NEWS 2005 - Jan Havelka

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ROMICRON HSK MODBORE INDEXABLE DRILLING MODULAR DRILLING SOLID CARBIDE DRILLING HOLEMAKING DRILL-FIX DFR Cutting Data Recommendations Cutting Groups 1.1 1.2 2.1 2.2 3 4 5 6 7 8 9 10 11 12 13 14.1 14.2 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 32 33 34 35 36 37 Material Group Unalloyed Steel, Cast Steel, Machining Steel Low-Alloy Steel, Cast Steel, Machining Steel High-Alloy Steel, Cast Steel, High- Alloy Tool Steel Stainless Steel, Cast Steel Stainless Steel Gray Cast Iron Cast Iron with Nodular Cast Iron Malleable Cast Iron Aluminum Forging Alloys Aluminum Casting Alloys Copper and Copper Alloys (Bronze, Brass) Heat-Resistant Alloys Titanium Alloys C = 0,10 - 0,25 Annealed, long-chipping C = 0,10 - 0,25 Annealed, short-chipping C = 0,25 - 0,55 Annealed, long-chipping C = 0,25 - 0,55 Annealed, short-chipping C = 0,25 - 0,55 Tempered C = 0,25 - 0,80 Annealed C = 0,25 - 0,80 Tempered Annealed Tempered Tempered Tempered Annealed Hardened and Tempered Ferritic/Martensitic Martensitic Austenitic Austenitic/Ferritic (duplex) Pearlitic/Ferritic Pearlitic (Martensitic) Ferritic Pearlitic Ferritic Pearlitic Not heat treatable Heat treatable/Heat treated Annealed Tempered 1% CuZn, CuSnZn Cu, lead-free copper/electrolytic copper Fe-based Ni or Co-based Cast Pure Titanium Composition /Structure Alpha-Beta Alloys Annealed Heat treated Annealed Heat treated Tensile Strength RM (Mpa) Hardness HB 420 125 420 125 640 190 640 190 850 250 915 270 1020 300 610 180 930 275 1020 300 1190 350 680 200 1100 325 680 200 810 240 610 180 880 260 180 260 160 250 130 230 60 100 75 90 130 110 90 100 200 230 250 350 320 400 55 HRC 1050 55 HRC Cutting Speed vc: (m/min) (sfm) Stable Normal Unstable Feed Rate Per Revolution by Insert Size: (mm/rev) (ipr) Interrupted Cut DFR 02... DFR 03... DFR 04... 340 280 220 140 0,06 - 0,12 0,08 - 0,15 0,11 - 0,21 1120 920 720 460 .002 - .005 .003 - .006 .004 - .008 340 280 220 140 0,06 - 0,12 0,08 - 0,15 0,11 - 0,21 1120 920 720 460 .002 - .005 .003 - .006 .004 - .008 310 260 210 130 0,06 - 0,12 0,08 - 0,15 0,11 - 0,21 1020 850 690 430 .002 -.0045 .003 - .006 .004 - .008 340 280 220 140 0,06 - 0,12 0,08 - 0,15 0,11 - 0,21 1120 920 720 460 .002 - .005 .003 - .006 .004 - .008 310 260 210 130 0,05 - 0,10 0,06 - 0,12 0,10 - 0,18 1020 850 690 430 .002 - .004 .002 - .005 .004 - .007 300 250 200 130 0,05 - 0,10 0,06 - 0,12 0,10 - 0,18 980 820 660 430 .002 - .004 .002 - .005 .004 - .007 260 220 180 110 0,05 - 0,10 0,06 - 0,12 0,10 - 0,18 850 720 590 360 .002 - .004 .002 - .005 .004 - .007 310 260 210 130 0,06 - 0,12 0,08 - 0,15 0,11 - 0,21 1020 850 690 430 .002 - .005 .003 - .006 .004 - .008 280 230 180 120 0,06 - 0,12 0,08 - 0,15 0,11 - 0,21 920 750 590 390 .002 - .005 .003 - .006 .004 - .008 240 200 160 100 0,06 - 0,12 0,08 - 0,15 0,11 - 0,21 790 660 520 330 .002 - .005 .003 - .006 .004 - .008 220 180 140 90 0,06 - 0,12 