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Special<br />
edition<br />
//<br />
bauma<br />
2013<br />
FORUM<br />
bauma<br />
The magazine for customers, staff and friends of the Wirtgen Group<br />
2013<br />
english<br />
issue<br />
ROAD AND MINERAL TECHNOLOGIES<br />
www.wirtgen-group.com/bauma
2<br />
Road Technologies<br />
Mineral Technologies<br />
4 8 12 16 28<br />
Highlights<br />
4 Wirtgen: Endless variety<br />
Six new products from Wirtgen set new standards.<br />
8 Vögele: Level 3 in road construction<br />
Eleven powerful world premieres for road construction.<br />
12 Hamm: Intelligent compaction<br />
Nine efficient compactors in the H, HD and HD+ series.<br />
16 Kleemann: EVOlution in processing<br />
Three new jaw and cone crushers from Kleemann.<br />
Showroom<br />
webspecial<br />
Discover the Wirtgen Group online at<br />
bauma 2013:<br />
www.wirtgen-group.com/bauma<br />
22 Wirtgen: Unique diversity for every application<br />
Comprehensive range of cold milling machines from the<br />
world market leader.<br />
24 Vögele: The new SUPER series<br />
Perfect product range for all paving jobs.<br />
26 Hamm: Drums for innumerable possible uses<br />
Genuine all-rounders: the new compactors with crusher drum.<br />
Impressum<br />
FORUM The magazine for customers, staff and friends of the Wirtgen Group<br />
published by Wirtgen Beteiligungsgesellschaft mbH, Reinhard-Wirtgen-Straße 2,<br />
53578 Windhagen, Germany, E-Mail: forum@wirtgen.de, www.wirtgen-group.com<br />
Commercial Register Montabaur HRB 10492, VAT No.: DE 149 525 751<br />
board of management Jürgen Wirtgen, Stefan Wirtgen, Rainer Otto<br />
responsible for content Michaela Adams, Tel.: +49 2645-131 128,<br />
Fax: +49 2645-131 499, E-Mail: forum@wirtgen.de<br />
Redaktion Michaela Adams, Sarah Kämpf, Mario Linnemann. All rights reserved.<br />
Reproduction only with written permission by the editorial staff.<br />
ProduCtion muehlhausmoers corporate communications gmbh, Cologne, Germany<br />
Project management: Jessika Knauer; Redaktion: Jessika Knauer; Layout: Daniel Haase, Tobias Heinrich<br />
translation interteam Übersetzungsbüro, Grünwald, Germany<br />
print Gebr. Kopp GmbH & Co.KG, Cologne, Germany<br />
28 Wirtgen: Leading technology – Wirtgen Surface Miners<br />
Special-purpose machines for mining in three<br />
performance classes.<br />
30 Kleemann: Jaw and impact crushers: mobile reliability<br />
The mobile crushing plants MC 125 Z and MR 130 Z EVO.<br />
Service<br />
34 Innovative solutions<br />
The all-embracing range of services offered by the<br />
Wirtgen Group.
Editorial | Forum Special edition<br />
3<br />
Dear Customers and Friends<br />
of the Wirtgen Group,<br />
Innovative solutions for road and<br />
mineral technologies on two levels<br />
Our products and technologies are not all that is new: the Wirtgen<br />
Group’s exhibition concept has also changed considerably since<br />
2010. Our exhibition area has grown, both horizontally – with the<br />
result that we can now, for the first time, present our road and mineral<br />
technologies in their full depth – as well as vertically. Our Skywalk<br />
not only offers a completely new view of our complete product<br />
portfolio on the ground floor, but also provides new insights into our<br />
range of services, from customer service, training and application<br />
consulting to environmental solutions and financial products.<br />
Close to our customers: we deliver on<br />
that promise<br />
Welcome to the Wirtgen Group Exhibition World at bauma in<br />
Munich. With an exhibition area of more than 10,500 square<br />
metres, our motto in 2013 is “Innovative Solutions for Road and<br />
Mineral Technologies”.<br />
Industry pacemakers: type “i”<br />
machines and genuine new products<br />
Wirtgen Group experts from almost all markets are at your disposal<br />
during the seven days of the exhibition to share experiences.<br />
Representatives from our 55 subsidiaries and the global network of<br />
dealers, as well as sales and service staff from our four German<br />
headquarters are on hand to provide detailed advice on everything<br />
associated with our machines and services. You are cordially invited<br />
to explore the Wirtgen Group Exhibition World.<br />
Best regards,<br />
We proudly present no fewer than 29 product innovations among<br />
our 96 bauma exhibits this year: three machines representing the<br />
new generation of cold recyclers and soil stabilizers, three new slipform<br />
pavers of modular design, all of eleven »dash 3« asphalt pavers<br />
and screeds, four new vibratory compactors, three new models<br />
in the HD+ series, two new models for the popular CompactLine<br />
series, a new cone crusher and the first two representatives of<br />
Kleemann’s new MOBICAT EVO series.<br />
Stefan Wirtgen<br />
Jürgen Wirtgen
4<br />
Winner: WR 240 wins iF gold award<br />
2013 – top marks for design and<br />
ergonomics.<br />
New Wirtgen products<br />
Endless variety<br />
With six new products in the fields of cold recycling, soil stabilization and<br />
slipform paving, Wirtgen once again sets standards in road construction and<br />
wins international acclaim.
Highlights: Wirtgen | Forum Special edition<br />
5<br />
The new WR generation of cold recyclers and soil stabilizers<br />
is everything from compact to powerful. Following<br />
up on the success of the award-winning and customeracclaimed<br />
WR 240, Wirtgen is now introducing the<br />
WR 200 and WR 250 in time for bauma 2013, rounding off the<br />
range of mobile wheeled cold recyclers and soil stabilizers.<br />
The WR 240 is a powerful all-rounder for stabilizing large<br />
areas of non-cohesive soil and economically processing damaged<br />
asphalt pavements by cold recycling. Despite its high output,<br />
it requires little fuel thanks to its cutting-edge motor management,<br />
thus tangibly cutting contractors’ costs.<br />
Compact and powerful<br />
For the first time, Wirtgen is presenting the WR 200, a smaller version<br />
of the WR 240. With impressive manoeuvrability, this compact<br />
machine comes into its own on small and confined sites. Due to its<br />
smaller dimensions, it does not require a special permit for transport,<br />
making it the ideal candidate for one-day jobs. The WR 250 is<br />
undoubtedly a workhorse. The most powerful machine in the range,<br />
it is used above all to stabilize heavy, marshy ground, as well as for<br />
recycling and pulverization jobs on site, where it homogeneously<br />
granulates pavements up to 25 centimetres thick. A milling drum<br />
specially tailored to the high performance of the WR 250 produces<br />
“At bauma, we are presenting<br />
all our machines with<br />
the new engine technology,<br />
as well as other revolutionary<br />
new developments.<br />
Technological leadership<br />
always calls for demanding<br />
development work.”<br />
Dr. Cyrus Barimani, Head of Development and Engineering Wirtgen<br />
facts and figures<br />
The new WR generation<br />
Soil stabilization<br />
• Large glazed mobile cab, camera system and driver’s seat<br />
which pivots through 90° for a perfect overview of the<br />
machine and job site.<br />
• Ergonomic operating concept for intuitive operation and<br />
fatigue-free working.<br />
• Three models for individual requirements – from small job<br />
sites to working on heavy ground.<br />
Cold recycling<br />
• Tanker trucks travelling ahead of the cold recycler supply it<br />
with water and binders via hoses.<br />
• Water, cement slurry, bitumen emulsion or foamed bitumen<br />
are injected into the mixing chamber via microprocessorcontrolled<br />
injection bars.<br />
• The computer-controlled injection system and revised rotor<br />
housing ensure homogeneous mixing.<br />
• Wirtgen cold recyclers refurbish pavements “in situ” and<br />
make both the disposal of damaged material and delivery of<br />
virgin material unnecessary.<br />
WR 200i<br />
Working width <br />
Working depth <br />
Operating weight<br />
Engine rating<br />
WR 240i<br />
Working width <br />
Working depth <br />
Operating weight<br />
Engine rating<br />
WR 250<br />
Working width<br />
Working depth <br />
Operating weight<br />
Engine rating<br />
2,000 mm<br />
0 – 500 mm<br />
23,900 kg<br />
320 kW/429 HP/435 PS<br />
2,400 mm<br />
0 – 510 mm<br />
29,400 kg<br />
447 kW/600 HP/608 PS<br />
2,400 mm<br />
0 – 560 mm<br />
31,000 kg<br />
571 kW/766 HP/777 PS
6<br />
a mix of outstanding quality at high feed rates. In addition to their<br />
