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Special<br />

edition<br />

//<br />

bauma<br />

2013<br />

FORUM<br />

bauma<br />

The magazine for customers, staff and friends of the Wirtgen Group<br />

2013<br />

english<br />

issue<br />

ROAD AND MINERAL TECHNOLOGIES<br />

www.wirtgen-group.com/bauma


2<br />

Road Technologies<br />

Mineral Technologies<br />

4 8 12 16 28<br />

Highlights<br />

4 Wirtgen: Endless variety<br />

Six new products from Wirtgen set new standards.<br />

8 Vögele: Level 3 in road construction<br />

Eleven powerful world premieres for road construction.<br />

12 Hamm: Intelligent compaction<br />

Nine efficient compactors in the H, HD and HD+ series.<br />

16 Kleemann: EVOlution in processing<br />

Three new jaw and cone crushers from Kleemann.<br />

Showroom<br />

webspecial<br />

Discover the Wirtgen Group online at<br />

bauma 2013:<br />

www.wirtgen-group.com/bauma<br />

22 Wirtgen: Unique diversity for every application<br />

Comprehensive range of cold milling machines from the<br />

world market leader.<br />

24 Vögele: The new SUPER series<br />

Perfect product range for all paving jobs.<br />

26 Hamm: Drums for innumerable possible uses<br />

Genuine all-rounders: the new compactors with crusher drum.<br />

Impressum<br />

FORUM The magazine for customers, staff and friends of the Wirtgen Group<br />

published by Wirtgen Beteiligungsgesellschaft mbH, Reinhard-Wirtgen-Straße 2,<br />

53578 Windhagen, Germany, E-Mail: forum@wirtgen.de, www.wirtgen-group.com<br />

Commercial Register Montabaur HRB 10492, VAT No.: DE 149 525 751<br />

board of management Jürgen Wirtgen, Stefan Wirtgen, Rainer Otto<br />

responsible for content Michaela Adams, Tel.: +49 2645-131 128,<br />

Fax: +49 2645-131 499, E-Mail: forum@wirtgen.de<br />

Redaktion Michaela Adams, Sarah Kämpf, Mario Linnemann. All rights reserved.<br />

Reproduction only with written permission by the editorial staff.<br />

ProduCtion muehlhausmoers corporate communications gmbh, Cologne, Germany<br />

Project management: Jessika Knauer; Redaktion: Jessika Knauer; Layout: Daniel Haase, Tobias Heinrich<br />

translation interteam Übersetzungsbüro, Grünwald, Germany<br />

print Gebr. Kopp GmbH & Co.KG, Cologne, Germany<br />

28 Wirtgen: Leading technology – Wirtgen Surface Miners<br />

Special-purpose machines for mining in three<br />

performance classes.<br />

30 Kleemann: Jaw and impact crushers: mobile reliability<br />

The mobile crushing plants MC 125 Z and MR 130 Z EVO.<br />

Service<br />

34 Innovative solutions<br />

The all-embracing range of services offered by the<br />

Wirtgen Group.


Editorial | Forum Special edition<br />

3<br />

Dear Customers and Friends<br />

of the Wirtgen Group,<br />

Innovative solutions for road and<br />

mineral technologies on two levels<br />

Our products and technologies are not all that is new: the Wirtgen<br />

Group’s exhibition concept has also changed considerably since<br />

2010. Our exhibition area has grown, both horizontally – with the<br />

result that we can now, for the first time, present our road and mineral<br />

technologies in their full depth – as well as vertically. Our Skywalk<br />

not only offers a completely new view of our complete product<br />

portfolio on the ground floor, but also provides new insights into our<br />

range of services, from customer service, training and application<br />

consulting to environmental solutions and financial products.<br />

Close to our customers: we deliver on<br />

that promise<br />

Welcome to the Wirtgen Group Exhibition World at bauma in<br />

Munich. With an exhibition area of more than 10,500 square<br />

metres, our motto in 2013 is “Innovative Solutions for Road and<br />

Mineral Technologies”.<br />

Industry pacemakers: type “i”<br />

machines and genuine new products<br />

Wirtgen Group experts from almost all markets are at your disposal<br />

during the seven days of the exhibition to share experiences.<br />

Representatives from our 55 subsidiaries and the global network of<br />

dealers, as well as sales and service staff from our four German<br />

headquarters are on hand to provide detailed advice on everything<br />

associated with our machines and services. You are cordially invited<br />

to explore the Wirtgen Group Exhibition World.<br />

Best regards,<br />

We proudly present no fewer than 29 product innovations among<br />

our 96 bauma exhibits this year: three machines representing the<br />

new generation of cold recyclers and soil stabilizers, three new slipform<br />

pavers of modular design, all of eleven »dash 3« asphalt pavers<br />

and screeds, four new vibratory compactors, three new models<br />

in the HD+ series, two new models for the popular CompactLine<br />

series, a new cone crusher and the first two representatives of<br />

Kleemann’s new MOBICAT EVO series.<br />

Stefan Wirtgen<br />

Jürgen Wirtgen


4<br />

Winner: WR 240 wins iF gold award<br />

2013 – top marks for design and<br />

ergonomics.<br />

New Wirtgen products<br />

Endless variety<br />

With six new products in the fields of cold recycling, soil stabilization and<br />

slipform paving, Wirtgen once again sets standards in road construction and<br />

wins international acclaim.