0,08 - 0,15 0,11 - 0,21 720 590 460 300 .002 - .005 .003 - .006 .004 - .008 240 200 160 100 0,06 - 0,12 0,08 - 0,15 0,11 - 0,21 790 660 520 330 .002 - .005 .003 - .006 .004 - .008 190 160 130 80 0,05 - 0,09 0,05 - 0,10 0,08 - 0,16 620 520 430 260 .002 - .004 .002 - .004 .003 - .006 220 180 140 90 0,04 - 0,07 0,05 - 0,09 0,07 - 0,13 720 590 460 300 .002 - .003 .002 - .004 .003 - .005 190 160 130 80 0,03 - 0,06 0,04 - 0,07 0,05 - 0,10 620 520 430 260 .001 - .003 .002 - .003 .002 - .004 190 160 130 80 0,04 - 0,09 0,05 - 0,10 0,08 - 0,16 620 520 430 260 .002 - .004 .002 - .004 .003 - .006 190 160 130 80 0,04 - 0,09 0,05 - 0,10 0,08 - 0,16 620 520 430 260 .002 - .004 .002 - .004 .003 - .006 260 220 180 110 0,07 - 0,15 0,08 - 0,18 0,11 - 0,24 850 720 590 360 .003 - .006 .003 - .007 .004 - .009 220 180 140 90 0,07 - 0,15 0,08 - 0,18 0,11 - 0,24 720 590 460 300 .003 - .006 .003 - .007 .004 - .009 220 180 140 90 0,06 - 0,12 0,07 - 0,15 0,10 - 0,21 720 590 460 300 .002 - .005 .003 - .006 .004 - .008 180 150 120 80 0,06 - 0,12 0,07 - 0,15 0,10 - 0,21 590 490 390 260 .002 - .005 .003 - .006 .0039 - .008 240 200 160 100 0,06 - 0,12 0,07 - 0,15 0,10 - 0,21 790 660 520 330 .002 - .005 .003 - .006 .004 - .008 220 180 140 90 0,06 - 0,12 0,07 - 0,15 0,10 - 0,21 720 590 460 300 .002 - .005 .003 - .006 .004 - .008 720 600 480 300 0,03 - 0,06 0,04 - 0,07 0,06 - 0,09 2360 1970 1570 980 .001 - .002 .002 - .003 .002 - .004 720 600 480 300 0,03 - 0,06 0,04 - 0,07 0,06 - 0,09 2360 1970 1570 980 .001 - .002 .002 - .003 .002 - .004 720 600 480 300 0,07 - 0,10 0,09 - 0,14 0,12 - 0,18 2360 1970 1570 980 .003 - .004 .004 - .006 .005 - .007 600 500 400 250 0,07 - 0,10 0,09 - 0,14 0,12 - 0,18 1970 1640 1310 820 .003 - .004 .004 - .006 .005 - .007 480 400 320 200 0,07 - 0,10 0,09 - 0,14 0,12 - 0,18 1570 1310 1050 660 .003 - .004 .004 - .006 .005 - .007 600 500 400 250 0,07 - 0,10 0,09 - 0,14 0,12 - 0,18 1970 1640 1310 820 .003 - .004 .004 - .006 .005 - .007 600 500 400 250 0,07 - 0,10 0,09 - 0,14 0,12 - 0,18 1970 1640 1310 820 .003 - .004 .004 - .006 .005 - .007 480 400 320 200 0,07 - 0,10 0,09 - 0,14 0,12 - 0,18 1570 1310 1050 660 .003 - .004 .004 - .006 .005 - .007 70 60 50 30 0,03 - 0,06 0,04 - 0,07 0,05 - 0,10 230 200 160 100 .001 - .002 .002 - .003 .002 - .004 70 60 50 30 0,03 - 0,06 0,04 - 0,07 0,05 - 0,10 230 200 160 100 .001 - .002 .002 - .003 .002 - .004 60 50 40 30 0,03 - 0,06 0,04 - 0,07 0,05 - 0,10 200 160 130 100 .001 - .002 .002 - .003 .002 - .004 60 50 40 30 0,03 - 0,06 0,04 - 0,07 0,05 - 0,10 200 160 130 100 .001 - .002 .002 - .003 .002 - .004 60 50 40 30 0,03 - 0,06 0,04 - 0,07 0,05 - 0,10 200 160 130 100 .001 - .002 .002 - .003 .002 - .004 100 80 60 40 0,03 - 0,06 0,04 - 0,07 0,05 - 0,10 330 260 200 130 .001 - .002 .002 - .003 .002 - .004 70 60 50 30 0,03 - 0,06 0,04 - 0,07 0,05 - 0,10 230 200 160 100 .001 - .002 .002 - .003 .002 - .004 A42 To place an order, contact your Kennametal representative or visit www.kennametal.com.