innovative features, all three models stand out through their optimized<br />
ergonomics and ultramodern design, for which the WR 240<br />
has in fact won the renowned iF product design award 2013 in gold,<br />
one of the most important international design awards. With the<br />
world’s largest range of cold recyclers and soil stabilizers, Wirtgen<br />
can supply a suitable machine for every application.<br />
ROAD AND MINERAL TECHNOLOGIES<br />
Series SP 80: the paving specialists<br />
new products<br />
exhibits<br />
years of pioneering spirit<br />
Wirtgen also supplies individual solutions in the field of slipform<br />
pavers. Three new specialists for concrete paving – the SP 81,<br />
SP 82 and SP 84 – are being presented at bauma 2013. All models<br />
combine a maximum range of uses and precisely paved results with<br />
intuitive operation and extensive operator convenience. Additional<br />
versions are also available for the US market, whose requirements<br />
are thus taken into account by Wirtgen.<br />
While the SP 81, a highly flexible offset version, paves monolithic<br />
concrete profiles up to 2.3 metres high and 3 metres wide,<br />
the SP 82 and SP 84 are completely modular inset versions on two<br />
rigid or four steered and pivoting crawler tracks for producing concrete<br />
pavements between 2 and 8 metres wide. In addition to their<br />
large variety of uses, the new generation boasts a high cost-efficiency<br />
and productivity, as well as a host of practical functions.<br />
facts and figures<br />
Top performance for paving concrete<br />
SP 81i<br />
Pave width <br />
Pave height / layer thickness <br />
Number of crawlers<br />
Engine rating<br />
Operating weight, CE<br />
max. 3,000 mm<br />
max. 2,200 mm<br />
3 (standard), 4 (optional)<br />
160 kW/215 HP/218 PS<br />
27,900 kg<br />
Flexibility, cost-efficiency and quality<br />
• Life-Cycle Design – Endless modular convertibility<br />
• Smooth Slope – Enhanced cross slope control<br />
• Easy Connect – The 3D interface of the future<br />
• Eco Mode – Economic diesel engine management<br />
• WI-Control – Superior machine control system<br />
• Fast & Easy – The intelligent transport concept<br />
SP 82i<br />
Pave width <br />
2,000 – 8,000 mm<br />
Pave height / layer thickness <br />
max. 450 mm<br />
Number of crawlers 2<br />
Engine rating<br />
160 kW/215 HP/218 PS<br />
Operating weight, CE<br />
19,000 – 42,000 kg<br />
SP 84i<br />
Pave width <br />
2,000 – 8,000 mm<br />
Pave height / layer thickness <br />
max. 450 mm<br />
Number of crawlers 4<br />
Engine rating<br />
160 kW/215 HP/218 PS<br />
Operating weight, CE<br />
19,000 – 59,500 kg
Highlights: Wirtgen | Forum Special edition<br />
7<br />
SP 84 at work: the telescoping<br />
frame allows the chassis to be<br />
extended from 3 to 8 metres.<br />
The completely modular design ensures that contractors can find<br />
the right version for every inset or offset application. The machines<br />
can easily be converted without additional machine components<br />
to meet complex and specific customer requirements. What’s<br />
more, the slipform pavers’ compact size minimizes the amount of<br />
conversion needed prior to transport. Other features, such as Eco<br />
Mode with demand-optimized motor management, the reliable 3D<br />
Easy Connect interface and Smooth Slope, a unique electronic<br />
cross slope control system found nowhere else in the industry, all<br />
offer the customer maximum flexibility and significant cost savings<br />
plus extensive safety in application and precise, premium-quality<br />
concrete paving.<br />
“With our range of slipform<br />
pavers, we can offer an<br />
ideal solution for every<br />
concrete paving job, regardless<br />
of whether inset<br />
or offset production is<br />
called for.”<br />
Dr. Ralf Schug, Development and Engineering Wirtgen<br />
Discover all our product highlights on:<br />
www.wirtgen-group.com/bauma
8<br />
NEW VÖGELE PRODUCTS<br />
Level 3 in Road<br />
Construction<br />
Joseph Vögele AG delights trade visitors to bauma 2013 in Munich<br />
with no less than 11 world premieres in the field of road pavers and<br />
extending screeds.<br />
Ultramodern technology for every<br />
field of application: the new<br />
»dash 3« paver generation from<br />
Vögele is ready and waiting.
Highlights: Vögele | FORUM SPECIAL EDITION<br />
9<br />
The next evolutionary step in road construction is being<br />
presented at bauma 2013 with a completely new category<br />
of pavers, the »dash 3« generation from Vögele. Ultramodern<br />
and user-friendly technology is the basis for these<br />
innovative, eco-friendly and economical asphalt pavers.<br />
LESS IS MORE<br />
Vögele’s EcoPlus low-emissions package goes by the motto<br />
“Lower consumption – Lower emissions – Lower costs”. The package<br />
combines a whole range of individual measures to achieve<br />
significant reductions in fuel consumption and noise emissions for<br />
the »dash 3« pavers. Specifically, these involve a controlled hydraulic<br />
oil temperature circuit, a splitter gearbox, a variable-speed<br />
fan and energy-optimized tamper drive.<br />
MAXIMUM PROCESS SAFETY<br />
A constant feed of material is the prerequisite for high-quality and<br />
level paving. That’s why Vögele developed the PaveDock Assistant<br />
for its »dash 3« generation of pavers. An extremely efficient system<br />
that greatly facilitates communication between the paver operator<br />
and feed vehicle driver via signal lights and allows particularly safe<br />
and jolt-free transfer of the mix. In combination with the sprung<br />
“11 world premieres in the<br />
field of road pavers and<br />
extending screeds – that’s<br />
really something to think<br />
about! Virtually our entire<br />
product portfolio has been<br />
converted to the new »dash<br />
3« generation of pavers.”<br />
Martin Buschmann, Head of Development and Design Vögele<br />
facts and figures<br />
The »dash 3« generation<br />
These cutting-edge pavers feature a pioneering design, enhanced<br />
comfort and high performance along with minimum consumption.<br />
Vögele will be showcasing no less than seven pavers in its new<br />
»dash 3« generation at bauma, namely the SUPER 1300-3i,<br />
SUPER 1303-3i, SUPER 1800-3, SUPER 1800-3i, SUPER 1803-3i,<br />
SUPER 1900-3i and the SUPER 2100-3i.<br />
Pave speed <br />
up to 25 m/min<br />
Pave width max. 13 m (SB 250)<br />
Laydown capacity<br />
up to 1,100 t/h<br />
Layer thickness up to 40 cm (SB 250)<br />
Features<br />
• Vögele EcoPlus low-emissions package for significant<br />
reduction of fuel consumption and noise emissions.<br />
• PaveDock Assistant increases process safety when<br />
transferring mix.<br />
• PaveDock sprung push-rollers reliably compensate<br />
for all jolts from the feed vehicle.<br />
• AutoSet Plus functions for safely moving the<br />
paver on the job site and easily selected<br />
paving programs.<br />
• ErgoPlus 3 with a host of additional<br />
ergonomic and functional advantages.
10<br />
The new »dash 3«<br />
pavers from<br />
Vögele were<br />
awarded the iF<br />
product design<br />
award 2013 by<br />
iF International<br />
Forum Design<br />
Hannover.<br />
“Pioneering design, userfriendly<br />
operating concept,<br />
perfect paving results and<br />
high performance with<br />
minimum consumption<br />
values and noise emissions<br />
– these are the compelling<br />
arguments for our<br />
»dash 3« generation.”<br />
Roland Schug, Marketing Director Vögele<br />
PaveDock push-rollers, PaveDock Assistant renders an important<br />
contribution to process safety in the transfer of mix.<br />
bETTER OPERABILITY<br />
The user-friendly and field-tested ErgoPlus operating system was<br />
further developed for the new »dash 3« generation and upgraded<br />
with additional useful features. For example, the newly designed<br />
four-colour display has a high-contrast surface that provides excellent<br />
visibility even in poor light conditions.<br />
The “Repositioning” function of AutoSet Plus quickly and<br />
safely readies the paver for moves on the job site. Depending on<br />
the paver type, various comfort functions can be executed by simply<br />
pressing the “Execute” button: the screed, augers, hydraulically<br />
operated hopper front, conveyors and crawler track deflector<br />
plates are all brought into transport position. Temporarily reversing<br />
the conveyors prevents mix from falling from the paver onto the<br />
job site. Paving programs can also be stored with AutoSet Plus in<br />
the Universal Class and Highway Class machines.