Highlights: Wirtgen | Forum Special edition<br />

5<br />

The new WR generation of cold recyclers and soil stabilizers<br />

is everything from compact to powerful. Following<br />

up on the success of the award-winning and customeracclaimed<br />

WR 240, Wirtgen is now introducing the<br />

WR 200 and WR 250 in time for bauma 2013, rounding off the<br />

range of mobile wheeled cold recyclers and soil stabilizers.<br />

The WR 240 is a powerful all-rounder for stabilizing large<br />

areas of non-cohesive soil and economically processing damaged<br />

asphalt pavements by cold recycling. Despite its high output,<br />

it requires little fuel thanks to its cutting-edge motor management,<br />

thus tangibly cutting contractors’ costs.<br />

Compact and powerful<br />

For the first time, Wirtgen is presenting the WR 200, a smaller version<br />

of the WR 240. With impressive manoeuvrability, this compact<br />

machine comes into its own on small and confined sites. Due to its<br />

smaller dimensions, it does not require a special permit for transport,<br />

making it the ideal candidate for one-day jobs. The WR 250 is<br />

undoubtedly a workhorse. The most powerful machine in the range,<br />

it is used above all to stabilize heavy, marshy ground, as well as for<br />

recycling and pulverization jobs on site, where it homogeneously<br />

granulates pavements up to 25 centimetres thick. A milling drum<br />

specially tailored to the high performance of the WR 250 produces<br />

“At bauma, we are presenting<br />

all our machines with<br />

the new engine technology,<br />

as well as other revolutionary<br />

new developments.<br />

Technological leadership<br />

always calls for demanding<br />

development work.”<br />

Dr. Cyrus Barimani, Head of Development and Engineering Wirtgen<br />

facts and figures<br />

The new WR generation<br />

Soil stabilization<br />

• Large glazed mobile cab, camera system and driver’s seat<br />

which pivots through 90° for a perfect overview of the<br />

machine and job site.<br />

• Ergonomic operating concept for intuitive operation and<br />

fatigue-free working.<br />

• Three models for individual requirements – from small job<br />

sites to working on heavy ground.<br />

Cold recycling<br />

• Tanker trucks travelling ahead of the cold recycler supply it<br />

with water and binders via hoses.<br />

• Water, cement slurry, bitumen emulsion or foamed bitumen<br />

are injected into the mixing chamber via microprocessorcontrolled<br />

injection bars.<br />

• The computer-controlled injection system and revised rotor<br />

housing ensure homogeneous mixing.<br />

• Wirtgen cold recyclers refurbish pavements “in situ” and<br />

make both the disposal of damaged material and delivery of<br />

virgin material unnecessary.<br />

WR 200i<br />

Working width <br />

Working depth <br />

Operating weight<br />

Engine rating<br />

WR 240i<br />

Working width <br />

Working depth <br />

Operating weight<br />

Engine rating<br />

WR 250<br />

Working width<br />

Working depth <br />

Operating weight<br />

Engine rating<br />

2,000 mm<br />

0 – 500 mm<br />

23,900 kg<br />

320 kW/429 HP/435 PS<br />

2,400 mm<br />

0 – 510 mm<br />

29,400 kg<br />

447 kW/600 HP/608 PS<br />

2,400 mm<br />

0 – 560 mm<br />

31,000 kg<br />

571 kW/766 HP/777 PS


6<br />

a mix of outstanding quality at high feed rates. In addition to their<br />

innovative features, all three models stand out through their optimized<br />

ergonomics and ultramodern design, for which the WR 240<br />

has in fact won the renowned iF product design award 2013 in gold,<br />

one of the most important international design awards. With the<br />

world’s largest range of cold recyclers and soil stabilizers, Wirtgen<br />

can supply a suitable machine for every application.<br />

ROAD AND MINERAL TECHNOLOGIES<br />

Series SP 80: the paving specialists<br />

new products<br />

exhibits<br />

years of pioneering spirit<br />

Wirtgen also supplies individual solutions in the field of slipform<br />

pavers. Three new specialists for concrete paving – the SP 81,<br />

SP 82 and SP 84 – are being presented at bauma 2013. All models<br />

combine a maximum range of uses and precisely paved results with<br />

intuitive operation and extensive operator convenience. Additional<br />

versions are also available for the US market, whose requirements<br />

are thus taken into account by Wirtgen.<br />

While the SP 81, a highly flexible offset version, paves monolithic<br />

concrete profiles up to 2.3 metres high and 3 metres wide,<br />

the SP 82 and SP 84 are completely modular inset versions on two<br />

rigid or four steered and pivoting crawler tracks for producing concrete<br />

pavements between 2 and 8 metres wide. In addition to their<br />

large variety of uses, the new generation boasts a high cost-efficiency<br />

and productivity, as well as a host of practical functions.<br />

facts and figures<br />

Top performance for paving concrete<br />

SP 81i<br />

Pave width <br />

Pave height / layer thickness <br />

Number of crawlers<br />

Engine rating<br />

Operating weight, CE<br />

max. 3,000 mm<br />

max. 2,200 mm<br />

3 (standard), 4 (optional)<br />

160 kW/215 HP/218 PS<br />

27,900 kg<br />

Flexibility, cost-efficiency and quality<br />

• Life-Cycle Design – Endless modular convertibility<br />

• Smooth Slope – Enhanced cross slope control<br />

• Easy Connect – The 3D interface of the future<br />

• Eco Mode – Economic diesel engine management<br />

• WI-Control – Superior machine control system<br />

• Fast & Easy – The intelligent transport concept<br />

SP 82i<br />

Pave width <br />

2,000 – 8,000 mm<br />

Pave height / layer thickness <br />

max. 450 mm<br />

Number of crawlers 2<br />

Engine rating<br />

160 kW/215 HP/218 PS<br />

Operating weight, CE<br />

19,000 – 42,000 kg<br />

SP 84i<br />

Pave width <br />

2,000 – 8,000 mm<br />

Pave height / layer thickness <br />

max. 450 mm<br />

Number of crawlers 4<br />

Engine rating<br />

160 kW/215 HP/218 PS<br />

Operating weight, CE<br />

19,000 – 59,500 kg


Highlights: Wirtgen | Forum Special edition<br />

7<br />

SP 84 at work: the telescoping<br />

frame allows the chassis to be<br />

extended from 3 to 8 metres.<br />

The completely modular design ensures that contractors can find<br />

the right version for every inset or offset application. The machines<br />

can easily be converted without additional machine components<br />

to meet complex and specific customer requirements. What’s<br />

more, the slipform pavers’ compact size minimizes the amount of<br />

conversion needed prior to transport. Other features, such as Eco<br />

Mode with demand-optimized motor management, the reliable 3D<br />

Easy Connect interface and Smooth Slope, a unique electronic<br />

cross slope control system found nowhere else in the industry, all<br />

offer the customer maximum flexibility and significant cost savings<br />

plus extensive safety in application and precise, premium-quality<br />

concrete paving.<br />

“With our range of slipform<br />

pavers, we can offer an<br />

ideal solution for every<br />

concrete paving job, regardless<br />

of whether inset<br />

or offset production is<br />

called for.”<br />

Dr. Ralf Schug, Development and Engineering Wirtgen<br />

Discover all our product highlights on:<br />

www.wirtgen-group.com/bauma


8<br />

NEW VÖGELE PRODUCTS<br />

Level 3 in Road<br />

Construction<br />

Joseph Vögele AG delights trade visitors to bauma 2013 in Munich<br />

with no less than 11 world premieres in the field of road pavers and<br />

extending screeds.<br />

Ultramodern technology for every<br />

field of application: the new<br />

»dash 3« paver generation from<br />

Vögele is ready and waiting.


Highlights: Vögele | FORUM SPECIAL EDITION<br />

9<br />

The next evolutionary step in road construction is being<br />

presented at bauma 2013 with a completely new category<br />

of pavers, the »dash 3« generation from Vögele. Ultramodern<br />

and user-friendly technology is the basis for these<br />

innovative, eco-friendly and economical asphalt pavers.<br />

LESS IS MORE<br />

Vögele’s EcoPlus low-emissions package goes by the motto<br />

“Lower consumption – Lower emissions – Lower costs”. The package<br />

combines a whole range of individual measures to achieve<br />

significant reductions in fuel consumption and noise emissions for<br />

the »dash 3« pavers. Specifically, these involve a controlled hydraulic<br />

oil temperature circuit, a splitter gearbox, a variable-speed<br />

fan and energy-optimized tamper drive.<br />

MAXIMUM PROCESS SAFETY<br />

A constant feed of material is the prerequisite for high-quality and<br />

level paving. That’s why Vögele developed the PaveDock Assistant<br />

for its »dash 3« generation of pavers. An extremely efficient system<br />

that greatly facilitates communication between the paver operator<br />

and feed vehicle driver via signal lights and allows particularly safe<br />

and jolt-free transfer of the mix. In combination with the sprung<br />

“11 world premieres in the<br />

field of road pavers and<br />

extending screeds – that’s<br />

really something to think<br />

about! Virtually our entire<br />

product portfolio has been<br />

converted to the new »dash<br />

3« generation of pavers.”<br />

Martin Buschmann, Head of Development and Design Vögele<br />

facts and figures<br />

The »dash 3« generation<br />

These cutting-edge pavers feature a pioneering design, enhanced<br />

comfort and high performance along with minimum consumption.<br />

Vögele will be showcasing no less than seven pavers in its new<br />

»dash 3« generation at bauma, namely the SUPER 1300-3i,<br />

SUPER 1303-3i, SUPER 1800-3, SUPER 1800-3i, SUPER 1803-3i,<br />

SUPER 1900-3i and the SUPER 2100-3i.<br />

Pave speed <br />

up to 25 m/min<br />

Pave width max. 13 m (SB 250)<br />

Laydown capacity<br />

up to 1,100 t/h<br />

Layer thickness up to 40 cm (SB 250)<br />

Features<br />

• Vögele EcoPlus low-emissions package for significant<br />

reduction of fuel consumption and noise emissions.<br />

• PaveDock Assistant increases process safety when<br />

transferring mix.<br />

• PaveDock sprung push-rollers reliably compensate<br />

for all jolts from the feed vehicle.<br />

• AutoSet Plus functions for safely moving the<br />

paver on the job site and easily selected<br />

paving programs.<br />

• ErgoPlus 3 with a host of additional<br />

ergonomic and functional advantages.


10<br />

The new »dash 3«<br />

pavers from<br />

Vögele were<br />

awarded the iF<br />

product design<br />

award 2013 by<br />

iF International<br />

Forum Design<br />

Hannover.<br />

“Pioneering design, userfriendly<br />

operating concept,<br />

perfect paving results and<br />

high performance with<br />

minimum consumption<br />

values and noise emissions<br />

– these are the compelling<br />

arguments for our<br />

»dash 3« generation.”<br />

Roland Schug, Marketing Director Vögele<br />

PaveDock push-rollers, PaveDock Assistant renders an important<br />

contribution to process safety in the transfer of mix.<br />

bETTER OPERABILITY<br />

The user-friendly and field-tested ErgoPlus operating system was<br />

further developed for the new »dash 3« generation and upgraded<br />

with additional useful features. For example, the newly designed<br />

four-colour display has a high-contrast surface that provides excellent<br />

visibility even in poor light conditions.<br />

The “Repositioning” function of AutoSet Plus quickly and<br />

safely readies the paver for moves on the job site. Depending on<br />

the paver type, various comfort functions can be executed by simply<br />

pressing the “Execute” button: the screed, augers, hydraulically<br />

operated hopper front, conveyors and crawler track deflector<br />

plates are all brought into transport position. Temporarily reversing<br />

the conveyors prevents mix from falling from the paver onto the<br />

job site. Paving programs can also be stored with AutoSet Plus in<br />

the Universal Class and Highway Class machines.