HTS Cartridges with SPHX Inserts Exterior Cartridge Version! NEW SOLID CARBIDE DRILLING D1 D D5 Drill Head Pilot Drill Inserts Cartridges Cartridges D1 min. max. Catalog number D5 D Number of Inserts 45 - 50 3.76045R028V 28 13 B510S08000... DFT0303... 3 SPHX0703... 1 3.77000R250V 3) 1 3.77000R251V 1 50 - 55 3.76050R028V 28 13 B510S08000... DFT0303... 3 SPHX0703... 1 3.77000R252V 3) 1 3.77000R253V 1 55 - 58 3.76055R032V 32 16 B510S08000... DFT05T3... 3 SPHX0903... 1 3.77000R038V 1 3.77000R239V 1 58 - 63 3.76058R032V 32 16 B510S10000... DFT05T3... 3 SPHX0903... 1 3.77000R023V 1 3.77000R224V 1 63 - 68 3.76063R032V 32 16 B510S10000... DFT05T3... 3 SPHX0903... 1 3.77000R025V 1 3.77000R224V 1 63 - 68 3.76063R040V 1) 40 22 B510S10000... DFT05T3... 3 SPHX0903... 1 3.77000R025V 1 3.77000R224V 1 68 - 73 3.76068R040V 40 22 B510S10000... DFT05T3... 3 SPHX0903... 1 3.77000R026V 1 3.77000R227V 1 73 - 78 3.76073R040V 40 22 B510S15000... DFT05T3... 3 SPHX0903... 1 3.77000R026V 1 3.77000R227V 1 78 - 84 3.76078R040V 40 22 B510S15000... DFT06T3... 3 SPHX0903... 1 3.77000R028V 1 3.77000R229V 1 78 - 84 3.76078R048V 1) 48 27 B510S15000... DFT06T3... 3 SPHX0903... 1 3.77000R028V 1 3.77000R229V 1 84 - 90 3.76084R048V 48 27 B510S15000... DFT06T3... 3 SPHX0903... 1 3.77000R228V 3) 1 3.77000R229V 1 90 - 94 2) 3.76090R048V 48 27 B510S15000... DFT06T3... 3 SPHX0903... 1 3.77000R230V 2) 3) 1 3.77000R231V 1 96 - 100 2) 3.76096R048V 48 27 B510S20000... DFT06T3... 3 SPHX0903... 1 3.77000R230V 2) 3) 1 3.77000R231V 1 96 - 100 2) 3.76096R058V 1) 58 32 B510S20000... DFT06T3... 3 SPHX0903... 1 3.77000R230V 2) 3) 1 3.77000R231V 1 102 - 108 3.76102R058V 58 32 B510S20000... DFT05T3... 5 SPHX0903... 1 3.77000R081V 1 3.77000R282V 1 108 - 115 3.76108R058V 58 32 B510S20000... DFT06T3... 5 SPHX1204... 1 3.77000R083V 1 3.77000R284V 1 115 - 122 3.76115R070V 70 40 B510S20000... DFT06T3... 5 SPHX1204... 1 3.77000R085V 1 3.77000R286V 1 122 - 130 3.76122R070V 70 40 B510S25000... DFT06T3... 5 SPHX1204... 1 3.77000R079V 1 3.77000R280V 1 130 - 140 3.76130R070V 70 40 B510S25000... DFT06T3... 5 SPHX1204... 1 3.77000R087V 1 3.77000R288V 1 140 - 150 3.76140R080V 80 50 B510S25000... DFT0704... 5 SPHX1505... 1 3.77000R077V 1 3.77000R278V 1 150 - 158 3.76150R080V 80 50 B510S25000... DFT0704... 5 SPHX1505... 1 3.77000R075V 1 3.77000R276V 1 158 - 162 3.76158R080V 80 50 B510S25000... DFT0704... 5 SPHX1505... 1 3.77000R073V 1 3.77000R274V 1 162 - 170 3.76162R080V 80 50 B510S30000... DFT0704... 5 SPHX1505... 1 3.77000R248V 3) 1 3.77000R249V 1 180 - 184 2) 3.76180R110 110 60 B510S30000... DFT06T3... 7 SPHX0903... 1 3.77000R230V 2) 3) 3 3.77000R231V 1 195 - 201 3.76195R110 110 60 B510S30000... DFT05T3... 11 SPHX0903... 1 3.77000R081V 3 3.77000R282V 1 213 - 220 3.76213R125 125 60 B510S30000... DFT06T3... 11 SPHX1204... 1 3.77000R083V 3 3.77000R284V 1 230 - 240 3.76230R160 160 80 B510S30000... DFT06T3... 11 SPHX1204... 1 3.77000R079V 2 3.77000R080V 1 3.77000R280V 1 Number of Inserts 1) Drill heads with reinforced body for short-chipping materials. 2) Decreased diameter range due to SPHX insert in exterior cartridges. 3) Modified interior cartridge, for use together with SPHX equipped exterior cartridges only. Interior Number of Cartridges Exterior Number of Cartridges NEW Exterior SPHX Number of Cartridges MODULAR DRILLING HOLEMAKING INDEXABLE DRILLING HSK MODBORE ROMICRON HTS Exterior Cartridges with SPHX Inserts Greatly increase process security with new square insert design. Get better workpiece surface finishes! Use standard components in existing HTS heads for most cutting diameters! To place an order, contact your Kennametal representative or visit www.kennametal.com. A43
