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Module 3 - Benjamin-Mills

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SS2.5<br />

Which is the right steel<br />

for the job?<br />

(Optional extension)<br />

This activity illustrates how the properties and<br />

eventual use of a steel relate to its composition.<br />

Introduction<br />

An army tank and a kitchen sink are each made from steel. The different uses<br />

demand quite different properties from the metal, however. One of the major<br />

factors leading to different properties is the composition of the steel.<br />

What you do<br />

Use the Information Sheet (Some elements and their effects on the properties<br />

of steel) to match the eight steel uses (A–H) to the specifications numbered 1–8<br />

in Table 1.<br />

The first one has been done for you to show you the idea: the steel with<br />

specification number 1 would be suitable for use D, the CO 2<br />

cylinder for a fizzydrinks<br />

maker. The steel must be capable of being moulded into shape without<br />

developing cracks, but must be strong enough to hold the gas safely at high<br />

pressure. So a medium-carbon steel is used with aluminium and manganese<br />

added for toughness and good moulding properties. Low sulphur, phosphorus<br />

and nitrogen reduce its tendency to crack.<br />

Now match the most suitable composition to each of the remaining steel<br />

applications. Briefly explain the reasons for your answers.<br />

Steel uses<br />

A A paper clip (mild steel which can be drawn to form a wire)<br />

B Stainless steel for severe marine environments, such as in living quarters on<br />

oil rigs<br />

C Stainless steel for a surgeon’s knife<br />

D Sodastream CO 2<br />

cylinder<br />

E A high-speed drill tip<br />

F An off-shore gas pipe<br />

G A finely-machined spindle for a galvanometer<br />

H A ring spanner<br />

Steel specification 1 2 3 4 5 6 7 8<br />

C 0.350 0.110 0.100 0.750 0.025 0.043 0.500 0.070<br />

Si 0.200 0.350 0.400 0.400 0.350 0.042 0.300 0.005<br />

Mn 1.400 0.650 1.500 0.400 1.700 0.252 1.000 1.300<br />

P 0.018 0.030 0.009 0.350 0.040 0.013 0.035 0.060<br />

S 0.003 0.010 0.001 0.350 0.007 0.014 0.035 0.350<br />

Cr 0.20 12.50 0.03 4.00 17.20 0.02 1.00 0.03<br />

V 0.15 0.15 0.15 1.20 0.20 0.15 0.15 0.15<br />

Mo 0.002 0.30 0.002

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