Highlights: Vögele | FORUM SPECIAL EDITION<br />
11<br />
facts and figures<br />
AD AND MINERAL TECHNOLOGIES<br />
11<br />
new products<br />
EXTENDING SCREEDS<br />
Numerous technical innovations ensure perfect paving quality<br />
and very easy operation for the AB 500 and AB 600 extending<br />
screeds.<br />
32<br />
exhibits<br />
177<br />
years of expertise<br />
iNNOVATIVE SCREED TECHNOLOGY<br />
In addition to the tractor units, Vögele has also elevated its screed<br />
technology to the next level and developed the new AB 500 and<br />
AB 600 extending screeds. They are ideal for all applications that<br />
call for variability and adaptability. With their infinitely adjustable<br />
single-tube telescoping system, these screeds cover a virtually<br />
unlimited spectrum of applications with pave widths ranging from<br />
2.55 to 9.5 metres.<br />
Furthermore, Joseph Vögele AG is also presenting two new<br />
extending screeds at bauma 2013 that are aimed specifically at<br />
the needs of the North American market and the VISION pavers.<br />
The VF 500 (extending units are located in front of the basic<br />
screed, see Page 25) and VR 600 (extending units are located<br />
behind the basic screed) guarantee perfect paving results thanks<br />
to highly advanced screed technology.<br />
• Tamper bar: The tamper geometry has been optimized,<br />
resulting in a flat screed planing angle. This ensures a<br />
longer service life and even better compaction and<br />
evenness.<br />
• Hydraulic crown adjustment: This function is integrated in<br />
the screed operator’s console as standard. The crown is<br />
adjusted quickly and precisely via push buttons. The<br />
current crown is displayed on both screed operator’s<br />
consoles.<br />
• Screed heating: Extremely uniform heating of the screed<br />
plates, tamper bar and pressure bar yields an absolutely<br />
uniform surface. The preheating time has been markedly<br />
reduced. An economical Alternating Mode operates when<br />
the paver functions are set to automatic.<br />
• Improved telescoping system: This allows better sliding<br />
properties and at the same time a longer service life.<br />
• Hydraulically height-adjustable end plates: The alternative<br />
to mechanical end plates has been newly designed and<br />
equipped with completely integrated valve technology. The<br />
height is adjusted easily, safely and precisely.<br />
Experience all our product highlights at:<br />
www.wirtgen-group.com/bauma
12<br />
Hamm H series:<br />
specialists for<br />
earth, rock and<br />
road construction.<br />
New HAMM products<br />
Intelligent<br />
compaction<br />
Innovative, powerful, versatile, eco-friendly – attributes describing no fewer<br />
than nine new rollers from Hamm. Hamm has additionally developed practical<br />
solutions for all rollers to make compaction even more efficient.
Highlights: Hamm | FORUM SPECIAL EDITION<br />
13<br />
Compactors of the H series stand for first-class technology<br />
with outstanding compaction properties and excellent<br />
visibility. Hamm is launching three new basic models<br />
– H 11i, H 13i and H 16i – in time for bauma 2013.<br />
The new models with their attractively designed GRP bonnets are<br />
driven by ultramodern engines rated at 105 kilowatt which comply<br />
with all the requirements for Tier 4i/EU IIIB. All three compactor<br />
models are available with smooth drum, padfoot shells or padfoot<br />
drum. A model H 13i VIO will additionally be released: with its VIO<br />
drum, it can compact the ground with either vibration or oscillation.<br />
The 3-point swivel joint gives the compactors excellent<br />
manoeuvrability and optimum driving stability, even in tight bends.<br />
They are also prepared for inclines and difficult terrain, for the<br />
compactors have a large angle of slope both front and rear.<br />
Operators enjoy working with the new compactors on account<br />
of their sophisticated, ergonomic design, which starts with<br />
the gently rounded comfortable entrance with large steps. The<br />
ergonomically ideal seat in the cab ensures an optimum working<br />
position for all operators. And even tall people feel at ease here,<br />
as the cab roof offers plenty of headroom.<br />
“It was integrating engines<br />
to Tier 4i/EU IIIB which<br />
inspired us to develop<br />
the new compactors.<br />
The result is a completely<br />
new product series full<br />
of innovations.”<br />
Dr. Axel Römer, Head of Development and Engineering Hamm<br />
facts and figures<br />
H series: Deep compaction<br />
• See and be seen: an optional rear-view camera helps when<br />
manoeuvring the compactor; LED lights on the cab (optional)<br />
are both bright and durable.<br />
• Award-winning design: the H series compactors have<br />
won several awards for their excellent design and userfriendliness.<br />
Weight 11 t (H 11i), 13 t (H 13i), 16 t (H 16i), 14 t (H 13i VIO)<br />
Engine rating<br />
105 kW<br />
Engine<br />
Deutz 4-cylinder engine with DPF<br />
Drum width<br />
2.14 m<br />
Ergonomics & comfort<br />
• The ergonomically designed workplace can be individually<br />
adapted.<br />
• Intuitive operation is simple, logical and language-independent.<br />
This makes the work easier and safer.<br />
• The panoramic cabin ensures first-class visibility and direct<br />
steering makes the operator’s job easier.<br />
Technology<br />
• Hammtronic machine control is included as a standard<br />
feature. Travel drive, vibration and engine speed are automatically<br />
adjusted in line with the prevailing conditions.<br />
• The new compactors are available with cab or ROPS.<br />
• Large (45°) front and rear angle of slopes are ideal for<br />
manoeuvring.<br />
• The large clearance between cross member and drum<br />
prevents accumulations of cohesive material building up.<br />
• The very high static linear load is ideal for building up a large<br />
depth effect.<br />
• WIFM interface simplifies fleet management.
14<br />
Brand new: CompactLine<br />
tandem<br />
rollers with oscillation<br />
and additional<br />
HD+ models.<br />
The new HD+ 70i and HD+ 80i<br />
9new products<br />
29<br />
exhibits<br />
135<br />
years of progress<br />
The “tandem rollers with plus factor” are now also available as<br />
mid-weight models. Both the HD+ 70i with a weight of 7 tons and<br />
the HD+ 80i with a weight of 8 tons are available as vibration,<br />
oscillation and combi rollers, and as a high-frequency version for<br />
the US. The Hammtronic machine management system is included<br />
as a standard feature. With these machines, contractors<br />
are optimally prepared for the future, for their 55.4 kilowatts diesel<br />
engines already meet with the requirements of the next and<br />
even more stringent exhaust emissions standard EU IV/Tier 4f<br />
which will come into force in 2014.<br />
The 7 and 8 tons compactors with XXL cab provide a comfortable<br />
workplace, for they offer all-round visibility and can additionally<br />
be equipped with air-conditioning, heating and rearview<br />
camera on request. A ROPS version and a version with<br />
sunroof are additionally available for hotter climates. The good<br />
handling is due to the advantageous distribution of weight, and<br />
the gentle automatic reversing function produces asphalt pavements<br />
without bulges or dents. Due to their considerable offset<br />
in crab steering mode, the “rollers with plus factor” also ensure<br />
greater clearance when working along edges.
