “PHR3-<br />
200TW BB x BB FR or as acceptable to The Authority.<br />
4. Belting for all incline and decline conveyors with 6 degrees to 18 degrees slope shall be<br />
Chemprene “2 ply 150 PIW Stepped Diamond by Bare”, Fenner Dunlop “FDI 150 HI<br />
RTxB Green” or “FDI 150 FR RTxB Black”, Goodyear “3 Ply 135 PIW Black Airport x<br />
FS Wedge-Grip”, Habasit “NAL-12ELBV” or “NSL-10ESBV” or “NSL-11ESBV” or<br />
“UMS130RT-B”, Nitta “BLRB-16A”, Ammeraal Beltech “EX 10/2 0+A32 Black AS<br />
FR”, Siegling America “PVK125 RT x FS-NA FR” or as acceptable to The Authority.<br />
5. Belting for all incline and decline conveyors with more than 18 degrees (if any) shall be<br />
Siegling America “E12/2 V1/V10 LG-M FR” or as acceptable to The Authority.<br />
6. The width of all belts shall equal the between guard dimension of the respective conveyor<br />
minus three (3) inches.<br />
7. Belts for Queues, Merges, Reverse-Merges, High-Speed Horizontal Diverters, Vertical<br />
Diverters, Power Turns and Spiral Turns shall be heavy-duty type, and as recommended<br />
by the manufacturer for BHS.<br />
8. Belt Lacing: Each conveyor belt shall be furnished and installed in one piece and spliced<br />
at one location. All belt lacing shall be Clipper type or approved equal and sized as<br />
required for belt thickness and type per the belt manufacturer’s recommendation for each<br />
application.<br />
G. Static Components:<br />
1. Beds: Sturdy slider bed construction is required and shall be constructed of a minimum<br />
of #11 gauge steel. Butt type coupling joints shall be provided. Cross braces shall be<br />
located so as not to contact the belt run under normal circumstances. Bed widths are as<br />
shown on the drawings.<br />
a. Adjacent conveyors shall be bolted together. Welding shall not be permitted as an<br />
assembly technique.<br />
2. Noseovers: At all transitions from incline to horizontal or horizontal to decline, the bend<br />
shall be constructed in the same manner as slider bed construction. The bed shall have a<br />
10’-0” radius breakover slider bed as a design objective, unless noted otherwise on the<br />
drawings. Bends may have a 5’-0” radius minimum where a smaller radius is required<br />
due to space limitations. For return belt idling, noseovers shall be equipped with a snub<br />
roll.<br />
3. Skirts:<br />
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RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
a. Skirts shall be bolted to the top of the frame rails on the loading side(s) of the<br />
conveyor and shall consist of #14 gauge or heavier sheet metal approximately 6”<br />
deep with a toe space, where applicable.<br />
b. Provide skirting on all load and unload conveyors in tenant staffed areas, and as<br />
shown on the BHS drawings.<br />
4. Sideguards: Guards shall be a hot-rolled steel formed channel #12 gauge steel with<br />
stiffeners (bracing) on a maximum of 3’-4” centers on transport lines and 2’-6” centers on<br />
the loading belts. Unless otherwise noted, guards shall be required on both sides except<br />
where baggage is being loaded at which point only one guard shall be required. Provide<br />
flared sideguard(s) on adjacent downstream conveyor after a security/fire door, as<br />
detailed in the BHS drawings.<br />
a. The top rail of all sideguards shall be formed with a ¾” double break to eliminate<br />
exposed sharp edges and snag points.<br />
b. Butt type coupling joints shall be employed on all sideguards exposed to the<br />
baggage flow.<br />
5. Protective Guarding:<br />
a. Protective Under Bed Guarding:<br />
1) All drive units shall be completely enclosed by expanded metal screen,<br />
either hinged at one end or with quarter-turn fasteners at both ends, and of<br />
minimum 14-gauge steel.<br />
2) All guards shall comply with applicable OSHA standards and shall have an<br />
expanded metal screen to allow belt inspection without removal of the<br />
guard. All expanded metal screen shall have a maximum size opening of<br />
1/2 inch. Paint the screen OSHA yellow.<br />
3) Provide removable expanded metal screen on the return belt side of all<br />
conveyors from 1’ to 13’-0” above finish floor or catwalks.<br />
4) Paint all such guarding, including the pipe guard around load areas, with<br />
OSHA yellow enamel.<br />
5) Underguarding shall be in accordance with ANSI B 20.1, OSHA, and local<br />
code requirements.<br />
b. End Roll/Pulley Guarding: Finger guards shall be provided on all end rolls and<br />
pulleys not covered by shrouding that are in tenant work areas, accessible to tenant<br />
personnel; in public areas, accessible to the public, and as shown on the BHS<br />
Contract Drawings.<br />
6. Supports: Floor type supports shall be vertically adjustable and of sturdy design.<br />
Bracing between the vertical support legs and the conveyor bed frame shall be provided<br />
to ensure rigidity of the installed conveyor. Such supports shall be at a maximum of<br />
5-foot centers for loading and unloading conveyors, and a maximum of 10-foot centers<br />
elsewhere. Supports are to be anchored to the floor using mechanical or chemical<br />
anchors in keeping with the floor construction. Supports shall be constructed from 12-<br />
gauge material or heavier. Vibration isolators shall be Type ND Double Deflection<br />
Neoprene Mounts by Mason Industries, Inc. or as acceptable to The Authority.<br />
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RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
7. Hangers: Ceiling hangers shall be limited to a maximum load of 1800# each. Hangers<br />
shall be spaced at a maximum of 10-foot centers, and, in general, shall be located at the<br />
discretion of the Installer except where specific requirements are shown on the drawings.<br />
All hanger connections shall be double nutted with flat washer and lock washer, if bolted,<br />
or have similar safeguards to avoid loosening from vibration. Header steel shall be<br />
installed horizontally; tilted header steel is not acceptable. All header steel beam<br />
connections shall be double nutted with flat washer and lock washer. Threaded rod shall<br />
be installed perpendicular to the conveyor support/sill; bowed threaded rod is not<br />
acceptable. Vibration isolators shall be provided for BHS and catwalk system. Vibration<br />
isolators shall be the combination spring and double deflection LDS hanger type by<br />
Mason Industries, Inc. or as acceptable to The Authority.<br />
8. Padding: Provide 1-inch thick foam rubber pipe insulation on all conveyor supports,<br />
conveyor edges, or any other new or existing equipment located less than 6’-8” above<br />
catwalks and above conveyor where catwalk is not provided adjacent to the conveyor.<br />
9. Painting:<br />
a. All structural parts, except those surfaces coated with a hot-dig galvanized coating,<br />
and those that would normally be unpainted (such as rollers, shafts, sprockets,<br />
bearings, chains, nameplates, etc.) shall be painted with two shop coats of<br />
rust-inhibiting enamel or shall be electrostatic powder coating. This includes all<br />
support structure, bed underside, drive structure and pulley guards, etc. Paint the<br />
chain guards OSHA “yellow”.<br />
b. The conveyor bed surface or the interior surface of sideguards shall be electrostatic<br />
powder coated as described below or as acceptable to The Authority.<br />
1) Electrostatic Powder Coating Application: All surfaces to be painted shall<br />
be thoroughly cleaned of rust, scale, oil, grease, grit, welding flash, and<br />
other forms of dirt. Paint shall be an epoxy-type powder coat. Paint shall be<br />
applied as an electrostatic spray to a film thickness of 1.5 – 2.5 mils and<br />
cured at a minimum of 350 degrees Fahrenheit for 10 minutes. Finish shall<br />
conform to ASTM D3363 with a hardness of 3H, and shall conform to<br />
ASTM D3359B, with an adhesion and cross hatch rating of 5B PASS.<br />
c. Paint OSHA “yellow” at each location of catwalk elevation change.<br />
10. Shrouding:<br />
a. Shrouding shall be provided for conveyor equipment located in public areas as<br />
shown on the drawings. The shrouding shall be formed stainless steel, minimum<br />
12-gauge, Type 304 with #4 brushed finish running longitudinally. All<br />
connections shall be smooth and flush without openings.<br />
b. All joints between stainless steel sections shall be uniform with adjacent surfaces<br />
properly aligned. Tolerances of joint width and surface alignment shall not exceed<br />
1/16” per foot, which shall not be accumulative. Joints shall align properly, where<br />
joint meet and are parallel with each other.<br />
