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PARALLEL<br />
COMPRESSOR<br />
SYSTEM<br />
APPLICATION MANUAL<br />
2007 Version 2.2<br />
11/21/07<br />
2700 Crestridge Court<br />
Suwanee, GA 30024<br />
(770) 921-9410<br />
Printed in USA<br />
1
PARALLEL RACK SYSTEM APPLICATION MANUAL<br />
INTRODUCTION TO PARALLEL COMPRESSOR SYSTEM APPLICATIONS<br />
Mixed multiplexing is the application of a central compressor unit to operate refrigerated display cases, coolers and<br />
freezers with different evaporator temperatures or defrost schedules. The following four forms may be used:<br />
• Specification Forms (Information for quotation)<br />
• Instructions for filling out the Specification Form<br />
• Power Consumption Comparison<br />
• <strong>System</strong> Refrigeration Legend<br />
Additional copies of these forms can be obtained from the IR/HUSSMANN Atlanta Engineering Department at<br />
(800) 879-5877 or (770) 291-9608.<br />
Refrigeration <strong>System</strong>s - Information for Quotation Form<br />
The Information for Quotation form is useful as a reminder of the many often overlooked details of design,<br />
construction, and equipment options needed to provide a supermarket with the correct IR/HUSSMANN equipment.<br />
The use of this form both as a reminder and a communication tool between engineering and the customer will result<br />
in the most efficient use of time as the refrigeration systems legends are developed.<br />
Since there are several different ways compressor systems can be applied (especially on refrigeration systems with<br />
only two or three compressors in parallel), it helps to know in advance what the customer’s specifications and<br />
preferences are. For example, how does the customer feel regarding the following?<br />
• Initial costs as opposed to energy costs.<br />
• Splitting critical refrigerators (meat, ice cream) onto the different compressor units<br />
• Discharge air temperatures (does the customer operate colder or warmer than our standard?)<br />
• Margin of safety between load and compressor unit capacity<br />
• Desirability of satellite units<br />
Knowing the customer can save a lot of false starts and changes, provides more time to engineer equipment that best<br />
meets the customer’s needs.<br />
Refrigerators, Walk-ins, and Preparation Areas<br />
The requirement for accurate information on the customer’s design and preference for display cases, walk-in<br />
freezers, walk-in coolers, and preparation areas is imperative. It is important to accurately translate the customer’s<br />
generic descriptions of cases into complete IR/HUSSMANN nomenclature. Remember to consider such options as<br />
shelf lighting, glass fronts and varying discharge air temperatures because of the effect on the heat load required.<br />
Once the Information for Quotation Form and all information on display cases, walk-in freezers, walk-in coolers,<br />
and preparation areas are complete; the next step is to multiplex the store.<br />
Refrigeration Schedule/ Legend<br />
The refrigeration schedule, commonly referred to as the legend, will help in assembling the refrigeration circuits.<br />
2
Filling in the Legend<br />
1. Separate the medium and low temperature circuits. Circuits are considered low temperature when the<br />
evaporating temperature is below 0° F.<br />
2. Typically, one suction group is on one legend, however, there are designs where more than one suction group<br />
may go on one legend. These may be low temp, medium temp or air conditioning or a mixture of the three.<br />
2. Enter the size, model, and use of each circuit. It is helpful to list the circuits in the order that they will enter the<br />
machine room and connect to the rack. Facing the electrical panel on the rack, the first circuit listed will be on<br />
the back farthest left and the last on the back farthest right. .<br />
3. Refer to the refrigerator performance data and enter the appropriate discharge air (“Dis Air Tmp”) , evaporator<br />
temperatures (“Evp Tmp”), calculate the load for the line-up (Btu/hr * length), and enter the total in the column<br />
headed “Req’d Cap.” Refer to the unit cooler selection data and do the same for walk-ins and preparation<br />
areas. Varying cases or walk-ins multiplexed on the same line-up should be avoided if they have dissimilar<br />
defrost schedules.<br />
4. All medium temperature HUSSMANN ONLY multi-deck cases loads should be reduced to 78% of their rated<br />
values when the ambient conditions are reduced to 70F/45%RH.<br />
5. Consider any loads with much colder or warmer evaporating temperatures for possible application to a satellite<br />
unit or units (usually ice cream wide island cases and prep rooms). Be aware of any customer preference<br />
regarding satellite unit application. Next, total up the remaining systems. At this point, consider the following<br />
limitations and guidelines for mixed multiplexing.<br />
6. Appropriate Return Gas Temperatures (RGT) for the compressors should be chosen based upon the temperature<br />
application of the <strong>System</strong> (e.g. LT / MT). The Hussmann recommendation for Low Temperature applications<br />
is 30ºF RGT and for Medium Temperature applications is 50ºF RGT.<br />
7. <strong>Compressor</strong>s will continue to be sized for approximately 80% - 95% load-to-capacity ratio.<br />
Limitations and Guidelines<br />
• A system load cannot exceed the available branch capacity. Occasionally this may necessitate splitting large<br />
line-ups into more than one system, consider natural breaks in the fixture plans. Refer to the <strong>System</strong> Branch<br />
Capacities section, for available sizes.<br />
• When selecting compressors, the suction temperature used is based on a two-degree temperature reduction for<br />
medium temperature applications and a three-degree temperature reduction for low temperature applications<br />
from the lowest evaporator temperature in the case line-up. This allows for pressure drop due to the parasitic<br />
line loss in the piping.<br />
• The number of branches cannot exceed the maximum allowable number for the compressor unit or remote<br />
header defrost assemblies. This information is included in the Section labeled RACK AND RECEIVER<br />
ASSEMBLIES BY COMPRESSOR TYPE of this manual. If this condition exists, the next larger rack size will<br />
be utilized.<br />
• The load should be between 80 to 95% of the compressor unit’s capacity. On one hand, a safety margin is<br />
desirable to insure operation on hotter-than-design days, but on the other hand, too large a safety margin can<br />
result in performance problems such as short-cycling and inefficient operation.<br />
• Generally, the refrigeration load of a system using Koolgas or hot gas defrost should not exceed 25% of the<br />
total load of all the systems on the same compressor unit (loads operated by Satellites are part of the total).<br />
Since Koolgas defrost is accomplished with the heat extracted from other systems, this limitation is necessary to<br />
insure that sufficient heat will be available for a complete defrost, and that operating systems will not be<br />
penalized by inadequate pressure to feed the refrigerant. For applications exceeding this limit, consult the<br />
IR/HUSSMANN <strong>Application</strong> Engineering Department for assistance.<br />
• When selecting compressors, mixing Copeland Reed and Copeland Discus compressors is possible. It is also<br />
acceptable to mix Copeland Scroll and Copeland Reciprocating style compressors. Mixing Copeland Screw<br />
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compressors with Copeland Scrolls or Copeland Reciprocating should be avoided due to issues with the<br />
lubricant used. However, Carlyle compressors cannot be mixed with Copeland compressors. Mixing<br />
compressors that utilize two different types or viscosities of lubricants shall be avoided.<br />
• When applying more than one compressor unit to a given temperature range, it is usually best to group the<br />
systems mentally by ascending evaporator temperatures before selecting the units. In most instances, this will<br />
result in the most efficient and economical multiplexing because the warmer loads will be operated at a higher,<br />
more efficient suction pressure.<br />
• With more than one compressor unit for medium temperature, separate the meat cases from the meat cooler(s),<br />
if feasible, to maintain product safety in the event of mechanical failure.<br />
• Suction pressure controls should be applied to all critical temperature line-ups. Generally, if the load is not<br />
critical, a branch can be operated within 5°F of the lowest rack evaporator temperature.<br />
• Avoid multiplexing systems, which would have all walk-ins and coolers on them. Their loads are easily<br />
satisfied, and multiplexing could cause short cycling. At least 40% of the system load should be dedicated to<br />
cases, which have a more constant load on them.<br />
• When multiplexing parallel racks, compressors should be sized so that each step-up in capacity is within the<br />
range of 7 to 20%. This will avoid multiplexing compressors where a single compressor would have to handle<br />
the majority of the load, for if that compressor fails, there is no standby capacity. In addition, this practice will<br />
yield a more energy efficient design.<br />
• Utilize satellite compressors, where possible, to reduce overall unit horsepower.<br />
• The combined total capacities of the Satellites should not exceed 40% of the main compressor unit’s capacity.<br />
This is necessary to insure that the main compressor unit’s components are sized adequately for the additional<br />
loads. For applications exceeding this limit, consult the IR/HUSSMANN <strong>Application</strong> Engineering Department.<br />
• The maximum number of on board satellites is two.<br />
• All components should be sized to the required load and NOT the available capacity. Once the component has<br />
been matched to the required load, and a connection size matching the line size is available, select that kit.<br />
Otherwise, select the smallest available component connection that matches the required load.<br />
• Walk-in cooler/freezer loads should be calculated using Koolcalc. The R-values for insulation walls used by<br />
the customer should be verified. For example, R-30 should be used for MT and R-40 for LT. Furthermore,<br />
ambient conditions should be accounted for based on the location of the walk-in cooler/freezer. If the cooler is<br />
located in air-conditioned space, an ambient temperature of 70ºF should be selected instead of outside<br />
temperature.<br />
Refrigeration Schedule or Store Legend<br />
There is a form called the “Refrigeration <strong>System</strong> Specification Form”, with this information the <strong>Application</strong><br />
Engineer at IR/HUSSMANN can properly design and quote the refrigeration system. The Store Legend will be used<br />
to price and build the equipment. IR/HUSSMANN Engineering Staff will review it for completeness and accuracy<br />
prior to production.<br />
The following is a description of what information belongs in the various spaces and columns of the legend, starting<br />
with the top, reading left to right.<br />
General Information – Several pieces of information are important in order to properly complete the legend. This<br />
information is also required to properly advise the manufacturing facility of the customer’s information.<br />
4
Cell<br />
F3 – Store Name of the Store Cell AH3 will be automatically filled in from F3.<br />
F4 – Location of Store Cell AH4 will be automatically filled in from F4.<br />
F5 – Quote No Cell(s) AH5 and AS9 will be automatically filled in from F5.<br />
H4 – Select from the drop down box the <strong>System</strong> Type, Custom <strong>System</strong> or Refrigeration Solutions <strong>System</strong>. NOTE<br />
– the RSS rack can only be equipped with Ingersoll-Rand <strong>Compressor</strong>s. See RSS Specifications for further details<br />
and other approved components.<br />
U2 – Customer Main owner of the store chain.<br />
U3 – Contact Person to contact at the customer if there are questions<br />
U4 – Salesman (Salesman initiating quote request)<br />
U5 – Engineer (Your name)<br />
AO6 – Use the pull down menu to choose the return gas temperature for low temperature racks.<br />
AQ6 – Use the pull down menu to choose the return gas temperature for medium temperature racks.<br />
AP4 – Specify which specification was used (Customer (CU), Internal, (IN) RSS, etc) and the Date of that<br />
Specification.<br />
AP5 – When a Mechanical Notes Page is supplied to the production floor a YES should be entered in this cell.<br />
AP7 – Enter the Ambient Temperature for the city where the store will be located. Use the ASHRAE 1% Design<br />
rounded up to the nearest five.<br />
AP8 – Enter the Inside Temperature and Relative Humidity of the Store (typically 75°F/55%). Unless the customer<br />
specifies otherwise, Hussmann default is 70°F/45%. At these conditions, all Multi-deck MT cases should be<br />
multiplied by 78% to take advantage of the load reduction from the improved ambient conditions.<br />
AP9 – Enter the Altitude of the location of the Store.<br />
AP10 – Enter the Condensing Temperature of the system being designed. Standard practice dictates that if a system<br />
is Low Temp (LT) add 10° F to the Ambient Temperature. If the system is Medium Temp. (MT) add 15° F to the<br />
Ambient Temperature. If the <strong>System</strong> is Water Cooled see Atlanta Engineering.<br />
AP11 - Use the pull-down to choose and enter the Refrigerant.<br />
AP12 - Use the pull-down menu to choose the manufacturer and type of compressor.<br />
AP13 – Enter the voltage of the compressors to be used.<br />
AP14 – Enter the voltage of the control circuit.<br />
AP15 – Enter the voltage of the condenser.<br />
AS3 – Use the pull down menu to pick the manufacturer of the Solenoid Valves to be used<br />
AS4 – Use the pull down menu to pick the manufacturer of the Ball Valves to be used.<br />
AS5 – Use the pull down menu to pick the manufacturer of the Check Valves to be used.<br />
AS7 – Fill in the date of the original quote. This date once entered should not be changed.<br />
AS8 – Enter the initials of the <strong>Application</strong> Engineer completing the Legend.<br />
AS10 - Enter the file name of this legend.<br />
AX6 – Use the pull down menu to enter the number of satellite compressors.<br />
AX8 – Use the pull down menu to enter the number of suction groups.<br />
AX14 – Use the pull down menu to enter the <strong>Application</strong> Temperature.<br />
Store Design Conditions - The customer may specify the outside design, or it can be chosen from the appropriate<br />
ASHRAE tables (found in the ASHRAE Fundamentals Handbook). The information should be on the<br />
Hussmann/Atlanta Refrigeration <strong>System</strong>s Specification Form as stated above.<br />
Refrigerated Display Cases, Walk-In Cooler, Walk-Ins Freezer, Prep Rooms - Required Capacity,<br />
<strong>Compressor</strong> Unit model - Refer to the legend and enter the data called for in the first eleven columns of the<br />
legend, adhering to the following guidelines:<br />
• There are many ways to order the circuits on the rack, the main way is as follows:<br />
o Group the systems on the rack in the order that they will enter the machine room and connect to the<br />
rack. Facing the electrical panel on the rack, the first circuit listed will be on the back farthest left and<br />
the last on the back farthest right. This will require a layout of the store and lining up the piping to<br />
eliminate cross over of piping from the rack to the case. Typically, when looking at the back of the<br />
rack each circuit from right to left will be the liquid line then suction line.<br />
5
• In the column marked “Unit Letter”, the main compressor units should be “A”, “B”, etc. Satellites should be<br />
lettered “S1”, S2”, etc. For a split suction rack, suction groups are typically named “AL” & “AR”. To describe<br />
the Satellite unit under the column headed “<strong>Compressor</strong> Unit Model”, write in “Satellite” for factory mounted,<br />
or the unit model number for remote.<br />
Choosing Branches - Using the Branch Capacities section, size the suction branch and temperature control valves.<br />
Guidelines for selection are provided in Section 9 of this document. Enter the correct size into the proper column<br />
under the heading “VLV” (Column N). This will be referred to when choosing the IR/HUSSMANN nomenclature<br />
for each branch in the section corresponding to the selected unit.<br />
Condensers – Select condenser. After the condenser is selected, record the information on the Remote Condenser<br />
form at the top of the legend. The standard condenser manufacturer is Hussmann Coil Products (Krack). However,<br />
other coil manufacturers are available. Call IR/Hussmann <strong>Application</strong> Engineering Department for a list of<br />
manufacturers.<br />
Additional Forms Available - If the customer requests that case electrical requirements or refrigerant line sizing be<br />
provided, IR/Hussmann <strong>Application</strong> Engineering can provide this information on the legends. Line sizing is<br />
generally not provided until the job becomes an order.<br />
Pricing and Quotation - When the store legends are complete, the EXCEL spreadsheet will generate a list price for<br />
the refrigeration equipment.<br />
<strong>Compressor</strong> Warranty – Custom Racks without IR compressors carry a 1-year compressor warranty. However for<br />
many compressor models, an extended 4-year compressor warranty is available. To purchase this 4-year warranty<br />
on those models offering this option, the “Rack Quote” tab of the legend must have the 4 year extended warranty<br />
option and pricing as a line item. For Custom Racks with IR compressors, a standard 3-year warranty applies to the<br />
IR compressors. However, an extended warranty for the 4 th and 5 th year is available. To purchase this 4 th year and<br />
5 th year warranty for IR compressors, the “Rack Quote” tab of the legend must have this option and pricing as a line<br />
item.<br />
6
RSS PARALLEL COMPRESSOR RACK SPECIFICATIONS<br />
Section 1: General<br />
1.01 Component Labeling<br />
1.01.1 All Components are to be clearly labeled as specified by customer (i.e.; split valve, solenoids, etc.)<br />
1.01.2 All wiring is to be color-coded. Color is to be reflected on the wiring diagrams. (optional)<br />
1.01.3 Refrigerant and lubricant type is to be prominently displayed on the front of the rack.<br />
1.01.4 All set points are to be on a set up sheet mounted inside the door of the rack electrical cabi<strong>net</strong>. This sheet<br />
should include all set points for all field-adjusted components. (i.e.; suction pressure, discharge pressure,<br />
subcooler setting, etc.)<br />
1.02 Documentation<br />
1.02.1 All racks are to include complete wiring diagrams (control, primary power, board and point layout, etc.)<br />
provide inside the rack electrical enclosure.<br />
1.02.2 Each rack order is to be provided with an I/O manual.<br />
1.03 General<br />
1.03.1 Ball valves – Mueller; circuit ball valves (Mueller full ported)<br />
1.03.2 Circuit solenoids (Danfoss-EVR) with manual lift stem and normally closed<br />
1.03.3 EPR’s (Parker SPORT, SPORTB or PORT )<br />
1.03.4 Controller and Components (as specified by customer- Danfoss preferred)<br />
1.03.5 Defrost type (as specified by customer)<br />
1.03.6 Insulation thickness (as specified by customer)<br />
1.03.7 The frame, receiver and electrical panel must be painted Hussmann Blue with galvanized doors.<br />
1.03.8 All receivers shall have a three-way pressure relief valve with two 450 p.s.i. relief valves.<br />
Section 2: Mechanical<br />
2.01 Ingersoll-Rand Semi-Hermetic Reciprocating <strong>Compressor</strong>s<br />
2.01.1 Voltage as specified by customer (208, 460 or 575 volt)<br />
2.01.2 Pressure taps (3/8”) on the suction service valve and the discharge service valve on each compressor.<br />
2.01.3 For the RSS oil system use the Traxoil oil float (Alco - OMB-JB1 S/T) for compressors without an oil<br />
pump and an OL-2TH-1 oil float ( Sporlan) for compressors with an oil pump, Sporlan oil filter (OF 303)<br />
and the Hussmann Turbashed oil separator. Each float should be isolated with a 3-way valve (Mueller – B-<br />
34282). Do not equalize the OL-2TH-1 float.<br />
2.01.4 There should be an oil pressure differential valve (Y-825) per suction group.<br />
2.01.5 If compressor cooling is required, use an Y1037 and a 3/8” Danfoss Solenoid per compressor.<br />
2.01.6 Use head fans as required.<br />
2.01.7 Use crankcase heaters as required.<br />
2.01.8 All compressor suction lines shall have a dip tube.<br />
2.01.9 <strong>Compressor</strong> service valve caps shall be plastic.<br />
2.01.10 Current Sensor Relays are only required if you have Liquid Injection or interrogation Alarm Monitoring<br />
<strong>System</strong> is specified.<br />
2.02 Liquid Refrigerant Subcooling (If required by the customer)<br />
2.02.1 Use Swep, Alfa Laval or Flatplate subcooler.<br />
2.02.2 All sub-coolers shall have a TXV valve(s) as specified by customer.<br />
7
2.02.3 EPR valve to be used is the PORT (Parker)<br />
2.02.4 Solenoid valve to be used is the EVR (Danfoss)<br />
2.03 Discharge Piping (After Oil Separator)<br />
2.03.1 Each system to include the following valves mounted:<br />
2.03.1.1 Main discharge line check valve (Mueller), this is optional.<br />
2.03.1.2 An A9 receiver pressure regulator valve (Parker) should be tee off between the oil separator and the check<br />
valve.<br />
2.03.1.3 Differential valve (Parker A8_BL or A4YBL) if system calls for hot gas defrost.<br />
2.03.1.4 Heat Reclaim Valve if required (Sporlan 3-way) with Mueller isolation ball valves. Use a Mueller check<br />
valve with a 20# spring or an A81L for hot water bypass heat reclaim.<br />
2.03.1.5 Split Condenser Valve if required (Mueller actuated ball valve and a ball valve)<br />