Highlights: Hamm | FORUM SPECIAL EDITION<br />
15<br />
HD CompactLine now with oscillation<br />
HD CompactLine series boasts no fewer than four completely<br />
new tandem rollers. And the best thing about them is that they<br />
are all oscillation rollers. For the first time, this stress-free, efficient<br />
compaction technology is also available for the compact<br />
machines. The four models weighing between 2.6 and 4.4 tons<br />
have working widths ranging from 1 to 1.4 metres.<br />
Oscillation yields several advantages. The rapid increase<br />
in compaction is the most important. Application areas include<br />
inner cities, for example, where compact rollers with oscillation<br />
compact the ground dynamically without damaging buildings or<br />
piping as a result of vibrations. High-speed compaction is also<br />
advantageous when compacting thin asphalt layers applied hoton-hot<br />
on a spray seal (DSH-V) and other thin asphalt layers. Along<br />
seams, oscillation optimizes the compaction in relation to existing<br />
pavements, for instance when repairing very small areas, as this<br />
technology does not damage the cold asphalt. Numerous applications<br />
also arise in the garden and landscaping sector, when compacting<br />
pathways and open areas. Illumination of the drum, a cab<br />
and grit spreader for the larger models are just a few of the many<br />
noteworthy new options for the HD CompactLine series.<br />
“The highly efficient and<br />
exceedingly gentle oscillation<br />
technology of the HD<br />
CompactLine models will<br />
tangibly improve the quality<br />
of compaction on many<br />
smaller job sites.”<br />
Gottfried Beer, Marketing Director Hamm<br />
Discover all our highlights on:<br />
www.wirtgen-group.com/bauma<br />
facts and figures<br />
HD+<br />
Machine Weight Width<br />
HD+ 70i 7 t 1.5 m<br />
HD+ 80i 8 t 1.68 m<br />
Engine rating: 55.4 kW<br />
Engine: Deutz 4-cylinder engine with DOC<br />
HD CompactLine<br />
Machine Weight Width<br />
HD 10 VO/12 VO 2.6 t/2.8 t 1 m/1.2 m<br />
HD 13 VO/14 VO 4 t/4.4 t 1.3 m/1.4 m<br />
Engine rating: 23 kW<br />
Engine: Kubota 3-cylinder engine<br />
Ergonomics & comfort<br />
• The XXL cab affords a first-class view of the sprinkler system<br />
and drums.<br />
• Intuitive operation is simple, logical and language-independent.<br />
This makes the work easier and safer.<br />
• The compactor is quickly serviced, for all service points are<br />
located on the same side.<br />
• Award-winning design: the HD+ series have won several<br />
awards for excellent design and user-friendliness.<br />
Technology<br />
• Vibration frequency of the drum can be infinitely adjusted.<br />
• The engines already comply with Tier 4f/EU IV.<br />
• The modern cooling system with separately controlled fans<br />
saves fuel and reduces noise levels.<br />
Ergonomics & comfort<br />
• The compact rollers with wasp waist ensure a perfect view of<br />
the drum edge and surrounding area.<br />
• Intuitive operation is simple, logical and language-independent.<br />
This makes the work easier and safer.<br />
• Cabs equipped with heating, radio, windscreen wiper,<br />
halogen spotlights and lots more are optionally available for<br />
all models from 2.5 tons upwards.<br />
Technology<br />
• Oscillation is ideal for inner city areas, small areas with<br />
numerous joins and seams, thin DSH-V pavement, porous<br />
asphalt pavements as well as garden and landscaping jobs.<br />
• Perfect visibility is assured by LED illumination of the drum.<br />
• 3-point swivel joint for optimum driving comfort.
16<br />
New Kleemann Products<br />
EVOlution in<br />
processing<br />
At bauma 2013, Kleemann is presenting three world premieres which stand<br />
out through great efficiency and versatility: a powerful new secondary crushing<br />
plant and two new jaw crushers from the EVO Contractor Line.<br />
The new jaw crushers from the<br />
MOBICAT EVO series crush up to<br />
300 tons per hour.
Highlights: Kleemann | FORUM SPECIAL EDITION<br />
17<br />
Versatile, economical and powerful: Kleemann will be<br />
presenting tomorrow’s crushers at this year’s bauma.<br />
The newly developed, track-mounted mobile jaw crushers<br />
MC 110 Z EVO and MC 110 R EVO from the MOBICAT<br />
series round off Kleemann’s successful EVO Contractor Line and<br />
set new standards in the contractor market. Like the impact crushers<br />
of the MOBIREX series, EVO stands for genuine progress in<br />
terms of performance and cost-efficiency. No screw remained<br />
untouched when developing the new EVO series. These ultramodern<br />
machines from the MOBICAT series have been completely<br />
re-engineered. In this way, Kleemann has been able to combine<br />
such new features as hopper walls integrated into the chassis or<br />
all-hydraulic adjustment of the crushing gap with proven concepts,<br />
such as the independent double-deck pre-screen, thus making the<br />
plants even more versatile and cost-efficient.<br />
Economical drive<br />
As in the mobile impact crushers, Kleemann has once again<br />
equipped its new MOBICAT EVO series with a direct drive system<br />
for the crusher and electric ancillary drives for the conveyor chutes,<br />
belts and pre-screen. This innovative drive system permits not only<br />
“All machine components<br />
were carefully matched<br />
when developing the EVO<br />
series. That is the only way<br />
to achieve real progress.”<br />
Thomas Kühnle, Technical Director Kleemann<br />
facts and figures<br />
MOBICAT becomes EVO!<br />
Jaw crushers of the MOBICAT series are characterized by their<br />
robust design and outstanding overall performance. Due to<br />
ideal interaction between the individual components and innumerable<br />
innovative details, these plants set standards in<br />
terms of cost-efficiency, versatility and product quality. As in the<br />
MOBIREX series, EVO technology also brings major progress<br />
where performance, cost-efficiency and wear are concerned.<br />
MC 110 Z EVO<br />
Crusher inlet (W x H)<br />
Feeding size (L x W x H)<br />
Max. feed capacity <br />
Feeding height<br />
Engine power <br />
Machine weight *<br />
1,100 x 700 mm<br />
up to max. 1,050 x 1,050 x 650 mm<br />
up to 300 t/h<br />
3,600 mm<br />
248 kW<br />
approx. 39,500 kg<br />
Transport dimensions (L x W x H) ***14,970 x 3,000 x 3,600 mm<br />
MC 110 R EVO<br />
Crusher inlet (W x H)<br />
1,100 x 700 mm<br />
Feeding size (L x W x H) up to max. 1,050 x 1,050 x 650 mm<br />
Max. feed capacity<br />
up to 300 t/h<br />
Feeding height<br />
3,400 mm<br />
Engine power <br />
248 kW<br />
Machine weight**<br />
approx. 38,500 kg<br />
Transport dimensions (L x W x H) ***13,920 x 3,000 x 3,400 mm<br />
* without hopper extensions, lateral fines conveyor, electric magnet and auxiliary drive ** without lateral fines conveyor, permanent magnet and auxiliary<br />
drive *** Lengths refer to the standard version and differ for machines with hopper extension and with main or standard belt conveyor..
