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corrosion of stainless steel - Damstahl

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Stainless Steel and Corrosion<br />

Potential [mV SCE ]<br />

+475<br />

+200<br />

Drainage water (cleaned)<br />

Normal, aerated tap water<br />

Time<br />

Figure 6.20:<br />

Outline measurements <strong>of</strong> the <strong>corrosion</strong> potential <strong>of</strong> passive <strong>stainless</strong><br />

<strong>steel</strong> in standard tap water and purified waste water respectively.<br />

The measurements have been carried out over a period <strong>of</strong> more than<br />

14 days, and the <strong>corrosion</strong> potential for both is initially very low, but<br />

increases dramatically after about a week. Note that the end potential<br />

(due to bacterial activity) is far higher for <strong>stainless</strong> <strong>steel</strong> in purified<br />

waste water than in pure tap water.<br />

Waste water<br />

can be<br />

extremely<br />

corrosive to<br />

<strong>stainless</strong> <strong>steel</strong><br />

Acid-resistant<br />

<strong>steel</strong> is not<br />

always enough<br />

in sewage<br />

plants<br />

An excellent example <strong>of</strong> this is waste water, and <strong>stainless</strong> <strong>steel</strong> in sewage<br />

plants can behave very 'strangely'. The immediate reaction would be<br />

that the malodorous, impure intake at a sewage plant would be most<br />

problematic, but this is not the case. In the inlet, large concentrations <strong>of</strong><br />

extremely oxygen-hungry microorganisms can be found, and in practice<br />

these make the water almost oxygen-free. This gives a very low <strong>corrosion</strong><br />

potential which, in turn, gives an extremely good resistance to <strong>corrosion</strong><br />

for all types <strong>of</strong> <strong>stainless</strong> <strong>steel</strong>. It is thus more the rule than the exception<br />

that standard <strong>stainless</strong> <strong>steel</strong> in the 4301 category remains intact at the<br />

intake end.<br />

It is a completely different story at the pure outlet end (settling tanks,<br />

sand filters, etc.) where the water is almost as clean as tap water. Here<br />

the water behaves far more oxygenising than standard aerated tap water,<br />

and precisely because <strong>of</strong> the bacterial growth <strong>corrosion</strong> potentials <strong>of</strong><br />

more than 400 mV SCE<br />

can <strong>of</strong>ten be measured (un<strong>of</strong>ficial Danish record:<br />

+475 mV SCE<br />

!) equivalent to the level for <strong>stainless</strong> <strong>steel</strong> in diluted hydrogen<br />

peroxide. In these media even acid-resistant <strong>stainless</strong> <strong>steel</strong> in the<br />

4401/4404 category can be attacked by crevice <strong>corrosion</strong> which is why<br />

the welding specifications for sewage plants frequently contain a clause<br />

that states that neither pores nor crevices may be present. The behaviour<br />

<strong>of</strong> <strong>stainless</strong> <strong>steel</strong> in waste water is described in detail in [16].<br />

104<br />

RS for alle.indb 104<br />

9/29/2011 12:44:41 PM

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