c. Where stainless steel shrouding requires a laminated substrate for stiffness, the<br />
substrate shall be laminated on all surfaces for stabilization and moisture control to<br />
prevent warpage.<br />
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PROJECT DT1203<br />
11. Conveyor Identification: Each conveyor section shall be permanently and indelibly<br />
marked. Each conveyor number shall be carefully and neatly painted or stenciled in a<br />
contrasting color, nominally 4” high, in a conspicuous location on the conveyor drive.<br />
Temporary markings on the conveyors or other equipment shall be made with a medium<br />
which is readily removable with water or a readily available commercial solvent, such<br />
that they may be removed without requiring refinishing of the surface on which they<br />
appear. All existing conveyor identifications shall be removed/covered.<br />
2.4 ASSOCIATED EQUIPMENT AND MATERIAL<br />
A. Draft Curtains: Draft curtains with mounting shall be provided where the doors (any types of<br />
door) are shown on the drawings and shall be two staggered layers of black vinyl strip (8” x<br />
1/16”) with anti-static beaded belting.<br />
B. Catwalk and Ladders:<br />
1. Provide and install catwalks and ladders as shown on the drawings. All apparatus shall<br />
conform to OSHA and Local Building Code standards and requirements.<br />
2. Catwalk support system shall be integral with the conveyor support system.<br />
3. Catwalks shall be constructed of galvanized solid ‘diamond patterned’ surface steel<br />
Catwalk shall be supported as shown on the BHS Contract Drawings and as required<br />
herein.<br />
4. Catwalks shall be parallel to level conveyors. Where conveyor is inclined, catwalks shall<br />
be level platforms connected by steps or ship ladders. Under inclines, catwalks shall<br />
extend under conveyors to provide a work space to service drives.<br />
5. Provide design and assembly drawings, stamped by a licensed structural engineer who<br />
has a license at the location of installation, for the catwalk/conveyor supporting system<br />
and attachments to the building structure.<br />
6. Ladders shall have a capacity of 300 pounds per rung. The rungs shall be square in shape<br />
(cross section) and the foot hold (top surface to each rung) shall have a gripping surface.<br />
7. Angled ladders shall have hand rails. Vertical ladders where taller than 8’-0” shall have<br />
cages for the portion above 8’-0” except on a side where access to an adjacent catwalk or<br />
platform is required. Ladders shall be provided with self-close swinging gates.<br />
C. Curbing and Guardrails: Dia. 4” Steel tube guardrails (OSHA Safety Yellow) shall be provided<br />
as shown on the BHS drawings for protection of conveyor sections, drive assemblies, and<br />
electrical hardware vulnerable to damage by tug/cart movements. (Concrete curbing, if<br />
required, will be furnished and installed within the General Contract).<br />
D. Security/Fire Doors:<br />
1. Security and fire doors are required as shown on the drawings and shall be 2 hour fire<br />
rated minimum, electrically operated coiling/rolling type. Door models shall be selected<br />
to conform with the limited space available inside the claim devices and within<br />
doghouses where applicable. All exposed surfaces visible to the public shall be stainless<br />
steel, type 304 with #4 brushed finish. Accessibility to all motors, operators, emergency<br />
operators, door attachments, guide attachments, hoods, etc. shall be from the secured side<br />
of the door only, unless noted otherwise.<br />
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PROJECT DT1203<br />
2. Operation: Shall be by motor operator. Power supply shall be provided through the<br />
associated BHS and controls shall be coordinated with the BHS. Door activation shall<br />
only be through the associated BHS, refer to “Description of Operations” as specified in<br />
this section for operational sequence requirements.<br />
3. Curtains: At locations not visible to the public, provide interlocking slats of cold roll<br />
formed galvanized steel. At locations visible to the public, provide interlocking slats of<br />
stainless steel. Gauge to be as recommended by manufacturer to withstand applicable<br />
impact from the BHS or other forces. Endlocks shall be attached to the slats to maintain<br />
curtain alignment and prevent lateral slat movement in accordance with manufacturer’s<br />
recommendations. Curtain shall be reinforced with a bottom bar consisting of two steel<br />
angles or a box shape. At locations of a climate separation, the curtains shall be<br />
thermally insulated as specified by the manufacturer.<br />
4. Guides: Shall be roll-formed steel shapes or structural steel angles as recommended by<br />
the manufacturer. <strong>Attachment</strong> to jamb shall be in accordance with manufacturer’s<br />
recommendations.<br />
5. Brackets: Shall be steel plate to support the barrel, counterbalance, and hood, and shall<br />
be equipped with self-aligning lubricated ball bearings.<br />
6. Counterbalance: Shall be helical torsion springs housed in a steel pipe barrel, supporting<br />
the curtain with a maximum deflection of .03 inches per foot of width. Counterbalance<br />
shall be adjustable by means of an adjusting tension wheel.<br />
7. Hood: Shall be 24-gauge galvanized primed steel minimum. Hood shall be equipped<br />
with thermally controlled internal galvanized steel flame baffle when required.<br />
8. Locking: Gearing shall be self-locking.<br />
9. Fire Rated Doors: Where a fire rated door is required herein or as indicated on the<br />
drawings, the door shall be rated to meet the requirements of the location of installation.<br />
The door shall operate as indicated in “Description of Operations” in this specification<br />
section. Fire doors shall be labeled by “Underwriters Laboratories” or other testing<br />
laboratory acceptable to local code authorities. Fire doors shall be provided with fusible<br />
links, that in the event of a fire is present at the door location, the door will close. All<br />
doors and conveyor sections shall function as indicated in the “Description of<br />
Operations”. The Security/Fire Door shall be Vigneaux Corp. or as acceptable to The<br />
Authority.<br />
10. Motor Operation: Shall include 120 volt AC, single-phase, high torque motor; reduction<br />
gearing; solenoid break; emergency operation; overload protection; and prewiring<br />
terminal block. Door shall be activated by the associated baggage system, refer to<br />
“Description of Operations” in this section for system sequence. Emergency operation<br />
shall be activated a control access security system card reader, furnished and installed<br />
within this contract, or a key operation if the card reader is not provided.<br />
11. Controls: Provide limit switches to identify when door is closed, partially open, and fully<br />
open. Switches shall be heavy-duty, industrial type. Provide a photoelectric sensor at<br />
security/fire door to detect presence of baggage. Photoelectric sensor shall be as<br />
specified herein. Limit switches and photoelectric sensors shall be monitored by the<br />
associated BHS and control access security system through the BHS control subsystem.<br />
Coordinate BHS and control access security system for controls interface requirements.<br />
12. Fire Resistance Filler at Fire Doors: Provide fire resistance filler at the locations of Fire<br />
Door to seal any openings that allow fire to penetrate.<br />
13. Waterfall Arrangement: The conveyor which is immediately upstream of the<br />
security/fire door shall be installed at least 1/2” higher in elevation than the immediately<br />
downstream conveyor.<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
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PROJECT DT1203<br />
2.5 ELECTRICAL COMPONENTS<br />
A. General:<br />
1. Materials shall be of the quality specified herein, new, free from defects, of the best<br />
commercial/industrial grade, and approved by a nationally recognized testing laboratory<br />
wherever published standards exist. Each type of material shall be of the same make and<br />
manufacturer throughout the project. Materials shall comply with NEC or Local Code<br />
requirements, whichever are more stringent.<br />
2. The electrical equipment identified herein is based on products by different<br />
manufacturers and indicates the level of quality and performance required for the<br />
equipment. Provided that the equipment is equal in quality and performance to that<br />