Highlights: Vögele | FORUM SPECIAL EDITION<br />

11<br />

facts and figures<br />

AD AND MINERAL TECHNOLOGIES<br />

11<br />

new products<br />

EXTENDING SCREEDS<br />

Numerous technical innovations ensure perfect paving quality<br />

and very easy operation for the AB 500 and AB 600 extending<br />

screeds.<br />

32<br />

exhibits<br />

177<br />

years of expertise<br />

iNNOVATIVE SCREED TECHNOLOGY<br />

In addition to the tractor units, Vögele has also elevated its screed<br />

technology to the next level and developed the new AB 500 and<br />

AB 600 extending screeds. They are ideal for all applications that<br />

call for variability and adaptability. With their infinitely adjustable<br />

single-tube telescoping system, these screeds cover a virtually<br />

unlimited spectrum of applications with pave widths ranging from<br />

2.55 to 9.5 metres.<br />

Furthermore, Joseph Vögele AG is also presenting two new<br />

extending screeds at bauma 2013 that are aimed specifically at<br />

the needs of the North American market and the VISION pavers.<br />

The VF 500 (extending units are located in front of the basic<br />

screed, see Page 25) and VR 600 (extending units are located<br />

behind the basic screed) guarantee perfect paving results thanks<br />

to highly advanced screed technology.<br />

• Tamper bar: The tamper geometry has been optimized,<br />

resulting in a flat screed planing angle. This ensures a<br />

longer service life and even better compaction and<br />

evenness.<br />

• Hydraulic crown adjustment: This function is integrated in<br />

the screed operator’s console as standard. The crown is<br />

adjusted quickly and precisely via push buttons. The<br />

current crown is displayed on both screed operator’s<br />

consoles.<br />

• Screed heating: Extremely uniform heating of the screed<br />

plates, tamper bar and pressure bar yields an absolutely<br />

uniform surface. The preheating time has been markedly<br />

reduced. An economical Alternating Mode operates when<br />

the paver functions are set to automatic.<br />

• Improved telescoping system: This allows better sliding<br />

properties and at the same time a longer service life.<br />

• Hydraulically height-adjustable end plates: The alternative<br />

to mechanical end plates has been newly designed and<br />

equipped with completely integrated valve technology. The<br />

height is adjusted easily, safely and precisely.<br />

Experience all our product highlights at:<br />

www.wirtgen-group.com/bauma


12<br />

Hamm H series:<br />

specialists for<br />

earth, rock and<br />

road construction.<br />

New HAMM products<br />

Intelligent<br />

compaction<br />

Innovative, powerful, versatile, eco-friendly – attributes describing no fewer<br />

than nine new rollers from Hamm. Hamm has additionally developed practical<br />

solutions for all rollers to make compaction even more efficient.


Highlights: Hamm | FORUM SPECIAL EDITION<br />

13<br />

Compactors of the H series stand for first-class technology<br />

with outstanding compaction properties and excellent<br />

visibility. Hamm is launching three new basic models<br />

– H 11i, H 13i and H 16i – in time for bauma 2013.<br />

The new models with their attractively designed GRP bonnets are<br />

driven by ultramodern engines rated at 105 kilowatt which comply<br />

with all the requirements for Tier 4i/EU IIIB. All three compactor<br />

models are available with smooth drum, padfoot shells or padfoot<br />

drum. A model H 13i VIO will additionally be released: with its VIO<br />

drum, it can compact the ground with either vibration or oscillation.<br />

The 3-point swivel joint gives the compactors excellent<br />

manoeuvrability and optimum driving stability, even in tight bends.<br />

They are also prepared for inclines and difficult terrain, for the<br />

compactors have a large angle of slope both front and rear.<br />

Operators enjoy working with the new compactors on account<br />

of their sophisticated, ergonomic design, which starts with<br />

the gently rounded comfortable entrance with large steps. The<br />

ergonomically ideal seat in the cab ensures an optimum working<br />

position for all operators. And even tall people feel at ease here,<br />

as the cab roof offers plenty of headroom.<br />

“It was integrating engines<br />

to Tier 4i/EU IIIB which<br />

inspired us to develop<br />

the new compactors.<br />

The result is a completely<br />

new product series full<br />

of innovations.”<br />

Dr. Axel Römer, Head of Development and Engineering Hamm<br />

facts and figures<br />

H series: Deep compaction<br />

• See and be seen: an optional rear-view camera helps when<br />

manoeuvring the compactor; LED lights on the cab (optional)<br />

are both bright and durable.<br />

• Award-winning design: the H series compactors have<br />

won several awards for their excellent design and userfriendliness.<br />

Weight 11 t (H 11i), 13 t (H 13i), 16 t (H 16i), 14 t (H 13i VIO)<br />

Engine rating<br />

105 kW<br />

Engine<br />

Deutz 4-cylinder engine with DPF<br />

Drum width<br />

2.14 m<br />

Ergonomics & comfort<br />

• The ergonomically designed workplace can be individually<br />

adapted.<br />

• Intuitive operation is simple, logical and language-independent.<br />

This makes the work easier and safer.<br />

• The panoramic cabin ensures first-class visibility and direct<br />

steering makes the operator’s job easier.<br />

Technology<br />

• Hammtronic machine control is included as a standard<br />

feature. Travel drive, vibration and engine speed are automatically<br />

adjusted in line with the prevailing conditions.<br />

• The new compactors are available with cab or ROPS.<br />

• Large (45°) front and rear angle of slopes are ideal for<br />

manoeuvring.<br />

• The large clearance between cross member and drum<br />

prevents accumulations of cohesive material building up.<br />

• The very high static linear load is ideal for building up a large<br />

depth effect.<br />

• WIFM interface simplifies fleet management.


14<br />

Brand new: CompactLine<br />

tandem<br />

rollers with oscillation<br />

and additional<br />

HD+ models.<br />

The new HD+ 70i and HD+ 80i<br />

9new products<br />

29<br />

exhibits<br />

135<br />

years of progress<br />

The “tandem rollers with plus factor” are now also available as<br />

mid-weight models. Both the HD+ 70i with a weight of 7 tons and<br />

the HD+ 80i with a weight of 8 tons are available as vibration,<br />

oscillation and combi rollers, and as a high-frequency version for<br />

the US. The Hammtronic machine management system is included<br />

as a standard feature. With these machines, contractors<br />

are optimally prepared for the future, for their 55.4 kilowatts diesel<br />

engines already meet with the requirements of the next and<br />

even more stringent exhaust emissions standard EU IV/Tier 4f<br />

which will come into force in 2014.<br />

The 7 and 8 tons compactors with XXL cab provide a comfortable<br />

workplace, for they offer all-round visibility and can additionally<br />

be equipped with air-conditioning, heating and rearview<br />

camera on request. A ROPS version and a version with<br />

sunroof are additionally available for hotter climates. The good<br />

handling is due to the advantageous distribution of weight, and<br />

the gentle automatic reversing function produces asphalt pavements<br />

without bulges or dents. Due to their considerable offset<br />

in crab steering mode, the “rollers with plus factor” also ensure<br />

greater clearance when working along edges.


