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Benzlers Tecostyle

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Service factor f b<br />

Daily operations in hours 4 hours 8 hours 16 hours 24 hours<br />

Starts per hour 200 200 200 200<br />

Load classification<br />

I 0.8 0.9 1.0 0.9 1.0 1.1 1.1 1.2 1.3 1.3 1.4 1.5<br />

I a 1.1 1.2 1.3 1.1 1.3 1.5 1.3 1.5 1.6 1.4 1.6 1.8<br />

II 1.3 1.4 1.6 1.3 1.6 1.8 1.4 1.7 1.9 1.5 1.8 2.0<br />

III 1.5 1.6 1.8 1.6 1.8 2.0 1.7 1.9 2.1 1.8 2.0 2.2<br />

Ambient temperature factor f t<br />

For other ambient temperatures then 20° C, always multiply the thermal rating with the following factors.<br />

°C Celsius - 40 - 30 - 20 - 10 +/- 0 10 20 30 40 50<br />

ft 1.80 1.67 1.53 1.40 1.27 1.13 1.00 0.87 0.73 0.60<br />

Fan factor f f<br />

If the gearbox has no fan and the motor is not directly flanged to the gearbox, multiply the thermal rating with the<br />

following factors.<br />

Input speed n1 (rpm) 10 100 300 750 1 000 1 500 3 000<br />

f f<br />

1 0.95 0.74 0.63 0.65 0.69 0.77<br />

Control points<br />

The forces allowed on the gear shafts are determined by<br />

bearing life and strength on gear shafts and housing.<br />

Radial forces at no thrust loads.In the power ratings page<br />

12-24 max. allowed radial force on output shaft is given<br />

for each output speed. The value is only valid if the force<br />

is applied at the centre of the output shaft.If the force is<br />

applied at another position the allowed radial force is<br />

given by the following:<br />

Radial forces<br />

Bearing life: F r,x =<br />

a<br />

(f + x)<br />

F r2<br />

Strength on shaft F r,x = c F r2<br />

x<br />

Strength on d<br />

F r,x =<br />

gear housing: (g + x)<br />

F r2max<br />

F r<br />

F r,x<br />

c<br />

x<br />

F r,x<br />

F r2<br />

F r2max<br />

= Max. radial force (N)<br />

= Radial force acc to power ratings (N).<br />

= Upper limit, for radial force. Can not<br />

be exceeded (N)<br />

a, d, f, g = Internal measures (mm)<br />

x = Distance to radial force (mm)<br />

c = Half shaft length (mm)<br />

Type/Size a c d f g F r2max (N)<br />

BS 35 77.5 18 88.0 59.5 70.0 2 000<br />

40 90.5 18 101.5 72.5 83.5 2 000<br />

50 96.5 21 110.0 75.5 89.0 2 700<br />

63 107.0 29 122.0 78.0 93.0 4 000<br />

71 127.5 29 142.5 98.5 113.5 5 000<br />

88 152.5 41 181.0 111.5 140.0 10 000<br />

112 175.0 41 210.5 134.0 169.5 15 000<br />

7

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