Download Owner's manual - Royal Enfield

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T R O U B L E S H O O T I N G CAUSES I. ENGINE FAILS TO START 1) Ignition switch in ‘OFF’ Position ............................. Switch on ignition. 2) Stop switch in ‘OFF’ Position .................................... Push stop switch to ‘ON’ position. 3) Clogged fuel line / tap ................................................ Clean the fuel line / tap. 4) Vent hole clogged in fuel tank cap .......................... Clean vent hole. 5) Carburetor passage & jets blocked ......................... * Dismantle carburetor & clean jets ...................................................................................... / passages 6) Carburetor float stuck in closed position ............... Ensure correct movement of float 7) Spark plug cap / lead not connected ......................... Fix cap / lead firmly 8) Loose HT connections ................................................ Fix connections firmly 9) HT Lead Damaged .................................................... * Replace HT Lead 10) Spark plug electrode dirty / fouled ........................... Clean spark plug & Reset gap. 11) Spark plug insulation cracked ................................. Replace spark plug 12) Poor compression : - Auto Decompressor not working ......................... * Ensure free motion of flyweight in exhaust ...................................................................................... cam gear assembly * Contact Authorised Dealer / Service Point 54 REMEDIES
CAUSES REMEDIES - Loose spark plug .................................................... * Tighten spark plug. 13) Clutch slipping ......................................................... * Adjust clutch cable free play II. ENGINE MISFIRING T R O U B L E S H O O T I N G 1) Water in petrol tank/carburetor ............................. * Clean carburetor / petrol tank. Fill tank ...................................................................................... with fresh petrol. 2) Leak through intake hose ......................................... Tighten rubber hose suitably. ...................................................................................... Replace if necessary 3) Loose spark plug cap ................................................. Fix cap / lead firmly 4) Spark plug fouled/insulation broken ....................... Clean / reset gap or, replace. 5) Poor Compression ..................................................... * Auto decompressor sticky or ...................................................................................... not working III. ENGINE STARTS, BUT RUNS IRREGULARLY & STOPS 1) Faulty fuel supply ..................................................... Clean the fuel line / tap / vent hole 2) Very low idling speed ................................................. Increase idling speed * Contact Authorised Dealer / Service Point 55
Page 2 and 3:
RELOADED Get ready for the adventur
Page 4 and 5: C O N T E N T S Personal and vehicl
Page 6 and 7: F R E E S E R V I C E R E C O R D I
Page 8 and 9: S P E C I F I C A T I O N S Final d
Page 10 and 11: S A F E T Y D E F I N I T I O N S T
Page 12 and 13: V E H I C L E I D E N T I F I - C A
Page 14 and 15: L O C A T I O N O F K E Y P A R T S
Page 16 and 17: O P E R A T I O N O F C O N T R O L
Page 22 and 23: P R E O P E R A T I O N A L C H E C
Page 24 and 25: USING KICK START Ensure gear is in
Page 26 and 27: G E A R S H I F T I N G , R I D I N
Page 28 and 29: T O O L S & F I R S T A I D K I T 1
Page 30 and 31: S. No. DESCRIPTION 29 P E R I O D I
Page 32 and 33: R E C O M M E N D E D L U B R I C A
Page 34 and 35: D O I T Y O U R S E L F DRIVE CHAIN
Page 36 and 37: SPARK PLUG Cleaning and adjusting P
Page 38 and 39: D O I T Y O U R S E L F Place a 4
Page 40 and 41: D O I T Y O U R S E L F REAR WHEEL
Page 42 and 43: D O I T Y O U R S E L F WHEEL ALIGN
Page 44 and 45: BATTERY & MAINTENANCE The vehicle
Page 46 and 47: TAIL LAMP BULB Remove the tail lam
Page 48 and 49: S T O R A G E P R E C A U T I O N S
Page 50 and 51: L O N G T R I P P R E C A U T I O N
Page 52 and 53: C A R I N G F O R M I L E A G E Pr
Page 54: Vehicle Starting Procedure COMPLETE
Page 59 and 60: T R O U B L E S H O O T I N G VI. E
Page 61 and 62: CAUSES REMEDIES XI. Electricals Bul
Page 63 and 64: W A R R A N T Y T E R M S & C O N D
Page 65 and 66: 63 E M I S S I O N W A R R A N T Y
Page 67 and 68: test during which the failure is di
Page 69 and 70: 67 A L L I N D I A R O A D S I G N
Page 71 and 72: L O G B O O K Sl. No. Date Kms. Det
Page 73 and 74: 1 s t F R E E S E R V I C E 1st Fre
Page 75 and 76: 2 n d F R E E S E R V I C E 2nd Fre
Page 77 and 78: 3 r d F R E E S E R V I C E 3rd Fre
Page 79 and 80: 4 t h F R E E S E R V I C E 4th Fre
Page 81 and 82: PA I D S E RV I C E / M A I N T E N
Page 89 and 90: 87 N O T E S
Page 91: Telephone Residence Bike Regn. No.
Page 94 and 95: AESTHETICS 36 Mudguards - Paint / P
Page 96 and 97: 13 Control Switches & Disc Brake Sy
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