Module 3 - Benjamin-Mills
Module 3 - Benjamin-Mills
Module 3 - Benjamin-Mills
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SS2.5<br />
Which is the right steel<br />
for the job?<br />
(Optional extension)<br />
This activity illustrates how the properties and<br />
eventual use of a steel relate to its composition.<br />
Introduction<br />
An army tank and a kitchen sink are each made from steel. The different uses<br />
demand quite different properties from the metal, however. One of the major<br />
factors leading to different properties is the composition of the steel.<br />
What you do<br />
Use the Information Sheet (Some elements and their effects on the properties<br />
of steel) to match the eight steel uses (A–H) to the specifications numbered 1–8<br />
in Table 1.<br />
The first one has been done for you to show you the idea: the steel with<br />
specification number 1 would be suitable for use D, the CO 2<br />
cylinder for a fizzydrinks<br />
maker. The steel must be capable of being moulded into shape without<br />
developing cracks, but must be strong enough to hold the gas safely at high<br />
pressure. So a medium-carbon steel is used with aluminium and manganese<br />
added for toughness and good moulding properties. Low sulphur, phosphorus<br />
and nitrogen reduce its tendency to crack.<br />
Now match the most suitable composition to each of the remaining steel<br />
applications. Briefly explain the reasons for your answers.<br />
Steel uses<br />
A A paper clip (mild steel which can be drawn to form a wire)<br />
B Stainless steel for severe marine environments, such as in living quarters on<br />
oil rigs<br />
C Stainless steel for a surgeon’s knife<br />
D Sodastream CO 2<br />
cylinder<br />
E A high-speed drill tip<br />
F An off-shore gas pipe<br />
G A finely-machined spindle for a galvanometer<br />
H A ring spanner<br />
Steel specification 1 2 3 4 5 6 7 8<br />
C 0.350 0.110 0.100 0.750 0.025 0.043 0.500 0.070<br />
Si 0.200 0.350 0.400 0.400 0.350 0.042 0.300 0.005<br />
Mn 1.400 0.650 1.500 0.400 1.700 0.252 1.000 1.300<br />
P 0.018 0.030 0.009 0.350 0.040 0.013 0.035 0.060<br />
S 0.003 0.010 0.001 0.350 0.007 0.014 0.035 0.350<br />
Cr 0.20 12.50 0.03 4.00 17.20 0.02 1.00 0.03<br />
V 0.15 0.15 0.15 1.20 0.20 0.15 0.15 0.15<br />
Mo 0.002 0.30 0.002