Highlights: Hamm | FORUM SPECIAL EDITION<br />

15<br />

HD CompactLine now with oscillation<br />

HD CompactLine series boasts no fewer than four completely<br />

new tandem rollers. And the best thing about them is that they<br />

are all oscillation rollers. For the first time, this stress-free, efficient<br />

compaction technology is also available for the compact<br />

machines. The four models weighing between 2.6 and 4.4 tons<br />

have working widths ranging from 1 to 1.4 metres.<br />

Oscillation yields several advantages. The rapid increase<br />

in compaction is the most important. Application areas include<br />

inner cities, for example, where compact rollers with oscillation<br />

compact the ground dynamically without damaging buildings or<br />

piping as a result of vibrations. High-speed compaction is also<br />

advantageous when compacting thin asphalt layers applied hoton-hot<br />

on a spray seal (DSH-V) and other thin asphalt layers. Along<br />

seams, oscillation optimizes the compaction in relation to existing<br />

pavements, for instance when repairing very small areas, as this<br />

technology does not damage the cold asphalt. Numerous applications<br />

also arise in the garden and landscaping sector, when compacting<br />

pathways and open areas. Illumination of the drum, a cab<br />

and grit spreader for the larger models are just a few of the many<br />

noteworthy new options for the HD CompactLine series.<br />

“The highly efficient and<br />

exceedingly gentle oscillation<br />

technology of the HD<br />

CompactLine models will<br />

tangibly improve the quality<br />

of compaction on many<br />

smaller job sites.”<br />

Gottfried Beer, Marketing Director Hamm<br />

Discover all our highlights on:<br />

www.wirtgen-group.com/bauma<br />

facts and figures<br />

HD+<br />

Machine Weight Width<br />

HD+ 70i 7 t 1.5 m<br />

HD+ 80i 8 t 1.68 m<br />

Engine rating: 55.4 kW<br />

Engine: Deutz 4-cylinder engine with DOC<br />

HD CompactLine<br />

Machine Weight Width<br />

HD 10 VO/12 VO 2.6 t/2.8 t 1 m/1.2 m<br />

HD 13 VO/14 VO 4 t/4.4 t 1.3 m/1.4 m<br />

Engine rating: 23 kW<br />

Engine: Kubota 3-cylinder engine<br />

Ergonomics & comfort<br />

• The XXL cab affords a first-class view of the sprinkler system<br />

and drums.<br />

• Intuitive operation is simple, logical and language-independent.<br />

This makes the work easier and safer.<br />

• The compactor is quickly serviced, for all service points are<br />

located on the same side.<br />

• Award-winning design: the HD+ series have won several<br />

awards for excellent design and user-friendliness.<br />

Technology<br />

• Vibration frequency of the drum can be infinitely adjusted.<br />

• The engines already comply with Tier 4f/EU IV.<br />

• The modern cooling system with separately controlled fans<br />

saves fuel and reduces noise levels.<br />

Ergonomics & comfort<br />

• The compact rollers with wasp waist ensure a perfect view of<br />

the drum edge and surrounding area.<br />

• Intuitive operation is simple, logical and language-independent.<br />

This makes the work easier and safer.<br />

• Cabs equipped with heating, radio, windscreen wiper,<br />

halogen spotlights and lots more are optionally available for<br />

all models from 2.5 tons upwards.<br />

Technology<br />

• Oscillation is ideal for inner city areas, small areas with<br />

numerous joins and seams, thin DSH-V pavement, porous<br />

asphalt pavements as well as garden and landscaping jobs.<br />

• Perfect visibility is assured by LED illumination of the drum.<br />

• 3-point swivel joint for optimum driving comfort.


16<br />

New Kleemann Products<br />

EVOlution in<br />

processing<br />

At bauma 2013, Kleemann is presenting three world premieres which stand<br />

out through great efficiency and versatility: a powerful new secondary crushing<br />

plant and two new jaw crushers from the EVO Contractor Line.<br />

The new jaw crushers from the<br />

MOBICAT EVO series crush up to<br />

300 tons per hour.


Highlights: Kleemann | FORUM SPECIAL EDITION<br />

17<br />

Versatile, economical and powerful: Kleemann will be<br />

presenting tomorrow’s crushers at this year’s bauma.<br />

The newly developed, track-mounted mobile jaw crushers<br />

MC 110 Z EVO and MC 110 R EVO from the MOBICAT<br />

series round off Kleemann’s successful EVO Contractor Line and<br />

set new standards in the contractor market. Like the impact crushers<br />

of the MOBIREX series, EVO stands for genuine progress in<br />

terms of performance and cost-efficiency. No screw remained<br />

untouched when developing the new EVO series. These ultramodern<br />

machines from the MOBICAT series have been completely<br />

re-engineered. In this way, Kleemann has been able to combine<br />

such new features as hopper walls integrated into the chassis or<br />

all-hydraulic adjustment of the crushing gap with proven concepts,<br />

such as the independent double-deck pre-screen, thus making the<br />

plants even more versatile and cost-efficient.<br />

Economical drive<br />

As in the mobile impact crushers, Kleemann has once again<br />

equipped its new MOBICAT EVO series with a direct drive system<br />

for the crusher and electric ancillary drives for the conveyor chutes,<br />

belts and pre-screen. This innovative drive system permits not only<br />

“All machine components<br />

were carefully matched<br />

when developing the EVO<br />

series. That is the only way<br />

to achieve real progress.”<br />

Thomas Kühnle, Technical Director Kleemann<br />

facts and figures<br />

MOBICAT becomes EVO!<br />

Jaw crushers of the MOBICAT series are characterized by their<br />

robust design and outstanding overall performance. Due to<br />

ideal interaction between the individual components and innumerable<br />

innovative details, these plants set standards in<br />

terms of cost-efficiency, versatility and product quality. As in the<br />

MOBIREX series, EVO technology also brings major progress<br />

where performance, cost-efficiency and wear are concerned.<br />

MC 110 Z EVO<br />

Crusher inlet (W x H)<br />

Feeding size (L x W x H)<br />

Max. feed capacity <br />

Feeding height<br />

Engine power <br />

Machine weight *<br />

1,100 x 700 mm<br />

up to max. 1,050 x 1,050 x 650 mm<br />

up to 300 t/h<br />

3,600 mm<br />

248 kW<br />

approx. 39,500 kg<br />

Transport dimensions (L x W x H) ***14,970 x 3,000 x 3,600 mm<br />

MC 110 R EVO<br />

Crusher inlet (W x H)<br />

1,100 x 700 mm<br />

Feeding size (L x W x H) up to max. 1,050 x 1,050 x 650 mm<br />

Max. feed capacity<br />

up to 300 t/h<br />

Feeding height<br />

3,400 mm<br />

Engine power <br />

248 kW<br />

Machine weight**<br />

approx. 38,500 kg<br />

Transport dimensions (L x W x H) ***13,920 x 3,000 x 3,400 mm<br />

* without hopper extensions, lateral fines conveyor, electric magnet and auxiliary drive ** without lateral fines conveyor, permanent magnet and auxiliary<br />

drive *** Lengths refer to the standard version and differ for machines with hopper extension and with main or standard belt conveyor..


