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Installation Recommendations and TipsMaking Shock Absorber Adjustments<strong>Enertrols</strong> <strong>shock</strong> absorbers are to be adjusted at installation start up. Shock absorbers are shipped with adjustment preset at90º, which is midway between "hard" and "soft". A properly adjusted <strong>shock</strong> absorber should show no noticeable impact at <strong>the</strong>beginning of <strong>the</strong> deceleration stroke and no hard set-down at <strong>the</strong> end of stroke.1. Starting with a properly sized and installed <strong>shock</strong> absorber.2. Loosen dial lock screw and set to mid range (number 9 on dial).3. Cycle <strong>the</strong> machine and observe: Hard bump end of stroke,adjust in gradual increments to a lower number. Hard bump atbeginning of stroke, adjust in gradual increments to a highernumber. Repeat procedure and adjust until no bump is noticedat ei<strong>the</strong>r end of stroke. In most installations, you will notbe able to see <strong>the</strong> actual deceleration when properly adjusted.4. Lock <strong>the</strong> dial set screw after final adjustment.5. If <strong>the</strong> final adjustment is set less than "2", a larger unit should beconsidered for <strong>the</strong> application.NOTE: Installations with 2 or more <strong>shock</strong>s; adjust simultaneously with final setting <strong>the</strong> same on each.General Installation Tips For All Applications1. Make certain you have properly sized and selected <strong>the</strong> <strong>shock</strong> absorber with appropriate mounting options for <strong>the</strong> application.2. Shock alignment must be set for <strong>the</strong> moving load to strike <strong>the</strong> button or rod squarely. The load contact should strike morethan half of <strong>the</strong> surface of <strong>the</strong> button or rod. Rotary applications refer to Tip number 15.3. The machine structure must be adequate for <strong>the</strong> application. Example: With a flange mount <strong>shock</strong> <strong>the</strong> attaching structureshould be at least as thick as <strong>the</strong> <strong>shock</strong> absorbers flange.4. For models or mounting options that do not include positive stops make certain <strong>the</strong> <strong>shock</strong> absorber piston does notbottom out at end of stroke. The <strong>shock</strong> absorber must be positioned to prevent piston travel 1/32" to 1/16" from bottom.Metric 0.75mm to 1.5mm from bottom stroke.5. Do not short stroke a <strong>shock</strong> absorber. The result will be excessive energy transmitted to <strong>the</strong> machine, overheating andpossible permanent damage <strong>the</strong> <strong>shock</strong> absorber.6. Mounting Stop Collar installations: make sure <strong>the</strong> attaching structure is <strong>the</strong> specified thickness for <strong>the</strong> <strong>shock</strong> installation.Failure may result in short stroke or bottoming out of <strong>the</strong> <strong>shock</strong> absorber.7. Check clearances of moving parts near <strong>the</strong> <strong>shock</strong> absorber to prevent damage.8. Check ambient temperature around <strong>shock</strong>s Over 125º F. or 52º C. Consult factory.9. Check for any foreign material that will affect <strong>the</strong> <strong>shock</strong>, such as chemicals, acids, steam, high degree of weld flash, abrasivedust, etc.10. Do not paint any part of a <strong>shock</strong> absorber. This may cause <strong>the</strong> piston rod to stick, oil to leak or overheating. All resulting inloss of functionality. Remove paint only with a material that will not have an effect on nitrite rubber, polyurethane or any sealingsurfaces.11. Never weld any part of a <strong>shock</strong> absorber.12. Make certain <strong>the</strong> personnel using <strong>the</strong> <strong>shock</strong> understand how <strong>the</strong> dial adjustment indicator works: LOWER NUMBER-moreresistance; HIGHER NUMBER-less resistance.13. If 2 or more <strong>shock</strong>s are used for one deceleration direction, <strong>the</strong> dial setting should be <strong>the</strong> same. Do not use different strokesor manufacturer brands toge<strong>the</strong>r.14. Air cylinders with cushions should be set fully open when used with <strong>shock</strong> absorbers.15. Rotary installations: <strong>shock</strong>s must be mounted to minimize side loads and located so <strong>the</strong>y are perpendicular to <strong>the</strong> rotatingload at mid-stroke. Maximum side load for miniature <strong>shock</strong>s are 3º all o<strong>the</strong>rs are 5º. Poly pads are not recommended to be usedin rotary applications.2723435 Industrial Park Dr., Farmington Hills, MI 48335 • p: 734-595-4500f: 734-595-6410 • customerservice@enertrols.com • www.enertrols.com

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