Download Owner's manual - Royal Enfield

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D O I T Y O U R S E L F REAR WHEEL REASSEMBLY CAUTION : Ensure the four cush rubbers are in position Do not force the spindle into the wheel as inside the rear wheel the threads may get damaged. Tap it through hub. the wheel gently. Tilt vehicle to right and insert wheel REAR BRAKE PEDAL HEIGHT assembly between the swing arms. Loosen the lock nut Position the rear wheel with cush Turn in or out the rubbe r on the rear pedal stop pin till chain sprocket. the brake pedal and front foot rest are Hold wheel collar and spacer in position. in the same height Insert the wheel spindle along with chain as shown in fig. adjuster from the LH side of vehicle and gently tap it through the wheel. Tighten the lock nut Ensure that the mark on the chain adjuster notch butts with the stopper. Check for free rotation of rear Tighten the castle nut firmly and ensure that wheel. the hole on axle shaft and the slot on castle nut are aligned to enable split pin fitment. Fit the split pin. 39
D O I T Y O U R S E L F REAR BRAKE Turn in or out the adjuster nut at the brake rod end. The recommanded brake pedal travel is 20 - 30 mm. Check that the brake is not binding and the rear wheel rotates freely. DRIVE CHAIN TENSION (Play 25-30mm) Remove rear wheel split pin. Loosen castle nut, spindle nut, anchor nut and brake rod nut. Turn the adjuster cams on both sides, till 25 to 30 mm slackness is achieved. Check and ensure that the number of notches from the punch mark on the cam to the notch resting on the pin are equal on both sides. 20 to 30 mm Apply brake and tighten all nuts. 40
Page 2 and 3: RELOADED Get ready for the adventur
Page 4 and 5: C O N T E N T S Personal and vehicl
Page 6 and 7: F R E E S E R V I C E R E C O R D I
Page 8 and 9: S P E C I F I C A T I O N S Final d
Page 10 and 11: S A F E T Y D E F I N I T I O N S T
Page 12 and 13: V E H I C L E I D E N T I F I - C A
Page 14 and 15: L O C A T I O N O F K E Y P A R T S
Page 16 and 17: O P E R A T I O N O F C O N T R O L
Page 22 and 23: P R E O P E R A T I O N A L C H E C
Page 24 and 25: USING KICK START Ensure gear is in
Page 26 and 27: G E A R S H I F T I N G , R I D I N
Page 28 and 29: T O O L S & F I R S T A I D K I T 1
Page 30 and 31: S. No. DESCRIPTION 29 P E R I O D I
Page 32 and 33: R E C O M M E N D E D L U B R I C A
Page 34 and 35: D O I T Y O U R S E L F DRIVE CHAIN
Page 36 and 37: SPARK PLUG Cleaning and adjusting P
Page 38 and 39: D O I T Y O U R S E L F Place a 4
Page 42 and 43: D O I T Y O U R S E L F WHEEL ALIGN
Page 44 and 45: BATTERY & MAINTENANCE The vehicle
Page 46 and 47: TAIL LAMP BULB Remove the tail lam
Page 48 and 49: S T O R A G E P R E C A U T I O N S
Page 50 and 51: L O N G T R I P P R E C A U T I O N
Page 52 and 53: C A R I N G F O R M I L E A G E Pr
Page 54: Vehicle Starting Procedure COMPLETE
Page 57 and 58: CAUSES REMEDIES - Loose spark plug
Page 59 and 60: T R O U B L E S H O O T I N G VI. E
Page 61 and 62: CAUSES REMEDIES XI. Electricals Bul
Page 63 and 64: W A R R A N T Y T E R M S & C O N D
Page 65 and 66: 63 E M I S S I O N W A R R A N T Y
Page 67 and 68: test during which the failure is di
Page 69 and 70: 67 A L L I N D I A R O A D S I G N
Page 71 and 72: L O G B O O K Sl. No. Date Kms. Det
Page 73 and 74: 1 s t F R E E S E R V I C E 1st Fre
Page 75 and 76: 2 n d F R E E S E R V I C E 2nd Fre
Page 77 and 78: 3 r d F R E E S E R V I C E 3rd Fre
Page 79 and 80: 4 t h F R E E S E R V I C E 4th Fre
Page 81 and 82: PA I D S E RV I C E / M A I N T E N
Page 89 and 90: 87 N O T E S
Page 91:
Telephone Residence Bike Regn. No.
Page 94 and 95:
AESTHETICS 36 Mudguards - Paint / P
Page 96 and 97:
13 Control Switches & Disc Brake Sy
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