18<br />

The mobile secondary<br />

crushing plant MOBICONE<br />

MCO 11 S can be connected<br />

in series with other<br />

machines.<br />

Two different pre-screens can be selected, depending on the application<br />

for which the MOBICAT EVO machines are to be used.<br />

Machines with “R” in their machine designation have a grizzly<br />

feeder, while those with “Z” in their machine designation have a<br />

double-deck heavy-duty screen. The type R crushers are more<br />

compact and lighter than their sister models. They are particularly<br />

suitable for use in recycling plants and for applications with<br />

a small proportion of fines. Different equipment versions allow<br />

them to be used flexibly. The type Z crushers produce an end-<br />

3new products<br />

5exhibits<br />

156<br />

years of innovation<br />

extremely cost-effective operation, but also optimum feeding of<br />

the crusher. The jaw crushers additionally stand out through their<br />

very high loose crushing jaw: it prevents blockages of coarse material<br />

on the one hand, while removing all elements securing the<br />

crushing jaw from the wear area on the other. The transition from<br />

pre-screen to feed chute is designed so that the material easily<br />

falls directly into the crusher jaws. Continuous filling of the crusher<br />

jaws is controlled by a continuous feed system – or CFS for<br />

short – ensuring an even more uniform flow of material. The conveyor<br />

frequencies of the feed chute and pre-screen can be adjusted<br />

independently of one another in accordance with the filling<br />

level in the crusher, thus significantly improving the machine’s<br />

performance.<br />

R and Z make the difference


Highlights: Kleemann | FORUM SPECIAL EDITION<br />

19<br />

“The MCO 11 S operates<br />

perfectly in combination<br />

with our primary crushing<br />

and screening units and<br />

guarantees an end-product<br />

of outstanding quality –<br />

as well as maximum costefficiency<br />

and availability.”<br />

facts and figures<br />

Successful mobility<br />

Markus Wörner, Sales Director Kleemann<br />

MOBICONE MCO 11 S<br />

In the past, only stationary processing plants were used for<br />

complex processes. Today, technical advances increasingly<br />

make it possible to use mobile machines. The powerful and<br />

technically sophisticated cone crushers in Kleemann’s<br />

MOBICONE series are specially designed for secondary and<br />

tertiary crushing of hard stone. These track-mounted mobile<br />

secondary crushing plants are incredibly powerful, versatile<br />

and cost-efficient in practice.<br />

product of higher quality due to highly effective primary screening<br />

of fines and impurities. Material can be discharged either to the<br />

left or to the right in conveying direction.<br />

Better secondary crushing<br />

The new mobile cone crusher MOBICONE MCO 11 S is a secondary<br />

crushing plant for the secondary or tertiary crushing stage and<br />

meets with the highest standards as regards product size and<br />

discharge capacity. The integrated triple-deck screening unit permits<br />

a closed material cycle and the production of three defined<br />

end-product sizes in a single operation. The screens measuring<br />

2,050 mm x 5,000 mm (middle and top deck) and 2,050 mm x<br />

4,800 mm (bottom deck) are very generously dimensioned. As a<br />

result, up to 280 tons of material can be processed to very high<br />

quality standards per hour. In addition, the diesel-electric drive<br />

ensures that operation of the plant is extremely economical.<br />

With an integrated triple-deck screening unit, the cone crusher<br />

MOBICONE MCO 11 S can produce three defined endproduct<br />

sizes in a single operation, thanks to its closed material<br />

cycle. The MCO 11 S consequently meets with the highest<br />

standards in terms of product size and discharge capacity.<br />

Feed size <br />

up to max. 250 mm<br />

Crusher inlet opening (diameter) <br />

1,100 mm<br />

Feed capacity *<br />

up to 280 t/h<br />

Drive system<br />

diesel-electric<br />

Weight <br />

approx. 75,000 kg<br />

Triple-deck screening unit<br />

Screen size (middle and top deck) 2,050 x 5,000 mm<br />

Screen size (bottom deck)<br />

2,050 x 4,800 mm<br />

End-product size<br />

Variable, depending on the<br />

mesh size of the individual screen decks<br />

Discover all our product highlights on:<br />

www.wirtgen-group.com/bauma<br />

* depending on the type and composition of the feed material, selected<br />

primary screening and end-product to be produced.


20<br />

THE new products OF THE WIRTGEN GROUP<br />

6 + 11 + 9 + 3 =<br />

Road Technologies<br />

The product portfolio in Road Technologies is as strong<br />

as ever. Showcasing a grand total of 88 exhibits, the<br />

strong brands Wirtgen, Vögele and Hamm will be<br />

furnishing impressive evidence of just how comprehensive<br />

the Wirtgen Group’s range of road construction<br />

machinery is.<br />

// more on this from page 22


FORUM SPECIAL EDITION 21<br />

29 – that’s how many new products the Wirtgen Group<br />

will be unveiling at bauma, along with another 67 exhibits.<br />

True to the motto “Innovative solutions for road<br />

and mineral technologies”, the Group will be presenting<br />

an impressive cross-section of its complete portfolio –<br />

including new engine technology and a multitude of<br />

innovative technical features.<br />

Mineral Technologies<br />

For the first time ever, the Wirtgen Group’s second line<br />

of business, Mineral Technologies, is to have its own<br />

dedicated area. The Wirtgen and Kleemann brands will<br />

be jointly showcasing coordinated solutions for the<br />

mining and processing of useful minerals.<br />

// more on this from page 28


22<br />

Unique diversity for every application<br />

Cold milling machines from<br />

Wirtgen fulfil the applicable<br />

emission standards worldwide.<br />

WIRTGEN SMALL MILLING MACHINES. The small milling machines<br />

from the market leader make precision milling extremely<br />

economical, even in confined spaces:<br />

• Working widths of 0.35 to 1.3 metres<br />

• Low operating weight makes transport easier<br />

• LEVEL PRO levelling system for the highest quality standards,<br />

now with rapid slope sensor<br />

• The right milling drum for every application – FCS permits rapid<br />

drum changes<br />

W 50 DCi<br />

W 130 Fi<br />

Milling width<br />

500 mm<br />

Milling width<br />

1,300 mm<br />

Milling depth<br />

0 – 210 mm<br />

Milling depth<br />

0 – 320 mm<br />

Engine power<br />

95 kW/127 HP/129 PS<br />

Engine power<br />

239 kW/320 HP/325 PS<br />

Operating weight<br />

7,650 kg<br />

Operating weight<br />

20,033 kg<br />

WIRTGEN LARGE MILLING MACHINES. The powerhouses for<br />

large-area pavement removal are the best in the world when it<br />

comes to performance and productivity:<br />

• Enhanced convenience and ergonomics: fewer controls,<br />

numerous automatic functions<br />

• Powerful engine and intelligent drive with Eco mode<br />

• Convenient weight and compact dimensions for easy transport<br />

• Low operating costs thanks to intelligent WIDRIVE machine<br />

control<br />

W 150i<br />

W 250i<br />

Milling width<br />

1,200 mm (optionally 1,500 mm)<br />

Milling width<br />

2,200 mm<br />

Milling depth<br />

0 – 320 mm<br />

Milling depth<br />

0 – 350 mm<br />

Engine power<br />

298 kW/400 HP/405 PS<br />

Engine power<br />

739 kW/991 HP/1005 PS<br />

Operating weight<br />

20,600 kg<br />

Operating weight<br />

43,740 kg


Showroom: Wirtgen | FORUM SPECIAL EDITION<br />

23<br />

The stringline is history<br />

AutoPilot Field Rover. The Wirtgen AutoPilot Field Rover<br />

now being launched on the market by Wirtgen is a technical innovation<br />

that makes fully automatic, stringline-free concrete paving<br />

possible for the first time. This enables road construction companies<br />

to handle their jobs far more easily, a lot faster and much more<br />

economically. The jury for the bauma Innovation Award 2013 likewise<br />

sees the AutoPilot Field Rover as being a ground-breaking<br />

development, honouring it in<br />

the “Machinery Component”<br />

category.<br />

Winner of the bauma<br />

Innovation Award<br />

2013 – the AutoPilot<br />

Field Rover.<br />

Making quality economical<br />

WIRTGEN CUTTING TECHNOLOGY. Cutting technology is<br />

Wirtgen’s core competence. More than 330 different milling drum<br />

types are manufactured in Windhagen. With milling widths from<br />

14 millimetres to 4.4 metres, Wirtgen offers a unique range of<br />

solutions in cutting technology. The optimum interplay of the<br />

three core components – milling drum, toolholder and point-attack<br />

tools – is decisive for the maximum performance of Wirtgen<br />

cold milling machines and recyclers.<br />

The optimum interplay of HT22 quick-change toolholder system and<br />

Generation X point-attack tools achieves extremely precise milling results.<br />

