- Page 3 and 4: FOREWORD This manual introduces 650
- Page 5: INTRODUCTION This manual is designe
- Page 8 and 9: 1-2 GENERAL INFORMATION Safety Prec
- Page 10 and 11: GENERAL INFORMATION 1-3 Before Serv
- Page 12 and 13: 1-6 GENERAL INFORMATION Tightening
- Page 14 and 15: 1-8 GENERAL INFORMATION Lubrication
- Page 16 and 17: 1-10 GENERAL INFORMATION General Sp
- Page 18 and 19: 1-12 GENERAL INFORMATION Items Rear
- Page 20 and 21: PERIODIC MAINTENANCE 2-1 Periodic M
- Page 22 and 23: PERIODIC MAINTENANCE 2-3 Periodic M
- Page 24 and 25: PERIODIC MAINTENANCE 2-5 FREQUENCY
- Page 26 and 27: PERIODIC MAINTENANCE 2-7 Fastener T
- Page 28 and 29: PERIODIC MAINTENANCE 2-9 Fastener T
- Page 30 and 31: PERIODIC MAINTENANCE 2-11 Specifica
- Page 32 and 33: PERIODIC MAINTENANCE 2-13 Special T
- Page 34 and 35: PERIODIC MAINTENANCE 2-15 ! WARNING
- Page 38 and 39: PERIODIC MAINTENANCE 2-19 Engine To
- Page 40 and 41: PERIODIC MAINTENANCE 2-21 Valve Adj
- Page 42 and 43: PERIODIC MAINTENANCE 2-23 Valve Cle
- Page 44 and 45: PERIODIC MAINTENANCE 2-25 Clutch Cl
- Page 46 and 47: PERIODIC MAINTENANCE 2-27 Wheel Bea
- Page 48 and 49: PERIODIC MAINTENANCE 2-29 • Turn
- Page 50 and 51: PERIODIC MAINTENANCE 2-31 Brake Sys
- Page 52 and 53: PERIODIC MAINTENANCE 2-33 • Follo
- Page 54 and 55: PERIODIC MAINTENANCE 2-35 Steering
- Page 56 and 57: Lights and Switches Operation Inspe
- Page 58 and 59: PERIODIC MAINTENANCE 2-39 • Set t
- Page 60 and 61: PERIODIC MAINTENANCE 2-41 Battery (
- Page 62 and 63: PERIODIC MAINTENANCE 2-43 Bolts, Nu
- Page 64 and 65: PERIODIC MAINTENANCE 2-45 Coolant C
- Page 66 and 67: PERIODIC MAINTENANCE 2-47 • Tempo
- Page 68 and 69: PERIODIC MAINTENANCE 2-49 • Repla
- Page 70 and 71: PERIODIC MAINTENANCE 2-51 Rear Mast
- Page 72 and 73: PERIODIC MAINTENANCE 2-53 • Apply
- Page 74 and 75: FUEL SYSTEM (EFI) Table of Contents
- Page 76 and 77: a. Ignition Switch b. Engine Stop S
- Page 78 and 79: FUEL SYSTEM (EFI) 3-5 a. Front Posi
- Page 80 and 81: EFI Parts Location FUEL SYSTEM (EFI
- Page 82 and 83: FUEL SYSTEM (EFI) 3-9 Specification
- Page 84 and 85: FUEL SYSTEM (EFI) 3-11 Special Tool
- Page 86 and 87:
FUEL SYSTEM (EFI) 3-13 EFI Servicin
- Page 88 and 89:
FUEL SYSTEM (EFI) 3-15 EFI Servicin
- Page 90 and 91:
FUEL SYSTEM (EFI) 3-17 EFI Servicin
- Page 92 and 93:
FUEL SYSTEM (EFI) 3-19 Sample Diagn
- Page 94 and 95:
FUEL SYSTEM (EFI) 3-21 NOTE ○ Thi
- Page 96 and 97:
FUEL SYSTEM (EFI) 3-23 Symptoms or
- Page 98 and 99:
FUEL SYSTEM (EFI) 3-25 Symptoms or
- Page 100 and 101:
FUEL SYSTEM (EFI) 3-27 Symptoms or
- Page 102 and 103:
FUEL SYSTEM (EFI) 3-29 Self-diagnos
- Page 104 and 105:
FUEL SYSTEM (EFI) 3-31 How to Erase
- Page 106 and 107:
FUEL SYSTEM (EFI) 3-33 Self-diagnos
- Page 108 and 109:
FUEL SYSTEM (EFI) 3-35 Throttle Pos
- Page 110 and 111:
FUEL SYSTEM (EFI) 3-37 Throttle Pos
- Page 112 and 113:
FUEL SYSTEM (EFI) 3-39 Inlet Air Pr
- Page 114 and 115:
FUEL SYSTEM (EFI) 3-41 Inlet Air Te
- Page 116 and 117:
FUEL SYSTEM (EFI) 3-43 Coolant Temp
- Page 118 and 119:
FUEL SYSTEM (EFI) 3-45 Speed Sensor
- Page 120 and 121:
FUEL SYSTEM (EFI) 3-47 Roll-over Se
- Page 122 and 123:
FUEL SYSTEM (EFI) 3-49 Roll-over Se
- Page 124 and 125:
FUEL SYSTEM (EFI) 3-51 Oxygen Senso
- Page 126 and 127:
FUEL SYSTEM (EFI) 3-53 Ignition Coi
- Page 128 and 129:
FUEL SYSTEM (EFI) 3-55 Turn the ign
- Page 130 and 131:
FUEL SYSTEM (EFI) 3-57 ECU ECU Remo
- Page 132 and 133:
FUEL SYSTEM (EFI) 3-59 ECU ECU Circ
- Page 134 and 135:
FUEL SYSTEM (EFI) 3-61 Fuel Line Fu
- Page 136 and 137:
FUEL SYSTEM (EFI) 3-63 Fuel Pump Fu
- Page 138 and 139:
FUEL SYSTEM (EFI) 3-65 Fuel Pump Fu
- Page 140 and 141:
FUEL SYSTEM (EFI) 3-67 Fuel Pump Fu
- Page 142 and 143:
FUEL SYSTEM (EFI) 3-69 Fuel Injecto
- Page 144 and 145:
FUEL SYSTEM (EFI) 3-71 Fuel Injecto
- Page 146 and 147:
FUEL SYSTEM (EFI) 3-73 Throttle Gri
- Page 148 and 149:
FUEL SYSTEM (EFI) 3-75 Throttle Bod
- Page 150 and 151:
FUEL SYSTEM (EFI) 3-77 Error Code T
- Page 152 and 153:
FUEL SYSTEM (EFI) 3-79 ERROR TYPE E
- Page 154 and 155:
4-2 COOLING SYSTEM Exploded View
- Page 156 and 157:
4-4 COOLING SYSTEM Coolant Flow Cha
- Page 158 and 159:
4-6 COOLING SYSTEM Specifications I
- Page 160 and 161:
4-8 COOLING SYSTEM Coolant Coolant
- Page 162 and 163:
4-10 COOLING SYSTEM Water Pump Wate
- Page 164 and 165:
4-12 COOLING SYSTEM Water Pump Impe
- Page 166 and 167:
4-14 COOLING SYSTEM Radiator Radiat
- Page 168 and 169:
4-16 COOLING SYSTEM Thermostat Ther
- Page 170 and 171:
4-18 COOLING SYSTEM Hose and Pipes
- Page 172 and 173:
ENGINE TOP END 5-1 Engine Top End T
- Page 174 and 175:
ENGINE TOP END 5-3 Item Fastner Tor
- Page 176 and 177:
ENGINE TOP END 5-5 Item No. Fastner
- Page 178 and 179:
ENGINE TOP END 5-7 Item Standard da
- Page 180 and 181:
ENGINE TOP END 5-9 Compression Gaug
- Page 182 and 183:
ENGINE TOP END 5-11 Cylinder Head C
- Page 184 and 185:
ENGINE TOP END 5-13 Camshaft Chain
- Page 186 and 187:
ENGINE TOP END 5-15 Camshaft/Timing
- Page 188 and 189:
ENGINE TOP END 5-17 Camshaft/Timing
- Page 190 and 191:
ENGINE TOP END 5-19 Camshaft/Timing
- Page 192 and 193:
ENGINE TOP END 5-21 Cylinder head P
- Page 194 and 195:
ENGINE TOP END 5-23 Cylinder head
- Page 196 and 197:
ENGINE TOP END 5-25 Valves Valve Gu
- Page 198 and 199:
ENGINE TOP END 5-27 Valves Valve Se
- Page 200 and 201:
ENGINE TOP END 5-29 Cylinder/Piston
- Page 202 and 203:
ENGINE TOP END 5-31 Cylinder/Piston
- Page 204 and 205:
ENGINE TOP END 5-33 Cylinder/Piston
- Page 206 and 207:
CLUTCH 6-1 Clutch Table of Contents
- Page 208 and 209:
CLUTCH 6-3 Exploded View NO Fastene
- Page 210 and 211:
CLUTCH 6-5 Special Tool and Sealant
- Page 212 and 213:
CLUTCH 6-7 Clutch Cover Clutch Cove
- Page 214 and 215:
CLUTCH 6-9 Clutch Cover Clutch Cove
- Page 216 and 217:
CLUTCH 6-11 Clutch Clutch Removal
- Page 218 and 219:
CLUTCH 6-13 Clutch ● Be sure that
- Page 220 and 221:
CLUTCH 6-15 Clutch ● Install the
- Page 222 and 223:
CLUTCH 6-17 Clutch Clutch Housing F
- Page 224 and 225:
7-2 ENGINE LUBRICATION SYSTEM Explo
- Page 226 and 227:
7-4 ENGINE LUBRICATION SYSTEM Engin
- Page 228 and 229:
7-6 ENGINE LUBRICATION SYSTEM Speci
- Page 230 and 231:
7-8 ENGINE LUBRICATION SYSTEM Engin
- Page 232 and 233:
7-10 ENGINE LUBRICATION SYSTEM Oil
- Page 234 and 235:
7-12 ENGINE LUBRICATION SYSTEM Oil
- Page 236 and 237:
7-14 ENGINE LUBRICATION SYSTEM Oil
- Page 238 and 239:
7-16 ENGINE LUBRICATION SYSTEM Oil
- Page 240 and 241:
ENGINE REMOVAL/INSTALLATION 8-1 Eng
- Page 242 and 243:
ENGINE REMOVAL/INSTALLATION 8-3 Exp
- Page 244 and 245:
ENGINE REMOVAL/INSTALLATION 8-5 ●
- Page 246 and 247:
ENGINE REMOVAL/INSTALLATION 8-7 Eng
- Page 248 and 249:
9-2 CRANKSHAFT/TRANSMISSION Explode
- Page 250 and 251:
9-4 CRANKSHAFT/TRANSMISSION Explode
- Page 252 and 253:
9-6 CRANKSHAFT/TRANSMISSION Specifi
- Page 254 and 255:
9-8 CRANKSHAFT/TRANSMISSION Specifi
- Page 256 and 257:
9-10 CRANKSHAFT/TRANSMISSION Crankc
- Page 258 and 259:
9-12 CRANKSHAFT/TRANSMISSION Crankc
- Page 260 and 261:
9-14 CRANKSHAFT/TRANSMISSION Crankc
- Page 262 and 263:
9-16 CRANKSHAFT/TRANSMISSION Crankc
- Page 264 and 265:
9-18 CRANKSHAFT/TRANSMISSION Cranks
- Page 266 and 267:
9-20 CRANKSHAFT/TRANSMISSION Cranks
- Page 268 and 269:
9-22 CRANKSHAFT/TRANSMISSION Cranks