18<br />
The mobile secondary<br />
crushing plant MOBICONE<br />
MCO 11 S can be connected<br />
in series with other<br />
machines.<br />
Two different pre-screens can be selected, depending on the application<br />
for which the MOBICAT EVO machines are to be used.<br />
Machines with “R” in their machine designation have a grizzly<br />
feeder, while those with “Z” in their machine designation have a<br />
double-deck heavy-duty screen. The type R crushers are more<br />
compact and lighter than their sister models. They are particularly<br />
suitable for use in recycling plants and for applications with<br />
a small proportion of fines. Different equipment versions allow<br />
them to be used flexibly. The type Z crushers produce an end-<br />
3new products<br />
5exhibits<br />
156<br />
years of innovation<br />
extremely cost-effective operation, but also optimum feeding of<br />
the crusher. The jaw crushers additionally stand out through their<br />
very high loose crushing jaw: it prevents blockages of coarse material<br />
on the one hand, while removing all elements securing the<br />
crushing jaw from the wear area on the other. The transition from<br />
pre-screen to feed chute is designed so that the material easily<br />
falls directly into the crusher jaws. Continuous filling of the crusher<br />
jaws is controlled by a continuous feed system – or CFS for<br />
short – ensuring an even more uniform flow of material. The conveyor<br />
frequencies of the feed chute and pre-screen can be adjusted<br />
independently of one another in accordance with the filling<br />
level in the crusher, thus significantly improving the machine’s<br />
performance.<br />
R and Z make the difference
Highlights: Kleemann | FORUM SPECIAL EDITION<br />
19<br />
“The MCO 11 S operates<br />
perfectly in combination<br />
with our primary crushing<br />
and screening units and<br />
guarantees an end-product<br />
of outstanding quality –<br />
as well as maximum costefficiency<br />
and availability.”<br />
facts and figures<br />
Successful mobility<br />
Markus Wörner, Sales Director Kleemann<br />
MOBICONE MCO 11 S<br />
In the past, only stationary processing plants were used for<br />
complex processes. Today, technical advances increasingly<br />
make it possible to use mobile machines. The powerful and<br />
technically sophisticated cone crushers in Kleemann’s<br />
MOBICONE series are specially designed for secondary and<br />
tertiary crushing of hard stone. These track-mounted mobile<br />
secondary crushing plants are incredibly powerful, versatile<br />
and cost-efficient in practice.<br />
product of higher quality due to highly effective primary screening<br />
of fines and impurities. Material can be discharged either to the<br />
left or to the right in conveying direction.<br />
Better secondary crushing<br />
The new mobile cone crusher MOBICONE MCO 11 S is a secondary<br />
crushing plant for the secondary or tertiary crushing stage and<br />
meets with the highest standards as regards product size and<br />
discharge capacity. The integrated triple-deck screening unit permits<br />
a closed material cycle and the production of three defined<br />
end-product sizes in a single operation. The screens measuring<br />
2,050 mm x 5,000 mm (middle and top deck) and 2,050 mm x<br />
4,800 mm (bottom deck) are very generously dimensioned. As a<br />
result, up to 280 tons of material can be processed to very high<br />
quality standards per hour. In addition, the diesel-electric drive<br />
ensures that operation of the plant is extremely economical.<br />
With an integrated triple-deck screening unit, the cone crusher<br />
MOBICONE MCO 11 S can produce three defined endproduct<br />
sizes in a single operation, thanks to its closed material<br />
cycle. The MCO 11 S consequently meets with the highest<br />
standards in terms of product size and discharge capacity.<br />
Feed size <br />
up to max. 250 mm<br />
Crusher inlet opening (diameter) <br />
1,100 mm<br />
Feed capacity *<br />
up to 280 t/h<br />
Drive system<br />
diesel-electric<br />
Weight <br />
approx. 75,000 kg<br />
Triple-deck screening unit<br />
Screen size (middle and top deck) 2,050 x 5,000 mm<br />
Screen size (bottom deck)<br />
2,050 x 4,800 mm<br />
End-product size<br />
Variable, depending on the<br />
mesh size of the individual screen decks<br />
Discover all our product highlights on:<br />
www.wirtgen-group.com/bauma<br />
* depending on the type and composition of the feed material, selected<br />
primary screening and end-product to be produced.
20<br />
THE new products OF THE WIRTGEN GROUP<br />
6 + 11 + 9 + 3 =<br />
Road Technologies<br />
The product portfolio in Road Technologies is as strong<br />
as ever. Showcasing a grand total of 88 exhibits, the<br />
strong brands Wirtgen, Vögele and Hamm will be<br />
furnishing impressive evidence of just how comprehensive<br />
the Wirtgen Group’s range of road construction<br />
machinery is.<br />
// more on this from page 22
FORUM SPECIAL EDITION 21<br />
29 – that’s how many new products the Wirtgen Group<br />
will be unveiling at bauma, along with another 67 exhibits.<br />
True to the motto “Innovative solutions for road<br />
and mineral technologies”, the Group will be presenting<br />
an impressive cross-section of its complete portfolio –<br />
including new engine technology and a multitude of<br />
innovative technical features.<br />
Mineral Technologies<br />
For the first time ever, the Wirtgen Group’s second line<br />
of business, Mineral Technologies, is to have its own<br />
dedicated area. The Wirtgen and Kleemann brands will<br />
be jointly showcasing coordinated solutions for the<br />
mining and processing of useful minerals.<br />
// more on this from page 28
22<br />
Unique diversity for every application<br />
Cold milling machines from<br />
Wirtgen fulfil the applicable<br />
emission standards worldwide.<br />
WIRTGEN SMALL MILLING MACHINES. The small milling machines<br />
from the market leader make precision milling extremely<br />
economical, even in confined spaces:<br />
• Working widths of 0.35 to 1.3 metres<br />
• Low operating weight makes transport easier<br />
• LEVEL PRO levelling system for the highest quality standards,<br />
now with rapid slope sensor<br />
• The right milling drum for every application – FCS permits rapid<br />
drum changes<br />
W 50 DCi<br />
W 130 Fi<br />
Milling width<br />
500 mm<br />
Milling width<br />
1,300 mm<br />
Milling depth<br />
0 – 210 mm<br />
Milling depth<br />
0 – 320 mm<br />
Engine power<br />
95 kW/127 HP/129 PS<br />
Engine power<br />
239 kW/320 HP/325 PS<br />
Operating weight<br />
7,650 kg<br />
Operating weight<br />
20,033 kg<br />
WIRTGEN LARGE MILLING MACHINES. The powerhouses for<br />
large-area pavement removal are the best in the world when it<br />
comes to performance and productivity:<br />
• Enhanced convenience and ergonomics: fewer controls,<br />
numerous automatic functions<br />
• Powerful engine and intelligent drive with Eco mode<br />
• Convenient weight and compact dimensions for easy transport<br />
• Low operating costs thanks to intelligent WIDRIVE machine<br />
control<br />
W 150i<br />
W 250i<br />
Milling width<br />
1,200 mm (optionally 1,500 mm)<br />
Milling width<br />
2,200 mm<br />
Milling depth<br />
0 – 320 mm<br />
Milling depth<br />
0 – 350 mm<br />
Engine power<br />
298 kW/400 HP/405 PS<br />
Engine power<br />
739 kW/991 HP/1005 PS<br />
Operating weight<br />
20,600 kg<br />
Operating weight<br />
43,740 kg
Showroom: Wirtgen | FORUM SPECIAL EDITION<br />
23<br />
The stringline is history<br />
AutoPilot Field Rover. The Wirtgen AutoPilot Field Rover<br />
now being launched on the market by Wirtgen is a technical innovation<br />
that makes fully automatic, stringline-free concrete paving<br />
possible for the first time. This enables road construction companies<br />
to handle their jobs far more easily, a lot faster and much more<br />
economically. The jury for the bauma Innovation Award 2013 likewise<br />
sees the AutoPilot Field Rover as being a ground-breaking<br />
development, honouring it in<br />
the “Machinery Component”<br />
category.<br />
Winner of the bauma<br />
Innovation Award<br />
2013 – the AutoPilot<br />
Field Rover.<br />
Making quality economical<br />
WIRTGEN CUTTING TECHNOLOGY. Cutting technology is<br />
Wirtgen’s core competence. More than 330 different milling drum<br />
types are manufactured in Windhagen. With milling widths from<br />
14 millimetres to 4.4 metres, Wirtgen offers a unique range of<br />
solutions in cutting technology. The optimum interplay of the<br />
three core components – milling drum, toolholder and point-attack<br />
tools – is decisive for the maximum performance of Wirtgen<br />
cold milling machines and recyclers.<br />
The optimum interplay of HT22 quick-change toolholder system and<br />