2.03.1.6 Isolation valve (Mueller) after the differential valve if no Heat Reclaim or Split Condenser is required.<br />
2.04 Liquid Return<br />
2.04.1 Use two ball valves and two check valves if using a split condenser. Use a single ball valve only if split<br />
condenser is not required.<br />
2.04.2 All systems with split condensers shall have a pump out. (Use a 3/8” Mueller check valve and Danfoss<br />
solenoid.<br />
2.04.3 Use an A8_ valve (Parker) for liquid return control.<br />
2.05 Main Liquid Line<br />
2.05.1 (1) Filter drier to be supplied per rack.(Sporlan) Danfoss preferred but not available until first part of<br />
2004.<br />
2.05.2 (2) Spare set of cores to be supplied for each filter drier<br />
2.05.3 There should be a sight glass (Alco-AMI) installed after the Drier. Danfoss preferred but not available at<br />
the moment.<br />
2.05.4 Liquid drier bypass - use a Mueller ball valve. (if required)<br />
2.05.5 Use a Mueller actuated ball valve if the system calls for liquid surge<br />
2.05.6 Differential valve (Sporlan OLDR (NO) or LDR (NC)) if system calls for kool gas. May use the Parker<br />
A8_BL.<br />
2.06 Liquid Circuits<br />
2.06.1 All liquid circuits must use a Mueller ball valve.<br />
2.06.2 Liquid solenoids (if required) shall be an Danfoss (EVR)<br />
2.06.3 Liquid circuits bypass (if required) - Use a Mueller check valve<br />
2.07 Hot or Kool Gas Circuits<br />
2.07.1 All gas circuits must use a 7/8” Mueller ball valve.<br />
2.07.2 All gas circuits must use a 7/8” Danfoss-EVR solenoid.<br />
2.07.3 For hot gas return circuits use a 5/8” Mueller ball valve and Mueller check valve<br />
2.08 Suction Circuits<br />
2.08.1 All suction circuits EPR’s should be a Parker - SPORT.<br />
2.08.2 All suction stop solenoids should be a Danfoss-EVR solenoid<br />
2.08.3 All suction circuits should have a Mueller ball valve.<br />
2.08.4 Split suction crossovers should consist of a 1-5/8 Mueller ball and check valve. (If specified by customer)<br />
8
2.09 Suction Accumulators (If Required) - All suction accumulators shall be Refrigeration Research or Standard<br />
Refrigeration (Engineering default based on size) and one per suction group.<br />
2.10 Suction Filters<br />
2.10.1 Filters to be Sporlan (Steel) - Danfoss preferred but not available until first part of 2004.<br />
2.10.2 Use one suction filter per compressor or as specified by customer<br />
2.10.3 One spare core to be supplied for each suction filter or as specified by customer.<br />
Section 3: Electrical (General)<br />
3.01 Power Requirements<br />
3.01.1 The main power requirements for the system are to be specified by the customer. (208/3/60, 460/3/60 or<br />
575/3/60)<br />
3.01.2 Rack control power as specified by the customer.<br />
3.02 Pressure Controls<br />
3.02.1 High-PS3 (Alco) Hussmann Kit 62EE<br />
3.02.2 Low- P170AB12 (Johnson Controls) Hussmann Kit 97LP<br />
3.02.3 Oil Pressure Control – PENN P545 Control (for comps. with oil pumps), Hussmann Kit 95OC<br />
3.02.4 Must use the Ultra Cap Tubes for pressure controls.<br />
3.03 Contactors and Breaker - All circuit breakers and contactors shall be manufactured by Square D. and shall<br />
be NEMA or DP rated as specified by customer. Use DP if the customer doesn’t specify the rating.<br />
3.04 Lights and Switches, etc<br />
3.04.1 All circuit’s solenoids and EPR’s should have lights installed on them or as specified by customer.<br />
3.04.2 All racks shall have control circuit isolation rocker switches on each refrigeration circuit, compressor<br />
circuit, heat reclaim, split condenser, oil failure, high pressure alarm and phase loss or as specified by<br />
customer)<br />
3.04.3 Phase Loss Monitor – Motor Saver<br />
Controller Requirements for RSS Monitoring Service Programs<br />
1. Basic program (refrigeration parallel compressor systems only)<br />
Inputs<br />
• One suction transducer per suction group<br />
• Four suction temperature probes per rack<br />
• One discharge transducer<br />
• One discharge temperature probe<br />
• Oil failure input per rack<br />
• Phase loss input<br />
• Liquid level probe input<br />
Alarms/Warnings/Logs<br />
• High suction pressure alarm with delay<br />
• Low suction pressure alarm with delay<br />
• High discharge pressure alarm with delay<br />
9
• Low suction superheat alarm per compressor<br />
• High discharge temperature alarm with delay<br />
• <strong>Compressor</strong> cycle counter per compressor<br />
• Oil failure alarm per rack<br />
• Phase loss alarm per rack<br />
• Low liquid level alarm with delay per rack<br />
2. Alarm Interrogation program (refrigeration parallel compressor systems only). INPUTS REQUIRED IN<br />
ADDITION TO CUSTOMER SPECIFIED INPUTS AND BASIC PROGRAM INPUTS.<br />
Inputs<br />
• One drop leg transducer<br />
• Drop leg temperature sensor<br />
• Oil failure input per compressor<br />
• High-pressure switch trip input per compressor<br />
• Overload trip input per compressor<br />
• True compressor proof input per compressor<br />
Alarms/Warning/Logs<br />
• Excessive pressure drop alarm between discharge and drop leg transducers with delay<br />
• No sub cooling in drop leg warning with delay<br />
• Oil failure alarm per compressor<br />
• High-pressure alarm per compressor<br />
• Overload trip alarm<br />
• <strong>Compressor</strong> proof alarm per compressor<br />
• Log all of the above<br />
3. Complete 24/7 store case temperature monitoring (can be added to either of the previous selections)<br />
• Requires case temperature per customer preference as typically stated in customer specifications.<br />
4. Determine method of connectivity<br />
• Phone Line<br />
• Inter<strong>net</strong><br />
• Intra<strong>net</strong><br />
5. Determine device of connectivity<br />
• Modem<br />
• Gateway<br />
• Controller with direct inter<strong>net</strong> access<br />
6. Monitoring to include<br />
• Monitoring of above listed alarms<br />
• Notification to service organization that a problem needs to be investigated (no responsibility of calling<br />
service for emergency service<br />
• Download program monthly, provide alarm summary report, data logging summary, and exception<br />
report.<br />
7. If end user is interested in additional monitoring features, IRRS will be contacted for additional charges<br />
• Examples of additional features<br />
o Alarm interrogation<br />
o Case temperature monitoring<br />
o Emergency service dispatching<br />
o Immediate alarm diagnostic<br />
10
3+1+1 HUSSMANN REFRIGERATION SYSTEM SOLUTION<br />
LIMITED WARRANTY PERIOD<br />
This 3+1+1 Hussmann Refrigeration <strong>System</strong> Solution Limited Warranty applies specifically to refrigeration systems<br />
for which Hussmann has chosen all parts and equipment commonly referred to by Hussmann as the Hussmann<br />
Refrigeration <strong>System</strong> Solution (the “RSS”). This document only deals with the warranty period for such RSS. The<br />
specific terms and conditions of the warranty are set forth in Hussmann’s Limited Warranty.<br />
The standard warranty period for a Hussmann refrigeration system and all parts comprising the refrigeration system<br />
is one (1) year. However for the RSS, Hussmann offers an extended warranty term of two (2) years on all<br />
components of the RSS, except the compressors forming part of the RSS, which are warranted for three (3) years.<br />
The warranty on the RSS compressors may be extended for an additional one (1) year (for a total of four (4) years)<br />
should a customer only purchase Hussmann refrigeration cases and display cases for the same store in which the<br />
RSS is operated. Should Hussmann be hired to install all such Hussmann cases, the RSS compressors shall be<br />
warranted for an additional one (1) year, for a total of five (5) years.<br />
To receive the extended two (2) year warranty and have a compressor qualify under this 3+1+1 Hussmann<br />
Refrigeration <strong>System</strong> Solution Limited Warranty Period all parts and equipment of the RSS must be selected by<br />
Hussmann. The only exception shall be that a customer may specify a controller different from that which<br />
Hussmann selects, but the warranty for such customer-selected controller shall only be for one (1) year. Should a<br />
customer designate any other part other than the controller, the refrigeration system shall not receive the extended<br />
warranty period but shall be covered for the period specified in Hussmann’s Limited Warranty.<br />
Check list must be completed on a semi-annual basis to maintain extended warranties on RSS package<br />
1. Visually check refrigerant level<br />
2. Visually inspect refrigeration system for any signs of refrigerant or oil leakage<br />
3. Inspect points on all contactors<br />
4. Inspect all wiring for signs of overheating<br />
5. Tighten all electrical connections from load side of compressor breakers inside panel<br />
6. Check compressor amps<br />
7. Check compressor <strong>net</strong> oil pressure and compare to standard<br />
8. Check all oil levels<br />
9. Check oil filter for pressure drop. (Replace Annually - fall)<br />
10. Check liquid filters for pressure drop.(Replace Annually - spring)<br />
11. Check calibration of all transducers and probes<br />
12. Check A8 & A9 valve settings, compare set point chart, note discrepancies<br />
13. Check differential valve setting, compare set point chart, note discrepancies<br />
14. Check Y825 valve setting, compare to set point chart, note discrepancies<br />
15. Check condenser fan operation<br />
16. Check all high-pressure control switches settings, note discrepancies<br />
17. Check all low pressure control switch settings, note discrepancies<br />
18. Check condenser coil for cleanliness<br />
19. Check heat reclaim valve operation<br />
20. Check split condenser valve operation<br />
Furthermore, in order to receive this extended warranty, the customer must be able to prove that the customer<br />
maintained the RSS and all its components in accordance with Hussmann’s recommended preventative maintenance<br />
schedule and only used Hussmann certified parts required for the preventative maintenance.<br />
11
TABLE OF CONTENTS<br />
SECTION<br />
DESCRIPTION<br />
1 IR <strong>Compressor</strong>s<br />
2 Copeland Discus <strong>Compressor</strong>s<br />
Copeland Discus <strong>Compressor</strong> With Unloading<br />
Demand Cooling<br />
3 Bitzer Reciprocating <strong>Compressor</strong>s (Use Ir <strong>Compressor</strong>s)<br />
4 Carlyle Reciprocating <strong>Compressor</strong>s<br />
5 Copeland Scroll <strong>Compressor</strong>s<br />
6 Carlyle Screw <strong>Compressor</strong>s<br />
7 Bitzer / Copeland Screw <strong>Compressor</strong>s<br />
Bitzer / Copeland Screw Cross Reference<br />
8 <strong>Compressor</strong> Accessories<br />
Head Fan Assemblies<br />
Crankcase Heaters<br />
Suction Filter Shells<br />
Oil Level Regulator<br />
Definite Purpose Motor Contactors<br />
Nema Motor Contactors<br />
9 <strong>System</strong> Branches<br />
Sporlan EPR’S And No Valve Assemblies (Spare Stubs)<br />
Danfoss EPR’S And Suction Stops<br />
Parker EPR’S And Solenoid Valves<br />
Electronic EPR’s<br />
Loop Piping And Remote Headers Stubs<br />
<strong>System</strong> Branches Circuit Connection<br />
Branch Liquid Line Capacities<br />
Branch Liquid Line Size And Components<br />
Circuit Orientation<br />
10 Factory Supplied/Field Installed Valves<br />
Ball Valves<br />
Solenoid Valves<br />
Bi Flow Solenoid Valves<br />
Sporlan (S)ORIT PI EPR’s<br />
Parker (S)PORT EPR’s<br />
11 Rack And Receiver Assemblies By <strong>Compressor</strong> Type<br />
Horizontal Receiver Assemblies Reciprocating And Scroll <strong>Compressor</strong>s<br />
Vertical Receiver Assemblies Reciprocating And Scroll <strong>Compressor</strong>s<br />
Horizontal Receiver Assemblies Bitzer/Copeland Screw <strong>Compressor</strong>s<br />
Vertical Receiver Assemblies Bitzer/Copeland Screw <strong>Compressor</strong>s<br />
Horizontal Receiver Assemblies Carlyle Screw <strong>Compressor</strong>s<br />
Vertical Receiver Assemblies Carlyle Screw <strong>Compressor</strong>s<br />
Rack Vibration Isolation<br />
12 Receiver Assemblies<br />
Horizontal Receivers<br />
Vertical Receivers<br />
Receiver Accessories<br />
13 Remote Header Frame Assemblies<br />
Floor Mounted<br />
Hanging<br />
14 Satellite <strong>Compressor</strong> Assemblies<br />
12
SECTION DESCRIPTION<br />
Satellite Modification Assembly<br />
Discharge Line Check Valves<br />
15 Oil Reservoirs, Oil Separators, Oil Filters And Oil Coolers<br />
Oil Reservoirs<br />
Ship Loose <strong>Compressor</strong> Oil Calculation<br />
Ship Loose <strong>Compressor</strong> Oil<br />
Turbashed Oil Separator<br />
Ac & R Helical Oil Separators<br />
Oil Separator For Bitzer/Copeland Screws<br />
Oil Separators For Carlyle Screws<br />
Oil Filters For Reciprocating And Scroll <strong>Compressor</strong>s<br />
Air Cooled Oil Cooling For Screw <strong>Compressor</strong>s<br />
Jet Kool Oil Cooling For Screw <strong>Compressor</strong>s<br />
16 Rack Discharge And Liquid Line Sizing<br />
Discharge Line Sizing<br />
Liquid Line Sizing<br />
17 Heat Reclaim, Split Condenser And Isolation Ball Valves<br />
Heat Reclaim Valve Assemblies<br />
Heat Reclaim Crossover<br />
Heat Reclaim Voltage Modification Kit<br />
Split Condenser Piping - Three Way And Motorized Valves<br />
Split Condenser Piping - <strong>Parallel</strong> Solenoid Valves<br />
Rack Isolation Ball Valves<br />
18 Liquid Line Components And Differential Valves<br />
Liquid Drier Assembly<br />
Pressure Differential Solenoid Valve For Gas Defrost<br />
Discharge Differential Valve<br />
Winter Control<br />
Receiver Pressure Regulator<br />
Receiver Bypass Surge Piping<br />
Liquid Subcoolers<br />
19 Suction Line Components<br />
Split Suction Modification<br />
Suction And Liquid Manifold Insulation<br />
Suction Accumulators<br />
20 Electrical Equipment And Accessories<br />
Mechanical Defrost Timers<br />
Control Kits For Electric Defrost And Fans<br />
Electric Defrost Panel<br />
Single Phase Protection<br />
Control Power Connection<br />
<strong>Compressor</strong> Time Delays<br />
21 Pressure Controls, Oil Failure And Alarms<br />
<strong>Compressor</strong> High Pressure Cutout Controls<br />
<strong>Compressor</strong> Low Pressure Cutout Controls<br />
<strong>Compressor</strong> Oil Failure Controls<br />
Heat Reclaim Lockout Controls<br />
High Suction Controls<br />
Basic Alarm Kit<br />
Alarms<br />
Electronic Controllers<br />
Remote Condensers (Nomenclature)<br />
13
HUSSMANN PARALLEL COMPRESSOR SYSTEM COMPONENT SELECTION<br />
This section of the manual explains in detail the selection process necessary to assemble a complete parallel<br />
compressor system with a legend generated in a Microsoft EXCEL spreadsheet. The selection process begins with<br />
the compressor assemblies and progresses through all of the required and optional accessories.<br />
<strong>Compressor</strong>s and Satellites must be selected to match the capacity of the particular refrigeration system. The<br />
compressor manufacturer and type, temperature range, and voltage should have already been determined and should<br />
appear on the Refrigeration <strong>System</strong> Information for Quotation, or customer specification.<br />
HUSSMANN PARALLEL COMPRESSOR SYSTEM NOMENCLATURE<br />
All IR/Hussmann parallel compressor systems require selection of a model nomenclature. The following chart<br />
explains assembly of the appropriate nomenclature<br />
CS 0 1 3 V L K<br />
| | | | | | |<br />
| | | | | | Voltage (K=208/3/60, M=460/3/60, P=575/3/60, U=380/3/50)<br />
| | | | | |<br />
| | | | | Temperature application {L =Low, M =Medium, H =High, D =Dual (Split Header),<br />
| | | | | T =Two Stage}<br />
| | | | |<br />
| | | | Refrigerant Type (S= R404A, P=507, V=R22, L=R402A, X=R401A)<br />
| | | |<br />
| | | Total number of compressors (Must be two digit i.e. 7 compressors = 07)<br />
| | |<br />
| | Number of suction groups<br />
| |<br />
| Number of satellite compressors.<br />
|<br />
<strong>Compressor</strong> <strong>System</strong> Designation{C = parallel compressor system, R = Refrigeration <strong>System</strong> Solution}<br />
COMPRESSOR ASSEMBLY NOMENCLATURE AND SELECTION PROCESS<br />
After selecting compressors based on required load to capacity ratio, the following process will complete the<br />
compressor unit section of the refrigeration legend.<br />
Reciprocating compressor (IR/HUSSMANN, Bitzer, Copeland and Carlyle) assemblies include the compressor,<br />
discharge and suction service valves, wire and other material for mounting and wiring. The legend will add an<br />
appropriately sized circuit breaker, contactor, oil float, and suction filter based on your selection of manufacturer.<br />
If the customer has a preference for vendor and type for contactors, enter this information in the compressor unit<br />
section. Use the pull down box menu to select the proper contactor type - Definite purpose contactors are standard,<br />
NEMA contactors may be selected as an option.<br />
Head cooling fans are required for some low temperature applications with reciprocating compressors. Head<br />
cooling fans are optional on all other applications and must be specified.<br />
Fill in the remainder of the compressor unit section with information found in the compressor data sheets.<br />
14
SECTION 1 – INGERSOLL-RAND RECIPROCATING COMPRESSORS<br />
TABLE 1A – INGERSOLL-RAND RECIPROCATING COMPRESSORS<br />
Note: Metal Caps are NOT available for IR <strong>Compressor</strong>s. “T” and “Q” model compressors have been replaced<br />
with “S” and “P” models.<br />
MODEL APP HP 208/230 V 460 V 575V SUCT SIZE DISCH SIZE<br />
IR2C0173S LT 0.5 00IH 30IH 60IH 5/8 1/2<br />
IR2C0222S LT 0.75 01IH 31IH 61IH 5/8 1/2<br />
IR2C0278S LT 1 00IR 30IR 60IR 5/8 1/2<br />
IR2C0407S LT 1.5 01IR 31IR 61IR 5/8 1/2<br />
IR2C0484S LT 2 02IR 32IR 62IR 7/8 5/8<br />
IR2C0572S LT 2.2 03IR 33IR 63IR 7/8 5/8<br />
IR2C0692S LT 3 04IR 34IR 64IR 7/8 5/8<br />
IR4C0770S LT 4 05IR 35IR 65IR 7/8 5/8<br />
IR4C0969S LT 5 06IR 36IR 66IR 1 1/8 5/8<br />
IR4C1145S LT 6 07IR 37IR 67IR 1 1/8 7/8<br />
IR4C1480S LT 7 08IR 38IR 68IR 1 1/8 7/8<br />
IR4C1761S LT 9 09IR 39IR 69IR 1 3/8 1 1/8<br />
IR4C2067S LT 10 10IR 40IR 70IR 1 3/8 1 1/8<br />
IR4C2397S LT 12 11IR 41IR 71IR 1 5/8 1 1/8<br />
IR4B2707P LT 14 12IR 42IR 72IR 1 5/8 1 1/8<br />
IR4B3139P LT 16 13IR 43IR 73IR 2 1/8 1 1/8<br />
IR4B3604P LT 19 14IR 44IR 74IR 2 1/8 1 1/8<br />
IR6B4060P LT 22 15IR 45IR 75IR 2 1/8 1 3/8<br />
IR6B4709P LT 25 16IR 46IR 76IR 2 1/8 1 3/8<br />
IR6B5406P LT 30 17IR 47IR 77IR 2 1/8 1 3/8<br />
IR6B6462P LT 35 18IR 48IR 78IR 2 1/8 1 5/8<br />
IR2C0173S MT/HT 0.5 0AIR 1CIR 2EIR 5/8 1/2<br />
IR2C0222S MT/HT 0.75 1AIR 2CIR 3EIR 5/8 1/2<br />
IR2C0278S MT/HT 1 2AIR 3CIR 4EIR 5/8 1/2<br />
IR2C0407S MT/HT 1.5 3AIR 4CIR 5EIR 5/8 1/2<br />
IR2C0484S MT/HT 2 4AIR 5CIR 6EIR 7/8 5/8<br />
IR2C0572S MT/HT 2.2 5AIR 6CIR 7EIR 7/8 5/8<br />
IR2C0692S MT/HT 3 6AIR 7CIR 8EIR 7/8 5/8<br />
IR4C0770S MT/HT 4 7AIR 8CIR 9EIR 7/8 5/8<br />
IR4C0969S MT/HT 5 8AIR 9CIR 0FIR 1 1/8 5/8<br />
IR4C1145S MT/HT 6 9AIR 0DIR 1FIR 1 1/8 7/8<br />
IR4C1480S MT/HT 7 0BIR 1DIR 2FIR 1 1/8 7/8<br />
IR4C1761S MT/HT 9 1BIR 2DIR 3FIR 1 3/8 1 1/8<br />
IR4C2067S MT/HT 10 2BIR 3DIR 4FIR 1 5/8 1 1/8<br />
IR4C2397S MT/HT 12 3BIR 4DIR 5FIR 1 5/8 1 1/8<br />
IR4B2707P MT/HT 14 4BIR 5DIR 6FIR 1 5/8 1 1/8<br />
IR4B3139P MT/HT 16 5BIR 6DIR 7FIR 2 1/8 1 1/8<br />
IR4B3604P MT/HT 19 6BIR 7DIR 8FIR 2 1/8 1 1/8<br />
IR6B4060P MT/HT 22 7BIR 8DIR 9FIR 2 1/8 1 3/8<br />
IR6B4709P MT/HT 25 8BIR 9DIR 0GIR 2 1/8 1 3/8<br />
IR6B5406P MT/HT 30 9BIR 0EIR 1GIR 2 1/8 1 3/8<br />
IR6B6462P MT/HT 35 0CIR 1EIR 2GIR 2 1/8 1 5/8<br />
IR8C7863P HT 60 22IH 52IH 82IH 3 1/8 1 5/8<br />
IR8C9400P HT 70 23IH 53IH 83IH 3 1/8 2 1/8<br />
All IR compressors that are of the 1145 CFM size and smaller have the option labeled “VC”. This option must be<br />
invoked when these compressors are used in systems with a suction temperature of –15 degrees F and less. In this<br />
case, in the compressor column, on the line labeled “DEM COOL/LIQ INJ” place in the appropriate cell “SL(B)”.<br />
15
All Ingersoll-Rand reciprocating compressors operating with R-22 for low temp applications require discharge<br />
temperature control through liquid injection. Enter a kit from the following table for liquid injection in the<br />
COMPRESSOR COOLING cell for each compressor.<br />
TABLE 1B – INGERSOLL-RAND LIQUID INJECTION<br />
60 Hz Comp 50 Hz Comp<br />
IR<br />
120 Controller 208 Controller 120 Controller 208 Controller<br />
MODEL NO.<br />
Voltage<br />
Voltage<br />
Voltage<br />
Voltage<br />
IR4C1480S 22LI 32LI 22LI 32LI<br />
IR4C1761S 23LI 33LI 22LI 32LI<br />
IR4C2067S 23LI 33LI 23LI 33LI<br />
IR4C2397S 24LI 34LI 23LI 33LI<br />
IR4B2707P 24LI 34LI 23LI 33LI<br />
IR4B3139P 24LI 34LI 24LI 34LI<br />
IR4B3604P 25LI 35LI 24LI 34LI<br />
IR6B4060P 25LI 35LI 25LI 35LI<br />
IR6B4709P 26LI 36LI 25LI 35LI<br />
IR6B5406P 26LI 36LI 25LI 35LI<br />
IR6B6462P 26LI 36LI 26LI 36LI<br />
Liquid Injection and Unloading may not be used together.<br />
TABLE 1C – INGERSOLL-RAND UNLOADERS<br />
KIT CONTROL<br />
UNLOADERS<br />
VOLTAGE<br />
10UL 120 V ONE BANK UNLOADER 4 CYLINDERS – IR 0770-1145 COMPRESSORS<br />
11UL 208 V ONE BANK UNLOADER 4 CYLINDERS – IR 0770-1145 COMPRESSORS<br />
12UL 120 V ONE BANK UNLOADER 4 CYLINDERS – IR 1480-2397 COMPRESSORS<br />
13UL 208 V ONE BANK UNLOADER 4 CYLINDERS – IR 1480-2397 COMPRESSORS<br />
14UL 120 V ONE BANK UNLOADER 4 CYLINDERS AND ONE BANK 6 CYLINDER –<br />
IR 2707-6462 COMPRESSORS<br />
15UL 208 V ONE BANK UNLOADER 4 CYLINDERS AND ONE BANK 6 CYLINDER –<br />
IR 2707-6462 COMPRESSORS<br />
16UL 120 V TWO BANK UNLOADER 6 CYLINDER – IR 4060-6462 COMPRESSORS<br />
17UL 208 V TWO BANK UNLOADER 6 CYLINDER – IR 4060-6462 COMPRESSORS<br />
22UL 120 V THREE BANK UNLOADER 8 CYLINDER – IR 7863-9400 COMPRESSORS<br />
23UL 208 V THREE BANK UNLOADER 8 CYLINDER – IR 7863-9400 COMPRESSORS<br />
TABLE 1D – INGERSOLL-RAND OIL REGULATORS<br />
IR<br />
COMPRESSORS<br />
CUSTOM<br />
MECH FLOATS<br />
CUSTOM<br />
TRAXOIL FLOATS<br />
RSS<br />
MECH FLOATS<br />
RSS<br />
TRAXOIL<br />
FLOATS<br />
0173 TO 0692 NEVER 05OFR (ALWAYS) NEVER 05OFR<br />