- Page 270 and 271:
9-24 CRANKSHAFT/TRANSMISSION Cranks
- Page 272 and 273:
9-26 CRANKSHAFT/TRANSMISSION Cranks
- Page 274 and 275:
9-28 CRANKSHAFT/TRANSMISSION Balanc
- Page 276 and 277:
9-30 CRANKSHAFT/TRANSMISSION Transm
- Page 278 and 279:
9-32 CRANKSHAFT/TRANSMISSION Transm
- Page 280 and 281:
9-34 CRANKSHAFT/TRANSMISSION Transm
- Page 282 and 283:
9-36 CRANKSHAFT/TRANSMISSION Transm
- Page 284 and 285:
9-38 CRANKSHAFT/TRANSMISSION Transm
- Page 286 and 287:
9-40 CRANKSHAFT/TRANSMISSION Transm
- Page 288 and 289:
WHEELS/TIRES 10-2 Exploded View
- Page 290 and 291:
WHEELS/TIRES 10-4 Item Standard Ser
- Page 292 and 293:
WHEELS/TIRES 10-6 Wheels (Rims) Fro
- Page 294 and 295:
WHEELS/TIRES 10-8 Rear Wheel Remova
- Page 296 and 297:
WHEELS/TIRES 10-10 Wheel Inspection
- Page 298 and 299:
WHEELS/TIRES 10-12 Balance Weight N
- Page 300 and 301:
WHEELS/TIRES 10-14 ● Install a ne
- Page 302 and 303:
WHEELS/TIRES 10-16 Hub Bearing Remo
- Page 304 and 305:
11-2 FINAL DRIVE Exploded View
- Page 306 and 307:
11-4 FINAL DRIVE Specifications Ite
- Page 308 and 309:
11-6 FINAL DRIVE Drive Chain Slack
- Page 310 and 311:
11-8 FINAL DRIVE ● Fit the plate
- Page 312 and 313:
11-10 FINAL DRIVE Engine Sprocket R
- Page 314 and 315:
11-12 FINAL DRIVE Coupling Installa
- Page 316 and 317:
11-14 FINAL DRIVE Rear Sprocket War
- Page 318 and 319:
12-2 BRAKES Exploded View (Front Br
- Page 320 and 321:
12-4 BRAKES Exploded View (Rear Bra
- Page 322 and 323:
12-6 BRAKES Specifications Item Sta
- Page 324 and 325:
12-8 BRAKES Brake Lever Position Ad
- Page 326 and 327:
12-10 BRAKES ● Install the right
- Page 328 and 329:
12-12 BRAKES Front Caliper Disassem
- Page 330 and 331:
12-14 BRAKES Front Brake Pad Remova
- Page 332 and 333:
12-16 BRAKES Rear Master Cylinder R
- Page 334 and 335:
12-18 BRAKES Brake Disc Removal ●
- Page 336 and 337:
12-20 BRAKES ● Bleed the brake li
- Page 338 and 339:
SUSPENSION 13-1 Suspension Table of
- Page 340 and 341:
SUSPENSION 13-3 No Fastener Torque
- Page 342 and 343:
SUSPENSION 13-5 No. Fastener Torque
- Page 344 and 345:
SUSPENSION 13-7 Special Tools Insid
- Page 346 and 347:
SUSPENSION 13-9 ● Compress [A] th
- Page 348 and 349:
SUSPENSION 13-11 ● Remove the fol
- Page 350 and 351:
SUSPENSION 13-13 Fork Spring Inspec
- Page 352 and 353:
SUSPENSION 13-15 ● Remove: Upper
- Page 354 and 355:
SUSPENSION 13-17 Swingarm Bearing R
- Page 356 and 357:
SUSPENSION 13-19 ● Turn the beari
- Page 358 and 359:
14-2 STEERING Exploded View
- Page 360 and 361:
14-4 STEERING Special Tools Steerin
- Page 362 and 363:
14-6 STEERING Stem, Stem Bearing Re
- Page 364 and 365:
14-8 STEERING ● Settle the inner
- Page 366 and 367:
14-10 STEERING Handlebar Removal
- Page 368 and 369:
FRAME 15-1 FRAME Table of Contents
- Page 370 and 371:
FRAME 15-3 Seats Front Seat Install
- Page 372 and 373:
FRAME 15-5 Fairings Left Center Fai
- Page 374 and 375:
FRAME 15-7 Side Covers Left Side Co
- Page 376 and 377:
FRAME 15-9 Fenders Front Fender Rem
- Page 378 and 379:
FRAME 15-11 Frame Frame Inspection
- Page 380 and 381:
FRAME 15-13 Rear View Mirrors Rear
- Page 382 and 383:
16-2 ELECTRICALL SYSTEM Specificati
- Page 384 and 385:
16-4 ELECTRICAL SYSTEM Electrical S
- Page 386 and 387:
16-6 ELECTRICAL SYSTEM Wiring Diagr
- Page 388 and 389:
16-8 ELECTRICAL SYSTEM Electrical S
- Page 390 and 391:
16-10 ELECTRICAL SYSTEM Battery Bat
- Page 392 and 393:
16-12 ELECTRICAL SYSTEM Battery Ini
- Page 394 and 395:
16-14 ELECTRICAL SYSTEM Battery Cha
- Page 396 and 397:
16-16 ELECTRICAL SYSTEM Charging Sy
- Page 398 and 399:
16-18 ELECTRICAL SYSTEM Charging Sy
- Page 400 and 401:
16-20 ELECTRICAL SYSTEM Charging Sy
- Page 402 and 403:
16-22 ELECTRICAL SYSTEM Charging Sy
- Page 404 and 405:
16-24 ELECTRICAL SYSTEM Charging Sy
- Page 406 and 407:
16-26 ELECTRICAL SYSTEM Charging Sy
- Page 408 and 409:
16-28 ELECTRICAL SYSTEM Ignition Sy
- Page 410 and 411:
16-30 ELECTRICAL SYSTEM Ignition Sy
- Page 412 and 413:
16-32 ELECTRICAL SYSTEM Ignition Sy
- Page 414 and 415:
16-34 ELECTRICAL SYSTEM Ignition Sy
- Page 416 and 417:
16-36 ELECTRICAL SYSTEM Ignition Sy
- Page 418 and 419:
16-38 ELECTRICAL SYSTEM Starting Sy
- Page 420 and 421:
16-40 ELECTRICAL SYSTEM Ignition Sy
- Page 422 and 423:
16-42 ELECTRICAL SYSTEM Lighting Sy
- Page 424 and 425:
16-44 ELECTRICAL SYSTEM Lighting Sy
- Page 426 and 427:
16-46 ELECTRICAL SYSTEM Lighting Sy
- Page 428 and 429:
16-48 ELECTRICAL SYSTEM Lighting Sy
- Page 430 and 431:
16-50 ELECTRICAL SYSTEM Radiator Fa
- Page 432 and 433:
16-52 ELECTRICAL SYSTEM Meter Unit
- Page 434 and 435:
16-54 ELECTRICAL SYSTEM Meter Unit
- Page 436 and 437:
16-56 ELECTRICAL SYSTEM Meter Unit
- Page 438 and 439:
16-58 ELECTRICAL SYSTEM Switches an
- Page 440 and 441:
16-60 ELECTRICAL SYSTEM Switches an
- Page 442:
16-62 ELECTRICAL SYSTEM Relay and F