Page 1 and 2: AUTOMOTIVE AEROSPACE HEAVY EQUIPMEN
Page 3 and 4: Table of Contents New Holemaking Pr
Page 5 and 6: NEW CUTTING TOOLS ...engineered spe
Page 7 and 8: Holemaking Products Solid Carbide D
Page 9 and 10: FOR SOLID CARBIDE DRILLS ...enginee
Page 11 and 12: L5 A Shank F Shank SE DRILLS - B225
Page 13 and 14: Cutting Groups 1.1 1.2 2.1 2.2 3 4
Page 15 and 16: 1.1 1.2 2.1 2.2 3 4 5 6 7 8 9 Cutti
Page 17 and 18: ® FOR ® AUTOMOTIVE Kennametal ena
Page 19 and 20: Continued from page A12. High-Perfo
Page 21 and 22: BF Drill Bodies 2° Whistle Notch S
Page 23 and 24: 41° chamfer 45° chamfer 45° full
Page 25 and 26: ® FOR HEAVY EQUIPMENT ® Kennameta
Page 27 and 28: FOR MODULAR AND INDEXABLE DRILLS ..
Page 29 and 30: Round Shank KenTIP 8xD Round and SC
Page 31 and 32: With chipbreaker and radial relief
Page 33 and 34: 3 x D KenTIP 3xD BF Shank - Metric
Page 35 and 36: 41° chamfer 45° chamfer 45° full
Page 37 and 38: KenTIP HPM Insert Blades Expanded D
Page 39 and 40: Mounting the KenTIP Inserts KenTIP
Page 41 and 42: KSEM HPG Insert Blades New Geometry
Page 47: DFR DFR-GD DFR-LD DRILL-FIX DFR Ins
Page 51 and 52: Get the metalcutting industry’s m
Page 53 and 54: Assembling the boring head for sync
Page 55 and 56: Cartridge 95° (for wiper insert) H
Page 57 and 58: High-Speed Boring Head HSK ModBORE
Page 59 and 60: Inserts ModBORE Inserts SOLID CARBI
Page 61 and 62: L L1 Romicron ® Universal Applicat
Page 63 and 64: Radial Model Example 1 Economc solu
Page 65 and 66: Mounting Dimensions - Radial Models
Page 67 and 68: Milling Products Milling Inserts Fa
Page 69 and 70: Milling Inserts Dimensions Dimensio
Page 77 and 78: 7 2 Milling Inserts Dimensions Dime
Page 85 and 86: KSRM Face Mills RCGT... NEW End Mil
Page 87 and 88: KSRM Face Mills RCGT86 Application
Page 89 and 90: KSOM Mini Face Mills OF.T06L5.. NEW
Page 91 and 92: KSOM Mini Face Mills OF.T06L5 Appli
Page 93 and 94: KSOM Application OF.T07L6 Ramping M
Page 95 and 96: KSOM Face Mills OF.T07.. Wedge Clam
Page 97 and 98: KSOM Face Mills OF.T07L6 Applicatio
Page 99 and 100:
M780 OctaCut Face Mills Steel and C
Page 101 and 102:
M780 Steel and Cast Iron Machining
Page 103 and 104:
FIX-PERFECTNon-Ferrous Metals Alumi
Page 105 and 106:
KSCM Face Mills Aluminum Machining
Page 107 and 108:
KSCM Face Mills Instruction for Fit
Page 109 and 110:
KSCM Face Mills Cutter Cartridge As
Page 111 and 112:
NGE-A Indexable End Mills and Shell
Page 113 and 114:
NGE-A Indexable End Mills and Shell
Page 115 and 116:
NGE-A Application Data Cutting spee
Page 117 and 118:
Indexable End Mills and Shell Mills
Page 119 and 120:
Page 121 and 122:
Mill 1-14 Application Data Cutting
Page 123 and 124:
Page 125 and 126:
Indexable End Mills - Mill 1-18 Mil
Page 127 and 128:
IN MILLING Introducing Kennametal
Page 129 and 130:
Mill 1-18 Application Data Cutting
Page 131 and 132:
Page 133 and 134:
Page 135 and 136:
® FOR AEROSPACE ® Kennametal enab
Page 137 and 138:
Solid Carbide End Mills - Tapered a
Page 139 and 140:
Solid Carbide End Mill Rougher for
Page 141 and 142:
KSSM Indexable Inserts for KSSM SP.
