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corrosion of stainless steel - Damstahl

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Chapter 6 - Corrosion <strong>of</strong> Stainless Steel<br />

6.2.7 Flying Rust<br />

Everyone with a dishwasher knows the problem: The knives get rusty while<br />

forks and spoons usually don't get tainted at all. On top <strong>of</strong> this, it is not the<br />

whole knife that gets rusty; usually only the blade looks bad, and when you<br />

ask the local shop, you are told that this is 'flying rust' from the dishwasher's<br />

white-painted mesh.<br />

Figure 6.15:<br />

Pitting <strong>corrosion</strong> on <strong>stainless</strong> <strong>steel</strong> knife blades (<strong>steel</strong> type 4021, 13.5% Cr).<br />

The <strong>corrosion</strong> has arisen during the dishwashing process, the so-called<br />

'flying rust', due to the fact that the PREN <strong>of</strong> the knife blade is too poor.<br />

The picture on the right is a microscope photo <strong>of</strong> the cutting edge <strong>of</strong> the<br />

same knife blade.<br />

Martensitic knife<br />

blades are <strong>of</strong>ten<br />

attacked by pitting<br />

<strong>corrosion</strong> = '<br />

flying rust'<br />

Nonsense. Had the rust stains been caused by particles from the mesh, all<br />

knives, forks, spoons, plates and glass would be stained, but it is always<br />

only the knife blades. The cause is to be found in Table 6.1 which shows<br />

that all martensitic <strong>steel</strong> qualities have a quite poor resistance towards<br />

pitting <strong>corrosion</strong>. Most martensites have a PREN <strong>of</strong> between 12 and 15, and<br />

this makes them significantly less resistant to pitting <strong>corrosion</strong> than 4301<br />

(PREN 17.5). The knife blades are simply less resistant to pitting <strong>corrosion</strong>,<br />

however, as adding more Cr or Mo to the <strong>steel</strong> is not possible as this will<br />

affect the hardening <strong>of</strong> the blades. Instead, the solution is to ensure a short<br />

contact time which is easily done with short washing cycles or (even better)<br />

washing by hand.<br />

Should your knives, despite all precautions, suffer from 'flying rust', the best<br />

way to remove the rust stains is to use hot citric acid (see Section 12.3.2 on<br />

page 263). This removes the rust stains, but <strong>of</strong> course not the small micro pits<br />

created by the <strong>corrosion</strong> which is why the best solution is always to prevent<br />

<strong>corrosion</strong> attack by using mild washing methods. Lower temperature and/<br />

or shorter time are a couple <strong>of</strong> good steps in the right direction.<br />

97<br />

RS for alle.indb 97<br />

9/29/2011 12:44:39 PM

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