Innovations in milling technology<br />

NEw<br />

//<br />

bauma<br />

2013<br />

GENERATION X POINT-ATTACK TOOLS. Generation X is the<br />

name of the new generation of point-attack tools developed by<br />

Wirtgen in close cooperation with its long-standing system<br />

partner, Betek. The result: greater durability of the<br />

tools, higher productivity and lower operating costs.<br />

For instance, the innovative tip geometry affords<br />

optimum protection of the steel body and consistently<br />

high cutting performance, making for a<br />

clearly measurable performance improvement of<br />

16.9 percent more useful wear volume compared<br />

to the conventional version.<br />

HT22 QUICK-CHANGE TOOLHOLDER SYSTEM. The newly developed<br />

HT22 quick-change toolholder system has succeeded in once<br />

again substantially reducing downtimes and increasing the service<br />

life of the milling drum. The advantages at a glance:<br />

• Wear-resistant forged steel<br />

• Optimum screw protection<br />

• Simple screw positioning<br />

• Complete covering of the<br />

contact surfaces<br />

• Precise manufacturing for<br />

optimum work results<br />

• Increased service life<br />

• Increased wear volume<br />

• Reinforced shank cross-section<br />

• Exact sealing of the lower part<br />

• Larger contact surface


24<br />

The new SUPER series<br />

»dash 3« pavers. These innovative machines cover a complete<br />

range of products to solve all paving tasks. The scope of applications<br />

includes, for instance, the construction of highways, secondary<br />

roads, foot and cycle paths and special projects such as racetracks<br />

and airport runways. With their pioneering design and high<br />

performance with minimal fuel consumption, the new pavers are a<br />

clear economic success factor for construction firms.<br />

Super 1300-3i<br />

Thanks to its compact dimensions, the SUPER 1300-3i is suitable<br />

for a variety of applications. Be it combined foot and<br />

cycle paths, farm tracks or small roads and areas. With a pave<br />

width ranging from 0.75 to 5 metres, this tracked paver can<br />

master such tasks effortlessly.<br />

SUPER 1303-3i<br />

Minor municipal roads, farm tracks, combined foot and cycle<br />

paths and small to medium-sized areas – if this is the kind of<br />

paving job you need to get done, then the Vögele SUPER<br />

1303-3i is the right choice, as this highly advanced Compact<br />

Class wheeled paver is extremely manoeuvrable.<br />

Pave width<br />

max. 5 m<br />

Pave width<br />

max. 4.5 m<br />

Transport width<br />

1.85 m<br />

Transport width<br />

1.85 m<br />

Laydown capacity<br />

up to 350 t/h<br />

Outer turning radius<br />

4.8 m<br />

Extending screed <br />

AB 340 with tamper and vibration<br />

Extending screed <br />

AB 340 with tamper and vibration<br />

Weight <br />

9.5 t<br />

Weight<br />

9.5 t<br />

Super 1800-3i<br />

As one of the most compact and efficient tracked pavers in the<br />

Universal Class, the SUPER 1800-3i can lay claim to a diverse<br />

spectrum of applications. With a maximum pave width of 10 metres<br />

and a machine length of just 6 metres, this paver can handle<br />

highways and roundabouts without breaking into a sweat.<br />

Pave width <br />

max. 10 m<br />

Laydown capacity<br />

up to 700 t/h<br />

Layer thickness<br />

max. 30 cm<br />

Pave speed<br />

up to 24 m/min<br />

Weight<br />

19.3 t<br />

super 1803-3i<br />

The SUPER 1803-3i the most powerful wheeled paver from<br />

Vögele. It perfectly combines robust and reliable material<br />

management, a large pave width of up to 8 metres and a high<br />

degree of manoeuvrability.<br />

Pave width <br />

max. 8 m<br />

Laydown capacity<br />

up to 700 t/h<br />

Layer thickness <br />

max. 30 cm<br />

Transport width<br />

2.55 m<br />

Pave speed<br />

up to 18 m/min<br />

Weight<br />

17.3 t


Showroom: Vögele | FORUM SPECIAL EDITION<br />

25<br />

Super 1900-3i<br />

This tracked paver boasts advanced engine technology with<br />

innovative features, user-friendly operation and a modern<br />

design. The Highway Class paver works efficiently and economically.<br />

super 2100-3i<br />

The SUPER 2100-3i is the most powerful road paver of<br />

Vögele’s new »dash 3« generation. This highly advanced<br />

paver features a pioneering design, greater comfort and high<br />

efficiency with minimum fuel consumption.<br />

Pave width<br />

max. 11 m<br />

Pave width <br />

max. 13 m<br />

Laydown capacity<br />

up to 900 t/h<br />

Laydown capacity <br />

up to 1,100 t/h<br />

Layer thickness<br />

max. 40 cm<br />

Layer thickness<br />

max. 40 cm<br />

Weight<br />

20.1 t<br />

Weight<br />

21.4 t<br />

Basic width<br />

2.55 m<br />

Basic width<br />

3 m<br />

Extending screeds for limitless applications<br />

AB 500 and AB 600. Vögele’s AB 500 and AB 600 Extending<br />

Screeds are ideal for all applications that call for variability and<br />

adaptability. With their infinitely adjustable single-tube telescoping<br />

system, these screeds cover an extensive spectrum of applications<br />

with pave widths ranging from 2.55 to 9.5 metres. Furthermore,<br />

they can be equipped with various compaction systems depending<br />

on the paver type in use and the respective application.<br />

• Basic width: 2.55 metres (AB 500), 3 metres (AB 600)<br />

• Maximum pave width: 8.5 metres (AB 500), 9.5 metres<br />

(AB 600)<br />

• Numerous compaction variants: TV, TP1, TP2 and TP2 Plus<br />

VF 500. This extending screed aimed specifically at the North American<br />

market is ideal for applications that require a variable pave<br />

width: parking lots with roundabouts and lamp posts, residential<br />

streets with manhole covers, gas or water connections and intersections<br />

on highways or paving jobs on secondary roads with obstacles<br />

that need to be negotiated.<br />

• Robust and smooth guidance system<br />

• Infinitely adjustable pave width from 2.45 to 4.75 metres<br />

• Maximum pave width: 6 metres<br />

• Extending units can be inclined by up to 10 percent<br />

• Numerous pavement profiles possible, including crown and<br />

inclination of the extending units


26<br />

The new VC compactors<br />

with crusher<br />

drum from Hamm, the<br />

models H 25i VC and<br />

3625 HT VC, are genuine<br />

all-rounders.<br />

Drums for innumerable possible uses<br />

VC compactors with crusher drum. Vibratory compactors<br />

from Hamm can do far more than simply compact the ground.<br />

The type VC compactors H 25i VC (160 kilowatt, Tier 4i/EU IIIB)<br />

and 3625 HT VC (155 kilowatt, Tier 3/EU IIIA) are perfect examples<br />

of this. These machines use a completely new and extremely versatile<br />

crusher drum. What makes them so exceptional is that their<br />

drum is fitted with tools allowing them to simultaneously crush and<br />

compact a whole variety of construction materials and minerals.<br />

A patented quick-change toolholder system makes it possible<br />

to use very different tools. Specially developed point-attack<br />

cutting tools are ideal for crushing or relieving stress from stone,<br />

as well as for preparing tracks through rock. However, they can<br />

also be fitted with special padfoot shells which transform the<br />

VC compactor into a padfoot roller.<br />

The design of the quick-change toolholders is both sophisticated<br />

and ergonomically outstanding. It ensures that tools<br />

can be replaced quickly, minimizes the tendency to attract dirt<br />

and can be cleaned without difficulty.<br />

VA drum. The brand new VA drum is a real all-rounder permitting<br />

dynamic compaction with varying amplitude. This is realized with<br />

the aid of a variable imbalance via which the compacting force<br />

can be infinitely adjusted. As a glance inside shows, the VA drum<br />

contains a circular vibrator with two-part imbalance comprising a<br />

fixed and a variable weight – an exceedingly energy-efficient principle.<br />

The range of possible applications is enormous, for the<br />

VA drum most effectively compacts cohesive, sandy and coarse<br />

soils. It has initially been designed for the H 20i vibratory compactor<br />

(Tier 4i/EU IIIB engine, 160 kilowatt).<br />

The new drum can operate in two modes. The six-speed<br />

manual mode is ideal for compacting ground of varying thickness<br />

or consistency. In automatic mode, a target value can be set for<br />

the rigidity of the soil. Amplitude and frequency are then infinitely<br />

adjusted by the automatic amplitude function, thus reliably preventing<br />

the drum from jumping.<br />

Dynamic: The VA drum<br />

compacts cohesive, sandy<br />

and coarse soils with<br />

great efficiency. It has<br />

been tailored to the vibratory<br />

compactor H 20i for<br />

its market launch.