identified herein and meets the requirements of these contract documents, electrical<br />
equipment by Allen-Bradley, Schneider Electric, Cutler-Hammer, Square D, or as<br />
acceptable to The Authority is acceptable for use in this Work.<br />
3. All computers, PLCs, and other components with processor chips shall be “Year 2000”<br />
and “New Daylight Saving Time” compliant. Refer to Warranty section identified herein<br />
for design failure requirements.<br />
B. Motor Control Panels (MCP):<br />
1. Panels shall be designed and arranged by a control company with a history of 5 years<br />
experience of previous work in BHS. Control panels shall be provided fully designed<br />
and manufactured ready to install for field connected wiring. BHSC shall install panels<br />
secured to floor to withstand earthquake conditions of 1.5 times panel force. Provide<br />
fluorescent light fixture(s) inside each motor control panel to properly light electrical<br />
equipment and tagging, which shall turn on when MCP door is opened.<br />
2. Control Device Identification: MCP component identification shall be provided so that<br />
all relays, timers, starters, overloads, fuses, etc. can be readily identified when the MCP<br />
door is opened. In addition to all prime manufacturers' nameplates, all electrical and<br />
mechanical control items mounted in or on panels or pushbutton stations shall be further<br />
identified in the system by permanently attached corrosion-proof, etched, engraved, or<br />
stamped identification plates. Dymo-type labels are not acceptable.<br />
3. All motor control panels and surface-mounted enclosures shall be NEMA Type 12,<br />
except those exposed to direct rain, which shall be Type 3 or 4 Weatherproof. MCP shall<br />
be Hoffman Heavy-Duty Free-Standing Enclosure or as acceptable to The Authority.<br />
Other panels shall be Hoffman or as acceptable to The Authority.<br />
4. Main Power Shutoff: Shall be a heavy duty, 480-Volts, 3 Phase, fused switch. Shutoff<br />
shall be General Electric, Allen-Bradley, Square D or as acceptable to The Authority.<br />
Fuses shall be up to 600A - RK1 fuses. Shutoff shall be installed inside housing with<br />
operating handle arranged for connect or disconnect with doors of control panel in closed<br />
position. Size for added 30% code motor load. The BHSC shall install all required<br />
warning placards on all MCPs.<br />
5. Emergency Power Fusible Disconnect Switch and Operating Mechanism: Shall be a<br />
heavy duty, 480 Volts, 3 Phase, fused. Disconnect shall be General Electric, Allen<br />
Bradley, Square D or as acceptable to The Authority. Fuses shall be RK1 fuses.<br />
Disconnect shall be installed inside the MCP. Size for added 30% code motor load. The<br />
BHSC shall install all required warning placards on all MCPs.<br />
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PROJECT DT1203<br />
6. NEMA Motor Starters and Circuit Breakers: Contractor shall have option of providing<br />
either NEMA Starters or IEC Starters, as listed below.<br />
a. Circuit Breakers: Motor circuit breakers shall be Magnetic Only Motor Circuit<br />
Breakers, 480-Volts, 3-Pole, 15,000 A.I.C. minimum, and sized as required for<br />
intended load. Circuit breakers shall be Allen Bradley, General Electric, Schneider<br />
Electric or as acceptable to The Authority. Circuit breakers shall coordinate with<br />
RK1 fuses in main and shall be an UL approved coordination.<br />
b. NEMA Starters: All NEMA starters shall be Allen-Bradley 509 Series or as<br />
acceptable to The Authority. Motor starters shall be NEMA Rated, 3-Pole, 480V,<br />
120V Starter Coil Voltage, magnetic across-the-line contactors, each with a<br />
holding contact and auxiliary contacts as required. Motor starters shall each have<br />
three manual-reset, thermal-overload relays. Reversing motor starters shall be<br />
Allen-Bradley 505 Series or as acceptable to The Authority and shall have<br />
electrical and mechanical interlocks. Starters shall incorporate thermal overload<br />
protection in all phases. Overload shall be set at 100%. Minimum starter size<br />
shall be NEMA size “0”. All motor starters shall be mounted in Motor Control<br />
Panels with their associated controls.<br />
7. IEC Motor Starters and Group Fusing: Contractor shall have option of providing either<br />
IEC Starters or NEMA Starters, as listed above.<br />
a. Group Fusing: Fuse blocks shall be rated for 600-Volt, 3-Pole, and sized as<br />
required for intended load. Fuse blocks shall be Bussmann, Marathon, or as<br />
acceptable to The Authority. Fuse block, fuses, and associated components shall<br />
coordinate with RK1 fuses in main and IEC starter, and shall be an UL approved<br />
coordination. Components and installation shall comply with NEC or Local Code<br />
requirements, whichever are more stringent.<br />
b. IEC Starters: All IEC starters shall be Schneider Electric TeSys U-Line motor<br />
starters with “D-Line” series contactors, Allen-Bradley bulletin 140 series starters<br />
with bulletin 100 series contactors, or as acceptable to The Authority. Motor<br />
starters shall be UL approved for group motor installations and protected by group<br />
fusing in accordance with UL and NEC requirements. Short circuit protective<br />
device size shall comply with NEC requirements for group motor installations of<br />
this type. Starters shall be 3-Pole, 480V, 120V Starter Coil Voltage, with auxiliary<br />
contacts as required. Installation shall conform to NEC requirements. All motor<br />
starters shall be mounted in Motor Control Panels with their associated controls.<br />
8. Relays:<br />
a. Control Relays: Shall have a 120-volt AC coil rating, and each relay shall have a<br />
minimum of eight NO/NC contacts rated at 600 volts, 10 amps. Allen-Bradley<br />
Model 700-P Series with 700-MP universal mounting strip. Provide Allen-Bradley<br />
surge suppressors on control relays.<br />
b. Relays: Shall have a 120-volt AC coil rating, Model 700-HA Series with 700-<br />
HN100 screw terminal tube base socket.<br />
c. All timing functions shall be accomplished in the programming. Timer relays are<br />
not acceptable, unless specifically required for an operation. For VFD delay<br />
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PROJECT DT1203<br />
control in E-Stop function, it shall be Allen-Bradley Model 700-FE Series or as<br />
acceptable to The Authority.<br />
9. Programmable Logic Controllers (PLCs) with Cold-Backup Redundancy: System shall<br />
have Cold-Backup Redundancy with an A/B switch, Processor with 30% spare memory<br />
minimum, 120-volts AC Power Supply input, 6 month minimum battery backup for<br />
memory, 20% spare I/O capacity minimum, remote I/O communications capability, peerto-peer<br />
communications, communication port configured for programming or<br />
user-defined ASCII connection, low voltage and 120 volt I/O Modules, Programmer unit,<br />
Mounting Bases, and all appurtenant equipment necessary for a complete operating<br />
system. Systems shall be Allen-Bradley 1756 ControlLogix System 1756-L62 controller<br />
or as acceptable to The Authority. Network communication shall be Allen-Bradley<br />
“ControlNet” or as acceptable to The Authority.<br />
10. Terminal Strip for Terminal Blocks: Shall be Allen-Bradley 1492 Series, screw<br />
connection and space-saver feed-through type, screw connection and space-saver<br />
grounding type or as acceptable to The Authority with white marking surface. Provide<br />
20% spare capacity in terminal strips. Terminals shall be used as contact points for<br />
system operation and interface with other systems. Identify each contact for its system or<br />
interface connection.<br />
11. Control Transformers: 480/120-volt, Single-Phase, 60-Hz, size with 15% spare capacity,<br />
dry type, encapsulated core and coil transformer. Power protection and conditioning is<br />
needed for PLCs, I/O racks and OITs; the type shall be Sola/Hevi-Duty MCR Hardwired<br />
Series, Model 63-23. For other control equipment, it shall be Sola/Hevi-Duty, General<br />
Electric 9T58K, Acme Electric Corp., or as acceptable to The Authority.<br />
12. 24 VDC Power Supply: The type shall be Sola/Hevi-Duty, SDN DIN Rail Series, 120<br />
VAC input or as acceptable to The Authority.<br />
13. Power Distribution Block: 600V, 3 pole, Allen-Bradley Model 1492, Bussmann PDBFS<br />
Series, or as acceptable to The Authority.<br />
14. System Display/Maintenance Control: Provide one Operator Interface Terminal (OIT)<br />
unit at each motor control panel for system display and maintenance control operations.<br />
Type shall be Allen-Bradley “PanelView Plus 1250 Color” or as acceptable to The<br />