0770 TO 9400 01OFR – SPORLAN (STANDARD)<br />
03OFR – ALCO ADJ<br />
(OPTIONAL)<br />
04OFR – ALCO NON ADJ<br />
(OPTIONAL)<br />
05OFR (OPTIONAL)<br />
01OFR<br />
(ALWAYS)<br />
(ALWAYS)<br />
NEVER<br />
16
TABLE 1E – INGERSOLL-RAND INT’s<br />
IR COMPRESSORS OIL REGULATOR 208V 120V<br />
0173 TO 2397 TRAXOIL INT01 INT02<br />
2707 TO 9400 TRAXOIL INT03 INT04<br />
0770 TO 2397 MECH FLOAT INT05 (24V)<br />
2707 TO 9400 MECH FLOAT INT03 INT04<br />
17
SECTION 2 - COPELAND DISCUS COMPRESSORS<br />
Copeland nomenclature has changed. Use the new model numbers only. Refer to the old model numbers as a<br />
cross-reference. There are two different product lines available when selecting Copeland reciprocating<br />
compressors, Discus and Reed. The major differences between the two are in the compressor size and the design of<br />
the intake and discharge valves. Discus and reed compressors may be mixed on the rack. The newer Discus<br />
compressors are typically 8% more efficient; they should be used where possible. <strong>Compressor</strong> capacity calculation<br />
is available on the legend for most models. See the Copeland software for additional models.<br />
TABLE 2A – COPELAND (STANDARD) DISCUS COMPRESSORS<br />
NEW<br />
MODEL<br />
OLD<br />
MODEL<br />
APP HP 208/230 V 460V 575V SUCT<br />
SIZE<br />
DISCH<br />
SIZE<br />
2DFF16K 2DF0300 LT 3 15WN 16WN 17WN 1-3/8 7/8<br />
2DLF20K 2DL0400 LT 3.5 90KC 91KC 92KC 1-3/8 7/8<br />
2DCR53K 2DC0500 MT/HT 3.5 11WN 12WN 18WN 1-3/8 7/8<br />
2DDR63K 2DD0500 MT/HT 4 13WN 14WN 23WN 1-3/8 7/8<br />
2DAF23K 2DA0600 LT 4 03WB 89WA 91WA 1-3/8 7/8<br />
2DBF25K 2DB0600 LT 4.5 02WB 88WA 92WA 1-3/8 7/8<br />
3DAF28K 3DA0600 LT 5 19WN 20WN 57WN 1-3/8 1-1/8<br />
2DLR78K 2DL0750 MT/HT 5 06VA 93KC 24WN 1-3/8 7/8<br />
2DAR89K 2DA0750 MT/HT 6 04WB 90WA 93WA 1-3/8 7/8<br />
3DAR10M 3DA0750 MT/HT 6.5 33WN 34WN 56WN 1-3/8 1-1/8<br />
3DBF33K 3DB0750 LT 5.5 21WN 22WN 58WN 1-3/8 1-1/8<br />
3DFF40K 3DF0900 LT 6 25WN 26WN 59WN 1-3/8 1-1/8<br />
3DSF46K 3DS1000 LT 7 29WN 30WN 40WN 1-3/8 1-1/8<br />
3DBR12M 3DB1000 MT/HT 7.5 27WN 28WN 39WN 1-3/8 1-1/8<br />
4DAF47K 4DA1010 LT 8 17WB 05WB 06WB 1-5/8 1-1/8<br />
3DFR15M 3DF1200 MT/HT 10 94KC 95KC N/A 1-3/8 1-1/8<br />
4DLF63K 4DL1500 LT 10 25WB 13WB 18WB 1-5/8 1-1/8<br />
3DSR17M 3DS1500 MT/HT 10 31WN 32WN 41WN 1-5/8 1-1/8<br />
4DAR18M 4DA2000 MT/HT 12 21WB 09WB 19WB 2-1/8 1-1/8<br />
4DTF76K 4DT2200 LT 12.5 26WB 14WB 20WB 2-1/8 1-3/8<br />
4DHR22M 4DH2500 MT/HT 15 22WB 10WB 40WX 2-1/8 1-3/8<br />
6DLF93K 6DL2700 LT 15 27WB 15WB 42WX 2-1/8 1-3/8<br />
4DJR28M 4DJ3000 MT/HT 18 23WB 11WB 41WX 2-1/8 1-3/8<br />
6DTF11M 6DT3000 LT 17 28WB 16WB 43WX 2-1/8 1-3/8<br />
6DHR35M 6DH3500 MT/HT 23 24WB 12WB 44WX 2-1/8 1-5/8<br />
6DJR40M 6DJ4000 MT/HT 40 80WX 41WB 45WX 2-1/8 1-3/8<br />
NEW OPTIMIZED MEDIUM TEMPERATURE<br />
3DFS11M MT 10 01WR 02WR N/A 1-5/8 1-1/8<br />
3DSS12M MT 10 07WR 08WR N/A 1-5/8 1-1/8<br />
4DAS13M MT 12 13WR 14WR N/A 1-5/8 1-3/8<br />
4DHS16M MT 15 17WR 18WR N/A 2-1/8 1-3/8<br />
4DJS19M MT 18 21WR 22WR N/A 2-1/8 1-3/8<br />
NOTE: Current sensing relays are recommended for all 2D & 3D compressors to prevent false trips of the oil<br />
pressure control. Without current sensing relays (CSR), the oil pressure controls will de-energize the compressor<br />
control circuit if the internal overloads trip and do not reset before the oil pressure control alarm circuit times out.<br />
Use of the CSR on these compressors will prevent unnecessary service calls. Enter yes in the CSR box in the unit<br />
accessories area to have the legend automatically include the 25DD kit on 2D & 3D compressors.<br />
18
The new optimized 3D and 4D compressors are specifically designed for medium temperature applications with<br />
lower RLA ratings than the standard models. For low or high temperature applications, continue to use the standard<br />
Discus models. We highly recommend using the new optimized compressors when applicable.<br />
TABLE 2B - COPELAND (STANDARD) DISCUS COMPRESSORS WITH UNLOADING<br />
Copeland 3D, 4D and 6D compressors are available with unloaders to provide additional stages of capacity<br />
reduction. Moduload unloading on 3D compressors is refrigerant specific and is not permitted on low<br />
temperature R-22 applications. Blocked suction unloading on 4D and 6D compressors is permitted with R-22 low<br />
temperature but requires special wiring to lock out the unloaders when the Demand Cooling module is energized.<br />
NEW MODEL<br />
OLD<br />
MODEL<br />
APP HP 208/230<br />
V<br />
460V 575V SUCT<br />
SIZE<br />
DISCH<br />
SIZE<br />
R22<br />
3DER10M 3DE0750 MT/HT 6.5 33WU 34WU 35WU 1-3/8 1-1/8<br />
3DPR12M 3DP1000 MT/HT 7.5 27WU 28WU 37WU 1-3/8 1-1/8<br />
3DKR15M 3DK1200 MT/HT 10 19WU 20WU 1-3/8 1-1/8<br />
3DTR17M 3DT1500 MT/HT 10 31WU 32WU 39WU 1-5/8 1-1/8<br />
6DRR40M 6DR4000 MT/HT 40 93WB 94WB 95WB 2-1/8 1-5/8<br />
R404A/507<br />
3DHHF28K 3DHH0600 LT 5 19WX 20WX 23WX 1-3/8 1-1/8<br />
3DEHR10M 3DEH0750 MT/HT 6.5 33WX 34WX 35WX 1-3/8 1-1/8<br />
3DJHF33K 3DJH0750 LT 5.5 21WX 22WX 24WX 1-3/8 1-1/8<br />
3DGHF40K 3DGH0900 LT 6 25WX 26WX 36WX 1-3/8 1-1/8<br />
3DPHR12M 3DPH1000 MT/HT 7.5 27WX 28WX 37WX 1-3/8 1-1/8<br />
3DRHF46K 3DRH1000 LT 7 29WX 30WX 38WX 1-3/8 1-1/8<br />
3DKHR15M 3DKH1200 MT/HT 10 94KX 95KX N/A 1-3/8 1-1/8<br />
3DTHR17M 3DTH1500 MT/HT 10 31WX 32WX 39WX 1-5/8 1-1/8<br />
ANY REFRIGERANT<br />
4DNF47K 4DN1000 LT 8 17WX 05WX 06WX 1-5/8 1-1/8<br />
4DPF63K 4DP1500 LT 10 25WU 13WU 15WU 1-5/8 1-1/8<br />
4DER18M 4DE2000 MT/HT 12 10WX 09WX 11WX 2-1/8 1-1/8<br />
4DSF76K 4DS2200 LT 12.5 26WU 14WU 16WU 2-1/8 1-3/8<br />
4DKR22M 4DK2500 MT/HT 15 12WU 10WU 17WU 2-1/8 1-3/8<br />
6DCF93K 6DC2700 LT 15 77WX 78WX 74WX 2-1/8 1-3/8<br />
4DRR28M 4DR3000 MT/HT 18 23WU 11WU 18WU 2-1/8 1-3/8<br />
6DEF11M 6DE3000 LT 17 79WX 50WU 75WX 2-1/8 1-3/8<br />
6DKR35M 6DK3500 MT/HT 23 01VX 02VX 03VX 2-1/8 1-3/8<br />
NEW OPTIMIZED MEDIUM TEMPERATURE R22<br />
3DK4S11M MT 10 05WR 06WR N/A 1-5/8 1-1/8<br />
3DT4S12M MT 10 11WR 12WR N/A 1-5/8 1-1/8<br />
NEW OPTIMIZED MEDIUM TEMPERATURE R404A/507<br />
3DKHS11M MT 10 03WR 04WR N/A 1-5/8 1-1/8<br />
3DTHS12M MT 10 09WR 10WR N/A 1-5/8 1-1/8<br />
4DES13M MT 12 15WR 16WR N/A 1-5/8 1-3/8<br />
4DKS16M MT 15 19WR 20WR N/A 2-1/8 1-3/8<br />
4DRS19M MT 18 23WR 24WR 2-1/8 1-3/8<br />
19
TABLE 2C - COPELAND DEMAND COOLING FOR STANDARD DISCUS COMPRESSORS<br />
All Copeland R-22 low temperature Discus compressors require a demand cooling application kit from the table<br />
below. This kit includes a Demand Cooling Module, liquid solenoid valve and appropriate piping. Demand<br />
Cooling prevents high head temperature associated with high heat of compression when utilizing R-22 at low<br />
temperature.<br />
KIT<br />
01VZ<br />
02VZ<br />
03VZ<br />
04VZ<br />
67VR<br />
68VR<br />
DEMAND COOLING<br />
2D DEMAND COOLING<br />
3D DEMAND COOLING<br />
4D DEMAND COOLING<br />
6D DEMAND COOLING<br />
4D DEMAND COOLING WITH SPECIAL WIRING FOR UNLOADERS<br />
6D DEMAND COOLING WITH SPECIAL WIRING FOR UNLOADERS<br />
NOTE: 3D Moduload unloading may not be applied to low temperature R-22. Blocked suction unloading on 4D<br />
and 6D compressors may be applied to all applications with R-22 low temperature operation requiring special<br />
wiring to load the compressor when the Demand Cooling module is energized.<br />
COPELAND ISD (Intelligent Store Discus) DISCUS COMPRESSORS<br />
ISD compressors are only to be used with CPC E2 rack controllers. The ISD compressors require that the<br />
E2 is equipped with a CPC Intelligent Store Discus Network Interface Board (CPC part number 637-3046).<br />
Also the firmware for the CPC controller must be revision level 2.07 or higher. However, revision level 2.21<br />
or higher is recommended to ease commissioning. Only 2D, 3D and 4D compressors are available with the<br />
ISD control box.<br />
ISD compressors are identical to the equivalent non-ISD compressors in Tables 2A – 2C with the exception of<br />
factory installed and wired Intelligent Store Discus hardware and accessories.<br />
Following are the compressor protection features provided on all ISD compressors:<br />
• High discharge pressure<br />
• Low suction pressure.<br />
• Discharge temperature.<br />
• Line-break motor protection (2D/3D).<br />
• Motor temperature protection (ISD replaces the solid-state module used on the 4D).<br />
• Low voltage.<br />
• Motor power interruption.<br />
• Welded contactor contacts.<br />
• Phase Loss.<br />
• Low oil pressure (Replaces the Sentronic+ TM oil pressure protection module).<br />
• Built-in compressor run proof detection.<br />
• Failsafe operation. <strong>Compressor</strong> and the provided protection, can function independent of the controller.<br />
• Manual or remote reset for oil pressure and high discharge temperature shutdown.<br />
Following are the available options:<br />
• Liquid injection for discharge temperature control (Replaces Demand Cooling Module on HCFC-22 low<br />
temperature models).<br />
• Crankcase heater.<br />
• Capacity modulation.<br />
20
TABLE 2D –COPELAND (ISD) DISCUS COMPRESSORS<br />
MODEL APP HP 208/230 V 460V 575V SUCT SIZE DISCH SIZE<br />
2DFF16K-S LT 3 16DS 17DS 86DX 1-3/8 7/8<br />
2DLF20K-S LT 3.5 18DS 19DS 20DS 1-3/8 7/8<br />
2DCR53K-S MT/HT 3.5 10DS 11DS 12DS 1-3/8 7/8<br />
2DDR63K-S MT/HT 4 13DS 14DS 15DS 1-3/8 7/8<br />
2DAF23K-S LT 4 01DS 02DS 03DS 1-3/8 7/8<br />
2DBF25K-S LT 4.5 07DS 08DS 09DS 1-3/8 7/8<br />
3DAF28K-S LT 5 24DS 25DS 20DX 1-3/8 1-1/8<br />
2DLR78K-S MT/HT 5 21DS 22DS 23DS 1-3/8 7/8<br />
2DAR89K-S MT/HT 6 04DS 05DS 06DS 1-3/8 7/8<br />
3DAR10M-S MT/HT 6.5 26DS 27DS 28DS 1-3/8 1-1/8<br />
3DBF33K-S LT 5.5 29DS 30DS 31DS 1-3/8 1-1/8<br />
3DFF40K-S LT 6 41DS 42DS 43DS 1-3/8 1-1/8<br />
4DAF47K-S LT 8 78DS 79DS 80DS 1-5/8 1-1/8<br />
3DBR12M-S MT/HT 7.5 32DS 33DS 34DS 1-3/8 1-1/8<br />
3DSF46K-S LT 7 66DS 67DS 68DS 1-3/8 1-1/8<br />
3DFR15M-S MT/HT 10 44DS 45DS N/A 1-3/8 1-1/8<br />
4DLF63K-S LT 10 03DX 04DX 05DX 1-5/8 1-1/8<br />
3DSR17M-S MT/HT 10 69DS 70DS 71DS 1-5/8 1-1/8<br />
4DAR18M-S MT/HT 12 81DS 82DS 83DS 2-1/8 1-1/8<br />
4DTF76K-S LT 12.5 18DX 19DX 17DX 2-1/8 1-3/8<br />
4DHR22M-S MT/HT 15 93DS 94DS 95DS 2-1/8 1-3/8<br />
4DJR28M-S MT/HT 18 96DS 97DS 98DS 2-1/8 1-3/8<br />
NEW (ISD) OPTIMIZED MEDIUM TEMPERATURE<br />
3DFS11M-S MT 10 24DX 25DX N/A 1-5/8 1-1/8<br />
3DSS12M-S MT 10 26DX 27DX N/A 1-5/8 1-1/8<br />
4DAS13M-S MT 12 28DX 29DX N/A 1-5/8 1-3/8<br />
4DHS16M-S MT 15 30DX 31DX N/A 2-1/8 1-3/8<br />
NOTE: The new optimized 3D and 4D ISD compressors are specifically designed for medium temperature<br />
applications with lower RLA ratings than the standard models. For low or high temperature applications, continue<br />
to use the standard ISD Discus models. We highly recommend using the new optimized compressors when<br />
applicable.<br />
21
TABLE 2E - COPELAND (ISD) DISCUS COMPRESSORS WITH UNLOADING<br />
Copeland 3D and 4D ISD compressors are available with unloading to provide additional stages of capacity<br />
reduction. Moduload unloading on 3D compressors is refrigerant specific and is not permitted on low<br />
temperature R-22 applications. Blocked suction unloading on 4D ISD compressors is permitted with R-22 low<br />
temperature but requires special wiring to lock out the unloading when the Demand Cooling module is energized.<br />
NEW MODEL APP HP 208/230 V 460V 575V SUCT SIZE DISCH<br />
SIZE<br />
(ISD) R22<br />
3DER10M-S MT/HT 6.5 35DS 36DS 21DX 1-3/8 1-1/8<br />
3DPR12M-S MT/HT 7.5 57DS 58DS 59DS 1-3/8 1-1/8<br />
3DKR15M-S MT/HT 10 87DX 88DX N/A 1-3/8 1-1/8<br />
3DTR17M-S MT/HT 10 72DS 73DS 74DS 1-5/8 1-1/8<br />
(ISD) R404A/507<br />
3DHHF28K-S LT 5 49DS 50DS 51DS 1-3/8 1-1/8<br />
3DEHR10M-S MT/HT 6.5 38DS 39DS 40DS 1-3/8 1-1/8<br />
3DJHF33K-S LT 5.5 52DS 53DS 54DS 1-3/8 1-1/8<br />
3DGHF40K-S LT 6 46DS 47DS 22DX 1-3/8 1-1/8<br />
3DPHR12M-S MT/HT 7.5 60DS 61DS 62DS 1-3/8 1-1/8<br />
3DRHF46K-S LT 7 63DS 64DS 65DS 1-3/8 1-1/8<br />
3DKHR15M-S MT/HT 10 55DS 56DS N/A 1-3/8 1-1/8<br />
3DTHR17M-S MT/HT 10 75DS 76DS 77DS 1-5/8 1-1/8<br />
(ISD) ANY REFRIGERANT<br />
4DER18M-S MT/HT 12 87DS 88DS 89DS 2-1/8 1-1/8<br />
4DKR22M-S MT/HT 15 99DS 01DX 02DX 2-1/8 1-3/8<br />
4DRR28M-S MT/HT 18 12DX 13DX 14DX 2-1/8 1-3/8<br />
(ISD) NEW OPTIMIZED MEDIUM TEMPERATURE R22<br />
3DK4S11M-S MT 10 40DX 41DX N/A 1-5/8 1-1/8<br />
3DT4S12M-S MT 10 42DX 43DX N/A 1-5/8 1-1/8<br />
(ISD) NEW OPTIMIZED MEDIUM TEMPERATURE R404A/507<br />
3DKHS11M-S MT 10 32DX 33DX N/A 1-5/8 1-1/8<br />
3DTHS12M-S MT 10 34DX 35DX N/A 1-5/8 1-1/8<br />
4DES13M-S MT 12 36DX 37DX N/A 1-5/8 1-3/8<br />
4DKS16M-S MT 15 38DX 39DX N/A 2-1/8 1-3/8<br />
4DRS19M MT 18 23WR 24WR 2-1/8 1-3/8<br />
22
TABLE 2F – COPELAND (ISD) DISCUS COMPRESSORS WITH DEMAND COOLING<br />
All Copeland R-22 low temperature ISD Discus compressors include a demand cooling control. This kit includes a<br />
Demand Cooling Module, liquid solenoid valve and appropriate piping. Demand Cooling prevents high head<br />
temperature associated with high heat of compression when utilizing R-22 at low temperature.<br />
NEW MODEL APP HP 208/230 V 460V 575V SUCT SIZE DISCH<br />
SIZE<br />
2DFF16K-SD LT 3 44DX 45DX 46DX 1-3/8 7/8<br />
2DLF20K-SD LT 3.5 47DX 48DX 49DX 1-3/8 7/8<br />
2DAF23K-SD LT 4 50DX 51DX 52DX 1-3/8 7/8<br />
2DBF25K-SD LT 4.5 53DX 54DX 55DX 1-3/8 7/8<br />
3DAF28K-SD LT 5 56DX 57DX 58DX 1-3/8 1-1/8<br />
3DBF33K-SD LT 5.5 59DX 60DX 61DX 1-3/8 1-1/8<br />
3DFF40K-SD LT 6 62DX 63DX 64DX 1-3/8 1-1/8<br />
4DAF47K-SD LT 8 65DX 66DX 67DX 1-5/8 1-1/8<br />
3DSF46K-SD LT 7 68DX 69DX 70DX 1-3/8 1-1/8<br />
4DLF63K-SD LT 10 71DX 72DX 73DX 1-5/8 1-1/8<br />
4DTF76K-SD LT 12.5 74DX 75DX 76DX 2-1/8 1-3/8<br />
TABLE 2G – COPELAND (ISD) DISCUSS COMPRESSORS WITH DEMAND COOLING AND<br />
UNLOADING<br />
NEW MODEL APP HP 208/230 V 460V 575V SUCT SIZE DISCH<br />
SIZE<br />
4DNF47K-SD LT 8 77DX 78DX 79DX 1-5/8 1-1/8<br />
4DPF63K-SD LT 10 80DX 81DX 82DX 1-5/8 1-1/8<br />
4DSF76K-SD LT 12.5 83DX 84DX 85DX 2-1/8 1-3/8<br />
NOTE: 3D Moduload unloading may not be applied to low temperature R-22. Blocked suction unloading on<br />
4D compressors may be applied to all applications with R-22 low temperature operation.<br />
Control is provided by the ISD module to lockout the unloader circuit in the event the<br />
Demand Cool module is energized.<br />
23
SECTION 3 – BITZER RECIPROCATING COMPRESSORS<br />
See the Bitzer software for capacities and motor selection.<br />
USE INGERSOLL-RAND RECIPROCATING COMPRESSORS - SEE SECTION 1<br />
TABLE 3A – BITZER RECIPROCATING COMPRESSORS<br />
24
SECTION 4 – CARLYLE RECIPROCATING COMPRESSORS<br />
Carlyle reciprocating compressors are available with and without unloaders. See the Carlyle software or compressor<br />
capacity tables for sizing.<br />
TABLE 4– CARLYLE RECIPROCATING COMPRESSORS<br />
MODEL APP HP 208/230 V 460 V 575V SUCT SIZE DISCH SIZE<br />
06DR109 LT 2 52WB 68WB 46WX 7/8 7/8<br />
06DM808 MT 3 54WB 70WB 55WX 7/8 7/8<br />
06DR013 LT 3 53WB 69WB 47WX 1-1/8 7/8<br />
06DM313 MT 5 57WB 73WB 56WX 1-1/8 7/8<br />
06DM316 MT 5 56WB 72WB 57WX 1-1/8 7/8<br />
06DR316 LT 5 48WX 71WB 49WX 1-1/8 7/8<br />
06DR718 LT 5 58WB 74WB 50WX 1-3/8 7/8<br />
06DR820 LT/MT 6.5 59WB 75WB 51WX 1-3/8 7/8<br />
06DR725 LT/MT 6.5 60WB 76WB 52WX 1-3/8 1-1/8<br />
06DR228 LT/MT 7.5 61WB 77WB 53WX 1-3/8 1-1/8<br />
06DR337 LT/MT 10 62WB 78WB 54WX 1-5/8 1-1/8<br />
06DM337 MT 10 63WB 79WB 58WX 1-5/8 1-1/8<br />
06DR541 LT 15 82WB 83WB 82WX 1-5/8 1-1/8<br />
06ER450 LT 20 64WB 80WB 63WX 1-5/8 1-1/8<br />
06EM450 MT 15 65WB 81WB 67WX 2-1/8 1-1/8<br />
06ER475 LT 20 71WP 72WP 65WX 2-1/8 1-3/8<br />
06EM475 MT 25 57VB 58VB 69WX 2-1/8 1-3/8<br />
06ER465 LT 20 81WS 82WS 64WX 1-5/8 1-3/8<br />
06EA565 MT 25 55VB 56VB 68WX 2-1/8 1-3/8<br />
06ER399 LT 30 04KC 05KC 66WX 2-1/8 1-3/8<br />
06EM499 MT 35 06KC 07KC 70WX 2-1/8 1-5/8<br />
CARLYLE COMPRESSORS WITH ONE STEP OF UNLOADING<br />
U6DR013 LT 3 01CY 02CY 03CY 1-1/8 7/8<br />
U6DM313 MT 5 22CY 23CY 24CY 1-1/8 7/8<br />
U6DM316 MT 5 25CY 26CY 27CY 1-1/8 7/8<br />
U6DR316 LT 5 04CY 05CY 06CY 1-1/8 7/8<br />
U6DR718 LT 5 07CY 08CY 09CY 1-3/8 7/8<br />
U6DR820 LT/MT 6.5 10CY 11CY 12CY 1-3/8 7/8<br />
U6DR725 LT/MT 6.5 13CY 14CY 15CY 1-3/8 1-1/8<br />
U6DR228 LT/MT 7.5 16CY 17CY 18CY 1-3/8 1-1/8<br />
U6DR337 LT/MT 10 19CY 20CY 21CY 1-5/8 1-1/8<br />
U6DM337 MT 10 28CY 29CY 30CY 1-5/8 1-1/8<br />
U6ER750 LT 20 43CY 44CY 45CY 1-5/8 1-1/8<br />
U6EM750 MT 15 55CY 56CY 57CY 2-1/8 1-1/8<br />
U6ER775 LT 20 49CY 50CY 51CY 2-1/8 1-3/8<br />
U6EM775 MT 25 61CY 62CY 63CY 2-1/8 1-3/8<br />
U6ER765 LT 20 46CY 47CY 48CY 1-5/8 1-3/8<br />
U6E2565 MT 25 58CY 59CY 60CY 2-1/8 1-3/8<br />
CARLYLE COMPRESSORS WITH TWO STEPS OF UNLOADING<br />
U6E3565 MT 25 76CY 77CY 78CY 2-1/8 1-3/8<br />
25
SECTION 5 – COPELAND SCROLL COMPRESSORS<br />
<strong>Compressor</strong> capacity calculation is available on the legend for many models. See the Copeland software for<br />
additional models and application limits.<br />
TABLE 5 - COPELAND SCROLL COMPRESSOR ASSEMBLIES<br />
MODEL APP HP 208/230 V 460 V 575V SUCT SIZE DISCH SIZE INJ<br />
KIT<br />
R404A/507 LOW TEMPERATUREDISCH SIZE<br />
ZF06K4E LT/MT 2 51GL 52GL N/A 7/8 1/2 99FZ<br />
ZF08K4E LT/MT 2.5 53GL 54GL N/A 7/8 1/2 99FZ<br />
ZF09K4E LT/MT 3.0 13GL 14GL 76GL 7/8 1/2 99FZ<br />
ZF11K4E LT/MT 3.5 15GL 16GL 77GL 7/8 1/2 99FZ<br />
ZF13K4E LT/MT 4.0 17GL 18GL 78GL 7/8 1/2 99FZ<br />
ZF15K4E LT/MT 5.0 19GL 20GL 79GL 7/8 1/2 99FZ<br />
ZF18K4E LT/MT 6.0 21GL 22GL 80GL 7/8 1/2 99FZ<br />
ZF24K4E LT/MT 7.5 45GL 46GL 92GL 1-3/8 7/8 90FZ<br />
ZF33K4E LT/MT 10.0 23GL 24GL 81GL 1-3/8 7/8 91FZ<br />
ZF40K4E LT/MT 13.0 47GL 48GL 93GL 1-3/8 7/8 92FZ<br />
ZF48K4E LT/MT 15.0 64GL 65GL 66GL 1-3/8 7/8 92FZ<br />
R22 MEDIUM TEMPERATURE (ONLY APPLY AT 30 F SST AND ABOVE)<br />
ZB15KA HT 2 55GL 56GL N/A 7/8 1/2<br />
ZB19KA HT 2.5 57GL 58GL N/A 7/8 1/2<br />
ZB21KA HT 3.0 25GL 26GL 82GL 7/8 1/2<br />
ZB26KA HT 3.5 27GL 28GL 83GL 7/8 1/2<br />
ZB30KA HT 4.0 29GL 30GL 84GL 7/8 1/2<br />
ZB38KA HT 5.0 31GL 32GL 85GL 7/8 1/2<br />
ZB45KA HT 6.0 33GL 34GL 86GL 7/8 1/2<br />
ZB56KA HT 7.5 35GL 36GL 87GL 1-3/8 7/8<br />
ZB68KA HT 9.0 37GL 38GL 88GL 1-3/8 7/8<br />
ZB75KA HT 10.0 39GL 40GL 89GL 1-3/8 7/8<br />
ZB92KA HT 13.0 41GL 42GL 90GL 1-3/8 7/8<br />
ZB11MA HT 15.0 01GM 02GM 03GM 1-3/8 7/8<br />
R404A/507 MEDIUM/HIGH TEMPERATURE (HIGH EFFICIENCY)<br />
ZB15KCE MT/HT 2 01GB 02GB N/A 7/8 1/2<br />
ZB19KCE MT/HT 2.5 03GB 04GB N/A 7/8 1/2<br />
ZB21KCE MT/HT 3 05GB 06GB N/A 7/8 1/2<br />
ZB26KCE MT/HT 3.5 07GB 08GB N/A 7/8 1/2<br />
ZB30KCE MT/HT 4 09GB 10GB 11GB 7/8 1/2<br />
ZB38KCE MT/HT 5 12GB 13GB 14GB 7/8 1/2<br />
ZB45KCE MT/HT 6 15GB 16GB 17GB 7/8 1/2<br />
ZB56KCE MT/HT 7.5 18GB 19GB 20GB 1-3/8 7/8<br />
ZB75KCE MT/HT 10 21GB 22GB 23GB 1-3/8 7/8<br />
ZB92KCE MT/HT 13 24GB 25GB 26GB 1-3/8 7/8<br />
ZB11MCE MT/HT 15 27GB 28GB 29GB 1-3/8 7/8<br />
NOTE: ZF model, low temperature, scroll compressors require discharge temperature control through liquid<br />
injection. Specify the kit shown above in Table 5, in the COMPRESSOR COOLING cell of the rack store legend<br />
for each compressor. For medium temperature applications, the ZBKCE series have been optimized to provide<br />
improved efficiency at lower condensing temperatures while maintaining efficiency and capacity at typical design<br />
conditions.<br />
26
SECTION 6 – CARLYLE SCREW COMPRESSORS<br />
See the Carlyle software for compressor capacities and economizer sizing. Carlyle reciprocating compressors may<br />
be used on the same rack as Carlyle screw compressors as a low or high temperature satellite.<br />
TABLE 6 – CARLYLE SCREW COMPRESSORS<br />
MODEL APP HP 208/ 230 V 460 V 575V SUCT SIZE DISCH SIZE<br />
06TRC033 LT 15 56CS 57CS 40CS 1-5/8 1-1/8<br />
06TRD039 LT 20 03CS 04CS 41CS 1-5/8 1-1/8<br />
06TRD044 LT 20 05CS 06CS 42CS 2-1/8 1-1/8<br />
06TRE048 LT 25 07CS 08CS 43CS 2-1/8 1-1/8<br />
06TRE054 LT 25 09CS 10CS 44CS 2-1/8* 1-1/8<br />
06TRF065 LT 30 11CS 12CS 45CS 2-1/8* 1-1/8<br />
06TRG078 LT 35 13CS 14CS 46CS 2-1/8** 1-1/8<br />
06TRH088 LT 40 15CS 16CS 47CS 2-1/8** 1-1/8<br />
06TAD033 MT 20 17CS 18CS 48CS 1-5/8 1-1/8<br />
06TAE039 MT 25 19CS 20CS 49CS 1-5/8 1-1/8<br />
06TAF044 MT 30 21CS 22CS 50CS 2-1/8 1-1/8<br />
06TAF048 MT 30 23CS 24CS 51CS 2-1/8 1-1/8<br />
06TAG054 MT 35 25CS 26CS 52CS 2-1/8* 1-1/8<br />
06TAG065 MT 35 27CS 28CS 53CS 2-1/8* 1-1/8<br />
06TAH078 MT 40 29CS 30CS 54CS 2-1/8** 1-1/8<br />
06TAK088 MT 50 31CS 32CS 55CS 2-1/8** 1-1/8<br />
Carlyle screw compressors require discharge temperature control through liquid injection or oil cooling on all<br />
applications except R404A/507 medium temperature. Oil cooling may be required to any R-22 application below -<br />
25. Please contact the Hussmann Atlanta <strong>Application</strong> Engineering department for assistance. Enter 78LI for liquid<br />
injection, 00EC for economizing and 01EC for economizing with liquid injection in the COMPRESSOR<br />
COOLING cell for each compressor.<br />
27
SECTION 7 – COPELAND/BITZER SCREW COMPRESSORS<br />
Copeland screw compressors are manufactured by Bitzer <strong>Compressor</strong> Co. See the Bitzer software for compressor<br />
capacities, economizer sizing and oil cooler loads.<br />
TABLE 7A – COPELAND/BITZER SCREW COMPRESSOR ASSEMBLY NOMENCLATURE<br />
MODEL APP HP 208/230 V 460 V 575 V SUCT SIZE DISCH SIZE<br />
SHL2-2000 LT 20 00SL 01SL 02SL 2-1/8 1-5/8<br />
SHL2-2500 LT 25 03SL 04SL 05SL 2-1/8* 1-5/8<br />
SHL2-3000 LT 30 06SL 07SL 08SL 2-1/8** 1-5/8<br />
SHL1-4000 LT 40 09SL 10SL 11SL 2-1/8** 1-5/8<br />
SHL1-5000 LT 50 12SL 13SL 14SL 2-1/8** 1-5/8<br />
SHL1-6000 LT 60 15SL 16SL 17SL 2-1/8** 1-5/8<br />
SHL1-7000 LT 70 18SL 19SL 20SL 3-1/8 2-1/8<br />
SHL1-7500 LT 75 21SL 22SL 23SL 3-1/8 2-1/8<br />
SHM2-3000 MT 30 00SM 01SM 02SM 2-1/8 1-5/8<br />
SHM2-3500 MT 35 03SM 04SM 05SM 2-1/8* 1-5/8<br />
SHM2-4000 MT 40 06SM 07SM 08SM 2-1/8** 1-5/8<br />
SHM1-5000 MT 50 09SM 10SM 11SM 2-1/8** 1-5/8<br />
SHM1-6000 MT 60 12SM 13SM 14SM 2-1/8** 1-5/8<br />
SHM1-7000 MT 70 15SM 16SM 17SM 3-1/8 2-1/8<br />
SHM1-8000 MT 80 18SM 19SM 20SM 3-1/8 2-1/8<br />
SHM1-9000 MT 90 21SM 22SM 23SM 3-1/8 2-1/8<br />
TABLE 7B - BITZER / COPELAND SCREW COMPRESSOR ASSEMBLY CROSS REFERENCE<br />
COPELAND<br />
MODEL<br />
BITZER<br />
MODEL<br />
COPELAND<br />
MODEL<br />
BITZER<br />
MODEL<br />
SHL2-2000 HSN5343-20 SHM2-3000 HSK5343-30<br />
