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August 2007 - CTMA: The Canadian Tooling and Machining ...

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_____________________________________________________________________________________________<br />

MEDICAL DESIGN & MANUFACTURING<br />

By: Emerson Suphal, ESS Business Strategies<br />

Robert Cattle, MicroMetric Ltd.<br />

We were very pleased to represent the <strong>CTMA</strong> at the<br />

Medical Design & Manufacturing Technology Show in<br />

New York, NY (June 11-15, <strong>2007</strong>) that had more than<br />

950 exhibitors <strong>and</strong> attracted over 50,000 visitors. <strong>The</strong><br />

show provided us with the opportunity to review<br />

technologies used in the manufacture of medical devices<br />

to determine how compatible they are with those in our<br />

industry & identify potential opportunities for companies<br />

in the tooling & machining sector. We also attempted to<br />

identify <strong>and</strong> evaluate potential opportunities <strong>and</strong><br />

strategic alliances for technology transfer to/from the<br />

medical devices sector.<br />

<strong>The</strong> Medical Design & Manufacturing Technology Show<br />

consisted of companies exhibiting products <strong>and</strong> services<br />

for medical device product development. <strong>The</strong>y included<br />

medical-grade materials, components, electronics,<br />

computer-aided design <strong>and</strong> manufacturing, production<br />

<strong>and</strong> automation machinery, packaging, sterilization,<br />

quality systems, contract manufacturing services,<br />

networking, <strong>and</strong> enterprise IT.<br />

Technologies: Companies exhibited a wide range of<br />

technologies. Some of them are compatible with our<br />

membership areas of expertise. <strong>CTMA</strong> members will be<br />

familiar with the following:<br />

• CNC Machine <strong>Tooling</strong> / <strong>Machining</strong> Centers / EDM &<br />

Accessories (32 companies)<br />

• Component Fabrication including metal (198 comps.)<br />

• Laminating & Die Cutting (49 companies)<br />

Almost all of the technologies presently used by <strong>CTMA</strong><br />

members in their manufacturing processes are found in<br />

the medical devices sector including: machining (&<br />

micro-machining), laser cutting, metal stamping, metal<br />

heat-treating, metal finishing (plating, anodizing),<br />

grinding, drilling, boring, welding <strong>and</strong> assemblies.<br />

Products: <strong>The</strong> following product categories fall into<br />

core competencies of some of our <strong>CTMA</strong> members <strong>and</strong><br />

they would be familiar with them, although not as they<br />

apply to medical devices:<br />

• Automation Equipment (56 companies)<br />

• Metal Components (137 companies)<br />

• Molding Equipment (86 companies)<br />

• Precision Cutting Tools (44 companies)<br />

• Precision <strong>Machining</strong> (84 companies)<br />

• Rapid Prototyping Machines (20 companies)<br />

• Specialty Metals / Alloys (48 companies)<br />

• Welding Services (45 companies)<br />

<strong>The</strong>re were many other product categories represented<br />

that are close to our members’ core competencies but<br />

space does not permit us to list them all here.<br />

POTENTIAL OPPORTUNITIES’ ASSESSMENT<br />

It is common knowledge that the medical devices<br />

industry is on a high growth trajectory given the<br />

demographic trend in North America. While there are<br />

many common technologies between <strong>CTMA</strong> members<br />

<strong>and</strong> the medical device industry, there are also very<br />

significant differences in operating st<strong>and</strong>ards <strong>and</strong><br />

controls. Technologies <strong>and</strong> manufacturing processes<br />

used in the development <strong>and</strong> manufacturing of some<br />

medical devices <strong>and</strong> medical devices production<br />

equipment would be familiar to our membership. Indeed<br />

some of them fall into the core competency area of our<br />

member firms.<br />

We found a number of metal stampers <strong>and</strong> CNC<br />

machined component suppliers at the show who made a<br />

transition to the medical devices sector from other<br />

sectors over a few years. It took deliberate strategies to<br />

convert <strong>and</strong> adjust their modes of operation to the<br />

medical device market. In many cases, there is an<br />

extremely high barrier to entry for a company with no<br />

previous experience supplying products / services to this<br />

industry. Issues such as very clean production<br />

environments, quality st<strong>and</strong>ards, tolerances &<br />

documentation are some of the concerns to be<br />

addressed in order to supply to the medical devices<br />

sector. Production volumes are low although with<br />

relatively higher value.<br />

Since medical devices & equipment cover a wide range<br />

of materials <strong>and</strong> design, any attempt to get into this<br />

sector will require careful research <strong>and</strong> analysis to<br />

identify a niche which will contribute to long term<br />

profitable growth. While opportunities exist for <strong>CTMA</strong><br />

members in the medical devices sector, it is long term<br />

<strong>and</strong> requires a deliberate effort <strong>and</strong> commitment to<br />

search for <strong>and</strong> find that first customer to get a ‘foot in the<br />

door’, while simultaneously adapting their production<br />

facilities <strong>and</strong> processes to medical devices st<strong>and</strong>ards.<br />

_____________________________________________________________________________________________<br />

4 <strong>CTMA</strong> VIEW – <strong>August</strong> <strong>2007</strong>

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