Authority. In addition to the OIT, provide a stainless steel static system map adjacent to<br />
the OIT with location of all associated control components. Graphic display software<br />
shall be Allen-Bradley FactoryTalk View, or acceptable to The Owner.<br />
15. Three Phase Voltage Source and Phase Reversal Protection: Provide monitoring for<br />
protection against loss of three phase voltage source and phase reversal. Signal from<br />
relay shall shut the associated BHS down and identify a fault condition in the fault<br />
monitoring system. Monitors shall be Allen-Bradley “Solid-State Line Voltage and<br />
Current Monitor Relays (Bulletin 813S)”, Square D “Phase Failure Relays (Class 8430 –<br />
Type MPD)”, or as acceptable to The Authority.<br />
16. Provide a florescent light fixture for every two bays of the motor control panel. Fixture<br />
type and size shall be coordinated with the MCP and mounted in the top of the panel. It<br />
shall not prevent easy maintenance access of any controls or other components in the<br />
panel. Provide a door switch inside the panel to control the light fixture. Locate on the<br />
main panel door. Single pole switches shall be rated 20 amps at 120/277 volts.<br />
17. Provide a cooling fan/air Conditioning Unit with filter for each MCP; the unit shall meet<br />
the requirements of NEMA Type 12 Ventilated Enclosures.<br />
18. Provide a duplex outlet in the panel for power to a laptop or programming module for<br />
programming of the PLC. Outlet shall not be used for operating power tools or non-<br />
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PROJECT DT1203<br />
programming activities. Receptacles shall be of specification grade and shall be Duplex<br />
20-amp, 120-volt, 2-poled, 3-wire, Ivory color, Hubbell CR20 or as acceptable to The<br />
Authority.<br />
19. Pilot Light: Each light shall be Allen-Bradley Type 800T LED pilot light or as<br />
acceptable to The Authority.<br />
20. Future Equipment: All BHS motor control panels shall be designed for "future"<br />
equipment. Based on the available space in the control panel, panel builder shall<br />
determine the type and amount of future equipment. As an example, future motor circuit<br />
equipment shall be arranged as a logical continuation of the current circuits as space<br />
permits, extend the control relay mounting rail as space permits for future control relays,<br />
etc. Control panel back plane shall be drilled and tapped as required for all future<br />
equipment. Electrical/controls drawings shall identify the location of future equipment.<br />
C. Conduit/Raceways:<br />
1. Except as otherwise noted, all electrical wiring shall be enclosed in conduit. The trade<br />
size of the conduit shall be 3/4” or larger. Conduit shall be in compliance with NEC or<br />
Local Code requirements, whichever are more stringent. Except in public areas, conduit<br />
shall be installed exposed in locations selected to prevent damage to conduit by moving<br />
vehicles or equipment. In public areas, conduit runs shall be inconspicuous by running<br />
under cover plates, behind conveyors, or otherwise concealed from public view. Conduit<br />
shall be Electrical Metallic Tubing (EMT) above 7’-0” AFF. Conduit shall be rigid<br />
galvanized below 7’-0”. Raceways shall be concealed in public and finished areas.<br />
Raceways shall be run parallel with or at right angles to the building lines. Conduits shall<br />
be grouped as practical. Provide flex connections to motor control panels. Wiring shall<br />
be installed only after conduits have been cleaned and belled. Conduits shall be sized in<br />
accordance with NEC or Local Code requirements, whichever are more stringent.<br />
2. All flexible conduit, where used, shall be in compliance with NEC or Local Code<br />
requirements, whichever are more stringent. Flexible conduit shall be connected from<br />
wall mounted, ceiling mounted, floor mounted, or trapeze mounted conduit to conveyor<br />
sections and to motors.<br />
3. Rigid Steel Conduit: Hot-dip galvanized. Allied, Western, Triangle or as acceptable to<br />
The Authority. All conduits greater than 1.5” diameter shall be rigid steel conduit, unless<br />
noted otherwise.<br />
4. Conduit Fittings:<br />
a. Unions: Threaded-type, Erickson or split couplings. T & B, Steel City, OZ, or as<br />
acceptable to The Authority.<br />
b. Locknuts: Steel up to two-inch; malleable iron for 2-1/2 inch and larger. T & B,<br />
Appleton, or as acceptable to The Authority.<br />
c. Bushings: Cadmium-plated malleable iron for 1/2 to 1 inch; phenolic-insulated<br />
type for 1-1/4 inch and larger. OZ, T & B, Appleton. Note: Aluminum fittings<br />
shall not be used.<br />
5. Electrical Metallic Tubing (EMT): Galvanized. Allied, Western and Triangle.<br />
Minimum size shall be ¾”. All conduits 1.5” diameter or less and not susceptible to<br />
damage shall be EMT, unless noted otherwise.<br />
6. EMT Fittings: Couplings and connectors shall be steel compression-ring type, rain tight<br />
and concrete tight. T & B, Appleton or as acceptable to The Authority.<br />
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PROJECT DT1203<br />
7. Flexible Conduit (Less than 2 feet): Liquidtight type, minimum size 1/2 inch. Shall be<br />
AFC, or as acceptable to The Authority.<br />
8. Flexible Conduit Connectors: Cast metal, clamp style and insulated type. Screw-in type<br />
connectors are not acceptable.<br />
9. Wireway: Hinged cover, baked enamel finish, size as required. Shall be General<br />
Electric, Square D, Circle AW, or as acceptable to The Authority.<br />
10. Conduit Supports:<br />
D. Conductors:<br />
a. Surface-mounted: 1-hole, malleable iron, hot-dip-galvanized straps. T & B,<br />
Appleton, Steel City.<br />
b. Pendant-mounted: For single units, 1/4-inch rod with pear-shaped hanger; for<br />
multiple raceways or wireways, trapeze-type hanger with 3/8-inch rod, 1-5/8 inch<br />
square performed channel and pipe clamps.<br />
1. All conductors shall be copper and in accordance with NEC or Local Code requirements,<br />
whichever are more stringent. Low voltage (less than 90 volts) control wiring shall be<br />
installed in separate conduits and not combined with power or control (greater than 90<br />
volts) wiring. Control wiring shall be installed in separate conduits and not combined<br />
with power wiring. Control wiring shall be terminated, where necessary, in junction<br />
boxes on terminal boards, make wire numbers on terminal strips. The term “conductor”<br />
as used in these specifications shall be considered as any wire cord, cable, rod, buss, fuse,<br />
or similar product designed for the transmission of electrical energy.<br />
2. Conductors for Motor Control Only: Exterior to control panels, conductors shall be<br />
Type THHN/THWN-2 for all wet and dry indoor locations and shall be Type XHHW-2<br />
for outdoor locations. Conductors shall be 600-volt insulation, stranded copper,<br />
Class “B” stranding, no solid conductors allowed. All power conductors shall be 12<br />
AWG, minimum. All control wiring shall be No. 14 AWG, minimum. Grounding<br />
conductors: #6 AWG and larger: stranded copper, bare soft drawn as required. #8 AWG<br />
and smaller: stranded copper with green insulation.<br />
3. Conductors Motor Control Only: Interior to control panels, conductors shall be<br />
Type MTW, 600-volt insulation, stranded copper, Class “B” stranding, no solid<br />
conductors allowed. Motor feeders shall be sized as required. All power conductors<br />
shall be 12 AWG, minimum. Control wire shall be 14 AWG, minimum.<br />
4. Conductors for All Area Except Motor Control: Conductors shall be 600-volt. Wiring<br />
shall be run in conduit, except where specified or indicated otherwise, and conductors<br />
shall not be less than No. 12 AWG except for control wiring in conduit, which may be<br />
NO. 14 AWG and fire alarm wiring, which may be No. 16 AWG. Wire shall be<br />
furnished in types to conform to the following:<br />
a. Thermoplastic Type THWN (for fire alarm circuit only): Type THWN shall bear<br />
Underwriters Laboratories approval. Conductors shall be solid. Wire shall meet<br />
the requirement of IEEE/IPCEA Standards S-61-402 Copper.<br />
b. Thermoplastic Type THHN/THWN-2: Type THHN/THWN-2 wire shall bear<br />
Underwriters Laboratories approval. Conductors shall be stranded having<br />
IEEE/IPCEA Class “B” stranding. Wire shall meet the requirements of<br />
IEEE/IPCEA Standards S-61-402 Copper.<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
c. S.O. Cord: Shall be 600-volt, heavy-duty, Type W, as manufactured by ITT, or as<br />