Page 143 and 144:
KSSM - Slotting Cutters Type B Shel
Page 145 and 146:
KSSM - Slotting Cutters Type A Arbo
Page 147 and 148:
KSSM - Slotting Cutters 10 mm IC In
Page 149 and 150:
KSSM - Slotting Cutters KSSM Fixed
Page 151 and 152:
KSSM - Slotting Cutters Type B Shel
Page 153 and 154:
KSSM - Slotting Cutters Type A Arbo
Page 155 and 156:
KSSM - Slotting Cutters 12 mm 1/2''
Page 157 and 158:
KSSM Helical Square Shoulder Mills
Page 159 and 160:
KSSM Helical 12 mm, 1/2'' IC Insert
Page 161 and 162:
KDM RDHX Screw-On End Mills D1 G D
Page 163 and 164:
RDHX Application Data Cutting speed
Page 165 and 166:
KSWM KenFEED KenFEED Cutter NEW End
Page 167 and 168:
KSWM KenFEED KenFEED Cutter NEW End
Page 169 and 170:
KSWM KenFEED Application Data Cutti
Page 171 and 172:
KDMB Finishing Mills KDMB Screw-On
Page 173 and 174:
KDMB Finishing Mills KDMB Screw-On
Page 175 and 176:
KDMT Finishing Mills KDMT Screw-On
Page 177 and 178:
KDMT Finishing Mills KDMT Screw-On
Page 179:
KDMB /KDMT Application Data Cutting
Page 182 and 183:
NEW Slim Line Hydraulic Chucks Kenn
Page 184 and 185:
HSK63A NEW Hydraulic Chucks - Slim
Page 186 and 187:
HSK40A/CV50 TG Single-Angle Collet
Page 188 and 189:
KM63XMZ Shrink Fit Chucks TT Shrink
Page 190 and 191:
VDI Driven Tooling NEW 76 Ø 16 38
Page 192 and 193:
C12 To place an order, contact your
Page 194 and 195:
Modular Quick- Change Tooling THREE
Page 196 and 197:
KM KM25 Cutting Units - KENLOC MCKN
Page 198 and 199:
KM KM25 Cutting Units - KENLOC MRGN
Page 200 and 201:
KM KM25 Cutting Units - KENLOC MTFN
Page 202 and 203:
KM KM25 Cutting Units - KENLOC MWLN
Page 204 and 205:
KM KM25 Cutting Units - SCREW ON SD
Page 206 and 207:
KM KM25 Cutting Units - SCREW ON SR
Page 208 and 209:
KM KM25 Cutting Units - Grooving /
Page 210 and 211:
KM KM25 Cutting Units - Grooving /
Page 212 and 213:
KM KM25 Accessories BN - Blank 38 -
Page 214 and 215:
KM KM3225 Clamping Units D2 D1 F CS
Page 216 and 217:
KM KM3225 Boring Bar Adapter BA D2
Page 218 and 219:
KM KM3225 Cutting Units - KENLOC MC
Page 220 and 221:
KM KM3225 Cutting Units - KENLOC MS
Page 222 and 223:
KM KM3225 Cutting Units - KENLEVER
Page 224 and 225:
KM KM3225 Cutting Units - A3 & A4 G
Page 226 and 227:
KM KM3225 Collet Chucks ER D2 Colle
Page 228 and 229:
KM25 Tooling - Technical Informatio
Page 230 and 231:
Features & Benefits: • Hundreds o
Page 232:
Kennametal Headquarters Europe Head
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NEWS 2005 - Jan Havelka

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