MT350 Clutch Replacement - Peak Riders

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MT350 Clutch Replacement Amendment Record Amendment No. Amendment By Date DRAFT N/A Joth 16 April 2012 1 Minor Amendments and Note added on Page 4 Omitting Oil / Seal Changes. 2 Various Enhancements and Amendments woodruff Bth2bth2 Nickp500 Bunker Wirralman 17 April 2012 18 April 2012 3 Slide 50 Updated Joth 27 April 2012 Before carrying out the Procedure ensure you have the current amendment. File Location file: http://www.peakriders.org/files/mt350/tutorial/mt350clutch.pdf Joth Hill 14-Apr-2012 Rev DRAFT Page 2 of 12
MT350 Clutch Replacement General Tools 13 MM Spanners X 2 4,5,5.5, & 6 mm Allen Keys 13mm socket 24mm socket 10mm spanner 27mm Socket Torque Wrench 5 to 120Nm Fluids Engine Oil Lithium Grease (Lubricate Seals / O Rings) Loctite (Medium & Strong) Copper Slip (Apply where required) Specialist Tools TDC Locking Bolt M8 (P/N 241.965) Clutch Locking Tool 132mm Dia (P/N 276.825) M30x1.5 Extractor Lower Pulley (P/N 276.445) Top Pulley Puller Required Parts 1x Clutch Cover Gasket (P/N 250-381) * 8x 2.6mm Fibre Plate M41 132mm (P/N259.905) * 1x Starter Gear Cover O ring (P/N 230-310) * 1x Timing Belt (P/N 280-015) 6x Clutch Springs (212-N)34.1mm (P/N 239.625) 1x Clutch Cable (P/N297.530) 1x Timing Pulley Oil Seals (P/N 930-715) 1x kick Start Shaft Oil Seal (P/N 831-260) 1x Oil Filter The parts marked * are the parts that you will need for this procedure. Other Parts were changed as general maintenance. File Location file: http://www.peakriders.org/files/mt350/tutorial/mt350clutch.pdf Joth Hill 14-Apr-2012 Rev DRAFT Page 3 of 12
Page 1: MT350 Clutch Replacement MOTOR CYCL
Page 5 and 6: MT350 Clutch Replacement 1. Remove
Page 7 and 8: MT350 Clutch Replacement 16. Remove
Page 9 and 10: MT350 Clutch Replacement 32. Re con
Page 11 and 12: MT350 Clutch Replacement 48. Insert

MT350 Clutch Replacement - Peak Riders

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