acceptable to The Authority. Size as required. Length shall extend 5’-0” past<br />
furthest access panel of associated sloped plate or flat plate recirculating devices.<br />
d. Ground Wire: Ground wire shall be insulated copper with green insulation.<br />
5. Color Coding: BHS phase wire colors to be: for 277/480-volt--Phase A, yellow;<br />
Phase B, brown; Phase C, orange (Phase wire colors shall be verified on site). For 120-<br />
volt wire in control panel, the wire color shall be the same as identified in the section of<br />
Wire and Cable Identifications. For 480-volt wire in control panel, the wire color shall<br />
be the same as identified in the section of Wire and Cable Identifications. All panel wires<br />
shall have wire numbers at both ends of the wire. For DC voltage, all wire shall be blue<br />
with wire numbers both inside and outside of panels. For 120-volt AC outside of the<br />
control panel, the wire color shall be the same as identified in the section of Wire and<br />
Cable Identifications; the color of the wire must be consistent between panels and<br />
devices, and must be identified by wire numbers. Verify conductor color code with local<br />
electrical inspector. Where colors are not available (No. 4 and larger, or by special<br />
permission of The Authority), all wires shall be identified within panel boards, cabinets,<br />
switchboards, and other accessible locations, using vinyl marking tape with color to<br />
match coding of phase wires. Wire markings shall be Brady number tape or sleeve-type<br />
number markers.<br />
6. Manufacturer: Cablec, General Cable, Rome, as acceptable to The Authority.<br />
7. Electric Tape: All taping of electrical connections shall be done with #M Scotch No. 33<br />
plus all-weather vinyl plastic tape, or as acceptable to The Authority.<br />
E. Boxes and Fittings:<br />
1. Outlet and Device Boxes: One piece pressed steel, electrogalvanized, size and depth<br />
required by code except four inch square or four inch octagonal minimum. Appleton,<br />
Steel City, Raco. Provide bushings or thwarted fitting on conduits without bushings.<br />
2. Junction and Pull Boxes: Steel, screw cover, code gage and size, baked enamel finish.<br />
Junction boxes used for splicing shall be 12”x 12” minimum and contain terminal strip<br />
for all splice joints. An exception is where one or more photoelectric sensors are spliced<br />
and all components are easily accessible with wire fill shall be limited to 31% in<br />
accordance with NEC and without moving wires out of the way, a 4-11/16 junction box<br />
can be used, provided that the proper terminal strip assembly is provided. Terminal strip<br />
assembly shall include, but is not limited to; terminal blocks, mounting rail, end barrier,<br />
end anchors, jumpers (if necessary), fanning strip (if necessary), and marking system.<br />
Minimum size for all other junction boxes or pull boxes not used for splicing shall be<br />
4-11/16” x 2-1/8” deep. Junction and pull boxes shall be Circle AW, Square D, or as<br />
acceptable to The Authority.<br />
3. Fittings: Junction boxes shall be cast conduit fittings at the Contractor’s option. Provide<br />
one size larger than raceway for feeders, with “mogul-type” openings. Openings shall be<br />
accessible at all times. Fittings shall be Crouse-Hinds, Killark, Appleton, Pyle-National,<br />
or as acceptable to The Authority. Conduit bodies (condulets) shall be cast and limited to<br />
“LB”, “LL”, and “LR” types. Wire fill shall be limited to 31% in accordance with NEC.<br />
F. Disconnect Safety Switches at Conveyor Motors: At each motor furnish and install a heavy<br />
duty, 480V, 3 Phase, NEMA 1 Disconnect Switch with auxiliary contact to report status of<br />
disconnect to PLC for system monitoring, and shall not combine the disconnect safety switch<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
with VFD. Disconnects and assembly shall be lockable, UL listed, and comply with NEC or<br />
Local Code requirements, whichever are more stringent. Type shall be General Electric,<br />
Schneider Electric, Allen-Bradley, or as acceptable to The Authority. Mount motor disconnect<br />
switch adjacent to motor. Label disconnect switch with black phenolic, white incised 3/4”<br />
letters.<br />
G. Tachometers: The high resolution encoder shall be low-level (24 VDC) and interface to the<br />
PLC through low-level input modules. Type shall be Photocraft, RS-P64AJ programmable<br />
cube encoder or as acceptable to The Authority.<br />
H. Variable Frequency Drives (VFD): VFDs shall accelerate and decelerate conveyor speed in a<br />
S-Curve. A minimum service factor of 1.5 shall be provided. Actual service factor shall be<br />
determined by the Contractor for the specific requirements of the conveyor section being driven.<br />
Variable Frequency Drives shall be SEW Eurodrive MOVIMOT with quick disconnects and<br />
external brake resistor, Allen-Bradley PowerFlex 40 with external brake resistor, or as<br />
acceptable to The Authority. Drive shall be coordinated with the motor for the specific<br />
application. Allen-Bradley PowerFlex 40 shall be housed in a NEMA rated panel with heat sink<br />
on the side of the conveyor near the motor.<br />
I. Photoelectric Sensors:<br />
1. All photo cells used for jam detection, overheight bag detection, etc., shall be<br />
Allen-Bradley Photoswitch Series 9000 Polarized Retroreflective, Solid State Isolated<br />
N.O. output type or as acceptable to The Authority.<br />
2. Photosensors shall be mounted on structural members attached to the machinery structure<br />
so that minimal vibration is transmitted to these units. No more than two penetrations per<br />
sensor (one each for the photosensor and the reflector) shall be allowed in conveyor<br />
sideguards; each penetration shall not exceed 1-1/2” in diameter and shall be beveled to<br />
remove sharp edges.<br />
J. Pushbutton Stations:<br />
1. Pushbutton Stations: Pushbutton control stations shall be Allen Bradley Type 800T<br />
switches, indicators and pushbuttons or as acceptable to The Authority. All pushbutton<br />
stations in public view shall be flush-mounted with stainless steel cover plates. All<br />
pushbutton stations in non-public view shall be painted with OSHA safety yellow.<br />
Adequate maintenance access is required at all control stations.<br />
2. Keyswitch shall be Best Access Systems, W-Series, electric switch lock or as acceptable<br />
to The Authority.<br />
3. All pushbutton switches with padlocking attachment used for E-STOP applications shall<br />
be of the maintained-contact, push-to-stop, illuminated red LED mushroom-head type.<br />
Other pushbutton switches shall be momentary-contact type. START or<br />
START/RESTART pushbuttons at the load conveyors shall be green, illuminated, LED,<br />
extended-head with guard type; START or START/RESTART pushbuttons at other areas<br />
shall be green, non-illuminated, flush-head type. Normal stop buttons (where used) shall<br />
be red, non-illuminated, flush-head type. JAM RESET pushbuttons shall be amber,<br />
illuminated, LED, extended-head with guard type. OVER HEIGHT RESET pushbuttons<br />
shall be white, illuminated, LED, extended-head with guard type. LAMP TEST<br />
pushbuttons shall be black, non-illuminated, flush-head type. ALARM SILENCE<br />
pushbuttons shall be yellow, non-illuminated, flush-head type.<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
4. Control stations shall be a single or multiple pushbutton station with labels for each<br />
pushbutton operation. Enclosure shall be a NEMA Type 4/13 pushbutton station,<br />
Allen-Bradley 800T Die Cast Enclosure or as acceptable to The Authority. All control<br />
stations other than START and E-STOP stations for conveyor sections in public view<br />
shall be located on adjacent conveyor sections out of public view and labeled for the<br />
conveyor section being controlled.<br />
K. Audible Warning System:<br />
1. Warning Horn: Along baggage system as shown on the Baggage System Contract<br />
Drawings, furnish and install warning horns. Horns shall be 120-volts AC, 103 dB at 10'<br />
with adjustable volume. Type shall be Edwards “AdaptaHorn” series 876-N5 or as<br />
acceptable to The Authority.<br />
2. Control Station Buzzer: At each control station with a START pushbutton in public<br />
areas, furnish and install a buzzer in the control station. Buzzer shall be 60/250-volts AC<br />
with 120-volt AC supplied to the unit to provide 55 to 60 dB at 2’. Type shall be Mallory<br />
“Sonalert” series SC250E or as acceptable to The Authority.<br />
L. Warning Lights (Rotating Beacon):<br />
1. System Start-up: Light shall be a rotating, 120VAC or 24VDC, flat-base mounting<br />