SHL2-2500 HSN5353-25 SHM2-3500 HSK5353-35<br />
SHL2-3000 HSN5363-30 SHM2-4000 HSK5363-40<br />
SHL1-4000 HSN6451-40 SHM1-5000 HSK6451-50<br />
SHL1-5000 HSN6461-50 SHM1-6000 HSK6461-60<br />
SHL1-6000 HSN7451-60 SHM1-7000 HSK7451-70<br />
SHL1-7000 HSN7461-70 SHM1-8000 HSK7461-80<br />
SHL1-7500 HSN7471-75 SHM1-9000 HSK7471-90<br />
All Bitzer /Copeland compressors require discharge temperature control through liquid injection or lubricant<br />
cooling. For most R404A/507 medium temperature applications, a 78LI liquid injection kit per compressor may be<br />
entered in the COMPRESSOR COOLING cell on the legend . It is not recommended to use liquid injection as the<br />
sole means of compressor lubricant cooling. External lubricant cooling may be accomplished through Bitzer Jet<br />
Kool, water-cooled or air-cooled heat exchangers. Please contact the IR/Hussmann <strong>Application</strong> Engineering<br />
department for assistance. With economized compressors, enter 50EC in the COMPRESSOR COOLING cell on<br />
the legend. All Bitzer/Copeland screws come with two stages of unloading.<br />
28
SECTION 8 – COMPRESSOR ACCESSORIES<br />
TABLE 8A - COMPRESSOR HEAD FAN ASSEMBLIES<br />
All Carlyle low temperature compressors require the use of a head fan see Kits listed below. IR/Hussmann Bitzer<br />
and Copeland reciprocating compressors may not require the use of a head fan. Refer to the <strong>Compressor</strong> Selection<br />
Software to determine head fan requirements. In general the following applies:<br />
Manufacturer <strong>Compressor</strong> Type Refrigerant SST Head Fan Required<br />
IR, Copeland Not-Unloaded R-404A/R-507A < -25F YES<br />
IR, Copeland Not-Unloaded R-22 0 F or below YES<br />
IR, Copeland Not-Unloaded R-404A/R-507A > -25F NO<br />
IR,Copeland Unloaded R-22, R-404A/R507A 0 F or below YES<br />
Carlyle ANY R-22, R-404A/R507A 0 F or below YES<br />
COMPRESSOR MODEL<br />
NO. RANGE<br />
COMPRESSOR VOLTAGE HEAD FAN KIT BASED ON<br />
COMPRESSOR VOLTAGE UNLESS 575V<br />
IR2C0173 TO IR2C0692 575 VOLT 85HF - 120V 90HF – 208V<br />
IR4C0770 TO IR4C1145 575 VOLT 86HF – 120V 91HF – 208V<br />
IR4C1480 TO IR4C2397 575 VOLT 87HF – 120V 92HF – 208V<br />
IR4B2707 TO IR4B3604 575 VOLT 88HF – 120V 93HF – 208V<br />
IR6B4060 TO IR6B6462 575 VOLT 89HF – 120V 94HF – 208V<br />
IR2C0173 TO IR2C0692 208 VOLT 90HF<br />
IR4C0770 TO IR4C1145 208 VOLT 91HF<br />
IR4C1480 TO IR4C2397 208 VOLT 92HF<br />
IR4B2707 TO IR4B3604 208 VOLT 93HF<br />
IR6B4060 TO IR6B6462 208 VOLT 94HF<br />
IR2C0173 TO IR2C0692 460 VOLT 95HF<br />
IR4C0770 TO IR4C1145 460 VOLT 96HF<br />
IR4C1480 TO IR4C2397 460 VOLT 97HF<br />
IR4B2707 TO IR4B3604 460 VOLT 98HF<br />
IR6B4060 TO IR6B6462 460 VOLT 99HF<br />
COMPRESSOR TYPE<br />
COPELAND 2D<br />
COPELAND 3D<br />
COPELAND 4D<br />
COPELAND 6D<br />
CARLYLE 06D - 013, 316, 718, 820<br />
CARLYLE 06D - 725, 228, 337<br />
CARLYLE 06E – 450<br />
CARLYLE 06E - 465, 565<br />
HEAD FAN KIT<br />
61WR<br />
85WB<br />
86WB<br />
87WB<br />
88WB<br />
74WP<br />
68WN<br />
89WB<br />
29
TABLE 8B - CRANKCASE HEATERS<br />
Crankcase heaters are recommended when the compressors will be exposed to temperatures below 40° F.<br />
COMPRESSOR TYPE HEATER HEATER<br />
COPELAND 2D, 3D, 4D, 6D 02CC CARLYLE 06D - 08, 09, 13, 16 04CC<br />
SCROLL 2-6 HORSEPOWER 76FY CARLYLE 06D - 18, 20, 24, 37, 28 05CC<br />
SCROLL 7.5-15 HORSEPOWER 77FY CARLYLE 06E - 50, 65, 75 06CC<br />
120V Control Voltage<br />
BITZER 2C0323 - 2C0407<br />
08CC<br />
BITZER 2C0484 - 4C1145 09CC 120V Control Voltage<br />
BITZER 4C1480 – 4C2397 11CC IR IR2C0173 thru IR2C0407 08CC<br />
BITZER 4B2707 – 6B6462 10CC IR IR2C0484 thru IR4C1145 09CC<br />
208 V Control Voltage IR IR4C1480 thru IR4C2397 11CC<br />
BITZER 2C0323 - 2C0407 12CC IR IR4B2707 thru IR6B9400 10CC<br />
BITZER 2C0484 - 4C1145 13CC 208 Control Voltage<br />
BITZER 4C1480 – 4C2397 15CC IR IR2C0173 thru IR2C0407 12CC<br />
BITZER 4B2707 – 6B6462 14CC IR IR2C0484 thru IR4C1145 13CC<br />
IR IR4C1480 thru IR4C2397 15CC<br />
IR IR4B2707 thru IR6B9400<br />
14CC<br />
TABLE 8C - SUCTION FILTER SHELLS<br />
Suction filters are standard per compressor and will be sized automatically on the legend when the letter<br />
abbreviation is entered next to SUCTION FILTER in the unit accessories section. Kits by vendor and compressor<br />
suction line size are shown in the table below. If no specific brand is specified by the Customer, Hussmann<br />
recommends the use of DANFOSS STEEL filters. However, it should be noted that brass suction filters will<br />
provide better corrosion protection. All filter shells use a common 48 cubic inch core EXCEPT for the Superior<br />
Brass. Each compressor is shipped with one suction filter core installed and one replacement shipped loose. See<br />
<strong>Compressor</strong> Section for proper application of those filters with “*” and “**” notation..<br />
SUCTION<br />
LINE SIZE<br />
HUSSMANN<br />
NOT YET<br />
AVAILABLE<br />
SPORLA<br />
N STEEL<br />
( SPOR )<br />
ALCO<br />
STEEL<br />
( ALCO )<br />
ALCO<br />
BRASS<br />
( ALBR )<br />
SUPERIOR<br />
BRASS<br />
( SUBR )<br />
PREFERRED<br />
DANFOSS<br />
STEEL<br />
(DANF)<br />
½ 71SF 53SF 57SF 61SF 65SF<br />
5/8 70SF 66SF 67SF 68SF 69SF<br />
7/8 07SF 91FY 92FY 93FY 94FY SD01<br />
1 1/8 09SF 32WM 42WM 35WN 08WC SD02<br />
1 3/8 11SF 33WM 51WM 36WN 10WC SD03<br />
1 5/8 13SF 40WM 53WM 37WN 12WC SD04<br />
2 1/8 17SF 41WM 57WM 38WN 14WC SD05<br />
2 1/8* 72SF 50SF 54SF 58SF 62SF SD06<br />
2 1/8** 73SF 51SF 55SF 59SF 63SF SD07<br />
3 1/8 74SF 52SF 56SF 60SF 64SF SD08<br />
30
TABLE 8D - OIL LEVEL REGULATOR<br />
Each Ingersoll-Rand, Copeland, Bitzer, and Carlyle reciprocating compressor requires an oil level regulator. Select<br />
from the table below and enter the kit in the compressor unit section of the legend. Traxoil must be specified when<br />
using Copeland scroll compressors. Traxoil floats must be used on all Ingersoll-Rand compressors (S Models)<br />
without oil pumps or oil level sensors.<br />
REGULATOR TYPE<br />
SPORLAN ADJUSTABLE<br />
ALCO NON-ADJUSTABLE<br />
ALCO ADJUSTABLE<br />
TRAXOIL<br />
NOMENCLATURE<br />
26WA<br />
27AF<br />
27WA<br />
28WD<br />
TABLE 8E & 8F - COMPRESSOR MOTOR CONTACTORS<br />
Contactors are selected one per compressor and are sized based on the compressor RLA and LRA. The legend will<br />
automatically size the contactor, in accordance with UL and NEC guidelines, for each compressor when the<br />
manufacturer and NEMA or DP are entered into the electrical section. If no specific brand is specified by the<br />
Customer, Hussmann recommends the use of SQUARE D.<br />
TABLE 8E – DEFINITE PURPOSE MOTOR CONTACTORS<br />
NOMINAL<br />
AMPS<br />
HUSSMANN<br />
NOT YET<br />
AVAILABLE<br />
SQUARE D<br />
FURNAS<br />
(SIEMENS)<br />
30 12EE 59PD 59WJ<br />
40 91EB 60PD 60WJ<br />
50 92EB 61PD 61WJ<br />
60 93EB 62PD 62WJ<br />
75 16EE 63PD 63WJ<br />
90 17EE 64PD 64WJ<br />
TABLE 8F – NEMA MOTOR CONTACTORS<br />
NEMA contactors are recommended for use with screw compressors. If no specific brand is specified by the<br />
Customer, Hussmann recommends the use of SQUARE D.<br />
NEMA<br />
SIZE<br />
HUSSMANN<br />
NOT YET<br />
AVAILABLE<br />
SQUARE D<br />
FURNAS<br />
(SIEMENS)<br />
ALLEN<br />
BRADLEY<br />
00 95EB 10VD 31FX 90AB<br />
0 96EB 00VD 32FX 00AB<br />
1 97EB 01VD 33FX 01AB<br />
2 98EB 02VD 34FX 02AB<br />
3 99EB 03VD 35FX 03AB<br />
4 24EE 04VD 36FX 04AB<br />
5 25EE 05VD 37FX 95AB<br />
31
SECTION 9 - SYSTEM BRANCHES<br />
The system branch kit is based upon the type of defrost, temperature control desired, and the available capacity<br />
for each branch kit. After determining the capacity required for each branch, refer to Appendix C for EPR<br />
capacities. Choose the parallel branch kit from Table 2A, 2B, and 2C. Enter the kit under Branch Kits-Installed<br />
SL on the legend. Enter the size valve under Branch Kits-Installed VLV. Parker EPRs should be selected<br />
whenever possible.<br />
TABLE 9A - SYSTEM BRANCHES - SPORLAN EPR’s AND SPARE STUBS<br />
DEFROST<br />
TYPE &<br />
TERM<br />
OFF<br />
TIME<br />
OR<br />
ELEC<br />
GAS<br />
SPORLAN EXTERNAL PILOT SPORLAN INTERNAL PILOT SPARE STUBS<br />
SIZE ORIT SORIT DUAL PI ORIT SORIT DUAL SOV STUB<br />
TEMP<br />
PI<br />
SIZE<br />
PI TEMP<br />
ONLY ONLY<br />
12 01EM 09WG 39FZ 2 00PI 10PI 69FZ 42EB<br />
15 03EM 11WG 41FZ 3 02PI 12PI 71FZ<br />
20 05EM 13WG 43FZ 4 04PI 14PI 73FZ<br />
T<br />
I<br />
M<br />
E<br />
T<br />
E<br />
M<br />
P<br />
T<br />
I<br />
M<br />
E<br />
T<br />
E<br />
M<br />
P<br />
5 06PI 16PI 75FZ<br />
12 02EM 10WG 40FZ 2 01PI 11PI 70FZ 43EB<br />
15 04EM 12WG 42FZ 3 03PI 13PI 72FZ<br />
20 06EM 14WG 44FZ 4 05PI 15PI 74FZ<br />
5 07PI 17PI 76FZ<br />
12 07EM 45FZ 2 20PI 77FZ 16EB<br />
15 09EM 47FZ 3 22PI 79FZ<br />
20 11EM 49FZ 4 24PI 81FZ<br />
5 26PI 83FZ<br />
12 08EM 46FZ 2 21PI 78FZ 17EB<br />
15 10EM 48FZ 3 23PI 80FZ<br />
20 12EM 50FZ 4 25PI 82FZ<br />
5 27PI 84FZ<br />
Dual temp kits provide for a change in the EPR setting at the rack. Please denote the type of control in the notes<br />
section (i.e. switch at the rack, switch at the case, remote via controller, etc.).<br />
32
TABLE 9B - SYSTEM BRANCHES – DANFOSS EPR’S AND SUCTION STOPS<br />
DEFROST DANFOSS EXTERNAL PILOT<br />
TYPE &<br />
TERM SIZE PKV PKVS DUAL<br />
TEMP<br />
OFF T<br />
TIME I<br />
OR M<br />
ELEC<br />
E<br />
GAS<br />
T<br />
E<br />
M<br />
P<br />
T<br />
I<br />
M<br />
E<br />
T<br />
E<br />
M<br />
P<br />
ALCO<br />
SPORLAN<br />
DANFOSS<br />
SOLENOID SOLENOID<br />
SOLENOID<br />
SIZE SIZE SIZE<br />
12 00DK 10DK 30DZ 240RA12 16VC ME25 09VC EVR22MS 01DM<br />
15 02DK 12DK 32DZ 240RA16 17VC ME34 10VC EVR25MS 02DM<br />
20 04DK 14DK 34DZ 240RA20 18VC ME42 11VC EVR32MS 03DM<br />
12 01DK 11DK 31DZ 240RA12 19VC ME25 13VC EVR22MS 04DM<br />
15 03DK 13DK 33DZ 240RA16 20VC ME34 14VC EVR25MS 05DM<br />
20 05DK 15DK 35DZ 240RA20 21VC ME42 15VC EVR32MS 06DM<br />
12 20DK 40DZ 240RA12 22VC ME25 71VE EVR22MS 07DM<br />
15 22DK 42DZ 240RA16 23VC ME34 72VE EVR25MS 08DM<br />
20 24DK 44DZ 240RA20 24VC ME42 73VE EVR32MS 09DM<br />
3WAY 05VS<br />
12 21DK 41DZ 240RA12 25VC ME25 74VE EVR22MS 10DM<br />
15 23DK 43DZ 240RA16 26VC ME34 75VE EVR25MS 11DM<br />
20 25DK 45DZ 240RA20 27VC ME42 76VE EVR32MS 12DM<br />
3WAY 06VS<br />
Dual temp kits provide for a change in the EPR setting at the rack. Please denote the type of control in the notes<br />
section (i.e. switch at the rack, switch at the case, remote via controller, etc.).<br />
33
TABLE 9C - SYSTEM BRANCHES - PARKER EPR’s & SOLENOID VALVES -- PREFFERED BRAND<br />
SPORT II and SC II are constructed with a corrosion resistant aluminum-bronze body and stainless steel bon<strong>net</strong>.<br />
DEFROST PARKER SPORT<br />
TYPE INTERNAL PILOT<br />
TERM SIZE PORT SPORT DUAL<br />
TEMP<br />
PARKER SPORT II<br />
INTERNAL PILOT<br />
PARKER<br />
SOLENOID<br />
PORT SPORT DUAL SC SC II<br />
II II TEMP<br />
OFF T 39 00PK 10PS 10PZ 00PL 10PT 10PX 00PC 00PM<br />
TIME I 59 02PK 12PS 12PZ 02PL 12PT 12PX 02PC 02PM<br />
OR M 79 04PK 14PS 14PZ 04PL 14PT 14PX 04PC 04PM<br />
ELEC E 99 06PK 16PS 16PZ 06PL 16PT 16PX 06PC 06PM<br />
1111 08PK 18PS 18PZ 08PL 18PT 18PX 08PC 08PM<br />
1313 10PK 20PS 20PZ 10PC<br />
1717 12PK 22PS 22PZ 12PC<br />
T<br />
E<br />
M<br />
P<br />
2121 14PK 24PS 24PZ 14PC<br />
39 01PK 11PS 11PZ 01PL 11PT 11PX 01PC 01PM<br />
59 03PK 13PS 13PZ 03PL 13PT 13PX 03PC 03PM<br />
79 05PK 15PS 15PZ 05PL 15PT 15PX 05PC 05PM<br />
99 07PK 17PS 17PZ 07PL 17PT 17PX 07PC 07PM<br />
1111 09PK 19PS 19PZ 09PL 19PT 19PX 09PC 09PM<br />
1313 11PK 21PS 21PZ 11PC<br />
1717 13PK 23PS 23PZ 13PC<br />
2121 15PK 25PS 25PZ 15PC<br />
GAS T 39 20KS 20KZ 20KT 20KX 20PC 20PM<br />
I 59 22KS 22KZ 22KT 22KX 22PC 22PM<br />
M 79 24KS 24KZ 24KT 24KX 24PC 24PM<br />
E 99 26KS 26KZ 26KT 26KX 26PC 26PM<br />
1111 28KS 28KZ 28KT 28KX 28PC 28PM<br />
1313 30KS 30KZ 30PC<br />
1717 32KS 32KZ 32PC<br />
T<br />
E<br />
M<br />
P<br />
2121 34KS 34KZ 34PC<br />
39 21KS 21KZ 21KT 21KX 21PC 21PM<br />
59 23KS 23KZ 23KT 23KX 23PC 23PM<br />
79 25KS 25KZ 25KT 25KX 25PC 25PM<br />
99 27KS 27KZ 27KT 27KX 27PC 27PM<br />
1111 29KS 29KZ 29KT 29KX 29PC 29PM<br />
1313 31KS 31KZ 31PC<br />
1717 33KS 33KZ 33PC<br />
2121 35KS 35KZ 35PC<br />
34
TABLE 9D – ELECTRONIC EVAPORATOR PRESSURE REGULATORS<br />
Electronic EPRs require the use of a controller and an EPR controller interface board.<br />
ALCO and SPORLAN EPR valves below are compatible with the CPC E2, Comtrol 4K2e, MicroThermo and<br />
Danfoss AK2-SC255 controllers.<br />
DANFOSS EPR valves below are compatible ONLY with the Danfoss AK2-SC255 controller.<br />
DEFROST ALCO ESR SPORLAN CDS DANFOSS KVS SPORLAN SDR<br />
TYPE & TERM MODEL KIT MODEL KIT MODEL KIT MODEL KIT<br />
OFF TIME 12 10ES 9 10CD 42 10KV 4 60SD<br />
TIME<br />
20 12ES 17 12CD 54 12KV - -<br />
OR TEMP 12 11ES 9 11CD 42 11KV 4 61SD<br />
ELEC<br />
GAS<br />
TIME<br />
TEMP<br />
20 13ES 17 13CD 54 13KV - -<br />
12 20ES 9 20CD 42 20KV 4 62SD<br />
20 22ES 17 22CD 54 22KV - -<br />
12 21ES 9 21CD 42 21KV 4 63SD<br />
20 23ES 17 23CD 54 23KV - -<br />
TABLE 9E - LOOP PIPING AND REMOTE HEADER STUBS<br />
In addition to loop piping, loop stubs are used to supply remote headers<br />
SUCTION<br />
STUB SIZE<br />
OFF-TIME AND<br />
ELECTRIC<br />
NOMENCLATURE<br />
GAS DEFROST<br />
NOMENCLATURE<br />
CONNECTION<br />
SIZE<br />
7/8 07OL 07HL 7<br />
1 1/8 09OL 09HL 9<br />
1 3/8 11OL 11HL 11<br />
1 5/8 13OL 13HL 13<br />
2 1/8 17OL 17HL 17<br />
2 5/8 21OL 21HL 21<br />
3 1/8 25OL 25HL 25<br />
TABLE 9F- SYSTEM BRANCHES CIRCUIT CONNECTION<br />
The available connections sizes for valves on the suction line are shown below. The standard connection sizes,<br />
shown in bold, should be used whenever a specific suction line is not specified.<br />
SPORLAN PARKER / HUSSMANN ELECTRONIC &<br />
DANFOSS<br />
DANFOSS<br />
VALVE CONNECTION VALVE CONNECTION VALVE CONNECTION VALVE CONNECTION<br />
12 9 3 7 RA12 7, 9 EVR22MS 9<br />
15 11 5 7, 9 RA16 9, 11 EVR25MS 9, 11<br />
20 13 7 7, 9,11 RA20 11, 13, 17 EVR32MS 13, 17<br />
2 5, 7, 9, 11 9 9, 11 ESR 12 7 PKV 12 9<br />
3 7, 9, 11 11 11, 13 ESR 20 11 PKV 15 11<br />
4 9, 11, 13 13 13, 17 CDS 9 7, 9 PKV 20 13<br />
5 11, 13 17 17, 21 CDS 17 11, 13<br />
ME25 7, 9 21 21 KVS 42 7, 9,11,13<br />
ME34 9, 11 KVS 54 13, 17<br />
ME42 13, 17 SPARE 9, 11, 13<br />
3WAY 9, 11<br />
35
TABLE 9G - BRANCH LIQUID LINE CAPACITIES<br />
If no line sizing information is available, the following limits should be used to select a liquid line size.<br />
LIQUID LINE SIZE R404A R22<br />
1/2” 22,000 29,000<br />
5/8” 41,000 55,000<br />
7/8” 109,000 147,000<br />
1 1/8” 221,000 300,000<br />
1 3/8” 385,000 530,000<br />
1 5/8” 539,000 742,000<br />
2 1/8” 674,000 928,000<br />
2 5/8” 842,000 1,159,000<br />
TABLE 9H - BRANCH LIQUID LINE SIZE AND COMPONENTS<br />
Specify the liquid line size and the solenoid valve by selecting a two-letter kit that is a combination of the line size<br />
and valve(s) required. The use of J tubes is standard practice. J tubes are not available for lines larger then 1-5/8”.<br />
Danfoss is the preferred supplier for branch liquid line solenoids. Sporlan CME solenoids have an internal<br />
check valve, which allows for reverse refrigerant flow during gas defrost without the use of an external parallel<br />
check valve. The CME valves are for Sporlan solenoids only and can only be used for 5/8” and 7/8” line sizes.<br />
LIQUID LINE SIZE LETTER VALVE MANUFACTURER & TYPE LETTER<br />
5/8” B BALL VALVE A<br />
7/8” C SOLENOID ONLY B<br />
1 1/8” D SOLENOID W BYPASS CHCK C<br />
1 3/8” E BALL VALVE W J TUBE D<br />
1 5/8” F SOLENOID W J TUBE E<br />
2 1/8” G SOLENOID W BYPASS CHCK & J TUBE F<br />
2 5/8” H HGR, BALL VALVE W J TUBE G<br />
NO LL X HGR, SOLENOID W J TUBE H<br />
CME SOLENOID (INTERNAL BYPASS) I<br />
CME SOLENOID & J TUBE<br />
J<br />
NO VALVE – STUB ONLY<br />
X<br />
TABLE 9I - CIRCUIT ORIENTATION<br />
All outdoor racks should use the kit HSMR.<br />
KIT<br />
VSMR<br />
HSMR<br />
VOHS<br />
HOHS<br />
VSHS<br />
HSHS<br />
SPEC<br />
DESCRIPTION<br />
Vertical Spun Circuits in the Machine Room<br />
Horizontal Spun Circuits in Machine Room or Outdoor Rack<br />
Vertical Open Circuits installed in a PAP<br />
Horizontal Open Circuits installed in a PAP<br />
Vertical Spun Circuits in a PAP<br />
Horizontal Spun Circuits in a PAP<br />
Special Circuit Orientation<br />
36
SECTION 10 - FACTORY SUPPLIED/FIELD INSTALLED VALVES<br />
TABLE 10A - BALL VALVES<br />
SUCTION STUB<br />
SIZE<br />
KIT NOMENCLATURE KIT NOMENCLATURE<br />
W/ ACCESS PORT<br />
1/2 62EA 62EB<br />
5/8 63EA 63EB<br />
7/8 64EA 64EB<br />
1 1/8 65EA 65EB<br />
1 3/8 66EA 66EB<br />
1 5/8 67EA 67EB<br />
2 1/8 68EA 68EB<br />
2 5/8 69EA 69EB<br />
3 1/8 70EA 70EB<br />
3 5/8* 71EA 71EB<br />
4 1/8* 72EA 72EB<br />
* Not full port<br />
TABLE 10B - SOLENOID VALVES<br />
LIQUID<br />
LINE SIZE<br />
VALVE TYPE SPORLAN<br />
SOLENOID KIT 120V<br />
SPORLAN<br />
SOLENOID KIT 208V<br />
1/2 ME10S240 50SV 50SO 50SQ<br />
5/8 ME10S250 51SV 51SO 51SQ<br />
7/8 ME19S270 52SV 52SO 52SQ<br />
1 1/8 ME25S290 53SV 53SO 53SQ<br />
1 3/8 ME35S1110 54SV 54SO 54SQ<br />
1 5/8 ME42S2130 55SV 55SO 55SQ<br />
2 1/8 ME42S2170 56SV 56SO 56SQ<br />
LIQUID<br />
LINE SIZE<br />
SPORLAN<br />
SOLENOID KIT 24V<br />
VALVE TYPE ALCO SOLENOID<br />
KIT 120V<br />
ALCO SOLENOID<br />
KIT 208V<br />
1/2 200RB5T4M 50YT 50YX 50YQ<br />
5/8 200RB6T5M 51YT 51YX 51YQ<br />
7/8 240RA8T7M 52YT 52YX 52YQ<br />
1 1/8 240RA9T9M 53YT 53YX 53YQ<br />
1 3/8 240RA16T11M 54YT 54YX 54YQ<br />
1 5/8 240RA20T13M 55YT 55YX 55YQ<br />
2 1/8 240RA20T17M 56YT 56YX 56YQ<br />
LIQUID<br />
LINE SIZE<br />
ALCO SOLENOID<br />
KIT 24V<br />
VALVE TYPE DANFOSS<br />
SOLENOID KIT 120V<br />
DANFOSS<br />
SOLENOID KIT 208V<br />
1/2 EVR 10 MS 50DV 50DO 50DQ<br />
5/8 EVR 15 MS 51DV 51DO 51DQ<br />
7/8 EVR 20 MS 52DV 52DO 52DQ<br />
1 1/8 EVR 22 MS 53DV 53DO 53DQ<br />
1 3/8 EVR 25 MS 54DV 54DO 54DQ<br />
1 5/8 EVR 32 MS 55DW 55DO 55DQ<br />
2 1/8 EVR 40 MS 56DW 56DO 56DQ<br />
DANFOSS<br />
SOLENOID KIT 24V<br />
37
TABLE 10C – BI FLOW SOLENOID VALVES<br />
Bi flow solenoids may be used on remote gas defrost circuits in place of a bypass check valve around the solenoid.<br />
The solenoid must be energized to allow reverse flow.<br />
LIQUID<br />
LINE<br />
SIZE<br />
SPORLAN<br />
SOLENOID<br />
KIT 120V<br />
SPORLAN<br />
SOLENOID<br />
KIT 208V<br />
5/8 51SR 51ST<br />
7/8 52SR 52ST<br />
TABLE 10D - SHIP LOOSE ELECTRONIC EPR’S<br />
ALCO ESR SPORLAN CDS DANFOSS KVS SPORLAN SDR<br />
MODEL KIT MODEL KIT MODEL KIT MODEL KIT<br />
12 12LE 9 09CD 42 09KV 4 64SD<br />
20 20LE 17 17CD 54 17KV - -<br />
TABLE 10E - SPORLAN (S) ORIT-PI EPR’S<br />
EPR & ORIT PI KIT SORIT PI SORIT PI DUAL SORIT PI SORIT PI DUAL<br />
CONNECTION SIZE<br />
120V KIT TEMP 120V KIT 208V KIT TEMP 208V KIT<br />
SORIT PI-27 26YS 74YR 21SD 21YA 21YB<br />
SORIT PI-29 27YS 75YR 22SD 22YA 22YB<br />
SORIT PI-211 28YS 22YS 23SD 23YA 23YB<br />
SORIT PI-37 29YS 23YS 31SD 24YA 24YB<br />
SORIT PI-39 30YS 76YR 32SD 25YA 25YB<br />
SORIT PI-311 31YS 77YR 33SD 26YA 26YB<br />
SORIT PI-49 33YS 25YS 41SD 28YA 28YB<br />
SORIT PI-411 34YS 78YR 42SD 29YA 29YB<br />
SORIT PI-413 35YS 79YR 43SD 30YA 30YB<br />
SORIT PI-511 40YS 12ZB 52SD 32YA 32YB<br />
SORIT PI-513 77ZA 11ZB 53SD 33YA 33YB<br />
38
TABLE 10F - PARKER (S) PORT EPR’S<br />
VALVE SIZE PORT NO<br />
WIRING<br />
SPORT<br />
120V KIT<br />
DUAL TEMP<br />
120V KIT<br />
SPORT<br />
208V KIT<br />
DUAL TEMP<br />
208V KIT<br />
SPORT 37 02YO 02YP 02XD 02YV 02XS<br />
SPORT 39 03YO 03YP 03XD 03YV 03XS<br />
SPORT 57 06YO 06YP 06XD 06YV 06XS<br />
SPORT 59 05YO 05YP 05XD 05YV 05XS<br />
SPORT 77 08YO 08YP 08XD 08YV 08XS<br />
SPORT 79 07YO 07YP 07XD 07YV 07XS<br />
SPORT 99 10YO 10YP 10XD 10YV 10XS<br />
SPORT 911 09YO 09YP 09XD 09YV 09XS<br />
SPORT 1111 11YO 11YP 11XD 11YV 11XS<br />
SPORT 1113 12YO 12YP 12XD 12YV 12XS<br />
SPORT 1313 13YO 13YP 13XD 13YV 13XS<br />
SPORT 1717 17YO 17YP 17XD 17YV 17XS<br />
SPORT 2121 21YO 21YP 21XD 21YV 21XS<br />
SPORTII 37 26YO 26YP 26XD 26YV 26XS<br />
SPORTII 39 27YO 27YP 27XD 27YV 27XS<br />
SPORTII 57 29YO 29YP 29XD 29YV 29XS<br />
SPORT II 59 30YO 30YP 30XD 30YV 30XS<br />
SPORT II 77 31YO 31YP 31XD 31YV 31XS<br />
SPORT II 79 32YO 32YP 32XD 32YV 32XS<br />
SPORT II 99 33YO 33YP 33XD 33YV 33XS<br />
SPORT II 911 34YO 34YP 34XD 34YV 34XS<br />
SPORT II 1111 35YO 35YP 35XD 35YV 35XS<br />
SPORT II 1113 36YO 36YP 36XD 36YV 36XS<br />
39
SECTION 11 - RACK AND RECEIVER ASSEMBLIES<br />
Selection of the rack frame assembly is dependent upon the number of compressors and circuits on the rack. Select<br />
the rack assembly nomenclature from Table 11A thru 11F below. Note that there are a maximum numbers of<br />
compressors and circuits per rack and receiver assembly. If you have more circuits than are allowed on a rack for<br />
the available number of compressors, you must choose the next larger frame size. For split suction racks, if you<br />
have an average of more than 3.5 circuits per compressor in any one suction group, you must select the next larger<br />
frame size. When one suction accumulator is mounted on the same rack you must use the next largest frame size. If<br />
two suction accumulators are mounted on the rack use a rack assembly that is two sizes larger. Increases in frame<br />
size because of suction accumulators may not be used for additional circuits due to the fact that the suction header<br />
does not increase in length. The rack assembly has a standard size 14”(20” for vertical) diameter receiver. If<br />
additional pump down capacity is required, an alternate can be selected from table 12A or 12B.<br />
NOTE 1: For 1 – 10 Carlyle 06E, Copeland 6D or IR 8 Cylinder compressors, only 1 extra compressor space is<br />
required.<br />
NOTE 2: Special requirements such as a rack-mounted electric defrost panel, inverters, suction accumulators, and<br />
other items may cause a frame to be longer than stated in these charts and others found below. If your system<br />
requires any of these items, OR if a frame size other than the standard length, width or height as shown below is<br />
required, consult IR/HUSSMANN Atlanta Design Engineering to determine the actual rack size. To note that a<br />
