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corrosion of stainless steel - Damstahl

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Chapter 6 - Corrosion <strong>of</strong> Stainless Steel<br />

Figure 6.9:<br />

Pitting <strong>corrosion</strong> in 0.5 mm thick, <strong>stainless</strong> <strong>steel</strong> 4301 sheet after only<br />

a few days immersed in a mixture <strong>of</strong> salt (NaCl) and hydrogenperoxide<br />

(H 2<br />

O 2<br />

). While 99% <strong>of</strong> the surface is completely unaffected, four day's <strong>of</strong><br />

<strong>corrosion</strong> was sufficient to produce penetration. The picture on the right is<br />

a microscope photo <strong>of</strong> the same item; the penetration is right in the center.<br />

6.2.1 Environmental factors in pitting <strong>corrosion</strong><br />

General <strong>corrosion</strong> is, as described above, a type <strong>of</strong> <strong>corrosion</strong> which is always<br />

taking place. Depending on the type <strong>of</strong> acid, pH, temperature, impurities,<br />

type <strong>of</strong> <strong>steel</strong> and other factors, the <strong>corrosion</strong> will take place at a faster or<br />

slower pace, but it will never be zero. Compared to general <strong>corrosion</strong>, pitting<br />

<strong>corrosion</strong> is much more an either/or type <strong>of</strong> <strong>corrosion</strong>. Either things go<br />

incredibly well or else they go very, very badly. There is nothing in between.<br />

The environmental factors influencing the risk <strong>of</strong> pitting <strong>corrosion</strong> for a given<br />

type <strong>of</strong> <strong>stainless</strong> <strong>steel</strong> are usually the following:<br />

Chloride concentration<br />

Temperature<br />

Corrosion potential (type and concentration <strong>of</strong> oxidants, the<br />

cathode reaction)<br />

pH (acidity)<br />

In general the risk <strong>of</strong> pitting <strong>corrosion</strong> rises with increasing chloride<br />

concentration, increasing temperature, increasing <strong>corrosion</strong> potential (cathode<br />

reaction) and decreasing pH (more acidic solution).<br />

6.2.2 Critical Pitting Temperature (CPT)<br />

The interaction between, in particular, chloride concentration and<br />

temperature can be measured using the 'critical pitting temperature' (CPT).<br />

For a certain type <strong>of</strong> <strong>steel</strong> in a certain medium (and at a determined <strong>corrosion</strong><br />

potential), the CPT is the temperature above which pitting <strong>corrosion</strong> will<br />

take place. In practice, CPT is measured by exposing a <strong>steel</strong> electrode to<br />

the medium concerned. The temperature is slowly increased step by step,<br />

and the temperature at which pitting <strong>corrosion</strong> occurs is defined as CPT.<br />

85<br />

RS for alle.indb 85<br />

9/29/2011 12:44:35 PM

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