Showroom: Hamm | FORUM SPECIAL EDITION<br />

27<br />

Innovative solutions for process optimization<br />

The HCQ Navigator<br />

ensures compaction<br />

of first-class quality<br />

and homogeneity<br />

over the entire area<br />

and additionally documents<br />

the complete<br />

process.<br />

HCQ Navigator. The HCQ Navigator is a measurement and<br />

documentation system for compaction in earthwork and asphalt<br />

paving. It links the measured values received from various sensors<br />

on the rollers with the position data established via GNSS receivers.<br />

From these, the HCQ Navigator calculates the real-time compaction<br />

progress of all the rollers in a team and visualizes this on a compaction<br />

map. The system owes its great cost-efficiency to the fact that<br />

the various components can be interchanged as required between<br />

tandem rollers, rubber-wheeled rollers and compactors.<br />

Hamm Compaction Guide. The Hamm Compaction Guide<br />

(prototype) is a software program for optimizing the compaction<br />

process. The program optimizes the rolling pattern from the project’s<br />

outset so that the required degree of compaction is<br />

achieved everywhere by a corresponding number of machines.<br />

During the compaction process, the operator can adjust the<br />

roller in line with the specification via a track navigator. First<br />

practical tests have shown that the system reduces the number<br />

of unnecessary passes and that the resultant compaction is very<br />

homogeneous. That means more quality with less equipment and<br />

lower fuel consumption.<br />

WIFM interface. The new WIFM interface for fleet management<br />

is a handy tool for planning maintenance work. Data are transferred<br />

via a modem which is connected to the standardized interface<br />

connector in a matter of seconds without intervening in the machine<br />

technology. In this way, the user is supplied with defined<br />

machine parameters, such as operating hours, engine speed or<br />

coolant temperature, as well as others. Maintenance work can be<br />

organized at an early stage and critical machine conditions identified.<br />

In combination with a GPS receiver, the system can even be<br />

used for location monitoring, thus actively helping to prevent theft.<br />

Fleet management:<br />

From now on, the optional<br />

WIFM interface can be<br />

installed in every new<br />

roller and retrofitted in<br />

customers’ machines.<br />

Hamm Site Vibration Monitor. The Hamm Site<br />

Vibration Monitor (prototype) monitors the site’s surrounding<br />

area for vibrations, thus preventing damage<br />

to delicate structures due to vibratory rollers. Measurement<br />

stations dotted around the site’s perimeter<br />

are connected to one another and to the compactor<br />

by radio. As soon as a measured value approaches<br />

or exceeds a limit value, a warning is<br />

triggered and the operator informed which sensor<br />

has emitted the warning so that corresponding<br />

countermeasures can be taken.


28<br />

Leading technology: the Wirtgen SM series<br />

wirtgen surface miners. The Surface Miners from Wirtgen<br />

have cutting widths of 2.2 to 4.2 metres and cut to depths of 20<br />

to 83 centimetres – up to a uniaxial compressive strength of<br />

120 MPa. Special machines for rock construction even cut hard<br />

granite rock up to 260 MPa. Wirtgen is the only manufacturer to<br />

cover a performance range from 100 to 3,000 tons per hour.<br />

Around the world, roughly 420 machines are in use in opencast<br />

mining or in the routing of roads, railway lines and tunnels, and<br />

selectively mine valuable minerals, coal, limestone, gypsum, bauxite,<br />

phosphate or iron ore in high purity. Surface Miners are also<br />

increasingly being used for special applications involving salt,<br />

granite, kimberlite or oil shale. With the 2200 SM, the 2500 SM and<br />

the 4200 SM, Wirtgen offers three tried-and-tested, individually<br />

configurable performance classes. All machines can be designed<br />

for loading material on dumpers or for windrowing. More than two<br />

dozen types of cutting drum are available as standard, further designs<br />

being developed on a project-specific basis.<br />

2200 SM<br />

The 2200 SM cuts soft to medium-hard rock up to a compressive<br />

strength of 50 MPa. A cutting unit with a working width<br />

of 3.8 metres is available for the front loader.<br />

Cutting width<br />

2,200 – 3,800 mm<br />

Cutting depth<br />

0 – 300 mm<br />

Engine power<br />

708 kW/963 PS<br />

Operating weight max. 49,080<br />

2500 SM<br />

The 2500 SM rear loader is used for selective mining of soft<br />

to hard rock up to a uniaxial compressive strength of 80 MPa.<br />

Cutting width<br />

Cutting depth<br />

Engine power<br />

Operating weight<br />

2,500 mm<br />

0 – 600 mm<br />

783 kW/1,065 PS<br />

111,600 kg<br />

4200 SM<br />

The 4200 SM has a working width of 4.2 metres and is designed<br />

for mining soft to medium-hard rock up to 80 MPa.<br />

The high productivity of the Surface Miners is based on the high-performance<br />

cutting technology and the wealth of experience acquired in more<br />

than 30 years of application engineering.<br />

Cutting width<br />

Cutting depth<br />

Engine power<br />

Operating weight<br />

4,200 mm<br />

0 – 650/0 – 830 mm<br />

1,194 kW/1,623 PS<br />

max. 211,300 kg


Showroom: Wirtgen | FORUM SPECIAL EDITION<br />

29<br />

FLEXIBILITY FOR EVERY<br />

OCCASION:<br />

Surface mining, the established<br />

mechanical process<br />

for extracting material,<br />

manages without<br />

drilling, blasting and primary<br />

crushing. Instead,<br />

Surface Miners have a<br />

special cutting drum for<br />

cutting and crushing the<br />

rock, which is then loaded<br />

onto dumpers via stable<br />

conveyor systems in a<br />

single operation. Alternatively,<br />

the rock can also<br />

be dropped alongside the<br />

machine. It is also possible<br />

to deposit the material<br />

in a windrow between the<br />

crawler tracks. Wirtgen is<br />

the only manufacturer to<br />

offer all options.<br />

CUTTING TECHNOLOGIES<br />

EQUIPPED FOR AN EFFICIENT FUTURE<br />

The new technologies from Wirtgen make for maximum cutting tool utilization.<br />

HT15 QUICK-CHANGE TOOLHOLDER SYSTEM: Wirtgen, the<br />

leading innovator, has developed the new HT15 quick-change<br />

toolholder system. Unique the world over, this system simplifies<br />

toolholder changing and cuts the time required for the job from<br />

between 60 and 90 minutes to just 10 to 15 minutes. The system<br />

was specifically developed for Surface Miners and increases<br />

both the productivity and the availability of the machines.<br />

WIRTGEN PICK INSPECTION (WPI): The WPI measuring system<br />

for Surface Miners detects the wear on the cutting tools.<br />

Sensors in the cutting drum housing measure the degree of wear<br />

of the picks in next to no time. The worn picks are highlighted<br />

in colour on a separate, mobile terminal. WPI enables mining<br />

companies to optimally plan service intervals, avoid downtimes<br />

and thus save costs.


30<br />

Jaw and impact crushers: mobile reliability<br />

The primary crusher MC 125 Z crushes material with an edge length of up to 1,250 millimetres to produce an interim product measuring 160 millimetres.<br />

MOBICAT MC 125 Z. The mobile jaw crusher MOBICAT MC 125 Z<br />

is a powerful primary crushing plant from Kleemann’s Quarry Line<br />

which has been specially developed for the tough conditions prevailing<br />

in natural stone quarries. With a crusher inlet opening of 1,250 x<br />

1,000 millimetres and a weight of roughly 130 tons, the MC 125 Z<br />

reliably processes up to 600 tons of stone per hour, even in adverse<br />

conditions. Due to its diesel-electric drive system it can be operated<br />

via a stationary power source, thus considerably reducing its fuel<br />

consumption. In addition, a generator rated at 540 kilovolt-amperes<br />

builds up sufficient power reserves during operation to drive such<br />

external consumers as vibratory screens, lighting, power tools and<br />

compressors as well.<br />

MOBIREX MR 130 Z EVO. The mobile impact crusher MR 130 Z EVO<br />

was the highlight of Kleemann’s presentation at bauma 2010 and<br />

has more than just established itself since then. The MR 130 Z EVO<br />

is one of the most powerful and cost-efficient machines of its kind<br />

and stands out through its considerable flexibility. Crushing plants<br />

from Kleemann’s Contractor Line can be used for a whole variety<br />

of recycling jobs and for processing natural stone. Their compact<br />

design and low weight make them relatively easy to transport. The<br />

MR 130 Z EVO processes up to 450 tons per hour. When working<br />

with frequently changing or inhomogeneous feed material, high<br />

product quality is assured by the adjustable rotor speed and<br />

convenient adjustment of the impact toggles. Limestone, rubble,<br />

MOBICAT MC 125 Z<br />

Feed capacity <br />

up to approx. 600 t/h<br />

Crusher inlet (W x H)<br />

1,250 x 1,000 mm<br />

Machine weight<br />

approx. 130,000 kg<br />

Engine power<br />

364 kW<br />

Feeding size <br />

up to 1,200 x 900 mm<br />

Feeding height<br />

5,800 mm<br />

Crusher drive<br />

electric<br />

Primary screening double-deck heavy-duty screen


Showroom: Kleemann | FORUM SPECIAL EDITION<br />

31<br />

The mobile impact crusher MR 130 Z EVO performs outstandingly both in recycling applications and in natural stone quarries.<br />