special frame will be required, please fill in the rack assembly nomenclature as XXSP, where the XX designates the<br />
number of compressors required. You will have to contact IR/Hussmann Design Engineering Department for the<br />
exact frame size.<br />
TABLE 11A – RACK AND RECEIVER ASSEMBLIES - HORIZONTAL RECEIVERS<br />
RECIPROCATING COMPRESSORS AND COPELAND SCROLL COMPRESSORS<br />
# OF<br />
SCROLL<br />
COMP<br />
# OF<br />
RECIP<br />
COMP<br />
RACK<br />
FRAME<br />
KIT<br />
MAX # OF<br />
CIRCUITS<br />
LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
(IN.)<br />
OPERATING<br />
WEIGHT<br />
(LBS.)<br />
STANDARD<br />
RECEIVER<br />
SIZE<br />
Front Access<br />
LENGTH<br />
(IN.)<br />
2 2 2CRH 7 66 39 78-1/2 2500 14 X 48 104<br />
3-4 3 3CRH 11 98 39 78-1/2 3330 14 X 72 136<br />
5 4 4CRH 15 114 39 78-1/2 4290 14 X 92 152<br />
6 5 5CRH 19 138 39 78-1/2 5230 14 X 116 176<br />
7 6 6CRH 21 150 39 78-1/2 5720 14 X 128 188<br />
8 7 7CRH 24 178 39 78-1/2 6270 14 X 144 216<br />
9-10 8 8CRH 28 200 39 78-1/2 6870 14 X 144 238<br />
11 9 9CRH 32 222 39 78-1/2 7470 14 X 168 280<br />
12 10 10RH 36 244 39 78-1/2 8070 14 X 168 302<br />
TABLE 11A-a – NARROW RACK AND RECEIVER ASSEMBLIES - HORIZONTAL RECEIVERS<br />
RECIPROCATING COMPRESSORS AND COPELAND SCROLL COMPRESSORS<br />
# OF<br />
SCROLL<br />
COMP<br />
# OF<br />
RECIP<br />
COMP<br />
RACK<br />
FRAME<br />
KIT<br />
MAX # OF<br />
CIRCUITS<br />
LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
(IN.)<br />
OPERATING<br />
WEIGHT<br />
(LBS.)<br />
STANDARD<br />
RECEIVER<br />
SIZE<br />
Front Access<br />
LENGTH<br />
(IN.)<br />
2 2 2CNH 7 66 36 78-1/2 2500 14 X 48 N/A<br />
3-4 3 3CNH 11 98 36 78-1/2 3330 14 X 72 N/A<br />
5 4 4CNH 15 114 36 78-1/2 4290 14 X 92 N/A<br />
6 5 5CNH 19 138 36 78-1/2 5230 14 X 116 N/A<br />
7 6 6CNH 21 150 36 78-1/2 5720 14 X 128 N/A<br />
8 7 7CNH 24 178 36 78-1/2 6270 14 X 144 N/A<br />
9-10 8 8CNH 28 200 36 78-1/2 6870 14 X 144 N/A<br />
11 9 9CNH 32 222 36 78-1/2 7470 14 X 168 N/A<br />
12 10 10NH 36 244 36 78-1/2 8070 14 X 168 N/A<br />
40
# OF<br />
SCROLL<br />
COMP<br />
TABLE 11B – RACK AND RECEIVER ASSEMBLIES - VERTICAL RECEIVERS<br />
RECIPROCATING COMPRESSORS AND COPELAND SCROLL COMPRESSORS<br />
# OF<br />
RECIP<br />
COMP<br />
RACK<br />
FRAME<br />
KIT<br />
MAX # OF<br />
CIRCUITS LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
(IN.)<br />
OPERATING<br />
WEIGHT<br />
(LBS.)<br />
STANDARD<br />
RECEIVER<br />
SIZE<br />
OPTIONAL<br />
RECEIVER<br />
SIZE VX63<br />
RACK<br />
LENGTH<br />
USING<br />
OPTIONAL<br />
24"D<br />
RECEIVER<br />
VX63<br />
** RACK<br />
LENGTH<br />
USING<br />
FRONT<br />
ACCESS<br />
STYLE<br />
2 2 2CRV 7 96 39 78-1/2 2500 20 X 63 24 X 63 100 104<br />
3 3 3CRV 11 128 39 78-1/2 3330 20 X 63 24 X 63 132 136<br />
5 4 4CRV 15 144 39 78-1/2 4290 20 X 63 24 X 63 148 152<br />
6 5 5CRV 19 168 39 78-1/2 5230 20 X 63 24 X 63 172 176<br />
7 6 6CRV 21 180 39 78-1/2 5720 20 X 63 24 X 63 184 192<br />
8 7 7CRV 24 208 39 78-1/2 6270 20 X 63 24 X 63 212 216<br />
9-10 8 8CRV 28 230 39 78-1/2 6870 20 X 63 24 X 63 234 238<br />
11 9 9CRV 32 252 39 78-1/2 7470 20 X 63 24 X 63 256 280<br />
12 10 10RV 36 274 39 78-1/2 8070 20 X 63 24 X 63 278 302<br />
* Please note that the larger 24" receiver is not an option with this style of rack<br />
** Please note that the rack length for front accessibility is the same regardless of the receiver option.<br />
TABLE 11B-a – NARROW RACK AND RECEIVER ASSEMBLIES - VERTICAL RECEIVERS<br />
RECIPROCATING COMPRESSORS AND COPELAND SCROLL COMPRESSORS<br />
# OF<br />
SCROLL<br />
COMP<br />
# OF<br />
RECIP<br />
COMP<br />
RACK<br />
FRAME<br />
KIT<br />
MAX # OF<br />
CIRCUITS<br />
LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
(IN.)<br />
OPERATING<br />
WEIGHT<br />
(LBS.)<br />
STANDARD<br />
RECEIVER SIZE<br />
Front Access<br />
LENGTH (IN.)<br />
2 2 2CNV 7 96 36 78-1/2 2500 * 20 X 63 N/A<br />
3 3 3CNV 11 128 36 78-1/2 3330 * 20 X 63 N/A<br />
5 4 4CNV 15 144 36 78-1/2 4290 * 20 X 63 N/A<br />
6 5 5CNV 19 168 36 78-1/2 5230 * 20 X 63 N/A<br />
7 6 6CNV 21 180 36 78-1/2 5720 * 20 X 63 N/A<br />
8 7 7CNV 24 208 36 78-1/2 6270 * 20 X 63 N/A<br />
9-10 8 8CNV 28 230 36 78-1/2 6870 * 20 X 63 N/A<br />
11 9 9CNV 32 252 36 78-1/2 7470 * 20 X 63 N/A<br />
12 10 10NV 36 274 36 78-1/2 8070 * 20 X 63 N/A<br />
* Please note that the larger 24" receiver is not an option with this style of rack<br />
41
TABLE 11C - RACK AND RECEIVER ASSEMBLIES - HORIZONTAL RECEIVERS<br />
BITZER/COPELAND SCREW COMPRESSORS<br />
The frame kits below are for compressors up to SHL1-5000/SHM1-6000 only. When SHL1-6000/SHM1-7000 or<br />
larger compressors are used, select a XBSP special frame. Contact IR/Hussmann <strong>Application</strong> Engineering for<br />
dimensions.<br />
# OF<br />
COMP<br />
RACK<br />
FRAME KIT<br />
MAX # OF<br />
CIRCUITS<br />
LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
(IN.)<br />
OPERATING<br />
WEIGHT (LBS.)<br />
2 2BSH 11 114 42 78-1/2 4400 14 X 72<br />
3 3BSH 15 138 42 78-1/2 5400 14 X 92<br />
4 4BSH 19 162 42 78-1/2 6400 14 X 116<br />
5 5BSH 24 192 42 78-1/2 6800 14 X 144<br />
6 6BSH 29 240 42 78-1/2 8000 14 X 168<br />
STANDARDREC<br />
EIVER SIZE<br />
TABLE 11D - RACK AND RECEIVER ASSEMBLIES - VERTICAL RECEIVERS BITZER/COPELAND<br />
SCREW COMPRESSORS<br />
The frame kits below are for compressors up to SHL1-5000/SHM1-6000 only. When SHL1-6000/SHM1-7000 or<br />
larger compressors are used, select a XBSPV special frame. Contact IR/Hussmann <strong>Application</strong> Engineering for<br />
dimensions.<br />
# OF<br />
COMP<br />
RACK<br />
FRAME KIT<br />
MAX # OF<br />
CIRCUITS<br />
LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
(IN.)<br />
OPERATING<br />
WEIGHT (LBS.)<br />
2 2BSV 11 144 42 78-1/2 4700 20 X 63<br />
3 3BSV 15 168 42 78-1/2 5700 20 X 63<br />
4 4BSV 19 192 42 78-1/2 6700 20 X 63<br />
5 5BSV 24 222 42 78-1/2 7100 20 X 63<br />
6 6BSV 29 270 42 78-1/2 8300 20 X 63<br />
STANDARD<br />
RECEIVER SIZE<br />
TABLE 11E - RACK AND RECEIVER ASSEMBLIES - HORIZONTAL RECEIVERS CARLYLE SCREW<br />
COMPRESSORS<br />
# OF<br />
COMP<br />
RACK<br />
FRAME KIT<br />
MAX # OF<br />
CIRCUITS<br />
LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
(IN.)<br />
OPERATING<br />
WEIGHT (LBS.)<br />
2 2YSH 11 120 42 78-1/2 4400 14 X 72<br />
3 3YSH 15 148 42 78-1/2 5400 14 X 92<br />
4 4YSH 19 178 42 78-1/2 6400 14 X 116<br />
5 5YSH 24 200 42 78-1/2 6800 14 X 144<br />
STANDARDREC<br />
EIVER SIZE<br />
TABLE 11F - RACK AND RECEIVER ASSEMBLIES - VERTICAL RECEIVERS CARLYLE SCREW<br />
COMPRESSORS<br />
# OF<br />
COMP<br />
RACK<br />
FRAME KIT<br />
MAX # OF<br />
CIRCUITS<br />
LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
(IN.)<br />
OPERATING<br />
WEIGHT (LBS.)<br />
2 2YSV 11 150 42 78-1/2 4700 20 X 63<br />
3 3YSV 15 178 42 78-1/2 5700 20 X 63<br />
4 4YSV 19 208 42 78-1/2 6700 20 X 63<br />
5 5YSV 24 230 42 78-1/2 7100 20 X 63<br />
STANDARDREC<br />
EIVER SIZE<br />
42
TABLE 11G – OUTDOOR ENCLOSURE ASSEMBLY<br />
When customer requires an outdoor enclosure (sometimes referred to as a doghouse) the<br />
following kits should be entered. The default receiver is the one to use. This applies to parallel<br />
racks that utilize reciprocating and/or scroll compressors, if screw compressors are required or if<br />
special frames (i.e. dimensions and specifications other than those listed in below in Table 11G,<br />
G-a, b, or c) are used, use Table 11G-d.<br />
NOTICE: The first character in the kit number starts with the letter “O” not the number “zero”.<br />
# OF<br />
SCROLL<br />
COMP<br />
# OF<br />
RECIP<br />
COMP<br />
RACK<br />
FRAME<br />
KIT<br />
MAX # OF<br />
CIRCUITS<br />
LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
(IN.)<br />
OPERATING<br />
WEIGHT<br />
(LBS.)<br />
STANDARD<br />
RECEIVER<br />
SIZE<br />
2 2 O2CRH 7 76 55 81-1/2 3180 14 X 48<br />
3-4 3 O3CRH 11 99 55 81-1/2 4240 14 X 72<br />
5 4 O4CRH 15 119 55 81-1/2 5420 14 X 92<br />
6 5 O5CRH 19 144 55 81-1/2 6670 14 X 116<br />
7 6 O6CRH 21 162 55 81-1/2 7320 14 X 128<br />
8 7 O7CRH 24 190 55 81-1/2 8140 14 X 144<br />
9-10 8 O8CRH 28 214 55 81-1/2 8840 14 X 144<br />
11 9 O9CRH 32 TBD 55 81-1/2 TBD 14 X 168<br />
12 10 O10RH 36 TBD 55 81-1/2 TBD 14 X 168<br />
TABLE 11G-a – LOW PROFILE OUTDOOR ENCLOSURE ASSEMBLY (NO CONDENSER)<br />
When customer requires a low profile outdoor enclosure (sometimes referred to as a doghouse) the<br />
following kits should be entered. The receiver is included in the frame kit. This applies to parallel<br />
racks that utilize reciprocating and/or scroll compressors, if screw compressors are required or if special<br />
frames (i.e. dimensions and specifications other than those listed in below in Table 11G, G-a, b, or c)<br />
are used, use Table 11G-d.<br />
# OF<br />
SCROLL<br />
COMP<br />
# OF<br />
RECIP<br />
COMP<br />
RACK<br />
FRAME<br />
KIT<br />
MAX # OF<br />
CIRCUITS<br />
LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
(IN.)<br />
OPERATING<br />
WEIGHT<br />
(LBS.)<br />
STANDARD<br />
RECEIVER<br />
SIZE<br />
3 2 LN2RH 7 98-3/4 72 38-1/2 3450 14 X 48<br />
4 3 LN3RH 11 117-1/4 72 38-1/2 4340 14 X 72<br />
5 4 LN4RH 15 145 72 38-1/2 5440 14 X 92<br />
6 5 LN5RH 19 172-3/4 72 38-1/2 6560 14 X 116<br />
7 6 LN6RH 21 200-1/2 72 38-1/2 7290 14 X 128<br />
8 7 LN7RH 24 228-1/4 72 38-1/2 8180 14 X 144<br />
9 8 LN8RH 28 256 72 38-1/2 9040 14 X 144<br />
10 9 LN9RH 32 283-3/4 72 38-1/2 9760 14 X 168<br />
NOTE: If longer receiver is required, go up to next frame size.<br />
43
TABLE 11G-b – LOW PROFILE OUTDOOR ENCLOSURE ASSEMBLY (SINGLE ROW<br />
FAN CONDENSER)<br />
When customer requires a low profile outdoor enclosure with single row fan condenser (sometimes<br />
referred to as a doghouse) the following kits should be entered. The receiver is included in the<br />
frame kit. This applies to parallel racks that utilize reciprocating and/or scroll compressors, if<br />
screw compressors are required or if special frames (i.e. dimensions and specifications other than<br />
those listed in below in Table 11G, G-a, b, or c) are used, use Table 11G-d.<br />
# OF<br />
SCROLL<br />
COMP<br />
# OF<br />
RECIP<br />
COMP<br />
RACK<br />
FRAME<br />
KIT<br />
MAX # OF<br />
CIRCUITS<br />
LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
W/O<br />
COND.<br />
(IN.)<br />
OPERATING<br />
WEIGHT<br />
(LBS.)<br />
STANDARD<br />
RECEIVER<br />
SIZE<br />
MAXIMUM<br />
COND.<br />
LENGTH<br />
(IN.)<br />
3 2 LS2RH 7 98-3/4 72 61* 3620** 14 X 48 166-3/4<br />
4 3 LS3RH 11 117-1/4 72 61* 4530** 14 X 72 185-1/4<br />
5 4 LS4RH 15 145 72 61* 5660** 14 X 92 213<br />
6 5 LS5RH 19 172-3/4 72 61* 6820** 14 X 116 240-3/4<br />
7 6 LS6RH 21 200-1/2 72 61* 7600** 14 X 128 268-1/2<br />
8 7 LS7RH 24 228-1/4 72 61* 8550** 14 X 144 296-1/4<br />
9 8 LS8RH 28 256 72 61* 9470** 14 X 144 324<br />
10 9 LS9RH 32 283-3/4 72 61* 10200** 14 X 168 351-3/4<br />
* Height listed is WITHOUT condenser. For overall height, ADD height of the condenser.<br />
** Weight listed is WITHOUT condenser. For overall weight, ADD the weight of the condenser.<br />
NOTES: If longer condenser or receiver is required, go up to next frame size.<br />
Please note that the maximum condenser size allows a 36” overhang of the condenser.<br />
TABLE 11G-c – LOW PROFILE OUTDOOR ENCLOSURE ASSEMBLY (DOUBLE ROW<br />
FAN CONDENSER)<br />
When customer requires a low profile outdoor enclosure with double row fan condenser (sometimes<br />
referred to as a doghouse) the following kits should be entered. The receiver is included in the frame<br />
kit. This applies to parallel racks that utilize reciprocating and/or scroll compressors, if screw<br />
compressors are required or if special frames (i.e. dimensions and specifications other than those<br />
listed in below in Table 11G, G-a, b, or c) are used, use Table 11G-d.<br />
# OF<br />
SCROLL<br />
COMP<br />
# OF<br />
RECIP<br />
COMP<br />
RACK<br />
FRAME<br />
KIT<br />
MAX # OF<br />
CIRCUITS<br />
LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
W/O<br />
COND.<br />
(IN.)<br />
OPERATING<br />
WEIGHT<br />
(LBS.)<br />
STANDARD<br />
RECEIVER<br />
SIZE<br />
MAXIMUM<br />
COND.<br />
LENGTH<br />
(IN.)<br />
3 2 LD2RH 7 98-3/4 102 61* 4020** 14 X 48 170-3/4<br />
4 3 LD3RH 11 117-1/4 102 61* 4980** 14 X 72 189-1/4<br />
5 4 LD4RH 15 145 102 61* 6180** 14 X 92 217<br />
6 5 LD5RH 19 172-3/4 102 61* 7410** 14 X 116 244-3/4<br />
7 6 LD6RH 21 200-1/2 102 61* 8280** 14 X 128 272-1/2<br />
8 7 LD7RH 24 228-1/4 102 61* 9360** 14 X 144 300-1/4<br />
9 8 LD8RH 28 256 102 61* 10380** 14 X 144 328<br />
10 9 LD9RH 32 283-3/4 102 61* 11170** 14 X 168 355-3/4<br />
* Height listed is WITHOUT condenser. For overall height, ADD height of the condenser.<br />
** Weight listed is WITHOUT condenser. For overall weight, ADD the weight of the condenser plus<br />
refrigerant.<br />
NOTES: If longer condenser or receiver is required, go up to next frame size.<br />
Please note that the maximum condenser size allows a 36” overhang of the condenser.<br />
44
TABLE 11G-d – SPECIAL OUTDOOR ENCLOSURE ASSEMBLY<br />
Contact IR/HUSSMANN Design Engineering for exact dimensions and weights.<br />
NOTICE: The first character in the kit number starts with the letter “O” not the number “zero”.<br />
Use these kits when Customer is requesting a special outdoor Rack Enclosure that does NOT exist already in<br />
the form of a standard Outdoor Enclosure (see Table 11G) or a standard Low Profile Outdoor Enclosure (see<br />
Tables 11G-a, b, c).<br />
# OF<br />
SCROLL<br />
COMP<br />
# OF<br />
RECIP<br />
COMP<br />
RACK<br />
FRAME<br />
KIT<br />
MAX # OF<br />
CIRCUITS<br />
LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
(IN.)<br />
OPERATING<br />
WEIGHT<br />
(LBS.)<br />
STANDARD<br />
RECEIVER<br />
SIZE<br />
2 2 O02SP 7 TBD TBD 81-1/2 TBD 14 X 48<br />
3-4 3 O03SP 11 TBD TBD 81-1/2 TBD 14 X 72<br />
5 4 O04SP 15 TBD TBD 81-1/2 TBD 14 X 92<br />
6 5 O05SP 19 TBD TBD 81-1/2 TBD 14 X 116<br />
7 6 O06SP 21 TBD TBD 81-1/2 TBD 14 X 128<br />
8 7 O07SP 24 TBD TBD 81-1/2 TBD 14 X 144<br />
9-10 8 O08SP 28 TBD TBD 81-1/2 TBD 14 X 144<br />
TABLE 11H - RACK VIBRATION ISOLATION<br />
Select spring mounts or seismic rated springs from the kits below based on the rack frame kit chosen. Vibration<br />
isolation pads are shown as standard and are entered as “PADS” on the legend. If springs are required, select<br />
springs from the table below.<br />
RACK SPRINGS<br />
RACK<br />
FRAME<br />
KIT<br />
RACK<br />
FRAME<br />
KIT<br />
RACK<br />
FRAME<br />
KIT<br />
RACK<br />
FRAME<br />
KIT<br />
RACK<br />
FRAME<br />
KIT<br />
RACK<br />
FRAME<br />
KIT<br />
RACK<br />
SPRINGS<br />
2CRH 2CRV ---- ---- ---- ---- 18SS<br />
3CRH 3CRV 2BSH 2BSV 2YSH 2YSV 19SS<br />
4CRH 4CRV ---- ---- ---- ---- 19SS<br />
5CRH 5CRV 3BSH 3BSV 3YSH 3YSV 20SS<br />
6CRH 6CRV 4BSH 4YSH 20SS<br />
7CRH 7CRV ---- 20SS<br />
8CRH 8CRV 5BSH 4BSV 5YSH 4YSV 21SS<br />
9CRH 9CRV 6BSH 5BSV ---- 5YSV 21SS<br />
10RH 10RV ---- 6BSV ---- ---- 22SS<br />
SEISMIC RATED SPRINGS<br />
RACK<br />
FRAME<br />
KIT<br />
RACK<br />
FRAME<br />
KIT<br />
RACK<br />
FRAME<br />
KIT<br />
RACK<br />
FRAME<br />
KIT<br />
RACK<br />
FRAME<br />
KIT<br />
RACK<br />
FRAME<br />
KIT<br />
SEISMIC<br />
RATED<br />
SPRINGS<br />
2CRH ---- ---- ---- ---- ---- 12SS<br />
3CRH 2CRV 2BSH 2BSV 2YSH 2YSV 14SS<br />
4CRH 3CRV 3BSH ---- 3YSH ---- 14SS<br />
5CRH 4CRV ---- ---- ---- ---- 14SS<br />
6CRH 5CRV ---- 3BSV ---- 3YSV 15SS<br />
7CRH 6CRV 4BSH 4BSV 4YSH 4YSV 15SS<br />
8CRH 7CRV 5BSH ---- 5YSH ---- 15SS<br />
9CRH 8CRV 6BSH 5BSV ---- 5YSV 16SS<br />
10RH 9CRV ---- 6BSV ---- ---- 16SS<br />
---- 10RV ---- ---- ---- ---- 16SS<br />
45
SECTION 12 – RECEIVER ASSEMBLIES<br />
TABLE 12A - HORIZONTAL RECEIVERS<br />
RECEIVER<br />
LENGTH<br />
STANDARD<br />
14” DIAM<br />
CAPACITY<br />
R-22<br />
@ 80% (LB)<br />
R404A<br />
ALTERNATE<br />
16” DIAM<br />
CAPACITY<br />
R-22<br />
48” HS48 215 187<br />
72” HS72 329 286<br />
92” HS92 425 370 HT92 560 488<br />
116” HS16 540 469 HT16 712 619<br />
128” HS28 597 519 HT28 787 685<br />
144” HS44 673 585 HT44 888 772<br />
168” HS68 787 685 HT68 1040 905<br />
RECEIVER<br />
LENGTH<br />
ALTERNATE<br />
20” DIAM<br />
CAPACITY<br />
R-22<br />
48” HX48 435 378<br />
72” HX72 672 584<br />
96” HX96 909 791<br />
120” HX20 1147 997<br />
132” HX32 1265 1100<br />
144” HX44 1384 1204<br />
TABLE 12B - VERTICAL RECEIVERS<br />
RECEIVER<br />
STANDARD<br />
CAPACITY<br />
@80%(LB)<br />
R-22 R404A<br />
@ 80% (LB)<br />
R404A<br />
RECEIVER<br />
ALTERNATE<br />
@ 80% (LB)<br />
R404A<br />
CAPACITY<br />
@80%(LB)<br />
R-22 R404A<br />
14”Dx56”H VP56 253 220 24”Dx48”H VT48 608 529<br />
16”Dx62”H VQ62 371 323 20”Dx63”H VS63 607 528<br />
20”Dx52”H VS52 475 413 24”Dx48”H VX48 (surge) 608 529<br />
The above VP56, VQ62 and VS 52 are for Chino only. 24”Dx63”H VX63 819 713<br />
Note: VX48 receiver is a true surge receiver.<br />
TABLE 12C - RECEIVER ACCESSORIES<br />
Dual pressure relief valves are required on all receivers. To add rupture disks, pressure switches, and gages to the<br />
receiver use the kits below. Pressure switches are wired to shut down the compressors. The following Relief Valve<br />
Assemblies are good for most receivers and refrigerants. There are 6 applications where the ½” Relief Valves are<br />
not adequately sized to meet the load. For these applications, 1/2” High Flow Relief Valves are required. See the<br />
1/2” High Flow Alarm Description Table below for the criteria for use of larger Relief Valves.<br />
ALARM DESCRIPTION<br />
NOMENCLATURE<br />
½” DUAL RELIEF VALVE (DRV) 00RA<br />
½” DRV W RUPTURE DISKS AND GAUGES 01RA<br />
½” DRV W RUPTURE DISKS, GAUGES AND ALARM SWS 02RA<br />
The following ½” High Flow Relief Valve Assemblies are to be applied when your refrigerant is<br />
R404A or R507 AND your receiver kit is one of the following: HS68, HT44, HT68, HX20, HX32,<br />
HX44.<br />
1/2” HIGH FLOW ALARM DESCRIPTION NOMENCLATURE<br />
½” HF DUAL RELIEF VALVE (DRV) 03RA<br />
½” HF DRV W RUPTURE DISKS AND GAUGES 04RA<br />
½” HF DRV W RUPTURE DISKS, GAUGES AND ALARM<br />
05RA<br />
SWS<br />
46
SECTION 13 – REMOTE HEADERS<br />
TABLE 13A – REMOTE HEADER – FLOOR MOUNT – STUB UP / STUB DOWN<br />
MAX # OF<br />
CIRCUITS<br />
RACK<br />
FRAME KIT<br />
LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
(IN.)<br />
OPERATING<br />
WEIGHT (LBS.)<br />
4 04HV 52 36 60 312<br />
6 06HV 64 36 60 405<br />
8 08HV 76 36 60 489<br />
10 10HV 88 36 60 582<br />
12 12HV 100 36 60 666<br />
14 14HV 112 36 60 750<br />
16 16HV 124 36 60 843<br />
18 18HV 136 36 60 927<br />
20 20HV 148 36 60 1011<br />
22 22HV 160 36 60 1104<br />
24 24HV 172 36 60 1188<br />
TABLE 13B – REMOTE HEADER – HANGING – STUB UP / STUB DOWN<br />
MAX #OF<br />
CIRCUITS<br />
RACK<br />
FRAME KIT<br />
LENGTH<br />
(IN.)<br />
WIDTH<br />
(IN.)<br />
HEIGHT<br />
(IN.)<br />
OPERATING<br />
WEIGHT (LBS.)<br />
4 04RU 52 34 36 262<br />
6 06RU 64 34 36 351<br />
8 08RU 76 34 36 431<br />
10 10RU 88 34 36 520<br />
12 12RU 100 34 36 600<br />
14 14RU 112 34 36 680<br />
16 16RU 124 34 36 769<br />
18 18RU 136 34 36 849<br />
20 20RU 148 34 36 929<br />
22 22RU 160 34 36 1018<br />
24 24RU 172 34 36 1098<br />
47
SECTION 14 – SATELLITE COMPRESSORS<br />
TABLE 14A - SATELLITE MODIFICATION ASSEMBLY<br />
For each rack-mounted satellite, the satellite modification kit includes branch suction piping modification and an<br />
additional oil pressure differential valve. Low-end satellite modification kits also include a suction check valve to<br />
connect to the main suction group and a check valve in the oil line. Select the kit size based on the satellite circuits<br />
suction line size.<br />
SUCTION<br />
SIZE<br />
LOW END SATELLITE<br />
MODIFICATION<br />
HIGH END SATELLITE<br />
MODIFICATION<br />
7/8 20WE 26WE<br />
1-1/8 21WE 27WE<br />
1-3/8 22WE 28WE<br />
1-5/8 23WE 29WE<br />
2-1/8 25WE 30WE<br />
3-1/8 31WE 32WE<br />
TABLE 14B – COMPRESSOR DISCHARGE LINE CHECK VALVES<br />
For each rack-mounted satellite, select a discharge check valve. Scroll compressor kits already include a discharge<br />
check valve so this kit is not required.<br />
COMPRESSOR<br />
DISCHARGE LINE SIZE<br />
KIT<br />
NOMENCLATURE<br />
½<br />
49WF<br />
5/8 50WF<br />
7/8 51WF<br />
1-1/8 52WF<br />
1-3/8 53WF<br />
1-5/8 54WF<br />
2-1/8 55WF<br />
2-5/8 56WF<br />
3-1/8 57WF<br />
48
SECTION 15 – OIL RESERVOIRS, OIL SEPARATORS, OIL FILTERS AND OIL COOLERS<br />
TABLE 15A-OIL RESERVOIRS<br />
An oil reservoir is required for use with AC&R oil separators. An additional oil reservoir is recommended for use<br />
with Copeland scrolls when a Turbashed is selected because of their higher oil flow rate. In this case use the 99OR<br />
kit.<br />
KIT<br />
99OR<br />
OIL RESERVOIR<br />
HUSSMANN 4 GALLON<br />
TABLE 15B - SHIPLOOSE COMPRESSOR OIL CALCULATION<br />
Following the instructions found below, calculate number of gallons required per rack and select kit number based<br />
on total gallons required.<br />
COMPONENT<br />
OIL<br />
REQUIRED<br />
GALLONS<br />
COMPONENT<br />
OIL<br />
REQUIRED<br />
GALLONS<br />
COMPONENT<br />
OIL<br />
REQUIRED<br />
GALLONS<br />
TURBASHED 3 IR 0173 to IR 0407 0.30 18BS, 18OS 13<br />
AC&R RESERVOIR TABLE 13B IR 0484 to IR 1145 0.5 40BS, 40OS 16<br />
2D COMP 1.25 IR 1480 to IR 2397 0.75 90BS, 90OS 22<br />
3D COMP 2.25 IR 2707 to IR 3604 1.25 14BS, 14OS 30<br />
4D/6D COMP 2.2 IR 4060 to IR 6462 1.5 01CS 11<br />
SCROLL (2-6 HP) 1 IR 7863 to IR 9400 1.625 02CS 13<br />
SCROLL (7.5 - 15 HP) 2.2 25’ 1 3/8” OIL LINE 1.5<br />
06D COMP 1 25’ 1 5/8” OIL LINE 2.25<br />
06E COMP 1.75 AIR COOLED HX<br />
SEE TABLE<br />
14I<br />
TABLE 15C – SHIPLOOSE COMPRESSOR OIL KITS<br />
Substitute “MO” or “PO” suffix is used for mineral oil or POE for reciprocating and scroll compressors. Use “BO”<br />
suffix for Copeland/Bitzer screws and “CO” suffix for Carlyle screws.<br />
GALLONS<br />
GALLONS<br />
GALLONS<br />
KIT<br />
KIT<br />
REQUIRED<br />
REQUIRED<br />
REQUIRED<br />
KIT<br />
5 05PO 12 12PO 19 19PO<br />
6 06PO 13 13PO 20 20PO<br />
7 07PO 14 14PO 25 25PO<br />
8 08PO 15 15PO 30 30PO<br />
9 09PO 16 16PO 35 35PO<br />
10 10PO 17 17PO 40 40PO<br />
11 11PO 18 18PO 45 45PO<br />
TABLE 15D - TURBASHED OIL SEPARATOR FOR RECIPROCATING AND SCROLL<br />
