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SOlD OUT! The winter<br />
customer school started<br />
January 10 and ran<br />
through February 24, 2011,<br />
running for a total of five weeks<br />
to accommodate attendees. The<br />
theme, “Are You Prepared,”<br />
focused on taking the lead to<br />
improve performance. The<br />
sessions offered training on<br />
skill sets and knowledge to be<br />
proactive on plant operations and<br />
maintenance.<br />
Expertise and Experience<br />
After attending one of the fourday<br />
sessions, customers are<br />
empowered to eliminate many<br />
service calls, troubleshoot plant<br />
operation issues, gain more<br />
from service calls, and get their<br />
plants back up and running<br />
faster, maximizing the plant’s full<br />
potential. The training provides<br />
more knowledge about the<br />
plant features and components,<br />
making for better operators in<br />
the field.<br />
Dr. J. Don Brock, Astec founder<br />
and CEO, opened the sessions<br />
with a presentation on the time<br />
and money savings that can be<br />
achieved through being prepared<br />
before the initial service call.<br />
1) A student troubleshoots a load cell on a weighbridge. 2) Astec instructor<br />
Steve Corcoran shows students how to test burner limits. 3) Students<br />
troubleshoot PLC hardware. 4) Astec instructor Rick Hodge demonstrates how<br />
to adjust burner limits.<br />
Other presentations included:<br />
• Get Prepared: Stack Testing<br />
• Dust: Cellulose, Fiber, Anti-<br />
Strip – How? Why? What?<br />
• Intense Wear: Maintenance<br />
and Care Technologies<br />
• Maximize Uptime: Don’t Let<br />
Your Equipment Manage You<br />
• Take Control: PM II and TC II<br />
Overview<br />
4<br />
Hands-on Training<br />
The school is designed for<br />
customers and non-customers<br />
wanting detailed information on<br />
the asphalt industry and hotmix<br />
asphalt (HMA) production.<br />
Those in attendance included<br />
experienced operators who<br />
wanted to enhance their skills,<br />
new operators wanting to<br />
increase their knowledge level,<br />
and active owners and managers<br />
wanting to keep their skill sharp.<br />
Sessions included:<br />
• Maintenance and Calculating<br />
Calibrations<br />
• Start-up and Common Control<br />
Mistakes Management<br />
• Silos, Cones, and Drag<br />
Conveyor Care<br />
• Environmental Regulations,<br />
Controls, and Baghouse Care<br />
• Overall Plant Performance<br />
Improvements<br />
With new equipment for 2011,<br />
the session on burner training<br />
was enhanced for greater<br />
learning. The actual, full-size<br />
Whisper Jet ® , Phoenix ® Talon,<br />
and Phoenix ® Fury Burners<br />
were on hand with real burner<br />
controls and lights on all limits<br />
for better burner maintenance<br />
and troubleshooting. The session<br />
included training on keeping the<br />
controls properly calibrated.<br />
A session on Heatec Tanks and<br />
Heaters at Heatec, Inc. was<br />
included along with tours of the<br />
Astec and Heatec manufacturing<br />
facilities.<br />
Being proactive—that’s the key to<br />
great plant operations. <br />
HOT-MIX MAGAZINE 37 VOLUME 16 NUMBER 1