concrete, bricks, gravel and asphalt are reliably transformed into<br />

high-grade aggregate of the required size by the MR 130 Z EVO.<br />

Perfectly equipped at all times<br />

If desired, the equipment of the MOBIREX MR 130 Z EVO can be<br />

adapted in line with the specific requirements on site.<br />

• Basic equipment (includes): hydraulically folding hopper walls,<br />

variable-frequency feed chute, remote control, programmable<br />

logic controller with liquid crystal display and touch panel, airsuspended<br />

control cabinet with double dust protection and<br />

overpressure system, all-hydraulic adjustment of the crushing<br />

size<br />

• Optional equipment (includes): electric magnetic separator,<br />

permanent magnetic separator or preparation for magnetic<br />

separator, secondary screening unit with oversize return belt,<br />

hopper extension, lateral fines conveyor, low-pressure spraying<br />

system to reduce dust levels, preparation for installation of<br />

a belt weigher, belt covers, remote maintenance via GPS<br />

www.kleemann.info/en/products<br />

MOBIREX MR 130 Z EVO<br />

Feed capacity <br />

up to approx. 450 t/h<br />

Crusher inlet (W x H)<br />

1,300 x 900 mm<br />

Machine weight*<br />

52,000 kg<br />

Machine weight **<br />

60,500 kg<br />

Engine power<br />

371 kW<br />

Transport dimensions (W x L x H)* 3,000 x 17,890 x 3,750 mm<br />

Transport dimensions (W x L x H)**3,150 x 21,400 x 3,750 mm<br />

Feeding size<br />

up to max. 1,100 x 700 mm<br />

Feeding height<br />

4,330 mm<br />

Crusher drive<br />

direct<br />

Primary screening double-deck heavy-duty screen<br />

*without screening unit ** with screening unit


32<br />

THE WIRTGEN GROUP STAND CONCEPT<br />

New Prospects<br />

10,560 square metres of exhibition space, 96 exhibits including<br />

29 new products and a second level – the Wirtgen Group is<br />

making this an unforgettable trade fair experience.<br />

Not only the nearly 100 exhibits on display at the<br />

exhibition stand of the Wirtgen Group are impressive,<br />

but also the dimensions of the stand<br />

itself. Compared with bauma 2010, the exhibition<br />

space has increased markedly. With a total of 10,560<br />

square metres, the Wirtgen Group also boasts the thirdlargest<br />

exhibition space at bauma 2013. And as if that weren’t<br />

enough, the stand also has a second level. Visitors can now<br />

experience the world of the Wirtgen Group in 2013 on two levels<br />

for the first time.<br />

While the ground floor presents the high-performance<br />

product ranges and technologies of the four powerful Wirtgen<br />

Group brands Wirtgen, Vögele, Hamm and Kleemann, visitors can<br />

also discover everything about the services of the Wirtgen Group<br />

on the second floor. The 5-metre-high and 316-metre-long Skywalk<br />

connects the main pavilion with the five theme pavilions.<br />

6<br />

1<br />

Technology Center<br />

1 Wirtgen Road Technology Center<br />

2 Vögele Technology Center<br />

3 Hamm Technology Center<br />

4 Wirtgen Mineral Technology Center<br />

5 Kleemann Technology Center<br />

Road technologies<br />

6 Wirtgen cold milling machines, recyclers and soil<br />

stabilizers, binding agent spreaders, slipform pavers.<br />

7 Vögele road pavers, screeds and PowerFeeders.<br />

8 Hamm earthwork, asphalt and rubber-wheeled rollers.<br />

Mineral Technologies<br />

9 Wirtgen surface miners<br />

10 Kleemann mobile crushing and screening plants


FORUM SPECIAL EDITION<br />

33<br />

MAIN PAVILION<br />

10<br />

5<br />

9<br />

4<br />

8<br />

3<br />

15 5<br />

14 45<br />

11 5<br />

3<br />

13 5<br />

2<br />

212<br />

5<br />

THE THEME PAVILIONs<br />

7<br />

11 Customer Service<br />

12 Training and Application Consulting<br />

13 Wirtgen Group Telematics and On-Site Solutions<br />

14 Financial Solutions<br />

15 Environmental Solutions


34<br />

WIRTGEN GROUP SERVICE RANGE<br />

Innovative<br />

Solutions<br />

We not only produce first-class technologies, but<br />

also develop holistic solutions for our customers.<br />

Experience the unique service range of<br />

the Wirtgen Group in our theme exhibitions<br />

in the Skywalk on the top floor.<br />

SERVICE YOU CAN RELY ON<br />

Customer Service. Discover the world of Wirtgen Group customer<br />

service: Troubleshooting on the job site, maintenance in<br />

one of our professional workshops and the proven Wirtgen Group<br />

spare parts service. Our unique service range is guaranteed to<br />

impress you. The three practical Wirtgen Group information systems<br />

– WIDOS, WITRAIN, Parts and More – make day-to-day work<br />

easier and provide you with all the information on our products.<br />

Offering tailored service packages for maximum machine availability,<br />

our “Smart Service” solutions represent a new milestone in<br />

after sales service.<br />

We stand for<br />

reliability.<br />

Tailored solutions from<br />

a single source.<br />

ALL-ROUND CARE-<br />

FREE PACKAGE<br />

Financial Solutions. The Wirtgen Group has<br />

been collaborating with Deutsche Leasing for ten years.<br />

Wirtgen Group customers not only benefit from top conditions<br />

for first-class machines. They can also procure Wirtgen Group machines,<br />

financing, insurance and guarantees in all-in packages from<br />

a single source – quickly, easily and unbureaucratically.


service | FORUM SPECIAL EDITION<br />

35<br />

Head straight for success.<br />

MORE SUCCESS ON THE<br />

JOB SITE<br />

Training and Application Consulting. Your long-term<br />

success with Wirtgen Group machines is a prime concern for us.<br />

Qualified operator training and the requisite maintenance and servicing<br />

expertise are what it takes to ensure lasting and optimum<br />

utilization of our machines. The Wirtgen Group offers you the possibility<br />

to optimally train both machine operators and workshop<br />

personnel in in-depth courses. After all: trained employees simply<br />

achieve more. Head straight for success and make use of the application<br />

consulting provided by our qualified engineers and job<br />

site specialists. Our team will provide professional advice prior to<br />

the planned application and during execution on the job site.<br />

ECOLOGICAL, ECONOMICAL,<br />

POWERFUL<br />

Environmental Solutions. At the Wirtgen Group, we are<br />

not satisfied with simply ensuring that our construction machines<br />

comply with the latest emissions directives. We go further, developing<br />

ecologically compatible solutions for new road construction<br />

and rehabilitation projects and the extraction and processing of<br />

useful materials and recyclables. Our innovative construction<br />

processes safeguard the environment and resources and are extremely<br />

economical, too. Customers who rank environmental protection<br />

among their fundamental<br />

corporate objectives can even<br />

now realize their projects in an<br />

eco-friendly and cost-efficient<br />

manner, while meeting the highest<br />

standards of quality.<br />

The future belongs to climatefriendly<br />

products – and we’re<br />

already producing them today.<br />

THE TECHNOLOGY<br />

OF THE FUTURE<br />

wirtgen group WITOS. WITOS<br />

represents the technological future<br />

solutions of the Wirtgen Group.<br />

While WITOS FleetView will allow<br />

you to monitor your entire machine<br />

fleet in future, WITOS Fleet-<br />

Care will facilitate the maintenance<br />

of your machine park.<br />

Wirtgen Group Telematics<br />

and On-site Solutions. The<br />

Wirtgen Group telematics system<br />

allows you to make even more efficient<br />

use of your construction<br />

machines. WITOS allows you to<br />

network your machines so that you<br />

always have an overview of their<br />

condition and utilization. In this respect,<br />

WITOS supports you in further<br />

optimizing processes and is the cuttingedge<br />

technology in terms of telematics.


Road and mineral technologies.<br />

Wirtgen Group products stand for innovative leading technologies in the<br />

fields of road and mineral technologies worldwide.<br />

We have a clear goal, which we pursue with dedication and a pioneering<br />

spirit: namely, to offer our customers the solutions they actually need.<br />

www.wirtgen-group.de/roadandmineral<br />

ROAD AND MINERAL TECHNOLOGIES<br />

www.wirtgen-group.de

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