BOARD FOR INDUSTRIAL AND FINANCIAL RECONSTRUCTION

Case No.70/2006 Duncans Industries Ltd. (DIL)
within the allowable limits. The nitrogenous effluents contain
ammonia and / or urea in concentrations is treated in the
respective plant built in treatment facilities and recycled and used
as make up water to cooling tower.
(II)
(III)
Manpower
The plant has a skilled workforce that has been with the Company
almost ever since the operations began.
Raw Materials
IOC has been the sole supplier of naphtha to DIL. Supplies are
made mostly from Mathura. Koyali. Bogaingaon and Barauni
refineries. Major quantity of naphtha is supplied from Mathura
refinery and unloaded at unloading bay.
(IV)
Plant & Machinery
The Plant & Machinery relating to the Fertilizer Undertaking
consists of Ammonia manufacturing plants, Urea production plant
viz. 3 (three) identical streams of Urea Plants, captive power
plants, Naphtha Vapourisers, reformers, ammonia converter,
pollution control equipment, pipe lines, fittings, railway siding, tube
wells, storage tanks, together with other moveable assets
including air conditioners, stand by systems, data processing
machines, air conditioning plants, furniture & fixtures, vehicles,
locomotive engines etc.
The various processes and associated facilities for producing
ammonia and urea are as follows:
(i)
(ii)
(iii)
Ammonia Plant
The ammonia plant is designed to produce 1244T/day
(1332T/day up rated) ammonia, is based on ICI Steam
Naphtha Reforming Process. The plant is divided into three
completely independent streams, each producing ammonia
@415/T/day (444T/day up rated).
Urea Manufacture
The urea plant is a Mitsue Toatsu Total Recycle C
process from TEC Japan, designed to produce 2046 T/day
(2250T/day up rated) of prilled urea. It is divided into three
completely independent parallel streams, each producing
682T/day (750T/day up rated).
Urea Bagging
There are four packing lines 3 in operations and 4th stand
by.Each line has two spouts and bags are applied to spouts
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