Generation X point-attack tools achieves extremely precise milling results.<br />
Innovations in milling technology<br />
NEw<br />
//<br />
bauma<br />
2013<br />
GENERATION X POINT-ATTACK TOOLS. Generation X is the<br />
name of the new generation of point-attack tools developed by<br />
Wirtgen in close cooperation with its long-standing system<br />
partner, Betek. The result: greater durability of the<br />
tools, higher productivity and lower operating costs.<br />
For instance, the innovative tip geometry affords<br />
optimum protection of the steel body and consistently<br />
high cutting performance, making for a<br />
clearly measurable performance improvement of<br />
16.9 percent more useful wear volume compared<br />
to the conventional version.<br />
HT22 QUICK-CHANGE TOOLHOLDER SYSTEM. The newly developed<br />
HT22 quick-change toolholder system has succeeded in once<br />
again substantially reducing downtimes and increasing the service<br />
life of the milling drum. The advantages at a glance:<br />
• Wear-resistant forged steel<br />
• Optimum screw protection<br />
• Simple screw positioning<br />
• Complete covering of the<br />
contact surfaces<br />
• Precise manufacturing for<br />
optimum work results<br />
• Increased service life<br />
• Increased wear volume<br />
• Reinforced shank cross-section<br />
• Exact sealing of the lower part<br />
• Larger contact surface
24<br />
The new SUPER series<br />
»dash 3« pavers. These innovative machines cover a complete<br />
range of products to solve all paving tasks. The scope of applications<br />
includes, for instance, the construction of highways, secondary<br />
roads, foot and cycle paths and special projects such as racetracks<br />
and airport runways. With their pioneering design and high<br />
performance with minimal fuel consumption, the new pavers are a<br />
clear economic success factor for construction firms.<br />
Super 1300-3i<br />
Thanks to its compact dimensions, the SUPER 1300-3i is suitable<br />
for a variety of applications. Be it combined foot and<br />
cycle paths, farm tracks or small roads and areas. With a pave<br />
width ranging from 0.75 to 5 metres, this tracked paver can<br />
master such tasks effortlessly.<br />
SUPER 1303-3i<br />
Minor municipal roads, farm tracks, combined foot and cycle<br />
paths and small to medium-sized areas – if this is the kind of<br />
paving job you need to get done, then the Vögele SUPER<br />
1303-3i is the right choice, as this highly advanced Compact<br />
Class wheeled paver is extremely manoeuvrable.<br />
Pave width<br />
max. 5 m<br />
Pave width<br />
max. 4.5 m<br />
Transport width<br />
1.85 m<br />
Transport width<br />
1.85 m<br />
Laydown capacity<br />
up to 350 t/h<br />
Outer turning radius<br />
4.8 m<br />
Extending screed <br />
AB 340 with tamper and vibration<br />
Extending screed <br />
AB 340 with tamper and vibration<br />
Weight <br />
9.5 t<br />
Weight<br />
9.5 t<br />
Super 1800-3i<br />
As one of the most compact and efficient tracked pavers in the<br />
Universal Class, the SUPER 1800-3i can lay claim to a diverse<br />
spectrum of applications. With a maximum pave width of 10 metres<br />
and a machine length of just 6 metres, this paver can handle<br />
highways and roundabouts without breaking into a sweat.<br />
Pave width <br />
max. 10 m<br />
Laydown capacity<br />
up to 700 t/h<br />
Layer thickness<br />
max. 30 cm<br />
Pave speed<br />
up to 24 m/min<br />
Weight<br />
19.3 t<br />
super 1803-3i<br />
The SUPER 1803-3i the most powerful wheeled paver from<br />
Vögele. It perfectly combines robust and reliable material<br />
management, a large pave width of up to 8 metres and a high<br />
degree of manoeuvrability.<br />
Pave width <br />
max. 8 m<br />
Laydown capacity<br />
up to 700 t/h<br />
Layer thickness <br />
max. 30 cm<br />
Transport width<br />
2.55 m<br />
Pave speed<br />
up to 18 m/min<br />
Weight<br />
17.3 t
Showroom: Vögele | FORUM SPECIAL EDITION<br />
25<br />
Super 1900-3i<br />
This tracked paver boasts advanced engine technology with<br />
innovative features, user-friendly operation and a modern<br />
design. The Highway Class paver works efficiently and economically.<br />
super 2100-3i<br />
The SUPER 2100-3i is the most powerful road paver of<br />
Vögele’s new »dash 3« generation. This highly advanced<br />
paver features a pioneering design, greater comfort and high<br />
efficiency with minimum fuel consumption.<br />
Pave width<br />
max. 11 m<br />
Pave width <br />
max. 13 m<br />
Laydown capacity<br />
up to 900 t/h<br />
Laydown capacity <br />
up to 1,100 t/h<br />
Layer thickness<br />
max. 40 cm<br />
Layer thickness<br />
max. 40 cm<br />
Weight<br />
20.1 t<br />
Weight<br />
21.4 t<br />
Basic width<br />
2.55 m<br />
Basic width<br />
3 m<br />
Extending screeds for limitless applications<br />
AB 500 and AB 600. Vögele’s AB 500 and AB 600 Extending<br />
Screeds are ideal for all applications that call for variability and<br />
adaptability. With their infinitely adjustable single-tube telescoping<br />
system, these screeds cover an extensive spectrum of applications<br />
with pave widths ranging from 2.55 to 9.5 metres. Furthermore,<br />
they can be equipped with various compaction systems depending<br />
on the paver type in use and the respective application.<br />
• Basic width: 2.55 metres (AB 500), 3 metres (AB 600)<br />
• Maximum pave width: 8.5 metres (AB 500), 9.5 metres<br />
(AB 600)<br />
• Numerous compaction variants: TV, TP1, TP2 and TP2 Plus<br />
VF 500. This extending screed aimed specifically at the North American<br />
market is ideal for applications that require a variable pave<br />
width: parking lots with roundabouts and lamp posts, residential<br />
streets with manhole covers, gas or water connections and intersections<br />
on highways or paving jobs on secondary roads with obstacles<br />
that need to be negotiated.<br />
• Robust and smooth guidance system<br />
• Infinitely adjustable pave width from 2.45 to 4.75 metres<br />
• Maximum pave width: 6 metres<br />
• Extending units can be inclined by up to 10 percent<br />
• Numerous pavement profiles possible, including crown and<br />
inclination of the extending units
26<br />
The new VC compactors<br />
with crusher<br />
drum from Hamm, the<br />
models H 25i VC and<br />
3625 HT VC, are genuine<br />
all-rounders.<br />
Drums for innumerable possible uses<br />
VC compactors with crusher drum. Vibratory compactors<br />
from Hamm can do far more than simply compact the ground.<br />
The type VC compactors H 25i VC (160 kilowatt, Tier 4i/EU IIIB)<br />
and 3625 HT VC (155 kilowatt, Tier 3/EU IIIA) are perfect examples<br />
of this. These machines use a completely new and extremely versatile<br />
crusher drum. What makes them so exceptional is that their<br />
drum is fitted with tools allowing them to simultaneously crush and<br />
compact a whole variety of construction materials and minerals.<br />
A patented quick-change toolholder system makes it possible<br />
to use very different tools. Specially developed point-attack<br />
cutting tools are ideal for crushing or relieving stress from stone,<br />
as well as for preparing tracks through rock. However, they can<br />
also be fitted with special padfoot shells which transform the<br />
VC compactor into a padfoot roller.<br />
The design of the quick-change toolholders is both sophisticated<br />
and ergonomically outstanding. It ensures that tools<br />
can be replaced quickly, minimizes the tendency to attract dirt<br />
and can be cleaned without difficulty.<br />
VA drum. The brand new VA drum is a real all-rounder permitting<br />
dynamic compaction with varying amplitude. This is realized with<br />
the aid of a variable imbalance via which the compacting force<br />
can be infinitely adjusted. As a glance inside shows, the VA drum<br />
contains a circular vibrator with two-part imbalance comprising a<br />
fixed and a variable weight – an exceedingly energy-efficient principle.<br />
The range of possible applications is enormous, for the<br />
VA drum most effectively compacts cohesive, sandy and coarse<br />
soils. It has initially been designed for the H 20i vibratory compactor<br />
(Tier 4i/EU IIIB engine, 160 kilowatt).<br />
The new drum can operate in two modes. The six-speed<br />
manual mode is ideal for compacting ground of varying thickness<br />
or consistency. In automatic mode, a target value can be set for<br />
the rigidity of the soil. Amplitude and frequency are then infinitely<br />
adjusted by the automatic amplitude function, thus reliably preventing<br />
the drum from jumping.<br />
Dynamic: The VA drum<br />
compacts cohesive, sandy<br />
and coarse soils with<br />
great efficiency. It has<br />
been tailored to the vibratory<br />
compactor H 20i for<br />
its market launch.