COMPRESSORS<br />
For reciprocating compressors and scrolls, use the total load for all the circuits (MBH) on the rack to select a<br />
Turbashed oil separator kit from Table 15D or a Temprite Coalescing separator from Table 15E.<br />
R-22<br />
LOW<br />
R-22<br />
MEDIUM<br />
R404A/507<br />
LOW<br />
R404A/507<br />
MEDIUM<br />
TURBASHED<br />
KIT<br />
345 410 240 285 37WD<br />
1425 1462 1024 1050 97WD<br />
49
TABLE 15E – TEMPRITE COALESCING OIL SEPARATOR FOR RECIPROCATING AND SCROLL<br />
COMPRESSORS<br />
R-22<br />
LOW(-40)<br />
R-22<br />
LOW(-20)<br />
R-22<br />
MEDIUM(+20)<br />
R-22<br />
MEDIUM(+40)<br />
CLEANABLE<br />
SEPARATOR KIT<br />
SEPARATOR<br />
MODEL<br />
26 44 101 148 23TR 923R<br />
48 79 182 266 24TR 924R<br />
73 120 277 400 25TR 925R<br />
125 206 475 693 26TR 926R<br />
171 280 647 945 27TR 927R<br />
286 469 1081 1579 28TR 928R<br />
486 797 1837 2685 30TR 930R<br />
R404A<br />
LOW(-40)<br />
R404A<br />
LOW(-20)<br />
R404A<br />
MEDIUM(+20)<br />
R404A<br />
MEDIUM(+40)<br />
CLEANABLE<br />
SEPARATOR KIT<br />
SEPARATOR<br />
MODEL<br />
22 38 97 145 23TR 923R<br />
40 69 174 261 24TR 924R<br />
61 105 265 397 25TR 925R<br />
104 179 454 679 26TR 926R<br />
142 245 618 926 27TR 927R<br />
237 409 1033 1547 28TR 928R<br />
404 695 1755 2631 30TR 930R<br />
R507<br />
LOW(-40)<br />
R507<br />
LOW(-20)<br />
R507<br />
MEDIUM(+20)<br />
R507<br />
MEDIUM(+40)<br />
CLEANABLE<br />
SEPARATOR KIT<br />
SEPARATOR<br />
MODEL<br />
24 42 104 156 23TR 923R<br />
44 75 187 280 24TR 924R<br />
67 114 285 426 25TR 925R<br />
115 196 488 730 26TR 926R<br />
157 267 664 995 27TR 927R<br />
263 446 1110 1664 28TR 928R<br />
447 757 1888 2828 30TR 930R<br />
For split suction systems use the percentage of the load for each suction group at it suction temperature and select a<br />
separator big enough to handle both, but not exceed 90%. Example R22 - 240MBH @ -25F and 600MBH @+20F,<br />
Only MT (+20) would require 927R. If we use 928R capacity @ -25F is 366MBH and @ +20 is 1081MBH. For –<br />
25F we use 240/469=52% and for +20F we use 600/1081=56% of the total oil separator capacity. 928R would be<br />
108% loaded which is not acceptable, remember 90% is recommended maximum. 930R would be 66% loaded and<br />
would be the choice for this example.<br />
50
TABLE 15G - OIL SEPARATOR FOR BITZER/COPELAND SCREWS<br />
For Bitzer / Copeland screw compressors, select a separator kit, which exceeds the total CFH of the circuits on the<br />
rack for the temperature range. Note: CFH listed is for 60 Hz. If an inverter is used, sizing should be based on<br />
maximum speed at maximum Hz..<br />
COPELAND<br />
COMPRESSOR<br />
SHL2-2000 &<br />
SHM2-3000<br />
SHL2-2500 &<br />
SHM2-3500<br />
SHL2-3000 &<br />
SHM2-4000<br />
SHL1-4000 &<br />
SHM1-5000<br />
SHL1-5000 &<br />
SHM1-6000<br />
SHL1-6000 &<br />
SHM1-7000<br />
SHL1-7000 &<br />
SHM1-8000<br />
SHL1-7500 &<br />
SHM1-9000<br />
BITZER<br />
COMPRESSOR<br />
HSK/HSN<br />
CFH<br />
SEPARATOR<br />
KIT<br />
TOTAL CFH<br />
-20 F 35 F 45 F<br />
5343 3567 18OS 10600 9530 7060<br />
5353 4238 40OS 23300 19060 15540<br />
5363 5000 90OS 46615 35300 31080<br />
6451 5933 14OS 46615 46615<br />
6461 6992<br />
7451 8137<br />
7461 9323<br />
7471 10595<br />
TABLE 15H – OIL SEPARATORS FOR CARLYLE SCREWS<br />
There are two separators for Carlyle screws.<br />
KIT<br />
01CS<br />
02CS<br />
CARLYLE SCREW OIL SEPARATORS<br />
Single <strong>Compressor</strong><br />
Up to Five Screw <strong>Compressor</strong>s<br />
TABLE 15I-OIL FILTERS FOR RECIPROCATING AND SCROLL COMPRESSORS<br />
Oil filters are already included with screw compressors. For all others, choose either the standard sealed filter or the<br />
replaceable core. High efficiency filters provide better filtration and are designed for use with POE oil. The<br />
replaceable core filter is recommended for use with the higher oil flow rate found when using scroll compressors.<br />
KIT<br />
00OF<br />
01OF<br />
02OF<br />
03OF<br />
04OF<br />
OIL FILTERS<br />
OIL FILTER SEALED SPORLAN<br />
OIL FILTER SEALED SPORLAN HIGH EFFICIENCY<br />
OIL FILTER SPORLAN REPLACEABLE CORE<br />
OIL FILTER SEALED AC & R<br />
OIL FILTER SEALED AC & R HIGH EFFICIENCY<br />
51
TABLE 15J – AIR COOLED OIL COOLING FOR SCREW COMPRESSORS<br />
Due to the variety of oil cooling systems for screw compressors and the complexity of these systems contact the<br />
Design Engineering Department for assistance in selection of oil cooling systems.<br />
KIT<br />
R22 – Mineral Oil BTU/H<br />
R404A – POE Oil BTU/H<br />
Oil Cooler<br />
Oil Cooler<br />
OIL<br />
Gallons Oil / Minute<br />
Gallons Oil / Minute<br />
REQD<br />
KRACK 10 15 20 25 30 KRACK 10 15 20 25 30<br />
13VB FAVB 11310 95 FAVB 11310 96 1<br />
14VB FAVB 11410 113 136 152 FAVB 11410 113 121 1<br />
23VB FAVB 12310 125 155 177 FAVB 12310 125 155 178 2<br />
24VB FAVB 12410 140 175 202 223 FAVB 12410 138 175 202 2<br />
33VB FAVB 13310 148 188 219 244 FAVB 13310 146 167 194 215 2<br />
34VB FAVB 13410 161 209 247 277 303 FAVB 13410 158 207 219 246 268 2<br />
43VG FEVA 13410 183 250 276 315 348 FEVA 13410 172 227 274 314 348 3<br />
44VG FEVA 14410 183 251 307 354 395 FEVA 14410 177 245 302 351 393 3<br />
03OC BLISSFIELD OIL COOLER 3HP FAN 3<br />
05OC BLISSFIELD OIL COOLER 5HP FAN 3<br />
TABLE 15K – JET KOOL OIL COOLING FOR SCREW COMPRESSORS<br />
When specifying a Jet Kool Oil Cooling <strong>System</strong> follow the HAS-012 Jet Kool Procedure.<br />
TABLE 15L – WATER COOLED OIL COOLING FOR SCREW COMPRESSORS<br />
R22 – Mineral Oil BTU/H<br />
R404A – POE Oil BTU/H<br />
Oil Cooler Gallons Oil / Minute Oil Cooler Gallons Oil / Minute<br />
KIT PLATE HX 10 15 20 25 30 KIT PLATE HX 10 15 20 25 30<br />
01VF B28HX26 104 06VF B28HX32 125<br />
02VF B28HX40 156 07VF B28HX48 188<br />
03VF B28HX54 207 08VF B28HX66 250<br />
04VF B28HX70 259 09VF B28HX86 313<br />
05VF B28HX86 311 10VF B28HX108 375<br />
KIT SHELL & TUBE 10 15 20 25 30 KIT SHELL & TUBE 10 15 20 25 30<br />
11VF QOTW0645-2 106 11VF QOTW0645-2 106<br />
12VF QOTW0665-2 158 12VF QOTW0665-2 158<br />
13VF QOTW0665-2 211 13VF QOTW0665-2 211<br />
14VF QOTW0665-2 264 14VF QOTW0665-2 264<br />
15VF QOTW0675-2 317 15VF QOTW0675-2 317<br />
TABLE 15M – MIXING VALVE FOR OIL COOLING<br />
KIT<br />
01AM<br />
02AM<br />
MIXING VALVES<br />
MIXING Valve for R22 <strong>System</strong>s<br />
MIXING Valve for R404a <strong>System</strong>s<br />
NOTE: This valve is also referred to as an AMOT valve.<br />
52
SECTION 16 – RACK DISCHARGE AND LIQUID LINE SIZING<br />
TABLE 16A-DISCHARGE LINE SIZING<br />
Use the table below to size the discharge line. The total load for all the circuits (MBH) on the rack will be used to<br />
size the discharge line.<br />
LOAD(MBTU/H)<br />
DISCHARGE<br />
R-22 LT R-22 MT R404A LT R404A MT LINE SIZE<br />
56 60 46 53 7/8<br />
112 124 86 100 1 1/8<br />
200 212 161 189 1 3/8<br />
330 356 260 310 1 5/8<br />
1092 1236 895 1009 2 1/8<br />
1425 1524 1200 1572 2 5/8<br />
1500 2000 1500 2000 3 1/8<br />
TABLE 16B-LIQUID LINE SIZING<br />
Use the table below to size the liquid line. Use the table below to size the liquid line. The total load (MBH) for all<br />
the circuits on the rack will be used to size the liquid line<br />
LOAD (MBTU/H)<br />
LIQUID<br />
R-22 R404A/507 LINE SIZE<br />
156 104 7/8<br />
300 192 1 1/8<br />
420 300 1 3/8<br />
600 420 1 5/8<br />
1020 660 2 1/8 LOW CAP<br />
1200 840 2 1/8 HIGH CAP<br />
1560 1200 2 5/8<br />
1700 1350 3 1/8<br />
2000 2000 4 1/8<br />
53
SECTION 17 – HEAT RECLAIM, SPLIT CONDENSER AND ISOLATION BALL VALVES<br />
TABLE 17A - HEAT RECLAIM<br />
Approved heat reclaim valves for use with the RSS are the Sporlan up to a 2 1/8 and Mueller MBV for 2 5/8<br />
and larger. The use of PE valves is not recommended due to their leakage rate. They have been removed from the<br />
manual. Please contact Engineering for kits if the Customer will not accept alternates and are willing to accept the<br />
leakage inherent in the PE valve design. The 4 psi pressure drop should be considered the standard unless specified<br />
otherwise by customer. Single heat reclaim is used for either air heat reclaim or water heat reclaim. Dual should be<br />
used when the rack will have both, air and water heat reclaim. For excessively long pipe runs consider using 2 psi<br />
pressure drop. Valves are rated for a 4psi pressure drop. For a 2psi drop decrease the capacity by 30%.<br />
See Section 22 for piping drawings.<br />
SPORLAN 3-WAY<br />
CAPACITY (MBTU/H) – 4psi Pressure Drop<br />
EVAPORATOR TEMP<br />
DISCH<br />
SINGLE DUAL -40 -30 -20 -10 0 10 20 30 40 LINE<br />
26HR 63DS 142 146 150 154 157 161 164 167 170 7/8<br />
R22<br />
27WF 64WS 142 146 150 154 157 161 164 167 170 1 1/8<br />
28WF 65WS 416 430 440 451 462 473 482 492 502 1 3/8<br />
29WF 66WS 416 430 440 451 462 473 482 492 502 1 5/8<br />
30WF 67WS 1002 1030 1057 1086 1110 1134 1162 1184 1200 2 1/8<br />
SINGLE DUAL -40 -30 -20 -10 0 10 20 30 40<br />
26HR 63DS 115 120 125 130 134 139 144 148 152 7/8<br />
R404 27WF 64WS 115 120 125 130 134 139 144 148 152 1 1/8<br />
A 28WF 65WS 346 361 376 390 404 419 431 444 456 1 3/8<br />
29WF 66WS 346 361 376 390 404 419 431 444 456 1 5/8<br />
30WF 67WS 829 865 900 935 968 1002 1033 1064 1092 2 1/8<br />
SINGLE DUAL -40 -30 -20 -10 0 10 20 30 40<br />
26HR 63DS 113 118 121 126 131 134 139 144 148 7/8<br />
R507<br />
27WF 64WS 113 118 121 126 131 134 139 144 148 1 1/8<br />
28WF 65WS 337 352 366 379 392 406 419 431 443 1 3/8<br />
29WF 66WS 337 352 366 379 392 406 419 431 443 1 5/8<br />
30WF 67WS 809 844 876 910 941 972 1003 1032 1060 2 1/8<br />
MUELLER MBV<br />
CAPACITY (MBTU/H) – 4psi Pressure Drop<br />
EVAPORATOR TEMP<br />
DISCH<br />
SINGLE DUAL -40 -30 -20 -10 0 10 20 30 40 LINE<br />
07MX 148 151 153 156 158 161 163 165 167 7/8<br />
09MX 263 268 272 277 281 285 289 293 297 1 1/8<br />
R22<br />
11MX 423 430 437 445 451 458 465 471 477 1 3/8<br />
13MX 13MR 608 619 629 640 650 659 668 677 686 1 5/8<br />
17MX 17MR 1039 1057 1075 1092 1109 1126 1141 1157 1171 2 1/8<br />
21MX 21MR 1216 1238 1259 1279 1299 1318 1337 1355 1372 2 5/8<br />
R404<br />
A<br />
25MX 25MR 2077 2114 2150 2185 2218 2251 2283 2313 2342 3 1/8<br />
SINGLE DUAL -40 -30 -20 -10 0 10 20 30 40<br />
07MX 103 107 111 115 119 123 127 130 134 7/8<br />
09MX 183 190 198 205 212 219 225 232 238 1 1/8<br />
11MX 294 306 318 329 340 351 362 372 382 1 3/8<br />
13MX 13MR 423 440 457 474 489 506 521 535 549 1 5/8<br />
17MX 17MR 723 751 781 809 835 863 890 914 938 2 1/8<br />
21MX 21MR 847 880 915 948 978 1011 1042 1070 1099 2 5/8<br />
25MX 25MR 1446 1502 1562 1618 1671 1727 1779 1828 1877 3 1/8<br />
54
R507<br />
SINGLE DUAL -40 -30 -20 -10 0 10 20 30 40<br />
07MX 106 110 115 119 123 127 131 134 138 7/8<br />
09MX 189 196 204 211 218 225 232 238 245 1 1/8<br />
11MX 303 315 327 339 350 362 373 383 393 1 3/8<br />
13MX 13MR 436 453 471 488 504 521 537 551 566 1 5/8<br />
17MX 17MR 745 774 805 833 860 889 916 941 967 2 1/8<br />
21MX 21MR 872 906 942 976 1008 1042 1073 1103 1132 2 5/8<br />
25MX 25MR 1489 1547 1609 1667 1721 1779 1833 1883 1933 3 1/8<br />
Notes: 21MX kit contains (4) 1-5/8” MBV’s in (2) banks. Do NOT apply any Rack Isolation Ball Valves in “BV<br />
TO COND” and “BV TO HT RCLM”. You still must apply (1) “BV FRM HR” preferably sized the same as the<br />
main discharge line (2-5/8” in this case). 21MR kit contains (8) 1-5/8” MBV’s in (4) banks. Do NOT apply any<br />
Rack Isolation Ball Valves in “BV TO COND” and “BV TO HT RCLM”. You still must apply (2) “BV FRM HR”<br />
preferably sized the same as the main discharge line (2-5/8” in this case). 25MX kit contains (4) 2-1/8” MBV’s in<br />
(2) banks. Do NOT apply any Rack Isolation Ball Valves in “BV TO COND” and “BV TO HT RCLM”. You still<br />
must apply (1) “BV FRM HR” preferably sized the same as the main discharge line (3-1/8” in this case). 25MR kit<br />
contains (8) 2-1/8” MBV’s in (4) banks. Do NOT apply any Rack Isolation Ball Valves in “BV TO COND” and<br />
“BV TO HT RCLM”. You still must apply (2) “BV FRM HR” preferably sized the same as the main discharge line<br />
(3-1/8” in this case).<br />
TABLE 17B - HEAT RECLAIM CROSSOVER<br />
A crossover valve between the lines to and from heat reclaim is used to limit the pressure drop through the tank or<br />
coil. A crossover is typically used with water heat reclaim tanks.<br />
DISCHARGE X OVER X OVER<br />
LINE 20 LB CHECK A8<br />
7/8 00CK 00CO<br />
1 1/8 01CK 01CO<br />
1 3/8 02CK 02CO<br />
1 5/8 03CK 03CO<br />
2 1/8 04CK 04CO<br />
2 5/8 05CK 05CO<br />
3 1/8 06CK 06CO<br />
TABLE 17C - HEAT RECLAIM VOLTAGE MODIFICATION KIT<br />
When the heat reclaim will be energized by a source other than the rack controller, add the appropriate voltage<br />
modification kit. This kit will revise the wiring and the coil selection.<br />
VENDOR DISCHARGE LINE SIZE 24VOLT 208 VOLT 120 VOLT<br />
SPORLAN 7/8 - 1 5/8 92VX 94VX 96VX<br />
2 1/8 93VX 95VX 97VX<br />
PE ALL 28VY 29VY 30VY<br />
55
TABLE 17D - SPLIT CONDENSER PIPING<br />
The following kits are to be selected when the condenser is to be split to reduce the flooding charge for winter head<br />
pressure control. These kits provide splitting valves (three way or motorized), pump out solenoid and metering<br />
orifice, and condenser drain line check valves. Mueller motorized ball valves are recommended since their slow<br />
operation reduces the sudden change in head pressure when coming in and out of split condenser. Select a kit based<br />
on rack load from the table below. Approved split condenser kits for the RSS are the Mueller MBVs. The use<br />
of PE valves is not recommended due to their leakage rate. They have been removed from the manual. Please<br />
contact Engineering for kits if the Customer will not accept alternates and are willing to accept the leakage inherent<br />
in the PE valve design. The 4 psi pressure drop should be considered the standard, unless specified otherwise by<br />
customer. For excessively long pipe runs consider using 2 psi pressure drop. Valves are rated for a 4psi pressure<br />
drop. For a 2psi drop decrease the capacity by 30%. See Section 22 for piping drawings.<br />
CAPACITY (MBTU/H)<br />
SPORLAN 3-WAY<br />
EVAPORATOR TEMP<br />
DISCH<br />
SINGLE DUAL -40 -30 -20 -10 0 10 20 30 40 LINE<br />
51WN 51DC 227 233 240 246 252 257 263 268 274 7/8<br />
52WN 52DC 227 233 240 246 252 257 263 268 274 1 1/8<br />
R22<br />
53WN 53DC 506 522 536 551 564 577 590 604 616 1 3/8<br />
54WN 54DC 506 522 536 551 564 577 590 604 616 1 5/8<br />
55WN 55DC 1380 1428 1464 1500 1536 1572 1608 1644 1668 2 1/8<br />
SINGLE DUAL -40 -30 -20 -10 0 10 20 30 40<br />
51WN 51DC 188 197 204 212 220 228 235 241 248 7/8<br />
52WN 52DC 188 197 204 212 220 228 235 241 248 1 1/8<br />
R404A<br />
53WN 53DC 433 452 472 490 508 524 541 557 572 1 3/8<br />
54WN 54DC 433 452 472 490 508 524 541 557 572 1 5/8<br />
55WN 55DC 1162 1212 1260 1308 1356 1404 1452 1488 1536 2 1/8<br />
SINGLE DUAL -40 -30 -20 -10 0 10 20 30 40<br />
51WN 51DC 185 192 200 208 215 222 229 235 242 7/8<br />
52WN 52DC 185 192 200 208 215 222 229 235 242 1 1/8<br />
R507<br />
53WN 53DC 426 444 462 479 497 512 529 545 559 1 3/8<br />
54WN 54DC 426 444 462 479 497 512 529 545 559 1 5/8<br />
55WN 55DC 1141 1189 1236 1284 1332 1368 1416 1452 1500 2 1/8<br />
MUELLER MBV<br />
CAPACITY (MBTU/H)<br />
EVAPORATOR TEMP<br />
DISCH<br />
SINGLE DUAL -40 -30 -20 -10 0 10 20 30 40 LINE<br />
51MV 51DW 148 151 153 156 158 161 163 165 167 7/8<br />
52MV 52DW 263 268 272 277 281 285 289 293 297 1 1/8<br />
R22<br />
53MV 53DW 423 430 437 445 451 458 465 471 477 1 3/8<br />
54MV 54DW 608 619 629 640 650 659 668 677 686 1 5/8<br />
55MV 55DV 1039 1057 1075 1092 1109 1126 1141 1157 1171 2 1/8<br />
57MV 57DV 1216 1238 1259 1279 1299 1318 1337 1355 1372 2 5/8<br />
58MV 58DV 2077 2114 2150 2185 2218 2251 2283 2313 2342 3 1/8<br />
SINGLE DUAL -40 -30 -20 -10 0 10 20 30 40<br />
51MV 51DW 103 107 111 115 119 123 127 130 134 7/8<br />
52MV 52DW 183 190 198 205 212 219 225 232 238 1 1/8<br />
R404A<br />
53MV 53DW 294 306 318 329 340 351 362 372 382 1 3/8<br />
54MV 54DW 423 440 457 474 489 506 521 535 549 1 5/8<br />
55MV 55DV 723 751 781 809 835 863 890 914 938 2 1/8<br />
57MV 57DV 847 880 915 948 978 1011 1042 1070 1099 2 5/8<br />
58MV 58DV 1446 1502 1562 1618 1671 1727 1779 1828 1877 3 1/8<br />
56
R507<br />
SINGLE DUAL -40 -30 -20 -10 0 10 20 30 40<br />
51MV 51DW 106 110 115 119 123 127 131 134 138 7/8<br />
52MV 52DW 189 196 204 211 218 225 232 238 245 1 1/8<br />
53MV 53DW 303 315 327 339 350 362 373 383 393 1 3/8<br />
54MV 54DW 436 453 471 488 504 521 537 551 566 1 5/8<br />
55MV 55DV 745 774 805 833 860 889 916 941 967 2 1/8<br />
57MV 57DV 872 906 942 976 1008 1042 1073 1103 1132 2 5/8<br />
58MV 58DV 1489 1547 1609 1667 1721 1779 1833 1883 1933 3 1/8<br />
Notes: 57MV kit contains (2) 1-5/8” MBV’s in (1) bank. Apply (2) 1-5/8” Rack Isolation Ball Valves in “BV TO<br />
COND” to match the motorized ball valves pressure drop. “BV FRM COND” selection remains the same. 57DV<br />
kit contains (4) 1-5/8” MBV’s in (2) banks. Apply (4) 1-5/8” Rack Isolation Ball Valves in “BV TO COND” to<br />
match the motorized ball valves pressure drop. “BV FRM COND” selection remains the same. 58MV kit contains<br />
(2) 2-1/8” MBV’s in (1) bank. Apply (2) 2-1/8” Rack Isolation Ball Valves in “BV TO COND” to match the<br />
motorized ball valves pressure drop. “BV FRM COND” selection remains the same. 58DV kit contains (4) 2-1/8”<br />
MBV’s in (2) banks. Apply (4) 2-1/8” Rack Isolation Ball Valves in “BV TO COND” to match the motorized ball<br />
valves pressure drop. “BV FRM COND” selection remains the same.<br />
TABLE 17E - SPLIT CONDENSER - PARALLEL SOLENOID VALVES<br />
The table below provides the nomenclature for split condenser kits using solenoid valves in parallel. Using the rack<br />
circuit capacity, select the corresponding kit. Using solenoid valves in parallel for split condenser is more expensive<br />
than selecting a single valve from Table 27A.<br />
DISCHARGE CAPACITY (MBTU/H) DISCHARGE<br />
R-22 LT R-22 MT R404A LT R404A MT LINE SIZE SPORLAN ALCO<br />
53 53 46 44 7/8 50SN 57SN<br />
112 124 86 100 1 1/8 51SN 58SN<br />
189 186 161 156 1 3/8 52SN 59SN<br />
317 357 252 293 1 5/8 53SN 60SN<br />
634 714 504 586 2 1/8 54SN 61SN<br />
900 980 760 880 2 1/8 55SN 62SN<br />
1125 1225 950 1100 2 1/8 56SN 63SN<br />
TABLE 17F - RACK ISOLATION BALL VALVES<br />
The table below provides kits for isolation ball valves for use on the lines to the condenser, heat reclaim and<br />
equalizer line. If you have selected a split condenser kit in a previous step, select a two-valve kit for both the TO<br />
CONDENSER and from condenser. If a heat reclaim kit has been selected, add ball valves to the BV TO HR and<br />
BV FROM HR. A dual heat reclaim kit will require a dual ball valve kit. Use the discharge line sizing and liquid<br />
line sizing tables to size the lines to and from the condenser. All ball valves are full port.<br />
LINE SIZE<br />
BALL VALVE<br />
KIT<br />
(ONE VALVE)<br />
BALL VALVE KIT<br />
(TWO VALVES)<br />
BALL VALVE<br />
KIT<br />
(THREE VALVES)<br />
BALL VALVE<br />
KIT<br />
(FOUR VALVES)<br />
7/8 16WF 16DF 16TF<br />
1 1/8 17WF 17DF 17TF<br />
1 3/8 18WF 18DF 18TF<br />
1 5/8 19WF 19DF 19TF 19QF<br />
2 1/8 20WF 20DF 20TF 20QF<br />
2 5/8 21WF 21DF 21TF<br />
3 1/8 22WF 22DF 22TF<br />
57
SECTION 18 – LIQUID LINE COMPONENTS AND DIFFERENTIAL VALVES<br />
TABLE 18A -LIQUID DRIER ASSEMBLY<br />
The drier assembly includes the drier, relief valve, sight-glass, isolation ball valves, (including the main liquid ball<br />
valve), and tubing. The drier bypass kit will provide bypass and ball valve around the liquid drier. Drier bypass is<br />
typically one size smaller than the liquid line. i.e. 13BY would be used for a 2 1/8” liquid line.<br />
PREFERRED<br />
LIQUID LINE SIZE SPORLAN ALCO DANFOSS<br />
DRIER<br />
BYPASS*<br />
7/8 47WF 86WG 47WD 07BY<br />
1 1/8 48WF 87WG 48WD 09BY<br />
1 3/8 90WG 88WG 90WD 11BY<br />
1 5/8 91WG 89WG 91WD 13BY<br />
2 1/8 LOW CAP 44WM 45WM 44WD 17BY<br />
2 1/8 HIGH CAP 06LD 46WM 06DD 17BY<br />
2 5/8 07LD 47WM 21BY<br />
3 1/8 08LD 21BY<br />
4 1/8 09LD 25BY<br />
TABLE 18B - DIFFERENTIAL SOLENOID VALVE FOR GAS DEFROST<br />
If one or more branches utilize koolgas or hot gas defrost, select a main liquid line differential solenoid valve from<br />
the table below. Match to load first, then to connection size of the liquid line.<br />
MFR<br />
PRESSURE<br />
DROP<br />
KIT<br />
SPORLAN 1 PSI 01KD 02KD 03KD 04KD 05KD<br />
ALCO 1 PSI<br />
06KD 07KD 08KD 09KD 10KD 11KD<br />
12KD<br />
PARKER 3 PSI<br />
13KD 14KD 15KD 16KD 17KD 19KD<br />
20KD 21KD 22KD 23KD 32KD 25KD<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R22 [MBH]<br />
01KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 105 329 99 310 93 291 87 273 81 254 75 236<br />
-30 109 341 103 322 96 302 90 283 84 264 78 244<br />
-20 111 349 105 329 99 310 92 290 86 270 80 250<br />
-10 115 362 109 341 102 321 96 300 89 280 83 259<br />
0 119 374 112 353 106 332 99 310 92 289 85 268<br />
10 122 382 115 360 108 339 101 317 94 296 87 274<br />
20 124 390 117 368 110 346 103 324 96 302 89 280<br />
30 128 403 121 380 114 357 107 334 99 311 92 289<br />
40 131 411 124 388 116 364 109 341 101 318 94 295<br />
* Kit 01KD has a connection size of 1 5/8.<br />
58
* Kit Maximum and Minimum Loads for Gas Defrost - R22 [MBH]<br />
02KD , 03KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 338 756 319 713 300 670 280 628 261 585 242 542<br />
-30 351 784 331 740 311 696 291 651 271 607 251 562<br />
-20 359 803 339 758 318 712 298 667 278 621 257 576<br />
-10 372 832 351 785 330 738 309 690 287 643 266 596<br />
0 384 860 363 811 341 763 319 714 297 665 276 617<br />
10 393 879 371 829 348 779 326 730 304 680 282 630<br />
20 401 898 378 847 356 796 333 745 310 695 288 644<br />
30 414 926 390 874 367 821 344 769 320 716 297 664<br />
40 422 945 398 892 374 838 351 785 327 731 303 678<br />
* Kit 02KD has a connection size of 1 1/8 and Kit 03KD has a connection size of 1 3/8.<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R22 [MBH]<br />
04KD , 05KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 747 1669 705 1574 662 1480 620 1385 578 1291 536 1197<br />