fixture with a red lens. Location as indicated on drawings and shall be Federal Signal<br />
#121S, Vitalite, Allen Bradley LED Round Beacon 855 Series or as acceptable to The<br />
Authority.<br />
2. Fault/Jam Detection/Emergency Stop: Light shall be a rotating, 120VAC or 24VDC,<br />
flat-base mounting fixture with an amber lens. Location as indicated on drawings and<br />
shall be Federal Signal #121S, Vitalite, Allen Bradley LED Round Beacon 855 Series or<br />
as acceptable to The Authority.<br />
M. Junction Boxes for Control Wiring: Furnish and install all junction boxes with terminal boards<br />
per NEC.<br />
N. Uninterruptible Power Supply (UPS): Furnish and install at least one UPS to provide a<br />
minimum of 15 minutes of power to PLCs during a power outage, prior to emergency power<br />
activation. Unit shall be type manufactured by Sola, APC, Eaton Powerware, or as acceptable<br />
to The Authority. UPS shall have an easy to replace, hot-swappable battery module.<br />
O. Electrical Power Conditioners: The Contractor shall furnish and install power regulators, as<br />
required, to ensure that the power to the control systems is properly conditioned. Regulators<br />
shall be manufactured by Square D, Sola, Best Power model Ferrups, or as acceptable to The<br />
Authority.<br />
P. Fiber Optic Communications:<br />
1. Optic Communications Modules: Converter modules shall be compatible with the data<br />
link communication protocol selected by the BHS designer/integrator for<br />
communications between PLCs and converter modules, and fiber optic cabling type.<br />
Data link communication protocol shall be either TCP/IP Ethernet, data communications<br />
provided by PLC manufacturer, or other protocol acceptable to The Authority. Module<br />
type shall be as manufactured by Phoenix Digital Corporation, Weed Instrument<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
(Fiber-Optic Division), or as acceptable to The Authority.<br />
following requirements:<br />
Converters shall meet the<br />
a. Multi-mode or Single-mode Fiber Optic Cable Type.<br />
b. ST or SMA Connector.<br />
c. Transmit Launch Power: -15dbm (Typical Multi-mode) and -18dbm<br />
(Single-mode).<br />
d. Receive Sensitivity: -32dbm.<br />
e. Environmental Operating Temperature: 0 to 60 deg. C (32 to 140 deg. F).<br />
f. Environmental Storage Temperature: -40 to 85 deg. C (-40 to 185 deg. F).<br />
g. Environmental Relative Humidity: 0 to 95% RH, Non-Condensing.<br />
2. Fiber Optic Cabling: Provide Multi-Mode 62.5/125, dedicated network, FDDI grade<br />
cabling where necessary for connection to fiber optic converters and fiber optic<br />
communications backbone. Fiber optic backbone will be provided by others. Contractor<br />
shall coordinate all interface requirements with fiber optic backbone Contractor.<br />
PART 3 - EXECUTION<br />
3.1 EXAMINATION<br />
A. Examine conditions under which Baggage Handling System (BHS) work will be installed<br />
B. Notify COTR in writing of unsatisfactory conditions.<br />
3.2 INSTALLATION<br />
A. Site Interfaces:<br />
1. Responsibility of Baggage Handling System equipment.<br />
2. Cover and protect Baggage Handling System equipment from debris and dirt.<br />
3. Responsibility of removing daily erection debris and discarded materials.<br />
4. Equipment staging area will be assigned by Contractor.<br />
5. Coordinate the work schedule with Contractor.<br />
B. Welded Construction: Provide welded connections for fabrication and installation of work<br />
wherever bolted connections are not required for subsequent removal or for normal operation,<br />
adjustment, inspection, maintenance and replacement of worn parts. Comply with AWS<br />
standards for workmanship and for qualifications of welding operators.<br />
C. Installation Tolerances:<br />
1. Gaps between end rolls shall not exceed 1” except gap at the Security/Fire Doors, where<br />
gap shall not exceed 3”.<br />
2. Uneven joints in sideguards shall be epoxy filled and ground smooth to eliminate all snag<br />
points.<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
D. Ceiling <strong>Attachment</strong>s:<br />
1. Ceiling attachments shall be designed to avoid the transmission of excessive conveyor<br />
periodic or transitory loads into the structure. (The COTR shall determine the<br />
acceptability of specific conditions.)<br />
2. <strong>Attachment</strong>s to steel beams shall be clamped. <strong>Attachment</strong>s to concrete slabs shall be<br />
with drilled expansion anchors sized for the load with adequate safety factors and not<br />
exceeding 2” in depth. <strong>Attachment</strong>s to concrete beams shall be with drilled expansion<br />
anchors into the sides of beams only and placed a minimum of 6” up from the bottom of<br />
beam. All attachments shall be submitted for approval.<br />
E. Wire and Cable Identifications:<br />
1. Field electric wire and cable shall be color-coded and shall have the wire numbers as<br />
shown on the electrical drawings affixed to both ends of each wire and cable, and every<br />
5’-0” apart throughout the length of each wire and cable. Coding shall be as follows:<br />
2. Power Wiring - Line Side: This code applies to all field power wiring from source to the<br />
line side of the fuse in the Motor Control Panel and the power wire colors shall be<br />
verified on site. The neutral, if applicable, shall terminate at the terminal board.<br />
a. Phase "A" (120/208) Black (277/480) Yellow<br />
b. Phase "B" (120/208) Red (277/480) Brown<br />
c. Phase "C" (120/208) Blue (277/480) Orange<br />
d. Neutral (120/208) White (277/480) Gray<br />
e. Mech. Ground (120/208) Green (277/480) Green<br />
3. Power and Control Wiring - Load Side: The code for field power and control wiring<br />
from the load side of the fuses in the Motor Control Panel to all other devices shall be as<br />
follows:<br />
a. Power As stated above<br />
b. A.C. Control Red<br />
c. D.C. Control Blue<br />
d. Neutral White<br />
e. Mech. Ground Green<br />
4. Communications system wiring: Installation and termination of wiring shall follow<br />
premise wiring and horizontal cabling specifications. Cabling shall be properly labeled,<br />
supported, and terminated per industry standards. Cable routing of shall be neat and<br />
dressed out in appearance with adequate service loops and proper Velcro tie straps where<br />
applicable.<br />
F. Programming: The BHSC or approved representative shall program BHS to function as<br />
specified herein. A print out and CD of the programming shall be provided to The Authority for<br />
their use. Refer to submittal requirements identified herein.<br />
3.3 NEW EQUPMENT DEMONSTRATION<br />
A. Pre-Installation Demonstration and Testing of New Equipment Types:<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
1. Any new concept of new Baggage Handling System (BHS) equipment that the BHSC<br />
recommends for the system(s) must first be thoroughly demonstrated prior to the COTR’s<br />
consideration of actual approval or implementation and consistent with substitution<br />
request requirements.<br />
2. By mutual agreement between COTR and the BHSC, the demonstration and/or testing of<br />
the new concept of equipment can be achieved through:<br />
a. Thorough demonstration at the BHSC’s Manufacturing Facilities.<br />
b. Field demonstration at one or more sites that the BHSC has already<br />
implemented/installed the new concept equipment, if available.<br />
3. Specific demonstration and testing requirements for the new concept or equipment will<br />
be developed by the COTR.<br />
4. The specific demonstration and testing requirements will identify such requirements as:<br />
Number of test cycles, number of hours of “run time”, material processing rates, physical<br />
characteristics of material to be processed, Mean Time Between Failures, Mean Time to<br />
Repair, serviceability, etc.<br />
3.4 POST-INSTALLATION<br />
A. Inspection and Testing prior to Commissioning:<br />
1. The BHSC shall test the operation and functionality of all computer and PLC<br />
programming. The operation and functionality of the Supervisory Computer System,<br />
which includes all BHS computers and PLCs, shall be tested at 50%, 75%, and 95%<br />
complete using emulation for the BHS operation prior to final installation and connection<br />
to the BHS.<br />
2. After installation of the complete system(s), the BHSC shall test the completed system(s).<br />
All testing and “debugging” shall be complete prior to the demonstration of the system(s)<br />
during commissioning. The testing shall be witnessed by the COTR and shall include:<br />