Showroom: Hamm | FORUM SPECIAL EDITION<br />
27<br />
Innovative solutions for process optimization<br />
The HCQ Navigator<br />
ensures compaction<br />
of first-class quality<br />
and homogeneity<br />
over the entire area<br />
and additionally documents<br />
the complete<br />
process.<br />
HCQ Navigator. The HCQ Navigator is a measurement and<br />
documentation system for compaction in earthwork and asphalt<br />
paving. It links the measured values received from various sensors<br />
on the rollers with the position data established via GNSS receivers.<br />
From these, the HCQ Navigator calculates the real-time compaction<br />
progress of all the rollers in a team and visualizes this on a compaction<br />
map. The system owes its great cost-efficiency to the fact that<br />
the various components can be interchanged as required between<br />
tandem rollers, rubber-wheeled rollers and compactors.<br />
Hamm Compaction Guide. The Hamm Compaction Guide<br />
(prototype) is a software program for optimizing the compaction<br />
process. The program optimizes the rolling pattern from the project’s<br />
outset so that the required degree of compaction is<br />
achieved everywhere by a corresponding number of machines.<br />
During the compaction process, the operator can adjust the<br />
roller in line with the specification via a track navigator. First<br />
practical tests have shown that the system reduces the number<br />
of unnecessary passes and that the resultant compaction is very<br />
homogeneous. That means more quality with less equipment and<br />
lower fuel consumption.<br />
WIFM interface. The new WIFM interface for fleet management<br />
is a handy tool for planning maintenance work. Data are transferred<br />
via a modem which is connected to the standardized interface<br />
connector in a matter of seconds without intervening in the machine<br />
technology. In this way, the user is supplied with defined<br />
machine parameters, such as operating hours, engine speed or<br />
coolant temperature, as well as others. Maintenance work can be<br />
organized at an early stage and critical machine conditions identified.<br />
In combination with a GPS receiver, the system can even be<br />
used for location monitoring, thus actively helping to prevent theft.<br />
Fleet management:<br />
From now on, the optional<br />
WIFM interface can be<br />
installed in every new<br />
roller and retrofitted in<br />
customers’ machines.<br />
Hamm Site Vibration Monitor. The Hamm Site<br />
Vibration Monitor (prototype) monitors the site’s surrounding<br />
area for vibrations, thus preventing damage<br />
to delicate structures due to vibratory rollers. Measurement<br />
stations dotted around the site’s perimeter<br />
are connected to one another and to the compactor<br />
by radio. As soon as a measured value approaches<br />
or exceeds a limit value, a warning is<br />
triggered and the operator informed which sensor<br />
has emitted the warning so that corresponding<br />
countermeasures can be taken.
28<br />
Leading technology: the Wirtgen SM series<br />
wirtgen surface miners. The Surface Miners from Wirtgen<br />
have cutting widths of 2.2 to 4.2 metres and cut to depths of 20<br />
to 83 centimetres – up to a uniaxial compressive strength of<br />
120 MPa. Special machines for rock construction even cut hard<br />
granite rock up to 260 MPa. Wirtgen is the only manufacturer to<br />
cover a performance range from 100 to 3,000 tons per hour.<br />
Around the world, roughly 420 machines are in use in opencast<br />
mining or in the routing of roads, railway lines and tunnels, and<br />
selectively mine valuable minerals, coal, limestone, gypsum, bauxite,<br />
phosphate or iron ore in high purity. Surface Miners are also<br />
increasingly being used for special applications involving salt,<br />
granite, kimberlite or oil shale. With the 2200 SM, the 2500 SM and<br />
the 4200 SM, Wirtgen offers three tried-and-tested, individually<br />
configurable performance classes. All machines can be designed<br />
for loading material on dumpers or for windrowing. More than two<br />
dozen types of cutting drum are available as standard, further designs<br />
being developed on a project-specific basis.<br />
2200 SM<br />
The 2200 SM cuts soft to medium-hard rock up to a compressive<br />
strength of 50 MPa. A cutting unit with a working width<br />
of 3.8 metres is available for the front loader.<br />
Cutting width<br />
2,200 – 3,800 mm<br />
Cutting depth<br />
0 – 300 mm<br />
Engine power<br />
708 kW/963 PS<br />
Operating weight max. 49,080<br />
2500 SM<br />
The 2500 SM rear loader is used for selective mining of soft<br />
to hard rock up to a uniaxial compressive strength of 80 MPa.<br />
Cutting width<br />
Cutting depth<br />
Engine power<br />
Operating weight<br />
2,500 mm<br />
0 – 600 mm<br />
783 kW/1,065 PS<br />
111,600 kg<br />
4200 SM<br />
The 4200 SM has a working width of 4.2 metres and is designed<br />
for mining soft to medium-hard rock up to 80 MPa.<br />
The high productivity of the Surface Miners is based on the high-performance<br />
cutting technology and the wealth of experience acquired in more<br />
than 30 years of application engineering.<br />
Cutting width<br />
Cutting depth<br />
Engine power<br />
Operating weight<br />
4,200 mm<br />
0 – 650/0 – 830 mm<br />
1,194 kW/1,623 PS<br />
max. 211,300 kg
Showroom: Wirtgen | FORUM SPECIAL EDITION<br />
29<br />
FLEXIBILITY FOR EVERY<br />
OCCASION:<br />
Surface mining, the established<br />
mechanical process<br />
for extracting material,<br />
manages without<br />
drilling, blasting and primary<br />
crushing. Instead,<br />
Surface Miners have a<br />
special cutting drum for<br />
cutting and crushing the<br />
rock, which is then loaded<br />
onto dumpers via stable<br />
conveyor systems in a<br />
single operation. Alternatively,<br />
the rock can also<br />
be dropped alongside the<br />
machine. It is also possible<br />
to deposit the material<br />
in a windrow between the<br />
crawler tracks. Wirtgen is<br />
the only manufacturer to<br />
offer all options.<br />
CUTTING TECHNOLOGIES<br />
EQUIPPED FOR AN EFFICIENT FUTURE<br />
The new technologies from Wirtgen make for maximum cutting tool utilization.<br />
HT15 QUICK-CHANGE TOOLHOLDER SYSTEM: Wirtgen, the<br />
leading innovator, has developed the new HT15 quick-change<br />
toolholder system. Unique the world over, this system simplifies<br />
toolholder changing and cuts the time required for the job from<br />
between 60 and 90 minutes to just 10 to 15 minutes. The system<br />
was specifically developed for Surface Miners and increases<br />
both the productivity and the availability of the machines.<br />
WIRTGEN PICK INSPECTION (WPI): The WPI measuring system<br />
for Surface Miners detects the wear on the cutting tools.<br />
Sensors in the cutting drum housing measure the degree of wear<br />
of the picks in next to no time. The worn picks are highlighted<br />
in colour on a separate, mobile terminal. WPI enables mining<br />
companies to optimally plan service intervals, avoid downtimes<br />
and thus save costs.