-30 775 1731 731 1633 687 1535 643 1437 599 1339 556 1241<br />
-20 794 1773 749 1673 704 1572 659 1472 614 1372 569 1271<br />
-10 822 1836 775 1732 729 1628 682 1524 636 1420 589 1316<br />
0 850 1898 802 1791 753 1683 705 1576 657 1469 609 1361<br />
10 868 1940 819 1830 770 1720 721 1611 672 1501 623 1391<br />
20 887 1982 837 1870 787 1757 736 1645 686 1533 636 1421<br />
30 915 2044 863 1929 811 1813 760 1697 708 1581 656 1466<br />
40 934 2086 881 1968 828 1850 775 1732 722 1614 669 1496<br />
* Kit 04KD has a connection size of 1 5/8 and Kit 05KD has a connection size of 2 1/8.<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R22 [MBH]<br />
06KD , 07KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 155 298 147 281 138 264 129 247 120 231 111 214<br />
-30 162 311 153 293 144 275 134 258 125 240 116 223<br />
-20 168 323 159 305 149 287 140 268 130 250 121 232<br />
-10 175 336 165 317 155 298 145 279 135 260 125 241<br />
0 184 353 173 333 163 313 153 293 142 273 132 253<br />
10 193 369 182 348 171 328 160 307 149 286 138 265<br />
20 201 386 190 364 178 342 167 321 156 299 144 277<br />
30 210 403 198 380 186 357 174 335 162 312 151 289<br />
40 232 445 219 420 206 395 193 369 179 344 166 319<br />
* Kit 06KD has a connection size of 1 1/8 and Kit 07KD has a connection size of 1 3/8.<br />
59
* Kit Maximum and Minimum Loads for Gas Defrost - R22 [MBH]<br />
08KD , 09KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 299 527 282 497 265 467 248 437 231 407 214 378<br />
-30 312 549 294 518 276 487 259 456 241 425 223 393<br />
-20 324 571 306 539 287 506 269 474 251 442 232 409<br />
-10 337 593 318 560 299 526 280 493 261 459 241 425<br />
0 354 623 334 588 314 552 294 517 274 482 254 447<br />
10 371 653 350 616 329 579 308 542 287 505 266 468<br />
20 387 682 365 644 343 605 322 566 300 528 278 489<br />
30 404 712 381 672 358 631 336 591 313 551 290 510<br />
40 446 786 421 742 396 697 371 653 345 608 320 564<br />
* Kit 08KD has a connection size of 1 1/8 and Kit 09KD has a connection size of 1 3/8.<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R22 [MBH]<br />
10KD , 11KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 527 811 498 765 468 719 438 673 408 627 378 581<br />
-30 550 845 519 797 487 750 456 702 425 654 394 606<br />
-20 572 880 540 830 507 780 475 730 442 680 410 631<br />
-10 594 914 561 862 527 810 493 759 460 707 426 655<br />
0 624 959 589 905 553 851 518 797 483 742 447 688<br />
10 654 1005 617 948 580 891 543 834 506 778 469 721<br />
20 683 1051 645 991 606 932 567 872 529 813 490 753<br />
30 713 1097 673 1034 632 972 592 910 552 848 511 786<br />
40 787 1211 743 1142 698 1074 654 1005 609 937 565 868<br />
* Kit 10KD has a connection size of 1 3/8 and Kit 11KD has a connection size of 1 5/8.<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R22 [MBH]<br />
12KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 812 1204 766 1136 720 1068 674 999 628 931 582 863<br />
-30 846 1255 798 1184 750 1113 703 1042 655 971 607 900<br />
-20 881 1306 831 1232 781 1158 731 1084 681 1010 631 936<br />
-10 915 1356 863 1280 811 1203 759 1126 708 1049 656 973<br />
0 961 1424 906 1344 852 1263 797 1182 743 1102 689 1021<br />
10 1006 1492 949 1408 892 1323 835 1239 778 1154 722 1070<br />
20 1052 1560 992 1472 933 1383 873 1295 814 1207 754 1118<br />
30 1098 1628 1036 1536 974 1443 911 1351 849 1259 787 1167<br />
40 1212 1797 1144 1696 1075 1594 1006 1492 938 1390 869 1289<br />
* Kit 12KD has a connection size of 2 1/8.<br />
60
* Kit Maximum and Minimum Loads for Gas Defrost - R22 [MBH]<br />
13KD , 14KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 340 482 322 456 306 434 288 409 272 385 255 362<br />
-30 344 487 325 461 310 439 292 413 275 390 258 366<br />
-20 349 494 330 467 314 445 296 419 279 395 262 371<br />
-10 353 501 334 474 318 451 300 425 283 401 266 376<br />
0 359 508 339 481 323 458 304 431 287 407 269 382<br />
10 363 515 344 487 327 463 308 437 291 412 273 387<br />
20 368 522 348 494 332 470 312 443 295 417 277 392<br />
30 373 528 353 500 336 476 316 448 298 422 280 397<br />
40 378 535 357 506 340 482 321 454 302 428 284 402<br />
* Kit 13KD has a connection size of 7/8 and 14KD has a connection size of 1 1/8.<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R22 [MBH]<br />
15KD , 16KD , 17KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 433 613 410 580 390 552 367 521 346 491 325 461<br />
-30 438 620 414 587 394 559 372 527 350 496 329 466<br />
-20 444 629 420 595 400 566 377 534 355 503 333 472<br />
-10 450 638 426 604 405 574 382 541 360 510 338 479<br />
0 457 647 432 613 411 583 388 549 366 518 343 486<br />
10 463 656 438 620 417 590 393 556 370 524 348 492<br />
20 469 664 444 629 422 598 398 564 375 532 352 499<br />
30 475 673 449 636 427 606 403 571 380 538 357 505<br />
40 481 681 455 645 433 614 408 578 385 545 361 512<br />
* Kit 15KD has a connection size of 1 1/8, 16KD has a connection size of 1 3/8, 17KD has a connection size<br />
of 1 5/8 ,<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R22 [MBH]<br />
19KD , 20KD , 21KD,<br />
22KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 768 1086 727 1028 692 978 652 922 615 869 577 816<br />
-30 777 1099 736 1040 700 989 660 933 622 879 584 825<br />
-20 788 1114 746 1054 709 1003 669 945 630 891 592 837<br />
-10 799 1129 756 1069 719 1017 678 959 639 904 600 848<br />
0 811 1146 767 1085 730 1032 688 973 649 917 609 861<br />
10 821 1161 777 1098 739 1045 697 985 657 929 617 872<br />
20 832 1176 788 1113 749 1059 706 999 666 941 625 884<br />
30 843 1191 797 1127 759 1072 715 1011 674 953 633 895<br />
40 854 1207 808 1142 769 1087 725 1024 683 965 641 906<br />
* Kit 19KD has a connection size of 1 1/8, 20KD has a connection size of 1 3/8, 21KD has a connection size<br />
of 1 5/8, 22KD has a connection size of 2 1/8.<br />
61
* Kit Maximum and Minimum Loads for Gas Defrost - R22 [MBH]<br />
23KD , 32KD , 25KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 1145 1618 1083 1532 1031 1457 972 1374 916 1295 860 1216<br />
-30 1158 1637 1096 1549 1043 1474 983 1390 926 1310 870 1230<br />
-20 1174 1660 1111 1571 1057 1495 996 1409 939 1328 882 1247<br />
-10 1190 1683 1127 1593 1072 1516 1010 1429 952 1347 894 1264<br />
0 1208 1708 1143 1617 1088 1538 1026 1450 967 1367 908 1283<br />
10 1223 1730 1158 1637 1102 1558 1038 1468 979 1384 919 1300<br />
20 1240 1753 1173 1659 1117 1579 1053 1488 992 1403 932 1317<br />
30 1255 1775 1188 1680 1130 1598 1065 1506 1004 1420 943 1333<br />
40 1272 1798 1204 1702 1145 1619 1079 1526 1017 1439 955 1351<br />
* Kit 23KD has a connection size of 1 5/8, 32KD has a connection size of 2 1/8, 25KD has a connection size<br />
of 2 5/8.<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R404a [MBH]<br />
01KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 100 312 90 281 80 250 69 217 59 183 48 149<br />
-30 104 324 94 292 83 260 72 225 61 190 50 155<br />
-20 106 332 96 299 85 266 74 230 62 194 51 158<br />
-10 110 343 99 309 88 275 76 238 65 201 53 164<br />
0 114 355 103 320 91 285 79 246 67 208 54 170<br />
10 116 363 105 327 93 291 81 252 68 213 56 173<br />
20 119 371 107 334 95 297 83 257 70 217 57 177<br />
30 123 382 111 345 98 307 85 265 72 224 59 183<br />
40 139 433 125 390 111 347 96 301 81 254 66 207<br />
* Kit 01KD has a connection size of 1 5/8.<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R404a [MBH]<br />
02KD , 03KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 234 524 211 472 188 420 163 364 137 307 112 250<br />
-30 243 544 219 490 195 436 169 377 142 319 116 260<br />
-20 249 557 224 502 200 447 173 386 146 326 119 266<br />
-10 258 577 232 520 207 462 179 400 151 338 123 275<br />
0 267 596 240 537 214 478 185 414 156 349 127 285<br />
10 273 609 246 549 219 489 189 423 160 357 130 291<br />
20 278 623 251 561 223 499 193 432 163 365 133 297<br />
30 287 642 259 579 230 515 199 446 168 376 137 307<br />
40 325 727 293 655 261 583 226 505 190 426 155 347<br />
* Kit 02KD has a connection size of 1 1/8 and Kit 03KD has a connection size of 1 3/8.<br />
62
* Kit Maximum and Minimum Loads for Gas Defrost - R404a [MBH]<br />
04KD , 05KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 518 1162 467 1046 415 931 359 806 303 680 247 555<br />
-30 537 1205 484 1086 431 966 373 836 315 706 257 575<br />
-20 550 1234 496 1112 441 990 382 856 322 723 263 589<br />
-10 570 1278 513 1151 457 1024 395 886 334 748 272 610<br />
0 589 1321 531 1190 472 1059 409 917 345 774 281 631<br />
10 602 1350 542 1216 483 1083 418 937 353 791 287 645<br />
20 615 1379 554 1243 493 1106 427 957 360 808 294 659<br />
30 634 1423 572 1282 509 1141 440 987 371 833 303 679<br />
40 719 1612 647 1452 576 1292 498 1118 421 944 343 769<br />
* Kit 04KD has a connection size of 1 5/8 and Kit 05KD has a connection size of 2 1/8.<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R404a [MBH]<br />
06KD , 07KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 108 206 98 187 88 169 78 150 69 131 49 94<br />
-30 112 215 102 195 92 176 82 156 71 137 51 98<br />
-20 117 224 106 203 96 183 85 163 74 142 53 102<br />
-10 121 232 110 211 99 190 88 169 77 148 55 106<br />
0 128 244 116 222 104 200 93 177 81 155 58 111<br />
10 134 256 121 232 109 209 97 186 85 163 61 116<br />
20 140 267 127 243 114 219 102 194 89 170 63 121<br />
30 146 279 132 253 119 228 106 203 93 177 66 127<br />
40 152 290 138 264 124 238 110 211 97 185 69 132<br />
* Kit 06KD has a connection size of 1 1/8 and Kit 07KD has a connection size of 1 3/8.<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R404a [MBH]<br />
08KD , 09KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 207 365 188 331 169 298 151 265 132 232 94 166<br />
-30 216 380 196 345 177 311 157 276 137 242 98 173<br />
-20 225 395 204 359 184 323 163 288 143 252 102 180<br />
-10 233 411 212 373 191 336 170 299 149 261 106 187<br />
0 245 431 223 392 200 353 178 314 156 274 111 196<br />
10 257 452 233 411 210 370 187 329 163 288 117 205<br />
20 268 472 244 429 220 387 195 344 171 301 122 215<br />
30 280 493 255 448 229 403 204 359 178 314 127 224<br />
40 292 513 265 467 239 420 212 373 186 327 133 233<br />
* Kit 08KD has a connection size of 1 1/8 and Kit 09KD has a connection size of 1 3/8.<br />
63
* Kit Maximum and Minimum Loads for Gas Defrost - R404a [MBH]<br />
10KD , 11KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 366 562 332 511 299 460 266 409 233 358 166 256<br />
-30 381 586 346 533 312 480 277 426 242 373 173 266<br />
-20 396 610 360 554 324 499 288 444 252 388 180 277<br />
-10 412 634 374 576 337 518 300 461 262 403 187 288<br />
0 432 665 393 605 354 544 314 484 275 423 197 302<br />
10 453 697 412 634 371 570 329 507 288 444 206 317<br />
20 474 729 431 662 388 596 344 530 301 464 215 331<br />
30 494 760 449 691 404 622 359 553 314 484 225 346<br />
40 515 792 468 720 421 648 374 576 328 504 234 360<br />
* Kit 10KD has a connection size of 1 3/8 and Kit 11KD has a connection size of 1 5/8.<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R404a [MBH]<br />
12KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 563 820 512 746 461 671 410 596 358 522 256 373<br />
-30 587 855 534 777 480 699 427 622 374 544 267 389<br />
-20 611 889 555 809 500 728 444 647 389 566 278 404<br />
-10 635 924 577 840 519 756 462 672 404 588 288 420<br />
0 666 970 606 882 545 794 485 706 424 617 303 441<br />
10 698 1016 635 924 571 832 508 739 444 647 317 462<br />
20 730 1063 664 966 597 869 531 773 464 676 332 483<br />
30 762 1109 692 1008 623 907 554 806 485 706 346 504<br />
40 793 1155 721 1050 649 945 577 840 505 735 361 525<br />
* Kit 12KD has a connection size of 2 1/8.<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R404a [MBH]<br />
13KD , 14KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 209 296 193 274 172 245 156 222 138 196 121 172<br />
-30 212 301 196 278 175 249 159 226 141 200 123 175<br />
-20 218 309 201 286 180 255 163 232 144 205 127 180<br />
-10 225 319 208 295 186 264 169 239 149 212 131 186<br />
0 236 336 218 310 195 277 177 252 157 222 138 195<br />
10 239 339 221 313 197 280 179 254 158 225 139 197<br />
20 246 349 227 322 203 288 184 262 163 231 143 203<br />
30 253 359 233 331 209 296 190 269 168 238 147 209<br />
40 262 371 242 343 216 307 196 279 174 246 152 216<br />
* Kit 13KD has a connection size of 7/8 and 14KD has a connection size of 1 1/8.<br />
64
* Kit Maximum and Minimum Loads for Gas Defrost - R404a [MBH]<br />
15KD , 16KD , 17KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 266 377 246 348 220 311 200 282 177 250 155 219<br />
-30 271 383 250 354 224 316 203 287 180 254 157 223<br />
-20 278 393 257 363 230 325 209 295 184 261 162 229<br />
-10 287 406 265 375 237 335 215 304 190 269 167 236<br />
0 302 427 279 394 249 353 226 320 200 283 175 248<br />
10 305 431 282 398 252 356 229 323 202 286 177 251<br />
20 314 444 290 410 259 366 235 333 208 294 182 258<br />
30 323 456 298 421 266 377 242 342 214 302 188 265<br />
40 334 472 309 436 276 390 251 354 221 313 194 275<br />
* Kit 15KD has a connection size of 1 1/8, 16KD has a connection size of 1 3/8, 17KD has a connection size<br />
of 1 5/8.<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R404a [MBH]<br />
19KD , 20KD , 21KD , 22KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 472 669 436 618 390 552 354 502 313 443 274 389<br />
-30 480 680 443 628 396 562 360 510 318 451 279 395<br />
-20 493 698 455 645 407 577 370 524 327 463 287 406<br />
-10 509 721 470 666 420 595 382 541 337 478 296 419<br />
0 535 758 494 700 442 626 401 568 355 502 311 441<br />
10 540 765 499 707 446 632 405 574 358 507 314 445<br />
20 556 788 514 728 459 651 417 591 369 522 323 458<br />
30 572 810 528 748 472 669 429 607 379 537 332 471<br />
40 592 839 547 775 489 693 444 629 393 556 344 488<br />
* Kit 19KD has a connection size of 1 1/8, 20KD has a connection size of 1 3/8, 21KD has a connection size of<br />
1 5/8, 22KD has a connection size of 2 1/8.<br />
* Kit Maximum and Minimum Loads for Gas Defrost - R404a [MBH]<br />
23KD , 32KD , 25KD<br />
Condensing Temperature<br />
90 100 110 120 130 140<br />
Evap. Temp MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX<br />
-40 703 996 650 920 581 822 528 747 466 660 409 579<br />
-30 715 1012 661 935 591 836 536 759 474 671 416 589<br />
-20 735 1040 679 961 607 859 551 780 487 689 427 605<br />
-10 758 1073 700 991 626 886 569 805 503 711 441 624<br />
0 797 1128 737 1042 659 932 598 846 529 748 464 656<br />
10 805 1139 744 1053 665 941 604 855 534 755 468 663<br />
20 829 1173 765 1083 684 969 621 879 549 777 482 682<br />
30 852 1206 787 1114 704 996 639 904 565 799 495 701<br />
40 882 1249 815 1154 729 1032 662 937 585 828 513 726<br />
* Kit 23KD has a connection size of 1 5/8, 32KD has a connection size of 2 1/8, 25KD has a connection size of<br />
2 5/8.<br />
65
INDUSTRIAL DIFFERENTIAL SOLENOID VALVES<br />
LIQUID LINE SIZE PARKER HANSEN<br />
3 1/8 54WM 58WM<br />
4 1/8 55WM 59WM<br />
Note 1: The above valves are for C&I and require very custom sizing criteria. Please consult the Design<br />
Engineering Group before using these valves.<br />
TABLE 18C -DISCHARGE DIFFERENTIAL VALVES<br />
For hot gas defrost, this kit includes a discharge pressure differential valve and discharge piping modification. A hot<br />
gas return header (HGR) may be used with a discharge differential valve. When installing components in the<br />
discharge line pressure drop can become an issue based on the number of components installed. Multiple heat<br />
reclaim and split condenser components applied on one system may produce excessive high side pressure drop,<br />
review vendor manufacturers data for proper application. If using those data points with italicized fonts, consult<br />
factory Global Engineering for additional guidance.<br />
180 °F Discharge Temp. 95°F Condensing Temperature 3psi Pressure Drop<br />
BTU R22 - 3 PSI BTU R404A – 3PSI BTU R507A – 3 PSI<br />
DISCHARGE<br />
KIT PRESSURE DROP PRESSURE DROP PRESSURE DROP<br />
LINE SIZE<br />
-40 0 40 -40 0 40 -40 0 40<br />
7/8 19WW 66 70 74 52 59 65 53 60 66<br />
1 1/8 20WW 84 89 94 66 74 83 67 76 84<br />
1 3/8 21WW 148 158 167 116 132 148 119 134 145<br />
1 5/8 22WW 221 235 248 173 197 220 178 200 223<br />
2 1/8 23WW 388 414 437 305 347 386 313 354 392<br />
2 1/8 24WW 498 530 559 390 445 495 401 452 502<br />
2 1/8 25WW 620 663 701 476 543 604 468 535 597<br />
2 5/8 26WW 878 938 992 674 768 854 663 758 844<br />
3 1/8 27WW 1170 1251 1323 899 1024 1139 884 1010 1126<br />
3 1/8 28WW 1756 1876 1984 1348 1536 1708 1326 1515 1689<br />
180 °F Discharge Temp. 95°F Condensing Temperature 6psi Pressure Drop<br />
BTU R22 - 6 PSI BTU R404A – 6PSI BTU R507A – 6 PSI<br />
DISCHARGE<br />
KIT PRESSURE DROP PRESSURE DROP PRESSURE DROP<br />
LINE SIZE<br />
-40 0 40 -40 0 40 -40 0 40<br />
7/8 19WW 92 98 116 73 83 92 74 84 94<br />
1 1/8 20WW 120 126 133 92 106 119 95 108 119<br />
1 3/8 21WW 210 223 235 164 187 209 168 191 211<br />
1 5/8 22WW 313 332 350 245 280 311 251 284 314<br />
2 1/8 23WW 550 586 617 431 491 547 442 499 553<br />
2 1/8 24WW 703 749 790 551 629 700 565 640 708<br />
2 1/8 25WW 881 942 996 676 771 857 665 760 847<br />
2 5/8 26WW 1247 1332 1409 957 1090 1213 941 1075 1198<br />
3 1/8 27WW 1662 1777 1878 1276 1454 1617 1255 1434 1598<br />
3 1/8 28WW 2493 2665 2818 1914 2181 2425 1882 2151 2397<br />
66
180 °F Discharge Temp. 115°F Condensing Temperature 3psi Pressure Drop<br />
BTU R22 - 3 PSI BTU R404A – 3PSI BTU R507A – 3 PSI<br />
DISCHARGE<br />
KIT PRESSURE DROP PRESSURE DROP PRESSURE DROP<br />
LINE SIZE<br />
-40 0 40 -40 0 40 -40 0 40<br />
7/8 19WW 70 74 79 49 58 66 53 60 68<br />
1 1/8 20WW 89 96 101 62 73 84 66 77 86<br />
1 3/8 21WW 158 169 179 112 131 149 118 136 154<br />
1 5/8 22WW 235 252 268 166 194 221 175 203 229<br />
2 1/8 23WW 410 444 470 292 342 389 310 358 403<br />
2 1/8 24WW 530 568 602 373 438 498 396 457 516<br />
2 1/8 25WW 654 704 748 453 531 603 441 520 593<br />
2 5/8 26WW 925 996 1059 641 751 853 625 736 839<br />
3 1/8 27WW 1233 1327 1411 854 1002 1137 833 982 1118<br />
3 1/8 28WW 1850 1991 2117 1281 1503 1706 1249 1473 1677<br />
180 °F Discharge Temp. 115°F Condensing Temperature 6psi Pressure Drop<br />
BTU R22 - 6 PSI BTU R404A – 6PSI BTU R507A – 6 PSI<br />
DISCHARGE<br />
KIT PRESSURE DROP PRESSURE DROP PRESSURE DROP<br />
LINE SIZE<br />
-40 0 40 -40 0 40 -40 0 40<br />
7/8 19WW 98 106 113 70 82 92 74 85 96<br />
1 1/8 20WW 126 136 143 89 104 119 94 109 122<br />
1 3/8 21WW 223 239 253 157 185 210 167 192 217<br />
1 5/8 22WW 332 356 378 234 275 313 248 287 324<br />
2 1/8 23WW 586 628 665 413 484 550 437 505 570<br />
2 1/8 24WW 749 803 851 529 619 704 559 647 728<br />
2 1/8 25WW 927 998 1062 626 738 841 642 753 855<br />
2 5/8 26WW 1312 1413 1502 886 1045 1190 909 1066 1210<br />
3 1/8 27WW 1750 1884 2003 1181 1393 1586 1212 1421 1613<br />
3 1/8 28WW 2625 2825 3004 1772 2089 2379 1818 2132 2420<br />
TABLES 18D - WINTER CONTROL<br />
If head pressure control by flooding of the condenser is required, select the kit from the table below corresponding<br />
to the required load, then the closest available liquid line connection size.<br />
VALVE & PORT<br />
SIZE<br />
PARKER KIT SPORLAN KIT<br />
A8 7/8 30FV 40FV<br />
A81 1-1/8 31FV 41FV<br />
A81 1-3/8 32FV 42FV<br />
A82 1-5/8 33FV 43FV<br />
A82 2-1/8 34FV 44FV<br />
A82 2-1/8 35FV 45FV<br />
A82 2-5/8 36FV 46FV<br />
67
TABLE 18D-1<br />
R-404a: A8 LIQUID DRAIN VALVE CAPACITY (MBH)<br />
95 ºF CONDENSING, 20ºEVAPORATOR, 10ºF SUBCOOLING<br />
A8 3/8” A8 5/8” A8 7/8” A81 1-1/8” A81 1-3/8” A82 1-5/8” A82 2-1/8” A82 2-5/8”<br />
DP (psi) / Cv 1.5 3.3 5.1 8.1 11.3 18 27 36<br />
1 40 88 136 216 301 479 719 959<br />
2 57 124 192 305 426 678 1017 1356<br />
3 69 152 235 374 521 830 1246 1661<br />
4 80 176 272 431 602 959 1438 1918<br />
5 89 197 304 482 673 1072 1608 2144<br />
6 98 215 333 528 737 1174 1762 2349<br />
8 113 249 384 610 851 1356 2034 2712<br />
10 126 278 430 682 952 1516 2274 3032<br />
TABLE 18D-2<br />
R-404a: A8 LIQUID DRAIN VALVE CAPACITY (MBH)<br />
110 ºF CONDENSING, 20ºEVAPORATOR, 10ºF SUBCOOLING<br />
A8 3/8” A8 5/8” A8 7/8” A81 1-1/8” A81 1-3/8” A82 1-5/8” A82 2-1/8” A82 2-5/8”<br />
DP (psi) / Cv 1.5 3.3 5.1 8.1 11.3 18 27 36<br />
1 35 76 117 186 260 414 621 828<br />
2 49 107 166 264 368 586 878 1171<br />
3 60 131 203 323 450 717 1076 1434<br />
4 69 152 235 373 520 828 1242 1656<br />
5 77 170 262 417 581 926 1389 1852<br />
6 85 186 287 456 637 1014 1521 2028<br />
8 98 215 332 527 735 1171 1757 2342<br />
10 109 240 371 589 822 1309 1964 2619<br />
TABLE 18D-3<br />
R-404a: A8 LIQUID DRAIN VALVE CAPACITY (MBH)<br />
95 ºF CONDENSING, -25ºEVAPORATOR, 10ºF SUBCOOLING<br />
A8 3/8” A8 5/8” A8 7/8” A81 1-1/8” A81 1-3/8” A82 1-5/8” A82 2-1/8” A82 2-5/8”<br />
DP (psi) / Cv 1.5 3.3 5.1 8.1 11.3 18 27 36<br />
1 35 77 119 189 264 421 632 842<br />
2 50 109 169 268 374 595 893 1191<br />
3 61 134 207 328 458 729 1094 1458<br />
4 70 154 239 379 529 842 1263 1684<br />
5 78 173 267 424 591 941 1412 1883<br />
6 86 189 292 464 647 1031 1547 2062<br />
8 99 218 337 536 748 1191 1786 2382<br />
10 111 244 377 599 836 1331 1997 2663<br />
68
TABLE 18D-4<br />
R-404a: A8 LIQUID DRAIN VALVE CAPACITY (MBH)<br />
105 ºF CONDENSING, -25ºEVAPORATOR, 10ºF SUBCOOLING<br />
A8 3/8” A8 5/8” A8 7/8” A81 1-1/8” A81 1-3/8” A82 1-5/8” A82 2-1/8” A82 2-5/8”<br />
DP (psi) / Cv 1.5 3.3 5.1 8.1 11.3 18 27 36<br />
1 32 69 107 170 238 379 568 757<br />
2 45 98 152 241 336 535 803 1071<br />
3 55 120 186 295 412 656 984 1312<br />
4 63 139 215 341 475 757 1136 1515<br />
5 71 155 240 381 532 847 1270 1693<br />
6 77 170 263 417 582 927 1391 1855<br />
8 89 196 303 482 672 1071 1606 2142<br />
10 100 220 339 539 752 1197 1796 2395<br />
TABLE 18D-5<br />
R-507: A8 LIQUID DRAIN VALVE CAPACITY (MBH)<br />
95 ºF CONDENSING, 20ºEVAPORATOR, 10ºF SUBCOOLING<br />
A8 3/8” A8 5/8” A8 7/8” A81 1-1/8” A81 1-3/8” A82 1-5/8” A82 2-1/8” A82 2-5/8”<br />
DP (psi) / Cv 1.5 3.3 5.1 8.1 11.3 18 27 36<br />
1 39 85 132 209 292 464 697 929<br />
2 55 120 186 296 412 657 985 1313<br />
3 67 147 228 362 505 804 1206 1609<br />
4 77 170 263 418 583 929 1393 1857<br />
5 87 190 294 467 652 1038 1558 2077<br />
6 95 209 322 512 714 1137 1706 2275<br />
8 109 241 372 591 825 1313 1970 2627<br />
