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sections of kiln chain attached<br />
to the outside of the rotating<br />
drum. The attachment was<br />
accomplished with a bolt-on<br />
cast half link with mounting<br />
bracket that welds to the drum,<br />
also called a “D” link. The link is<br />
inserted through the first whole<br />
link in each length of chain<br />
and then welded to the drum.<br />
The other end of each chain<br />
remained free.<br />
Drum cleaning takes place as<br />
the drum rotates and causes<br />
the chain lengths to lay on the<br />
drum and then as the chain<br />
lengths go over the top, they<br />
slide down the drum surface<br />
until fully extended. The<br />
cleaning action does not involve<br />
any heavy loads or violent<br />
movements, which in turn does<br />
not pose a wear problem to the<br />
drum, chain lengths, or half<br />
Corten is a weather-resistant steel which<br />
could more accurately be termed as an<br />
“Atmospheric Corrosion Resistant Steel.”<br />
Corten, a self-protecting steel, is long<br />
lasting and easily recyclable. Because it<br />
is a copper chromium alloy steel, Corten<br />
displays a greater level of resistance to<br />
atmospheric weathering when compared<br />
to other unalloyed steels. Its chemical<br />
composition promotes the early formation<br />
of an adhering protective layer of rust<br />
when exposed to the elements.<br />
links. Regular visual inspection,<br />
maintenance, and replacement<br />
may be necessary. The Shaggy<br />
Dog was mounted on the drum<br />
at the factory.<br />
Outer Shell<br />
The Double Barrel was equipped<br />
with a special insulated outer<br />
chamber for heating, mixing<br />
and coating recycled and virgin<br />
aggregate. The outer chamber<br />
has a large access door that<br />
is lined with Ni-Hard for long<br />
wear life. It includes inlets<br />
for receiving recycled asphalt<br />
and baghouse fines (or dry<br />
additives). The discharge chute<br />
is lined with Super Clad ® plate<br />
on the sliding surface for long<br />
wear life. The new outer shell<br />
was designed with an 18” (46<br />
cm) chamber.<br />
Quality of Work<br />
The existing frame was<br />
sandblasted and repainted.<br />
Quality materials and the latest<br />
Astec design and innovation<br />
went into the intricate project.<br />
Not only was the entire inner<br />
drum replaced, the mixing<br />
chamber was expanded. This<br />
required everything on the<br />
drum frame to move up. The<br />
increased weight was offset by<br />
adding a set of tag axles to the<br />
frame.<br />
Dave O’Mara Contractor, Inc.<br />
was extremely pleased with the<br />
workmanship.<br />
Astec Parts Regional Sales<br />
Manager Rick Worth, Jr, shared:<br />
“The customer called me and<br />
said, ‘the workmanship is<br />
excellent;’ to hear a compliment<br />
like that makes the project all<br />
the more meaningful.”<br />
The 1995 Astec plant was<br />
refurbished and brought up<br />
to today’s standards and<br />
specifications. <br />
FOR MORE INFORMATION<br />
about retrofitting or upgrading an existing Astec plant,<br />
call Susan Ketchum, Parts Manager:<br />
423-827-1302<br />
Fax: 423-867-7609 • E-mail: sketchum@astecinc.com<br />
The 1995 Astec plant was refurbished and brought<br />
up to today’s standards and specifications.<br />
Quality materials and the latest Astec design and<br />
innovation went into the intricate project.<br />
HOT-MIX MAGAZINE 14 VOLUME 16 NUMBER 1