30<br />
Jaw and impact crushers: mobile reliability<br />
The primary crusher MC 125 Z crushes material with an edge length of up to 1,250 millimetres to produce an interim product measuring 160 millimetres.<br />
MOBICAT MC 125 Z. The mobile jaw crusher MOBICAT MC 125 Z<br />
is a powerful primary crushing plant from Kleemann’s Quarry Line<br />
which has been specially developed for the tough conditions prevailing<br />
in natural stone quarries. With a crusher inlet opening of 1,250 x<br />
1,000 millimetres and a weight of roughly 130 tons, the MC 125 Z<br />
reliably processes up to 600 tons of stone per hour, even in adverse<br />
conditions. Due to its diesel-electric drive system it can be operated<br />
via a stationary power source, thus considerably reducing its fuel<br />
consumption. In addition, a generator rated at 540 kilovolt-amperes<br />
builds up sufficient power reserves during operation to drive such<br />
external consumers as vibratory screens, lighting, power tools and<br />
compressors as well.<br />
MOBIREX MR 130 Z EVO. The mobile impact crusher MR 130 Z EVO<br />
was the highlight of Kleemann’s presentation at bauma 2010 and<br />
has more than just established itself since then. The MR 130 Z EVO<br />
is one of the most powerful and cost-efficient machines of its kind<br />
and stands out through its considerable flexibility. Crushing plants<br />
from Kleemann’s Contractor Line can be used for a whole variety<br />
of recycling jobs and for processing natural stone. Their compact<br />
design and low weight make them relatively easy to transport. The<br />
MR 130 Z EVO processes up to 450 tons per hour. When working<br />
with frequently changing or inhomogeneous feed material, high<br />
product quality is assured by the adjustable rotor speed and<br />
convenient adjustment of the impact toggles. Limestone, rubble,<br />
MOBICAT MC 125 Z<br />
Feed capacity <br />
up to approx. 600 t/h<br />
Crusher inlet (W x H)<br />
1,250 x 1,000 mm<br />
Machine weight<br />
approx. 130,000 kg<br />
Engine power<br />
364 kW<br />
Feeding size <br />
up to 1,200 x 900 mm<br />
Feeding height<br />
5,800 mm<br />
Crusher drive<br />
electric<br />
Primary screening double-deck heavy-duty screen
Showroom: Kleemann | FORUM SPECIAL EDITION<br />
31<br />
The mobile impact crusher MR 130 Z EVO performs outstandingly both in recycling applications and in natural stone quarries.<br />
concrete, bricks, gravel and asphalt are reliably transformed into<br />
high-grade aggregate of the required size by the MR 130 Z EVO.<br />
Perfectly equipped at all times<br />
If desired, the equipment of the MOBIREX MR 130 Z EVO can be<br />
adapted in line with the specific requirements on site.<br />
• Basic equipment (includes): hydraulically folding hopper walls,<br />
variable-frequency feed chute, remote control, programmable<br />
logic controller with liquid crystal display and touch panel, airsuspended<br />
control cabinet with double dust protection and<br />
overpressure system, all-hydraulic adjustment of the crushing<br />
size<br />
• Optional equipment (includes): electric magnetic separator,<br />
permanent magnetic separator or preparation for magnetic<br />
separator, secondary screening unit with oversize return belt,<br />
hopper extension, lateral fines conveyor, low-pressure spraying<br />
system to reduce dust levels, preparation for installation of<br />
a belt weigher, belt covers, remote maintenance via GPS<br />
www.kleemann.info/en/products<br />
MOBIREX MR 130 Z EVO<br />
Feed capacity <br />
up to approx. 450 t/h<br />
Crusher inlet (W x H)<br />
1,300 x 900 mm<br />
Machine weight*<br />
52,000 kg<br />
Machine weight **<br />
60,500 kg<br />
Engine power<br />
371 kW<br />
Transport dimensions (W x L x H)* 3,000 x 17,890 x 3,750 mm<br />
Transport dimensions (W x L x H)**3,150 x 21,400 x 3,750 mm<br />
Feeding size<br />
up to max. 1,100 x 700 mm<br />
Feeding height<br />
4,330 mm<br />
Crusher drive<br />
direct<br />
Primary screening double-deck heavy-duty screen<br />
*without screening unit ** with screening unit
32<br />
THE WIRTGEN GROUP STAND CONCEPT<br />
New Prospects<br />
10,560 square metres of exhibition space, 96 exhibits including<br />
29 new products and a second level – the Wirtgen Group is<br />
making this an unforgettable trade fair experience.<br />
Not only the nearly 100 exhibits on display at the<br />
exhibition stand of the Wirtgen Group are impressive,<br />
but also the dimensions of the stand<br />
itself. Compared with bauma 2010, the exhibition<br />
space has increased markedly. With a total of 10,560<br />
square metres, the Wirtgen Group also boasts the thirdlargest<br />
exhibition space at bauma 2013. And as if that weren’t<br />
enough, the stand also has a second level. Visitors can now<br />
experience the world of the Wirtgen Group in 2013 on two levels<br />
for the first time.<br />
While the ground floor presents the high-performance<br />
product ranges and technologies of the four powerful Wirtgen<br />
Group brands Wirtgen, Vögele, Hamm and Kleemann, visitors can<br />
also discover everything about the services of the Wirtgen Group<br />
on the second floor. The 5-metre-high and 316-metre-long Skywalk<br />
connects the main pavilion with the five theme pavilions.<br />
6<br />
1<br />
Technology Center<br />
1 Wirtgen Road Technology Center<br />
2 Vögele Technology Center<br />
3 Hamm Technology Center<br />
4 Wirtgen Mineral Technology Center<br />
5 Kleemann Technology Center<br />
Road technologies<br />
6 Wirtgen cold milling machines, recyclers and soil<br />
stabilizers, binding agent spreaders, slipform pavers.<br />
7 Vögele road pavers, screeds and PowerFeeders.<br />
8 Hamm earthwork, asphalt and rubber-wheeled rollers.<br />
Mineral Technologies<br />
9 Wirtgen surface miners<br />
10 Kleemann mobile crushing and screening plants
FORUM SPECIAL EDITION<br />
33<br />
MAIN PAVILION<br />
10<br />
5<br />
9<br />
4<br />
8<br />
3<br />
15 5<br />
14 45<br />
11 5<br />
3<br />
13 5<br />
2<br />
212<br />
5<br />
THE THEME PAVILIONs<br />
7<br />
11 Customer Service<br />
12 Training and Application Consulting<br />
13 Wirtgen Group Telematics and On-Site Solutions<br />
14 Financial Solutions<br />
15 Environmental Solutions
34<br />
WIRTGEN GROUP SERVICE RANGE<br />
Innovative<br />
Solutions<br />
We not only produce first-class technologies, but<br />
also develop holistic solutions for our customers.<br />
Experience the unique service range of<br />
the Wirtgen Group in our theme exhibitions<br />
in the Skywalk on the top floor.<br />
SERVICE YOU CAN RELY ON<br />
Customer Service. Discover the world of Wirtgen Group customer<br />
service: Troubleshooting on the job site, maintenance in<br />
one of our professional workshops and the proven Wirtgen Group<br />
spare parts service. Our unique service range is guaranteed to<br />
impress you. The three practical Wirtgen Group information systems<br />
– WIDOS, WITRAIN, Parts and More – make day-to-day work<br />
easier and provide you with all the information on our products.<br />
Offering tailored service packages for maximum machine availability,<br />
our “Smart Service” solutions represent a new milestone in<br />
after sales service.<br />
We stand for<br />
reliability.<br />
Tailored solutions from<br />
a single source.<br />
ALL-ROUND CARE-<br />
FREE PACKAGE<br />
Financial Solutions. The Wirtgen Group has<br />
been collaborating with Deutsche Leasing for ten years.<br />
Wirtgen Group customers not only benefit from top conditions<br />
for first-class machines. They can also procure Wirtgen Group machines,<br />
financing, insurance and guarantees in all-in packages from<br />
a single source – quickly, easily and unbureaucratically.
service | FORUM SPECIAL EDITION<br />
35<br />
Head straight for success.<br />
MORE SUCCESS ON THE<br />
JOB SITE<br />
Training and Application Consulting. Your long-term<br />
success with Wirtgen Group machines is a prime concern for us.<br />
Qualified operator training and the requisite maintenance and servicing<br />
expertise are what it takes to ensure lasting and optimum<br />
utilization of our machines. The Wirtgen Group offers you the possibility<br />
to optimally train both machine operators and workshop<br />
personnel in in-depth courses. After all: trained employees simply<br />
achieve more. Head straight for success and make use of the application<br />
consulting provided by our qualified engineers and job<br />
site specialists. Our team will provide professional advice prior to<br />
the planned application and during execution on the job site.<br />
ECOLOGICAL, ECONOMICAL,<br />
POWERFUL<br />
Environmental Solutions. At the Wirtgen Group, we are<br />
not satisfied with simply ensuring that our construction machines<br />
comply with the latest emissions directives. We go further, developing<br />
ecologically compatible solutions for new road construction<br />
and rehabilitation projects and the extraction and processing of<br />
useful materials and recyclables. Our innovative construction<br />
processes safeguard the environment and resources and are extremely<br />
economical, too. Customers who rank environmental protection<br />
among their fundamental<br />
corporate objectives can even<br />
now realize their projects in an<br />
eco-friendly and cost-efficient<br />
manner, while meeting the highest<br />
standards of quality.<br />
The future belongs to climatefriendly<br />
products – and we’re<br />
already producing them today.<br />
THE TECHNOLOGY<br />
OF THE FUTURE<br />
wirtgen group WITOS. WITOS<br />
represents the technological future<br />
solutions of the Wirtgen Group.<br />
While WITOS FleetView will allow<br />
you to monitor your entire machine<br />
fleet in future, WITOS Fleet-<br />
Care will facilitate the maintenance<br />
of your machine park.<br />
Wirtgen Group Telematics<br />
and On-site Solutions. The<br />
Wirtgen Group telematics system<br />
allows you to make even more efficient<br />
use of your construction<br />
machines. WITOS allows you to<br />
network your machines so that you<br />
always have an overview of their<br />
condition and utilization. In this respect,<br />
WITOS supports you in further<br />
optimizing processes and is the cuttingedge<br />
technology in terms of telematics.
Road and mineral technologies.<br />
Wirtgen Group products stand for innovative leading technologies in the<br />
fields of road and mineral technologies worldwide.<br />
We have a clear goal, which we pursue with dedication and a pioneering<br />
spirit: namely, to offer our customers the solutions they actually need.<br />
www.wirtgen-group.de/roadandmineral<br />
ROAD AND MINERAL TECHNOLOGIES<br />
www.wirtgen-group.de