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2009 Issue 1 - Raytheon

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Feature<br />

Continued from page 21<br />

concept, it became clear that the ideal<br />

device to absorb ambient energy and disrupt<br />

the radar was indeed a variation of the<br />

quantum dot used in the conceptual QuIP<br />

super-processor. A single quantum tunnel<br />

diode could be used as an energy harvester<br />

and allow for remote on/off control.<br />

Importantly, this functionality could be<br />

packed into microelectronic chips small<br />

enough to be used as the pigment in a<br />

fog generator.<br />

To prove out the notional idea, some<br />

archived samples of quantum tunnel diodes<br />

were tested in the <strong>Raytheon</strong> Space and<br />

Airborne Systems APC Innovation Center<br />

using an in-place probe station, light<br />

source, signal generator, and spectrum analyzer.<br />

As conjectured, injecting energy into<br />

the diode generated a DC voltage that<br />

charged up an on-chip capacitor. When this<br />

power was removed, the voltage dropped<br />

ENGINEERING PROFILE<br />

Peter Gould<br />

SAS Engineering Vice President<br />

and Chief Engineer<br />

“Solutions that cost less, that are<br />

simpler to build and are more<br />

reliable for our customers … all<br />

of this opens up when we start<br />

looking at problems in new ways,”<br />

according to Peter Gould, Space<br />

and Airborne Systems vice<br />

president for Engineering and<br />

chief engineer.<br />

Throughout his career, Gould has<br />

seen the connections between creative<br />

innovations and business<br />

wins. Gould was actively involved<br />

22 <strong>2009</strong> ISSUE 1 RAYTHEON TECHNOLOGY TODAY<br />

to a level that caused the diode to spontaneously<br />

oscillate. This experiment provided<br />

the confidence needed to engage with<br />

potential customers, one of whom was<br />

keenly interested.<br />

Playing in the Innovation Sandbox<br />

This project would have lain dormant if<br />

there hadn’t been an innovation lab with<br />

equipment available to go in and test the<br />

concept. Resonant tunneling diodes (RTDs)<br />

that were more than 10 years old were<br />

used to show that the concept worked.<br />

These parts had been sitting in a dry-box in<br />

the innovation lab for a long time and by<br />

most accounts should have been thrown<br />

away. The RTDs were never designed to be<br />

used this way, but they solved an important<br />

problem in an unintended fashion. There are<br />

many more technological gems populating<br />

<strong>Raytheon</strong>’s innovation labs just waiting for<br />

someone to find a new way of using them.<br />

in capturing new business such<br />

as the X-Band Radar, Terminal<br />

High Altitude Area Defense, Joint<br />

Land Attack Cruise Missile<br />

Defense Elevated Netted Sensor<br />

System, and SPY-3 Multi-<br />

Function Radar. He was also<br />

responsible for providing program<br />

support on the Seasparrow and<br />

MILSTAR programs.<br />

“Sometimes we need to have a<br />

different way of looking at a problem<br />

and come up with a totally<br />

different solution in order to be<br />

competitive,” he said.<br />

Offering an example of an especially<br />

effective innovation he’s<br />

seen in his career, Gould, a 33year<br />

<strong>Raytheon</strong> veteran, describes<br />

working on the mechanical design<br />

of the Ground Based Radar<br />

Theater Missile Defense antenna.<br />

He and his team used liquidcooled<br />

assemblies to cool the<br />

transmit/receive (T/R) modules<br />

on the antenna; the assemblies<br />

used blind-mate fluid couplings to<br />

connect to the antenna. Because of<br />

the size of the antenna, there were<br />

thousands of blind-mate fluid<br />

couplings buried within the structure<br />

when assembled. The system<br />

was going to be used in a tactical<br />

environment where it would be<br />

subject to road shock and vibration,<br />

so ensuring a leak-free<br />

assembly was essential.<br />

This was challenging, though,<br />

as using the liquid coolant was<br />

the only way they had of cooling<br />

the plates. “We were in a trap,”<br />

Gould said.<br />

While attending a technical presentation,<br />

Gould saw that there<br />

might be a new way of dealing<br />

with this problem. He said that at<br />

the presentation, “They demonstrated<br />

pyrolytic graphite sandwiched<br />

between aluminum sheets<br />

as a heat transfer mechanism.” He<br />

thought this technology might<br />

work for cooling the T/R modules<br />

in an antenna application.<br />

It is important to note that none of these<br />

ideas arose in response to a well-defined<br />

customer requirement, but rather fell out of<br />

free thinking about how to solve multiple<br />

big-picture problems. With this in mind,<br />

engineers should try to frame their own<br />

problems and not wait for someone to<br />

define the problem or the solution space.<br />

One person’s kinetic kill vehicle seeker is<br />

another person’s can of electronic fog.<br />

Rubik’s Cube is a registered trademark<br />

of Seven Town Ltd.<br />

Brandon Pillans<br />

b-pillans@raytheon.com<br />

Contributor: Gary Frazier<br />

Gould was a department manager<br />

at the time, and he and his team<br />

studied the potential of this<br />

solution, acquired some funding,<br />

and ultimately came up with a<br />

solution that worked: a dry fit<br />

assembly that didn’t require the<br />

use of fluid.<br />

This technology was ultimately<br />

used in the mechanical architecture<br />

for the winning approach for<br />

the SPY-3 radar. Gould emphasized<br />

that looking beyond the<br />

standard way of doing things<br />

opened up a whole new approach<br />

that he and his team were able to<br />

turn into a competitive advantage.<br />

“This is now the backbone of how<br />

large-surface active aperture<br />

antennas are built.”<br />

Gould’s commitment to innovation<br />

continues. “We have to always<br />

be looking at different ways of<br />

solving what appears to be the<br />

same old problem.”

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