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Quietpact 40G Diagnostic Repair Manual Model 4700 - Generac Parts

Quietpact 40G Diagnostic Repair Manual Model 4700 - Generac Parts

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Section 5<br />

ENGINE DC CONTROL SYSTEM<br />

15<br />

F1<br />

13<br />

15<br />

SW2<br />

44<br />

GREEN<br />

T2<br />

22P<br />

14<br />

WHITE<br />

0N<br />

0N<br />

0N<br />

0k<br />

0F<br />

NEUTRAL CONNECTION<br />

BY CUSTOMER<br />

RED<br />

RED<br />

j3<br />

j2<br />

14<br />

15<br />

BATTERY CHARGE WINDING<br />

22S<br />

2A<br />

CB3<br />

SC<br />

PCB<br />

2<br />

14A<br />

14<br />

77<br />

R1<br />

BATTERY<br />

j1-1<br />

j1-2<br />

j1-3<br />

j1-4<br />

j1-5<br />

j1-6<br />

j1-7<br />

j1-8<br />

j1-9<br />

j1-10<br />

j1-11<br />

j1-12<br />

j1-13<br />

j1-14<br />

j1-15<br />

BCR<br />

16<br />

55<br />

66<br />

POWER WINDING<br />

ELECTRONIC<br />

VOLTAGE<br />

REGULATOR<br />

DPE WINDING<br />

FIELD<br />

16<br />

120V 30A<br />

56<br />

90<br />

18A<br />

17<br />

17<br />

4<br />

66<br />

0<br />

18<br />

18<br />

11S<br />

6<br />

BLk<br />

SM<br />

FP<br />

4<br />

14<br />

SC<br />

SW1<br />

66<br />

66<br />

4<br />

CH<br />

(START)<br />

(STOP)<br />

11P<br />

17<br />

CB1<br />

4 T1<br />

FS 0<br />

IM<br />

33 HM<br />

BLACk<br />

0<br />

CS<br />

0I<br />

17<br />

14<br />

18<br />

15<br />

14A<br />

4<br />

4<br />

85<br />

85<br />

0<br />

SP<br />

0B<br />

HTO<br />

0<br />

LOP<br />

0<br />

REMOTE<br />

PANEL<br />

CONNECTOR<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

STOP<br />

START<br />

BLUE<br />

14A<br />

L1<br />

CIRCUIT CONDITION- CRANKING:<br />

When the START-STOP SWITCH (SW1) is held<br />

at “START” position, Wire 17 from the engine controller<br />

circuit board is connected to frame ground.<br />

Circuit board action will then deliver battery voltage<br />

to (a) a STARTER CONTACTOR (SC) via<br />

Wire 56, and to an automatic CHOKE SOLENOID<br />

(CS) via Wire 90.<br />

When battery voltage energizes the STARTER<br />

CONTACTOR (SC), its contacts close and battery<br />

output is delivered to the STARTER<br />

MOTOR (SM) via Wire 16. The STARTER<br />

MOTOR (SM) energizes and the engine cranks.<br />

When the STARTER CONTACTOR (SC) closes,<br />

battery voltage is delivered to the engine controller<br />

board for field boost.<br />

While cranking, the CHOKE SOLENOID (CS) is<br />

energized cyclically by circuit board action (two<br />

seconds on, two seconds off).<br />

Also while cranking, circuit board action delivers<br />

battery voltage to the Wire 14/14A circuit. This<br />

energizes the FUEL PUMP (FP) ,FUEL<br />

SOLENOID (FS) and CHOKE HEATER (CH).<br />

Circuit board action holds open Wire 18A to<br />

common ground. The Magneto will induce a<br />

spark during cranking.<br />

BROWN<br />

RED<br />

18 14<br />

FUEL<br />

PRIME<br />

BROWN<br />

WHITE<br />

0<br />

REMOTE PANEL<br />

(OPTIONAL)<br />

LEGEND<br />

= 12VDC SUPPLY<br />

= 12VDC CONTROL<br />

= GROUND<br />

BCR - BATTERY CHARGE RECTIFIER<br />

CB1 - CIRCUIT BREAkER, 30A<br />

CB3 - CIRCUIT BREAkER, 2.5A<br />

CH - CHOkE HEATER<br />

CS - CHOkE SOLENOID<br />

F1 - FUSE, 7.5A<br />

FP - FUEL PUMP-OR-LPG SHUT OFF VALVE<br />

FS - FUEL SOLENOID<br />

GT - TERMINAL, GROUND 4-TAB<br />

HM - METER, HOUR (OPTIONAL)<br />

HTO - SWITCH, HIGH TEMP. OIL (CLOSES ON HIGH TEMP.)<br />

IM - IGNITION MAGNETO<br />

L1 - LIGHT, RUN (OPTIONAL)<br />

LOP - SWITCH, LOW OIL PRESSURE (CLOSES ON LOW PRESSURE)<br />

PCB - ENGINE CONTROLLER<br />

R1 - RESISTOR, 1 OHM 25W<br />

SC - STARTER CONTACTOR<br />

SM - STARTER MOTOR<br />

SW1 - SWITCH, START/STOP<br />

SW2 - SWITCH FUEL PRIMER<br />

SP - SPARk PLUG<br />

TC - TERMINAL, CONN. 4-TAB<br />

= 3-5 VDC FIELD BOOST<br />

/ VOLTAGE REGULATOR<br />

DC OUTPUT<br />

= AC POWER<br />

Page 18

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