a. Complete mechanical, electrical, control and structural inspection for individual<br />
BHS equipment.<br />
b. Inspect the system(s) and make adjustments to belt and controls as required.<br />
c. Verification of BHSC’s O & M Manual for the system(s).<br />
d. Checkout of the operational controls and safety devices of the system(s) using<br />
bags, totes, or boxes.<br />
e. Test the capability to handle the required sizes and weights of baggage through the<br />
system(s) without jamming or toppling of baggage.<br />
f. Test the capability to handle the required maximum baggage handling rates of the<br />
system(s) in total, using all components/units required to achieve the required rates<br />
as specified. The operating speed of each component of the system(s) will be<br />
measured using a standard device in the presence of the COTR and be recorded on<br />
the Equipment Description list. Any component not operating within 2 percent of<br />
design speed shall be reworked to bring it up to design speed.<br />
g. The BHSC shall perform a functional test first for each BHS subsystem and then<br />
shall perform a load test on each individual conveyor. The individual load test<br />
shall comply with the load requirements identified herein; a container with water,<br />
BAGGAGE HANDLING EQUIPMENT 34 77 16 - 54
DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
B. Test Program:<br />
sand or any materials can potentially damage the BHS and the building shall not be<br />
used as a load/weight. Both tests shall be witnessed by the COTR.<br />
h. The BHSC shall provide at least 40 hours of continuous operation under no-load<br />
conditions followed by a complete system(s) inspection for necessary corrections,<br />
belt adjustments. Such adjustments may include the requirement for retraining of<br />
the belts, re-tensioning of the belts and any required shorting of belting material<br />
required to meet the maximum take-up adjustment of 2%, as defined under the<br />
Section regarding Take-Up Pulleys. The 40 hours of testing shall be conducted a<br />
minimum elapsed time of two 20-hour days to a maximum of five 8-hour days.<br />
During the 40-hour no-load test, the BHSC shall record the actual current draw by<br />
each MCP in every hour interval; the record shall be included in the O&M manual.<br />
i. The BHSC shall also perform a 4-hour load test demonstration immediately<br />
following the Contractor’s 40 hour no-load test, before the system can cool down,<br />
for each system to be witnessed by the COTR as part of the commissioning effort,<br />
but can be performed prior to actual commissioning. Normal load condition shall<br />
be 160 bags per hour. This will require a minimum of 640 test bags; each test bag<br />
shall weight between 20 Lbs to 40 Lbs and the average bag length shall be between<br />
25” to 28”. A successful hour of operational testing shall be defined as the system<br />
meeting the performance requirements as defined in the Specification Section 2.1,<br />
Paragraph B. During the 4-hour load test, the BHSC shall record the actual current<br />
draw by each MCP in every 10 minute interval; the record shall be included in the<br />
O&M manual. If any items/concerns/defects are identified by the Authority during<br />
the test, the BHSC shall remedy the items/concerns/defects during the daytime<br />
hours, and the BHS shall be ready to test in the following night.<br />
j. The BHSC shall demonstrate specific conditions for the following equipment:<br />
1) Computer System Equipment including cold-backup switch over.<br />
2) Motor Control Panels (MCP).<br />
3) PanelView.<br />
k. The BHSC shall test all interfaces with other systems. The BHSC shall coordinate<br />
interface testing with all parties involved.<br />
1. The BHSC shall provide a Test Program for each system(s), which shall, at minimum,<br />
incorporate the requirements listed above in the Post-Installation Testing (BHSC’s<br />
Internal Testing) section in this Specification.<br />
2. The BHSC is required to develop a Test Program for each system identify and<br />
demonstrate all System Control Functions. The Test Plan is to list each Control Station,<br />
Control Devices, etc., and its related control function that is to be demonstrated/tested in<br />
a checklist format with “Pass” and “Fail” check boxes, date, and recorder’s initials for<br />
each item. Items that fail during a test shall be retested after corrections are made and<br />
another checklist shall be used in the test recording of the previously failed items. The<br />
BHSC shall provide COTR with all checklists produced during testing. The Test<br />
Program shall identify all conveyor types, motors, brake motors, VFDs, nominal speeds,<br />
actual speeds, HP, nameplate FLA, lengths of conveyor section, the required load for<br />
each conveyor section and test procedure; the test program shall be submitted by BHSC<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
for The Authority’s review and approval 60 calendar days prior to the start-up of the<br />
testing.<br />
3. The Test Plan shall also include the recording of the following information per<br />
subsystem(s), conveyor and device during the inspection and testing of the system(s). All<br />
actual speeds and motor currents shall be measured with the system(s) in a “no-load” and<br />
“load” condition, i.e., all conveyors of BHS running but without and with bags.<br />
Contractor shall complete all recording in the Test Plan.<br />
a. Main Feeds:<br />
1) Fuse size per phase.<br />
2) Actual amperage per phase.<br />
b. Transformers:<br />
1) Fuse size per phase.<br />
2) Actual amperage per phase.<br />
c. Conveyor/Device Speed:<br />
1) Actual center line speed of conveyor/device.<br />
d. Motor Name Plate Data:<br />
1) Manufacturer<br />
2) Horsepower<br />
3) Nameplate Current<br />
4) Voltage<br />
5) Phase<br />
6) RPM<br />
7) Frame Size<br />
8) Type<br />
9) Hertz<br />
10) NEMA Design<br />
11) Service Factor<br />
12) Insulation Class<br />
13) Insulation Type<br />
e. Fuse size per phase.<br />
f. Actual amperage per phase.<br />
g. Belt slippage under load.<br />
4. The above test results and information, final dynamic and static test results shall be<br />
included in the final O & M Manuals for reference information.<br />
5. The material including test bags to be used for the all necessary tests, plus personnel to<br />
handle it, shall be provided by the BHSC. The BHSC shall have all personnel and a<br />
representative identified by the COTR “on site” during all periods of the system(s)<br />
Inspection and Testing. All tests shall be conducted with bags, tubs, blocks, etc. or<br />
combinations of these items; and at the COTR’s option with laded cartons to supplement<br />
available baggage. The BHSC shall identify a list of items in the test plan.<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
6. The BHSC shall provide all necessary testing, measuring, and recording devices required<br />
to demonstrate the operational characteristics and performance of the equipment to the<br />
satisfaction of the COTR. At a minimum, the required test equipment shall include:<br />
Clamp-on type ammeter, direct read F.P.M. digital readout Tachometer, etc. All testing,<br />
measuring and recording devices shall be calibrated and certified; each calibration<br />
certificate of each device shall be submitted with test plan.<br />
C. Test Failure:<br />
1. A failure during any test period shall be defined as any design characteristic or<br />
malfunction of the BHSC furnished equipment or materials that damages baggage or<br />
reduce any operating rate below those specified. Conditions resulting from improper<br />
loading of baggage or loading baggage of sizes not included the Specification<br />
requirements will not be considered as failures.<br />
3.5 COMMISSIONING<br />
A. Materials: The BHSC shall provide the following completed documents for commissioning:<br />
1. Final Approved O&M Manuals.<br />
2. Final Mechanical and Electrical As-Built Record Drawings specified herein.<br />
3. Final Electrical As-Built Record Drawings in associated Motor Control Panel.<br />
4. Test Program Information completed by BHSC.<br />
5. Testing by BHSC is complete.<br />
B. Post-Installation Commissioning - Demonstration and Observation:<br />
1. The COTR will attend one initial demonstration/observation and one follow-up<br />
demonstration/observation. Any cost for additional observations required to “clean up”<br />
Punch list items shall be corrected at the BHSC’s expense.<br />
2. After installation and testing of the complete system(s), its operating capability shall be<br />