10 122 269 416 661 922 1468 2203 2937<br />
TABLE 18D-6<br />
R-507: A8 LIQUID DRAIN VALVE CAPACITY (MBH)<br />
110 ºF CONDENSING, 20ºEVAPORATOR, 10ºF SUBCOOLING<br />
A8 3/8” A8 5/8” A8 7/8” A81 1-1/8” A81 1-3/8” A82 1-5/8” A82 2-1/8” A82 2-5/8”<br />
DP (psi) / Cv 1.5 3.3 5.1 8.1 11.3 18 27 36<br />
1 34 74 115 182 254 405 608 811<br />
2 48 105 162 258 360 573 860 1146<br />
3 58 129 199 316 441 702 1053 1404<br />
4 68 149 230 365 509 811 1216 1621<br />
5 76 166 257 408 569 906 1359 1813<br />
6 83 182 281 447 623 993 1489 1986<br />
8 96 210 325 516 720 1146 1720 2293<br />
10 107 235 363 577 805 1282 1922 2563<br />
69
TABLE 18D-7<br />
R-507: A8 LIQUID DRAIN VALVE CAPACITY (MBH)<br />
95 ºF CONDENSING, -25ºEVAPORATOR, 10ºF SUBCOOLING<br />
A8 3/8” A8 5/8” A8 7/8” A81 1-1/8” A81 1-3/8” A82 1-5/8” A82 2-1/8” A82 2-5/8”<br />
DP (psi) / Cv 1.5 3.3 5.1 8.1 11.3 18 27 36<br />
1 34 75 116 184 257 409 613 818<br />
2 48 106 164 260 363 578 867 1156<br />
3 59 130 201 319 445 708 1062 1416<br />
4 68 150 232 368 513 818 1226 1635<br />
5 76 168 259 411 574 914 1371 1828<br />
6 83 184 284 451 629 1001 1502 2003<br />
8 96 212 328 520 726 1156 1734 2313<br />
10 108 237 366 582 812 1293 1939 2585<br />
TABLE 18D-8<br />
R-507: A8 LIQUID DRAIN VALVE CAPACITY (MBH)<br />
105 ºF CONDENSING, -25ºEVAPORATOR, 10ºF SUBCOOLING<br />
A8 3/8” A8 5/8” A8 7/8” A81 1-1/8” A81 1-3/8” A82 1-5/8” A82 2-1/8” A82 2-5/8”<br />
DP (psi) / Cv 1.5 3.3 5.1 8.1 11.3 18 27 36<br />
1 31 68 105 167 233 371 556 741<br />
2 44 96 148 236 329 524 786 1048<br />
3 53 118 182 289 403 642 963 1284<br />
4 62 136 210 333 465 741 1112 1482<br />
5 69 152 235 373 520 829 1243 1657<br />
6 76 166 257 408 570 908 1361 1815<br />
8 87 192 297 472 658 1048 1572 2096<br />
10 98 215 332 527 736 1172 1758 2343<br />
TABLE 18D-9<br />
R-22: A8 LIQUID DRAIN VALVE CAPACITY (MBH)<br />
95 ºF CONDENSING, 20ºEVAPORATOR, 10ºF SUBCOOLING<br />
A8 3/8” A8 5/8” A8 7/8” A81 1-1/8” A81 1-3/8” A82 1-5/8” A82 2-1/8” A82 2-5/8”<br />
DP (psi) / Cv 1.5 3.3 5.1 8.1 11.3 18 27 36<br />
1 58 128 198 314 439 699 1048 1397<br />
2 82 181 280 445 620 988 1482 1976<br />
3 101 222 343 545 760 1210 1815 2420<br />
4 116 256 396 629 877 1397 2096 2794<br />
5 130 286 443 703 981 1562 2343 3124<br />
6 143 314 485 770 1074 1711 2567 3423<br />
8 165 362 560 889 1240 1976 2964 3952<br />
10 184 405 626 994 1387 2209 3314 4418<br />
70
TABLE 18D-10<br />
R-22: A8 LIQUID DRAIN VALVE CAPACITY (MBH)<br />
110 ºF CONDENSING, 20ºEVAPORATOR, 10ºF SUBCOOLING<br />
A8 3/8” A8 5/8” A8 7/8” A81 1-1/8” A81 1-3/8” A82 1-5/8” A82 2-1/8” A82 2-5/8”<br />
DP (psi) / Cv 1.5 3.3 5.1 8.1 11.3 18 27 36<br />
1 54 118 182 290 404 644 966 1287<br />
2 76 167 258 410 572 910 1366 1821<br />
3 93 204 316 502 700 1115 1672 2230<br />
4 107 236 365 579 808 1287 1931 2575<br />
5 120 264 408 648 904 1439 2159 2879<br />
6 131 289 447 710 990 1577 2365 3154<br />
8 152 334 516 819 1143 1821 2731 3641<br />
10 170 373 577 916 1278 2036 3053 4071<br />
TABLE 18D-11<br />
R-22: A8 LIQUID DRAIN VALVE CAPACITY (MBH)<br />
95 ºF CONDENSING, -25ºEVAPORATOR, 10ºF SUBCOOLING<br />
A8 3/8” A8 5/8” A8 7/8” A81 1-1/8” A81 1-3/8” A82 1-5/8” A82 2-1/8” A82 2-5/8”<br />
DP (psi) / Cv 1.5 3.3 5.1 8.1 11.3 18 27 36<br />
1 55 120 186 295 411 655 982 1310<br />
2 77 170 262 417 581 926 1389 1853<br />
3 95 208 321 510 712 1134 1702 2269<br />
4 109 240 371 589 822 1310 1965 2620<br />
5 122 268 415 659 919 1465 2197 2929<br />
6 134 294 455 722 1007 1604 2406 3209<br />
8 154 340 525 834 1163 1853 2779 3705<br />
10 172.6 379.7 586.8 932 1300 2071 3107 4142<br />
TABLE 18D-12<br />
R-22: A8 LIQUID DRAIN VALVE CAPACITY (MBH)<br />
105 ºF CONDENSING, -25ºEVAPORATOR, 10ºF SUBCOOLING<br />
A8 3/8” A8 5/8” A8 7/8” A81 1-1/8” A81 1-3/8” A82 1-5/8” A82 2-1/8” A82 2-5/8”<br />
DP (psi) / Cv 1.5 3.3 5.1 8.1 11.3 18 27 36<br />
1 52 113 175 279 389 619 928 1238<br />
2 73 160 248 394 549 875 1313 1751<br />
3 89 197 304 482 673 1072 1608 2144<br />
4 103 227 351 557 777 1238 1857 2476<br />
5 115 254 392 623 869 1384 2076 2768<br />
6 126 278 430 682 952 1516 2274 3032<br />
8 146 321 496 788 1099 1751 2626 3501<br />
10 163 359 555 881 1229 1957 2936 3914<br />
INDUSTRIAL WINTER CONTROL VALVES<br />
LIQUID LINE SIZE PARKER<br />
3 1/8 37FV<br />
4 1/8 38FV<br />
Note 1: The above valves are for C&I and require very custom sizing criteria. Please consult the Design<br />
Engineering Group before using these valves.<br />
71
TABLE 18E – RECEIVER PRESSURE REGULATOR<br />
A receiver pressure-regulating valve should be selected whenever a discharge regulating valve or winter control is<br />
selected. Sizing is based on the discharge line size with one exception. When Koolgas defrost is used, the largest<br />
size kit should be selected. Differential valves will provide will maintain a differential between discharge and<br />
receiver pressure. Sporlan ORD’s are the preferred valve for situations where an adjustable valve is not<br />
required (i.e. Mezzanine Machine room with condenser located directly above).<br />
PREFERRED<br />
DISCHARGE<br />
LINE SIZE<br />
PARKER<br />
A9<br />
SPORLAN<br />
CROT<br />
DIFFERENTIAL<br />
PARKER<br />
A8AL (Adjustable)<br />
DIFFERENTIAL<br />
20# SPORLAN<br />
ORD-4-20<br />
7/8 59RP 02RP 99RP 01RP<br />
1 1/8 59RP 02RP 99RP 01RP<br />
1 3/8 59RP 02RP 99RP 01RP<br />
1 5/8 59RP 02RP 99RP 01RP<br />
2 1/8 79RP 02RP 99RP 03RP<br />
2 5/8 79RP 02RP 99RP 03RP<br />
3 1/8 89RP 60WM<br />
TABLE 18F - RECEIVER BYPASS SURGE PIPING<br />
Receiver bypass piping provides for a receiver bypass solenoid that is energized based on the liquid drain line<br />
temperature and pressure. Select a kit based on the liquid line size.<br />
LIQUID LINE SIZE MUELLER SPORLAN PARKER<br />
1 1/8 12SG<br />
1 3/8 13SG<br />
1 5/8 14SG<br />
2 1/8 ALL 15SG<br />
2 5/8 99SV<br />
3 1/8 16SG<br />
TABLE 18G - LIQUID SUBCOOLERS<br />
To add a liquid subcooler to a rack, select the appropriate kit from the table below. The selection is based on the<br />
calculated subcooling load and refrigerant type. This kit includes a plate-plate heat exchanger, dual expansion<br />
valves, and associated piping.<br />
Factors for calculating the required subcooling load are available in Appendix C of this manual. Use the refrigerant<br />
and condensing temperature to select the subcooling factor. Multiply the factor times the required capacity from the<br />
legend to determine the required subcooling load. Selection of a subcooler will require a circuit on another rack or<br />
suction group to provide refrigeration for the subcooler. There may be field piping required to complete the<br />
subcooler application.<br />
SUBCOOLING LOAD KIT SUBCOOLING LOAD KIT<br />
R-22 R-404A/507 R-22 R-404A/507<br />
25,000 24,000 02SC 150,000 144,000 12SC<br />
37,500 36,000 03SC 162,000 156,000 13SC<br />
50,000 48,000 04SC 174,000 168,000 14SC<br />
62,000 60,000 05SC 187,000 180,000 15SC<br />
75,000 72,000 06SC 218,500 210,000 17SC<br />
87,000 84,000 07SC 250,000 240,000 20SC<br />
100,000 96,000 08SC 281,000 270,000 22SC<br />
112,000 108,000 09SC 312,000 300,000 25SC<br />
125,000 120,000 10SC 343,000 330,000 27SC<br />
137,000 132,000 11SC 374,500 360,000 30SC<br />
72
SECTION 19 – SUCTION LINE COMPONENTS<br />
TABLE 19A - SPLIT SUCTION MODIFICATION<br />
If a split suction modification is required, select a kit from the table below. This kit provides crossover piping from<br />
one header of a split suction rack to the other.<br />
SPLIT SUCTION MODIFICATION<br />
WITH CHECK VALVE<br />
WITHOUT CHECK VALVE<br />
MOTORIZED BALL VALVE<br />
NOMENCLATURE<br />
96FY<br />
97FY<br />
98FY<br />
TABLE 19B - SUCTION AND LIQUID MANIFOLD INSULATION<br />
These kits provide insulation for the suction header, suction filter, suction stubs, and associated suction piping<br />
and/or insulation for the liquid header and associated liquid piping. Select one insulation kit per rack for suction<br />
and/or liquid headers from the table. In general, Liquid Line Insulation is specified if the rack is sub-cooled or if it<br />
has surge piping. Approved suction and liquid insulation for use with the RSS are ½” and ¾”.<br />
TOTAL # OF<br />
COMPRESSORS<br />
1/2 “<br />
SUCTION<br />
1/2”<br />
LIQUID<br />
3/4 “<br />
SUCTION<br />
3/4”<br />
LIQUID<br />
1 “<br />
SUCTION<br />
1”<br />
LIQUID<br />
2 02SI 02LI 02SK 02LK 02SO 02LO<br />
3 03SI 03LI 03SK 03LK 03SO 03LO<br />
4 04SI 04LI 04SK 04LK 04SO 04LO<br />
5 05SI 05LI 05SK 05LK 05SO 05LO<br />
6 06SI 06LI 06SK 06LK 06SO 06LO<br />
7 07SI 07LI 07SK 07LK 07SO 07LO<br />
8 08SI 08LI 08SK 08LK 08SO 08LO<br />
9 09SI 09LI 09SK 09LK 09SO 09LO<br />
10 10SI 10LI 10SK 10LK 10SO 10LO<br />
11 11SI 11LI 11SK 11LK 11SO 11LO<br />
12 12SI 12LI 12SK 12LK 12SO 12LO<br />
TABLE 19C –SUCTION ACCUMULATORS<br />
The standard rack includes an oversize 4 1/8” suction header, which doubles as an accumulator. Refrigerant<br />
capacities for the accumulator header are shown in the first table below. Should a canister type accumulator be<br />
required, they can be selected based the tables for R404a and R22 below. Accumulators should be selected where<br />
the smallest capacity stage is above the minimum capacity and the capacity for that suction group is below the<br />
maximum shown. Selection of an accumulator where the capacity is close to the maximum will result in several psi<br />
of pressure drop across the accumulator at full load. Contact an application engineer for custom sizes or accessories.<br />
4 1/8” SUCTION HEADER ACCUMULATOR LOAD<br />
RECIP<br />
COMPR<br />
HDR<br />
LENGTH IN.<br />
R22 CAP<br />
LBS<br />
R404A<br />
CAP LBS<br />
SCROLL<br />
COMPR<br />
HDR<br />
LENGTH IN.<br />
R22 CAP<br />
LBS<br />
R404A<br />
CAP LBS<br />
2 43 17.0 15.1 2 36 14.2 12.6<br />
3 64.5 25.5 22.6 3 54 21.4 18.9<br />
4 86 34.0 30.1 4 72 28.5 25.2<br />
5 107.5 42.5 37.6 5 90 35.6 31.5<br />
6 129 51.1 45.2 6 108 42.7 37.8<br />
7 150.5 59.6 52.7 7 126 49.9 44.1<br />
8 172 68.1 60.2 8 144 57.0 50.4<br />
9 193.5 76.6 67.8 9 162 64.1 56.7<br />
10 215 85.1 75.3 10 180 71.2 63.0<br />
11 198 78.4 69.3<br />
12 216 85.5 75.6<br />
73
R22 CHART<br />
ACC ACC SUCT SUCT CAP R22 LOW TEMP -20 R22 MED TEMP 20<br />
KIT W/ HTR LINE HDR LBS MIN MAX MIN MAX<br />
07AC 07AH 7/8” 4 1/8” 7.9 4 18 5 36<br />
09AC 09AH 1 1/8” 4 1/8” 12.9 5 33 7 74<br />
11AC 11AH 1 3/8” 4 1/8” 17.5 15 60 22 132<br />
13AC 13AH 1 5/8” 4 1/8” 22.6 15 96 22 228<br />
17AC 17AH 2 1/8” 4 1/8” 30.9 44 216 62 492<br />
21AC 21AH 2 5/8” 4 1/8” 50.7 72 336 100 744<br />
25AC 25AH 3 1/8” 4 1/8” 72.5 111 480 156 1080<br />
Maximum recommended MBH based on pressure drop through the Suction Accumulator equivalent to 1/2° F.<br />
Minimum recommended MBH based on oil return through the Suction Accumulator.<br />
R404A CHART<br />
ACC ACC SUCT SUCT CAP R404A LOW TEMP -20 R404A MED TEMP 20<br />
KIT W/ HTR LINE HDR LBS MIN MAX MIN MAX<br />
07AC 07AH 7/8” 4 1/8” 6.9 4 15 5 36<br />
09AC 09AH 1 1/8” 4 1/8” 11.4 5 30 7 72<br />
11AC 11AH 1 3/8” 4 1/8” 15.4 15 54 22 120<br />
13AC 13AH 1 5/8” 4 1/8” 19.9 15 84 22 216<br />
17AC 17AH 2 1/8” 4 1/8” 27.2 44 192 62 468<br />
21AC 21AH 2 5/8” 4 1/8” 44.7 72 300 100 720<br />
25AC 25AH 3 1/8” 4 1/8” 63.9 111 480 156 1080<br />
Maximum recommended MBH based on pressure drop through the Suction Accumulator equivalent to 1/2° F.<br />
Minimum recommended MBH based on oil return through the Suction Accumulator.<br />
SECTION 20 – ELECTRICAL EQUIPMENT AND ACCESSORIES<br />
TABLE 20A - MECHANICAL DEFROST TIMERS<br />
Select from the following tables, based on the number of branches per rack, mechanical defrost timers. Select these<br />
kits only if an electronic controller will not be utilized to schedule defrosts.<br />
NUMBER OF<br />
BRANCHES<br />
PARAGON<br />
TIME<br />
TERMINATION<br />
PARAGON<br />
TEMPERATURE<br />
TERMINATION<br />
01-08 75WP 73EB<br />
09-12 76WP 74EB<br />
13-16 77WP 75EB<br />
17-20 78WP 15EB<br />
21-24 79WP 23WM<br />
74
TABLE 20B - CONTROL KITS FOR ELECTRIC DEFROST AND FANS<br />
If single or three phase defrost is designated for one or more branches, select the appropriate defrost control kit from<br />
the tables below. Select one or more kits per defrost branch based on the maximum defrost amps. Single-phase<br />
electric defrost kits are intended for line-ups for which the customer requests a breaker and contactor per case.<br />
Three phase electric defrost kits may be used for multiple single-phase cases that are field wired together. Careful<br />
consideration must be given to the electrical design of these line-ups. Total the number of kits required and choose<br />
an electric defrost panel from table 20C. Note in vendor column if panel is to be rack mounted or remote mounted.<br />
MAXIMUM<br />
DEFROST<br />
AMPS<br />
SINGLE PHASE<br />
DEFROST/FAN<br />
KIT 208V<br />
SINGLE PHASE<br />
DEFROST/FAN<br />
KIT 460V<br />
SINGLE PHASE<br />
DEFROST/FAN<br />
KIT 575V<br />
# OF POLES<br />
PER KIT<br />
12 12AD 12HD 2<br />
16 16AD 16HD 2<br />
24 24AD 24HD 2<br />
32 32AD 32HD 2<br />
40 40AD 40HD 2<br />
48 48AD 48HD 2<br />
MAXIMUM<br />
DEFROST<br />
AMPS<br />
THREE PHASE<br />
DEFROST/FAN<br />
KIT 208V<br />
THREE PHASE<br />
DEFROST/FAN<br />
KIT 460V<br />
THREE PHASE<br />
DEFROST/FAN<br />
KIT 575V<br />
# OF POLES<br />
PER KIT<br />
12 12KD 12MD 12PD 3<br />
16 16KD 16MD 16PD 3<br />
24 24KD 24MD 24PD 3<br />
32 32KD 32MD 32PD 3<br />
40 40KD 40MD 40PD 3<br />
48 48KD 48MD 48PD 3<br />
Note: No single defrost circuit shall exceed 48 amps. If a line-up exceeds 48 amps, the line-up must be divided<br />
into two electric circuits, each with it’s own breaker and contactor.<br />
TABLE 20C - ELECTRIC DEFROST PANEL<br />
Select panels by the quantity of kits. When controller boards are installed in the defrost panel, each board will count<br />
as two kits with the exception of edge mounted Comtrol boards that count as one kit. The transformers to power the<br />
boards in the panel count as an additional kit.<br />
MAXIMUM # OF KITS (208 / 460 or 575V) KIT ESTIMATED PANEL DIMENSIONS<br />
10 / 5 20HP HORIZONTAL PANEL 20"W x 27"H x 11”D<br />
23 / 11 40HP HORIZONTAL PANEL 40"W x 27"H x 11”D<br />
30 / 15 58HP HORIZONTAL PANEL 58"W x 27"H x 11”D<br />
44 / 22 79HP HORIZONTAL PANEL 79"W x 27"H x 11”D<br />
56 / 28 97HP HORIZONTAL PANEL 97"W x 27"H x 11”D<br />
56 / 28 40VP VERTICAL PANEL 40"W x 72"H x 11”D<br />
60 / 30 60VP VERTICAL PANEL 60"W x 72"H x 11”D<br />
TABLE 20D - SINGLE PHASE PROTECTION<br />
Select one kit per rack from the table below corresponding to the compressor voltage. This control provides<br />
protection from rack single-phase conditions and over/under voltage conditions.<br />
COMPRESSOR VOLTAGE NOMENCLATURE<br />
208 VOLT 01EK<br />
460 VOLT / 380 VOLT 50HZ 02EB<br />
575 VOLT 32VQ<br />
75
TABLE 20E – CONTROL POWER CONNECTION<br />
If single point connection is desired, select the appropriate kit from this table. This will provide a transformer for the<br />
120/208Vcontrol circuit with the exception of 54WS. This kit eliminates the transformer but requires the customer<br />
to provide a neutral feed to the rack in addition to power. Separate power feeds are recommended to keep the<br />
controller energized for alarms. Standard wiring provides a terminal block for field connection.<br />
MAIN POWER<br />
SINGLEPOINT<br />
208V<br />
120V<br />
208 VOLT 54PW 54WM<br />
208 VOLT 54WS<br />
460 VOLT 55PW 55WM<br />
575 VOLT 57PW 57WV<br />
380 VOLT 50 HERTZ 85PW 85WV<br />
CONTROL POWER SEPARATE POWER<br />
FEED 120V 208V<br />
15 AMP BREAKER 02PW<br />
20 AMP BREAKER 01PW 04PW<br />
30 AMP BREAKER 03PW 06PW<br />
40 AMP BREAKER 05PW<br />
TABLE 20F - COMPRESSOR TIME DELAYS<br />
Select time delay relay kits from the table below only when an electronic controller is not used or controller fail-safe<br />
wiring is utilized.<br />
TOTAL # OF RACK<br />
MOUNTED<br />
COMPRESSORS<br />
TIME DELAY<br />
RELAY KIT<br />
TOTAL # OF RACK<br />
MOUNTED<br />
COMPRESSORS<br />
TIME DELAY<br />
RELAY KIT<br />
8 08DE<br />
2 02DE 9 09DE<br />
3 03DE 10 10DE<br />
4 04DE 11 11DE<br />
5 05DE 12 12DE<br />
6 06DE 13 13DE<br />
7 07DE 14 14DE<br />
SECTION 21 – PRESSURE CONTROLS, OIL FAILURE AND ALARMS<br />
TABLE 21A - COMPRESSOR HIGH PRESSURE CUTOUT CONTROLS<br />
Pressure control kits are available for a variety of uses. Using the following tables, select kits for these controls.<br />
Kits with alarms include relays to provide a single alarm point to the controller that will require an input point on<br />
the controller worksheet.<br />
RESET TYPE<br />
DUAL<br />
ALCO PENN PENN DANFOSS<br />
AUTO RESET 62EE 97WB 70DP 00DF<br />
MANUAL RESET 63EE 98WB 71DP 01DF<br />
AUTO RESET W ALARM 62PC 91PC 80DP 10DF<br />
MANUAL RESET W ALARM 63PC 90PC 80DP 11DF<br />
76
TABLE 21B - COMPRESSOR LOW PRESSURE CUTOUT CONTROLS<br />
Choose one low-pressure cutout per compressor unless a dual pressure control is selected.<br />
RESET TYPE PENN ALCO DANFOSS<br />
ENCAPSULATED<br />
AUTO RESET 97LP 59EE 80DF<br />
ENCAPSULATED CONTROLS ARE NOT RECOMMENDED FOR LOW PRESSURE CUTOUT CONTROLS,<br />
UNLESS USED AS BACKUP CONTROLS.<br />
TABLE 21C - COMPRESSOR OIL FAILURE CONTROLS<br />
Select one oil failure control per compressor (required for all reciprocating compressors with external oil pumps).<br />
Do not select for Carlyle or Bitzer screw compressors. Oil failure controls are optional for Copeland Scroll<br />
compressors. Oil failure controls for these compressors are included in the compressor assembly kits.<br />
NOTE: The Danfoss 91OC kit used in the past for IR/Bitzer is NO LONGER available. You must specify<br />
the Penn 95OC kit for IR/Bitzer <strong>Compressor</strong> applications.<br />
COMPRESSOR TYPE SENTRONIC PENN<br />
PENN DANFOSS<br />
MECHANICAL ELECTRONIC<br />
7777COPELAND 30WM 05WC 06WC 40DO<br />
IR/BITZER N/A N/A 95OC 91OC<br />
CARLYLE N/A 13WD 70VL N/A<br />
TABLE 21D - HEAT RECLAIM LOCKOUT CONTROLS<br />
Select one per unit with heat reclaim if the controller will not be used as a lockout. This control will prevent heat<br />
reclaim valves from energizing if the system head pressure is below an acceptable level.<br />
PENN<br />
91WE<br />
TABLE 21E - HIGH SUCTION CONTROLS<br />
Select one per unit ONLY with the Hussmann alarm board. This control will send a signal to the Hussmann alarm<br />
board to notify that a high suction pressure situation is present.<br />
PENN<br />
93WC<br />
ALCO<br />
94WC<br />
TABLE 21F - BASIC COMPRESSOR ALARM KITS<br />
Select one basic alarm per compressor from the table below. This kit includes relays and associated wiring for oil<br />
failure alarms and other inputs to alarm boards or controllers for individual compressor alarm monitoring.<br />
TOTAL # OF BASIC ALARM KIT TOTAL # OF BASIC ALARM KIT<br />
COMPRESSORS<br />
COMPRESSORS<br />
8 08EC<br />
2 02EC 9 09EC<br />
3 03EC 10 10EC<br />
4 04EC 11 11EC<br />
5 05EC 12 12EC<br />
6 06EC 13 13EC<br />
7 07EC 14 14EC<br />
77
TABLE 21G – ALARMS<br />
Select the Hussmann alarm board if any of the alarm inputs below are desired or if an electronic controller is not<br />
applied. The refrigerant loss kit in the table below provides a digital input to the Hussmann basic alarm board or<br />
controller on low refrigerant level. An analog refrigerant level kit provides a percentage reading for the electronic<br />
controller.<br />
ALARM DESCRIPTION<br />
HUSSMANN BASIC ALARM BOARD<br />
REFRIGERANT LOSS - HORIZONTAL<br />
REFRIGERANT LEVEL - ANALOG - HORIZONTAL RECEIVER<br />
REFRIGERANT LEVEL - ANALOG - VERTICAL RECEIVER<br />
REFRIGERANT LEVEL - ANALOG - VERTICAL RECEIVER -<br />
INSTALLED IN EXTERNAL COLUMN<br />
RACK MOUNTED BELL<br />
REMOTE IN STORE<br />
REMOTE WITH DIGITAL DIALER<br />
NOMENCLATURE<br />
62VJ<br />
00AN<br />
01AN<br />
01HS<br />
01HC<br />
25BL<br />
58VJ<br />
59VJ<br />
TABLE 21H - ELECTRONIC CONTROLLERS<br />
For electronic compressor controllers place the name of the vendor in the vendor column. Open the controller<br />
worksheet for the required controller from the table below. Select and copy the outlined area on the worksheet.<br />
Paste copies into the controller area for the racks required.<br />
CONTROLLER<br />
INGERSOLL RAND INTELLYSIS<br />
CPC EINSTEIN II RX-100<br />
CPC EINSTEIN II RX-300<br />
CPC EINSTEIN II RX-400 (ONE RACK)<br />
CPC EINSTEIN II RX-400 (TWO RACKS)<br />
DANFOSS AKC2SC-255<br />
ECI RC2000<br />
COMTROL<br />
MICROTHERMO<br />
NOVAR<br />
EXCEL WORKSHEET (USE LATEST<br />
VERSION SUPPLIED IN ENG APP FILE)<br />
DFAKCWAK2….XLS<br />
E2 RX-100….XLS<br />
E2 RX-300….XLS<br />
E2 RX-400 (ONE PER RACK)….XLS<br />
E2 RX-400 (ONE PER TO RACKS)….XLS<br />
DFAKCWAK2….XLS<br />
ECIRC2000 ….XLS<br />
COMTROL….XLS<br />
MICROTHERMO….XLS<br />
NOVAR ….XLS<br />
When an RSS Rack is being utilized refer to Page 9 of this manual. The information given covers the monitoring<br />
option. If The monitoring option is chosen be sure to place a one (1) in the cell next to Monitoring Option on the<br />
controller sheet., NOTE One is used per store. Also be sure to include all the required controller options due to the<br />
monitoring option.<br />
78
TABLE 21I - REMOTE CONDENSER<br />
A remote condenser must be specified for air-cooled units. Selection is based on total heat of rejection and required<br />
temperature difference. Refer to KRACK/Hussmann Coil Products KBH Levitor II performance data to determine<br />
the model number. Table 12 lists available models. Use the reference nomenclature to specify a model on the<br />
legend.<br />
Nomenclature<br />
The nomenclature to be used in selecting the KRACK Air-Cooled condensers on the legend is shown below in<br />
Table 21I.<br />
A 1 2 2 08<br />
Fins Per Inch<br />
08 = 8 Fins Per Inch<br />
10 = 10 Fins Per Inch<br />
12 = 12 Fins Per Inch<br />
Rows Deep<br />
2 = 2 Rows Deep<br />
3 = 3 Rows Deep<br />
4 = 4 Rows Deep<br />
Fans In Line<br />
1 = 1 Fan Long<br />
2 = 2 Fans Long<br />
3 = 3 Fans Long<br />
4 = 4 Fans Long<br />
5 = 5 Fans Long<br />
6 = 6 Fans Long<br />
7 = 7 Fans Long (B Only)<br />
Fans Wide<br />
1 = 1 Fan Wide<br />
2 = 2 Fans Wide<br />
Fan Speed<br />
A = 1HP 850RPM<br />
B = 1/2HP 1140RPM<br />
C = 1-1/2HP 850RPM<br />
E = 1/2HP 575RPM<br />
F = 1-1/2HP 1140RPM<br />
79
SECTION 22 - SPLIT CONDENSER AND HEAT RECLAIM KIT ARRANGEMENTS<br />
80