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1 2 3<br />

SOlD OUT! The winter<br />

customer school started<br />

January 10 and ran<br />

through February 24, 2011,<br />

running for a total of five weeks<br />

to accommodate attendees. The<br />

theme, “Are You Prepared,”<br />

focused on taking the lead to<br />

improve performance. The<br />

sessions offered training on<br />

skill sets and knowledge to be<br />

proactive on plant operations and<br />

maintenance.<br />

Expertise and Experience<br />

After attending one of the fourday<br />

sessions, customers are<br />

empowered to eliminate many<br />

service calls, troubleshoot plant<br />

operation issues, gain more<br />

from service calls, and get their<br />

plants back up and running<br />

faster, maximizing the plant’s full<br />

potential. The training provides<br />

more knowledge about the<br />

plant features and components,<br />

making for better operators in<br />

the field.<br />

Dr. J. Don Brock, Astec founder<br />

and CEO, opened the sessions<br />

with a presentation on the time<br />

and money savings that can be<br />

achieved through being prepared<br />

before the initial service call.<br />

1) A student troubleshoots a load cell on a weighbridge. 2) Astec instructor<br />

Steve Corcoran shows students how to test burner limits. 3) Students<br />

troubleshoot PLC hardware. 4) Astec instructor Rick Hodge demonstrates how<br />

to adjust burner limits.<br />

Other presentations included:<br />

• Get Prepared: Stack Testing<br />

• Dust: Cellulose, Fiber, Anti-<br />

Strip – How? Why? What?<br />

• Intense Wear: Maintenance<br />

and Care Technologies<br />

• Maximize Uptime: Don’t Let<br />

Your Equipment Manage You<br />

• Take Control: PM II and TC II<br />

Overview<br />

4<br />

Hands-on Training<br />

The school is designed for<br />

customers and non-customers<br />

wanting detailed information on<br />

the asphalt industry and hotmix<br />

asphalt (HMA) production.<br />

Those in attendance included<br />

experienced operators who<br />

wanted to enhance their skills,<br />

new operators wanting to<br />

increase their knowledge level,<br />

and active owners and managers<br />

wanting to keep their skill sharp.<br />

Sessions included:<br />

• Maintenance and Calculating<br />

Calibrations<br />

• Start-up and Common Control<br />

Mistakes Management<br />

• Silos, Cones, and Drag<br />

Conveyor Care<br />

• Environmental Regulations,<br />

Controls, and Baghouse Care<br />

• Overall Plant Performance<br />

Improvements<br />

With new equipment for 2011,<br />

the session on burner training<br />

was enhanced for greater<br />

learning. The actual, full-size<br />

Whisper Jet ® , Phoenix ® Talon,<br />

and Phoenix ® Fury Burners<br />

were on hand with real burner<br />

controls and lights on all limits<br />

for better burner maintenance<br />

and troubleshooting. The session<br />

included training on keeping the<br />

controls properly calibrated.<br />

A session on Heatec Tanks and<br />

Heaters at Heatec, Inc. was<br />

included along with tours of the<br />

Astec and Heatec manufacturing<br />

facilities.<br />

Being proactive—that’s the key to<br />

great plant operations. <br />

HOT-MIX MAGAZINE 37 VOLUME 16 NUMBER 1

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