demonstrated by the BHSC. All “debugging” shall have been accomplished prior to the<br />
start of the BHS/CBIS commissioning. The demonstration and observation shall include:<br />
a. Static Observation: Observe the mechanical and electrical static components and<br />
identify deficiencies on the Punch list.<br />
b. Dynamic Observation: Observe the mechanical and electrical dynamic components<br />
and identify deficiencies on the Punch list.<br />
c. Demonstrate the operational controls and safety devices of the system(s).<br />
d. Demonstrate E-Stop Zoning operations.<br />
e. Demonstrate Bag Jam and Cascade Stop operations.<br />
f. Demonstrate security/fire door operations.<br />
g. Demonstrate “Hand-Off-Auto” operations.<br />
h. Demonstrate the capability to handle the required sizes and weights of baggage<br />
through the system(s) without jamming or toppling of baggage.<br />
i. Demonstrate the capability to handle the required maximum baggage handling<br />
rates of the system(s) in total, using all components/units required to achieve the<br />
required rates as specified.<br />
j. Demonstration of system(s) System Status Panel (PanelView).<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
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RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
k. The BHSC shall demonstrate the operation and functionality of all computer and<br />
PLC programming.<br />
l. The BHSC shall demonstrate all interfaces with other systems. The BHSC shall<br />
coordinate interface demonstration with all parties involved.<br />
3. Commissioning Plan:<br />
a. The BHSC shall provide a Commissioning Plan for each system(s), which shall, at<br />
minimum, incorporate the requirements listed above in the Post-Installation<br />
Commissioning - Demonstration and Testing section in this Specification.<br />
b. The material to be used for the all necessary tests, plus personnel to handle it, shall<br />
be provided by the BHSC. The BHSC shall have all personnel and a<br />
representative identified by the COTR “on site” during all periods of the system(s)<br />
Commissioning Demonstration. All tests shall be conducted with bags, tubs,<br />
blocks, etc. or combinations of these items; and at the COTR’s option with laded<br />
cartons to supplement available baggage. The BHSC shall identify a list of items<br />
in the test plan. The Commissioning Plan shall be submitted by BHSC for<br />
COTR’s review and approval 30 calendar days prior to the start-up of<br />
commissioning.<br />
c. The BHSC shall provide all necessary testing, measuring, and recording devices<br />
required to demonstrate the operational characteristics and performance of the<br />
equipment to the satisfaction of The Authority. At a minimum, the required test<br />
equipment shall include: Clamp-on type ammeter, direct read F.P.M. digital<br />
readout Tachometer, etc. All testing, measuring and recording devices shall be<br />
calibrated and certified; each calibration certificate of each device shall be<br />
submitted with the Commissioning Plan.<br />
4. Commissioning Test Failure:<br />
a. A failure during any commissioning test period shall be defined as any design<br />
characteristic or malfunction of the BHSC furnished equipment or materials that<br />
damages baggage or reduce any operating rate below those specified. Conditions<br />
resulting from improper loading of baggage or loading baggage of sizes not<br />
included the Specification requirements will not be considered as failures.<br />
3.6 ACCEPTANCE OF SYSTEM<br />
A. Conditional Acceptance:<br />
1. The following shall be required for total system(s) conditional acceptance:<br />
B. Final Acceptance:<br />
a. Satisfactorily pass the tests as outlined herein.<br />
b. Resulting Punch List of such test are relatively minor in nature and do not abrogate<br />
Beneficial Use of the system(s).<br />
1. Final acceptance of the system(s) shall require the BHSC to have completed all Punch list<br />
items to the satisfaction of the COTR.<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
2. The COTR will attend one initial demonstration/observation and one follow-up<br />
demonstration/observation. Any cost for additional observations required to “clean up”<br />
Punch list items will be at the BHSC’s expense.<br />
3.7 START-UP SUPPORTS<br />
A. The BHSC shall provide qualified mechanical, electrical and control engineers/technicians for<br />
start-up support (a 30 calendar day period immediately commencing after final acceptance of<br />
complete functional BHS) to troubleshoot the system. During hours of operation, the<br />
engineers/technicians shall be on site. During non-operations hours the engineers/technicians<br />
shall respond (be present on site) within 1 hour. At the completion of the 30 calendar day, the<br />
BHS must operate for 14 calendar days without failure, before the period of start-up support is<br />
complete.<br />
3.8 TRAINING<br />
A. Training provided shall be a minimum of (32) hours and provided for all shifts and all delegated<br />
airport and airline operation, maintenance personnel and TSA staffs. Training sessions shall be<br />
videotaped by Baggage Handling System (BHS) Contractor and turned over to The Authority.<br />
1. Operations training: Training (minimum of 16 hours) shall cover the operational<br />
functions of all systems and all pertinent sections of the Operations and Maintenance<br />
Manual.<br />
2. Maintenance training: Training (minimum of 16 hours) shall include “classroom” and<br />
“hands-on” programs covering actual troubleshooting, adjustment of equipment, and<br />
component removal and replacement.<br />
B. The training classes shall be provided prior to the operations start-up of the system.<br />
C. The training sessions shall be provided prior to the operational start-up of the respective<br />
Baggage Handling Systems. A detailed outline of the training material and text to be presented<br />
shall be submitted to The Authority for review prior to the first schedule training session.<br />
D. The BHSC or approved representative shall provide training for Programmable Logic<br />
Controller (PLC) operations and programming procedures. However, during warranty period,<br />
the user shall not modify any PLC operations, PLC programming procedures or PLC programs.<br />
3.9 CLEANING<br />
A. During installation, the BHSC shall protect BHS equipment from water, dirt and debris.<br />
B. During installation, the BHSC shall perform the house-keeping of its related work.<br />
C. The BHSC shall completely clean BHS equipment prior to turning it over to The Authority and<br />
shall protect the equipment from water, dirt and debris after it has been cleaned until it is turned<br />
over to The Authority for use.<br />
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DCA TERMINAL A IMPROVEMENTS (NEAR TERM)10 AUGUST 2012<br />
TASK ORDER 03: LOBBY IMPROVEMENTS – PKG 4 -CURBSIDE CHECK-IN<br />
RONALD REAGAN WASHINGTON NATIONAL AIRPORT<br />
PROJECT DT1203<br />
3.10 SPARE PARTS<br />
A. Spare Parts will not be purchased as part of this contract, but may be purchased after installation<br />
of the systems. The BHSC shall submit to the COTR, at the time that the system(s) design<br />
engineering has been completed (both electrical as well as mechanical), a list of all parts used in<br />
the development of the system(s). This complete listing of system(s) parts will then be used by<br />
the COTR to develop a listing of parts to be purchased as Spare Parts for the support of the<br />
system(s). This list must include the following:<br />
1. Name of part.<br />
2. Complete description of part.<br />
3. Each specific location that the listed part is used in the system(s).<br />
4. Total number of parts in the system(s).<br />
5. Manufacturer of the part.<br />
6. Manufacturer’s part number.<br />
7. Source of supply.<br />
8. Baggage System Contractor recommended quantity of spares per each item.<br />
9. Price per unit.<br />
10. Lead time or availability of part.<br />
B. The listing of the above information regarding parts must be provided for each system.<br />
C. Identify recommended and critical spare parts on the parts list and their prices for components<br />
that are not locally available and require shipping.<br />
D. Spare parts shall be deliverable within 24 hours notice, except for long lead items.<br />
PART 4 - CONTRACTOR’S QUALITY CONTROL REQUIREMENTS<br />
4.1 GENERAL<br />
A. Comply with applicable provisions of Division 01 Section “Quality Requirements” for<br />
requirements for Contractor Quality Control Program.<br />
END OF SECTION 34 77 16<br />
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